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JOURNAL OF

COMPOSITE
Article M AT E R I A L S
Journal of Composite Materials
45(9) 1059–1064
! The Author(s) 2010
The effects of limewater on split tensile Reprints and permissions:
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strength and workability of Al2O3 DOI: 10.1177/0021998310378909
jcm.sagepub.com
nanoparticles binary blended concrete

Ali Nazari and Shadi Riahi

Abstract
The effect of limewater on split tensile strength and workability of Al2O3 nanoparticles binary blended concrete has been
investigated. Al2O3 nanoparticles with partial replacement of cement by 0.5, 1.0, 1.5, and 2.0 wt% have been used as
nanofillers. Curing of the specimens has been carried out in water and saturated limewater for 7, 28, and 90 days after
casting. The results indicate that Al2O3 nanoparticles up to maximum replacement level of 2.0% produces concrete with
improved split tensile strength but reduced workability when the specimens cured in saturated limewater with respect to
the specimens cured in water. Al2O3 nanoparticles can improve the filler effect and also the high pozzolanic action of fine
nanoparticles increases substantially the quantity of strengthening gel. Although the limewater reduces the strength of
concrete without nanoparticles, curing the specimens in saturated limewater results in more strengthening gel formation
in Al2O3 nanoparticles blended concrete causes high strength.

Keywords
Al2O3 nanoparticle, split tensile strength, workability, curing medium, concrete

Chimera Research Institute (2002). However, until


Introduction now, research performed over the years has been
Portland cement-based binders are the primary active mainly aimed at achieving high mechanical perfor-
components of cementitious composites used in most mance with cement replacement materials in micro
modern construction. The other components are water level. Several researchers have demonstrated that the
and both fine and coarse aggregate. Binders are made finer the SiO2 nanoparticle sizes in micron level, the
from Portland ‘clinker’ ground together with a little higher the compressive strength.2,3 But there is a
calcium sulfate, and frequently also contain fine lack of knowledge on the effects of ultra fine and
mineral powders such as limestone, pozzolan (typically nano-size nanoparticles on cementitious composite’s
volcanic ash), fly ash (usually from coal-burning power properties.
plants), and granulated blast furnace slag. Such Lu and Young4 achieved high strengths on com-
powders are referred to as supplementary cementitious pressed samples, and Richard and Cheyrezy5 developed
materials (SCMs) since they are used to replace some of reactive power concretes (RPCs). The development of
the more expensive clinker. Chemical admixtures such an ultrahigh strength cementitious composite was made
as superplasticizers and air-entraining agents can be possible by the application of DSP (densified system
added in small amounts to modify the properties of a
cementitious composite for specific applications.
There are few reports on incorporation of nanopar- Department of Technical and Engineering Sciences, Islamic Azad
ticles in cement-based composites. Li et al.1 investigated University (Saveh Branch), Saveh, Iran.
the properties of cement mortars blended with nano-
Corresponding author:
particles to explore their super mechanical and smart Ali Nazari, Department of Technical and Engineering Sciences, Islamic
(temperature and strain sensing) potentials. Also, useful Azad University (Saveh Branch), Saveh, Iran
applications of nano-SiO2 are addressed by the Fuji Email: alinazari84@aut.ac.ir
1060 Journal of Composite Materials 45(9)

containing homogeneously arranged ultra-fine parti- Previously, a series of works12–19 have been con-
cles) with super plasticizer and silica fume content.6,5 ducted on cementitious composites containing different
Kuo et al.7 investigated the properties of waterworks nanoparticles evaluating the mechanical properties of
sludge ash cement paste incorporating SiO2 nanoparti- the composites.
cles. In their work, the flowability of the cement pastes In this study, the influence of nano-Al2O3 on split
has been considered and shown that the flowability of tensile strength and workability of binary blended con-
the cementitious composite decreases by increasing the crete cured in water and limewater have been
nanoparticle amount. Lin and Tsai8 investigated the investigated.
influences of nanomaterials on the microstructures of
sludge ash cement paste. They noticed that the amount
of crystallization in the hydrates increased with the
Materials and methods
increased quantities of nanomaterial added.
Furthermore, denser crystallizations, smaller pore Ordinary Portland cement (OPC) conforming to
sizes, and a decreased number of pores were observed ASTM C15020 standard was used as received.
with the addition of nano-material results in decreasing The chemical and physical properties of the
water permeability. cement are given in Table 1. The nanoparticle size
There are few works about incorporating other distribution pattern of the used OPC has been illus-
nanoparticles in cementitious composites. For example, trated in Figure 1.
Li et al.9,10 have investigated the compressive strength Al2O3 nanoparticles with average nanoparticle size
and aberration resistance of cement paste composites of 15 nm and 40 m2/g Blaine fineness producing from
incorporating nano-Fe2O3 and nano-TiO2 nanoparti- Suzhou Fuer Import & Export Trade Co., Ltd was used
cles, respectively. Incorporation of zinc–iron oxide as received. The properties of Al2O3 nanoparticles are
nanoparticles as a replacement of cement have been given in Table 2.
investigated by Flores-Velez and Dominguez.11 Locally available natural sand with nanoparticles
The other nanoparticles (such as ZrO2 and Cr2O3) smaller than 0.5 mm, fineness modulus of 2.25, and
have rarely investigated and some of researchers do not specific gravity of 2.58 g/cm3 (loose form) was used as
agree that the other nanoparticles could be pozzolans. fine aggregate. Crushed basalt stored in the laboratory
It seems that several works are needed to introduce with maximum size of 15 mm and specific gravity of
these new materials as cement replacement. 2.96 g/cm3 was used as coarse aggregate.

