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Service Manual
Volume I
TM
* SYSTEM RUN *
05/03/95 0000
COPYRIGHT 1989 - 1995
COULTER CORPORATION
STATUS : READY
ALERT:
MAIN
BP CBC DIFF RETICS
II
PNEU 60 PSI 30 PSI 5 PSI VACUUM AC LINE AC
III
IV
V
TEMP
60 30.0 4.9 28 115 DC
VI
VII
VIII
POWER SUPPLY
Beckman Coulter, Inc. makes no representation that, upon furnishing this service manual, the holder of the manual will have
the necessary technical capabilities and know-how to properly troubleshoot and repair any of the equipment specified in the
manual. Beckman Coulter, Inc. assumes no liability whatsoever, including consequential and incidental damages, resulting
from improper operation of Beckman Coulter instruments after maintenance of Beckman Coulter instruments has been
performed by persons not employed by Beckman Coulter, Inc. Furthermore, Beckman Coulter, Inc. assumes no liability
whatsoever for any personal injury or property damage resulting from maintenance and/or repair of Beckman Coulter
instruments performed by persons not employed by Beckman Coulter, Inc.
READ ALL PRODUCT MANUALS AND CONSULT WITH BECKMAN COULTER-TRAINED PERSONNEL
BEFORE ATTEMPTING TO OPERATE INSTRUMENT.
Beckman Coulter, Inc. urges its customers to comply with all national health and safety standards such as the use of barrier
protection. This may include, but it is not limited to, protective eyewear, gloves, and suitable laboratory attire when
operating or maintaining this or any other automated laboratory analyzer.
"This Service Manual contains confidential information of Beckman Coulter, Inc. and its receipt or possession does not
convey any rights to reproduce, disclose its contents, or to manufacture, use, or sell anything it may describe.
Reproduction, disclosure, or use without specific written authorization of Beckman Coulter, Inc. is strictly forbidden."
Revision B, 7/01
Released by CN 036830-0198
Software Version GEN•S System: Analyzer 4A; Workstation 4A1
Software Version LH 750 System: Analyzer 1A; Workstation 1A
This revision incorporates information for the LH 750 System. As part of adding the LH 750 System
information, the red and yellow traffic light icons were replaced with text in the error message tables. In
addition, Heading 9.6 is now divided into three sections, Headings A.6, A.7, and A.8, to accomodate
location illustrations for the LH750 System’s Diluter. This revision also includes information from service
memos 1745, 1891 (solid state RF Detector Preamp card), 1898 (laser bar-code reader), 1987 (probe-wipe
assembly with moveable backwash cup and sweep-flow reservoir with level sensor), and 3011.
This document applies to the latest software listed and higher versions. When a subsequent software version affects the
information in this document, the changes will be included on minor revision change pages or summarized on a Notice of
Information Update form and will be released by service memo.
