BNI CCL-104-100-Z001

BNI CCL-104-100-Z001
BNI CCL-202-100-Z001
BNI CCL-302-100-Z001
BNI CCL-305-100-Z001
User Manual
Balluff Network Interface / CC-Link BNI-CCL-104/202/302/305-100-Z001
1 Notes to the User

1.1 About this guide 2
1.2 Structure of the guide 2
1.3 Typgraphical Conventions 2
1.4 Symbols 2
1.5 Abbreviations 2
2 Safety
2.1 Intended Use 3
2.2 General Safety Notes 3
2.3 Meaning of the warnings 3
3 Getting Started
3.1 Connection overview 4
3.2 Mechanical connection 5
3.3 Supply voltage connection 5
3.4 CC-Link connection 6
3.5 Connecting sensors / actuators 6
4 Technical data
4.1 Dimensions 7
4.2 Mechanical Data 7
4.3 Operating conditions 7
4.4 Electrical Data 7
4.5 CC-Link Port 8
4.6 Function Indicators 8
5 Remote signals
5.1 Port overview 9
5.2 Remote I/O / Data mapping 9
5.2.1 BNI CCL-104-100-Z001 9
5.2.2 BNI CCL-202-100-Z001 10
5.2.3 BNI CCL-302-100-Z001 11
5.2.4 BNI CCL-305-100-Z001 12
5.3 Remote register allocation 12
5.4 Error Code register 12
5.5 Port sensor diagnostic register 13
5.6 Channel actuator diagnostic register 13
5.7 Port direction register 13
5.8 Display register 13
5.9 Port direction settings 13
6 Display
6.1 General 14
6.2 Default address 14
6.3 Display information 14
6.4 Menu structure 14
6.5 Edit mode 15
7 Included Material
7.1 Included Material 15
Appendix
Ordercode / order informations 15
1 Nodes for the user
1.1 About this guide This guide describes the Balluff CC-Link Field bus Module BNI CCL-… which enables
expanded communication down to the lowest level so as to provide improved process
optimizing and preventive maintenance. This module is IP67 protected and features a
rugged metal IP67 housing. The device is ideal for use in harsh industrial environments.
1.2 Structure of the guide The Guide is organized so that the sections build on one another.
Section 2. Basic safety informations.
Section 3: The main steps for installing the device.
Section 4: T echnical data for the device.
…
1.3 Typographical The following typographical conventions are used in this guide.
Conventions
Syntax Numbers:
− Decimal numbers are shown without additional indicators (e.g. 123),
− Hexadecimal numbers are shown with additional indicator hex (e.g. 00hex)
Cross-references Cross-references indicate where further information on the topic can be found ("see
Section 4 “).
1.4 Symbols Note, tip

This symbol indicates general notes.
Attention!
This symbol in connection with the word "Attention" warns of a possible hazardous
situation for the health of persons or for equipment damage. Disregard of these
warning notes may result in injury or damage to equipment.
Always observe the described measures for preventing this danger.
1.5 Abbreviations BNI Balluff Network Interface

CCL CC-Link
EMC Electromagnetic Compatibility
FE Function Ground
www.balluff.com 2
2 Safety
2.1 Intended Use The BNI CCL-… serves as a decentral input/output module for connecting to a CC-Link
network.
2.2 General Safety Notes Installation and start up

Installation and start-up are to be performed only by trained personnel. Any damage
resulting from unauthorized manipulation or improper use voids the manufacturer’s
guarantee and warranty.
The device is an equipment in accordance with EMC Class A. Such equipment may
generate RF noise. The operator is responsible for taking the appropriate measures before
using. The device may be operated only using an approved power supply (see 0„T echnical
Data“). Only approved cables may be used.
Operations and testing

