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1151

Pressure Distribution at the Seating Interface of Custom-


Molded Wheelchair Seats: Effect of Various Materials
Dimitrios P. Apatsidis, MEng, Stephan E. Solomonidis, BSc, Shona M. Michael, PhD
ABSTRACT. Apatsidis DP, Solomonidis SE, Michael SM. associated with bony prominences, such as the ischial tuberos-
Pressure distribution at the seating interface of custom-molded ities and the greater trochanters.4
wheelchair seats: effect of various materials. Arch Phys Med A pressure ulcer can range from a simple skin rash to a
Rehabil 2002;83:1151-6. region of tissue necrosis extending down to the underlying
bone. Periods of prolonged sitting by wheelchair users add to
Objective: To identify which of 4 materials has the most
favorable pressure distribution when used in custom-molded the likelihood of ulceration.5 Once an ulcer forms, it is both
seats (CMSs) to assist clinicians in providing appropriate seat- difficult and costly to treat, and the risk of ulcer recurrence is
ing for wheelchair-bound individuals who are prone to develop increased. It is estimated that the United Kingdom spends
pressure ulcers. between £180 and £321 million annually for the treatment of
Design: Repeated-interface pressure measurements for all decubitus ulcers,1 of which 36% to 50% result from sitting in
materials, followed by statistical analysis. a wheelchair.6 The most commonly accepted cause of skin
Setting: The general community and referral centers. ulcer pathogenesis in the seated patient is prolonged and ex-
Participants: Seven subjects, 5 with cerebral palsy, 1 with cessive pressure applied on certain blood and lymphatic vessels
Schilder’s disease, and 1 with postmeningitis effects. All sub- underlying the skin at the seating interface. This effect is
jects were seated in a CMS and had spinal deformities. usually amplified when there is little or no muscle bulk be-
Interventions: Viscoelastic polyurethane foams (Pudgee, tween the skin and bony prominences.1 The increased pressure
Sunmate) and gels (Floam™, Jay) were used as inserts in the on the blood vessels causes a decreased blood supply and can
CMSs. Evazote foam was used as a control material. result in hypoxia at local tissues, whereas occluded lymphatic
Main Outcome Measures: Pressure readings were taken at drainage can cause damage in deeper tissues.
the seat interface with pneumatic pressure sensors and the In a study of interface loading, the size of the resulting
Talley Pressure Monitor. Peak pressure readings, mean pres- applied load and its direction at all points on the seat interface
sure ratio, and peak pressure ratio for the different materials are important. The magnitude of the applied load determines
were compared. the degree of deformation or squeezing of the soft tissues at the
Results: Foams, Sunmate in particular, produced lower seating interface, which is the result of the opposing forces of
peak-interface pressures and also showed better pressure dis- body weight and reaction from the seat surface.7 Large, unre-
tribution than did gels. lieved reaction forces obviously will produce a large deforma-
Conclusion: Foams are the preferred insert material with tion and therefore high internal stresses in the tissues, stresses
CMSs when increased tissue breakdown risk is present. that must be avoided. The distribution of the resulting reaction
Key Words: Posture; Pressure ulcers; Rehabilitation; force over the seating interface is another important aspect.
Wheelchairs. Sharp peaks of loading at the interface will produce large
© 2002 by the American Congress of Rehabilitation Medi- deformation and high internal stresses in the tissues combined
cine and the American Academy of Physical Medicine and with possible shear stresses on superficial tissues. A reaction
Rehabilitation force that is uniformly distributed over the interface and small
in magnitude will reduce the resulting deformations or squeez-
HEELCHAIR USERS WHO are severely disabled may ing of the soft tissues. The risk of ulceration is therefore
W require custom-molded seats (CMSs) to maintain their 1

comfort and function while in their wheelchairs. A CMS (fig 1)


