Ms. ID FRESH FOOD (INDIA) PVT LTD, EPR-CONTENT

CLIENT : Ms.
ID FRESH FOOD (INDIA) PVT LTD DOC NO : ME/ID/ECR-001

PROJECT : INDUSTRIAL CABLE TRAY RACK REV :0
TITLE : DESIGN BASIS REPORT DATE : 19-03-2020
Chapter 1. INTRODUCTION
1.1 General
This document presents the design for proposed INDUSTRIAL CABLE RACK
STRUCTURE FOR ID FRESH FOOD (INDIA), BANGALORE, KARNATAKA, as per
the relevant codes and standards. The steel structure comprises of pipe rack modules to
support the pipes and cable trays running along, including walkway platforms aside.
The steel structure is designed and analyzed using Limit State Design
philosophy as per IS 800:2007 section 12 and relevant IS codes mentioned in chapter 3.
STAAD Pro design and analysis software is used for the analysis and design of the pipe
rack.
1.2 Scope
This Design Report (DR) describes the methodology for structural analysis and
design of proposed INDUSTRIAL CABLE RACK STRUCTURE FOR ID FRESH FOOD
(INDIA), BANGALORE, KARNATAKA, to satisfy functional requirements and ensure
structural integrity of the structure as envisaged in the applicable safety standards.
The scope of this DR is to describe the loads and load combinations, material
properties and methodology used for analysis and design of structural steel members.
Strength assessment of concrete structures and foundation is outside the scope of this DR.
METEC 5
CLIENT : Ms. ID FRESH FOOD (INDIA) PVT LTD DOC NO : ME/ID/ECR-001
Chapter 2. STRUCTURE DESCRIPTION

2.1 General
This chapter describes the basic structural layout of proposed INDUSTRIAL

CABLE RACK STRUCTURE FOR ID FRESH FOOD (INDIA), BANGALORE, KARNATAKA, as
per the client requirements and standards.
Basic structural layouts are shown in
fig 2.1 to 2.4. Basic structural geometry is as follows:
 Cable Rack Span = 12.0 M
 Width = 1.0 M
 Column Height = 6.5 M
Fig 2.1 Structure Cable tray rack section
METEC 6
Fig 2.2 Full structure geometry
Fig 2.3 Full structure 3-D view
METEC 7
Fig 2.4 Structure section geometry
METEC 8
Chapter 3. CODES AND STANDARDS

3.1 General
This chapter lists out the applicable codes and standards for the analysis, design
and detailing of proposed INDUSTRIAL CABLE RACK STRUCTURE FOR ID FRESH
FOOD (INDIA), BANGALORE, KARNATAKA.
1.IS 800: 2007, General Construction in Steel – Code of Practice
2.IS 875 (part 1) –1987, Code of practice for design loads (other than earthquake) for
buildings & structures – Dead loads
buildings & structures – Imposed loads
buildings & structures – Wind loads
5. IS: 1893(Part-1) – 2002, Criteria for earthquake resistant design of structures:

General provisions and buildings.
6.IS 2062: 2011 – Steel for general structural purposes, Bureau of Indian Standards (BIS)
7.IS 808: 1989 – Dimensions for hot rolled steel beam, column, channel and angle sections.
METEC 9
Chapter 4. LOADS AND LOAD COMBINATIONS

4.1 General
This chapter describes the various loads considered for the design of proposed
INDUSTRIAL CABLE RACK STRUCTURE FOR ID FRESH FOOD (INDIA),

BANGALORE, KARNATAKA.
4.2 Load Calculation
The design loads shall be calculated as described in the following sections.
4.2.1. Dead Load (DL)
Dead load consists of self-weight of various structural elements indicated below.
Table 4.1 Dead Loads
SL NO ITEMS WEIGHT
1.10 (considered including the

1 Self-weight of the structure
weight of connections)
4.2.2. Cable Tray Load (CTL)
Cable Tray loads are the material weight of the trays carrying cables. Weight of
cables is also added to the dead weight of trays which is added up to the Cable tray load.
These loads will be added with the dead load of the structure in the structural design.
Table 4.3 Cable Tray Loads
Dead weight of cable tray 18

Pipe Weight
Total weight - Tier – I in kg/m 82
METEC 10
Load calculation in STAAD
Rack width = 1.0 m
Clear Bay space = 1.0 m
Tier I
Cable tray dead load assumed= 18 kg/m = 0.18*1.0=0.18 KN/m
Udl = (0.18*1.0)/1.0 = 0.18 KN/m
Weight of LT and ELV cables = 82 kg/m
Udl =80*1.0/1.0 = 0.8 KN/m
Total Udl applied = 0.8+0.18=0.98 KN/m
4.2.3. Seismic Load (SL)

