I R Xhp1170fcat C18 WFT Manual PDF

Parts Manual
Compressor Model
XHP-1170-FRAME-CAT
C-18 Engine
SERIAL NO. RANGE
405822 - 405827
406387 - 406389
Doosan Infracore Portable Power

1293 Glenway Drive
Statesville, NC 28625-9218
www.doosanportablepower.com
Book 46492849 Revision A (12/08)

2
TABLE OF CONTENTS
TITLE PAGE
Section 3 - Parts List
Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Exhaust Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Starting Aid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Air End Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Air End Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Air End Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
HR2.5 Air End Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
HR2.5 Air End Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
HR2.5 Air End Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
HR2.5 Air End Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
HR2.5 Air End Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Coolers And Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Coolers And Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Charge Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Radiator Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Separator Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Optional Separator Sight Glass Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Standard Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Minimum Pressure Valve Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Aftercooler And Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Aftercooler Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Aftercooler Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Water Separator Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
HR 2.5 Oil Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
Automatic Blowdown Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Instrument Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
Battery Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Battery and Day Tank ( Option ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Frame Isolator ( Option ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Overspeed Air Shut-Off Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
Exhaust Assembly ( Spark Arrestor Option ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
Wiring Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
1-1
TABLE OF CONTENTS
TITLE PAGE
Section 4 - Electrical Schematics
Section B -
1-2
Section A - Parts Ordering
GENERAL
This publication, which contains an illustrated parts breakdown, has been prepared as an aid
in locating those parts which may be required in the maintenance of the unit. Always insist on
genuine Ingersoll Rand branded parts for your unit.
Doosan Infracore Portable Power can bear no responsibility for injury or damages
resulting directly from the use of non-approved repair parts.
Portable Power service facilities and Ingersoll Rand parts are available worldwide. Consult
local yellow pages or visit: www.dooasnportablepower.com.
Special order parts may not be included in this manual. Contact the Portable Power Parts
Department with the unit serial number for assistance with these special parts.
Description
The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies
and detailed parts which make up this particular machine. This covers the standard models
and the more popular options that are available.
In referring to the rear, the front or to either side of the unit, always consider the drawbar end
of the unit as the front.
Standing at the rear of the unit facing the drawbar (front) will determine the right and left
sides.
Fasteners
Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these
units. In the disassembly and reassembly of parts, extreme care must be taken to avoid
damaging threads by the use of wrong fasteners.
How To Order
Always specify the model and serial number of the unit.
Specify the part number and description.

Parts List
46492849 5
Frame Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 36879203 Nut 8
B 22417471 Restraint, Front 2
C 36888055 Screw 8
D 22966378 Frame 1
E 96700901 Screw 6
F 22186845 Liftbail, Offset 1
6 46492849
Engine Assembly
E K
D C
B M

A 95923303 Nut 1
B 35584556 Mount, Rubber 1
C 35273937 Washer 1
D 95922928 Nut 2
E 23312077 Bracket, Engine Mounting, C-18 1
F 95934378 Screw 2
G 95934253 Screw 1
H 23348105 Guard, Turbo, C-18 1
35252493 Screw ( Guard To Engine ) 2
J 22102859 Support, Turbo Guard 1
36797652 Screw ( Support To Guard ) 2
35252493 Screw ( Support To Engine ) 1
K 23267081 Engine, Cat ( Tier 3 ) C-18 1
35362235 Engine Oil Filter 2
22090526 Engine Fuel Filter 1
22730014 Engine Water Separator 1
22730022 Engine Water Separator Bowl 1
L 36884047 Fan, Engine 1
M 95920708 Screw 6
46492849 7
Exhaust Assembly
D F
C A

A 22150734 Bracket, Muffler Mounting 1
36880995 Screw ( To Lifting Bail ) 4
36879195 Nut ( To Lifting Bail ) 4
B 36896579 Clamp, Saddle 1
C 23045545 Pipe, Tail 1
D 35851351 Cap, Rain 1
E 22139455 Muffler 1
F 35806728 Band, Mounting 1
36880995 Screw ( To Muffler Bracket ) 4
36879195 Nut ( To Muffler Bracket ) 4
G 36799807 Clamp, Seal 1
H 22172748 Pipe, Flex 1
8 46492849
Starting Aid Assembly
F
K
C
H
E
B
D

A 35103498 Elbow 1
B 35132174 Tubing 1
C 35306166 Atomizer 1
D 35322908 Screw 2
E 35306158 Valve And Bracket 1
F 35103506 Clamp 1
G 95043196 Washer 2
H 92304500 Nut 2
J 35112911 Cylinder, Ether 1
K 35290253 Elbow 1
L 35316348 Adapter 1
35306182 Starting Aid Assembly ( Includes Items A, B, 1
C, E, And F )
46492849 9
Air End Complete
A9 A7 A
A8
B3
A4
B2
A5 A6
B4 A7
Y
B
B1
B5
R Z
A1
C
J
W D
X
C
K E
S
V
R
A2
F
U
T
A3 G
L
P
H
M

A 35375963 Screw 8
B 36884997 Flange, Intake 1
C 36754059 Gasket 2
D 36884112 Valve, Butterfly 1
E 96700919 Screw 2
F 35273937 Washer, Snubber 2
G 35375856 Screw 8
H 35584556 Mount, Rubber 2
J 22377212 Kit, Bushing With Cylinder 1
K 95935011 Washer 2
L 22312300 Bracket, Mounting 2
M 95941092 Screw 12
N 54540141 Coupling 1
P 36897916 Bushing 1
Q 36795102 Key 1
R 95934626 Screw 12 Continued.....
10 46492849
Air End Complete
A9 A7 A
A8
B3
A4
B2
A5 A6
B4 A7
Y
B
B1
B5
R Z
A1
C
J
W D
X
C
K E
S
V
R
A2
F
U
T
A3 G
L
P
H
M

S 95923314 Nut 1 .....Continued
T 95934998 Washer, Flat 1
U 35288893 Pivot, Lever 1
V 36898450 Spacer 2
W 35375963 Screw 2
X 36898005 Bracket, Air Cleaner 1
Y 95935037 Washer, Flat 1
Z 35584689 Cylinder, Air 1
A1 35288885 Bushing 1
A2 95922894 Nut, Jam 1
A3 35611680 Bolt 1
A4 35605799 Rod, Adjuster 1
A5 35300532 Bearing, Rod End 1
A6 95926028 Nut 1
A7 95923330 Nut 1
A8 35145077 Nut 2 Continued.....
46492849 11
Air End Complete
A9 A7 A
A8
B3
A4
B2
A5 A6
B4 A7
Y
B
B1
B5
R Z
A1
C
J
W D
X
C
K E
S
V
R
A2
F
U
T
A3 G
L
P
H
M

A9 36876258 Spring 1 .....Continued
B1 35607910 Lever, Regulation 1
B2 35264951 Lever, Control 1
B3 95500369 Screw, Set 1
B4 95934782 Screw 1
B5 22312789 Restraint, Air End 2
96727896 Screw 8
95935003 Washer 8
96701743 Nut 8
12 46492849
HR2.5 Air End Assembly
N S
R
L
U
D
X E G
P
A1
Z
J
C
F
B
A T

A 96702295 Bolt 4
B 23198849 Cover, Oil Seal 1
C 35355536 O-Ring 1
D 36795128 Spacer 1
E 36793750 Case, Gear 1
F 96706262 Bolt -
G 39929351 Seal, Oil 1
H 36795169 Nut, Lock 1
J 36511640 Bearing 1
K 36795136 Spacer 1
L 54637897 Gear Set ( 1170cfm @ 1800rpm ) 1 Continued.....
46492849 13
N S
R
L
U
D
X E G
P
A1
Z
J
C
F
B
A T

M 36792836 Shaft, Drive 1 .....Continued
N 36795110 Key 1
P 35610203 Bearing 1
Q 36795151 Shim Set 1
R 36795102 Key 1
S 35372010 Spacer 1
T 35272533 Screw 16
U 36795144 Spacer 1
V 36861367 Housing, Main 1
W 35336122 Dowel 1
X 35272541 Bolt -
Y 35355775 O-Ring 1
Z 95650529 Pin, Roll 1
A1 36798353 Guard, Wire 2
14 46492849
B6
A2
A
A3
A1 B
A4
T
W
X
Y
Z
U
L V
M K
A9 B4 B3 Q
J
Q
B5
H
R
S G
P
F
A7 E
B2
N
A5
D
A6 C D
A7
B1
A9
A8

A 35355791 O-Ring 1
B 36738128 Housing, Rear Bearing 1
C 35355874 Set, Shim 1
D 35600113 Bearing, Tapered Roller 2
E 35355957 Plate, Clamp 1
F 35311463 Screw 3
G 95026290 O-Ring 1
H 35355924 Set, Shim 1
J 35856350 Cover, Rear Bearing 1
K 96702295 Screw 6
L 36851277 Bolt 1
M 35864644 Coupling 1
N 95069522 Dowel 1
P 36847200 Clamp, Plate 1
Q 35600113 Bearing, Tapered Roller 2
R 35355874 Set, Shim 1
S 35355940 Piston, Thrust 1
T 96712179 Bolt 4
U 36509388 Plate, Cover 1
V 35275742 Gasket 1 Continued.....
46492849 15
B6
A2
A
A3
A1 B
A4
T
W
X
Y
Z
U
L V
M K
A9 B4 B3 Q
J
Q
B5
H
R
S G
P
F
A7 E
B2
N
A5
D
A6 C D
A7
B1
A9
A8

W 39125000 Bolt 6 .....Continued
X 36864676 Cover, Bearing 1
Y 95026290 O-Ring 1
Z 35355916 Set, Shim 1
A1 35355817 Key 1
A2 35336122 Dowel 1
A3 36006732 Rotor Set (2nd Stage) 1
A4 35336130 Dowel 1
A5 35600014 Bearing, Roller 1
A6 35300201 Plate, Clamp 1
A7 35311463 Screw 1
A8 35355999 Plate, Retaining 1
A9 35273408 Bolt 4
B1 35355973 Spacer, Bearing 1
B2 35355866 Spacer 1
B3 35600022 Bearing, Roller 1
B4 35355965 Plate, Retaining 1
B5 54637897 Gear Set ( 1170cfm @ 1800rpm ) 1
B6 96712179 Screw 12
16 46492849
B A
C
B4
D M
A4
E L B5
N
B2
F B6
P
G Q A3
J A2 B1
R A1
S B3
H A9
W
V A7 A8
K
Z A4
A5
G
X A6
Y
V

A 35355833 Set, Shim 1
B 35600105 Bearing 2
C 35355767 Set, Shim 1
D 35856418 Plate, Retaining 1
E 96716139 Screw 6
F 36508414 Plate, Retaining 1
G 35311463 Screw 3
H 96712187 Screw 3
J 35355841 Spacer 1
K 96701487 Screw 6
L 35355825 Set, Shim 1
M 35602457 Piston, Thrust 1
N 35605203 Bearing 2
P 35355767 Set, Shim 1
Q 36501013 Plate Retainer 1
R 54637897 Gear Set ( 1170cfm @ 1800rpm ) 1
S 35355858 Clamp, Plate 1
T 35355817 Key 1
U 36017465 Set, Rotor (1st Stage) 1
V 95223178 Snap Ring 1 Continued.....
46492849 17
B A
C
B4
D M
A4
E L B5
N
B2
F B6
P
G Q A3
J A2 B1
R A1
S B3
H A9
W
V A7 A8
K
Z A4
A5
G
X A6
Y
V

