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Desalination 432 (2018) 32–39

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Desalination
journal homepage: www.elsevier.com/locate/desal

Polyoxadiazole hollow fibers for produced water treatment by direct contact T


membrane distillation
Jingli Xua,e,1, N.M. Srivatsa Bettahallia,1, Stefan Chiscaa, Mohammed Khalil Khalidb,

Noreddine Ghaffoura,c, Régis Vilaginesd, Suzana P. Nunesa,
a
King Abdullah University of Science and Technology (KAUST), Biological and Environmental Science and Engineering (BESE), 23955-6900 Thuwal, Saudi Arabia
b
King Abdullah University of Science and Technology (KAUST), Analytical Core Lab, 23955-6900 Thuwal, Saudi Arabia
c
King Abdullah University of Science and Technology (KAUST), Water Desalination and Reuse Center (WDRC), Biological and Environmental Science and Engineering
(BESE), 23955-6900 Thuwal, Saudi Arabia
d
Saudi Aramco, Oil & Gas Treatment Division, 31311 Dhahran, Saudi Arabia
e
Xuchang University, Chemical Engineering and Chemistry Department, China

A R T I C L E I N F O A B S T R A C T

Keywords: Treatment of produced water in the petroleum industry has been a challenge worldwide. In this study, we
Hollow fibers evaluated the use of direct contact membrane distillation (DCMD) for this purpose, removing oil and dissolved
Polyoxadiazole elements and supplying clean water from waste. We synthesized fluorinated polyoxadiazole, a highly hydro-
Produced water phobic polymer, to fabricate hollow fiber membranes, which were optimized and tested for simulated produced
Membrane distillation
water and real produced water treatment. The process performance was investigated under different operating
parameters, such as feed temperature, feed flow velocity and length of the membrane module for 4 days. The
results indicate that by increasing feed temperature and feed flow rate the vapor flux increases. The flux de-
creased with increasing the length of the module due to the decrease of the driving force along the module. The
fouling behavior, which corresponds to flux decline and cleaning efficiency of the membrane, was studied. The
performance of the fabricated hollow fiber membranes was demonstrated for the treatment of produced water,
complying with the industrial reuse and discharge limits.

1. Introduction as an opportunity for produced water treatment to provide a viable


source of water for beneficial use in many applications, for which
The regular operations of gas and oil industry involve large amount drinking water quality is not required. New regulations have been
of injected water to facilitate the petroleum recovery. This water is promoting the development of environmentally friendly and econom-
brought to the surface along with hydrocarbons (oil and gas), salt and ical disposal methods [3] to prevent serious environmental damage. As
other solutes, and is commonly known as “produced water”. The a consequence, physical, chemical and biological methods have been
composition depends on onsite natural geological information, con- proposed to treat produced water. A single technology can hardly meet
taining various soluble mineral ions and being often acidic in nature. the requirements for a clean effluent and two or more treatment sys-
Fresh water is also used for desalting crude oil, sweetening of gas and tems might be used in series operation [2].
other refinery processes. The liquid waste stream produced by the Membrane distillation (MD) was considered in this work as a po-
petroleum industry is estimated to be around 250 million barrels per tential technology for produced water treatment. MD is based on
day (water to oil ratio of at least 3:1) [1]. The water reuse or recycling thermal gradient transport of vapor through hydrophobic porous
has become mandatory, especially in water stressed countries. Many membranes, the driving force being the vapor pressure difference be-
countries have implemented more stringent regulatory standards for tween the two sides of the membrane pore [4]. MD combines the ad-
the permitted oil and grease (O&G) limits for discharging produced vantages of conventional distillation and membrane technologies: high
water, which range from 10 mg/L, according to the China Environ- selectivity for non-volatile compounds, meaning 100% retention of
mental Ministry, to the maximum limit of 42 mg/L, regulated by United ions, macromolecules, colloids etc. It consumes less energy, operates at
States Environmental Protection Agency (USEPA) [2]. This can be seen low temperatures (compared to conventional non-membrane


