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Article history: In the present work, the effect of curing medium on microstructure together with physical, mechani-
Received 29 January 2011 cal and thermal properties of concrete containing ZnO2 nanoparticles have been investigated. Portland
Received in revised form 30 March 2011 cement was partially replaced by ZnO2 nanoparticles with the average particle size of 15 nm and the
Accepted 3 April 2011
specimens were cured in water and saturated limewater for specific ages. The results indicate that ZnO2
nanoparticles up to maximum of 2.0% produces concrete with improved compressive strength and setting
Keywords:
time when the specimens cured in saturated limewater. The optimum level of replacement for cured spec-
ZnO2 nanoparticle
imens in water is 1.0 wt%. Although the limewater reduces the strength of concrete without nanoparticles
Compressive strength
Setting time
when it is compared with the specimens cured in water, curing the specimens bearing nanoparticles in
Concrete saturated limewater results in more strengthening gel formation around ZnO2 nanoparticles causes more
Curing medium rapid setting time together with high strength. Accelerated peak appearance in conduction calorime-
Limewater try tests, more weight loss in thermogravimetric analysis and more rapid appearance of peaks related
Workability to hydrated products in X-ray diffraction results, all indicate that ZnO2 nanoparticles could improve
TGA mechanical and physical properties of the specimens.
XRD © 2011 Elsevier B.V. All rights reserved.
Pore structure
0378-7788/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.enbuild.2011.04.009
1978 S. Riahi, A. Nazari / Energy and Buildings 43 (2011) 1977–1984
Table 1
Chemical and physical properties of Portland cement (wt%).
Material SiO2 Al2 O3 Fe2 O3 CaO MgO SO3 Na2 O K2 O Loss on ignition
Cement 21.89 5.3 3.34 53.27 6.45 3.67 0.18 0.98 3.21
120
Percentage finer than
100
80
60
40
20
0
0 20 40 60 80 100 120 140 160
Particle size (μm)
Table 2
The properties of nano-ZnO2 .
Diameter (nm) Surface Volume ratio (m2 /g) Density (g/cm3 ) Purity (%)
2. Materials and methods were prepared with the cement replacement of 0.5%, 1.0%, 1.5%
and 2.0% by weight. The water to binder ratio for all mixtures was
Ordinary Portland Cement (OPC) conforming to ASTM C150 [12] set at 0.40. The aggregates for the mixtures consisted of a combi-
standard was used as received. The chemical and physical proper- nation of crushed basalt and of fine sand, with 30 wt% of sand. The
ties of the cement are shown in Table 1. In addition, the distribution binder content of all mixtures was 450 kg/m3 . The proportions of
pattern of cement particles determined by BET method has been the mixtures are presented in Table 3.
illustrated in Fig. 1. N series mixtures were prepared by mixing the course
Nano-ZnO2 with average particle size of 15 nm producing from aggregates, fine aggregates and powder materials (cement and
Suzhou Fuer Import&Export Trade Co., Ltd. was used as received. nano-ZnO2 particles) in a laboratory concrete drum mixer. The
The properties of nano-ZnO2 particles are shown in Table 2. Scan- powder material in the C0 series mixtures was only cement. They
ning electron micrographs (SEM) and powder X-ray diffraction were mixed in dry condition for 2 min, and for another 3 min after
(XRD) diagrams of ZnO2 nanoparticles are shown in Figs. 2 and 3. adding the water. Cubes of 100 mm edge for compressive strength
Locally available natural sand with particles smaller than tests were cast and compacted in two layers on a vibrating table,
0.5 mm and fineness modulus of 2.25 and specific gravity of where each layer was vibrated for 10 s. The moulds were cov-
2.58 g/cm3 (loose form) was used as fine aggregate. Crushed basalt ered with polyethylene sheets and moistened for 24 h. Then the
stored in the laboratory with maximum size of 15 mm and specific specimens were demoulded and cured in water (N-W series) and
gravity of 2.96 g/cm3 (loose form) was used as coarse aggregate. saturated limewater (N-LW series) at a temperature of 20 ◦ C prior
Two series of mixtures were prepared in the laboratory tri- to test days. To produce saturated limewater, the lime powder was
als. C0 Series mixtures were prepared as control specimens. The solved in tap water and dispersed until the excess lime powder
control mixtures were made of natural aggregates, cement and was precipitated. The strength tests of the concrete samples were
water. N series were prepared with different contents of nano- determined at 7, 28 and 90 days after curing. After each time of
ZnO2 particles with average particle size of 15 nm. The mixtures the curing, the old limewater media was replaced by a new one to
maintain saturated limewater.
