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KP 0
High Pressure Gear Pumps KP 0
2 KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · fon +49 (0) 23 92 / 935-0 · fax +49 (0) 23 92 / 935 209 · mail info@kracht.eu · web www.kracht.eu
High Pressure Gear Pumps KP 0
Construction
According to its design, the Kracht KP 0 external The shaft journals are finely ground. Due to the
gear pump belongs to the type of so-called gland high number of teeth (n = 12) and the special tooth
type pumps. The essential functional elements, shape, a considerable reduction in design-related
gearing and bearing glands are located in an volume flow fluctuation and the associated pressure
aluminium housing of high-strength extruded alloy, pulsation is achieved.
which is limited laterally by the the cover plate and The gland bearings located on both sides of the
flange cover. gearing carry the journals in heavyduty multicompo-
The gearing, made of case hardened steel with nent plane bearing bushes and contain additionally
surface hardening, consists of the drive shaft wheel those sealing elements which serve for the pressure
and pin wheel. The highest manufacturing quality is field sealing to compensate the axial clearance.
guaranteed by shaving the tooth flanks.
Note
KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · fon +49 (0) 23 92 / 935-0 · fax +49 (0) 23 92 / 935 209 · mail info@kracht.eu · web www.kracht.eu 3
High Pressure Gear Pumps KP 0
Materials
Housing Aluminium
Characteristics
Mounting flange mounting
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High Pressure Gear Pumps KP 0
Technical Data
Nominal geom. max. Nominal Continuous Speed
size displace- pressure pressure working
ment pressure
Vg pmax pN pD n max n min
cm3/r bar bar bar 1/min 1/min
Pressure
Maximum pressure = pressure peak Time / pressure chart P
Nominal pressure pN < 6 s = 50 % ED Pmax
See time / pressure chart PN
max. permissible working cycles: 30 / min PD
Pressures as specified are applicable to ν ≥ 30 mm2/s
Time
0.1 1 2 t (s)
3. Pressure p bar
4. Speed n 1/min P
5. Torque M Nm
6. Power P kW
Volumetric
p · Vg
Q th = Vg · n, η tot = η vol · η hm Drive torque M= [Nm]
20 · π · η hm
M = 9549 · P , v = 21.22 Q
n d2
Approximate values for KRACHT products
in the nominal working point
Power
p·Q
KP 0 ηtot ηvol Input power P= [kW]
600 · ηtot
1 to 4 ≈ 0.75 ≈ 0.85
6 to 8 ≈ 0.90 ≈ 0.90
KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · fon +49 (0) 23 92 / 935-0 · fax +49 (0) 23 92 / 935 209 · mail info@kracht.eu · web www.kracht.eu 5
High Pressure Gear Pumps KP 0
Pressure p in bar
Nominal
size 20 60 100 140 180 220 260
6 KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · fon +49 (0) 23 92 / 935-0 · fax +49 (0) 23 92 / 935 209 · mail info@kracht.eu · web www.kracht.eu
High Pressure Gear Pumps KP 0
Type Key
Ordering example
KP 0 / 1 K 1 0 S M 0 A 8 M L 1
Seal
1 NBR rotary shaft lip
type seal ϑ ≤ 85 °C
Type of gearing
L Shaft and pin wheel made
of case-hardened steel
End cover
A (standard type)
Shaft end
M Taper 1 : 8
Direction of rotation
1 clockwise
2 anticlockwise
Nominal displacement
1, 2, 3, 4, 6, 8
Size 0
Produc name
KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · fon +49 (0) 23 92 / 935-0 · fax +49 (0) 23 92 / 935 209 · mail info@kracht.eu · web www.kracht.eu 7
High Pressure Gear Pumps KP 0
15
Ø 10
33.5
M6
25.4 f 8
11
71.9
86.5
Taper 1 : 8
h9
2.4 p9
5.5
Inlet port C Ø 8.1
Outlet port
The direction of rotation as
