Installation Manual

Quartz Supreme Postbake Oven

85-125-165
 Installation
Quartz Supreme Postbake Oven
85-125-165

Edition AB, August 2007

This book has part No. 51563
0-2

Part 0: General information

This manual

Products covered
This manual is valid for Quartz Supreme Postbake Ovens 85/125/165.

# followed by unauthorized personnel. Read the Safety Instruction Manual part

This manual is for Service Technicians only. The directions given must not be

No 21741 before installing the equipment.

"
Keep manuals with the machine for reference at all times.

Other manuals
Please see description of “Manuals delivered with the Postbake oven” on page 1-1.

Copyright © 2007 by GLUNZ & JENSEN A/S.

Installation Manual, Quartz Supreme Postbake Oven 85-125-165 0716

 0-3

Reservations
• This manual was written and illustrated using the best possible information
available at the time of publication.
• Any differences between this manual and the equipment reflect improvements
introduced after the publication of the manual.
• Changes, technical inaccuracies and typographical errors will be corrected in
subsequent editions.
• As a part of our policy of continuous improvement, we reserve the right to alter
design and specifications without further notice.

Notes, Cautions, and Warnings!

Throughout the manual notes, cautions, and warnings are written in bold like the
example below:

$
Always replace a fuse with one of the same size and rating as the old one.

Symbol Meaning Explanation

The operator should observe and/or act according to the

" Note information in order to obtain the best possible function of

the equipment.

The operator must observe and/or act according to the

$ Caution information in order to avoid any mechanical or electrical

damage to the equipment.
The operator must observe and/or act according to the

# Warning information in order to avoid any personal injury.

The oven

Approvals
• Approvals will appear from the labels attached to the name plate or the frame part
of the oven.

Intended use of the equipment

• Development of photographic materials as specified in “Technical specifications” in
Part 1 of this manual.

0716 Installation Manual, Quartz Supreme Postbake Oven 85-125-165

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Installation
• Never install the oven in explosive environments.
• It is the responsibility of the owner and operator/s of this oven that the installation
is made in accordance with local regulations, and by engineers authorized to carry
out mechanical and electrical installations.
• Installation, service and repair may only be performed by service technicians who
are trained in servicing the equipment.
• The manufacturer cannot be held responsible for any damage caused by incorrect
installation of this equipment.

Technical data
• Observe technical data from the oven name plate and from Part 1 in this manual.

“End of lifetime” disposal

The equipment is designed for easy disassembling. All disposal of parts from the
machine must be made according to local regulations with special regards to following
parts:
• For recycling purposes significant components are marked with material
specification according to the ISO 11469 standard.
• PCB's and other electric equipment must be sent to a suitable waste deposit.

Service assistance
• If help is needed to correct any problem with the equipment, please contact your
local supplier.

Installation Manual, Quartz Supreme Postbake Oven 85-125-165 0716

 Table of Contents
0-5

Table of Contents

Part 0: General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2

This manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
Products covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
Reservations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
Notes, Cautions, and Warnings! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
The oven. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
Intended use of the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
“End of lifetime” disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
Service assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4

Part 1: Before installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

Important before installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Manuals delivered with the Postbake Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Preparations before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5

Part 2: Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Removing the Postbake Oven from the crate without a forklift . . . . . . . . . . . . . 2.2
Removing the Postbake Oven from the crate by forklift . . . . . . . . . . . . . . . . . . 2.3
Lifting the Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
Lifting the Postbake Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4

Part 3: Electrical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Initial power on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2

Part 4: Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1

Placing into Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
Levelling the Postbake Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1

Part 5: Finishing installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1

Part 6: Safety Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1

Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1

0716 Installation Manual, Quartz Supreme Postbake Oven 85-125-165

 Table of Contents
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Installation Manual, Quartz Supreme Postbake Oven 85-125-165 0716

 Before installation
1-1
Important before installation

Part 1: Before installation

Important before installation

Manuals delivered with the Postbake Oven

• Installation Manual (1)
• Safety Instruction Manual (2)
• Service Manual (3)
• CD ROM (4) with User Manual
• Software Manual with Service Information (5).
• Quick-key Combination chart (6)

The manuals marked in bold are the manuals you will need during the
installation.