Corresponding author.
E-mail address: suzana.nunes@kaust.edu.sa (S.P. Nunes).
1
These authors contributed equally to this work (co–first authors).

https://doi.org/10.1016/j.desal.2017.12.014
Received 29 August 2017; Received in revised form 2 December 2017; Accepted 10 December 2017
0011-9164/ © 2017 Elsevier B.V. All rights reserved.
J. Xu et al. Desalination 432 (2018) 32–39

processes), is a low hydrostatic pressure process (in comparison to 25:75 (vol%) glycerol/water solution overnight, slowly air dried and
pressure driven membrane process like reverse osmosis (RO)), is com- stored in dry environment. Before use, the fibers were extensively wa-
pact (for offshore deployment), simple, and is claimed to be less sus- shed with water to remove the glycerol.
ceptible to fouling than other membrane processes [5-7]. Most of the
published MD works focus on seawater desalination. Only few groups 2.3. Membrane characterization
have explored it for the treatment of produced water by MD [8–12].
Whether desalination or treatment of produced water/wastewater, the 2.3.1. Hollow fiber membrane morphology
membranes for MD should be highly porous and hydrophobic to pre- The membrane morphology was investigated by field emission
vent the feed solution from entering into the pores (high liquid entry scanning electron microscopy (SEM) (FEI Quanta 600 FE or Nova Nano
pressure). Commonly used membranes for MD are polytetra- SEM microscopes) at accelerating voltage of 5 kV. The fibers were dried
fluorethylene (PTFE), polypropylene (PP) and polyvinylidene fluoride overnight and were carefully fractured in liquid nitrogen for cross
(PVDF) with typical pore sizes varying from 0.1 μm to 1 μm sectional SEM analysis. The fibers were sputter coated with Iridium
[5,9,13–22]. The MD membrane performance can be enhanced by dif- (∼ 3 nm-thick, Quorum Q150T ES) to make the polymer surface con-
ferent means, such as incorporation of nanoparticles [23–33], graphene ductive for surface analysis.
oxide [34] or use of alternative solvents such as triethyl phosphate
(TEP) [35] for the membrane manufacture. Few efforts have been 2.3.2. Pore size distribution and membrane liquid entry pressure (LEP)
dedicated to development of new polymers, tailor-made for the needs of The membrane pore size distribution was estimated by using
MD [36–37]. Our group has previously reported polyazole-based Porolux™ 1000 (Porometer.com, Belgium), at the pressure range from 0
membranes for water desalination by MD [38–40]. Polyoxadiazole up to 34.5 bar and using perfluoroether (Porefil) with a surface tension
could be an excellent material comparable to ceramic membrane due to of 16 dynes cm− 1 as pore filler. The same analysis supplied the liquid
its high thermal and oxidative stability and good mechanical strength entry point (LEP), which is the minimum pressure required for liquid to
[41]. pass through the membrane.
In this study, fluorinated polyoxadiazole hollow fiber membranes
have been fabricated, characterized and optimized for produced water 2.4. DCMD experimental set-up
treatment. Synthetic and real produced water samples were in-
vestigated. Various parameters influencing the permeate flux and re- The schematic of the experimental setup for cross-flow DCMD is
jection factors for salts and organic compounds have been investigated shown in Fig. 1.
in DCMD operation. The performance of polyoxadiazole hollow fiber All the experiments were carried out in modules containing 3 to
membranes, as well as their fouling susceptibility, have been in- 4 hollow fibers, using 6 mm polyethylene tube housings, which were
