Detector Metale CEIA THS21 PDF

FI002K0018v1000UK – THS/21 Instruction manual for installation, use and maintenance
Industrial Metal Detectors

THS/21E - THS/21
Instruction manual
for installation, use
and maintenance
Document Date Hardware Software

FI002K0018v1000UK 2010-09-16 HV5.xx THSV53xx – ALMV52xx
Read this manual carefully before installing, operating or carrying out maintenance on the device. Keep the manual in a
safe place for future reference and in perfect condition. This manual must accompany the device described herein in the
case of change of ownership and until the device is decommissioned.
ORIGINAL INSTRUCTIONS 1
SYMBOLS
The equipment is marked with this symbol wherever the user should refer to this manual in order to avoid possible
damage. The same symbol appears in the manual at points where warnings or particularly important instructions,
essential for safe, correct operation of the device, are given.
The equipment is marked with this symbol in the areas where there is dangerous voltage. Only trained maintenance
personnel should carry out work in these areas. The same symbol appears in the manual at points where warnings
essential for safe, are given.
The equipment is marked with this symbol in the areas where the user must be careful to avoid crushing of hands. Only
trained maintenance personnel should carry out work in these areas. The same symbol appears in the manual at points
where essential safety warnings are given.
The equipment is marked with this symbol in the areas where the user must be careful to avoid coming into contact with
moving components. Only trained maintenance personnel should carry out work in these areas. The same symbol
appears in the manual at points where essential safety warnings are given.
The equipment is marked with this symbol wherever the user must not have access to potentially dangerous areas.
The equipment is marked with this symbol in the areas where the user must be careful to avoid crushing of feet. Only
trained maintenance personnel should carry out work in these areas. The same symbol appears in the manual at points
where essential safety warnings are given.
CEIA Metal Detectors employ low intensity electromagnetic fields in compliance with current legislation.
MAGNETIC FIELDS can affect pacemakers. Wearers of pacemakers, cardiac defibrillators and other life supports must
not operate in proximity of the inductor or the heating inductors of this device.
Wearers of pacemakers must not use the Metal Detectors of the THS/MN21 series which use static electromagnetic
fields. Wearers should consult their doctor for advice on avoiding this hazard.
LASER LIGHT: This symbol appears in this manual at those points where warnings or information relating to laser
pointing devices are given. Such devices may be dangerous. It is therefore essential that the guidelines reported in
this manual be followed.
This symbol appears in the manual at points where suggestions, additional information or other relevant notes are given.
REVISION HISTORY
Rev. Date Author Reference Description
1000 2010-09-16 TP2 – SP - First issue for all THS/21E and THS/21 models
2 ORIGINAL INSTRUCTIONS
CONTENTS
2.5.4 – Integrated systems ..........................32
SYMBOLS .............................................................. 2
2.6 - Dimensions ................................................33
REVISION HISTORY ............................................... 2 2.6.1 – Probes .............................................33
CONTENTS ............................................................ 3 2.7.1.1 – THS/21, THS/MS21, THS/21E,
THS/21E-3F....................................... 33
Warranty terms.................................................... 6 2.6.1.2 – THS/SL21, THSSL21E .................. 34
2.6.1.3 – THS/MN21 ..................................... 34
1 – SAFETY INSTRUCTIONS – WARNINGS ....... 7 2.6.1.4 – THS/G21, THS/GMS21, THS/G21E
1.1 – Device users, required instruction level and .......................................................... 35
training ..................................................... 7 2.6.2 – Power supply units ..........................36
1.2 - Warnings ..................................................... 9 2.6.2.1 – Control Power Box (CPB) and Field
1.2.1 – General warnings ............................. 9 Generator (MAG) ............................... 36
2.6.2.2 – Control Power Box with Remote
1.2.2 – Installation warnings ......................... 9 Control Unit (THS/21E) ...................... 36
1.2.3 – Use warnings.................................. 11 2.6.2.3 – Control Power Box with Remote
1.2.4 – Maintenance warnings ................... 12 Control Unit (THS/21) ........................ 37
1.3 – Permitted uses. Improper uses. ............... 13 2.6.2.4 – Conveyor Control System .............. 37
1.3.1 – Permitted use ................................. 13 2.6.2.5 – Small size power supply unit .......... 37
1.3.2 – Improper use .................................. 13 2.6.3 – Integrated systems ..........................38
2.6.3.1 – THS/FBB ........................................ 38
1.4 – Residual risks ........................................... 13 2.6.3.2 – THS/FB .......................................... 38
1.4.1 – Installation ...................................... 13 2.6.3.3 - THS/MBB ........................................ 39
1.4.2 – Operating ........................................ 14 2.6.3.4 – THS/M65 and THS/M69K .............. 39
1.4.3 – Maintenance ................................... 14 2.6.3.5 – THS/MBR ....................................... 40
2 - DESCRIPTION ................................................ 15 2.7 – Options and Accessories ..........................40
2.1 – General description .................................. 15 2.8 – Technical characteristics ..........................41
2.1.1 – Detection probe .............................. 15 2.8.1 – Metal Detector .................................41
2.1.2 – Integrated conveyor........................ 16 2.8.2 – Integrated systems ..........................43
2.2 – Detection Probes ..................................... 17 2.9 – Safety devices ..........................................44
2.2.2 – THS/21 and THS/MS21.................. 17 3 - INSTALLATION ...............................................45
2.2.3 – THS/MN21 ...................................... 18
3.1 – General guidelines ....................................45
2.2.4 – THS/G21E ...................................... 19
3.1.1 – Installing the Metal Detector on
2.2.5 – THS/G21 and THS/GMS21 ............ 19
conveyor belts provided by the
2.2.6 – Applicable power supply boxes ...... 20
2.2.6.1 – Control Power Box (CPB) .............. 20
customer .........................................45
3.1.1.1 – Controls ......................................... 45
2.2.6.2 – Remote Control Unit (RCU) ........... 21
3.1.1.2 – Load-bearing structure ................... 45
2.2.6.3 – Conveyor Control System (CCS) ... 21
3.1.1.3 – Fixed metal structures .................... 46
2.2.6.4 – Field Generator (MAG) .................. 21
3.1.1.4 – Moving metal structures ................. 46
2.3 – Integrated system with conveyor belt....... 22 3.1.1.5 – Side panels to contain the material in
2.3.1 – Inverting component positions ....... 23 transit ................................................. 46
2.3.1.1 – Inverting the antenna/PSU unit 3.1.1.6 – Position of the conveyor belt inside
position.............................................. 23 the probe ........................................... 47
2.3.1.2 – Inverting the ejection system position 3.1.1.7- Conveyor belt rollers ........................ 47
.......................................................... 23 3.1.2 – Gravitic models THS/G21 and
2.3.2 – Models ............................................ 24 THS/G21E ......................................49
2.3.2.1 – THS/FBB ....................................... 24
2.3.2.3 – THS/MBB ...................................... 26
3.2 – Unpacking probes .....................................50
2.3.2.4 – THS/M65 and THS/M69K .............. 27 3.2.1 – Handling and moving the packaged
2.3.2.5 – THS/MBR ...................................... 28 device .............................................50
3.2.2 – Unpacking procedure ......................50
2.4 – Device identification ................................. 29
3.2.3 – Packing list ......................................51
2.4.1 – Probe .............................................. 29
3.4.4 – Moving the Metal Detector ..............51
2.4.2 – Control power box .......................... 29
2.4.3 – Conveyor control system ................ 29 3.3 – Unpacking integrated systems..................52
2.4.4 – CEIA conveyor structure ................ 30 3.3.1 – Handling and moving the package
device .............................................52
2.5 – Functional diagrams ................................. 31
3.3.2 – Unpacking procedure ......................52
2.5.1 – THS with control power box ........... 31
3.3.3 – Packing list ......................................53
2.5.2 – THS with conveyor control system . 31
3.3.4 – Moving the Metal Detector ..............53
2.5.3 – THS/G21, THS/G21E, THS/GMS21
....................................................... 31 3.4 – Mechanical installation..............................54
3.4.1 – Metal Detector ................................ 54 3.8 – Inputs and Outputs................................... 86
Installing the probe........................................54 3.8.1 – Control Power box and Conveyor
Installing the THS/G21E or THS/G21 probe .54 Control System .............................. 86
3.4.2 – Power supply unit ........................... 54 3.8.2 – Small Size Power Supply (ALM card)
3.4.3 – Integrated systems ......................... 54 ....................................................... 89
3.4.4 – Assembly of components ............... 55 3.8.3 – Input logic ....................................... 91
3.4.4.1 – Metal Detector ................................55
3.4.4.2 – Integrated systems .........................55 3.9 – Switching on and starting to operate ....... 92
3.9.1 – First start ........................................ 92
3.5 – Pneumatic installation .............................. 56 3.9.2 - Power Switch .................................. 92
3.5.1 – Minimum requirements ................... 56
3.5.2 – Pneumatic circuit diagrams ............ 56 3.10 – Setting the installation parameters ........ 93
3.5.2.1 – Ejector cylinder or retracting belt ....56 3.10.1 - Transit speed ................................ 93
3.5.2.2 – Air jet ejection system ....................56 3.10.1.1 – Application with Control Power Box
3.5.3 – Connecting up to the compressed air .......................................................... 93
3.10.1.2 – Application with Conveyor Control
supply............................................. 57
System .............................................. 93
3.5.3.1 – Cylinder ejector or retracting belt ...57
3.5.3.2 – Air jet ejector ..................................57 3.10.2 – Encoder ........................................ 94
3.5.4 – Adjustment...................................... 57 3.10.3 – Synchronizing photocell ............... 95
3.5.4.1 – Cylinder ejector or retracting belt ...57 3.10.4 – Ejection......................................... 96
3.5.4.2 – Air jet ejector ..................................57 3.10.4.1 - Synchronisation with photocell at the
entrance to the probe (EM=S) ........... 96
3.6 - Electrical Installation ................................. 58 3.10.4.2 - Synchronisation with photocell at the
3.6.1 – Minimum requirements ................... 58 exit from the probe (EM=S) ............... 97
3.6.2 - General guidelines .......................... 58 3.10.4.3 - Synchronisation with Metal Detector
3.6.2.1 – Power supply cables to other (EM=F) .............................................. 97
devices. .............................................58 3.10.4.4 – Applications at high speed (belt
3.6.2.3 – Pulsed sources ..............................58 speeds greater than 60 m/min)
3.6.2.3 – Selecting and installing connecting (EM=FS) ............................................ 97
cables ................................................59 3.10.5 - Bar-code reader ............................ 98
3.6.2.4 – Conveyor belt motors .....................60 3.10.5.1 – THS/MS21 ................................... 98
3.6.2.5 – Multiple Metal Detectors close 3.10.5.2 – THS/21E-3F................................. 99
together .............................................60 3.10.5.3 – Other THS/21E and THS/21 models
3.6.3 – Inputs description ........................... 61 .......................................................... 99
3.6.4 – Output description .......................... 62 3.11 – Timing .................................................... 99
3.6.5 - Serial line connection ...................... 63 3.11.1 - Belt blocking with manual alarm
3.6.6 – Connecting to an Ethernet / WiFi reset ............................................. 100
network (optional) .......................... 64 3.11.2 - Belt blocking with photocell
3.6.7 – Connecting to the mains power synchronisation and manual alarm
supply............................................. 64 reset ............................................. 101
3.6.7.1 – Connection to the ground ...............64
3.11.3 - Automatic ejection with alarm
3.6.8 – Connecting a motor (Conveyor
synchronisation............................ 102
Control System only) ..................... 65
3.11.4 - Automatic ejection with photocell
3.7 – Electrical diagrams ................................... 66 synchronization............................ 103
3.7.1 – Functional diagrams ....................... 66 3.11.5 - Automatic ejection with photocell
3.7.1.1 – Control Power Box .........................66 synchronisation............................ 104
3.7.1.2 – Conveyor Control System ..............66 3.11.6 – Reversing belts .......................... 105
3.7.2 – Control Power Box.......................... 67
3.7.2.1 – ALM card........................................67 3.12 – Connections to other devices .............. 106
3.7.2.2 –Small Size Power Supply – ALM card 3.12.1 - Sensors ......................................... 106
..........................................................69 3.12.2 – External reset pushbutton ............. 106
3.7.2.3 – Field Generator (MAG) for 3.12.3 – Emergency stop pushbutton ......... 107
THS/MN21 .........................................70 3.13 – Connections with external machines ... 107
3.7.2.4 – Conveyor Control System – ALM 3.12.4.1 – Upstream conveyor belt ............. 107
card....................................................72 3.12.4.2 – Downstream belt ........................ 107
3.7.3 – SCD card ........................................ 76 3.13.3 – Other equipment ........................ 107
3.7.3.1 – THS/xx21E .....................................76
3.14 – Checking correct installation ................ 108
3.7.3.2 – THS/xx21E-3F ...............................76
3.7.3.3 – THS/xx21 .......................................77 4 - USE OF THE DEVICE .................................. 109
3.7.3.4 – THS/xxMS21 ..................................77
3.7.3.5 – THS/MN21 .....................................78 4.1 - Indicators ................................................ 109
3.7.4 – Integrated Systems......................... 80 4.1.1 - Optical indicators .......................... 109
3.7.4.1 – THS/FBB and THS/MBB ................80 Conveyor Control System ........................... 109
3.7.4.2 – THS/FBB and THS/MBB with Bin full 4.1.2 – Acoustic indicators ....................... 110
and Low pressure sensors.................82 4.2 – Controls .................................................. 111
3.7.4.3 – THS/FB, THS/MBR, THS/M65 and 4.2.1 – Control Panel ............................... 111
THS/M69K .........................................84
4.2.2 – Conveyor Control System power 5.1 - Periodic Maintenance ..............................127

supply unit control panel .............. 112 5.2 – Periodic Maintenance procedures ..........127
4.3 – Access levels ......................................... 113 5.2.1 – External cleaning instructions .......127
4.4 – Switching on the Metal Detector ............ 114 5.2.3 – Cleaning of the Conveyor belt.......129
4.4.1 – Checking the safety features ........ 114 5.2.3.1 – Ejection system ............................ 129
5.2.3.2 – Belt disassembly .......................... 130
4.4.2 – Switching on ................................. 115
5.2.4 – Conveyor belt tension adjustment.132
4.4.3 - Signals at power-up ...................... 115
5.2.4.1 – THS/FBB ...................................... 132
4.4.4 – Signals given during normal operation 5.2.4.2 – THS/FB ........................................ 132
..................................................... 116
4.4.4.1 – Indication of the received signal .. 116 5.3 - Troubleshooting .......................................133
4.4.4.2 – Display messages ....................... 117 5.3.1 - Self-resetting protections ...............133
4.4.5 – Signals given during self-diagnosis 5.3.2 – Troubleshooting table ...................133
..................................................... 117 5.4 - Extraordinary maintenance procedures ..134
4.5 – Use of the device ................................... 118 5.4.1 – Changing fuses .............................134
4.5.1 – Sensitivity check with reference 5.4.2 – Substituting the SCD card.............135
sample ......................................... 118 5.5 – Compatibility check procedures ..............136
4.5.2 – Starting/stopping the conveyor belt 5.5.1 – General compatibility check ..........136
..................................................... 118 5.5.2 – Electrical Compatibility check .......137
4.5.3 – Adjustment of the belt speed ........ 119 5.5.3 – Notes about the nature of the
4.5.4 – Alarm reset ................................... 119 incompatibility ...............................138
4.5.5 – Fault reset .................................... 119 5.6 - Self-diagnosis ..........................................139
4.5.6 – Removing and emptying the reject bin
..................................................... 120 5.7 – Uninstallation procedure .........................141
4.5.6.1 – THS/FBB and THS/MBB ............. 120 5.7.1 – Disassembly ..................................141
4.5.6.2 – THS/FB and THS/M69K .............. 120 5.7.2 – Packing .........................................141
4.5.6.3 – THS/MBR .................................... 121 5.7.2.1 – Probes ......................................... 141
4.5.7 – Automatic stop.............................. 122 5.7.2.2 – Integrated systems ....................... 142
4.6 - Programming .......................................... 122 5.8 – Disposal of the device.............................142
4.6.1 - Access to Programming mode ...... 122 5.8.1 - Disposal of the device and of
consumables with environmental
4.7 – Sensitivity check with reference sample 123 impact ...........................................142
4.7.1 - Programming the frequency of the
tests ............................................. 123 6 - APPENDICES ................................................143
4.7.2 – Performing periodic tests.............. 123 6.1 – CE Declaration of Conformity .................143
4.7.2.1 - Test procedure ............................. 124 6.1.1 – THS/21, THS/G21, THS/SL21,
4.7.3 – Quick test ..................................... 125 THSMN21, THS/MS21 .................143
4.8 – Settings for CFR21 Standards ............... 126 6.1.2 – THS/FB, THS/FBB, THS/M69K,
4.8.1 - General information....................... 126 THS/MBB and THS/MBR .............144
4.8.2 – Metal Detector settings................. 126 6.2 – Spare Parts .............................................144
5 - MAINTENANCE ............................................ 127
Warranty terms
The warranty period on all CEIA products is 12 months from the date of delivery. The warranty
applies to all products supplied by us. The warranty covers defects of all components excluding
batteries. The warranty does not cover damage caused by improper or inappropriate use or use for
purposes other than those described in this manual. Do not tamper with the device. Do not open
the housing. Tampering with or opening the device will void the warranty.
Customer Satisfaction Report
Your suggestions and comments on the products and services offered by CEIA and its
distribution network are extremely important for improving our procedures.
We would ask you to send them to us by compiling and returning the form available at:
http://www.ceia.net/industrial/satisfaction
Thank you for your kind interest and co-operation.
SAFETY INSTRUCTIONS - WARNINGS 1
Read this manual carefully before installing or operating the device and before carrying out maintenance operations.
1 – SAFETY INSTRUCTIONS – WARNINGS
1.1 – Device users, required instruction level and training

The following table shows the list of all possible users and their required instruction level and
training throughout the life cycle of the device.
Lifecycle Users involved Required instruction level / Training requirements

1 Transport Stores operators Trained and qualified for handling loads.
responsible for
loading and Knowledge of current regulations regarding health and safety in the workplace.
unloading Knowledge of the methods for loading, unloading and handling the machine
products from inside packing. Knowledge of the weight of the machine.
vehicles .
Transport Trained and qualified for this work.
contractors Knowledge of current regulations regarding health and safety in the workplace.
Knowledge of the methods for loading, unloading and handling the machine
inside packing. Knowledge of the weight of the machine.
2 Assembly and Installation Trained and qualified for the installation of the mechanical, electrical and
Installation technicians pneumatic equipment on the machine.
Knowledge of the hazards connected with this work. Knowledge of the personal
protective equipment (PPE) to be used.
Knowledge of current regulations regarding health and safety in the workplace
and electrical safety.
Knowledge of the precautions, content and procedures specified in the
Installation and Maintenance Manual, in the Operating Manual and in the
Programming Manual supplied with the machine.
3 Commissioning Installation Trained and qualified for this work.
technicians Knowledge of current regulations regarding health and safety in the workplace
Knowledge of the processes performed with the machine in order to be able to
set up and test the efficiency of the machine in production processes.
4.1 Use: setting. NA The machine does not require setting up prior to standard use.
4.2 Use: teaching, Operator Trained and qualified for this work.
programming or Knowledge of current regulations regarding health and safety in the workplace
process changeover. and electrical safety.
Operating Manual and in the Programming Manual supplied with the machine.

set up and test the efficiency of the machine in production processes.
4.3 Use: operation. Operator Knowledge of current regulations regarding health and safety in the workplace.
Operating Manual.
set up and test the efficiency of the machine in production processes and in the
other tasks assigned.
1
SAFETY INSTRUCTIONS - WARNINGS
Lifecycle Users involved Required instruction level / Training requirements

4.4 Use: cleaning. Operator Knowledge of current regulations regarding health and safety in the workplace.
Knowledge of the cleaning procedures specified by the customer.
Operating Manual.
4.5 Use: fault finding. Operator Knowledge of current regulations regarding health and safety in the workplace.
Operating Manual.
set up and test the efficiency of the machine in production processes and in the
other tasks assigned.
Maintenance Trained and qualified for the installation of the mechanical, electrical and
technician pneumatic equipment on the machine.
Knowledge of the hazards connected with this work. Knowledge of the
precautions to be taken and the personal protective equipment (PPE) to be
used.
Knowledge of current regulations regarding health and safety in the workplace
4.6 Use: Operator Knowledge of current regulations regarding health and safety in the workplace.
Ordinary maintenance. Knowledge of the precautions, content and ordinary maintenance procedures
specified in the Operator.
5 Technical Maintenance Training and qualified for the mechanical, electrical and pneumatic maintenance
maintenance. technician activities performed on the machine.
Knowledge of the hazards connected with this work. Knowledge of the
used.
Knowledge of current regulations regarding health and safety in the workplace.
6 De-commissioning, Maintenance Training and qualified for the mechanical, electrical and pneumatic maintenance
dismantling and safe technician activities performed on the machine.
disposal. Knowledge of the hazards connected with this work. Knowledge of the
used.
Knowledge of current regulations regarding health and safety in the workplace.
Knowledge of the national regulations regarding the decommissioning and
disposal of industrial electrical equipment.
1.2 - Warnings
1.2.1 – General warnings
- All personnel operating with or performing operations on the device must have an adequate
preparation and must know the procedures and warnings described in this manual.
- Observe current regulations regarding electrical and personal safety for both the operator
and the installer when installing the device.
- Any modification to the configuration setup by CEIA is forbidden and will void all warranties
and certifications.
- Follow the instructions contained in this manual for all operations relating to installation, use
and maintenance of the device.
CEIA declines all liability for damage caused by failure to follow the instructions in this
manual or for damage caused by non-permitted use, improper use or negligence.
- This manual must accompany the device described herein in the case of change of
ownership and until the device is decommissioned.
1.2.2 – Installation warnings

