Gas compressor unit 2 - Preventive maintenance Report, GCS Motwan

Material Req. Available Consumable Requirment

SN Description of activities Required Qty
Engine
1 Engine Lube Oil sump / filter / cooler drain HP L40 Oil 400 Ltr 760 400
2 Sump cleaning / Filter housing cleaning
3 Oil Pan door O ring check / replacement (Non regular) Oring 12 Nos 0 0 12
4 Lube oil filter housing Oring check / filter replacement Oil Filters 7 Nos 7 7
5 Lube oil Strainer O ring check / cleaning & Assembly Oring 1 Nos 0 0 1
6 Lube oil Refilling & Leakage check
7 Ignition Coil removal / inspection / Replacement Ignition Coil 12 Nos 4 new (Recondition) 0

8 Spark plug Removal / Inspection / Replacement Spark plugs 11 Nos 39 12

9 Compression pressure check
10 Breather oil filter inspection / clean Breather filter 1 Nos 4 1
11 Breather oil filter regulator clean / inspection Diaphram 1 Nos 0 0
12 Tappet setting (if required)
13 Compression pressure Re-check (if valve adjusted)
14 Primary Air filters replacement Air filter 2 nos 4
Secondary Air filters replacement Air filter WORK DONE 2
15 Jacket water pump belts & pulleys inspection / Replacement JW pump belt 2 Nos 10 2
4
16 Auxiliary water pump belts & pulleys inspection / replacement AW pump belt WORK DONE
17 Transmission Idler pulley belt inspection / replacemnt TIP belt 4 Nos ( P/N 4 5 1 (old)
2840 ) P/N 2800

18 Idler pulley bearing / Alignment check / replacemnt IP bearing 2 Nos 2 2

19 Idler pulley bearing sleeves & locks check / replacement Bearing sleeve 2 Nos 2 2
20 Heat exchanger pulley belt inspection / Replacement HE belt ( 5H5V 1 Nos 1 nos 0
2120 ( combined belt-5
groove )
Heat exchanger Idler pulley bearing inspection / Alignment /
21 Replacement HE IP bearing 2 Nos 0 0

22 Heat exchanger drive pulley bearing inspection / Replacement HE dp bearing 2 Nos 0 0

23 Heat exchanger fans / bearing inspection HE shaft brng 2 Nos 0 0
2 1
24 Pre-lube oil pump inspection / replacement (non regular) Pre-lube pump 1 no
25 Caruburettor leakage attend (non regular) O ring / seal 2 nos 2 1
26 Microspin oil filter cleaning liner paper 1 Nos 8 1
27 Starter pilot valve lubrication
28 Fuel Filter inspection / Cleaning Fuel Filter 1 Nos 0 0
29 Heat exchanger fins cleaning
30 Pre lube pump strainer to be check/inspection
Compressor
30 xxxxx stage suction strainer cleaning (non regular) Strainer 1nos 1 1
31 xxxxx Cylinder valve inspection (non regular) Valve 1 Nos
32 Divider block oil filter leakage attend (if required)
33 Compressor oil filter cleaning Filter 1nos 0 0
34 Elofic filter inspection / replacement Oil filter WORK DONE 2
35 Compressor Oil Change (non regular) 160 L

Instruments
36 Control panel wiring inspection / cleaning
37 Regulator flushing/Replacement Regulator 1 nos 1 1
38 Pressure transmitter impulse line check
Others
39 Hand gloves 12
40 Cotton waste 5kg
41 Spuuze 3
42 Insulation tap 5
43 Multimeter probe 2
44 Small tubler 1
45 Detergent powder 2kg
Total Manpower required – 13