Table 1. Properties of Portland cement (wt%)

Chemical properties

Material SiO2 Al2O3 Fe2O3 CaO MgO SO3 Na2O K2O Loss on ignition
Cement 21.89 5.3 3.34 53.27 6.45 3.67 0.18 0.98 3.21
Specific gravity: 1.7 g/cm3 (loose form).

120

100
Percentage finer than

80

60

40

20

0
0 20 40 60 80 100 120 140 160
Particle size (μm)

Figure 1. Particles distribution pattern of ordinary Portland cement.


Nazari and Riahi 1061

Two series of mixtures were prepared in the labora- tests of the concrete samples were determined at 7,
tory trials. C0 series mixtures were prepared as control 28, and 90 days.
specimens. The control mixtures were made of natural Split tensile test was carried out in accordance to the
aggregates, cement, and water. Series N were prepared ASTM C496 standard.23 After the specified curing
with different contents of Al2O3 nanoparticles with period was over, the concrete cylinders were subjected
average nanoparticle size of 15 nm. The mixtures were to split tensile test by using universal testing machine.
prepared with the cement replacement of 0.5, 1.0, 1.5, Tests were carried out on triplicate specimens and aver-
and 2.0 wt%. The water to binder ratio for all mixtures age split tensile strength values were obtained.
was set at 0.40.21 The aggregates for the mixtures Standard slump tests conforming to ASTM C14324
consisted of a combination of crushed basalt and of were used to determine the workability of the concrete.
fine sand, with the sand percentage of 30 wt%.
The binder content of all mixtures was 450 kg/m3.
The proportions of the mixtures are presented Results and discussion
in Table 3.
Series N mixtures were prepared by mixing the
Split tensile strength
coarse aggregates, fine aggregates, and powder mate- The split tensile strength results of series C0-W and
rials (cement and Al2O3 nanoparticles) in a laboratory N-W mixtures are given in Table 4. Comparison of
concrete drum mixer. The powder material in the series the results from the 7, 28, and 90 days samples shows
C0 mixtures was only cement. They were mixed in dry that the split tensile strength increases with Al2O3
condition for 2 min, and for another 3 min after adding nanoparticles up to 1.0% replacement (N2-W) and
the water. Slumps of the fresh concrete were determined then it decreases, although the results of 2.0% replace-
immediately to evaluate the workability following the ment (N4-W) is still higher than those of the plain
mixing procedure. Cylinders with the diameter of cement concrete (C0-W). It was shown that the use of
150 mm and the height of 300 mm for split tensile 2.0% Al2O3 nanoparticles decreases the split tensile
strength were cast and compacted in two layers on a strength to a value which is near to the control con-
vibrating table, where each layer was vibrated for crete. This may be due to the fact that the quantity of
10 s.22 The molds were covered with polyethylene Al2O3 nanoparticles (pozzolan) present in the mix is
sheets and moistened for 24 h. Then, the specimens higher than the amount required to combine with the
were demolded and cured in water (N-W series) and liberated lime during the process of hydration thus
saturated limewater (N-LW series) at a temperature leading to excess silica leaching out and causing a
of 20 C prior to test days. The split tensile strength deficiency in strength as it replaces part of the

Table 2. The properties of Al2O3 nanoparticles

Surface volume Density (g/cm3) Table 4. Split tensile strength of Al2O3 nanoparticle blended
Diameter (nm) ratio (m2/g) (loose form) Purity (%) cement mortars

15  5 163  20 <0.1 >99.9 Split tensile strength (MPa)

Sample Al2O3
designation nanoparticle (%) 7 days 28 days 90 days

C0-W (control) 0 1.5 1.8 2.3


Table 3. Mixture proportion of Al2O3 nanoparticles blended
concretes N1-W 0.5 2.2 2.3 2.6
N2-W 1.0 2.6 2.8 3.1
Sample Al2O3 Quantities (kg/m3) N3-W 1.5 2.4 2.5 2.8
designation nanoparticles
N4-W 2.0 1.8 1.9 2.3
Cement Al2O3 nanoparticles
C0-LW (control) 0 1.3 1.5 1.9
C0 (control) 0 450 0 N1-LW 0.5 2.4 2.9 2.9
N1 0.5 447.75 2.25 N2-LW 1.0 3.1 3.2 3.3
N2 1.0 445.50 4.50 N3-LW 1.5 3.5 3.4 3.4
N3 1.5 443.25 6.75 N4-LW 2.0 3.9 3.5 3.6
N4 2.0 441.00 9.00
Water to binder [cement + Al2O3 nanoparticles] ratio of 0.40.
Water to binder [cement + Al2O3 nanoparticles] ratio of 0.40, sand W denotes the specimens cured in water and LW denotes to those
492 kg/m3, and aggregate 1148 kg/m3. cured in saturated limewater.
1062 Journal of Composite Materials 45(9)