W 35600022 Bearing 1 .....Continued
X 35300193 Clamp, Plate 1
Y 35600030 Bearing, Roller 1
Z 35336122 Dowel 1
A1 35355783 O-Ring 1
A2 35336130 Dowel 1
A3 36861193 Housing, Rotor 1
A4 96706080 Screw 4
A5 36509388 Plate, Cover 1
A6 35275742 Gasket 1
A7 92398239 Screw -
A8 35295344 Screw -
A9 95340428 Key 1
B1 36861144 Pump, Oil 1
B2 95000410 O-Ring 1
B3 36854701 Coupling 1
B4 36861557 Plug 1
B5 36861847 Spring 1
B6 36861839 Piston 1
18 46492849
HR2.5 Air End Piping
M
H
A
A
B
C D

A 35279827 Elbow 1
B 35581909 Elbow, Orifice .113” 1
C 36858124 Tube Assy. ( 2nd Stage Female Rotor ) 1
D 36845055 Shield, Pressure Relief 1
36797652 Screw 1
35225093 Washer 1
E 36861649 Tube Assy. ( 2nd Stage Female Scavange ) 1
F 36858132 Tube Assy. ( 1st Stage M & F Inlet Bearing ) 1
36867109 Clamp 1
36769024 Screw 1
95935029 Washer 1
G 35288166 Connector 1
35287911 Elbow, Swivel ( To Connector ) 1
H 36858165 Tube Assy. ( Pressure Relief ) 1
J 35296433 Connector 1
K 36861540 Elbow 1
L 95938205 Plug 5
M 36858116 Tube Assy. ( Rear Bearing ) 1
46492849 19
D
C
B
A

A 35287895 Connector 1
B 36858157 Tube Assy. ( 2nd Stage Inlet Bearing ) 1
35118033 Bracket 1
36867109 Clamp 1
35144328 Screw 1
35144492 Nut 1
C 35286954 Connector 1
D 35279827 Elbow 1
E 35279801 Elbow 1
F 36858199 Tube Assy. ( 2nd Stage Male Rotor ) 1
95303376 Connector 1
35305648 Elbow, Swivel 1
G 95104170 Screw 8
95357943 O-ring 2
H 39882741 Tube Assy. ( Filter Outlet ) 1
J 36858140 Tube Assy. ( 2nd Stage Male Disch. Bearing ) 1
K 35364991 Connector, Orifice .093” 1
20 46492849
K
J
E
B
C
D

A 36860476 Filter Assembly 1
B 36860336 Element, Filter 2
C 39882733 Tube Assy. ( Pump Outlet ) 1
D 95104196 Screw 8
E 95357943 O-ring 1
95357919 O-ring 1
F 35092279 Strainer Assembly 1
95934733 Washer 4
95104170 Screw 4
95357943 O-ring 1
35370063 Screen 1
G 95431292 Elbow 1
H 95938205 Plug 1
J 35279827 Elbow 1
K 36858108 Tube Assy. ( Front Seal ) 1
46492849 21
D
C
B A

A 95357943 O-ring 1
B 35287895 Connector 1
C 36861649 Tube Assy. ( 2nd Stage Fem. Brg. Scavange ) 1
D 95951423 Nipple 1
95953428 Tee 1
39588041 Valve, Pressure Relief 1
E 35279827 Elbow 1
F 35581909 Elbow 1
22 46492849
Coolers And Mounting
M
U
L
Y
P
A1 R
X
F S
K
E J
G
C
V
Z
H

A 23351810 Fan Guard Assembly, C-18 1
B 54661426 Plate, Cover 4
C 54661459 Bracket 2
D 54507488 Orifice, Left Fan 1
E 54507470 Orifice, Right Fan 1
F 54669114 Support, Right Shroud 1
G 54669098 Support, Bottom Shroud 1
H 22098958 Support, Left Shroud 1
J 22762207 Support, Left Rear Shroud 1
K 23320914 Support, Top Shroud 1 Continued.....
46492849 23
Coolers And Mounting
M
U
L
Y
P
A1 R
X
F S
K
E J
G
C
V
Z
H

L 22762199 Support, Right Rear Shroud 1 .....Continued
M 22633143 Support, Top Rear Shroud 1
N 54501846 Cooler Assembly 1
P 22767453 Radiator 1
Q 54627161 Cooler, Oil 2
R 22247399 Cooler, Fuel 1
S 22247407 Cooler, Charge Air 1
T 22417018 Guard, Brush 1
U 22633150 Plate, Cover 1
V 36845600 Bottle, Coolant Recovery 1
W 22686562 Plate, Cover 1
X 22494298 Isolater, Cooler 3
Y 22498299 Spacer, Cooler 1
Z 22150288 Cover, Clean-out 2
A1 23321086 Cover, Top Cooler Access 1
35368216 Foam ( Baffle Seal At Radiator ) 2
24 46492849
Charge Air Piping
B
C
E
A

A 54639976 Tube, Bottom ( Standard Unit ) 1
23059249 Tube, Bottom ( Engine Overspeed Option ) 1
B 54501846 Cooler, Charge Air 1
C 54444427 Clamp 8
D 22716906 Tube, Upper 1
E 54422522 Hose, Ribbed 4
F 35111731 Clamp, Support 2
46492849 25
Radiator Piping
D
J M
E
X
U
T C W
F
H
V Y
G
K
N
L
P
H
B Q
S R
A

A 54642343 Tube, Lower Radiator 1
B 95220844 Clamp 2
C 54642350 Tube, Upper Radiator 1
D 35330570 Hose, Connector 4
E 22767453 Radiator 1
F 95235131 Clamp 2
G 35135458 Hose, By-pass ( 55 inches ) 1
H 35310598 Fitting, Barbed 1
J 22265565 Decal, Hot / Cold Fill 1
K 35285600 Hose, Vent ( 52 inches ) 1
L 95264776 Clamp 2
M 35222017 Clamp 8
N 35360775 Tubing ( 50 inches ) 1
P 35326578 Hose, Drain ( 110 inches ) 1
Q 35576115 Valve, Ball 1
R 95953949 Adapter 1
S 35326560 Adapter 1
T 36845600 Bottle, Overflow 1
U 22102339 Switch, Level 1
V 35253038 Clamp 2
W 22078190 Cap, Radiator 1
X 35209048 Clamp, Saddle 2
Y 23045404 Bracket, Tube Support 2
26 46492849
Air Intake
D
T
S
Q U
R
V
W
F H X
P
V
N
Y
M L
X V
H
E
F V
K
Z
H
A3
V
J
D
C
H
A A1 A2
B
G

A 36881886 Nut 2
B 36889608 Screw 2
C 35130707 Handle 1
D 36880995 Screw 12
E 22971279 Bracket, Air Cleaner 1
F 36879195 Nut 12
G To Air End Intake
H 35129071 Clamp 1
J 35120260 Hose, Hump 1
K 22163653 Tube 1
L 35120211 Elbow 1
M 36867778 Evacuator, Dust 2
N 36864361 Element, Primary 2 Continued.....
46492849 27
Air Intake
D
T
S
Q U
R
V
W
F H X
P
V
N
Y
M L
X V
H
E
F V
K
Z
H
A3
V
J
D
C
H
A A1 A2
B
G

P 36884379 Element, Safety 2 .....Continued
Q 35388982 Nut, Wing 2
R 36864346 Air Cleaner Assembly 2
S 22065510 Hood, Air Cleaner 2
T 36847838 Switch, 20” Vacuum 2
U 35141290 Hose, Hump 1
V 35119858 Clamp 1
W 35505866 Tube 1
X 35112630 Elbow 1
Y 36794964 Tube 1
Z 36505790 Tube 1
A1 35583236 Elbow 1
A2 35123496 Clamp 1
A3 To Engine Turbo Intake
28 46492849
Separator Tank Assembly
D
B4
A8 R
X
A7 B3
Y
Q B2
Z A6
A1 W
A4
M
A3 J
M
M K A5
A2 V
A9
U
T L
G
H
S
E F N
C
B5
A
D
B1 B

A 95219747 Connector 1
B 36878254 Hose Assembly 1
C 35294750 Elbow 1
D 35283464 Elbow 1
E 22068837 Glass, Sight 1
F 36890468 Elbow 2
G 36879492 Screw 4
H 95934386 Screw 8
J 22966972 Discharge Hose Assembly 1
K 22969042 Discharge Hose 1
L 35376094 Screw ( Bottom ) 4
96705504 Screw ( Top ) 4
M 95225116 Gasket 3
N 35324649 Gasket 2
P 22402242 Element, Separator 1
Q 54629159 Cover, Tank 1
R 95934170 Screw 12 Continued.....
46492849 29
D
B4
A8 R
X
A7 B3
Y
Q B2
Z A6
A1 W
A4
M
A3 J
M
M K A5
A2 V
A9
U
T L
G
H
S
E F N
C
B5
A
D
B1 B

S 54629134 Tank, Separator 1 .....Continued
T 35277797 O-Ring 1
U 35802933 Plug, Oil Fill 1
V 95953410 Tee 1
W 95953949 Adapter 1
X 35596733 Valve, Safety 1
Y 95944104 Elbow 1
Z 36762821 Nipple 1
A1 35261155 Clamp 1
A2 54744156 Pipe, Safety Valve 1
A3 36883585 Clamp 2
A4 95928040 Nipple 1
A5 36843720 Valve, Check 1
35392281 Spring 1
35392299 Seat 1
A6 36898922 Sensor, Temperature 1
A7 36757581 Switch, Pressure 1 Continued.....
30 46492849
D
B4
A8 R
X
A7 B3
Y
Q B2
Z A6
A1 W
A4
M
A3 J
M
M K A5
A2 V
A9
U
T L
G
H
S
E F N
C
B5
A
D
B1 B

A8 95930301 Bushing 1 .....Continued
A9 95935052 Washer ( Use 2 Under Top 4 Screws and one 12
Under Bottom 4 Screws )
B1 35576115 Valve, Ball 1
B2 35329309 Fitting, Tube 1
B3 35593201 Tube, Scavenge 1
B4 37081528 Orifice, .063” 1
B5 23033079 Guard, Sight Glass 1
46492849 31
Optional Separator Sight Glass Piping

A 95365094 Elbow 1
C 35225093 Clamp, Hose 1
D 35283472 Connector 1
E 37081528 Orifice ( .063” ) 1
F 35225085 Clamp 1
G 43209642 Sightglass, Inline 1
H 35321223 Elbow 1
J 35322494 Hose Assembly 1
K 35283464 Elbow 1
L 35593201 Tube, Scavange 1
Fastners To A/E Oil Filter Head
95934550 Screw 2
95937413 Washer, Lock 2
95935037 Washer, Flat 2
32 46492849
Standard Air Piping
R
T
S M
H
G
R
E
K
Q E
L
B
D
J M
E
G
N A
P
C F

A 23367634 Valve, Steel Ball 1
B 54393210 Nipple 1
C 95952701 Coupling 1
D 95974713 Tee 1
E 95944609 Nipple 1
F 23031842 Bracket, Pipe 1
G 95948683 Elbow 1
H 95336095 Plug 1
J 36788800 Clamp, U-bolt ( 4” x 5” ) 1
K 54668314 Support, Pipe 1
L 22761308 Spacer 1
M 35586288 Clamp, U-bolt 3
N 95946174 Nipple 1
P 95954145 Elbow 1
Q 22975346 Pipe, Service 1
R 95358040 O-Ring 3
S 54687504 Valve, Minimum Pressure 1
T 22975213 Tube, Separator Tank 1
U 95929089 Screw 12
46492849 33
Minimum Pressure Valve Assembly
F
B
A
E

