Motorised temperature regulating unit

for heating systems CALEFFI

167 series 01239/17 GB
ACCREDITED

ISO 9001 FM 21654

replaces dp 01239/15 GB

Function

The motorised temperature regulating unit is configured for use

with an outside compensated or modulating temperature
regulator to control the flow temperature in heating systems.
Complete with motorised three-way mixing valve, flow and return
temperature gauges, secondary circuit shut-off valves and
pre-formed shell insulation.
This unit can be coupled to the 559 series SEPCOLL
separator/distribution manifold with 125 mm centre distance
connections.
The differential by-pass valve (code 519006), safety thermostat
(code 165004) and mounting bracket (code 165001) are optional.

Product range

Upward flow, flow on RH side

Downward flow - flow on LH side
Code 167600A2L Motorised temperature regulating unit. With UPM3 Auto L 25-70 pump. Centre distance 125 mm size DN 25 (1”)
Code 167601UPM Motorised temperature regulating unit. With UPML 25-95 pump. Centre distance 125 mm size DN 25 (1”)
Upward flow, flow on LH side
Downward flow - flow on RH side
Code 167610A2L Motorised temperature regulating unit. With UPM3 Auto L 25-70 pump. Centre distance 125 mm size DN 25 (1”)
Code 167611UPM Motorised temperature regulating unit. With UPML 25-95 pump. Centre distance 125 mm size DN 25 (1”)

Technical specifications Insulation

Material: EPP
Materials Average thickness: 30 mm
Regulating unit with motorised three-way valve Density: 45 kg/m3
Body: brass EN 12165 CW617N Working temperature range: -5–120°C
Headwork: brass EN 12164 CW614N Thermal conductivity: 0,037 W/(m·K) at 10°C
Obturator: brass EN 12164 CW614N Reaction to fire (UL94): class HBF
Seals: EPDM
Pump
Connection pipes High-efficiency pump: model: UPM3 Auto L 25-70
Material: steel Fe 360 UPML 25-95
Body: cast iron GG 15/20
Check valve Electric supply: 230 V - 50/60 Hz
Body: brass EN 12164 CW614N Max. ambient humidity: 95%
Obturator: PPAG40 Max. ambient temperature: UPM3 Auto L 25-70: 70°C
Shut-off valves UPML 25-95: 55°C
Body: brass EN 12165 CW617N Protection class: UPM3 Auto L 25-70: IP 44
UPML 25-95: IPX2D
Pump centre distance: 130 mm
Actuator technical specifications
Pump connections: 1 1/2” (ISO 228-1) with nut
Synchronous motor. Three-point type
Electric supply: 230 V (ac) Temperature gauges
Power consumption: 6 VA Double scale: 0–80°C (32–176°F)
Auxiliary microswitch contact rating: 6 (2) A (230 V)
Protection class: IP 65 Safety thermostat kit code 165004 (optional)
Operating time 50 s (90° rotation) Setting temperature: 55°C
Supply cable length: 0,8 m Protection class: IP 55
Dynamic torque: 9 N·m Contact rating: 10 A/ 240 V

Differential by-pass valve code 519006 (optional)

Performance Body: brass EN 1982 CB753S
Medium: water, glycol solutions Obturator: EPDM
Max. percentage of glycol: 30% Spring: stainless steel EN 10270-3 (AISI 302)
Maximum working pressure: 1000 kPa (10 bar) Seals: EPDM
Minimum working pressure: 80 kPa (0,8 bar) Max. working pressure: 10 bar
Primary inlet temperature range: 5–100°C Max. working temperature: 100°C
By-pass setting range: 2–30 kPa (0,2–3 m w.g.)
Connections:
- system side: 1” F (ISO 228-1) Connections: 1” M x 1” M (ISO 228-1)
- boiler side: 1 1/2” M (ISO 228-1)
- connection centre distance: 125 mm Mounting bracket code 165001 (optional)
Material: stainless steel
Head available at the regulating unit connections Dimensions
Test performed with constant speed control
H (m w.g.) (kPa)
7 70
4 E
UPM3 Auto L 25-70
6 60
3 F C F
5 50 H
2 A A
4 40
1
3 30

