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JOURNAL OF

COMPOSITE
Article M AT E R I A L S
Journal of Composite Materials
45(11) 1165–1172
! The Author(s) 2010
The effects of limewater on flexural Reprints and permissions:
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strength and water permeability of Al2O3 DOI: 10.1177/0021998310378907
jcm.sagepub.com
nanoparticles binary blended concrete

Ali Nazari and Shadi Riahi

Abstract
The effect of limewater on flexural strength and water permeability of Al2O3 nanoparticles binary blended concrete has
been investigated. Al2O3 nanoparticles with partial replacement of cement by 0.5, 1.0, 1.5, and 2.0 wt% have been used as
reinforcement. Curing of the specimens has been carried out in water and saturated limewater for 7, 28, and 90 days
after casting. The results indicate that Al2O3 nanoparticles up to a maximum replacement level of 2.0% produces
concrete with improved flexural strength and water permeability when the specimens cured in saturated limewater
with respect to the specimens cured in water. Al2O3 nanoparticles can improve the filler effect and also the high
pozzolanic action of fine nanoparticles increases substantially the quantity of strengthening gel. Although the limewater
reduces the strength of concrete without nanoparticles, curing the specimens in saturated limewater results in more
strengthening gel formation in Al2O3 nanoparticles blended concrete causes high strength.

Keywords
Al2O3 nanoparticle, flexural strength, percentage of water absorption, rate of water absorption, coefficient of water
absorption, curing medium, concrete

Introduction applications of nano-SiO2 are addressed by the Fuji


Portland cement-based binders are the primary active Chimera Research Institute (2002). However, until
components of cementitious composites used in most now, research performed over the years has been
modern construction. The other components are water mainly aimed at achieving high mechanical perfor-
and both fine and coarse aggregate. Binders are made mance with cement replacement materials in microlevel.
from Portland ‘clinker’ ground together with a little Several researchers have demonstrated that the finer the
calcium sulfate, and frequently also contain fine min- SiO2 nanoparticle sizes in micron level, the higher the
eral powders such as limestone, pozzolan (typically vol- compressive strength.2,3 But there is a lack of
canic ash), fly ash (usually from coal-burning power knowledge on the effects of ultra-fine and nanosized
plants), and granulated blast furnace slag. Such pow- nanoparticles on cementitious composite’s properties.
ders are referred to as supplementary cementitious Lu and Young4 achieved high strengths on com-
materials (SCMs) since they are used to replace some pressed samples, and Richard and Cheyrezy5 developed
of the more expensive clinker. Chemical admixtures reactive power concretes (RPCs). The development of
such as superplasticizers and air-entraining agents can an ultra-high strength cementitious composite was
be added in small amounts to modify the properties of a
cementitious composite for specific applications. Department of Technical and Engineering Sciences, Islamic Azad University
There are few reports on incorporation of nanopar- (Saveh Branch), Saveh, Iran.
ticles in cement-based composites. Li et al.1 investigated
Corresponding author:
the properties of cement mortars blended with nano- Ali Nazari, Department of Technical and Engineering Sciences, Islamic
particles to explore their super mechanical and smart Azad University (Saveh Branch), Saveh, Iran
(temperature and strain sensing) potentials. Also useful Email: alinazari84@aut.ac.ir
1166 Journal of Composite Materials 45(11)