Ordering example: Shaft end: Taper 1: 8
represented is clockwise
KP 0/1 K10S M0A 8ML1 In case of anticlockwise rotation the
inlet and outlet ports are opposite
Nominal
displacement 1 2 3 4 6 8
Bell Housing
L
ØK
ØD
ØA
ØB
ØC
F
Bell housing
with ventilation
or leakage hole
on request
P
N
Motor Bell housing
size A B C D F K L N P Coupling size
Weight in kg
71 160 110 130 110 7 9 70 13 M8 0.5 RA19/24 - K16/10 -Z25/14
80 200 130 165 145 7 11 90 16 M10 0.8 RA19/24 - K25/10 -Z25/19
90 200 130 165 145 7 11 90 16 M10 0.8 RA19/24 - K16/10 -Z25/24
100/112 250 180 215 190 7 14 110 18 M12 2.0 RA24/28 - K16/10 -Z50/28
8 KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · fon +49 (0) 23 92 / 935-0 · fax +49 (0) 23 92 / 935 209 · mail info@kracht.eu · web www.kracht.eu
High Pressure Gear Pumps KP 0
Couplings
Type A Type B
L L
DH
D1
D1
D
D
dH
dH
s b s s b s
Taper 1: 8 Internal flexible coupling Taper 1: 8
M1 M block of polyurethane M1 M
shore hardness 92°
Colour: yellow
l1 E l l1 E l
Working temperatur: -- 40 °C to + 90 °C (short time temperature peaks up to + 120 °C are permissible) RA: Hub material Al
Weights as well as moments of inertia relate to the max. bore dia. after final machining – but without key-way
Bore finish acc. to ISO-fit class H7; key-ways acc. to DIN 6885 / part 1
KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · fon +49 (0) 23 92 / 935-0 · fax +49 (0) 23 92 / 935 209 · mail info@kracht.eu · web www.kracht.eu 9
High Pressure Gear Pumps KP 0
Motor-Pump Assemblies
L L1
a1
p
g
h
s
w1 a b
Nominal Dimensions in mm
size
L a1 a b g h L1 p s w1
Motor frame sizes are based on Schäfer. Other manufactures motors can be supplied on request as IM B 35.
10 KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · fon +49 (0) 23 92 / 935-0 · fax +49 (0) 23 92 / 935 209 · mail info@kracht.eu · web www.kracht.eu
High Pressure Gear Pumps KP 0
Note
KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · fon +49 (0) 23 92 / 935-0 · fax +49 (0) 23 92 / 935 209 · mail info@kracht.eu · web www.kracht.eu 11
Product Portfolio
KP 0 / GB / 05.10
KRACHT GmbH · Gewerbestraße 20 · 58791 Werdohl, Germany · fon +49 (0) 23 92 / 935-0 · fax +49 (0) 23 92 / 935 209
mail info@kracht.eu · web www.kracht.eu
Transfer Gear Pumps
KF 4 ... 80
Contents
Applications from A – Z
Applications Suitable fluids
2 KRACHT GmbH · Postbox 1420/1440 · D-58774 Werdohl · Phone 0049 (23 92 ) 935-0 · Fax 0049 (23 92 ) 935 209 · Internet: www.kracht-hydraulik.de · e-mail: info@kracht-hydraulik.de
Descriptions
KF gear pumps are used for pumping a wide variety of • The fluids should ensure a certain minimum lubricating
fluids. properties, should not contain solids and should be
KF gear pumps are distinguished especially by their wide chemically compatible.
range of variants which are assembled as required on the • Avoid dry operation.
modular principle and also permit subsequent upgrade. • The pumps may only be operated in the specified
The pumps are also suitable for media with low lubricating direction of rotation, as otherwise the shaft seal will
properties. be destroyed.
The standard housing sections are of grey cast iron. • In order to prevent excessive overpressure, a safety valve
The gear units are manufactured from high-strength should be provided in the system or on the pump.
case-hardening steel, hardened and mounted in special • The pressure relief valve attached to the pump may only
multi-compound plain bearing bushes. be used as safety valve for short-term operation.