A 54699731 Body, Check Valve 1
B 54699764 Check Valve Assembly 1
C 54699749 Spring, Check Valve 1
D 54699772 Piston 1
E 54699756 O-Ring 1
F 54699798 Spring, Main 1
G 54699780 Cap 1
54687504 Minimum Pressure Check Valve Assembly 1
34 46492849
Aftercooler And Mounting
H
G
E C
A
F

A 22760409 Cover, Left Shroud 1
B 22761274 Pad ( 8 inches ) 4
C 22751069 Shroud, Left 1
D 22758049 Orifice, Left Fan 1
E 22750962 Aftercooler 1
F 23321268 Bracket, Aftercooler Lower Clamp 1
G 23320047 Bracket, Top Support 1
H 23320054 Clamp, Aftercooler Top 1
J 23327380 Support, Aftercooler Lower 1
36889608 Screw, M8 x 25
36881886 Nut, M8
35271170 Screw, M8 x 40
46492849 35
Aftercooler Piping
N
P
J
G H
F
K
E
T M
D
A
U C J
L
S
B
R
A

A 95946190 Elbow 2
C 54731617 Water Separator Assembly 1
D 22758007 Valve, Swing 1
E 54735204 Support, Filter 2
F 22873368 Bracket, Filter 1
G 95944609 Nipple 2
H 95944740 Elbow 2
J 95948683 Elbow 1
K 95944591 Nipple 1
L 95957561 Connector 1
M 22759070 Hose Assembly 1
N To Bottom Of Aftercooler
P 22759047 Hose Assembly 1
Q To Top Of Aftercooler
R 36856045 Valve, 3-Way 1
S 95937678 Elbow 1
T 22755946 Tube Assembly 1
U 95494019 Union 1
36 46492849
Aftercooler Piping
AFTERCOOLER
J K L M N P
E E
B D D G H
C C
A A
Q Q F
R R

A 35123124 Fitting, Orifice 1
B 35284082 Connector 1
C 35322379 Valve, Blowdown 2
35379064 Diaphram Repair Kit 2
36841526 Heater 2
D 35367846 Fitting, Swivel, -6 x 1/4 NPT 2
E 35290147 Connector. -6 x 3/8 NPT 2
F 35310994 Hose Assembly 1
G 35283050 Tee, Run 1
H 36920304 Hose Assembly 1
J 35849215 Blowdown Valve 1
K 95944633 Bushing, Reducing 1
L 95944690 Tee 1
M 35322346 Adapter, Orifice 1
N 95948501 Adapter 1
P 35132299 Silencer 1
Q 35310598 Adapter, Barbed 2
R 35285600 Hose, ( 10 inch long ) 2
46492849 37
Water Separator Piping
WATER SEPARATOR
B A

A 35306661 Hose Assembly 1
B 35123124 Adapter, Orifice 1
36841526 Heater, Orifice 1
C 35283464 Elbow 1
D 95940784 Bushing 1
E 36844579 Y-Strainer 1
F 95772562 Nipple 1
G 95245353 Bushing 1
H 54731617 Separator, Moisture 1
38 46492849
HR 2.5 Oil Piping
F M
K
L
H
M
G Q
F J
F
E
D
N
B C

A 36885887 Valve, 75 psi Relief 1
B 23028673 Manifold, Oil 1
C 36786580 Gasket 1
D 36897940 Valve, Oil temperature By-Pass (Mixing Valve) 1
39207402 150° F Element 1
22201271 Seal, Lip 1
22201289 Screw, Lip Seal 1
95000477 O-Ring 1
E 95431292 Elbow 1
F 95357976 O-Ring 4
G 95279329 Connector 1
H 23015555 Tube Assembly 1
J 22468516 Hose Assembly 1
K 54628177 Tube Assembly 1
L 23028665 Tube Assembly 1
M 95920708 Screw 8
N 35130863 Hose Assembly 1
P 95934733 Washer 8
Q 35323492 Flange, Split 4
46492849 39
Air Piping
G8
G9
H1
H2
H3
H4
H5 H6
H7
H8
H9
Air Piping
40 46492849
Air Piping

A 36850691 24V Compressor 1
C 95287629 Adapter 1
D 35283472 Connector 1
E 95954095 Elbow 1
F 35584689 Cylinder, Air 1
G 35248145 Valve, Check 1
H 95953493 Nipple 1
J 95930301 Bushing 1
K 35321272 Tee 1
L 35290253 Elbow 1
M 35323724 Hose Assembly 1
N 35282912 Hose Assembly 1
P 35283472 Connector 1
Q 35248319 Orifice (.094) 1
R 35284538 Hose Assembly 1
S 35279934 Elbow 1
T 35283100 Elbow 1
U 54720719 Adapter 1
V 35279934 Elbow 1
W 35321272 Tee 1
X 35284082 Connector 1
Y 36842318 Valve, Solenoid 1
Z 36793776 Nipple 3
A1 35325133 Valve, Safety 1
A2 95954293 Cross 1
A3 35322379 Valve, Blowdown 1
A4 35114545 Tee 1
A5 95930301 Bushing 1
A6 36920825 100 psi Transducer 1
A7 35311471 Hose Assembly 1
A8 35324839 Valve, Ball 1
A9 35336139 Fitting, Bulkhead 1
B1 35367846 Connector 1
B2 35282961 Hose Assembly 1
B3 35283092 Tee 1
B4 36852499 Fitting, Bulkhead 1
B5 35283068 Elbow 1
B7 35284082 Connector 1
B8 35280098 Elbow 1
C1 35296391 Connector 1
C2 35322592 Hose Assembly 1 Continued.....
46492849 41
Air Piping
G8
G9
H1
H2
H3
H4
H5 H6
H7
H8
H9
Air Piping
42 46492849
Air Piping

C3 95642484 Tee 1 .....Continued
C4 35299734 Reducer 1
C5 35287895 Connector 1
C6 35310960 Hose Assembly 1
C7 35283464 Elbow 1
C8 35295179 Hose Assembly 1
C9 35309210 Elbow 1
D1 35316405 Anti-Rumble Valve 1
D2 35286426 Connector 1
D3 35252782 Hose Assembly 1
D5 35849215 Valve, Auto Blowdown 1
D6 35294735 Elbow 1
D8 95944633 Bushing 1
D9 35287739 Tee 1
E1 35114545 Tee 1
E2 35365774 Reducer 1
E3 35311471 Hose Assembly 1
E4 35284082 Connector 1
E5 35322346 Orifice (.156) 1
E6 95948501 Adapter 1
E7 35132299 Silencer 1
E8 35376110 Hose Assembly 1
E9 35283092 Tee 1
F1 35282946 Hose Assembly 1
F2 35283100 Elbow 1
F3 35294743 Elbow 1
F4 36842300 Valve, Solenoid 1
F5 35368927 Connector 1
F6 35321165 Reducer 1
F7 35301126 Elbow 1
F8 35315795 Valve, Pressure 1
F9 95944575 Nipple 1
G1 35301506 Elbow 1
G2 35287739 Tee 1
G3 95219747 Adapter 1
G4 95930301 Bushing 1
G5 54765946 Transducer 1
G6 95010906 Coupling 1
G7 95953493 Nipple 1
46492849 43
Air Piping
G8
G9
H1
H2
H3
H4
H5 H6
H7
H8
H9
Air Piping
44 46492849
Air Piping

G8 35307719 Hose Assembly 1 .....Continued
G9 35287929 Tee 1
H1 35283134 Connector 1
H2 39120563 Filter Assembly 1
H3 39418769 Orifice 1
H4 35294487 Connector 1
H5 35283258 Hose Assembly 1
H6 35321223 Elbow, 45 Degree 1
H7 35283498 Hose Assembly 1
H8 35287903 Connector ( To Side Of Seal Cover ) 1
H9 35279876 Elbow, 90 Degree ( Bottom Of Seal Cover ) 1
46492849 45
Automatic Blowdown Valve Assembly
G J
A B

A 35311463 Screw 4
B 35849108 Cover 1
C 35335074 Seal, 2” 1
D 95021994 O-Ring 1
E 35849116 Piston 1
F 35335066 Seal, 1” 1
G 35601749 Spring, Wave 1
H 36731602 Body, Valve 1
J 35337088 Washer 1
K 35337070 Screw 1
35849215 Automatic Blowdown Valve Assembly 1
46 46492849
Instrument Panel Assembly
Z
Q
X
S
Y U
M T
L
E
J K
H
A1
G C
D W
A2
V
B
A

A 22053896 Switch, Lamps 1
B 22054050 Switch, Heater 1
C 22054142 Plug, Switch 5
D 22054076 Switch, After Warm-Up 1
E 22105571 Panel, Instrument 1
F 22692628 Gage, Engine Oil Pressure 1
G 22055800 Overlay, Module 1
H 22692594 Gage, Voltage 1
J 22692610 Gage, Air Discharge Temperature 1
K 22692610 Gage, Engine Water Temperature 1
Continued.....
46492849 47
Instrument Panel Assembly
Z
Q
X
S
Y U
M T
L
E
J K
H
A1
G C
D W
A2
V
B
A

L 22692602 Gage, Fuel Level 1 .....Continued
M 36852622 Light, Instrument Panel 1
N 36898096 Screw 3
P 36840908 Hinge 1
Q 36898104 Nut 3
R 95928800 Nut 4
S 22173579 Module, Wedge 1
T 22134118 Knob, Switch 1
U 22127385 Switch, Starter 1
V 36844124 Screw, Quarter Turn 6
W 35314582 Receptacle 3
X 22055883 Tachometer 1
Y 54766704 Hourmeter 1
Z 36840767 Gage, Discharge Pressure 1
A1 35369180 Retainer 3
A2 22054068 Switch, Ether 1
48 46492849
Instrument Panel Mounting
A D
K
B E
J
L
D
G F

A 95923314 Nut 1
B 95934998 Washer 1
C 35327311 Spring 1
D 92368687 Screw 7
E 35327303 Eyebolt 1
F 36738565 Door, Instrument Panel 1
G 36740405 Hinge 1
H 35357995 Stud 1
J 35603349 Holder, Door 1
K 95935037 Washer 2
L 35273366 Nut 1
M 54746961 Panel, Vertical 1
N 35314582 Receptacle 3
P 22976229 Support, Instrument Panel ( Left ) 1
22976211 Support, Instrument Panel ( Right ) 1
46492849 49
Battery Cables
F
D
E

A Customer Furnished 2
B 36765375 Cable, Positive 2
C 36780609 Cable, Negative 1
D 23035462 Bracket, Battery Cut-off 1
E 35279025 Screw 2
F 36896975 Switch, Battery Cut-off 1
G 36797652 Screw 5
H 23035405 Bracket, Support
50 46492849
Battery and Day Tank ( Option )
A
M
L
K H
G
J
C
B

A 35145077 Nut 12
B 36888055 Screw 3
C 23033988 Bracket, Angle 1
D 23033921 Support, Battery / Tank 1
E 35225788 Battery 2
F 54715479 Stud 4
G 35279025 Screw 6
H 43215144 Tank, Fuel 1
J 35562156 Frame, Hold-Down 2
K 35108216 Clip, Battery Frame 4
L 43210954 Cover, Battery 1
M 95935037 Washer 4
35279801 Elbow ( Top Port of Fuel Cooler, Turn Down ) 1
35288166 Connector ( Bottom Port of Fuel Cooler ) 1
35333517 Elbow ( To Connector at Elbow, Bottom Port ) 1
35283118 Elbow ( Top of Fuel Tank, Port Near Cooler Pack ) 1
54568753 Decal, Battery Gas 1
46492849 51
Frame Isolator ( Option )

