JSA For Hydrojetting (Gun With Rigid Lance) at Jetting Yard

PARCO- Mid Country Refinery DOC.
#: PAR-MCR-HSE/HS-SOP-020-F-009
Issue # 02 Issue Date:
JOB SAFETY ANALYSIS
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JOB SAFETY ANALYSIS JOB TITLE: Hydro Jetting - Auto Lancing Device at Jetting Yard
JSA No. Unit No.-XXX
ANALYSIS BY: REVIEWED BY: DATE:
Name: Sign: Name: Sign: Feb 23, 2020
PARCO- Mid Country Refinery DOC. #: PAR-MCR-HSE/HS-SOP-020-F-009
JOB SAFETY ANALYSIS
Page 2 of 5 11.09.18
Name: Sign: Name: Sign:

Name: Sign: Name: Sign:
JSA No. Unit No.-XXX
Scope (Description of work): Hydro Jetting - Auto Lancing Device

JOB SAFETY ANALYSIS
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Required and recommended PPE: Safety Helmet, Face shield, Safety glasses, Coverall with long sleeves, Rubber gum
shoes, Anti-cut gloves, Ear plugs, Individual toxic clip, PVC coverall
Required Tools: Fire Extinguisher, Jetting machine with Auto Lancing Device.
Basic Job Steps Potential Hazards Control Measures Responsibility

JOB SAFETY ANALYSIS
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1. Jetting Equipment  Adhere to lifting and rigging JSA.

set up and  Falling objects
 Provide barricade around the equipment
operation of hydro  Use tool trays at height to keep all loose items.
jetting machine  Unauthorized  Soft barriers with signs shall be put in place as required to prevent
approach while job unauthorized persons from straying into the worksite. This may
in progress include blocking access ladders from other elevations, stairways,
walkways and ground floor areas. The hydro jetting pump and Auto
JOB SAFETY ANALYSIS
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Lancing Device area shall always be placed within a barrier.
 Flying debris and  If the opposite end of the equipment being tube lanced is open, a DESCON
pressurized water scaffolding plank or similar shield shall be installed on the open end
while cleaning once to contain the jet spray and water. The shield shall typically be not
the job started less than 2.5m from the open end of the tube sheet.
 In the event it is not possible to control access to the work area or
JOB SAFETY ANALYSIS
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ejection of debris or water from the work area, sturdy

barriers/panels must be placed/erected to shield operations
 Pressurized hose  All operating areas shall be barricaded off with suitable barriers to
that laid for long prevent accidental entry of unauthorized personnel. Signs should
distances and laid have wording to the effect - DANGER HIGH PRESSURE WATER
up to height BLASTING, KEEP OUT. AUTHORISED PERSONNEL ONLY.
 Hose laid out to height must be properly secured
JOB SAFETY ANALYSIS
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 Care shall be taken when laying out hydrojet hoses on the ground
to avoid constant pulsation damage, especially from corners.
 Pump unit shall be located so as to allow line of sight to standby
man from jetting location access point.
 Communication between standby man and pump operator to be by
means agreed before job start. E.g. hand signals for ‘stop’.
 Electrostatic  Hydro jetting equipment must be earthed/bonded to minimize static
JOB SAFETY ANALYSIS
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charging of nozzles
electricity build-up
and lances when the
it gets pressurized
 Ensure Auto Lancing Device is tested and certified by third party.
 Equipment Failure
 Inspection sticker to be available on the equipment.
 Operator to maintain equipment daily checklist.
 Poor condition of  Supervisor to inspect all hoses and couplings before connecting for
JOB SAFETY ANALYSIS
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damage.
hoses and
 Safety whip checks to be installed on all couplings. Hose
equipment
connections must have a secondary joining mechanism.
2. Auto Lancing of  Sprains/strains and
jetting equipment cuts  Ensure adequate personnel for setting up of hoses.
and tools.  Ensure correct PPE is worn for task.
JOB SAFETY ANALYSIS
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 Ensure team are trained to operate controls of auto lancing device DESCON
technique
 Be aware of line of fire zone and wear applicable PPE
3. Water Jetting  Failure/Loss of  Nozzle tightness to be confirmed before started the activity in each
(Gun with rigid Nozzle - Nozzle shift.
lance) ejection leading to
loss of water
JOB SAFETY ANALYSIS
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pressure and nozzle