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REVISION STATUS
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LEGAL NOTICES
1 INTRODUCTION, 1.1-1
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Inputs, 2.7-4
Outputs, 2.7-4
APS1 Card, 2.7-4
Function, 2.7-4
Input, 2.7-5
Outputs, 2.7-5
Monitors, 2.7-6
LED, 2.7-6
Test Points, 2.7-6
APS2 Card, 2.7-6
Function, 2.7-6
Input, 2.7-7
Outputs, 2.7-7
Monitors, 2.7-8
LED, 2.7-8
Test Points, 2.7-8
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2.18 CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND HGB DATA, 2.18-1
Summary, 2.18-1
Making the Sample Dilutions, 2.18-2
Applying the Coulter Principle, 2.18-4
Sensing Area, 2.18-4
Aperture Vacuum, 2.18-4
Aperture Current, 2.18-4
Timing the Data Collection in the GEN•S System, 2.18-5
WBC and RBC Data, 2.18-5
Note: Differences in cell type, cell concentration and the number of good
pulses can vary the histogram data collection time., 2.18-6
WBC Histogram, 2.18-6
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2.19 CBC ANALYSIS - ANALYZING RBC, WBC AND PLT DATA, 2.19-1
Summary, 2.19-1
RED/WHITE PRE-AMP 2 Cards (GEN•S System), 2.19-1
Function, 2.19-1
CAL Pulses, 2.19-2
Six-Channel Preamp Card (LH 750 System), 2.19-2
Function, 2.19-2
CAL Pulses, 2.19-3
RED/WHITE PROCESSOR Card (GEN•S System), 2.19-3
Function, 2.19-3
Input, 2.19-5
RED/WHITE PROCESSOR 2 Card (LH 750 System), 2.19-5
Function, 2.19-5
Input, 2.19-6
PLATELET PROCESSOR Card, 2.19-6
Function, 2.19-6
Input, 2.19-7
Determining the CBC Parameters, 2.19-7
Determining the CBC Results on the GEN•S System, 2.19-7
Determining the CBC Results on the LH 750 System, 2.19-7
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Connecting the Digital Backplane and the RF Detector Preamp Card, 3.4-5
Connecting the Digital Backplane and the RS/Opto Intfc Card, 3.4-6
Connecting the Workstation to the Analytical Station, 3.4-7
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Installation, 4.7-3
Diluter Card Replacements (except Bar-Code Decoder, Six-Channel Preamp, and
Reservoir Interface Cards), 4.7-3
Removal, 4.7-3
Installation, 4.7-4
4.13 REMOVING THE POWER SUPPLY COVER AND LEFT SIDE PANEL, 4.13-1
Purpose, 4.13-1
Tools/Supplies Needed, 4.13-1
Removal, 4.13-1
Verification, 4.13-2
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Installation, 4.14-2
Verification, 4.14-2
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4.31 CBC LYTIC REAGENT AND DILUENT DELIVERY TIMING CHECK, 4.31-1
Purpose, 4.31-1
Tools/Supplies Needed, 4.31-1
Preliminary Checks, 4.31-1
Timing Check, 4.31-1
Verification, 4.31-5
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Adjustment, 4.47-1
Verification, 4.47-3
4.52 LED STYLE BAR-CODE SCANNER SPEED AND ELECTRICAL CHECKS, 4.52-1
Purpose, 4.52-1
Tool/Supplies Needed, 4.52-1
Speed Check, 4.52-1
Electrical Checks, 4.52-2
Verification, 4.52-2
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INDEX, INDEX-1
TRADEMARKS
ILLUSTRATIONS
1.2-1 Laser Warning and Certification Labels, Laser with Protective Housing, 1.2-3
1.2-2 Laser Warning and Certification Labels on the Laser Beam Cover, 1.2-4
1.2-3 Laser Warning Labels on the Handheld Scanner, 1.2-4
1.2-4 Laser Warning Labels on the Bar-Code Reader, Protective Housing On, 1.2-5
1.2-5 Laser Warning Label on the Bar-Code Reader, Protective Housing Cut Away, 1.2-5
2.1-1 GEN•S System Units, 2.1-3