A 95954079 Screw 16
B 96701750 Nut 8
C 39179072 Bolt 8
D 22110753 Support, Lower Shock 4
E 22112171 Bar, Shock Mount 8
F 95994877 Screw 16
G 36847002 Isolator 4
H 22110761 Support, Upper Shock 4
52 46492849
Overspeed Air Shut-Off Option
B
C
E
A

A 23059249 Tube, Bottom 1
B 54501846 Cooler, Charge Air 1
C 54444427 Clamp 8
D 22716906 Tube, Upper 1
E 54422522 Hose, Ribbed 4
F 35111731 Clamp, Support 2
G 23008592 Valve, Air Shut-Off 1
22311823 Bracket, Auto-Start Switch ( Bracket Mounted 1
To Inside Top Of Lifting Bail )
36797652 Screw 1
54615091 Switch, Toggle 1
23059413 Decal 1
22992721 Harness, Air Shut-Off 1
46492849 53
Exhaust Assembly ( Spark Arrestor Option )
N
Q
B C
P
A
H
L D

A 23076995 Bracket, Support 1
B 23076920 Muffler 1
C 22150734 Bracket, Muffler Mounting 1
36880995 Screw ( To Lifting Bail ) 4
36879195 Nut ( To Lifting Bail ) 4
D 35279025 Screw 4
E 36799807 Clamp, Seal 2
F 35806728 Band, Mounting 1
36880995 Screw ( To Muffler Bracket ) 4
36879195 Nut ( To Muffler Bracket ) 4
G 22172748 Pipe, Flex 1
H 36879195 Nut 6
J 23075401 Support, Tail Pipe 1
K 36880995 Screw 6
L 23077001 Pipe, Tail 1
M 23076946 Arrestor, Spark 1
N 36764926 Tube 1
P 36896579 Clamp, Saddle 1
Q 35851351 Cap, Rain 1
54 46492849
Wiring Parts List

22102339 Coolant Level Switch 1
36896975 Battery Disconnect Switch 1
36920825 0-100 psi Pressure Transducer 1
54765946 0-500 psi Pressure Transducer 1
36892362 24 volt Sealed Relay 1
36870665 Mag Speed Sensor 1
36898922 Thermistor Temperature Probe 2
36842300 Start / Run Solenoid 1
36842318 Compressor Solenoid 1
22071575 15 amp Blade Fuse 1
36847838 Air Filter Switch 2
36870608 Engine Oil Pressure Sender 1
36841138 Engine & Compressor Temperature Sender 2
36850691 Start-up Compressor 1
35577873 Auxilary Start Relay 1
36780609 Negative Battery Cable 1
54765375 Positive Battery Cable 2
22173579 Wedge Controller 1
36841526 Regulation Valve and Orifice Heater 2
36792083 20 amp Blade Fuse 2
35376169 Diode 4
22661854 W1 Engine Harness 1
22817829 Large WW Harness 1
22866594 Heater Harness ( Aftercooler Option ) 3
23281017 E-Stop Assembly ( Optional ) 1
46492849 55
Decal Location
M
F
N
J K
G
D A
C F
D
H
G

A 54568787 Improper Operation Decal 1
B 22056378 Operating Instructions Decal 1
C 36520310 Don’t Drop Unit Decal 2
D 54604939 Fall Off Unit Decal 4
E 54568779 Rotating Fan Decal 4
F 22346894 Genuine Parts Decal 3
G 54749205 No Welding Decal 4
H 54629902 3-Part Warning Decal 1
J 54604970 Fill Plug Decal 1
K 22383319 Oil Level Decal 1
L 54568795 High Pressure Air Decal 1
M 54640040 XHP Lube Decal 2
N 54642327 Battery Disconnect Decal 1
56 46492849
Decal Location

A 54604939 Falling Off Unit Decal 4
B 54749205 No Welding Decal 4
C 54568761 Hot Pressurized Fluid Decal 1
D 22265565 Coolant Level Decal 1
E 54604962 Hot Radiator Decal 1
F 36520310 Don’t Drop Unit Decal 1
G 22829725 Aftercooler Valve Position Decal 1
46492849 57
58 46492849
Section 4 - Electrical Schematics
46492849 4-1
Control System Wiring Diagram
24V/SW 24V/BAT
BATTERY
S1-B F1
DISCONNECT SW
20A
F2
SWITCH INPUTS S12
J1-20 J1-40 15A 24V/BAT
RT1
SEPARATOR TANK TEMP -30 - 255 F RT1+ J1-16 SW1
IQ FILTER REST. S13
J1-4
RT1- J1-17 SW2
LOW FUEL ALERT U1-C
THERMISTOR J1-6
J1-18 SW3
LOW FUEL SHUTDOWN U1-E J2-48 J2-52 J2-53
RT2 S11
RT2+ SERVICE AIR SWITCH
AIR END DISCH TEMP -30 - 255 F J1-5 J1-19 SW4
S2
RT2- SW5 AIR FILTER REST.
THERMISTOR J1-6 J1-2
AIREND OIL PRESSURE S10
J1-21 SW6
AMB TEMP OPTIONAL

RT- OPTION J1-22 SW7
E-STOP SENSE
S9
R5 150
24V/BAT ENGINE
RT2+
THERMISTOR
J1-15
J1-23 SW8
START SW.
S1-C
CONTROLLER
ESTOP
C PT1+ OPTION
RELAY-SPST
CATERPILLAR
SEPARATOR TANK PRESS
J1-7 S15 K1
B
PT1 C15
TRANSDUCER 0-500 PSIG A PT1- STARTER
OR 0-225 PSIG J1-8 POUT5 K1 START RELAY 1 2
J1-28 MOTOR
POUT1 ENGINE KEY SW. 3 4
C PT2+
J1-9
J1-24
J1939
J2-70 TIER 3
REGULATION SYS PRESS B J1-35 CANH J2-50
PT2
TRANSDUCER 0-100 PSIG PT2- J1939
A
J1-8 J1-34 CANL J2-34
CAN SHLD
VCC/5VDC J2-42
RANGE = 500Hz BASE FREQUENCY ( 10 TO 90% PWM )
J1-38 PWM THROTTLE J2-66
TRANSDUCER EXCITATION J1-10
WEDGE J2-61 J2-63 J2-65
CONTROLLER
24V/SW
POUT2
J1-25 START / RUN SOL. - L1
POUT3
J1-26 SPARE CAT ELECTRONICS
F3
J1-27 POUT4 SPARE 20A GROUND STUD
START COMPRESSOR K2
POUT6
J1-29
S14 RELAY-SPST
SAFETY VALVE PRESS. SW. POUT7 HOUR METER
J1-11 J1-30 START COMPRESSOR
POUT8
J1-39 UNLOADER SOL. - L2
-
+
J5
A
M5
J1-33 TXD B
B2
J1-32 RXD A
ENGINE SPEED WEDGE
J1-12 J1-36 COM1 F RS232C
G2 D COMMUNICATION
24V/BAT CONNECTOR
FLYWHEEL
24V/SW J
C
J1-31 J1-3
46492849
W211 BRN_16
E3 sw24vdc HIGH_LOW_PRESS
MULTI-PURPOSE WIRING OPTION USE TO USE TO
WIRE WIRE S6
W208 RED_12 3
DIESEL PREHEAT LAMP CATERPILLAR W051 A+ W188 B-
W210 BLU_16 2 1
DIESEL PREHEAT LAMP CUMMINS W051 B- W193 A+
PREHEAT ETHER SWITCH W051 S8-3 W193 S8-2
W046 RED-ORN_16 7 W182 BRN_16
ON
B D C RELAY K1 S8 Ether
START 87A
30 2 3
S2 Load/Unload
OFF S1 87 W188 BRN_16
A 2 3
DS6
W209 RED_16 85 86 W193 RED-ORN_16 W183 BRN_16
A B
HEATERS
S5
DIESEL PREHEAT
W070 RED-ORN_12 W047 RED-ORN_16 2 3
E4 sw24vdc
7 W184 BRN_16
W050 BLU_16
INTERIOR WORK LIGHT SW LED GND W206 BRN_16
EXTERIOR WORK LIGHT SW LED GND W207 BRN_16
LIGHTS
S3
W204 RED-ORN_16
W061 RED-ORN_16 2 3 W064 BLU_16
W189 RED-ORN_16
W180 RED-ORN_16 7 W185 BRN_16
W203 RED-ORN_16
W031 RED-ORN_16 E2 Gnd
W068 BLU_16 W065 BLU_16 W067 BLU_16 W063 BLU_16 W190 BLU_16 W191 BLU_16 W192 BLU_16
W197 BRN_16
W202 RED-ORN_16
W196 BRN_16
W199 BRN_16
W205 BRN_16
W195 BRN_16
W201 BRN_16 W194 BRN_16
W041 RED_16
DS5
M2 M4 M6 M3 M1 M8 M7
1 2 DISCHARGE
S AIR
S S S
S S PRESSURE
1 PANEL LAMP GAUGE
ENGINE ENGINE FUEL AIR
OIL COOLANT LEVEL TEMPERATURE VOLTMETER
PRESSURE TEMPERATURE GAUGE GAUGE E1 Gnd
GAUGE GAUGE TACHOMETER
W038 BRN_16
W032 RED-ORN_16
W043 BRN_16
W035 BRN_16
W040 BRN_16
W039 BRN_16
W033 BRN_16
W198 BRN_16
W200 BRN_16
HOURMETER
1 2 W037 BRN_16
M5
3
RED-ORN_12
BLU_16
BLU_16
W055 BLU_16
W052 BLU_16
W053 BLU_16
W054 BLU_16
BLU_16
BLU_16
BLU_16
W051 BLU_16
RED_12
ORN_16
ORN_16
ORN_16
W071
W073
W069
W072
W060
W056
W057
W059
W058
W186
W045 BRN_16
W042 BRN_16
CONTROL A B C D E F G H J K L M N P R S T U V W X J4
PANEL A
INTERFACE B
INSTRUMENT PANEL WIRING
RS232 TX
RS232 RX
C
TACH
FUEL LEVEL
COM1
DISCH AIR TEMP
ENG OIL PRESS

BATTERY
HEATERS
24V SWITCHED
LOAD SWITCH
ENG RUN SIGNAL

START SWITCH
HIGH LOW PRESS
ETHER/PREHEAT
ENG COOLANT TEMP
GROUND RETURN
D J5
E
F RS232
G WEDGE
H COMMS
J
46492849
B1_POS
TO CONTROL
PANEL W132 RED-YEL_12 1 B1-S W161 BRN_14
P3 A B C D E F G H J K L M N P R S T U V W X CONNECTOR
1
RED-ORN_12
W004 BRN_16
D3
AUX START CTRL
BLU_16
BLU_16
W159 BLU_16
W085 BLU_16
W086 BLU_16
W087 BLU_16
BLU_16
BLU_16
W117 BLU_16
W118 BLU_16
RED_12
ORN_16
ORN_16
ORN_16
A
W170 BLU_16 W171 BRN_16 PNL
D3-C D3-A W135 RED_12 1 K1-1 1 2 K1-2 1
RELAY E5
W081
W153 RED_14
W082
W075
W083
W114
W172
W111
W115
W116
L3 Ether L3-2 1 K1-A A B K1 K1-B 1
W154 RED_14 W005 BRN_16
1 2
F1 E19 W197 BRN_16
D4
A B L3-1
W074 RED_12 W184 RED_12
A
RT3- DischargeTemp
W178 YEL_16 W179 BRN_16
W003 BRN_8
1 RT3 A B D4-A
F2 D4-C
A B
W077 RED_10 W080 RED_10
RT4- EngTemp
1 RT4 A B
F3
A B
W181 BRN_16
W078 RED_12 W090 RED_12 SEP TK
W182 BRN_16
RP1- EngOilPress
K2_RELAY E4
1 RP1 A B Compr
R1 RegulatorHeater
R1-2
A B
IQ OPTION
J13
W183 BLU_16 R1-1 R3 OrificeHeater R3-2 30 85 87A 87 86 B2 AirCompr
A B K2
4 4 1 2 3 4 5 B2-2
3
2
3
2
W160 BLU_16
1 G1 R3-1 W091 BLU_12
B2-1
1
M 2 W014 BRN_12
1 1
W157 RED-ORN_16 E6 W007 BRN_16
P13
W092 BRN_8
W158 BRN_16
E13 W010 BRN_16

