Pel TP 00 Ins SP 001

JASA KONSULTASI
PERENCANAAN PEKERJAAN
INSTRUMENTASI TANKI STORAGE
CPO DI PERAK
GENERAL SPECIFICATIONS FOR INSTRUMENTS
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Contract No : HK.0502/296.1/P.III-2016 Doc. No : PEL-TP-00-INS-SP-001
EMPLOYER : PT. PELABUHAN INDONESIA III (PERSERO)
JASA KONSULTASI PERENCANAAN PEKERJAAN

PROJECT TITLE :
INSTRUMENTASI TANKI STORAGE CPO DI PERAK
CONTRACT NO. : HK.0502/296.1/P.III-2016
0 08/08/2016 Issued For Bid ND DW BA
REV PRP'D CHK'D APV'D

DATE DESCRIPTION PELINDO III
. OSTRADA INDONESIA
JASA KONSULTASI
CPO DI PERAK
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REVISION HISTORICAL SHEET
Rev. Date Page Description
0 08/08/2016 All New doc

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CPO DI PERAK
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TABLE OF CONTENT
TABLE OF CONTENT............................................................................................................. 3
1. INTRODUCTION.................................................................................................................. 5
1.1 Project Overview..................................................................................................................5
1.2 Scope................................................................................................................................... 5
2. DEFINITION......................................................................................................................... 5
3. CODE, STANDARD & REFERENCE...................................................................................6
4. SPECIFICATION..................................................................................................................7
4.1 General................................................................................................................................ 7
4.2 Environmental Condition....................................................................................................10
4.3 Units of Measurement........................................................................................................ 10
4.4 Environmental Protection...................................................................................................11
4.5 Instrument Connections......................................................................................................12
4.6 Electrical Requirement.......................................................................................................13
4.7 Instrument Indentifications..................................................................................................13
4.8 Instrument Support............................................................................................................. 14
4.9 Inspection and Testing.......................................................................................................14
4.10 Documentation................................................................................................................... 14
5. FIELD INSTRUMENTATION..............................................................................................15
5.1 Pressure Instrument........................................................................................................... 15
5.2 Temperature Gauge........................................................................................................... 15
5.3 Shutdown valves................................................................................................................ 16
5.4 Pressure Safety Valves......................................................................................................17
5.4.1 General......................................................................................................................... 17
5.4.2. Thermal Relief System..................................................................................................18
5.4.3. Pressure Relief Valves..................................................................................................18
5.4.4. Rupture Disc................................................................................................................. 19
5.4.5. Tank Vents.................................................................................................................... 20
5.5 Instrument Switches........................................................................................................... 20
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CPO DI PERAK
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5.5.1 Electric Switches........................................................................................................... 20

5.5.2 Pneumatic Switches......................................................................................................20
5.6 Solenoid Valves............................................................................................................. 20
5.9.16 Filter Regulator............................................................................................................. 37
5.9.17 Hand Wheel.................................................................................................................. 38
5.9.18 Control Valves sizing coefficient (Cv)............................................................................38
5.9.19 “Equal percentage” valve..............................................................................................38
5.9.20 Linear valve.................................................................................................................. 39
6. SPARE PARTS AND SERVICES.......................................................................................39
7. GUARANTEE..................................................................................................................... 39
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CPO DI PERAK
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1. INTRODUCTION
1.1 Project Overview
Currently PT. Pelindo III (Persero) is managing development of CPO Storage Tank in
Nilam Tengah Terminal at Tanjung Perak Port, Surabaya.
This project is expected to fulfill goals and objectives, which is to serve CPO supply.
The CPO come from Floating Storage or tanker at Tanjung Perak Port which will be
streamed through CPO pipeline transmission to fulfill the need of Crude Palm Oil at
Nilam Tengah Terminal.
This development of Storage Tank will be equipped with Integrated Monitoring

System for CPO management which utilize Terminal Automation System (TAS).The
TA act as controller according to its operation and safety philosophy.
1.2 Scope
This specification defines the minimum requirements for the design standards and
engineering practices to be used for “Jasa Konsultasi Perencanaan Pekerjaan
Instrumentasi Tanki Storage CPO di Perak”. Any commissions or details in this
specification shall not be relieves the Contractor or Supplier of the obligation to furnish
instrumentation that is complete and fully operational
2. DEFINITION
PROJECT  Jasa Konsultasi Perencanaan Pekerjaan Instrumentasi
Tanki Storage CPO di Perak.
COMPANY  PT Pelindo III (Persero) as an owner of the PROJECT
CONSULTANT  PT Ostrada Indonesia appointed by COMPANY as their
Engineering Consultant.
CONTRACTOR  PT Weltes Energi Nusantara
VENDOR/SUPPLIER  A company providing specific materials or services
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required for the construction of the Facility
3. CODE, STANDARD & REFERENCE

This specification document based to the last edition code and standard as shown
below:
 API RP 520 : Sizing, Selection and Installation of Pressure Relieving

Devices in Refineries
 API RP 521 : Flanged Steel Safety Relief Valves (sections 1 to 4)
 API RP 551 : Process Measurement Instrumentation
 API RP 554 : Process Instrumentation and Control
 API 5L : Specification of Line Pipe
 ASME PTC 19.3 : Temperature Measurement Instruments and Apparatus
 ASME B 16.34 : Valves – Flange, Threaded, and Welding Ends
 ASME B 16.5 : Pipe Flanges & Fittings NPS ½ through NPS 24
 BS 6121 : Cable Glands
 BS 6755 : Test of Valves
 IEC 60228 : Conductors of Insulated Cables
 IEC 61000-4 : Electromagnetic Compatibility - Testing & Measurement
 IEC 60348 : Safety Requirements for Electronic Measuring
Apparatus
 IEC 60529 : Classification of Degree of Protection Provided by
Enclosures – Ingress Protection (IP) Code
 IEC 60584 : Thermocouple
 IEC 60654-1 : Industrial Process Measurement and Control
Equipment - Operating Conditions - Part 1: Climatic
conditions
 IEC 60751 : Industrial Platinum Resistance Thermometer Sensors-
RTD
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 IEC 60770 : Transmitters for use in industrial-process control system