reduced.8
In custom-molded seating, susceptible areas at the body-seat
tends to be the seat of choice for wheelchair users who have a interface may require a special intervention to reduce the
gross spinal deformity and a severely impaired sitting ability.2 likelihood of decubitus ulcer formation. The most common
CMSs are known to reduce pressure at the seating interface to method of altering the loads in these areas is to create a recess
a greater extent than do standard seats.2 However, in attempting in the area of the seat that is causing concern and to fill it with
to achieve a functional sitting posture for patients in CMSs, a pressure-relieving material (fig 2). Two issues must be ad-
excessive loading can result, which may cause pressure or dressed when selecting seating interface materials. A suitable
decubitus ulcers.3 Areas most commonly affected are those material is one that minimizes the value of the resultant load
and redistributes that load more evenly over a larger interface
area.8
Various interface materials are now in clinical use.9-12 They
fall into 2 categories: viscoelastic foams and polymeric gel
From the Bioengineering Unit, University of Strathclyde, Glasgow (Apatsidis, packs. The viscoelastic foams generally conform well to the
Solomonidis); and the West of Scotland Mobility and Rehabilitation Centre, Southern body’s shape because of their viscous behavior, and they
General Hospital, Glasgow (Michael), UK.
No commercial party having a direct financial interest in the results of the research
provide firm support because of their elastic properties. An
supporting this article has or will confer a benefit upon the author(s) or upon any advantage in the use of the foams is that they can be cut into
organization with which the author(s) is/are associated. any required shape. Some viscoelastic foams, such as Sun-
Correspondence to Dimitrios P. Apatsidis, MEng, Bioengineering Unit, University mate,a are available in different stiffness grades to compensate
of Strathclyde, Wolfson Centre, 106 Rottenrow, G4 0NW Glasgow, UK, e-mail:
dimitrios.apatsidis@strath.ac.uk. Reprints are not available.
for a patient’s weight and the depth of the recess. The gel
0003-9993/02/8308-6976$35.00/0 packs, on the other hand, are commonly available in standard
doi:10.1053/apmr.2002.33987 sizes. They are filled with a viscous gel, which has no elastic

Arch Phys Med Rehabil Vol 83, August 2002


1152 PRESSURE DISTRIBUTION IN CUSTOM-MOLDED WHEELCHAIR SEATS, Apatsidis

METHODS

Participants
The study received approval from the ethics committee of
the Southern General Hospital in Glasgow, UK. Study subjects
were selected from among patients who had been provided
with a wheelchair CMS from the seating clinic at the West of
Scotland Mobility and Rehabilitation Centre. The study popu-
lation was unable to walk; had severely impaired sitting ability;
and had, in most cases, a significant spinal deformity and
contractures in the lower limbs.
None of the subjects had a decubitus ulcer at the time of the
study, but they had all experienced pressure-related skin prob-
lems over at least 1 buttock and were believed to be at high risk
to developing decubitus ulcers again. None had undergone a
surgical procedure to close a pressure ulcer. An existing recess
in each subject’s custom-molded wheelchair seat had an insert
of 1 of the 4 test materials. This selection criterion provided a
means of positioning the test materials on each subject’s own
seat. A further selection criterion was that subjects could par-
ticipate without experiencing discomfort or anxiety. Most par-
ticipants were unable to give written consent because of phys-
ical or cognitive impairment. However, their caregivers
discussed the testing protocol with them and together, agreed to
participation in the study.
Seven subjects (4 women, 3 men) participated. Their mean
weight was 41⫾19.12kg (range, 20.5– 80kg). The average age
Fig 1. CMS comprising hard thermoplastic outer shell with inner was 40.29⫾14.42 years (range, 21– 65y). Five subjects had
Evazote lining. cerebral palsy, 1 had postmeningitis effects, and 1 had
Schilder’s disease—a brain disease that is associated with
spastic paralysis and results in mental deterioration and unco-
ordinated limb muscle function. All subjects had scolioses with
properties, and therefore they do not tend to return to their Cobb angles from about 20° to 90°.
original shape once they are deformed by the body weight.
Gels that have high viscosity are more stable but are stiffer
when exposed to a sudden load application.1 However, there is Instrumentation
limited comparative data on the clinical performance of the Numerous pressure-mapping systems for the seating inter-
materials themselves and with each other, both in standard face have been developed,13 but the Talley Pressure Monitorb
wheelchair seating and in custom-molded seating. Clinical staff was selected for this study because of its dynamic nature of
members who provide seating are often confronted with situ- data collection. The device consists of 2 parts: a main unit that
ations in which a decision on the type of seat insert material contains 2 pumps for inflating and deflating the pneumatic
within a CMS must be made on the basis of their personal sensors and the sensor matrix (fig 3). The first pump creates a
experiences. vacuum in all the sensors that are connected to the pumps by
This study’s objectives were to compare the efficacy of 4 small plastic tubes. The load is applied externally on the sensor
materials in reducing peak pressures while at the same time matrix in the form of the subject’s body weight. The second
redistributing the peak pressure under the bony prominences pump then pressurizes the matrix until the walls of the sensors
over a larger area of the interface within a CMS. The 4 begin to separate. The pressure in the sensor at that instant
materials commonly used for this application were tested and equals that of the external load and represents the pressure at
compared with one another and with a control material. Pres- the seating interface at that particular location. The maximum
sure readings at the seating interface were collected with spe- pressure that can be achieved in a sensor is 246mmHg. This
cialized clinical equipment. The data were analyzed with an process is repeated for all 24 sensors of the matrix consecu-
appropriate statistical method. tively for as long as the data collection continues.

