Finisher K1 Finisher K2 Parts and Service Manual PDF

FINISHER K1/K2
REVISION 0
MAR.2001 FY8-13H4-000
COPYRIGHT© 2001 CANON INC. 0000 0000 CANON FINISHER K1/K2 REV.0 MAR. 2001 PRINTED IN U.S.A.
Application
This material has been prepared by Canon Inc. for the purposes of making available the
technical information needed for the technical training of technicians responsible for
servicing the product, and to assist them in installation, maintenance and repair. This
material contains information that is pertinent to all regions where the product is to be
sold, and may contain information that is not applicable to individual regions.
Also, the information contained in this material may differ from 'actual machine
specifications', 'machine specifications published in advertising literature' and 'other
printed matter'. Queries regarding the specifications and content of this material should be
directed to the Service Department of the competent sales company.
Revisions
Because of on-going revisions and modifications to the product, some of the details
contained in this material may be inaccurate. For this reason, any revisions or changes in
the information are published as technical information, as and when necessary.
The following statements do not apply in countries or regions where they conflict with
local laws and regulations.
Trademarks
All product names and company names contained in this material are the trademarks or
registered trademarks of those companies.
Copyright
The copyright of this material belongs to Canon Inc. This material may not be
duplicated or reprinted in part or in whole, or translated into other languages, without the
written permission of Canon Inc.
COPYRIGHT © 2001 CANON INC.

Printed in U.S.A.
Imprimé au U.S.A.
Warning
This manual is confidential and its content is to be handled with due care.
Failure to do so may result in prosecution.
INTRODUCTION
1 Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution,

or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric
outlet.
Indicates an item intended to provide notes assisting the understanding of the

topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in ques-

REF. tion.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Refers to the Copier Basics Series for a better understanding of the contents.
COPYRIGHT© 2001 CANON INC. 0000 0000 0000 0000 CANON FINISHER K1/K2 REV.0 MAR. 2001 i
INTRODUCTION
2 Outline of the Sevice Manual

This Service Manual contains basic information needed to service the FINISHER K1/K2
in the field, conducted for the purpose of maintaining its product quality and a specific level
of performance.
This Service Manual consists of the following chapters:
Chapter 1 General Description, shows the features and specifications of the machine,
as well as the names of parts and how to operate it.
Chapter 2 Operations and Timing, explains the mechanical and electrical systems of
the machine by function in relation to the principles of operation and timing
at which they are driven.
Chapter 3 Mechanical Systems, shows how to disassemble/assemble the machine
and make adjustments.
Chapter 4 Maintenance and Inspection, provides tables of periodically replaced
parts and consumables/durables and a scheduled servicing chart.
Chapter 5 Troubleshooting, contains troubleshooting tables and diagrams of electrical
parts, lists of VRs, LEDs, and check pins by PCB, and an outline of self-
diagnosis.
In addition, an appendix is added to offer a general timing chart, list of sig-
nals/abbreviations, general circuit diagrams, and PCB diagrams.
The machine comes with an Installation Procedure. Refer to the instructions in the book-
let when installing the machine.
ii COPYRIGHT© 2001 CANON INC. 0000 0000 0000 0000 CANON FINISHER K1/K2 REV.0 MAR. 2001
INTRODUCTION
The following rules apply throughout this document:

As a rule, the descriptions in this documentation are based on the following:
1. As needed, the work of each function and its relationship with electrical and me-
chanical parts are explained; where applicable, the timing at which associated parts
are driven are also outlined.
In a diagram, the symbol indicates a path of mechanical drive; the symbol
accompanied by a notation indicates the flow of an electrical signal.
The expression “power-on” means turning on the power switch, closing the front
door, and closing the delivery door so that the parts of the machine are supplied with
power.
2. In a digital circuit, the state of a signal is indicated by ‘1’ if its voltage level is high
and by ‘0’ if low. The level of voltage, however, differs from circuit to circuit.
The machine uses a CPU; however, since the internal functions of a CPU is outside
the scope of a service person, detailed explanations are omitted from descriptions. In
this document, a circuit diagram may cover from sensors to inputs of a controller
PCB or from outputs of a controller PCB to loads, or it may be a functional diagram.
The descriptions of the machine are subject to change for product improvement, and ma-
jor changes will be communicated in the form of Service Information bulletins.
All service persons are expected to be fully familiar with the contents of this Service
Manual and Service Information bulletins to develop a good understanding of the machine,
equipping themselves with the ability and skill to identify faults and to maintain the machine
in good order.
COPYRIGHT© 2001 CANON INC. 0000 0000 0000 0000 CANON FINISHER K1/K2 REV.0 MAR. 2001 iii
INTRODUCTION
Contents
CHAPTER 1 GENERAL DESCRIPTION
1 GENERAL DESCRIPTION .............. 1-1 1.3 Module isolation switch ................ 1-7
1.1 Features ......................................... 1-1 1.4 Operation of the module isolation
1.2.1 Specifications .......................... 1-3 switch ......................................... 1-9
1.2.2 Cross sections ......................... 1-7 2 MAINTENANCE BY THE USER .. 1-11
CHAPTER 2 OPERATION OVERVIEW

1 BASIC OPERATIONS ........................ 2-1 1.3.13 Inputs to and Outputs from the
1.1 Specifications ................................ 2-1 Finisher Controller PCB .... 2-15
1.2 Outline of Electrical Circuit ......... 2-2 1.3.14 Inputs to and Outputs from the
1.2.1 Finisher Assembly ................... 2-2 Finisher Controller PCB .... 2-16
1.3 Inputs to and Outputs from 2 FEEDING/DRIVE SYSTEM ............ 2-17
the Finisher Controller PCB ...... 2-3 2.1 Overview ..................................... 2-17
1.3.1 Inputs to the Finisher Controller 2.1.1 Normal delivery ..................... 2-18
PCB ...................................... 2-3 2.2 Feeding/delivery ......................... 2-22
1.3.2 Inputs to the Finisher Controller 2.2.1 Overview ............................... 2-22
PCB ...................................... 2-4 2.3 Job offset ..................................... 2-26
1.3.3 Inputs to the Finisher Controller 2.3.1 Overview ............................... 2-26
PCB ...................................... 2-5 2.3.2 Stacking sheets on
1.3.4 Inputs to the Finisher Controller the processing tray ............. 2-28
PCB (punch-related) ............ 2-6 2.3.3 Number of sheets for
1.3.5 Outputs to the Finisher Controller an offset job ....................... 2-31
PCB ...................................... 2-7 2.4 Trailing edge drop function ........ 2-33
1.3.6 Outputs from the Finisher Con- 2.4.1 Overview ............................... 2-33
troller PCB ........................... 2-8 2.5 Controlling the knurled belt ........ 2-34
1.3.7 Outputs from the Finisher Con- 2.5.1 Overview ............................... 2-34
troller PCB ........................... 2-9 2.5.2 Delivering three sheets .......... 2-35
1.3.8 Outputs from the Finisher Con- 2.5.3 Multiple sheets on
troller PCB ......................... 2-10 the processing tray ............. 2-37
1.3.9 Outputs from the Finisher Con- 2.6 Buffer path .................................. 2-39
troller PCB (punch-related) 2-11 3 CONTROLLING THE PADDLE ...... 2-44
1.3.10 Inputs to and Outputs from the 3.1.1 Overview ............................... 2-44
Finisher Controller PCB .... 2-12 4 CONTROLLING THE TRAY
1.3.11 Inputs to and Outputs from the AUXILIARY PLATE ........................ 2-45
Finisher Controller PCB .... 2-13 4.1.1 Overview ............................... 2-45
1.3.12 Inputs to and Outputs from the 4.1.2 Operation ..................................... 2-46
Finisher Controller PCB .... 2-14
iv COPYRIGHT© 2001 CANON INC. 0000 0000 0000 0000 CANON FINISHER K1/K2 REV.0 MAR. 2001
INTRODUCTION
5 STAPLING ........................................ 2-47 7.1.4 Horizontal registration

5.1.1 Overview ............................... 2-47 operation ............................ 2-67
5.1.2 Stapling of first sheet ............ 2-48 7.1.5 Paper trailing edge detection
5.1.3 Stapling of second and control ................................ 2-69
subsequent sheets ............... 2-49 7.1.6 Punch Waste Feed Control .... 2-69
5.1.4 Stapling of last sheet ............. 2-50 7.1.7 Punch waste "Full" sensor ..... 2-70
5.1.5 Stapler ................................... 2-52 7.1.8 Punch Registration Motor (M17) /
5.1.6 Delivery auxiliary rib Punch Motor (M18) Drive
operation ............................ 2-54 Control ............................... 2-73
6 TRAY OPERATION ......................... 2-55 7.1.9 Punch power supply .............. 2-74
6.1.1 Overview ............................... 2-55 8 FANS ................................................. 2-75
6.1.2 Trays ...................................... 2-55 8.1.1 Overview ............................... 2-75
6.1.3 Shutter control ....................... 2-57 9 POWER SUPPLY .............................. 2-77
6.1.4 Detecting topmost sheet of 9.1.1 AC Power supply ................... 2-77
paper in tray ....................... 2-58 9.1.2 DC Power Supply .................. 2-77
6.1.5 Tray A/B lifting motor 9.1.3 Protective functions ............... 2-78
control ................................ 2-59 9.1.4 Low Power Switch ................ 2-79
6.1.6 Tray motor power supply ...... 2-60 9.1.5 Fan Interlocking Switch ........ 2-79
7 PUNCH UNIT (Finisher K2 only) .... 2-61 10 DETECTION JAMS (FINISHER) .. 2-82
7.1.1 Overview ............................... 2-61 10.1.1 Overview ............................. 2-82
7.1.2 Punching Operation ............... 2-61 11 MODULE ISOLATION .................. 2-85
7.1.3 Overview of Punching 11.1.1 Overview ............................. 2-85
Operation ........................... 2-64
CHAPTER 3 MECHANICAL SYSTEMS

1 Finisher Unit ........................................ 3-1 1.2.3 Removing the Paddle Unit .... 3-15
1.1 Externals and Controls .................. 3-1 1.2.4 Removing the Handling
1.1.1 External Covers ....................... 3-1 Tray .................................... 3-16
1.1.2 Removing the Upper Cover 1.2.5 Removing the Alignment
Unit ...................................... 3-2 Motor ................................. 3-17
1.1.4 Adjusting the Height ............... 3-4 1.3 Tray A Unit/Tray B Unit ............. 3-19
1.1.5 Correcting the Slope ................ 3-8 1.3.1 Moving Down the Tray A/B
1.1.6 Removing the Stack Unit .................................... 3-19
Wall (upper) ....................... 3-11 1.3.2 Removing the Tray A Unit .... 3-20
1.1.7 Removing the Stack 1.3.3 Removing the Tray B Unit .... 3-20
Wall (lower) ....................... 3-11 1.3.4 Removing the Try A/B Lift
1.1.8 Mounting the Stack Motor (M13/M12) ............. 3-21
Wall (lower) ....................... 3-12 1.3.5 Mounting the Tray A/B Lift
1.2 Handling Tray Unit ..................... 3-13 Motor (M13/M12) ............. 3-22
1.2.1 Removing the Handling 1.3.6 Position of Tray B at
Tray Unit ............................ 3-13 Power-On ........................... 3-23
1.2.2 Removing the Paddle Unit .... 3-15 1.3.7 Harness of the Tray A/B ........ 3-24
COPYRIGHT© 2001 CANON INC. 0000 0000 0000 0000 CANON FINISHER K1/K2 REV.0 MAR. 2001 v
INTRODUCTION
1.3.8 Points to Note When Handling the 1.7.3 Positioning the Stapler .......... 3-34
Stack Wall Rail .................. 3-24 1.7.4 Adjusting the Position of
1.4 Knurled Belt Releasing Unit ...... 3-25 the Stapler (front, 1-point) . 3-37
1.4.1 Removing the Knurled Belt 1.7.5 Adjusting the Stapling
Releasing Unit ................... 3-25 Position (rear, 1-point) ....... 3-38
1.5 Knurled Belt ............................... 3-26 1.8 Punch Unit .................................. 3-40
1.5.1 Remove the Knurled Belt ...... 3-26 1.8.1 Removing the Punch Slide
1.6 Buffer Roller Unit ....................... 3-27 Unit .................................... 3-40
1.6.1 Removing the Buffer Roller 1.8.2 Mounting the Punch Waste
Unit .................................... 3-27 Case Holder ....................... 3-43
1.7 Stapler Unit ................................. 3-32 1.9 PCBs ........................................... 3-44
1.7.1 Removing the Stapler ............ 3-32 1.9.1 Removing the Finisher
1.7.2 Adjusting the Position of Controller PCB .................. 3-44
the Stapler Paper Stopper .. 3-33
CHAPTER 4 MAINTENANCE AND INSPECTION

1 Periodically Replaced Parts ................. 4-1 2.1 Finisher Unit ................................. 4-2
1.1 Finisher Unit ................................. 4-1 3 Scheduled Maintenance ....................... 4-4
2 Guide to Durables ................................ 4-2 3.1 Finisher Unit ................................. 4-4
CHAPTER 5 TROUBLESHOOTING
1 Making Adjustments ............................ 5-1 1.1.9 Adjusting the Punch Hole
1.1 Electrical System .......................... 5-1 Position (in direction of hori-
1.1.1 Adjusting the Alignment zontal registration) ............. 5-11
Width ................................... 5-1 1.1.10 Adjusting the Sensitivity of
1.1.2 Adjusting the Stapling Position the Sensors ......................... 5-12
(front, 1-position) ................ 5-2 1.1.11 After Replacing the EEPROM
1.1.3 Adjusting the Stapling Position (IC102) .............................. 5-14
(rear 1-point) ........................ 5-4 1.1.12 Replacing the Finisher
1.1.4 Adjusting the Wrapping on the Controller (in response to
Buffer Roller ........................ 5-5 E505) ................................. 5-15
1.1.5 Sensor Initial Adjustment ........ 5-7 1.1.13 Initializing the RAM ........... 5-15
1.1.6 Adjusting the Speed of the 1.1.14 Selecting Upward Curl Paper
Swing Guide ........................ 5-8 Mode ..................................... 16
1.1.7 Indication for the Swing Guide 1.1.15 Selecting Downward Curl
Speed ...................................... 9 Paper Mode ........................ 5-17
1.1.8 Adjusting the Position of Punch 2 Arrangement of Electrical Parts ........ 5-19
Holes (feed direction) ........ 5-10 2.1 Finisher Unit ............................... 5-19
vi COPYRIGHT© 2001 CANON INC. 0000 0000 0000 0000 CANON FINISHER K1/K2 REV.0 MAR. 2001
INTRODUCTION
2.1.1 Sensors .................................. 5-19 3.1.10 E535 (swing motor M8 fault;

2.1.2 Microswitches ....................... 5-21 detail code 62) ................... 5-53
2.1.3 Motors ................................... 5-23 3.1.11 E535 (swing motor M8;
2.1.4 Solenoids ............................... 5-25 detail code 01) ................... 5-53
2.1.5 PCBs ...................................... 5-27 3.1.12 E537 (front aligning plate
2.1.6 Fans ....................................... 5-29 motor M4) ............................. 55
2.2 LEDs and Check Pins by PCB ... 5-30 3.1.13 E540 (tray A lifter motor
2.2.1 Finisher Controller PCB ........ 5-30 M13) .................................. 5-55
2.2.2 Punch Drive PCB .................. 5-32 3.1.14 E542 (tray B lift motor M12;
2.2.3 Functions of the DIP Switch . 5-33 during operation) ............... 5-55
2.3 Upgrading ................................... 5-39 3.1.15 E551 (activation power supply
3 Troubleshooting Malfunctions .......... 5-45 fan FM1; detail code 01) ... 5-55
3.1 Finisher Unit ............................... 5-45 3.1.16 E551 (activation feeder cooling
3.1.1 E500 (communication with fan FM2; detail code 02) ... 5-55
copier) ................................ 5-45 3.1.17 E577 (paddle motor M9) ..... 5-57
3.1.2 E503 (communication with 3.1.18 E583 (tray auxiliary plate
saddle stitcher unit) ............ 5-45 motor M6) .......................... 5-57
3.1.3 E505 (checksum fault) .......... 5-45 3.1.19 E584 (shutter) ...................... 5-57
3.1.4 E506 ...................................... 5-47 3.1.20 E590 (punch rotation) ......... 5-57
3.1.5 E510 (inlet motor M1 fault) .. 5-47 3.1.21 E593 (punch registration) .... 5-57
3.1.6 E514 (stack delivery motor 4 Self Diagnosis .................................... 5-59
M7 fault) ............................ 5-49 4.1 Self Diagnosis ............................. 5-59
3.1.7 E530 (rear aligning plate motor 4.1.1 Finisher Unit ......................... 5-59
M5) .................................... 5-49 4.2 Alarm .......................................... 5-64
3.1.8 E531 (stapler motor M11) ..... 5-51 4.2.1 Finisher Unit ......................... 5-64
3.1.9 E532 (stapler shift motor
M10) .................................. 5-51
APPENDIX
1 GENERAL TIMING CHART ............ A-1 5 PUNCH DRIVER PCB .................... A-29
1.1 Finisher Unit ................................ A-1 6 STAPLER DRIVER PCB ................. A-32
2 LIST OF SIGNALS/ 7 FUSE PCB ........................................ A-33
ABBREVIASTIONS ......................... A-3 8 SWITCH PCB .................................. A-34
2.1.1 Finisher ................................... A-3 9 AREA SENSOR PCB ...................... A-55
3 FINISHER GENERAL CIRCUIT 10 SOLVENTS AND OILS LIST ....... A-56
DIAGRAM ........................................ A-5 11 SPECIAL TOOLS .......................... A-57
4 FINISHER CONTROLLER PCB ...... A-7
COPYRIGHT© 2001 CANON INC. 0000 0000 0000 0000 CANON FINISHER K1/K2 REV.0 MAR. 2001 vii
CHAPTER 1
GENERAL DESCRIPTION
COPYRIGHT© 2001 CANON INC. 0000 0000 0000 0000 CANON FINISHER K1/K2 REV.0 MAR. 2001
1 GENERAL DESCRIPTION
1.1 Features
a. Two types of stacking trays
• The product features two different stacking trays, tray A and tray B, which are used for
different purposes.
b. Large stacking capacity

• Tray A can accommodate a stack of paper up to a maximum height of 147mm, while
tray B can .accommodate a stack of paper up to a maximum height of 285mm (small
size) and 147mm (large size).
c. Wide range of paper types

• The product can accommodate a wide range of paper types, from 64 to 200mg/m2.
d. Stack job offset function

• The stack job offset function is available for the sorting of non-stapled stacks.
e. Three types of auto-stapling

• There are three stapling positions (front-slanted, rear-slanted, two-point).
f. Buffer rollers for increased productivity

• The buffer rollers mean that the copier can keep feeding paper even while the finisher is
stapling or off-setting.
g. Punch function (Finisher K2 only)

• The punch function allows holes to be punched in the paper before delivery, to allow the
paper to be filed in binders. (Accommodates 64 to 200mg/m2 paper. Does not accom-
modate tracing paper or OHP film.)
COPYRIGHT© 2001 CANON INC. 0000 0000 0000 0000 CANON FINISHER K1/K2 REV.0 MAR. 2001 1-1
1.2 Specifications
1.2.1 Specifications
a. Saddle Finisher K3/K4
Finisher assembly
Item Specification Remarks
Lifting system Tray A up/down
Tray B up/down
Stacking Tray A same as copier delivery method
Tray B face-down
Stack paper size Tray A Postcard to A3/ 279.4 x 431.8mm Postcards feed in the R direc-
Tray B A5/SMT to A3/279.4 x 431.8mm tion only.
A5/SMT feeds in the R direc-
tion only. B5/A4/LTR feed in
the horizontal direction only.
Paper weight 64 to 200g/m2
Modes Staple stacking, non-staple stacking Mixed stacking possible un-
Stack Non- Tray A Equivalent to 1,000 sheets (small/ large der certain conditions.
height staple size) 147mm Equivalent to 80g/m2 paper
sorting Tray B Equivalent to 2,000 sheets (small size)
285mm, or1,000 sheets (large size) 147mm
Staple Tray A Equivalent to 1,000 sheets or 100 sets
sorting (small/ large size)
Tray B Equivalent to 2,000 sheets or 100 sets
(small size) 285mm, or1,000 sheets or 100
sets (large size) 147mm
Mixed staple/ Tray B Stops when either of the following condi- Stacking ability not guaran-
non-staple tions is met. 2,000 sheets or 100 sets teed. The whole stack is
(small size)1,000 sheets or 100 sets or 30 treated as large size if one
folded sheets (large size) large size sheet is included.
Stack thickness Tray A Max. 20 sheets of folded paper Equivalent to 80g/m2 paper
with folded Tray B Max. 10 sheets of folded paper per set/ 30
paper mixed sheets of folded paper per job (1 sheet of
folded paper is counted the same as 5
sheets of plain paper.)
Stacking Tray A Front/ rear stack offset No offset stacking in Tray A
condition Tray B Staple (one): 20mm for non-sort delivery
Staple (two): 30mm (one staple at 5/B4)
Non-staple: 30mm (LTR/11 x 17:36mm)
Note1: Small size refers to A4, A5, B5, postcards, LTR and STMT.
Large size refers to A3, B4, 279.4 x 431.8mm (11 x 17) and LGL.
T01-102-01
1-2 COPYRIGHT© 2001 CANON INC. 0000 0000 0000 0000 CANON FINISHER K1/K2 REV.0 MAR. 2001
Item Specification Remarks

Paper detection Tray A
Yes
Tray B
Control panel No
Display No
Installation method Latching with mount (height adjustable with casters)
Measurements Approx. 802mm (W) x 738mm (D) x 995 (H) Note 2
Weight Approx. 127kg/ approx. 192kg (incl. inserter approx.
16kg, feeder approx. 49kg)
Power supply 100 to 120V/ 50, 60Hz, 230V/ 50Hz.
Max. power consumption 60W
Stapling method Punching by rotating cam (Face-down stapling)
Stapling position See below
Stapling thickness Staple cartridge type A 20 sheets for
A4/ B5/ LTR 100 sheets (80g/m2) or 98 sheets (80g/ 200g/m2) paper
m2) + 2 sheets (200g/m2)and paper
stack thickness max. 11mm
Staple cartridge type B 10 sheets for
A4R/ B4/ A3 50 sheets (80g/m2) or 48 sheets (80g/ 200g/m2) paper
B5/ B4/ LTR m2) + 2 sheets (200g/m2) and paper
LTRR/ LGL stack thickness max. 5.5mm
297.4 x 4342.8mm (11 x 17)
Staple loading Special cartridge (5,000 staples)
Staples Special staples
Staple cartridge type
Yes
detection
Staple detection Yes
Automatic staple reposition Up to 10 times
Available 1-point stapling Front/rear A3, A4, A4R, B4, B5, 279.4 x 431.8mm,
stapling (11 x 17) LGL, LTR, LTRR
sizes 2-point stapling A3, A4, B4, B5, 279.4 x 431.8mm, (11 x 17) LTR
Manual stapling No
Jogging accuracy Non-sort Tray A Max. 100mm
Sort Tray A/B Left/right Max. 60mm
direction (X)
Front/rear Within stack
direction (Y) Max. 15mm
Between stacks
Min. 15mm
max. 60mm
Staple Tray B 2.0mm max.
Note 2: Width with folder connected is 986mm

Height with inserter connected is 1138mm (auxiliary tray open)
T01-102-02
These specifications are subject to change for the purposes of product improvement.
1-point stapling 1-point stapling

(Front) (Rear) 2-point stapling 2-point stapling
A3, A4 B4, B5 279.4mm x

431.8mm
(11x17),
30 30 LTR
*2 *2
88.5 4 *2 68.5 4 *2 79.5 4 *2
5 2
5 2
5 2
5 2
6 2
6 2
6 2
208.5 4 *1 188.5 4 *1 199.5 4 *1
Unit: mm
*1 Stapling interval may be adjusted in user mode.
*2 Stapling position may be adjusted by DIP switch.
F01-102-01
Item Specifications
Punching method Press-punch system (paper stops momentarily to be punched)
Punch related items (Finisher K2 only)
Paper type 64 to 200g/m2 (OHP film, tracing paper not accommodated)

Paper size 2 holes: A3/ A4/ A4R/ B4/ B5/ B5R (100/ 230V)
3/2 holes: 279.4 x 431.8 (11 x 17) (280V)
2 holes LGL. LTRR
4 holes: A3, A4 (230V)
Hole diameter 2 holes: 6.5mm
3/2 holes: 8mm
4 holes: 6.5mm
Punch waste capacity 2 holes: 20,000 sheets or more (when using 80/m2 paper)
3/2 holes: 10,000 sheets or more (when using 80/m2 paper)
4 holes: 10,000 sheets or more (when using 80/m2 paper)
Punch waste 'Full' Displayed on main unit control panel.
display
Punch mode selection Selected on main unit control panel.
Punch position
2 holes (except USA)
L1= A4/A3 : 108.5 3mm

B5/B4 : 88.5 3mm
12 3mm A4R : 65 3mm
B5R : 51 3mm
80 0.5mm L1
3 holes (USA) 2 holes (USA)
12 3mm
108 1mm108 1mm L1 69.85 1mm L1

L1=LTR/279.4 x 431.8mm(11 x 7): L1=LGL/LTRR:73 3mm
31.5 3mm
Item Specifications
4 holes (FRN) 4 holes (SWE)
12 3mm
L1
80 1mm 80 1mm 70 1mm
80 1mm L1 21 1mm 21 1mm
L1=A4/A3:28.5 3mm L1=A4/A3:29.5 3mm
T01-102-03
These specifications are subject to change for the purposes of product improvement.
1.2.2 Cross sections

a. Finisher
[1][2][3] [4] [5] [6] [7] [8] [9] [10]
[19] [18] [17] [16] [15] [14][13][12] [11]
[1] Tray B [11] Pre-delivery roller

[2] Swing guide [12] Stapler
[3] Paddle [13] Movable roller
[4] Tray A [14] Delivery roller
[5] Non-sort delivery roller [15] Knurled belt
[6] Upper path switching flapper [16] Processing tray
[7] Buffer roller [17] Jogging plate (front, rear)
[8] Buffer switching flapper [18] Tray auxiliary plate
[9] Punch unit (Finisher K2 only) [19] Stack delivery roller
[10] Inlet roller
F01-102-02
1.3 Module isolation switch

If a particular error is displayed, the module separation switch on the finisher can be used
to isolate the problem module and make copies or printouts from a different part of the ma-
chine.
Display and cause Treatment
E590, E593, E594, E595 Use the module isolation switch to isolate the
Punch unit is broken. punch unit and make copies or printouts from a
different part of the machine.Ref: Module isola-
tion switch operation
E540 Use the module isolation switch to secure tray A
Tray A is broken. and make copies or printouts.
E515 Use the module isolation switch to isolate the in-
The inserter is broken. serter and make copies or printouts from a differ-
ent part of the machine.
E518 Use the module isolation switch to isolate the Z-
The folder is broken folding function and make copies or printouts
from a different part of the machine.
E503, E5f0, E5f1, E5f2, E5f3, E5f4, E5f5, E5f6, Use the module isolation switch to isolate centre
E5f7, E5f8, E5f9 stitching function and make copies or printouts
The saddle stitcher is broken. from a different part of the machine.
T01-103-01
1.4 Operation of the module

isolation switch
The module isolation switch is used when
a particular service call is displayed. The
module isolation switch is used to switch
OFF the malfunctioning module, so that
copying and printing can be performed from
another module.
• The message shown on the right is dis-
played in the basic window.
F01-104-01a
F01-104-02b
1) Open the front cover.

1 HOLE PUNCH
2) Open the module isolation switch cover 2 TRAY
3 SHEET
and turn the malfunctioning module INSERTER
4 Z-FOLD
OFF. 5 BOOKLET
6 OFF ON
F01-104-02
In the event of a malfunction in

the punch unit or tray A, the fol-
lowing procedure should be car-
ried out in addition to operating
the isolation switch.
• If the saddle stitcher, paper
folding unit or inserter are
malfunctioning, the following
procedures are not necessary.
Proceed to step 3), after
switching the problem module
OFF.
a. Faulty punch unit

Push the punch unit lever around to the
position '1111'.
F01-104-03
Open the inserter and then open the upper

cover.
F01-104-04
Push the lever all the way to the back.

Lever
• If the lever is already at the back, this
operation is not necessary.
F01-104-05
Close the upper cover and return the in-

serter to its original position.
b. Faulty tray A
Hold the tray at both sides and shift it un-
til it is in the position indicated by the ar-
rows.
F01-104-06
3) Close the front cover.
2 MAINTENANCE BY THE USER

As of February 2001
No. Item When

1 Replace staple cartridge (finisher) indicator flashes (on copier control panel)
2 Replace staple cartridge (saddle stitcher) indicator flashes (on copier control panel)
3 Remove punch waste paper indicator flashes (on copier control panel)
T01-201-01
CHAPTER 2
OPERATION OVERVIEW
1 BASIC OPERATIONS
1.1 Specifications
A finisher is designe to d receive the output of its host machine for extra processing be-
fore delivery; the mode of delivery may be non-sort stack, job offset*, or staple/punch.
The operations associated with these tasks are controlled by the finisher controller PCB
and commands from the host machine.
Swing guide control system
Alignment control system
Stapler control system

Control system
Delivery control system
Feeding control system
Tray control system
Inlet control system
Buffer control system
Punch control system
F02-101-01
In job offset delivery, each stack of sheets is moved to the front or the rear
to enable grouping of stacks.
1.2 Outline of Electrical Circuit

1.2.1 Finisher Assembly
The sequence of operations of the finisher is controlled by the finisher controller PCB,
which is a 16-bit microprocessor (CPU); in addition to controlling the sequence, it commu-
nicates with the host machine in serial.
In response to the various commands from the host machine through the serial communi-
cation line, the finisher controller PCB drives the solenoids and motors. It in turn sends in-
formation about the sensors and the switches to the host machine using the serial communi-
cation line.
The ICs mounted to the finisher controller PCB have the following major functions:
• IC106 (master CPU): controls sequence of operations.
• IC108 (master EEPROM): backs up adjustment values.
• IC110 (master EPROM): stores sequence programs.
backs up initial settings data
• IC113 (communication IC): communicates with the copier and the saddle stitcher unit
• IC125 (slave CPU): controls sequence of operations.
• IC123 (DPRAM): controls communication between master CPU and slave
CPU.
F02-102-01 shows the flow of signals between finisher and copier:
Finisher unit
Copier main Finisher Motor

controller controller PCB Solenoid
PCB (CPU) IC106 IC113 Switch
Master Communi Sensor
CPU cation IC
Fan
IC108 IC108
Master Slave Punch driver
EEPROM CPU PCB
Fuse PCB
IC110
Master IC123 Fan Motor
EEPROM DPRAM
Fan Sensor
F02-102-01
1.3 Inputs to and Outputs from the Finisher Controller PCB

1.3.1 Inputs to the Finisher Controller PCB
Finisher controller PCB
PI1 J100-3 J119B-4 +5V

Front door -1 -6 When the front cover
sensor -2 -5 FDROPN is open, '1'.
Inlet path PI2 J70-3 J119B-1 +5V

paper -1 -3 When paper is over
-2 -2 ENTPASSPA the inlet path sensor,
sensor
'1'.
PI3 J24-3 -5 -3 J118A-7 +5V
Post-buffer -1 -7 J23 -1 -9 When paper is at the
path paper -2 -6 -2 -8 BFPSSXIT buffer path outlet, '1'.
sensor
PI4 J33-3 -2 -3 J118B-2 +5V
Sort -1 -4 -1 -4
When paper is at the
J31
delivery -2 -3 -2 -3 STDLV sorter delivery

sensor assembly, '1'.
PI5 J25-3 J118A-10 +5V
Upper -1 -12 When the upper
cover open -2 -11 UPCVROPN cover is open, '1'.
sensor
PI6 J27-3 -1 -3 J118B-12 +5V

Non-sort When paper is at the
J26
-1 -3 -1 -14 NSTDLV
delivery -2 -2 -2 -13 non-sort delivery
sensor assembly, '1'.
Front PI7 J42-3 -1 -11 -1 -11 J104B-1 +5V When the front
J39B
J38B
aligning -1 -3 -9 -3 -9 -3 aligning plate is in

plate home -2 -2 -10 -2 -10 -2 FJOGHP
home position, '1'.
position
sensor
F02-103-01

Rear
aligning PI8 J43-3 -4 -8 -4 -8 J104B-4 +5V When the rear
-6 -6 -6 -6 -6
J39B
J38B
plate home -1 RJOGHP aligning plate is in
position -2 -5 -7 -5 -7 -5
home position, '1'.
sensor
PI9 J48-1 -3 -7 J105B-3 When the swing
Swing +5V
-2 -8 -2
J45B
-2 motor is rotating,
motor clock -3 -1 -9 -1 SWGMTRCLK
sensor alternately between
'1' and '0'.
PI10 J52-1 -9 -1 J105B-9
Stack feed +5V When the stack feed
-2 -8 -2 -8
J71
motor clock BFDMTRCLK motor is rotating,

-3 -7 -3 -7
sensor alternately between
Tray '1' and '0'.
auxiliary PI11 J51-3 -1 -4 -7 -6 J105B-4
plate -3 -2 -9 -6 +5V When the tray
J45B
-1 -4
J50
detraction -2 -2 -3 -8 -5 -5 SPTTRYIN auxiliary plate is

sensor detracted, '1'.
Shutter PI12 J62-3 -1 -4 J106-1 +5V
home -3 -2 When the shutter is
J61B
-1 -3 STCLS
position -2 -2 -3 -2 in home position, '1'.
sensor
Paddle PI13 J65-3 -6 -3 -6 -3 J107A-6

+5V
home -8 -1 -8 -1 When the paddle is
J63A
-1 -8
J64
PDLHP
position -2 -7 -2 -7 -2 -7 in home position, '0'.
sensor
Swing PI14 J67-3 -1 -8 J107B-1
+5V When the swing
-1 -3 -6 -3
J63B
guide SWDGDCL
closed -2 -2 -7 -2 guide is closed, '0'.
sensor
PI15 J63-3 -4 -5 J107B-4
Swing +5V
-1 -6 -6 When the swing
J63B
guide open -3
-2 -5 SWOPN
-4 -5 guide is open, '0'.
sensor
Stapler PI16 J73-3 J110B-10

+5V When the stapler is
shift home -1 -12
-2 -11 STPLHP in home position for a
position shift, '1'.
sensor
PI17 J92-3 J109B-6
Tray B -1 -8
+SV
When paper is in the
paper STTRYPA
-2 -7 tray B, '1'.
sensor
F02-103-02

Tray B idle PI18 Alternately between '1'
J93-3 J109B-9 +5V
rotation -1 -11 STTRYDL and '0' according to
-2 -10
sensor the rotation of the tray
B lift motor.
Tray A idle PI19 J86-3 J113B-9 +5V Alternately '1' and '0'
rotation -1 -11 SMPTRYDL
-2 -10 according to the
sensor rotation of the tray A
PI20 lift motor.
J83-3 J113B-6 +5V
Tray A paper -1 -8 SMPTRYPA When paper is in tray
sensor -2 -7 A, '1'.
PI28
Knurled belt J79-3 -7 -6 J110B-7 +5V
-1 -9 -5 -9 KRLBLEB1 When the saddle unit
shit enable -2 -8 -4 -8 is over the sensor, '1'.
sensor 1
PI29
Knurled belt J78-3 -4 -9 J110B-4 +5V When the saddle unit
J76
shift enable -1 -6 -7 -6 KRLBLEB2

-2 -5 -8 -5 is over the sensor,
sensor 2 '11'.
PI30
Knurled belt J77-3 -1 -12 J110B-1 +5V
shift enable -1 -3 -10 -3 KRLBLEB3 When the saddle unit
-2 -2 -11 -2 is over the sensor, '1'.
sensor 3
Knurled belt PI31 When the knurled belt
J32-3 -1 -3 J118-5 +5V
home
J30
-1 -3 -1 -7 KRLBLHP is in home position, '1'.

-2 -2 -2 -6
position
sensor
PI32
J34-3 -9 -3 -9 -3 J104B-9 +5V When paper is in the
Stack
J39B
J38B
-1 -11 -1 -11 -1 -11 BNDLDELV

delivery -2 -10 -2 -10 -2 -10 handling tray/stack
sensor delivery assembly, '1'.
F02-103-03
1.3.4 Inputs to the Finisher Controller PCB (punch-related)
Punch driver PCB Finisher controller PCB

Punch PI21 J1001-3 -1 -7 J747B-1
-3 +5V J116B-8 PHPADG When the paper
J1007
-1 -3 -9 J741B-8
paper edge -2 -2 -8 -2 side edge is over
sensor the sensor, '1'.
Punch motor PI22 J747A-4 +5V
J1009-3 When the punch
home position -1 -6 J741B-9 J116B-7 PCHMHP
-2 -5 motor is in home
sensor position, '0'.
PI23
Punch sensor J1010-3 -4 -6 J747B-4 +5V When the punch
-1 -6 -4 -6 J741B-12 J116B-4 PCHSNSHP
home position -2 -5 -5 -5 sensor is in home
J1007
Punch home PI24

J1012-3 -1 -3 -7 -3 J747B-7 +5V When the punch
J1006
-1 -3 -1 -9 -1 -9 J741B-11 J116B-5 PCHHP

position -2 -2 -2 -8 -2 -8 unit is in home
PI25
Punch front J1013-3 J747A-1 +5V
J741B-10 J116B-6 PCHFRT
When a hole is
-1 -3
sensor -2 -2 made, '1'.
PI26 When the flag is

Punch J1002-3 J748-6 +5V
J741B-3 J116B-13 PHCONTST over the sensor,
-1 -8
waste paper -2 -7 '1'.
sensor
PI27 Alternately between
Punch J1004-3 J742-1 +5V
-1 -3 J741B-2 J116B-14 PHFEEDMT '1' and '0' while the
waste paper -2 -2 punch waste feed
feed sensor motor is rotating.
PI33
J1008-3 J747-7 +5V
Punch 2/3- -1 -9 J741B-13 J116B-3 PCH2/3HL When the punch
hole sensor -2 -8 unit is set to 2-hole
configuration, '1'.
Punch PI34
J1003-1 J750-3 +5V Alternately between
motor clock -2 -2 J741B-7 J116B-9 PCHMRCLK
'1' and '0' while the
-3 -1
sensor punch motor is
Punch waste sensor PCB (S6) rotating.
J941-5 J748-1 +5V
When the light of
-3 -3 J741B-4 J116B-12 DSTD the LED hits any of
the photosensors
-2 -4 J741B-5 J116B-11
FULLED of the PCB, '1'.
When '1', the LED
-1 -5 J741B-6 J116B-10
MDLED on the PCB goes
ON. (output)
-4 -2 When '1', the LED
on the PCB goes
ON. (output)
F02-103-04
1.3.5 Outputs to the Finisher Controller PCB

Buffer path switching solenoid
+24VDLV
-1 -2 J118A-1
J21
SL1 When '0', the solenoid
-2 -1 -2 BFPSSCHG*
goes ON.
Upper path switching solenoid +24VDLV
-2 -2 J117-1
J20
-1 -1 -2 UPSCHG * goes ON.
Sub tray solenoid (w/ folder installed) +24VDLV
-3 -3 J109B-12
-2 -2 -13 SBTRYPL* When '0', the solenoid is pulled.
J94
SL3
-1 -1 -14 SBTRYPH* When '0', the solenoid is pushed.
Delivery auxiliary rib tray solenoid J104B +24VDLV

-2 -2 -7 -5 -7 -5 -7
J44
J39
J38
-1 -1 -8 -4 -8 -4 -8 DLVAUXSL
goes ON.
Rear edge drop solenoid J117A +24VDLV
-2 -2 -1 -2 -8
J36
J91
-1 -1 -2 -1 -9 TRLEDGSL
goes ON.
+24VFED
Inlet motor
J95-1 J121-13
-2 -12
-3 -11
-4 -10
+5V
-5 -9
-6 -8
-7 -7 When '0', the motor goes ON.

M1 INPASSMON*
-8 -6 The motor rotates in normal
INPASSMCW* direction at '0'.
-9 -5 INPASSMBRK When '1', the motor is braked.
-10 -4 INPASSMCLK Alternately between '1' and '0'
when the motor is rotating.
-11 -3 INPASSMLOOK Controls the current level
-12 -2 INPASSMFG using voltage.
-13 -1 INPASSMGAINON
+5V
J96-13 J120A-1
Buffer motor -12 -2
drive PCB BUFMB*
-11 -3 BUFMA*
Alternately between '1'
-10 -4 BUFMB and '0' to rotate the motor.
-9 -5 BUFMA
Buffer motor -8 -6 BUFMHLD Controls the current level
1 1 +24V
2 2 +24V -7 -7 N.C. using voltage.
3 3 A
4 4 A* +24VFED
5 5 B -6 -8
M2 6 6 B*
-5 -9
-4 -10
-3 -11
-2 -12
-1 -13
F02-103-05
1.3.6 Outputs from the Finisher Controller PCB

+5V
J97-13 J120B-1
-12 -2 EJCMB*
Delivery motor -11 -3 EJCMA*
Alternately between '1' and '0'
driver PCB -10 -4 EJCMB
to rotate the motor.
-9 -5 EJCMA
Delivery -8 -6 EJCMHLD Controls the motor current using
1 1 +24V
motor 2 2 +24V -7 -7 N.C. voltage.
3 3 A
4 4 A* +24VDLV
5 5 B -6 -8
M3 6 6 B*
-5 -9
-4 -10
-3 -11
-2 -12
-1 -13
Front aligning +24VDLV

plate motor -5 -5 -1 -11 -1 -11 J104A-1
-1 -1 -5 -7 -5 -7 -5 FJOGMA
-2 -2 -4 -8 -4 -8 -4 FJOGMB
J41
M4 Alternately between '1' and

-3 -3 -3 -9 -3 -9 -3 FJOGMA*
'0' to rotate the motor.
-4 -4 -2 -10 -2 -10 -2 FJOGMB*
J39A
J38A
Rear alighting +24VDLV

plate motor -5 -5 -6 -6 -6 -6 J104A-6
-1 -1 -10 -2 -10 -2 -10 RJOGMA
-2 -2 -9 -3 -9 -3 -9 RJOGMB
J40

-3 -3 -8 -4 -8 -4 -8 RJOGMA*
-4 -4 -7 -5 -7 -5 -7 RJOGMB*
Tray auxiliary +24VDLV

plate motor -5 -5 -5 -5 J105A-5
-1 -1 -9 -1 -9 SPTTRYMA
J45A
-2 -2 -8 -2 -8 SPTTRYMB
J46

-3 -3 -7 -3 -7 SPTTRYMA*
-4 -4 -6 -4 -6 SPTTRYMB*
Stack delivery motor

-2 -1 -1 -1 J128-1 Switches between '1' and '0' according
J60
M7 -1 -2 -2 -2 -2 to the direction of motor rotation.