2.1-2 GEN•S Cell Units, 2.1-3
2.1-3 LH 750 System Units, 2.1-4
2.1-4 LH 750 System Units with Optional LH SlideMaker and LH SlideStainer , 2.1-4
2.2-1 Power Supply Component Locations, Old Style Power Supply, 2.2-2
2.2-2 Power Supply Component Locations, New Style Power Supply, 2.2-2
2.3-1 GEN•S System Analyzer Component Locations, Front View, 2.3-3
2.3-2 GEN•S System Analyzer Component Locations, Rear View, 2.3-3
2.3-3 LH 750 System Analyzer Component Locations, Front View, Cover Down, 2.3-4
2.3-4 LH 750 System Analyzer Component Locations, Front View without Cover, 2.3-4
2.3-5 LH 750 System Analyzer Component Locations, Rear View, 2.3-4
2.4-1 GEN•S System Diluter Component Locations, Front View, Panels Closed, 2.4-4
2.4-2 GEN•S System Diluter Component Locations, Front Panels, 2.4-4
2.4-3 GEN•S System Diluter Component Locations, Under Front Cover, 2.4-5
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2.22-2 Diff Blood Sample and Reagent Delivery to the Mixing Chamber in the GEN•S
System, 2.22-2
2.22-3 Diff Sample Processing Components on the LH 750 System, 2.22-2
2.22-4 Diff Blood Sample Aspiration and Delivery to the Mixing Chamber in the LH 750
System, 2.22-3
2.22-5 Diff Sample Analysis Flow, 2.22-4
2.22-6 Ambient Temperature Sensor Location, 2.22-5
2.22-7 Diff Lytic Reagent Pump and Diff Preservative Pump Components, 2.22-6
2.22-8 Dispenser Pump at Rest, 2.22-7
2.22-9 Dispensing High Volume, 2.22-7
2.22-10Dispensing Low Volume, 2.22-8
2.22-11Adjusting the Low Volume, 2.22-9
2.22-12Adjusting the High Volume, 2.22-9
2.23-1 Retic Sample Processing Components on the GEN•S System, 2.23-1
2.23-2 Retic Blood Sample and Stain Delivery to Stain Chamber on the GEN•S
System, 2.23-2
2.23-3 Stained Sample and Clearing Solution Delivery to Retic Chamber on the GEN•S
System, 2.23-2
2.23-4 Retic Sample Processing Components on the LH 750 System, 2.23-3
2.23-5 Retic Blood Sample Aspiration and Delivery to the Stain Chamber in the LH 750
System, 2.23-4
2.23-6 Stained Sample Aspiration and Delivery to the Retic Chamber in the LH 750
System, 2.23-4
2.23-7 Retic Sample Analysis Flow, 2.23-5
2.23-8 Stain Heater Block Diagram, 2.23-6
2.23-9 Peltier Module, Cross Section, 2.23-6
2.24-1 Sample Data Flow on the GEN•S System from Final Processing to
Reporting, 2.24-1
2.24-2 Sample Data Flow on the LH 750 System from Final Processing to
Reporting, 2.24-2
2.24-3 Diff Analysis Two-Dimensional DataPlot, 2.24-8
2.24-4 Diff Analysis Three-Dimensional DataPlot, 2.24-8
2.24-5 NRBC Signature Position, 2.24-9
2.24-6 NRBC Location on WBC Histogram, 2.24-9
2.24-7 Retic Analysis DataPlot, 2.24-10
2.25-1 Latex Voltage Test Window, 2.25-3
2.25-2 Voltage Matching Test Window, 2.25-4
2.25-3 Flow Rate Test Window, 2.25-7
3.1-1 Space and Accessibility Requirements for the GEN•S System without
SlideMaker, 3.1-1
3.1-2 Space and Accessibility Requirements for the GEN•S System with
SlideMaker, 3.1-2
3.1-3 Space and Accessibility Requirements for the GEN•S Cell, 3.1-2
3.1-4 Location of Fans on the GEN•S System, 3.1-3
3.1-5 Main Power and Drain Line Length Requirement for the GEN•S System, 3.1-4
3.1-6 Backwash Tank Custom Tubing on the GEN•S System, 3.1-5
3.3-1 Removing the Strapping from the Shipping Cartons, 3.3-1
3.3-2 Main Components Layout on the GEN•S System, 3.3-2
3.3-3 Opening Analyzer Side Doors on the GEN•S System, 3.3-3
3.3-4 Analyzer Captive Lock-Down Screws on the GEN•S System, 3.3-3