Observe current regulations regarding electrical and personal safety for both the operator and the installer when installing
the device.
- The equipment must be installed in well-lit surroundings where there is no need for additional
lighting. Natural light, where sufficient, is enough to illuminate the parts to be inspected.
- The equipment must be installed in a position where there is sufficient space for the operator to
work in complete safety.
- Make all electrical connections following the procedures described in the Installation section of
this manual.
- Position the device as far away as possible from sources of electromagnetic interference, such
as transformers or motors.
- This device contains electrical and electronic components and may therefore be susceptible to
fire. Do not install in potentially explosive atmospheres or in contact with inflammable material,
Do not use water or foam in the case of fire when the device is powered up
- The power supply to the equipment must be fitted with a main ON-OFF switch which completely
shuts down the power supply to the equipment. Unless otherwise specified, before you start
maintenance on the machine you should switch off and lock out the power supply at this switch.
- Only make the connections to the internal terminals of the power supply unit when the unit is
disconnected from the mains.
- Only connect up the compressed air supply after you have completed installation of the device
and made all the other connections.
- The mains compressed air supply must have an ON-OFF valve in an accessible position. It
must be possible to padlock the valve. This valve is to be supplied by the customer.
- Before connecting the device to the power supply, ensure that the power supply voltage
corresponds to that indicated on the rating plate attached to the device. Checking that the
power supply conforms to the values specified on the rating plate and to the regulations in force
is the responsibility of the customer.
- The power supply plug must only be inserted into a socket fitted with an earth/ground
connection.
Any break in the safety conductor, either inside or outside the device, or disconnection of the
earth/ground safety terminal, will render the device dangerous. Intentional cutting or
disconnection is strictly forbidden.
- The device should be connected to the mains power supply only after all connections required
for full installation have been completed.
- To avoid damage due to lightning, fit the power supply line with appropriate surge suppressors.
- After installation the device should be stable and not subject to vibration or accidental
movement. On systems with castors, the castors should be locked. All connecting cables should
1
be properly fastened down, in order to avoid knocks and accidental damage and to ensure
optimum performance.
- Once the electrical connections have been completed, seal the unused cable glands to stop
water or other foreign bodies entering the power supply unit.
- There are dangerous voltages inside the power supply unit. Close the cover and keep the key
safe so that it is only available for use by authorized, trained personnel (EN 60204 standard).
- During installation take precautions to protect the detector opening or inside surface from
damage. Do not use the opening for lifting.
- When you have completed installation, check the area around the machine for safety hazards.
Check that there is sufficient space for the operator to work with the equipment.
- Installation and additional final testing is the responsibility of the final user.
1.2.3 – Use warnings
MAGNETIC FIELDS can affect pacemakers. Wearers of pacemakers, cardiac defibrillators and other life supports, must
not operate in proximity of the inductor or the heating inductors of this device.
Wearers of pacemakers must not use the Metal Detectors of the THS/MN21 series which use static electromagnetic
fields. Wearers should consult their doctor for advice on avoiding this hazard.
- If the device is stored for a long period in temperatures outside the operating range, wait for
the temperature of the detector to come back within that range before switching on
- Do not supply the device when the Power Supply Box is open.
- Trapping and drawing in hazard. Do not place body parts, clothing or dangling objects close
to the device. Do not wear loose fitting clothing which might become trapped in the machine.
If you have long hair, wear a hair net.
- During use do not insert body parts or objects inside the material transit tunnel.
- Do not obstruct product transit.
- When the machine is operating, only use the control panels and the emergency stop buttons
to control the machine.
- Before you start the conveyor belt, check that the reject bin and its cover are present and
correctly positioned.
- Before you make any changes to the machine configuration, switch off the machine.
Changes to machine configuration may only be made by authorized personnel who have
control of the work area.
- Whenever there is any suggestion that the level of protection has been reduced, the device
should be taken out of service and secured against accidental startup. Call an authorized
service technician for assistance.
The level of protection is considered to have been reduced when:
- the device shows visible signs of wear and tear, especially on parts that ensure the
device protections (boxes, gaskets, glands, fixing screws, etc.);
- the power supply box is not correctly closed;
- the earth/ground connections are not compliant;
- the device has suffered mechanical or electrical damage (knocks, shocks, bumps, etc..);
- the device does not operate correctly or as specified in this manual;
- the device has been stored for long periods in sub-optimal conditions;
- the device has suffered severe stress during transport;
- the device has come into contact with corrosive substances.
1
1.2.4 – Maintenance warnings

- During all maintenance operations ensure the complete absence of any potentially explosive
atmosphere.
- Perform all maintenance operations following the procedures described in the Maintenance
section of this manual.
- Before you move the machine or start maintenance or cleaning, switch off and lock out the
power supply and the compressed air supply.
- Ensure that replacement fuses are of the correct rating and of the prescribed type. Makeshift
fuses and short-circuiting of the fuse boards are strictly forbidden.
- Clean the various parts of the system following the procedures defined by the customer.
Cleaning procedures should also comply with the hygiene requirements for the process and
the working environment and must also take into account the degree of protection of the
equipment.
- The machines are designed for use with a large range of food products and in a wide variety
of production environments. This makes it difficult for us to specify a sanitizing procedure for
all applications. It is the final user’s responsibility to draft suitable sanitizing procedures for
their applications.
The final user should also ensure that the instructions do not involve the use of methods or
substances which are incompatible with the machine characteristics specified in the manual.
- Read the chapter on Maintenance carefully before calling the service centre.
Whatever the problem, only specialised service personnel authorised to work with CEIA
equipment should be called.
- Any damaged parts of the device should be substituted with original components only.
- Any maintenance or repair of the device while open and powered up should be avoided and
in any case should only be carried out by trained personnel who are fully aware of the risks
which the operation entails, following the instructions given in the Maintenance section.
- Before you restart the machine, check that all the guards are present and efficient. Check
that the drive components and the electrical and pneumatic systems are efficient.
- Disposal of parts with environmental impact: follow the regulations in force in the country
where the device is being used (refer to the Maintenance section).
1.3 – Permitted uses. Improper uses.

1.3.1 – Permitted use
- The THS/21E and THS/21 electronic Metal Detectors are designed for the detection of
magnetic and non-magnetic metal masses transiting inside the detection probe.
- Handle the device with care and without excessive force during installation, use and
maintenance
- The final user is responsible for selecting the appropriate sensitivity for their application.
After this selection has been made, and programming has been adjusted accordingly, it is
also the final user's responsibility to check calibration using the test object(s) appropriate to
the level of security selected. Calibration testing must also be performed at regular intervals
to ensure the continued efficiency of the equipment.
1.3.2 – Improper use

- The THS/21E and THS/21 Metal Detectors are not suitable for installation or use in explosive
or potentially explosive atmospheres.
- Any maintenance or repair of the device while open and powered up should be avoided, and
in any case should only be carried out by trained personnel who are fully aware of the risks
which the operation entails.
- Electric arc welding must not be carried out on the detector probe, on the control power box
or on any part of the attached structure.
- The device is fitted with mechanical and electronic protections, described in this manual.
Removing or reducing these protections is forbidden.
- The machine is not designed for use in hazardous environments where there is a risk to the
health and safety of the operator.
- We recommend that you do not use the equipment in very dry environments. Very dry
environments can generate electrostatic charges.
1.4 – Residual risks
1.4.1 – Installation
- Before you move the detector, check its weight. It could be too heavy to be handled by one
person. Use suitable handling methods and tools. CEIA declines all liability for damages
arising from incorrect handling of the container.
- On integrated systems fitted with castors, lock the castors to prevent accidental movement.
- Exercise extreme when making connecting up electrical components and the earth. Incorrect
connections can create an electrocution hazard.
- Do not exceed the compressed air pressure rating. Exceeding this rating can cause an
overpressure and explosion hazard.
- Tipping hazard. On integrated systems failure to follow the instructions given in this manual
may cause the machine to tip over.
1
1.4.2 – Operating
MAGNETIC FIELDS can affect pacemakers. Wearers of pacemakers, cardiac defibrillators and other life supports, shall not
operate in proximity of the inductor or the heating inductors of this device.
Wearers of pacemakers must not use the Metal Detectors of the THS/MN21 series which use static electromagnetic fields.
Wearers should consult their doctor for advice on avoiding this hazard.
- Empty the reject material bin at regular intervals. Exercise caution when emptying the bin
because it could be heavy or contain very hot material. Define and implement a procedure
for this operation. We decline all liability for injury to persons or damage to property caused
by incorrect emptying of the reject material bin.
- Trapping and drawing in hazard. Body parts or loose dangling clothing can become trapped
in the moving parts of the machine. Only authorised operators wearing suitably close-fitting
overalls are permitted to work in this area.
- Tripping and slipping hazard. The absence of a reject material bin or a system for collecting
ejected product can cause material to be deposited on the floor thereby creating a tripping
and slipping hazard.
- Injury hazard to eyes, ears and sensitive body parts. When operating the machine do not
approach the depressurising pipe of the blower ejector.
- Hard knocks to parts of the compressed air system can cause damage leading to leaks,
bursting or the escape of compressed air.
- The machine is not fitted with a safety valve which depressurises the compressed air system
in the event of a power failure which causes the lighting to fail.
Automatic ejection systems (pusher cylinder or air jet types) will be powered down in the
event of a power failure.
- The drive motor of the conveyor belt is covered by a metal guard except on the lower side
and on the side facing the inside of the machine. Burns hazard: guard surfaces are very hot.
- Burns hazard. Caution hot surfaces. If the weight carried on the belt exceeds the limits
specified in the technical data this will cause the motor to overheat. If dirt residues are not
cleaned from the machine at regular intervals this also will cause the motor to overheat.
- Although the power of the laser beam used in barcode readers is very low, it can be
dangerous to the human eye if stared into for long periods of time.
- Failure to follow the operating instructions in this manual may cause a loss of food
characteristics.
- On equipment where the material to be inspected is loaded and unloaded manually, it is the
customer’s responsibility to assess the risks to operator health and safety.
- On integrated systems with the downstream conveyor connected up, the belt may start and
stop unexpectedly because it is controlled from this infeed line.
1.4.3 – Maintenance
- Systems with a conveyor belt. Before you restart the motor after maintenance, make sure
that no screwdrivers, tools or other objects have been left on the belt. Objects left on the belt
will be thrown outwards when the system is started.
- Failure to perform the hygiene and sanitising procedures at the specified intervals can cause
the proliferation of bacteria.
- Crushing and trapping hazard. Incorrectly refitting the guards after cleaning or maintenance
will leave moving parts insufficiently covered and thereby cause a crushing and trapping
hazard.
DESCRIPTION 2
2 - DESCRIPTION
2.1 – General description

CEIA THS inspection systems are available in two versions:
- Detection antenna with power supply unit.
- Detection antenna with integrated conveyor belt system
2.1.1 – Detection probe

This system is designed for installation on a production line suitably set up by the customer or the
installer. It consists of a detection antenna and a power supply unit only.
Both the antenna and the power supply unit are available in different configurations. The antenna is
available in various configurations to match different detection requirements. The power supply unit
is available configured for the control of the Metal Detector only or for control of the conveyor belt
provided by the customer.
All models are available in two different subclasses, the 21E Series and the 21 Series, with
different features and characteristics, as stated here below:
Features 21E Series 21 Series

Alphanumeric OLED Graphic OLED
Display type
4x20 characters 128x64 pixel
4 keys 16 keys
Local Programming
3 with double function 3 with double function
Alphanumeric data entry No Yes
Quick Access function No Yes
Autotest function No Yes
Automatic detection
No Yes
performance evaluation
Sensitivity High Very High
Product memories 250 500
Event log 1000 10000
Detection technology 3F Technology Multi Spectrum Technology
Protection degree IP65 IP66 and IP69K
2
DESCRIPTION
2.1.2 – Integrated conveyor

With this version the CEIA THS Metal Detector is fully housed in a high-hygiene, stainless steel
structure fitted with a digital controller for controlling speed and the ejection stages for non-
conforming product.
CEIA inspections systems are available in a wide range of sizes suitable for a wide variety of
applications. The casing structure, the Metal Detector and the belt control panel are all made from
stainless steel.
The conveyor belt, the fully moulded cover for the ejection area and the reject product container
are all fully certified for food safe applications.
DESCRIPTION 2
2.2 – Detection Probes

2.2.1 – THS/21E and THS/21E-3F
The THS/21E is a high-sensitivity Metal Detector controlled by a microprocessor and designed for
industrial use. It is also available in an extremely compact version, the THS/SL21E (SLIM LINE
version), for mounting on a conveyor belt and is ideal for weighing machines.
The THS/21E-3F is a multi-frequency technology model, for use with a variety of products with
significant chemical-physical differences (dry, wet, frozen product, packed in metalized film). A slim
line version is also available: THS/SL21E-3F.
The Metal Detector probe, complete with electronic control

A
unit
The power supply box, for connecting the device to mains
B power and to the external units (photocell, ejector, etc.). See
section 2.3 for possible configurations.
C Connecting cable
D Tunnel
Stainless steel control panel fitted with alphanumeric display

E
THS/21E and a 4-key programming keyboard
2.2.2 – THS/21 and THS/MS21

The THS/21 is a very high-sensitivity Metal Detector controlled by a microprocessor and designed
for industrial applications processing dry products. It is available also in an extremely compact
version, the THS/SL21 (SLIM LINE version) for mounting on a conveyor belt and is ideal for
weighing machines.
The THS/MS21 is a multi-spectrum technology model, for use with a variety of products with
significant chemical-physical differences (dry, wet, frozen product, packed in metalized film). A slim
line version is also available: THS/SLMS21.
The Metal Detector probe, complete with electronic control

A
unit
B power and to the external units (photocell, ejector, etc.).
See section 2.3 for possible configurations.
C Connecting cable
D Tunnel
Stainless steel control panel, fitted with graphic display and

E
THS/21 a 16-key programming keyboard
2
DESCRIPTION
2.2.3 – THS/MN21
The THS/MN21 is a very-high sensitivity Metal Detector for detecting ferromagnetic metal
contaminants in products inside containers made from non-magnetic metal foil (e.g. aluminium foil)
or inside aluminium trays.
It is also used to detect needles in clothes with non-magnetic accessories (buttons, zips, etc. …).
The Metal Detector probe complete with electronic control

A
unit.
The Control Power Box, for connecting the device to mains
B power and to the external units (photocell, ejector, etc.).
See section 2.3 for all possible configurations.
C Connecting cable
D Tunnel
Stainless steel control panel, fitted with graphic display and
E
16-key programming keyboard
THS/MN21
F Field generator
DESCRIPTION 2
2.2.4 – THS/G21E
The THS/G21E is a high-sensitivity model with circular tunnel for products transported in tubing.
The probe is designed to be fixed in an inaccessible position. The detector controls are therefore
incorporated in the power supply unit.
Its typical use is between multi-head weighing machines and packaging machines, or in
gravitational and pneumatic product transport systems in general (powders, granular material,
liquids etc.).

A
unit.
power and to the external units (photocell, ejector, etc.), with
B
a remote control unit (RCU).
C Connecting cable
D Tunnel
THS/G21E Stainless steel control panel, fitted with alphanumeric display

E
and 4-key programming keyboard
2.2.5 – THS/G21 and THS/GMS21

The THS/G21 is a very high-sensitivity model with circular tunnel for products transported in tubing.
The probe is designed to be fixed in an inaccessible position. The detector controls are therefore
incorporated into the power supply unit.
The typical use of THS/G21 is between multi-head weighing machines and packaging machines, or
in gravitational and pneumatic product transport systems for dry products (e.g. powders or granular
material).
The THS/GMS21 is a multi-spectrum model, for use with a variety of products with significant
chemical-physical differences (powders, granular material, liquids etc.).

A
unit.
power and to the external units (photocell, ejector, etc.), with
B
a remote control unit (RCU).
C Connecting cable
D Tunnel
THS/G21 Stainless steel control panel, fitted with graphic display and
E
16-key programming keyboard
2
DESCRIPTION
2.2.6 – Applicable power supply boxes

2.2.6.1 – Control Power Box (CPB)
The Control Power Box contains the Metal Detector power supply unit. It has connections for
external sensors and slave devices and can also house the remote control unit (RCU).
Control Power Box Control Power Box with Control Power Box with Small Size
Remote Control Unit Remote Control Unit Power Supply Unit for
(RCU), with 4-key keyboard (RCU), with 16-key OEM applications
and alphanumeric display keyboard and graphic (AL_card)
(21E series) display (21 Series)
The basic version and the complete version of the Control Power Box are fitted with an ALM card.
The difference between the two versions is in the type and number of connections for external
devices as detailed in the table below:
AL_ Small Size ALM Base ALM Complete

IN / OUT
Power Supply version version
Auxiliary relay OUT   
Test request relay OUT   
Upstream conveyor relay OUT   
Ready relay OUT   
Ejection relay OUT   
Alarm relay OUT   
RS-232 IN / OUT   
Barcode Reader IN   
Auxiliary RS-232 IN / OUT   
RCU connection IN / OUT   
Ejector OUT   
Downstream conveyor IN   
Inhibition IN   
Bin absent IN   
Auxiliary input IN   
Ejector position check IN   
Ejection check IN   
Ejection confirmation IN   
Photocell IN   
Reset IN   
Low pressure IN   
Encoder IN   
Bin full IN   
External beacon OUT   
Emergency buttons IN   
Bluetooth connection IN / OUT   
DESCRIPTION 2
2.2.6.2 – Remote Control Unit (RCU)
The THS/21x Metal Detector can be fitted with an optional
remote control unit (RCU). The RCU is designed for all those
applications where the antenna and the power supply unit
are fitted in positions which are difficult for the operator to
reach.
RCU
2.2.6.3 – Conveyor Control System (CCS)

This unit has the same functions as the full version of the control power box
(CPB) and in addition has a conveyor belt motor driver/control section.
Conveyor Control System
This module is available on the following versions:

- CE-mark version
- USA version 115V
- USA version 230V
See section 2.9 for the Technical Characteristics.
The Conveyor Control System also incorporates the main switch, the controls for activating the
belt and the LED indicators needed for operation.
2.2.6.4 – Field Generator (MAG)

This unit is part of the THS/MN21 model and is an additional power supply unit.
It is not available for other models.
Field Generator
2
DESCRIPTION
2.3 – Integrated system with conveyor belt

CEIA integrated systems incorporate the THS Metal Detector, a conveyor belt and all the related
accessories (e.g. ejection system, reject collection system, bar code reader) in a single system
where all the components are ready installed and configured.
The integrated systems are available with various types of belt, Metal Detector and accessory and
can therefore be customised to individual requirements and applications.
Model THS/M65
THS/FBB THS/FB THS/MBB THS/MBR
THS/M69K
Flat     
Belt type
Modular     
Belt stop     
Pneumatic piston     
Ejection type Air blow     
Reversing belt     
Retracting belt     
1000     
1300     
1500     
Belt length
1700     
1800     
2000     
150     
200     
250     
300     
Belt width 350     
400     
450     
500     
600     
700 ±75     
875 ±75     
Belt height
1000 ±75     
1125 ±75     
THS/21x     
THS/MS21x     
Detector type
THS/21E-3F     
THS/MN21     
Component Antenna/PSU box     
inversion Ejection system     
For details of customised versions with different dimensions and configurations, contact our Sales
Department.
DESCRIPTION 2
2.3.1 – Inverting component positions
2.3.1.1 – Inverting the antenna/PSU unit position
It is possible to invert the position of the controls of the antenna/PSU unit, moving the controls to
the other side of the conveyor belt.
Antenna Front Antenna Back
2.3.1.2 – Inverting the ejection system position

It is also possible to invert the position of the ejection system as shown in the figure below.
Ejection Back/Front Ejection Front/Back
2
DESCRIPTION
2.3.2 – Models
2.3.2.1 – THS/FBB
A Metal Detector antenna
B Programming and control panel
C Main switch
D Conveyor belt control panel
E Synchronization photocell
F External beacon
G Auxiliary emergency button
H Reject material bin
L Ejection system
Support feet (to be fixed to the floor) or
M
THS/FBB with ejection system lockable castors
Available features and options

Belt length 1300 1500 1800
External buzzer   
Red lamp for alarm and fault   
F Signalling
Amber lamp for alarm   
Blue lamp for test request   
E Synchronization photocell   
- Belt variable speed   
875 mm   
- Belt height
700 mm   
Height 125 mm 1 1 1
M
extension 250 mm 1 1 1
Adjustable feet ±75mm   
M Stand type
Lockable castors ±50mm 2 2 2
None (belt stop in case of alarm)   
Ejection
L Reject pusher cylinder 3  
system
Reject air jet 3  
Rejected Standard   
H
material bin Large   
- Side panels for product containment   
- FDA rubber roller coverings   
Ejection confirmation   
Ejection confirmation, bin full alarm   
- Sensors kit
Ejection confirmation, bin full alarm,
  
low pressure alarm
1. Applicable only on belt height 875
Standard
2. Available only on standard systems, without height
Accessory / Optional
extensions
Not available
3. Available only on some configurations
DESCRIPTION 2
2.3.2.2 – THS/FB
C Main switch
F External beacon
L Ejection system
M
THS/FB with ejection system lockable castors