The loads due to Earthquake are generated by the response of the structure to
design spectrum as specified in IS 1893 (Part 1). The masses considered in the structure,
generating the earthquake loads are due to dead weight of permanent construction, 50%
live loading on the platforms. Joint weights are calculated and applied accordingly.
Seismic loads are applied in both directions.
Table 4.4 Earth Quake load
Zone I
Zone Factor 0.10
Reduction Factor 4
Damping 2%
4.2.4. Wind Load (WL)
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The loads due to wind are calculated as per the provisions specified in IS 875
(Part 3). Wind load parameters are given in table 4.7 and table 4.8.
Table 4.5 Wind load parameters
Parameters
Regional basic wind speed 33 m/s
Terrain Category 2
Class of structure A
Risk Coefficient , K1 1.07
Terrain, Height and Structure size factor , K2 1
Topography factor, K3 1
Design life of the building 100 years
Percentage of openings in the building Open Structure
The design wind speed and pressure is tabulated in Table 4.5. Wind pressure is
2
calculated as:Pz= 0.6 Vz
Table 4.6 Wind pressure
2
Height (m) Vb (m/s) K1 K2 K3 Vz (m/s) Pz (kN/m )
7 33 1.07 1 1 35.31 0.8
The force coefficients considered for open structure as per IS 875 part 3.
Table 4.9 Force coefficients, Cf from IS 875 part 3
METEC 12
Full structure (table 28) 1.9
Flat sided members (table 26) 2.0
Circular cross sections (table 23) 0.7
Load calculation in STAAD
Rack width = 1.0 m
Clear Bay space = 1.0 m
TIER I
Wind load on cable trays

wind load = Projected Area * Cf * Pd
Projected Area= Bay space * Depth of tray (assumed as 150mm)
= 2*0.15
= 0.3 m2
Cf = 2 (table 26)
WL = 0.3 * 2 * 0.8
= 0.48/1.0 = 0.48 KN/m
4.3 Load Combinations
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Structure has to be designed for both strength and serviceability criteria. For the
strength design, load combinations as specified in IS 800: 2007 shall be used. For
ascertaining safety under service load conditions the un-factored load combinations as
specified in IS 800: 2007 shall be used. These combinations are primarily framed to cater
for serviceability condition requirements such as member local deflections and overall
structural deflection checks. Various load combinations as per the partial safety factors
given in IS 800: 2007 are listed below for strength and serviceability criteria.
LOAD COMBINATIONS
STRENGTH DESIGN SERVICEABILITY DESIGN
1. 1.5 (DL+CTL) 1. 1.0 (DL+(CTL)
2. 1.2 (DL+CTL) +1.2 SL 2. 1.0 (DL+CTL) + 0.8 SL
3. 1.2 (DL+CTL) +1.2 WL 3. 1.0 (DL+CTL) + 1.0 SL
4. 1.5 (DL+CTL) + 1.5 SL 4. 1.0 (DL+CTL) +0.8 WL
5. 1.5 (DL+CTL) + 1.5 WL 5 1.0 (DL+CTL) + 1.0 WL
6. 0.9 (DL+CTL) + 1.5 SL
7. 0.9 (DL+CTL) + 1.5 WL
8. 1.2 (DL + CTL)
9. 1.2 (DL+CTL) +2.5 SL
10. 0.9 (DL+CTL) + 2.5 SL
1. Abbreviations; DL=Dead load, CTL= Cable Tray Load, SL= Seismic load, WL = Wind
load
METEC 14
Chapter 5. MATERIAL PROPERTIES

5.1 General
This chapter describes the physical and elastic properties for various materials
used in the construction of proposed INDUSTRIAL CABLE RACK STRUCTURE FOR ID
FRESH FOOD (INDIA), BANGALORE, KARNATAKA. These are used for defining the
stiffness calculation of the modelled structural members in static and dynamic analyses.
5.2 Elastic and Physical properties
The elastic properties are tabulated below.
Table-5.1 Elastic Properties of Materials
SL. Elastic Modulus Poisson’s Unit weight

Material Member description
No. 2 Ratio 3
(kN/m ) (kN/m )
Structural 8
1 steel YST 250 Beams and Bracings. 2 x 10 based on 0.2 78.5
Grade IS:800-2007
Structural 8
2 steel YST 250 Columns 2 x 10 based on 0.2 78.5
Grade IS:800-2007
Structural 8
3 steel YST 250 End plates, Stiffeners, 2 x 10 based on 0.2 78.5
Grade IS:800-2007
Unit Weights of major structural materials are only provided here. Unit weights of
all other materials can be obtained from IS 875 (part I).
METEC 15
Chapter 6. ANALYSIS AND DESIGN
6.1 General
This Chapter presents details of the design of strengthened steel beams of proposed
INDUSTRIAL CABLE RACK STRUCTURE FOR ID FRESH FOOD (INDIA),
BANGALORE, KARNATAKA. Limit state design philosophy is used to carry out the design
for the steel structure as per IS 800: 2007 using STAAD.Pro software.
6.2 Design of Steel Structure
The behaviour of the structure under various load combinations are analysed
using STAAD Pro. These analysis results are used to obtain the most critical load
combinations for each member and the same is used to design the members.
All horizontal members primarily transfer the loads by bending and are
designed as flexural members. The utilization ratios of typical frame elements are given
in Table 7.1.
Table 6.1 Utilization Ratios.
MEMBER MEMBER UTILISATION ALLOWABLE LOAD

MEMBER CLAUSE REMARKS
PROPERTY NUMBER RATIO RATIO CASE
COLUMN ISMC200 147 0.712 1.0 SEC 9.3.2.2 113 SAFE
BEAM ISMC200 68 0.405 1.0 SEC 8.2.2 110 SAFE
METEC 16
6.3 Member Deflections.