 ISA5.1 : Instrumentation Symbols and Identification
 ISA S 5.2 : Binary logic diagram for process operations
 ISA 5.3 : Graphic Symbols for Distributed Controls
 ISA20 : Specification Forms for Process Measurement and
Control Instruments, Primary Elements and Control
Valves
 ISA 50.1 : Compatibility of Analog Signals for Electronic Industrial
Process Instruments
 ISA 51.1 : Process Instrumentation Terminology
 ISA 75.01 : Flow Equations for Sizing Control Valves
 ISA 75.05.01 : Control Valve Terminology
 ISA 75.17 : Control Valve Aerodynamic Noise Prediction
 ISA 75.19 : Hydrostatic Testing of Control Valves
 NFPA 70 : National Electrical Code
 NFPA 72 : National Fire Alarm Code
4. SPECIFICATION
4.1 General
All instrumentation supplied by CONTRACTOR have been engaged on a full time

basis, in manufacturing such equipment for five (5) years. All instrumentation have
a detailed specification sheet for each item and its accessories, which provided all
relevant information such as type of sensor. Contruction material, year of
MANUFACTURER, model number, power requirements, accuracy, repeatability,
hysteresis, MTBEF (Mean Time between Failures), rangeability, electrical
connection, certification, process connection, and etc.
All instruments have uniquely identified and numbered on supplied instrument

stainless steel tag, labelled as per the instrument symbol and number shown on the
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P&ID. In addition to the instrument tag numbers the nameplates are permanent
type, stainless steel, engraved with tag number and other relevant information such
as range, pressure rating, etc.
The degree of the protection for instrument enclosures shall be accordance with IEC
60529. The minimum degree of the protection for outside enclosures containing
electronic component or coils (solenoid valves) furnished with water tight enclosures
of IP 65 rating as minimum. Proper site preservation to the instrumentation shall be
adopted as a part of the measure to prevent water ingress occurence. All
instruments and electronic equipment shall be suitable for installation in close
proximity to microwave and radio equipment without interference to or from such
equipment. All equipment supplied shall operate normally under an induced field of
30 volts/meter from 2 to 2000 MHz when tested. Al equipment and electrical
equipment shall have undergone surge withstand test per ANSIC 37.90 A.
All materials shall be suitable for exposure to fluid of processing and treating gas. All
materials supplied shall be suitable for a tropical marine enviroment. All name plates
and identification labels shall be permanently affixed to the enclosures, devices,
panles, etc.
All the instrumentation suitable for the environment, e.g. weatherproofing, dust
proofing, corrosion proofing, etc. For on line Instrument installation, Transmitter
shall be mounted at their manifolds to facilitate easy detachment. Manifolds shall
remain mounted when the transmitter are detached.
Local instrumets shall be located and oriented for maximum operator and
maintenance convenience including but not limited to the following :
 Visual indications shall be mounted at the eye level but in any case not lower
than 1000mm from the base.
 Visual indications for grouped instruments shall be facing the same side.
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 It shall be possible to field calibrate field instruments without having to dismatle

process connections.
Instrument with 2-wire, 4-20 mA output signals shall be used for all process
measurement istead of discrete, direct mouted, field switches for their lower failure
rates, better accuracy and better stability, and allow instrument signal analysis and
measurement comparison. Discrete direct mounted field swithes shall not be used.
All transmitter shall be inteligent SMART type with HART protocol digital signals and
integral digital indicators scalled in engineering units. All new instruments shall have
device diagnostics capability, Advanced Process Alert, Scalability, High Rangeability
and has long term stability as per IEC60770.
Unless otherwise specified all switch contacs shall be one (1) normally open (NO)
and one (1) normally closed (NC) contact as a minimum. Limit Switch Contact shall
close to indicate the intended valve position; i.e full open travel and full close.
Contact shall be rated for 24 VDC 5 Amps, and the design shall be proximity type.
The limit switch cable entries shall be 20 mm (ISO) with certified equivalent adapter.
All electronic equipment shall be capable of meeting ANSI C37-90 Surge Withstand
Capability Tests. All equipment and material supplied shall be fully tropicalised to
onshore standards. Therefore, Contractor shalll take all precautions necessary to
ensure that field mounted instrumentation is protected, which including but not
limited to:
(i) The use of 316 stainless steel in panels or enclosures.
(ii) The use of epoxy paint suitable for field installation.
(iii) The use of 316 stainless steel clamps, brackects, fittings, etc.
(iv) The use of environmental shelters and /or sun-shades to prevent direct
sunlight /rain.
All instrumentation installed and supplied in accordance with practices and

procedures recomended by the MANUFACTURER of the instrumentation
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equipment. CONTRACTOR shall include into his design, alll manufacture’s

recomendations for the supply of special materials and other equipment to ensure
proper operation of the relative MANUFATURE’s equipment.
Any and all special tools required for maintenace and repair /disassembly of
instruments shall be provided as parts of the contract price; e.g. Smart transmitter
(hand held HART calibrator).
4.2 Environmental Condition
As a minimum, all instrumentation and electronic equipment shall be suitable for

operation under the following environmental conditions:
Ambient Temperature
 Maximum : 95 oF
 Minimum : 70oF
 Average : 82.5oF
Relative Humidity (RH)
 Maximum : 96%
 Minimum : 50%
4.3 Units of Measurement
Units of measurement shall be as specified as the followings:
Temperature degree Fahrenheit (0F)
Pressure (for general)pounds per square inch gauge (psig)
Pressure (for absolute) pounds per square inch absolute (psia)
Flow (for liquid) gallon per minute (gpm)
Level percentage (%) or inch
Differential Pressure Gauge and Absolute Pressure psig

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Length kilometer or meter (km or m)
Density pound per feet meter (lb/ft3)
Velocity feet per second (ft/s)
Thermal Conductivity British-thermal-unit per hour per feet per degree