Belt length 800 1000 1300 1500 1800 2000
External buzzer      
Red lamp for alarm and fault      
F Signalling
Amber lamp for alarm      
Blue lamp for test request      
E Synchronization photocell      
- Belt variable speed      
875 mm      
- Belt height
700 mm      
Height 125 mm 1 1 1 1 1 1
M
extension 250 mm 1 1 1 1 1 1
M Stand type Adjustable feet (floor fixing) ±75mm      
None (Belt stop in case of alarm)      
Ejection
L Reject pusher cylinder   2   
system
Reject air jet   2   
Rejected Standard      
H
material bin Large      
- Side panels for product containment      
- FDA rubber roller coverings      
230 Vac – 1~ - 11.2 A      
- Power supply
115 Vac – 1~ - 11.4 A      
Ejection confirmation      
Ejection confirmation, bin full alarm      
- Sensors kit
     
low pressure alarm
Standard
Not available
2
DESCRIPTION
2.3.2.3 – THS/MBB
C Main switch
F External beacon
L Ejection system
M
THS/MBB with ejection system lockable castors

Belt length 1330 1530 1830
F Signalling
Flush grid   
- Belt type
Flat top   
875 mm   
- Belt height
700 mm   
Height 125 mm 1 1 1
M
Adjustable feet ±75mm   
M Stand type
Lockable castors ±50mm 2 2 2
None (Belt stop in case of alarm)   
Ejection
system
H
Ejection confirmation, bin full
  
- Sensors kit alarm
Ejection confirmation, bin full
  
alarm, low pressure alarm
Standard
2. Available only on standard systems, without height
extensions
Not available
DESCRIPTION 2
2.3.2.4 – THS/M65 and THS/M69K
C Main switch
F External beacon
L Ejection system
Support feet (to be fixed on the floor) or
M
THS/M65 with ejection system lockable castors

Belt length 1300 1500 1800
F Signalling
Flush grid   
- Belt type
Flat top   
875 mm   
- Belt height
700 mm   
Height 125 mm 1 1 1
M
M Stand type Adjustable feet (floor fixing) ±75mm   
None (Belt stop in case of alarm)   
Ejection
system
H
Ejection confirmation, bin full alarm   
- Sensors kit
  
low pressure alarm
Standard
Not available
2
DESCRIPTION
2.3.2.5 – THS/MBR

C Main switch
F External beacon
L Retracting section of the belt
THS/MBR M Support feet (to be fixed to the floor)

Belt length 1700 2000
External buzzer  
Red lamp for alarm and fault  
F Signalling
Amber lamp for alarm  
Blue lamp for test request  
E Synchronization photocell  
- Belt variable speed  
Flush grid  
- Belt type
Flat top  
875 mm  
- Belt height
700 mm  
125 mm  
M Height extension
250 mm  
Adjustable feet ±75mm  
M Stand type
Lockable castors ±50mm  
Rejected Standard  
H
material bin Large  
- Side panels for product containment  
Ejection confirmation  
Ejection confirmation, bin full alarm  
- Sensors kit
Ejection confirmation, bin full alarm, low
 
pressure alarm
Standard
Not available
DESCRIPTION 2
2.4 – Device identification

2.4.1 – Probe
All the antenna including those fitted to integrated
systems have ID plates showing the following data: xxxxxx
Model and Serial number of the antenna and 211002xxxxx
300 x 150
Dimensions of the tunnel.
2.4.2 – Control power box

All control power boxes including those fitted to integrated system have ID plates with the
information shown in the examples below.
211002xxxxx 211002xxxxx
100 – 120 Vac 100 – 240 Vac
50/60 Hz – 1ph 50/60 Hz – 1ph

5 kA rms 5 kA rms
Symmetrical Symmetrical
240 V max 240 V max
XX,X A X.X A
IP65 IP65
xxxV 4X
2011
2011
E2xxx
E2xxx
ID plate for CE models ID plate for UL508A models
The ID plates above are provided as examples only. The values shown vary from model to model.
2.4.3 – Conveyor control system
XX.X A
XXX Vac
XX Hp
211002xxxxx 211002xxxxx
100 – 120 Vac 100 – 240 Vac
50/60 Hz – 1ph 50/60 Hz – 1ph

5 kA rms 5 kA rms
Symmetrical Symmetrical
240 V max 240 V max
XX,X A X.X A
IP65 IP65
xxxV 4X
2011
2011
E2xxx
E2xxx
ID plate for CE models ID plate for UL508A models
The ID plates above are provided as examples only. The values shown vary from model to model.
2
DESCRIPTION
2.4.4 – CEIA conveyor structure

CEIA integrated systems have an additional
ID plate for the conveyor belt as shown in the THS/FB
example here. 211002xxxxx
1500 x 300
DESCRIPTION 2
2.5 – Functional diagrams

Legend
CEIA INDUSTRIAL INCLUDED OPTIONAL EXTERNAL DEVICE

METAL DETECTOR COMPONENT COMPONENT OR CONNECTION
2.5.1 – THS with control power box
2.5.2 – THS with conveyor control system
2.5.3 – THS/G21, THS/G21E, THS/GMS21
2
DESCRIPTION
2.5.4 – Integrated systems

PRODUCTION LINE
CEIA Integrated System
DETECTOR SET-ASIDE ALARM PRODUCT METAL DETECTOR ALARM
INHIBITION BIN ABSENT RESET TRANSIT ANTENNA EJECTOR AND/OR BARCODE READER FOLLOWING
CONTACT SENSOR CONTACT PHOTOCELL LAMP CONVEYOR
POWER SUPPLY BOX

(Conveyor Control
System)
PRECEEDING SET-ASIDE EJECTION AIR CONVEYOR TEST COMPUTER EXTERNAL

CONVEYOR BIN FULL CONFIRMATION PRESSURE ALARM FAULT BELT REQUEST OR CONTROLS AND
SENSOR SENSOR SENSOR MOTOR LAMP PRINTER INDICATORS
DESCRIPTION 2
2.6 - Dimensions
2.6.1 – Probes
2.7.1.1 – THS/21, THS/MS21, THS/21E, THS/21E-3F
Series DW DH TH DL FHL TP FHP FHD DC TW

A 200, 250, ..., 1000 100, 125, 150,175 395 290 190 105 205 DW+420
B 350, 400, ..., 800 200, 225, 250, 275 550 390 290 160 TP-30 DW+60 280 DW+520
C 450, 500, ..., 1000 300, 325, 350 635 490 390 210 320 DW+620
Series DW DH TH DL FHL TP FHP FHD DC TW

D 500, 600, ..., 1300 400, 450, 500 905 490 390 260 TP-30 DW+60 455 DW+720
2
DESCRIPTION
2.6.1.2 – THS/SL21, THSSL21E

DW
TH DH
FD
TW
Series DW DH TH FD TW
A 100 310
B 150, 200, 225, 250, 125, 150 360
275, 300, 325, 350, DW+50 DW+387
C 375, 400, 450 175, 200 410
D 225, 250 460
2.6.1.3 – THS/MN21
TW
DW
TH DH
FD
Model DW DH TH FHD TW
125 350, 500, 550 125 545
150 350, 500, 550 150 570
DW+60 DW+620
200 350, 500, 550 200 620
250 350 250 670
DESCRIPTION 2
2.6.1.4 – THS/G21, THS/GMS21, THS/G21E
HL
TW
VL
DH VL
ØT
Model (opening) T TW DH VL HL
THS/G21x-50 50
405 250 205 226
THS/G21x-100 100
THS/G21x-150 150 435 300 255 276
THS/G21x-175 175 460 325 280 301
THS/G21x-200 200 485 350 305 326
THS/G21x-250 250 505 400 355 376
2
DESCRIPTION
2.6.2 – Power supply units

2.6.2.1 – Control Power Box (CPB) and Field Generator (MAG)
2.6.2.2 – Control Power Box with Remote Control Unit (THS/21E)
DESCRIPTION 2
2.6.2.3 – Control Power Box with Remote Control Unit (THS/21)
2.6.2.4 – Conveyor Control System
2.6.2.5 – Small size power supply unit
2
DESCRIPTION

2.6.3.1 – THS/FBB
BH
Model BL BW feet feet extension * TW
castors
700 875 125 250
300 861 - 1113
THS/FBB 1300, 1500, 1800 400 920 ±50 700 ±75 875 ±75 1000 ±75 1125 ±75 961 - 1213
500 1061 - 1313
* available only on belt height 875 mm
2.6.3.2 – THS/FB
BL TW
DW
BW
DH
BH
BH
castors
700 875 125 250
150 601 - 1226
200 651 - 1276
250 701 - 1326
1000, 1300, 1500, 300 751 - 1376
not
THS/FB 1800, 2000 350 700 ±75 875 ±75 1000 ±75 1125 ±75 801 - 1426
available
400 851 - 1476
450 901 - 1526
500 951 - 1576
1300, 1500, 1800, 2000 600 1051 - 1676
DESCRIPTION 2
2.6.3.3 - THS/MBB
BL TW
DW
BW
DH
BH
BH
castors
700 875 125 250
300 601 - 1226
THS/MBB 1330, 1530, 1830 450 920 ±50 700 ±75 875 ±75 1000 ±75 1125 ±75 651 - 1276
600 701 - 1326
2.6.3.4 – THS/M65 and THS/M69K

BL TW
DW
BW
DH
BH
BH
castors
700 875 125 250
300 750 - 1051
not
THS/M65 1300, 1500, 1800 450 700 ±75 875 ±75 1000 ±75 1125 ±75 900 - 1201
available
600 1050 - 1351
2
DESCRIPTION
2.6.3.5 – THS/MBR
Model BL BW BH TW
300 922
THS/MBR 1700, 2000 450 875 ±75 1072
600 1222
2.7 – Options and Accessories

For the list of options and accessories available for the THS/21, see the Spare parts, Accessories
and Options Manual.
DESCRIPTION 2
2.8 – Technical characteristics

2.8.1 – Metal Detector
Special features THS/21E THS/21
Detection sensitivity High Very high
Immunity to environmental interference High High
Alphanumeric OLED High-contrast graphical
Data display type
4x20 characters OLED 128x64 pixel
4 keys, 3 with 16 keys, 3 with
Local programming
double function double function
Control Power Box or
Conveyor Control System according to
on request on request
Standards UL 508A and CSA-C22.2 No. 14-
05
Audio and visual detection indicators.
Display of the signal level by means of bar-graph.
Inspected/contaminated product counter
ISO 9001 certificated manufacturer
Extremely compact probe, on version SL (Slim Line)
Detector for magnetic and non-magnetic metals, for use with different types of product thanks to
selection of the operating frequency, on models THS/MS21 and THS/21E-3F
Detection of ferromagnetic metals when considerable quantities of aluminium or other non-magnetic
metals are present, on model THS/MN21
Autolearn and automatic tracking of the product effect
Probe with circular opening for checking material transported in tubing, on models THS/G21
Signalling Audio Built-in internal buzzer
Output for external beacon
Visual Graphic display with bar-graph indication
Light indicators on control unit RED: Alarm or Fault
GREEN: Power on
Programming Data management Management of production electronic data and electronic signatures
as per CFR 21, Part 11: Data security, integrity and traceability
Programming type Local: Through a built-in keyboard with 4 or 16 keys
Remote: RS232, Bluetooth, Ethernet/WiFi (option)
Access level Up to 40 programmable users, each user has a personal set of
accessible parameters defined by the Administrator
7 users already programmed, set Operator, Supervisor, Engineer,
by default with their relative Quality Control Operator, Quality
passwords Control Supervisor, Remote user,
Administrator
Data capacity 250 products
THS/21E
1000 events
500 products
THS/21
10000 events
Interfaces RS232 serial interface Built-in
Bluetooth Built-in
Ethernet / WiFi interface Optional 100 Base-T
Inputs See table in section 2.2.6.1
Outputs See table in section 2.2.6.1
Safety and Protection degree THS/21E IP65
Security THS/21 IP66 – IP69K
On UL versions, the Control Power Box and Conveyor Control
System have a 4X-12 certified degree of protection
Galvanic isolation of the mains voltage
Electrical insulation Compliant with international standards for safety and radio
interference
2
DESCRIPTION
Self-diagnosis An internal self-diagnosis system continuously monitors Metal Detector functional efficiency. In the event
system of a fault, a message is shown on the control display and all alarm indicators are activated together with
corresponding relays
Supply Control Power Box Main voltage 100-240 Vac
Frequency and phase 50/60 Hz - single phase
Full load current (FLA) 2.2 A (6.6 A for THS/MN21)
Conveyor Control System 115V: 100-120 Vac
Main voltage
230V: 200-240 Vac
115V: 11.2 A
(15.6A for THS/MN21)
Full load current (FLA)
230V: 11.4 A
(15.8 for THS/MN21)
Connected motor
0-230V triphase
nominal voltage
Connected motor 115V: 0.37 kW (0.5 Hp)
maximum power 230V: 0.75 kW (1 Hp)
Dimensions Overall See related section
Dimensions
and Weights Useful See related section
Power supply not included
Cable length 2m (custom lengths up to 40m,
Connection
on request)
Weight Indicated on FAT and on package
Environmental Temperature Operative -10 – +55 °C
conditions Storage -40 – +70 °C
Relative humidity Operative 5 – 90 %, non-condensing
Storage 5 – 90 %, non-condensing
Pollution degree
Class 2
(IEC61010-1)
Installation category
Category II
(IEC61010-1)
DESCRIPTION 2
Special features Conveyor belt with integrated THS/21x Metal Detector and ejection system
HACCP compliant
Structure made from stainless steel and food safe plastics as per FDA and USDA specifications
Conveyor belt (flat or modular) made from certified food safe materials
System designed to the latest, most stringent safety standards
Conveyor Control System compliant with UL 508A and CSA-C22.2 No. 14-05 standards (on request)
High-reliability motor with stainless steel protective cover, high drive capacity version
Easy belt alignment
Digital speed adjustment
Maximum flexibility: all components can be inverted
Quick and easy to clean
Easy maintenance and inspection
Ejection mode Belt stop, pneumatic pusher ejection, air jet ejection, deviator arm, belt reversing (only on THS/FBB and
THS/FB), belt retraction (THS/MBR)
Signalling Audio Built-in internal buzzer
Built-in external beacon
Visual Graphic display with bar-graph indication
Light indicators on control unit RED: Alarm or Fault
GREEN: Power on
RED: Alarm or Fault
AMBER: Alarm (optional on
External beacon
THS/FBB and THS/MBB)
BLUE: Test request (optional)
Programming Programming type Local: Through a built-in keyboard with 4 or 16 keys
Remote: RS232, Bluetooth, Ethernet/WiFi (option)
Access level Up to 40 programmable users, each user has a personal set of
accessible parameters defined by the Administrator
7 users already programmed, set Operator, Supervisor, Engineer,
by default with their relative Quality Control Operator, Quality
passwords Control Supervisor, Remote user,
Administrator
Data capacity 250 products
With THS/21E probe
1000 events
500 products
With THS/21 probe
10000 events
Interfaces RS232 serial interface Built-in
Bluetooth Built-in
Ethernet / WiFi interface Optional 100 Base-T
Inputs Ejection confirmation, Photocell, Reset, Low pressure, Encoder, Bin
Conveyor Control System full, Emergency buttons, Barcode reader, Downstream conveyor,
Inhibition, Bin absent, Ejector position check, Ejector check
Outputs Test request, Upstream conveyor, System ready, Ejection in
progress, Alarm, Ejector, External beacon
Safety and Protection degree Metal Detector THS/21E IP65
Security Metal Detector THS/21 IP66 – IP69K
THS/FB, THS/FBB, THS/MBB,
IP65
THS/M65, THS/MBR
THS/M69K IP66 – IP69K
On UL versions, the Conveyor Control System has a 4X-12 certified
degree of protection
Noise level
Noise emissions <70 dB(A); <130 dB(C)
as per Directive 2006/42/EC
Galvanic isolation of the mains voltage
Electrical insulation Compliant with international standards for safety and radio
interference
2
DESCRIPTION
Self-diagnosis An internal self-diagnosis system continuously monitors Metal Detector functional efficiency. In the event
system of a fault, a message is shown on the control display and all alarm indicators are activated together with
corresponding relays
Supply Power supply 115V: 100-120 Vac
Voltage
230V: 200-240 Vac
115V: 11.2 A
(15.6A for THS/MN21)
Full load current (FLA)
230V: 11.4 A
(15.8 for THS/MN21)
Connected motor Maximum output voltage 230V triphase
115V: 0.37 kW (0.5 Hp)
Maximum power
230V: 0.75 kW (1 Hp)
Compressed air Pressure 600-1000 kPa
50 litres/min (piston ejector)
Flow 600 litres /min (air blow ejector,
optional)
Dimensions Overall See section 2.6.3
Dimensions
and Weights Useful See section 2.6.3
Cable length Power supply not included
Integrated system Indicated on FAT
Packaged system Indicated on the package itself
Max. conveyed weight 50 kg on belt
Weight
Max. weight of single pack
10 kg with pneumatic ejector
ejected
1 kg with air jet ejector
Environmental Temperature Operative -10 – +55 °C
conditions Storage -40 – +70 °C
Relative humidity Operative 5 – 90 %, non-condensing
Storage 5 – 90 %, non-condensing
Altitude 1000 m characteristic. For details of other altitudes, contact the
Sales Department
2.9 – Safety devices

The THS/21 is fitted with a list of safety features described below, in order to warrant the proper
protection level, during the correct use.
IP Protection degree All the system containers (probe and supply box) have a degree of
protection (see the technical specifications) which ensure water
tightness during operations and cleaning.
All additional conveyor components have a protection degree of at
least IP65. This also means that they are watertight.
Cable glands The cable glands installed on the system are IP68 and they are
dimensioned for M16, M20 and M25 cables.
In order to maintain the protection degree, you must use cables with
characteristics and diameter compliant with the device glands and
following the guidelines specified in this manual. Insert only one cable
for each gland and take care that all of them are mounted and
tightened in the correct way. Do not remove the caps from unused
glands.
Self-diagnosis system An internal self-diagnosis system continuously monitors Metal
Detector functional efficiency. In the event of a fault, a message is
shown on the control display and all alarm indicators are activated
together with corresponding relays.
Password The access to Metal Detector parameters is protected by a six level
password system.
INSTALLATION 3
3 - INSTALLATION
Before starting any installation operation, carefully read the Safety instructions – Warnings section of this manual.
Observe current regulations regarding electrical and personal safety for both the operator and the installer when installing
the device.
3.1 – General guidelines

The minimum installation requirements depend on the THS model being installed. For precise
details, see the section Technical Specifications.
3.1.1 – Installing the Metal Detector on conveyor belts provided by the customer
Some THS models are designed for installation on conveyor belts or production lines provided and
set up by the customer. When designing these systems customers are advised to follow the
guidelines given in this manual to ensure that they get top performance from their CEIA Metal
Detectors.
The following notes provide additional instructions necessary for installing the detector on a conveyor belt or other
transport system set up by the customer.
For the installation checks you need to be able to switch on the system, understand the signals
given during use and set the applicable operating parameters. These operations are described in
the first part of section 4 – Use of the device.
3.1.1.1 – Controls
The standard EN 60204-1 specifies that the main switch and the other controls to be used by the
operator must be at a height of between 60 and 180 cm from the floor.
In cases where it is not possible to comply with this specification, you must install an additional
remote control unit (RCU) at the height specified.
3.1.1.2 – Load-bearing structure

During assembly the solidity of the load-bearing structure should
be borne in mind, in order to ensure that the detector does not
oscillate, causing false alarms.
The load-bearing structures of the conveyor belt must be stable

and not subject to detectable vibration during movement of the
belt.
For a THS/MN21 the structure of the belt must be in non-

magnetic steel (e.g. AISI 316).
3
INSTALLATION
3.1.1.3 – Fixed metal structures

All the fixed metallic structures in proximity to the detector must
be securely fastened down with bolts and self-blocking nuts.
If they form intermittent coils (caused by discontinuous metal
contact), they must be welded.
Intermittent coils can cause interference for the Metal Detector.
This interference is caused by the stray currents induced by the
electromagnetic field of the Metal Detector on the coils. This can
cause false alarms on the detector.
Installation of structures or equipment with metallic (ferromagnetic
for the THS/MN21) frames in the proximity of the Metal Detector is
not recommended. If this is not possible, they must be placed at
distance of at least D from sides of the probe. D
Fixed metal structures (frames, metalwork, etc.) must, in all
cases, be located at a distance (D) that is at least equal to the
diameter or the height of the probe (DH), on both sides of the DH
probe.
All models THS/MN21

D  DH  3 DH
3.1.1.4 – Moving metal structures
Such structures, especially those with a considerable mass (e.g.