The operator is responsible for ensuring that local prevailing safety regulations are followed.
When defects and non-clearable faults in the device occur, take it out of service and secure
against unauthorized use.
Approved use is ensured only when the housing is fully installed.
2.3 Meaning of the Caution!
warnings This symbol in connection with the word "Caution" warns of a possible hazardous
situation for the health of persons or for equipment damage. Disregard of these
warning notes may result in injury or damage to equipment.
Always observe the described measures for preventing this danger.
www.balluff.com 3
3 Getting Started
3.1 Connection Overview
16 2
15
3
14 4
13
12 5
11 6
10 7
9 8
Connection overview for the module type BNI CCL-305-100-Z001. Different overviews are
related to different modules. The port interfaces are shown in the following chapters.
1 Mounting hole 10 Standard Output Port Y0 + Y1

2 CC-Link Bus Input 11 Standard Input Port X2 + X3
3 Display 12 Standard Input Port X0 + X1
4 Power supply IN 13 Status LED
5 Standard input Port X4 + X5 14 Power supply OUT
6 Standard Input Port X6 + X7 15 Label
7 Standard Output Port Y4 +Y5 16 CC-Link Bus Output
8 Standard Output Port Y6 + Y7
9 Standard Output Port Y2 + Y3
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3 Getting Started
3.2 Mechanical The module is attached using 2 M6 screws and 2 washers.

connection
3.3 Supply voltage

connection
Power In (7/8 Mini- Change 5 pin, male)
PIN Signal Description
1 0V Actuator supply
2 0V Sensor and bus communication supply
3 FE Function Ground
4 +24V Sensor and bus communication supply
5 +24V Actuator supply
Power Out (7/8 Mini- Change, 5 pin, female)

PIN Signal Description
1 0V Actuator supply
2 0V Sensor and bus communication supply
3 FE Function Ground
4 +24V Sensor and bus communication supply
5 +24V Actuator supply
− 24 V DC.
− Provide sensor/bus power and actuator power from separate power sources if possible.
− T otal current <9A. The total current of all modules may not exceed 9A even when daisy
chaining the actuator supply.
Function ground
Note!
The FE connection from the housing to the machine must be low-impedance and
kept as short as possible.
www.balluff.com 5
3 Getting Started
3.4 CC-Link Connection The CC-Link connection is made using the M12 sockets Bus In and Bus Out (A-coded).
Bus In: (M12, A-coded, male)
PIN Requirement Note

1 SLD Shield
2 DB B Line (white)
3 DG Ground (yellow)
4 DA A Line (blue)
Bus Out: (M12, A-coded, female)

PIN Requirement Note
1 SLD Shield
2 DB B Line (white)
3 DG Ground (yellow)
4 DA A Line (blue)
3.5 Connecting sensors / 8 I/O ports are provided for connecting actuators and sensors
actuators
Standard I/O port (M12, A-coded, female)

Input Output Combined Inputs/Outputs
PIN Function Function Input Function Output
1 +24 V n.c. +24V n.c.
2 Input 2 n.c. Input 2 Output 2
3 0V 0V 0V 0V
4 Input 1 Output 1 Input 1 Output 1
5 FE FE FE FE
Note!
Unused I/O port sockets must be fitted with cover caps to ensure IP67
protection rating.
Connection options for the CC-Link Modules

Module Standard I-Port Standard O-Port
BNI CCL-104-100-Z001 16 -
BNI CCL-202-100-Z001 - 8
BNI CCL-302-100-Z001 Max. 16 Max. 16
BNI CCL-305-100-Z001 8 8
www.balluff.com 6
4 Technical Data
4.1 Dimensions
4.2 Mechanical data Housing material Die-case zinc, matte nickel plated
Enclosure rating per IEC 60529 IP 67 (only when plugged-in and threaded-in)
Supply voltage 7/8” 5-pin male and female
Input ports / Output ports M12, A coded (8 x female)
Dimensions (W x H x D in mm) 68 x 224 x 30.9
Mounting type 2-hole screw mount
Ground strap attachment M4
Weight Approx. 580gr.
4.3 Operating conditions Operating temperature Ta -5 °C … 55 °C

Storage temperature -25 C … 75 °C
EMC
- EN 61000-4-2/3/4/5/6 - Severity level 4A/3A/4B/2A/3A
- EN 55011 - Gr.1, CL. A
Shock / vibration EN 60068-2-6, EN 60068-2-27
EN 60068-2-29, EN 60068-2-64
4.4 Electrical data Supply voltage 18…30.2 V DC, per EN 61131-2