Compressive strength of nano-ZnO2 particles blended cement
concrete cubes was determined in accordance to the ASTM C 39 [13]
Table 3
Mixture proportion of nano-ZnO2 particles blended concretes.
Cement Nano-ZnO2
particles
C0 (control) 0 450 0
N1 0.5 447.75 2.25
N2 1.0 445.50 4.50
N3 1.5 443.25 6.75
N4 2.0 441.00 9.00
Water to binder [cement + nano-ZnO2 ] ratio of 0.40, sand 492 kg/m3 , and aggregate
Fig. 2. SEM micrograph of ZnO2 nanoparticles. 1148 kg/m3 .
S. Riahi, A. Nazari / Energy and Buildings 43 (2011) 1977–1984 1979
after 7, 28 and 90 days of moisture curing. Tests were carried out Table 4
Compressive strength of nano-ZnO2 particle blended cement mortars.
on triplicate specimens and average compressive strength values
were considered. Sample designation Nano-ZnO2 particle (%) Compressive strength (MPa)
Standard slump tests conforming to ASTM C143 [14] were used
7 days 28 days 90 days
to determine the workability of the concrete.
C0-W (control) 0 27.3 36.8 42.3
Setting time of the specimens was regulated according to the
N1-W 0.5 27.9 37.7 41
ASTM C191 [15] standard. N2-W 1.0 29.2 38.5 42.4
Mercury intrusion porosimetry (MIP) is extensively used to N3-W 1.5 28.4 37.9 42.1
characterize the pore structure in porous material as a result of N4-W 2.0 25.1 35.1 39.1
its simplicity, quickness and wide measuring range of pore diam- C0-LW (control) 0 27 35.4 39.8
N1-LW 0.5 28.3 42.4 42.8
eter [16,17]. MIP provides information about the connectivity of N2-LW 1.0 31.3 44.5 45
pores [16]. In this study, the pore structure of concrete is evalu- N3-LW 1.5 34.3 47.5 47.8
ated by using MIP. To prepare the samples for MIP measurement, N4-LW 2.0 37.1 49.7 49.7
the concrete specimens after 90 days of curing are first broken into Water to binder [cement + nano-ZnO2 ] ratio of 0.40. W denotes the specimens cured
smaller pieces, and then the cement paste fragments selected from in water and LW denotes to those cured in saturated limewater.
the center of prisms are used to measure pore structure. The sam-
ples are immersed in acetone to stop hydration as fast as possible.
up to 1.0% replacement (N2-W) and then it decreases, although the
Before mercury intrusion test, the samples are dried in an oven
results of 2.0% replacement (N4-W) is still higher than those of the
at about 110 ◦ C until constant weight to remove moisture in the
plain cement concrete (C0-W). It was shown that using 2.0% nano-
pores. MIP is based on the assumption that the non-wetting liquid
ZnO2 particles in N-W series decreases the compressive strength
mercury (the contact angle between mercury and solid is greater
to a value which is near to the control concrete. This may be due to
than 90◦ ) will only intrude in the pores of porous material under
this fact that the quantity of nano-ZnO2 particles present in the mix
pressure [16,17]. Each pore size is quantitatively determined from
is higher than the amount required to combine with the liberated
the relationship between the volume of intruded mercury and the
lime during the process of hydration thus leading to excess silica
applied pressure [17]. The relationship between the pore diameter
leaching out and causing a deficiency in strength as it replaces part
and applied pressure is generally described by Washburn equation
of the cementitious material but does not contribute to strength
as follows [16,17]:
[18]. Also, it may be due to the defects generated in dispersion of
4 cos nanoparticles that causes weak zones. The high enhancement of
D=− (1) compressive strength in the N series blended concrete are due to
P
the rapid consuming of Ca(OH)2 which was formed during hydra-
where, D is the pore diameter (nm), is the surface tension of mer-
tion of Portland cement specially at early ages related to the high
cury (dyne/cm), is the contact angle between mercury and solid
reactivity of nano-ZnO2 particles. As a consequence, the hydration
(◦ ) and P is the applied pressure (MPa). The test apparatus used for
of cement is accelerated and larger volumes of reaction products
pore structure measurement is Auto Pore III mercury porosimeter.