vestigated in long-term separation/operation stability tests. approximately 15 cm long. The fibers were carefully inserted into the
polyethylene tube and sealed with epoxy glue (Devcon, 2 components
2. Materials and methods flow mixture, 5 min epoxy, 1500 psi strength). Fig. 2 shows the hollow
fiber modules. At the beginning and end of the housing, T-junctions
2.1. Materials and chemicals were placed to circulate cold water in the shell side to condense the
permeating water vapor. Before measuring the vapor flux, the fibers
Fluorinated polyoxadiazole (f-POD) was synthesized according to were completely dried to regain their intrinsic hydrophobicity. The
previously reported procedure [40]. N-methyl-2-pyrrolidinone (NMP, vapor flux (JV) through the membrane was measured by pumping
≥ 99.5%, Merck) was used as solvent to prepare hollow fiber spinning (peristatic pumps, Cole Parmer) hot feed (produced water) through the
dope solution. Methanol (HPLC grade, Fischer scientific) and glycerol lumen of the hollow fiber and cold RO water (countercurrent flow)
(≥ 99%, Sigma Aldrich) were used in the process hollow fiber fabri- through the shell side of the module. The change in weight of the
cation and long periods of storage. Produced water was supplied by permeate reservoir over time (10 min interval) at steady state was re-
Saudi Aramco, from one of the drilling locations in Saudi Arabia. corded, using the data acquisition software on to a computer. Si-
multaneously temperatures, pressures and flowrates were recorded. The
2.2. Fiber spinning data presented in this work is an average of at least 3 hollow fiber
modules prepared from different sections of the total fiber spun.
The synthesized polyoxadiazole was washed with methanol to re- The salt rejection (SR) and permeate vapor flux (Jv) were calcu-
move any moisture and dried in vacuum oven at 80 °C overnight, before lated, using the following equations:
using it to prepare dope solution. The dried polymer flakes were added
Cp ⎞
to NMP in small portions to avoid lump formation and stirred at SR% = ⎜⎛1 − ⎟ × 100
600 rpm for 24 h at 70 °C, using overhead mechanical stirrer and hot oil ⎝ Cf ⎠ (1)
bath. The prepared dope solution was loaded into the high-pressure
mp
syringe holder of the spinning machine and degassed to remove any air JV =
At (2)
bubbles entrapped within the solution.
A set-up was built to spin hollow fibers from the laboratory-syn- where Cp and Cf are the salt concentration of permeate and feed solu-
thesized polymers, with capacity for 20 to 30 g polymer. The dope tions, respectively, and mp is the mass of collected permeate, A is the
solution was loaded in a stainless steel syringe and extruded through effective membrane area, and t is the running time.
the spinneret using a high-pressure syringe pump (neMESYS high
pressure syringe pumps, Cetoni GmbH). The extruded polymer solution 2.5. Produced water analysis
was immersed in a water tank to form the hollow fibers by phase in-
version. The bore liquid was pumped through the needle of the spin- The total organic content was analyzed by Dohrmann Series Apollo
neret to form the lumen of the hollow fiber, using HPLC dual head gear 9000 TOC analyzer. Total dissolved solids (TDS) was analyzed, using an
pump (Lab Alliance ™). OAKTON conductivity/TDS meter.
The hollow fibers were washed by replenishing fresh water (purified
by RO) for at least 10 h (at room temperature and a few trials at 50 °C) 2.6. Treatment of produced water by DCMD
and stored in RO water for three days (exchanging the water every day)
to remove any residual solvent. Finally, the hollow fibers were kept in Real produced water supplied by Saudi Aramco was used as feed

