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Journal of Membrane Science 423–424 (2012) 11–19

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Journal of Membrane Science


journal homepage: www.elsevier.com/locate/memsci

Synthesis and fabrication of nanostructured hydrophobic polyazole


membranes for low-energy water recovery
Husnul Maab 1, Lijo Francis 1, Ahmad Al-saadi, Cyril Aubry, Noreddine Ghaffour,
Gary Amy, Suzana P. Nunes n
Water Desalination and Reuse Center, King Abdullah University of Science and Technology (KAUST), 23955-6900 Thuwal, Saudi Arabia

a r t i c l e i n f o abstract

Article history: Aromatic fluorinated polyoxadiazoles (F-POD) and polytriazoles (F-PT) were synthesized and for the
Received 6 April 2012 first time manufactured into porous membranes by phase inversion and by electrospinning. The phase
Received in revised form inversion F-POD membranes had a mean flow pore size (MFP) of 51 nm, while for F-PT it was around
29 June 2012
74 nm. The electrospun membranes had a much larger pore size, the MFP for F-POD membrane was
Accepted 13 July 2012
Available online 20 August 2012
around 1.7 mm and for F-PT it was 2.7 mm. The membranes were tested for desalination of Red Sea
water using direct contact membrane distillation (DCMD). By combining the high polymer hydro-
Keywords: phobicity and high porosity, apparent contact angles up to 1621 were obtained, assuring the operation
Polyoxadiazole with practically no liquid water leakage under pressure up to 0.9 bar. Salt selectivity as high as 99.95%
Polytriazole
and water fluxes as high as 85 L m  2 h  1 were demonstrated, operating at 80 1C feed temperature and
Membranes
22 1C permeate.
Membrane distillation
& 2012 Elsevier B.V. All rights reserved.

1. Introduction simplicity of the membrane is an advantage. Membranes for MD can


be manufactured in one step with pores in the ultrafiltration or
Seawater desalination by reverse osmosis and thermal pro- microfiltration range. They do not need the selectivity of an
cesses is widely used in Middle East countries. However, even in additional highly selective layer characteristic of thin-film compo-
countries with oil abundance it is clear that the energy consumption site membranes. On the other hand MD membranes need to be
still has to be substantially reduced. In remote regions with water highly hydrophobic (large water–membrane contact angle or high
scarcity the exploration and reuse of water from other sources have liquid entry pressure (LEP)) to hinder the transport of liquid water as
to be considered. The combination of more traditional desalination depicted in Fig. 1. To promote the water vapor transport through the
methods and less explored technologies like membrane distillation membrane pores at acceptable rates, the porosity has to be as high
(MD) could be an effective option. MD can operate at low-grade as possible. Low pore tortuosity and low membrane thickness
thermal or solar heat to treat brackish water, non-condensable minimize the resistance to vapor transport. Materials with low
volatile organic compounds and/or, together with other separation thermal conductivity as well as thicker membranes help to keep
and purification process, to produce fresh water. The principle of MD high temperature differences between both sides of the membrane.
has been reviewed in detailed in different papers [1–3], but in High temperature stability is required to avoid any change during
summary saline or wastewater is kept in contact with a porous operation at temperatures close to 100 1C.
hydrophobic membrane and heated to a temperature below the Most of the published work uses commercial porous hydro-
water boiling point. In the direct contact membrane distillation, cold phobic membranes based on polypropylene (PP) (e.g. Celgards,
water circulates on the other side of the membrane. The partial Accurels) and polytetrafluoroethylene (PTFE) (e.g. Gores) [2].
vapor pressure difference aroused due to the temperature difference Typical pore diameters are 0.1–1 mm. Both PP and PTFE are hardly
across the membrane is the driving force for water vapor transport. soluble in common solvents at lab temperature. Gores and
The operation at relatively low temperatures (30–80 1C) makes the Celgards membranes are available as flat sheets and their pre-
process adequate to use low temperature heat sources, including paration usually involves extrusion, followed by stretching. These
waste or solar heat. When compared to RO or electrodialysis, the procedures lead to the formation of membranes with rather large
pores and low porosity [4]. Thermally induced phase separation
(TIPS) and extrusion with expandable/foaming gas are other
n
Corresponding author. Tel.: þ966 544700052.
methods used for PP membranes. Although PP and PTFE
E-mail address: Suzana.nunes@kaust.edu.sa (S.P. Nunes). address the need for high hydrophobicity, their membranes
1
Authors contributed equally to this research project. cannot be manufactured by conventional phase inversion at lab