Fig 2. The recess is carved


into the seat surface. The gap
is refilled with one of the in-
serts. Reaction forces under
the presence of load in form of
body weight.

Arch Phys Med Rehabil Vol 83, August 2002


PRESSURE DISTRIBUTION IN CUSTOM-MOLDED WHEELCHAIR SEATS, Apatsidis 1153

2 to 6cm. (Subject 2 had a thick insert.) The inserts were either


cut from 1 piece of foam or made by gluing 2 pieces together.
Pudgee is even more slow-flowing, which helps it to conform
well to the body shape. The density of this material is 320kg/
m3, and it is available in the same thicknesses as Sunmate. The
inserts that were used had exactly the same geometric shape as
those made from Sunmate. The difference between the Jay and
the Floam is their viscosity. Floam is a composite of a light-
weight gel and foam. The purpose of the foam is to reduce
flattening out when under load. The Floam has a higher vis-
cosity than does the Jay gel pack.

Protocol
Each subject and his/her individual caregiver agreed to the
study protocol after a thorough explanation of the procedure
and the instrumentation. The first session with the participants
involved the collection of physical data and background health
Fig 3. The main unit of the instrumentation and the setup of the information, as well as an examination of the wheelchair seat
sensor matrix as used for the interface-pressure measurements.
and its dimensions and characteristics. The shape, thickness,
and material type of the existing insert were recorded. If the
dimensions of the existing seat insert were such that an equiv-
The size and density of the matrix’s sensors affect the alent insert could be manufactured with all 4 tested materials,
accuracy of the readings and the probability that data will be this was done. If the existing seat insert was too large for an
collected from an area of peak loading. The larger the sensors equivalent insert to be made, an Evazote reference liner (fig 4)
in diameter, the further they are from each other and the more was made to fill in part of the original recess. A smaller recess
likely it is that a pressure concentration will fall between them that could be filled with inserts of all materials was formed
without being read. Smaller-size sensors can be placed closer within the liner.
together to form a more dense grid of data collection points. The second session involved the actual data-set acquisition.
Also, the number of sensors placed on a given size of array will The subjects were lifted out of their seats, with the help of their
be larger and will give a clearer picture of the pressure distri- caregivers, using a mechanical hoist. In cases in which a
bution over the interface. The thickness and material properties reference liner was used, the sensor matrix was pinned onto it
of the sensors must be carefully selected because they can after the insert material was inserted into the template’s recess
cause inaccurate readings if they are unable to stretch appro- and placed onto the subject’s seat. After positioning the sub-
priately.1 The diameter of the PVC-made sensors in our system jects’ backs into their seats, several markers were placed onto
was 20mm, with a total thickness of 2mm. The array size was their bodies with their equivalent mirror points on the seat to
15⫻15cm2. help in the reproduction of the sitting position. The caregivers
The instrumentation was tested for its ability to give repro- helped identify the standard sitting position of the participants
ducible readings. This was achieved by taking 3 consecutive within the CMS. The Talley Pressure Monitor was activated for
readings for 1 subject on the control material. Between read- 10 minutes to ensure the collection of sufficient values for each
ings, the subject was hoisted out of the wheelchair seat and sensor. With an average sampling speed of 0.6 seconds per
seated back again in an attempt to simulate a real testing scan, each sensor collected a total of 40 readings in every cycle.
situation. The time between each data collection was approx- These values were eventually averaged, giving 1 reading for
imately equal to the time that was required to change the insert each sensor on each of the tested materials. The same proce-
material in the testing situation (ie, about 2min). The readings dure was repeated for all the materials tested in this study. The
were repeatable, and the pattern of the interface pressure was complete session lasted between 60 and 70 minutes. Even
similar in all 3 cases.
Materials
The CMS itself consists of a hard thermoplastic outer shell
that is vacuum formed over a plaster-of-paris mold that is
obtained by casting the patient with the vacuum consolidation
method.14 The inner lining of that harder shell consists of a soft
foam, which, in the case of our subjects, was Evazote.c This
was used as the control material. This material—a closed-cell,
cross-linked ethylene copolymer foam— has no exceptional
pressure-relieving properties and is usually the basic lining
material for the CMS. The materials under consideration were
either polymeric gel packs (Otto Bock Floam™,d Jaye gel) or
viscoelastic foams (Pudgee,a Sunmate) as shown in figure 4.
Sunmate is available in different stiffness grades, ranging from
extra soft to firm, and has a density of 80kg/m3. It is available
in thicknesses ranging from 0.5cm in the firm-grade cushion,
which is mainly used for shoe insole applications, up to 8cm
thickness in the soft-grade cushion. We used mainly medium Fig 4. The reference liner with the Evazote (control), Pudgee, Sun-
stiffness-grade foam. The insert thickness was in the range of mate, Floam, and Jay insert materials in appropriate dimensions.