33
J. Xu et al. Desalination 432 (2018) 32–39

Fig. 1. Schematic of cross flow hollow fiber membrane based DCMD bench scale experimental set-up (C1, C2 are conductivity sensors; P1, P2 are pressure sensors; T1, T2, T3, T4 are
temperature sensors).

3. Results and discussion

In a previous study comparing flat-sheet membranes based on PVDF


and fluorinated polyoxadiazole [40], which were prepared under si-
milar conditions, we confirmed that the water contact angle for poly-
oxadiazole was higher (120 o) than for PVDF (88 o). Preliminary DCMD
tests [39] using pure water showed that fluorinated polyoxadiazole
hollow fibers had higher flux than those based on PVDF, prepared and
operated under similar conditions. Therefore, we focused our study on
produced water, by systematically investigating the performance of
fluorinated polyoxadiazole hollow fibers.

3.1. Preparation of fluorinated polyoxadiazole hollow fiber membranes

The fluorinated polyoxadiazole hollow fibers were fabricated by


using a method analogous to that previously reported by Maab et al.
[39], but using water as bore liquid. The morphology of selected hollow
Fig. 2. Hollow fiber module potted inside polyethylene tube, using epoxy glue. fibers is shown in Fig. 3. In summary, the study was carried out by
varying the polymer concentration of the dope solution ranging from 18
solution. Pre-treatment was carried out by aerating (air or nitrogen) at to 20 wt% dissolved in NMP. The influence of the dope and bore liquid
approximately 0.5 bar pressure for 24 h at room temperature and rested flow rate, air gap and collector bath temperature was investigated. The
for 12 h. The upper clear solution was taken as feed solution. For all the hollow fibers fabricated with a dope solution containing 18 wt%
following experiments, the modules were prepared with four hollow polymer were mechanically not stable. The top layer of those prepared
fibers, which correspond to a total membrane active surface area of with 20 wt% dope solution was excessively dense with scarcely dis-
approximately 0.001718 m2. The effective length of the module was tributed nanopores. Hollow fibers from 19 wt% dope solutions had the
approximately 15 cm. best optimized nanopores. An improved water flux (275 kg
m− 2 h− 1 bar− 1) was observed for hollow fibers washed at elevated
temperature.
2.7. Hollow fiber membrane fouling analysis and cleaning methods Further optimization was carried out by changing the composition
of the bore liquid from pure water to a mixture of NMP (solvent) and
The hollow fiber lumen was analyzed by SEM, after operation, to water, to reduce the demixing rate and increase the porosity of the
visualize the fouling layer and potential salt crystal growth on the inner surface. Data corresponding to different fabricated hollow fibers
surface. Elemental analysis of the fouling layer was conducted by are listed in Table 1.
Energy dispersive X-ray spectroscopy analysis (EDS). The formed hollow fibers were analyzed using SEM to check the
The cleaning efficiency of the fouled lumen/inner surface of the pore distribution and interconnectivity across the wall and surface, and
hollow was evaluated by flushing the tubing of the MD set-up and the the exact dimensions of the hollow fiber formed (lumen diameter and
feed channel of membrane module with water until its conductivity wall thickness). Fig. 3 shows the SEM images of POD-5. The surface
was < 25 μS/cm. Multiple cycles of fouling-cleaning were conducted to pores and distinctive pore distribution across the wall of the hollow
check the performance and stability of the fiber. fiber can be seen. The pore size distribution and liquid entry point were
characterized by using a Porolux 1000. The results are listed in Fig. 4.

34
J. Xu et al. Desalination 432 (2018) 32–39

Fig. 3. SEM images of 19 wt% polyoxadiazole dope solution, fabricated with air gap of 30 cm, bore liquid flow rate of 5 mL/min and 80:20 (vol%) NMP: water mixture as bore liquid.

Table 1
Fluorinated polyoxadiazole hollow fiber membranes fabricated with different bore liquid
compositions and dope flow rates, using a dope solution with 19 wt% polymer, air gap of
30 cm, and 5 mL/min bore liquid flow rate.

Hollow fiber Dope flow rate Bore liquid NMP:water ratio


(mL/min) (vol%)

POD-1 6 0:100
POD-2 50:50
POD-3 60:40
POD-4 70:30
POD-5 80:20
POD-6 5 80:20
Fig. 5. DCMD permeate flux and salt rejection measured for various fabricated hollow
fibers (feed solution 90 g/L NaCl; feed flow rate: 50 mL/min; permeate flow rate: 50 mL/
min; one fiber per module).

temperature at 20 °C. Feed and coolant flow rates were maintained at


1:1 ratio at 50 mL/min. All experiments were carried out for at least
4 h. The water vapor flux measured for different hollow fibers is plotted
in Fig. 5. For all tested hollow fibers the salt rejection was measured
based on the permeate conductivity, which was > 99.9%. The water
vapor flux for the POD-5 hollow fiber was higher than those of all other
fabricated fibers. The flux almost doubled, compared to the POD-1,
which was fabricated using water as bore liquid. By taking this into
consideration, the POD-5 membranes were selected for experiments of
produced water treatment. The high content of NMP in the bore fluid
delays the phase separation leading to the pore formation. An internal
more porous skin is then formed.
Fig. 4. Average pore size and liquid entry point (LEP) of various fabricated hollow fibers.

