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Systems Operation
Electronic Modular Control Panel II+ (EMCP II+)
Media Number -RENR2484-05 Publication Date -01/04/2002 Date Updated -19/04/2002

i01401340

Engine/Generator Programming OP5-0

SMCS - 4490

OP5-0 is the option for programming the engine/generator setpoints. The

engine/generator setpoints affect the proper operation and serviceability of the engine,
and the accuracy of information shown on the display. The setpoints are programmed
in the GSC+ at the factory.

The setpoints may require changing when the GSC+ is moved from one engine to
another engine. The setpoints may also require changing in order to satisfy the
customer's requirements. The setpoints that are stored in the GSC+ must match the
specified setpoints of the particular generator set. The setpoints are P001 to P033 and
the setpoints are programmable. The setpoints are described in the OP5-0 Setpoints.
Refer to Table 1.

Procedure For Engine/Generator Programming

Note: Service Mode cannot be entered when the engine control switch (ECS) is in the
AUTO position.

Note: Any active shutdown fault must be made inactive in order to access service
mode. When a shutdown fault is active, a shutdown indicator is FLASHING. To
temporarily change a shutdown fault from an active shutdown fault to an inactive
shutdown fault, turn the ECS to the OFF/RESET position. To permanently change a
shutdown fault from an active shutdown fault to an inactive shutdown fault, the
shutdown fault must be no longer occurring. The fault must be corrected and the ECS
must be turned to the OFF/RESET position. If the jumper from terminal 6 to terminal
9 is not installed on the ECS, the GSC+ does not power up in the OFF/RESET
position and any active shutdown fault must be corrected before entering service
mode.

1. Turn the ECS to the STOP position in order to shut down the engine. Enter
service mode and enter the password. "OP4" is showing on the lower display.
For more information, see Systems Operation, "Password Entry OP3".

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 2. Press "SCROLL UP" key again. "OP5-0" is showing on the lower display.

3. Press "SELECT" key again. "P001" is showing on the display. "P001" is

followed by the value of the setpoint.

4. Press the "SCROLL UP" key or the "SCROLL DOWN" key. The next
setpoint is showing with the value of the setpoint. Repeat this step until the
desired setpoint is showing.

5. Press the "SELECT" key. The value of the setpoint is flashing.

6. Press the "SCROLL UP" key or press the "SCROLL DOWN" key in order to
adjust the value of the setpoint.

Note: Press and hold the appropriate "SCROLL" key in order to rapidly scroll
through a large range of values.

7. Press the "ENTER" key. The value of the setpoint stops flashing. Repeat steps
4, 5, 6, and 7 until all the desired setpoints are adjusted.

8. Press "EXIT" key. "OP 1" is showing on the lower display.

9. Press "EXIT" key. The display will return to the normal mode.

Table 1

OP5-0 Setpoints - Engine/Generator Programming (1)

Setpoint Name Description Range Of Factory

Value Default

P001 Fuel Solenoid Type of fuel 0 - ETR fuel 0

Type system solenoid solenoid
used on the 1 - ETS fuel
generator set. All solenoid
Larne-built
generators
covered by this
maual are
ALWAYS
programmed as
ETR (0), even if
the generator has
an ETS fuel
solenoid.

P002 Units Type of 0 - English 0

Shown measurement units units (psi,
shown on the degrees F)
GSC+ display. 1 - Metric

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 units (kPa,
degrees C)

P003 Shutdown GSC+ responds to 0 - engine 0

Override For a low engine oil shutdown
Engine pressure or high 1 - alarm only
Fault coolant (shutdown
temperature fault. override, no
(Determined by engine
application or shutdown)
customer.)

P004 Shutdown GSC+ responds to 0 - alarm only 0

Enable For a diagnostic fault (shutdown
Sensor with the engine oil override, no
Fault pressure sensor, engine
coolant shutdown)
temperature 1 - for engine
sensor, oil shutdown
temperature
sensor, sensor
power supply or
coolant loss
sensor.
(Determined by
application or
customer.)