The standard drive shaft is sealed by rotary shaft • To drain off a partial discharge flow over a prolonged
lip-type seal. period, a separate pressure relief valve with return line
All pump sizes incorporate helical tooth system. must be inserted in the reservoir.
This feature, combined with special gear geometry, • A separate pressure relief valve with return line to the
results in extremely low noise levels and reduced reservoir must be foreseen, if a partial discharge flow
pressure pulsation. has to be drained over a prolonged period.
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Characteristics
Speed of rotations
Ambient temperature ϑ u = -20 ... 60 °C
Nominal size 4 ... 80 200 ... 3000 1/min
Mounting position: optional
Viscosity ν = 12 ... 20,000
(for exception, see Universal unit)
(dependent on pressure and speed of rotations)
Discharge flow: see Table page 7
Drive power: see Table page 7 and 8
Antriebswellenende
Drive shaft end
Wellendichtung
Shaft seal
Getriebe
Gear unit Gehäuse
Housing
Lagerbuchse
Plain bearing bushes
Lagerdeckel
End cover
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Technical data
Type code
Direction of rotations
R CW L CCW U universal Means:
B CW and CCW Pump with Vg 40 cm3
running clockwise
EXAMPLE
KF 40 R F 1- D 15 DIN flange without outboard
bearing
NBR lip-type seal with
pressure relief valve 0-15 bar
Mounting
Valve type
F DIN flange without outboard bearing
G DIN flange with outboard bearing D 15 adjustable from 0 – 15 bar
W Mounting angle D 25 adjustable from 15 – 25 bar
without outboard bearing
X Mounting angle Seal type
with outboard bearing
4 double lip-type seal PTFE
1 lip-type seal NBR 5 mechanical seal with FKM aux. seals
2 lip-type seal FKM 6 mechanical seal with PTFE aux. seals
3 lip-type seal PTFE 7 double radial shaft sealing ring FKM
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Power consumption
Power consumption P in KW
Discharge flow Q in l/min
7.3 7.2 7.1 7.0 6.8 6.5 6.2 5.8 8 0.06 0.09 0.11 0.14 0.17 0.24 0.31 0.38
9.2 9.0 8.9 8.7 8.6 8.2 7.7 7.3 10 0.07 0.10 0.14 0.17 0.21 0.29 0.38 0.47
11.4 11.3 11.1 10.9 10.7 10.2 9.6 9.1 12 0.08 0.12 0.16 0.21 0.25 0.36 0.47 0.58
14.6 14.4 14.2 13.9 13.7 13.1 12.4 11.7 16 0.09 0.15 0.20 0.26 0.31 0.45 0.60 0.74
18.2 18.0 17.7 17.4 17.1 16.3 15.5 14.7 20 0.10 0.18 0.25 0.32 0.39 0.56 0.74 0.92
22.8 22.4 22.1 21.7 21.3 20.4 19.4 18.3 25 0.12 0.21 0.30 0.39 0.48 0.70 0.92 1.14
29 29 28 28 27 26 25 23 32 0.2 0.3 0.4 0.5 0.6 0.9 1.2 1.5
37 36 36 35 34 33 31 29 40 0.2 0.4 0.5 0.6 0.8 1.1 1.5 1.8
46 45 44 43 43 41 38 36 50 0.3 0.5 0.6 0.8 1.0 1.4 1.9 2.3
58 57 56 55 54 51 48 45 63 0.4 0.6 0.8 1.0 1.2 1.8 2.4 2.9
73 72 71 69 68 65 61 58 80 0.4 0.7 1.0 1.3 1.6 2.3 3.0 3.7
Power consumption P in KW
11.3 11.2 11.1 11.0 10.9 10.5 10.2 9.8 8 0.09 0.14 0.18 0.22 0.26 0.37 0.47 0.58
Discharge Q in l/min
14.2 14.1 14.0 13.8 13.6 13.2 12.8 12.4 10 0.11 0.16 0.21 0.27 0.32 0.45 0.58 0.72
17.7 17.6 17.4 17.2 17.0 16.5 15.9 15.4 12 0.12 0.19 0.26 0.32 0.39 0.55 0.72 0.89