The maximum deflection for flexural elements is checked in accordance with
relevant codes mentioned in chapter 3. The allowable deflection limits for various
members considered are given in Table 6.1
Table 6.2-Allowable Deflections
Member Direction Deflection Limit
Beams
Vertical Span/300
(Simple span)
Cantilever Vertical Span/150
Columns Horizontal Height/200
Table 6.3- Actual Deflections from Staad
Actual Allowable
Member Direction Remarks
Deflection(mm) deflection(mm)
Beams
Vertical 23.806 40 SAFE
(Simple span)
Columns Horizontal 31.719 32.5 SAFE
METEC 17
Fig 6.1 Node numbers of supports
METEC 18
Chapter 7. CONCLUSION
7.1 General
This DR gives a brief description of the structural layout and design
Considerations for strengthening of the proposed INDUSTRIAL CABLE RACK

STRUCTURE FOR ID FRESH FOOD (INDIA), BANGALORE, KARNATAKA. The DR
also explains the loads and load cases considered in the analysis and design of the structure.
The DR further explains the various aspects of static and dynamic analysis being performed
for the structure and design procedures being adapted for the design of steel members.
It is also certified that the INDUSTRIAL CABLE RACK STRUCTURE FOR

ID FRESH FOOD (INDIA), BANGALORE, KARNATAKA, is structurally adequate
and safe and satisfy the requirements of Bureau of Indian Standards codes. All
deflection values are coming within permissible limits and design strength of each
member is adequate for the force on the members. It satisfies both strength and
serviceability criteria as per the stipulations of the Bureau of Indian Standards.
METEC 19

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CLIENT : Ms.

ID FRESH FOOD (INDIA) PVT LTD DOC NO : ME/ID/ECR-001

Chapter 2. STRUCTURE DESCRIPTION

This chapter describes the basic structural layout of proposed INDUSTRIAL

fig 2.1 to 2.4. Basic structural geometry is as follows:

 Cable Rack Span = 12.0 M

 Column Height = 6.5 M

Fig 2.1 Structure Cable tray rack section

Fig 2.2 Full structure geometry

Fig 2.3 Full structure 3-D view

Fig 2.4 Structure section geometry

Chapter 3. CODES AND STANDARDS

1.IS 800: 2007, General Construction in Steel – Code of Practice

buildings & structures – Dead loads

buildings & structures – Imposed loads

buildings & structures – Wind loads

5. IS: 1893(Part-1) – 2002, Criteria for earthquake resistant design of structures:

Chapter 4. LOADS AND LOAD COMBINATIONS

INDUSTRIAL CABLE RACK STRUCTURE FOR ID FRESH FOOD (INDIA),

4.2 Load Calculation

The design loads shall be calculated as described in the following sections.

4.2.1. Dead Load (DL)

Dead load consists of self-weight of various structural elements indicated below.

Table 4.1 Dead Loads

1.10 (considered including the

4.2.2. Cable Tray Load (CTL)

Table 4.3 Cable Tray Loads

Dead weight of cable tray 18

Load calculation in STAAD

Rack width = 1.0 m

Clear Bay space = 1.0 m

Cable tray dead load assumed= 18 kg/m = 0.18*1.0=0.18 KN/m

Udl = (0.18*1.0)/1.0 = 0.18 KN/m

Weight of LT and ELV cables = 82 kg/m

Udl =80*1.0/1.0 = 0.8 KN/m

Total Udl applied = 0.8+0.18=0.98 KN/m

4.2.3. Seismic Load (SL)

Table 4.4 Earth Quake load

Zone Factor 0.10

4.2.4. Wind Load (WL)

Table 4.5 Wind load parameters

Regional basic wind speed 33 m/s

Risk Coefficient , K1 1.07

Terrain, Height and Structure size factor , K2 1

Design life of the building 100 years

Percentage of openings in the building Open Structure

Table 4.6 Wind pressure

7 33 1.07 1 1 35.31 0.8

Table 4.9 Force coefficients, Cf from IS 875 part 3

Full structure (table 28) 1.9

Flat sided members (table 26) 2.0

Circular cross sections (table 23) 0.7

Load calculation in STAAD

Rack width = 1.0 m

Clear Bay space = 1.0 m

Wind load on cable trays

4.3 Load Combinations

STRENGTH DESIGN SERVICEABILITY DESIGN

1. 1.5 (DL+CTL) 1. 1.0 (DL+(CTL)

2. 1.2 (DL+CTL) +1.2 SL 2. 1.0 (DL+CTL) + 0.8 SL

3. 1.2 (DL+CTL) +1.2 WL 3. 1.0 (DL+CTL) + 1.0 SL

4. 1.5 (DL+CTL) + 1.5 SL 4. 1.0 (DL+CTL) +0.8 WL

5. 1.5 (DL+CTL) + 1.5 WL 5 1.0 (DL+CTL) + 1.0 WL