P005 Coolant Loss Tells whether or 0 - generator 0

Sensor not the optional sets without
Installed engine coolant sensor
loss sensor is 1 - generator
installed on the sets with
generator set. sensor

P006 Shutdown GSC+ responds to 0 - engine 0

Override For an engine coolant shutdown
Coolant Loss loss fault. 1 - alarm only
Fault (Determined by (shutdown
application or override, no
customer.) engine
shutdown.)

P007 System System voltage 24 or 32 24

Voltage 24 Or (battery voltage)
32 Volts of the generator
set. (Determined
by application or
customer.)

P008 N/A This setpoint is N/A N/A

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 not currently
being used by the
GSC+ and cannot
be
programmed.

P009 Number Of Number of teeth 95 to 350 136 teeth

Ring Gear on the ring gear teeth for MUI
Teeth engine. Used by in increments and PEEC
the GSC+ to of 1 engines.
determine engine 183 teeth
speed. for EUI
engines.

P010 Engine Engine speed used 500 to 4330 2120

Overspeed by the GSC+ to rpm rpm
declare that an in increments
engine overspeed of 10
fault exists. The
engine overspeed
setpoint (for all 60
Hz applications) is
1.18 times the
rated speed.

P011 Crank Engine speed used 100 to 1000 400 rpm

Terminate by the GSC+ to rpm
Speed disengage the in increments
starting motor of 10
during engine
cranking.

P012 (2) Oil Step Engine speed used 400 to 1800 1350
Speed by the GSC+ for rpm rpm
distinguishing in increments
between rated of 10
speed and idle
speed when a low
oil pressure fault
exists.

P013 (3) Low Oil Oil pressure used

Pressure by the GSC+ to 34 to 420 kPa 205 kPa
Shutdown At declare that a low (5 to 61 psi) (30 psi)
Rated oil pressure in increments
Speed shutdown fault of 1
exists with engine
at rated speed (the
engine must have
exceeded the oil

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 step speed for at
least nine
seconds).

P014 (3) Low Oil Oil pressure used

Pressure by the GSC+ to 20 to 336 kPa 70 kPa (10
Shutdown At declare that a low (3 to 49 psi) psi)
Idle Speed oil pressure in increments
shutdown fault of 1
exist with the
engine at idle
speed (the engine
must have been
running for at
least nine seconds
and the engine
speed must be less
than oil step
speed).

P015 (4) High Water Coolant

Temperature temperature used 85 to 123°C 107°C
Shutdown by the GSC+ to (185 to (225°F)
declare a high 253°F)
coolant in increments
temperature of 1
shutdown fault
exists (after a 10
second delay).

P016 Low Water Coolant

Temperature temperature used 0 to 36°C (32 21°C
Alarm by the GSC+ to to 97°F) (70°F)
declare that a low in increments
temperature alarm of 1
fault exists (after a
2 second delay).
(Determined by
application or
customer.)

P017 Total Cycle Cycle crank time 5 to 360 90

Crank Time used by the GSC+ seconds seconds
to declare that an in increments
overcrank fault of 1
exists.
(Determined by
application or
customer.)

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 P018 Cycle Crank Amount of time 5 to 300 10
Time the GSC+ cranks seconds seconds
and then rests the in increments
starting motor of 1
during a single
crank cycle.
Determined by
application of
customer.)

P019 Cooldown Amount of time 0 to 30 5

Time the GSC+ allows minutes minutes
the engine to run in increments
after a normal of 1
shutdown is
initiated.
(Determined by
application or
customer.)

P020 (5) AC Voltage Full scale AC 700, 150, 300, 700

voltage of the 500, 600, 750,
generator. The 3.0k, 4.5k,
GSC+ measures 5.25k, 9.0k,
the AC voltage 15.0k, 18.0k,
and shows it on 30.0k
the display.
(Determined by
application or
customer.)

