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E96-307
®
WARNING
INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.
AVERTISSEMENT
MANUELS D’OPÉRATION
NE PAS METTRE EN PLACE, RÉPARER OU FAIRE FONCTIONNER L’ÉQUIPEMENT SANS AVOIR LU,
COMPRIS ET SUIVI LES INSTRUCTIONS RÉGLEMENTAIRES DE Elsag Bailey. TOUTE NÉGLIGENCE À
CET ÉGARD POURRAIT ÊTRE UNE CAUSE D’ACCIDENT OU DE DÉFAILLANCE DU MATÉRIEL.
PERTURBATIONS DU PROCÉDÉ
L’ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L’ASPECT
SÉCURITAIRE DES ÉQUIPEMENTS CONTRÔLÉS PAR CE PRODUIT. L’AJUSTEMENT ET/OU L’EXTRAC-
TION DE CE PRODUIT PEUT OCCASIONNER DES À-COUPS AU PROCÉDÉ CONTRÔLE LORSQU’IL EST
INSÉRÉ DANS UNE SYSTÈME ACTIF. CES À-COUPS PEUVENT ÉGALEMENT OCCASIONNER DES
BLESSURES OU DES DOMMAGES MATÉREILS.
NOTICE
I-E96-307A
®
Preface Original
List of Effective Pages Original
iii through vii Original
1-1 through 1-6 Original
2-1 through 2-4 Original
3-1 through 3-6 Original
4-1 Original
5-1 through 5-3 Original
6-1 Original
7-1 Original
8-1 Original
A-1 through A-3 Original
B-1 Original
When an update is received, insert the latest changed pages and dispose of the super-
seded pages.
NOTE: On an update page, the changed text or table is indicated by a vertical bar in the outer mar-
gin of the page adjacent to the changed area. A changed figure is indicated by a vertical bar in the
outer margin next to the figure caption. The date the update was prepared will appear beside the
page number.
I-E96-307A
®
Safety Summary
Special Handling
This module uses Electrostatic Sensitive Devices (ESD).
vi I-E96-307A
Sommaire de Sécurité
Precautions de Manutention
Ce module contient des composantes sensibles aux decharges
electro-statiques.
I-E96-307A vii
Table of Contents
Page
SECTION 1 - INTRODUCTION ....................................................................................................1-1
OVERVIEW ..................................................................................................................1-1
INTENDED USER .........................................................................................................1-1
MODULE DESCRIPTION ..............................................................................................1-1
FEATURES...................................................................................................................1-2
INSTRUCTION CONTENT .............................................................................................1-3
HOW TO USE THIS MANUAL .......................................................................................1-3
REFERENCE DOCUMENTS..........................................................................................1-3
NOMENCLATURE ........................................................................................................1-4
GLOSSARY OF TERMS AND ABBREVIATIONS .............................................................1-4
SPECIFICATIONS .........................................................................................................1-5
I-E96-307A iii
®
SECTION 6 - MAINTENANCE.....................................................................................................6-1
INTRODUCTION .......................................................................................................... 6-1
MAINTENANCE SCHEDULE ........................................................................................ 6-1
List of Figures
iv I-E96-307A
List of Tables
No. Title Page
I-E96-307A v
SECTION 1 - INTRODUCTION
OVERVIEW
INTENDED USER
MODULE DESCRIPTION
The slave module has three card edge connectors for external
signals and power (P1, P2 and P3). P1 connects to common
(ground) and +5 VDC power (refer to Table 5-1). P2 connects
the module to the slave expander bus to communicate with a
master module (refer to Table 5-2). The digital signals are input
through connector P3 using a cable connected to a Termina-
tion Unit (TU) or Termination Module (TM) (refer to Table 5-3).
The terminal blocks (physical connection points) for field wir-
ing are on the TU/TM.
OVERVIEW
I-E96-307A 1-1
INTRODUCTION ®
COMMUNICATION
MODULES
CONTROLWAY
MFP
OTHER MODULES
DSI
OTHER SLAVES
TU/TM
DIGITAL
INPUTS TP65202A
FEATURES
The modular design of the DSI module, as with all Infi 90 mod-
ules, allows for flexibility when you are creating a process man-
agement strategy. It brings sixteen separate digital signals (24
VDC, 125 VDC and 120 VAC) into the system.