D
mills, hoppers), must be located as far away as possible from the
probe.
DH
All models THS/MN21
D  6 DH  10 DH
3.1.1.5 – Side panels to contain the material in transit

Any side panels near the probe must be made of insulating
material (plastic, wood, etc.).
Side panels for containing the material in transit
INSTALLATION 3
3.1.1.6 – Position of the conveyor belt inside the probe
The conveyor belt must run as close as possible to the lower
surface of the tunnel. In order to prevent it from accidentally
rubbing against the probe it is advisable that it be supported
within the probe by means of a sheet of insulating material, which
is thick enough to support the weight of the material being
transported (approximately 5-20 mm).
This is particularly important with long belts which in addition to
requiring extra support must also be prevented from vibrating.
The sheet must not touch the probe (the figure shows a gap of 5-
10 mm); if it were to touch the probe it could send vibrations to
the probe.
In any case, if there is a supporting metal layer for the belt, when
it arrives at the probe, it must be interrupted for a distance D, to
both sides of the probe.
All models THS/MN21

D 2 DH 4 DH
Position of the conveyor belt
THS/MN21 Model: if the product is contained in an aluminium tray, the inside the probe
optimum distance between the bottom of the tray and the surface of the
tunnel is 20 to 30 mm. pi: sheet of insulating material;
For flat belts. the conveyor belt must pass through the probe in both directions pm: layer of metal material;
to avoid having to cut and re-join it when substituting the belt. n: belt
3.1.1.7- Conveyor belt rollers

The distances given below are intended as a guide only and depend on the sensitivity required and the type of probe.
After installation you should check that the unit operates efficiently.
In general, it is advisable that any rollers located near the probe

be of insulating material. In any case, there must be an
electrical connection on one side only of the roller, in order to
allow the discharge of any electrostatic charges.
All models THS/MN21

D 1,5 DH 3 DH1
1 Use nonmagnetic steel bearings.

I: insulated support; Rollers made from insulating material
C: non-insulated support; with metallic bearings
B: bearing
The bearings must be placed at the ends of the rollers, never in the middle.
3
INSTALLATION
Metal drive or idle rollers must be located at a distance D from

the sides of the probe. These rollers must also be insulated on
a single supporting piece in order to avoid forming
electromagnetic coils and to allow the discharge of any
electrostatic charges.
All models THS/MN21

D 2 DH 6 DH1
Metal idle rollers
1 Use nonmagnetic steel bearings.
I: insulated support;
C: non-insulated support;
S: screening
Metal drive rollers
Metal rollers must be perfectly concentric.
YES! NO!
Attention: Rollers for V-belts, if attached to the frame on one

side only, do not require the insulation of the pin.
As in the preceding case, their distance from the probe must be
at least D to both sides of the probe
All models THS/MN21

D 3 DH 9 DH
C: non-insulated support V-shaped metal rollers
Examples of roller insulation

Insulation of the roller pin. I R
R: roller;
I: ferrule made from insulating material;
P: side bulkhead of the belt frame;
P
Insulation of the roller pin support. I
R
R: roller;
I: bearing support made from insulating material;
P: side bulkhead of the belt frame;
P
Insulation of the bearing support of a roller pin.
I: ferrule and spacer in insulating material.

I
INSTALLATION 3
3.1.2 – Gravitic models THS/G21 and THS/G21E
Insert the Metal Detector antenna on the material inspection pipe. Fix it in position using the screws
and plastic spacers and shown in the figures below; use the holes on the lower side of the antenna
(see section 2.7.1).
S: Detector probe; P: Support frame; d: Plastic spacer
Fix the probe cable to the power supply unit so that it cannot oscillate or vibrate.
If the cable is too long, DO NOT CUT THE CABLE: COIL UP THE EXCESS.
The distance between the probe and fixed or moving masses depends on the sensitivity selected
and on the size of the masses. The figure below shows the typical distances:
Distance between probe S and

H support plate P
H  0.5 T
d Rigid plastic spacer
f Steel mobile part
Distance between probe S and
D the mobile part f
D  1.5 T
P Stainless steel support plate
S Probe
T Diameter of the probe
t Plastic material
Mobile part reference dimension
V V = 200x160x2 mm
The distances given are intended as a guide only and refer to a sensitivity setting of 280 and settings for dry product.
It is the customer’s responsibility to ensure that the Metal Detector is compatible with the application and the moving
metal parts.
3
INSTALLATION
3.2 – Unpacking probes

Store the system in its original packaging, or in a way that protects it adequately from atmospheric
agents or other possible causes of damage (moving objects, weights, solvents etc.).
3.2.1 – Handling and moving the packaged device

Handle the package with care and without excessive force during
movement.
To move and handle the packaged device, use a forklift truck with a
sufficient load bearing capacity. Ensure that the load is balanced during
handling and transport.
Place the equipment, still in its package, as close as possible to the final
installation site.
3.2.2 – Unpacking procedure
Keep the packaging materials for possible future transport.
Read the packing list to check that Using cutters, cut and remove all Using pliers, extract all metallic
the packing content is complete plastic straps from the packing. staples from the upper surface of
the packing.
Open the box and remove the Using pliers, extract all metallic Lift the box upwards from the
protective support. staples from the bottom side wooden base, taking care that the
surface of the packing. Power Supply Box does not fall
out.
INSTALLATION 3
Put the Power Supply Box down Using cutters, cut and remove all The Metal Detector is ready for
on the floor and remove the plastic straps from the probe. installation.
protective support.
3.2.3 – Packing list

The packing contains:
- THS Metal Detector probe connected to the power supply box ordered.
- Operator manual.
- CD-Rom with the following files:
- Installation, Use and Maintenance Manual
- Programming Manual
- Spare Parts list
- Other documents
- Quality Control Test Samples (if ordered).
3.4.4 – Moving the Metal Detector

Before you move the detector, check its weight. It could be too heavy to be handled by one person. Use suitable handling
methods and tools. CEIA declines all liability for damages arising from incorrect handling of the container.
Use forklift trucks or sling the load-bearing structure. Ensure that the load is balanced during
movement. Avoid deforming the structure or its component parts.
When transporting and handling the Metal Detector DO NOT pass slings, ropes, forklift forks, hands or any other lifting
equipment through the probe aperture.
3
INSTALLATION
3.3 – Unpacking integrated systems

Store the system in its original packaging, or in a way that protects it adequately from atmospheric
agents or other possible causes of damage (moving objects, weights, solvents etc.).
3.3.1 – Handling and moving the package device
Use a lift truck with a suitable load bearing capacity. The

total weight of the package is marked on the package.
Packed integrated systems are bulky and

heavy. The centre of gravity of the
packaging is not where it might appear from
the outside of the packaging. To ensure
balanced lifting, insert the forks in the
positions marked on the packing.
Place the equipment, still in its package, as close as possible

to the final installation site.
3.3.2 – Unpacking procedure
Keep the packaging materials for possible future transport.
Crushing hazard. Exercise caution when handling empty packaging.

Take precautions to prevent the crushing hazard when handling empty packaging.
INSTALLATION 3
3.3.3 – Packing list
The packing contains:
- CEIA Integrated System comprising the conveyor belt, the Metal Detector probe, the power
supply box and all options and accessories ordered.
- Operator Manual.
- CD-Rom with the following files:
- Installation, Use and Maintenance Manual
- Programming Manual
- Spare Parts list
- Other documents
- Quality Control Test Samples (if ordered).
3.3.4 – Moving the Metal Detector

Before you move the detector, check its weight. It could be too heavy to be handled by one person. Use suitable handling
methods and tools. CEIA declines all liability for damages arising from incorrect handling of the container.
Use forklift trucks or sling the load-bearing structure. Ensure that the load is balanced during
movement. Avoid deforming the structure or its component parts.
If the system is fitted with castors, ensure that these are released before you start moving the
device.
When transporting and handling the Metal Detector DO NOT pass slings, ropes, forklift forks, hands or any other lifting
equipment through the probe aperture.
3
INSTALLATION
3.4 – Mechanical installation

3.4.1 – Metal Detector
Installing the probe
Mount and fix the probe onto the structure of the production line using the holes located on the
base plates. For the fixing distances see the section Dimensions of the relative model, in chapter
2 – Description of this manual.
Installing the THS/G21E or THS/G21 probe

Mount the probe on the pipe carrying the material to be inspected and fix it with screws and plastic
spacers, using the holes provided on underside (see section 2.7.2).
Fix the control unit in a convenient position for use, within the limit set by the length of the probe
connecting cable.
If the cable is too long, DO NOT CUT THE CABLE: COIL UP THE EXCESS!
3.4.2 – Power supply unit

The power supply unit must be firmly attached to the load-bearing structure by means of four
screws. It must be close to the central electronics unit and to the external accessory devices
connected to the unit (photocell, ejector, etc.).
For the fixing distances see section Dimensions of the relative model, in chapter 2 – Description
of this manual.

Position the CEIA integrated system directly on the production line.
Adjust the height of the conveyor belt so that it is aligned with the
production line. To do this, adjust the height of the four feet or the four
castors.
Loosen the lock nut and turn the pin to raise or lower the foot as required.
When you have adjusted the height, lock the lock nuts and then brake the
castor with the locking lever or anchor the four feet to the floor.
Warning! Some models can have a high centre of gravity. While moving and carrying out
the installation procedure, take precautions to ensure that the detector cannot fall over.
Once installation is completed, the structure to which the Metal Detector is attached must
ensure its stability.
Important. When you adjust the height of the CEIA integrated system, ensure that the sling
surface remains parallel with the floor.
INSTALLATION 3
3.4.4 – Assembly of components
3.4.4.1 – Metal Detector
No mechanical assembly procedure is requested.
During the installation procedure, if the connection cable between the probe and the power supply box needs to be
disconnected, do it from the power supply box side and not from the probe side.
3.4.4.2 – Integrated systems

When you have unpacked the system, mount the outside
signalling unit (beacon) on its support. Ensure that the
connectors are correctly connected. Lock the unit in
position by turning the ring nut.
The volume and type of sound can be adjusted using

mini-dipswitches. To access the minidips, turn the upper
part in an anticlockwise direction.
Type of sound 1 2 3 4 Volume

1 1 1 1 90 dB
2.8 kHz
1 0 0 1 85 dB
5 Hz 0 1 1 0 80 dB
1 Hz 0 0 0 0 70 dB
3
INSTALLATION
3.5 – Pneumatic installation
This section only refers to CEIA integrated systems fitted with an ejector.
3.5.1 – Minimum requirements

The mains compressed air supply must supply a pressure of between 600 and 1000 kPa (87 – 145
psi).
3.5.2 – Pneumatic circuit diagrams

3.5.2.1 – Ejector cylinder or retracting belt
# Description # Description
P Compressed air supply A6 Silencer
A1 3/2-way manual control valve A7 5/3-way directional control valve, exhaust neutral position
A2 Filter A8 Adjustable flow regulator
A3 Adjustable pressure control valve A9 Adjustable flow regulator
A4 Adjustable pressure switch (optional) A10 Actuator
A5 Silencer
3.5.2.2 – Air jet ejection system
# Description # Description
P Compressed air supply A3 Adjustable pressure switch (optional)
A1 Pneumatic capacitor A4 Adjustable flow regulator
A2 3/2-way manual control valve A5 3/2-way directional control valve
INSTALLATION 3
3.5.3 – Connecting up to the compressed air supply
3.5.3.1 – Cylinder ejector or retracting belt
Connect the unit to the compressed air supply with an 8 mm diameter hose and a quick-release
connector.
3.5.3.2 – Air jet ejector

Connect the unit to the compressed air supply with an 10 mm diameter hose and a quick-release
connector.
3.5.4 – Adjustment
3.5.4.1 – Cylinder ejector or retracting belt
If the works settings for the cylinder piston force and speed are not suitable, you can adjust these
settings using the pressure regulator A3 (max 0.6 MPa) (to adjust the force) and the IN and OUT
flow regulators A8 and A9 on the cylinder (to adjust the speed).
3.5.4.2 – Air jet ejector

If the works flow regulator setting is not suitable, you can adjust this setting on the flow regulator
A4.
3
INSTALLATION
3.6 - Electrical Installation

3.6.1 – Minimum requirements
See 2.7 – Technical characteristics for the minimum electrical requirements of THS/21 models.
3.6.2 - General guidelines

Possible sources of electrical interference may be power supply cables (electromagnetic fields
generated by alternating currents) or pulsing electromagnetic sources (electrical motors with
high start-up power absorption and their power supply cables, fluorescent lights, emergency
generators, remote control devices, etc.) located near the probe.
3.6.2.1 – Power supply cables to other devices.

- Keep the antenna connecting cable as far away as possible from motor and mains power
supply cables.
- Use sheathed or braided power supply cables. Power supply cables installed close to the
antenna must be laid in metal cableways earthed on one side and firmly fixed to prevent all
vibration.
3.6.2.3 – Pulsed sources

In general, pulsed sources must be distanced or eliminated.
It is therefore recommended that, during installation, the following procedures be carried out:
1. Position as far as possible from the probe any motors, electrical power boards or
electromagnetic actuators (it is recommended that they be substituted with similar pneumatic
devices); position fluorescent lights and their respective reactors at a distance from the Metal
Detector probe; where possible replace fluorescent lights with filament lights.
2. Equip electrical motors with special metal Power Minimum distance
screens and mains filters of sufficient capacity. It (CV) THS/MN21 Other THS models
is recommended that AC motors be used rather
0.5 5 x DH 3 x DH
than DC motors. The table that follows provides
some general guidelines for the distances to be 1 6 x DH 4 x DH
placed between the probe and asynchronous 2 8 x DH 5 x DH
motors, depending on their power.
3 10 x DH 6 x DH
15 x DH (10 x 10 x DH (6 x DH if
20
DH if screened) screened)
Recommended minimum distance between the probe and AC motors (without motor screening)
2.1 In the immediate proximity of the Metal Detector, the motors may be screened by
means of cylindrical metal enclosures; such cylinders must have a sufficiently large
diameter in order to contain the motors and a thickness of not less than 2 mm. The
cylinders must be of the non-welded type.
3. Fit the electromagnets, remote controls and DC motors with RC muffling nets (ask our
technical office for details of the dimensions) and braid the respective power supply cables
with as short a pitch as possible.
If the cable is too long, DO NOT CUT THE CABLE: COIL UP THE EXCESS.
INSTALLATION 3
3.6.2.3 – Selecting and installing connecting cables
The following instructions refer to connecting cables to external equipment and servo systems.
- Only use cables with a circular cross-section and a smooth surface.
- Only connect one cable to each cable gland.
- When you have finished installation, check that all the cable glands are tightened.
- Only use original cable glands and plugs supplied by CEIA. See the Spare Parts Manual for
details.
Only cable with an outer

# Cable gland
diameter between:
1 M20 ø5.0 - ø13.0 mm
2 M25 ø8.0 - ø17.0 mm
3 M16 ø3.0 - ø10.0 mm
4 M25 plug No cable
5 M20 plug No cable
6 M16 plug No cable
Close off any unused cable gland holes with the plugs provided. Do not use the equipment with the cable gland holes
open.
Grounding M1 MD M2
This connection must lead directly to the electrical power
QE
supply board and must not be derived from any other electrical
devices.
QE: electrical board; M1: machine 1

M2: machine 2; MD: Metal Detector.
Warning! If metal ducting is used for production line power and
control lines, do not make any electrical connections between ci
the conveyor belt base structure and other nearby devices
using the same ducts. This could produce interference due to
multiple ground returns.
In general, avoid electrical contact between the conveyor belt M1 MD M2
base structure or the probe and other surrounding metal
structures (e.g. conveyor belts).
ci: Ducting made from insulating material;

M1: machine 1; M2: machine 2; MD: Metal Detector
IMPORTANT: Do not connect the Metal Detector antenna to earth because this is already earthed over the connecting
cable to the power supply.
3
INSTALLATION
3.6.2.4 – Conveyor belt motors

The motors must be located at a distance D from the probe,
adopting measures identical to those described for the rollers
above.
Fit electrical motors with special metal screens and mains filters of
sufficient capacity. It is recommended that AC motors be used
rather than DC motors. The table below provides some general
guidelines for the distances to be placed between the probe and
asynchronous motors, depending on their power.
Motors
Minimum distance advisable between the probe and AC motors (without
motor screening) C: non-insulated support;
Power All models THS/MN21 I: insulated support;
0.5 CV 3 DH 5 DH S: screening
1 CV 4 DH 6 DH
- In the immediate proximity of the Metal Detector, the motors may be screened by means of
cylindrical metal enclosures; such cylinders must have a sufficiently large diameter to
contain the motors and a thickness of not less than 2 mm. The cylinders must be of the non-
welded type
- The table indicates distance measurements corresponding to a high sensitivity level; for
lower sensitivity levels, distance D may be reduced.
- Use shielded cables for the motor, connecting the shield to earth on the Metal Detector side
only.
3.6.2.5 – Multiple Metal Detectors close together

To prevent reciprocal interference between Metal Detectors which are positioned close to each
other, set different transmission channels for each detector. The minimum distance depends on the
antenna dimensions and on the Metal Detector settings.
The command for assigning a different channel to a Metal Detector is Configuration > TX
Channel (CH in remote).
To identify the sources of electrical and mechanical noise which might disturb operation of the Metal Detector, see the
instructions in the Compatibility Procedure (section 5.5).
INSTALLATION 3
3.6.3 – Inputs description
Make all connections relating to input lines using screened cable, connecting the shielding only to the THS/21 system end
to the contacts marked with the symbol on the various connectors.
AL_ ALM
Name Description
board board
RS232 Used for: remote programming; serial connection for printer to print event logs and
J3 J10 Serial Interface parameters; updating software. This interface is automatically disabled if a Bluetooth
device is connected up.
Input from a barcode reader which enables the Metal Detector to modify detection
N/A J11 Bar-code reader parameters on the basis of the bar code read by an external barcode reader prior to
entry of the product into the antenna tunnel.
Auxiliary RS232 Used for: serial/Wi-Fi converter connection; or for remote terminal connection in
J4 J12 Serial Interface systems with emulation software.
Downstream conveyor When active, this input indicates that the downstream belt is operating and can accept
N/A J16 consent the product.
(DOWNSTREAM CONVEYOR)
Inhibition When active, this input disables the detector for a programmed time period after the
N/A J16 (INHIBITION) conveyor start.
N/A J16 Bin absent When active, this input indicates that the reject container is not present.
(BIN ABSENT)
N/A J16 Ejector Position Check Used together with the Ejection Confirmation input to check the position of the ejector.
(EJ.POSITION CHECK)
Ejection check Using in some ejection modes to check that contaminated material is indeed ejected
N/A J16 (EJECTION CHECK) and does not continue to transit in the system.
J5 J17 Photocell When active, this input indicates the passage of the product in front of the photocell.
(PHOTOCELL)
Ejection confirmation When active, this input indicates the ejection of contaminated product into the reject.
J5 J17 (EJ.CONFIRMATION) The input is controlled from the self-diagnosis system.
N/A J17 Container full When active, this input indicates that the reject container is full.
(BIN FULL)
This input is used to measure the speed of the conveyor belt on systems where an
Pulse encoder
J5 J17 (ENCODER)
encoder is installed. The sensor must provide pulses, with a minimum frequency of 2
Hz and a maximum frequency of 3kHz. Output type: push-pull (24V).
Alarm reset When active, this input forces the Metal Detector to exit from the alarm state or is used
J5 J17 (RESET) to reset the system manually.
Air pressure sensor When active, this input indicates that the compressed air pressure is sufficient for the
N/A J17 (LOW PRESSURE) ejector.
ALM
AL_ board Standard ALM board on Complete ALM board on ALM board on
Control Power Box Control Power Box Conveyor Control System
3
INSTALLATION
3.6.4 – Output description

AL_ ALM
board board
Name Description Contact with activated relay
N/A J01 Auxiliary relay

(AUX RELAY)
Used with Quick Test (QCKT, see section 4.7.3). C-NA
Relay for signalling when
Relay activated at the test request or during the
N/A J01 periodic test is due
test.
C-NA
(TEST REQUEST RELAY)
Preceding belt consent relay Relay activated with the belt in movement to give
N/A J01 (PREC CONV RELAY) the consent to the next belt downstream.
C-NA
Machine Ready relay Relay activated when the machine is ready to

J1 J02 (READY RELAY) operate.
C-NA
Ejector relay
J1 J02 (EJECT RELAY)
Relay activated when an ejector is actuated. C-NA (see also ERL)
Alarm relay
N/A J02 (ALARM RELAY)
Relay activated in the case of an alarm C-NA
ALM
ALM
AL_ board Standard ALM board Complete ALM board ALM board on
on Control Power Box on Control Power Box Conveyor Control System
INSTALLATION 3
3.6.5 - Serial line connection
Connect the serial communication cable to the terminal board: contacts for RS232 standards are
catered for.
RS 232 Connection of a personal computer Connection of a printer

connections to a single THS Metal Detector only fitted with a serial interface
Select DTR=H mode on the THS
3
INSTALLATION
3.6.6 – Connecting to an Ethernet / WiFi network (optional)

The THS system can be connected to an Ethernet / WiFi network using the optional interface
supplied by CEIA; the system is connected over the auxiliary serial connector (J12, ALM card).
The Ethernet network must be connected to the connector on the optional Ethernet interface and NOT to the connector
J4. The connector J4 is for the connection with the inverter module on the Conveyor Control System.
3.6.7 – Connecting to the mains power supply

