TSGENCO, Kothagudem Thermal Power Station (KTPS), V & VI Stages (1000 MW)

Salient Features
Boiler
KTPS V Stage (2 X 250 MW ) KTPS VI Stage ( 1X 500 MW)
Capacity 810 T/Hr : 1625 T/Hr
Heating Surface Area 24670 m2 : 50193 m2
Super Heat/Reheat Steam Temperature : 540 degreeC/540 degreeC : 540 degreeC/540 degreeC
Gauranteed Boiler Efficiency 87.23% 88.98%
Design Calorific value : 3030 Kcal/kg : 4400 Kcal/kg
Design fuel flow : 185T/Hr : 248 T/Hr
Coal Mill : 3 Nos ball mills : 7 nos bowl mills
Boiler Feed Pump : 03 nos motor driven : 2 nos turbine driven and
--- : 1 no motor driven
Turbine
Three cylinders reheat condensing turbine
No. of stages in HP Turbine : Single Flow, 25 reaction stages : Single Flow, 17 reaction stages
No. of stages in IP Turbine : Single flow, 17 reaction stages : Double flow, 12 reaction stages
No. of stages in LP Turbine : Double flow, 8 reaction stages : Double flow, 6 reaction stages
Design Turbine Heat rate 1951 Kcal/Kwh 1944.4 Kcal/kwh
Generator
Brush Less excitation, Hydrogen Cooled Rotorm Water Cooled Generator Stator
Rating : 250 MW : 500 MW
Power Factor : 0.85 : 0.85
Voltage : 16.5 KV : 21 KV
Station Performance Indicies
Station Heat Rate 2236 Kcal/Kwh 2185 Kcal/Kwh
Overall Efficiency 38.46% 39.35%
Auxilary Power Consumption ( as per TSERC norms ) 9.00% 7.50%
Phase Shifting Transformer
First of its kind,
315 MVA, 400/200 KV
Phase shifting angle can be adjusted between +/- 15 degrees in 19 taps
Coal Handling Plant
Wagon tippler capacity 20 tips per hour
Track hopper capacity 16000 T
Rotary discharge machines capcity 150 -1500 T/hr
Stacking / Re-claiming capacity 1200 T/Hr / 1000 T/Hr
Conveyor capacity 02 Streams (A & B) with a capcity of 1200 T/Hr each stream
Augmentation CHP conveyor capacity 1200 T/Hr ( 02 Nos Streams)
Zero Discharge Plant ( for Stage VI)
Sludge thickener in water Pre-treatment plant
Effluent treatment plant
High Concentration Slurry Disposal Systems
Other Features
KTPS V Stage KTPS VI Stage
ID Fans driven by VFD ID Fans driven by VFD
28 Nos of ESP fields with an efficiency of 99.89% 100 % Fly Ash Disposal system with Silos for Road transport
72 Nos of ESP fields with an efficiency of 99.82 %
Hydrobin System handling wet Bottom ash by road transport
The large reservoir created by the Kinnerasani Project near 10 KM from the plant provides water requirement for the plant in addition to the
requirement of 8 units of old plant.
Kothagudem Thermal Power Station Stage V & VI Stages has coal linkage with M/s. Singareni Collieries Ltd. and Coal requirement of 7500 MT
per day ( 28 Lac Tonnes per year ) is met from collieries . The average distance of S.C.C.L coal fields by train is about 35 KM.