Swing +24VDLV
J58
motor -2 -1 -3 -3 -3
J59
M8 -1 -2 -4 -4 -4 Switches between '1' and '0' according

to the direction of motor rotation.
F02-103-06
Paddle +24VDVL
motor -5 -5 -1 -8 -1 -8 J107A-1
-1 -1 -5 -4 -5 -4 -5 PDLMA
J63A
-2 -2 -4 -5 -4 -5 -4 PDLMB
J64
Alternteles between
J66
M9
-3 -3 -3 -6 -3 -6 -3 PDLMA* '1' and '0' to rotate
-4 -4 -2 -7 -2 -7 -2 PDLMB* the motor.
+5V
J89-13 J109A-1
Tray B lift
-12 -2 STTRYMB*
motor driver
PCB -11 -3 STTRYMA* Alternates
-10 -4 STTRYMB between '1' and '0'
to rotate the motor.
Tray B -9 -5 STTRYMA
1 1 +36V Controls the motor
Lift motor 2 2 +36V -8 -6 STTRYMHLD
3 3 A current using
4 4 A* -7 -7 N.C. voltage.
5 5 B
M12 6 6 B* +36VTRY
-6 -8
-5 -9
-4 -10
-3 -11
-2 -12
-1 -13
Fuse PCB
24VFAN
J716-1 J103-8 FANON When '0', the fan

FM1 J715-1 rotates.
-2 -2 -7 FANSTP When '1', the fan
-3 stops.
Power supply
fan
F02-103-07

+5V
J81-13 J113A-1
Tray A lift
-12 -2 STTRYMB*
motor driver
PCB -11 -3 STTRYMA* Alternates between '1'
-10 -4 STTRYMB and '0' to rotate the
motor.
Tray A -9 -5 STTRYMA
1 1 +36V
lift motor 2 2 +36V -8 -6 STTRYMHLD Controls the motor
3 3 A current using voltage.
4 4 A* -7 -7 N.C.
5 5 B
M13 6 6 B* +36VTRYA
-6 -8
-5 -9
-4 -10
-3 -11
-2 -12
-1 -13
Knurled belt motor

-5 -5 -1 -5 -1 RLTMA
Alternately between '1'
-4 -4 -2 -4 -2 RLTMB
and '0' to rotate the
J37
J35
M20 -3 -3 -3 -3 -3 RLTMA* motor.

-2 -2 -4 -2 -4 RLTMB*
Folder driver PCB

J1093 J799 +24VFED
Folder -1 -1 +5V
motor -3 -3 J792A J122A Motor speed control clock
J1110A
-5 -5 -6 -4 -7 -4 -6 -4 FFMCLK signal
J1089
-7 -6 -5 -5 -6 -5 -5 -5 FFMFG Varies clock intervals

M71
-2 -2 according to the speed of
-4 -4 motor rotation. (input)
FFMON J792A-1 J125B-6
When '0', the -4 -9
motor goes
ON. Serial combination
Inserter Inserter drive PCB

motor +24VINS
J847
-1 -1 Motor
J1075
drive J841B J115A

When the signal is
J1065
M61 -2 -2 INSMON circuit -1 -9 -2 -9 INSMPWM

generated the motor
When '0', the starts to rotate. (pulse
motor goes signal)
ON.
F02-103-08
1.3.9 Outputs from the Finisher Controller PCB (punch-related)
Punch driver PCB Finisher controller PCB

Punch waste
feed motor
J749-7 +24VPNH
M16 -8 J741B-1 J116B-15
PNHSCRMD When '1', the motor
rotates.
J744
Punch registration +24VPNH
-6
motor
-5
Alternates between '1' and
-4 A J741A-8 J116B-8 A
'0' in sequence according to
M17 -3 B -9 -7 the direction/speed of motor
Synthesis B
-2 A* rotation.
circuit J741A-10 J116B-6
-1 B* PNHREGREF Switches the motor
drive current
according to the
signal level. (analog
Punch motor
J746 J741A J116A signal)
-1 -1 A -7 -9 A
J1007

M18 -2 -2 B -6 -10 '0 'in sequence according
B
to the direction/speed of
motor rotation.
Punch sensor J745 +24VPNH

shift motor -6 -1
-5 -2
-4 -3 A Motor J741A-12 J116A-4 A
J1005
M19 -3 -4 A* drive -13 -3 A*

-2 -5 B circuit -14 -2 B '0' to rotate the motor.
-1 -6 B* -15 -1
B*
Feeding assembly
cooling fan
FM2 J117-5 +24V
J72-3
-2 -6 When the fan stops,
FEEDFAN
-1 -7 '1'.
F02-103-09
1.3.10 Inputs to and Outputs from the Finisher Controller PCB
Stapler driver PCB Finisher controller PCB

Stapler
+24V
shift motor -1 -1 J776-1
-2 -2 -2
-3 -3 -3 STPMVMA Alternates
J80
M10 -4 -4 -4 STPMVMA* between

-5 -5 -5 STPMVMB '1' and '0'
-6 -6 -6 STPMVMB* to rotate
the motor.
Stapler
Stapler
motor
Switches
-1 J775-1 between '1' and
J71
M11 -2 -2 '0' according to

the direction of When a stapler is at the
motor rotation. leading edge, '0'.
When the 100-sheet
-1 J774-7 J773-1 J127-7 +5V cartridge is set, '0'.
-2 -6 -2 -6 READY
-3 -5 -3 -5 CD When the stapler is
-4 -4 -4 -4 HOME*
J74
in stapling position,
-5 -3 -5 -3 STPHOOK '0'.
-6 -2 -6 -2
-7 -1 -7 -1 When staples are
in the cartridge, '0'.
Swing guide
open switch 1
N.C.
-1 -2 -1 -2 J111-1
J53
J49
MS2 -2 -1 -2 -1 -2
Tray approach
switch 1
MS3
COM N.C. -3 -3 -4
-2 -2 -3
J87
N.O -1 -1 -1
F02-103-10

J98-4 J119A-1 +5V
Inlet path -3 -2 ENTPCB When paper is in the path, '0'.
paper sensor -2 -3 ENTLEDAJ Uses voltage to switch the
PCB (S1) -1 -4 light intensity. (analog signal)
J22-4 -1 -7 J118B-3 +5V

Buffer path Uses voltage to switch the
-3 -2 -6 -4 BFLEDAJ
J23
paper sensor light intensity. (analog signal)
-2 -3 -5 -5 BFPCB
PCB (S2) -1 -4 -4 -6 When paper is in the path, '0'.
J29-4 -1 -4 J118B-8 +5V

Lower path -3 -2 -3 -9 LWRPPCB When paper is in the path, '0'.
J28
paper sensor -2 -3 -2 -10 LWRRLEDAJ Uses voltage to switch the

PCB (s3) -1 -4 -1 -11 light intensity. (analog)
Uses voltage to switch the

J69-1 -8 -1 J107B-8 STKTRYLEDAJ
J63B
Tray B light intensify.

sensor LED -2 -7 -2 -7
Uses voltage to switch the
J19-1 J117-4 SMPTRYLEDAJ
Tray A light intensity.
sensor LED -2 -3
When either or both of paper
surface detection position or
J47-4 -1 -9 J105A-1 +24VU upper curl detection position are
Tray B -3 -2 -8 -2 STKTRYPAP
J45A
blocked by a stack of paper, '0'.

sensor PCB -2 -3 -7 -3 STKPAPRMV
(S4) -1 -4 -6 -4 When paper is removed from
the tray while stacking is
taking place, '1'.
J99-4 J119A-5 +24VU When either or both of paper
Tray A -3 -6 SMPTRYPAP surface detection position or
sensor PCB -2 -7 SMPPAPRMV upper curl detection position are
(S5) -1 -8 blocked by a stack of paper, '0'.
When paper is remove from
the tray while stacking is
J82-5 J113B-5 +5V
taking place, '1'
Tray A area -4 -4 ATRYPS3
detection -3 -3 ATRYPS2 Alternately between '1' and
PCB -2 -2 ATRYPS1 '0' according to the position
-1 -1 of tray A.
J90-5 J109B-5 +5V

Tray B area -4 -4 BTRYPS3
Alternately between '1' and
detection -3 -3 BTRYPS3 '0' according to the position
PCB -2 -2 BTRYPS3 of tray B.
-1 -1
F02-103-11

Switch PCB
SW971 When the switch is closed, '0'.

J971B-3 J124B-13 (turns on the saddle unit)
SDLON
-4 -12 When the switch is closed, '0'.
ZELDON (turns on the folder)
-5 -11 When the switch is closed, '0'.
INSON
(turns on the inserter)
-6 -10
SMPON When the switch is closed, '0'.
-7 -9 PCHON (turns on the tray A)
When the switch is closed, '0'.
(turns on the punch unit)
SW972
J971A-12 J124A-5
-11 -6
-10 -7 Lines for various adjustments. For
details, see 2.5.6 "Functions of the
-9 -8 DIP Switches" in Chapter 5.
-8 -9
SW973
J971B-8 J124A-9
-9 -8
-10 -7
-11 -6
-12 -5
-13 -4
-14 -3 Lines for various operations. For
details, see 2.5.6 "Functions of the
-15 -2 DIP switches" in Chapter 5.
SW974
J971A-13 J124A-4
SW975
J971A-14 J124A-3
SW976
J971A-15 J124A-2
J971B-2 J124B-15
F02-103-12
J1121-3
-4 Finisher controller PCB
To copier -5
-7
J84-1
-3
FT1 Power Fuse

supply PCB
PCB J88-1 J718-1
-4 -4
J717-1
Circuit -3
breaker -4
-1 -3 J85-1 J711-1 -5
J1122
-10 -10
-1 -3
J716-5 J103-3 GND

-4 -4 TXD Combination
-6 -2 RXD lines
-7 -1 GND
Front door -3 -5
open 1 switch
N.C.
-1 -2 J721-1
J1124
MS1 24V 24V

-2 -1 -2 J713-6 J126-1
Folder upper
door switch
N.C.
-1 -2 -6 -6
J1091
J1126
MS71 -2 -1 -8 -8
F02-103-13
-1 -2
N.C MS5 N.C MS4
Tray safety J56 Tray safety
switch (ear) switch (front)
-1 -2
-1 -2
Fuse PCB Finisher controller PCB
J1123
+36V J712-1 -1 -2 J112-1 +36V

-2 -2
+24V J719-1
-2
Front door open switch 2
N.C MS8
Stapler drive PCB J57

Stapler safety Stapler safety
-2 -1 switch (front) switch (rear)
J771-1 -1
J55
-2 -2 N.C MS6 N.C MS7
F02-103-14
2 FEEDING/DRIVE SYSTEM
2.1 Overview
The machine operates in response to commands from its host copier to perform simple
stacking, job offset, or stapling, and delivers the sheets to the delivery tray.
There are two delivery trays in the finisher section. The upper one is tray A; it mainly
stacks the paper sheets. The lower one is tray B; its role as a sorting tray (or tray B) is to re-
ceive sheets which undergo stapling,or job-offset processing.
When tray B becomes filled up, tray A lowers to the position of tray B and performs the
task of tray B. At that time, tray B moves to an even lower position.
Delivery Sort delivery Simple stacking

(tray A/B)
Job offset
Stapling 1 point stapling (front)

1 point stapling (rear)
2 point stapling
Punch (Finisher K2 only)
Non-sort delivery Simple Stacking

(tray A/B)
Interrupt delivery
F02-201-01
2.1.1 Normal delivery

a. Simple stacking
Delivers sheets directly to tray A
Tray A
Paper
F02-201-02
b. Job offset
Before being delivered to tray B, a sheet is first drawn into the processing tray. The sheet
is then moved to the front or rear by the jogging plate. The stack of sheets on the processing
tray is delivered when it has collected a specific number of sheets.
Drawing in a sheet of paper
SL4
F02-201-03
Delivering a stack
SL4
F02-201-04
Results of delivery when handling 4 sets in job offset mode.
4th set
1st set 2nd set
rd
3 set
Direction of delivery
F02-201-05
c. Stapling
A sheet from the copier is deposited on the processing tray. When the stack has accumu-
lated a specific number of sheets, the machine staples the stack and delivers it to the tray B.
SL4
F02-201-06
SL4
F02-201-07
d. Buffer path
The machine is designed to accept sheets from the copier while it is handling sheets on
the processing tray, and so a buffer roller has been added.
The machine's buffer roller allows wrapping of a maximum of three sheets of paper, dur-
ing which job offset and stapling are executed on the processing tray.
Buffer roller
Wrapped sheets
Feeding toward the sort tray
F02-201-08
2.2 Feeding/delivery
2.2.1 Overview
The machine sends sheets from the copier to tray A or tray B, according to the selected
mode of delivery, and performs job offset, stapling or punching in accordance with com-
mands from the copier.
Table 2-201 shows the motors used to feed or align sheets. These motors are rotated for-
ward or in reverse, as instructed by the finisher controller PCB.
The sensors shown in Table 2-202 monitor the arrival or passage of paper in the paper
path.
If paper fails to reach or clear a specific sensor within a specific period of time, the fin-
isher controller PCB will identify the condition as a jam, stopping operation and informing
the copier of the condition.
Connector on finisher
Notation Name Description controller PCB
M1 Inlet motor DC brush-less motor J121
M2 Buffer motor 4-phase stepping motor J120A
M3 Delivery motor 4-phase stepping motor J120B
M4 Front jog motor 4-phase stepping motor J104A
M5 Rear jog motor 4-phase stepping motor J104A
M6 Tray auxiliary plate motor 4-phase stepping motor J105A
M7 Stack delivery motor DC motor J128
M8 Stack swing motor DC motor J128
M9 Paddle motor 4-phase stepping motor J108B
M12 Tray B elevator motor 4-phase stepping motor J109A
M13 Tray A elevator motor 4-phase stepping motor J113A
M20 Knurled belt motor 4-phase stepping motor J108
T02-202-01
Tray A elevator motor drive signal
2-24
M13
M12
Tray B elevator motor drive signal
Paddle motor
M9
Stack delivery
motor drive signal
Sub-tray solenoid drive signal
(attraction) Swing motor drive signal
J110B-12 SBTRYPL
Delivery motor drive signal
M7
SL3
SL4
M8
Sub-tray solenoid drive
signal (release)
M3
J110B-13 SBTRYPH
Buffer switching solenoid

drive signal
Tray auxiliary plate
motor drive signal SL1 BFPSSCHG J120A-1
M6
Front jogging plate
motor drive signal Upper path switching solenoid
F02-202-01
M4
Rear jogging plate drive signal
motor drive signal SL2
UPSCHG J119B-2
M5
Finisher controller PCB (2/2)

Finisher controller PCB (1/2)
Staple shift motor drive

signal Buffer motor
drive motor
M10
M2
Inlet motor drive signal

M1
SL5
Staple motor drive signal
Feed belt solenoid drive signal M11

M20
STKTRYPA J110B-7
SMPTRYPA J115B-7
BNDLDLV J114B-5
detection signal NSTDLV J119-5
BFPCB J120A-5
sensor detection signal NETPASSP J120A-7

Sort delivery sensor detection signal STDLV J120B-3
LWRPPCB J120B-7
PCB detection signal ENTPCB J121A-3
ENTPASSP J121B-3
Knurled belt home position detection signal J118B-7
delivery sensor
Inlet path paper sensor

Lower path paper sensor
Buffer path paper
Inlet path paper sensor

Stack delivery sensor
detection signal
detection signal
Buffer path rear paper
Tray B paper sensor detection signal
Tray A paper sensor detection signal
Non-sort
PCB detection signal

sensor PCB
detection signal
PI6
PI20
PI3
PI17 PI2
PI4
PI32
F02-202-02
Connector on finisher
Notation Name Description controller PCB
PI2 Inlet path sensor Photo-interrupter J199B-3
PI3 Buffer path rear sensor Photo-interrupter J118A-9
PI4 Sort delivery sensor Photo-interrupter J118B-4
PI6 Non-sort delivery sensor Photo-interrupter J118B-14
PI32 Stack delivery sensor Photo-interrupter J104B-11
PI17 Tray B paper present sensor Photo-interrupter J109B-8
PI20 Tray A paper present sensor Photo-interrupter J113B-8
PI31 Knurled belt home position sensor Photo-interrupter J118B-7
S1 Inlet path sensor Reflector J119A-3
S2 Buffer path sensor Reflector J118A-5
S3 Lower path paper sensor Reflector J118B-10
T02-202-02
2.3 Job offset

2.3.1 Overview
In job offset mode, stacks of sheets are moved to the front or rear for sorting purposes.
The stacks are moved to the front or rear by the front jogging plate and rear jogging
plate. Sheets moving past the stack delivery roller are moved by the paddle in the direction
of the stopper. The swing guide is in the up position while pulling a sheet into the process-
ing tray or while the jogging plates are in operation; it is in the down position while the
stack is being delivered.
When the power is turned on, the finisher controller PCB drives the front jogging plate
motor (M4) and the rear jogging plate motor (M5) to return the two jogging plates to their
home positions.
Sensor Notation Connector Function Motor Notation

Front jogging P17 J104B-3 Drives the front Front jogging M4
plate home jogging plate plate motor
position sensor Drives the rear Rear jogging M5
Rear jogging P18 J104B-6 jogging plate plate motor
plate home Swing guide Swing motor M8
position sensor drive
Swing guide P114 J107B-2 Drives the paddle Paddle motor M9
closed sensor (feeds paper)
Swing guide P115 J107B-6
open sensor T02-203-02
Paddle home P113 J107A-8
position sensor
T02-203-01
Jogging plate (rear)

home position sensor (P18)
Jogging plate (rear)
Rear jogging
Light-blocking
plate motor
plate
M5
Jogging plate (front)
Copy paper
(front) Light-blocking M4
plate Front jogging
plate motor
Jogging plate (front)
F02-203-01
2.3.2 Stacking sheets on the processing tray

a. Handling the first sheet (other than A5R)
The tray auxiliary plate is outside the machine before the first sheet moves past the deliv-
ery roller. (It may, however, be inside the machine under certain conditions.)
The swing guide moves up when the trailing edge of the sheet moves past the sort deliv-
ery sensor (PI4), releasing the sheet from the stack delivery roller.
Then, the paddle taps on the top surface of the sheet, and butts the trailing edge of the
sheet against the processing tray stopper. The paddle rotates in numbers determined by pa-
per size, the number of sheets contained in the stack and the presence of staples. (Usually it
rotates 0 to 2 times).
The stack delivery roller starts to rotate in reverse to assist butting the sheet against the
stopper. Swing guide
Paddle
Sort delivery roller

Knurled belt
Offset sheet
Delivery roller
Tray auxiliary plate Stopper
Jogging plate
F02-203-02
b. Handling the second and subsequent sheets

When the trailing edge of the second and subsequent sheets moves past the delivery sen-
sor, the paddle starts to tap the top surface of the sheet, butts its trailing edge against the pro-
cessing tray stopper, and deposits it on top of the existing stack. The tray auxiliary plate re-
mains outside the machine. 2nd and subsequent sheets
Paddle

Knurled belt
Existing stack
Stack delivery roller

Tray auxiliary plate Stopper
F02-203-03
c. Offset Operation
The front and rear jogging plates shift each sheet that arrives toward the front or rear. The
direction will be:
i. In the opposite direction of an existing stack in tray A/B.
ii. Different according to sheet size and mode when tray A/B is empty.
When offsetting to the front, the machine uses the front jogging plate as the reference for
butting, while the rear jogging plate moves the sheet toward the front.
When offsetting to the rear, the machine uses the rear jogging plate as the reference for
butting, while the front jogging plate moves the sheet toward the front.
The machine performs an offset operation each time a sheet is pulled onto the processing
tray.
Rear jogging plate
Sheet to be offset
Front jogging plate

Tray A/B
Shifting to the Front
F02-203-04
Rear jogging plate
Sheet to be offset
Front jogging plate

Tray A/B
Shifting to the rear
F02-203-05
d. Stack Delivery
A stack is delivered when as many as five sheets of paper (three in the case of large-size
sheets) have been deposited on the processing tray.
The swing guide motor rotates to lower the swing guide. The upper and lower stack deliv-
ery rollers then hold the stack in between. When the stack delivery motor stars to rotate, the
stack held between the delivery rollers is discharged; at the same time, the tray auxiliary
plate is retracted inside the machine.
The following sheet coming from the copier to the finisher while the stack is being dis-
charged is wrapped around the buffer roller. (The size of the following sheets is A4/B5/
LTR.)
Swing Guide
Trailing edge drop guide
SL4
F02-203-06
2.3.3 Number of sheets for an offset job

A stack is discharged when it has collected five sheets or three sheets (large-size). If the
number of sheets for a specific offset job cannot be divided by 5, the last stack falling short
of the full count will be discharged. However, the final stack must not contain 1 sheet (e.g.,
if 5n+1, the last stack will contain one sheet.) In such a case, the second stack from the last
will be discharged containing four sheets to avoid discharging a single sheet. In the example,
the above stack will consist of two sheets.
E.g.
1. For eight small-size sheets, the combination will be a 5-sheet stack and a 3-sheet stack.
2. For ten small-size sheets, the combination will be a 5-sheet stack and a 5-sheet stack.
3. For 16 small-size sheets, the combination will be a 5-sheet stack, 5-sheet stack, 4-sheet
stack, and a 2-sheet stack.
Why Avoid a Single-Sheet Stack?

A single sheet of paper will not follow a fixed trajectory from the stack de-
Memo livery slot to the top of the existing stacks in the sort tray, resulting in cases
where the stack jogging is disrupted. In order to prevent this from happen-
ing, stacks contain two or more sheets to stabilize the drop trajectory.
Large size sheets are delivered in stacks of three. If the last stack consists of 1 sheet, it
will be combined with the previous stack, thus forming a 4-sheet stack.
Job offset sequences

Two 2-Sheet Stacks
1st sheet 2nd sheet Delivering 1st/2nd sheet Delivering

of 1st stack of 1st stack 1st stack of 2nd stack 2nd stack
Delivery motor (M3)
Sort delivery sensor
(P14)
Stack delivery moter (M7)

(P18)
Swing motor (M8)
Paddle motor (M9)

Paddle home position
sensor (P114)
Front jogging plate
motor (M4)
Front jogging plate
Rear jogging plate
motor (M5)
Rear jogging plate
motor (M6)
retraction sensor (PI11)
Tray B paper sensor
(PI22)
: Motor rotates forward : Motor rotates in reverse
F02-203-07
2.4 Trailing edge drop function

2.4.1 Overview
The trailing edge drop restrains the trailing edge of the sheet delivered to the processing
tray in order to bring it quickly to a resting state. The trailing edge drop is driven by the
trailing edge drop solenoid (SL5).
When delivery to the processing tray begins, the trailing edge drop solenoid (S5) turns on,
and the trailing edge drop moves above the sheet without touching it. The trailing edge drop
solenoid (SL5) turns off just before the trailing edge of the sheet lands in the processing
tray, restraining the trailing edge of the sheet.
Trailing edge drop solenoid (SL5)

ON
Trailing edge drop solenoid (SL5)

OFF
F02-204-01
2.5 Controlling the knurled belt

2.5.1 Overview
The primary function of the knurled belt is to ensure that sheets delivered to the process-
ing tray are drawn all the way to the stopper. When the shape of the knurled belt is normal,
the contact pressure the knurled belt applies to the stack varies according to the thickness of
the stack in the processing tray. Changes in the contact pressure interfere with proper con-
veyance of the sheets. Therefore, in this machine, the contact pressure of the knurled belt
does not affect the thickness of the stack, rather the normal pulling force on the belt alters
the shape. The amount of pulling force on the belt is exerted by the pulse control of the
knurled belt motor (M20).
Finisher Controller PCB

J118B J108
7 1 5
Knurled belt.
Release direction
Knurled belt home Knurled belt motor
position sensor (PI31) (M20)
F02-205-01
2.5.2 Delivering three sheets

When three sheets have cleared the sort delivery roller from the buffer roller, the stack de-
livery roller will rotate in reverse to send the stack of three sheets in the direction of the pro-
cessing tray.
If the knurled belt moved the stack of three sheets at the same time, the feeding force
would be too strong and the stack would bend against the stopper. To avoid such a problem,
the knurled belt is released and the stack delivery roller and the paddle operate to move the
3-sheet stacks to the processing tray.
1) The stack moves past the sort delivery roller. At the same time, the knurled belt solenoid
turns on to release the knurled belt.
Paddle
Stack of sheets
Trailing edge drop guide
Knurled belt
ON
M20
Knurled belt motor
Stack delivery roller Stopper
F02-205-02
2) The stack delivery roller starts to rotate in reverse and, at the same time, the paddle ro-
tates to move the stack in the direction of the processing tray.
ON
M20
F02-205-03
3) The belt is locked once again as soon as the stack butts against the stopper.
OFF
M20
F02-205-04
2.5.3 Multiple sheets on the processing tray

When the processing tray already holds multiple stacks, the knurled belt may inadvert-
ently return the aligned sheets to their prior position. Excess sheets may also interfere with
the rotation of the knurled belt. To avoid such a problem, the knurled belt is released if there
are 40 or more sheets on the processing tray.
1) The trailing edge of the sheet moves past the delivery roller, and the sheet is butted
against the stopper by the paddle and the knurled belt.
New sheet
Paddle
Knurled belt
OFF
M20
Knurled belt motor

Existing sheets
Stopper
F02-205-05
2) The solenoid turns on in concert with the jogging of the sheet to release the knurled belt.
ON
M20
(top view)
Jogging plate
Jogging plate
Sort tray
F02-205-06
3) After aligning the sheets, the solenoid turns off, and the knurled belt moves the sheet in
the direction of the stopper.
OFF
M20
F02-205-07
4) The solenoid turns on when delivery starts, moving the stack away from the knurled
belt. The solenoid remains on if the next discharge is for a three-sheet stack.
ON
M20
F02-205-08
2.6 Buffer path

To accept sheets from the copier continuously while the machine handles sheets on the
processing tray, the machine is equipped with a buffer roller, which operates as follows:
1) The first sheet is moved in the direction of the buffer roller.
Buffer roller
To the
non-sort tray
1st sheet
To the
sort tray
F02-206-01
2) Since the upper path switching flapper remains off, the leading edge of the sheet moves
in the direction of the buffer path switching flapper.
Upper path
switching solenoid
OFF
SL2
Buffer path
switching
flapper
Upper path
switching
solenoid
F02-206-02
3) The buffer path switching flapper operates, causing the leading edge of the sheet to wrap
around the buffer roller.
ON
SL1
Buffer switching
solenoid
Buffer path
switching flapper
F02-206-03
4) The second sheet arrives from the copier.
2nd sheet
F02-206-04
5) The leading edge of the second sheet moves ahead of the leading edge of the 1st sheet.
2nd sheet
F02-206-05
6) The buffer roller continues to rotate, causing the second sheet to slide over the first
sheet.
2nd sheet
F02-206-06
7) The third sheet arrives from the copier.
3rd sheet
F02-206-07
8) The leading edge of the third sheet moves ahead of the leading edge of the second sheet.
3rd sheet
F02-206-08
9) The buffer roller continues to rotate, causing the third sheet to slide over the first and
second sheets.
F02-206-09
10) The buffer path switching flapper turns off, causing the three sheets to move in the di-
rection of the delivery roller together.
OFF
SL1
Buffer path
switching solenoid
To Tray B
F02-206-10
3 CONTROLLING THE PADDLE

3.1.1 Overview
The paddle is provided to send sheets delivered to the processing tray toward the stopper.

Paddle home PI13 J107A-8 Drives the paddle Paddle motor M9
position sensor
T02-301-02
T02-301-01
Copy paper
Paddles
Paddle home
position sensor
(PI13)
M9
(front) Paddle motor
F02-301-01
4 CONTROLLING THE TRAY AUXILIARY PLATE

4.1.1 Overview
Half of sheets are pushed on to the sort tray before feeding when the machine performs
stapling or offset operations at the processing tray. A tray auxiliary plate is provided to en-
sure the best placement of the leading edges of the sheets.

Tray auxiliary plate PI11 J105B-6 Drives the tray Tray auxiliary M6
retraction sensor auxiliary plate plate motor
T02-401-01 T02-401-02
Tray auxiliary
plate
Light-blocking
plate
(front)
M6
Tray auxiliary
Tray auxiliary motor
plate retraction
sensor(PI11)
F02-401-01
4.1.2 Operation
When multiple sheets are stacked on tray B, the leading edge of the stack tends to bend
down. If the sheets were pushed out of the processing tray in this condition, the leading edge
would sag. Therefore, even if the paddle strikes the face of the sheet, the sheet does not butt
against the stopper, which results in the following:
a. Poor alignment of the sheets in feeding direction when stapling.

b. Poor alignment of sheets in feeding direction during offset job processing (on tray B).
To prevent this from happening, the finisher controller PCB slides the tray auxiliary plate
outside the machine while sheets are being placed on the processing tray. With the tray aux-
iliary plate support the sheets from below, the stack will lie straight, maintaining correct
alignment.
Since the tray auxiliary plate is retracted when delivering stacks, it will not affect delivery.
The plate is slid out again when the next sheet is placed on the processing tray (after detect-
ing the paper surface to prevent interference with detection).
Sheets on the
processing tray
Existing
stacks
Tray B Tray
auxiliary
plate
F02-401-02 (Tray Auxiliary Plate Retracted)
Existing
stacks
Tray B
F02-401-03 (Tray Auxiliary Plate Out)
5 STAPLING
5.1.1 Overview
In the stapling operation, a specified number of sheets are stacked on the processing tray
and then stapled and delivered.
The stapling position depends on the staple mode and the size of paper being used. When
the operation starts after the power has been switched on, the finisher controller PCB drives
the stapler drive motor (M10) to return the stapler to the home position. If the stapler is al-
ready in the home position, it is left as it is.
On the stapler's travel path, there are three sensors which indicate that the stapler's halt
position is not obstructing the knurled belt's shunt action.
There are two types of staples, for 50 page stapling and for 100 page stapling. The stapler
unit has a function for differentiating between the two types.
[5]
[4]
[3]
[2]
[1]
[1] Stapler shift motor (M10)

[2] Stapler shift home position sensor (PI16)
[3] Knurled belt shift permit sensor (PI28)
F02-501-01
5.1.2 Stapling of first sheet

As the trailing edge of the first sheet of paper passes the sort delivery roller, after it has
been fed forward a specified distance, the stack delivery roller begins to rotate in reverse,
moving forward a little more. Then, the swing guide rises and the stack delivery roller
stops. The rising action of the swing guide is detected by the swing guide open sensor
(PI16).
The sort delivery roller rotates the knurled belt, and feeds the paper into the processing
tray. The swing guide remains elevated until the last sheet of paper has been stacked. The
stack delivery sensor (PI18) detects the paper on the processing tray.
When the paper hits the processing tray stopper, the jogging plate moves to keep the
edges of the paper flush. The front or rear jogging plate will be used, depending on which
side the existing stack was aligned on.
Swing guide

Knurled belt
Paper to be
stapled
Stack
Tray auxiliary
delivery
plate roller
Jogging plate
Stapler
F02-501-02
5.1.3 Stapling of second and subsequent sheets

Once the second and subsequent sheet passes the sort delivery roller, the paddle motor
comes ON and rotates the paddle. The paper is pushed down by the paddle and fed on to the
processing tray. The paddle operation varies according to the size of the paper, but is usu-
ally between 0 and 2 times. When the paper enters the processing tray, it is aligned by the
jogging plate. The direction of the alignment will be the same as the first stapled sheet.
Paddle

Knurled belt
Paper to be
stapled
Tray auxiliary
plate
Jogging plate
Stapler
F02-501-03
Rear jogging plate
Paper to be
stapled
Front jogging plate

Tray B
When closer to the front.
F02-501-04
5.1.4 Stapling of last sheet

When the last sheet of paper has been aligned, the front and rear jogging plates move for-
ward and hold the paper in place. Then, the swing guide motor begins to rotate to lower the
swing guide. Now, the finisher controller PCB moves the stapler into the selected stapling
position, and the paper is stapled.
Once the stapling is finished, the finisher controller PCB activates the jogging motor to
move the jogging plates to a position 10mm behind the trailing edge of the paper. Then, the
stack delivery motor (M7) rotates forward and the stack is ejected into tray B.
Swing guide

Knurled belt
Tray B
Paper to be
stapled
Stack delivery
roller
F02-501-05
Staple operation sequence

(for 2-point stapling of three sheets of paper)
Delivery, Delivery, Delivery,
alignment alignment alignment Stack
of 1 sheet of 2 sheet of 3rd sheet Stapling
st nd
delivery
Delivery motor (M3)
Sort delivery sensor (PI4)
Stack delivery motor (M7)

(PI8)
Swing motor (M8)
Paddle motor (M9)

Paddle home position
sensor (PI14)
Front jogging plate motor
(M4)
Front jogging plate home
position sensor (PI7)
Rear jogging plate motor
(M5)
Rear jogging plate home
Tray auxiliary plate motor
(M6)
Staple shift motor (M10)
Staple motor (M11)
Stapling home position

sensor (PI19)
Tray B paper sensor
(PI22)
: motor rotates forward : motor rotates in reverse
F02-501-06
5.1.5 Stapler
Stapling is carried out by the staple motor (M11). Each time the motor rotates the cam,
the cam's home position is detected by the stapling home position sensor (inside the stapling
unit). The stapler motor rotates forward or in reverse, controlled by a microprocessor on the
finisher controller PCB.
When the stapling home position sensor goes OFF, the finisher controller PCB makes the
stapler motor rotate in reverse until the sensor comes ON again, and the staple cam returns
to the initial position.
The presence of the staple cartridge is detected by the staple cartridge switch (inside the
stapling unit). The presence of staples in the staple cartridge is detected by the staple car-
tridge switch (inside the stapling unit). The staple edging sensor (inside the stapling unit)
detects whether the staples inside the staple cartridge have been pushed to the tip of the sta-
pler.
The power supply line to the staple motor (M11) is connected and disconnected by the
microswitches listed in Table 2-503. This function is used to guard against injuries, for ex-
ample when an operator' fingers are inside the stapler.
Staple edging detection signal
Cartridge detection signal
M11
Stapling home position
Staple detection signal

Staple motor drive
detection signal
detection signal
Staple size
signal
F02-501-07
Microswitch Notation Status Function

Front cover switch MSW1 N.O. Connects when front cover is closed.
Swing guide safety switch MSW2 N.C. Connects when swing guide is closed.
Staple safety switch MSW6 N.O. Connects when the stacking wall (up-
(front) per) is correctly mounted, and the
Staple safety switch MSW7 N.O. stacking wall actuator is down.
(rear)
T02-501-01
5.1.6 Delivery auxiliary rib operation

Whenever stapled paper (particularly, small amounts) is ejected into the delivery tray from
the processing tray, the rigidity of the paper may affect how well the paper stacks. In order
to lessen this effect, this machine is fitted with a delivery auxiliary rib.
The delivery auxiliary rib is driven by the delivery auxiliary rib solenoid (SL4). The de-
livery auxiliary rib solenoid comes ON just before a stack is ejected from the processing
tray and bends the stack in order to give the paper rigidity.
The operation of the delivery auxiliary rib depends on the size and quantity of the ejected
paper. The conditions under which the delivery auxiliary rib operates are described below.
Paper size Ejected sheets

A3, B4, 279.4mm x 431.8mm (11 x 17), LGL, A4R, LTR 1 sheet/ stack
A5, A4, SMT, LTR (excl. B5) 5 sheets/ stacks or fewer
[1] Delivery auxiliary rib solenoid (SL4)

[2] Delivery auxiliary rib
[1] [2]
F02-501-08
6 TRAY OPERATION
6.1.1 Overview
The finisher has two delivery trays. The upper tray is called tray A and the lower tray is
called tray B. They are designed to be able to move up and down. There is a shutter which
prevents paper stacked on the tray from entering the delivery assembly while tray A is pass-
ing through the swing unit. Tray B is equipped with a sub-tray to assist in the stacking of
folded paper.
6.1.2 Trays
The sensors involved in driving trays A and B are as shown below.
Tray A

Tray A idling PI19 J113B-11 Tray B lifting Tray B lifting M13
sensor motor
Tray A paper PI20 J113B-8
sensor T02-602-02
T02-602-01
Tray B
Tray B idling PI18 J113B-11 Tray B lifting Tray B lifting M12
sensor motor
Tray B paper PI17 J113B-8 Sub-tray lifting Sub-tray lift- SL3
sensor ing motor
T02-602-03 T02-602-04
If there is no change in the sensor status, despite drive signals having been sent to tray
lifter motor A (M13) or tray lifter motor B (M12), due to motor being out of step, etc., the
finisher controller PCB detects an abnormality and displays an error code on the copier's
control panel.
Tray proximity switch

(MSW5)
Tray A lifter
motor (M13)
Torque limiter
Tray A idling
One-way sensor (PI19)
gear
Gear damper Rack
Tray B lifter
motor (M12) Torque limiter
Tray B idling
sensor (PI18)
One-way
Gear
gear
damper
F02-601-01
6.1.3 Shutter control

When there is paper stacked in tray A as it passes through the delivery assembly, the
stacked paper may enter the delivery assembly. In order to prevent this, the delivery assem-
bly is fitted with a shutter. The shutter closes when tray A passes through the delivery as-
sembly. This action takes place even if there is no paper in the tray.
The shutter is driven by the paddle motor (M9). When the paddle motor rotates forward,
it drives the paddle. When it rotates in reverse, it drives the shutter. The shutter open/close
status is detected by the home position sensor (PI12).
M9
Paddle motor
Shutter home position

sensor (PI12)
F02-601-02
Paddle motor (M9)
Tray A lifting motor A

(M13)
Shutter homeposition
sensor (M12)
: Forward : Reverse
Zone A: Prescribed paddle movement
F02-601-03
6.1.4 Detecting topmost sheet of paper in tray

Tray A and tray B are equipped with sensors that detect the height of the topmost sheet of
paper in the tray. The light-emitting sensors are tray paper sensor A and tray paper sensor
B. The light-receiving sensors are tray A paper sensor A and tray B paper sensor B. The
light-receiving sensors comprise three light-receiving cells.
The lowest cell is used to position the tray when there is no paper in it. The sensor output
changes when either of the upper two cells is blocked. By detecting with either of these two
cells, the tray can be held in the correct position, even if the trailing edge of the stacked pa-
per is curled up, due to contact with the stacking wall.
Non-sort
delivery roller
Light-emitting
cell (S5)
Light-
Paper receiving
cell (S5)
Tray A
(Front)
Stack delivery roller
Light-emitting
cell (S4)
Light-
Paper receiving
cell (S4)
(Front)
Tray B
F02-601-04
6.1.5 Tray A/B lifting motor control

The diagram below illustrates how the tray A/B lifting motors (M12/M13) are driven.
The tray A/B lifting motors are 4-phase stepping motors. The finisher controller PCB con-
trols the output timing of the pulse signals A, B, A* and B*, to switch the motors ON/OFF
and to switch the direction of rotation. In motor hold, the STTRYMHLD level is switch to a
hold level.
The finisher control PCB monitors the status of the tray A/B idling sensors (PI19/ PI18)
when generating pulse signals. If the sensors switch ON/OFF at the prescribed timing dur-
ing pulse output, the motor rotation is judged normal. If the sensor output does not switch
ON/OFF properly, a motor malfunction or drive mechanism malfunction is judged, and an
error message is displayed on the copier control panel.
J113A/ J81/ Tray A/B Tray A/B

+36V idling
J109A J89 lifting
+5V J602 sensors
1 13 motors
STTRYMAB*/STTRYMBB* A 3 PI19/ PI18
IC121
2 12
STTRYMAB/STTRYMBB
3 11 1 M13/M12
Q601
STTRYMAA*/STTRYMBA*
4 10 A*
STTRYMAA/STTRYMBA 4
5 9 Torque limiter
STTRYMHLD B
6 8 5
IC124
N.C. N.C.
7 7 36VTRYA/ 2
B* 6
8 6 36VTRY To elevator
9 5 rack
10 4
11 3
12 2
13 1
Finisher Tray A/B lifting motor driver PCB

controller
PCB
F02-601-05
6.1.6 Tray motor power supply

The power supply route for the tray motors is illustrated below.
Power is supplied from the tray A/B lifting motor PCB. 36VTRYA is switched ON/OFF
by SW971-2. If the input is interrupted, the CPU judges tray A to be the fixed tray. Input
can also be interrupted by the tray proximity switch (MSW3).
DC Fuse PCB Finisher

power controller
supply PCB
FU718 MSW5 MSW4
PCB 36V
J712-1 J112
Fuse 7A Tray Tray
safety safety
switch switch(front)
(rear) MSW3
J114-1
Tray proximity
switch
Tray B
J114 J109A lifting
motor
driver PCB
Tray A
Switch J113A lifting
PCB motor
driver PCB
Switch J124-B11
PCB
F02-601-06
7 PUNCH UNIT (Finisher K2 only)

7.1.1 Overview
The punch unit is located in the paper feed path. Paper feed is momentarily stopped so
that the paper can be punched. The punch motor (M18) drives a slider and the punch opera-
tion is carried out in alignment with the slits in the slider. Punching stops when the slider
has travelled a certain distance. Lateral registration of the punch holes is adjusted every
time the size of the paper being fed changes.
Waste paper generated by the punch is fed into the waste container by the punch waste
feedscrew.
7.1.2 Punching Operation

The punch drive slider is powered by the punch motor (M18). Detection of the punch
slider position is carried out by the slider home position sensor (PI22).
The drive-timing of the punch motor is calculated using the inlet paper sensor (S1). Once
the inlet paper sensor (S1) detects the trailing edge of the paper, it stops the paper after it has
travelled a certain distance. Then, the puncher activates and punches the paper.
Punch driver PCB

J747B J747B J750 J746 J747A J745 J747A J747B J744
3 9 2 12 6 16 3 6 16
J750-2
PI34
Punch
motor FG
M18
punch
motor
Slider
M17 punch
sensor shift
motor
PI23 sensor
HP sensor
t PI25 punch front
men
ve sensor
r mo M19 punch sensor
de
Sli shift motor
PI22 punch motor HP sensor
PI24 punch HP sensor
PI21 punch paper
Direction trailing edge sensor
of paper
Prism
Inlet paper sensor (S1)

(Light-receiving)

(Light-emitting) Inlet sensor plate
F02-701-01a (Two-hole type)
Punch driver PCB

J747B J747B J750 J746 J747A J745 J747AJ747A J747BJ744
3 9 2 12 6 16 3 9 6 16
J750-2
PI33
PI34 punch
Punch 2/3 hole
sensor
motor FG
M18
Punch
motor
Slider
M17 punch
sensor shift
motor
PI23 sensor HP
sensor
t PI25 punch front
m en
ve sensor
r mo M19 punch sensor
de
Sli shift motor
PI22 punch motor HP sensor
PI24 punch HP sensor
PI21 punch paper
Direction
of paper trailing edge sensor
Prism

(Light-receiving)
Inlet paper sensor (S1) Inlet sensor plate

(Light-emitting)
F02-701-02b (2/3-hole type)
7.1.3 Overview of Punching Operation

The sequence of the punching operation is shown below.
1) The paper is fed in by the copier or inserter. At this time the punch slider is on standby
in the home position
Direction of
paper delivery
Punch unit
Paper trailing
edge sensor PCB
F02-701-02
2) The leading edge of the paper enters the punch unit. The slider is still stationary. The
paper is fed in by the rollers at the front and rear of the punch unit.
F02-701-03
3) When a fixed time has elapsed after the trailing edge of the paper has passed the inlet
paper sensor (S1), the paper feed is stopped at a prescribed distance.
Inlet paper
sensor (S1)
F02-701-04
4) As soon as the paper stops, the slider moves (one direction), driven by the punch motor,
and the holes are punch in the paper.
F02-701-05
5) The punch slider stops and waits for the next punching operation. The buffer roller re-
sumes feeding the punched paper.
F02-701-06
7.1.4 Horizontal registration operation

Side registration of the punch unit is driven by the punch registration motor (M17). The
side registration home position of the punch unit is detected by the punch home position
sensor (PI24). The punch unit shifts into position according to the edge of the paper that has
been detected by the punch paper edge sensor (PI21) and punch paper edge sensor home po-
sition sensor (PI23).
1) A paper size signal is sent from the copier. The punch paper edge sensor moves into po-
sition according to the size of the paper.
Punch paper edge sensor (PI21)

