DUQM REFINERY PROJECT/ 10121

DRP001-PUC-ITP-V-
DUQM ITP REF.:
INSPECTION AND TEST PLAN FOR FABRICATION & ASSEMBLY OF 000-001

TANKS ON SITE CONTRACTOR ITP Ref.: 10121-ITP-MEC-004

Date: 09-07-2019 Rev : O1

Page : 2 of 4

SUBCONTRACTOR: ITP SCOPE:

INVOLVEMENT
Document Acceptance SUBCONTR. COMPANY
Item No. Quality Control Activity QC Record SUBCONTR. CONTR CONTRACTOR CONTRACTOR COMPANY REMARKS
Ref. Criteria INSPECTION INSPECTION
SIGN & DATE Resp. INSPECTION TYPE SIGN &DATE SIGN &DATE
TYPE TYPE

1. BEFORE EXECUTION

Quality Control Plan and Specific Procedures DRP001-PUC-PRO-

1.1 Q-000-002 and - N/A H/R Q H R/A
Approved Project Procedures

DRP001-PUC-SPE-
1.2 Welding Procedures (PQR + WPS) V-000-006, API 650
ASME IX, AWS D1.1 Third Party format H/R Q H R/A Welding Procedures

DRP001-PUC-SPE-
1.3 Welder Performance Qualifications (WPQ) V-000-006, API 650
ASME IX, AWS D1.1 Third Party format H/R Q H R/A Welders Qualifications

DRP001-PUC-PRO- as per Calibration

1.4 Verify Calibration of Measuring Equipment Q-000-007 Certificates N/A H Q R R Calibration Certificates

API 650, ASME V

ASNT SNT-TC-1A or
1.5 Qualification of NDE Personnel and Project
Equivalent N/A R Q R R
Procedures

DRP001-PUC-PRO- DRP001-PUC-PRO-L-
1.6 Shell Plates, Nozzles,... Receiving Inspection L-000-002 000-002 paragraph 5 CON-ROT-09 H/R C H/R S

DRP001-PUC-SPE-
DRP001-PUC-SPE-V- Certificates 3.1 type, acc. To ISO-
1.7 Material Certificates W-000-017 and API
000-006,Section 6 N/A H Q R R
650 10474

API 650, Section 4;

DRP01-PUC-SPE-V-
1.8 Filler Metal Certificates 000-006 and API 650
DRP01-PUC-SPE-V-000- N/A H Q R R Certificates
006 Section 6

RP01-PUC-SPE-C-
1.9 Civil Works Accepted for Mechanical Assembly 000-005 & Project - CON-ROT-10 H/R Q H/R S
Procedures

2. DURING EXECUTION

DRP001-PUC-SPE-
2.1 Material Identification and marking V-000-006 , API 650
API 650 N/A W C W S

BOTTOM TANK

2.2 Annular plate laying (laying, orientation, fit-up) API 650 Project Drawing N/A H C/Q W S

DRP001-PUC-SPE-
DRP001-PUC-SPE-W-
2.3 Welding works (annular plate & bottom plates) W-000-006 & API
000-006 & API 650 N/A H Q W S
650

DRP001-PUC-SPE- API 650 & DRP001-

2.4 Visual Examination and Welding Map V-000-006 PUC-SPE-W-000-006 CON-STA-19 H Q W/R S

CON-PIP-04
API 650 & DRP001- API 650 & DRP001-PUC-
2.5 Annular bottom plate NDTs (if required) PUC-SPE-W-000-006 SPE-W-000-006 CON-PIP-05 W Q W/R S
Third Party format

DRP001-PUC-SPE- ADRP001-PUC-SPE-V-
2.6 Levelling Bottom Checked V-000-006; API 650 000-006; Seciton 12 CON-CIV-40 H Q W W