projecting inside the
tube
 Blockage of tube -  Padded drop bar to be erected beside the Auto lancing Device
Back pressure operator at hand rail height.
repulsive force
leading to operator
JOB SAFETY ANALYSIS
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release of trigger or
dropped over the
scaffolding platform.
 Failure of lance  Stop and report to supervisor, troubleshoot to be by place the gun
leading to 1 inch from the tube end and check if excess water returning, if DESCON
instantaneous loss occur, de-chocking from the other end
of pressure leading
JOB SAFETY ANALYSIS
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to continued water
flow
 Failure of trigger (not  trigger mechanism shall NOT have manual override capability.
release) – this lead Operators shall not use other means to defeat the trigger operation.
to continue spray of  Operator to secure Auto Lancing Device, standby man initiates
pressurized water pump shutdown.
 Failure of trigger  Disengage clutch on the pump before leaving the machine.
JOB SAFETY ANALYSIS
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(self-pressurization
or trigger overridden)
while not in
operation leading to
gun whipping
 Hose/body/tube  Visual inspection before starting work in each shift and the hose to
failure outside of be secure to the structure at applicable location.
JOB SAFETY ANALYSIS
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whip-check area
leading to
instantaneous hose
movement followed
by normal water
flow.
 Hose coupling failure  Whip-check to be confirmed at place and with correct size
JOB SAFETY ANALYSIS
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inside whip-check
area leading to hose
whipping with
restriction of the
whip-check
 Slip, Trips and fall  Ensure hoses are free from entanglements and laid out the way to
due to poor eliminate trip hazards. DESCON
JOB SAFETY ANALYSIS
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housekeeping or
 Use of fixed air hose to disperse mist
poor visibility at the
platform
 Trigger not released  While moving the lance from one tube to the next, the trigger shall
while shifting from be released and the gun not under pressure.
tube to tube leading  Only one operator shall be engaged in cleaning one equipment at
to repulsive force any time.
JOB SAFETY ANALYSIS
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 Pressurized jetted
water sprayed  Ensure Special PPE (Safety Helmet, Face shield, Safety glasses,
towards the Coverall with long sleeves, Rubber gum shoes, Anti-cut gloves, Ear
hydrojetter or other plugs, Individual toxic clip, PVC coverall
persons leading to
injury
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 Maintain regular rotation cycle between operators every 4 hour and

 Fatigue maintain log sheet.
 Buddy system to be followed, one operators to be at the location.
 Maintain heat stress management hydration and rest cycles.
 Pressure  Persons not involved in the cleaning are to be excluded from the
work area. The work area will be clearly marked with warning tape
and signs warning that HPWJ activities are in progress.
JOB SAFETY ANALYSIS
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 The operating pressure of the high pressure hose and fittings must
certified.
 Hoses should be inspected before each job and tested according to
the requirements of that standard.
 Hoses must be identified in such a manner that the latest test date
and test pressure can be determined
 Lack of competency  Competent hydrojetting technician and supersvior shall be deputed
JOB SAFETY ANALYSIS
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for the task.

 Noise of the cleaning
operation that may  Double hearing protection to be worn and applicable safety sign to
damage hearing or be displayed near machine.
drown out the sound
of an alarm DESCON
 Lack of supervision  Supervisor to review and verify completeness of hydrojetting
JOB SAFETY ANALYSIS
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checklist before work begins. Supervisor to be in place in the work

area at the time the hydrojetting activities are taking place.
 Supervision of hydrojetting activity not to exceed ratio of one
supervisor for every three hydrojetting machines and associated
teams. Supervisors shall not be responsible for supervising other
activities.
4. Completion of job  Poor housekeeping  Ensure all waste material is removed and disposed of
JOB SAFETY ANALYSIS
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appropriately. DESCON
 All equipment to be cleaned and removed from area. All collected
waste and debris to be removed.
 Signs and barriers to be removed

JSA For Hydrojetting (Gun With Rigid Lance) at Jetting Yard

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PARCO- Mid Country Refinery DOC.

Name: Sign: Name: Sign:

JSA No. Unit No.-XXX

Scope (Description of work): Hydro Jetting - Auto Lancing Device

Basic Job Steps Potential Hazards Control Measures Responsibility

1. Jetting Equipment  Adhere to lifting and rigging JSA.

Lancing Device area shall always be placed within a barrier.

ejection of debris or water from the work area, sturdy

pressure and nozzle

 Maintain regular rotation cycle between operators every 4 hour and

for the task.

checklist before work begins. Supervisor to be in place in the work

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