0376-7388/$ - see front matter & 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.memsci.2012.07.009
12 H. Maab et al. / Journal of Membrane Science 423–424 (2012) 11–19

supply high molecular weight polymers with the best film-forming


characteristics for membranes. While poly (phenylene oxadiazole)
[22] is hardly soluble, enabling film casting only from strongly acid
solution, the substitution of the phenylene group by diphenyl ether
or diphenyl hexafluoroisopropylidene increases the solubility in
dimethylformamide and dimethylacetamide, facilitating membrane
casting by phase inversion and electrospinning. Particularly when
fluorinated groups, like diphenyl hexafluoroisopropylidene, are cho-
sen for polyoxadiazole or polytriazole synthesis, highly hydrophobic
products are expected.
A new class of fluorinated polytriazole has been synthesized for
the first time in this study. Polytriazole or polyoxadizole membranes
have not yet been considered for MD process. A series of aromatic
polyoxadiazole and polytriazole polymers (fluorinated and non-
fluorinated) have been synthesized and manufactured into porous
membranes by phase inversion and electrospinning. Synthesized
polymers and fabricated membranes were characterized and tested
in the MD process for the desalination of seawater. Their perfor-
mance in membrane distillation operation was evaluated with very
promising perspectives.
Fig. 1. Membrane distillation.

temperature due to solubility restrictions. Other more soluble 2. Experimental


polymers need to be considered for manufacturing membranes by
phase inversion. Taking this in consideration, the membranes for 2.1. Materials
MD fabricated by other groups worldwide are in great part based
on poly (vinylidene fluoride) (PVDF) [2,5–7] and modified poly- 4,40 -(Hexafluoroisopropylidene)bis(benzoic acid) (CAS 1171-47-
ethersulfone (PES) or polyetherimide (PEI) [8]. The first reported 7) (HFA) (99% Aldrich), hydrazine sulphate (HS) (CAS 10034-93-2)
MD membranes were based on modified cellulose acetate (98% Aldrich), N-methyl pyrrolidone (NMP) (99% Aldrich), N,
(CA) [9]. All of these polymers can be manufactured into mem- N-dimethylformamide (DMF), polyphosphoric acid (PPA) (ca 84%
branes from casting solutions both as flat sheet and hollow fiber as phosphorous pentaoxide, Alfa Aesar), tetrahydrofurane (THF),
with high porosity using conventional machines. However all the gamma butyrolactone, isopropanol and aniline from Sigma Aldrich
mentioned polymers are much less hydrophobic than PTFE, were used as received. PVDF was purchased from Alfa Aesar.
leading to partial surface wetting. Membrane modification has
been proposed by different groups, starting with radiation graft- 2.2. Synthesis of polyoxadiazole and polytriazole
ing of polystyrene on CA membrane [9] and addition of fluori-
nated ‘‘surface modifying macromolecules’’ [8] to PES casting The synthesis of polyoxadiazole and polytriazole was based on
solutions, which migrate to the air/polymer interface during a procedure reported by our group before for related polymers
casting. PVDF still has a higher surface energy (30.3 mN/m) than [16–18]. For the synthesis of polyoxadiazole, first polyphosphoric
PTFE (18.5 mN/m) and the introduction of self-synthesized fluori- acid (PPA) was added to a 250 mL three necked flask and was
nated silica particles to PVDF hollow fibers during spinning has heated at temperature to 100 1C for 1 h under mechanical stirring
been reported in an attempt to improve hydrophobicity [6], along with the passage of dry N2 gas to ensure the removal of
leading to permeation flux as high as 83 L m  2 h  1. water contents. Hydrazine sulphate (HS) was added to the PPA
Among other novel membranes are ceramic membranes [10] and in the meantime the temperature was raised to 160 1C and
modified with perfluoroalkylsilanes [11], membranes with carbon the reaction mixture was vigorously stirred to get a homogeneous
nanotubes [12,13] and super hydrophobic glasses [14]. Beside the solution till it dissolved completely. Once the desired temperature
flat sheet and hollow fiber membranes prepared by phase inver- was attained, then HFA was added and the reaction constitutes
sion, new methods of manufacture like electrospinning have been were stirred for about 3 h under dry N2 purge. The molar dilution
recently proposed [15] as a possibility to increase porosity and ratio of (PPA/HS) and molar monomer ratio of (HS/HFA) was kept
vapor flux. Electrospinning requires polymer solutions with as 10 and 1.2, respectively. The final viscous polymer solution was
optimized viscosity for the membrane manufacture. While the poured into cold 1 M NaOH solution under constant stirring for
focus on membrane distillation has increased in the last years, not 1 h. The precipitated polymer was transferred into de-ionized
much attention has been given to the synthesis of new materials, water and was stirred overnight at 80 1C. Finally it was dried in
particularly tailored for application in this technology. We believe vacuum oven at 100 1C for 24 h.
that, for the full optimization of MD systems, innovations in all For the preparation of polytriazole, aniline was added to the
different steps are needed, starting from design and synthesis of system 1 h after the addition of HFA at high temperature (180 1C).
polymers, which would be the best suitable for MD, and going The final product is a dark blue colored polymer, the hydrophobic
further to choose the most effective membrane manufacture and fluorinated polytriazole. Scheme 1 represents the synthesis routes for
testing under different operational conditions. fluorinated (a) polyoxadiazole and (b) polytriazole used in this study.
High hydrophobicity, low heat transfer, high thermal stability,
and high dimension stability at operation temperature and max- 2.3. Preparation of porous membranes by phase inversion
imum porosity are the important targeted properties for membrane
materials and membranes. We chose a class of materials widely 18 wt% (w/w) polymer solutions in NMP were prepared at
explored in our group for other membrane applications: polyoxadia- 80 1C with constant stirring for 24 h. The polymer solution was cast
zoles and polytriazoles [16–21]. They are known for their high with doctor blade on a glass plate (100 mm thick solution) or on
temperature stability and their synthesis has been optimized to a polyester non-woven support and immersed in water for 1 h.
H. Maab et al. / Journal of Membrane Science 423–424 (2012) 11–19 13