made possible by the application of densified system needed to introduce these new materials as cement
containing homogeneously arranged ultra-fine particles replacement.
(DSP) with super plasticizer and silica fume content.6 Previously, a series of works12–19 has been conducted
Kuo et al.7 investigated the properties of waterworks on cementitious composites containing different nano-
sludge ash cement paste incorporating SiO2 nanoparti- particles evaluating the mechanical properties of the
cles. In their work, the flowability of the cement pastes composites.
has been considered and it has been shown that the In this study, the influence of Al2O3 nanoparticles on
flowability of the cementitious composite decreases by flexural strength and water permeability of binary
increasing the nanoparticle amount. Lin and Tsai8 blended concrete cured in water and limewater has
investigated the influences of nanomaterials on the been investigated.
microstructures of sludge ash cement paste. They
noticed that the amount of crystallization in the
Materials and methods
hydrates increased with the increased quantities of
nanomaterial added. Furthermore, denser crystalliza- Ordinary portland cement (OPC) conforming to
tions, smaller pore sizes, and a decreased number of ASTM C15020 standard was used as received. The
pores were observed with the addition of nanomaterial, chemical and physical properties of the cement are
resulting in decreasing water permeability. shown in Table 1. The nanoparticle size distribution
There are few works about incorporating other pattern of the used OPC has been shown in Figure 1.
nanoparticles in cementitious composites. For example, Al2O3 nanoparticles with average nanoparticle size
Li et al.9,10 have investigated the compressive strength of 15 nm and 40 m2/g Blaine fineness produced from
and aberration resistance of cement paste composites Suzhou Fuer Import & Export Trade Co., Ltd was
incorporating nano-Fe2O3 and nano-TiO2 nanoparti- used as received. The properties of Al2O3 nanoparticles
cles, respectively. Incorporation of zinc–iron oxide are shown in Table 2.
nanoparticles as a replacement of cement have been Locally available natural sand with nanoparticles
investigated by Flores-Velez and Dominguez.11 smaller than 0.5 mm and fineness modulus of 2.25 and
The other nanoparticles (such as ZrO2 and Cr2O3 specific gravity of 2.58 g/cm3 (loose form) was used as
nanoparticles) have rarely investigated and some of fine aggregate. Crushed basalt stored in the laboratory
researchers do not agree that the other nanoparticles with maximum size of 15 mm and specific gravity of
could be pozzolans. It seems that several works are 2.96 g/cm3 was used as coarse aggregate.

Table 1. Properties of Portland cement

Chemical properties

Material SiO2 Al2O3 Fe2O3 CaO MgO SO3 Na2O K2O Loss on ignition
Cement (wt%) 21.89 5.3 3.34 53.27 6.45 3.67 0.18 0.98 3.21
Specific gravity, 1.7 g/cm3 (loose form).

120

100
Percentage finer than

80

60

40

20

0
0 20 40 60 80 100 120 140 160
Particle size (µm)

Figure 1. Particles distribution pattern of OPC.