Fahrenheit (Btu/h-ft-0F)
Composition percent mol (% mol)
Voltage Volt (V)
Current Ampere (A)
Power Watt (W)
4.4 Environmental Protection
All field instruments shall be capable of working continuously under the

environmental conditions specified. The field electronic instruments enclosure and
junction boxes shall be corrosion resistant and certified to IP 65 or equivalent.
Pneumatic instruments in the field shall be weatherproof to IP 54. The instruments
and panels located indoor shall be weatherproof to IP 42. The indoor equipment
located in air-conditioned environment shall be designed to operate continuously in
specified conditions. All metallic parts of housings shall be made of mild-steel epoxy
coated or copper free aluminum as minimum requirement. Painting of housings and
enclosures shall be performed in line with the project specification. Housings shall
provide sufficient clearance for maintenance operations and shall be fitted with
quick-opening device. All printed circuit cards shall be protected against corrosion,
humidity and fungus by means of appropriate varnish coating and gold plated
connectors (including those located within control and equipment rooms). All
electronic or electric field instruments shall be tropicalized and marine corrosion
proof.
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4.5 Instrument Connections
The following is general guideline for instrument nozzles on piping and equipment.
Process connections shall be threaded according to ANSI B1.20.1 NPT or flenged
according to ANSI B16.5
a) Instrument connections to piping shall be:
Notes :
1. CONTRACTOR shall make references to hook-up for detail process

connection.
2. For any other instrument not referred above, the connection details shall be
as per individual requirement.
3. All flanges/ SW rating shall be as per piping specification.
4. In case of direct mounted flanged instrument and where flanged first

isolation valves are provided, bolting and gasket shall be in piping scope.
5. Installation of all online instruments shall be in piping scope.
4.6 Electrical Requirement
For eletrical requirement shall be :

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CPO DI PERAK
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 400/ 250 VAC, 50 Hz, needed as power supply of the Motor Operated Valve
(MOV).
 24 VDC needed for all of transmitter, swiches, and limit switches status.
 4-20 as signal input to the Main Controller.
4.7 Instrument Indentifications
Nameplates shall be supplied for all Instruments supplied. Nameplates shall be

plastic, stainless steel tags wired to the instrument with stainless tag steel wire shall
be supplied by MANUFACTURERs (e.g. transmitter). The metal tag shalll be
engraved or hard stamped with the applicable tag number.
Stainless steel nameplate, generally MANUFACTURER Standard, screwed on the

Instruments that shall contain data below as minimum :
a. Tag Number
b. MANUFACTURER’s name
c. Model Number
d. Year of Manufacture
e. Certifying authority
f. Calibrated Range
g. Power Supply
h. Serial Number
For field nameplates shall be in laminated plastic for instrument, also provided with
tag number and the process description.
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4.8 Instrument Support
Instrument support for transmitters, local indicator, etc., will be fabricated and hot
dipped galvanized 2” carbon steel pipe schedule 80, in accordance with the
standard hook-up drawings.
The base of the support will be directly bolted in grating, concrete foundation/slab or
welde on steel structure or column (if side mounted). Cold galvanizing compound
shall be applied after welding after works are completed.
4.9 Inspection and Testing
FAT is inspection to verify that all equipment and devices function properly with
intergrity in accordance with the project requirements and specifications.
All the testing shall be carried out on the procedure approved by COMPANY. All
hardware failures and problems shall be resolved before shipment to site. All series
of actions shall be taken in accordance with FAT procedure.
FAT Test certificate shall be issued by CONTRACTOR at the successful and of the
test activities.
Contrctor shall provide Company notification for attending of Factory Acceptance

Tests. Company reserves the right to witness the testing.
4.10 Documentation
All documents and drawings shall be accordance with latest updated “Master
Document Register” (MDR) Instrumentation Documents and Drawings and standard
drawings as listed Drawing Document list.
CONTRACTOR shall supply original copies of MANUFACTURER manuals and soft

copies in CD ROM for all Instrumentation and control equipment. The manuals shall
be comperhensive relative to operation, installation, maintenance, troubleshooting
and software. These manuals shall not include any reference to equipment other
than being supplied.
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Contractor shall supply factory Calibration Certificates from the MANUFACTURER.
5. FIELD INSTRUMENTATION
5.1 Pressure Instrument
a) Pressure instruments shall be direct reading with indicating scales in imperial

units (Psig/Psia).
b) Pressure measuring elements may be of the bourdon tube, bellows diaphragm
or piston type.
c) Process connections for all pressure instruments shall be ½” NPT.
d) Pulsating service installations shall be provided with pulsation dampeners /
snubbers.
e) All pressure measuring devices shall have 316 SS wetted parts material
unless special materials are required by the process.
f) All pressure instruments shall have block and bleed isolation valve. When the
instrument is located at a distance from the pressure connection additional
block and vent valves shall be fitted adjacent to the instrument.
g) Shut-off and bleed valves shall be provided for each instrument when multiple
pressure instruments are manifold from the same process connection, each
pressure instrurrent shall have a ½ inch two-valve manifold.
5.2 Temperature Gauge
a) Thermometers shall normally be bimetallic hermetically sealed type,

adjustable heads, heavy duty, every- angle with zero calibration adjustment,
with minimum 5 inch dial diameter. The steam shall have a ½ inch NPT
connection. Dials of 3 in diameter may be used in mechanical equipment, lube
and seal oil service or other auxiliary service.
b) The range of the thermometer shall be selected such that the normal
temperature indicationis between one third and two third of full scale.
c) All thermometers shall be tested and oriented such that they are easily visible
from area ways used in normal operation.
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d) Element sheath material shall be 316 SS
e) Case material shall be 304 SS
f) Window material shall be provided with safety laminated glass
5.3 Shutdown valves
a) Shutdown / Blowdown valves shall generally be reduced-ball valve type and shall
be certified to be fire safe as per API Spec 6FA or API 607. Fullbore ball valve
shall be provided on pigable line and/or it defined in Piping & Instrumentation
Diagram (P&ID).
b) Shutdown valves shall operate in fail safe mode.
c) Actuators (Piston Operated) shall preferably be pneumatic spring return

Company approval shall be obtained for use of hydraulic, electric or other type.
d) Actuators shall be sized such that they are capable of opening and closing the
valve at shut-off differential pressure across the valve, with minimum safety factor
of 1.25 at minimum supply pressure.
e) Valve operating time shall be 1 second per inch of valve nominal diameter to
achieve the fail safe position, and 2 seconds per inch of valve nominal diameter
to achieve nominal operating position or as required by process condition.
Maximum closing time shall not exceed 45 seconds. Maximum opening time for
BDV's shall be 10 seconds upon receiving commands.
f) Stroking speed of the valves shall tie adjustable with the help of a speed control
facility (quick exhaust vent / bleed devices).
g) Shutdown/blow-down valves shall be fitted with limit (position of travel) switches

to indicate the valve open/close status as indicated on the P&ID's. Limit switches
shall be of proximity contact/sensor type. Limit switches shall be equipped with
beacon (Red Closed & Green Open). Beacon shall be labeled to indicate the
valve position.
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h) Materials requirement shall conform to Purchase Specification, Data sheets &