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CONTENTS VOLUME I
3.4-1 Connecting the Main Power Cable on the GEN•S System, 3.4-1
3.4-2 Connecting the IBUS Cable on the GEN•S System, 3.4-2
3.4-3 Opening the Diluter Side Doors, 3.4-3
3.4-4 Routing the Analyzer Coaxial Cables on the GEN•S System, 3.4-3
3.4-5 Connecting the Backplane Voltage Bus on the GEN•S System, 3.4-4
3.4-6 Connecting the Cable from the RF Detector Preamp Card to the Digital
Backplane, 3.4-5
3.4-7 Connecting the Cables from the Digital Backplane to the RS/Opto Intfc Card on
the GEN•S System, 3.4-6
3.4-8 Connecting the Workstation to the Diluter on the GEN•S System, 3.4-7
3.5-1 Installing the Pneumatic Lines on the GEN•S System, 3.5-1
3.5-2 Connecting Reagent Lines for the CBC Lyse, Retic Pak and SCATTER PAK® Lytic
Reagent on the GEN•S System, 3.5-2
3.5-3 Connecting the Diluent, Cleaning Agent, and Waste Line on the GEN•S
System, 3.5-3
3.6-1 Removing Power Supply Shipping Brackets, 3.6-1
3.6-2 Location of Power Supply Air Filter, 3.6-2
3.6-3 Connecting Main ac Power Cable to Power Supply, 3.6-3
3.6-4 Removing GEN•S System Diluter Shipping Inserts, 3.6-3
3.6-5 Removing the Spacers from the BSV on the GEN•S System, 3.6-4
3.6-6 Removing the Shipping Insert from the TTM on the GEN•S System, 3.6-5
3.6-7 Checking Needle Cartridge Installation on the GEN•S System, 3.6-6
3.6-8 Checking Rocker Bed Movement and Bed Position Sensor Condition on the
GEN•S System, 3.6-7
3.6-9 Checking Lift Cover Alignment and Stripper Plate Movement on the GEN•S
System, 3.6-8
3.6-10 AMC, COMM INTERFACE Card, and DILUTER PROCESSOR Card Locations,
GEN•S System, 3.6-9
3.7-1 Supplying ac Input to the Analytical Station on the GEN•S System, 3.7-1
3.7-2 Power On Checks on the GEN•S System, 3.7-2
3.7-3 Accessing the Revision Levels on the GEN•S System, 3.7-3
3.8-1 GEN•S System Condition after Shutdown Cycle, 3.8-1
3.8-2 GEN•S System Condition after Startup Cycle, 3.8-2
3.10-1 Space and Accessibility Requirements for the LH 750 System without
SlideMaker, 3.10-1
3.10-2 Space and Accessibility Requirements for the LH 750 System with
SlideMaker, 3.10-2
3.10-3 Space and Accessibility Requirements for the LH 750 System, 3.10-2
3.10-4 Location of Fans on the LH 750 System, 3.10-3
3.10-5 Main Power and Drain Line Length Requirement for the LH 750 System, 3.10-4
3.10-6 Backwash Tank Custom Tubing on the LH 750 System, 3.10-5
3.11-1 Removing the Strapping from the Shipping Cartons, 3.11-1
3.11-2 Removing Power Supply Shipping Brackets, 3.11-2
3.11-3 Location of Power Supply Air Filter, 3.11-3
3.11-4 Connecting Main ac Power Cable to Power Supply, 3.11-4
3.11-5 Main Components Layout for the LH 750 System, 3.11-4
3.11-6 Removing the Left and Right Analytical Station Columns, 3.11-5
3.11-7 Opening Analyzer Side Doors on the LH 750 System, 3.11-6
3.11-8 Analyzer Captive Lock-Down Screws on the LH 750 System, 3.11-6
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4.7-2 Lowering the Six-Channel Preamp Card Assembly or Removing the Card
Cover, 4.7-3
4.9-1 Latex Voltage Window, 4.9-2
4.9-2 Voltage Matching Window, 4.9-3
4.12-1 Removing the Power Supply Exhaust Fan, 4.12-2
4.12-2 Removing the Pneumatic Power Supply Intake Fan, 4.12-3
4.12-3 Removing an Analyzer Fan, 4.12-4
4.13-1 Removing the Power Supply Cover, 4.13-1
4.13-2 Removing the Power Supply Left Panel, 4.13-2
4.14-1 Replacing the Compressor, 4.14-1