Only make the connections to the internal terminals of the power supply unit when the unit is disconnected from the
mains!
If the power supply to the device is different from that specified on the plate, permanent damage may be caused to the
device. CEIA declines all liability for injury to persons and animals and damage to property resulting from failure to follow
this instruction.
Checking that the power supply conforms to the values specified above and to current regulations is the
sole responsibility of the customer.
- Select a cable with wire minimum cross section of 2.5 mm² (AWG14), maximum 4 mm2
(AWG10) and pass it through the suitably sized cable gland.
Control Power Box

Connect the mains power supply to the input (L1 and L2) on the terminal block.
Disconnect the terminal block from the Connect the mains power supply to Refit the terminal block to the DIN bar
DIN bar by pressing it downwards and the terminals (L1 and L2) of the as shown here. Position the cable
then rotating it upwards. terminal block as shown in this figure inside the enclosure and close the
door.
Install a magnetothermic switch upstream: 250Vac , max 16A (on CE applications)

or class CC fuses, max 15A (on UL applications).
3.6.7.1 – Connection to the ground

Connect an earthing wire to the PE terminal. The wire size must conform to current safety
standards. Wire cross-section: AWG14 or 2.5 mm2, maximum 6 mm2 (AWG8).
For the Conveyor Control System install a ground fault interrupter upstream with a trip current of at
least 300 mA.
INSTALLATION 3
3.6.8 – Connecting a motor (Conveyor Control System only)
Only make the connections to the internal terminals of the power supply unit when the unit is disconnected from the
mains!
If the power supply to the device is different from that specified on the plate, permanent damage may be caused to the
device. CEIA declines all liability for injury to persons and animals and damage to property resulting from failure to follow
this instruction.
The inverter contains high-tension capacitors which discharge slowly when the power supply is shutdown. Before you
work on an inverter, switch off the power supply and wait at least 3 minutes before commencing work.
The inverter must only be programmed from the menu on the local THS programmer.
- Select a cable with wire minimum cross section of 2.5 mm2 (AWG14 and pass it through the
suitably sized cable gland.
- Take the ferrite supplied and insert the three wires inside as shown to create a
coil.
- Open the cover of the inverter terminals as shown

in the figure:
- Connect the phase wires to the terminals U/T1, V/T2 and W/T3
and connect the earth wire and shield to the earth terminal.
- Enter the programming mode. In the motor configuration parameters (Configuration (adv) >
Motor config.) enter the rating plate values of the motor connected up (see section 2.8.1 for
the maximum permitted values for the motor).
If the motor rotates in the wrong direction, invert two of the three phase wires.
3
INSTALLATION
3.7 – Electrical diagrams

3.7.1 – Functional diagrams
3.7.1.1 – Control Power Box
MAIN OVERCURRENT PROTECTION PROTECTION DE LIGNE A MAXIMUM DE COURANT

TO BE PROVIDED ON SITE A INSTALLER SUR LE SITE
- MAX 15A CC CLASS FUSE - FUSIBLE CLASS CC 15A MAX
FOR UL508A APPLICATIONS POUR APPLICATION UL508A
- MAX 16A FUSE OR 250V 16A MAGNETOTHERMIC - FUSIBLE 16A MAX OU DISJONCTEUR 250V 16A POUR
SWITCH FOR CE APPLICATIONS APPLICATION CE
3.7.1.2 – Conveyor Control System
MAIN OVERCURRENT PROTECTION PROTECTION DE LIGNE A MAXIMUM DE COURANT

TO BE PROVIDED ON SITE A INSTALLER SUR LE SITE
- MAX 15A CC CLASS FUSE - FUSIBLE CLASS CC 15A MAX
FOR UL508A APPLICATIONS POUR APPLICATION UL508A
- MAX 16A FUSE OR 250V 16A MAGNETOTHERMIC SWITCH - FUSIBLE 16A MAX OU DISJONCTEUR 250V 16A POUR
FOR CE APPLICATIONS APPLICATION CE
INSTALLATION 3
3.7.2 – Control Power Box

3.7.2.1 – ALM card
THS/xx21E
MAIN OVERCURRENT PROTECTION

PROTECTION DE LIGNE A MAXIMUM DE COURANT A
TO BE PROVIDED ON SITE
INSTALLER SUR LE SITE
- MAX 15A CC CLASS FUSE
- FUSIBLE CLASS CC 15A MAX
FOR UL508A APPLICATIONS
POUR APPLICATION UL508A
- MAX 16A FUSE OR 250V 16A MAGNETOTHERMIC SWITCH
- FUSIBLE 16A MAX OU DISJONCTEUR 250V 16A POUR
FOR CE APPLICATIONS
APPLICATION CE
MAIN DISCONNECT SWITCH TO BE PROVIDED
SECTIONNEUR DE LIGNE A INSTALLER SUR LE SITE
ON SITE
3
INSTALLATION
THS/xx21
MAIN OVERCURRENT PROTECTION

PROTECTION DE LIGNE A MAXIMUM DE COURANT A
TO BE PROVIDED ON SITE
- MAX 16A FUSE OR 250V 16A MAGNETOTHERMIC SWITCH
- FUSIBLE 16A MAX OU DISJONCTEUR 250V 16A POUR
FOR CE APPLICATIONS
APPLICATION CE
MAIN DISCONNECT SWITCH TO BE PROVIDED
SECTIONNEUR DE LIGNE A INSTALLER SUR LE SITE
ON SITE
INSTALLATION 3
3.7.2.2 –Small Size Power Supply – ALM card
3
INSTALLATION
3.7.2.3 – Field Generator (MAG) for THS/MN21
INSTALLATION 3
3
INSTALLATION
3.7.2.4 – Conveyor Control System – ALM card

230V version
MAIN OVERCURRENT
PROTECTION TO BE PROVIDED
ON SITE
FOR UL508A APPLICATIONA
- MAX 16A FUSE OR 250V 16A
MAGNETOTHERMIC SWITCH
FOR CE APPLICATIONS
PROTECTION DE LIGNE A
MAXIMUM DE COURANT A
- FUSIBLE 16A MAX OU
DISJONCTEUR 250V 16A
POUR APPLICATION CE
INSTALLATION 3
3
INSTALLATION
115V version
MAIN OVERCURRENT
PROTECTION TO BE
PROVIDED ON SITE
PROTECTION DE LIGNE A
MAXIMUM DE COURANT A
- FUSIBLE CLASS CC 15A
MAX POUR APPLICATION
UL508A
INSTALLATION 3
3
INSTALLATION
3.7.3 – SCD card

3.7.3.1 – THS/xx21E
3.7.3.2 – THS/xx21E-3F
INSTALLATION 3
3.7.3.3 – THS/xx21
3.7.3.4 – THS/xxMS21
3
INSTALLATION
3.7.3.5 – THS/MN21
INSTALLATION 3
Page left intentionally blank
3
INSTALLATION
3.7.4 – Integrated Systems

3.7.4.1 – THS/FBB and THS/MBB
INSTALLATION 3
3
INSTALLATION
3.7.4.2 – THS/FBB and THS/MBB with Bin full and Low pressure sensors
INSTALLATION 3
3
INSTALLATION
3.7.4.3 – THS/FB, THS/MBR, THS/M65 and THS/M69K
INSTALLATION 3
3
INSTALLATION
3.8 – Inputs and Outputs

3.8.1 – Control Power box and Conveyor Control System
Connector Pin Label IN/OUT Type Range/Max. value Function
1 C Common
2 NC Output N.C. contact Auxiliary Relay (not used)
3 NO N.O. contact
4 C common
1
J01 5 NC Output N.C. contact 30 V AC/DC 2.5A Test request
6 NO N.O. contact
7 C common
8 NC Output N.C. contact Upstream conveyor relay
9 NO N.O. contact
1 C common
2 NC Output N.C. contact Ready Relay
3 NO N.O. contact
4 C common
5 NC Output N.C. contact 30 V AC/DC 2.5A Ejection Relay
J02
6 NO N.O. contact
7 C common
8 NC Output N.C. contact Alarm Relay
9 NO N.O. contact
10 GND - ground -
1 24 Vac 24 Vac
2 +24 Vdc/ac Input +24 Vdc/ac 24V power supply input from AC/DC converter
J03 3 0 Vdc 0 Vdc
4 - - - -
Reserved
5 - - - -
Only used with the inverter module
J04
on Conveyor Control System
J05 Reserved
J06 Reserved
1 - - - -
2 - - - - Reserved
3 - - - -
4
]
1
J07 Emergency reset input
5 Keep jumpered on Control Power Box
6 - - - -
Reserved
7 - - - -
J08 Reserved
1 Connector not present on Control Power Box –basic version
INSTALLATION 3
1 BU -16V
2 RD +16V
3 BN +5.6V
Reserved
4 GN GND
J09 Reserved for the antenna connection
5 WH Data
6 -
7 BK Data
8 -
1 +24V 100 mA max
2 RXD RS-232 serial connection
The 24V on pin 1 is present only if the minidip VRS232
J10 3 - TXD
of switcher SW1 is set to ON. By default it is set to
5 0V OFF.
6 DTR
1 GND GND
2 GND GND Barcode reader connection
1 - If the Barcode Reader connected needs a current
J11 3 RXD Data
higher than 150 mA, an external power supply must be
4 TXD Data used leaving the pin 5 disconnected.
5 +24V BC Reader +24V 150 mA max
1 GND GND
2 TXD Data
J12 - Auxiliary serial port communication
3 RXD Data
4 +V +24V 150 mA max
1 GND GND
2 GND GND
Reserved
3 TXD Data
J13 Reserved for RCU connection
4 RXD Data
5 +5V +5V
6 +V 24V
1 GND GND
2 0V 0V
3 0V 0V
4 Vout 2 Output 24V
5 Vout 2 Output 24V
J14 6 Vdd Reserved Ejection system connection
7 P2 FLAP Reserved
8 P1 FLAP Reserved
9 0V 0V
10 Ejector NO 2,3 Output 0 / 24V
11 Ejector NC 2,3 Output 24V / 0
J15 Reserved
1 Connector not present on Control Power Box –base version
2 The output can provide an overall maximum current of 150mA. In case of an emergency, the output is set to 0V.
3 Ejector driving: Ejector NO: NO solenoid valve driving; Ejector NC: NC solenoid valve driving.
3
INSTALLATION

1 0V 0V
2 Ej. check Connection of ejection system check sensor
3 +Vin 24V
4 0V 0V
5 EJ.POS. CHK Input Connection of ejector position check sensor
6 +Vin 24V
7 0V 0V
8 IN AUX1 Input Reserved
1 9 +Vin 24V
J16
10 0V 0V
11 Bin absent Input Connection of bin absent sensor
12 +Vin 24V
13 0V 0V
14 Inhibition Input Connection of Metal Detector inhibition signal
15 +Vin 24V
16 0V 0V
Connection for downstream conveyor
17 Foll.Conv. Input
enabling signal
18 +Vin 24V
1 GND
2 0V 0V
3 BIN FULL Input Connection of bin full level sensor
4 +Vin 24V 2
5 0V 0V
Connection of an encoder
6 Encoder Input
Maximum pulse frequency:3 kHz
7 +Vin 24V
8 0V 0V
9 Low pressure Input Connection of a low pressure sensor
J17 10 +Vin 24V
11 0V 0V
12 Reset Input Connection of a reset pushbutton
13 +Vin 24V
14 0V 0V
15 Photocell Input Connection of the synchronization photocell
16 +Vin 24V
17 0V 0V
18 EJ.CONFIRM Input Connection of Ejection Confirmation sensor
19 +Vin 24V
1 GND GND
2 0V 0V
3 RED LAMP Output Fault signal 0/24V
1 4 YELLOW L. Output Alarm signal 0/24V
J18 Connection of the beacon and horn
5 BLUE LAMP Output Test req.signal 0/24V
6 HORN Output Sound signal 0/24V
7 SPARE LAMP Output Reset backlite 0/24V
8 WHITE L. Output Main signal 24V
2 The +Vin output can provide an overall maximum current of 150mA.
INSTALLATION 3
1 GND GND
2 0V 0V
3 EXT EM BUTTON EXT EM External emergency button connections (1 NC)
4 EXT EM BUTTON BUTTON If not used, keep jumpered
5 EM STOP 1A External emergency button connections (2 NC)
EM STOP 1
6 EM STOP 1B If not used, keep jumpered
1
J19 7
8 ] - With Control Power Box, keep jumpered.
9 EM STOP 2A External emergency button connections (2 NC)

EM STOP 2
10 EM STOP 2B If not used, keep jumpered
11 -
12 - Reserved
13 -
3.8.2 – Small Size Power Supply (ALM card)

1 C common
2 NC Output N.C. contact Ready Relay
3 NO N.O. contact
J1 30 V AC/DC 2.5A
4 C common
5 NC Output N.C. contact Ejector Relay
6 NO N.O. contact
1 GND GND
2 GND GND
Reserved
3 TXD Data
J2 Reserved for RCU connection
4 RXD Data
5 +5V +5V
6 +V +24V
1 +24V 100 mA max
2 RXD RS-232 serial connection
The 24V on pin 1 is present only if the minidip VRS232
J3 3 - TXD
of switcher SW1 is set to ON. By default it is set to
5 0V OFF.
6 DTR
1 GND GND
2 TXD Data
J4 - Auxiliary serial port communication
3 RXD Data
4 +V +24V 150 mA max
3
INSTALLATION

1 GND
2 +Vin 24V
3 EJ.CONFIRM Input Connection of ejection confirmation sensor
4 0V 0V
5 +Vin 1 24V
6 Photocell Input Connection of the synchronization photocell
J5 7 0V 0V
8 +Vin 1 24V
9 Reset Input Connection of a reset push-button
10 0V 0V
11 +Vin 1 24V
12 ENCODER Input Connection of an Encoder
13 0V 0V
J6 Reserved
J7 Reserved
1 24 Vac 24 Vac 20 – 30 V
2 +24 Vdc/ac Input +24 Vdc/ac 24V power supply input from AC/DC converter
J8 3 0 Vdc 0 Vdc
4 - - - -
Reserved
5 - - - -
1 BU -16V
2 RD +16V
3 BN +5,6V
Reserved
4 GN GND
J9 Reserved for the antenna
5 WH Data
6 -
7 BK Data
8 -
1 The +Vin output can provide an overall maximum current of 150mA.
INSTALLATION 3
3.8.3 – Input logic
The inputs can be connected to contacts (relays or pushbuttons) or to sensors with transistor
outputs. (For transistor outputs the saturation voltage is < 1V and the power supply is 24V).
All input devices must operate with the same logic (positive or negative). This logic is set in the
parameter Configuration (adv) > Input Logic (LO in remote).
The logic is defined by the parameter LO (Input logic, for details see the Programming Manual).
LO = N : contact LO = P : contact LO = N : transistor LO = P : transistor
For the inputs reserved for sensors you must define the activation mode which depends on the
type of control performed by the sensor. For example:
- Sensor: Single output photocell with reflector
- Control: Pack detection
- Activation mode: Normally energised without passage
- Input setting: NC
The input line is activated when the product passes in front of the photocell.
3
INSTALLATION
3.9 – Switching on and starting to operate

3.9.1 – First start
If the equipment is being switched on for the first time, some checks must be carried out and the
value of some operating parameters must be set. These operations, which are listed on the first
page of the Installation section, are described in below in this section.
When it is first powered up, the Metal Detector configuration includes 6 factory-set passwords (shown on the test card at
the end of the manual). It is extremely important that the person in charge of the detector modifies the passwords in
order to avoid unauthorised access to programming.
3.9.2 - Power Switch

On the Conveyor Control System model, the On/Off switch is located on the power supply unit
cover; in the case of the Control Power Box, an external switch must be fitted.
Control Power Box with

Conveyor Control System Control Power Box Remote Control Unit
During use do not insert body parts or objects inside the material transit tunnel.
Do not place body parts, clothing or objects close to the device.

Before performing any operation on the device, disconnect both the power supply and the compressed air supply.
When the machine is operating, only use the control panels and the emergency stop buttons to control the machine.
INSTALLATION 3
3.10 – Setting the installation parameters

CEIA integrated systems are already programmed (see Factory Acceptance Test enclosed with the
manual).
On non-integrated systems, the programming parameters must be set to match the type of
installation. For instructions on entering the programming step and modifying the parameter values,
see the Programming Manual,
3.10.1 - Transit speed

3.10.1.1 – Application with Control Power Box
These transit speed parameters set the nominal speed of the product as it passes through the
antenna. These values are used to calculate the ejection times.
Remote
Programming menu Description Setting
parameter
Gear motor transmission
Configuration(adv) > K transmiss KT constant
0
Configuration(adv) > Min speed BL Minimum transit speed 2 - BM m/min

Configuration(adv) > Speed BS* Transit speed BL - BM m/min
Configuration(adv) > Max. speed BM Maximum transit speed BL - 250 m/min
* Where an encoder is present (KE>0) this parameter is not available.
It is important to set BL and BM values as close as possible to BS, according to the specified settings, in order to ensure
correct detection capability and to increase the Metal Detector immunity to interference.
3.10.1.2 – Application with Conveyor Control System

These transit speed parameters set the speed of the conveyor belt. These values are used to
regulate conveyor movements and to calculate the ejection times.
Remote
parameter
Gear motor transmission See procedure
Configuration(adv) > K transmiss KT constant described below
Configuration(adv) > Min speed BL Minimum transit speed 10 x KT - BM m/min
Configuration(adv) > Speed BS Transit speed BL - BM m/min
Configuration(adv) > Max. speed BM Maximum transit speed BL - MI x KT m/min
Configuration(adv) > Max inv.freq. MI Maximum inverter frequency 60 - 100 Hz
The parameter KT depends on the system configuration, and can be determined using the
following procedure (you require a transit speed measurement device):
- set KT=1.000
- set BS=50
- activate the motor and measure the speed of transit Vn
- calculate KT = Vn/50
Note: by modifying the value of KT, the parameters BL and BM are automatically set to nominal values, respectively 30 x
KT and 60 x KT. BL and BM can also be modified manually.
The individual BS for each type of product are stored to memory.
3
INSTALLATION
3.10.2 – Encoder
Variable speed conveyor belts must be fitted with an encoder. In this case the delay in activating
the ejection step is calculated dynamically as a function of the speed measured. It is also possible
to continuously control the speed of the conveyor belt so that it is always between BL and BM.
The encoder must be connected to the ENCODER input.
Remote
parameter
0 - 1000
Configuration(adv) > K encoder KE Pulses per encoder revolution
pulses/rotation
Configuration(adv) > Diameter DI Diameter 10 - 250 mm
The diameter DI refers to the diameter of the encoder wheel or to the diameter of the drive roller
increased by twice the thickness of the belt.
Given the maximum speed of the line (Vmax in m/min), the encoder must be set for the number of
pulses per rotation (PPR) as defined by this formula:
  DI  180
PPR 
V max
You can check the speed measured on the menu I/O Status > Measures > Speed.
INSTALLATION 3
3.10.3 – Synchronizing photocell
The synchronizing photocell enables a high degree of precision in ejecting contaminated material
and counting the product transiting through the unit.
Install the photocell as close as possible to the Metal Detector antenna at the entrance or the exit in
the direction of transit depending on the ejection mode used.
The photocell must be connected to the PHOTOCELL input.
Remote
parameter
Position of the photocell relative
Configuration(adv) > Position pcell PH to the probe
IN / OUT
Distance between the Metal

Configuration(adv) > Dist. Pcell-MD PD Detector and the photocell
0 - 2000 mm
Functioning mode of the unit

Configuration(adv) > Input PHCELL IP connected to the input.
NC / NO
The photocell must be positioned at a height where the beam is always interrupted by the objects transiting on the
conveyor belt.
PD PD
S
S
F F
N N
Photocell installed at the entrance Photocell installed at the exit from the probe
Install the photocell as close as possible to the antenna When installed at the exit from the probe, the photocell
entrance. distance (PD in the figure) depends on the belt speed, but
should not in any case be less than that indicated in the
table below:
N: conveyor belt; S: electronics unit; BS ≤ 100 100 - 150 150 - 200 m/min
F: photocell; PD: distance photocell- electronics unit PD 100 150 200 mm
3
INSTALLATION
3.10.4 – Ejection
The ejection settings enable the manual or automatic removal of contaminated product.
The ejector should be connected according to the type of activation:

- single solenoid: use the relay EJECT (J02 on ALM board) in series to the output Vout (J14 on
the ALM card), to an externally supplied voltage, max 30V or use the output
EJECT NO (J14 on ALM card).
- double solenoid: use the outputs EJECT NO and EJECT NC (J14 on ALM card).
Remote
parameter
Mode B: halting of the production line and manual elimination of
the contaminated material
Mode SB: halting of the production line with photocell
synchronisation and manual elimination of the
contaminated material
Mode R: reversed belt, automatic removal of contaminated
Ejection > ejection mode EM material
Mode F: automatic removal of contaminated material with alarm
synchronisation
Mode S: automatic removal of contaminated material with
synchronisation on the pack
Mode FS: automatic removal of contaminated material with
synchronization on the removing area
Distance of ejector from the photocell, if
Ejection > ejector ED present, or from the centre of the probe
0 - 6000 mm
Ejection > ejection time ET Ejection relay activation time 0.01 - 30.00 s
Ejection > pack length PLEN Nominal length of pack 20 - 250 mm