P021 AC Current AC current full 75, 100, 150, 600A

Full Scale scale is the ratio 200, 300, 400,
of the current 600, 800,
transformers (CT) 1000, 1200,
based on a 5A 1500, 2000,
secondary. It does 2500, 3000,
not represent the 4000A
maximum AC
current of the
generator. The
GSC+ measures
the current and
shows it on the
display.

P022 (6) GSC+ Engine Informs other 01 through 01

Number devices on the 08
CAT Data Link
(for example,

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 CCM) of the
engine number for
the GSC+
(Determined by
application or
customer).

P023 Engine Identifies the 0 - MUI diesel

Type engine as a 1 - Gas
mechanical unit 2 - EUI diesel
injector (MUI)
diesel, spark
ignited (gas), or
electronic unit
injector (EUI)
diesel engine.

P024 (7) Crank Time Amount of time 0 to 20 5

Delay the GSC+ delays seconds seconds
activation of the in increments
fuel control relay of 1
(FCR) during a
crank cycle. This
setpoint is for gas
engines only.
(Determined by
application or
customer.)

P025 Oil Tells whether or 0 - generator 0

Temperature not the optional sets without
Sensor engine oil an oil
Installed temperature temperature
sensor is installed sensor
on the generator 1 - generator
set. sets with an
oil
temperature
sensor

P026 High Oil Oil temperature

Temperature used by the GSC+ 85 to 123°C 107°C
Shutdown to declare a high (185 to (225°F)
oil temperature 253°F)
shutdown fault in increments
exists (after a 10 of 1
second delay).

P027 Shutdown GSC+ responds to 0 - alarm only 0

Override For an engine high oil (shutdown

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 High Oil temperature fault. override, no
Temperature (Determined by engine
Fault application or shutdown)
customer.) 1 - engine
shutdown

P028 Nameplate Rated voltage of 100V to 25kV 480V

Voltage the generator. This in increments
setpoint is used of 1
for protective
relaying
functions.

P029 Nameplate Rated current 0 to 4000A 600A

Current output of the in increments
generator. of 1

P030 Nameplate Rated power 0 through 400kW

Power capability of the 10MW
generator. in increments
of 1kW

P031 Rated Nominal 50, 60 or 60Hz

Frequency frequency rating 400Hz
of generator set.

P032 Connection Wye or delta 0 - wye 0

Configuration configuration of 1 - delta
Of generator.
Generator

P033 (8) Number Of Number of 0 through 254 4

Generator generator poles. in increments
Poles. of 2
(1)
The setpoints that are stored or the setpoints that are being programmed must match the specified
setpoints of the particular generator set.
(2)
On the 3412 Engine with a rated speed of 1200 rpm, the specified value is 750 rmp. For the 3412
engine with a rated speed of 1460 or 1600 rpm, the specified value is 1125 rpm.
(3)
When oil pressure drops to within 34 kPA (5 psi) of the "P013" or "P014"setpoint, a low oil
pressure alarm is issued by the GSC+ and the optional alarm module (with the exception of the
NFPA 99 RAN).
(4)
When coolant temperature rises to within 6°C (11°F) of the "P015 "setpoint, a high water
temperature alarm is issued by the GSC+ and the optional alarm module (with the exception of the
NFPA 99 RAN).
(5)
The values other than the default (700V) are for switchgear applications and require the use of
external potential transformers and the removal of the AC voltage range jumper located in the relay
module. See Testing And Adjusting, "AC Voltage Range Selection".
(6)
After setpoint P022 is reprogrammed, the GSC+ must be power cycled (powered down and then
powered up).
(7)
The P024 setpoint only functions when the P023 setpoint is set to 1 (gas engine).
(8)
When P033 is programmed to 0 poles, the AL15 fault (GSC+ Configuration Error) is disabled.

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 Copyright 1993 - 2008 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.

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