Nazari and Riahi 1167

Two series of mixtures were prepared in the labora- permeability tests of the concrete samples were deter-
tory trials. C0 series mixtures were prepared as control mined at 7, 28, and 90 days.
specimens. The control mixtures were made of natural Flexural test were done in accordance with the
aggregates, cement, and water. Series N were prepared ASTM C29323 standard. Again, the flexural tests were
with different contents of Al2O3 nanoparticles with carried out on triplicate specimens and average flexural
average nanoparticle size of 15 nm. The mixtures were strength values were obtained.
prepared with the cement replacement of 0.5, 1.0, 1.5,
Percentage of water absorption is an evaluation of
and 2.0 wt%. The water-to-binder ratio for all mixtures
the pore volume or porosity of concrete after harden-
was set at 0.40.21 The aggregates for the mixtures con-
ing, which is occupied by water and limewater in satu-
sisted of a combination of crushed basalt and fine sand,
rated state. Water absorption values of Al2O3
with the sand percentage of 30 wt%. The binder content
nanoparticle-blended concrete samples were measured
of all mixtures was 450 kg/m3. The proportions of the
as per ASTM C64224 after 7, 28, and 90 days of mois-
mixtures are presented in Table 3.
ture curing.
Series N mixtures were prepared by mixing the
course aggregates, fine aggregates, and powder mate- Rate of water absorption is a measure of the capil-
rials (cement and Al2O3 nanoparticles) in a laboratory lary forces exerted by the pore structure, causing fluids
concrete drum mixer. The powder material in the series to be drawn into the body of the material.25 In this
C0 mixtures was only cement. They were mixed in dry experiment, the rate of water absorption by concrete
condition for 2 min, and for another 3 min after adding cubes were considered by measuring the increase in
water. Slumps of the fresh concrete were determined the mass of samples due to water absorption at certain
immediately to evaluate the workability following the times when only one surface of the specimen is exposed
mixing procedure. Cubes of 100 mm edge for water per- to water. Concrete samples were dried in an oven at
meability tests and cubes with 200  50  50 mm3 edges 50 C for 3 days and then cooled in a sealed container
for flexural strength tests were cast and compacted in at 23 C for 15 days as per ASTM C158526 after 7, 28,
two layers on a vibrating table, where each layer was and 90 days of moist curing.27 The sides of the concrete
vibrated for 10 s.22 The molds were covered with poly- samples were covered with epoxy resin in order to allow
ethylene sheets and moistened for 24 h. Then, the speci- the flow of water in one direction. The end of the sam-
mens were demolded and cured in water (N-W series) ples were sealed with tightly attached plastic sheet and
and saturated limewater (N-LW series) at a tempera- protected in position by an elastic band. The initial
ture of 20 C prior to test days. The strength and water mass of the samples were taken after which they were
kept partly immersed to a depth of 5 mm in water as
shown in Figure 2. The readings were taken starting
with the initial mass of the sample at selected times
Table 2. The properties of Al2O3 nanoparticles after first contact with water (typically 1, 5, 10, 20,
30, 60, 110, and 120 min),28 the samples were removed,
Diameter Surface volume Density (g/cm3) Purity excess water was blotted off using paper towel, and then
(nm) ratio (m2/g) (loose form) (%) weighed. Then they were replaced again in water for the
15  5 163  20 <0.1 >99.9 chosen time period. The gain in mass (m, kg/s1/2) at
time t (s), exposed area of the specimen (a, m2), and
density of water (d ), were used to obtain the rate of
water absorption (I, m/s1/2) as per the equation:27
Table 3. Mixture proportion of Al2O3 nanoparticles blended
concretes
m
I¼ ð1Þ
Sample Al2O3 3
Quantities (kg/m ) ða=dÞ
designation nanoparticles
Al2O3
Cement nanoparticles

C0 (control) 0 450 0
N1 0.5 447.75 2.25
N2 1.0 445.50 4.50
N3 1.5 443.25 6.75
N4 2.0 441.00 9.00
Water-to-binder [cement + Al2O3 nanoparticles] ratio of 0.40, sand Figure 2. Rate of water absorption and coefficient of water
492 kg/m3, and aggregate 1148 kg/m3. absorption test.
1168 Journal of Composite Materials 45(11)

Coefficient of water absorption is considered as a mea- (N4-W) is still higher than those of the plain cement
sure of permeability of water.29 This was measured by concrete (C0-W). It was shown that the use of 2.0%
determining the rate of water uptake by dry concrete Al2O3 nanoparticles decreases the flexural strength to
for a period of 1 h.28 The concrete samples were dried at a value which is near to the control concrete. This may
110 C in an oven for 1 week until they reached to constant be due to the fact that the quantity of Al2O3 nanopar-
weight and then were cooled in a sealed container for ticles (pozzolan) present in the mix is higher than the
1 day. The sides of the samples were covered with epoxy amount required to combine with the liberated lime
resin, and were placed partly immersed in water to a during the process of hydration thus leading to excess
depth of 5 mm at one end, and at the other end, a tightly silica leaching out and causing a deficiency in strength
attached plastic was secured in position by an elastic band as it replaces part of the cementitious material but does
as shown in Figure 2.28 The amount of water absorbed not contribute to strength.22 Also, it may be due to the
during the first 60 min was calculated for Al2O3 nanopar- defects generated in dispersion of nanoparticles that
ticles blended concrete samples after 7, 28, and 90 days of cause weak zones. The high enhancement of flexural
moisture curing using the formula:27 strength in the N series-blended concrete are due to
the rapid consuming of Ca(OH)2 which was formed
 2
Q 1 during hydration of Portland cement specially at early
Ka ¼ : ð2Þ ages related to the high reactivity of Al2O3 nanoparti-
A t
cles. As a consequence, the hydration of cement is
where Ka is the coefficient of water absorption (m2/s), accelerated and larger volumes of reaction products
Q the quantity of water absorbed (m3) by the dried are formed. Also Al2O3 nanoparticles recover the nano-
samples in 3600 s, and A the surface area (m2) of con- particle-packing density of the blended cement, direct-
crete samples through which water penetrates. ing to a reduced volume of larger pores in the cement
paste.
Table 4 also shows the flexural strength of C0-LW
Results and discussion and N-LW series. The results show that the replace-
ment of cement by Al2O3 nanoparticles up to 2.0 wt%
Flexural strength (N4-LW) in N-LW series produces concrete with high
The flexural strength results of series C0-W and N-W strength with respect to N-LW control concrete. By
mixtures are shown in Table 4. Comparison of the comparison, the flexural strength results of C0-W and
results from the 7-, 28-, and 90-day samples shows C0-LW series, shows that after 7, 28, and 90 days of
that the flexural strength increases with Al2O3 nanopar- curing the concrete in the saturated limewater, the flex-
ticles up to 1.0% replacement (N2-W) and then it ural strength of the C0-LW series is smaller than the
decreases, although the results of 2.0% replacement corresponding strength of C0-W series. This may be
due to more formation of crystalline Ca(OH)2 in the
presence of limewater which reduces the flexural
Table 4. Flexural strength of Al2O3 nanoparticle blended strength in C0-LW series with respect to C0-W series.
cement mortars
On the other hand, the flexural strength of the N-LW
Flexural strength (MPa) series is more than those of N-W series. Lime reacts
with water and produces Ca(OH)2 which needs to
Sample Al2O3 form C–S–H gel:30
designation nanoparticle (%) 7 days 28 days 90 days