Arch Phys Med Rehabil Vol 83, August 2002


1154 PRESSURE DISTRIBUTION IN CUSTOM-MOLDED WHEELCHAIR SEATS, Apatsidis

though multiple testing sessions would have provided more


reliable data, we used a single session to reduce the duration of
the trials for the subjects and to make it easier to reproduce the
exact sitting position of each subject within the seat.

Data Analysis
To evaluate the pressure-relieving properties, we had to
know the individual peak pressure of every subject on the
different materials. The peak reading for a subject was always
given either by the same sensor or by one in the close vicinity,
depending on the accuracy of reproducing the same sitting
posture and location after each material replacement. All val-
ues were put into 1 group and distinguished only by the
material type.
To identify which of the tested materials had the most
beneficial effect in reducing the peak pressure under the prom-
inent bony aspects of each subject, it was decided to use the
single peak reading of the pressure matrix for each subject on
every individual material. The resulting data were collated and
processed as a stand-alone group. This was a way to produce a
population large enough for statistical comparison, comprising
7 readings for each of the 5 materials. The statistical method
used was a 2-way analysis of variance (ANOVA). In this
method, the averages for all the different material types are
compared with each other. This method considers 2 different
factors. In this case, the first was the subject number and the Fig 5. The sensor matrix used for data collection. The highlighted
sensor is an example of a peak pressure reading. Numbers 1 to 6
other was the type of insert material. Both subject and material indicate all sensors surrounding the one with the peak reading.
were included as response factors in the analysis.
To assess the efficacy of the materials in redistributing the
peak pressure under the bony prominences over a large inter-
face area, 2 new terms were defined: the mean pressure ratio RESULTS
and the peak pressure ratio. The first term is a quotient of the The peak pressure values, as recorded by the Talley Pressure
average of the values immediately surrounding the peak value Monitor, and the pressure ratio values, as they were calculated,
divided by the peak value itself for each subject and material revealed significant differences among the materials. The re-
individually. Peak pressure ratio is a similar quotient but refers sults of the 2-way ANOVA on the peak pressure readings
to the least of the surrounding values only. For the sensors indicated that the control material reduced peak pressure sig-
shown in figure 5, the mean pressure ratio is calculated by nificantly less than any of the insert materials. This shows that
dividing the average of the readings of sensors 1 to 6 by the the inserts do have a pressure-relieving effect. In addition, the
peak reading itself, whereas the peak pressure ratio is calcu- results showed a significantly higher peak pressure value for
lated by dividing the least of the readings of sensors 1 to 6 by Floam than for the other inserts (for Jay, P⫽.03; for Pudgee,
the peak reading. Both values are indicators of the uniformity P⫽.02; for Sunmate, P⫽.02).
of loading at the seating interface. In this way, it is determined One-way ANOVA statistical testing showed (table 1) that
how well each of the materials distributes the pressure because the foams have significantly better pressure-distributing abili-
a more beneficial material creates larger quotients (ie, the ties than the Jay gel (for Sunmate, P⫽.03; for Pudgee, P⫽.05)
neighboring sensors measure less sharp differences to the peak when all the sensors surrounding the peak value were consid-
reading). ered (ie, the mean pressure ratio). However, when taking into
The collected data were processed as described earlier, account the lowest value of those surrounding the peak value
which produced the data mean pressure ratio and peak pressure (ie, the peak pressure ratio), only Sunmate had a significantly
ratio. All the data were again put together and processed by a (P⫽.02) better pressure distribution than Jay. Pudgee did not
1-way ANOVA. Also, in this method, the averages for all the show the same significant differences to the Jay, although the
different material types are compared with each other. The mean values were similar between Sunmate and Pudgee
discriminating factor for the data was only the material type. (.525⫾.165 and .485⫾.230, respectively).
The subject number was not included as a factor because of the All mean pressure ratios, as well as the peak pressure ratios,
normalization that results from dividing the readings by the are shown in table 2. This table permits easy comparison of the
peak reading, which is already in direct relation to each sub- behavior of each tested material for the study population as a
ject’s body weight. whole and for each participant individually. The data for all
The Pearson product-moment correlation test was performed subjects show increased ratios for the Pudgee and especially for
to examine possible relationships between response values, the Sunmate. A higher value for the pressure ratios means a
such as peak pressure or pressure distribution, and predictors, less severe change in interface pressure between a peak pres-
such as body weight and gender. Material type and subject sure area and a neighboring area.
were not considered as predictors because they were used as The results of the Pearson product-moment correlation test
factors in the ANOVA. The correlation study was performed are shown in table 3. The correlation between the peak pressure
pairwise to define the absolute effect of each predictor on the data and its predictors did not yield any significant relation-
collected data. ships. A second correlation study for mean and peak pressure