are formed. Also nano-ZnO2 particles recover the particle packing
Mercury density is 13.5335 g/mL. The surface tension of mercury
density of the blended cement, directing to a reduced volume of
is taken as 485 dynes/cm, and the contact angle selected is 130◦ .
larger pores in the cement paste. Fig. 4a and b, respectively shows
The maximum measuring pressure applied is 200 MPa (30,000 psi),
the SEM micrograph of concrete without and with ZnO2 nanopar-
which means that the smallest pore diameter that can be mea-
ticles after 7 days of curing in water. C–S–H gel which is existed
sured reaches about 6 nm (on the assumption that all pores have
in isolation is enclosed by some of needle-hydrates in the SEM
cylindrical shape).
micrograph of cement paste (Fig. 4a). On the other hand, the micro-
Conduction calorimetry test was run out on a Wexham Devel-
graph of the mixture containing nano-ZnO2 revealed a compact
opments JAF model isothermal calorimeter, using IBM program
formation of hydration products and a reduced content of Ca(OH)2
AWCAL-4, at 22 ◦ C for a maximum of 70 h. Fifteen grams of cement
crystals (Fig. 4b). In addition XRD results of the cement pastes with
was mixed with water and saturated limewater and admixture
and without ZnO2 nanoparticles after 15 h of curing in water has
before introducing it into the calorimeter cell.
been illustrated in Fig. 5. The results show that after 15 h of curing,
A Netzsch model STA 409 simultaneous thermal analyzer
Ca(OH)2 crystals which needs to formation of C–S–H gel appears in
equipped with a Data Acquisition System 414/1 programmer was
concrete with ZnO2 nanoparticles while for concrete without ZnO2
used for thermogravimetric analysis. Specimens which were cured
in water and saturated limewater for 90 days were heated from 110
to 650 ◦ C, at a heating rate of 4 ◦ C/min in an inert N2 atmosphere.
SEM investigations were conducted on a Hitachi apparatus.
Backscattered electron (BSE) and secondary electron (SE) imag-
ing was used to study the samples, which were prepared under
conditions that ensured their subsequent viability for analytical
purposes.
A Philips PW-1730 unit was used for XRD analysis which was
taken from 4 to 70◦ .
Fig. 5. SEM micrograph of cement paste with ZnO2 nanoparticles cured in water.
Fig. 6. XRD results of cement pastes at 15 h of curing for specimens (a) without ZnO2
nanoparticles cured in water, (b) with ZnO2 nanoparticles cured in water, (c) without
ZnO2 nanoparticles cured in saturated limewater and (d) with ZnO2 nanoparticles
nanoparticles it is not appeared indicating synergic effects of ZnO2
cured in saturated limewater.
nanoparticles on formation of subsequent C–S–H gel.
Table 4 also shows the compressive strength of C0-LW and N-
content of Ca(OH)2 crystals. Moreover, No significant difference
LW series. The results show that the replacement of cement by
is evident between the microstructure of concrete without nano-
ZnO2 nanoparticles up to 2.0 wt% (N4-LW) in N-LW series produces
ZnO2 cured in water or saturated limewater. In addition XRD results
concrete with high strength with respect to N-LW concrete. By com-
of the cement pastes with ZnO2 nanoparticles at 15 h of curing in
parison the compressive strength results of C0-W and C0-LW series,
saturated limewater have been illustrated in Fig. 5. The longer pick
it shows that after 7, 28 and 90 days of curing the concrete in the sat-
intensity show that the amount of Ca(OH)2 crystals which needs to
urated limewater, the compressive strength of the C0-LW series is
formation of C–S–H gel is more for the specimens cured in limewa-
smaller than the corresponding strength of C0-W series. This may
ter rather the specimens cured in water when ZnO2 nanoparticles
be due to more formation of crystalline Ca(OH)2 in the presence
are used.