22.6 22.4 22.2 22.0 21.7 21.1 20.5 19.8 16 0.16 0.26 0.37 0.47 0.57 0.82 1.08 1.33
28.3 28.0 27.7 27.4 27.1 26.4 25.6 24.7 20 0.17 0.28 0.39 0.49 0.60 0.87 1.14 1.41
35.3 35.0 34.6 34.3 33.9 32.9 31.9 30.9 25 0.20 0.34 0.47 0.61 0.74 1.08 1.41 1.75
45 45 44 44 43 42 40 39 32 0.3 0.5 0.7 0.8 1.0 1.4 1.9 2.3
56 56 55 55 54 52 50 49 40 0.4 0.6 0.9 1.1 1.3 1.8 2.3 2.9
70 70 69 68 67 65 63 61 50 0.5 0.8 1.1 1.3 1.6 2.3 2.9 3.6
89 88 87 86 85 82 79 77 63 0.7 1.0 1.3 1.7 2.0 2.9 3.7 4.5
113 112 111 109 108 105 101 98 80 0.8 1.2 1.7 2.1 2.5 3.6 4.7 5.8
The ratings refer to a Margin of error for the flow The output of the drive For viscosity > 100 mm2/s, an
mineral oil with a viscosity Q +2,5 % ... –5 % of the motor should be selected increase in the required power
of 34 mm2/s. tabular value. 20 % higher than tabular is necessary, in this case proceed
For viscosity < 30 mm2/s, value P. as per description on page 7.
take a reduction of the rated
flow Q into account.
6 KRACHT GmbH · Postbox 1420/1440 · D-58774 Werdohl · Phone 0049 (23 92 ) 935-0 · Fax 0049 (23 92 ) 935 209 · Internet: www.kracht-hydraulik.de · e-mail: info@kracht-hydraulik.de
Power consumption
Viscosity
Drehzahl
Viskositätsfaktor
the max. operating
1000 0.05 viscosity at starting state
into consideration.
The power of the drive
800 fν 0.04 motor should be selected
n
20 % higher than the value
determined.
600 0.03
400 0.02
200 0.01
0
2 3 4 5 6789 2 3 4 5 6789 2 3 4 5 6789
102 103 10 4 mm 2/s 10 5
kinematische Viskosität
Kinematic viscosity
ν
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Flange-mounting pump
80 F
10 9
16 7
85
ø14 j6
14,2
5
ø63 h8
80
4
95 a 16
b 25
95 J1 33
80 F
10 9
16 7
ø14 j6
85
14,2
5
ø63 h8
80
4
100 a 16
b 25
G 3/4
4...12 36 54 109 140 2.9 3.7
17 deep
G1
16...25 42 63 131 162 3.5 4.3
19 deep
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Flange-mounting pump
J 44
100 F
10 13
27 7
M 12
3 20 deep
tief
10
ø24 j6
8
ø80 h8
20
69,9
110
38 4
110 35,7 28
36
110 J1 44
100 F
10 13
27 7
M 12
20 deep
tief
3 ø24 j6
10
8
ø80 h8
20
69,9
110
38
4
153
35,7 28
36
Nominal Weight in kg
size
without with
F J J1
valve valve
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Foot mounted pump
7
5
R5
b
a
16
ø14 j6
14,2
ø63 h8
5
135
80
80
4
12
ø11 16
25
90 16 90
120 85
b
a
ø14 j6
14,2
ø63 h8
135
80
80
12
ø11
90 16 90
120 85
G 3/4
4...12 36 54 109 140 4.2 5
17 deep
G1
16...25 42 63 131 162 4.8 5.6
19 deep
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Foot mounted pump
J 44
F
110
7
5
R6
35,7
ø24 j 6
27
ø80 h 8
20
165
69,9
110
38
8
100
4
ø11
M 12-20 deep
tief 28
120 36
18 94
150 80
J1 44
153 F
110
5
R6
35,7
ø24 j 6
ø80 h 8
20
69,9
110
38
165
100
ø11
M 12-20 deep
tief
120 18 94
150 80
Nominal Weight in kg
size
without with
F J J1
valve valve
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Flange-mounting pumps in grey cast iron
A 33
80 F
16 16
Ø 10 4
20.8
5
Ø8
5
h8
Ø 63
102
60.2
9
B
deep
G 1/2-15 tief
25
j6
Ø 14
Ordering example
KF .