Synchronising zone for the start of
Ejection > eject.sync.start ES ejection 0 - 250 mm
Synchronising zone for the end of

Ejection > Sinc.fine esp. EE ejection. 0 - 250 mm
Position the ejector E at the exit point of the central electronics unit. In general, the ejector position
is constrained by the following formulas:
3.10.4.1 - Synchronisation with photocell at the entrance to the probe (EM=S)

Parameters to be adjusted: ED, ET.
ED < 62 x ( PL + Dp ) ED > PD + DW + PL
INSTALLATION 3
N: conveyor belt; S: electronics unit; F: photocell; PL: length of package; E: ejector;
DW: length of probe; ED: distance photocell-ejector; Dp: distance between packs.
3.10.4.2 - Synchronisation with photocell at the exit from the probe (EM=S)
ED < 62 x ( PL + Dp ) ED > PL
N: conveyor belt; S: electronics unit; F: photocell; PL: length of package; E: ejector;
DW: length of probe; ED: distance photocell-ejector; Dp: distance between packs.
3.10.4.3 - Synchronisation with Metal Detector (EM=F)

ED > 0.5 x DW + PL
N: conveyor belt; S: electronics unit; F: photocell;

PL: length of package; E: ejector; DW: length of probe;
ED: distance probe-ejector; Dp: distance between packs.
3.10.4.4 – Applications at high speed (belt speeds greater than 60 m/min) (EM=FS)
Parameters to be adjusted: ED, PLEN, ES, EE.
In this case, the response times of the photocell, the Metal Detector and the ejector cannot be
ignored. We would generally advise users to check operation of the ejector through trial and error,
changing its position and adjusting parameter ED.
3
INSTALLATION
3.10.5 - Bar-code reader

Where present, the reader must be mounted upstream of the probe, in order to read a code
stamped on the pack; it must be connected to connector J11 on the ALM card. If the code is
recognised, the reader sends a command to the Metal Detector to select the relevant product type.
The time required by the THS/21 to process the barcode is usually insignificant, but becomes
important if the detection mode is changed due to a modification in the type of product.
When the Metal Detector receives the signal to change product type, an internal adjustment
procedure is activated to adjust the length of the minimum distance between two packs with
different codes, that is to say containing different products.
Remote
parameter
Code provided by CEIA to enable 6-digit alphanumeric
Configuration(adv) > Barcode enable BE the barcode reader. string
Barcode reader - Barcode reader settings -
* The menu is only shown when the barcode reader is enabled.
The serial port of the barcode reader must be set to: 9600,N,8,1.
The following code formats are supported:
- XXXXXX<CR>
- XXXXXX<CR><LF>
- <STX>XXXXXX<ETX>
Where XXXXXX is a string of 48 characters (max.)
3.10.5.1 – THS/MS21
With change of detection mode between two products
For more information about the detection mode, see the DM Parameter section the Programming
Manual.
Dp Distance between Distance between the barcode

S the packs reader and the THS/21 probe
BR
N Dp  L + 3000 mm Dsbr  3000 mm

Dsbr L
S: probe/electronics unit of the Metal Detector; L: length of probe; N: conveyor belt; BR: Barcode reader;
Dsbr:Distance THS/21 probe-barcode reader; Dp: Distance between the packs of different products
Installing the barcode reader closer than 3000 mm will result in a product ejection during two
detection mode cycles. After the cycle time, the system will be normally operated.
Without change of detection mode between two products

BR
N Dp  L + 300 mm Dsbr  300 mm

Dsbr L
INSTALLATION 3
3.10.5.2 – THS/21E-3F
With change of band (BA parameter) between two products
BR
N Dp  L + 3000 mm Dsbr  3000 mm

Dsbr L
Installing the barcode reader closer than 3000 mm will result in a product ejection during two
detection mode cycles. After the cycle time, the system will be normally operated.
Without change of band (BA parameter) between two products

BR
N Dp  L + 300 mm Dsbr  300 mm

Dsbr L
3.10.5.3 – Other THS/21E and THS/21 models

BR
N Dp  L + 300 mm Dsbr  300 mm

Dsbr L
3.11 – Timing
This section describes the timings for the signals activated after a stoppage.
For systems fitted with the Conveyor Control System or the Control Power Box with encoder,
the timings are based on the actual speed of the conveying system.
For systems with the Control Power Box without encoder, the timings are based on the speed
set in the parameter BS and do not take into account any stoppages after an alarm or during
ejection. In applications with intermittent product conveying, we recommend synchronizing with the
conveyor signal (for details see the FC parameter in the Programming Manual).
3
INSTALLATION
3.11.1 - Belt blocking with manual alarm reset

EM Typical product Ejector Type Ejection Notes
Large/heavy product,
Contaminated product
B bulk material. Belt stop
to be removed manually
-
Low throughput.
Operation with halting of the production line, manual elimination of the contaminated material and
manual reset by the operator.
S: Metal Detector probe

N: Conveyor belt
C: Contaminated pack
PL: Pack length

DW: Detector width
ED: Ejector distance
The Metal Detector does not check if there are any other fragments in the material immediately following. This means
that you must remove all the material between the probe entrance and the removal area. To minimise waste of
material it is advisable to select a low setting for the ED parameter.
Conveyor Control System Waveform Function

Conveyor belt movement Upstream belt consent
Alarm relay (ALARM) External alarm signalling
Ejection relay (EJECT) Not activated
Reset button Alarm reset
Start button Restart of the belt
Yellow lamp Alarm beacon operation

ED = Stop area distance; BS = speed
Control Power Box Waveform Function

Ejection relay (EJECT) Product transportation stop

ED = Stop area distance; BS = speed

INSTALLATION 3
3.11.2 - Belt blocking with photocell synchronisation and manual alarm reset
Large/heavy packed
Contaminated product Synchronization photocell
SB product. Belt stop
to be removed manually required
Low throughput.
Operation with halting of the production line synchronised by photocell, manual elimination of the
contaminated material and manual reset by the operator. Allows precise positioning of the material
to be rejected.

N: Conveyor belt
F: Synchronization photocell
PL: Pack length

DW: Detector width
ED: Ejection distance
PD: Photocell distance
Photocell at the entrance (PH=IN)

N: Conveyor belt
PL: Pack length

DW: Detector width
Photocell at the exit (PH=OUT)
The Metal Detector does not check if there are any other fragments in the material immediately following. This means
that you must remove all the material between the probe entrance and the removal area. To minimise waste of
material it is advisable to select a low setting for the ED parameter.
Conveyor Control System power supply unit

Waveform Function
Input photocell (PH=IN) Synchronisation
Conveyor belt movement Upstream belt authorisation
Ejection relay (EJECT) Not activated
Start button Restart

ED = Ejection distance; BS = Transit speed

3
INSTALLATION
Control Power Box power supply unit

Waveform Function
Input photocell (PH=IN) Synchronisation
Ejection relay (EJECT) Product transportation stop

ED = Ejection distance; BS = Transit speed
3.11.3 - Automatic ejection with alarm synchronisation

Random packed product, Retracting belt,
F bulk material. Drop nose, Lift flap,
automatically rejected
-
Medium throughput. Pusher, Diverter arm
Operation with automatic rejection of contaminated material. The rejection method can vary: an
ejector may be used – without halting the production line – or the material can be eliminated by
using a retractable belt.

N: Conveyor belt
PL: Pack length

DW: Detector width
Waveform Function
Ejection relay (EJECT)
Ejection
and ejector activation
ED = Ejection distance; BS = Transit speed; ET = Ejection relay activation time
t1 = Alarm time, generally corresponding to the transit of the metal mass through the probe
AT = Minimum activation time of the alarm relay

INSTALLATION 3
3.11.4 - Automatic ejection with photocell synchronization
Properly aligned and
Air jet, Pusher, Contaminated product Synchronization photocell
S spaced packed product.
Diverter arm automatically rejected. required
High throughput.
Operation with automatic rejection of contaminated material, synchronised by photocell. Very

similar to the previous application, this mode can be used for packaged products.

N: Conveyor belt
E: Ejector
PL: Pack length

DW: Detector width
Photocell at the entrance (PH=IN)

N: Conveyor belt
E: Ejector
F1: Synchronization photocell
PL: Pack length

DW: Detector width
Waveform Function
Photocell (PH=IN) Synchronization

Ejection
and ejector activation
ED = Ejection distance; BS = Transit speed; ET = Ejection relay activation time;
AT = Minimum activation time of the alarm relay;
t1 = Alarm time, generally corresponding to the transit of the metal mass through the probe.

3
INSTALLATION
3.11.5 - Automatic ejection with photocell synchronisation

Single-line, light, poorly Synchronization photocell
FS spaced packed product. Air jet
automatically rejected.
and ejection check
Very high throughput. sensor, required
Operation with automatic rejection of contaminated material, synchronised by output photocell.

Very similar to the previous application, this mode can be used for packaged products.
The synchronising photocell must be installed at the antenna exit only.

N: Conveyor belt
A: Air jet ejector
F1: Synchronization photocell
F2: Ejection check sensor
PL: Pack length
DW: Detector width
ECPD: Photocell distance
Waveform Function
Photocell Synchronization

Ejection
and ejection activation
AT = minimum activation time of the alarm relay;
a = obtained from ED, BS, ES, ERT; b = obtained from PLEN, ERT, ERF, EE, ES
t1 = alarm time, generally corresponding to the transit of the metal mass through the probe.
PL = Pack length;
DW = Detector length;
E = Ejected pack;
C = Contaminated and ejected pack;
EE = Ejection end synchronization area;
ES = Ejection start synchronization area
After an alarm, the THS system will eject all products in the areas:
EE + PL + DW + PL + ES

INSTALLATION 3
3.11.6 – Reversing belts
Light/small packed
Contaminated product Available only with
R product, bulk material. Belt reversing
automatically rejected. Conveyor Control System
Low/medium throughput.
This mode cannot be used with the integrated systems: THS/MBB, THS/M65, THS/M69K, THS/MBR or on all the other
systems involving inversion of the direction of travel.
Operation with manual or automatic rejection of contaminated material, by reversing the belt
direction. This mode can be used for both packaged or bulk products.
The mode allows the following settings to be selected:
– alarm relay activation time (AT parameter);

– ejection distance (ED parameter);

N: Conveyor belt
PL: Pack length

DW: Detector width

3
INSTALLATION
3.12 – Connections to other devices

3.12.1 - Sensors
Sensor configuration and positioning depend on the application.
This section provides some examples which are intended as a guide only.
N: Conveyor belt; S: Metal Detector antenna; E: Ejection system;

B: Reject product bin
AP: Air pressure sensor; EPC: Ejector position check sensor;
CE: Product rejection confirmation sensor; ECK: Product ejection check sensor;
LF: Reject bin full sensor; LA: Bin present sensor;
Remote parameters
ALM board Related
Input Description Control
connection Function type parameters (see
activation
Input (NO/NC) Programming
(ON/OFF)
Manual)
J17
EJECT.CONFIRMATION Check for ejection confirmation
pin 17, 18, 19 IE CE CT
Check for complete ejection of J16

EJECTION CHECK
product pin 1, 2, 3 IP1 ECK ECKA
J17
LOW PRESSURE Check for compressed air pressure
pin 8, 9, 10 IAP AP APDL
J17
BIN FULL Check for bin full
pin 2, 3, 4 IL LF LFD
J16
BIN ABSENT Check for bin presence
pin 10, 11, 12 IA LA LAD
EJECTOR POSITION J16

CHECK
Check for ejector position
pin 4, 5, 6 IE2 EPC EPCD
1 The functioning type is the same as that for the synchronising photocell
2 The functioning type is the opposite to that set for the IE.
3.12.2 – External reset pushbutton

The reset pushbutton is used to reset alarm or fault conditions where resetting is to be performed
manually by the operator.
Connect a single-contact NO pushbutton to the input RESET (pin 12, connector J17 on the ALM
card) following the logic set for the parameter LO.
You can also activate the pushbutton backlighting by connecting up to the output SPARE LAMP
(pin 7, connector J18 on the ALM board). This output is activated when a reset request is activated.

INSTALLATION 3
3.12.3 – Emergency stop pushbutton
Pressing the emergency stop pushbutton immediately stops the system and the conveyor line
connected up.
You can use a single-contact NC pushbutton and/or a twin-contact NC (J19) pushbutton. Where
these are not connected up you should jumper the related inputs (see electrical diagram.
Only available with the Conveyor Control System and the Control Power Box, complete version.
3.13 – Connections with external machines

The operation of the Metal Detector can be synchronised with the machines upstream and
downstream on the production line.
3.12.4.1 – Upstream conveyor belt

For systems with the Conveyor Control System or the Control Power Box with encoder, activation
of the relay PREC_CONV starts belt movement.
ALM board Remote parameters

Output Description
connection Activation (ON/OFF)
PREC_CONV RELAY
J01
(upstream conveyor Start belt moving PC
pin 7, 8, 9
relay)
3.12.4.2 – Downstream belt

For systems with the Conveyor Control System, activation of the input FOLL_CONV (by a machine
downstream) provides the consent signal to start the belt of the Metal Detector.
Remote parameters
ALM board
Input Description Logic Activation Other
connection
(NO/NC) (ON/OFF) parameters
FOLLOWING
J16
CONVEYOR Consent from machine
pin 16, 17, 18 IW FC RE*
(downstream conveyor)
* Only available with Conveyor Control System
For systems with the Control Power Box without an encoder, deactivating the input stops the
ejection time count. (This could be useful on systems with intermittent product conveying). For
systems with the Control Power Box with encoder, deactivating the input also deactivates the
diagnostic check of the encoder input.
3.13.3 – Other equipment

Other equipment and machinery (e.g. external warning beacon) can be connected up using the
relays described in section 3.6.4.

3
INSTALLATION
3.14 – Checking correct installation

# Step Action Reference
1 Switch on the Check that there is no electrical or mechanical noise.  Configuration > Check compatib.
Metal Detector
2 Check the Check that the input lines switch correctly. Do this by  I/O state > Inputs
connections simulating the conditions needed to activate the devices
connected up.
Check that the output lines switch correctly. Do this by  I/O state > Ouptuts
simulating the conditions needed to activate the devices
connected up.
Where necessary correct the parameters which control  Configuration(adv)
functioning of the input and output lines.
3 Check that Define the detection sensitivity according to the product being  Self-teach
detection and processed.  Self-teach (advanced)
rejection is Provide metallic test samples.  Detection
correct. Depending on the ejection method selected, check that the  Ejection
product is detected and ejected correctly by passing some of  Detection
the test samples through the unit.  Configuration (adv)
4 Check the self- Set the parameters for the diagnostic checks performed by  Diagnostics management
diagnostics the sensors.
system
5 Check the line Check that Metal Detector alarm or fault states are followed  Configuration (adv)
connection by action on the production line.  Diagnostics management

USE OF THE DEVICE 4
4 - USE OF THE DEVICE
Before starting to use the device, carefully read the Safety instructions – Warnings section of this manual
4.1 - Indicators
4.1.1 - Optical indicators
The control panel, containing the optical indicators and the Metal Detector controls, is located on
one side of the electronics unit:
a green indicator indicates the

A POWER presence of power
a red indicator indicates the

B ALARM detection of a metal fragment
or a fault in the unit
display the messages relating
C Display to use, programming and self-
diagnosis of the device
THS/21 THS/21E
Control Panel Control Panel
a white indicator indicates the

A POWER presence of power
Conveyor a green indicator indicates that

E movement the conveyor is running 1
1 Flashes to indicate that the belt has been stopped by the DOWNSTREAM CONVEYOR input and is waiting to be
restarted automatically (see parameter RE).

4
USE OF THE DEVICE
External beacon
The external beacon has coloured light modules which light up to indicate the following states (the
coloured light modules actually present depend on the beacon supplied):
Model THS/FBB THS/FB THS/MBB THS/M65 THS/MBR

a RED Fault present     
Detection alarm
b AMBER
present
    
c BLUE Test request     
d Buzzer External horn     
Standard
Optional / Accessory
If you dismantle the beacon modules, make sure that you refit them in the original order.
THS/FBB systems have a single red module which lights up to indicate an alarm or a fault.
Light Meaning Light indication

No alarm or fault present Off
a RED An emergency to be reset Slow flashing
Fault or alarm present Fast flashing
No alarm present Off
b AMBER Detection alarm present On fixed
Waiting for alarm reset Slow flashing
No test request present Off
c BLUE
Test request present Slow flashing
4.1.2 – Acoustic indicators

Systems fitted with the Control Power Box and the Conveyor Control System have an acoustic
warning device (buzzer or horn) which sounds when the detector detects metal fragments or
sounds to indicate a fault or a request for operator intervention.

USE OF THE DEVICE 4
4.2 – Controls
4.2.1 – Control Panel
The control panel keyboard is used to control the Metal Detector and set the device parameters.
The control panel keys and their functions are shown below:
THS/xx21E and THS/xx21

Key Function
Access and exit from the programming step
Return from the submenus to the previous menu
Exit from the Metal Detector Status display
Scroll through a list of instructions
Select the parameters to be changed
Metal Detector Status display
Select a submenu from the main menu

Confirm data entries
Reset fault (not all types)
Only on THS/xx21
Key Function
Cancel the last character entered
Quick access to preset functions
Modification of the parameter values

4
USE OF THE DEVICE
4.2.2 – Conveyor Control System power supply unit control panel

On the power supply unit of the Conveyor Control System, the enclosure cover incorporates a
motor control panel.
Key Function
Start the conveyor belt *
Stop the conveyor belt
Manual forward
Increase speed
See the table below.
Manual reverse
Decrease speed
Metal Detector reset
Emergency reset
The motor speed control keys, depending on UD and MM parameters, have different functions:
MM
OFF ON
No function Manual forward
OFF
No function Manual reverse
UD
Increase speed Manual forward
ON
Decrease speed Manual reverse
Set MM=OFF on systems with THS/MBB, THS/M65, THS/MBR or on systems where the conveyor direction of travel
cannot be reversed.
The manual forward/reverse controls are only enabled when the belt is stopped.
The increase/decrease speed controls are enabled both when the belt is stopped and the belt is running.

USE OF THE DEVICE 4
4.3 – Access levels

When you enter the Programming mode you will be asked for a user name and a password.
Every level of programming allows access to various groups of operating parameters, as can be
seen below (see Programming Manual).
Predefined operators
Quality Control Head of
Operator Supervisor Technician Administrator
Operator Quality Control
Administrator •
Reset • • •
Product Selection • • •
Products • • •
Autolearn • • •
Autolearn-advanc • •
Detection • • •
Ejection • • •
Counters • •
MENU
Configuration • •
Configuration-adv •
Barcode reader1 • • •
I/O Status • •
Diagnosis managem. • •
MD Test • • •
Fail-Safe test •
Print • •
Q-C setup • •
Test samples • •
1 - The Barcode reader menu is available only upon request

4
USE OF THE DEVICE
4.4 – Switching on the Metal Detector

4.4.1 – Checking the safety features
1 1
Power supply unit
There are dangerous
voltages inside the power
supply unit. Close the cover
and keep the key safe so
THS/21x 1 that it is only available for
use by trained personnel
(EN 60204 Standard). This
will also prevent accidental
3 switching when the cover is
2 5 2
closed.
3
Ejector
5 Check that all guard covers
2 2
are correctly fitted and
3 fastened in place.
1 3
Product exit
1 3 2 Check that the product exits
(checked and rejected) are
3 completely separate, with
no risk of the two types
4 3
4 being mixed. Before you
THS/FBB and THS/MBB THS/FB and THS/M65 use the unit with product,
check that the conveyor
belt is aligned with the belt
downstream.
Floor fixing
Version with feet: check
that the structure is firmly
4
2 3 anchored to the floor.
2
Version with castors: check
that the castors are locked.
Obstructions on belt
1 Before you start the
3
2 5 conveyor belt, check that
there are no extraneous
objects on the belt.
3
4
THS/MBR

USE OF THE DEVICE 4
4.4.2 – Switching on
Do not start a system whose safety systems are not fully efficient.
Do not tamper with safety devices. The manufacturer declines all
liability for damage resulting from tampering with safety features.
On the Conveyor Control System model, the ON/OFF switch is

located on the power supply unit cover. On the Control Power
Box, the external switch must be operated.
4.4.3 - Signals at power-up

The detector is designed to be switched on directly from the electrical panel that controls the
production line.
The presence of mains

power supply is signalled by
the lighting up of the
indicator located on the
control panel. On the
this is also indicated by a
warning light on the door of
the box. Conveyor Control System
Control Panel
When the device is turned on, the display lights up, as do the indicators located on
the front of the electronics unit.
The display shows, in sequence, the serial number and the version of the software program that
drives the power supply unit.
On integrated systems, the display shows the message RESET EMERGENCY and waits for you to
press the Emergency Reset key.
After this the following display appears:
THS/xx21E
THS/xx21E V5.xxx The first line identifies the model and the software version of the
Prod. PROD01 Metal Detector. The second line indicates the type of programming,
specific to one product which may be chosen from among 250
^
stored sets.
THS/xx21
CEIA THS/xx21
ALM V5.xxx THS V5.xxx The first line identifies the model. The second line identifies the
software version of the Metal Detector. The last line indicates the
type of programming, specific to one product which may be
chosen from among 500 stored sets.
Product:PROD01
On models where there is a control panel on both the probe and the power supply unit (because the probe is installed in a
position which is inaccessible to the operator), the electronics unit display is disabled (the message “Remote control ON”
appears).