Punch horizontal
registration home
M19 M19 Punch sensor shift motor
F02-701-07
2) The paper is fed into the punch unit. When the remaining length of paper from the
punch unit is equivalent to size B5 (182mm), the punch registration motor starts to rotate
forward.
Punch registration
M17
motor
Punch horizontal
registration home
F02-701-08
3) When the punch paper edge sensor comes ON, the punch registration motor stops. This
aligns the center of the punch unit with the center of the paper (horizontal registration
direction).
F02-701-09
4) Holes are punched in the paper by the punch motor (M18).
F02-701-10
5) When the punching completed sensor goes OFF, the punch registration motor rotates in
reverse and the punch unit returns to its home position.
M17
F02-701-11
6) If paper is fed in continuously for punching, steps 2 to 5 are repeated. Even when the
last sheet of paper is punched, the punch paper edge sensor waits in the standby posi-
tion.
7.1.5 Paper trailing edge detection control

The trailing edge of the paper is detected by the inlet path sensor (S1). The sensor consists
of a light-emitting cell and a light-receiving cell. The light from the light-emitting cell is re-
fracted by a prism and returned to the light-receiving cell. As paper passes the sensor, light
from the light-emitting cell does not reach the light-receiving cell, so the finisher controller
PCB judges that paper is present.
With paper that is highly transparent, such as OHP film, light from the light-emitting cell
reaches the light-receiving cell even while the paper is passing the sensor and the sensor
cannot judge that paper is present. Therefore, even if punching mode has been selected on
the control panel, paper that is highly transparent will not be punched.
The voltage level of the light-receiving cell may be reduced by paper dust becoming at-
tached to the cell. However, even at a reduced level, the light emission is sufficient for paper
detection.
7.1.6 Punch Waste Feed Control

Punch waste is fed by rotation of the punch screw, which is powered by the punch waste
feed motor (M16). The punch waste feed sensor (PI27) monitors the rotation of the punch
screw. Feed timing is from when the registration signal for the first punched sheet is sent
from the copier, until delivery of the last punched sheet. The encoder for the punch waste
feed sensor (PI27) rotates while the punch waste feed motor (M16) is running. If there is no
change in the status of the sensor within a fixed time period, while the motor is rotating, the
finisher controller PCB assumes faulty punch waste feeding and displays an error code
(E595) on the copier's control panel.
7.1.7 Punch waste "Full" sensor

The punch waste "full" detection mechanism consists of a punch waste sensor located on
the side of the punch waste container and prisms mounted inside the punch waste container.
The punch waste container set sensor (PI53) detects when the punch waste container has
been set by the finisher.
The punch waste sensor PCB (S6) consists of two light-emitting cells and two light-re-
ceiving cells for warning level detection and full level detection. When the punch waste set
sensor (PI26) detects the container, the LED for warning level detection emits light. If the
punch waste has not reached the warning level, the output from the light-receiving cell is
ON and the finisher controller PCB judges that the warning level has not been reached. If
waste has accumulated in the container and has reached the warning level, the light from the
warning level detection LED for is interrupted and the finisher controller PCB judges that
the warning level has been reached.
When the warning level has been reached, the full level detection LED comes on instead.
If light emitted from the full level detection LED reaches the light-receiving cell, the fin-
isher controller PCB judges that the full level has not been reached. If waste has accumu-
lated in the container and has reached the full level, the light from the LED for full level de-
tection is interrupted and the finisher controller PCB judges that the full level has been
reached.
Warning level : The punch continues operation until completion, or until the full level is
detected. New punching operation cannot be commenced.
Full level : The punch suspends activity mid-operation. Punching can be restarted
when the punch waste has been disposed of and the waste container has
been set in place.
Punch waste feed motor (M169) drive signal 1

J749
2
Punch waste feed (PI27) detection signal
Tank full detection signal 1 warning level detection signal

3 J748
Punch driver PCB

Warning level detection LED drive signal
4 J748
Punch waste container set (PI26)

detection signal
8 J748
Tank full detection LED drive signal

5 J748
Finisher J741
controller
PCB
F02-701-12
Operation sequence for punch rotation / side/ horizontal/ registration (2 sheets)
Start key ON
Size signal
Inlet path sensor PCB (S1)
Punch rotation home position

sensor (PI44)
Punch motor (M18)

Punch home position sensor
(PI46)
Punch registration motor
(M17)
Punch paper edge sensor
(PI43)
Punch horizontal registration
sensor HP sensor (PI45)
Punch sensor shift motor
(M19)
Punch completion sensor
(PI47)
Punch feed motor (M)
: Forward : Reverse
F02-701-13
7.1.8 Punch Registration Motor (M17) / Punch Motor (M18) Drive Control
An outline of the punch registration motor (M17) and punch rotating motor (M18) drive
circuit is shown in the diagram below. M17 is a 4-phase stepping motor. Drive pulses are
sent from IC121 on the finisher controller PCB.
M18 is a DC motor. IC125 sends signals which control the motor's rotation direction and
speed.
The punch registration motor's PNHREGREF outputs signals to control the electrical cur-
rent level switching while the motors are running and also while they are in hold mode.
Each motor has three current levels for operating mode and one for hold mode.
Punch
24VH
Finisher Punch driver PCB registration
controller J744 motor
PCB A 4
PCH_SFTN_CW 5 M17
J741-A8
PCH_SFTN_CLK A* 2
J741-A9 Q758
PCH_SFTN_REF B
J741-A10 3
6
IC125 B* 1
Motor
J746 driver PCB
PCH_M_CCW
J741-B14
Punch 2
PCH_M_CW
J741-A6 rotation M18
PCH_M_PWM motor 1
J741-A7
F02-701-14
7.1.9 Punch power supply

The power supply route for the punch is illustrated below. 36VPNH and 24VPNH, sup-
plied by the punch driver PCB, are turned ON/OFF by the PC_POWER_ON signal and the
PFANON signal from the finisher controller PCB. The PNHON signal can be turned ON/
OFF by the user, using SW971-1 on the switch PCB.
The 5V power supply for sensor drive is turned ON/OFF by the PNHON signal
PC_POWER_ON. 36VPNH, 24VPNH and 5V are supplied from the punch driver PCB to
each load.
Fuse box PCB Punch driver PCB
24VPNH
Q750
Motors
Finisher
controller Fans
OPSW board PCB
Q752
5V
Q751 Q757
Sensors
PCH_Kill
SW971-1
LEDs
PCH_POWER ON
IC114 Sensors
F02-701-15
8 FANS
8.1.1 Overview
The finisher is equipped with the two fans described in Table 2-801.
The power supply fan rotates when the drive signal (FANON) from the finisher controller
PCB is "0". While rotating, the power supply fan sends the FANSTP signal to the finisher
controller PCB. When the fan is not rotating, the signal changes to "1", causing the finisher
controller PCB to judge that the fan has stopped and to display an error code on the copier's
control panel.
The feed cooling fan rotates when the drive signal (PFANON) from the finisher controller
PCB is "0". While rotating, the feed cooling fan sends the PFANSTP signal to the finisher
controller PCB. When the fan is not rotating, the signal changes to "1", causing the finisher
controller PCB to judge that the feed cooling fan has stopped and to display an error code on
the copier's control panel. (E551, 01: power supply fan, 02: feed cooling fan)
Figure 2-802 shows the location of the fans and the flow of air. Figure 2-801 shows the
timing with which the fans turn ON.
No. Name Direction Filter Purpose

FM1 Power supply fan Blowing None Cools the switching regulator
FM2 Feed cooling fan Blowing None Cools the feed path
T02-801-01
Sequence of fan operation

Power Start Power
supply key Copy supply
ON ON Finished OFF
Copier/ finisher
power supply
Power supply fan
(FM1)
Feed cooling fan *
(FM2)
*: The feed cooling fan only operates when paper is being fed.
F02-801-01
FM2
FM1
F02-801-02
9 POWER SUPPLY
9.1.1 AC Power supply
AC power comes from an external power supply through the machine's AC fuse PCB to
reach the switching regulator (SWR1). The switching regulator is turned ON/OFF by the
drive signal (REMTSWH) from the copier. When the switching regulator is ON, it supplies
the fuse PCB with 36V, 24V and 5V D power.
9.1.2 DC Power Supply

The 36V, 24V and 5V power supplies are supplied from the switching regulator to the fin-
isher controller PCB, saddle stitcher controller PCB and punch driver PCB, via the fuse
PCB (PCB6).
i. Finisher controller PCB
The switching regulator supplies power to the finisher controller PCB via the follow-
ing two micro-switches.
Notation Switch name

MSW4 Tray safety switch (front)
MSW5 Tray safety switch (rear)
T02-901-01
Power is supplied to tray A lifter motor (M13) via the tray proximity switch (MSW5).
ii. Punch driver PCB
The 36V power supply for the punch rotating motor (M18) is supplied from the
switching regulator to the punch driver PCB via the fuse PCB.
a. 24V Power Supply

i. Finisher controller PCB
The power supply for the stapler motor (M11) and stapler shift motor (M10) is sup-
plied to the finisher controller PCB from the switching regulator via the four micro-
switches described below.
Notation Switch name

MSW1 Front cover switch
MSW7 Stapler safety switch (rear)
MSW2 Swing guide safety switch
MSW6 Stapler safety switch (rear)
T02-901-02
b. 5V Power Supply
Power is supplied directly by the switching regulator.
The output accuracy of the DC power supplies are as follows:

36V power supply → +11%, -5.5%
Memo 24V power supply → ±5%
5V power supply → 5.2V ±5%
Note that these figures apply when the AC input is between 85 and 132V
(100/115V regions) or 187 and 264V (230V regions).
9.1.3 Protective functions

a. AC fuse PCB
The AC fuse PCB is equipped with two fuses (FU731, FU733), which shut off the circuit
in the event of over-current.
The PCB is also equipped with a spare fuse (FU732).
b. Switching regulator
The switching regulator is equipped with a fuse (F001) which shorts in the event of over-
current.
c. Fuse PCB
The fuse PCB and DC controller PCB are equipped with the fuses described in the table
below, which short in the event of over-current in either power supply system. These fuses
cannot be replaced in the field.
Power supply system Fuse PCB Finisher controller PCB

24VDLV FU711 -
24VINS FU711 FU103
24VZFLD FU714, FU717 FU101
24VSTP FU714 -
24VF FU718 -
24VPNH FU713 -
36VPNH FU712 -
36VTRYA - FU105
36VTRYB - FU104
5V FU716 -
T02-901-03
9.1.4 Low Power Switch

The finisher controller PCB is equipped with a power-saving switch (Q185) which cuts
off the 24VDLV and 24VU power supplies at a specified timing. Power is shut off when the
power-saving key on the copier is pressed and when the copier is in low power mode.
9.1.5 Fan Interlocking Switch

The fuse PCB and punch driver PCB are equipped with fan interlocking switches (Q715/
Q759) that are linked to the fan drive signal and cut off the power supply whenever the fans
are not operating.
M48 Paper gripping plate motor
M41 Feed motor
M42 Folding motor
M43 Guide motor

FU714 MSW1
M44 Paper positioning motor
Fuse 7A Front door M43 Paper positioning motor
SW1
M Staple motor (rear)
M Staple motor (front)

Saddle stitcher
control PCB M49 Saddle tray motor
CB1
SL41 Flapper solenoid 1
Power supply PCB
Isolation Circuit
SL42 Flapper solenoid 2
SW breaker
SL43 Feed roller contact
3.15A solenoid 1
SL44 Saddle inlet solenoid
Isolation SW M71 Folder motor
Fuse 5A SL71 Inlet solenoid
FU792
SL72 B4 Z 2 solenoid
SL73 Folder pressure release
solenoid
Folder upper cover SW SL74 Folder pressure solenoid
SL75 B4 Z 1 solenoid
Isolation
SW M1 Inlet motor
FU711 Driver PCB M2 Buffer motor

Stop signal
Driver PCB M3 Delivery motor
24U
Fuse 5A Power supply M9 Paddle motor
FM1
fan motor
M6 Tray auxiliary plate motor
M7 Stack delivery motor
M8 Swing motor
Finisher controller
PCB M4 Front jogging motor
FU718 MSW5 MSW4 M5 Rear jogging motor
M20 Knurled belt motor

Fuse 7A Tray safety Tray safety
SW (rear) SW (front) FM2 Feed fan motor
MSW3 Buffer path switching
SL1 solenoid
SL2 Upper path switching
solenoid
Tray SL3 Sub-tray lifting solenoid
proximity
SW SL4 Processing tray rib solenoid
Stop signal SL5 Trailing edge drop solenoid
Driver PCB M12 Tray B lifting motor
Isolation SW Driver PCB M13 Tray A lifting motor

FU712 MSW7 MSW6 MSW2
M11 Staple motor
Fuse 10A Staple safety Staple safety Front door Staple driver PCB
M10 Staple shift motor
FU713 SW (rear) SW (front) SW2
Isolation SW M19 Punch sensor shift motor
Fuse 5A Stop signal M17 Punch shift motor
Energy-saving SW
M16 Punch waste feed motor
Punch driver PCB
Punch power supply ON signal M18 Punch motor
FU719
Isolation SW M61 Inserter motor
Fuse 5A Q855 Inserter stopper plate
SL61 solenoid
Stop signal SL62 Inserter pickup solenoid
SL61 Sub-tray lifting solenoid
Fuse PCB Inserter driver PCB CL61 Inserter separation clutch
F02-901-02
F3
To power supply plug AC(L)
6.3A SWR internal

AC(N) rectifier circuit
100V
Circuit breaker 5V
To E207 outlet
Relay
Power supply
PCB
208/230V
Power cord
Fuse PCB
GND
To copier 24V (remote signal)
F02-901-01
FU716 FU104
5V J711-1 J714-9 J101-3 J109-B5
Driver PCB M12 Tray B lifting motor
Fuse 3A Fuse 0.5A
FU103
J713-5 J113-B5
Isolation SW Driver PCB M13 Tray A lifting motor
Fuse 0.5A
Module Punch driver PCB
isolation signal FU741
J116-A15
Isolation SW
Fuse Punch waste
Module isolation 1A feed sensor
switching signal (PI27)
Inserter driver PCB

J115-B6
Switching Isolation SW
regulator Fuse PCB Finisher controller PCB
Module isolation
signal
Folder driver PCB

FU791
Isolation SW
Fuse
1A Feed path sensor
kill signal
(S7)
F02-901-03
10 DETECTION JAMS (FINISHER)

10.1.1 Overview
Check timing detects jams in the finisher section. It is stored in the ROM memory of the
finisher controller PCB and uses timing to determine whether or not a jam has occurred
through the presence or absence of a sheet in a sensor section. When a jam occurs, the fin-
isher controller PCB informs the host copier of the details by code. The code can be con-
firmed in service mode in this machine. Also, the jam code may be confirmed with the
LED101 on the finisher controller PCB.
PI6
PI1
Buffer path paper

sensor PCB
PI2
Lower path paper

sensor PCB
PI32 PI19
PI1: Front door open sensor

PI2: Inlet path sensor
PI16: Non-sort delivery sensor
(S2): Buffer path paper sensor PCB
(S3): Lower path paper sensor PCB
P18: Stack sensor
PI19: Stapling home position sensor
F02-1001-01
Type of Jam Sensor Condition of Jam Code

Inlet delay PI2 The inlet path sensor fails to turn on within a 0016
specified time after delivery signal comes on
or the horizontal residual paper sensor (PI33)
comes on.
Inlet stationary PI2 The paper has not cleared the sensor after 0026
feeding equivalent to (length of sheet+60)
mm from the time the sensor detects paper.
Buffer path delay Buffer path paper Buffer path paper sensor does not detect the 0017
sensor (S2) sheet after feeding equivalent to (438+150)
mm from the time the inlet path sensor turns
on.
Buffer path Buffer path paper The paper has not cleared the sensor after 0027
stationary sensor (S2) feeding equivalent to (length of sheet + 60)
mm from the time the sensor detects paper.
Non-sort delay PI6 The non-sort paper sensor fails to detect pa- 0018
per after feeding equivalent to (348 + 150)
mm from the time the inlet path sensor turns
on.
Non-sort stationary PI6 The paper has not cleared the sensor after 0028
feeding equivalent to (length of sheet + 60)
mm from the time the sensor detected it.
Lower path delay Lower path paper The lower path sensor fails to detect the 0019
sensor (S3) sheet after feeding equivalent to (540 + 150)
mm from the time the inlet path sensor de-
tected paper.
Lower path Lower path paper The sheet has not cleared the sensor after 0029
stationary sensor (S3) feeding the equivalent of (length of sheet +
60) mm from the time the sensor detected
paper.
Door open PI1 Open door is detected while paper is being 0008
fed.
Power on PI2, PI6, buffer path Either of the sensors described at left detects 0007
paper sensor (S2), paper when the power is turned on.
lower path paper
sensor (S3)
Staple Stapler home posi- The sensor fails to come on 0.5 sec after go- 0006
tion sensor (inside ing off when the stapler motor is rotating
stapler unit) forward, and the sensor comes on within 0.5
sec when the motor is rotating in reverse. If
the sensor remains off 0.5 seconds after a
reverse rotation, an error is judged.
Type of Jam Sensor Condition of Jam Code

Saddle inlet delay PI59 This occurs when the saddle inlet paper sen- 0015
sor (PI59) fails to turn on within 1.5 sec of
the sensor coming ON, on the pick-up side
of the saddle inlet paper sensor coming on.
Saddle inlet PI59 This occurs when the saddle inlet sensor 0025
stationary (PI59) fails to turn off after feeding for a
specified time (equivalent to length of paper
+ 100). This jam is detected by the finisher
controller PCB.
Processing tray PI8 When the the stack delivery sensor (P18) 0026
stationary PI31 detects a stack in the processing tray when
the knurled belt motor (M20) fails operate
for any reason.
11 MODULE ISOLATION
11.1.1 Overview
If an error occurs in one of the modules, the finisher system enables the module con-
cerned to be isolated and another to be operated. If an error related to a certain module oc-
curs, the module concerned can be isolated by turning off the corresponding DIPswitch bit
on the switch PCB provided in the saddle stitcher. The table below shows the units where
the module isolation applies and the conditions when the module is isolated.
Units where module isolation applies
SW971 No. Unit Condition when cut off

SW971-1 Punch Unit Power flow is stopped. Connection is detected, but operation is
prohibited. The position of the punch unit must be initialized
by the user.
-2 Tray A Power flow is stopped. Position of tray A must be adjusted by
user. Tray A is used as a fixed tray.
-3 Not used
-4 Not used
-5 Not used
-6 Not used
T02-1101-01
This table shows the errors for which the module can be isolated in each unit.
Unit Error
Punch unit E590, E593, E594
Tray A E540
T02-1101-02
CHAPTER 3
MECHANICAL SYSTEMS
1 Finisher Unit
[2]
1.1 Externals and Controls
[8]
1.1.1 External Covers
Remove the covers as follows when [1]
cleaning, checking, or repairing the inside
of the machine. [4]
Those covers that can be detached by
mere removal of their mounting screws are
[3]
omitted from the discussions.
[1] Rear cover (8)

[2] Rear upper cover (2)
[3] Tray A (4) [9]
[4] Stack wall (upper; 4)
[5] Stack wall (lower, 4)
[6] Foot cover (front; 2)
[5]
[7] Foot cover (rear; 2)
[8] Upper cover unit
[9] Tray B (4)
[10] Front door (0)
[7]
[10]
[6]
F03-101-01
[1] Support pole cover (1) [1] [2] [3]

[2] Inside cover (4)
[3] Buffer roller knob (0) [5]
[4] Stopper (lower; 1)
[5] Stopper (upper; 1)
[4]
F03-101-02
[1] PCB cover (1)
[1]
F03-101-03
1.1.2 Removing the Upper Cover [1] [1]

Unit
1) Remove the rear upper cover.
2) Remove the two screws [1] of the side
plate.
F03-101-04
3) Remove the screw [2], and detach the

paper cover unit [3].
[3]
[2]
F03-101-05
1.1.3 Disconnecting from the Copier

(folder) [1]
1) Remove the right upper cover.
2) Remove the rear cover and rear upper [2]
cover.
3) Remove the inside cover.
4) Remove the two screws [1], and detach
the latch fixing plate (front; [2]).
F03-101-06
5) Shift up the latch claw (front; [3]). [3]
F03-101-07
6) Remove the two screws [4], and detach [4]

the latch fixing plate (rear; [5]).
[5]
F03-101-08
7) Shift up the latch claw (rear; [6]).

[6]
F03-101-09
8) Disconnect the finisher from the copier.
1.1.4 Adjusting the Height

If the floor of the site of installation
causes a discrepancy in terms of machine
height, adjust the height of the machine as
follows:
1.1.4-1 Checking the Height and

Making Preparations
1) Compare the height of the top face of
the finisher top cover or the folder front
cover/rear cover and the top face of the
copier left cover. If the difference in
height is not as indicated in F03-101-
11/12, make adjustments. If jams occur
frequently in the finisher inlet, check to
find out if the height must be adjusted.
Change the height of the machine using
the casters shown in F03-101-10.
F03-101-10
a. If the Top Face of the Copier Left
3mm or less
Cover is Higher (3 mm or less)
• If the difference is not as indicated, go
to 4-2.
F03-101-11
b. Top Face of the Finisher Upper Cover

2mm or less
/Rear Cover
• 2 mm or less
If not as indicated, go to 4-3.
F03-101-12
2) Open the front cover. Remove the screw

[1], and detach the spanner [2] from be-
hind the front cover.
[1]
[2]
F03-101-13
3) Remove the four screws [3], and detach

the foot cover (front; [4]) and the foot
cover (rear; [5]).
[4]
[3]
[3]
[5]
F03-101-14

(See 1.1.3)
1.1.4-2 If the Copier Is Higher

Loosen the fixing nut in the direction of C
arrow C in the figure. Turn the caster adjust-
ing foot in the direction of arrow D. A full
turn of the adjusting foot changes the height
by about 1.75 mm. Turn the foot as many
time as necessary. Perform this to the four Fixing nut D
feet.
Adjusting foot
F03-101-15
1.1.4-3 If the Finisher or the Folder Is

Higher
Loosen the fixing nut in the direction of C
arrow C. Turn the caster adjusting foot in
the direction of arrow D. A full turn
changes the height by about 1.75 mm. Turn
the foot as many times as necessary. Per-
form this for the four feet. E
Fixing nut
Adjusting foot
F03-101-16
1.1.4-4 Checking the Height

Connect the finisher to the copier, and
check the height. If the height is not as indi-
cated, make adjustments once again. If ap-
propriate, tighten all fixing nuts, and fit the
foot covers (front, rear).
1.1.5 Correcting the Slope

If the floor tilts the finisher, correct the
slope as follows; be sure to adjust the height
of the machine before starting the work:
1.1.5-1 Checking the Slope and Making

Preparations
1) Check to find out which way the ma-
chine tilts.
• The gap between the finisher and the
copier is 5 ± 0.3 mm. If the gap is larger
than this, assume slope A and perform Gap at bottom: 5 0.3 mm
step 5-2; if it is smaller, assume slope B
and perform step 5-3. F03-101-17
To adjust, turn the two casters

shown in F03-101-18.
Memo
F03-101-18
2) Open the finisher front cover. Remove

the screw [1], and detach the spanner
[2] from behind the front cover.
[1]
[2]
F03-101-19

the front foot cover [4] and the rear foot
cover [5].
[4]
[3]
[3]
[5]
F03-101-20
1.1.5-2 Correcting Slope A C

1) Loosen the fixing nut in the direction of
arrow C in the figure. Turn the adjusting
foot of the caster in the direction of ar-
row D several times. Perform this on
both front and rear feet. Fixing nut D
Adjusting foot
F03-101-21
2) Check the gap between the finisher and

the copier. If the gap still has a discrep-
ancy, turn the adjusting foot as needed.
If it has been turned excessively, turn it
back. Perform this on both front and
rear feet until the gap is the same at the
top and the bottom.
3) When the gap is even, tighten the front
and rear fixing nuts.
4) Mount the foot cover (front, rear).
5) Attach the spanner.
1.1.5-3 Correcting Slope B

1) Loosen the fixing nut in the direction of C
arrow C in the figure. Turn the adjusting
foot of the cater in the direction of E in
the figure several times. Perform this on
both front and the rear feet.
E
Fixing nut
Adjusting foot
F03-101-22
2) Check the gap between the finisher and

the copier. If the gap still has a discrep-
ancy, turn the adjusting foot as needed.
If it has been tightened excessively, turn
it back. Perform this on both front and
rear feet until the gap is the same at the
top and the bottom.
3) When the gap is even, tighten the front
and rear fixing nuts.
4) Mount the foot covers (front, rear).
5) Attach the spanner.
1.1.6 Removing the Stack Wall

(upper)
1) Move down the tray A below the stack [1] [2] [1]
wall (upper). (See 1.3.1.)
the stack wall (upper ; [2]).
F03-101-23
1.1.7 Removing the Stack Wall

(lower)
1) Detach the upper stack wall.
2) Open the front door, and remove the
stopper (lower).
the stack wall (lower; [2]).
[1]
[2]
[1]
F03-101-24
1.1.8 Mounting the Stack Wall

(lower)
1) Turn the shutter drive shaft [2] so that [2]
the shutter drive member [1] is at the
bottom.
[1]
F03-101-25
2) Mount the stack wall (lower) so that the

member [1] is in view through the hole
in the stack wall (lower).
[1]
F03-101-26
1.2 Handling Tray Unit

1.2.1 Removing the Handling Tray [2] [1]
Unit
1) Remove the stack wall (upper).
2) Remove the stack wall (lower).
connector cover [2].
F03-102-01
4) Disconnect the eight connectors [3], and

free the harness [4] from the cord
clamp.
[4]
[3]
F03-102-02

[10] [11] [10]
PCB cover [6].
6) Disconnect the connector [7], and free
the harness [8] from the cord clamp [9].
7) Move up the tray A to the topmost posi-
tion, and move down the tray B to the
bottommost position.
8) Remove the four screws [10], and de-
[10]
tach the holding tray unit. [11]. [10]
[5]
[6]
[8] [9] [7]
F03-102-03
1.2.2 Removing the Paddle Unit [1]

1) While lifting the swing guide, remove
the screw [1] to detach the paddle unit
[2].
When you have removed the

holding tray, you may detach
Memo the paddle unit from the han-
dling tray unit.
[2]
F03-102-04
1.2.3 Removing the Paddle Unit

1) Remove the paddle unit. (See 1.2.2.)
2) Remove the retaining member [1], and
detach the paddle [2].
[1]
[2]
F03-102-05
1.2.4 Removing the Handling Tray

1) Remove the handling tray unit. (See
1.2.1.)
2) Remove the screw [1] of the stack deliv-
ery roller lower.
[1]
F03-102-06
3) Remove the screw [2] of the holding [3] [2]

tray. B
4) Slide the handling tray [3] in the direc- A
tion of arrow A, and then detach it in
the direction of arrow B.
F03-102-07
1.2.5 Removing the Alignment

Motor
Here, the removal of the front

alignment motor is discussed.
Memo The rear alignment motor is re-
moved in the same way.
1) Remove the handling tray unit (1.2.1)

together with the handling tray (1.2.4).
2) Turn the tray auxiliary plate motor [1]
by hand to move the tray auxiliary plate
away from home position.
[1]
F03-102-08
3) Loosen the screw [2] to reduce the ten-

sion on the belt.
4) Disconnect the connector [3].
[3] [5] [2]
F03-102-09
5) Remove the two screws [4], and detach [5] [4]

the alignment motor [5].
F03-102-10
1.3 Tray A Unit/Tray B Unit

1.3.1 Moving Down the Tray A/B
Unit
1) While holding the tray frame [1] from
below, insert a screwdriver into the long
hole [2] in the rear of the body.
[1]
[2]
F03-103-01
2) While freeing the ratchet with a screw-

driver or the like, move down the tray
A/B unit.
The tray A/B may be detached [3]

to free the ratchet [3].
Memo
If the power is turned on while

the latchet is not engaged, the
locks of the tray lock sensor
will not change, causing 'E540/
E542'.
F03-103-02
1.3.2 Removing the Tray A Unit [3] [7] [6]

1) Open the upper cover, and detach the
support pole cover.
2) Remove the rear cover and the rear up-
per cover.
3) Remove the stopper (upper).
4) Disconnect the two connectors [1], and
remove the screw [2] to detach the
grounding wire [3].
5) Free the harness [5] from the cord
clamp [4]; then, remove the two screws
[6], and detach the harness holder [7]. [2] [1] [1] [5] [4]
F03-103-03
6) Pull off the tray A unit [8] upward.
[8]
F03-103-04
1.3.3 Removing the Tray B Unit

1) Remove the tray A unit. [1] [4] [5] [7]
2) Remove the stopper (lower).
3) Open the upper cover.
4) Disconnect the connector [1], and re-
move the screw [2] to detach the
grounding wire [3]; then, free the sharp-
ness [5] from the cord clamp [4].
the harness holder [7].
[2] [3] [6]
F03-103-05
6) Pull of fate tray B unit [8] upward.
[8]
F03-103-06
1.3.4 Removing the Try A/B Lift

Motor (M13/M12)
1) Remove the tray A/B. [1] [2]
2) Move down the tray A/B unit to the bot-
tommost position (1.3.1). Otherwise,
the tray can drop along the rack when
the motor is removed.
motor driver PCB cover [2].
F03-103-07

the harness from the cord clamp [4].
[4] [3]
F03-103-08
5) Remove the four screws [5], and detach [5]

the motor [6].
[6]
[5]
F03-103-09
1.3.5 Mounting the Tray A/B Lift

Motor (M13/M12)
1) Mount the motor so that the circle con-
[1]
necting the protrusion [1] of the screw
hole of the motor will match the round
hole (large, [2]) of the motor mounting
face.
[1]
F03-103-10
[2]
F03-103-11
You can find out whether the [3]

protrusion is matched against
Memo the round hole (large) with ref-
erence to the small hole [3] on
the drive belt side.
[3]
F03-103-12
1.3.6 Position of Tray B at Power-On

The tray B [1] must not be above the tray [1]
B paper sensor [2] at power on. If it is, an
error will be issued when the position of the
tray B is checked.
[2]
[2]
F03-103-13
1.3.7 Harness of the Tray A/B

After mounting the tray A/B, check to
make user that the harnesses are not en- Free of
twined. entanglement
F03-103-14
1.3.8 Points to Note When Handling

the Stack Wall Rail
[1]
Take care not to subject the stack wall rail
[1] to scratches or dents, which can affect
the stacking performance.
If dirt is excessive, use alcohol to clean.
[1]
F03-103-15
1.4 Knurled Belt Releasing

Unit
1.4.1 Removing the Knurled Belt
Releasing Unit
1) Disconnect the finisher from the copier. [2] [1] [1]
2) Disconnect the two connectors [1], and
remove the two screws [2].
F03-104-01
3) While freeing the knurled belt [3] from [4] [3] [4]
the pulley [4], detach the knurled belt
releasing unit [5].
[5]
F03-104-02
1.5 Knurled Belt

1.5.1 Remove the Knurled Belt
1) Remove the handling tray unit. (1.2.1) [4] [2] [1]
(1.1.3)
3) Remove the rear over.
the harness [3] from the cord clamp [2].
5) Remove the three screws [4], and detach
the sort delivery guide [5].
[5] [3] [4]
F03-105-01
6) Remove the two E-rings [6] on both [6] [7] [8] [6] [7]
sides of the sort delivery roller and the
bearing [7] from the front.
7) Detach the knurled belt [8] from the
sort delivery roller shaft.
[9]
F03-105-02
1.6 Buffer Roller Unit

1.6.1 Removing the Buffer Roller
Unit
1) Open the front cover and the upper [2] [1] [2]
cover.
2) Remove the buffer roller knob and the
inside cover.
move the two screws [2]; then, detach
the upper cover sensor base [3].
[3]
F03-106-01
4) Free the harness [5] from the cord [7] [4] [6]
clamp [4].
the buffer path switching solenoid (SL1;
[8]).
[8] [5]
F03-106-02

the prism support plate [10].
[9]
[9]
F03-106-03
[10]
F03-106-04
7) Remove the E-ring [11] from the front

end of the buffer roller shaft, and detach
the bearing [12].
[11] [12]
F03-106-05
8) Remove the rear upper cover and the [17] [18] [14] [17]
rear cover.
9) Remove the punch waste case holder.
10) Disconnect the ten connectors [13] of
the punch driver PCB and the connector
[14] of the punch fan; then, free the har-
ness [16] from the cord clamp.
11) Remove the two screws [17], and detach [13]
the punch driver PCB [18].
[15] [16] [15]
F03-106-06

the punch fan [20] together with the
base.
[19] [20] [19]
F03-106-07
13) Remove the two screws [21], and detach [22] [21]
the buffer motor [22].
[21]
F03-106-08
14) Remove the E-ring [23] at the rear end [23] [24]
of the buffer shaft, and detach the bear-
ing [24].
F03-106-09
15) Remove the three screws [25], and de- [25]

tach the buffer motor base [26].
[26] [25]
F03-106-10
16) Remove the screw [27], and remove the [27] [28]
gear [28] of the buffer roller shaft.
Take care not to drop the pin in

the gear.
F03-106-11
17) Remove the buffer roller unit [29]. [29]
F03-106-12
1.7 Stapler Unit

1.7.1 Removing the Stapler
1) Open the front cover, and remove the [3] [2]
inside cover.
the switch PCB [3] together with the
base.
[1] [2]
F03-107-01
3) Disconnect the two connectors [4], and Index [6]

remove the two screws [5]; then, detach
the stapler [7]. Before removing, be
sure to take note of the stapler position-
ing index.
[5] [4]
F03-107-0-2
1.7.2 Adjusting the Position of the

Stapler Paper Stopper
1) Disconnect the finisher from the copier. [3] [3]
2) Move the stapler unit [1] to the middle
of the rail.
3) Loosen the screws ([3], 2 each) on the
stapler paper stopper (left, right; [2]).
[2] [1] [2]
F03-107-03
4) While lifting the swing guide, insert a

stack of several sheets [4], and butt it
against the rear end stopper [5].
[5] [4]
F03-107-04
5) While butting the stapler paper stopper

(left, right; [2]) against the stack of
sheets [4], tighten the screw [3].
[2] [3] [4]
F03-107-05
1.7.3 Positioning the Stapler

1.7.3-1 Using the Index
Mount the stapler holder with reference
to the index taken note of before removing
it. (Normally, match it against the middle
index to position it correctly).
Index
F03-107-06
1.7.3-2 Using the Stopper

If the index is not clear, perform the fol- [2]
lowing; this method is useful when the sta-
pler paper stopper has not been moved:
1) Move the stapler unit [1] to the middle
of the rail.
2) Loosen the two stapler holder fixing
screws [2].
[1]
F03-107-07
3) Lifting the swing guide, insert a stack of

several sheets [3], and butt it against the
rear end stopper [4].
[4] [3]
F03-107-08
4) Slide the stapler holder [6] until the sta-

pler paper stopper [5] butts against the
stack of sheets; then, tighten the screw.
[6] [5]
F03-107-09
1.7.3-3 Positioning by Stapling

If the index is not clear upon replacement
of the stapler holder and, in addition, the
stapler has moved, perform the following:
2) Fix the stapler holder to the base tempo-
rarily. At this time, try to position it
somewhat toward the rear.
3) Move the stapler [1] to the middle of
the rail.
4) Loosen the screws (2 each) of the sta-
pler paper stopper (left, right).
stack of several sheets [2], and butt it [1] [2] [3]
again the rear edge stopper [3].
F03-107-10
6) Perform manual stapling. Direction

7) Check the position of the staple against of delivery
6 2mm
the standards.
F03-107-11
8) According to the result of comparison, [4]

move the stopper holder [4] with refer-
ence to the index (2 screws [5]).
Index [5]
F03-107-12

stack of several sheets [6], and butt it
against the rear edge stopper [7].
[7] [6]
F03-107-13
10) Slide the stapler holder [9] unit the sta-

pler paper stopper [8] butts against the
paper sack, and tighten the screw.
[9] [8]
F03-107-14
1.7.4 Adjusting the Position of the

Stapler (front, 1-point)
If you have replaced the EEPROM
(IC108) of the finisher controller PCB, per-
form the following:
1) Set SW973 on the switch PCB as fol-
lows:
AB-configuration
ON
F03-107-15B
1 2 3 4 5 6 7 8 • If the gap between the front aligning

plate and the paper front edge is 1 mm
Inch-configuration
ON
or more, turn off the power; then, shift
all bits of SW973 to OFF, and stop the
adjustment. Then, adjust the alignment
1 2 3 4 5 6 7 8 width, and then perform the adjustment
of the stapling position.
F03-107-15A 4) Press SW976 of the switch PCB.
• In response, the stapler performs sta-
2) Press SW976. pling. The indication of DSP971 will be
• The swing guide of the finisher opens '0'.
and, at the same time, the front aligning 5) Remove the stack of sheets, and check
plate and the rear aligning plate move to the staple position against the standard.
home position. Then, the front/rear If it is correct, end the adjustment. Turn
aligning plate moves to the front 1-point off the power, and shift all bits of
stapling position. The stapler also SW973 to OFF, and turn on the power
moves to the front 1-position stapling once again. If the stapling position must
position. The latest setting is indicated still be adjusted, go to the next step.
by DSP971 on the switch PCB; between
'-12' and '+12'.
3) Place several sheets of A4 or LTR Direction of
5 2mm
sheets, and insert them into the holding delivery

tray. At this time, butt the trailing edge
of the stack against the rear aligning
plate.
F03-107-15C
6) Press SW976 once so that a new setting 1.7.5 Adjusting the Stapling Position
may be entered. (rear, 1-point)
• The stapler moves to home position If you have replaced the EEPROM
once, and then moves back to stapling (IC108) of the finisher controller PCB or
position. DSP971 indicates the latest replaced the stapler, perform the following:
setting. 1) Set SW973 of the switch PCB as fol-
7) According to the result of comparison, lows:
press SW975 (+) or SW974 (-) on the
• Each press on SW975 (+) shifts the sta- AB-configuration
ON
pling position to the front by about 0.42
mm, and the indication of DSP971 ad-
vances in the direction of '+' by '1', 1 2 3 4 5 6 7 8
• Each press on SW974 (-) moves the sta-
pling position toward the rear by about Inch-configuration
ON
0.42 mm. The indication of DSP971 ad-
vances in the direction of '-' by 1.
8) As in step 3), insert a stack of several 1 2 3 4 5 6 7 8
A4 or LTR sheets into the handling tray.
9) Press SW976 once so that the new set- F03-107-15D
ting will be accepted.
• Manual stapling will take place auto- 2) Press SW976 of the switch PCB.
matically so that you can check the sta- • The swing guide of the finisher opens
pling position. The indication of and, at the same time, the front aligning
DSP971 will be '0'. plate and the rear aligning plate move to
10) Turn off the power. home position. Then, the front aligning
11) Shift all bits of SW973 to OFF. plate and the rear aligning plate move to
12) Turn off the power, and move down the the rear 1-point stapling position. The
swing guide. stapler also moves to the rear 1-point
stapling position. DSP971 on the switch
PCB indicates the latest setting; be-
tween '-12' and '+12'.
3) Holding a stack of several A4 or LTR
sheets, insert it into the handing tray. At
this time, butt the trailing edge of the
stack against the rear aligning plate.
6) Press SW976 once so that a new setting

may be entered.
• The stapler will move to home position
once and then back to the stapling posi-
tion. DSP971 indicates the latest set-
ting.
7) According to the result of comparison,
press SW975 (+) or SW974 (-) on the
F03-17-15E • Each press on SW975 (+) shifts the sta-
pling position toward the front by about
• If the gap between the front aligning 0.42 mm. The setting of DSP971 ad-
plate and the paper front edge is 1 mm vances in the direction of '+' by '1'.
or more, turn off the power; then, shift • Each press on SW974 (-) shifts the sta-
all bits of SW973 to OFF to stop adjust- pling position toward the rear by about
ment. Thereafter, adjust the alignment 0.42 mm. The setting of DSP971 moves
width, and then adjust the stapling posi- in the direction of '-' by '1'.
tion once again. 8) As in step 3), insert several sheets of A4
4) Press SW973 on the stitch PCB. or LTR paper into the handling tray.
• In response, the stapler will execute sta- 9) Press SW976 once so that the new set-
pling operation. The indication of ting will be accepted.
DSP971 will be '0'. • Automatic stapling will take place so
5) Remove the stack of sheets, and check that you can check the stapling position.
the stapling position against the stan- The indication of DSP971 will be '0'.
dard. If the stapling position is correct, 10) Turn off the power.
end the adjustment. Turn off the power, 11) Shift all bits of SW973 to OFF.
and shift all bits of SW973 to OFF, and 12) Turn on the power, and move down the
turn on the power once again. If the sta- swing guide.
pling position must still be adjusted, go
to the net step.
Direction of delivery
5 2mm
F03-107-15F
1.8 Punch Unit
Before removing the punch unit,

perform the following so that [1]
the punch waste is moved to the
waste case.
1) Shift bits 1, 6, 7, and 8 of DIP SW973

on the switch PCB to ON.
2) Press SW976 on the switch PCB to turn
on the punch waste feed motor.
3) Keep the motor ON for 5 min.
4) Press SW976 to stop the motor.
1.8.1 Removing the Punch Slide

Unit
1) Open the front cover, and remove the
punch knob [1].
F03-108-01
2) Remove the inside cover. (4 screws) [3] [2]

3) Remove the punch waste case [2] and
the rear cover [3].
F03-108-02
4) Disconnect the eight connectors [4], and [5] [4]

free the harness from the five cord
clamps [5].
[4]
[4] [5]
F03-108-03
5) Remove the four screws [6], and slide [6]

out the punch slide unit [7] to the front.
F03-108-04
[7]
F03-108-05
When mounting, be sure that

the tip of the punch slide unit is
fully in the slit as shown.
F03-108-06
1.8.2 Mounting the Punch Waste

Case Holder
1) Mount the waste case holder [1] to the
finisher frame in the sequence indicated
by arrows: arrow A, and then arrow B.
When fitting the holder in the direction
of arrow B, match the hole in the waste B
case holder and the protrusion [2] of the
finisher. A
[1]
F03-108-07
[2]
F03-108-08
2) Secure the waste case holder [4] with

three screws [3].
[3] [4]
F03-108-09
1.9 PCBs
1.9.1 Removing the Finisher
Controller PCB
1) Remove the rear cover.
2) Disconnect the 26 connectors, and re- [2]
[1]
move the four screws [1] to detach the [1]
finisher controller PCB [2].
[1]
[1]
F03-109-01
CHAPTER 4
MAINTENANCE AND INSPECTION
1 Periodically Replaced Parts

1.1 Finisher Unit
The finisher unit does not have parts that
require periodical replacement.
2 Guide to Durables
Some of the parts of the machine may require replacement once or more over the product
warranty because of deterioration or damage. Replace them as needed.
As of February 2001
2.1 Finisher Unit
No. Part name Part No. Q'ty Life Remarks
A1 Stapler FB5-9308 1 500,000 stapling About 5000 per car-
operations tridge
A2 Knurled belt FB5-9103 2 To tray B; 1 mil-
A3 Upper stack delivery roller FB4-8363 1 lion prints
A4 Sort static eliminator FB5-9128 1
A5 Sort static eliminator 2 FB5-9006 2
A6 Puncher unit FG6-7548 1 1 million punch- If 200 g/m2 paper at
(2-hole) ing operations 5% image, 100,000
FG6-7549 times
(2/3-hole)
FG6-7550
(4-hole, France)
FG6-7551
(4-hole, Sweden)
A7 Punch static eliminator FB5-8684 1
A8 Staple guide F FF6-1191 1
A9 Staple guide R FF6-1192 1
A10 Staple guide C FF6-1193 1
[A3] [A7]
[A5]
[A4] [A6]
[A5]
[A2]
[A9]
[A2]
[A8]
[A1]
[A10]
F04-204-01
3 Scheduled Maintenance
As of February 2001
3.1 Finisher Unit
Item Intervals Work Remarks
Paper surface sensor Every 250,000 prints of Cleaning Blower brush
Inlet path sensor copier delivery
Buffer path paper sensor
Lower path paper sensor
Punch waste sensor prism Dry wiping
Photosensor around punch unit Upon replacement of Using blower brush
(Note 1) puncher unit
Note 1: punch paper edge sensor (P21), punch motor home position sensor (PI22), punch sensor home
position sensor (PI23), punch home position sensor (PI24), punch front sensor (PI25)
CHAPTER 5
TROUBLESHOOTING
1 Making Adjustments
1.1 Electrical System AB-configuration
1.1.1 Adjusting the Alignment Width ON
(IC102) of the finisher controller PCB, front
1 2 3 4 5 6 7 8
aligning plate motor (M4), or rear aligning
plate motor (M5), make the following ad- Inch-configuration
justments: ON
1) Using the door switch actuator, turn on
the two door switches. Set SW973 on 1 2 3 4 5 6 7 8
the switch PCB as indicated.
F05-101-02
2) Press SW976 on the switch PCB.