Colorless flat sheet porous fluorinated polyoxadiazole membranes Perkin Elmer Spectrum 100 FTIR spectrometer equipped with uni-
and dark blue fluorinated polytriazole membranes were obtained. versal attenuated total reflectance (ATR) sampling accessory. All
All membranes were dried at room temperature and characterized. spectra were acquired at lab temperature from 4000 to 550 cm  1
in N2 atmosphere (four scans with spectral resolution of 2 cm  1). Gel
2.4. Preparation of membranes by electrospinning permeation chromatography (GPC), was used for the subject char-
acterization by Agilent 1200 series with RI and UV detectors and the
18% (w/w) polymer solutions were prepared in DMF and added instrument equipped with column PLgel olexis (7.5 mm  300 mm).
to a 10 mL glass syringe with a needle tip diameter of 0.5 mm. The The instrument was calibrated with polystyrene standards (Merck).
syringe was mounted on the syringe pump in the electrospinning THF was used as carrier. 1 mg/mL polymer solutions were injected at
instrument (Esparyer ES 2000). The feeding rate of polymer solution flow rate of 1 mL/min. Thermogravimetric analysis (TGA) was
was 5 mL/min at room temperature, the electrospining voltage performed from 30 1C to 700 1C, under argon with heating rate of
applied to the needle tip was 30 kV and the distance between the 0.5 K/min on a Netzsch 209 instrument. The stress–strain curves
needle tip and collector was adjusted to be 20 cm. A fast jet of were measured on a TA Q800 dynamic mechanical analysis (DMA)
polymeric solution was ejected from the needle tip in the form of instrument.
nanofibers and the fibers were collected on an Aluminum foil as
well as on a non-woven polyester support.
2.6. Membrane morphology, contact angle and pore size distribution

2.5. Polymer characterizations The membrane surface and cross-section morphologies were
1
investigated by field emission scanning electron microscopy
The polymers were characterized by H-NMR and FTIR spectro- (FESEM) on a Nova Nano FEI microscope. The samples were sputter
scopy. NMR spectra were obtained in deuterated DMF in a Bruker coated with Gold using a K575X Emitech equipment. For cross
Advance III-700 MHz liquid NMR instrument with TCI cryprobe section the membranes were fractured in liquid nitrogen before. The
(Z-axis gradient) model at 25 1C. FTIR spectra were obtained on a hydrophobicity of the membranes was determined by measuring
the water–membrane contact angles, by static drop technique with
a Kruss Scientific goniometry. The Liquid Entry Pressure (LEP) [23],
mean flow pore size (MFP) and pore size distribution were mea-
sured by using a capillary flow porometer, PoroluxTM 1000, after
wetting the membrane sample with perfluoroether (Porefil).