W155 RED-ORN_14
W082 BLU_16
W156 RED-ORN_14
RT1 SepTk RT2 AirDisch
S10 AirFltrSw A A
S10-2 B B
W124 BRN_16
1 2
E9
S10-1 W123 BRN_16 FUEL
S11 AirFltrSw E3
CAN SHIELD 1 S11-2 TK PORT
SW5 2
W094 BLU_16 W162 BLU_16 1 2 W163 BRN_16
24VDC NEG 3
W008 BRN_16 S11-1
4
RT1+ W095 YEL_16 C SEPERATOR C
5
PT1 TANK PRESS PT2
W093 BRN_8
RT2+ W096 YEL_16 W119 BRN_18 A A
6
24VDC NEG W097 BRN_16 E7 W120 VIO_18 B B
7
PT1+ W098 ORN_18 E8 W122 VIO_18 REGULATION
24VDC NEG 8
W099 BRN_16 W121 BRN_18 SYSTEM PRESS W015 BRN_14
9
PT2+ W100 ORN_18 LIFTING
5V OUT 10
W101 VIO_16 BAIL
E2
11 G2-1
FUEL LVL W220 BLU_16 G2 W129 YEL_16
12 1 1
G2 W203 BLU_16 W204 BRN_16 W001 BRN_8
DAC1 13 1 2 G2-2 S9 AirEndOilPressS9-2
DAC2 14 1 2 W013 BRN_16
MACH ID 15 S9-1
16
SW1 W105 BLU_16 W223 BRN_16
17
SW2 W106 BLU_16
18
U1 FUEL SENDER
SW3 W102 BLU_16
19 A A
W002 BRN_4
SW4 W083 BLU_16 LEVEL
24VDC POS 20
W107 RED-ORN_16 W112 BRN_16 B B
21 C C ALERT
SW6 W108 BLU_16 E23
22 D D
SW7 W208 PNK_14 W219 PNK_14 W113 BRN_16
23 E E SHUTDOWN
SW8 W222 BLU_16 R5 W214 PNK_14
POUT1 24
W207 PNK_14 1 2 W235 PNK_14 W011 BRN_16 F F
25
POUT2 W110 BLU_16 S14 AirPressSw
POUT3 26 S14-2
POUT4 27 1 2 W221 BRN_16 1 1
POUT5 28
W213 YEL_16 S14-1
POUT6 29
W089 BLU_16 L2 UnloaderValveSol
30
1 2 L2-2
POUT7 W084 BLU_16 Emer Stop
31 P9 B1-NEG GND2-1
24VDC NEG W009 BRN_16 W126 BLU_16 W018 BRN_16
RXD 32
W085 BLU_16 L1 StartRunSolValve
L1-2 1 1
W215 PNK_14 L2-1
33
1 2 2 2
TXD W086 BLU_16 W016 BRN_16
D2
CANL 34
W152 J1939 GREEN L1-1 3 3
W217 YEL_16
A
D1
35 4 4
CANH W151 J1939 YELLOW W165 BLU_16 W164 BRN_16
W1 WIRING DIAGRAM
C
COM1 36
W087 BLU_16 W125 BLU_16 W017 BRN_16 J9 D2-C D2-A
CAN CHASSIS 37 D1-C D1-A
38
FREQ1 W131 BLU_16 FREQ THROTTLE
39
POUT8
40
24VDC POS W133 RED-ORN_16
P1
WEDGE CONTROLLER
46492849
R6
CAN TERMINATOR
P2
A B C 1
ENGINE 2
P12 SERVICE
CONNECTION 3
A B C 4
W235 PNK_14 A 5
W241 BRN_14 B 6
W228 GRY_16 C 7
W232 J1939 YELLOW

D
W233 J1939 GREEN

8
W234 J1939 GRAY

J63 W236 BLU_16
W1 WIRING DIAGRAM
W147 BLU_16
E
W149 BLU_16
9
W237 BLU_16
W227 GRN_16 F 10
W226 YEL_16 G W148 BLU_16 11
H 12
J 13
14
15
16
A1 B1 C1 A2 B2 C2 17
18
R4
19
CAN TERMINATOR E15
A 20
A3 B3 C3 B 21
A B C C U2 22
P11 D 23
24
A B C COOLANT 25
LEVEL 26
SENSOR 27
Caterpillar ECM
W127 J1939 YELLOW
W128 J1939 GREEN
W169 J1939 GRAY
OEM 28
29
W152 J1939 GREEN
30
W151 J1939 YELLOW
31
32
33
34
W225 GRN_16
A1 B1 C1 A2 B2 C2 35
36
W229 J1939 YELLOW

W230 J1939 GREEN
37
E11
W231 J1939 GRAY

38
A3 B3 C3 39
40
41
W185 J1939 YELLOW
W186 J1939 GREEN
W187 J1939 GRAY
P7 42
W202 GRY_16
1 1 43
W153 RED_14
2 2 44
W155 RED-ORN_14
3 3 45
W161 BRN_14 AUTO
W191 YEL_16 4 4 START 46
5 5
OPTION 47
W192 GRN_16 E16
6 6 48
W193 GRY_16 W080 W143 RED_14
J7 49
A1 B1 C1 A2 B2 C2 W224 YEL_16 50
51
52
E12 W142 RED_14
53
W140 RED_14
A3 B3 C3 54
55
56
P15 57
W188 J1939 YELLOW
W189 J1939 GREEN
W190 J1939 GRAY
W154 RED_14 1 1 A1 B1 C1 A2 B2 C2 58
2 2 59
W156 RED-ORN_14
3 3 60
W015 BRN_14 CAN E10
W194 YEL_16 4 4 DROP W238 BRN_14 61
5 5
WITH A3 B3 C3 62
W195 GRN_16 PWR
6 6 63
W196 GRY_16 W239 BRN_14
J15 64
65
W240 BRN_14
66
W131 BLU_16
A1 B1 C1 A2 B2 C2 67
68
69
E14
70
W219 PNK_14
A3 B3 C3
1 1
GND2-2 GND2-3
W141 J1939 GRAY
W138 J1939 GREEN
W139 J1939 YELLOW
46492849
Aftercooler Wiring Diagram
46492849
46492849
NUMERICAL INDEX
COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

22053896 ........... 3-47 22692602 ...........3-48 23267081 ............. 3-7 35272541 ........... 3-14
22054050 ........... 3-47 22692610 ...........3-47 23281017 ........... 3-55 35273366 ........... 3-49
22054068 ........... 3-48 22692628 ...........3-47 23312077 ............. 3-7 35273408 ........... 3-16
22054076 ........... 3-47 22716906 ...........3-25 23320047 ........... 3-35 35273937 ............. 3-7
22054142 ........... 3-47 ...........................3-53 23320054 ........... 3-35 ........................... 3-10
22055800 ........... 3-47 22730014 .............3-7 23320914 ........... 3-23 35275742 ........... 3-15
22055883 ........... 3-48 22730022 .............3-7 23321086 ........... 3-24 ........................... 3-18
22056378 ........... 3-56 22750962 ...........3-35 23321268 ........... 3-35 35277797 ........... 3-30
22065510 ........... 3-28 22751069 ...........3-35 23327380 ........... 3-35 35279025 ........... 3-50
22068837 ........... 3-29 22755946 ...........3-36 23348105 ............. 3-7 ........................... 3-51
22071575 ........... 3-55 22758007 ...........3-36 23351810 ........... 3-23 ........................... 3-54
22078190 ........... 3-26 22758049 ...........3-35 23367634 ........... 3-33 35279801 ........... 3-20
22090526 ............. 3-7 22759047 ...........3-36 35092279 ........... 3-21 ........................... 3-51
22098958 ........... 3-23 22759070 ...........3-36 35103498 ............. 3-9 35279827 ........... 3-19
22102339 ........... 3-26 22760409 ...........3-35 35103506 ............. 3-9 ........................... 3-20
.......................... 3-55 22761274 ...........3-35 35108216 ........... 3-51 ........................... 3-21
22102859 ............. 3-7 22761308 ...........3-33 35111731 ........... 3-25 ........................... 3-22
22105571 ........... 3-47 22762199 ...........3-24 ........................... 3-53 35279876 ........... 3-45
22110753 ........... 3-52 22762207 ...........3-23 35112630 ........... 3-28 35279934 ........... 3-41
22110761 ........... 3-52 22767453 ...........3-24 35112911 ............. 3-9 35280098 ........... 3-41
22112171 ........... 3-52 ...........................3-26 35114545 ........... 3-41 35282912 ........... 3-41
22127385 ........... 3-48 22817829 ...........3-55 ........................... 3-43 35282946 ........... 3-43
22134118 ........... 3-48 22829725 ...........3-57 35118033 ........... 3-20 35282961 ........... 3-41
22139455 ............. 3-8 22866594 ...........3-55 35119858 ........... 3-28 35282979 ........... 3-41
22150288 ........... 3-24 22873350 ...........3-36 35120211 ........... 3-27 35283050 ........... 3-37
22150734 ............. 3-8 22873368 ...........3-36 35120260 ........... 3-27 35283068 ........... 3-41
.......................... 3-54 22966378 .............3-6 35123124 ........... 3-37 35283092 ........... 3-41
22163653 ........... 3-27 22966972 ...........3-29 ........................... 3-38 ........................... 3-43
22172748 ............. 3-8 22969042 ...........3-29 35123496 ........... 3-28 35283100 ........... 3-41
.......................... 3-54 22971279 ...........3-27 35129071 ........... 3-27 ........................... 3-43
22173579 ........... 3-48 22975213 ...........3-33 35130707 ........... 3-27 35283118 ........... 3-51
.......................... 3-55 22975346 ...........3-33 35130863 ........... 3-39 35283134 ........... 3-45
22186845 ............. 3-6 22976211 ...........3-49 35132174 ............. 3-9 35283258 ........... 3-45
22201271 ........... 3-39 22976229 ...........3-49 35132299 ........... 3-37 35283464 ........... 3-29
22201289 ........... 3-39 22992721 ...........3-53 ........................... 3-43 ........................... 3-32
22247399 ........... 3-24 23008592 ...........3-53 35135458 ........... 3-26 ........................... 3-38
22247407 ........... 3-24 23015555 ...........3-39 35141290 ........... 3-28 ........................... 3-43
22265565 ........... 3-26 23028665 ...........3-39 35144328 ........... 3-20 35283472 ........... 3-32
.......................... 3-57 23028673 ...........3-39 35144492 ........... 3-20 ........................... 3-41
22311823 ........... 3-53 23031842 ...........3-33 35145077 ........... 3-11 ........................... 3-43
22312300 ........... 3-10 23033079 ...........3-31 ........................... 3-51 35283480 ........... 3-32
22312789 ........... 3-12 23033921 ...........3-51 35209048 ........... 3-26 35283498 ........... 3-45
22346894 ........... 3-56 23033988 ...........3-51 35222017 ........... 3-26 35284082 ........... 3-37
22377212 ........... 3-10 23035405 ...........3-50 35225085 ........... 3-32 ........................... 3-41
22383319 ........... 3-56 23035462 ...........3-50 35225093 ........... 3-19 ........................... 3-43
22402242 ........... 3-29 23045404 ...........3-26 ........................... 3-32 35284538 ........... 3-41
22417018 ........... 3-24 23045545 .............3-8 35225788 ........... 3-51 35285600 ........... 3-26
22417471 ............. 3-6 23059249 ...........3-25 35248145 ........... 3-41 ........................... 3-37
22468516 ........... 3-39 ...........................3-53 35248319 ........... 3-41 35286426 ........... 3-43
22494298 ........... 3-24 23059413 ...........3-53 35252493 ............. 3-7 35286954 ........... 3-20
22498299 ........... 3-24 23075401 ...........3-54 35252782 ........... 3-43 35287739 ........... 3-43
22633143 ........... 3-24 23076920 ...........3-54 35253038 ........... 3-26 35287895 ........... 3-20
22633150 ........... 3-24 23076946 ...........3-54 35261155 ........... 3-30 ........................... 3-22
22661854 ........... 3-55 23076995 ...........3-54 35264951 ........... 3-12 ........................... 3-43
22686562 ........... 3-24 23077001 ...........3-54 35271170 ........... 3-35 35287903 ........... 3-45
22692594 ........... 3-47 23198849 ...........3-13 35272533 ........... 3-14 35287911 ........... 3-19
[book title] i-1