• The swing guide of the finisher opens
and, at the same time, the front aligning
plate and the rear aligning plate move to
home position. Thereafter the rear
aligning plate moves to the rear aligning
position, while the front aligning plate
moves from the rear aligning plate to a
point 'A4 width or LTR width + $'.
DSP971 of the switch PCB indicates '-
4', which is the initial offset value.
3) Keep several sheets of A4 or LTR paper
together, and insert it into the handling
tray. (Be sure that the leading edge of
the stack butts against the rear aligning
plate.)
4) Butt the trailing edge of the stack
against the rear aligning plate.
5) Press SW975. Each press shifts the
front aligning plate toward the rear by
F05-101-01 about 0.42 mm. Each press, further, ad-
vances the offset reading of DSP971 on
the switch PCB up to '+4'. Repeat this
until there is no gap between the front
edge of the stack and the front aligning
plate.
• You cannot enter a value higher than
'+4'.
6) Press SW976 on the switch PCB. 1.1.2 Adjusting the Stapling Position
• The setting will be stored, and the front/ (front, 1-position)
rear aligning plate return to home posi- If you have replaced the EEPROM of the
tion. finisher controller PCB or the stapler, make
• If you happen to have pressed SW975 the following adjustments:
too many times and the front aligning 1) Using the door switch actuator, turn on
plate has moved too far, press SW974. the two door switches. Set SW973 of
The front aligning plate will stop once, the switch PCB as indicated:
returns to home position, and then
moves back to adjustment start position.
AB-configuration
Go back to step 5), and start over. ON
7) Turn off the power.
8) Shift all bits of SW973 of the finisher
PCB to OFF. 1 2 3 4 5 6 7 8
9) Turn on the power. Inch-configuration
• The swing guide will move down. ON
1 2 3 4 5 6 7 8
F05-101-03
2) Press SW976 on h switch PCB.

• The swing guide of the finisher opens
and, at the same time, the front aligning
plate and the rear aligning plate return
to home position. Then, the front align-
ing plate and the rear aligning plate
move to the front 1-point stapling posi-
tion. The stapler also moves to the front
1-point stapling position. DSP771 on
the switch PCB indicates the latest set-
ting, which is between '-12' and '12'.
together, and insert the stack into the
handling tray. At this time, be sure to
butt the trailing edge of the stack
against the rear aligning plate.
6) Press SW976 once so that the machine

is ready to accept a new setting.
• The stapler moves to home position
once, and then returns to the stapling
position once again. LED 101 indicates
the latest setting.
7) Press SW975 or SW974 on the switch
PCB according to the result of compari-
son.
F05-101-04 • Each press on SW975 shifts the stapling
position toward the front by about 0.42
• If the gap between the front aligning mm. The reading of DSP971, on the
plate and the front edge of the stack is 1 other hand, advances in the direction of
mm or more, turn off the power, and '+'.
shift all bits of SW973 to OFF to stop • Each press on the SW974 shits the sta-
adjustment. Then, adjust the alignment pling position toward the rear by about
range width, and then start over. 0.42 mm. The reading of DSP971, on
4) Press SW976 on the switch PCB. the other hand, advances in the direction
• The stapler performs stapling. of '-'.
5) Take out the stack, and check the sta- 8) As in step 3), insert several sheets of A4
pling position against the standard. If or LTR paper into the handling tray.
the stapling position is as indicated, end 9) Press SW976 once so that the machine
the adjustment. accepts the new setting.
Turn off the power, and shift all bits of • The machine executes stapling auto-
SW973 to OFF, and then turn on the matically so that you can check the sta-
power once again. If you need to adjust pling position.
the stapling position, go to the follow- 10) Turn off the power.
ing step: 11) Shift all bits of SW973 to OFF.
12) Turn on the power to move down the
swing guide.
Direction of
5 2mm
delivery
F05-101-05
1.1.3 Adjusting the Stapling Position

(rear 1-point)
(IC102) on the finisher controller PCB or
the stapler, make the following adjustments:
1) Using the door switch actuator, turn on
the two door switches. Set SW973 on
the SW973 as follows:
F05-101-07
AB-configuration
ON
• If the gap between the front aligning
plate and the paper front edge is 1 mm
1 2 3 4 5 6 7 8 or more, turn off the power, and shift all
bits of SW973 to OFF to stop the ad-
Inch-configuration
ON
justment. Then, adjust the alignment
width, and then start over.
4) Press SW976 note switch PCB.
1 2 3 4 5 6 7 8 • The stapler executes stapling.
5) Take out the stack of sheets, and check
F05-101-06 the stapling position against the stan-
dard. If the stapling position is correct,
2) Press SW976 on the switch PCB. end the adjustment. Turn off the power,
• The swing guide of the finisher opens shift all bits of SW973 to OFF, and turn
and, at the same time, the front aligning on the power once again. If you need to
plate and the rear aligning plate return correct the stapling position, go to the
to home position. Then, the front align- following step:
ing plate and the rear aligning plate
move to the rear 1-point stapling posi-
tion. The stapler also moves to the rear Direction of delivery
1-point stapling position. The setting of
5 2mm
DSP971 on the switch PCB indicates

the latest setting, which is between '-12'
and '12'.
together, and insert the stack into the F05-101-08
holding tray. At this time, be sure to butt
the trailing edge of the stack again the
rear aligning plate.
6) Press SW976 once so that the machine 1.1.4 Adjusting the Wrapping on the
is ready to accept a new setting. Buffer Roller
• The stapler returns to home position and Perform the adjustments that follow for
then moves back to the stapling position the following:
once again. LED101 indicates the latest a. If you have replaced the EEPROM
setting. (IC102) on the finisher controller PCB.
7) Press SW975 or SW974 on the switch b. If the degree of wrapping has changed
PCB according to the result of compari- for some reason.
son. The degree of wrapping refers to the dis-
• Each press on SW975 shift the stapling placement between the first and second
position toward the front by about 0.35 sheets or between the second and third
mm. The reading of DSP971 advances sheets.
in the direction of '+' by '1'.
• Each press on SW974 shifts the stapling
position toward the rear by about 0.35 Degree of wrapping
mm. The reading of DSP971 advances
in the direction of '-' by '1'.
8) As in step 3), insert a stack of several
sheets of A4 or LTR paper into the han-
3rd sheet
dling tray.
2nd sheet
9) Press SW976 so that the new setting
1st sheet
will be stored.
• The machine executes stapling auto-
matically so that you can check the sta- Direction of delivery
pling position.
10) Turn off the power. F05-101-09
11) Shift all bits of SW973 to OFF.
12) Turn off the power to move down the 1) Using the door switch actuator, turn on
swing guide. the two door switches. Set SW973 on
the switch PCB as indicated:
ON
1 2 3 4 5 6 7 8
F05-101-10
2) Set '2' to as the copy count on the

copier, select sort mode, and place three
originals.
3) Press the Start key. 7) Press the switch (SW976) on the switch
• The machine starts to operate, and stops PCB.
as soon as paper wraps around the DSP971 (LED) indicates '1' or '2' (de-
buffer roller. gree of wrapping for 1st and 2nd
4) Open the front cover and the upper sheets), and then indicates the latest set-
cover, and measure the displacement ting.
between the sheets of paper wrapping 8) Press SW975 (+) or SW974 (-) as many
around the buffer roller (between 1st times as necessary to adjust the degree
and 2nd sheets, between 2nd and 3rd of wrapping between 1st and 2nd
sheets). sheets, thereby entering a new setting.
• After taking measurements, remove the ■ Each press on SW975 (+) or SW974
stack of sheets. (-) changes the degree of wrapping
5) Compare the degree of wrapping (dis- by about 1.74 mm.
placement) against the standards. ■ Each press on SW975 (+) increases
the degree of wrapping.
Degree of wrapping
■ Each press on SW974 (-) decreases
Degree of wrapping the degree of wrapping.
(between 2nd and 3rd) (between 1st and 2nd)
2 1 mm Displacement 9) After entering the setting, press the
= 2 1 mm switch (SW976) so that the machine ac-
cepts the new setting.
DSP971 (LED) indicates '2' and '3' (be-
tween 2nd and 3rd sheets), and indi-
cates the latest setting.
3rd sheet 10) Press SW975 (+) and SW974 (-) as
2nd sheet many times as necessary to adjust the
1st sheet degree of wrapping between 2nd and
3rd sheets, thereby entering a new set-
Direction of delivery ting.
■ Each press on SW975 (+) or SW974
F05-101-11 (-) changes the degree of wrapping
by about 1.74 mm.
6) Turn off the power, and set SW973 on ■ Each press on SW975 (+) increases
the switch PCB as indicated: the degree of wrapping.
■ Each press on SW974 (-) decreases
the degree of wrapping.
ON 11) After entering the new setting, press the
switch (SW976) so that the the machine
1 2 3 4 5 6 7 8 accepts the new setting.
DSP971 (LE) reads '0' to indicate the
F05-101-12 end of operation.
The finisher may fail to op-

erate hereafter if the upper
cover is not closed.
1.1.5 Sensor Initial Adjustment No. Sensor

If y have replaced any of the sensors or 1 Inlet path paper sensor (S1)
the EEPROM (IC102), perform the follow- 2 Buffer path paper sensor (S2)
ing adjustments: 3 Lower path paper sensor (S3)
• Inlet path paper sensor (S1) 4 Tray B paper sensor (S4)
• Buffer path paper sensor (S2) 5 Tray A power sensor (S5)
• Lower path paper sensor (S3) 6 Punch waste sensor, advance warning (S6)
• Tray B paper sensor (S4) 7 Punch waste sensor, full (S6)
• Tray A power sensor (S5)
• Punch waste sensor (S6) T05-101-01
1) Check to make sure that there is no pa-
per in the paper path and the sort tray. 6) When the adjustment ends, check
Close the upper cover and the front DSP973 to find out the result.
cover. • If DSP971 indicates '0', all sensors are
2) Dispose of the punch waste inside the normal.
punch waste case, and fit the case in the • If DSP971 indicates 'F', the output level
finisher. of any of the sensors is not normal.
3) Set SW973 on the switch PCB as indi- 7) Press SW975 or SW974 on the switch
cated: PCB so that details of the result of the
adjustment is indicated.
• After the sensor number (Table 5-102),
ON details are indicated for that particular
sensor (Table 5-103).
• A press on SW975 moves to the next
1 2 3 4 5 6 7 8
sensor, while a press on SW974 moves
to the previous sensor.
F05-101-13
No. Sensor
1 Inlet path paper sensor (S1)
• The machine starts adjustment mode.
2 Buffer path paper sensor (S2)
The tray A/B also moves to the 1000-
3 Lower path paper sensor (S3)
sheet stacking position (to avoid block-
4 Tray B paper sensor (S4)
ing the tray A/B paper sensor (S4/S5)).
5 Tray A paper sensor (S5)
5) Monitor DSP971 on the switch PCB
6 Punch waste sensor, advance warning (S6)
while the machine executes automatic
7 Punch waste sensor, full (S6)
adjustment if to see which sensor is be-
ing adjusted. (Table 5-101) T05-101-02
Level 3 Level 2 Level 1 Level 0 1.1.6 Adjusting the Speed of the

Swing Guide
(ICS107) on the finisher controller PCB or
Indicates Indicates Indicates Indicates the swing motor (M8) or disassembled/re-
that the that the that the that the assembled parts associated with the swing
sensor sensor sensor sensor mechanism, make the following adjust-
output output output output ments:
level is level is level is level is 1) Set SW973 on the switch PCB as indi-
good. starting to near the below the cated:
drop. lower lower
limit for limit for
use. use (faulty ON
sensor).
T05-101-03 1 2 3 4 5 6 7 8
• If the detail of the result is level 2, level F05-101-14

1, or level 0, clean the sensor and check
how the sensor is mounted. 2) Press SW976 on the switch PCB.
• After cleaning and checking the sensor, • The machine starts automatic adjust-
try the adjustment once gain; if still ment, and the swing guide makes sev-
level 1, be ready for replacement. eral swinging movements.
• After cleaning and checking the sensor, • The machine automatically adjusts the
try the adjustment once again; if still output voltage to the swing motor drive
level 0, replace the sensor. circuit so that the time period (T1) from
8) Press SW976 on the switch PCB. when the swing motor starts to when
• The result will be stored. the swing guide closed sensor (PI15)
• The tray A/B will move up to initial po- goes OFF is as specified.
sition. 3) Check DSP971 to find out the result of
9) Turn off the power, and shit all bits of automatic adjustments:
SW973 to OFF. • OK if 'A'.
• NG if F, F11, F1, F2, F4, F5, or F6.
4) If the result is 'A' (OK), press SW976
on the switch PCB.
• The machine accepts the new setting.
• If T1 is too long or too short, the output
voltage of the default will be stored.
7) If the result is 'NG', press SW976 on the 1.1.7 Indication for the Swing Guide
switch PCB to execute the adjustment Speed
once gain. You can measure, evaluate, and indicate
8) If 'NG' is indicted after several attempts, the time it takes the swing guide to move up
check the following: or down using this mode. If jams occur of-
• Belt of the swing guide motor for ten- ten near the swing guide, check the time
sion. length:
• Swing guide closed sensor (PI5) for 1) Set SW973 on the finisher controller
mounting condition. PCB as indicate:
If the swing guide has

started to wear and, as a ON
Memo result, the noise of the
guide increases when it
moves up/down, execute 1 2 3 4 5 6 7 8
this adjustment to correct
the motor drive speed; the F05-101-15
noise may decrease.
2) Press SW976 on the PCB.
• The switch guide performs several
swinging operations, and the machine
automatically measures the time it takes
the guide to move up/down.
3) When the up/down movement of the
swing guide ends, check DSP971 the
PCB for the result.
• If the reading of DSP971 is '0', the re-
sult is within standards.
• If the reading of DSP971 is 'F', on the
other hand, the result is outside the stan-
dard.
4) Press SW975 or SW974 on the PCB.
• DSP971 indicates the time length of as-
cent and the time length of descent.
• A press on SW75 brings up the ascent
time length, while a press on SW974
indicates the descent time length.
• In the case of ascent time length, the
indication will be 'a', 'b', and 'c' in se-
quence.
• In the case of descent time, the indica-
tion will be 'a', 'b', and 'c' in sequence.
'a' represents the 100s; 'b' represents the 1.1.8 Adjusting the Position of
10s; and 'c' represents the 1s; all in units of Punch Holes (feed direction)
'msec' 1) Make a copy in punch mode, and check
the position of the punch holes.
The standard ascent time
length is 250 ± 15 ms, 100/230V model (2-hole)
Memo while the standard descent
Direction
time length is 250 ± 15 of feed
msec.
12 3mm
208V model (3-hole)

If the ascent/descent time
length is too long, suspect a Direction
of feed
Memo mechanical fault.
12 3mm
F05-101-16
2) Set SW973 on the switch PCB as fol-

lows:
ON
1 2 3 4 5 6 7 8
F05-101-17

• DSP971 on the switch PCB indicates
the latest setting.
4) Press SW975 or SW974 on the switch
PCB as many times as necessary in ref-
erence to the position of the punch
holes checked in step 1. Each press on
the switch shifts the position of holes by
0.5 mm. DSP971 on the finisher con-
troller PCB indicates the new setting.
100/230V model (2-hole) 1.1.9 Adjusting the Punch Hole

Direction
Position (in direction of
of feed Shift of the hole horizontal registration)
position by a press
on SW975 1) Make a copy in punch mode, and check
Shift of the hole the position of the punch holes.
position by a press
on SW974
100/230V Middle of paper
208V (3-hole) model Direction
(2-hole) of feed
Direction
of feed Shift of the hole
position by a press
on SW9775
Shift of the hole
position by a press Vertical displacement (in left/right direction in figure)
on SW974 of the two hole in relation to the middle of paper is ±
1 mm.
F05-101-18 208V Middle of paper
model Direction of
(3-hole) feed
• The machine will accept the new set-
ting.
7) Shift all bits of SW973 to OFF. Vertical displacement (in left/right direction) of the
middle hole in relation to the middle of paper is ± 1
mm.
The setting may be
changed in the copier's ser-
Memo vice mode: F05-101-19
SORTER>PNCH-HLE.
Regardless of the mode of
delivery (face up or face
down), make a check with
the top face of the sheet de-
livered in the tray as the top
face.
2) Set SW973 of the switch PCB as indi-

cated:
ON
1 2 3 4 5 6 7 8
F05-101-20
3) Press SW976 on the switch PCB. 1.1.10 Adjusting the Sensitivity of

• DSP971 on the switch PCB indicates the Sensors
the current setting. If you have replaced any of the following
4) Press SW975 or SW974 on the PCB as sensors, make the adjustments that follow:
necessary according to the position of • Punch paper edge sensor (PI21)
the punch holes checked in step 1). • Punch driver PC
Each press shifts the punch hole posi- • Also, make the adjustments if when in-
tion by 0.33 mm. The reading of stalling the punch unit (accessory).
DPS971 on the PCB also changes. 1) Turn on the copier's power switch so
that the copier is in standby.
100/230V Middle of paper
2) Open the front door of the finisher, and
model Direction remove the screw [1] to detach the
(2-hole) of feed switch PCB cover [2].
[2]
Shift of the hole Shift of the hole
position by a position by a
press on SW974 press on SW975
208V Middle of paper

model Direction
(3-hole) of feed
Shift of the punch Shift of the punch

hole by a press hole by a press
on SW974 on SW975
F05-101-21
[1]
F05-101-22
3) Turn on the two front door switches of

the finisher using the door switch actua-
tors.
4) Set DIP SW973 as shown (bits 1, 6, 7, 6) Turn the variable resistor (VR741) on
and 8 at ON), and turn on the push the punch driver PCB fully clockwise,
switch (SW976): and check to make sure that LED742
■ The punch waste feed motor rotates. goes OFF.
■ LED741 goes ON.
J744 J746 J743

J741
VR741 LED
J745 742
VR742
J749 J742 J748 J750
J747
VR741
F05-101-25
7) Turn the variable resistor (VR741) on

the punch driver PCB fully counter-
clockwise, and check to make sure that
F05-101-23 LED742 goes ON.
8) Turn the variable resistor (VR741) on
5) Turn the variable resistor (VR742) on the punch driver clockwise, and check
the punch driver PCB fully counter- to make sure that LED742 starts to
clockwise. flash.
J744 J746 J743

J741
VR741
J745
VR742
J749 J742 J748 J750
J747
VR742
F05-101-24
9) If LED742 does not flash while the 1.1.11 After Replacing the
variable resistor (VR741) is turned, give EEPROM (IC102)
the variable resistor (VR742) a 1/2 turn 1) Turn off the copier.
in clockwise direction, and start over 2) Set SW973 on the switch PCB as indi-
with step 5). cated.
If LED742 still does not flash, give the
variable resistor (VR742) another 1/2
half turn in clockwise direction, and ON
start over with step 5).
1 2 3 4 5 6 7 8
F05-101-27
J744 J746 J743
J741 3) Turn on the copier.
4) Hold down SW976 and SW975 on the
VR741 stitch PCB at the same time for 3 sec or
J745
VR742
more.
J742 J748 J750 • The machine initializes the EEPROM.
J749
5) Make the adjustments indicated in Table
J747 5-104.
VR742 • Alignment with

• Stapling position (front, 1-point)
F05-101-26 • Stapling position (rear, 1-point)
• Degree of wrapping on buffer roller
Then, go over the following: • Sensor initial level
• Check the punch paper edge sensor • Swing guide speed
(PI21) for mounting condition. • Punch hole position (in direction of
• Try replacing the punch paper edge sen- feed)
sor (PI21). • Punch hole position (in direction of
10) Shift all bits of DIP SW973 to OFF horizontal registration)
(normal operation), and turn off and
then on the copier. T05-101-04
1.1.12 Replacing the Finisher 1.1.13 Initializing the RAM

Controller 1) Set SW973 on the switch PCB as indi-
(in response to E505) cated:
1) Turn off the copier.
2) Remove the EEPROM (IC102) from the
new PCB. (Do not dispose of the ROM ON
as yet.)
3) Remove the EEPROM from the old
PCB, and mount it to the socket of the 1 2 3 4 5 6 7 8
new PCB (ICS102).
4) Remove the old PCB from the finisher, F05-101-28
and mount the new PCB to the finisher .
5) Turn on the copier. If the copier does 2) To clear the counter only,
not indicate 'E055', end the work. (The Hold down SW976 and SW974 on the
contents of the old PCB are backed up switch PCB at the same time for 3 sec
on the new PCB.) or more.
If 'E505' is indicated, go to the follow- To clear all data,
ing step: Hold down SW976 and SW975 on the
→ If 'E505' occurs once again, the switch PCB at the same time for 3 sec
EEPROM is faulty. You cannot back up or more.
the memory using the old EEPROM. 3) Turn off the power, and shift all bits of
6) Turn off the copier, and replace the SW973 to OFF.
EEPROM mounted to the new PCB
with the EEPROM removed and put
aside from the new PCB.
7) Perform the work under 11. "After Re-
placing the EEPROM."
1.1.14 Selecting Upward Curl As needed, perform the following:

Paper Mode 1) Turn over the sheets in the source of pa-
a. Outline per (cassette).
At times, sheets in tray B can show ap- If the upward curling increases, turn
preciable curling, preventing correct depos- over the sheets in the cassette once
iting of subsequent sheets. See the diagrams again.
that follows: If the curling still is appreciable and the
sheets fail to be stacked correctly, select
The upcoming stack of
sheets hits against the 'finisher stack enhancement mode' in the
existing sheets. copier's service mode:
COPIER>OPTION>BODY>FTMP-
DOWN.
0: OFF, 1: lower by 5°C, 2: lower by
10°C, 3: lower by 15°C
If this fails to show good results, select
'upward curl paper mode.'
b. Selecting Upward Curl Paper Mode

2) Set SW972 of the circuit as indicated.
ON
1 2 3 4 5 6 7 8
F05-101-29
The upcoming The bits other than bit 5 must be set
stack of sheets
hits against the
according to the mode and model in
existing sheets. question.
F05-101-31
F05-101-30
3) Turn on the power. 1.1.15 Selecting Downward Curl

• When this mode starts, the speed of de- Paper Mode
livery will increase; as a result, the sheet a. Outline
will be delivred without its trailing edge At times, sheets stacked in the handling
being trapped even when its leading tray can develop downward curl. A subse-
edge hits the existing sheets. The in- quent stack of sheets will then tend to slide
crease in speed depends on the number beyond the existing stack, adversely affect-
of sheets in the stack. ing the overall stacking performance. (for
• If stacks of sheets with little curl or with small-size paper, 5-131a)
downward curl are delivered after se-
lecting this mode, the increase in speed
can cause the stacks to be deposited
away from the stacking wall (F05-101-
32), making it very important to check
the type of paper the user uses before
selecting this mode.
F05-101-33
b. Service Work
As necessary, turn over the sheets inside
the cassette, and make copies.
• If the copies are stacked properly, end
the work.
• Select 'finisher stack enhancement
F05-101-32 mode' in the copier's service mode:
COPIER>OPTION>BODY>FTMP-
DOWN.
0: OFF, 1: lower by 5°C, 2: lower by
10°C, 3: lower by 15°C
• If the curl is more appreciable than be- [4] Operation of the Paddle
fore turning over the paper, turn over The paddle is operated intermittently.
the paper, and select 'downward curl pa- [5] Number of Alignment Operations
per mode'. The alignment operation is expected
• If the curl is less appreciable but a twice (excludes the last sheet of a
stacking fault as shown in F05-101-33 stack).
still occurs, select 'downward curl paper [6] Starting Alignment Operation
mode'. The alignment operation is started in
sync with the operation of the paddle.
c. Selecting Downward Curl Mode [7] Moving Up the Tray on Delivery
1) Turn off the copier. If no Z-fold sheet exits, the tray is
2) Remove the PCB cover (1 screw), and moved up when the stack consists of 6
shift bit 6 of SW972 of the circuit to sheets instead of 11 sheets.
ON. (F05-101-34)
3) Mount the PCB cover (1 screw), and e. Conditions of Operation
turn on the copier. If a stack of two sheets or more is
stacked, the foregoing operations will be as
follows:
ON
Small- Large-
size size Z-fold
1 2 3 4 5 6 7 8
paper paper paper
Opera- Applicable Not appli- Not appli-
The bits other than bit 6 must be set action [1] cable cable
cording to the mode and model in question. Opera- Applicable Applicable Applicable
F05-101-34 tion [2]
Opera- Applicable Not appli- Applicable
d. Operating in Downward Curl Paper tion [3] cable
Mode Opera- Not appli- Not appli- Applicable
[1] Retracting the Tray Auxiliary Plate tion [4] cable cable
If the mode is not selected, a stack is Opera- Not appli- Not appli- Applicable
delivered after retracting the tray auxil- tion [5] cable cable
iary plate; when the mode is selected, a Opera- Not appli- Not appli- Applicable
stack is delivered as the tray auxiliary tion [6] cable cable
plate is retracted. Opera- Applicable Not appli- Not appli-
[2] Detecting the Height of the Tray B tion [7] cable cable
The remedial operation for the height is
not expected even when paper has been T05-101-05
added (by the user) to the tray B while
the holding tray is in operation.
[3] Operation of the Sub Tray
The sub tray is moved down while a
stack is delivered.
2 Arrangement of Electrical Parts

2.1 Finisher Unit
2.1.1 Sensors
PI33
PI34 PI23
2/3-hole type
PI21 PI22
PI24
PI19
PI20
PI34
PI23
Two-hole type PI25
Four-hole type PI22
PI21
PI18 PI24
PI17
PI6
PI14 PI27
PI5 PI26
PI15
PI3
PI12 PI8
PI13 PI4 PI2
PI1
PI10 PI9 PI30
PI7
PI11
PI29
PI28
PI16
F05-201-01
Name Notation Function

Photointerrupter PI1 Front door detection
PI2 Inlet path paper detection
PI3 Post-buffer path paper detection
PI4 Sort delivery detection
PI5 Upper cover open detection
PI6 Non-sort delivery detection
PI7 Front aligning plate home position detection
PI8 Rear aligning plate home position sensor
PI9 Swing motor clock detection
PI10 Tray auxiliary plate retraction detection
PI11 Stack feed motor clock detection
PI12 Shutter home position sensor
PI13 Paddle home position detection
PI14 Swing guide closed detection
PI15 Swing guide open detection
PI16 Stapler shift home position detection
PI17 Tray B paper detection
PI18 Tray B idle rotation detection
PI19 Tray A idle rotation detection
PI20 Tray A paper detection
PI21 Punch paper edge detection
PI22 Punch motor home position detection
PI23 Punch sensor home position detection
PI24 Punch home position detection
PI25 Punch front detection
PI26 Punch waste feed detection
PI27 Punch waste paper feed detection
PI28 Knurled belt shift enable detection 1
PI31 Knurled belt home position detection
PI32 Stack delivery detection
PI33 Punch 2/3-hole detection
PI34 Punch motor clock detection
T05-201-01
2.1.2 Microswitches
MSW3
MSW5
MSW7
MSW2
MSW4 MSW1
MSW6
MSW8
F05-201-02

Microswitch MSW1 Front door open detection 1
MSW2 Swing guide open detection
MSW3 Tray approach switch
MSW4 Tray safety detection (front)
MSW5 Tray safety detection (rear)
MSW6 Stapler safety detection (front)
MSW7 Stapler safety detection (rear)
MSW8 Front door open detection 2
T05-201-02
2.1.3 Motors
M13
M12
M2
M17
M3
M16
M18
M19
M5 M1
M9 M8
M4
M6
M20
M7
M11
M10
F05-201-03

Motor M1 Inlet motor
M2 Buffer motor
M3 Delivery motor
M4 Front aligning plate motor
M5 Rear aligning plate motor
M6 Tray auxiliary plate motor
M7 Stack delivery motor
M8 Swing motor
M9 Paddle motor
M10 Stapler shift motor
M11 Stapler motor (inside stapler)
M12 Tray B lift motor
M13 Tray A lift motor
M16 Punch waste feed motor
M17 Punch registration motor
M18 Punch motor
M19 Punch sensor shift motor
M20 Knurled belt motor
T05-201-03
2.1.4 Solenoids
SL3
SL2
SL5
SL4
SL1
F05-201-04

Solenoid SL1 Buffer path switching solenoid
SL2 Upper path switching solenoid
SL3 Sub tray solenoid (w/ folder installed)
SL4 Delivery auxiliary rib solenoid
SL5 Rear edge drop solenoid
T05-201-04
2.1.5 PCBs
[5]
[17]
[4]
[18]
[2]
[10]
[3]
[9]
[6]
[7] [15] [14]
[12]
[11] [8]
[1]
[13]
[19]
[16]
F05-201-05
Notation Name
[1] Finisher controller PCB
[2] Buffer motor driver PCB
[3] Delivery motor driver PCB
[4] Tray B lifter motor driver PCB
[5] Tray A lifter motor driver PCB
[6] Inlet path paper detection (S1)
[7] Buffer path paper detection (S2)
[8] Lower path paper detection (S3)
[9] Tray B sensor LED
[10] Tray A sensor LED
[11] Tray B sensor PCB (S4)
[12] Tray A sensor PCB (S5)
[13] Fuse PCB
[14] Punch driver PCB
[15] Punch waste sensor PCB
[16] Switch PCB
[17] Tray A area detection PCB
[18] Tray B area detection PCB
[19] Stapler driver PCB
T05-201-05
2.1.6 Fans
FM2
FM1
F05-201-06
Notation Description
FM1 Power supply fan
FM2 Feeder cooling fan
T05-201-06
2.2 LEDs and Check Pins by

PCB
Of the LEDs and check pins used in the
machine, those needed in the field are dis-
cussed.
Do not touch VRs and check

pins not indicated herein. They
are for use at the factory, and
require special tools and accu-
racy.
2.2.1 Finisher Controller PCB
J120 J119 J118 J117 J115 J116 J124

J121 J110
LED107
ICS110
J126 LED103
J111
J122
J127
LED
J101 105 ICS107 J112
LED
102
J114
J102
J130 LED109 J113

LED104
J103 J109
J108 J104 J105 J107 J128 J106 LED108
F05-202-01
LED Description
LED102 Goes ON in response to 5 V (J101-3).
LED103 Goes ON in response to 24 VR (J126-1). Goes OFF when the front cover switch
(MSW1) is opened.
LED104 Remains ON when the stack delivery motor (M7) rotates normally (in response to
clocks from the stack delivery motor clock sensor (PI12)).
LED105 Goes ON in response to 24 VU (J101-1). Goes OFF in response to a press on the
Power Save switch on the copier or to a shift to low-power mode.
LED106 Flashes while downloading takes place.
LED107 Remains ON while the inlet motor (M1) rotates normally (in response to clocks from
the inlet motor).
LED108 Goes ON in response to 36 VTRY (J112-1).
LED109 Goes ON in response to 36 V (J113A-8, 9, 10). Goes OFF if separated by the module
disconnecting switch. Goes OFF when the tray approach switch (MSW3) is pressed.
LED110 Goes ON when the stapler is not inside the range of knurled belt interference.
LED111 Remains ON when the stapler current limiter is under way or when the stapler signal
connector (J774, J772) is disconnected.
T05-202-01
2.2.2 Punch Drive PCB
J744 J746 J743
LED741 J741
VR741 LED742
J745
VR742
J742 J748 J750
J749
J747
F05-202-02
LED Description
LED741 Goes ON in response to 24 V. Goes OFF when disconnected by the module discon-
necting switch.
LED742 State of the Paper Edge Sensor (PI21; adjustment)
If good, flashes (standby).
If poor, OFF/ON (standby).
T05-202-02
2.2.3 Functions of the DIP Switch

The three DIP switches on the switch PCB have the following functions:
■ SW971: enable/disables the unit.
■ SW972: sets operating mode.
■ SW973: checks operation and makes adjustments.
F05-202-03
a. SW971
bit ON OFF
1 Punch unit enabled Punch unit disabled
2 Tray A enabled Tray A disabled
3 Not used
4 Not used
5 Not used
6 Not used
T05-202-03
b. SW972
Setting Operating mode
ON Assumes that the punch unit is not used.
1 2 3 4 5 6 7 8
ON Assumes that the 2-hole punch unit is used.
1 2 3 4 5 6 7 8
ON Assumes that the 2/3-hole punch unit is used.
1 2 3 4 5 6 7 8
ON Assumes that the 4-hole punch unit (Swedish) is used.
1 2 3 4 5 6 7 8
ON Assumes that the 4-hole punch unit (French) is used.
1 2 3 4 5 6 7 8
ON Corrects upward curl paper.

Note: Except bit 5, the setting depends on the presence/absence of the
1 2 3 4 5 6 7 8 punch unit or the specifications of the punch unit.
ON Corrects lower curl paper
Note: Except bit 6, the setting depends on the presence/absence of the
1 2 3 4 5 6 7 8 puncher unit or the specifications of the punch unit.
T05-202-04
c. SW973
Setting Item Description
ON Inlet motor operation A press on SW976 rotates the motor. Another press
stops it.
1 2 3 4 5 6 7 8
ON Buffer motor
operation
1 2 3 4 5 6 7 8
ON Delivery motor
operation
1 2 3 4 5 6 7 8
ON Stack delivery motor

operation
1 2 3 4 5 6 7 8
ON Swing operation A press on SW976 opens the swing guide. Another

press closes it.
1 2 3 4 5 6 7 8
ON Auxiliary tray A press on SW976 causes the auxiliary tray to move

operation outside the machine. Another press causes it to
1 2 3 4 5 6 7 8 move back inside the machine.
ON Paddle operation A press on SW976 causes the paddle to rotate for a
specific period of time. To rotate it thereafter, turn
1 2 3 4 5 6 7 8 off and then on the power and press SW976.
Solenoid, clutch Each press on SW976 turns ON the following in
ON operation sequence: buffer path switch, upper path switch,
knurled belt, sub tray, saddle inlet, inserter pickup,
1 2 3 4 5 6 7 8 inserter stopper and inserter separation solenoids,
clutch. This is invalid if no option is installed.
ON Finisher stapling Each press on SW976 causes stapling operation.
operation
1 2 3 4 5 6 7 8
ON Stapler slide Each press on SW104 moves the stapler from home
operation position, to front binding position, to rear binding
1 2 3 4 5 6 7 8 position, and then to 2-position binding position.
T05-202-05
Setting Item Size Description

ON Alignment width adjustment See the descriptions for their
respective items.
1 2 3 4 5 6 7 8
ON Stapling position adjustment

(front, 1-point) A4
1 2 3 4 5 6 7 8
ON Stapling position
(rear, 1-point)
1 2 3 4 5 6 7 8
ON Alignment width adjustment
1 2 3 4 5 6 7 8
(front, 1-point) LTR
1 2 3 4 5 6 7 8
(front, 1-point)
1 2 3 4 5 6 7 8
ON Sensor initial adjustment See the descriptions for their

respective items.
1 2 3 4 5 6 7 8
ON Swing guide speed

adjustment -
1 2 3 4 5 6 7 8
ON Swing guide speed A press on SW976 indicates the

indication swing guide speed.
1 2 3 4 5 6 7 8
T05-202-06
Setting Name Description

ON Buffer roller wrap- See the descriptions for their respective items.
ping adjustment
1 2 3 4 5 6 7 8 (feeding operation)
ON Buffer roller wrap-
ping adjustment
1 2 3 4 5 6 7 8 (adjustment input)
ON Punch motor A press on SW976 executes punching operation.
rotation
1 2 3 4 5 6 7 8
ON Punch registration Each press on SW976 causes the punch unit to move
motor rotation from the home position, or to home position.
1 2 3 4 5 6 7 8
ON Punch sensor shift Each press no SW976 causes the punch paper edge
motor rotation sensor to move from home position, or to home posi-
1 2 3 4 5 6 7 8 tion.
ON Punch waste feed Each press on SW976 causes the punch waste feed
motor rotation motor to rotate. Another press stops it. This operation
1 2 3 4 5 6 7 8 requires that the punch waste case be set in position.
ON Shutter separation Each press on SW976 repeats opening and closing
the shutter.
1 2 3 4 5 6 7 8
ON Inserter roller, belt Each press on SW976 turns ON the inserter motor
cleaning and the separation clutch. Another press turns them
1 2 3 4 5 6 7 8 OFF.
RAM initialization When both SW976 and SW975 are held down for 3
ON
sec or more, the RAM will be initialized.
1 2 3 4 5 6 7 8
When both SW976 and SW974 are held down for 3
sec or more, all counter items will be initialized.
ON E505 setting In 10 sec after power-on, E505 is reset.
1 2 3 4 5 6 7 8
T05-202-07
Setting Name Operation

ON 50-sheet stapler A press on SW976 indicates the counter readings
counter*1 starting with the top digit (decimal).
1 2 3 4 5 6 7 8
ON 100-sheet stapler When both SW974 and SW975 are held down
counter*1 for 3 sec or more, the counter readings are initial-
1 2 3 4 5 6 7 8 ized individually.
ON Punch waste counter*2
1 2 3 4 5 6 7 8
ON Punch operation counter
1 2 3 4 5 6 7 8
ON Finisher unit stapling

operation counter
1 2 3 4 5 6 7 8
*1: Cleared when the absence of a staple is detected.

*2: Cleared when the punch waste case is detached and then attached.
T05-202-08
2.3 Upgrading
The machine can be upgraded as follows:
Function Upgrading Remarks
Finisher unit ROM replacement [1] Requires downloading from master to slave.
T05-203-01
[1]
F05-203-01
Upgrading the Finisher Unit

Upgrading the finisher unit consists of the following:
• Replacing the ROM on the finisher controller PCB.
• Downloading from master to slave.
To download from master to slave, perform the following:
1) Turn off the copier.

2) Replace the ROM on the finisher controller PCB.
3) Open the front cover of the finisher; then, remove the screw [1], and detach the switch
cover [2].
[2]
[1]
F05-203-02
4) Shift only bit 8 of DIP switch (SW973) to ON.
F05-203-03
5) Turn on the copier.