4
USE OF THE DEVICE
4.4.4 – Signals given during normal operation

4.4.4.1 – Indication of the received signal
On the fourth line of the display the signal being received is displayed by a horizontal illuminating
bar, divided into sections. When the signal increases, the bar extends towards the right. The alarm
threshold corresponds to the centre of the bar: the sections on the left are vertical bars, those on
the right fill a white area.
THS/xx21E THS/xx21
THS/xx21E V5.xxx CEIA THS/xx21
ALM V5.xxx THS V5.xxx
Prod. PROD01
Signal well below the threshold level
^
Product:PROD01
Prod. PROD01
Signal just below the threshold level
^^^^^^^^^^
Product:PROD01
Prod. PROD01
A: 0.3dB A: 0.3dB Signal above the threshold level (alarm)
^^^^^^^^^^***
Product:PROD01
Prod. PROD01 After the alarm, the maximum signal is
A: 0.3dB A=8.5dB displayed for a few seconds together with its
^^^^ amplitude
Product:PROD01

USE OF THE DEVICE 4
4.4.4.2 – Display messages
The Metal Detector display shows messages relating to its current mode of operation:
THS/xx21E THS/xx21
Prod. PROD01
The Metal Detector is in normal operating
mode.
^
Product:PROD01
THS/xx21E V5.xxx CEIA THS/PLV21
Prod. PROD01 The Metal Detector is in normal operating
A: 0.3dB A: 0.3dB mode: it has just detected a metal object and
^^^^^^^^^^***
has activated connected slave devices.
Product:PROD01
Password Password
Programming access step. The Metal
#_____ #_____
Detector requests a password.
Reset @ Reset~~~~~~~~~~~~~~~@
Products
Products Autolearn The Metal Detector has been set to
Detection
Autolearn Ejection programming mode: accessible parameters
Detection
can be modified.
TEST ** TEST **
Prod. PROD01 The Metal Detector requests a functional test

(see “Periodic test management” section in
^
this manual).
Product:PROD01
RESET EMERGENCY RESET EMERGENCY
(press R button)
(press R button)
The Metal Detector requires an intervention.
^^
Product:PROD01
====== STATUS ====== [\\\\\ STATUS \\\\\\] Press the STATUS key from the normal
Sensitivity 265
Sensitivity 265 Detection mode 4 screen, to obtain a list of information about
FE diameter 0.80
TX program 0 NFE diameter 1.00 device status. Use the arrow keys to scroll
Band HIGH
SS diameter
Prd.alarms
1.20
10
through the list. Press P to return to the
{|| & Scroll down ||} standard screen.
4.4.5 – Signals given during self-diagnosis

The THS/21 Metal Detector has an embedded self-diagnosis system. The messages shown on the
display are given in section 5.5.

4
USE OF THE DEVICE
4.5 – Use of the device

4.5.1 – Sensitivity check with reference sample
It is important to check the efficiency (sensitivity and ejection of material) of the Metal Detector at
regular intervals. To do this, perform a sensitivity test with a reference sample.
See section 4.7.1 for the procedure.
4.5.2 – Starting/stopping the conveyor belt

With the power supply on and with the motor stopped, check that the LED are ON or OFF as
shown in the following table:
Indicator Status
Mains voltage ON
Motor running OFF
 Press the Start button to start the motor: check that it starts up, and that the “Motor on”
indicator comes on.
 To stop the motor, press the Stop button : check that it stops, and that the “motor on”
indicator goes off.
When the Downstream Conveyor input is used (FC=ON) with automatic restart (RE=ON), the indicator will start to flash
if the belt is stopped following deactivation on the input.

USE OF THE DEVICE 4
4.5.3 – Adjustment of the belt speed
The motor speed control keys have different functions according to the value of parameter MM
(see section 4.2.2).
The speed of the conveyor belt can be adjusted by:

 programming the BS parameter on the Metal Detector
 simply pushing the keys located on the Conveyor Control System, if the parameter
MM=OFF.
During programming of the Metal Detector, speed adjustment using the and keys is disabled.
When the Conveyor Control System keys are being used, the Metal Detector programming is disabled.
Minimum~speed~~~~~~~20@ The “Speed” reading indicates the speed set, and varies in real
Speed 40
time when the and keys are pressed. Any variation in
Maximum speed 60
speed is stored to memory as a parameter specific to the
current product type.
4.5.4 – Alarm reset

In case of an alarm due to metallic contamination, the contaminated product is ejected from the
product conveyor according to the type of operation which has been selected:
 in operation with automatic ejection of the contaminated material, the belt is not stopped and
the contaminated product is sent into a reject bin which should be emptied at regular
intervals by the operator. In this case, the detector resets automatically.
 in operation where the conveyor belt is
blocked, the belt is stopped and the
contaminated product is positioned in the
exit area of the Metal Detector for manual
removal by the operator.
All material between the probe and the stop

line must be removed
A manual reset and restart of the belt is required. To reset an alarm manually:
- Press key E on the front panel (if KAR=ON).
- Activate the RESET input.
- Enter the programming mode and select the Reset command.
- Press the Detector Reset pushbutton (on the Conveyor Control System only).
4.5.5 – Fault reset

For faults which require a manual reset, trace and remove the cause of the fault and then:
- Press key E on the front panel (if KFR=ON).
- Activate the RESET input.
- Enter the programming mode and select the Reset command.
- Press the yellow Reset pushbutton (only on Conveyor Control System and with KFR=ON or
RBO).

4
USE OF THE DEVICE
4.5.6 – Removing and emptying the reject bin

The reject bin must be emptied at regular.
During this operation exercise extreme caution. The reject material bin could be heavy or could contain very hot material.
You should define a procedure for this operation. The manufacturer declines all liability for injury to persons or damage to
property caused by emptying the bin in an incorrect manner.
4.5.6.1 – THS/FBB and THS/MBB
Press the Stop Belt button Using the key provided, open the door Check that all the safety devices are
of the reject bin. Empty the bin. present and efficient. Check for other
hazards. Start the belt by pressing the
Start button.
4.5.6.2 – THS/FB and THS/M69K
Press the Stop Belt button Using the key provided, release the After emptying, slide the bin onto its
reject bin. Turn the handle to release it. guides. Lock it in position with the
Remove the bin from its seat. handle and the key.
Empty the bin. Check that all the safety devices are
present and efficient. Check for other
hazards. Start the belt by pressing
the Start button.

USE OF THE DEVICE 4
4.5.6.3 – THS/MBR
Press the Stop Belt button Using the key provided, release the After emptying, slide the bin onto its
reject bin. Turn the handle to release it. guides. Lock it in position with the
Remove the bin from its seat. handle and the key.
Empty the bin. Check that all the safety devices are
present and efficient. Check for other
hazards. Start the belt by pressing
the Start button.

4
USE OF THE DEVICE
4.5.7 – Automatic stop

This function is only available on the Conveyor Control System.
On systems fitted with a synchronising photocell, if nothing passes through the Metal Detector for
the length of time set in the parameter ST (see Programming section), the conveyor belt will stop
automatically.
Emergency button
An extra emergency button is mounted on the conveyor belt. Use this to stop the unit in the event
of an emergency or a malfunction.
If necessary, the main system switch can also be used for this purpose.
RESET EMERGENCY
(press R button)
The alarm indicators are activated
Product:PROD01
Trace and remove the cause of the emergency stop and then reset the system by pressing the
Emergency Reset key.
4.6 - Programming
For all programming operations, modifications of installation parameters, local and remote control,
see the Programming manual, shipped with the present manual.
4.6.1 - Access to Programming mode
To enter the Programming mode press the key . The Metal Detector will ask you to enter a
password:
Enter the password on the numeric keypad and then confirm by

pressing the E key. Password
#_____
Access to programming: password entry
After the password has been entered, the Metal Detector is inhibited, access to programming is
given, and the display shows the parameters available for the programming level in question:
Parameter
value
Sensitivity~~~~~~265@
Products
Parameter
name
Cursor
Example of display output during operator-level programming

USE OF THE DEVICE 4
4.7 – Sensitivity check with reference sample

It is important to check at regular intervals that the Metal Detector is operating efficiently. This is
done running a detection and ejection test using test reference samples.
- Depending on product characteristics and/or internal quality procedures, the customers can
use samples they have defined themselves or request specific samples from CEIA.
- The tests can be carried out at any time deemed necessary (e.g. at the shift changeover)
and/or pre-programmed. In the latter case, the Metal Detector will automatically request the
test.
It is possible to test the detection capability of the Metal Detector by selecting the DEFAULT product mode and using one or
more of the reference samples indicated in the Factory Acceptance test (FAT).
4.7.1 - Programming the frequency of the tests

- Select the time between the system power-on and the first test request via the 1st test delay
parameter (FTD, see Q-C setup menu).
- Select the time between one test and another using the Test period parameter (TE, see Q-
C setup menu).
Example: Setting a test period of 2 hours and a 1st test delay of 5 minutes, at 08:22, the first test will be requested at 08:27
and subsequent tests will be requested at 10:27, 12:27, 14:27 and so on.
At each Metal Detector startup, the first test will be requested after 5 minutes and the subsequent tests every 2 hours,
starting from the first request.
To disable periodic test requests, set the parameter Test period = 00:00.
- Set the waiting period for carrying out the test via the Test delay parameter (TD, see Q-C
setup).
- Where required you can set the other parameters involved in the test (TMD, SAC, STM).
4.7.2 – Performing periodic tests
At the end of the Test period, a ** TEST **

TEST
message requesting a test is Prod. PROD01
displayed. At the same time the
external blue lamp is activated
(BLUE LAMP output) together with ^ Product:PROD01
the Test relay (depending on the
settings of TRM parameter).
The test can be started by the quality control operator or the quality control supervisor (depending
on the access level).

4
USE OF THE DEVICE
4.7.2.1 - Test procedure

The procedure below describes a test with a ferrous sample; the other two samples, made from
non-ferrous metal and in stainless steel, follow the same procedure.
For the double and the triple test (see TMD on Programming Manual), the tests will be requested
one after the other.
The execution of the tests and the final response will be recorded in the event log.
THS/21E THS/21
To perform the Metal Detector test FE~test~-0.80~~~~~~~@
FE test -0.80 @ NFE test-1.00
(independently or in response to the NFE test-1.00
SS test -1.20
automatic request), select MD Test >
SS test -1.20
FE test and press E key.
Wait a few seconds, before [\\\\\\\\\\\\\\\\\\\]

===================== WAIT
performing the sample transit. WAIT {|||||||||||||||||||}
---------------------
Pass the requested sample, together [\\\\\\\\\\\\\\\\\\\]

===================== PASS FE SAMPLE
with the pure product, through the PASSE FE SAMPLE {|||||||||||||||||||}
probe within 1 minute.
---------------------
If the sample is correctly detected and [\\\\\\\\\\\\\\\\\\\]

===================== TEST PASSED
ejected (through the Ejection TEST PASSED {|||||||||||||||||||}
Confirmation check), the test is
---------------------
successful.
Pressing any key, the display returns FE~test~-0.80~~~~~OK

FE test -0.80 OK NFE test-1.00
to the MD test menu, where the NFE test-1.00
SS test -1.20
positive outcome is also shown.
SS test -1.20
Repeat the test with the non-ferrous and stainless steel samples.
If the test is unsuccessful, one of the following messages will be seen:
FAILED TEST for Sample not detected

THS/21E THS/21
If the sample is not detected it could [\\\\\\\\\\\\\\\\\\\]
===================== TEST FE FAILED
be that the transit was performed in TEST FE FAILED
NO SAMPLE DETECTED
{|||||||||||||||||||}
the 20 seconds immediately after the
NO SAMPLE DETECTED
request, or the sample signal is lower
than the alarm threshold. ---------------------
Pressing any key, the display returns FE~Test~-0.80~~NO(1)@

FE test -0.80 NO(1)@ NFE Test-1.00
SS test -1.20
1- NO SAMPLE DETECTED
negative outcome is also shown.
SS test -1.20
1- NO SAMPLE DETECTED

USE OF THE DEVICE 4
FAILED TEST for Sample too big
THS/21E THS/21
The signal given by the sample is [\\\\\\\\\\\\\\\\\\\]
===================== TEST FE FAILED
considered too high to perform a valid TEST FE FAILED
SAMPLE TOO BIG
{|||||||||||||||||||}
test, according to SAC settings (see
SAMPLE TOO BIG
Programming Manual).
---------------------

SS test -1.20
2- SAMPLE TOO BIG
SS test -1.20
2- SAMPLE TOO BIG
TEST FAILED for Ejection not confirmed

THS/21E THS/21
If the sample is correctly detected, but [\\\\\\\\\\\\\\\\\\\]
===================== TEST FE FAILED
there is not any confirmation of its TEST FE FAILED
EJECT.NOT CONFIRM
{|||||||||||||||||||}
ejection, the test is considered to be
EJECT.NOT CONFIRM
unsuccessful.
---------------------

SS test -1.20
3- EJECT.NOT CONFIRM
SS test -1.20
3- EJECT.NOT CONFIRM
TEST ABORTED
THS/21E THS/21
If the self-diagnosis system detects a FE~Test~-0.80~~NO(1)@
===================== NFE Test-1.00
fault of any kind, the test procedure TEST ABORTED
[\\\\\\\\\\\\\\\\\\\]
TEST ABORTED
will be interrupted and the message
shown here will be displayed. {|||||||||||||||||||}
The test can also be interrupted by ---------------------
pressing P during the test.
In the event of an unsuccessful test, the fault condition “TEST FAILED” is activated as set in the FF parameter (see
Programming Manual).
In this case, one of the following actions is possible:
- Reset the system and if necessary perform the test again (STM=OFF)
- Perform the test again to proceed (STM=ON)
See the STM parameter in the Programming Manual.
4.7.3 – Quick test

You can run a single test without having to enter the programming mode. This is done by enabling
the input IN_AUX1 (with for example a pushbutton). Select the test by selecting the QCKT
parameter in the QA Configuration menu.
When you activate the input, the display will show a message requesting the corresponding test.
Run the test by passing the sample through the unit in the manual mode or use an automatic
system driven by the AUX relay (activated for 3 seconds when IN_AUX1 is activated).
The result of the test will be recorded as usual in the event log as a Quick Test.

4
USE OF THE DEVICE
4.8 – Settings for CFR21 Standards

4.8.1 - General information
The U.S. Code of Federal Regulations, CFR Title 21, Volume 1 – Part 11 “Electronic Records;
Electronic Signatures” contains a series of requirements for the secure and reliable management
of electronic records, electronic signatures and for access, reading and processing the stored data.
The requirements contained in the regulation can be grouped into two categories:
- Requirements applicable to the intrinsic operation and to the programming of the equipment
®
under test (in this case the Pharmaceutical Metal Detector THS/PH21N ).
- Requirements that govern correct management and organization by the user, so as to
comply completely with the regulation in question.
The complete range of procedures applied by the user and applied to the operational
characteristics of the Metal Detector must guarantee complete compliance with the regulation.
4.8.2 – Metal Detector settings

In order to ensure compliance with CFR21 standards you should note the following
- All users working with the Metal Detector must have their own username and password.
This management shall be performed according to CFR21 standards. Direct access to any of
the programming menus, without a password (user 000000), must not be available.
The Administrator must periodically modify the passwords of all the operators.
- Set the Restricted access (FLR) parameter to ON, to prevent any access by unauthorised
personnel.
- In case of remote programming, check that the way to access to remote programming will be
treated as per the local programming, setting RS232Password (RM) and AuxRS232passw
(AURM) to “NULL”.
Also check that the automatic exit from remote programming is set (RPTO = ON).
- Set the Event buffer fault parameter (FB) to ON, to prevent loss of stored data and events.
- All production data must be printed and/or saved and maintained apart, on a regular basis
and managed according to CFR21 standards. This can be easily performed using THS
Production software.

MAINTENANCE 5
5 - MAINTENANCE
Before starting any maintenance operation, carefully read the Safety instructions - Warnings section of this manual.
Any maintenance or repair of the device while open and powered up should be avoided and in any case should only be
carried out by trained personnel who are fully aware of the risks which the operation entails, following the instructions
given in the Maintenance section.
When the mains is disconnected using the main switch S1 of the Conveyor Control System, the power supply section is
deactivated, but the contacts which are connected permanently to the mains, e.g. the relay outputs, remain energised.
When the I2 service switch is turned off, most components remain energised.
5.1 - Periodic Maintenance

The following is a list of maintenance operations and their suggested frequency.
Operation Frequency Operator Procedure

At the beginning of each shift Visual check of the integrity of
Preventive maintenance On changing product type Operator the components and check of
Periodically safety components
At the beginning of each shift Quality-control
Detection check On changing product type operator; Section 4.7.1
Periodically Head of quality control
Visual check of bearing
Check the bearings Periodically Operator efficiency.
Grease where specified.
At the beginning of each shift Operator
Cleaning On changing product type Section 5.2.1
Operator
Periodically
Cleaning of the conveyor belt When needed Operator Section 5.2.2
Conveyor belt tension adjustment
6 months or when needed Maintenance personnel Section 5.2.3
(THS/FBB and THS/FB)
Locking of terminals used to connect
6 months Maintenance personnel
control panels
Tightening of the screws 6 months Maintenance personnel
The operator must monitor the condition of the system and its suitability for use and consult the maintenance personnel if
necessary.
5.2 – Periodic Maintenance procedures

5.2.1 – External cleaning instructions
Use only products compatible with stainless steel (AISI Do NOT use HYDROCHLORIC
316), PETG and silicon. ACID or its solutions.
Use a slightly moist, non-abrasive cloth Do NOT use any other cleaning
procedure.
.

5
MAINTENANCE
5.2.2 – Parts in contact with the product

In order to clean the parts in contact with the product, follow the procedure described in section
5.2.3. Only use the materials indicated in the following table:
A E
B
E B
A
C
D
E
D
B C
A
C
THS/xx21 and THS/xx21E THS/FBB THS/FB
B
A B C
E C
A
C
C
E C
B
C
C
C C
THS/MBB THS/M65 THS/MBR
A B C D E
up to 50°C
Water
up to 80°C
* WARNING
Distilled water up to 30°C Risk of material
Alkaline and acid-based pharmaceutical Take careful note of the specifications damage to acrylic
cleaning agents of the particular detergent used glass parts.
Mild soap solutions
Do not use alcohol
for cleaning.
Hydrogen peroxide up to 28% Alcohol causes
Caustic soda Solution 25% cracks on some
components not in
Sulphuric acid 10% contact with the
product, but still
Phosphoric acid 50%
exposed and
Oxalic acid reachable during
cleaning operations.
Alcohol * up to 30%
Ammonia solution
Allowed Not allowed

MAINTENANCE 5
5.2.3 – Cleaning of the Conveyor belt
Shut down the system at the main switch.
5.2.3.1 – Ejection system

If the conveyor belt is fitted with an ejection system, perform with the following steps, before
continuing:
THS/FBB and THS/MBB ejection system
Unlock the transparent cover of the Remove the transparent cover Empty product from the bin, then lift it up
ejection area, using its key. from the ejection area. and remove it from its supports.
THS/FB, THS/M65 and THS/M69K ejection system
Unlock the transparent cover of the Remove the transparent cover

ejection area, using its key. from the ejection area.

5
MAINTENANCE
5.2.3.2 – Belt disassembly

THS/FBB
Unlock the belt by raising Extract the idle roller from Pull the idle roller out of the belt
the idle roller support the side supports
Raise the support surface from its Remove the guard from the cover using a Remove the drive roller from the guides on
position and pull it out of the belt no. 10 box spanner the other side of the motor thus freeing the
support surface.
Raise the support surface Open the drive roller and remove the belt To refit the belt, follow this procedure in
from its position and from the belt which is now free and ready to be cleaned. reverse order.
Crushing and cutting hazard. When you are positioning the support surface on the entrance side, take precautions to
prevent the risk of crushing and cutting between the surface and the belt frame.

MAINTENANCE 5
THS/FB
Unlock the belt by raising Extract the idle roller from Pull the idle roller out of the belt
the idle roller support the side supports
Raise the support surface from its Pull the other roller out Remove the roller from the belt
position and pull it out of the belt of the side supports
Raise the support surface Pull the surface out of the belt, that To refit the belt, follow this procedure in
from its position now is free and ready to be cleaned reverse order.
Crushing and cutting hazard. When you are positioning the support surface on the entrance side, take precautions to
prevent the risk of crushing and cutting between the surface and the belt frame.