FEATURES
1-2 I-E96-307A
INTRODUCTION
INSTRUCTION CONTENT
REFERENCE DOCUMENTS
Document
Document
Number
I-E96-201 Multi-Function Processor (IMMFP01)
I-E96-202 Multi-Function Processor (IMMFP02)
I-E96-209 Logic Master Module (IMLMM02)
I-E93-911 Termination Unit Manual
I-E96-110 Operator Interface Station
I-E93-916 Engineering Work Station
I-E92-501-2 Configuration and Tuning Terminal
I-E93-900-20 Function Code Application Manual
INSTRUCTION CONTENT
I-E96-307A 1-3
INTRODUCTION ®
NOMENCLATURE
Nomenclature Hardware
IMMFP01/02 Multi-Function Processor Module
IMLMM02 Logic Master Module
NIDI01 Termination Module, Digital Inputs
NTDI01 Termination Unit, Digital Inputs
NKTM01 Cable, Termination Module
NKTU01 Cable, Termination Unit
NKTU02 Cable, Termination Module
Term Definition
Function Code An algorithm that defines specific functions. These functions link
together to form the control strategy.
LED Light Emitting Diode; the module front panel indicator that shows
status and error messages.
LSB Least Significant Bit; the bit of a binary number that carries the least
numerical weight.
Master Module One of a series of controller modules designed to direct field pro-
cesses through a slave module. The multi-function processor is an
example.
NOMENCLATURE
1-4 I-E96-307A
INTRODUCTION
GLOSSARY (continued)
Term Definition
MMU Module Mounting Unit; a card cage that provides electrical and com-
munication support for Infi 90 modules.
MSB Most Significant Bit; the bit of a binary number that carries the most
numerical weight.
PCU Process Control Unit; rack type industrial cabinet that contains mas-
ter, slave and communication modules, and their communication
paths.
Slave Expander Bus Parallel address/data bus between the master module and the
slave.
SPECIFICATIONS
LOGIC POWER
Voltage +5 VDC (± 5%)
Current Consumption 55 mA @ +5 VDC (typical)
79 mA (maximum)
DIGITAL INPUTS
Voltages 24 VDC (±10%)
125 VDC (±10%)
120 VAC (±10%)
Current (typical) 4.5 mA @ 24 VDC
5.0 mA @ 125 VDC
7.0 mA @ 120 VAC rms @ 60 Hz
Turn-On Voltage (minimum) 24 VDC 21.4 VDC
125 VDC 95.0 VDC
120 VAC 85.0 VAC
GLOSSARY (continued)
I-E96-307A 1-5
INTRODUCTION ®
SPECIFICATIONS (continued)
SPECIFICATIONS (continued)
1-6 I-E96-307A
SECTION 2 - DESCRIPTION AND OPERATION
INTRODUCTION
INPUTS
Input Circuits
Figure 2-1 shows the DSI in block diagram form to illustrate sig-
nal flow through the module. The input isolation block consists
of current limiters and optocouplers to isolate the sixteen field
inputs from the module circuitry. The input circuits provide 300
volts isolation between input and logic circuits, and other input
channels, by using PCB trace separation to CSA standards.
The control logic block consists of buffers that hold the input
and status byte values. The slave expander bus interface
allows the master module to read these bytes.
INTRODUCTION
I-E96-307A 2-1
DESCRIPTION AND OPERATION ®
ADDRESS
SWITCH
P1
LOGIC
1 8 POWER
S1
GROUP A OPEN
LEDs
TP65206A
+5 V
+
+5 V
+5 V +5 V
4
FIELD 3
INPUT 2
1
+ TO INPUT
– CIRCUITRY
–
1
2
3
4
TP27113A
INPUTS
2-2 I-E96-307A
DESCRIPTION AND OPERATION
The contact input signals connect to the 30-pin card edge con-
nector (P3), shown in Figure 2-1, using a termination cable
from a termination unit or module.
CONTROL LOGIC
Status Byte
LOGIC POWER
CONTROL LOGIC
I-E96-307A 2-3
DESCRIPTION AND OPERATION ®
INTRODUCTION
This section explains what you must do before you put the Dig-
ital Slave Input module (IMDSI02) into operation. DO NOT
PROCEED with operation until you read, understand and do
the steps in the order in which they appear.
SPECIAL HANDLING
NOTE: Always use Bailey's Field Static Kit (P/N 1948385A2 - con-
sists of wrist strap, ground cord assembly, alligator clip) when work-
ing with modules. The kit is designed to connect a technician and
the static dissipative work surface to the same ground point to pre-
vent damage to the modules by electrostatic discharge.