4.15-1 Removing the Dump Valve, Old Style Power Supply, 4.15-1
4.15-2 Removing the Dump Valve, New Style Power Supply, 4.15-2
4.16-1 Accessing the Air Water Separator, 4.16-2
4.16-2 Disconnecting the Air Water Separator, 4.16-3
4.17-1 Removing the Compressor Motor Controller Card, 4.17-1
4.18-1 Removing the System Power Controller Card, 4.18-2
4.19-1 Removing the System Power Controller Display, 4.19-2
4.20-1 Disconnecting the Bulk Power Supply, New Style Power Supply, 4.20-1
4.20-2 Disconnecting the Bulk Power Supply, Old Style Power Supply, 4.20-2
4.21-1 Removing the Bulk Power Filter Card, 4.21-1
4.22-1 Setting Up the Instrument for the CBC Lytic Reagent Volume Check, 4.22-2
4.22-2 Reading a Meniscus, 4.22-3
4.22-3 Pump Adjustments, 4.22-3
4.22-4 Setting Up the Instrument for Troubleshooting the CBC Lytic Reagent
Delivery, 4.22-4
4.22-5 Replacing the CBC Lytic Reagent Pump, 4.22-6
4.23-1 Setting Up the Instrument for the Diluent Dispenser Volume Check, 4.23-2
4.23-2 Reading a Meniscus, 4.23-3
4.23-3 Diluent Dispenser Adjustments on Analytical Stations that Use the Diluent
Reservoir, 4.23-3
4.23-4 Diluent Dispenser Adjustments on Analytical Stations that Bypass the Diluent
Reservoir, 4.23-4
4.23-5 Setting Up the Instrument for Troubleshooting the Diluent Delivery, 4.23-5
4.23-6 Replacing the Diluent Dispenser, 4.23-7
4.24-1 Setting Up the GEN•S System for the Retic Stain Volume Check, 4.24-2
4.24-2 Setting Up the LH 750 System for the Retic Stain Volume Check, 4.24-2
4.24-3 Reading the Meniscus, 4.24-3
4.24-4 Stain Pump Adjustments on the Retic Module, 4.24-4
4.24-5 Stain Pump Adjustments on the Random Access Module, 4.24-4
4.24-6 Setting Up the GEN•S System for Troubleshooting the Retic Stain Delivery, 4.24-5
4.24-7 Setting Up the LH 750 System for Troubleshooting the Retic Stain Delivery, 4.24-6
4.25-1 Setting Up the GEN•S System for the Retic Clearing Solution Volume
Check, 4.25-2
4.25-2 Setting Up the LH 750 System for the Retic Clearing Solution Volume
Check, 4.25-2
4.25-3 Reading a Meniscus, 4.25-3
4.25-4 Pump Adjustments, 4.25-4
4.25-5 Setting Up the Instrument for Troubleshooting the Retic Clearing Solution
Delivery, 4.25-5
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TABLES
2.2-1 Power Supply (PS) Components, 2.2-1
2.3-1 Analyzer (ANA) Components, 2.3-1
2.4-1 Diluter (DIL) Components, 2.4-1
2.6-1 +5.2 Control Voltage Distribution, 2.6-4
2.7-1 APS1 Card Power Status LED Indications, 2.7-6
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1
1 INTRODUCTION, 1.1-1
ILLUSTRATIONS
1.2-1 Laser Warning and Certification Labels, Laser with Protective Housing, 1.2-3
1.2-2 Laser Warning and Certification Labels on the Laser Beam Cover, 1.2-4
1.2-3 Laser Warning Labels on the Handheld Scanner, 1.2-4
1.2-4 Laser Warning Labels on the Bar-Code Reader, Protective Housing On, 1.2-5
1.2-5 Laser Warning Label on the Bar-Code Reader, Protective Housing Cut Away, 1.2-5
PN 4277219B 1-i
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1.1 MANUAL DESCRIPTION
Scope
This manual provides the reference information and procedures needed for repairing and
maintaining the Analytical Station (Power Supply, Diluter and Analyzer) of the COULTER®
GEN•S™ System, the GEN•S Cell, the LH 750 System, and the LH 750 Cell. It is available
both online and in hard copy. The online manual is released on the Service Resource Kit
CD-ROM, PN 6417471.