Piping Specification.
i) All Shutdown / Blow-down valves shall be fitted with solenoid valves, which vent
the pressure upon de-energized.
j) In accordance with safety requirements as indicated on the P&lD's. The

Shutdown/Blow-down valves shall be designed to "Fail Open", "Fail Closed" or
"Fail in the last position".
k) Flow direction shall be permanently marked on the body.
l) There shall be an interface to HMI for monitoring transition status of valves as

indicated on the P&IDs.
m) ESD shall provide all the Shutdown commands and permissive with status being
displayed on the PCS console.
n) Shutdown/isolating valves installed in pipeline(s) shall be designed and comply

with pipeline specification document
o) Partial Stroke device shall be provided when indicated in datasheet.
5.4 Pressure Safety Valves
5.4.1 General
a) All pressure relieving devices shall be sized in strict accordance with applicable
local, state, and national code requirements. Safety relief valves shall be sized by
calculating ASME areas required for the most severe relieving case and shall
follow the ASME requirements. Nomenclature and formulas used shall be
according on API RP 520. Generally, valve selection and installation shall be
based on API RP 520, part I and part II. Closed relief valve discharge systems
shall be designed in accordance with API RP 521.
b) All relief valves shall have ample capacity for relief requirements due to thermal
expansion or fire exposure. If equipment is provided with two relief valves, their
combined capacity may be used to meet the requirements for fire exposure.
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c) Each PSV shall contain an ASME Section VIII code stamp for use on pressure
vessels.
5.4.2. Thermal Relief System

a) Thermal relief valves shall be installed on piping systems that may be "blocked
in" where ambient temperature rise may cause overpressure of the piping system
due to thermal expansion.
b) In general, thermal relief valves shall be 3/4" x 1", screwed or flanged bodies,
with the set pressure equal to the design pressure of the piping system.
c) Thermal relief valves on hydrocarbon liquid service shall have the discharge
piping connected to a drain system carrying the discharge to an oil sump,
storage tank, or to asuitable lower Pressure Compatible System.
5.4.3. Pressure Relief Valves

a) Relief valves shall be manufacturer’s standard type. The valve material shall
conform to the manufacturer’s material recommendations. Safety and relief valve
bodies shall be carbon steel unless process conditions dictate otherwise.
Material for internal parts shall be suitable for the temperature and service.
Nozzle and disc material shall be minimum 316 SS unless otherwise required by
the service condition.
b) Relief valve connection shall be flanged inlet and outlet connection for valve size
11/2” and larger. Screwed connection shall be furnished for valves 1 inch and
smaller, unless process or operating condition does not allow it.
c) Safety and relief valves shall generally conform to API Standard 526, “Flanged
Steel Safety Relief Valves"
d) Plain lifting liner shall be furnished for safety relief valves in steam and air
service.
e) Pressure relief valves shall be leak tested at specified percent of set pressure in
accordance with API-RP-527.
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f) The following guidelines shall be observed for Conventional, Bellows and Pilot
Operated PSV’s.
Table 5.1 Conventional, Bellows, and Pilot Operated PSV
Built up Back Built up Back

Built up Back
Pressure Of Pressure Of
Pressure Of
More than 10% More than 50% Two phases Liquid Flow
Type Less than
and less than and less than Flow PSVs PSVs
10% of set
50% of set 90% of set
pressure
pressure pressure
Conventional Acceptable not acceptable not acceptable acceptable acceptable
Balanced
Acceptable acceptable not acceptable acceptable acceptable
Bellows
Pilot operated Acceptable acceptable acceptable acceptable acceptable
5.4.4. Rupture Disc

a) Rupture disc material shall be 316 SS, unless another material is required by
process condition.
b) Rupture disc shall be assembled by the manufacturer as a single unit. Vacuum-
supported seal or disc liners and protective ring should be riveted or welded
together as one unit. Maximum back pressure in the vent header will be specified
on data sheets.
c) The rupture disc unh shall have the ASME required data permanently attached to
the tap.
d) Rupture disc shall be used as per requirements.
5.4.5. Tank Vents
Venting requirements for atmospheric, above ground storage tanks shall be in

accordance to API-RP-2000
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5.5 Instrument Switches
5.5.1 Electric Switches
a) Switches shall be dry type, two (2) Single Pole Double Throw (SPDT) or Double
Pole Double Throw (DPDT) as specified in the data sheet
b) Switches shall not control the final control element directly; an interfacing
controller shall be used for this purpose.
c) Switches shall have adjustable ranges with the adjustment located externally.
5.5.2 Pneumatic Switches
a) Switches shall be non-bleed, three way valve type. When actuated, the supply
port shall close and the control port open to the vent port.
b) Enclosures shall be watertight and weatherproof.
c) Switches shall have adjustable ranges with the adjustment located externally.
5.6 Solenoid Valves
a) Solenoid valves shall be selected for individual applications, which are 2-way, 3-
way, or 4-way as required.
b) Valve bodies shall be constructed of 316 SS Ion all applications.
c) Solenoid internal parts in contact with controlled media shall be stainless steel.
Valve seats shall be Buna "N" or equivalent for light shut-off.
5.7 Level Instruments

5.7.1 General
a) Where possible, common vessel connections with a minimum of 2” ANSI
flanges shall be used for multiple level instrument installations.
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b) Liquid level instruments shall be accessible from deck level or an access

platform and shall be rigidly supported.
c) Level instruments shall be installed a sufficient distance from outlet

connections to prevent the outlet stream from affecting the instrument
operation.
5.7.2 Level Gauges