5
MAINTENANCE
THS/MBB and THS/MBR
Using a screwdriver, push one of the pins Remove the pin completely from the When you have cleaned the belt, return it
of the modular belt out of its seat. modular belt, to open the belt. Remove the to its position and refit the pin.
belt from the structure and clean it.
5.2.4 – Conveyor belt tension adjustment

5.2.4.1 – THS/FBB
Unlock the belt by raising Adjust the tension of the belt. Loosen the Lock back the belt by lowering
the idle roller support screws as shown in the figure. Use a the idle roller support.
screwdriver in the slot to tension the belt
and then tighten the screws.
5.2.4.2 – THS/FB
Unlock the belt by raising Adjust the belt tension using the screws Lock back the belt by lowering
the idle roller support indicate until reaching the correct tension the idle roller support.
or alignment

MAINTENANCE 5
5.3 - Troubleshooting
5.3.1 - Self-resetting protections
 The ALM card power supply inputs are protected by self-resetting components PTC.
 The inverter outputs are electronically protected against short circuit between two phases
and between each phase and the ground.
 The ALM card inputs are protected against wrong connection up to the voltages present on
the board itself, with the exception of the mains voltage.
5.3.2 – Troubleshooting table

Symptom Probable cause Action
No line voltage Check the power supply connections
Unstable or partial
Power supply unit or Check insertion of the ALM card connectors
connections
Metal Detector system
Switch off, wait a few minutes to let any self-resetting
OFF Malfunction of the power
components inside cool down, then switch on the system
supply section
again. If the problem persists, substitute the ALM card.
Power supply unit or
Switch off, wait a few minutes to let any self-resetting
Metal Detector system Malfunction of the power
components inside cool down, then switch on the system
alternates between ON supply section
again. If the problem persists, substitute the ALM card.
and OFF
Perform the Autolearn procedure as described in section 2.2
Wrong detection
of Programming Manual.
parameters for the current
If the samples are not detected even after the Autolearn
product
Metal Detector does procedure, because of the product effect, use bigger samples.
not give an alarm in Perform one the following operations in sequence:
the presence of metal  Disconnect the ALM card connectors which do not link up
masses of the same to the power supply or probe.
type as the reference  Select the “Default” product and check, with the sample
sample and of equal or SCD card malfunction specified on the FAT, that the detector gives an alarm.
greater mass If the detector does not give an alarm, replace the SCD card,
otherwise create a new product and perform the Autolearn
procedure as described in section 2.2 of the Programming
Manual.
Perform the “ Checking for environmental electromagnetic
Environmental interference
interference” procedure, as described in section 5.4.2.
Deactivate all electrical and mechanical devices surrounding
the detector, or move it into a place which is guaranteed free
Metal Detector gives of interference.
false alarms with no SCD card malfunction Disconnect the ALM card connectors which do not link up to
product in transit the power supply or probe.
If the interference signal remains the same, replace the SCD
card
Line voltage insufficient or
Check the mains.
unstable

5
MAINTENANCE
5.4 - Extraordinary maintenance procedures

5.4.1 – Changing fuses
The figure shows the position and rating of the fuses fitted to the device.
Control Power Box Conveyor Control System Small Size Power Supply
Ref. Type Description Reference

1 250V 2,5A T-Lag 5x20mm Auxiliary relay protection AUX RELAY
2 250V 2,5A T-Lag 5x20mm Test request relay protection TEST REQUEST RELAY
3 250V 2,5A T-Lag 5x20mm Upstream conveyor relay protection PREC CONV RELAY
4 250V 2,5A T-Lag 5x20mm Ready relay protection READY RELAY
5 250V 2,5A T-Lag 5x20mm Ejector relay protection EJECT RELAY
6 250V 2,5A T-Lag 5x20mm Metal Detector alarm relay protection ALARM RELAY
7 250V 10A fast 5x20mm
Main voltage protection -
8 250V 10A fast 5x20mm
9 250V 2,5A T-Lag 5x20mm 24V supply protection -
A 250V 2,5A T-Lag 5x20mm -
B 250V 10A fast 5x20mm -

MAINTENANCE 5
5.4.2 – Substituting the SCD card
- Switch off the device and disconnect the system from all power sources.
- Remove the control panel from the detector head by unscrewing the 4 fixing nuts.
- The card is attached to the detector control panel. Remove it taking care not to pull on the
internal connecting wires. Disconnect all internal plugs.
- Take care to disconnect also the SPM module from the card to be substituted.
The memory card contains all the device’s stored programming and products for the device it was programmed for.
Do not exchange SPM cards between devices.
- Remove the card to be substituted from the steel support and fit a new card in its place.
- Connect all internal plugs to the new card, taking care to refit the SPM module.
- Fix back the control panel to the probe.
Perform the TA Autolearn (TL) procedure:

- The procedure must be carried out in an
interference-free environment: deactivate any
other power devices in the area.
- Set the parameter TA Autolearn (TL) = ON and
exit from Programming.
The message “TA Autolearn” will appear on the
display: press down firmly for at least a second on
the probe (as shown here, press down on the top
on the left or on the right but not in the centre).
Repeat TA autolearn for each detection mode or
band available on the metal.
In the case that the procedure is not carried out, or is carried out improperly, product compensation may not be correct.
As a check, select the “default” product and make some tests with the sample indicated in the test sheet enclosed with
this manual.
Check that the system operates properly with all the products stored in memory.
The SPM card stores the values of all the operating parameters including those of the ALM and RCU cards. If the ALM or
the RCU card are substituted, therefore, it is not necessary to reprogram the system.

5
MAINTENANCE
5.5 – Compatibility check procedures

5.5.1 – General compatibility check
This command performs a complete set of automatic checks to verify the general compatibility (for
electrical and/or mechanical noises) of the system with the environment.
THS/21E THS/21
Access the Programming mode and select Autolearn
Counters Autolearn-advance
the Configuration menu. Configuration §
Detection
Ejection
Counters
Configuration(advan) Configuration~~~~~~~§
Configuration(advan)
I/O Status I/O Status
Select the submenu Compatibility check. Compatibility~check~§

Compatibility check § Buzzer
Ext.buzzer
Buzzer Language
Transmission
Ext.buzzer TX Channel
Keyb alarm reset
Language Keyb fault reset
Select the command Gener.comp.check Gener.comp.check~~~~@

Gener.comp.check @ Elec.comp.check
by pressing the E key. Elec.comp.check
The system will ask you to stop the Stop transport [\\\\\\\\\\\\\\\\\\\]
machinery transporting the product Press E when done
Stop transport
Press E when done
through the detector (or other machinery Press P to exit
Press P to exit
working close to the Metal Detector), if {|||||||||||||||||||}
present.
When done, press E to continue.
The system starts the General [ Gener.comp.check \]
STEP 1/4
Compatibility check. pk:0.18 av:0.05
STEP 1/4
pk:0.18 av:0.05
This check is divided into 4 steps, clearly
^^^^
identified on the display, that shows also ####
20%
the progress of each step. 20% {|||||||||||||||||||}
The pk value indicates the maximum detected noise in this step (peak), the av value indicates the average detected
noise. A value of 1 indicates a noise equal to the alarm threshold.
At the end of each step, the system will [ Gener.comp.check \]
=====================
change the configuration parameters, in WAIT
STEP 2/4
pk:--- av:---
order to continue with the procedure.
UPDATING CONFIG. WAIT
UPDATING CONFIG.
--------------------- {|||||||||||||||||||}
Before starting step 3, the system will ask Start transport [\\\\\\\\\\\\\\\\\\\]
you to start the machinery transporting the without product
Start transport
without product
product through the detector (or other Press E when done
Press E when done
machinery working close to the Metal Press P to exit
{|||||||||||||||||||}
Detector), if present, but without the Press P to exit
product.
When done, press E to continue
At the end of the 4 steps, the display will [ Gener.comp.check \]

Compatibility: Compatibility:
shows the result of the check: GOOD, GOOD GOOD
SUFFICIENT or INSUFFICIENT.
{ &=more | P=exit }

MAINTENANCE 5
THS/21E THS/21
If the result of the check is negative [ Gener.comp.check \]
(INSUFFICIENT or BAD), the system can INSUFFICIENT INSUFFICIENT
also display a comment describing the
Note: IMPROVE
incompatibility (see 2.10.3). Note: IMPROVE
ELECTROM. COMPATIB.
ELECTROM. COMPATIB. { &=more | P=exit }
For instructions on improving the situation, see the Installation Manual.

Press the Down arrow key, to display all [ Gener.comp.check \]
1 0.18 ^ 0.05 pk av
the data collected during the 4 steps. 2 0.15 ^ 0.06
1 0.18 I 0.05
2 0.15 I 0.06
Press P to return to the Compatibility 3 0.15 I 0.06
3 0.15 ^ 0.06
check menu. 4 0.15 I 0.06
4 0.15 ^ 0.06
{ $=more | P=exit }
5.5.2 – Electrical Compatibility check

This command performs a complete set of automatic checks to verify the electrical compatibility of
the system with the environment.
THS/21E THS/21
Access the Programming mode and select Autolearn
Counters Autolearn-advance
the Configuration menu. Configuration §
Detection
Ejection
Counters
Configuration(advan) Configuration~~~~~~~§
Configuration(advan)
I/O Status I/O Status
Select the submenu Compatibility check. Compatibility~check~§

Compatibility check § Buzzer
Ext.buzzer
Buzzer Language
Transmission
Ext.buzzer TX Channel
Keyb alarm reset
Language Keyb fault reset
Select the command Elec.comp.check by Gener.comp.check

Gener.comp.check Elec.comp.check~~~~~@
pressing the E key. Elec.comp.check @
The system will ask you to stop the Stop transport [\\\\\\\\\\\\\\\\\\\]
machinery transporting the product Press E when done
Stop transport
Press E when done
through the detector (or other machinery Press P to exit
Press P to exit
working close to the Metal Detector), if {|||||||||||||||||||}
present.
When done, press E to continue.
The system starts the Electrical [\ Elec.comp.check \]
STEP 1/2
Compatibility check. pk:0.18 av:0.05
STEP 1/2
pk:0.18 av:0.05
This check is divided into 2 steps, clearly
^^^^
identified on the display, that shows also ####
20%
the progress of each step. 20% {|||||||||||||||||||}
The pk value indicates the maximum detected noise in this step (peak), the av value indicates the average detected
noise. A value of 1 indicates a noise equal to the alarm threshold.
At the end of each step, the system will [\ Elec.comp.check \]
=====================
change the configuration parameters, in WAIT
STEP 1/2
pk:--- av:---
order to continue with the procedure.
UPDATING CONFIG. WAIT
UPDATING CONFIG.
--------------------- {|||||||||||||||||||}

5
MAINTENANCE
THS/21E THS/21
Before starting step 2, the system will ask Start transport [\\\\\\\\\\\\\\\\\\\]
you to start the machinery transporting the without product
Start transport
without product
product through the detector (or other Press E when done
Press E when done
machinery working close to the Metal Press P to exit
{|||||||||||||||||||}
Detector), if present, but without the Press P to exit
product.
When done, press E to continue
At the end of the 2 steps, the display will [\ Elec.comp.check \]

shows the result of the check: GOOD, GOOD GOOD
SUFFICIENT or INSUFFICIENT.
{ &=more | P=exit }
If the result of the check is negative [\ Elec.comp.check \]

(INSUFFICIENT or BAD), the system can INSUFFICIENT INSUFFICIENT
also display a comment describing the
Note:IMPROV TRANSPORT
incompatibility (see 2.10.3). Note:IMPROV TRANSPORT
ELECTROM. COMPATIB.
ELECTROM. COMPATIB. { &=more | P=exit }

Press the Down arrow key, to display all [\ Elec.comp.check \]
1 0.18 ^ 0.05 pk av
the data collected during the 2 steps. 2 0.15 ^ 0.06
1 0.18 I 0.05
2 0.15 I 0.06
Press P to return to the Compatibility
check menu.
{ $=more | P=exit }
5.5.3 – Notes about the nature of the incompatibility

Message Nature of the incompatibility
Electrical noises due to the product conveying system or to other devices
IMPROV TRANSPORT
ELECTROM. COMPATIB. working near the Metal Detector (i.e. electric motors, inverters, lamps, power
cables).
Electrical and/or mechanical noise due to the product conveying system or to
IMPROV TRANSPORT other devices working near the Metal Detector (i.e. electric motors, inverters,
GENERAL COMPATIB. lamps, power cables for the electrical noises; vibrations, metallic masses in
movement near the probe, intermittent coils for the mechanical noises).
IMPROVE
ELECTROM. COMPATIB. Electrical noises present in the installation environment.

MAINTENANCE 5
5.6 - Self-diagnosis
The internal diagnostic system monitors the operational status of the Metal Detector. If a fault is
detected, the following are activated in addition to a message on the display: the alarm warning
lights, the buzzer, the fault relay (if the Fault Relays parameter is ON) and the flashing light
(if FR=ON). Fault status can only be reset by eliminating the cause of the fault.
Message Probable cause Action

Fault in communication between
NO COMMUNICATION Contact service technician
SCD and ALM cards
EMERGENCY
The emergency button has been Release the emergency button and press E to reset the
pressed alarm status.
Check that the ejector is not blocked, or that the ejection
Ejection of material not carried out times are correct. Check photocell operation (positioning,
NO EJECT.CONFIRM (enabled by the Ejection connections etc.). Check the Confirm Ejection input
confirmation parameter) connections. When the cause of the fault has been
eliminated, press the E key to reset the alarm status.
BIN FULL Storage container full Empty it and press E
LOW AIR PRESSURE Compressed air pressure too low Check the compressed air connection.
POW. SUPPLY FAULT Power-supply section faulty Contact service technician
Overloading of the belt motor Remove the cause of overloading and press E key.
MOTOR FAULT
Wrong setting of CU parameter Contact service technician.
PROBE FAULT(x)
Probe connection broken Contact service technician. X is a numerical code
or probe damaged corresponding to type of fault
Time-out for
TEST TIME OUT Carry out the test
pre-programmed test.
Memory faulty or absent
SPM NOT DETECTED Contact service technician
(THS system not operative)
SCD card incompatible with the data
COMPATIBIL.ERROR Use compatible SCD card (ask service personnel)
stored in the SPM memory card
Check that the voltage is within the range on the rating
V SUPPLY TOO HIGH Power supply voltage too high.
plate.
Three attempts to access with the
LOGIN RESTRICTED wrong password or User ID have Contact the Programming Supervisor.
been made.
Contact the Programming and Data management
EVENT BUFFER FULL Event memory buffer full.
supervisor.
Check that the ejector is not blocked. Check the ejector
EJECT.SYSTEM JAM Ejection system faulty or blocked connections. When the cause of the fault has been
eliminated, press the E key.
TEST FAILED The test was not successful. Check for the actions to be taken in section 4.7.
BIN ABSENT Storage container not in place Return the bin to its position and then press E.
The Metal Detector is in Automatic
SELF-BALANCING Balancing Status.
Wait until the end of the procedure.
EXTERN.EMERGENCY
The external emergency button has Release the external emergency button and press E to
been pressed reset the alarm status.
5
MAINTENANCE
Message Probable cause Action
EMERG.CIRC.FAULT Emergency stop circuit faulty. Check it and repair it if necessary
The emergency stop button needs to

RESET EMERGENCY Press the Emergency Reset button.
be reset.
Check that the ejector is not blocked, or that the ejection
Ejection of material not carried out times are correct. Check photocell operation (positioning,
EJECT CHECK FAULT correctly connections etc.). Check the Ejection Check input
(Enabled by parameter ECK) connections. When the cause of the fault has been
eliminated, press the E key to reset the alarm status.
SYNC PHOTOC.FAULT Photocell malfunction or pack stuck Check there is no pack stuck in front of the photocell
in front of photocell Check the photocell connections
(Enabled by parameter Photocell alarm Check the positions of the photocell and the retroreflector
CHECK PHOTC.FAULT
only if ECK = ON) Replace the photocell
Speed measured by Encoder is
ENCOD.FRQ.TOO LOW below BL (KT=0) or is significantly
lower than BS (KT>0) Check KE/DI
Check the connections
Speed measured by Encoder is Check encoder wheel movement
ENCD.FRQ.TOO HIGH above BM (KT=0) or significantly
higher than BS (KT>0)
The inverter module is not
INVERTER NOT RESP Check the inverter connections on the ALM card.
connected or operating
Check the operation of the ejector.
EJECT.OUT OF ORDER The ejector position is wrong.
Check the efficiency of the ejector position sensor.
ALR RATE TOO HIGH

Alarm rate too high (see ART, ARP The system need to be manually reset, according to the
and EMEX parameters) related parameters.
Updating the configuration (at start-
WAIT Wait until the end of the procedure. The system will reset
UPDATING CONFIG up or changing the transmission
automatically.
channel)
Disconnect all devices connected to the inputs to identify
the fault cause.
Vin FAULT Fault Vin voltage
If the problem persists substitute the ALM card. Contact
service technician
Disconnect the device connected to Vout. If the problem
Vout FAULT Fault Vout voltage persists substitute the ALM card. Contact service
technician.
Check all cable connections between the antenna and
Power Supply Box. If the problem persists, substitute the
SCD CARD FAULT (X) SCD card faulty
ALM card and if necessary also the SCD card. Contact
service technician.

MAINTENANCE 5
5.7 – Uninstallation procedure

5.7.1 – Disassembly
Disconnect any power source from the device, before performing any operation.
When the mains is disconnected using the main switch S1 of the Conveyor Control System, the power supply section is
deactivated, but the contacts which are connected permanently to the mains, e.g. the relay outputs, remain energised.
When the I2 service switch is turned off, most components remain energised.
Uninstall the probe and the Control Power Box from the production line and place them apart.
5.7.2 – Packing
5.7.2.1 – Probes
Place the probe on the wooden Place the manuals inside the tunnel and Position the Power Supply Box
base. fix the probe to the wooden base with on top of the probe, placing the
the plastic straps as shown in the figure. cable around the base.
Remember to protect the probe surface,
on top, with card strips.
Refit the package to the wooden Fill the empty space around and on top Close the package with plastic
base. of the Power Supply Box and close the straps.
package.

5
MAINTENANCE
5.7.2.2 – Integrated systems
B
Using a forklift truck with a suitable Fix the system to the pallet by passing Place any accessories inside the
load bearing capacity, move the the plastic straps around the reject bin or on top of the conveyor
conveyor belt unit onto its original horizontal beams of the system. Pass belt. Accessories should be
pallet. two straps around the top part individually packed and fixed so that
alongside the (A), and three straps they cannot move around or knock
around the bottom beams (B). Do not other parts during shipping.
pass the straps around the
conveyor belt.
Fit the original cardboard box and fix it Fix the box to the pallet with steel Finally, close the packaging by
at the bottom to the pallet. staples wrapping two plastic straps around it
as shown in the figure.
5.8 – Disposal of the device

5.8.1 - Disposal of the device and of consumables with environmental impact
For disposal follow the regulations in force in the country where the device is being used.

APPENDICES 6
6 - APPENDICES
6.1 – CE Declaration of Conformity

6.1.1 – THS/21, THS/G21, THS/SL21, THSMN21, THS/MS21

6
FI 023 I 2K8 v3 – Manuale Istruzioni THS/G-ATEX
APPENDICES
6.1.2 – THS/FB, THS/FBB, THS/M69K, THS/MBB and THS/MBR

Originals of the CE Declaration of Conformity for each model are provided with the documentation.
6.2 – Spare Parts

For the list of spare parts available for each model, see the Spare parts, Accessories and Options
Manual.

Detector Metale CEIA THS21 PDF

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FI002K0018v1000UK – THS/21 Instruction manual for installation, use and maintenance

Industrial Metal Detectors

Document Date Hardware Software

4.2.2 – Conveyor Control System power 5.1 - Periodic Maintenance ..............................127

Customer Satisfaction Report

Thank you for your kind interest and co-operation.

1 – SAFETY INSTRUCTIONS – WARNINGS

1.1 – Device users, required instruction level and training

Lifecycle Users involved Required instruction level / Training requirements

Knowledge of the processes performed with the machine in order to be able to

Lifecycle Users involved Required instruction level / Training requirements

1.2.2 – Installation warnings

1.2.4 – Maintenance warnings

1.3 – Permitted uses. Improper uses.

1.3.2 – Improper use

1.4 – Residual risks

2.1 – General description

2.1.1 – Detection probe

Features 21E Series 21 Series

Alphanumeric data entry No Yes

Quick Access function No Yes

Autotest function No Yes

Sensitivity High Very High

Product memories 250 500

Event log 1000 10000

Detection technology 3F Technology Multi Spectrum Technology

Protection degree IP65 IP66 and IP69K

2.1.2 – Integrated conveyor

2.2 – Detection Probes

The Metal Detector probe, complete with electronic control

Stainless steel control panel fitted with alphanumeric display

2.2.2 – THS/21 and THS/MS21

The Metal Detector probe, complete with electronic control

Stainless steel control panel, fitted with graphic display and

The Metal Detector probe complete with electronic control

The Metal Detector probe complete with electronic control

THS/G21E Stainless steel control panel, fitted with alphanumeric display

2.2.5 – THS/G21 and THS/GMS21

The Metal Detector probe complete with electronic control

2.2.6 – Applicable power supply boxes

AL_ Small Size ALM Base ALM Complete

2.2.6.3 – Conveyor Control System (CCS)

Conveyor Control System

This module is available on the following versions:

See section 2.9 for the Technical Characteristics.

2.2.6.4 – Field Generator (MAG)

2.3 – Integrated system with conveyor belt

Antenna Front Antenna Back

2.3.1.2 – Inverting the ejection system position

Ejection Back/Front Ejection Front/Back

A Metal Detector antenna

B Programming and control panel

D Conveyor belt control panel

G Auxiliary emergency button

H Reject material bin

Available features and options

A Metal Detector antenna

B Programming and control panel

D Conveyor belt control panel

G Auxiliary emergency button

H Reject material bin

Available features and options

A Metal Detector antenna