NUMERICAL INDEX

35287929 ........... 3-45 35322592 ...........3-41 35375856 ........... 3-10 36505790 ........... 3-28
35288034 ........... 3-41 35322908 .............3-9 35375963 ........... 3-10 36508414 ........... 3-17
35288166 ........... 3-19 35323492 ...........3-39 ........................... 3-11 36509388 ........... 3-15
.......................... 3-51 35323724 ...........3-41 35376094 ........... 3-29 ........................... 3-18
35288885 ........... 3-11 35324649 ...........3-29 35376110 ........... 3-43 36511640 ........... 3-13
35288893 ........... 3-11 35324839 ...........3-41 35376169 ........... 3-55 36520310 ........... 3-56
35290147 ........... 3-37 35325133 ...........3-41 35379064 ........... 3-37 ........................... 3-57
.......................... 3-43 35326560 ...........3-26 35388982 ........... 3-28 36731602 ........... 3-46
35290253 ............. 3-9 35326578 ...........3-26 35392281 ........... 3-30 36738128 ........... 3-15
.......................... 3-41 35327303 ...........3-49 35392299 ........... 3-30 36738565 ........... 3-49
35294487 ........... 3-45 35327311 ...........3-49 35505866 ........... 3-28 36740405 ........... 3-49
35294701 ........... 3-41 35329309 ...........3-31 35562156 ........... 3-51 36754059 ........... 3-10
35294735 ........... 3-43 35330570 ...........3-26 35576115 ........... 3-26 36757581 ........... 3-30
35294743 ........... 3-43 35333517 ...........3-51 ........................... 3-31 36762821 ........... 3-30
35294750 ........... 3-29 35335066 ...........3-46 35577873 ........... 3-55 36764926 ........... 3-54
35295179 ........... 3-43 35335074 ...........3-46 35581909 ........... 3-19 36765375 ........... 3-50
35295344 ........... 3-18 35336122 ...........3-14 ........................... 3-22 36769024 ........... 3-19
35296391 ........... 3-41 ...........................3-16 35583236 ........... 3-28 36780609 ........... 3-50
35296433 ........... 3-19 ...........................3-18 35584556 ............. 3-7 ........................... 3-55
35299734 ........... 3-43 35336130 ...........3-16 ........................... 3-10 36786580 ........... 3-39
35300193 ........... 3-18 ...........................3-18 35584689 ........... 3-11 36788800 ........... 3-33
35300201 ........... 3-16 35336139 ...........3-41 ........................... 3-41 36792083 ........... 3-55
35300532 ........... 3-11 35337070 ...........3-46 35586288 ........... 3-33 36792836 ........... 3-14
35301126 ........... 3-43 35337088 ...........3-46 35593201 ........... 3-31 36793750 ........... 3-13
35301506 ........... 3-43 35355536 ...........3-13 ........................... 3-32 36793776 ........... 3-41
35305648 ........... 3-20 35355767 ...........3-17 35596733 ........... 3-30 36794964 ........... 3-28
35306158 ............. 3-9 35355775 ...........3-14 35600014 ........... 3-16 36795102 ........... 3-10
35306166 ............. 3-9 35355783 ...........3-18 35600022 ........... 3-16 ........................... 3-14
35306182 ............. 3-9 35355791 ...........3-15 ........................... 3-18 36795110 ........... 3-14
35306661 ........... 3-38 35355817 ...........3-16 35600030 ........... 3-18 36795128 ........... 3-13
35307719 ........... 3-45 ...........................3-17 35600105 ........... 3-17 36795136 ........... 3-13
35309210 ........... 3-43 35355825 ...........3-17 35600113 ........... 3-15 36795144 ........... 3-14
35310598 ........... 3-26 35355833 ...........3-17 35601749 ........... 3-46 36795151 ........... 3-14
.......................... 3-37 35355841 ...........3-17 35602457 ........... 3-17 36795169 ........... 3-13
35310960 ........... 3-43 35355858 ...........3-17 35603349 ........... 3-49 36797652 ............. 3-7
35310994 ........... 3-37 35355866 ...........3-16 35605203 ........... 3-17 ........................... 3-19
35311463 ........... 3-15 35355874 ...........3-15 35605799 ........... 3-11 ........................... 3-50
.......................... 3-16 35355916 ...........3-16 35607910 ........... 3-12 ........................... 3-53
.......................... 3-17 35355924 ...........3-15 35610203 ........... 3-14 36798353 ........... 3-14
.......................... 3-46 35355940 ...........3-15 35611680 ........... 3-11 36799807 ............. 3-8
35311471 ........... 3-41 35355957 ...........3-15 35802933 ........... 3-30 ........................... 3-54
.......................... 3-43 35355965 ...........3-16 35806728 ............. 3-8 36840767 ........... 3-48
35314582 ........... 3-48 35355973 ...........3-16 ........................... 3-54 36840908 ........... 3-48
.......................... 3-49 35355999 ...........3-16 35849108 ........... 3-46 36841138 ........... 3-55
35315795 ........... 3-43 35357995 ...........3-49 35849116 ........... 3-46 36841526 ........... 3-37
35316348 ............. 3-9 35360775 ...........3-26 35849215 ........... 3-37 ........................... 3-38
35316405 ........... 3-43 35362235 .............3-7 ........................... 3-43 ........................... 3-55
35321165 ........... 3-43 35364991 ...........3-20 ........................... 3-46 36842300 ........... 3-43
35321223 ........... 3-32 35365774 ...........3-43 35851351 ............. 3-8 ........................... 3-55
.......................... 3-45 35367846 ...........3-37 ........................... 3-54 36842318 ........... 3-41
35321272 ........... 3-41 ...........................3-41 35856350 ........... 3-15 ........................... 3-55
35322346 ........... 3-37 35368216 ...........3-24 35856418 ........... 3-17 36843720 ........... 3-30
.......................... 3-43 35368927 ...........3-43 35864644 ........... 3-15 36844124 ........... 3-48
35322379 ........... 3-37 35369180 ...........3-48 36006732 ........... 3-16 36844579 ........... 3-38
.......................... 3-41 35370063 ...........3-21 36017465 ........... 3-17 36845055 ........... 3-19
35322494 ........... 3-32 35372010 ...........3-14 36501013 ........... 3-17
i-2 [book title]

NUMERICAL INDEX

36845600 ........... 3-24 36884997 ...........3-10 54604970 ........... 3-56 95219747 ........... 3-29
.......................... 3-26 36885887 ...........3-39 54615091 ........... 3-53 ........................... 3-43
36847002 ........... 3-52 36888055 .............3-6 54627161 ........... 3-24 95220844 ........... 3-26
36847200 ........... 3-15 ...........................3-51 54628177 ........... 3-39 95223178 ........... 3-17
36847838 ........... 3-28 36889608 ...........3-27 54629134 ........... 3-30 95225116 ........... 3-29
.......................... 3-55 ...........................3-35 54629159 ........... 3-29 95235131 ........... 3-26
36850691 ........... 3-41 36890468 ...........3-29 54629902 ........... 3-56 95245353 ........... 3-38
.......................... 3-55 36892362 ...........3-55 54637897 ........... 3-13 95264776 ........... 3-26
36851277 ........... 3-15 36896579 .............3-8 ........................... 3-16 95279329 ........... 3-39
36852499 ........... 3-41 ...........................3-54 ........................... 3-17 95287629 ........... 3-41
36852622 ........... 3-48 36896975 ...........3-50 54639976 ........... 3-25 95303376 ........... 3-20
36854701 ........... 3-18 ...........................3-55 54640040 ........... 3-56 95336095 ........... 3-33
36856045 ........... 3-36 36897916 ...........3-10 54642327 ........... 3-56 95340428 ........... 3-18
36858108 ........... 3-21 36897940 ...........3-39 54642343 ........... 3-26 95357919 ........... 3-21
36858116 ........... 3-19 36898005 ...........3-11 54642350 ........... 3-26 95357943 ........... 3-20
36858124 ........... 3-19 36898096 ...........3-48 54661426 ........... 3-23 ........................... 3-21
36858132 ........... 3-19 36898104 ...........3-48 54661459 ........... 3-23 ........................... 3-22
36858140 ........... 3-20 36898450 ...........3-11 54668314 ........... 3-33 95357976 ........... 3-39
36858157 ........... 3-20 36898922 ...........3-30 54669098 ........... 3-23 95358040 ........... 3-33
36858165 ........... 3-19 ...........................3-55 54669114 ........... 3-23 95365094 ........... 3-32
36858199 ........... 3-20 36920304 ...........3-37 54687504 ........... 3-33 95431292 ........... 3-21
36860336 ........... 3-21 36920825 ...........3-41 ........................... 3-34 ........................... 3-39
36860476 ........... 3-21 ...........................3-55 54699731 ........... 3-34 95494019 ........... 3-36
36861144 ........... 3-18 37081528 ...........3-31 54699749 ........... 3-34 95500369 ........... 3-12
36861193 ........... 3-18 ...........................3-32 54699756 ........... 3-34 95642484 ........... 3-43
36861367 ........... 3-14 39120563 ...........3-45 54699764 ........... 3-34 95650529 ........... 3-14
36861540 ........... 3-19 39125000 ...........3-16 54699772 ........... 3-34 95772562 ........... 3-38
36861557 ........... 3-18 39179072 ...........3-52 54699780 ........... 3-34 95920708 ............. 3-7
36861649 ........... 3-19 39207402 ...........3-39 54699798 ........... 3-34 ........................... 3-39
.......................... 3-22 39418769 ...........3-45 54715479 ........... 3-51 95922894 ........... 3-11
36861839 ........... 3-18 39588041 ...........3-22 54720719 ........... 3-41 95922928 ............. 3-7
36861847 ........... 3-18 39882733 ...........3-21 54731617 ........... 3-36 95923303 ............. 3-7
36864346 ........... 3-28 39882741 ...........3-20 ........................... 3-38 95923314 ........... 3-11
36864361 ........... 3-27 39929351 ...........3-13 54735204 ........... 3-36 ........................... 3-49
36864676 ........... 3-16 43209642 ...........3-32 54744156 ........... 3-30 95923330 ........... 3-11
36867109 ........... 3-19 43210954 ...........3-51 54746961 ........... 3-49 95926028 ........... 3-11
.......................... 3-20 43215144 ...........3-51 54749205 ........... 3-56 95928040 ........... 3-30
36867778 ........... 3-27 54393210 ...........3-33 ........................... 3-57 95928800 ........... 3-48
36870608 ........... 3-55 54422522 ...........3-25 54765375 ........... 3-55 95929089 ........... 3-33
36870665 ........... 3-55 ...........................3-53 54765946 ........... 3-43 95930301 ........... 3-31
36876258 ........... 3-12 54444427 ...........3-25 ........................... 3-55 ........................... 3-41
36878254 ........... 3-29 ...........................3-53 54766704 ........... 3-48 ........................... 3-43
36879195 ............. 3-8 54501846 ...........3-24 92304500 ............. 3-9 95934170 ........... 3-29
.......................... 3-27 ...........................3-25 92368687 ........... 3-49 95934253 ............. 3-7
.......................... 3-54 ...........................3-53 92398239 ........... 3-18 95934378 ............. 3-7
36879203 ............. 3-6 54507470 ...........3-23 95000410 ........... 3-18 95934386 ........... 3-29
36879492 ........... 3-29 54507488 ...........3-23 95000477 ........... 3-39 95934550 ........... 3-32
36880995 ............. 3-8 54540141 ...........3-10 95010906 ........... 3-43 95934626 ........... 3-10
.......................... 3-27 54568753 ...........3-51 95021994 ........... 3-46 95934733 ........... 3-21
.......................... 3-54 54568761 ...........3-57 95026290 ........... 3-15 ........................... 3-39
36881886 ........... 3-27 54568779 ...........3-56 ........................... 3-16 95934782 ........... 3-12
.......................... 3-35 54568787 ...........3-56 95043196 ............. 3-9 95934998 ........... 3-11
36883585 ........... 3-30 54568795 ...........3-56 95069522 ........... 3-15 ........................... 3-49
36884047 ............. 3-7 54604939 ...........3-56 95104170 ........... 3-20 95935003 ........... 3-12
36884112 ........... 3-10 ...........................3-57 ........................... 3-21 95935011 ........... 3-10
36884379 ........... 3-28 54604962 ...........3-57 95104196 ........... 3-21 95935029 ........... 3-19
[book title] i-3