1. Gauge glasses shall be steel armoured reflex or transparent type. Reflex
gauges shall be used for all clean process and utility services. Transparent
gauge glasses are to be used on interface service and on acid, caustic dirty
fluids.
2. Tubular gauge glasses shall not be used except for atmospheric services
such as lube oil reservoirs or jacket water service.
3. Gauge glasses shall wherever possible be arranged to provide indication over
the full range of level transmitters, level controllers or level switches.
4. All gauge glasses must have a rating equal to or greater than the vessel
design pressure and temperature. Gauge glasses shall be stamped with their
maximum pressure/temperature rating.
5. Gauge glasses shall be furnished with ¾ inch RF Flange tank connections,
gauge cocks with safety ball check valves, ½ inch NPT vent and drain
connections with plugs. Vent and drain valves shall be provided.
6. Mica or other protective material shall be specified if the fluid will attack glass
e.g. caustic.
7. Gauge glasses shall generally be limited to four sections but for service 392°F
or higher, gauge glasses shall be limited to three sections maximum.
8. Where two or more gauge glasses are required to provide necessary
coverage the visible glass shall overlap approximately 1 Inch. Normally where
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multiple gauge glasses are required, a strong back (gauge column) shall be
provided.
9. Strong backs may be installed on horizontal drums, columns or exchanger
when required for structural support for gauge glasses or level instruments.
Strong backs shall be 2 inch or 3 inch Sch 80 pipe (min) with flanged end
connections. Over or under gauge glass installations shall be adequately
braced to reduce stress.
10. Strong back shall be oriented so that gauge glasses are conveniently visible
and accessible from walkways, platforms, stairways or ladders for
maintenance.
11. Gauge glasses shall be specified in the visible length and center to center
dimension wherever practical.
5.7.3 Level Transmitters

a) Differential pressure level transmitters may be used for level measurement.
The differential pressure level transmitters shall be integral with the bottom
flange, mounted to the same bridle as the level gauge and supplied with an
integral remote diaphragm seal on the low side of the transmitter connected
to the top side of the bridle. Flange connections for both the level gauge and
level transmitter shall be at the same elevation on the bridle. Two ½” NPT,
316 SS plugs are required on each diaphragm.
b) Differential pressure type instruments shall normally conform to the following :

Differential pressure level transmitters shall be of the HART protocol digital
“smart” type. They shall be capacitive type. Output shall be configurable as
digital or as 4-20 mA DC for 0-100 percent-calibrated range. Electronic
transmitters shall be furnished in an enclosure suitable for the electrical area
classification. Externally adjustable span and zero shall be provided.
In general, differential pressure level transmitters shall have an integral
indicator. Where P&ID’s require a local indicator for a control loop, the
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transmitter shall be provided with an integral indicator which shall be readable

from the control valve bypass. If the integral indicator is not readable from the
control valve bypass, a separate indicator shall be installed remote from the
transmitter near the control valve bypass.
Differential pressure elements shall normally be ANSI Type 316 stainless
steel or Ni-Span C except where the process requires a special material.
For vessels containing viscous or corrosive fluids, consideration should be
given to the use of differential pressure instruments with remote seals. Sealed
diaphragm shall be 3” minimum connection and shall be provided with bleed
ring. Sealed diaphragm d/p capillary length shall not exceed 48”.
c) External displacement type instruments shall be used for level measurement

of less than 60” spans and liquid-liquid interface services. Maximum displacer
length shall be 60”.
d) Displacement type instruments shall normally conform to the following :

Body material shall normally be fabricated carbon steel, with stainless steel
displacer and Inconnel torque tube, unless process conditions require higher
grade steel.
Air fins or heat insulators shall be used at operating temperatures above
400°F and below 32°F for displacers with pneumatic pilots. Where displacers
with electronic transmitters are used, they shall have air fans or heat
insulators above 250°F and below 32°F.
Insulation shall be installed where temperature induced density variations
could cause inaccurate level indications.
Connections shall normally be 2” flanged with bottom side and top side
connections. Flange ratings shall be ANSI Class 300 RF flanged minimum.
The transmitters shall be installed so that the centerline of the displacer is
located at the vessel’s normal liquid level. All external cage displacer units
shall be piped to the vessel using 2” flanged block valves rated at the same
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ANSI class as the vessel flange. Caged displacers shall be provided with ½”
full port ball valves for vent and drains. The drain valves shall be piped or
tubed (½”size) to a deck drain.
Electronic level transmitters shall normally have integral indicators and
rotatable heads specified and installed so that they either face the operating
aisle or face an operating landing.
Electronic level transmitters shall be “HART” smart digital type.
Displacement level devices shall have carbon steel cages, 316 SS (or non-oil
and chemical impregnating acrylic) displacers, K-Monel torque tubes, and 316
SS trim. Supply and output gauges shall be provided.
e) For magnetic level gauge units with transmitters, see “Level Gauges” section.
Level switch and transmitter functions shall be included with the magnetic
level gauges if shown on the P&ID’s. The switch and transmitter units shall
meet the same enclosure design and signal requirements for other types of
level switches and transmitters.
5.7.4 Level Switches

a) Where level switches are used, they shall be one of two types: displacer/float
type level switches or magnetic level gauge type level switches. Level
switches shall be field adjustable and shall be used for both high and low
applications, if required by the P&ID’s. See “Alarm Switches” section.
b) For displacer/float type switches, the displacers of cage mounted LSH/Ls

shall be of 304LSS or acrylic material, unless specified otherwise by
Company. Other materials may be required due to special process conditions.
The float arms shall be 316SS. All high and low level switches (LSH & LSL)
shall have 2” flanged top and bottom process connections, unless specified
otherwise by Company. High and low liquid level switches shall be external
cage snap-acting switches, and shall be installed with isolating, vent, and
drain valves. Unless specified otherwise on the P&ID’s, the safety sensors
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shall be installed on level bridles along with their corresponding level gauge
so that they are all easily visible from the operating aisle.
c) For magnetic level gauge units, with switches, see “Level Gauges” section.
Level switch and transmitter functions shall be included with the magnetic
level gauges if shown on the P&ID’s. The switch and transmitter units shall
meet the same enclosure design and signal requirements for other types of
level switches and transmitters.
d) Contacts shall be DPDT. Set points shall be field adjustable. Switches

utilizing mercury-wetted contacts shall not be used. On low energy circuits,
low resistance contacts shall be provided.
5.8 Flow Instruments

5.8.1 General
a) Differential pressure type instruments shall be used for flow measurements,
where suitable for the application. Unless otherwise specified, all differential
pressure instruments shall have block and bleed isolation valve arrangements
between them and the process block valves. Each differential pressure flow
instrument shall have a ½”, 316SS five-valve manifold for the instrument.
b) All differential pressure flow measuring devices shall have 316 SS wetted
parts, unless special materials are required by the process. All devices shall
be capable of withstanding the maximum pressure extremes of the process
with no loss of calibration and shall normally operate at 1/3 to 2/3 of full scale.
c) All differential pressure instruments prone to damage from pulsating
pressures shall be provided with pulsation dampeners. Dampener material
shall be 316 SS, minimum.
d) Integral orifice meters shall be used for flows requiring meters smaller than 1-
1/2 inches. Orifice flanges with honed flow sections may be used with
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Company approval. These meters shall be flow calibrated and provided with
flow calibration documentation.
e) Spans for differential pressure measurement shall normally be a differential of