Ripple <1%
Input current at 24 V 100 mA
www.balluff.com 7
4 Technical Data
4.5 CC-Link Port CC-Link port EIA RS485 compatible

Connection for CC-Link port M12, A coded
Cable type CC-Link dedicated cable (shielded 3-core
twisted pair cable)
Data transmission rate 10M / 5M / 2,5M / 625k / 156kbps
Max. cable length up to 1200m (by 156kbps)
Number of occupied stations 1 station (RX/RY 32 points, RWw/RWr 8 points)
Station type Remote device station
4.6 Function Indicators
LED 2-9, Status LED
Port/Pin LED: status input/outputs ports
Status LED LED Indicator Function

LED 1 Green / Red Module Status
LED 2 Green / Red UA Power supply / under voltage
LED 6 Green Communication status
LED 7 Red Communication error
LED indicators Each M12 Port (digital input/output) is assigned two 2-color LEDs which indicate the
input ports configuration or operating states.
LED Function LED Pin 2 / Pin 4
Off Input signal = 0
Yellow Input signal = 1
Red Input signal = SC Short circuit*
LED indicators
output ports
LED Function LED Pin 2 / Pin 4
Off Output signal = 0
Yellow Output signal = 1
Red Output signal = Error, I max.
*SC=Short circuit detection on Pin 1. In this case both LEDs are red.
www.balluff.com 8
5 Remote signals / Data mapping
5.1 Port overview
Port 0 Port 4
Port 1 Port 5
Port 2 Port 6
Port 3 Port 7
5.2 Remote I/O

5.2.1 BNI CCL-104-…
Signal direction: Signal direction:
BNI-CCL-… → Master module Master module → BNI-CCL-…
Device No. Signal name Device No. Signal name
RXn0 Port 0, Pin 4
RXn1 Port 0, Pin 2
RXn2 Port 1, Pin 4
RXn3 Port 1, Pin 2
RXn4 Port 2, Pin 4
RXn5 Port 2, Pin 2
RXn6 Port 3, Pin 4
RXn7 Port 3, Pin 2
RXn8 Port 4, Pin 4 RYn0
RXn9 Port 4, Pin 2 to Unused
RXnA Port 5, Pin 4 RY(n+1)7
RXnB Port 5, Pin 2
RXnC Port 6, Pin 4
RXnD Port 6, Pin 2
RXnE Port 7, Pin 4
RXnF Port 7, Pin 2
RX(n+1)0
to Unused
RX(n+1)7
Initial data processing Initial data processing
RX(n+1)8 RY(n+1)8
request flag request flag
Initial data setting Initial data setting
RX(n+1)9 RY(n+1)9
completion flag completion flag
RX(n+1)A Error status flag RY(n+1)A Error reset request
RX(n+1)B Remote Ready
RY(n+1)B
RX(n+1)C
to Unused
to Unused RY(n+1)F
RX(n+1)F)
www.balluff.com 9
5.2.2 BNI CCL-202-… BNI CCL-202-100-Z001

RXn0 Port 0, Pin 4 RYn0 Port 0, Pin 4
RXn8 RYn8
to Unused to Unused
RX(n+1)7 RY(n+1)7
RX(n+1)8 RY(n+1)8
RX(n+1)9 RY(n+1)9
RY(n+1)B
RX(n+1)C
to Unused
to Unused
RY(n+1)F
RX(n+1)F)
www.balluff.com 10
5.2.3 BNI CCL-302-…