2.7. Membrane distillation

Fig. 2 shows the setup used for the direct contact membrane
distillation (DCMD) experiments. It consists of two parts: part one
is connected to the heating system for controlling the feed water
temperature, while the part two is connected to a chiller (cooling
loop) to condense the permeate vapors. Red Sea water was used
as hot feed solution and was circulated from the bottom side
(selective face) of the membrane, while the permeate vapor was
collected from the other side along with the cold water stream.
The effective membrane area used in all the experiments was
0.0025 m2. The flow rate at feed and permeate side was main-
tained at 1 L/min in the steady state. The salt concentrations of
feed and permeate sides was determined by conductivity meter
Scheme 1. Synthesis of fluorinated polyoxadiazole and polytriazole. (Oakton Eutech Instruments).

Fig. 2. Bench scale setup for direct contact membrane distillation (DCMD).
14 H. Maab et al. / Journal of Membrane Science 423–424 (2012) 11–19

3. Results and discussion (Co-POD) and poly (diphenyl hexafluoroisopropylidene triazole) (F-
PT). Intense stretching peaks (3500–2500 cm  1) assigned to –OH
3.1. Polymer synthesis and characterization groups of the carboxylic acids and the carbonyl-stretching peak

The following polymers were synthesized according to the


routes depicted in Scheme 1:

 poly (diphenyl hexafluoroisopropylidene oxadiazole) (F-POD),


 poly (diphenyl hexafluoroisopropylidene triazole) (F-PT), and
 poly (diphenyl hexafluoroisopropylidene oxadiazole-co-
diphenylether oxadiazole) (Co-POD).

Fig. 3 shows the 1H NMR spectra of 4,40 -(Hexafluoroisopropyli-


dene)bis- (benzoic acid), poly (diphenyl hexafluoroisopropylidene
oxadiazole), poly (diphenyl hexafluoro isopropylidene oxadiazole-
co-diphenylether oxadiazole) and poly (diphenyl hexafluoroiso-
propylidene triazole), confirming that the reactions have been
completed. The resonance peak at 14 ppm comes from the proton
of the carboxylic group of 4,4-(hexafluoroisopropylidene) bisbenzoic
acid, which is totally absent in the final product. The resonance
peaks at around 7.8 and 8.4 ppm are assigned to the protons (H1 and
H2) of polyoxadiazole. The absence of the resonance peak from 10 to
11 ppm confirms that there is no residual polyhydrazide.
An additional confirmation that the reaction is complete is
provided by Fig. 4, which shows the ATR–FTIR spectra of 4,4’-
Fig. 4. ATR–FTIR spectra of 4,4’-(Hexafluoroisopropylidene)bis(benzoic acid)
(Hexafluoroisopropylidene)bis(benzoic acid) (Monomer), poly (diphe-
(Monomer), poly (diphenyl hexafluoroisopropylidene oxadiazole) (F-POD), poly
nyl hexafluoroisopropylidene oxadiazole) (F-POD), poly (diphenyl (diphenyl hexafluoro isopropylidene oxadiazole-co-diphenylether oxadiazole)
hexafluoro isopropylidene oxadiazole-co-diphenylether oxadiazole) (Co-POD) and poly (diphenyl hexafluoroisopropylidene triazole) (F-PT).

Fig. 3. 1H-NMR spectra of (a) 4,40 -(Hexafluoroisopropylidene) bis(benzoic acid), (b) poly (diphenyl hexafluoro isopropylidene oxadiazole), (c) poly(diphenyl hexafluoro
isopropylidene oxadiazole-co-diphenylether oxadiazole) and (d) poly(diphenyl hexafluoro isopropylidene triazole).
H. Maab et al. / Journal of Membrane Science 423–424 (2012) 11–19 15