High LEP values indicate that the tendency of pore wetting would be 3.2. Hollow fiber membrane performance for treatment of produced water
less pronounced and higher operational pressure difference could be by DCMD
tolerated. As shown in Fig. 4, POD 4 and POD 5 had the highest LEP
values, when compared to the other fabricated membranes. 3.2.1. MD tests with simulated produced water
The hollow fibers were tested in the DCMD experimental set-up, Before performing the MD experiments with fluorinated poly-
using first 90 g/L NaCl dissolved in deionized (DI) water, as test feed oxadiazole membranes using real samples of produced water as feed,
solution. The feed temperature was kept at 70 °C and the coolant simulated water containing crude oil of 0.1 g/L was used. The

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J. Xu et al. Desalination 432 (2018) 32–39

Table 2 Table 3
Composition of simulated produced water. DCMD experimental conditions for treatment of produced water.

Compounds Concentration (g/L) Condition

Sodium chloride (NaCl) 50 Feed T(inlet)/°C 43.88 52.31 61.28 70.46


Calcium chloride dihydrate (CaCl2·2H2O) 16 Cold permeate T(inlet)/°C 20.22 20.56 20.80 21.06
Magnesium chloride hexahydrate (MgCl2·6H2O) 8 Feed T(outlet)/°C 41.09 49.97 57.5 64.1
Sodium sulfate (Na2SO4) 2 Cold permeate T(outlet)/°C 21.49 21.87 23.39 24.37
Sodium bicarbonate (NaHCO3) 1 ΔT(outlet)/°C 19.60 26.1 32.11 37.34
Crude oil (from Aramco) 0.1

is caused by the fact that the membrane is not an excellent thermal


insulator, could be detected from the inlet to outlet in both sides of the
membrane. The increase of the water flux was observed with the in-
crease of the feed temperature, maintaining the constant permeate
temperature. The water flux increased from 4.4 to 17.9 kg m− 2 h− 1, by
increasing the feed inlet temperature from 40 °C to 70 °C. The driving
force for the water transport is increased, because the water vapor
pressure difference between the permeate and feed side increases, as
the feed temperature increases. In membrane distillation, the permeate
flux can be described as the function of vapor pressure gradient across
the membrane, JV = BwΔPw, where Bw is a constant relevant to the
membrane characteristics and ΔPw is the transmembrane water vapor
Fig. 6. Long-term DCMD experiment (Feed 100 mL/min; permeate 340 mL/min; 3 fi- pressure difference [42–44].
bers).
With the assumption of liquid-vapor equilibrium at the membrane
surface, the vapor pressure of the salt solution can be described by
composition of simulated produced water (provided by Saudi Aramco)
P = γ (1 − x ) P ∗ (3)
was listed in Table 2. The conductivity was 96.3 mS/cm. Simulated
produced water was treated by POD 5 membrane at the feed and where P is the water vapor pressure, x is the mole fraction of the solute
permeate temperature of 70 °C and 20 °C, respectively. The permeate in the salt solution, γ is the water activity coefficient which is function
and feed flow rates were 340 mL/min and 100 mL/min, respectively. of temperature and solute concentration and P* is the vapor pressure of
The results were shown in Fig. 6. The flux decreased from 6.5 kg pure water which is function of temperature [45]. The composition of
m− 2 ∙h− 1 to 5 kg m− 2·h− 1 in the initial 3 h and then slightly decreased the produced water was kept constant in the experiments; γ and P only
over longer time. The sharp decrease in the initial time might be caused depend on the temperature. The water activity coefficient and water
by oil accumulation in the surface of the membrane. The absence of oil vapor of pure water increase with the increase of temperature [46].
in the permeate side indicates that oil was not transported through the
membrane. The conductivity of the permeate was about 200 μS/cm and 3.2.3. Effect of feed flow rate on permeate flux
the rejection was > 99.9% after 100 h operation. The fluorinated The effect of feed flow rates on the permeate flux was investigated
polyoxadiazole membranes had therefore an excellent performance in for feed and permeate temperatures of 70 °C and 20 °C, respectively.
treating produced water, at least with the composition described in During this study, the cold permeate flow rate was kept constant at
Table 2. 340 mL/min. The investigated flow rates were 80, 120, 155, 170, 210
and 250 mL/min (which corresponds to Reynolds numbers of 990,
1485, 1918, 2103, 2599, 3093, respectively). The results are shown in
3.2.2. Effect of the feed inlet temperature on the permeate flux
Fig. 8. The salt rejection was above 99.98%.
The effect of the feed inlet temperature on the permeate flux was
The water vapor flux increased with the increase of the feed flow
investigated with a feed flow rate of 155 mL/min and a permeate flow
rate. This is because the increase of the feed flow rate reduced the
rate of 340 mL/min. The results are shown in Fig. 7. The temperature
temperature polarization. The temperature and salt concentration at
change between inlet and outlet was listed in Table 3. Heat loss, which
the membrane surface become closer to the corresponding bulk tem-
perature and bulk concentration, resulting in higher transmembrane