C0-W (control) 0 4.2 4.4 4.7 CaO þ H2 O ¼ CaðOHÞ2 þHeat ð3Þ


N1-W 0.5 4.6 5.1 5.7
N2-W 1.0 5.3 5.2 6.0 When Al2O3 nanoparticles react with Ca(OH)2 pro-
N3-W 1.5 5.0 5.0 5.3 duced from saturated limewater, the content of C–S–H
gel is increased because of high free energy of nanopar-
N4-W 2.0 4.4 4.8 4.8
ticles which reduces significantly when reacts by
C0-LW (control) 0 4.0 4.1 4.2
Ca(OH)2. The flexural strength of N-W and N-LW
N1-LW 0.5 4.9 5.3 5.3 series should be compared from two viewpoints. The
N2-LW 1.0 5.8 6.1 6.2 first viewpoint is that the flexural strength of N-LW
N3-LW 1.5 6.2 6.4 6.5 series increases by partial replacement of cement with
N4-LW 2.0 6.5 6.8 6.8 Al2O3 nanoparticles up to 2.0 wt% (N4-LW) while for
Water-to-binder [cement + Al2O3 nanoparticles] ratio of 0.40. W denotes N-W series it increases by partial replacement of
the specimens cured in water and LW denotes to those cured in saturated cement with Al2O3 nanoparticles up to 1.0 wt% (N2-
limewater. W) and then decreases. Once more, this confirm the
Nazari and Riahi 1169