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PRESSURE DISTRIBUTION IN CUSTOM-MOLDED WHEELCHAIR SEATS, Apatsidis 1155

Table 1: Means and Standard Deviations Measured on the Talley Pressure Monitor for All Materials, Including Significant Differences

Insert Materials (n⫽7) Peak Pressure (mmHg) Mean Pressure Ratio Peak Pressure Ratio

Evazote (control) 157⫾23.58 .556⫾.205 .367⫾.210


Floam 110.62⫾25.05* .567⫾.245 .346⫾.229
Jay 69.7⫾27.7*† .537⫾.227 .310⫾.136
Pudgee 84.38⫾15.41*† .649⫾.203‡ .485⫾.230
Sunmate 84.86⫾21.09*† .661⫾.178*‡ .525⫾.165‡

* Mean value is significantly different from that of control.



Mean value is significantly different from that of Floam insert.

Mean value is significantly different from that of Jay insert.

ratios also showed no significant correlation between the data ings, the correlation study did not reveal any significant corre-
and the predictors. lation between the individuals’ body weights and the pressure
distributions. This means that the adjusted readings used were
DISCUSSION free of any effect from this important predictor and showed
The study showed significant differences between the tested only the role of the insert materials in altering the pressure
materials in use as seating interface pressure relief in custom- distribution. Although body weight plays a role in the magni-
molded seating. All materials significantly reduced the peak tude of the peak pressure that is generated, for each subject it
pressure at the seating interface compared with the Evazote was the same for all materials tested. This explains the lack of
lining. The foams and the Jay gel produced significantly lower any correlation between this factor and the outcome values (ie,
peak pressures when compared with the Floam insert, which peak pressure and mean and peak pressure ratio) (table 3).
places it last in terms of peak pressure relief. The foams Most of the study subjects were of low to average body
additionally had a significantly improved pressure distribution weight and body build, except 1 subject (subject 2) who had a
at the site of interest compared with the Jay gel. heavier build. Our overall experience shows that most of the
As shown in table 1, the effects of Floam in terms of peak participants in this study had a body build that is reasonably
pressure relief was the least favorable of all the tested materi- common in the CMS user group. Higher peak pressures are
als, except in 1 subject. This subject’s seat was much less expected for patients with a heavier physique, such as subject
contoured than those of other subjects and was almost similar 2. However, the effect of body weight on pressure distribution
to the seat of a standard wheelchair. Floam material was was not noteworthy (table 2).
originally designed as a pressure-relieving insert for use in It is likely that posture, and pelvic obliquity in particular,
standard wheelchair cushions covering the entire seating area. would have had a profound effect on the measured pressure
We are convinced that size and shape of the seat cutout was data. However, subjects’ posture within their seats was kept the
important in the results of Floam in this study. The purpose for same for each of the tested insert materials. The effect of
which this material was designed was different from its appli- altering the sitting posture will be addressed in future work.
cation in this study. The use of more than 1 sachet of Floam gel In the case of peak pressure ratio, significant differences