2 20

1 10

0 0
0 0,5 1 1,5 2 2,5 3

D
G (m3/h)
Test performed with constant pressure control
H (m w.g.) (kPa) Cod. 167012

Open
10 100

A
AUTO MAN
Amb. temp. range -10÷55°C
Opening/closing time 50 s
230 V ˜ ±10% 6 VA
UPML 25-95

13
Serie 167

90° rotation
IP 65

Open
9 80

B
3
8 80

7 70
2
B B G
6 60

5 50
1 Code A B C D E F G H Mass (kg)
4 40
167600A2L/167610A2L 1” 1 1/2” 125 360 250 62,5 255 80 7,1
3 30 167601UPM/167611UPM 1” 1 1/2” 125 360 250 62,5 255 80 9,0
2 20

1 10

0 0
0 0,5 1 1,5 2 2,5 3 3,5 4
G (m3/h)
Note:
The pumps can operate with constant speed control (UPM3 only), constant or proportional pressure control, which adapts the performance to system
requirements. For further details, see the installation instruction sheet of the pump supplied in the package.

SYSTEM RETURN SYSTEM FLOW

Hydraulic diagram
7 3 7

SR SF
6 5

High
Efficiency

9 10

Cod. 167012
Open
A
AUTO MAN
Amb. temp. range -10÷55°C
Opening/closing time 50 s

8 2
230 V ˜ ±10% 6 VA

13
Serie 167

90° rotation
IP 65

Open
B

1 BOILER RETURN BOILER FLOW 4

Characteristic components

1 Mixing valve with three-point actuator

2 High-efficiency pump UPM3 Auto L 25-70 or UPML 25-95
3 Differential by-pass valve (optional)*
4 Regulator probe connection
BR BF
5 Flow temperature gauge Shut-off valve Mixing valve with
6 Return temperature gauge 3-point actuator
7 Secondary circuit shut-off valves Temperature gauge
8 Connection pipe (with check valve) System pump
9 Operating spanner for shut-off valves on secondary circuit Differential
10 Insulation by-pass valve Check valve
*The factory setup includes installation of a blind spacer (closed)
Construction details

Adjustment port - A
Mixing valve
The mixing valve is a three-way model with sector obturator featuring
adjustment and by-pass ports specifically constructed to obtain
equipercentage/linear characteristics. This adjustment characteristic
guarantees the best possible system response to the various load conditions.

By-pass port - B

Installation

Configuration with Configuration with

SEPCOLL supplied SEPCOLL supplied
from right-hand side from left-hand side

Code 16761. Code 16760.

High High
Efficiency Efficiency
Open

IP 65
90° rotation
Opening/closing time 50 s
Amb. temp. range -10÷55°C
230 V ˜ ±10% 6 VA
Serie 167
A

Cod. 167012
Open
A
AUTO MAN
Amb. temp. range -10÷55°C
Opening/closing time 50 s
13

230 V ˜ ±10% 6 VA
AUTO MAN

13
Serie 167

90° rotation
Open
B

IP 65

Cod. 167022
Open
B

Cod. 167022
Open

Open
IP 65
90° rotation
Opening/closing time 50 s
Amb. temp. range -10÷55°C
230 V ˜ ±10% 6 VA
Serie 167
B

B
AUTO MAN
Amb. temp. range -10÷55°C
Opening/closing time 50 s
13

230 V ˜ ±10% 6 VA

13
AUTO MAN

Serie 167

90° rotation
IP 65

Open
Open

A
A

Cod. 167012

High High
Efficiency Efficiency

Code 16760. Code 16761.

Note: The 167 series motorised regulating unit is NOT REVERSIBLE.