1. Keep the module in its special anti-static bag until you are
ready to install it in the system. Save the bag for future use.
INTRODUCTION
I-E96-307A 3-1
INSTALLATION ®
SETUP/PHYSICAL INSTALLATION
Prior to installation, you must set the address of the DSI and
install jumpers to configure the digital inputs. You must con-
figure the Termination Unit (TU) or Termination Module (TM) to
accept the field device signals.
P1
4 4 4 4 4 4 4 4
1 8
1 1 1 1 1 1 1 1
S1
J20 J4 J19 J3 J18 J2 J17 J1
GROUP A OPEN
4 4 4 4 4 4 4 4
LEDs
1 1 1 1 1 1 1 1
J24 J8 J23 J7 J22 J6 J21 J5
EDGE
4 4 4 4 4 4 4 4 P3 CONNECTORS
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
J32 J16 J31 J15 J30 J14 J29 J13
P2
TP27102A
1 2 3 4 5 6 7 8
OPEN
MSB LSB
MUST SLAVE
REMAIN ADDRESS
CLOSED
NOTE: OPEN POSITION = LOGIC 1 TP65205A
SETUP/PHYSICAL INSTALLATION
3-2 I-E96-307A
INSTALLATION
SETUP/PHYSICAL INSTALLATION
I-E96-307A 3-3
INSTALLATION ®
Jumpers J-1 through J-16 set the input voltage levels and
jumpers J-17 through J-32 set the DC voltage response time
(speed). The DC inputs have two propagation (speed) choices to
allow for debounce time: a slow setting (17 millisecond
response time) or fast setting (1.5 millisecond response time).
There are four terminals at each jumper location. Refer to
Tables 3-2 and 3-3 to determine the jumper settings for your
application; place a jumper across the pins shown in the table.
Figure 3-1 shows the location of the jumpers on the IMDSI02.
Group A Group B
Voltage Speed Voltage Speed
Input Input
Jumper (J) Jumper (J) Jumper (J) Jumper (J)
1 1 17 1 9 25
2 2 18 2 10 26
3 3 19 3 11 27
4 4 20 4 12 28
5 5 21 5 13 29
6 6 22 6 14 30
7 7 23 7 15 31
8 8 24 8 16 32
SETUP/PHYSICAL INSTALLATION
3-4 I-E96-307A
INSTALLATION
Physical Installation
4. Align the module with the plastic guide rails in the MMU;
gently slide the module in until the front panel is flush with the
top and bottom of the MMU frame.
SETUP/PHYSICAL INSTALLATION
I-E96-307A 3-5
INSTALLATION ®
The DSI has three card edge connectors to supply logic power,
establish slave expander bus communication and provide digi-
tal inputs (P1, P2, P3 respectively).
Wiring
NOTE: You must install a dipshunt on the back plane of the MMU to
connect the slave expander bus between the slave module and
master module. Locate the modules so the bus can connect the
modules or they will not communicate.
Cable Connections
FUSING
PRE-OPERATING ADJUSTMENTS
P1
NKTM01
OR 16 DIGITAL FIELD INPUTS
IMDSI02 P3
NKTU02
P1 NIDI01 (24/125 VDC OR 120 VAC)
P2
P1
P2
TP27101A
INTRODUCTION
INDICATORS
The Digital Slave Input (DSI) module has point (input) status
LED indicators on the front panel to aid in system test and
diagnosis. There are sixteen LEDs divided into two groups of
eight (group A and group B). The location of the LEDs is shown
in Figure 4-1. Each indicator represents a digital input. A red
LED indicates an energized input. A blank LED indicates a
non-energized input.
START-UP PROCEDURES
IMDSI02
1
2
3
4 A
5
6
7
8
INPUT STATUS
1
2
3
4 B
5
6
7
8
TP27130A
INTRODUCTION
I-E96-307A 4-1
SECTION 5 - TROUBLESHOOTING
INTRODUCTION
You can obtain the status of the DSI by checking the master
module for good quality on its input blocks. Use any Infi 90
operator interface (e.g., Operator Interface Station, Engineering
Work Station, Configuration and Tuning Terminal) to do this.
NOTE: If you look at the DSI front panel input status LED indicators
and there are no LEDs lit, this may indicate a faulty DSI (an input
must be energized to light an LED). Check the master module for
bad quality on its input blocks.