The LED (DSP971) operates as follows to indicate that the machine has started down-
load mode.
F05-203-04
6) Check the indication of the LED (DSP971), and shift bit 8 of the DIP switch (SW973)
to OFF; then, press the switch (SW976).
■ The LED (DSP971) flashes its segments in turns to indicate the downloading is tak-
ing place.
If downloading does not start for about 3 min, the copier's control panel in-
dicates 'E506'.
F05-203-05
7) When downloading ends normally, the LED (DSP971) starts to flash all its segments at
the same time.
If an error occurs during downloading, the copier's control panel indicates 'E506'.
■ Download time: about 90 sec
F05-203-06
8) Check the indication of the LED (DSP971); thereafter, turn off and then on the copier's
power switch.
9) Upgrade the finisher using the copier's service mode.
3 Troubleshooting Malfunctions
3.1 Finisher Unit
3.1.1 E500 (communication with copier)
Finisher controller PCB, Cover DC controller PCB

1) Turn off and then on the copier's power switch. Is the problem cor-
rected?
YES: End.
Fuse PCB
2) Are the communication line of the fuse PCB and the grounding
wire normal?
J716-7 and J717-1
J716-6 and J717-3
J716-4 and J717-4
J716-5 and J717-5
NO: Replace the fuse PCB.
Switching regulator
3) Is the voltage between J85-1 (+) and J85-2 (-) on the stitching regu-
lator 5 V?
NO: Replace the switching regulator.
Wiring
4) Is the wiring between the finisher controller PCB and the switching
regulator normal?
5) Is the wiring between the copier DC controller PCB and the fuse
PCB normal?
NO: Correct the wiring.
Finisher controller PCB, Copier DC controller PCB
6) Replace the finisher controller PCB. Is the problem corrected?
YES: End.
NO: Replace the copier DC controller PCB.
3.1.2 E503 (communication with saddle stitcher unit)
Finisher controller PCB, Saddle stitcher controller PCB

1) Turn off and then on the copier's power stitch. Is the problem cor-
rected?
YES: End.
Wiring
2) Is the wiring between the finisher controller PCB and the saddle
stitcher controller PCB normal?
Power supply, Saddle stitcher controller PCB
3) Is 24 VDC present between J1-1 (+) and -2 (-) of the saddle stitcher
controller PCB?
NO: Check the wiring between the fuse PCB and the finisher controller
PCB.
YES: Replace the saddle stitcher controller PCB.
3.1.3 E505 (checksum fault)

1) Turn off and then on the copier's power switch. Is the problem cor-
rected?
YES: End.
2) Turn off the power, and shift bits 1, 2, 3, and 4 of SW103 of the fin-
isher controller PCB to ON. Turn on the power, and wait for about
10 sec. Turn off the power, and shift all bits of SW103 to OFF. Is the
problem corrected when the power is turned on once again?
YES: End.
NO: Replace the finisher controller PCB.
3.1.4 E506
Slave program download (error)

1) Try downloading in download move several times. Is the problem
corrected?
YES: End.
3.1.5 E510 (inlet motor M1 fault)
-
1) Does LED103 on the finisher controller PCB go ON when the
power is turned on?
NO: Go to step 2.
YES: Go to step 7.
Switching regulator
2) Is the voltage between J85-3, 4 (+) and J85-5, 6 (-) on the switching
regulator 24 V?
Wiring
3) Is the voltage between J711-7, 8 (+) and J711-5, 6 (-) on the fuse
PCB 36 V?
NO: Correct the wiring between J85 and J711.
Front cover switch (MSW1)
4) Disconnect J721 on the fuse PCB. Check the length between J721-1
and J721-3 on the harness side for electrical continuity. Does conti-
nuity exit when the front cover is closed but not when the cover is
opened?
NO: Check to see that the actuator on the front cover is pushing the
switch correctly. If yes, replace the switch or correct the wiring be-
tween the PCB and the switch.
Fuse PCB
5) Is the voltage at J714-5 (+) on the fuse PCB 24 V?
Wiring
6) Is the voltage at J101-1 (+) on the finisher controller PCB 24 V?
NO: Correct the wiring between J714 on the fuse PCB and J101 on the
Shorting connector
7) Is the shorting connector between J1090-6 and -8 of the folder joint
normal?
NO: Connect the shorting connector correctly (not when the folder is
installed).
Folder upper door switch (MSW10)
8) Is the folder upper door switch normal?
NO: Correct the switch.
9) Is the voltage between J124-12, 13 (+) and -10, 11 (-) on the finisher
controller PCB 24 V?
10) Is the voltage between J121-9 (+) and -8 (-) on the finisher control-
ler PCB 5 V?
Wiring, Inlet motor (M1)
11) Is the wiring between J121 on the finisher controller PCB and J95
of the inlet motor normal?
YES: Replace the inlet motor.
3.1.6 E514 (stack delivery motor M7 fault)
-
1) Does the stack delivery motor rotate in keeping with delivery of
stacks?
YES: Go to step 2.
NO: Go to step 4.
Wiring
2) Is the wiring between the finisher controller PCB and the sensor
normal?
NO: Correct the wring.
Sensor power supply, Stack delivery motor clock sensor (PI10)
3) Measure the voltage between J105B-8 (+) and J105B-7 (-) on the
finisher controller PCB. Is it 5 VDC?
YES: Replace the sensor.
Power supply, Finisher controller PCB
4) Is the voltage at J101-1 (+) on the finisher controller PCB 24 V?
NO: Check the switching regulator and the fuse PCB.
YES: Replace the finisher controller PCB.
3.1.7 E530 (rear aligning plate motor M5)
-
1) Does the rear aligning plate operate in keeping with alignment op-
eration?
NO: Go to step 2.
YES: Go to step 4.
Finisher controller PCB, Wiring
2) Is the voltage at J104A-6 (+) on the finisher controller PCB 24 V?
NO: Check the supply of 24 VU to the finisher controller PCB. If good,
replace the finisher controller PCB. If not good, correct the power
supply system.
Wiring
3) Check the wiring from J104A-6 to -10 of the finisher controller
PCB and to the rear alignment plate motor. Is it normal?
YES: Replace the rear alinging plate motor.
Rear aligning plate home position sensor (PI8), Finisher controller PCB
4) Is the voltage between J104B-6 (+) and J104B-7 (-) on the finisher
controller PCB 5 V?
3.1.8 E531 (stapler motor M11)
-
1) Does the stapler operate in keeping with stapling operation?
YES: Go to step 2.
NO: Go to step 3
Stapling home position sensor (PI19), Finisher controller PCB
2) Try moving the stapler by hand. Does the state of J127-3 (+) on the
finisher controller PCB change?
NO: Check the power to the sensor. If good, replace the stapler. If not,
replace the finisher controller PCB.
3) Is 24 VSTP supplied to J771-1 (+) on the finisher controller PCB?
YES: Replace the finisher controller.
Stapler safety stitcher (front; MSW8), Stapler safety switch (rear; MSW9),
Swing guide switch (MSW2)
4) Are the three microswitches in the power route to the stapler nor-
mal?
NO: Correct or replace the faulty sensor.
Wiring
5) Is 24 VSTP supplied by J719-1 (+) on the fuse PCB?
YES: Correct the wiring.
Switching regulator, Wiring
6) Is 24 VSTP supplied by J719-1 (+) of the switching regulator?
YES: Correct the wiring from the switching regulator to the fuse PCB; if
normal, replace the stapler.
3.1.9 E532 (stapler shift motor M10)
-
1) Does the stapler shift at the correct timing?
YES: Go to step 2.
NO: Go to step 3.
Stapler shift home position sensor (PI16), Finisher controller PCB
2) Try shifting the stapler by hand. Does the state of J110B-12 (+) of
the finisher controller PCB change?
NO: Check the power to the sensor; if good, replace the sensor. If not
good, replace the finisher controller PCB.
3) Is 24 VSTP supplied to J113-1 (+) of the finisher controller PCB?
Wiring
4) Is 24 VSTP supplied by J719-1 (+) of the fuse PCB?
Stapler safety switch (front; MSW6), Stapler safety switch (rear; MSW7),
Front door switch (MSW2)
5) Are the three microswitches in the power route to the stapler nor-
mal?
NO: Corer the wiring.
6) Is 2 VSTP present at J719 (+) of the switching regulator?
YES: Check the wiring from the switching regulator to the fuse PCB; if
normal, replace the motor.
3.1.10 E535 (swing motor M8 fault; detail code 62)
-
1) Does the swing guide operate at the correct timing?
YES: Go to step 2.
NO: Go to step 3.
Swing guide open sensor (PI15), Finisher controller PCB
2) Try operating the swing guide by hand. Does the state of J107B-6
(+) on the finisher controller PCB change?
NO: Check the power to the sensor. If good, replace the sensor. If not
3) Is 24 VU supplied to J101-1 (+) on the finisher controller PCB?
Wiring
4) Is 24 VU present at J714-5 (+) on the fuse PCB?
5) Is 24 VU present at J85-3 (+) on the switching regulator?
3.1.11 E535 (swing motor M8; detail code 01)
-
1) Does the swing guide operate at the correct timing?
YES: Go to step 2.
NO: Go to step 3.
Swing guide closed sensor (PI15), Finisher controller PCB
2) Try operating the swing guide by hand. Does the state of J107B-6
(+) on the finisher controller PCB change?
NO: Check the power to the sensor. If good, replace the sensor. If not
3) Is 24 VU supplied to J101-1 (+) on the finisher controller?
Wiring
4) Is 24 VU present at J714-5 (+) on the fuse PCB?
5) Is 24 VU present at J85-3 (+) of the switching regulator?
3.1.12 E537 (front aligning plate motor M4)
-
1) Does the front aligning plate operate in keeping with alignment op-
eration?
NO: Go to step 2.
YES: Go to step 4.
Finisher controller PCB, Power supply
3) Is the voltage at J104A-1 (+) of the finisher controller PCB 24 V?
NO: Check the supply of 24 VU to the finisher controller PCB. If good,
replace the finisher controller PCB. If not, correct the power supply
system.
Wiring
3) Is the wiring from J104A-1 to -5 of the finisher controller PCB and
to the rear aligning plate motor normal?
YES: Replace the front aligning plate motor.
Front aligning plate home position sensor (PI7), Finisher controller PCB
4) Is the voltage between J104B-3 (+) and J104B-2 (-) on the finisher
controller PCB 5 V?
3.1.13 E540 (tray A lifter motor M13)
36 VDC
1) Is 36 VDC present at J113-8, -9, -10 of the finisher controller PCB?
NO: Check the supply route of 36 VDC; correct any fault, if found.
Check the tray safety switch (front, rear; MSW6, 7) and the tray
approach switch (MSW5).
Tray lifter mechanism
2) Is there a fault or an obstacle to the tray lifter mechanism?
YES: Remove the fault or the obstacle.
Tray A lifter motor (M13)
3) Does the tray lifter motor rotate at the correct timing?
NO: Replace the motor and the tray lifter motor drive PCB.
Tray A lock sensor (PI19)
4) Is the tray A lock sensor normal?
NO: Replace the sensor.
3.1.14 E542 (tray B lift motor M12; during operation)
36 VDC
1) Is 36 VDC present at J109A-8, -9, and -10 of the finisher controller
PCB?
NO: Check the power route of 36 VDC, and correct any fault. Check the
tray safety switch (front, rear: MSW6, 7).
Tray lifter mechanism
2) Is there a fault or an obstacle in the tray lifter mechanism?
YES: Remove the fault and the obstacle, if any.
Tray B lifter motor (M12)
3) Does the tray lifter motor rotate at the correct timing?
NO: Replace the motor and the tray B lifter motor driver PCB.
Tray B lock sensor (PI18)
4) Is the tray B lock sensor normal?
3.1.15 E551 (activation power supply fan FM1; detail code 01)

1) Is the level of J103-7 on the finisher controller PCB 0?
Fuse PCB
2) Is the voltage of J715-1 of the fuse PCB 24 VDC?
Power supply fan (FM1)
3) Does the power supply fan rotate?
NO: Replace the power supply fan.
4) Is the level of J103-6 of the finisher controller PCB 1?
NO: Replace the power supply fan.
3.1.16 E551 (activation feeder cooling fan FM2; detail code 02)
Feeder cooling fan (FM2)

1) Does the punch fan rotate (during punching operation)?
NO: Replace the punch fan.
2) Is the level of J118B-12 on the finisher controller PCB 1?
NO: Replace the punch fan.
3.1.17 E577 (paddle motor M9)
Paddle home position sensor (PI13)

1) Is the paddle home position sensor normal?
Paddle motor (M9), Finisher controller PCB
2) Does the paddle rotate at the correct timing?
NO: Replace the motor and the finisher controller PCB.
3.1.18 E583 (tray auxiliary plate motor M6)
Tray auxiliary plate home position sensor (PI10)

1) Is the tray auxiliary plate home position sensor normal?
Tray auxiliary plate motor (M6), Finisher controller PCB
2) Does the tray auxliary plate motor rotate at the correct timing?
NO: Replace the motor and the finisher controller PCB.
3.1.19 E584 (shutter)
Shutter drive mechanism

1) Is the drive mechanism from the paddle motor to the shutter nor-
mal?
NO:
Paddle motor (M9)
2) Does the paddle motor rotate?
NO: Replace the paddle motor.
Shutter home position sensor (PI12)
3) Is the shutter home position sensor normal?
3.1.20 E590 (punch rotation)
Punch motor home position sensor (PI22)

1) Is the punch motor home position sensor normal?
Wiring
2) Is the wiring between the punch motor home position sensor and
the finisher controller PCB normal?
Punch rotation motor (M18)
3) Try rotating the punch motor (using the DIP switch). Is it normal?
NO: Replace the punch motor.
Punch unit
4) Remove the punch unit, and try rotating it by hand. Does it rotate
smoothly?
NO: Replace the punch unit.
Punch driver PCB
5) Try replacing the punch drive PCB. Is the problem corrected?
YES: End.
3.1.21 E593 (punch registration)
Punch horizontal registration home position sensor (PI24)

1) Is the punch horizontal registration home position sensor normal?
Horizontal registration mechanism
2) Try sliding the punch unit by hand. Is there any physical resis-
tance?
YES: Correct it to remove any physical resistance.
Punch horizontal registration motor (M17)
3) Is the punch horizontal registration motor normal?
NO: Replace the motor.
Finisher controller PCB, Punch driver PCB
4) Try replacing the punch driver PCB. Is the problem corrected?
YES: End.
3.1.22 E594 (punch paper edge sensor horizontal registration)
Punch paper edge sensor home position sensor (PI21)

1) Is the punch paper edge sensor home position sensor normal?
Wiring
2) Is the wiring between the punch paper edge sensor home position
sensor and the finisher controller PCB normal?
Punch sensor shift motor (M19)
3) Try rotating the punch sensor shift motor (using the DIP switch). Is
it normal?
NO: Replace the punch sensor shift motor.
Punch slide unit
4) Try moving the punch paper edge sensor home position sensor by
hand. Does it move smoothly?
NO: Correct the mechanical system so that it moves smoothly.
Punch drive PCB
5) Try replacing the punch drive PCB. Is the problem corrected?
YES: End.
3.1.23 E595 (punch waste feeder)
Punch waste feed sensor (PI27)

1) Is the punch water feed sensor normal?
Wiring
2) Is the wiring between the punch waste feed sensor and the finisher
controller PCB Normal?
Punch waste feed motor (M16)
3) Try rotating the punch waste feed motor (using DIP switch). Is it
normal?
NO: Replace the punch waste feed motor.
Punch driver PCB
4) Try replacing the punch driver PCB. Is the problem corrected?
YES: End.
4 Self Diagnosis
The CPU (IC101Z) on the finisher controller PCB is equipped with a self diagnostic
mechanism which runs a check as needed and communicates the presence of a fault, if
found, to the copier in the form of a code and a detail code.
The CPU (Q1) on the saddle stitcher unit is also equipped with a self diagnostic mecha-
nism which runs a check as needed and communicates the presence of a fault, if found, to
the finisher controller PCB.
In response, the copier indicates the received code in its control panel. (The detail code
may be checked in its service mode or with reference to LED101 on the finisher controller
PCB.)
4.1 Self Diagnosis

4.1.1 Finisher Unit
E500
Main cause Data communication (with copier)
Detection The communication between the copier and the finisher is disrupted and, in
addition, it is not resumed after an attempt at transmission for 5 sec.
The communication is disrupted under the foregoing condition and resumed
three times within 5 sec.
E501
Main cause Data communication (with slave CPU)
Detection The communication between the master CPU (IC101) and the slave CPU
(IC121) is disrupted.
E503
Main cause Data communication (with saddle stitcher unit)
Detection The communication with the saddle stitcher unit is disrupted.
E505
Main cause Backup RAM (EEPROM)
Detection The checksum at power-on has a fault.
E506
Main cause Download error
Detection The following detail codes are used:
01 serial communication error
02 write error
03 user program transfer error
04 slave program transfer error
05 download time-out
E510
Main cause Inlet motor (M1)
Detection The clocks from the inlet motor is 50 mm/sec or less for 1 sec or more
while the motor is in operation.
E514
Main cause Stack delivery motor (M7)
Stack motor clock sensor (PI12)
Front aligning plate motor (M4)
Detection The clocks from the stack delivery motor clock sensor is 50 mm/sc or less
for 1 sec or more when the motor is in operation.
E537
Main cause Front aligning plate motor (M4)
Front aligning plate home position sensor (PI7)
Detection The front aligning plate does not leave the front aligning plate home posi-
tion sensor when the front aligning plate motor is driven for 4 sec.
The front aligning plate does not return to front aligning plate home posi-
tion sensor when the front aligning plate motor is driven for 4 sec.
E530
Main cause Rear aligning plate motor (M5)
Rear aligning plate home position sensor (PI9)
Detection The rear aligning plate does not leave rear aligning plate home position sen-
sor when the rear aligning plate motor is driven for 4 sec.
The rear aligning plate does not return to rear aligning plate home position
sensor when the rear aligning plate motor is driven for 4 sec.
E531
Main cause Stapler motor (M6)
Stapler home position detecting switch (inside stapler)
Detection The stapler does not leave stapler home position when the stapler motor is
driven or 0. 5 sec.
The stapler does not return to stapler home position when the stapler motor
is driven for 0.5 sec.
E532
Main cause Stapler shift motor (M10)
Stapler shift home position sensor (P16)
Detection The stapler shift home position sensor does not go OFF when the stapler
shift motor is driven for 4 sec.
The stapler shift home position is not detected when the stapler shift motor
is driven for 4 sec.
E535-FF
Main cause Swing motor (M8)
Swing guide open sensor (PI15)
Detection The swing guide closed sensor does not detect the swing guide when the
swing motor is driven for 2 sec.
E535-01
Main cause Swing motor (M8)
Swing guide open sensor (PI14)
Detection The swing guide closed sensor does not detect the swing guide when the
swing motor is driven fro 2 sec.
E540
Main cause Tray A lifter motor (M13)
Tray A lock sensor (PI19)
Tray A UP position sensor
Tray A DOWN position sensor
Detection The up/down movement does not end within 25 sec after the tray lifter mo-
tor is driven.
The clocks from the tray idle rotation sensor is disrupted for 250 msec
while the motor is rotating.
The tray A is located below the tray B range.
E542
Main cause Tray B lifter motor (M12)
Tray B lock sensor (PI18)
Tray B lower limit sensor
Tray B UP position sensor
Tray DOWN position sensor
Detection The up/down movement does not end within 25 sec after the tray lifter mo-
tor is driven.
The clocks from the tray idle rotation sensor is disrupted for 250 msec
while the sensor is rotating.
The input from the tray B UP position sensor is '0' at power-on (i.e., the tray
B is above the tray paper sensor PCB).
E551-01
Main cause Power supply fan (FM1)
Detection The power supply fan is at rest for 2 sec or more.
E551-02
Main cause Feeder cooling fan (FM2)
Detection The feeder cooling fan is at reset for 2 sec or more.
E577
Main cause Paddle motor (M9)
Paddle home position sensor (PI13)
Detection The paddle home position sensor does not detect the paddle within 5 sec
after the motor is started.
E583
Main cause Tray auxiliary plate motor (M6)
Tray auxiliary plate housing sensor (PI10)
Detection The tray auxiliary plate housing sensor does not go ON within 2 sec after
the motor is started when the tray auxiliary plate is retracted.
E584
Main cause Paddle motor (M9)
Shutter home position sensor (PI12)
Detection The shutter home position sensor does not go ON within 5 sc after the
paddle motor is driven (while returning to home position).
E590
Main cause Punch rotation motor (M18)
Punch motor home position sensor (PI22)
Detection The punch motor home position sensor does not detect punch motor home
position when the punch motor is driven for 0.3 (at time of initialization) or
0.2 (at time of punching).
The punch motor home position sensor detects the punch motor home posi-
tion, or the sensor does not go OFF when the punch motor is driven for 0.3
sec (at time of initialization) or 0.2 sec (at time of punching).
E593
Main cause Punch registration motor (M17)
Punch home position sensor (PI24)
Detection The punch home position sensor detects home position when pulses equiva-
lent of the shift of the punch registration motor over a specific distance
(about 42 mm) are generated.
The punch home position sensor detects home position, or when the sensor
does not go OFF when the punch registration motor is driven for pulses
equivalent of the shift over a specific distance (about 42 mm).
E594
Main cause Punch sensor home position sensor (PI23)
Punch sensor shift motor (M19)
Detection The punch paper edge sensor home position sensor does not detect home
position when the punch sensor shift motor is driven for 5 sec.
While the punch home position sensor detects home position, the sensor
does not go OFF when the punch sensor shift motor is driven for 5 sec.
E595
Main cause Punch waste feed motor (M16)
Punch waste feed sensor (PI27)
Detection The output of the punch waste feed sensor does not change when the punch
waste feed motor is rotated for $ sec or more.
4.2 Alarm
4.2.1 Finisher Unit
Machine
Error Condition Detection operation Resetting
Stapler absent • The stapler is not • At all times • The operation of • Fit the stapler.
fitted. the stapler motor
(M6) and the
stapler shift mo-
tor (M4) is pro-
hibited.
Stapler absent • The stapler car- • At all times. • Normal opera- • Replace the
tridge has run tion is possible; staple cartridge
out of staples. however, opera- or fit it correctly.
tion depends on
instructions from
the copier.
Tray A stack • The number of • At all times. • Normal opera- • The absence of
excess sheets in the tray tion may be con- paper in the tray
is in excess of a tinued. is detected while
specific value. at rest.
Tray B stack • The number of • Normal monitor- • Normal opera- • The absence of
excess sheets in the tray ing. tion may be con- paper in the tray
is in excess of a tinued. is detected.
specific value.
APPENDIX
1 GENERAL TIMING CHART
1.1 Finisher Unit
A4, 3copies, 1-point, Front Stapling
Operation
1
Inlet moter (M1)
Inlet path paper 1st set 2nd set 3rd set
2 sensor (PI2)
3
Buffer motor (M2)
Lower path paper 1st set 2nd set 3rd set
4
sensor (S3)
Rear edge drop
5
solenoid (SL5)
6
Delivery motor (M3)
Sort delivery sensor 1st set 2nd set 3rd set
7 (PI4)
Buffer path switching

8
solenoid (SL1)
9 Buffer path paper 2nd set 3rd set

sensor (S2)
Stack delivery motor
10
(M7)
Stack delivery
11
sensor (PI32)
Tray B paper sensor
12
(PI17)
Rear aligning plate
13
motor (M5)
Rear aligning plate home
14
Front aligning plate
15
motor (M4)
16 Front aligning plate home

17
Swing motor (M8)
Swing guide closed
18
sensor (PI14)
Swing guide open
19
sensor (PI15)
20
Paddle motor (M9)
21 Paddle home position

sensor (PI13)
Stapler shift moter
22
(M10)
Stapler shift home
23
24 Stapler moter (M11)
25
Stapler HP sensor
Delivery auxiliary
26
rib solenoid (SL4)
27
moter (M6)
28 Tray auxiliary plate
detraction sensor (PI11)
: Motor CW : Motor CCW
COPYRIGHT© 2001 CANON INC. 0000 0000 0000 0000 CANON FINISHER K1/K2 REV.0 MAR. 2001 A-1
APPENDIX
2 LIST OF SIGNALS/ABBREVIASTIONS
The following is a list of signals and abbreviations used in this document and the circuit
diagrams:
The abbreviations in parentheses are electrical signals but are analog, which
cannot be expressed in terms of '1' and '0'. Others are digital signals, which
Memo can be expressed as being either '1' or '0'.
2.1.1 Finisher
BFDMTRCLK BUFFER MOTOR CLOCK DETECTION Signal
[BFLEDAJ] BUFFER PASS LED ADJUST Command
BFPCB BUFFER PAPER PCB PAPER DETECTION Signal
BFPSSCHG BUFFER PASS CHANGE SOLENOID DRIVE Command
BFPSSXIT BUFFER PASS EXIT PAPER DETECTION Signal
BNDLDELV BUNDLE DELIVERY PAPER DETECTION Signal
CD CARTRIDGE SIZE DETECTION Signal
CRTSET STAPLE CARTRIDGE SET Signal
DLVAUXSL DELIVERY AUXILIARY RIB SOLENOID DRIVE Command
DSTD DUST DETECTION Signal
[ENTLEDAJ] ENTRANCE PASS LED ADJUST Command
ENTPASSPA ENTRANCE PASS PAPER DETECTION Signal
ENTPCB ENTRANCE PASS PCB PAPER DETECTION Signal
FANON FAN ON Command
FANSTP FAN STOP Signal
FDBLT FEED BELT SOLENOID DRIVE Command
FDROPN FRONT COVER OPEN Signal
FEEDFAN FEED FAN ON Command
FJOGHP FRONT JOG PLATE HOME POSITION DETECTION Signal
FULLED FULL DETECTIION LED DRIVE Command
HOOKEMP HOOK EMPTY Signal
KRLBLHP KNURLED BELT HP Signal
KRLBLEB1 KNURLED BELT SHIFT ENABLE Signal 1
[LWRPLEDADJ] LOWER PASS LED ADJUST Command
LWRPPCB LOWER PASS PCB PAPER DETECTION Signal
MDLED PRE-NOTICE LED DRIVE Command
NSTDLV NON-SORT DELIVERY PAPER DETECTION Signal
PCH2/3HL PUNCH UNIT 2/3 HOLE DETECTION Signal
PDLHP PADDLE HOME POSITION Signal
PFANON PUNCH FAN DRIVE Command
APPENDIX
PFANSTP PUNCH FAN STOP DETECTION Signal

PHCMPL PUNCH COMPLETE DETECTION Signal
PHCONTST PUNCH CONTAINER SET DETECTION Signal
PHFEEDMT PUNCH DUST FEED DETECTION Signal
PHHP PUNCH UNIT HOME POSITION DETECTION Signal
PHPADG PUNCH PAPER EDGE DETECTION Signal
PHROTHP PUNCH ROTATION HOME POSITION DETECTION Signal
PHSNRHP PUNCH EDGE SENSOR HOME POSITION DETECTION Signal
PNHMREF PUNCH ROTATION MOTOR REFERENCE Signal
PNHREGREF PUNCH REGIST REGISTRATION MOTOR REFERENCE Signal
PNHSCRMD PUNCH DUST FEED MOTOR DRIVE Command
PNSNRHOLD PUNCH SENSOR SLIDE MOTOER HOLD Command
READY STAPLER READY Signal
SBTRYPH SUB-TRAY SOLENOID PUSH DRIVE Command
SBTRYPL SUB-TRAY SOLENOID RELEASE DRIVE Command
SLFPRIM SELF PRIMING Signal
SMPPAPRMV NON-SORT TRAY PAPER REMOVAL DETECTION Signal
SMPTRYDL SAMPLE TRAY LOCK DETECTION Signal
SMPTRYLEDAJ NON-SORT TRAY PAPER SENSOR LED ADJUST Command
SMPTRYLWPO SAMPLE TRAY LOWER POSITION DETECTION Signal
SMPTRYPA SAMPLE TRAY PAPER DETECTION Signal
SMPTRYPAP NON-SORT TRAY PAPER SENSOR PAPER DETECTI0N Signal
SMPTRYUPPO SAMPLE TRAY UP POSITION DETECTION Signal
SOPAPRMV SORT TRAY PAPER REMOVAL DETECTION Signal
SOTRYLEDAJ SORT TRAY PAPER SENSOR LED ADJUST Command
SOTRYPAP SORT TRAY PAPER SENSOR PAPER DETECTI0N Signal
SPTTRYIN SUPPORT TRAY IN DETECTION Signal
STCLS SHUTTER CLOSED DETECTION Signal
STDLV SORT DELIVERY PAPER DETECTION Signal
STPDRHP STAPLER DRIVE HOME POSITION Signal
STPLHP STAPLER UNIT HOME POSITION Signal
STTRYDL SORT TRAY LOCK DETECTION Signal
STTRYLW SORT TRAY LOWER LIMIT DETECTION Signal
STTRYLWPO SORT TRAY LOWER POSITION DETECTION Signal
STTRYPA SORT TRAY PAPER DETECTION Signal
STTRYUPPO SORT TRAY UP POSITION DETECTION Signal
SWDGDCL SWING GUIDE CLOSED Signal
SWGMTRCLK SWING MOTOR CLOCK DETECTION Signal
SWGOPN SWING GUIDE OPEN Signal
UPCVROPN UPPER COVER OPEN DETECTION Signal
UPSCHG UPPER PASS CHANGE SOLENOID DRIVE Command
A-4 COPYRIGHT© 2001 CANON INC. 0000 0000 0000 0000 CANON FINISHER K1/K2 REV.0 MAR. 2001
3 FINISHER GENERAL CIRCUIT DIAGRAM
Front door switch

M10 MSW8
Stapler shift motor
1
M J1007F
+24V 1 M18
2 1
1 2
FROM FUSE BOX PCB J743 J746F
M
1 2 3 4 5 6
2 1
2
3
GND 2 Punch motor
J57
1 2 3 4 5 6 2 1
PNHSCRMD
STPMVMA*
STPMVMB*
15 1
STPMVMA
STPMVMB
SCAM_ERR_SEN
1 2 3 4 5 6
14 2 1 PCH_SEN_SFTM_B*
13 DUST_BOX_SET 3
+24V
+24V
PCH_SEN_SFTM_B
+24V
2
GND
12 PCH_DUST_SEN 4
J744 3 PCH_SEN_SFTM_A* M17
M
11 PCH_BOX_AJ1 5 4 PCH_SEN_SFTM_A
1 2 3 4 5 6 1 2 Punch shift motor
10 PCH_BOX_AJ2 6 5 +24V
J116B_[0,15]
J741B_[0,15]
J775
J71
J776 J771
1 2
2 1
TO FUSE BOX PCB

Stapler shift Knurled belt Knurled belt Knurled belt 9 PCH_FG 7 6 +24V
home position shift enable shift enable shift enable PCH_PEG_SEN 7
J54D J54L
8
MAKER
8
2 1
J1123L
sensor sensor 1 sensor 2 sensor 3
NM2P
PCH_M_HP_SEN
M11
2 1 7 9
Stapler motor
1 2 3 4 5 6 7
1 2 3 4 5 6 7
J1122D J1122L +5V PI16 PI28 PI29 PI30 PCH_FRONT*
2 1 6 10 CT7P
200V 1 READY PCH_SLD_HP_SEN +24V
1 2 3 4 5 6
Stapler driver PCB 5 11
M
1 2 3
1 2 3
1 2 3
1 2
1
1 2 3 4 5 6
1 2 3 4 5 6
2 CB1 1 2 3 4 1 2 3 4 5 6 7 PSEN_SLD_HP_SEN +24V
CT3P
CD
1 2 3 1 2 3 1 2 3 1 2 3 4 12
J774
P2
P1
J74
J73
J79
J78
J77
NM2P
2 1 PCH_2*/3HOLE PCH_SEN_SFTM_A
J56L J56D
BOX PCB
3
TO FUSE
GND
1 2 3 1 2 3 1 2 3 1 2 3 3 13 J741B
1 2 J745 M19
J1121A
J719 1 2
J55D 1 2
J55L 1 2
J1121C
M
FG2 HOME* 2 NC 14 PCH_SEN_SFTM_A*
KRLBLEB1
KRLBLEB2
GND
GND
GND
GND
STPLHP
100V Punch sensor
KRLBLEB3
Vcc
Vcc
Vcc
Vcc
J1127D FT2 FT1 2 1
1 NC 15 PCH_SEN_SFTM_B
B15
Circuit breaker LS(STP_HOOK)
shift motor
GND PCH_SEN_SFTM_B*
TBC6921-11-1141 J773 J772
Staple safty switch

Staple safty switch
Tray safty switch

Tray safty switch
FG1 3 2 1 J1005
7 6 5 4 3 2 1 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 PCH_SEN_SFTM_B*
A15
15 CT6P J1005H
(front)
(front)
J84
(rear)
STP-SLDM-REF
(rear)
2 PCH_SEN_SFTM_B 14
STP-M-CCW-N
STP-M-CCW-P
DOOR2 OPEN
3 2 1
STP-SLDM-A*
STP-SLDM-B*
STP-M-CW-N
STP-M-CW-P
STP-SLDM-A
STP-SLDM-B
STP-M-LIMIT
YDG-SW-ON
3 PCH_SEN_SFTM_A* 13
J741A Vcc
1 2 3
4 PCH_SEN_SFTM_A PI34
3 2 1
3 2 1
CT12P 12 J750 PCHMRCLK
2
3
2
3
2
3
2
3
Punch motor
FG3
J76L 12 11 10 9 8 7 6 5 4 3 2 1 5 PCH_SEN_HOLD 11
GND
FM1 GND FG sensor
+5R
MSW7
MSW6
MSW5
MSW5
DC power supply PCB NM10P 6 PNHREGREF 10
Power supply fan
LS(STP_HOOK)
J76D 1 2 3 4 5 6 7 8 9 10 11 12
J85 7 PCH_SFTM_CLK J1003
J116A_[0,15]
J741A_[0,15]
9
1
J1006DH
4 3 2 1
J110A_[0,14]
8 PCH_SFTM_CW* 8 Punch driver PCB J1006D
PCHHP
1 2 3
9 PCH_M_PWM* PI24
3 2 1
3 2 1
3 2 1
7
HOME*
READY
14
13
12
11
10
J1007DH GND
9
8
7
6
5
4
3
2
1
10 PCH_M_CW* Punch home
GND
GND
6
+5V
J110B_[0,14] Vcc
CD
11 PCH_U_ON 5 J1007D J1007L position sensor
12 PCH_KILL J1012
9 8 7 6 5 4 3 2 1
9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 4
1 2 3 4 5 6 7 8 9 10 9
13 PCH_POWER_ON 3 PCHSNSHP
1 2 3
PI23
FG4
J127
3 2 1
8
+24V,REMOTE
Delivery motor 14 GND 2 GND

Stack deliverly Swing Buffer motor 7 Punch sensor
motor motor M2 M2 15 +5V 1 Vcc home position
6
M7 M8 sensor
J747B_[0,9]
J1010
PGND
PGND
PGND
PGND
SGND
PGND
5
PGND
SGND
SGND
M M
LOCK
+36V
+36V
+24V
+24V
+24V
+24V
RXD
GND
TXD
+5V
PCB16 M M 4 PHPADG
NC
1 2 3
Front door switch PCH_DUST_SENSOR_PCB J747B
3 2 1
3 PI21
J1124 GND Punch Paper
2 1 2 1 J941 +5V
2 COM 10 9 8 7 6 5 4 3 2 1 4 3 2 1 7 6 5 4 3 2 1
3
2
1
5 4 3 2 1
8 7 6 5 4 3 2 1
Switch PCB XR5P 2 Vcc edge sensor
B9
1 6 5 4 3 2 1 6 5 4 3 2 1 GND
1 2
2 1
3 NORMAL OPEN J60 1 2 1 2 J59 1
EXP_M_B*out
EXP_M_A*out
J711 CZ4PJ718 J715 J717
EXP_M_Bout
EXP_M_Aout
+24V
+24V
+24V
+24V
BUFF_M_Bout
BUFF_M_Aout
BUFF_M_B*out
BUFF_M_A*out
DSTD J1001
J721 PCB15 J747WH
FULLED
MSW1 J748 1
A9
Fuse PCB Inlet path paper Tray A paper Front cover Punch waste MDLED
1 2
+24V M1 2
J747A_[0,9]
Inlet path sensor sensor PCB
J971 sensor PCB sensor PCB open sensor
GND 3 Vcc
M PI1 PI2 PI25
1 2 3
J714 J716 J747A
3 2 1
TO JOG TRAY(A503) J712 Punch waste container set sensor 4 GND
J971A J971B XR4P XR4P Vcc Punch front sensor
2 1
1 2
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 A16 B16 1 2 Delivery motor driver PCB 5 PCHFRT
3 2 1
Buffer motor driver PCB
1 2 3
J95 Inlet motor J97 J98 J99 GND
J100 1 2 3 1 2 3 6 J1013
+24R
J70
PGND
PGND
PGND
SGND
CZ16P CZ16P PCH_DUST_SET

+24V
+24V
PGND 1 2 3 4 5 6 7 8 9 10 11 12 13 J96 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 4 3 2 1 4 3 2 1 1 2 3 1 2 3 7
+5V
+5V
J971A_[0.16] J971B_[0.16] Vcc
SMPTRYPAP
FDROPN
+5V
SMPPAPRWV
GND
GND
GND
GND
ENTPASSPA
ENTLEDAJ
8
+5V
ENTPCB
+36V PI26
+5V
1 2 3
Vcc
Vcc
PI22
+24V
+24V
+24V
+24V
+24V
+24V
J1002
GND
GND
GND
GND
GND
GND
BUFFMHOLD
BUFFMB
BUFFMA
BUFFMB*
BUFFMA*
EJCMA
EJCMB
EJCMHLD
+5V
EJCMA*
EJCMB*
3 2 1
GND
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
J1123D
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
9 Punch motor home
2 1
TO JOG TRAY(A503) +24V 1 J749 PCHMHP
M
M16 position sensor
PNHSCRMD 2 J1009
1 2
1 2 3 4 J58L Punch waste feed motor Vcc

PI33
1 2 3
3 2 1
J745
XXX_XXXX_on
GND
1 2 3 4 Punch 2/3 hole
ZFOLD_KILL
J58D 1 2 3 4 PCH_2*/3HL
ATRY_KILL
sensor
7XXX-XXX
check-XX1
check-XX2
check-XX3
check-XX4
check-XX5
check-XX6
check-XX7
check-XX8
PCH_KILL
SDL_KILL
INS_KILL
Punch waste
XXXXXt3
XXXXXt2
XXXXXt1
XXXXXt0
J1008
7XXX-X
7XXX-X
7XXX-X
7XXX-X
7XXX-X
7XXX-X
7XXX-X
J743 2 1 J1128D feed sensor

[enter]
1 2
GND
Vcc
[+]
[-]
3 2 1
TO TO XR13P
1 2 3
GND
INPASS_MGAIN_ON
PUNCH INSERTER
DRIVER PHFEEDMT
INPASSMLOCK*
INPASSMBRK
PCB
INPASSMCW*
INPASSMON*
INPASSMCLK
PI27 Finisher K2 only
INPASSMFG*
J1004
FANSTP
FANON
PGND
10
12
13
14
15
16
PGND
PGND
SGND
SGND
SGND
SGND
11
16
15
14
13
12
11
10
+24R
+36V
5
4
3
2
1
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
+24V
+24V
9
8
7
5
4
3
2
1
6
RXD
TXD
+5V
J124A_[0.16] J124B_[0.16] J120A_[0,13] J120B_[0,13] XR13P J119A_[0,8] J119B_[0,8]
2 1
1 2 1 2 3 4 7 6 5 4 3 2 1 1 2 3 4 5 13 12 11 10 9 8 7 6 5 4 3 2 1 J120WH J119A J119B
J116A
J116B
J124A J124B J110A J110B
J1129 A16 B16 A14 B14 J120A A13 B13 J120B A8 B8 A15 B15
CZ15P
J112 J101 J103 J128F J121
CZ15P
J124 J110WH J120 CZW26P J119 J116WH
J110
DC controller PCB
CZW30P J118
J104 J105 J109 J113 J118WH
J113A J113B
J105A J105B FG5 J109A J109B FG5 MM4P
J117 J104A A11 B11 J104B J111 A9 B9 J106 B8 A8 J108 A14 B14 A13 B13 J114 J118B J118A
J107B J107A B14 A14
9 8 7 6 5 4 3 2 1
1 2 1 2 3 4 5 4 3 2 1 J113WH 4 3 2 1
NORMAL CLOSE
NORMAL OPEN
J107B_[0,8] J107A_[0,8]
COM
YDG-SW-ON
GND
J104A_[0,11] J104B_[0,11] J105A_[0,9] J105B_[0,9]

1
2
3
4
5
6
7
8
8
7
6
5
4
3
2
1
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6
7
8
9
11
10
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
J21D
switching sorenoid
10
11
11
10
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
Buffer path
1 2
J91D J38DA_[0,11] J38DB_[0,11] J49DH J45DA_[0,9] J45DB_[0,9] J35D +24V
2 1 1 2 3 4 5
SL1
1 2
J35DH
1
2
3
4
5
6
7
8
8
7
6
5
4
3
2
1
SL
2 1 J49D BFPSSCHG*
J91L J107DB_[0,8] J107DA_[0,8] 5 4 3 2 1 J35L TUBE TUBE
A11 B11 J38DB J49L 1 2 A9 B9
J38DA J45DA J45DWH
SMPTRYLEDAJ
J45DB J63DB B8 A8 J63DA J113A_[0,13] J113B_[0,13]

J109A_[0,14] J109B_[0,14]
TRLEDGSL
10
11
12
13
14
10
11
12
13
FEEDFAJ
1
2
3
4
5
6
7
8
J53DH
UPSCHG*
14
13
12
11
10
9
8
7
6
5
4
3
2
1
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
7
8
9
J38LA 2 1
J38LB J53D J45LA J45LB +5V
paper sensor
A11 B11 A9 B9
Buffer path
1 2 3 4 5 6 7
7 6 5 4 3 2 1
1 2 3 4
+24V
+24V
GND
GND
+24V
J53L 1 2 BFLEDAJ
PCB
J63LB B8 A8 J63LA BFPCB
RLTMB
RLTMA
RLTMB*
RLTMA*
J38LA_[0,11] J38LB_[0,11] J45LA_[0,9] J45LB_[0,9]

SOLD10 GND
J61D
1
2
3
4
5
6
7
8
9
10
11
4 3 2 1
1
2
3
4
5
6
7
8
9
9
8
7
6
5
4
3
2
1
11
10
9
8
7
6
5
4
3
2
1
J20 2 1 2 1 3 2 1 2 1 J63LB_[0,8] J63LA_[0,8] Vcc

3
2
J72
J22
1
2
3
4
5
6
7
8
GND
8
7
6
5
4
3
2
1
2 1 J19 3 21 2 1 1 2 3 4 J61L
10
11
11
10
XR2P v-161-2A5
1
2
3
4
5
6
7
8
9
9
8
7
6
5
4
3
2
1
SL SL J36 1 2 3 4 5 J37 BFPSSXIT

J38DA_[0,11] J38DB_[0,11] MSW2
Tray A paper 1
1
SL5 1 2 3 4 5
XR7P
SL2 YDG_SW
Buffer path rear

FM2 8 7 6 5 4 3 2 1
J23LH
XR7P
sensor LED PCB T1029020
J23D
2
J23L
Upper path SOLD9 J64L
Feed Trailing edge FG6
sensor
3
1 2 3
switching J39DA A11 B11 J39DB 1 2 3 4 5 6 7 8
1 2 3
cooling fan J64D
PI3
solenoid Swing guide
solenoid
M20
M 4
open detection switch 5
J118A_[0,14]
Knurled belt motor
J39LA J39LB 6
J24
A11 B11 7
8
4 3 2 1
1 2 3 4
Upper cover open

J39LA_[0,11] J39LB_[0,11]
10 Vcc
1
2
3
4
5
6
7
8
9
10
11
11
10
9
8
7
6
5
4
3
2
1
1 2 3
sensor
1 2 3
11 GND
PI5
12 UPCVROPN
J50D J50L 13
J25
XR4P J50DH CT4P 14
STKTRYLEDAJ
STKPAPRMV
STKTRYPAP
BFDMTRCLK
SPTTRYMA*
SPTTRYMB*
STTRYMHLD
SWMTRCLK
SPTTRYMA
SPTTRYMB
SWDGDCL
DLVAUXSL
BNDLDELV
STTRYMA*
STTRYMB*
BJOGMA*
BJOGMB*
SPTTRYIN
SMPTRYDL
SMPTRYPA
STTRYHLD
FJOGMA*
FJOGMB*
STTRYMA*
STTRYMB*
STTRYPH*
STTRYMA
STTRYMB
BJOGMA
BJOGMB
STTRYPL*
FJOGMA
FJOGMB
BJOGHP
FJOGHP
STTRYMA
STTRYMB
BTRYPS1
BTRYPS2
BTRYPS3
STTRYDL
ATRYPS1
ATRYPS2
ATRYPS3
STTRYPA
SWOPN
PDLMB*
PDLMA*
SCTLS
PDLMB
PDLMA
PDLHP
+24V
GND
GND
GND
+24V
+24V
GND
GND
GND
GND
GND
GND
GND
GND
Non-sort delivery
24V
24V
+36V
+36V
+36V
+24V
Vcc
Vcc
+36V
+36V
+36V
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
Vcc
Vcc
Vcc
Vcc
Vcc
Vcc
Vcc
+24V
GND
GND
+5V
+5V
FG6
+5V
+5V
Vcc
Vcc
Vcc
Vcc
Vcc
NSTDLV
3 2 1
sensor
3 2 1
1 2 3
3 2 1
14
J47 J48 5 4 3 2 1 3 2 1 J86 GND
PI6
J40 1 2 3 4 5 J41 1 2 3 4 5 J42 3 2 1 J43 3 2 1 J44 2 1 J34 3 2 1 J46 1 2 3 4 5 1 2 3 4 3 2 1 J51 3 2 1 J52 3 2 1 J62 3 2 1 1 2 J68 1 2 3 J67 1 2 3 J65 1 2 3 4 5 6 7 8 9 10 11 12 13 5 4 3 2 1 3 2 1 J92 3 2 1 J93 3 2 1 J94 1 2 3 4 5 6 7 8 9 10 11 12 13 5 4 3 2 1 3 2 1 J83 3 2 1 J87 3 2 1 13
J44H 3 2 1 1 2 3 3 2 1 Vcc
1 2 3 4 5 1 2 3 4 5 3 2 1 3 2 1 3 2 1 1 2 3 4 5 BTRY_PTR 3 2 1 3 2 1 3 2 1 J69 1 2 3 J89 J90 J94H J89 XR13P J82 12
XR13P 3 2 1 3 2 1 2 1 3 2 1 3 2 1
XR2P
3
2
J27
SL
1 2 3 4 5 6
1 2 3 4 5 6
XR3P
J26D
XR3P
J26L
11
J26LH
Tray B sensor PCB 5 4 3 2 1 SL ATRY_SFTM_B*
J118B_[0,14]
PI7 PI8 SL4 PCB BTRY_LED Tray B area PCB ATRY_SFTM_B Tray A area PCB
10
M M PI32 M PI9 PI11 PI10 PI12
PCB9
PI15 PI14 PI13
PI17 PI18
SL3
PI20 PI19 9
Stack PCB11 Stack feeder motor Swing motor Tray auxiliary plate Shutter Swing guide Swing guide Tray B lift motor ATRY_SFTM_A*
Front jogging Rear jogging Delivery auxiliary M Paddle home Tray A paper sensor Tray A lock sensor
M
M
GND
paper sensor
M5 M4 M6 M12 Tray B paper sensor Tray B lock sensor Sub tray solenoid 8
Lower path
delivery sensor home Tray B closed sensor ATRY_SFTM_A
4 3 2 1
1 2 3 4
4 3 2 1
1
plate home plate home rib sorenoid clock sensor clock sensor retraction sensor open sensor position sensor LWRRLEDAJ
position sensor PCB (for folder unit) MSW3 7
Rear jogging Front jogging PCB17
PCB
position sensor position sensor Tray auxiliary plate motor M9 +36V +36V
plate motor plate motor sensor +36V Tray proximity switch 6 LWRPPCB
Paddle motor +36V
Tray B lift motor driver PCB Tray A lift motor driver PCB 5 +5V
Tray A lift motor 4
J29
XR4P
J28D
XR4P
J28L
J28LH
M13 3
2
Knurled belt home

position sensor
1
KRLBLHP
3 2 1
3 2 1
1 2 3
3 2 1
PI31
GND
Vcc
J32
J30DH
J30D
J30L
Sort delivery sensor

STDLV
3 2 1
4 3 2 1
1 2 3 4
3 2 1
GND
PI4
Vcc
J33
J31D
J31L
4 FINISHER CONTROLLER PCB
Finisher Controller PCB (1/20)
5 PUNCH DRIVER PCB
Punch Driver PCB (1/3)
6 STAPLER DRIVER PCB
7 FUSE PCB
8 SWITCH PCB
APPENDIX
9 AREA SENSOR PCB
APPENDIX
10 SOLVENTS AND OILS LIST

No. Name Uses Composition Remarks
1 Alcohol Cleaning; Fluorine-family • Do not bring near fire.
e.g., glass, hydrogen carbon, • Procure locally.
plastic, rubber alcohol, surface • IPA (isopropyl alcohol)
(external covers). activating agent
2 Lubricant Driving parts, Silicone oil • CK-0551 (20g)
friction parts
APPENDIX
11 SPECIAL TOOLS
You will need the following special tools when servicing the machine in addition to the
standard tools set.
No. Tool name Tool No. View Rank Remarks
1 Door Swich TKN-0093 A
Actuator
2 Tester FY9-3038-000 A For making electrical

Extension pin checks; i.e., serving as
an attachment to a
meter.
3 Tester FY9-3039-000 A For making electrical

Extention pin checks; i.e., serving as
(L-shaped tip) an attachment to a
meter.
Rank:
A: Each service person is expected to carry one.
B: Each group of or so sevice persons is expected to carry one.
C: Each workshop is expected to keep one.
Prepared by
Office Imaging Products Quality Assurance Center
CANON INC.
Printed in U.S.A.
REVISION 0 (MAR. 2001) (30359)
5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan
This publication is
printed on 100%
recycled paper.
PRINTED IN U.S.A. 0000DI0.00-0

PARTS
CATALOG
REVISION 0
Finisher -K1
K1
100V 50/60Hz F25 - 8801 MHD00001 -
230V 50Hz F25 - 8811 PSL00001 -
Finisher -K2
K2
100V 50/60Hz F25 - 8901 MHE00001 -
208V 50Hz F25 - 8911 PSM00001 -
MAR. 2001 FY8-31F8-000

COPYRIGHT C 2001 CANON INC. CANON Finisher-K1/K2 REV.0 MAR. 2001 PRINTED IN U.S.A. I-1
序
このパーツ・カタログは、キヤノンフィニッシャー・Ｋ１／パンチフィニッシャー・Ｋ２
に対するサービス部品調達の手引として発行します。
サービス部品の要求は、キヤノン販売営業所にお願い致します。
製品に大きな変更がある場合は、改訂版のパーツ・カタログを発行しますが、その他
の場合は随時新しい情報をお届けします。
このパーツ・カタログは当社映像事務機品質保証センターが発行、管理を行なってい
ます。
キヤノン株式会社
映像事務機品質保証センター
PREFACE
This Parts Catalog contains listings of parts used in the Canon Finisher-K1/K2.
Diagrams are provided with the listings to aid the service technician in identifying
clearly, the item to be orderd.
Whenever ordering parts, consult this Parts Catalog for all of the information per-
taining to each item. Be sure to include, in the Parts Request, the full item
description, the item part number, and the quantity.
Canon Inc.
Office Imaging Products Quality Assurance Center

5-1, Hakusan 7-chome,
Toride-city, Ibaraki 302-8501, Japan
版権所有、無断転載、引用を禁ず。
COPYRIGHT C 2001 CANON INC.