$
Always read the Safety Instruction Manual (2) before installing or working
with the equipment in any way.

User’s Manual

Service Manual

6
Safety Instructions Software Manual

3 4
Installation Manual
2 1 5

0716 Installation Manual, Quartz Supreme Postbake Oven 85-125-165

 Before installation
1-2
Important before installation

IMPORTANT!
• Print out the User Manual from the CD.
• The installation procedure in this manual may refer you to instructions described in
the other manuals.
• When the installation is finished and the customer has been introduced to the oven,
the following manuals should be at hand when working with the oven:
– The Control Panel Manual,
– The Quick-Key Combinations chart,
– User Manual,
– Safety Instruction Manual.
• The customer must keep all manuals and other documentation in a safe place near
the oven for future user and service purposes.

Installation Manual, Quartz Supreme Postbake Oven 85-125-165 0716

 Before installation
1-3
Preparations before Installation

Preparations before Installation

Environmental Requirements
Provide a heating and ventilating system capable of maintaining room temperature
between 15 and 25°C (59 and 77°F) and relative humidity of max. 80%.

Space requirements
• Make sure that the free space around the machine at the installation site makes
servicing possible.
• The recommended minimum free space around the machine is specified in the
illustrations below.

POSTBAKE OVEN - 85 SIZE

0716 Installation Manual, Quartz Supreme Postbake Oven 85-125-165

 Before installation
1-4
Preparations before Installation

1000mm
1000mm 2500mm (98.4”)

(39.4”)
(39.4”)

1944mm (76.5”)
1000mm
(39.4”)
POSTBAKE OVEN - 125 SIZE 1000mm

1000mm 2500mm (98.4”)

(39.4”)

(39.4”)
2394mm (94.25”)
1000mm
(39.4”)

POSTBAKE OVEN - 165 SIZE

Installation Manual, Quartz Supreme Postbake Oven 85-125-165 0716

 Before installation
1-5
Power Connections

Power Connections
If not already there, a main power outlet should be installed in the room, where the
machine will be situated. Max. distance to the machine is 2m (6 ft.).
The requirements are as follows:

Current (Amps) Fuse (Amps)

Area Volts
85/125/165 85/125/165

EUR 400 3 ph 30/40/40 40/63/63

U.S. 230 3 ph 48/58/58 60/80/80

Voltage Tolerances:
230V +10%, -10%
400V +10%, -10%

European countries only (CE)

This device complies with EN 61000-3-11, Limitation of voltage changes, voltage
fluctuations and flicker in the public low-voltage supply system.
Operation is subject to the following condition: Zmax at the interface point is equal to
or less than 0.06 ohm.

AC

Public supply system,

Zmax = 0.06 ohm

Short circuit and

ground fault protection
fuses in building

Outlet
disconnecting device

Quartz Supreme
Bake Oven

0733 Installation Manual, Quartz Supreme Postbake Oven 85-125-165

 Before installation
1-6
Power Connections

Installation Manual, Quartz Supreme Postbake Oven 85-125-165 0716

 Unpacking
2-1
General

Part 2: Unpacking
General
Supplied in a wooden crate allowing forklift access from all four sides.

" provided with one side which, when folded down on hinges on its bottom
A forklift is not required to remove the oven from the pallet as the crate is

edge, forms a ramp. This ramp is used when unloading the oven from the crate
and has the word “RAMP” printed on its outer face.

When placing the crate into position for unpacking, ensure that the side with
the word “RAMP” is a minimum 4.5m (15 feet) from any obstruction. If,
however, there is insufficient space to give this 4.5m (15 feet) of unobstructed
floor, a forklift must be used to lift the oven off the pallet. See “Removal by
forklift” on page 2-3.

0716 Installation Manual, Quartz Supreme Postbake Oven 85-125-165

 Unpacking
2-2
Removing the Postbake Oven from the crate without a forklift

Removing the Postbake Oven from the crate without a

forklift
Remove the fixing screws as required.

1 Remove the top panel.

2 Remove the three cross members positioned directly on top of the Oven.

3 Release and fold down the “RAMP” side of the crate.

4 Remove the remaining three sides of the crate.

5 To remove the load from the timber support cross members, screw the four jacking
feet down from the base unit so as to support the Oven.