cementitious material but does not contribute to is not high. This may be due to formation of crystalline
strength.22 Also, it may be due to the defects generated Ca(OH)2 in N-LW series after 28 days, which causes
in dispersion of nanoparticles that causes weak zones. reduction in split tensile strength. In the other words,
The higher enhancement of split tensile strength in the curing of the Al2O3 nanoparticles blended concrete in
N series blended concrete are due to the rapid consum- saturated limewater after 28 days is completely suitable
ing of Ca(OH)2 which was formed during hydration of to achieve high strength especially with high weight
Portland cement specially at early ages related to the percent of nanoparticles.
high reactivity of nano-Al2O3 nanoparticles. As a
consequence, the hydration of cement is accelerated
and larger volumes of reaction products are formed.
Workability
Also, Al2O3 nanoparticles recover the nanoparticle A high-quality concrete is one, which has acceptable
packing density of the blended cement, directing to a workability (around 6.5 cm slump height) in the fresh
reduced volume of larger pores in the cement paste. condition and develops sufficient strength. Basically,
Table 4 also presents the split tensile strength of the bigger the measured height of slump, the better
C0-LW and N-LW series. The results show that the the workability will be, indicating that the concrete
replacement of cement by Al2O3 nanoparticles up to flows easily but at the same time is free from segrega-
2.0 wt% (N4-LW) in N-LW series produces concrete tion.26,27 Maximum strength of concrete is related to
with high strength with respect to N-LW control con- the workability and can only be obtained if the concrete
crete. By comparison the split tensile strength results of has adequate degree of workability because of self com-
C0-W and C0-LW series, it shows that after 7, 28, and pacting ability. Self-compacting repair mortars, as new
90 days of curing the concrete in the saturated limewa- technology products, are especially preferred for the
ter, the split tensile strength of the C0-LW series in rehabilitation and repair of reinforced concrete struc-
smaller than the corresponding strength of C0 series. tures.28 The water/powder (cement, fly ash, limestone
This may be due to more formation of crystalline filler, silica fume, nanoparticles, etc.) ratio of mortar
Ca(OH)2 in the presence of limewater which reduces and the type of chemical admixtures should be deter-
the split tensile strength in C0-LW series with respect mined, in order to place the fresh mortar without any
to C0-W series. On the other hand, the split tensile external compaction and at the same time without caus-
strength of the N-LW series is more than those of ing any segregation.29 In other words, the rheology of
N-W series. Lime reacts with water and produces paste phase of self-repairing mortar should have suit-
Ca(OH)2 which needs to form C–A–H gel:25 able properties from flowability and segregation point
of view.30–33
CaO þ H2 O ¼ CaðOHÞ2 þHeat ð1Þ The workability of C0 and N series concrete are
presented in Figure 2. The figure shows the influence
When Al2O3 nanoparticles react with Ca(OH)2 pro- of Al2O3 nanoparticles content on the workability of
duced from saturated limewater, the content of C–A–H mixtures at constant water to binder ratio of 0.40. The
gel is increased because of high free energy of nanopar- results show that unlike the C0 series, all investigated
ticles which reduces significantly when reacts by
Ca(OH)2. The split tensile strength of N-W and
N-LW series should be compared from two viewpoints. 8
W
The first viewpoint is that the split tensile strength of 7 LW
N-LW series increases by partial replacement of cement
6
with Al2O3 nanoparticles up to 2.0 wt% (N4-LW) while
Slump (cm)

for N-W series it increases by partial replacement 5


of cement with Al2O3 nanoparticles up to 1.0 wt% 4
(N2-LWand then decreases. Once more this confirm 3
the more C–A–H gel formation in the presence of
2
saturated limewater in which the quantity of Al2O3
nanoparticles (pozzolan) present in the mix is close to 1
the amount required to combine with the liberated lime 0
during the process of hydration thus leading to lesser C0 N1 N2 N3 N4
silica leaching out with respect to the specimens cured Figure 2. The effects of Al2O3 nanoparticles on workability of
in water. Second viewpoint is that the difference concrete. N1, N2, N3, and N4 are the series N blended concrete
between split tensile strengths of the N-W and N-LW with 0.5%, 1.0%, 1.5%, and 2.0% of Al2O3 nanoparticles, respec-
series after 28 days of curing is relatively high while this tively. W denotes the specimens cured in water and LW denotes
difference in split tensile strength after 90 days of curing to those cured in saturated limewater.
Nazari and Riahi 1063

nano-Al2O3 nanoparticles blended mixtures had low Partial replacement of cement by Al2O3 nanoparticles
slump values and non-acceptable workability. This decreased workability of fresh concrete especially for
may be due to the increasing in the surface area of curing at saturated limewater.
powder after adding nanoparticles that needs more
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