Printed in U.S.A.
Imprimé au U.S.A.
本マニュアルについては、
機密保持等その取扱には十分
注意してください。
万一取扱を誤りますと法律で
処罰されることがあります。
Use of this manual should be
strictly supervised to avoid dis-
closure of confidential infor-
mation.
I-2 COPYRIGHT C 2001 CANON INC. CANON Finisher-K1/K2 REV.0 MAR. 2001 PRINTED IN U.S.A.
目次 CONTENTS
ＱＡ. 主要部品配置図 QA. ASSEMBLY LOCATION DIAGRAM
Ｑ01. 本体取付部品 Q01. ATTACHMENT PARTS
Ｑ10. 外装カバー Q10. EXTERNAL COVERS, PANELS, ETC.

Ｑ11. 本体機械内部（１） Q11. INTERNAL COMPONENTS 1
Ｑ12. 本体機械内部（２） Q12. INTERNAL COMPONENTS 2
Ｑ15. 電源コード台部 Q15. POWER CORD TERMINAL ASSEMBLY
Ｑ16. 本体通信束線 Q16. MAIN BODY CABLE ASSEMBLY
Ｑ17. ホッパ部（Ｋ２ＴＹＰＥ） Q17. HOPPER ASSEMBLY (K2 TYPE)
Ｑ18. スタッカトレイフレーム部 Q18. STACKER TRAY FRAME ASSEMBLY
Ｑ19. サンプルトレイフレーム部 Q19. SAMPLE TRAY FRAME ASSEMBLY
Ｑ20. 処理部 Q20. OPERATION ASSEMBLY

Ｑ21. トレイ部 Q21. TRAY ASSEMBLY
Ｑ22. トレイフレーム部 Q22. TRAY FRAME ASSEMBLY
Ｑ23. トレイ補助板部 Q23. TRAY AUXILIARY PLATE ASSEMBLY
Ｑ24. 揺動ガイド部 Q24. SWING GUIDE ASSEMBLY
Ｑ30. 搬送部 Q30. FEEDER ASSEMBLY

Ｑ31. ソートガイド部 Q31. SORT GUIDE ASSEMBLY
Ｑ32. 入口下ガイド部 Q32. PAPER FEED LOWER GUIDE ASSEMBLY
Ｑ33. ソート左下ガイド部 Q33. SORT LEFT LOWER GUIDE ASSEMBLY
Ｑ34. ローレットベルト駆動部 Q34. KNURLED BELT DRIVE ASSEMBLY
Ｑ35. 中継ガイド部（Ｋ１ＴＹＰＥ） Q35. RELAY GUIDE ASSEMBLY (K1 TYPE)
Ｑ36. 排紙モータ部 Q36. DELIVERY MOTOR ASSEMBLY
Ｑ37. 上搬送部 Q37. UPPER FEEDER ASSEMBLY
Ｑ40. ステイプラ台部 Q40. STAPLER MOUNT ASSEMBLY

Ｑ41. ステイプラ部 Q41. STAPLER ASSEMBLY
Ｑ45. パンチ部（Ｋ２ＴＹＰＥ） Q45. PUNCH ASSEMBLY (K2 TYPE)
Ｑ46. パンチ屑搬送モータ部（Ｋ２ＴＹＰＥ） Q46. PUNCH WASTE FEED MOTOR ASSEMBLY
(K2 TYPE)
Ｑ90. フィニッシャコントローラ回路基板
Ｑ92. ＡＣヒューズボックス回路基板 Q90. FINISHER CONTROLLER PCB ASSEMBLY
Ｑ93. パンチドライバ回路基板（Ｋ２ＴＹＰＥ） Q92. AC FUSE BOX PCB ASSEMBLY
Ｑ94. ステイプルドライバ回路基板 Q93. PUNCH DRIVER PCB ASSEMBLY (K2 TYPE)
Q94. STAPLER DRIVER PCB ASSEMBLY
ＱＢ. コネクタ一覧
QB. LIST OF CONNECTORS
Ｃ. 機械標準部品一覧表
C. LIST OF STANDARD FASTENERS
Ｄ. 部品索引表
D. NUMERICAL INDEX
COPYRIGHT C 2001 CANON INC. CANON Finisher-K1/K2 REV.0 MAR. 2001 PRINTED IN U.S.A. I-3
ＨＯＷＴＯＵＳＥＰＡＲＴＬＩＳＴＳ
Assembly Location Diagrams. These diagrams for ordering.
show the locations of major assemblies of the copier. Note : The last three digits (suffix) of the Parts
Their names are identified in rectangular boxes. Below Number are called the Revision Number.
each box is the number of the Figure which shows an The Revision Number is changed if the part
exploded view of the assembly. is modified. Information regarding such
changes will be provided by Service Infor-
Finding a Parts Number. Refer to the mation Bulletins. These Bulletins should be
Assembly Location Diagrams and find the Figure read carefully.
Number of the assembly of interest. Turn to the
page(s), locate the part on the exploded view, and find (3) Rank N. Parts marked "N" are service parts,
its Key Number. Refer to the Parts List on the page but are not stock items. They are produced on a
facing the exploded view and find the Key Number, special-order basis.
Part Number and quantity required for your type of
machine. (4) Quantity column. The quantity shown in this
column is the number of parts used in the Figure.
Note : While looking for a Part Number, pay However, the quantity listed for an assembly indicates
particular attention to the voltage listed in the the number of that assembly per machine.
SERIAL NUMBER/REMARKS column to
ensure that the Part Number selected is for The letters in this column indicate that the quantity of
your type of machine. a part is not specified, allowing the use of the number
Immediate shipping or action regarding the of parts needed for assembly and that the quantity
part depends on using its correct Part cannot be mentioned clearly.
Number.
R F...listed for reference only.
Parts List pages. The Parts List pages contain AR...quantity not specified or cannot be
the following columns and information. specified; used in quantities as necessary at
time of assmebly.
(1) Figure and Key Number column. The first
column shows the Figure Number of the illustration (5) Description column. The Description column
corresponding to the Parts List, and the Key Number lists the description that should be used when ordering
that identifies the part on the illustration. the part.
(2) Part Number. The second column shows the (6) Serial Number/Remarks. When there are
Part Number for the part. This Number must be used differences in the specifications of power supply
when ordering replacement parts. The parts and voltage, frequency, etc., the differences are described
assemblies identified as "NPN" do not have parts in words or indicated by one, two or three letters in
numbers or are not in stock, i.e., they are not available front of the serial number.
COPYRIGHT C 2001 CANON INC. HOW TO USE PART LISTS REV.0 APR. 1994 PRINTED IN U.S.A. II - 1
(Example) (2) Figure and Key Number column. The second
Serial number ABC00001 column lists the Figure and Key Number for each
These are the occurrence of the part in the illustrations.
descriptive indicator.
If a modified model and a part are no longer inter-

changeable, the serial number of copiers for which
the part can be used is shown in this column. If there
is no indication the part can be used with all models.
Connectors list. Part numbers of connectors used

in copiers and designated as Service Parts are listed
in numerical order by connector number.
For connectors of which the housing and contacts

are a single unit, there are no part numbers for the
contact.
Connectors that are mounted on PCBs are indicated

as "PCB" in the connector column. The part numbers
for these connectors should be looked for in the PCB
parts list.
List of Standard Fasteners. This specifications

list incorporates screws, nuts, washers and shim
washers, retaining rings, pins, and spacers that are used
in all copiers (including optional equipment).
Numerical Index. There is a Numerical Index at

the end of this catalog; it lists in numerical order every
Part Number contained in the Parts Lists. The
Numerical Index contains the following columns and
information.
(1) Part Number. The first column shows the

Part Number.
II - 2 COPYRIGHT C 2001 CANON INC. HOW TO USE PART LISTS REV.0 APR. 1994 PRINTED IN U.S.A.
ASSEMBLY LOCATION DIAGRAM (1/2)
FIGURE QA 主要部品配置図 (1/2)
SORT LEFT LOWER GUIDE ASSEMBLY

ソート左下ガイド部
DELIVERY MOTOR
ASSEMBLY Q33
排紙モータ部 RELAY GUIDE ASSEMBLY (K1 TYPE)
Q36 中継ガイド部（K1 TYPE）
Q35
SORT GUIDE ASSEMBLY

ソートガイド部
Q31
KNURLED BELT
DRIVE ASSEMBLY
PAPER FEED LOWER ローレットベルト駆動部
GUIDE ASSEMBLY Q34
入口下ガイド部
Q32
FEEDER ASSEMBLY
搬送部
UPPER FEEDER
ASSEMBLY Q30
上搬送部
Q37
FINISHER CONTROLLER
PCB ASSEMBLY
SAMPLE TRAY FRAME フィニッシャコントローラ回路基板
ASSEMBLY
サンプルトレイフレーム部 Q90
Q19 AC FUSE BOX PCB ASSEMBLY
ACヒューズボックス回路基板
Q92
MAIN BODY CABLE

ASSEMBLY
本体通信束線
STACKER TRAY Q16
FRAME ASSEMBLY
スタッカトレイフレーム部 POWER CORD
TERMINAL ASSEMBLY
Q18 電源コード台部
Q15
STAPLER MOUNT ASSEMBLY STAPLER ASSEMBLY

ステイプラ台部ステイプラ部
Q40 Q41
STAPLER DRIVER PCB ASSEMBLY

ステイプルドライバ回路基板
Q94
QA-1 COPYRIGHT C 2001 CANON INC. CANON Finisher-K1/K2 REV.0 MAR. 2001 PRINTED IN JAPAN [IMPRIME AU JAPON]
ASSEMBLY LOCATION DIAGRAM (2/2)
FIGURE QA 主要部品配置図 (2/2)
SWING GUIDE ASSEMBLY

揺動ガイド部
Q24
TRAY ASSEMBLY
トレイ部
Q21
TRAY FRAME ASSEMBLY

トレイフレーム部
Q22 PUNCH DRIVER PCB ASSEMBLY
(K2 TYPE)
パンチドライバ回路基板（K2 TYPE）
Q93
TRAY AUXILIARY PLATE ASSEMBLY

トレイ補助板部
Q23 PUNCH WASTE FEED MOTOR
ASSEMBLY (K2 TYPE)
パンチ屑搬送モータ部（K2 TYPE）
Q46
HOPPER ASSEMBLY
(K2 TYPE)
ホッパ部（K2 TYPE）
Q17
OPERATION ASSEMBLY
処理部
PUNCH ASSEMBLY (K2 TYPE)
Q20
パンチ部（K2 TYPE）
Q45
COPYRIGHT C 2001 CANON INC. CANON Finisher-K1/K2 REV.0 MAR. 2001 PRINTED IN JAPAN [IMPRIME AU JAPON] QA-2
ATTACHMENT PARTS
FIGURE Q01 本体取付部品
14
6 14
A
1
B
1
5 7
K2 TYPE
14
16
9 11
14
11
A
10 14
12
B
15 8
13
100V ONLY
2
3
13
Q01-1 COPYRIGHT C 2001 CANON INC. CANON Finisher-K1/K2 REV.0 MAR. 2001 PRINTED IN JAPAN [IMPRIME AU JAPON]
FIGURE R Q’
PART NUMBER A T DESCRIPTION SERIAL NUMBER / REMARKS
& N
KEY NO. K Y
Q01 - NPN RF ATTACHMENT PARTS
本体取付部品
1 FB4-8246-000 2 PLATE
ホキョウプレ−ト
2 FB4-8265-000 1 MOUNT, GROUNDING
ア−ストリツケバン
3 FB4-8266-000 1 PLATE, GROUNDING
ア−スバン
4 FB4-8340-000 1 LABEL
トレイセッテイラベル
5 FB4-8345-000 1 LABEL
トレイセッテイヨウモジラベル
6 FB4-8602-000 1 LABEL
ラベル
7 FB4-8722-000 1 GAP TAPE
スキマテ−プ
8 FB5-9097-000 1 GUIDE, AUXILIARY
補助ガイド
9 FB5-9173-000 1 LABEL, PUNCH K2 TYPE
パンチ指示ラベル
10 FB5-9302-000 1 LABEL, OPTION SWITCH

オプションスイッチラベル
11 FF5-8463-030 2 PLATE, LATCH
ラッチ板
12 FF5-8464-000 1 PLATE, PIN
イチギメピン
13 XA9-0633-000 4 SCREW,W/WASHER,M4X8
ザツキネジ
14 XA9-0949-000 10 SCREW,RS,M4X10
ＲＳタイトネジ
15 FH2-5006-000 1 CABLE, GROUNDING 100V

ア−スコ−ド
アース板
COPYRIGHT C 2001 CANON INC. CANON Finisher-K1/K2 REV.0 MAR. 2001 PRINTED IN JAPAN [IMPRIME AU JAPON] Q01-2
EXTERNAL COVERS, PANELS, ETC.
FIGURE Q10 外装カバー
9 8
8C
9A 3
8B
21
8D
8A
2
13 12
4 14
12
20
19
5 17
15
19
19
5
1 19
10J 16
10J 10J
10B 10D
10F 11 K2 TYPE
16 3
10J
10D
10J
10E
10J
10A
10H 18
10 6
1
10J
10G
10J
10C
FIGURE R Q’
& N
KEY NO. K Y
Q10 - NPN RF EXTERNAL COVERS, PANELS, ETC.
外装カバー
1 FB2-0037-000 2 PIN, HINGE
ヒンジピン
2 FB3-0122-000 1 COVER, PCB
ＰＣＢカバ−
3 FB4-8725-000 1 COVER, REAR K1 TYPE
ウシロカバ−
FB5-9133-000 1 PANEL, REAR K2 TYPE
後カバー
4 FB4-8727-000 1 COVER, PILLAR

シチュウカバ−
5 FB4-8728-000 2 COVER, FOOT
アシカバ−
6 XA9-0606-000 4 SCREW, M4X10
ネジ
7 FF5-8527-000 1 COVER, UPPER, REAR
ウシロウエカバ−
8 FG6-3051-050 1 SLIDE GUIDE ASSEMBLY
スライドガイド部
8A FB4-8271-020 1 GUIDE, SLIDE, UPPER

スライドガイド（上）
8B FB4-8284-000 2 PLATE, SLIDE, 1
スライドリブ（１）
8C FB4-8285-020 4 PLATE, SLIDE, 2
スライドリブ（２）
8D FB4-8286-000 2 SPRING, LEAF
イタバネ
9 FG6-3076-000 2 TRAY ASSEMBLY
トレイブ
9A FB4-8298-000 1 TRAY, AUXILIARY

ホジョトレイ
10 FG6-7525-000 1 FRONT DOOR ASSEMBLY
前ドア部
10A FB4-8237-000 1 PLATE
キャッチプレ−ト
10B FB4-8239-000 1 PLATE, HINGE
ドアヒンジウエ
10C FB4-8248-000 1 SPANNER, ADJUSTING
アジャスタヨウスパナ
10D FB4-8604-000 2 PLATE, DOOR SWITCH

ドアスイッチバン
10E FB4-8697-020 1 COVER, SPRING
バネカバ−
10F FB4-8698-000 1 SPRING, LEAF
イタバネ
10G FB5-9063-000 1 HINGE, DOOR, UPPER
ドアヒンジ（上）
10H FB5-9072-000 1 LABEL, STAPLER
ステイプララベル
10J XA9-0605-000 12 SCREW,P,M4X8

Ｐタイトネジ
11 FB4-8275-020 1 SHUTTER
シャッタ
12 FB4-8276-000 2 PLATE, HURDLE, 1
スノコプレ−ト（１）
13 FB4-8277-000 1 PLATE, HURDLE, 2
スノコプレ−ト（２）
14 FB4-8278-000 1 PLATE, HURDLE, 3
スノコプレ−ト（３）
FIGURE R Q’
PART NUMBER A DESCRIPTION SERIAL NUMBER / REMARKS
& N T
KEY NO. K Y
Q10 - 15 FB4-8279-000 1 GUIDE, SHUTTER
シャッタガイド
16 FB4-8280-020 2 MOUNT, SHUTTER
シャッタブラケット
ア−スバン
18 FB5-9138-000 1 WALL, LOADING, LOWER
積載壁（下）
19 XA9-0605-000 8 SCREW,P,M4X8
Ｐタイトネジ
20 XA9-0629-000 1 SCREW,RS,M4X8
21 XA9-0722-000 1 SCREW,RS,M4X12
INTERNAL COMPONENTS 1
FIGURE Q11 本体機械内部 (1)
501
8
13
(FM2)
SEE FIGURE Q19
1 (J72)
SEE FIGURE Q93
15 1
1
1
502
8 6
8
SEE FIGURE Q18
16 SEE FIGURE Q90 12
502
(J1129)
SEE FIGURE Q92

(J720)
2
502
8
1 5 8
2
8
SEE FIGURE Q15

4
SEE FIGURE Q40
1
8
14 8 3
8 503
(J111)
(J112) (J106)
(J128) 7
(J61)
(J107)
(J49) (J105)
10B (J55) (J58) (J104) 9
(J110)
10C (J63) 10A 10 (J127)
(J124)
(J1123) (J776) (J771) (J76)
(J712) 17
10E (J45) (J971) (J772) 8
(J38) (J719) (J773) (J85)
10D
(J54) (J88)
(J57)
(J711)
11
(J80) (J718)
FIGURE R Q’
& N
KEY NO. K Y
Q11 - NPN RF INTERNAL COMPONENTS 1
本体機械内部（１）
1 XA9-0732-000 AR SCREW,RS,M4X8
2 FB4-8250-000 2 STOPPER, TRAY
トレイストッパ
3 FB4-8263-000 1 COVER, CONNECTOR
コネクタカバ−
4 FB5-9065-000 1 COVER, FRONT FRAME
フレーム前カバー
5 FB5-9070-000 1 COVER, STAPLER FRAME

ステイプラフレームカバー
6 FH3-2630-000 1 SWITCHING REGULATOR PCB UNIT 100V
スイッチングレギュレータ回路基板
FH3-2631-000 1 SWITCHING REGULATOR PCB UNIT 208/230V
スイッチングレギュレータ回路基板
7 FB4-8238-000 4 PLATE, CASTER
キャスタバン
9 XZ9-0465-000 4 CASTER
キャスタ
10 FG3-1837-000 1 CABLE, OPERATION TRAY CONNECT J38,45,49,55,58,61
処理トレイ中継束線 J63,104-107,111,112
J128,712,719,1123
10A VS1-5057-002 1 CONNECTOR, SNAP TIGHT J49

チュウケイコネクタ
10B VS1-6318-004 1 CONNECTOR, SNAP, TIGHT J61
10C VS1-6319-016 1 CONNECTOR, SNAP, TIGHT J63

10D VS1-6319-018 1 CONNECTOR, SNAP, TIGHT J45
10E VS1-6319-022 1 CONNECTOR, SNAP TIGHT J38
中継コネクタ
11 FG3-1838-000 1 CABLE, STAPLER MAIN CONNECTING J54,57,76,80,110,124
ステイプル本体中継束線 J127,771-773,776,971
12 FG3-1866-000 1 CABLE, 24VR K1 TYPE
２４ＶＲ束線 J720,1129
13 FH6-1579-000 1 FAN FM2 J72

ファン
14 FB4-8240-000 2 HINGE, DOOR, LOWER
ドアヒンジダイ（シタ）
15 FB5-9043-000 1 HOLDER, STAPLER CABLE, UPPER
ステイプラ束線カバー（上）
16 FB5-9044-000 1 HOLDER, STAPLER CABLE, LOWER
ステイプラ束線カバー（下）
17 FG3-1851-000 1 CABLE, DC POWER SUPPLY J85,88,711,718
ＤＣ電源束線
501 XB1-2403-009 2 SCREW,MACH.,TRUSS HEAD,M4X30 K1 TYPE

バインドネジ
502 XB6-7300-606 13 SCREW,TP,M3X6
ＴＰネジ
503 XB7-2201-209 4 NUT,HEX,M12
ロッカクナット
INTERNAL COMPONENTS 2
FIGURE Q12 本体機械内部 (2)
SEE FIGURE Q37
15
5
12
15
SEE FIGURE Q30
1 SEE FIGURE Q45
5A 14
4A 10
4
3
6
SEE FIGURE Q20 15
15
K2 TYPE
501
11
10
(J748)
2 (J941)
(J1002)
501 502 13 9 (PI26)
503 (J1002)
10 10
7
21
20
18 10
SEE FIGURE Q94 17
(MSW8)
(J57)
15
19 16
10 8
FIGURE R Q’
& N
KEY NO. K Y
Q12 - NPN RF INTERNAL COMPONENTS 2
本体機械内部（２）
1 FB1-7214-000 1 KNOB
レジストツマミ
2 FG3-1832-000 1 OPTION SWITCH PCB ASSEMBLY
オプションスイッチ回路基板
3 FB5-9135-000 1 COVER, OPTION SWITCH
オプションスイッチカバー
4 FF5-9618-000 1 COVER, SWITCH
スイッチカバ−
4A FB5-2694-000 1 LABEL, WARNING

ＳＷチュウイラベル
5 FF6-1219-000 1 COVER, INNER
搬送内カバー
5A FB4-8717-000 1 LABEL, GUIDE, 1
ガイドラベル（１）
6 XA9-0605-000 1 SCREW,P,M4X8
Ｐタイトネジ
7 FB5-2662-000 1 SPRING, LEAF K2 TYPE
イタバネ
8 FB5-2636-000 1 SPACER, WASTE K2 TYPE

パンチクズスペ−サ
9 WG8-5382-000 1 PHOTO-INTERRUPTER K2 TYPE
フォトインタラプタ PI26 J1002
11 FG3-1865-000 1 CABLE, HOPPER CROSSMEMBER K2 TYPE
ホッパステイ束線 J748,941,1002
12 4S1-9002-000 5 SCREW,M4X6
マルネジ
13 FG3-0089-000 1 PUNCH WASTE SENSOR PCB ASS'Y K2 TYPE

パンチクズケンチカイロキバン
14 FB5-9181-000 1 SUPPORT, REAR COVER, 2
後カバー支板（２）
16 FB5-9287-000 1 SUPPORT, SWITCH
ドアスイッチ支板
17 FH7-6336-000 1 MICROSWITCH MSW8 J57
マイクロスイッチ
18 FS5-9438-000 2 SCREW,STEPPED
ダンビス
19 FS7-2646-000 1 SPRING, TENSION
ヒッパリバネ
20 XA9-1302-000 2 SCREW,MACH.,TRUSS HEAD,M3X14
バインドネジ
21 FB5-2656-000 1 SPACER, HOPPER
ホッパスペーサ
501 XB1-2300-409 2 SCREW,MACH.,TRUSS HEAD,M3X4 K1 TYPE
バインドネジ
XB1-2300-409 3 SCREW,MACH.,TRUSS HEAD,M3X4 K2 TYPE

バインドネジ
502 XB4-7400-809 1 SCREW,TAPPING,TRUSS HEAD,M4X8 K2 TYPE
バインドタッピンネジ
503 XB1-2300-609 4 SCREW,MACH.,TRUSS HEAD,M3X6
バインドネジ
POWER CORD TERMINAL ASSEMBLY
FIGURE Q15 電源コード台部
502
505 B
502 A SEE FIGURE Q16
1
(J717) 208/230V
1A
(J1127)
1B
(J1121)
1D
(P2)
1C 1E
(J715)
C
(FM1) 502 505 1
100V
(J1122)
1B
503 (P1)
B 1A
2
501
504 502
A
C
(J84)
4A
(CB1)
(J1122/1127)
3
4
NOTE : This assembly includes the assembly shown in Figure Q16.
注：このユニットはFigure Q16のユニットを含みます。
FIGURE R Q’
& N
KEY NO. K Y
Q15 - FG6-7519-000 1 POWER CORD TERMINAL ASSEMBLY 100V
電源コード台部 SEE NOTE
FG6-7607-000 1 POWER CORD TERMINAL ASSEMBLY 208/230V
電源コード台部
1 FF3-3613-000 1 CORD, POWER 100V
デンゲンコ−ド P1 J1122
FG3-1867-000 1 CODE, POWER SUPPLY 208/230V
電源コード P2 J1127
1A VS1-6380-003 1 CONNECTOR, 3P, FEMALE J1122,1127
コネクタ（メス）
1B WS3-5292-000 2 SOCKET CONTACT J1122,1127

ソケットコンタクト
1C WT1-5156-000 1 CLIMP-STYLE TERMINAL 208/230V
マルガタタンシ
1D WT2-0260-000 1 BUSHING (NYLON (R) 208/230V
ブッシング
1E FB5-9132-000 1 PLATE, BUSHING 208/230V
ブッシングプレート
2 RH7-1289-000 1 FAN FM1 J715
ファン
3 WD3-5075-000 1 BREAKER, CIRCUIT CB1

サーキットブレーカ
4 FG3-1842-000 1 CABLE, AC POWER SUPPLY J84,1122,1127
ＡＣ電源束線
4A WT2-5041-000 1 TIE, CABLE
ソクセンバンド
バインドネジ
502 XB1-2400-606 4 SCREW,MACH.,TRUSS HEAD,M4X6 100V
バインドネジ
XB1-2400-606 5 SCREW,MACH.,TRUSS HEAD,M4X6 208/230V

バインドネジ
バインドネジ
504 XB2-7400-607 1 SCREW,W/WASHER,M4X6
バネツキバインドネジ
505 XD1-4200-402 1 WASHER,TOOTHED LOCK 100V
ハツキザガネ
XD1-4200-402 2 WASHER,TOOTHED LOCK 208/230V
ハツキザガネ
MAIN BODY CABLE ASSEMBLY
FIGURE Q16 本体通信束線
9 4
8
(J717)
5
6
7
(J1121)
6
2
3
NOTE : This assembly is included in the assembly shown in Figure Q15.
注：このユニットはFigure Q15のユニットに含まれます。
FIGURE R Q’
& N T
KEY NO. K Y
Q16 - FG3-1841-000 1 MAIN BODY CABLE ASSEMBLY SEE NOTE
本体通信束線
1 FB4-8236-000 1 PLATE, CABLE, HOLDER
ソクセンオサエバン
2 FH2-6481-000 1 HOUSING J1121
ハウジング
3 FH2-6482-000 1 COVER, PLUG, A
プラグカバ− Ａ
4 FH2-6483-000 1 COVER, PLUG, B
プラグカバ− Ｂ
5 FH2-6487-000 1 CLAMP, CABLE

ケ−ブルクランプ
6 VS1-5452-007 2 CONNECTOR, 7P, FEMALE J717,1121
7 WS3-5044-000 1 SOCKET, CONTACT, 18-24AWG
8 WT1-0237-000 1 TERMINAL, RING
マルガタタンシ
9 WE8-5496-000 1 FERRITE CORE
フェライトコア
HOPPER ASSEMBLY (K2 TYPE)
FIGURE Q17 ホッパ部（K2 TYPE）
501
502
FIGURE R Q’
& PART NUMBER A T DESCRIPTION SERIAL NUMBER / REMARKS
N
KEY NO. K Y
Q17 - FG6-3326-000 1 HOPPER ASSEMBLY K2 TYPE
ホッパブ
1 FF5-8626-000 2 PRISM
プリズム
2 FB5-2647-000 1 LABEL
パンチクズラベル
501 XB4-7300-806 2 SCREW,TAPPING,TRUSS HEAD,M3X8
STACKER TRAY FRAME ASSEMBLY
FIGURE Q18 スタッカトレイフレーム部
5 507 5
12 10 20
(PI17)
(J92) 506
3
5
5
11
9
504
5
2
5
5
5
7
501 502
4
503
5 502
8
5
24 501
5
5
(J89)
506
508 (J90)
5
1 (PI18)
(M12) (J93)
24D 12 13
5 511 26
5 502
24A
508
509 8 502
24C 501 22
24B
510 502 8
19 502
17 5
15 14 503
502 18 502 23
501 16
13 502 (J109)
21 505
25
5 501 6
(J89)
22 502
502 14
503 (J94) (J93)
502 (J92)
8 (J90)
FIGURE R Q’
& N
KEY NO. K Y
Q18 - FG6-7530-000 1 STACKER TRAY FRAME ASSEMBLY
スタッカトレイフレーム部
1 FB4-8302-000 2 COVER, GEAR
ギアカバ−
2 FB4-8306-000 1 PLATE, STOP
トレイストッパバン
3 FB4-8310-000 1 COVER, DRIVER
ドライバカバ−
4 FS5-3744-000 1 PULLEY, 50T
５０Ｔプ−リ
ザツキネジ
7 XF9-0696-000 1 BELT, TIMING
タイミングベルト
8 XG9-0365-000 4 BEARING, BALL
ボ−ルベアリング
9 FB4-8320-000 1 LEVER, SENSOR
センサレバ−
10 FB4-8321-000 1 COVER, SENSOR

センサカバ−
11 FB4-8328-000 1 SPRING, TORSION
ネジリバネ
12 WG8-5382-000 2 PHOTO-INTERRUPTER PI17,18 J92,93
フォトインタラプタ
13 FS7-0346-000 2 GEAR, 40T
４０Ｔギア
14 FS7-0347-000 2 GEAR, 24T
２４Ｔギア
15 FB4-8307-000 1 RATCHET
ラチェット
16 FS5-6307-000 1 WASHER
ワッシャ
17 FS7-0349-000 1 GEAR, RATCHET, 20T
２０Ｔラチェットギア
18 FS7-2081-000 1 SPRING, COMPRESSION
アッシュクバネ
19 XD9-0151-000 1 WASHER
ワッシャ
20 FG2-9785-000 1 DRIVER PCB ASSEMBLY

ドライバカイロキバンブ
21 FB4-8337-000 1 PLATE, TRAY STOP
スタッカトレイストッパ
22 FS2-1617-000 4 BEARING, BALL
24 FG6-3063-000 1 MOTOR ASSEMBLY
モ−タユニット
24A FS7-0351-000 1 GEAR, 27T

２７Ｔギア
24B FB4-8339-000 1 TORQUE LIMITER
トルクリミッタ
24C FS7-0350-000 1 GEAR, 14T
１４Ｔギア
24D FH6-1647-000 1 MOTOR, STEPPING, DC24V M12 J89
ステッピングモ−タ
25 FG3-1849-000 1 CABLE, STACKER TRAY J89,90,92-94,109
スタッカトレイ束線
FIGURE R Q’
& N T
KEY NO. K Y
Q18 - 26 FG3-1828-000 1 AREA SENSOR PCB ASSEMBLY J90
エリアセンサ回路基板
501 XB6-7400-609 10 SCREW,TP,M4X6
ＴＰネジ
502 XD2-1100-642 12 RING,E
Ｅリング
503 XD3-2300-162 3 PIN,DOWEL
ヘイコウピン
504 XD2-1100-322 1 RING,E
Ｅリング
505 XD3-2200-142 1 PIN,DOWEL

ヘイコウピン
バインドネジ
バインドネジ
508 XD2-1100-502 2 RING,E
Ｅリング
509 XD2-1100-402 1 RING,E
Ｅリング
510 XD3-2200-162 1 PIN,DOWEL

ヘイコウピン
SAMPLE TRAY FRAME ASSEMBLY
FIGURE Q19 サンプルトレイフレーム部
8 507 8
13 8 23
15
28
(PI20)
506
(J83) 5
8
8 8
(MSW3)
(J87)
4 31
14
12 3
504 8
1
8 8
10
501 502
7
503
8 502
11
8
26
8 501
(J81) 8
506
508 (J82)
8
2 (PI19)
(M13) (J86) 15
26D 16
511 502 30
8 8 26A
508
509 502
26C 11 501
26B 25
510 502 11
22 502 8
20 503
502 18 17 24
21 502 (J113)
501 16 19
502 (J114)
505
27 29
8 501
9
502 (J81)
25 17
502 503
502 (J86)
(J83)
11 (J87) (J82)
FIGURE R Q’
& N
KEY NO. K Y
Q19 - FG6-7531-000 1 SAMPLE TRAY FRAME ASSEMBLY
サンプルトレイフレーム部
1 FB4-8297-000 1 COVER
キンセツカバ−
2 FB4-8302-000 2 COVER, GEAR
ギアカバ−
3 FB4-8304-000 1 STOPPER
キンセツストッパ
4 FB4-8306-000 1 PLATE, STOP
5 FB4-8310-000 1 COVER, DRIVER

ドライバカバ−
6 FB4-8329-000 2 SPRING, LEAF
イタバネ
7 FS5-3744-000 1 PULLEY, 50T
５０Ｔプ−リ
ザツキネジ

12 FB4-8320-000 1 LEVER, SENSOR
センサレバ−
13 FB4-8321-000 1 COVER, SENSOR
センサカバ−
ネジリバネ

16 FS7-0346-000 2 GEAR, 40T
４０Ｔギア
17 FS7-0347-000 2 GEAR, 24T
２４Ｔギア
18 FB4-8307-000 1 RATCHET
ラチェット
19 FS5-6307-000 1 WASHER
ワッシャ
20 FS7-0349-000 1 GEAR, RATCHET, 20T

２０Ｔラチェットギア
22 XD9-0151-000 1 WASHER
ワッシャ
25 FS2-1617-000 2 BEARING, BALL

26 FG6-3063-000 1 MOTOR ASSEMBLY
モ−タユニット
26A FS7-0351-000 1 GEAR, 27T
２７Ｔギア
26B FB4-8339-000 1 TORQUE LIMITER
トルクリミッタ
26C FS7-0350-000 1 GEAR, 14T
１４Ｔギア
FIGURE R Q’
& N T
KEY NO. K Y
Q19 - 26D FH6-1647-000 1 MOTOR, STEPPING, DC24V M13 J81
27 FB4-8336-000 1 PLATE, TRAY STOPPER
28 WC4-5159-000 1 SWITCH, MICRO MSW3 J87
マイクロスイッチ
29 FG3-1850-000 1 CABLE, SAMPLE TRAY J81-83,86,87,113,114
サンプルトレイ束線
30 FG3-1828-000 1 AREA SENSOR PCB ASSEMBLY J82
エリアセンサ回路基板
31 XA9-0605-000 1 SCREW,P,M4X8
Ｐタイトネジ
501 XB6-7400-609 10 SCREW,TP,M4X6
ＴＰネジ
502 XD2-1100-642 12 RING,E
Ｅリング
503 XD3-2300-162 3 PIN,DOWEL
ヘイコウピン
504 XD2-1100-322 1 RING,E
Ｅリング
505 XD3-2200-142 1 PIN,DOWEL

ヘイコウピン
バインドネジ
バインドネジ
508 XD2-1100-502 2 RING,E
Ｅリング
509 XD2-1100-402 1 RING,E
Ｅリング
510 XD3-2200-162 1 PIN,DOWEL

ヘイコウピン
OPERATION ASSEMBLY (1/3)
FIGURE Q20 処理部（1/3）
31 29
508
503 62
(PI14)
506 27
(J67)
508 508
47 36
B 508
65 (PI15)
(J68)
46
23 18 27
29
64 60
61
29 513 63
49
66 48 B
36 513 51
516 504
66A 508 508
66B 70
(J59) 502 512 23
(M8) 508
55 508 71
36 56 19
508 5
29 50 (PI13)
(J65) 512 508
54 29 13
515 29 48
58
23
29
53
A 508 507 55
36
504 A 71
512
506 26 508
59 503 D
507 509
34
511 36
16 508
507 8 (J69) (J67)
3 510
15 (J68)
507 (J64)
508 (J53)
1 (J59)
49
508 69A (J46)
36 23 69B (J39)
(J47) (J48)
(J52) 69
15
51 12 (J60) (J50)
57 509 (J62)
52 512
29 509 69C (J61)
17 (J63)
6 (J38)
2 (J49)
509 (J58)
513
9 (J45)
509
NOTE : This assembly includes the assemblies shown in Figure Q21, Q22, Q23 and Q24.
注：このユニットはFigure Q21, Q22, Q23, Q24のユニットを含みます。
29
40
513
509 505
28 91
18 509
28
22 509
29
11 33
C
4
C
45
33 29
29 21
29
35
SEE FIGURE Q24
(M7)
91 50
505
508
512
20 (J60)
32 502
39
23 86 87
18 41 507
508 43
33 29 88
42 519
43 29
507
10
63 89
35 90
29 (J44)
(SL4)
29
56 SEE FIGURE Q23

(PI10)
(J52)
44 29
14
44B SEE FIGURE Q21
44D 514 (J1123)
68
514 24
(J64)
(J55)
(J65) (J66)
501
44C (J54)
(MSW5) 37
(M9) 44A
517 (MSW7)
44E
29
SEE FIGURE Q22
29
517
(MSW6)
67 (MSW4) 81
507 80
14 27
24 (PI32)
85
(J34)
502 29 503
507 84
38 30 85A
61 56 507 83
85B
501 82
(PI9) 80 503 79
(J48)
29 81
507
29 D
78
82A 77
E 82B 507
79 507 79 507
503 507 76
7 29 79
29 507 507
518 76 E
29 518 515
76
(PI12) 507 75
(J62)
515
76
507 515 25
27
74
515 25
73
515 25
72
25
FIGURE R Q’
& N
KEY NO. K Y
Q20 - FG6-7458-000 1 OPERATION ASSEMBLY SEE NOTE
処理部
1 4A1-0746-000 1 PULLEY
クドウプ−リ
2 FA5-5377-000 1 PULLEY
プ−リ
3 FB4-8430-000 1 FLAG
パドルセンサフラグ
4 FB4-8431-000 1 COVER, SWITCH
ガイドスイッチカバ−
5 FB4-8453-000 1 LINK, SHUTTER

シャッタショウコウリンク
6 FB4-8457-000 1 PLATE, SHUTTER GEAR
シャッタギアプレ−ト
イタバネ
8 FB4-8459-000 1 SHAFT
シャッタ駆動入力軸
9 FB4-8460-000 1 RATCHET, SHUTTER
シャッタラチェット
10 FB5-9016-000 1 HOLDER, CABLE

束線ホルダ
11 FF5-8494-000 1 GUIDE, CABLE
ソクセンガイド
12 FS1-1189-000 1 BUSHING
ブッシング
13 FS1-1213-000 1 BUSHING
ブッシング
14 FS1-9078-000 4 SCREW,STEPPED,M4
ダンビス
15 FS2-3470-000 3 PULLEY, 20T

２０Ｔプ−リ
16 FS2-3504-000 1 PULLEY, 24T
２４Ｔプ−リ
17 FS2-3514-000 1 PULLEY, 30T
３０Ｔプ−リ
18 FS2-6466-000 3 FLANGE, ROLLER
ロ−ラフランジ
19 FS2-6581-000 1 ROLLER
コロ
20 FS5-3748-000 1 PULLEY, 26T

２６Ｔプ−リ
21 FS5-3752-000 1 PULLEY, IDLER, 26T
２６Ｔアイドラプ−リ
22 FS7-0358-000 1 PULLEY, 26T/GEAR, 19T
２６Ｔプ−リ／１９Ｔギア
ヒッパリバネ
ヒッパリバネ

ヒッパリバネ
26 FU3-0004-000 1 GEAR, WORM
ウォームギア
27 WG8-5382-000 4 PHOTO-INTERRUPTER PI12,14,15,32
フォトインタラプタ J62,67,68,34
28 FS1-1452-030 2 BUSHING
ブッシング
FIGURE R Q’
& N T
KEY NO. K Y
Q20 - 30 XA9-0915-000 1 SCREW,P,M3X6
Ｐタイトネジ
32 XF9-0333-000 1 BELT, TIMING, T125

36 XG9-0407-000 6 BEARING, BALL, UGF106P12ZZD4ML
37 FG3-0082-000 1 LED PCB ASSEMBLY
ハッコウソシ
38 FG3-1979-000 1 PHOTO TRANSISTOR PCB ASSEMBLY
受光素子
39 FB5-9073-000 1 ROLLER, DELIVERY, LOWER
搬送ローラ（下）
40 FS5-0804-000 1 GEAR, 19T

１９Ｔギア
41 FF5-8491-000 1 PLATE, TENSIONER
ロ−ラテンショナバン
42 FS5-3750-000 1 PULLEY, 26T/32T
２６Ｔ／３２Ｔプ−リ
43 RA1-2483-000 2 FLANGE, PULLEY
プ−リフランジ
44 FG6-3103-000 1 PADDLE MOTOR ASSEMBLY
パドルモ−タブ
44A FB4-8413-000 1 COVER, MOTOR