more C–S–H gel formation in the presence of saturated is equal for two N-W and N-LW series at a certain
limewater in which the quantity of Al2O3 nanoparticles nanoparticle content.
(pozzolan) present in the mix is close to the amount It was observed that the reduction of water absorp-
required to combine with the liberated lime during tion was found at the 7 days curing for N series com-
the process of hydration thus leading to lesser silica pared to C0 series. The decrease in water absorption
leaching out with respect to the specimens cured in which is related to the increase in the amount of Al2O3
water. Second viewpoint is that the difference between nanoparticles can be resulted from the reduced amount
flexural strengths of the N-W and N-LW series after of pores. These results were achieved because of fewer
28 days of curing is relatively high while this difference hydration products when the pozzolanic reaction is
in flexural strength after 90 days of curing is not high. small at the early ages for C0 series reverse of the N
This may be due to formation of crystalline Ca(OH)2 in series. On the other hand, the percentage of water
N-LW series after 28 days causes reduction in flexural absorption related to the porosity of the hardened con-
strength. In the other words, curing of the Al2O3 nano- crete which is engaged by water in saturated state31 was
particles blended concrete in saturated limewater after more in series C0 compared to N series at the early ages.
28 days is completely suitable to achieve high strength But by increasing the age of curing to 90 days, the per-
especially with high weight percent of nanoparticles. centage of water absorption values decreases signifi-
cantly with the increase in nanoparticles content up to
2.0%. Therefore, it can be suggested that with prolonged
Percentage of water absorption curing, increasing the ages and percentages of Al2O3
The results of saturated water absorption at different nanoparticles in both series can lead to reduction in
ages of moist curing are shown in Table 5. As it can be permeable voids. This is due to the pozzolanic action
seen, the percentage of water absorption of concrete of Al2O3 nanoparticles and filler effect provided by
samples immersed in water and saturated limewater both series of Al2O3 nanoparticles. Another finding is
decreases with the increase in the age of moist curing that the interfacial transition zone in concrete had
from 7 to 90 days for all series during the hardening improved due to pozzolanic reaction as well as
process of the concrete. In the other words, C–A–H gel filler effect of the Al2O3 nanoparticles. This finding is
formation in the presence of nanoparticles especially partially in confirmation of the results of the study by
for the specimens cured at saturated limewater are Bui et al.22
high enough to reduce the water absorption of the
blended concrete. This reduction is more for N-LW
series as a result of more C–A–H gel formation.
Rate of water absorption
However, this difference is not too high because of The rate of water absorption of all two series is shown
this fact that the water permeability is significantly in Table 6. It can be seen that at 7 days of curing, there
related to the content of pores in the concrete which was a progressive reduction in the rate of water

Table 5. Percentage of water absorption in control and Al2O3 Table 6. Rate of water absorption (m/s1/2  106) in control
nanoparticles blended concrete and Al2O3 nanoparticles blended concrete

Al2O3 Al2O3
Mix designation nanoparticles (%) 7 days 28 days 90 days Mix designation nanoparticles (%) 7 days 28 days 90 days

C0-W (control) 0 3.30 5.60 4.80 C0-W (control) 0 13.02 12.34 10.14
N1-W 0.5 3.88 2.17 0.84 N1-W 0.5 15.6 14.29 9.30
N2-W 1.0 4.17 2.44 1.06 N2-W 1.0 15.77 15.04 9.72
N3-W 1.5 4.45 2.60 1.27 N3-W 1.5 15.37 15.13 9.83
N4-W 2.0 4.99 2.79 1.55 N4-W 2.0 15.99 15.50 9.98
C0-LW (control) 0 2.32 5.71 4.92 C0-LW (control) 0 13.06 12.56 10.18
N1-LW 0.5 4.96 1.55 0.69 N1-LW 0.5 17.0 10.20 8.78
N2-LW 1.0 5.32 1.63 0.91 N2-LW 1.0 17.32 10.39 8.99
N3-LW 1.5 5.88 1.78 1.06 N3-LW 1.5 17.87 10.61 9.06
N4-LW 2.0 6.15 1.98 1.21 N4-LW 2.0 18.15 10.99 9.16
Water-to-binder [cement + Al2O3 nanoparticles] ratio of 0.40. W denotes Water-to-binder [cement + Al2O3 nanoparticles] ratio of 0.40. W denotes
the specimens cured in water and LW denotes to those cured in saturated the specimens cured in water and LW denotes to those cured in saturated
limewater. limewater.
1170 Journal of Composite Materials 45(11)