of limewater which reduces the compressive strength in C0-LW
series with respect to C0-W series. On the other hand, the com-
3.2. Workability
pressive strength of the N-LW series is more than those of N-W
series. Lime reacts with water and produces Ca(OH)2 which needs
A high-quality concrete is one which has acceptable workability
to form strengthening gel [19]:
(around 6.5 cm slump height) in the fresh condition and devel-
CaO + H2 O = Ca(OH)2 + Heat (2) ops sufficient strength. Basically, the bigger the measured height
of slump, the better the workability will be, indicating that the
When ZnO2 nanoparticles react with Ca(OH)2 produced from concrete flows easily but at the same time is free from segre-
saturated limewater, the content of strengthening gel is increased gation [21,22]. Maximum strength of concrete is related to the
because of high free energy of nanoparticles which reduces signif- workability and can only be obtained if the concrete has ade-
icantly when reacts by Ca(OH)2 [20]. The compressive strength of quate degree of workability because of self compacting ability.
N-W and N-LW series should be compared from two viewpoints: Self-compacting repair mortars, as new technology products, are
especially preferred for the rehabilitation and repair of reinforced
1. The compressive strength of N-LW series increases by partial concrete structures [23]. The water/powder (cement, fly ash, lime-
replacement of cement with ZnO2 nanoparticles up to 2.0 wt% stone filler, silica fume, nanoparticles, etc.) ratio of mortar and the
(N4-LW) while for N-W series it increases by partial replacement type of chemical admixtures should be determined, in order to
of cement with ZnO2 nanoparticles up to 1.0 wt% (N2-W) and place the fresh mortar without any external compaction and at the
then decreases. Once more this confirm the more strengthening same time without causing any segregation [24]. In other words,
gel formation in the presence of saturated limewater in which the rheology of paste phase of self-repairing mortar should have
the quantity of nano-ZnO2 particles present in the mix is close to suitable properties from flowability and segregation point of view
the amount required to combine with the liberated lime during [25–28].
the process of hydration thus leading to lesser silica leaching out The workability of C0 and N series concrete are presented in
with respect to the specimens cured in water [20]. Fig. 7. The figure shows the influence of ZnO2 nanoparticles content
2. The difference between compressive strengths of the N-W and on the workability of mixtures at constant water to binder ratio of
N-LW series after 28 days of curing is relatively high while this 0.40. The results show that unlike the C0 series, all investigated
difference in compressive strength after 90 days of curing is not nano-ZnO2 nanoparticles blended mixtures had low slump values
high. This may be due to formation of crystalline Ca(OH)2 in and non-acceptable workability. This may be due to the increasing
N-LW series after the 28 day causes reduction in compressive in the surface area of powder after adding nanoparticles that needs
strength. In the other words, curing of the ZnO2 nanoparticles more water to wetting the cement nanoparticles. The reduction
blended concrete in saturated limewater after 28 days is com- in workability in N-LW series is higher than that of N-W series
pletely suitable to achieve high strength especially with high because of more rapid formation of C–S–H gel results in a more
weight percent of nanoparticles. viscose mortar with reduced workability.
With the improvement of novel plasticizers, to obtain high fill-
Fig. 6a and b shows the SEM micrograph of concrete without and ing rates is possible even for compound molding systems. The fresh
with ZnO2 nanoparticles at 7 days of curing in saturated limewater. characteristics of concrete, strength and durability of mortars can
Once again, the micrograph of the mixture containing nano-ZnO2 be improved by the addition of inert or pozzolanic [29]. The selec-
revealed a compact formation of hydration products and a reduced tion of the amount and the type of cementitious or inert powders
S. Riahi, A. Nazari / Energy and Buildings 43 (2011) 1977–1984 1981
that nano-ZnO2 has a faster hydration reaction speed than did the
cement, because nano-ZnO2 is characterized by its unique surface
effects, smaller particle sizes, and higher surface energy [7]. Smaller
particle sizes allow a rapid increase in surface area leading to a fast
rise in the number of surface atoms. These surface atoms are highly
active and unstable, which results in a faster reaction speed. Hence,
a cautious approach should be taken for the setting time of the paste
during the utilizing of nano-ZnO2 [7]. The reduction in setting time
of N-LW series is higher than that of N-W series because of more
rapid formation of strengthening gel results in more viscose mortar
with reduced setting time.