RXnA Port 5, Pin 4 RYnA Port 5, Pin 4
RXnB Port 5, Pin 2 RYnB Port 5, Pin 2
RXnC Port 6, Pin 4 RYnC Port 6, Pin 4
RXnD Port 6, Pin 2 RYnD Port 6, Pin 2
RXnE Port 7, Pin 4 RYnE Port 7, Pin 4
RXnF Port 7, Pin 2 RYnF Port 7, Pin 2
RX(n+1)0 RY(n+1)0
to Unused to Unused
RX(n+1)7 RY(n+1)7
RX(n+1)8 RY(n+1)8
RX(n+1)9 RY(n+1)9
RY(n+1)B
RX(n+1)C
to Unused
to Unused
RY(n+1)F
RX(n+1)F)
www.balluff.com 11
5.2.4 BNI CCL-305-…

RXn8 Port 2, Pin 4
RXn9 Port 2, Pin 2
RXnA Port 3, Pin 4
RXnB Port 3, Pin 2
RYn8 to RYnF Unused
RXnC Port 6, Pin 4
RXnD Port 6, Pin 2
RXnE Port 7, Pin 4
RXnF Port 7, Pin 2
RX(n+1)0 RY(n+1)0
to Unused to Unused
RX(n+1)7 RY(n+1)7
RX(n+1)8 RY(n+1)8
RX(n+1)9 RY(n+1)9
RY(n+1)B
RX(n+1)C
to Unused
to Unused
RY(n+1)F
RX(n+1)F)
n: Address allocated to the master module by the station number setting
5.3 Remote register Communication

Address Description Reference section
allocation direction
RWrm Error Code register Section 5.4
RWrm+1 Port ID register Section 5.5
Remote → Master
RWrm+2 Channel ID register Section 5.6
RWrm+3 Unused -
RWwm Port direction register* Section 5.7
RWwm+1 Display register Section 5.8
Master → Remote
RWwm+2 Unused -
RWwm+3 Unused -
* used only by the BNI CCL-302-100-Z001 Module
5.4 Error Code register

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Reserved OL SC AP SP
SC – Short circuit status

OL – Overload status
AP – Actuator power status
SP – Sensor power status
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5.5 Port sensor

diagnostic register
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Reserved P7 P6 P5 P4 P3 P2 P1 P0
Px – Port x (port configuration in section 5.1)
5.6 Channel actuator

diagnostic register
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
P7 P7 P6 P6 P5 P5 P4 P4 P3 P3 P2 P2 P1 P1 P0 P0
Pn
- Port n Pin m
Pm
5.7 Port direction

register
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Pn 0 - Input
- Port n Pin m
Pm 1 - Output
5.8 Display register

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Green Red
Reserved Lock
LED LED
Green LED – switch on the green LEDs of the display

Red LED – switch on the red LEDs of the display
Lock – Lock the address and speed settings of
the module
5.9 Port direction

settings
Master BNI CCL-302-100-Z001
Write the Port direction register
Initial setting request = 1 (RY(m+n)9=1) The modul sets the

direction of the ports
Initial setting complete = 1 (RX(m+n)9=1)
Initial setting request = 0 (RY(m+n)9=0)
Initial setting complete = 0 (RX(m+n)9=0)
www.balluff.com 13
6 Display
6.1 General The BNI CCL-… serves as a decentralised input module for connecting to a CC-Link
network. With the implemented display, the address and the communication speed is set
directly on the BNI CCL… devices.
6.2 Default settings Address: 3

Communication speed: 625kbps
6.3 Display informations

Station address Symbol for lock the buttons
156k 625k 2M5 5M 10M
Cursor for selecting the baud rate
6.4 Menu structure
Start-up screen (2 sec.)
Node Adress: 25 address Press + button

Baud Rate: 625k window short to toggle
between address
window and Info
window
Hard- and software Info

release window
www.balluff.com 14
6 Display
6.5 Edit mode
The BNI CCL-… serves as a decentralised input module for connecting to a CC-Link
network. With the implemented display, the address and the communication speed is set
directly on the BNI CCL… devices.
- push “+“ -> scroll to the next screen