100” water column. Where a larger range is required, a differential of up to
200” water column may be used in lieu of increasing the meter run size. In a
compressible fluid application, the maximum differential range in inches of
water shall not exceed the static absolute pressure in psia.
f) Flow measurement devices shall be located upstream of flow regulating

control valves.
5.8.2 Local Indicators

a) Local differential pressure flow indicators shall be the bellows type with top
and bottom connections. Body material shall be steel grade suitable for
process fluid with rupture proof liquid-filled 316SS minimum bellows in
process service. Units shall be equipped with temperature compensation,
adjustable dampening and over range protection up to the full working
pressure of the housing. Piston or capsule sensors may be used for indicators
when 2-3% accuracy is acceptable. Minimum working pressure shall be 1480
psi at 100ºF. Cases shall be weatherproof.
b) The differential pressure flow indicator range shall be a 0-10 square root
scale. The calculated meter factor shall be included on the indicator
nameplate.
5.8.3 Differential Pressure Flow Transmitters

a) The standard differential pressure flow transmitter for orifice flow
measurement shall be the essentially zero volume displacement differential
pressure type. Bodies shall normally be carbon steel with stainless steel
internal trim, unless other materials are required to meet process conditions.
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For “non-smart” transmitters, the normal range shall be continuously

adjustable from a minimum of 0-20” to 0-200” of water.
b) Transmitter body ratings shall be 1500 psig minimum. Flow transmitters shall
have full line pressure over-range protection and shall withstand differential
pressure equal to full line pressure without zero or calibration changes.
c) Pneumatic differential pressure flow transmitters shall be the blind type with
output indication. The transmitters shall be fully compensated for ambient
temperature and atmospheric pressure changes and have over-range
protection. Pressure transmitter elements and process-wetted trim and parts
shall be 316 SS as a minimum. Other materials shall be used, based on
Company approval, where process conditions dictate. The transmitter shall be
capable of withstanding the maximum process pressure without loss of
calibration. Accuracy shall be 0.25% of calibrated span or better. Process
connections shall be ½" NPT.
d) Electronic differential pressure flow transmitters shall be of the HART protocol

digital “smart” type suitable for operation with the project control system with
which it is connected. They shall be capacitive gauge type. Output shall be
configurable as digital or as 4-20 mA DC for 0-100 percent-calibrated range.
“Non-smart” electronic transmitters shall provide a 4-20 mA output. Electronic
transmitters shall be furnished in an enclosure suitable for the electrical area
classification. Externally adjustable span and zero pots shall be provided.
Square root extraction shall normally be performed in the control system.
e) In general, electronic differential pressure flow transmitters shall be blind.

Where P&ID’s require a local indicator for a control loop, the transmitter shall
be provided with an integral indicator which shall be readable from the control
valve bypass. If the integral indicator is not readable from the control valve
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bypass, a separate loop-powered indicator shall be installed remote from the

transmitter near the control valve bypass.
f) Pressure elements shall be ANSI Type 316 stainless steel or Ni-Span C

except where the process requires a special material.
5.9 Control Valves

All pneumatic control valves shall be fitted with electro-pneumatic positioner. The
I/P positioner shall be smart type based on HART Protocol.
Noise levels for Control Valves shall not exceed 85 dB at one meter downstream
or from the pipe.
Flanges and valves shall be in accordance with the piping class rating but
minimum 150 lbs.
The actuator shall be suitable for instrument gas or air supply unless otherwise
specified in the data sheet. The actuator shall function properly under the
minimum, normal and maximum instrument gas or air supply pressure and
process conditions as specified in the data sheet.
The actual bench setting (spring range) shall be indicated on the valve tag plate.
Actuators shall be designed for a minimum instrument gas pressure of 30 Psig,
unless otherwise required.
Cylinder actuators shall be provided with adjustable end-limit travel stops in both
directions. Bolt adjustment type limit stops shall be fitted with a locking facility,
e.g. locking nut, to prevent tampering.
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The construction shall be leak-tight, with seal gaskets. Piston or cylinder

actuators shall have O-ring sealing and shall be designed to minimize shaft and
piston friction.
Actuators shall be equipped with a direct-coupled adjustable travel or position

indicator or local status indication. The position shall be indicated by a permanent
mark on a reversible scale with the words ‘open’ and ‘shut’ or “Close” at the travel
limits.
5.9.1 Sizing
Control valves shall be sized in accordance with ISA 75.01 “Control Valves Sizing
Equations” calculation method.
Calculation sheet for the sizing of each control valve shall be supplied; in each
process case control valve shall be performed between 20% - 80% of the valve
opening.
Noise levels for Control Valves shall not exceed 85 dB at one meter downstream
or from the pipe to be shown in the calculation sheet.
5.9.2 Mounting
For hydrocarbon service, the control valves body shall be flanged. Nevertheless,
for low pressure water service, control valves may be of the sandwich type.
5.9.3 Body
Body material shall conform to service condition and Piping Material

Specification,
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Casting shall be free from blowholes, porosity, shrinkage faults, cracks or other
defects.
Casting with defects that have been plugged, welded, burned or impregnated are
unacceptable.
Cooling fins and extension bonnets shall be of the same material as the body.
Cast iron body is forbidden.
The valves shall be supplied with bolted packing gland and shall utilize teflon
reinforced packing for service temperatures up to 392°F and graphite packing
above 392°F.
Packing shall be suitable for high (up to 48% concentration) CO2 service.
Packing lubricators with steel isolating valves shall be provided if required.
Radiation fin and extension bonnet shall be of the same material as the body
material.
Color of Body shall be paint as per manufacture standard or no painting for
Stainless steel body. Special valves shall be used in case of high pressure drop,
high value of fluid velocity or in order to reduce the excessive noise.
Angle valve can be considered for the very high pressure drop and high erosive
service. All control valves shall be flanged.
5.9.4 End connections
Flange rating and facing shall be chosen in accordance with piping class
specification. Minimum connection rating shall be 300 lbs.
5.9.5 Body sizes/marking
Following body sizes shall be used:

1”–11/2” 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24”and larger.
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For valve smaller than 1”, a 1” size valve shall be used with reduced trim
specified when required.
Process fluid direction shall clearly and permanently indication on bodies (arrow).
5.9.6 Packing
The control valves shall be supplied with bolted packing gland; Teflon reinforced
packing for service temperature up to 392°F and graphite packing above 392°F.
Packing material shall be ABESTOS free.
Packing lubricators devices shall be provided if required.
5.9.7 Radiation fin and extension bonnet
Radiation fin bonnet may be used for fluid temperature above 446°F. Extension
bonnet may be used for fluid temperature -20.2°F and below.
5.9.8 Seals
All materials used for seals subject to anti explosive decompression (AED) shall
be certified according to a testing procedure complying with the requirements of
the specification For General Pipe, Valves
and Fittings. All AED seals shall fully comply with the requirements of the
COMPANY specification “valves”.
5.9.9 Trim
Internals shall be chosen in order to close the control valve when the plug stems
is going down unless otherwise specified.
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Generally, globe body control valves and eccentric plug control valves shall be
selected with process fluid tending to open the valve unless otherwise specified
on the data sheet.
The control valve shall have quick change trim type using top entry.
Trim component shall not be screwed or welded, to the valve body, for globe or
cage style trim. Trim component shall not be welded, to the valve body, for
eccentric style trim.
The control valve shall have equal pressure distribution around the plug.
Vendor shall provide means to protect the control valve internals from foreign
particles.
5.9.10 Characteristics
Trim characteristics shall be specified on the data sheets. Equal percentage and
linear trims shall mainly be used in most application.
5.9.11 Trim material
Material of Trim Valve Minimum 316 SS. Satellite or similar hard metal facing
shall be provided when 316 SS trims are used for:
· Large pressure drops.
· Temperature above 599ºF.
· Flashing liquids.
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· Cavitations flow conditions (if cannot be eliminated by using special valve

body profile as special choice of internals).
· High speed of process fluid.
· Suspended abrasive solid particles.
5.9.12 Trim leakage
The shutoff leakage of control valves must be in accordance with FCI 70-2 / ANSI
B16-104 standard. If no leakage value is specifically stated on the data sheets,
shutoff class shall be class IV minimum.
Seating forces:
Based on the specified leakage class, the valve shall have the minimum seating
force as follow:
Class IV : 7 kg per mm of seat ring circumference

Class V : 13 kg per mm of seat ring circumference
MSS-SP61 : For less than 3000 PSI; 18 kg per mm of seat ring circumference.
5.9.13 Cavitations and flashing
The VENDOR shall guarantee that cavitations and flashing is eliminated to such
a point that the control valve may operate stable without repair for a period of 12
months.
When flashing conditions cannot be avoided, or are desired, the control valve
shall be installed as close as practicable to the vessel into which the flow media
is being discharged.
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5.9.14 Valve noise
The control valve noise level shall not exceed 85 dBA, measured at a distance of
1 meter from the valve. Control valve noise level shall be predicted according to
the following codes and standards:
 IEC-60534.8-4 “Industrial process control valves – Part 8: Noise consideration

– Section 3: Control valve aerodynamic noise prediction method”.
 ANSI/ISA S75-17 “Control valve aerodynamic noise prediction”.
 VDMA – 24.422 “Guide for the noise calculation for control valves and shutoff
valves”.
Other method shall be with Company approval.
When noise is due to exceptional none a permanent process condition, deviation

shall be considered with agreement of the Company.
The maximum calculated noise level shall be obtained without the use of orifice,
diffuser and/or credit for thermal or acoustic insulation.
Accuracy of expected noise level shall be detailed by the Vendor and not be
more than + 0% and -20%.
The vendor should avoid the additional of noise attention measures added to the
pipe. When used, it will be with Company agreement.
5.9.15 Actuators
Diaphragm and piston type actuators using instrument air shall be used for
control valves. Fail safe position shall be performed by spring.
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The spring cannot be released inadvertently, providing a safe operating and

service environment.
External position indicator is connected directly to the valve stem and protrudes
from the top of the actuator. It provides visual indication of valve position as well
as mounting for accessories such as limit switches and lock open devices.
Sealed spring canister protects all internal components including the spring from
hostile environments such as moisture, salt, dust and sand.
An actuator is classified according to the form of input signal and output powered
used thus actuators can be mechanical, pneumatic, electric, hydraulic or
combination.
Actuator(s) shall be provided of an actuator capable of positioning the valve plug
in response to the demands a controller.
Diaphragm and piston actuators shall be fully enclosed and have linear
characteristics permitting full stem travel for gas pressure ranges of 0.2 to 1.0
psig.
Actuator shall be designed with a protection of IP-55 minimum and such to
prevent the ingress of corrosive elements.
The required fail position of the control valve shall be determined by process on
PID’s and stated on data sheets. It may be “Fail Open”, “Fail Close”, “Fail Lock”.
Actuator acting mode (direct or reverse) must comply with the required fail valve
position.
When fail lock position is selected, the control valves action in case of lock-up
device failure shall be specified.
Actuator leakage test shall be performed by applying of 150% of the normal
control pressure.
The maximum possible operating pressure drop for the actuator will be given on
the control valve data sheet.
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The typical stroking time for control valve is 2 seconds per inch of valve diameter
with a maximum of 15 seconds for valve below 20 inch, except if otherwise
specified inside the control valve data sheet.
VENDOR shall submit the stroking time calculation at bid stage.
Color of actuator depends on fail position of valves shall be as follows:
 Fail Close position : Green (Munsell code 10GY 4/6 or RAL6032)
 Fail Open Position : Red (Munsell code 5R 4/14 or RAL3020)
 Fail Lock Position : Silver (RAL-9007)
The actual bench setting (spring range) shall be indicated on the valve tag plate.
Actuators shall be designed for a minimum instrument gas pressure of 30 Psig,
unless otherwise required.
The use of such actuators can be prohibitive in terms of cost, size and weight for
large valves under such circumstances. To prevent tampering, the rotating
linkages between a butterfly valve and its actuator shall be of the integral type,
enclosed in a protective metal housing.
Cylinder actuators shall be provided with adjustable end-limit travel stops in both
directions. Bolt adjustment type limit stops shall be fitted with a locking facility,
e.g. locking nut, to prevent tampering.
The construction shall be leak-tight, with seal gaskets. Piston or cylinder
actuators shall have O-ring sealing and shall be designed to minimize shaft and
piston friction.
Actuators shall be equipped with a direct-coupled adjustable travel or position
indicator or local status indication. The position shall be indicated by a permanent
mark on a reversible scale with the words ‘open’ and ‘shut’ or “Close” at the travel
limits.
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5.9.16 Filter Regulator
Regulator are typically used to provide reduced pressure to pneumatic and electro-
pneumatic instrument, these regulators shall have internal filter with fee area of 12
times the pipe area.
Filter Regulator shall have pressure gauges scaled in bar g or Psig. Specification filter
regulator shall follow:
Body size and end connection : 1/4” NPT