Fig. 7. Effect of the inlet feed (produced water) temperature on the permeate flux (4 Fig. 8. Effect of the feed (produced water) flow rate on the permeate flux (number of
fibers per module; feed flow rate: 155 mL/min; permeate flow rate: 340 mL/min). fibers per module: 4; feed temperature: 70 °C; permeate temperature: 20 °C).

36
J. Xu et al. Desalination 432 (2018) 32–39

Fig. 10. Experimental results showing hollow fibers long term performance and corre-
Fig. 9. Effect of the hollow fiber module length on the permeate flux (number of fibers
sponding salt rejection (number of fibers per module: 4; feed flow rate: 155 mL/min;
per module: 4; feed flow rate: 155 mL/min; permeate flow rate: 340 mL/min; feed tem-
permeate flow rate: 340 mL/min; feed temperature: 70 °C; permeate temperature: 20 °C).
perature: 70 °C; permeate temperature: 20 °C).

temperature difference and greater permeate flux. The feed flow rate first 100 h of operation (blue line shown in Fig. 11). One reason for the
must be well controlled in order to avoid membrane pore wetting, as flux decline might be fouling caused by salt scale, which could be
the transmembrane hydrostatic pressure (TMP) must be lower than the clearly observed in SEM images (Fig. 12). Fig. 12 shows the SEM images
liquid entry pressure (LEP). Higher flow rates above 250 mL/min were and corresponding elemental analysis performed by EDS, which in-
not tested due to the limitation of liquid entry pressure (LEP) of the dicate the occurrence of salt scaling on the surface of the membrane.
membrane, which was shown in Fig. 4. Once scaling occurs on the membrane surface, the membrane per-
meation can be recovered by effective cleaning. Membrane cleaning is
usually achieved by physical and chemical processes. For chemical
3.2.4. Effect of the length of membrane module on permeate flux
cleaning, a chemical agent should have a good solubility for the scale,
The effect of the module length on the performance was in-
while not causing a substantial damage to the membrane. In this study,
vestigated and the results are shown in Fig. 9. The flux significantly
only a physical method, deionized (DI) water flushing, was in-
decreased with the increase of the length of the membrane module.
vestigated, as we didn't observe severe fouling.
This is attributed to the increase of residence time as the length of
The efficiency of cleaning with DI water is shown in Fig. 11. The
the module increases. We assume that the cross-sectional area of the
results clearly indicate that the flux can be recovered to the initial
fluid channel is constant along the module, and then the following
value. The flux was stable (17–16 kg m− 2 h− 1) for about 90 h. Salt
equation can be used to calculate the residence time, which relates to
rejection was also higher than 99.5% after cleaning. The SEM images
flow rate and membrane length (module effective length):
(Fig. 12) and the results of EDS show that DI water cleaning is effective
Effective length of module to remove salt scale formed on the inner surface (lumen) of hollow
residence time(τ ) =
fluid velocity (4) fiber.