The address set on address switch (S1) and in the master mod-
ule configuration must be the same. The master module gener-
ates a MISSING SLAVE MODULE error if they do not match.
Verify that the address set on S1 is the same as the address in
Function Code (FC) 84 specification 1. If not:
OR
INTRODUCTION
I-E96-307A 5-1
TROUBLESHOOTING ®
The slave module has three connection points for external sig-
nals and power (P1, P2 and P3). Tables 5-1, 5-2 and 5-3 show
the pin connections.
Pin(P1) Connection
1 +5 VDC
2 +5 VDC
3 NC
4 NC
5 Common
6 Common
7 NC
8 NC
9 NC
10 NC
11 NC
12 NC
NC = Not Connected
Pin(P2) Signal
1 Data 1
2 Data 0
3 Data 3
4 Data 2
5 Data 5
6 Data 4
7 Data 7
8 Data 6
9 Clock
10 Sync
11 NC
12 NC
NC = Not Connected
Group A Group B
Digital Digital
Pin(+) Pin(-) Pin(+) Pin(-)
Input Input
1 A 1 1 K 9
2 B 2 2 L 10
3 C 3 3 M 11
4 D 4 4 N 12
5 E 5 5 P 13
6 F 6 6 R 14
7 H1 7 7 S1 15
8 H J 8 S 8
1
Shared Pins (Inputs 7 and 8)
INTRODUCTION
MAINTENANCE SCHEDULE
Task Interval
Clean and tighten all power and Every 6 months or during plant shut-
grounding connections down, whichever occurs first
Use a static safe vacuum cleaner to Every 6 months or during plant shut-
remove dust from: down, whichever occurs first
Modules
Module Mounting Unit
Fan Assembly
Power Entry Panel
INTRODUCTION
I-E96-307A 6-1
SECTION 7 - REPAIR/REPLACEMENT PROCEDURES
INTRODUCTION
MODULE REPAIR/REPLACEMENT
1. Push and turn the two front panel captive retaining screws
one half turn to unlatch the module. It is unlatched when the
slots on the screws are vertical and the open end of the slots
face away from the module.
INTRODUCTION
I-E96-307A 7-1
SECTION 8 - SUPPORT SERVICES
INTRODUCTION
When you order standard parts from Bailey Controls, use part
numbers and descriptions from the Recommended Spare Parts
Lists. You must order parts without commercial descriptions
from the nearest Bailey Controls sales office.
TRAINING
TECHNICAL DOCUMENTATION
You can obtain additional copies of this manual from the near-
est Bailey sales office at a reasonable charge.
INTRODUCTION
I-E96-307A 8-1
APPENDIX A - TERMINATION UNIT (NTDI01)
CONFIGURATION
INTRODUCTION
+5 VDC
E1 E2 ECO M
1
2
3
+ +
4 FIELD
P3 P1 CONTACT
5
– –
6
7 TERMINAL
8 BLOCKS
TB1-TB4
E1 E CO M DIPSHUNTS
XU1-XU16
INTRODUCTION
I-E96-307A A-1
TERMINATION UNIT (NTDI01) CONFIGURATION ®
XU17
1 2 3 4 5 6 7 8
XU1-XU16
System powered from E1, 24 VDC, 1 2 3 4 5 6 7 8
XU17
1 2 3 4 5 6 7 8
XU1-XU16
System powered from E2, 24 VDC, 1 2 3 4 5 6 7 8
XU17
1 2 3 4 5 6 7 8
TP27114A
INTRODUCTION
A-2 I-E96-307A
TERMINATION UNIT (NTDI01) CONFIGURATION
1 + + + +
A1 XU13 A5 XU9 B5 XU5 B1 XU1
2 – – – –
3 + + + +
A2 XU14 A6 XU10 B6 XU6 B2 XU2
4 – – – –
TERMINAL
NUMBER
5 + + + +
A3 XU15 A7 XU11 B7 XU7 B3 XU3
6 – – – –
7 + + + +
A4 XU16 A8 XU12 B8 XU8 B4 XU4
8 – – – –
TP27163A
INTRODUCTION
I-E96-307A A-3
APPENDIX B - TERMINATION MODULE (NIDI01)
CONFIGURATION
INTRODUCTION
TP27115A
TERMINAL NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
NOT
USED 8B 7B 7B 6B 5B 4B 3B 2B 1B 8A 7A 7A 6A 5A 4A 3A 2A 1A
8B 8A
TP27159A
INTRODUCTION
I-E96-307A B-1
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