Mixing valve operating principle
UPWARD flow version. Flow on RH side. UPWARD flow version. Flow on LH side.
Code 167600A2L, Code 167601UPM. Code 167610A2L, Code 167611UPM.

Wiring diagrams Wiring diagrams

AUXILIARY AUXILIARY microswitch

microswitch closed in closed in “OPEN A”
M “OPEN A” position M position

OPEN A
OPEN B
OPEN B
OPEN A

AUX.: CONT.: AUX.: CONT.:

N N
Max 6(2) A L Max 6(2) A L
(230 V ˜) (230 V ˜)

Mixing valve actuator operating principle Mixing valve actuator operating principle

Open A Open A
B

Cod. 167012
Open
A

Open

IP 65
90° rotation
Opening/closing time 50 s
Amb. temp. range -10÷55°C
230 V ˜ ±10% 6 VA
Serie 167
AUTO MAN

A
Amb. temp. range -10÷55°C
Opening/closing time 50 s
B

230 V ˜ ±10% 6 VA

13

B
13
Serie 167

90° rotation

AUTO MAN
IP 65

Open
B

Open
B

Cod. 167022

A A

Open B Open B

Cod. 167012
Open
A
AUTO MAN
Amb. temp. range -10÷55°C

Open

IP 65
90° rotation
Opening/closing time 50 s
Amb. temp. range -10÷55°C
230 V ˜ ±10% 6 VA
Serie 167
Opening/closing time 50 s

A
B

230 V ˜ ±10% 6 VA

13
13

B
Serie 167

90° rotation

AUTO MAN
IP 65

Open
B

Open
B

Cod. 167022

A
A
B
Accessories Installation of the differential by-pass valve

Differential by-pass
To fit the differential by-pass, it
should be applied in place of the
by-pass spacer template. After
519006 shutting off the ball valves using the
Differential by-pass specific supplied spanner, unscrew
Max. working pressure: 10 bar. the captive nuts as illustrated in the
Max. working temperature: 100°C. following figures.
Setting range: 2–30 kPa (0,2–3 m w.g.).
Connections 1” M x 1” M.

The differential by-pass valve is

used to control the head to
which the secondary
distribution circuit is subjected.
When the differential pressure
setting value is reached, the
obturator opens and allows the
medium to pass from the flow to
the return line of the circuit,
limiting the differential pressure
at the set value.
This action is particularly useful
when single circuits are shut off
by automatic two-way ON/OFF,
modulating or thermostatic
valves.

Hydraulic characteristics Installation differs depending on the supply direction in the flow
circuit:
∆p (kPa) ∆p (m w.g.) - by-pass installation in the version with RH side flow and upward
80 8,0 flow (equivalent to LH side flow and downward flow);
75 7,5
70 7,0
65 6,5
60 6,0
Setting
55 positions 5,5
50 5,0
➧

45 4,5
3,0
40 4,0
35 2,5 3,5
30 2,0 3,0
25 1,5 2,5
20 1,0 2,0
0,5
15 0,2 1,5
10 1,0
5 0,5
0 0
0 200 400 600 800 1000 1200 1400 1600 1800
Flow rate (l/h) - by-pass installation in the version with LH side flow and upward
flow (equivalent to RH side flow and downward flow).

The hydraulic characteristics are calculated while taking

account of the ball shut-off valves fitted.
Hydraulic separators-manifolds Mounting bracket

165001
559222 SEPCOLL 2+2 tech. broch. 01084 Mounting bracket.
In stainless steel.
Hydraulic separator-manifold
for heating systems.
Centre distance: 125 mm. Bracket installation
Steel body, PN 6. With insulation.
Main connections 1 1/4” F.
The mounting bracket for
Outlet connections 1 1/2” with captive nut:
wall installation must be
two at the top and two at the bottom.
Working temperature range: 0–110°C. secured using wall
Complete with mounting brackets. anchors, using the
corresponding holes on
the base.
559231 SEPCOLL 3+1 tech. broch. 01084
The unit should be applied
Hydraulic separator-manifold to the bracket, using the
for heating systems. corresponding seats under
Centre distance: 125 mm. the hexagonal part of the
Steel body, PN 6. With insulation. shut-off valves.
Main connections 1 1/4” F.
Outlet connections 1 1/2” with captive nut:
three at the top and one at the bottom (or viceversa).
Working temperature range: 0–110°C.
Complete with mounting brackets.
Safety thermostat kit