with variable diameters and thickness might have improved its were only shown between the Sunmate and the Jay but not the
performance when used in combination with the CMS. The Pudgee and the Jay (table 1), despite similar average values
ability to select the depth of the recess in the CMS would between them. However, the P values are not the exclusive
probably improve the pressure-distributing characteristics of parameter for the evaluation of the results. It is valuable also to
the Floam insert. This would also be true with the Jay gel, appreciate the average values of the data set, even if they do not
which showed reduced pressure-distributing abilities. produce significant P values.
The correlation study results show that any product of the 1- It is unlikely that bottoming out would have occurred in the
and 2-way ANOVA is the exclusive consequence of the seat- case of the gels because of the small size of the seat cutouts in
ing-interface material used. It was shown that for the peak relation to the size of the inserts, which puts limits on the
pressure data, the use of unaltered readings and the import into lateral migration of the gels. To prevent the foams from bot-
a single block of data produced results that depended only on toming out, we consulted tables supplied by the manufacturers
the material type. All other predictors did not interfere with the in selecting the appropriate insert thickness. The gels suffered
readings because they showed no correlation with the collected from 2 main limitations when compared with the foams. The
data. Our results are consistent with those reported by other first was the limited variability of the insert thickness and the
investigators.15 In the matter of the pressure-distribution read- other was the excessive migration of their viscous filling. It is

Table 2: Comparison of Mean and Peak Pressure Ratios for All Materials and for Each Participant

Mean Pressure Ratio Peak Pressure Ratio


Participants Participants
Insert Materials 1 2 3 4 5 6 7 1 2 3 4 5 6 7

Evazote .55 .63 .58 .36 .64 .72 .35 .16 .46 .49 .23 .48 .66 .08
Floam .57 .77 .37 .59 .44 .70 .49 .18 .70 .19 .27 .15 .64 .28
Jay .61 .54 .76 .39 .53 .49 .50 .35 .29 .52 .31 .34 .05 .31
Pudgee .71 .74 .89 .58 .47 .70 .49 .58 .67 .77 .43 .21 .59 .16
Sunmate .60 .71 .69 .29 .64 .80 .71 .57 .60 .54 .18 .52 .70 .57

Arch Phys Med Rehabil Vol 83, August 2002


1156 PRESSURE DISTRIBUTION IN CUSTOM-MOLDED WHEELCHAIR SEATS, Apatsidis

Table 3: Pearson Correlation P Values for Peak Pressure and Acknowledgment: The contribution of all materials by the sup-
Mean and Peak Ratios pliers is much appreciated.
Predictors References
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CONCLUSION
The study has shown that materials recessed within a cus- Suppliers
tom-molded seating system can reduce the loading in particular a. Dynamic Systems Inc, 235 Sunlight Dr, Leicester, NC 28748.
b. Talley Medical, Premier Way, Abbey Park Industrial Estate, Rom-
areas of the interface. Viscoelastic foams, particularly Sun- sey, Hampshire SO51 9AQ, UK.
mate, are more suitable materials than polymeric gels for this c. Zotefoams Plc, 675 Mitcham Rd, Croydon, Surrey CR9 3AL, UK.
application because they significantly reduce the peak pressure d. Otto Bock Health Care, 3000 Xenium Ln N, Minneapolis, MN
occurring at the seating interface while concurrently distribut- 55441.
ing the load more evenly. e. Southwest Medical, 513 W Thomas, Phoenix, AZ 85013.

Arch Phys Med Rehabil Vol 83, August 2002

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