UF .
1
Seals 2
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Flange-mounting pumps in grey cast iron
B 44 77.8
F Ø 50
298
42.9
28 M12-18 tief
deep
4
50
133
Ø1
8
03
h8
Ø 10 13
Ø 80
27 7
100 A
42.9
36
Ø 50
77.8
j6
M 12-18 deep
Ø 24
tief
Ordering example
KF .
UF .
1
Seals 2
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Accessory: Couplings
Version A Version B
L L
Part
Teil 11 Part
Teil 11 Part
Teil 11 Part
Teil 22
DH
DH
D1
D
D
dH
M s b s M M s b s M
Gear rim of
Zahnkranz aus
l1 E l2 Polyurethan
polyurethane (Vulkollan)
(Vulkollan) l1 E l2
mit 92°hardness
Shore Shorehärte92°
Farbe:
Colour:naturfarbig
yellow
Operating temperature:
-10 °C to + 80 °C (short Weights and mass moments Finish-machined bores to
duration temperature peaks of inertia refer to max. ISO Fit H7, parallel key
up to 120 °C are permissible). finish-machined bore slots in accordance with
without slot. DIN 6886 Sh.1.
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Motor-pump assemblies
J L q o
L2
F
J1
14.2
g
80
80
A A
B B s
w1 a
Frame Power Speed Power Speed Bell housing Coupling Total weight
size kg
kW 1/min kW 1/min Nominal size
Motor 6 pole Motor 4 pole 4...12 16...25
G 3/4
4...12 36 54 109 140
17 deep
G1
16...25 42 63 131 162
19 deep
KRACHT GmbH · Postbox 1420/1440 · D-58774 Werdohl · Phone 0049 (23 92 ) 935-0 · Fax 0049 (23 92 ) 935 209 · Internet: www.kracht-hydraulik.de · e-mail: info@kracht-hydraulik.de 15
Motor-pump assemblies
a1
p
h
c
100
95
b
with pressure relief valve
f
Frame
size
4...12 16...25 4...12 16...25 4 - 25
L1 L1 L2 L2 L a1 a b c e f g h o p q s w1
71 s 399 421 430 452 80 160 90 112 9 112 136 140 71 130 172 80 7 45
71 399 421 430 452 80 160 90 112 9 112 136 140 71 130 172 80 7 45
80 s 441 463 472 494 100 200 100 125 10 125 154 158 80 139 192 94 10 50
80 441 463 472 494 100 200 100 125 10 125 154 158 80 139 192 94 10 50
90 S 454 476 485 507 100 200 100 140 10 125 170 178 90 151 212 94 10 56
90 L 479 501 510 532 100 200 125 140 10 150 170 178 90 177 212 94 10 56
100 LS 527 549 558 580 120 250 140 160 12 172 197 198 100 201 236 97 12 63
100 L 527 549 558 580 120 250 140 160 12 172 197 198 100 201 236 97 12 63
112 M 530 552 561 583 120 250 140 190 12 168 222 221 112 161 258 140 12 70
Note:
All pump and motor sizes Motor frame sizes are based on ABB.
can be combined. Other manufactures motors can be
supplied on request as IMB35.