Body spring case and dripsell : Aluminium
Filter : Stainless steel
Maximum inlet pressure (body rating) : 1050 Psig
Maximum outlet (casing) pressure : 150 Psig outlet pressure setting
Outlet pressure range : 0–20 Psig, 0–35 Psig, 0–60 Psig,
0–125 Psig
5.9.17 Hand Wheel
A Facility for manual operation will be specified on the data sheets (if required) for
all the control valves that do not have block and by pass valves.
The hand wheel shall be solid type side mounted with declutching device. Hand
wheels shall be shown on P & ID’s and stated on data sheets.
Manual hand wheel operators should be supplied only where specifically requested
by the owner or where bypasses are not installed. Side-mounted, lockable, screw
or gear drive manual operators, continuously connected and operable through an
integral declutching mechanism are preferred.
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Hand wheel should be permanently marked to indicate valve open and closed
directions.
5.9.18 Control Valves sizing coefficient (Cv)
The maximum Cv shall be calculated by increasing the maximum operating flow by

30 %. The minimum opening of the Control Valve shall not be less than 20 % of the
full stroke at minimum flow conditions and opening maximum 80% of the full stroke
at maximum flow conditions.
5.9.19 “Equal percentage” valve
For 75 % of the valve stem travel, the normal flow rate shall be able to pass
with the set pressure drop.
5.9.20 Linear valve
For 65 % of the valve stem travel, the normal flow rate shall be able to pass with
the set pressure.
6. SPARE PARTS AND SERVICES
VENDOR shall submit the list and include the price of the Construction,
Commissioning and Start-up Spare Parts on their Quotation for CONTRACTOR
review. VENDOR shall submit a list of Two Years Spare Parts on their quotation
for CONTRACTOR review. Upon receipt of COMPANY's instruction,
CONTRACTOR will issue a separate Purchase Order for the Two Years Spare
Parts.
When requested, VENDOR shall provide its qualified personnel to support

COMPANY/CONTRACTOR during Commissioning phase estimate the required
man-day to conduct this service.
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7. GUARANTEE
Material and equipment shall be guaranteed by Vendor/Manufacturer to perform

in accordance with specification requirements and to be free of defects and poor
workmanship including, but not limited to, those caused by inadequate
preparation for shipment for a period of one (1) year after material and equipment
is placed in service, but not exceeding eighteen (18) months following delivery to
the contracted destination

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JASA KONSULTASI

GENERAL SPECIFICATIONS FOR INSTRUMENTS

EMPLOYER : PT. PELABUHAN INDONESIA III (PERSERO)

JASA KONSULTASI PERENCANAAN PEKERJAAN

CONTRACT NO. : HK.0502/296.1/P.III-2016

0 08/08/2016 Issued For Bid ND DW BA

REV PRP'D CHK'D APV'D

GENERAL SPECIFICATIONS FOR INSTRUMENTS

REVISION HISTORICAL SHEET

Rev. Date Page Description

0 08/08/2016 All New doc

GENERAL SPECIFICATIONS FOR INSTRUMENTS

GENERAL SPECIFICATIONS FOR INSTRUMENTS

5.5.1 Electric Switches........................................................................................................... 20

GENERAL SPECIFICATIONS FOR INSTRUMENTS

This development of Storage Tank will be equipped with Integrated Monitoring

GENERAL SPECIFICATIONS FOR INSTRUMENTS

required for the construction of the Facility

3. CODE, STANDARD & REFERENCE

 API RP 520 : Sizing, Selection and Installation of Pressure Relieving

GENERAL SPECIFICATIONS FOR INSTRUMENTS

 IEC 60770 : Transmitters for use in industrial-process control system

All instrumentation supplied by CONTRACTOR have been engaged on a full time

All instruments have uniquely identified and numbered on supplied instrument

GENERAL SPECIFICATIONS FOR INSTRUMENTS

GENERAL SPECIFICATIONS FOR INSTRUMENTS

 It shall be possible to field calibrate field instruments without having to dismatle

(i) The use of 316 stainless steel in panels or enclosures.

(ii) The use of epoxy paint suitable for field installation.

All instrumentation installed and supplied in accordance with practices and

GENERAL SPECIFICATIONS FOR INSTRUMENTS

equipment. CONTRACTOR shall include into his design, alll manufacture’s

4.2 Environmental Condition

As a minimum, all instrumentation and electronic equipment shall be suitable for

Relative Humidity (RH)

4.3 Units of Measurement

Units of measurement shall be as specified as the followings:

Temperature degree Fahrenheit (0F)

Pressure (for general)pounds per square inch gauge (psig)

Pressure (for absolute) pounds per square inch absolute (psia)

Flow (for liquid) gallon per minute (gpm)

Level percentage (%) or inch

Differential Pressure Gauge and Absolute Pressure psig

GENERAL SPECIFICATIONS FOR INSTRUMENTS

Length kilometer or meter (km or m)

Density pound per feet meter (lb/ft3)

Velocity feet per second (ft/s)

Thermal Conductivity British-thermal-unit per hour per feet per degree

Composition percent mol (% mol)

Voltage Volt (V)

Current Ampere (A)

Power Watt (W)

4.4 Environmental Protection

All field instruments shall be capable of working continuously under the

GENERAL SPECIFICATIONS FOR INSTRUMENTS

4.5 Instrument Connections

a) Instrument connections to piping shall be:

1. CONTRACTOR shall make references to hook-up for detail process

3. All flanges/ SW rating shall be as per piping specification.

4. In case of direct mounted flanged instrument and where flanged first

5. Installation of all online instruments shall be in piping scope.

4.6 Electrical Requirement

For eletrical requirement shall be :