(1700 cm  1) of the monomer were absent after conversion into probably caused by loss of absorbed water. The polymer decom-
oxadiazole and triazole groups. position starts only above 400 1C.
The molecular weights (Mn) of the fluorinated polyoxadiazole
and polytriazole, both soluble in THF, were determined by gel 3.2. Porous membranes
permeation chromatography (GPC) as 51,000 and 33,000 g/mol
with polydispersity Mw/Mn ¼2. No traces of monomers were The high hydrophobicity of the synthesized fluorinated polya-
found in the final products. zoles and their solubility in NMP were very advantageous for the
The high thermal stability of the synthesized polymers was manufacture of flat-sheet porous MD membranes by phase inversion
confirmed by thermogravimetric analysis (TGA), as shown in and by electrospinning, as discussed below. The aim was to fabricate
Fig. 5. Below 400 1C the weight loss is smaller than 0.5% and is membranes with maximum porosity and with interconnected pores
for high water vapor transfer from feed to the permeate side. High
water–polymer contact angle helps to avoid liquid water (saline)
penetration into pores, assuring high salt retention. When the
contact angle is high (high LEP), we can afford even larger pores,
without having issues of pore wetting and liquid water transport
through the pores.
Fig. 6a and b shows the surface morphology of membranes
prepared by phase inversion from fluorinated polyoxadiazole and
polytriazole, respectively. Finger-like cavities could be typically
observed for membrane cross-sections of both polymers, as
shown in Fig. 6c for fluorinated polytriazole. The membranes
were cast directly on glass surfaces or on non-woven polyester.
Solutions of poly (diphenyl hexafluoroisopropylidene oxadiazole-
co-diphenylether oxadiazole) in NMP form a gel at room
temperature and were not suitable for manufacture of phase
inversion membranes. In order to have more information on the
porosity of the flat-sheet membranes obtained by phase inversion
with and without polyester support, they were characterized in
the capillary flow porometer and also tested in ultrafiltration
experiments by applying a pressure of 2.7 bar in 10 mL Amicon
cells. The applied pressure (P) in ultrafiltration experiments was
higher than the liquid entry pressure (LEP) for each membrane,
Fig. 5. Thermogravimetric analysis of poly (diphenyl hexafluoroisopropylidene
oxadiazole) (F-POD), poly (diphenyl hexafluoroisopropylidene oxadiazole-co-
forcing liquid water through the pores. The results can be seen in
diphenylether oxadiazole) (Co-POD) and poly (diphenyl hexafluoroisopropylidene Fig. 7b and indicate a higher porosity for fluorinated polytriazole. The
triazole) (F-PT). water flux of fluorinated polytriazole membranes in ultrafiltration

Fig. 6. FESEM images of flat-sheet porous membranes prepared by phase inversion, manufactured from (a) fluorinated polyoxadiazole (b) fluorinated polytriazole; and
(c) cross-section of fluorinated polytriazole membrane.
16 H. Maab et al. / Journal of Membrane Science 423–424 (2012) 11–19

Fig. 7. (a) Pore diameter distribution of the F-POD and F-PT membranes measured with capillary flow porometer and (b) hydrodynamic water flux measured in
ultrafiltration setups for the analogous membranes prepared with or without polyester non-woven supports.