Multi-harm pores
(>200 nm)
0.0099
0.0077
0.0081
0.0086
0.0091
0.0065
0.0069
0.0072
0.0076
0.0090
Harmful pores
(50–200 nm)
0.0169
0.0143
0.0157
0.0161
0.0148
0.0124
0.0142
0.0144
0.0150
0.0130
Few-harm pores
(20–50 nm)
(mL/g(%))
Pore size
0.0071
0.0070
0.0070
0.0070
mote cement hydration due to their high activity. This makes the
cement matrix more homogeneous and compact. Consequently,
the pore structure of concrete is improved evidently such as the
43.35
45.69
48.85
43.24
45.18
48.85
51.40
48.70
40.90
51.4
32.94
33.66
34.20
30.70
36.10
(nm)
9.64
9.75
9.66
8.36
8.58
8.87
9.40
9.07
to their high activity, but also act as a kernel in cement paste which
makes the size of Ca(OH)2 crystal smaller and the tropism more
stochastic.
42
35
36
37
40
40
31
32
35
37
Properties of the pores in N-SCC specimens.
0.0464
0.0469
0.0466
0.0434
0.0439
0.0445
0.0460
0.0450
with the precipitation of C–S–H gel and CH, and a shoulder related
to a second, weaker signal with a later peak time, associated with
the transformation from the ettringite (AFt) to the calcium mono-
Sample designation
are shown in Table 6. The time period over the total heat was mea-
N1-W
N2-W
N3-W
N4-W
Table 5
sured until the heat release rate was below 1% of the maximum of
the second peak.
S. Riahi, A. Nazari / Energy and Buildings 43 (2011) 1977–1984 1983
Table 6
Calorimetric results and weight loss (%) of the pastes in the range of 110–650 ◦ C at 28 days of curing of N-SCC specimens.
Sample designation Total heat (kJ/kg) First peak Second peak Total heat
Water to binder [cement + nano-ZnO2 ] ratio of 0.40. W denotes the specimens cured in water and LW denotes to those cured in saturated limewater
released under identical conditions (at times when the heat release
rate is less than 1% of the maximum amount of heat released in the
first peak) decreases with higher percentages of ZnO2 nanoparticles
in the mix (Figs. 9–11).
Fig. 10. The effects of nano-ZnO2 on the initial setting time of concrete. N1, N2, N3
and N4 are the series N blended concrete with 0.5, 1.0, 1.5 and 2.0 wt% of nano-ZnO2 4. Conclusions
particles, respectively. W denotes the specimens cured in water and LW denotes to
those cured in saturated limewater. The results show that the specimens containing ZnO2
nanoparticles have significantly higher compressive strength with
The heat release rate values in Table 6 show that decreasing the comparison to that of specimens without nano-ZnO2 particles at
percentage of nanoparticles in the pastes retards peak times and every age of curing. It is found that the cement could be advanta-
raises heat release rate values. In addition, the specimens which geously replaced with nano-ZnO2 particles up to maximum limit of
have been cured in saturated limewater show a decreased peak 2.0% with average particle sizes of 15 nm when the specimens cured
time and heat release rate values with respect to the correspond- at saturated limewater. The optimum level of nano-ZnO2 particles
ing specimens cured in water. This is indicative of a delay in initial content was achieved 1.0% for the specimens cured in water. Partial
cement hydration due to lesser content of nanoparticles and the replacement of cement by nano-ZnO2 particles decreased setting
lesser content of Ca(OH)2 in the specimens cured in water. The time of fresh concrete especially for curing at saturated limewa-
retardation is much less marked in the second peak. The total heat ter. However, the workability of concrete was reduced by adding
ZnO2 nanoparticles and hence plasticizers were added to improve
the workability of the specimens. ZnO2 nanoparticles could accel-
erate the appearance of the first peak in conduction calorimetry test
which is related to the acceleration in formation of hydrated cement
products. Thermogravimetric analysis shows that ZnO2 nanoparti-
cles could increase the weight loss of the specimens when partially
added to cement paste. More rapid formation of hydrated prod-
ucts could in presence of ZnO2 nanoparticles which was confirmed
by XRD results could be the reason of more weight loss. The pore
structure of self compacting concrete containing ZnO2 nanoparti-
cles is improved and the content of all mesopores and macropores
is increased.
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