6 Remove the two timber restraints which tie together the two timber support cross
members.

7 Remove the two timber support cross members from underneath the base unit of
the Oven. Each timber support member consists of two pieces of timber (¾” & 1 ¼”
thick) separated by a layer of “Ethafoam” (2” thick).

8 Remove all plastic sheeting/film and other packaging.

9 Open all doors and remove any packages from inside the unit.

10 Transfer the weight of the oven onto its wheels by screwing the jacking feet up into
the base unit.

11 With the help of four people carefully push the oven off the pallet, down the ramp,
restraining it as it rolls, and into position on the floor.

# ramp.
This machine is heavy and must be restrained when unloading down the

Installation Manual, Quartz Supreme Postbake Oven 85-125-165 0716

 Unpacking
2-3
Removing the Postbake Oven from the crate by forklift

Removing the Postbake Oven from the crate by forklift

Lifting the Crate

Under these circumstances, to first move the crate into position, ensure that the forklift
is entered into the pallet from either one of the two sides adjacent to the ramp side.

"
The forks must be a minimum of 1.8m (6 feet) long.

Having placed the crate in the required position, remove the oven from the crate as
follows:

Remove the fixing screws as required.

1 Remove the top panel.

2 Remove the three cross members positioned directly on top of the Oven.

3 Release and fold down the “RAMP” side of the crate.

4 Remove the remaining three sides of the crate.

5 To remove the load from the timber support cross members screw the four jacking
feet down from the base unit so as to support the Oven.

6 Remove the two timber restraints which tie together the two timber support cross
members.

7 Remove the two timber support cross members from underneath the base unit of
the Oven. Each timber support member consists of two pieces of timber (¾” & 1¼”
thick) separated by a layer of “Ethafoam” (2” thick).

8 Remove all plastic sheeting/film and other packaging.

9 Open all base doors and remove any packages from inside the base unit.

0716 Installation Manual, Quartz Supreme Postbake Oven 85-125-165

 Unpacking
2-4
Removing the Postbake Oven from the crate by forklift

Lifting the Postbake Oven

The forklift must be entered under the oven from the same direction, i.e., from either
the right-hand or the left-hand side of the oven, to lift the oven off the pallet and place
it on the floor.
Having placed the oven onto the floor, transfer its weight onto its wheels by screwing
the jacking feet up into the base unit. It can then be rolled on its wheels into position.

Installation Manual, Quartz Supreme Postbake Oven 85-125-165 0716

 Electrical installation
3-1
General

Part 3: Electrical installation

General

"
Electrical installation must conform to local regulations and guidelines.

#
The Postbake Oven is Class 1 equipment. The oven must therefore be
connected to earth to avoid electrical shocks.

Supply/Fuse/MCB Recommended 85 125 165

cable type
EUR 3W + N + PE Min. 5 x 6mm²,
type H07 RNF
~400V / 3 x 40 · · ·
Amps, 50/60 Hz

US 3 Phases, 3W + PE Min. 4 x 6 AWG,

type SJO
~230V / 3 x 70 · · ·
Amps, 50/60 Hz

When delivered, the oven may be configured for a supply other than the supply that is
locally available. Check and adjust as necessary by consulting the diagram below:

0716 Installation Manual, Quartz Supreme Postbake Oven 85-125-165

 Electrical installation
3-2
Initial power on

Initial power on
When the power is applied for the first time, the correct phase sequence can be
determined as follows:
If the alarm sounds for longer than five seconds, then the phase sequence is incorrect.
Isolate the machine from the building supply, then swap any two of the incoming
three phase supply cables at the isolator. Reconnect the power supply and power on.
The alarm should now be silenced after approx. five seconds.

Fuses

$
The fuses/MCB's must have a breaking capacity of min. 100kA. If using automatic
circuit breakers, make sure that they are Type D.

Cables

$
When deciding what type of cable to use take into account the chemical resistance
(chemicals may leak onto cable) and the mechanical resistance (operator may step
onto cable).

The conductors in the power supply cable should be of copper. Provide for
additional cable protection, e.g., cable covers, if cable is exposed to heavier
transport such as fork-lift trucks etc.