the pore structure is much opener. However during the formation of


the membranes, cast on glass surfaces, a second hydrophobic skin
appears to be formed on the membrane side, which was in contact
with glass. This could be seen also by electron microscopy (image is
not shown here).
An additional advantage of membranes prepared with the
synthesized polyazoles is their strong mechanical stability com-
pared to membranes prepared from other polymers like PVDF.
Fig. 8 shows stress–strain curves measured for porous mem-
branes of fluorinated polyoxadiazole, polytriazole and PVDF in the
same conditions. The area under each curve gives an idea of the
membrane toughness, which is higher for the synthesized poly-
azoles, particularly for F-POD.
Membranes could be prepared with all the three synthesized
polymers by electrospinning. For the polyoxadiazole copolymer the
solution had to be heated at 70–80 1C before electrospinning. For the
other two polymers the electrospinning was conducted at room
temperature without additional solution treatment. The morphology
obtained by FESEM is compared in Fig. 9. All membranes were
prepared with the same solvent and same polymer composition.
Fig. 8. Stress–strain curves (room temperature) of asymmetric porous membranes Image analysis software (Image J, National Institutes of Health)
prepared by phase inversion from fluorinated polyoxadiazole (F-POD), fluorinated was used to evaluate the fibers diameter distribution. It can be
polytriazole (F-PT) and polyvinylidene fluoride.
seen very clearly that the morphologies of the electrospun
membranes are bead-free nanofibers. The membranes prepared
experiments was 300 L m  2 h  1 bar  1 and increased to 450 L from polyoxadiazole have slightly larger fiber diameter ranging
m  2 h  1 bar  1 by preparing the membrane on non-woven polyester. from 160 to 300 nm. In the case of polytriazole the fiber diameter
For non-supported fluorinated polyoxadiazole the water flux was is equal or less than 100 nm. For the polyoxadiazole copolymer
around 100 L m  2 h  1 bar  1. The pore size distribution measured on the fiber diameter range is broad and ranges from 70 to 420 nm
the Porolux equipment is shown in Fig. 7a, and agrees with this with the most frequent diameter being around 140 nm. The
observation. The mean flow pore size of fluorinated polyoxadiazole difference in diameter size distribution can be assigned to the
membranes was estimated as 51 nm, while for fluorinated polytria- polymer properties (solution viscosity, surface tension) since the
zole it was around 74 nm. The membranes surface images observed experimental conditions were kept the same for all preparations.
by FESEM are for both polymers comparable. Even larger pores seem The pore diameter distributions of the electrospun membranes
to be on the surface of polyoxadiazole, but it is important to mention measured by capillary flow porometer are shown in Fig. 9 (right
that the microscopy, in the way it was performed, images only the side). The pores are much larger than in the case of the phase
surface and is not able to distinguish open pores dead-end pores. The inversion membranes. A very narrow distribution of the pore
porometry and the ultrafiltration experiments give a better estima- diameters can be observed for polyoxadiazole copolymer membrane
tion of the accessible pores for transport. with a mean flow pore size (MFP) of 1.3 mm. For the fluorinated
Polyoxadiazole membranes supported on polyester nonwovens polyoxadiazole membrane, the MFP is around 1.7 mm. However a
have 3.5-fold higher water flux than non-supported membranes, broad pore size distribution can be seen for polytriazole membrane,
indicating a much higher porosity. Phase inversion membranes are ranging from 2.5 to 3.3 mm with a MFP of 2.7 mm.
usually highly asymmetric and only the top selective layer con- In summary the MFP measured with the porometer increases in
tributes for the resistance to the water transport, while the rest of the following sequence: Co-POD (1.3 mm)oF-POD (1.7 mm)oF-PT
H. Maab et al. / Journal of Membrane Science 423–424 (2012) 11–19 17

Fig. 9. FESEM images of fluorinated (a), polyoxadiazole (b), polytriazole and (c) polyoxadiazole copolymer nanofibrous membranes prepared by electrospinning (left
column); fiber diameter distribution (middle column); pore diameter distribution measured with capillary flow porometer (right column).

(2.7 mm); the FESEM images in Fig. 9 indicate that the pores increase and high hydrophobicity makes the membrane particularly pro-
in the sequence; F-PToCo-PODoF-POD; the values of Liquid Entry mising for MD performance.
Pressure (LEP), measured with water (first bubble point) in the same Fig. 10 shows a comparison between water contact angles
porometer increase as 0.62 bar for Co-PODo0.76 bar for F-PTo measured for dense films of the different synthesized polymers
0.90 bar for F-POD. and commercial poly (vinylidene fluoride) (PVDF), as well as the
For the LEP value there is a strong contribution of pore size contact angles for the respective porous membranes obtained by
itself (higher pores, lower LEP), but also of the hydrophobicity. phase inversion and electrospinning. Fluorinated polyoxadiazole
Membranes made of more hydrophobic materials with the same is the most hydrophobic of considered polymers, but the apparent
pore size would have higher LEP values. LEP values are the most contact angle depends also on porosity. The increase of apparent
important as far as the MD membrane selectivity is concerned. contact angle yapp with the increase of porosity follows the
High LEP is aimed to hinder any liquid water leakage through the classical Cassie equation [24]:
membrane during operation. It is here confirmed that even
cosyapp ¼ f 1 cosy1 f 2 ð1Þ
though the electrospun membranes prepared with fluorinated
polyoxadiazole have larger pores than when prepared by phase where f1 is the fraction of the surface occupied by the polymeric
inversion, they still can afford a large operation feed pressure, material and f2 is the fraction of the open area (pore), y1 is the
without any liquid water penetration into pores. High porosity contact angle of water on the dense film of the same polymer.
18 H. Maab et al. / Journal of Membrane Science 423–424 (2012) 11–19

Fig. 10. Contact angle of dense polymer films and porous membranes prepared by
phase inversion and electrospinning from PVDF, polyoxadiazole copolymer,
fluorinated polyoxadiazole and fluorinated polytriazole.