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Motor-pump assemblies
L1
J L q o
L2
F
J1
F
35,7 35,7
14.2
2
g
69,9
110
110
38
12-20 tief
M 12-20 deep M 12
12-20
M -20 deep
tief
Frame Power Speed Power Speed Bell housing Coupling Total weight
size kg
kW 1/min kW 1/min Nominal size
Motor 6 pole Motor 4 pole 32...50 63...80
KRACHT GmbH · Postbox 1420/1440 · D-58774 Werdohl · Phone 0049 (23 92 ) 935-0 · Fax 0049 (23 92 ) 935 209 · Internet: www.kracht-hydraulik.de · e-mail: info@kracht-hydraulik.de 17
Motor-pump assemblies
a1
p
h
c
153
110
b
with pressure relief valve
f
Frame
size
32...50 63...80 32...50 63...80 32 - 80
L1 L1 L2 L2 L a1 a b c e f g h o p q s w1
80 s 504 539 545 580 100 200 100 125 10 125 154 158 80 139 192 94 10 50
80 504 539 545 580 100 200 100 125 10 125 154 158 80 139 192 94 10 50
90 S 526 561 567 602 110 200 100 140 10 125 170 178 90 151 212 94 10 56
90 L 552 587 593 628 110 200 125 140 10 150 170 178 90 177 212 94 10 56
100 LS 593 628 643 669 124 250 140 160 12 172 197 198 100 201 236 97 12 63
100 L 593 628 643 669 124 250 140 160 12 172 197 198 100 201 236 97 12 63
112 M 596 631 637 672 124 250 140 190 12 168 222 221 112 161 258 140 12 70
132 S 682 717 723 748 144 300 140 216 14 212 262 261 132 216 296 151 12 89
132 M 682 717 723 748 144 300 178 216 14 212 262 261 132 216 296 151 12 89
132 M 682 717 723 748 144 300 178 216 14 212 262 261 132 216 296 151 12 89
160 M 845 880 886 921 188 350 210 254 18 292 312 316 160 344 370 142 15 108
160 L 845 880 886 921 188 350 254 254 18 292 312 316 160 344 370 142 15 108
Note:
All pump and motor sizes Motor frame sizes are based on ABB.
can be combined. Other manufactures motors can be
supplied on request as IMB35.
18 KRACHT GmbH · Postbox 1420/1440 · D-58774 Werdohl · Phone 0049 (23 92 ) 935-0 · Fax 0049 (23 92 ) 935 209 · Internet: www.kracht-hydraulik.de · e-mail: info@kracht-hydraulik.de
Accessory: Connections
Threaded flange
G-SAE 1 1/2 – N
Weight 1.2 kg – F
– P
44 O-Ring 47,22x3,52 94
24 69,9
G 1 1/2"
ø38
35,7
77
M12
Cheesehead screwM12x45
Zylinderschraube M 12 x 45DIN
DIN912
912
25 18
Welding flange
G-SAE 1 1/2 – N
Weight 1.2 kg – F
– P
O-Ring 47,22x3,52 94
44 69,9
ø38
ø48,6
35,7
77
M12
Cheesehead screwM12x45
Zylinderschraube M 12 x 45DIN
DIN912
912
25 18
N = NBR –O–Ring
F = FKM –O–Ring
P = PTFE–O–Ring
KRACHT GmbH · Postbox 1420/1440 · D-58774 Werdohl · Phone 0049 (23 92 ) 935-0 · Fax 0049 (23 92 ) 935 209 · Internet: www.kracht-hydraulik.de · e-mail: info@kracht-hydraulik.de 19
Overview of
our complete
program
Transfer pumps for lubrica- Gear and turbine flow meters Single and multistage Cetop directional control
ting oil supply equipment, and electronics for high pressure gear pumps, and proportional valves,
low pressure filling and feed volume und flow metering hydraulic motors and valves hydraulic cylinders, pressure,
systems, dosing and mixing technology in hydraulics, for construction machinery, quantity and stop valves for
systems. processing and laquering vehicle-mounted machines. pipe and slab construction,
technology. hydraulic accessories for
industrial hydraulics
(mobile and stationary use).
KRACHT GmbH · Postbox 1420/1440 · D-58774 Werdohl · Phone 0049 (23 92 ) 935-0 · Fax 0049 (23 92 ) 935 209 · Internet: www.kracht-hydraulik.de · e-mail: info@kracht-hydraulik.de