- long push “+” -> fast scroll is activated
- long push “S” for 3 seconds -> edit mode is activated -> display informations
flashing
- leave the edit modus and save the inputs by long push “S” for 3 seconds
- after 10 seconds without any key hit, the display falls back to the read mode
without saving the changes.
Additional features:
- “Lock function” by PLC, edit mode is not accessible
- “Free controllable” LEDs by PLC
www.balluff.com 15
7 Included Material
7.1 Included Material The BNI CCL consists of the following components:
• IO-block
• 4 blind plugs M12
• Ground strap
• Screw M4x6
• 20 labels
• Short guide
www.balluff.com 16
Appendix
Ordering code BNI CCL-x0x-100-Z001
Balluff Network Interface
CC-Link interface
Functions
104 = IP 67 Input module, 16 Inputs
202 = IP 67 Input module, 8 Outputs
302 = IP 67 Input module, max. 16 Inputs/Outputs
305 = IP 67 Input module, 8 Inputs + 8 Outputs
Variant
100 = Display version
Mechanical version
Z001 = Die-cast zinc housing
Material: 1. Balluff housing version
Bus In: 1 x M12x1 internal thread
Bus Out: 1 x M12x1 internal thread
Power: 7/8“ external thread
I/O Ports: 8 x M12x1 internal thread
Order informations Type code Ordering code

BNI CCL-104-100-Z001 BNI002F
BNI CCL-202-100-Z001 BNI002E
BNI CCL-302-100-Z001 BNI002A
BNI CCL-305-100-Z001 BNI002C
www.balluff.com 17
www.balluff.com 18
www.balluff.com
Nr. 870531 E • Edition 0907 • Subject to modification
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F .
Germany
T el. +49 7158 173-0
Fax +49 7158 5010
balluff@balluff.de
n www.balluff.com
www.balluff.com 19

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1 Notes to the User

1 Nodes for the user

1.4 Symbols Note, tip

1.5 Abbreviations BNI Balluff Network Interface

2.2 General Safety Notes Installation and start up

Operations and testing

3.1 Connection Overview

1 Mounting hole 10 Standard Output Port Y0 + Y1

3.2 Mechanical The module is attached using 2 M6 screws and 2 washers.

3.3 Supply voltage

Power Out (7/8 Mini- Change, 5 pin, female)

Bus In: (M12, A-coded, male)

PIN Requirement Note

Bus Out: (M12, A-coded, female)

Standard I/O port (M12, A-coded, female)

Connection options for the CC-Link Modules

4.3 Operating conditions Operating temperature Ta -5 °C … 55 °C

4.4 Electrical data Supply voltage 18…30.2 V DC, per EN 61131-2

4.5 CC-Link Port CC-Link port EIA RS485 compatible

4.6 Function Indicators

LED 2-9, Status LED

Port/Pin LED: status input/outputs ports

Status LED LED Indicator Function

5 Remote signals / Data mapping

5.1 Port overview

5.2 Remote I/O

5 Remote signals / Data mapping

5.2.2 BNI CCL-202-… BNI CCL-202-100-Z001

5 Remote signals / Data mapping

5.2.3 BNI CCL-302-…

5 Remote signals / Data mapping

5.2.4 BNI CCL-305-…

n: Address allocated to the master module by the station number setting

5.3 Remote register Communication

* used only by the BNI CCL-302-100-Z001 Module

5.4 Error Code register

SC – Short circuit status

5 Remote signals / Data mapping

5.5 Port sensor

Px – Port x (port configuration in section 5.1)

5.6 Channel actuator

5.7 Port direction

5.8 Display register

Green LED – switch on the green LEDs of the display

5.9 Port direction

Initial setting request = 1 (RY(m+n)9=1) The modul sets the

Initial setting request = 0 (RY(m+n)9=0)

Initial setting complete = 0 (RX(m+n)9=0)

6.2 Default settings Address: 3

6.3 Display informations

156k 625k 2M5 5M 10M

Cursor for selecting the baud rate

6.4 Menu structure

Start-up screen (2 sec.)

Node Adress: 25 address Press + button

Hard- and software Info

6.5 Edit mode

- push “+“ -> scroll to the next screen

Ordering code BNI CCL-x0x-100-Z001

Balluff Network Interface

Order informations Type code Ordering code

Nr. 870531 E • Edition 0907 • Subject to modification