559221 SEPCOLL 2+1 tech. broch. 01084 165004

Hydraulic separator-manifold Safety thermostat kit for heating.
for heating systems. Setting temperature 55°C ±3.
Centre distance: 125 mm. Protection class: IP 65.
Steel body, PN 6. With insulation. M4 threading.
Main connections 1” F.
Outlet connections: two at the top, 1 1/2” with captive nut,
and one at the side, 1” F.
Working temperature range: 0–110°C. 165003
Complete with mounting brackets. Sensor holder extension.
Connections 1” M x 1” F.
Side connections
M4 F x M4 F x 1/8” F x 1/4” F
559220 SEPCOLL 2 tech. broch. 01084

Hydraulic separator-manifold The safety thermostat kit is

for heating systems.
Centre distance: 125 mm.
Steel body, PN 6. With insulation.
Main connections 1” F.
Outlet connections: two at the top, 1 1/2” with captive nut.
Working temperature range: 0–110°C.
Complete with mounting brackets.
used to control the maximum
flow temperature to the system.
In the event of a fault, it stops
circulation by shutting off the
pump, thus preventing the
system from being damaged.

Accessories

Wiring diagram
For safety thermostat electric connection details, please refer to the
165006 documentation corresponding to the three-point regulator.
Pair of eccentric tailpieces.
Centre distance: 105–145 mm.
Connections: 1 1/2” F with captive nut x 1” F.
165002
Female union with captive nut,
complete with seal.
Connections: 1 1/2” F with captive nut x 1” F.
559001
Pair of plugs with gaskets for unused outlets. Installation example

The union with captive nut allows

installation of the 167 series unit
on any 1” M pipe. 1 1/2”
559002
Pair of fittings with gaskets.
1”
Regulators

161 tech. broch. 01122 1520

Digital regulator with synoptic diagram Outside compensated
for heating complete with immersion temperature regulator complete
flow probes with pocket and return with flow contact probes and
probe with contact probe holder. outside probe.
Optional outside compensated probe. Adjustment range: 20–90°C.
Temperature adjustment range: 5–95°C. Electric supply: 230 V - 50 Hz.
Supply: 230 V - 50/60 Hz. Protection class: IP 40.
Protection class: IP 20 / EN 60529.
Probe cable length: 2,5 m.

Code

152001 with 1 channel

152002 with 2 channels
Code
152003 with 3 channels
161010

Application diagrams

°C

C. MATRIM.

ENTRATA
CAMERA

PRANZO

CUCINA

BAGNO
°C °C °C °C °C °C
50 50 50 50 50 50 50 50 50 50 50 50

40 40 40 40 40 40 40 40 40 40 40 40

30 30 30 30 30 30 30 30 30 30 30 30
20 20 20 20 20 20 20 20 20 20 20 20

10 10 10 10 10 10 10 10 10 10 10 10

1 1 1 1 1 1
2 2 2 2 2 2
3 3 3 3 3 3
4 4 4 4 4 4
L/MIN L/MIN L/MIN L/MIN L/MIN L/MIN

°C
C. MATRIM.

ENTRATA
PRANZO
CAMERA

CUCINA

BAGNO

°C
C. MATRIM.