CON-PIP-04
NDE´s Performed (MT, PT, RT) DRP001-PUC-SPE- API 650 (Sec. 7.3 & 8.1&
CON-PIP-05
2.7 V-000-006, API 650 , DRP001-PUC-SPE-W- H Q W/R W
(if required) ASME V 000-006 CON-PIP-03
Third Party format

DRP001-PUC-SPE- API 650 Paragr. 7.3.3a &

2.8 Vacuum Box Test Performed V-000-006 & API 650 8.6 CON-STA-16 H Q W/R S
 DUQM REFINERY PROJECT/ 10121

DRP001-PUC-ITP-V-
DUQM ITP REF.:
INSPECTION AND TEST PLAN FOR FABRICATION & ASSEMBLY OF 000-001

TANKS ON SITE CONTRACTOR ITP Ref.: 10121-ITP-MEC-004

Date: 09-07-2019 Rev : O1

Page : 3 of 4

SHELL TANK

Shell to bottom Visual Examination (fit- up and root DRP001-PUC-SPE- API 650 & DRP001-PUC-
2.9 V-000-006 SPE-W-000-006 CON-STA-19 H Q W S
pass)

CON-PIP-04
DRP001-PUC-SPE-
2.10 Shell to bottom MT/PT (root & final pass) V-000-006, API 650
API 650 paragr. 7.2.4.11 CON-PIP-05 H Q W/R S
Third Party

DRP001-PUC-SPE-
2.11 Vaccum Box Test Performed (if required) V-000-006
API 650 sec.8.6 CON-STA-16 H Q W/R W

Shell plates Welding Visual Examination and DRP001-PUC-SPE- API 650 & DRP001-PUC-
2.12 V-000-006 SPE-W-000-006 CON-STA-19 H Q W S
Welding Map

Radiographic Examinations Performed (Vertical, API 650, Section 8 &

DRP001-PUC-SPE-
2.13 V-000-006, ASME V
RP001-PUC-SPE-W-000- CON-PIP-03 H Q W/R S
Horizontal and Crosses Welding) 006 sec. 13.3
Third Party

Check Levelness of Tank Shell Plate (for each Shell DRP001-PUC-SPE- DRP001-PUC-SPE-V-
2.14 V-000-006 ; API 650 000-006, paragraph 12.2 CON-STA-22 W Q W/R S
Plate) (if required)

DRP001-PUC-SPE- DRP001-PUC-SPE-V-
2.15 Check Roundness, Peaking, Bending of Tank shell V-000-006 000-006, paragraph 12.3 CON-STA-22 H Q W S

DRP001-PUC-SPE-
2.16 Appurtenances Marking and Visual Examination V-000-006
API 650 N/A W Q S S

CON-PIP-04
DRP001-PUC-SPE-
2.17 Nozzle NDE´s Performed (PT,MT) V-000-006, ASME V
API 650 sec. 5.7 & 7.3 CON-PIP-05 H Q W/R S
Third Party

DRP001-PUC-SPE-
2.18 Nozzle Reinforcement Pneumatic Test V-000-006
API 650 CON-STA-17 H Q H W

ROOF TANK

DRP001-PUC-SPE-
2.19 Roof Welding Visual Examination and Welding Map V-000-006
API 650 CON-STA-19 H Q W/R S

API 650 Annex T & CON-PIP-04

NDE´s Performed (MT, PT) DRP001-PUC-SPE-
2.20 V-000-006, ASME V
DRP001-PUC-SPE-W- CON-PIP-05 H Q W/R S
(if required) 000-006
Third Party

Vaccum Box Test Performed According to DRP001-PUC-SPE- API 650 Paragr. 7.3.3a &
2.21 V-000-006 8.6 CON-STA-16 H Q W/R W
Procedure (if required)

API 650 Annex T & CON-PIP-04

DRP001-PUC-SPE-
2.22 Nozzle NDE´s Performed (PT,MT) V-000-006, ASME V
DRP001-PUC-SPE-W- CON-PIP-05 H Q W/R S
000-006
Third Party