パドルモ−タカバ−
44B FF3-3605-000 1 CABLE, PADDLE J64-66
パドルソクセン
44C VS1-5057-005 1 CONNECTOR, SNAP TIGHT J66
44D VS1-5057-008 1 CONNECTOR, SNAP TIGHT J64
44E FH6-1645-000 1 MOTOR, STEPPING, DC24V M9 J66
45 FB4-8427-000 1 LINK, ROLLER, 1

ロ−ラリンク（１）
46 FF5-8496-000 1 PLATE, TENSIONER 2
ロ−ラテンショナバン２
47 FS5-6237-000 1 ROLLER, IDLER
テンショナコロ
48 FB5-9005-000 2 CAM, SWING
揺動カム
49 FF5-8500-020 2 PLATE, SHUTTER TENSIONER
シャッタテンショナバン
50 FH6-1644-000 2 MOTOR, DC 24V M7,8 J60,59

ＤＣモ−タ
51 FS2-9394-000 2 SCREW,STEPPED,M3X1.4
ダンビス
52 FS5-6324-000 2 ROLLER
リフタツキアテコロ
53 FS7-0355-000 1 PULLEY, 24T/ GEAR, 15T
２４Ｔプ−リ／１５Ｔギア
54 FS7-0356-000 1 GEAR, 28T
２８Ｔギア
FIGURE R Q’
& N
KEY NO. K Y
Q20 - 55 FS7-0357-000 2 GEAR, 29T
２９Ｔギア
56 WG8-5464-000 3 PHOTO INTERRUPTER, TLP1253(C6) PI9,10,13
フォトインタラプタ J48,52,65
58 FF5-8495-000 1 PLATE, TENSIONER
テンショナバン
59 FS2-6488-000 1 ROLLER
コロ
60 FB4-8421-000 1 PLATE, AUXILIARY, REAR

ヨウドウホジョバン（ウシロ）
61 FB4-8441-000 2 PLATE, SENSOR COVER
シメンセンサカバ−
62 FS5-3751-000 1 PULLEY, 18T/60T
１８Ｔ／６０Ｔプ−リ
ザツキネジ
65 FB5-9004-000 1 PULLEY, 48T

４８Ｔプーリ
66 FG6-7466-000 3 PADDLE ASSEMBLY
パドル部
66A FB4-8436-000 1 HOLDER, PADDLE
パドルホルダ
66B FB5-9000-000 1 PADDLE
パドル
67 FB4-8438-000 1 MOUNT, SWITCH, FRONT
マイクロスイッチバン（マエ）
68 FB4-8439-000 1 MOUNT, SWITCH, REAR

マイクロスイッチバン（ウシロ）
69 FG3-1846-000 1 CABLE, TRAY, 2 MSW4-7 J38,39,45-50
トレイ束線（２） J52-55,58-64,67-69
J1123

69B VS1-5057-004 1 CONNECTOR, SNAP TIGHT J50
69C WT2-5178-000 8 CLIP, CABLE

ロッキングワイヤサドル
70 FS7-0359-000 1 GEAR, 26T
２６Ｔギア
71 RS1-1042-000 2 BUSHING
ブッシング
72 FB5-8989-000 1 LINK, STOP, 1
ストッパリンク（１）
73 FB5-8990-000 1 LINK, STOP, 2
ストッパリンク（２）
74 FB5-8991-000 1 LINK, STOP, 3

ストッパリンク（３）
75 FB5-8992-000 1 LINK, STOP, 4
ストッパリンク（４）
76 FS5-6900-000 4 ROLLER, LINK
リンクコロ
77 FB5-8993-000 1 HOLDER, STOP, 1
ストッパ（１）
78 FB5-8994-000 1 HOLDER, STOP, 2
ストッパ（２）
FIGURE R Q’
& N T
KEY NO. K Y
Q20 - 79 FB5-9007-000 4 LINK, STOP
ストッパリンク
ネジリバネ
ネジリバネ
82 FF6-1164-000 1 PLATE, LINK, FRONT
リンク板（前）
82A FB3-7285-000 2 DAMPER, SHUTTER
シャッタダンパ
82B FB5-9011-000 2 SHEET, STOP

ストッパシート
83 FB5-8995-000 1 HOLDER, STOP, 3
ストップ（３）
84 FB5-8996-000 1 HOLDER, STOP, 4
ストッパ（４）
85 FF6-1165-000 1 PLATE, LINK, REAR
リンク板（後）
85A FB3-7285-000 2 DAMPER, SHUTTER
シャッタダンパ
85B FB5-9011-000 2 SHEET, STOP

86 FB5-9021-000 1 LINK, TRAY SOLENOID
トレイソレノイドリンク
ネジリバネ
88 FF6-1168-000 1 SUPPORT, SOLENOID
トレイリブソレノイド支板
89 FF6-1169-000 1 SOLENOID SL4 J44
ソレノイド
90 VS1-5057-002 1 CONNECTOR, SNAP TIGHT J44

ボールベアリング
バインドネジ
バインドネジ
503 XB6-7300-609 10 SCREW,TP,M3X6
ＴＰネジ
504 XD1-1106-220 2 SHIM

ヒョウジュンワッシャ
505 XD1-1108-220 2 SHIM
506 XD1-4200-402 2 WASHER,TOOTHED LOCK
ハツキザガネ
507 XD2-1100-322 22 RING,E
Ｅリング
508 XD2-1100-502 17 RING,E
Ｅリング
509 XD2-1100-642 12 RING,E

Ｅリング
510 XD3-2200-082 1 PIN,DOWEL
ヘイコウピン
511 XD3-2200-102 1 PIN,DOWEL
ヘイコウピン
512 XD3-2200-122 5 PIN,DOWEL
ヘイコウピン
513 XD3-2200-142 4 PIN,DOWEL
ヘイコウピン
FIGURE R Q’
& N
KEY NO. K Y
Q20 - 514 XB1-2400-409 3 SCREW,MACH.,TRUSS HEAD,M4X4
バインドネジ
515 XD2-1100-402 6 RING,E
Ｅリング
516 XB6-7300-809 3 SCREW,TP,M3X8
ＴＰネジ
バインドネジ
518 XB6-7400-609 2 SCREW,TP,M4X6
ＴＰネジ

バインドネジ
TRAY ASSEMBLY
FIGURE Q21 トレイ部
11
1
10
10
9
7 8
FIGURE R Q’
& N
KEY NO. K Y
Q21 - FG6-7469-000 1 TRAY ASSEMBLY SEE NOTE
トレイ部
1 FB4-8366-000 1 LINK, 2
リンク（２）
2 FB4-8368-020 2 LINK, 1
リンク（１）
3 FB5-8986-000 1 PLATE, SIDE, REAR
整合板（後）
4 FB5-8987-000 1 PLATE, SIDE, FRONT
整合板（前）
5 FB5-8988-000 1 RACK, FRONT

整合ラック（前）
6 FB5-9020-000 1 RIB, DELIVERY, AUXILIARY
排紙補助リブ
ネジリバネ
8 FB5-9027-000 1 FLAG, TRAY SENSOR
トレイセンサフラグ
9 FS5-6662-000 2 ROLLER, 1
ガイドコロ（１）
10 FS5-6663-000 2 ROLLER, 2
ガイドコロ（２）
ヒッパリバネ
TRAY FRAME ASSEMBLY
FIGURE Q22 トレイフレーム部
10
10
6
2 7
6
9 7
501
(PI8)
(J43)
1
501 8
(PI7)
(J42) 11
8
(J43)
(J40)
(J42)
(J44)
(J34)
(J41) 11A (J39)
3
11B
5 502
12 3
501
13 4 502 4
501 5 12
(M5)
(J40)
(M4)
503 (J41)
13
503
FIGURE R Q’
& N
KEY NO. K Y
Q22 - FG6-7462-000 1 TRAY FRAME ASSEMBLY SEE NOTE
トレイフレーム部
1 FA2-5970-000 2 SCREW, STEPPED
ダンビス
2 FB4-8392-000 1 GUIDE, TRAY CABLE
トレイハ−ネスガイド
3 FF5-8481-000 2 PLATE, TENSION
テンションバン
ダンビス

ヒッパリバネ
6 FU3-0009-000 2 GEAR, 16T/PULLEY, 30T
１６Ｔギア／３６Ｔプーリ
9 XA9-0629-000 2 SCREW,RS,M4X8

11 FG3-1845-000 1 CABLE, OPERATION TRAY, 1 J34,39-44
処理トレイ束線（１）
中継コネクタ
12 FB4-8376-000 2 MOUNT, MOTOR
モ−タアタッチメント
13 FH6-1905-000 2 MOTOR, STEPPING, DC M4,5 J41,40

ステッピングモータ
501 XB6-7300-609 6 SCREW,TP,M3X6
ＴＰネジ
502 XD1-4200-402 2 WASHER,TOOTHED LOCK
ハツキザガネ
バインドネジ
TRAY AUXILIARY PLATE ASSEMBLY
FIGURE Q23 トレイ補助板部
10
10B
10A
503
4
9 A
502
3
7 504
5
11
(J51)
(J50)
12 (PI11)
6
(J51)
A
1
(M6)
(J46)
7
2 1
501
7
FIGURE R Q’
& N
KEY NO. K Y
Q23 - FG6-7463-000 1 TRAY AUXILIARY PLATE ASSEMBLY SEE NOTE
トレイ補助板部
1 FF5-8483-000 2 RAIL, TRAY
トレイレ−ル
2 FH6-1899-000 1 MOTOR, STEPPING, DC M6 J46
3 FS2-6581-000 1 ROLLER
コロ
4 FS5-3746-000 1 PULLEY, IDLER, 18T/48T
１８Ｔ／４８Ｔアイドラプ−リ
5 FS5-3747-000 1 PULLEY, 36T

３６Ｔプ−リ
7 XA9-0629-000 3 SCREW,RS,M4X8
10 FG6-3086-020 1 AUXILIARY TRAY ASSEMBLY

ホジョトレイブ
10A FB4-8360-000 2 GUIDE, TRAY, 1
トレイガイド（１）
10B FB4-8361-000 1 GUIDE, TRAY, 2
トレイガイド（２）
11 WG8-5382-000 1 PHOTO-INTERRUPTER PI11 J51
12 FG3-1857-000 1 CABLE, AUXILIARY TRAY SENSOR J50,51
補助トレイセンサ束線

バインドネジ
502 XD2-1100-322 1 RING,E
Ｅリング
503 XD2-1100-502 1 RING,E
Ｅリング
504 XD2-1100-642 1 RING,E
Ｅリング
SWING GUIDE ASSEMBLY
FIGURE Q24 揺動ガイド部
25
21
4 20
24 502
(MSW2) 2
26 (J53) 20 506 503
5
506 1
507 6 5
501
502
21 501 502
5
19
22
3 502
23 5 5
508
504 505
502 504
7
18
5
16
14
5
501 10
502 11
3
502 10 9
504
14 4
9
502 5
8
17 4
504 502
5 15 13
505 502
19
12
502
13
502
FIGURE R Q’
& N
KEY NO. K Y
Q24 - FG6-7474-000 1 SWING GUIDE ASSEMBLY SEE NOTE
揺動ガイド部
1 FF5-8486-000 1 LINK, ROLLER, 2
ロ−ラリンク（２）
2 FS5-3748-000 1 PULLEY, 26T
２６Ｔプ−リ
ヒッパリバネ
4 XA9-0605-000 6 SCREW,P,M4X8
Ｐタイトネジ

6 FB4-8397-000 1 ARM, STOP
コウタンオトシア−ム
7 FS6-8795-000 1 SEAL, JAM
ジャムショリシ−ル
8 FB4-8394-000 1 GUIDE, RIB
ガイドリブ
9 FB4-8395-000 2 HOLDER, GUIDE RIB
ガイドリブホルダ

11 FB4-8442-000 1 GUIDE, RIB, 2
リブガイド（２）
12 FB5-9033-000 1 ROLLER, FEEDER, UPPER
搬送ローラ（上）
13 FS5-6158-000 2 ROLLER, LIFTER
14 FB4-8404-000 2 BUSHING, RUBBER
ゴムブッシング

ネジリバネ
ネジリバネ
17 FF5-8489-000 1 PLATE, SWING, FRONT
ヨウドウプレ−ト（マエ）
18 FF5-8490-000 1 PLATE, SWING, REAR
ヨウドウプレ−ト（ウシロ）
19 FS5-0804-000 2 GEAR, 19T
１９Ｔギア
20 FB4-8408-000 2 ELIMINATOR, STATIC CHARGE

ジョデンバリ
除電針
22 FB4-8406-000 1 LEVER, SWITCH
ガイドスイッチレバ−
ネジリバネ
24 FF5-8493-000 1 GUIDE, HARNESS
ハ−ネスガイド
25 XA9-0629-000 1 SCREW,RS,M4X8
26 FG3-1861-000 1 CABLE, SWING GUIDE SAFETY SW. MSW2 J53
揺動ガイド安全スイッチ束線
501 XD1-1108-220 3 SHIM
502 XD2-1100-642 20 RING,E
Ｅリング
503 XD3-2200-122 1 PIN,DOWEL
ヘイコウピン
FIGURE R Q’
& N T
KEY NO. K Y
Q24 - 504 XD1-1108-222 4 SHIM
505 XD3-2200-142 2 PIN,DOWEL
ヘイコウピン
バインドネジ
バインドネジ
508 XD2-1100-502 1 RING,E
Ｅリング
FEEDER ASSEMBLY (1/3)
FIGURE Q30 搬送部 (1/3)
45
503 45 13 45
92 57
45
92
503
16
39
K2 TYPE
97
SEE FIGURE Q33 45 45
96
45
38
39
10
38 503
503
10
503 20
SEE FIGURE
18 Q32
20 52
45 (J70)
(PI2) (J29)
18 63
(J28) 58
45 19 58A
SEE FIGURE Q31
63
(PI5)
514
82
45 (J25) A 508
83
33 90 (J33)
74
25 95
508
45 70 (J31)
503
503 C 84
503 86
18 502 503 505
45
78
A 87
80
77 63
74 76 81 (J33) 85
33 (PI4)
508
SEE FIGURE Q34 B 79 89
B C 45
88
505
34 43
75 502
35 34
505
NOTE : This assembly includes the assemblies shown in Figure Q31, Q32, Q33, Q34, Q35 and Q36.
注 : このユニットはFigure Q31, Q32, Q33, Q34, Q35, Q36のユニットを含みます。
24
508 (M2)
503
69 503
(J96)
47 29
27
510 46
508 44
50 30 508
511 50
41
45
510 506 23
68 26
508
508
26
508
67 50
508
7 32
49
510 28
68 510
508 E 508
50
D
5 G 31
508
F 27
48
4 510
508
21A 3 50
21 E
G
50 6
508 503
D
8 (J91) 56A
37 26 F
22 506
(J21) (J743)
(SL1) (J741)
50
508 (J19) (J72)
56B
36
56A (J95)
26 (J96)
506 (J20)
9 56
507 (J99) (J97)
43 (J26)
50
508 (J25) (J118) (J119) (J116)
509 55B (J121)
55A (J21) 55 (J117)
(J101)
(J100) (J120)
50 (J23) (J103)
508 (J1124) (J108)
(J30)
27 509 (J31)
(J714)
508 27 50 (J716)
(J70)
508 49 508 (J28) (J35) (J721)
(J98) 55C
55D
K1 TYPE
37
45 SEE FIGURE Q36 (SL2)
45 15 22
(J20)
36 45
9
J 507 501
K2 TYPE
45
45 12
93 45 45
503
65 15 503
63 502 45 94 40 (J95)
66A 25
(J27)
(PI6) 53 51
42
503 J
(J26) 59 (M1)
66 60 H
503 503 91
54 45
45
502 H
501
87
45 SEE FIGURE Q35

45
512 508
513
27 74
503 513
74
513
503 507 71
11 (MSW1)
(J1124) 74 510
69 59
510 73 63
72 60
(PI1) 63 (J24)
(J100) 57 62A (PI3)
503 2
62
45
45
14 64
(J24)
43 (J22)
503
43
(J23)
1 61
504 61A
25 17
41
FIGURE R Q’
& N
KEY NO. K Y
Q30 - FG6-7510-000 1 FEEDER ASSEMBLY K1 TYPE
搬送部 SEE NOTE
FG6-7511-000 1 FEEDER ASSEMBLY K2 TYPE
搬送部 SEE NOTE
1 FA3-4725-000 1 CATCH, MAGNET
マグネットキャッチ
2 FB3-0123-030 1 HOLDER, SWITCH
ドアスイッチホルダ
3 FB4-8615-000 1 ROLLER
ロ−ラ
4 FB4-8616-000 1 ROLLER, 2
ロ−ラ（２）
5 FB4-8617-000 1 ROLLER, BUFFER
バッファロ−ラ
6 FB4-8619-000 1 ROLLER
ロ−ラ
7 FB4-8622-000 1 DEFLECTOR, 1
フラッパ（１）
8 FB4-8623-000 1 DEFLECTOR, 2
フラッパ（２）
9 FB4-8624-000 2 ARM, DEFLECTOR

フラッパア−ム
10 FB4-8713-000 2 SHEET, PCB
ＰＣＢシ−ト
11 FF3-3746-000 1 FRONT DOOR SWITCH UNIT MSW1 J1124
マエドアスイッチユニット
ダンビス
13 FF5-3800-000 1 PLATE, PIN, 1
ピンプレ−ト１
14 FF5-8461-000 1 LATCH, FRONT

ラッチ（マエ）
15 FF5-8462-000 1 LATCH, REAR K1 TYPE
ラッチ（ウシロ）
FF6-1208-000 1 SUPPORT, LATCH, REAR K2 TYPE
ラッチ支板（後）
16 FA6-0768-020 1 SHEET, STOP
ストッパシ−ト
17 FF5-8529-000 1 MOUNT, TENSIONER
テンショナダイ
18 FF5-8532-000 3 PLATE, PIN, 2

ピンプレ−ト（２）
19 FF5-8538-000 1 PLATE, PIN
ウエガイドイチギメバン
20 FF5-8547-000 2 SENSOR PCB ASSEMBLY
センサカイロキバン
21 FF5-8550-000 1 GUIDE, UPPER
バッファウエガイド
21A FA6-0768-020 1 SHEET, STOP
22 FF5-8551-000 2 SOLENOID SL1,2 J21,20

ソレノイド
23 FF6-1190-000 1 SUPPORT, TENSION
テンショナ
ダンビス
26 FS2-1528-000 3 BUSHING
ブッシング
FIGURE R Q’
& N T
KEY NO. K Y
Q30 - 27 FS2-3488-000 5 PULLEY, 32T
３２Ｔプ−リ
28 FS2-3527-000 1 PULLEY, 48T
４８Ｔプ−リ
ダンビス
30 FS5-3905-000 1 PULLEY, 48T
４８Ｔプーリ
31 FS5-6243-000 1 ROLLER
コロ
32 FS5-6381-000 1 FLANGE
フランジ
33 FS5-6487-000 2 WASHER
ワッシャ
34 FS5-6905-000 4 ROLLER, LEVER, 2
ローレットレバーコロ（２）
ダンビス
ヒッパリバネ

ヒッパリバネ
ヒッパリバネ
ヒッパリバネ
ヒッパリバネ
ヒッパリバネ

ヒッパリバネ
43 XA9-0605-000 7 SCREW,P,M4X8
Ｐタイトネジ
バインドネジ

51 FB5-2674-000 1 MOUNT K2 TYPE
トリツケバン
52 FF5-8548-060 1 MOUNT, SENSOR

入口センサ台
53 FG3-0082-000 1 LED PCB ASSEMBLY
ハッコウソシ
54 FG3-1979-000 1 PHOTO TRANSISTOR PCB ASSEMBLY
受光素子
55 FG3-1843-000 1 CABLE, PAPER FEED, FRONT J21,23,25,26,28,30
搬送束線（前） J31,35,70,98-100,108
J118,119,721,1124
FIGURE R Q’
& N
KEY NO. K Y
Q30 - 55A VS1-5057-002 1 CONNECTOR, SNAP TIGHT J21
55D VS1-6318-005 1 CONNECTOR, SNAP TIGHT J35
56 FG3-1972-000 1 CABLE, PAPER FEED, REAR K2 TYPE
搬送束線（後） J19,20,72,91,95-97
J101,103,116,117,120
J121,714,716,741,743
FG3-1973-000 1 CABLE, PAPER FEED, REAR K1 TYPE
搬送束線（後） J19,20,72,91,95-97
J101,103,117,120,121
J714,716
56A VS1-5057-002 2 CONNECTOR, SNAP TIGHT J20,91
57 FF5-8534-000 2 PLATE, PIN

58 FF3-3600-000 1 CABLE, LOWER PASS SENSOR J28,29
シタパスセンサソクセン
59 FB4-8641-000 2 FLAG, SENSOR
センサフラグ
ネジリバネ
61 FF3-3599-000 1 CABLE, BUFFER PASS J22-24

バッファパスユニットソクセン
62 FF5-8509-000 1 HOLDER, SENSOR
バッファセンサホルダ
62A FB4-8721-000 1 SHEET
センサホルダシ−ト
63 WG8-5382-000 6 PHOTO-INTERRUPTER PI1-6
フォトインタラプタ J100,70,24,33,25,27
64 FG3-0081-000 1 SENSOR PCB ASSEMBLY

センサキバン
65 FB4-8661-000 1 HOLDER, SENSOR
ノンソ−トセンサホルダ
66 FF3-3604-000 1 CABLE, PAPER FEED SENSOR J26,27
ハイシセンサソクセン
67 FB4-8618-000 1 ROLLER, NON-SORT
ノンソ−トロ−ラ
68 FC2-5102-000 2 ROLLER, DELIVERY, 1

ハイシコロ（１）
69 FS5-6661-000 2 FLANGE
フランジ
70 FB1-7099-020 1 LEVER, STOP
ストップレバ−
ヒッパリバネ
72 FU3-0005-000 1 GEAR, 25T
２５Ｔギア
FIGURE R Q’
& N T
KEY NO. K Y
Q30 - 73 FU3-0006-000 1 GEAR, 26T
２６Ｔギア
75 FB5-9075-000 1 GUIDE, STAPLER
ステイプルガイド
76 FB5-9079-000 1 ROLLER, S2
Ｓ２ローラ
77 FB5-9080-000 2 ROLLER
ローレットローラ
78 FB5-9103-000 2 BELT, PAPER FEED

ローレットベルト
79 FF6-1191-000 1 GUIDE, STAPLER, FRONT
ステイプルガイド（前）
80 FF6-1192-000 1 GUIDE, STAPLER, REAR
ステイプルガイド（後）
81 FF6-1193-000 1 GUIDE, STAPLER, CENTER
ステイプルガイド（中）
82 FS5-0677-000 1 GEAR, 26T
２６Ｔギア
83 FS5-6901-000 1 ROLLER
突き当てコロ
84 FB4-8592-000 1 COVER, RIB
リブカバ−
85 FB4-8668-000 1 GUIDE, PAPER
コシツケリブ
86 FB4-8690-000 1 GUIDE, CABLE
ソクセンガイド
除電針
88 FF6-1194-000 1 SUPPORT, SENSOR

センサ支板
90 FG3-1854-000 1 CABLE, PAPER DELIVERY SENSOR J31,33
排紙センサ束線
91 FF6-1242-000 1 MOTOR, DC M1 J95
ＤＣモータ
92 FF5-8523-000 2 PLATE, PIN
ウエカバ− イチギメバン
93 FF5-8530-000 1 MOUNT, TENSIONER, 2

テンショナダイ（２）
94 FF5-8531-000 1 MOUNT, TENSIONER, 3
テンショナダイ（３）
95 FS5-6941-000 1 SPACER, S2
Ｓ２スペーサ
96 FF5-8523-000 1 PLATE, PIN K2 TYPE
ウエカバ− イチギメバン
97 FF5-8534-000 1 PLATE, PIN K2 TYPE

バインドネジ
バインドネジ
503 XB1-2400-609 AR SCREW,MACH.,TRUSS HEAD,M4X6
バインドネジ
504 XB6-7300-609 2 SCREW,TP,M3X6
ＴＰネジ
505 XD2-1100-242 11 RING,E
Ｅリング
FIGURE R Q’
& N
KEY NO. K Y
Q30 - 506 XD2-1100-402 3 RING,E
Ｅリング
507 XD2-1100-502 5 RING,E
Ｅリング
508 XD2-1100-642 26 RING,E
Ｅリング
509 XD3-2200-122 2 PIN,DOWEL
ヘイコウピン
510 XD3-2200-142 7 PIN,DOWEL
ヘイコウピン
511 XD3-2200-162 1 PIN,DOWEL

ヘイコウピン
512 XB6-7400-609 1 SCREW,TP,M4X6
ＴＰネジ
513 XD1-1108-212 3 SHIM
514 XD3-2200-182 1 PIN,DOWEL
ヘイコウピン
SORT GUIDE ASSEMBLY
FIGURE Q31 ソートガイド部
502
11
9
503
10
(J91)
27
8 6 19
27B
19 27B
27C
B 501
23 (J36)
10 19
503 26 505 27A
9
501
A (SL5)
7 505 505 24
19 25
11 6 22
502 504
23 501
501
18
504
504
12 25
505
504 14 501
21
504
502 20
B
12 4
502
17 501
13 16
501 501
1
15 5
501
A 16
3 2
501
注 : このユニットはFigure Q30のユニットに含まれます。
FIGURE R Q’
& N
KEY NO. K Y
Q31 - FG6-7509-000 1 SORT GUIDE ASSEMBLY SEE NOTE
ソートガイド部
ネジリバネ
ネジリバネ
ネジリバネ
ネジリバネ
5 FF5-3804-000 2 PLATE, PIN, 1

ピンプレ−ト（１）
6 FS1-9168-000 2 SCREW,STEPPED,M4X5
ダンビス
7 FB4-8620-000 1 ROLLER
ロ−ラ
8 FF5-8524-030 1 GUIDE, SORT
ソート開閉ガイド
9 FS5-6657-000 2 BUSHING
ブッシング

ヒッパリバネ
11 XG9-0362-000 2 BUSHING, CONDUCTIVE
ドウデンジクウケ
除電針
13 FB5-9098-000 1 KNOB
つまみ
除電針
15 FF6-1185-000 2 ROLLER, DELIVERY, 1

ソート排紙コロ（１）
16 FF6-1186-000 2 ROLLER, DELIVERY, 2
ソート排紙コロ（２）
バインドネジ
除電針
後端落しガイド
20 FB5-9123-000 1 COVER, SOLENOID

後端落しソレノイドカバー
21 FB5-9124-000 1 LINK
後端落しリンク
22 FB5-9011-000 1 SHEET, STOP
23 FF6-1188-000 2 PLATE, PIN
位置決めピン
24 FF6-1189-000 1 SOLENOID SL5 J36
ソレノイド
25 FS1-1433-000 2 BUSHING
ブッシング
ヒッパリバネ
27 FG3-1860-000 1 CABLE, SOLENOID J36,91
後端落しソレノイド束線
27B WT2-5565-000 2 CLAMP, CABLE
ソクセンオサエ
FIGURE R Q’
& N T
KEY NO. K Y
Q31 - 27C WT2-5178-000 1 CLIP, CABLE
501 XB1-2400-609 AR SCREW,MACH.,TRUSS HEAD,M4X6
バインドネジ
502 XD2-1100-502 4 RING,E
Ｅリング
503 XD1-1106-221 2 SHIM
バインドネジ
505 XD2-1100-322 6 RING,E

Ｅリング
PAPER FEED LOWER GUIDE ASSEMBLY
FIGURE Q32 入口下ガイド部
2
501
3
2
501
FIGURE R Q’
N
KEY NO. K Y
Q32 - FG6-3178-000 1 PAPER FEED LOWER GUIDE ASS'Y SEE NOTE
イリグチシタガイドブ
1 FB4-8657-000 1 PLATE, SUPPORT
バックアップバン
2 FF5-6194-000 8 ROLLER, FEED
ハンソウコロ
3 FB4-8715-000 1 LABEL, GUIDE
ガイドラベル
4 XA9-0605-000 4 SCREW,P,M4X8
Ｐタイトネジ

バインドネジ
SORT LEFT LOWER GUIDE ASSEMBLY
FIGURE Q33 ソート左下ガイド部
2
2
1 5 4
5
FIGURE R Q’
& N T
KEY NO. K Y
Q33 - FG6-3179-000 1 SORT LEFT LOWER GUIDE ASSEMBLY SEE NOTE
ソ−トヒダリシタガイドブ
2 FA6-0768-020 2 SHEET, STOP
3 FB4-8716-000 1 LABEL, GUIDE
ガイドラベル
ハンソウコロ
5 XA9-0605-000 10 SCREW,P,M4X8
Ｐタイトネジ
KNURLED BELT DRIVE ASSEMBLY
FIGURE Q34 ローレットベルト駆動部
505
5
3
B
505
8 503
6
503
A 11
4 (J30)
504 7
(J35)
10
(J32) (J37)
506
14 17
502
13
(PI31)
12 15 (J32)
506
16
501
14
506 9
16
(M20)
(J37)
506 16 16
15 16
17 506
506 506
2
A B
1
502
FIGURE R Q’
& N
KEY NO. K Y
Q34 - FG6-7506-000 1 KNURLED BELT DRIVE ASSEMBLY SEE NOTE
ローレットベルト駆動部
1 FF6-1196-000 1 PLATE, PIN
位置決めピン
3 FS1-1189-000 1 BUSHING
ブッシング
4 FS1-1202-000 1 BUSHING
ブッシング
5 FS5-0801-020 1 GEAR, 39T

３９Ｔギア
6 FS6-0541-000 1 GEAR, 20T
２０Ｔギア
ヒッパリバネ
8 FU3-0008-000 1 GEAR, 40T
４０Ｔギア
10 XA9-0195-000 2 SCREW,P,M3X8
Ｐタイトネジ
11 FG3-1856-000 1 CABLE J30,32,35,37
ローレットユニット束線
12 FB5-9082-000 1 LEVER, VARIABLE
可動レバー
13 FB5-9083-000 1 RACK, LEVER
ローレットレバーラック
14 FS5-6904-000 2 ROLLER, LEVER, 1
ローレットレバーコロ（１）
15 FS5-6905-000 2 ROLLER, LEVER, 2

ローレットレバーコロ（２）
16 FS5-6908-000 6 ROLLER, LEVER, 3
ローレットレバーコロ（３）
17 FB5-9094-000 2 GUIDE, KNURLED
ローレットガイド
バインドネジ
バインドネジ
503 XD2-1100-502 3 RING,E

Ｅリング
504 XD2-1100-642 1 RING,E
Ｅリング
505 XD3-2200-142 2 PIN,DOWEL
ヘイコウピン
506 XD2-1100-242 8 RING,E
Ｅリング
RELAY GUIDE ASSEMBLY (K1 TYPE)
FIGURE Q35 中継ガイド部（K1 TYPE）
502
501
5
3
502
4
2
503
4
1
502 503 502
FIGURE R Q’
& N T
KEY NO. K Y
Q35 - FG6-3191-000 1 RELAY GUIDE ASSEMBLY K1 TYPE
チュウケイガイドブ SEE NOTE
1 FB5-9098-000 1 KNOB
つまみ
2 FB4-8645-000 1 GUIDE, 1
チュウケイガイド（１）
ジョデンバリ
4 FF5-8532-000 2 PLATE, PIN, 2
ピンプレ−ト（２）

ヒッパリバネ
バインドネジ
バインドネジ
503 XD2-1100-502 2 RING,E
Ｅリング
DELIVERY MOTOR ASSEMBLY
FIGURE Q36 排紙モータ部
502
3
501
501
503
2
3
1
501
(M3)
(J97)
502
501
FIGURE R Q’
N
KEY NO. K Y
Q36 - FG6-7501-000 1 PAPER DELIVERY MOTOR ASSEMBLY SEE NOTE
排紙モータ部
1 FB4-8630-000 2 MOUNT, PCB
キバンダイ
2 FH6-1652-000 1 MOTOR, STEPPING, DC24V M3 J97
バインドネジ

バインドネジ
バインドネジ
UPPER FEEDER ASSEMBLY
FIGURE Q37 上搬送部
B
A
8A 501
9
7 12
14
10
1 504
501
6
1 11
6 501
13
21 502 6
503 10
504
19
20 6 503
502 B
15
16 18
4
6
17
5
3
17
6
A
2
6
FIGURE R Q’
& N
KEY NO. K Y
Q37 - FG6-3170-000 1 UPPER FEEDER ASSEMBLY
ウエハンソウブ
1 FB1-7173-000 2 PIN, HINGE
ヒンジピン
2 FB4-8663-000 1 GRIP
ウエカバ− トッテ

6 XA9-0870-000 AR SCREW,P,M4X10
Ｐタイトネジ
8 FF5-8525-000 1 COVER, UPPER
ウエカバ−
8A FC2-3140-000 4 CATCH, MAGNET
マグネットキャッチ
9 XA9-0629-000 1 SCREW,RS,M4X8
10 FA6-2369-000 2 BLOCK, SLIDER
フレネルバネスライダ
11 FF5-8540-000 1 MOUNT, SPRING, 1
ヒンジバネウケイタ（１）
12 FF5-8541-000 1 MOUNT, SPRING, 2
ヒンジバネウケイタ（２）

15 FB4-8682-000 1 SPRING, LEAF, GROUNDING
ア−スイタバネ
ジョデンシン
ハンソウコロ
ハンソウコロ
19 FS5-6357-000 2 ROLLER, DELIVERY

ハイシロ−ラ
20 XA9-0591-000 2 SCREW,M3X8
タイトネジ
イタバネ
501 XD2-1100-322 4 RING,E
Ｅリング
502 XD1-1107-239 2 SHIM
ワッシャ
503 XD2-1100-402 2 RING,E

Ｅリング
504 XD2-2100-502 2 RING,GRIP
グリップリング
STAPLER MOUNT ASSEMBLY
FIGURE Q40 ステイプラ台部
501
(J74) SEE FIGURE Q41
(J71)
20 15
18
A
502
20A 18 503
14
503 13
A
(J775) 507 506
(J774)
1
12A
(PI16) (J73)
1 (J76) 19 17 (PI28) (J79)
(PI29) (J78)
16 (PI30) (J77)
(J77) 16
508 507 11
5 507
6 19 502
(J78)
504
10
508
5
(J79)
(J73) 12 504 505
508
506
503 29
28
(M10) 502
(J80)
8
10
505
506 21
508
7
26
27
2
4
503
9 23
3
24
25 22
503
FIGURE R Q’
& N
KEY NO. K Y
Q40 - NPN RF STAPLER MOUNT ASSEMBLY
ステイプラ台部
1 FB5-9054-000 2 HOLDER, CABLE
束線ガイド
2 FB5-9061-000 1 FLAG, SENSOR
エリアセンサフラグ
3 FS5-3907-000 1 PULLEY, 16T/32T
１６Ｔ／３２Ｔプーリ
4 FS5-6324-000 1 ROLLER
5 FS5-6655-000 2 ROLLER, IDLER

アイドラコロ
6 FS5-6903-000 1 ROLLER, STAPLER DRIVE
ステイプル駆動コロ
7 FS5-9432-000 1 SCREW, STEPPED, M4
ダンビス
ヒッパリバネ
9 XA9-0592-000 1 SCREW, M4X6
タイトネジ

すくい板
11 WG8-5382-000 4 PHOTO-INTERRUPTER PI16,28-30
フォトインタラプタ J73,79,78,77
12 FG3-1839-000 1 CABLE, STAPLER SENSOR J73,76-79
ステイプルセンサ束線
中継コネクタ
13 FS5-6653-000 2 ROLLER, 1
リンクタオシコロ（１）
14 FF6-1178-000 1 PLATE, CENTER ROLLER, FRONT

中央コロ移動板（前）
15 FF6-1179-000 1 PLATE, CENTER ROLLER, REAR
中央コロ移動板（後）
16 FS5-6667-000 4 ROLLER
コロ
ヒッパリバネ
ヒッパリバネ
19 XA9-0732-000 4 SCREW,RS,M4X8
20 FG3-1840-000 1 CABLE, STAPLER UNIT J71,74,774,775
ステイプルユニット束線
20A WT2-5178-000 2 CLIP, CABLE
23 FB5-9042-000 1 BLOCK, STAPLER SLIDER

ステイプルスライダ
24 FB5-9067-000 1 HOLDER, BELT
横移動ベルト固定板
25 XA9-1013-000 2 SCREW, M3X8
タイトネジ
27 FS5-3908-000 1 PULLEY, 16T
１６Ｔプーリ
FIGURE R Q’
& N T
KEY NO. K Y
Q40 - 28 FB5-9050-000 1 KNOB, STAPLER
ステイプラノブ
29 FF6-1182-000 1 ROLLER, PRESSURE
押えコロ
502 XB6-7400-606 9 SCREW,TP,M4X6
ＴＰネジ
503 XD2-1100-502 5 RING,E
Ｅリング
504 XD2-1100-642 2 RING,E

Ｅリング
505 XD2-1100-802 2 RING,E
Ｅリング
バインドネジ
507 XD2-1100-322 6 RING,E
Ｅリング
508 XB6-7400-609 6 SCREW,TP,M4X6
ＴＰネジ
STAPLER ASSEMBLY
FIGURE Q41 ステイプラ部
4
501
6
502
3
5 2
(M11)
(J71)
(J74)
501
8
502
7
1
502
FIGURE R Q’
N
KEY NO. K Y
Q41 - FG6-7486-000 1 STAPLER ASSEMBLY
ステイプラ部
1 FB5-9052-000 1 HOLDER, STAPLER
ステイプラホルダ
2 FB5-9053-000 2 GUIDE, STAPLER SHEET
ステイプラシートストッパ
3 FB5-9057-000 1 GUIDE, INLET, LOWER
ステイプラ入口ガイド（下）
板バネ

板バネ
6 XA9-0915-000 2 SCREW,P,M3X6
Ｐタイトネジ
7 FB5-9034-000 1 CARTRIDGE, STAPLER
ステイプルカートリッジ
8 FB5-9038-000 1 STAPLER ASSEMBLY M11 J71,74
ステイプラユニット
501 XB6-7300-609 2 SCREW,TP,M3X6
ＴＰネジ
502 XB6-7400-409 7 SCREW,TP,M4X4

ＴＰネジ
PUNCH ASSEMBLY (K2 TYPE)
FIGURE Q45 パンチ部（K2 TYPE）
(J746)
11D (PI34) 208V 10
(J1003) (J747)
11A 509 11C (J745)
(PI25) (J1013)
(M18) (PI33) (J1008) (J1008)
(J1007) (J750) (J1013)
100V
(J1009)
11C (PI22)(J1009) 11C (J1007)
(PI25)(J1013) (J1007)
(PI22) 16
11B (J1009) (J1003) (J1005)
503 509 508
508
32 9
2 (J744)
31
A (M17)
2 30
11
(PI24) 2
(J1012)
2
7
33
2 502
3 505
6
4 12
508 28
504
501 2
29
8 B SEE FIGURE Q46
505
23 24
501
506 B 501
502
5 505
26 14
22 507 (M19)
27 505 (J1005)
20
A
506
21
505 25 (PI23)
(J1010) 7
501
27 13
505 15
(J1010)
17B
17A
(J1006)
(J1012) (J1007) 2
18 17
(J1131)
19 (J1001)
6 (PI21) 17C
(J1001) 1 1A
FIGURE R Q’
& N
KEY NO. K Y
Q45 - FG6-7539-000 1 PUNCH ASSEMBLY K2 TYPE 100V
パンチ部
FG6-7540-000 1 PUNCH ASSEMBLY K2 TYPE 208V
パンチ部
1 FG3-1977-000 1 CABLE, PUNCH PAPER SENSOR J1001,1131
パンチ紙端センサ中継束線
1A WT2-5178-000 2 CLIP, CABLE
3 FB3-3834-000 1 KNOB
ツマミ
4 FB5-9161-000 1 LEVER, RELEASE
解除レバー
ジョデンバリ
6 XZ9-0522-000 2 RAIL, SLIDE
スライドレール

バインドネジ
ヒッパリバネ
10 FG3-1871-000 1 CABLE, PUNCH UNIT, 2 100V
パンチユニット束線（２） J745-747,750,1003
J1005,1007,1009,1013
FG3-1870-000 1 CABLE, PUNCH UNIT, 1 208V

パンチユニット束線（１） J745-747,750,1003
J1005,1007-1009,1013
11 FG6-7548-000 1 PUNCH UNIT, 2 HOLE 100V

パンチユニット（２穴）
FG6-7549-000 1 PUNCH UNIT, 2/3 HOLE 208V
パンチユニット（２／３穴）
11A FF6-1207-000 1 MOTOR, DC M18 J1007
ＤＣモータ
11B FF6-1209-000 2 DUCT, WASTE 100V
パンチ屑ダクト
FF6-1209-000 5 DUCT, WASTE 208V

11C WG8-5382-000 2 PHOTO-INTERRUPTER 100V
フォトインタラプタ PI22,25 J1009,1013
WG8-5382-000 3 PHOTO-INTERRUPTER 208V
フォトインタラプタ PI22,25,33
J1009,1013,1008
11D WG8-5464-000 1 PHOTO INTERRUPTER, TLP1253(C6) PI34 J1003


紙ガイド
15 FS6-0557-000 1 GEAR, 12T/36T
１２Ｔ／３６Ｔギア
16 VS1-5057-006 1 CONNECTOR, SNAP TIGHT J1005
FIGURE R Q’
& N T
KEY NO. K Y
Q45 - 17 FG3-1862-000 1 CABLE, PUNCH SIDE REGISTRATION J1006,1007,1010,1131
パンチ横レジスト束線
18 FG3-1864-000 1 CABLE, PUNCH SHIFT H. POSITION J1006,1012
パンチシフトホームポジション束線
19 FH7-7564-000 1 PHOTO-INTERRUPTER PI21 J1001

ダンビス
21 FB5-2643-000 1 SCREW, WASTE APPROACH
クズヨセスクリュ
22 FB5-2645-000 1 SCREW, WASTE DELIVERY
クズハンソウスクリュ
23 FB5-2646-000 1 CAM, WASTE CRUSH
クズナラシカム
24 FF5-8636-000 1 COVER, SCREW UPPER

スクリュ上カバー
25 FF5-8644-000 1 DUCT, WASTE
26 FS7-0404-000 1 GEAR, 22T
２２Ｔギア
27 XG9-0214-000 2 BALL BEARING, NSK MR126JZZMC3
28 FB5-9148-000 1 HOLDER, BELT, 1
ベルト固定板（１）
29 FB5-9149-000 1 HOLDER, BELT, 2

ベルト固定板（２）
30 FF6-1205-000 1 SUPPORT, TENSION
テンショナ
ダンビス
33 FS5-3255-000 1 PULLEY, 24T
２４Ｔプ−リ

バインドネジ
バインドネジ
505 XD2-1100-642 6 RING,E
Ｅリング
506 XD3-2200-102 2 PIN,DOWEL

ヘイコウピン
507 XD3-2200-142 1 PIN,DOWEL
ヘイコウピン
バインドネジ
バインドネジ
PUNCH WASTE FEED MOTOR ASSEMBLY (K2 TYPE)
FIGURE Q46 パンチ屑搬送モータ部（K2 TYPE）
501
3 2 503
(PI27)
(J1004)
(J742)
501
(J1004)
4
502
501
5
(M16)
(J749)
FIGURE R Q’
N
KEY NO. K Y
Q46 - NPN RF PUNCH WASTE FEED MOTOR ASS'Y K2 TYPE
パンチ屑搬送モータ部
1 FB5-2650-000 1 SPRING, GROUNDING
ア−スバネ
2 FS7-0405-000 1 GEAR, 22T/RATCHET
２２Ｔギア／ラチェット
4 FG3-1863-000 1 CABLE, WASTE FEED MOTOR SENSOR J742,1004
屑搬送モータ検知束線
5 FG6-4847-000 1 MOTOR, DC M16 J749