The increase of the effective length of module provides enough time 4. Conclusion
for the fluids to exchange mass and heat across the membrane. It causes
the decrease of temperature at the outlet of the membrane in the hot Nanoporous hydrophobic hollow fiber membranes were fabricated
side, which will cause the temperature difference across the membrane using fluorinated polyoxadiazole. Their performance was investigated
(the driving force of mass transfer) to decrease. This behavior is de- for treatment of produced water by DCMD. The influence of the bore
monstrated by the experimental results shown in Fig. 9. liquid composition during the hollow fiber fabrication on their perfor-
mance was clearly demonstrated. The vapor flux through the mem-
3.2.5. Long term experiment for real produced water branes increased with the increase of the NMP concentration in the bore
After the operational conditions optimization shown above, the fluid during the fiber fabrication. Furthermore, various operating
long-term performance stability was tested. The experiments were parameters, like feed inlet temperature, feed flow rate and module
performed with POD-5 hollow fibers, using real produced water (with length, were tested for the optimization. The permeate flux increased
84 g/L TDS, 41 mg/L TOC and 82 mS/cm conductivity). Long-term with the increase of the feed flow rate and significantly decreased with
experiments were carried out with feed and permeate inlet temperature the increase of the length of the membrane module.
of 70 °C and 20 °C, respectively. The feed and permeate flow rates were A stable water vapor flux of at least 12 kg m− 2 h− 1 and very high
maintained at 155 mL/min and 340 mL/min, respectively. The con- total dissolved solid (TDS) rejection of > 99.5% (conductivity of
ductivity of the produced water feed increased from 82 to 129 mS/cm, 194.7 μS/cm, corresponding to a salt concentration of 88 ppb) have
after 100 h DCMD operation, due to continuous recirculation of the been achieved during 100 h of continuous operation. Although this
retentate. The conductivity of the permeate was about 195 μS/cm, would be an acceptable value of salt content for many applications, a
which corresponds to salt rejection larger than 99.7% or salt con- continuous decrease of rejection could indicate that an undesirable
centration of condensed permeate water ≈0.088 mg/L or 88 ppb (the wetting is taking place or the substantial scaling on the membrane
minimum allowable standard for discharging produced water by China surface is locally increasing the salt concentration much higher levels.
environmental ministry is 10 mg/L). As shown in Fig. 10, the permeate Both factors could compromise extended long-term operation. Taking
flux for POD-5 membrane was stable during experiments, lasting for this concern into consideration, mild cleaning tests, consisting of
100 h. The permeate flux was maintained at 12.5–11.8 kg m− 2·h− 1. washing the membranes with DI water, were performed, and the flux
The permeate had 1.6 mg/L TOC and 197 TDS. could be recovered to the initial value.
The achieved results indicate that the DCMD process using fluori-
3.2.6. Fouling and cleaning study nated polyoxadiazole hollow fibers could be a viable solution for
A slight gradual decrease of the permeate flux occurred during the treatment of produced water with compositions similar to those

37
J. Xu et al. Desalination 432 (2018) 32–39

Fig. 11. Results illustrating multi stage cleaning efficiency with DI


water (number of fibers per module: 4; feed flow rate:155 mL/min;
permeate flow rate: 340 mL/min; feed temperature: 70 °C;
permeate temperature: 20 °C). (For interpretation of the references
to color in this figure, the reader is referred to the web version of
this article.)

Fig. 12. SEM image and corresponding EDS elemental analysis of


fouled and cleaned fluorinated polyoxadiazole hollow fiber
membranes.

investigated here. The MD process could operate with 2 identical References


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