NUMERICAL INDEX

95935037 ........... 3-11
.......................... 3-32
.......................... 3-49
.......................... 3-51
95935052 ........... 3-31
95937413 ........... 3-32
95937678 ........... 3-36
95938205 ........... 3-19
.......................... 3-21
95940784 ........... 3-38
95941092 ........... 3-10
95944104 ........... 3-30
95944575 ........... 3-43
95944591 ........... 3-36
95944609 ........... 3-33
.......................... 3-36
95944633 ........... 3-37
.......................... 3-43
95944690 ........... 3-37
95944740 ........... 3-36
95946174 ........... 3-33
95946190 ........... 3-36
95948501 ........... 3-37
.......................... 3-43
95948683 ........... 3-33
.......................... 3-36
95951423 ........... 3-22
95952701 ........... 3-33
95953410 ........... 3-30
95953428 ........... 3-22
95953493 ........... 3-41
.......................... 3-43
95953949 ........... 3-26
.......................... 3-30
95954079 ........... 3-52
95954095 ........... 3-41
95954145 ........... 3-33
95954293 ........... 3-41
95957561 ........... 3-36
95974713 ........... 3-33
95994877 ........... 3-52
96700901 ............. 3-6
96700919 ........... 3-10
96701487 ........... 3-17
96701743 ........... 3-12
96701750 ........... 3-52
96702295 ........... 3-13
.......................... 3-15
96705504 ........... 3-29
96706080 ........... 3-18
96706262 ........... 3-13
96712179 ........... 3-15
.......................... 3-16
96712187 ........... 3-17
96716139 ........... 3-17
96727896 ........... 3-12
i-4 [book title]

WORD INDEX
CPN Top Of Lifting Bail ) . . . . . . . . . . . . . . . . . . . . 3-53