DRP001-PUC-SPE-
2.23 Nozzle Reinforcement Pneumatic Test V-000-006
API 650 CON-STA-17 H Q W/R W
 DUQM REFINERY PROJECT/ 10121

DRP001-PUC-ITP-V-
DUQM ITP REF.:
INSPECTION AND TEST PLAN FOR FABRICATION & ASSEMBLY OF 000-001

TANKS ON SITE CONTRACTOR ITP Ref.: 10121-ITP-MEC-004

Date: 30 Aug 18 Rev : S1

Page : 4 of 4

3. AFTER EXECUTION

DRP001-PUC-SPE- RP001-PUC-SPE-V-000-
3.1 Tank Dimensional Control V-000-006 & API 650 006, section 12 CON-STA-20 H Q W W

Check Structural attachments (handrails, stairs, …) DRP001-PUC-SPE-

API 650 tables 5-17, 5-18
3.2 V-000-006 ; API 650,
& AFC Drawings N/A W C S S
acc. To drawings. Drawings

DRP001-PUC-SPE- RP001-PUC-SPE-V-000-
3.3 Cleaning debris (Prior HT) V-000-006 & API 650 006, section 11 N/A S C W S

Hydrostatic Test and Settlements Topographic DRP001-PUC-SPE-

3.4 V-000-006
API 650, paragr. 7.3.6 CON-STA-18 H Q H W
Control Accepted

DRP001-PUC-SPE- RP001-PUC-SPE-V-000-
3.5 Cleaning & drying (after HT) V-000-006 & API 650 006, section 11 N/A S C W S

API 650, section 7.3;

DRP001-PUC-SPE-
3.6 Pressure test Roof drain pipe (if required) V-000-006
DRP001-PUC-SPE-V- N/A H Q H W
000-006, section 10.1

Pre-Box Up Inspection (Nameplate & Certification. DRP001-PUC-SPE-

3.7 V-000-006
API 650 CON-STA-06 H Q H W
Mechanical Acceptance )

DRP001-PUC-SPE- DRP001-PUC-SPE-W-
W-000-008 & 000-008 & DRP001-PUC-
3.8 Surface Preparation DRP001-PUC-SPE- SPE-W-000-009 section CON-COA-01 W C S S
W-000-009, section 8 8 & Annex B

DRP001-PUC-SPE- DRP001-PUC-SPE-W-
W-000-008 & 000-008 & DRP001-
3.9 Painting & lining works DRP001-PUC-SPE- PUC-SPE-W-000-009 CON-COA-04 W C W S
W-000-009 section 8

DRP001-PUC-SPE- DRP001-PUC-SPE-W- CON-COA-02

W-000-008 & 000-008, DRP001-PUC-
3.10 Painting Tests (Thickness, Adherence, Holiday…) DRP001-PUC-SPE- SPE-W-000-009 Section CON-COA-03; H Q W W
W-000-009 9 & Annex B CON-PIP-17

NACE RP0193, NACE RP0193,

CON-ELE-03;
3.11 Cathodic Protection (if required) DRP001-PUC-SPE- DRP001-PUC-SPE-E- W Q W/R W
E-000-026 000-026 CON-ELE-01

DRP001-PUC-PRO-
3.12 Final Closure Authorization Q-000-009 & Project - CON-STA-15 H C H W
Procedures

DRP001-PUC-PRO-
Compilation of
3.13 Final Acceptance Q-000-009 & Project - H Q H H
Procedures Quality Records

Responsibilities: Q: Quality C: Construction

Inspection Type : H : Hold Point W : Witness S : Surveillance R : Document Review N/A : Not Apply

This document should be read/used in conjunction with the following documents, as minimum: DRP001-PUC-PRO-Q-000-009, QA/QC REQUIREMENTS FOR SUBCONTRACTORS; DRP001-PUC-PRO-Q-000-008, GUIDELINES FOR THE USE OF CONSTRUCTION INSPECTION & TEST PLANS
(ITPs), and corresponding QC Forms mentioned in this ITP.