PRANZO

ENTRATA
CAMERA

CUCINA

BAGNO

°C °C °C °C °C °C
50 50 50 50 50 50 50 50 50 50 50 50

40 40 40 40 40 40 40 40 40 40 40 40

30 30 30 30 30 30 30 30 30 30 30 30
20 20 20 20 20 20 20 20 20 20 20 20

10 10 10 10 10 10 10 10 10 10 10 10

1 1 1 1 1 1
2 2 2 2 2 2
3 3 3 3 3 3
4 4 4 4 4 4
L/MIN L/MIN L/MIN L/MIN L/MIN L/MIN

°C
C. MATRIM.
CAMERA

PRANZO

ENTRATA

CUCINA

BAGNO

High High
Efficiency Efficiency

Cod. 167012 Cod. 167012

Open

Open
A

A
AUTO MAN

AUTO MAN
Amb. temp. range -10÷55°C

Amb. temp. range -10÷55°C

Opening/closing time 50 s

Opening/closing time 50 s
230 V ˜ ±10% 6 VA

230 V ˜ ±10% 6 VA
13

13
Serie 167

Serie 167
90° rotation

90° rotation
IP 65

IP 65
Open

Open
B

Cod. 167012
Open
A
AUTO MAN
Amb. temp. range -10÷55°C
Opening/closing time 50 s
230 V ˜ ±10% 6 VA

13
Serie 167

90° rotation
IP 65

Open
B

High
Efficiency High
Efficiency

RT

Pump Room probe thermostat

Thermostatic valve Shut-off valve

Lockshield Clock
Outside probe RT Room Thermostat
 RT

1 1 1 1 1
2 2 2 2 2
3 3 3 3 3
4 4 4 4 4
L/MIN L/MIN L/MIN L/MIN L/MIN

CAMERA HOBBY BAGNO SOGGIORNO WC

CALEFFI CALEFFI

CAMERA HOBBY BAGNO SOGGIORNO WC CALEFFI

CALEFF

Cod. 167012

Open
A
AUTO MAN
Amb. temp. range -10÷55°C
Opening/closing time 50 s
230 V ˜ ±10% 6 VA

13
Serie 167

90° rotation
IP 65

Open
B
High High
Efficiency Efficiency

Pump RT Room thermostat

Thermostatic valve Shut-off valve

Lockshield Clock

SPECIFICATION SUMMARY

167 series
Motorised temperature regulating unit for heating systems. Configuration with upward flow and flow on right hand side
(and downward flow and flow on left hand side). Connections to primary circuit 1 1/2” M (ISO 228-1). Connections
to secondary circuit 1” F (ISO 228-1). Connection centre distance to the primary and secondary circuit 125 mm. Primary
inlet temperature range 5–100°C. Maximum working pressure 1000 kPa (10 bar). Minimum working pressure 80 kPa
(0,8 bar). Complete with: motorised three-way mixing valve, brass body, brass obturator. Three-point actuator, electric
supply 230 V (ac), protection class IP 65. High-efficiency pump UPM3 Auto L 25-70 (UPML 25-95) protection class
IP 44 (UPML 25-95 IPX2D); temperature gauges with double scale 0-80°C (32–176°F); secondary circuit shut-off valves.
With pre-formed shell insulation in EPP.

Code165004
Safety thermostat kit, setting temperature 55°C ±3. Protection class IP 65. M4 threading.

Code 519006
Differential by-pass valve. Brass body. Connections 1” M x 1” M. Stainless steel spring. Setting range from 0,2 to 3 m w.g.
(2–30 kPa). Maximum working pressure 10 bar. Maximum working temperature 100°C.

Code 165001
Stainless steel mounting bracket.

Code 165002
Female union with captive nut, complete with seal. Connections 1 1/2” F with captive nut x 1” F (ISO 228-1).

Code 165003
Sensor holder extension. Connections 1” M x 1” F (ISO 228-1) with captive nut.

We reserve the right to make changes and improvements to the products and related data in this publication, at any time and without prior notice.

Caleffi S.p.A.
S.R. 229 n. 25 · 28010 Fontaneto d’Agogna (NO) · Italy
Tel. +39 0322 8491 · Fax +39 0322 863723
info@caleffi.com · www.caleffi.com
© Copyright 2017 Caleffi