During electrospinning, the fibers are deposited on a collector


plate in a random manner and it is possible to achieve a very high
porosity compared to phase inversion membranes. The highly
porous electrospun membranes (high f2 value) have therefore much
higher contact angle, even though the polymer used for their
manufacture is the same as that used for a porous phase inversion
membrane or for a dense film. The combination of high porosity
(high f2 value) and high hydrophobicity (high y1) of electrospun
fluorinated polytriazole membranes, which has larger pores than the
analogous fluorinated polyoxadiazole membrane, leads to particu-
larly high apparent contact angle (high yapp) values and confirms the
expectation of good results in MD operation.

3.3. Membrane distillation

The flat-sheet membranes prepared by phase inversion and by


electrospinning were tested for 1 h in a direct contact membrane
distillation (DCMD) setup for using real Seawater as a feed solution.
Comparison of water fluxes for different membranes as a function of
feed inlet temperature is represented in Fig. 11. The general
observation is that the fluxes increase, as the temperature increases
Fig. 11. Membranes performance in MD experiments with permeate temperature
for the various membranes, as expected, since the driving force for 22 1C: (a) Membranes made of fluorinated polyoxadiazole by different methods
water transport in MD is mainly the partial vapor pressure differ- and electrospun polyoxadiazole copolymer and (b) membranes made of fluori-
ence due to the temperature difference between both sides of the nated polytriazole.
membrane. The electrospun membranes exhibited the highest water
flux, independent of the polymeric material. 99.95%. This is an advantage of the high hydrophobicity of all
For electrospun fluorinated polyoxadiazole at 80 1C, the high- polymers used for membrane manufacture. As reported before,
est flux value obtained was 78 L m  2 h  1; for the polyoxadiazole the LEP values for the electrospun membranes explored here are
copolymer the flux was slightly lower (72 L m  2 h  1) under the between 0.62 and 0.90 bar (with pore size varying from 1.3 to
same conditions, since the pore size and porosity are also lower. 3.3 mm).
Higher values were obtained for electrospun fluorinated poly- The membranes prepared by phase inversion had much lower
triazole membranes (85 L m  2 h  1). The pore size distribution for porosity and therefore also lower water flux. For fluorinated
these membranes (measured with capillary flow porometer) is polyoxadiazole, supported phase inversion membrane had a
shifted to higher values (2.5–3.3 mm) when compared to fluori- water flux of 25 L m  2 h  1, while for the non-supported mem-
nated polyoxadiazole (around 1.7 mm). MD water fluxes as high as brane the flux goes down to 6 L m  2 h  1. For fluorinated poly-
83 L m  2 h  1 have been reported in the literature for PVDF triazole the values for the supported phase inversion membrane
hollow fiber [6] at 80 1C and 195 L m  2 h  1 for PTFE flat-sheet was 31 L m  2 h  1, practically the same as for the non-supported
membranes [25] at 130 1C. We prefer to keep the operation membranes. The same exceptionally high values of salt selectivity
temperatures lower than 80 1C, since the idea is to prove that were confirmed. However since the pore diameters are below
the membranes would be effective enough for solar thermal- 100 nm, more than 10-fold smaller than for the electrospun
driven membrane distillation, where the operating temperature membranes, it is expected that these membranes could be
(60–80 1C) can be obtained easily from the solar collectors. We successfully used even at much higher temperature driven vapor
believe that the porosity of the membranes reported here can still pressure difference, without suffering decrease of salt selectivity.
be further optimized, by changing the manufacturing conditions. The big change in water flux for polyoxadiazole membranes by
Relevant is that, in all cases, the salt rejection was more than adding a polyester support follows the same pattern observed in
H. Maab et al. / Journal of Membrane Science 423–424 (2012) 11–19 19

ultrafiltration experiments (Fig. 7b). The open polyester support [6] F. Edwie, M.M. Teoh, T.S. Chung, Effects of additives on dual-layer hydro-
hinders the formation of an additional skin in the membrane and phobic hydrophilic PVDF hollow fiber membranes for membrane distillation
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