ＤＣモータ
バインドネジ
502 XB6-7400-607 1 SCREW,TP,M4X6
ＴＰネジ
503 XD2-1100-642 1 RING,E
Ｅリング
FINISHER CONTROLLER PCB ASSEMBLY
FIGURE Q90 フィニッシャコントローラ回路基板
(IC110)
(IC107)
FIGURE R Q’
& N T
KEY NO. K Y
Q90 - FG3-1875-000 1 FINISHER CONTROLLER PCB ASS'Y
フィニッシャコントローラ回路基板
1 WA3-7744-000 1 IC, M27C4002-80XF1, EP-ROM IC110
ＥＰ−ＲＯＭ
2 WA7-1119-000 1 IC, S-93C66ADP,EEP-ROM,4K IC107
ＥＥＰ−ＲＯＭ
FU101 VD7-1625-001 1 FUSE, 60V, 5A
ヒュ−ズ
FU102 VD7-1625-001 1 FUSE, 60V, 5A
ヒュ−ズ
IC113 FH4-5560-000 1 IC, M38881M2-010GP, IPC

ＩＰＣ
AC FUSE BOX PCB ASSEMBLY
FIGURE Q92 ACヒューズボックス回路基板
FIGURE R Q’
N
KEY NO. K Y
Q92 - FG3-1826-000 1 AC FUSE BOX PCB ASSEMBLY
ＡＣヒューズボックス回路基板
FU711 VD7-1627-001 1 FUSE, 60V, 7A
ヒュ−ズ
FU712 VD7-1621-002 1 FUSE, 60V, 10A
ヒュ−ズ
FU713 VD7-1625-001 1 FUSE, 60V, 5A
ヒュ−ズ
FU714 VD7-1627-001 1 FUSE, 60V, 7A
ヒュ−ズ
FU716 VD7-1623-001 1 FUSE, 60V, 3.0A

ヒュ−ズ
FU718 VD7-1627-001 1 FUSE, 60V, 7A
ヒュ−ズ
FU719 VD7-1625-001 1 FUSE, 60V, 5A
ヒュ−ズ
PUNCH DRIVER PCB ASSEMBLY (K2 TYPE)
FIGURE Q93 パンチドライバ回路基板（K2 TYPE）
FIGURE R Q’
& N T
KEY NO. K Y
Q93 - FG3-1829-000 1 PUNCH DRIVER PCB ASSEMBLY K2 TYPE
パンチドライバ回路基板
FU741 VD7-1621-001 1 FUSE, 60V, 1A
ヒュ−ズ
STAPLER DRIVER PCB ASSEMBLY
FIGURE Q94 ステイプルドライバ回路基板
FIGURE R Q’
N
KEY NO. K Y
Q94 - FG3-1827-000 1 STAPLER DRIVER PCB ASSEMBLY
ステイプルドライバ回路基板
LIST OF CONNECTORS (1/5)
FIGURE QB コネクタ一覧 (1/5)
J96
J27
J20
J26 J25
J97
J95
J24
J21 J76
J31
J23
J30
J33
J28 J77
J35
J78
J79 J32
J73 J37
J71
J74
J80
QB-1 COPYRIGHT C 2001 CANON INC. CANON Finisher-K1/K2 REV.0 MAR. 2001 PRINTED IN JAPAN [IMPRIME AU JAPON]
J72
J67
J64
J68
J66 J65
J59
J62
J60
J63
J61
J58
COPYRIGHT C 2001 CANON INC. CANON Finisher-K1/K2 REV.0 MAR. 2001 PRINTED IN JAPAN [IMPRIME AU JAPON] QB-2
J1123
J40 J43 J1002

J53
J41 J44
J34 J46 J48
J52
J42 J50
J51
J49
J55
J39 J38 J45
J54
J57
J86
J83
J87
J81
J70
J1124
J100
J91
J36
J93
J92
J94
J1121
J89
J1122/1127
J1004
J1003 J1008
J1007 J1010
J1013
J1006 J1007
J1131 J1005
J1012
J1009
J1001
FIGURE R Q’
& N
KEY NO. K Y
Q B - NPN RF LIST OF CONNECTORS
コネクタ一覧
J19 PCB A TRAY SENSOR LED
ＡトレイセンサＬＥＤ
VS1-6321-002 1 CONNECTOR, 2P, FEMALE
J20 NPN UPPER PASS CHANGE SOLENOID SL2
上パス切り換えソレノイド
VS1-5057-002 1 CONNECTOR, SNAP TIGHT

J21 NPN BUFFER PASS CHANGE SOLENOID SL1
バッファパス切り換えソレノイド
J22 PCB BUFFER PASS PAPER SENSOR
バッファパス紙センサ

J23 VS1-0842-007 1 CONNECTOR, 7P, FEMALE
J24 NPN BUFFER PASS REAR PAPER SENSOR PI3
バッファパス後紙センサ

J25 NPN UPPER COVER OPEN/CLOSE SENSOR PI5
上カバー開閉センサ

J27 NPN NON SORT PAPER DELIVERY SENSOR PI6
ノンソート排紙センサ

J29 PCB LOWER PASS PAPER SENSOR
下パス紙センサ
J30 VS1-5057-003 1 CONNECTOR, SNAP TIGHT
VS1-6320-003 2 CONNECTOR, 3P, MALE
コネクタ（オス）
FIGURE R Q’
& N T
KEY NO. K Y
Q B - J31 VS1-5057-004 1 CONNECTOR, SNAP TIGHT
J32 NPN BELT HOME POSITION SENSOR PI31
ベルトホームポジションセンサ
J33 NPN SORT PAPER DELIVERY SENSOR PI4
ソート排紙センサ

J34 NPN BIND PAPER DELIVERY SENSOR PI32
束排紙センサ
J36 NPN SHEET PRESS SOLENOID SL5

後端落しソレノイド
WS3-5358-000 2 SOCKET CONTACT, 22-26AWG
J37 NPN BELT MOTOR M20
ベルトモータ

中継コネクタ
VT2-5161-022 1 HOLDER, CONNECTOR, 22P
コネクタホルダ

中継コネクタ
J40 NPN REAR JOG MOTOR M5
後整合板モータ

J41 NPN FRONT JOG MOTOR M4
前整合板モータ
J42 NPN FRONT JOG HOME POSITION SENSOR PI7
前整合板ホームポジションセンサ
FIGURE R Q’
& N
KEY NO. K Y
Q B - J43 NPN REAR JOG HOME POSITION SENSOR PI8
後整合板ホームポジションセンサ
J44 NPN DELIVERY AUXILIARY SOLENOID SL4
排紙補助ソレノイド

VS1-6319-018 1 CONNECTOR, SNAP, TIGHT
J46 NPN TRAY SUPPORT MOTOR M6

トレイ補助モータ
J47 PCB B TRAY SENSOR PTR
ＢトレイセンサＰＴＲ
J48 NPN SWING MOTOR CLOCK SENSOR PI9
揺動モータクロックセンサ


J51 NPN PAPER FEED MOTOR CLOCK SENSOR PI11
トレイ補助板収納センサ
J52 NPN TRAY AUXILIARY PLATE SENSOR PI10

トレイ補助板収納センサ
FIGURE R Q’
& N T
KEY NO. K Y
Q B - J53 WS3-5358-000 1 SOCKET CONTACT, 22-26AWG
WS3-5649-000 1 CONNECTOR, 3P, FEMALE
WT1-5220-000 2 RECEPTACLE
リセプタクル

WS3-5174-000 2 SOCKT CONTACT,16-20AWG
WS3-5354-000 2 PIN CONTACT, 16-20AWG
ピンコンタクト
J57 NPN FRONT DOOR SWITCH 2 MSW8
前ドアスイッチ（２）

J58 VS1-0108-004 1 CONNECTOR, 4P, MALE

J59 NPN SWING MOTOR M8
揺動モータ
J60 NPN BIND DELIVERY MOTOR M7
束排紙モータ

J62 NPN SHUTTER HOME POSITION SENSOR PI12
シャッタホームポジションセンサ

FIGURE R Q’
& N
KEY NO. K Y
Q B - J64 VS1-0842-008 1 CONNECTOR, 8P, FEMALE
J65 NPN PADDLE HOME POSITION SENSOR PI13
パドルホームポジションセンサ
J66 NPN PADDLE MOTOR M9

パドルモータ
J67 NPN SWING GUIDE CLOSE SENSOR PI14
揺動ガイド閉センサ
J68 NPN SWING GUIDE OPEN SENSOR PI15

揺動ガイド開センサ
J69 PCB B TRAY SENSOR LED
ＢトレイセンサＬＥＤ
J70 NPN INLET PAPER PASS SENSOR PI2
入口紙パスセンサ

J71 NPN STAPLER MOTOR M11
ステイプルモータ
WS3-5018-000 2 SOCKET, CONTACT, AWG18-24
J72 NPN FEEDER COOLING FAN FM2
搬送冷却ファン

J73 NPN STAPLER HOME POSITION SENSOR PI16
ステイプラホームポジションセンサ
J74 NPN STAPLER MOTOR M11
ステイプルモータ

WS3-5569-000 7 PIN, CONTACT
中継コネクタ
J77 NPN BELT MOVE SENSOR 3 PI30
ローレットベルト移動許可センサ（３）
FIGURE R Q’
& N T
KEY NO. K Y
Q B - J77 VS1-6320-003 1 CONNECTOR, 3P, MALE
ローレットベルト移動許可センサ（２）
ローレットベルト移動許可センサ（１）
J80 NPN STAPLER SHIFT MOTOR M10

ステイプルシフトモータ
J81 NPN TRAY SHIFT UP MOTOR 1 M13
トレイ昇降モータ（１）
J82 PCB A TRAY ARIA SENSOR

Ａトレイエリアセンサ
J83 NPN A TRAY PAPER SENSOR PI20
Ａトレイ紙センサ
J84 PCB POWER SUPPLY
パワーサプライ

J86 NPN A TRAY PAPER CLOCK SENSOR PI19

Ａトレイ空転センサ
J87 NPN TRAY SWITCH MSW3
トレイ接近スイッチ
WS3-5666-000 1 CONNECTOR
コネクタ

J89 NPN TRAY SHIFT UP MOTOR 2 M12
トレイ昇降モータ（２）
J90 PCB B TRAY ARIA SENSOR
Ｂトレイエリアセンサ
FIGURE R Q’
& N
KEY NO. K Y
Q B - J91 VS1-5057-002 1 CONNECTOR, SNAP TIGHT
J92 NPN B TRAY PAPER SENSOR PI17
Ｂトレイ紙センサ

J93 NPN B TRAY PAPER CLOCK SENSOR PI18
Ｂトレイ空転センサ
J94 NPN SUB TRAY SOLENOID SL3
サブトレイソレノイド
J95 NPN INLET PASS MOTOR M1

入口モータ
J96 NPN BUFFER MOTOR M2
バッファモータ
J97 NPN PAPER DELIVERY MOTOR M3
排紙モータ

J98 PCB PAPER INLET PASS SENSOR
入口パス紙センサ
J99 PCB A TRAY SENSOR PTR
ＡトレイセンサＰＴＲ
J100 NPN DOOR OPEN/CLOSE SENSOR PI1

ドア開閉センサ
J101 PCB DC CONTROLLER
ＤＣコントローラ
WS3-5658-000 4 SOCKET CONTACT

FIGURE R Q’
& N T
KEY NO. K Y
Q B - J104 VT2-5161-022 1 HOLDER, CONNECTOR, 22P





FIGURE R Q’
& N
KEY NO. K Y
Q B - J114 PCB DC CONTROLLER
J116 PCB DC CONTROLLER K2 TYPE
VS1-6313-015 1 CONNECTOR, 15P, FEMALE K2 TYPE

VT2-5161-030 1 HOLDER, CONNECTOR, 30P K2 TYPE




FIGURE R Q’
& N T
KEY NO. K Y
Q B - J128 VS1-6534-005 1 CONNECTOR, 5P, MALE
J711 PCB FUSE BOX
ヒューズボックス
J712 PCB FUSE BOX

J714 PCB FUSE BOX

J715 PCB FUSE BOX
NPN POWER SUPPLY COOLING FAN FM1
電源冷却ファン
J716 PCB FUSE BOX
J717 PCB FUSE BOX

J718 PCB FUSE BOX
J719 PCB FUSE BOX

J720 PCB FUSE BOX
J721 PCB FUSE BOX

J741 PCB PUNCHER DRIVER K2 TYPE
パンチドライバ
FIGURE R Q’
& N
KEY NO. K Y
Q B - J741 VS1-6314-015 1 CONNECTOR, 15P, FEMALE K2 TYPE
VT2-5161-030 1 HOLDER, CONNECTOR, 30P K2 TYPE

WS3-5160-000 2 SOCKET CONTACT, 18-24AWG K2 TYPE
NPN PUNCH REGISTRATION MOTOR K2 TYPE
パンチレジストモータ M17



NPN PUNCH DUST FEED MOTOR K2 TYPE
パンチ屑搬送モータ M16

J771 PCB STAPLER DRIVER
ステイプルドライバ
FIGURE R Q’
& N T
KEY NO. K Y
Q B - J772 PCB STAPLER DRIVER


J941 PCB PUNCHER DUST SENSOR K2 TYPE
パンチ屑センサ
J971 PCB OPTION SWITCH

オプションスイッチ
J1001 NPN PUNCH REGISTRATION SENSOR K2 TYPE
パンチレジストセンサ PI21

J1002 NPN PUNCH DUST BOX SET SENSOR K2 TYPE
パンチ屑箱センサ PI26
J1003 NPN PUNCH MOTOR CLOCK SENSOR K2 TYPE
パンチモータクロックセンサ PI34

J1004 NPN PUNCH DUST FEED SENSOR K2 TYPE
パンチ屑搬送センサ PI27
J1005 NPN PUNCH SENSOR SHIFT MOTOR K2 TYPE
パンチセンサシフトモータ M19
FIGURE R Q’
& N
KEY NO. K Y
Q B - J1005 VS1-5057-006 1 CONNECTOR, SNAP TIGHT K2 TYPE
J1006 VS1-0842-003 1 CONNECTOR, 3P, FEMALE K2 TYPE
VS1-5057-003 1 CONNECTOR, SNAP TIGHT K2 TYPE

NPN PUNCH MOTOR K2 TYPE

パンチモータ M18
J1008 NPN PUNCH 2/3 HOLE SENSOR K2 TYPE
パンチ２／３穴センサ PI33

J1009 NPN PUNCH MOTOR H. POSITION SENSOR K2 TYPE
パンチモータホームポジションセンサ PI22
J1010 NPN PUNCH SENSOR H.POSITION SENSOR K2 TYPE
パンチセンサホームポジションセンサ PI23

J1012 NPN PUNCH HOME POSITION SENSOR K2 TYPE
パンチホームポジションセンサ PI24
J1013 NPN PUNCH FRONT SENSOR K2 TYPE
パンチ前センサ PI25

J1121 SYS TO COPIER
複写機本体
FH2-6481-000 1 HOUSING
ハウジング
WS3-5044-000 1 SOCKET, CONTACT, 18-24AWG
FIGURE R Q’
& N T
KEY NO. K Y
Q B - J1121 VS1-5452-007 1 CONNECTOR, 7P, FEMALE
J1122 VS1-6380-003 1 CONNECTOR, 3P, FEMALE K1 TYPE 100V
WS3-5291-000 2 PIN CONTACT
WS3-5292-000 2 SOCKET CONTACT K1 TYPE 100V
J1123 VS1-5729-002 1 CONNECTOR, 2P, MALE

WS3-5301-000 2 PIN CONTACT
J1124 NPN FRONT DOOR SWITCH 1 MSW1
前ドアスイッチ（１）
WS3-5649-000 1 CONNECTOR, 3P, FEMALE

WT1-5220-000 2 RECEPTACLE
リセプタクル
J1127 VS1-6380-003 1 CONNECTOR, 3P, FEMALE K1 TYPE 100V
コネクタ（メス） K2 TYPE
WS3-5292-000 2 SOCKET CONTACT K1 TYPE 100V
ソケットコンタクト K2 TYPE


Ｌ
ＩＳＴＯＦＳＴＡＮＤＡＲＤＦＡＳＴＥＮＥＲＳ
C 機械標準部品一覧表
I. SCREWS ............................................................ C - 2 I. ネジ･･････････････････････････････････････ C - 2

A. Machine screws Ａ .精密機器用小ネジ･･･････････････････････ C - 3
(for precision use) ........................................ C - 3 Ｂ .ナベ小ネジ･････････････････････････････ C - 3
B. Pan head machine screws ............................ C - 3 Ｅ .バインド小ネジ･････････････････････････ C - 3
E. Binding head machine screws ..................... C - 3 Ｆ .サラ小ネジ･････････････････････････････ C - 3
F. Flat head machine screws ............................ C - 3 Ｇ .タッピンネジ･･･････････････････････････ C - 3
G. Self-tapping screws ...................................... C - 3 Ｈ .バネ座金付き十字ナベ小ネジ････････････ C - 3
H. Pan head machine screws with Ｋ .ＴＰ小ネジ･････････････････････････････ C - 4
captive spring washer .................................. C - 3 Ｌ .六角穴付き止めネジおよび
K. Washer head machine screws ...................... C - 4 六角穴付きボルト･･･････････････････････ C - 4
L. Hex socket setscrews and II. ナット････････････････････････････････････ C - 4
socket head cap screws ................................ C - 4 Ｍ .六角ナット･････････････････････････････ C - 4
II. NUTS .................................................................. C - 4 III. ワッシャ･･････････････････････････････････ C - 5
M. Hexagon nuts ............................................... C - 4 Ｎ .S & T. 標準ワッシャ････････････････････ C - 5
III. WASHER AND SHIM WASHERS .................. C - 5 Ｕ .平座金、バネ座金および
N. S&T. Shim washers ..................................... C - 5 歯付き座金･････････････････････････････ C - 6
U. Plain Washers, spring washers& IV. 止め輪････････････････････････････････････ C - 7
toothed lock washers .................................... C - 6 Ｖ .E 形止め輪･････････････････････････････ C - 7
IV. RETAINING RINGS ......................................... C - 7 Ｗ .グリップ止め輪･････････････････････････ C - 7
V. E rings .......................................................... C - 7 Ｘ .C 形止め輪･････････････････････････････ C - 8
W. Grip rings ..................................................... C - 7 V. ピン･･････････････････････････････････････ C - 9
X. C rings .......................................................... C - 8 Ｙ .スプリングピンおよび
V. PINS .................................................................... C - 9 平行ピン･･･････････････････････････････ C - 9
Y. Spring and dowel pins ................................. C - 9 VI. スペーサ･･････････････････････････････････ C - 9
VI. SPACERS ........................................................... C - 9 Ｚ .スペーサ･･･････････････････････････････ C - 9
Z. Spacers ......................................................... C - 9
COPYRIGHT C 2001 CANON INC. STANDARD FASTENERS REV.0 FEB. 1992 PRINTED IN JAPAN [IMPRIME AU JAPON] C-1
I. ＳＣＲＥＷＳ
ネジ
How to read Part Numbers

部品番号の見方
Screws (except socket head cap screws)

ネジ（六角穴付ボルトを除く）
ＸＢ１−２４００−６０９
Classification symbol ......................... Binding head machine screw
類別番号バインドネジ
Nominal diameter (d) ......................... M4.0
呼び径（ｄ）
Length ( ) .......................................... 6.0mm
長さ（）
Material and surface ........................... Steel (black zinc plated) See table 1.
treatment 鋼材（黒色亜鉛メッキ）
材料および表面処理表１参照
Socket head cap screws

六角穴付ボルト
ＸＢ７−１０８０−４０９
Classification symbol ......................... Socket head cap screw
類別番号六角穴付きボルト
Nominal diameter (d) ......................... M8
呼び径（ｄ）
Length ( ) .......................................... 40mm
長さ（）
Material and surface ........................... Steel (black zinc plated) See table 1.
treatment 鋼材（黒色亜鉛メッキ）
材料および表面処理表１参照
Material and surface treatment 材料および表面処理
No. Material Surface treatment Color 番号材質表面処理色
1 Blackened Black 1 黒着色黒
Stainless ステンレス
2 Without surface treatment White 2 なし白
3 Nickel plated White 3 ニッケルメッキ白

Brass 黄銅
4 Black nickel plated Black 4 黒色ニッケルメッキ黒
5 Zinc plated Yellow 5 亜鉛メッキ黄
6 Nickel and chrome plated White 6 ニッケルクロムメッキ白
7 Steel Nickel plated White 7 鋼ニッケルメッキ白
8 Phosphated Black 8 鉄鋼燐酸塩被膜黒
9 Black zinc plated Black 9 黒色亜鉛メッキ黒
Table 1 表１
C-2 COPYRIGHT C 2001 CANON INC. STANDARD FASTENERS REV.0 FEB. 1992 PRINTED IN JAPAN [IMPRIME AU JAPON]
Ａ - Ｈ
Ａ . MACHINE SCREWS (FOR PRECISION USE) Ｇ . SELF-TAPPING SCREWS

精密機器用小ネジタッピンネジ
Pan head machine Screws Pan head self-tapping screws
ナベ小ネジナベタッピンネジ
d
d
Flat head machine Screws Binding head self-tapping screws
サラ小ネジ d バインドタッピンネジ
d
Ｂ . PAN HEAD MACHINE SCREWS Flat head self-tapping screws
ナベ小ネジサラタッピンネジ
d
d
Ｅ . BINDING HEAD MACHINE SCREWS Ｈ . PAN HEAD MACHINE SCREWS WITH
バインド小ネジ CAPTIVE SPRING WASHER
バネ座金付き十字ナベ小ネジ
d
Ｆ . FLAT HEAD MACHINE SCREWS

サラ小ネジ
d
Ｋ - Ｌ
Ｋ . WASHER HEAD MACHINE SCREWS II. ＮＵＴＳ

ＴＰ小ネジナット
Ｍ . HEXAGON NUTS
六角ナット
d
class 1 class 3
1 種３種
d
Ｌ . HEX SOCKET SETSCREWS
AND SOCKET HEAD CAP SCREWS
六角穴付き止めネジおよび六角穴付きボルト How to read Part Numbers
部品番号の見方
Hex socket setscrews
六角穴付き止めネジＸＢ７−２１００−３０９
Nominal diameter (d) .. M3
呼び径（ｄ）
Hexagon nut Material and surface
六角ナット treatment .................................... Steel
d
材料および表面処理 (black zinc plated)

鋼材
（黒色亜鉛メッキ）
ＸＢ７−２１０....class 1
1種
ＸＢ７−２２０....class 3
3種
Socket head cap screws

六角穴付きボルト
d
Ｎ - Ｔ
III. ＷＡＳＨＥＲＳＡＮＤＳＨＩＭＷＡＳＨＥＲＳ

ワッシャ
Ｎ . S&T. SHIM WASHERS How to read Part Numbers

標準ワッシャ部品番号の見方
ＸＤ１−１１０２−６２５
Inner diameter (d) ... 2.6mm
t 内径（ｄ）
Shim washer Outer diameter (D) .. Class 2 (See table 2)
標準ワッシャ外径（Ｄ） 2 種（表 2 参照）
Thickness code (t) ... 0.5mm
d 板厚番号（ｔ） See table 3.
D
表 3 参照
* Material : Brass
材料：黄銅
D (mm)
d (mm) Class 1 Class 2 Class 3
1種 2種 3種
1.5 2.6 3.2
1.8 2.7 3.1 3.7
2.1 3.2 3.6 4.2
2.3 3.6 4 4.6
2.6 4 4.4 5
3.1 4.6 5 5.6
3.6 5.4 5.8 6.4
4.1 5.7 6.6 8 Thickness code t (mm)
4.6 6.4 7.4 9 板厚番号
5.2 7.2 8.2 10 0 0.05
5.7 7.8 9 11 1 0.1
6.2 8.5 9.8 12 2 0.2
6.7 9.2 10.5 13 3 0.3
7.2 10 11.4 14 4 0.4
7.7 10.6 12.2 15 5 0.5
8.2 11.4 13 16 6 0.6
8.7 12 13.8 17 7 0.7
9.2 12.8 14.6 18 8 0.8
9.7 13.5 15.4 19 9 1
Table 2 表２ Table 3 表３
Ｕ
Ｕ . PLAIN WASHERS, SPRING WASHERS & TOOTHED LOCK WASHERS

平座金、バネ座金および歯付き座金
Plain washers How to read Part Numbers

平座金部品番号の見方
ＸＤ１−２１００−３０７
Inner diameter (d) ...... 3.0mm
呼び径（ｄ）
Plain washer Material and surface
d
平座金 treatment ..................... Steel (nickel plated)
材料および表面処理鋼材（ニッケルメッキ）
Spring washers How to read Part Numbers

バネ座金部品番号の見方
ＸＤ１−３１００−５０７
呼び径（ｄ）
Spring washer Material and surface
d
バネ座金 treatment ..................... Steel (nickel plated)
材料および表面処理鋼材（ニッケルメッキ）
Toothed lock washers How to read Part Numbers

歯付き座金部品番号の見方
ＸＤ１−４１００−３０２
Inner toothed Outer toothed Inner diameter (d) ...... 3mm
type 内歯形 type 外歯形呼び径（ｄ）
Toothed lock washer Material and surface
歯付き座金 treatment ..................... Stainless (without
d d 材料および表面処理 surface treatment)
ＸＤ１−４１０....Inner toothed type ステンレス
内歯形（表面処理なし）
ＸＤ１−４２０....Outer toothed type
外歯形
Ｖ - Ｗ
IV. ＲＥＴＡＩＮＩＮＧＲＩＮＧＳ

止め輪
V. E RINGS How to read Part Numbers

Ｅ形止め輪部品番号の見方
ＸＤ２−１１００−１７２
E ring 呼び径（ｄ）
Ｅ形止め輪 Material and surface treatment
材料および表面処理
ＸＤ２−１１０...class 1 2 ......... Stainless (without surface treatment)
1種ステンレス（表面処理なし）
d ＸＤ２−１２０...class 2 7 ......... Steel (nickel plated)
2種鋼材（ニッケルメッキ）
Ｗ . GRIP RINGS How to read Part Numbers

グリップ止め輪部品番号の見方
ＸＤ２−２１００−５０２
Grip ring 呼び径（ｄ）
グリップ止め輪 Material and surface
d
treatment ..................... Stainless (without
surface treatment)
材料および表面処理ステンレス
（表面処理なし）
Ｘ
Ｘ . C RINGS
C 形止め輪
How to read Part Numbers
External type Shaft 部品番号の見方
軸
軸用軸
ＸＤ２−３１００−２０２
Nominal diameter (d) . 20mm
d3
C ring 呼び径（ｄ）
d1
Ｃ形止め輪 Material and surface treatment
材料および表面処理
2 ......... Stainless (without surface treatment)
ステンレス（表面処理なし）
8 ......... Steel (phosphated)
鋼材（鉄鋼燐酸塩被膜）
Internal type Hole
穴用穴
穴
ＸＤ２−３１０...External type
軸用
d3
ＸＤ２−３２０...Internal type
d1
穴用
External type Internal type

軸用穴用
Nominal Nominal Nominal

diameter d1 (mm) d3 (mm) diameter d1 (mm) d3 (mm) diameter d1 (mm) d3 (mm)
呼び径呼び径呼び径
010 10 9.3 010 10 10.7 040 40 43.5
012 12 11.1 011 11 11.8 042 42 45.5
014 14 12.9 012 12 13 045 45 48.5
015 15 13.8 014 14 15.1 047 47 50.5
016 16 14.7 016 16 17.3 050 50 54.2
017 17 15.7 018 18 19.5 052 52 56.2
018 18 16.5 019 19 20.5 055 55 59.2
020 20 18.5 020 20 21.5 060 60 64.2
022 22 20.5 022 22 23.5 062 62 66.2
025 25 23.2 025 25 26.9 068 68 72.5
028 28 25.9 028 28 30.1 072 72 76.5
030 30 27.9 030 30 32.1 075 75 79.5
032 32 29.6 032 32 34.4 080 80 85.5
035 35 32.2 035 35 37.8 085 85 90.5
037 37 39.8 090 90 95.5
Table 4 表４ 095 95 100.5
Table 5 表５
Ｙ - Ｚ
V. PＩＮ S
ピン
Y. SPRING AND DOWEL PINS

スプリングピンおよび平行ピン
Spring pins How to read Part Numbers

スプリングピン部品番号の見方
ＸＤ３−１２００−１２２
Nominal diameter (D) .. 2.0mm
呼び径（Ｄ）
Spring pin Length ( ) .................... 12mm
スプリングピン長さ（）
Material and surface
treatment ....................... Stainless (without
surface treatment)
d
Dowel pins How to read Part Numbers

平行ピン部品番号の見方
ＸＤ３−２２００−０８２
Nominal diameter (d) ... 2.0mm
呼び径（ｄ）
Dowel pin Length ( ) .................... 8mm
平行ピン長さ（）
treatment ....................... Stainless (without
surface treatment)
d
VI. ＳＰＡＣＥＲＳ
スペーサ
Z. SPACERS How to read Part Numbers

スペーサ部品番号の見方
ＸＺ１−１３００−３０５
Nominal diameter (d) ... 3.0mm
呼び径（d）
Spacer Length ( ) .................... 3.0mm
スペーサ長さ（）
d
treatment ....................... Steel (zinc plated)

材料および表面処理鋼（亜鉛メッキ）
NUMERICAL INDEX
D 部品索引表
FIGURE FIGURE FIGURE
PART NUMBER & PART NUMBER & PART NUMBER &
KEY NO. KEY NO. KEY NO.
4A1-0746-000 Q20 - 1 FB4-8436-000 Q20 - 66A FB5-9020-000 Q21 - 6
4S1-9002-000 Q12 - 12 FB4-8438-000 Q20 - 67 FB5-9021-000 Q20 - 86
FA2-5970-000 Q22 - 1 FB4-8439-000 Q20 - 68 FB5-9023-000 Q20 - 87
FA3-4725-000 Q30 - 1 FB4-8441-000 Q20 - 61 FB5-9024-000 Q21 - 7
FA5-5377-000 Q20 - 2 FB4-8442-000 Q24 - 11 FB5-9025-000 Q24 - 15
FA6-0768-020 Q30 - 16 FB4-8453-000 Q20 - 5 FB5-9026-000 Q24 - 16
Q30 - 21A FB4-8457-000 Q20 - 6 FB5-9027-000 Q21 - 8
Q33 - 2 FB4-8458-000 Q20 - 7 FB5-9033-000 Q24 - 12
FA6-2369-000 Q37 - 10 FB4-8459-000 Q20 - 8 FB5-9034-000 Q41 - 7
FB1-7099-020 Q30 - 70 FB4-8460-000 Q20 - 9 FB5-9038-000 Q41 - 8
FB1-7173-000 Q37 - 1 FB4-8592-000 Q30 - 84 FB5-9042-000 Q40 - 23
FB1-7214-000 Q12 - 1 FB4-8600-000 Q33 - 1 FB5-9043-000 Q11 - 15
FB2-0037-000 Q10 - 1 FB4-8602-000 Q01 - 6 FB5-9044-000 Q11 - 16
FB3-0087-000 Q37 - 21 FB4-8604-000 Q10 - 10D FB5-9050-000 Q40 - 28
FB3-0122-000 Q10 - 2 FB4-8615-000 Q30 - 3 FB5-9052-000 Q41 - 1
FB3-0123-030 Q30 - 2 FB4-8616-000 Q30 - 4 FB5-9053-000 Q41 - 2
FB3-3834-000 Q45 - 3 FB4-8617-000 Q30 - 5 FB5-9054-000 Q40 - 1
FB3-7285-000 Q20 - 82A FB4-8618-000 Q30 - 67 FB5-9057-000 Q41 - 3
Q20 - 85A FB4-8619-000 Q30 - 6 FB5-9061-000 Q40 - 2
FB4-8236-000 Q16 - 1 FB4-8620-000 Q31 - 7 FB5-9063-000 Q10 - 10G
FB4-8237-000 Q10 - 10A FB4-8622-000 Q30 - 7 FB5-9065-000 Q11 - 4
FB4-8238-000 Q11 - 7 FB4-8623-000 Q30 - 8 FB5-9066-000 Q40 - 10
FB4-8239-000 Q10 - 10B FB4-8624-000 Q30 - 9 FB5-9067-000 Q40 - 24
FB4-8240-000 Q11 - 14 FB4-8630-000 Q36 - 1 FB5-9069-000 Q41 - 4
FB4-8246-000 Q01 - 1 FB4-8641-000 Q30 - 59 FB5-9070-000 Q11 - 5
FB4-8248-000 Q10 - 10C FB4-8645-000 Q35 - 2 FB5-9072-000 Q10 - 10H
FB4-8250-000 Q11 - 2 FB4-8657-000 Q32 - 1 FB5-9073-000 Q20 - 39
FB4-8263-000 Q11 - 3 FB4-8661-000 Q30 - 65 FB5-9074-000 Q41 - 5
FB4-8265-000 Q01 - 2 FB4-8663-000 Q37 - 2 FB5-9075-000 Q30 - 75
FB4-8266-000 Q01 - 3 FB4-8668-000 Q30 - 85 FB5-9079-000 Q30 - 76
FB4-8271-020 Q10 - 8A FB4-8682-000 Q37 - 15 FB5-9080-000 Q30 - 77
FB4-8275-020 Q10 - 11 FB4-8684-000 Q35 - 3 FB5-9082-000 Q34 - 12
FB4-8276-000 Q10 - 12 Q45 - 5 FB5-9083-000 Q34 - 13
FB4-8277-000 Q10 - 13 FB4-8690-000 Q30 - 86 FB5-9094-000 Q34 - 17
FB4-8278-000 Q10 - 14 FB4-8697-020 Q10 - 10E FB5-9097-000 Q01 - 8
FB4-8279-000 Q10 - 15 FB4-8698-000 Q10 - 10F FB5-9098-000 Q31 - 13
FB4-8280-020 Q10 - 16 FB4-8701-000 Q31 - 1 Q35 - 1
FB4-8284-000 Q10 - 8B FB4-8702-000 Q31 - 2 FB5-9103-000 Q30 - 78
FB4-8285-020 Q10 - 8C FB4-8703-000 Q31 - 3 FB5-9104-000 Q30 - 87
FB4-8286-000 Q10 - 8D FB4-8704-000 Q31 - 4 Q31 - 18
FB4-8297-000 Q19 - 1 FB4-8712-000 Q37 - 7 FB5-9118-000 Q01 - 16
FB4-8298-000 Q10 - 9A FB4-8713-000 Q30 - 10 FB5-9121-000 Q31 - 19
FB4-8302-000 Q18 - 1 FB4-8715-000 Q32 - 3 FB5-9123-000 Q31 - 20
Q19 - 2 FB4-8716-000 Q33 - 3 FB5-9124-000 Q31 - 21
FB4-8303-000 Q18 - 23 FB4-8717-000 Q12 - 5A FB5-9128-000 Q31 - 14
Q19 - 24 FB4-8718-000 Q30 - 60 FB5-9132-000 Q15 - 1E
FB4-8304-000 Q19 - 3 FB4-8720-000 Q37 - 16 FB5-9133-000 Q10 - 3
FB4-8306-000 Q18 - 2 FB4-8721-000 Q30 - 62A FB5-9135-000 Q12 - 3
Q19 - 4 FB4-8722-000 Q01 - 7 FB5-9138-000 Q10 - 18
FB4-8307-000 Q18 - 15 FB4-8725-000 Q10 - 3 FB5-9148-000 Q45 - 28
Q19 - 18 FB4-8727-000 Q10 - 4 FB5-9149-000 Q45 - 29
FB4-8310-000 Q18 - 3 FB4-8728-000 Q10 - 5 FB5-9161-000 Q45 - 4
Q19 - 5 FB5-2636-000 Q12 - 8 FB5-9167-000 Q45 - 13
FB4-8320-000 Q18 - 9 FB5-2643-000 Q45 - 21 FB5-9173-000 Q01 - 9
Q19 - 12 FB5-2645-000 Q45 - 22 FB5-9181-000 Q12 - 14
FB4-8321-000 Q18 - 10 FB5-2646-000 Q45 - 23 FB5-9287-000 Q12 - 16
Q19 - 13 FB5-2647-000 Q17 - 2 FB5-9302-000 Q01 - 10
FB4-8328-000 Q18 - 11 FB5-2650-000 Q46 - 1 FC2-3140-000 Q37 - 8A
Q19 - 14 FB5-2656-000 Q12 - 21 FC2-5102-000 Q30 - 68
FB4-8329-000 Q19 - 6 FB5-2662-000 Q12 - 7 FF3-3599-000 Q30 - 61
FB4-8336-000 Q19 - 27 FB5-2674-000 Q30 - 51 FF3-3600-000 Q30 - 58
FB4-8337-000 Q18 - 21 FB5-2694-000 Q12 - 4A FF3-3604-000 Q30 - 66
FB4-8339-000 Q18 - 24B FB5-8986-000 Q21 - 3 FF3-3605-000 Q20 - 44B
Q19 - 26B FB5-8987-000 Q21 - 4 FF3-3613-000 Q15 - 1
FB4-8340-000 Q01 - 4 FB5-8988-000 Q21 - 5 FF3-3746-000 Q30 - 11
FB4-8344-020 Q10 - 17 FB5-8989-000 Q20 - 72 FF5-3800-000 Q30 - 13
FB4-8345-000 Q01 - 5 FB5-8990-000 Q20 - 73 FF5-3804-000 Q31 - 5
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D-2 COPYRIGHT C 2001 CANON INC. CANON Finisher-K1/K2 REV.0 MAR. 2001 PRINTED IN JAPAN [IMPRIME AU JAPON]
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Q30 - 504 XF2-1308-210 Q45 - 12
Q41 - 501 XF2-1335-060 Q40 - 26
XB6-7300-809 Q20 - 516 XF2-1606-610 Q30 - 46
XB6-7400-409 Q41 - 502 XF9-0333-000 Q20 - 32
XB6-7400-606 Q40 - 502 XF9-0357-000 Q23 - 8
XB6-7400-607 Q46 - 502 XF9-0358-000 Q20 - 33
XB6-7400-609 Q18 - 501 XF9-0539-000 Q23 - 9
Q19 - 501 XF9-0591-000 Q20 - 34
Q20 - 518 XF9-0693-000 Q30 - 47
Q30 - 512 XF9-0694-000 Q30 - 48
Q40 - 508 XF9-0695-000 Q30 - 49
XB7-2201-209 Q11 - 503 XF9-0696-000 Q18 - 7
XD1-1106-220 Q20 - 504 Q19 - 10
XD1-1106-221 Q31 - 503 XG9-0214-000 Q45 - 27
XD1-1107-239 Q37 - 502 XG9-0362-000 Q31 - 11
XD1-1108-212 Q30 - 513 XG9-0365-000 Q18 - 8
XD1-1108-220 Q20 - 505 Q19 - 11
Q24 - 501 Q30 - 50
XD1-1108-222 Q24 - 504 XG9-0403-000 Q20 - 35
XD1-4200-402 Q15 - 505 Q24 - 5
Q15 - 505 Q30 - 74
Q20 - 506 XG9-0407-000 Q20 - 36
Q22 - 502 XG9-0459-000 Q20 - 91
XD2-1100-242 Q30 - 505 XZ9-0465-000 Q11 - 9
Q34 - 506 XZ9-0522-000 Q45 - 6
XD2-1100-322 Q18 - 504
Q19 - 504
Q20 - 507
Q23 - 502
Q31 - 505
Q37 - 501
Q40 - 507
XD2-1100-402 Q18 - 509
Q19 - 509
Q20 - 515
Q30 - 506
Q37 - 503
XD2-1100-502 Q18 - 508
Q19 - 508
Q20 - 508
Q23 - 503
Q24 - 508
Q30 - 507
Q31 - 502
Q34 - 503
Q35 - 503
Q40 - 503
XD2-1100-642 Q18 - 502
Q19 - 502
Q20 - 509
Q23 - 504
Q24 - 502
Q30 - 508
Q34 - 504
Q40 - 504
Q45 - 505
Q46 - 503
XD2-1100-802 Q40 - 505
〒３０２-８５０１
茨城県取手市白山 7 - 5 - 1
キヤノン株式会社
映像事務機品質保証センター
2 0 0 1 年 3 月初版発行
Prepared by
OFFICE IMAGING PRODUCTS QUALITY ASSURANCE CENTER
CANON INC.
Printed in U.S.A.
REVISION 0 [ MAR. 2001 ]
5-1, Hakusan 7-chome, Toride-city, Ibaraki 302-8501, Japan
COPYRIGHT C 2001 CANON INC. CANON Finisher-K1/K2 REV.0 MAR. 2001 PRINTED IN JAPAN [IMPRIME AU JAPON]
This publication is
printed on 100%
recycled paper.
PRINTEDINU.S..A. COPYRIGHT C 2001 CANON INC. CANON Finisher-K1/K2 REV.0 MAR. 2001 PRINTED IN JAPAN [IMPRIME AU JAPON]

Finisher K1 Finisher K2 Parts and Service Manual PDF

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FINISHER K1/K2

COPYRIGHT © 2001 CANON INC.

Indicates an item of a non-specific nature, possibly classified as Note, Caution,

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item intended to provide notes assisting the understanding of the

Indicates an item of reference assisting the understanding of the topic in ques-

Provides a description of a service mode.

Provides a description of the nature of an error indication.

2 Outline of the Sevice Manual

This Service Manual consists of the following chapters:

The following rules apply throughout this document:

CHAPTER 2 OPERATION OVERVIEW

5 STAPLING ........................................ 2-47 7.1.4 Horizontal registration

CHAPTER 3 MECHANICAL SYSTEMS

CHAPTER 4 MAINTENANCE AND INSPECTION

2.1.1 Sensors .................................. 5-19 3.1.10 E535 (swing motor M8 fault;

b. Large stacking capacity

c. Wide range of paper types

d. Stack job offset function

e. Three types of auto-stapling

f. Buffer rollers for increased productivity

g. Punch function (Finisher K2 only)

Item Specification Remarks

Note 2: Width with folder connected is 986mm

1-point stapling 1-point stapling

A3, A4 B4, B5 279.4mm x

Paper type 64 to 200g/m2 (OHP film, tracing paper not accommodated)

L1= A4/A3 : 108.5 3mm

108 1mm108 1mm L1 69.85 1mm L1

4 holes (FRN) 4 holes (SWE)

1.2.2 Cross sections

[1][2][3] [4] [5] [6] [7] [8] [9] [10]

[19] [18] [17] [16] [15] [14][13][12] [11]

[1] Tray B [11] Pre-delivery roller

1.3 Module isolation switch

1.4 Operation of the module

1) Open the front cover.

In the event of a malfunction in

a. Faulty punch unit

Open the inserter and then open the upper

Push the lever all the way to the back.

Close the upper cover and return the in-

3) Close the front cover.

2 MAINTENANCE BY THE USER

No. Item When

Swing guide control system

Alignment control system

Stapler control system

Delivery control system

Feeding control system

Tray control system

Inlet control system

Buffer control system

Punch control system

1.2 Outline of Electrical Circuit

Copier main Finisher Motor

1.3 Inputs to and Outputs from the Finisher Controller PCB

Finisher controller PCB

PI1 J100-3 J119B-4 +5V

Inlet path PI2 J70-3 J119B-1 +5V

delivery -2 -3 -2 -3 STDLV sorter delivery