Installation Manual, Quartz Supreme Postbake Oven 85-125-165 0716

 Mechanical installation
4-1
Placing into Position

Part 4: Mechanical installation

Placing into Position
Under normal circumstances the oven can be simply rolled into position on its wheels.
Having finalised the position, the machine must be jacked up off its wheels, using the
jacking feet, such that the wheels/castors can be removed from the frame of the
machine.
Loosening their fixing screws and lowering the brackets enables their keyhole slots to
pass over the head of the screws. The wheels/brackets should then be stowed on their
stowage studs on the inside face of the base front panel. They will then be available
should they be required at any time in the future.
The oven can now be lowered using the jacking feet to give the required input feed
height to suit the processor or a conveyor height of approx. 85cm (33.5").

Levelling the Postbake Oven

The oven must then be levelled by adjusting the individual feet using a spirit level on
both the front and rear of the oven, and along the top of the left hand and right-hand
sides of the oven.

$
Ensure that the oven is accurately levelled from front to back, and side to side and
is not in any way twisted.

0716 Installation Manual, Quartz Supreme Postbake Oven 85-125-165

 Mechanical installation
4-2
Levelling the Postbake Oven

Installation Manual, Quartz Supreme Postbake Oven 85-125-165 0716

 Finishing installation
5-1

Part 5: Finishing installation

H1 H4
Power P1 Conveyor ON

H2 H5
Alarm P2 Fan ON

H6
P3 Heater ON

H3 H7
ON P4 Autotune

1 Switch on the main power supply. The green LED (H1) will light.

2 Press .

3 Press P1 , LED H4 will light.

4 Press P2 , LED H5 will light.

5 Press P3 , LED H6 will light.

6 The oven will now run up to the required temperature, see the temperature display
on the Cal Unit.

7 If the oven temperature rises above the required setting then an audible alarm will
sound. In this instance the heaters will automatically switch off, the LED H6 will go
out (the fan and conveyor will continue to run), when the correct temperature has
been achieved again, the audible alarm will cease.

8 To continue, refer to the Software Manual supplied with this machine.

0716 Installation Manual, Quartz Supreme Postbake Oven 85-125-165

 Finishing installation
5-2

Installation Manual, Quartz Supreme Postbake Oven 85-125-165 0716

 Safety Check
6-1
Electrical

Part 6: Safety Check

A safety check must be performed after installation and by the end of each service
performance. See procedure below:

Electrical
See the electrical diagram at the back of the service manual.
Check function of:
• Emergency switches.
The Oven must turn off when just one of the switches is activated.
The oven is equipped with an audible alarm to indicate a problem with one or more of
the following:

1 A problem with the incoming three-phase electrical supply.

2 The oven recirculation fan has tripped.

3 The oven over temperature limiter has tripped.

4 The oven high temperature alarm on the CAL temperature controller has operated.

If the alarm operates, it will be necessary to investigate which of the above conditions
has caused the alarm.

1 Check the phase sequence/rotation relay (K1) located inside the electrical enclosure.
The LED is lit if the relay has detected correct phase sequence and voltage. Check
the condition of the three-phase supply to the machine. If all three phases are
present at the correct voltage, and if it is the first time that the machine has been
operated after installation, then the phase connection sequence may be incorrect.
Switch off the power supply to the oven and swap any two of the three phases
conductors connected to the supply side of the isolator. Switch on the supply to the
oven, switch on the oven isolator and ensure that no alarm is heard.

2 Check the fan overload relay, ST8, located in the electrical enclosure.

3 Check the oven over temperature limiter, K3, which is located on the right-hand
side of the machine underneath the front control panel. The device has a manual
reset. If the limiter has tripped, this may be as a result of a problem with the
recirculation fan or its associated circuits.

4 Check if the CAL controller alarm has activated. The alarm will be indicated by a
red/orange LED indicator together with the alarm annunciator –AL-, alternating
with the current temperature on the display of the CAL controller. This may be as a
result of a problem with the recirculation fan or its associated circuits, or the
temperature set point has recently been lowered.

0716 Installation Manual, Quartz Supreme Postbake Oven 85-125-165

 Safety Check
6-2
Electrical

Installation Manual, Quartz Supreme Postbake Oven 85-125-165 0716