absorption in series N. With increase of Al2O3 nano- Table 7. Coefficient of water absorption (m2/s  1010) in
particles content up to 2.0%, an increase in the rate of control and Al2O3 nanoparticles blended concrete
water absorption was observed, but the values are still
Al2O3
lower than the control concrete. With progress in the Mix designation nanoparticles (%) 7 days 28 days 90 days
curing time until 90 days, the rate of water absorption
for N series at all replacement contents are quite lower C0-W (control) 0 9.02 2.86 1.35
than C0 series. N1-W 0.5 10.41 3.42 1.19
It is well known that mineral admixtures with N2-W 1.0 10.88 3.79 1.24
fine nanoparticles can improve the filler effect and N3-W 1.5 10.99 4.10 1.25
also, the high pozzolanic action of fine nanoparticles N4-W 2.0 11.23 4.36 1.29
increases substantially the quantity of C–A–H gel. C0-LW (control) 0 9.06 2.78 1.40
If this phenomenon joins with low water–cement N1-LW 0.5 12.21 1.87 1.01
ratio, it can improve the microstructure in the interfa-
N2-LW 1.0 12.56 1.94 1.09
cial transition zones and thus, the value of C–S–H gel,
N3-LW 1.5 12.91 2.09 1.16
then the water permeability can be considerably
increased. N4-LW 2.0 13.18 2.34 1.25
All these events result in more homogeneous and Water-to-binder [cement + Al2O3 nanoparticles] ratio of 0.40. W denotes
stronger interfacial transition zones and reduction of the specimens cured in water and LW denotes to those cured in saturated
their thickness, with less potential of microcracks and limewater.
uniform nanoparticle distribution that lead to the grain
refinement of hydrated cement paste in the interfacial
Coefficient of water absorption
transition zone.32,33 Hence, admixing of Al2O3 nano-
particles especially with ultra-fine nanoparticles of con- The coefficients of water absorption of Al2O3 nanopar-
ventional concrete may lead to rearrangement and ticles blended concrete samples for all series are pre-
improvement of the concrete microstructures physically sented in Table 7. Significant reductions in the
and chemically. The rate of water absorption is very coefficient of water absorption can be observed with
important to predict the service life of concrete as a increase in Al2O3 nanoparticles content up to 2.0%
structural material and to improve its performance.34 for series N at 7 days of curing. For series N at the
Microfiller materials with fine nanoparticles can fill same age of 7 and 28 days, the values of coefficient of
both the interfaces and the bulk paste and develop dis- water absorption are lower than those of the control
continuous and tortuous pore in concrete structure concrete at all cement replacement contents. Likewise,
causing reduction in the rate of water absorption.35,36 at 90 days of curing, the coefficient of water absorption
Micro- and macropores present in the concrete can be values up to 2.0% are quite lower than those of the
completely filled up by finer nanoparticles.37 High reac- control concrete for N series confirming that cement
tive pozzolanic materials are able to reduce the size of replacement by Al2O3 nanoparticles with prolonged
voids in concrete, thus, making it almost impermeable curing leads to a reduction of pore spaces and perme-
even at early ages of 7–28 days.38 The connectivity of able voids in the concrete. Again, the effect of the sat-
pore system is characterized by the degree of water in urated limewater is once more related to the content of
filled voids in the concrete mix and the hydration prod- C–A–H gel formation which significantly reduces the
ucts of concrete after hardening. Capillary pores are coefficient of water absorption after 7 days of curing
known as those voids which were originally filled with for N-LW series with respect to N-W series.
mixing water in the range of 3.2–3000 nm diameter.39
These capillary pores can become unconnected
Conclusions
under moist curing situation after about 3 days for
concrete having water-to-cementitious material ratio The results show that the Al2O3 nanoparticles blended
(w/c) of 0.4.40 Al2O3 nanoparticles blended con- concrete had higher flexural strength compared to that
crete shows a continued decrease of pore size and its of the concrete without Al2O3 nanoparticles. It is found
continuity by increasing the curing time than OPC that the cement could be advantageously replaced with
concretes. Al2O3 nanoparticles up to maximum limit of 2.0% with
The effect of the saturated limewater is once more average nanoparticle sizes of 15 nm when the specimens
related to the content of C–A–H gel formation which cured at saturated limewater for 28 days. The optimal
accelerates the rate of water absorption after 7 days of level of Al2O3 nanoparticles content was achieved with
curing for N-LW series with respect to N-W series to 1.0% replacement for the specimens cured in water 7,
form more C–A–H gel and then decreases because of 28, and 90 days. Test results show a significant reduc-
rapid formation of C–A–H gel. tion in percentage of water absorption, rate of water
Nazari and Riahi 1171

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