0-100 psi Pressure Transducer . . . . . . . . . . . . . . 3-55 Battery Cut-off . . . . . . . . . . . . . . . . . . . . . . . . 3-50
0-500 psi Pressure Transducer . . . . . . . . . . . . . . 3-55 Engine Mounting
100 psi Transducer . . . . . . . . . . . . . . . . . . . . . . . 3-41 C-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
15 amp Blade Fuse . . . . . . . . . . . . . . . . . . . . . . . 3-55 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
150° F Element . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
20 amp Blade Fuse . . . . . . . . . . . . . . . . . . . . . . . 3-55 Muffler Mounting . . . . . . . . . . . . . . . . . . 3-8, 3-54
24 volt Sealed Relay . . . . . . . . . . . . . . . . . . . . . . 3-55 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
24V Compressor . . . . . . . . . . . . . . . . . . . . . . . . . 3-41 Support . . . . . . . . . . . . . . . . . . . . . . . . 3-50, 3-54
3-Part Warning Decal . . . . . . . . . . . . . . . . . . . . . 3-56 Top Support . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Tube Support . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Bushing
A
Reducing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Adapter
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41, 3-43
Barbed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Orifice . . . . . . . . . . . . . . . . . . . . . . . . . 3-37, 3-38
Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41, 3-43 C
Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35 Cable
Aftercooler Valve Position Decal . . . . . . . . . . . . . 3-57 Negative . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . 3-28 Positive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Air Filter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55 Cap
Air Piping . . . . . . . 3-40, 3-41, 3-42, 3-43, 3-44, 3-45 Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Anti-Rumble Valve . . . . . . . . . . . . . . . . . . . . . . . 3-43 Rain . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8, 3-54
Arrestor Case
Spark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54 Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Atomizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Check Valve Assembly . . . . . . . . . . . . . . . . . . . . 3-34
Automatic Blowdown Valve Assembly . . . . . . . . 3-46 Clamp
Auxilary Start Relay . . . . . . . . . . . . . . . . . . . . . . 3-55 Aftercooler Top . . . . . . . . . . . . . . . . . . . . . . . 3-35
Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Plate . . . . . . . . . . . . . . . . . . . . . 3-15, 3-17, 3-18
B
Saddle . . . . . . . . . . . . . . . . . . . . . 3-8, 3-26, 3-54
Band
Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8, 3-54
Mounting . . . . . . . . . . . . . . . . . . . . . . . . 3-8, 3-54
Support . . . . . . . . . . . . . . . . . . . . . . . . 3-25, 3-53
Bar
U-bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Shock Mount . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
U-bolt ( 4” x 5” ) . . . . . . . . . . . . . . . . . . . . . . . 3-33
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Clip
Battery Disconnect Decal . . . . . . . . . . . . . . . . . . 3-56
Battery Frame . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Battery Disconnect Switch . . . . . . . . . . . . . . . . . 3-55
Compressor Solenoid . . . . . . . . . . . . . . . . . . . . . 3-55
Bearing
Connector
Rod End . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Orifice .093” . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Roller . . . . . . . . . . . . . . . . . . . . . . . . . 3-16, 3-18
Connector ( Bottom Port of Fuel Cooler ) . . . . . . 3-51
Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . 3-15
Connector ( To Side Of Seal Cover ) . . . . . . . . . 3-45
Blowdown Valve . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Connector. -6 x 3/8 NPT . . . . . . . . . . . . . . . . . . . 3-37
Body
Connector . . . . . . . . . . . . . . . . . . . . . . . . . 3-41, 3-43
Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Control System Wiring Diagram . . B-3, B-4, B-5, B-6
Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Coolant Level Decal . . . . . . . . . . . . . . . . . . . . . . 3-57
Bottle
Coolant Level Switch . . . . . . . . . . . . . . . . . . . . . . 3-55
Coolant Recovery . . . . . . . . . . . . . . . . . . . . . 3-24
Cooler
Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Charge Air . . . . . . . . . . . . . . . . . 3-24, 3-25, 3-53
Bracket
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Aftercooler Lower Clamp . . . . . . . . . . . . . . . 3-35
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Air Cleaner . . . . . . . . . . . . . . . . . . . . . 3-11, 3-27
Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Auto-Start Switch ( Bracket Mounted To Inside
[book title] ii - 1
WORD INDEX
Cover Evacuator
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51 Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Eyebolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
Clean-out . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Left Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35 F
Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Fall Off Unit Decal . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Rear Bearing . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Falling Off Unit Decal . . . . . . . . . . . . . . . . . . . . . 3-57
Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29 Fan
Top Cooler Access . . . . . . . . . . . . . . . . . . . . 3-24 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Cross . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41 Fan Guard Assembly
Customer Furnished . . . . . . . . . . . . . . . . . . . . . . 3-50 C-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Cylinder Fastners To A/E Oil Filter Head . . . . . . . . . . . . . 3-32
Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11, 3-41 Fill Plug Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Ether . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Filter Assembly . . . . . . . . . . . . . . . . . . . . . 3-21, 3-45
Fitting
D Barbed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53 Bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Battery Gas . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51 Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Hot / Cold Fill . . . . . . . . . . . . . . . . . . . . . . . . 3-26 Swivel
Diaphram Repair Kit . . . . . . . . . . . . . . . . . . . . . . 3-37 -6 x 1/4 NPT . . . . . . . . . . . . . . . . . . . . . . 3-37
Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55 Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Discharge Hose . . . . . . . . . . . . . . . . . . . . . . . . . 3-29 Flange
Discharge Hose Assembly . . . . . . . . . . . . . . . . . 3-29 Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Don’t Drop Unit Decal . . . . . . . . . . . . . . . . 3-56, 3-57 Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Door Foam ( Baffle Seal At Radiator ) . . . . . . . . . . . . . 3-24
Instrument Panel . . . . . . . . . . . . . . . . . . . . . 3-49 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Dowel . . . . . . . . . . . . . . . . . . . 3-14, 3-15, 3-16, 3-18 Hold-Down . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
E G
Elbow Gage
45 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45 Air Discharge Temperature . . . . . . . . . . . . . . 3-47
90 Degree ( Bottom Of Seal Cover ) . . . . . . 3-45 Discharge Pressure . . . . . . . . . . . . . . . . . . . 3-48
Orifice .113” . . . . . . . . . . . . . . . . . . . . . . . . . 3-19 Engine Oil Pressure . . . . . . . . . . . . . . . . . . . 3-47
Swivel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 Engine Water Temperature . . . . . . . . . . . . . . 3-47
Swivel ( To Connector ) . . . . . . . . . . . . . . . . 3-19 Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Elbow ( To Connector at Elbow Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Bottom Port ) . . . . . . . . . . . . . . . . . . . . . . . . 3-51 Gear Set ( 1170cfm @ 1800rpm ) . . 3-13, 3-16, 3-17
Elbow ( Top of Fuel Tank Genuine Parts Decal . . . . . . . . . . . . . . . . . . . . . . 3-56
Port Near Cooler Pack ) . . . . . . . . . . . . . . . . 3-51 Glass
Elbow ( Top Port of Fuel Cooler Sight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Turn Down ) . . . . . . . . . . . . . . . . . . . . . . . . . 3-51 Guard
Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41, 3-43 Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Element Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21 Turbo
Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27 C-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28 Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Engine H
Cat ( Tier 3 ) C-18 . . . . . . . . . . . . . . . . . . . . . . 3-7 Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Engine & Compressor Temperature Sender . . . . 3-55 Harness
Engine Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Air Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Engine Oil Pressure Sender . . . . . . . . . . . . . . . . 3-55 Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Engine Water Separator . . . . . . . . . . . . . . . . . . . . 3-7 Heater Harness ( Aftercooler Option ) . . . . . . . . . 3-55
Engine Water Separator Bowl . . . . . . . . . . . . . . . . 3-7 High Pressure Air Decal . . . . . . . . . . . . . . . . . . . 3-56
E-Stop Assembly ( Optional ) . . . . . . . . . . . . . . . 3-55 Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48, 3-49
ii - 2 [book title]
WORD INDEX
Holder N
Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49 Negative Battery Cable . . . . . . . . . . . . . . . . . . . . 3-55
Hood No Welding Decal . . . . . . . . . . . . . . . . . . . 3-56, 3-57
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28 Nut
Hose Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
( 10 inch long ) . . . . . . . . . . . . . . . . . . . . . . . 3-37 Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
By-pass ( 55 inches ) . . . . . . . . . . . . . . . . . . 3-26 M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Drain ( 110 inches ) . . . . . . . . . . . . . . . . . . . 3-26 Nut ( To Lifting Bail ) . . . . . . . . . . . . . . . . . . 3-8, 3-54
Hump . . . . . . . . . . . . . . . . . . . . . . . . . 3-27, 3-28 Nut ( To Muffler Bracket ) . . . . . . . . . . . . . . 3-8, 3-54
Ribbed . . . . . . . . . . . . . . . . . . . . . . . . 3-25, 3-53
Vent ( 52 inches ) . . . . . . . . . . . . . . . . . . . . . 3-26
O
Hose Assembly . . . . . . . . . . . . . . . . . . . . . 3-41, 3-43
Oil Level Decal . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Hot Pressurized Fluid Decal . . . . . . . . . . . . . . . . 3-57
Operating Instructions Decal . . . . . . . . . . . . . . . . 3-56
Hot Radiator Decal . . . . . . . . . . . . . . . . . . . . . . . 3-57
Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
.063” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Housing
Left Fan . . . . . . . . . . . . . . . . . . . . . . . . 3-23, 3-35
Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Right Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Rear Bearing . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Orifice ( .063” ) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Orifice (.094) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
HR 2.5 Oil Piping . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Orifice (.156) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
HR2.5 Air End Assembly 3-13, 3-14, 3-15, 3-16, 3-17,
Overlay
3-18
Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
I P
Improper Operation Decal . . . . . . . . . . . . . . . . . . 3-56
Pad ( 8 inches ) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Isolater
Panel
Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
K Pin
Key . . . . . . . . . . . . . . . . 3-10, 3-14, 3-16, 3-17, 3-18 Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Kit Pipe
Bushing With Cylinder . . . . . . . . . . . . . . . . . 3-10 Flex . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8, 3-54
Knob Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8, 3-54
L Piston . . . . . . . . . . . . . . . . . . . . . . . 3-18, 3-34, 3-46
Large WW Harness . . . . . . . . . . . . . . . . . . . . . . . 3-55 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . 3-15, 3-17
Lever Pivot
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Plate
Liftbail Clamp . . . . . . . . . . . . . . . . . . . . . . . . . 3-15, 3-16
Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Cover . . . . . . . . . . . . . . . .3-15, 3-18, 3-23, 3-24
Light Retaining . . . . . . . . . . . . . . . . . . . . . . . 3-16, 3-17
Instrument Panel . . . . . . . . . . . . . . . . . . . . . 3-48 Plate Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Plug
Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
M
Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Mag Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . 3-55
Positive Battery Cable . . . . . . . . . . . . . . . . . . . . . 3-55
Manifold
Pump
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Minimum Pressure Check Valve Assembly . . . . 3-34
Module
Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48 R
Mount Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24, 3-26
Rubber . . . . . . . . . . . . . . . . . . . . . . . . . 3-7, 3-10 Receptacle . . . . . . . . . . . . . . . . . . . . . . . . 3-48, 3-49
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8, 3-54 Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
[book title] ii - 3
WORD INDEX
Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43 Start / Run Solenoid . . . . . . . . . . . . . . . . . . . . . . 3-55
Regulation Valve and Orifice Heater . . . . . . . . . . 3-55 Starting Aid Assembly ( Includes Items A
Restraint B
Air End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 C
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 E
Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48 And F ) . . . . . . . . . . . . . . . . . . . . . 3-9
Rod Start-up Compressor . . . . . . . . . . . . . . . . . . . . . . 3-55
Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Strainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Rotating Fan Decal . . . . . . . . . . . . . . . . . . . . . . . 3-56 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49, 3-51
Rotor Set (2nd Stage) . . . . . . . . . . . . . . . . . . . . . 3-16 Support
Aftercooler Lower . . . . . . . . . . . . . . . . . . . . . 3-35
S Battery / Tank . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21 Bottom Shroud . . . . . . . . . . . . . . . . . . . . . . . 3-23
Screw Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Lip Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 Instrument Panel ( Left ) . . . . . . . . . . . . . . . . 3-49
M8 x 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35 Instrument Panel ( Right ) . . . . . . . . . . . . . . . 3-49
M8 x 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35 Left Rear Shroud . . . . . . . . . . . . . . . . . . . . . 3-23
Quarter Turn . . . . . . . . . . . . . . . . . . . . . . . . . 3-48 Left Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Lower Shock . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Screw ( Bottom ) . . . . . . . . . . . . . . . . . . . . . . . . . 3-29 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Screw ( Guard To Engine ) . . . . . . . . . . . . . . . . . . 3-7 Right Rear Shroud . . . . . . . . . . . . . . . . . . . . 3-24
Screw ( Support To Engine ) . . . . . . . . . . . . . . . . . 3-7 Right Shroud . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Screw ( Support To Guard ) . . . . . . . . . . . . . . . . . 3-7 Tail Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
Screw ( To Lifting Bail ) . . . . . . . . . . . . . . . . 3-8, 3-54 Top Rear Shroud . . . . . . . . . . . . . . . . . . . . . 3-24
Screw ( To Muffler Bracket ) . . . . . . . . . . . . 3-8, 3-54 Top Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Screw ( Top ) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29 Turbo Guard . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Seal Upper Shock . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
1” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46 Switch
2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46 20” Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Lip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 After Warm-Up . . . . . . . . . . . . . . . . . . . . . . . 3-47
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Battery Cut-off . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30 Ether . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Sensor Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . 3-30 Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Separator Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Moisture . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38 Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Set Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Rotor (1st Stage) . . . . . . . . . . . . . . . . . . . . . 3-17 Toggle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
Shim . . . . . . . . . . . . . . . . . . . . . .3-15, 3-16, 3-17
Shaft T
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Shield Tank
Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . 3-19 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Shim Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Shroud Tee
Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35 Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Sightglass Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41, 3-43
Inline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32 Thermistor Temperature Probe . . . . . . . . . . . . . . 3-55
Silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37 To Air End Intake . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43 To Bottom Of Aftercooler . . . . . . . . . . . . . . . . . . . 3-36
Snap Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 To Engine Turbo Intake . . . . . . . . . . . . . . . . . . . . 3-28
Spacer To Top Of Aftercooler . . . . . . . . . . . . . . . . . . . . . 3-36
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Spring
Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Wave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
ii - 4 [book title]
WORD INDEX
Tube . . . . . . . . . . . . . . . . . . . . . . . . .3-27, 3-28, 3-54 Washer 3-7, 3-9, 3-10, 3-12, 3-19, 3-21, 3-39, 3-46,
Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53 3-49, 3-51
Bottom ( Engine Overspeed Option ) . . . . . . 3-25 Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11, 3-32
Bottom ( Standard Unit ) . . . . . . . . . . . . . . . . 3-25 Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Lower Radiator . . . . . . . . . . . . . . . . . . . . . . . 3-26 Snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Scavange . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32 Washer ( Use 2 Under Top 4 Screws and one . . 3-31
Scavenge . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31 Water Separator Assembly . . . . . . . . . . . . . . . . . 3-36
Separator Tank . . . . . . . . . . . . . . . . . . . . . . . 3-33 Wedge Controller . . . . . . . . . . . . . . . . . . . . . . . . 3-55
Upper . . . . . . . . . . . . . . . . . . . . . . . . . 3-25, 3-53
Upper Radiator . . . . . . . . . . . . . . . . . . . . . . . 3-26 X
Tube Assembly . . . . . . . . . . . . . . . . . . . . . 3-36, 3-39 XHP Lube Decal . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Tube Assy. ( 1st Stage M & F Inlet Bearing ) . . . 3-19
Tube Assy. ( 2nd Stage Fem. Brg. Scavange ) . 3-22
Tube Assy. ( 2nd Stage Female Rotor ) . . . . . . . 3-19 Y
Tube Assy. ( 2nd Stage Female Scavange ) . . . 3-19 Y-Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Tube Assy. ( 2nd Stage Inlet Bearing ) . . . . . . . . 3-20
Tube Assy. ( 2nd Stage Male Disch. Bearing ) . . 3-20
Tube Assy. ( 2nd Stage Male Rotor ) . . . . . . . . . 3-20
Tube Assy. ( Filter Outlet ) . . . . . . . . . . . . . . . . . 3-20
Tube Assy. ( Front Seal ) . . . . . . . . . . . . . . . . . . 3-21
Tube Assy. ( Pressure Relief ) . . . . . . . . . . . . . . 3-19
Tube Assy. ( Pump Outlet ) . . . . . . . . . . . . . . . . . 3-21
Tube Assy. ( Rear Bearing ) . . . . . . . . . . . . . . . . 3-19
Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Tubing ( 50 inches ) . . . . . . . . . . . . . . . . . . . . . . 3-26
U
Under Bottom 4 Screws ) . . . . . . . . . . . . . . . . . . 3-31
Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
V
Valve
3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
75 psi Relief . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Air Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
Auto Blowdown . . . . . . . . . . . . . . . . . . . . . . . 3-43
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26, 3-31
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Blowdown . . . . . . . . . . . . . . . . . . . . . . 3-37, 3-41
Butterfly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Check . . . . . . . . . . . . . . . . . . . . . . . . . 3-30, 3-41
Minimum Pressure . . . . . . . . . . . . . . . . . . . . 3-33
Oil temperature By-Pass (Mixing Valve) . . . . 3-39
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . 3-22
Safety . . . . . . . . . . . . . . . . . . . . . . . . . 3-30, 3-41
Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Steel Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Valve And Bracket . . . . . . . . . . . . . . . . . . . . . . . . 3-9
W
W1 Engine Harness . . . . . . . . . . . . . . . . . . . . . . 3-55
[book title] ii - 5
WORD INDEX
ii - 6 [book title]
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, NC 28625-9218
www.doosanportablepower.com

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Parts Manual

Doosan Infracore Portable Power

Book 46492849 Revision A (12/08)

Always specify the model and serial number of the unit.

Specify the part number and description.

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AMB TEMP OPTIONAL

WEDGE J2-61 J2-63 J2-65

INTERIOR WORK LIGHT SW LED GND W206 BRN_16

EXTERIOR WORK LIGHT SW LED GND W207 BRN_16

DISCH AIR TEMP

ENG OIL PRESS

ENG RUN SIGNAL

HIGH LOW PRESS

E13 W010 BRN_16