This manual does not cover information and procedures for the Analytical Station already
covered in the instruments’ Online Help Systems or in the following customer documents:
To service the COULTER GEN•S SM™ SlideMaker or the COULTER LH SlideMaker, refer to
the Slide Making Modules Service Manual, PN 4276985.
To service the COULTER GEN•S ST™ SlideStainer or the COULTER LH SlideStainer, refer to
the Slide Staining Modules Service Manual, PN 4237601.
Any service memo that affects the information in this manual will include either minor
revision change pages or a Notice of Information Update form for this manual. A Notice of
Information Update form will summarize the changes and will list the specific headings,
figures, and tables affected.
Intended Audience
To use this manual effectively, you need the following:
r An operator’s knowledge of the GEN•S System and the LH 750 System
r The GEN•S System Basic Service Certification
PN 4277219B 1.1-1
INTRODUCTION
r A thorough understanding of -
t Basic electronic and pneumatic principles and devices
t Hematology terms and concepts
t The Coulter Principle
t VCS technology
t COULTER Histogram Differential and Interpretive Reporting
t Reagent systems
t Quality control
t Troubleshooting techniques.
r The ability to -
t Read pneumatic/hydraulic schematics and understand related terminology
t Read electronic schematics and understand related terminology
t Use a digital multimeter and an oscilloscope
t Use basic mechanical tools and understand related terminology.
Organization
The information in this manual is organized into10 chapters. In the printed manual, the
chapters are separated into two volumes. Volume I contains Chapters 1 through 4; Volume II
contains Chapters 5 through 10. To make it easier to access the information:
1.1-2 PN 4277219B
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CHAPTER 7, TROUBLESHOOTING, contains problem descriptions, including a complete
list of error messages, with troubleshooting actions and tips. Use the information in this
chapter in conjunction with the procedures in Chapter 4 to locate and correct instrument
problems.
CHAPTER 8, PARTS LISTS, includes a master list of the field replaceable components (FRC)
and field replaceable units (FRU) for the Analytical Station; illustrations of these components;
and illustrations of the alignment tools designed for the instrument, with specifications.
CHAPTER 9, APPENDICES, is provided for the addition of reference material and includes
Appendix A, QUICK REFERENCE INFORMATION. Appendix A contains instrument
specifications and tolerances, jumper and switch settings, test point and connector locations,
function tables and software menu trees.
Numbering Format
Each chapter of this manual is further divided into topics that are numbered sequentially,
beginning at one. The numbering format for the topic heading, which is called the primary
heading, is chapter number, decimal point, topic number. For example, the primary heading
number for the fifth topic covered in Chapter 2 is 2.5.
The page, figure and table numbers are tied directly to the primary heading number. For
example, Heading 2.5 begins on page 2.5-1, the first figure under Heading 2.5 is Figure 2.5-1
and the first table under Heading 2.5 is Table 2.5-1.
Special Headings
Throughout this manual WARNING, CAUTION, IMPORTANT, ATTENTION and Note
headings are used to indicate potentially hazardous situations and important or helpful
information.
Warning
A WARNING indicates a situation or procedure that, if ignored, can cause serious personal
injury. The word WARNING is in bold-faced text in the printed manual and is red in the
online manual.
Caution
A CAUTION indicates a situation or procedure that, if ignored, can cause damage to
equipment. The word CAUTION is in bold-faced text in the printed manual and is red in the
online manual.
Important
An IMPORTANT indicates a situation or procedure that, if ignored can result in erroneous
test results. The word IMPORTANT is in bold-faced text in the printed manual and is red in
the online manual.
PN 4277219B 1.1-3
INTRODUCTION
Attention
An ATTENTION contains information that is critical for the successful completion of a
procedure and/or operation of the instrument. The word ATTENTION is in bold-faced text in
the printed manual and is red in the online manual.
Note
A Note contains information that is important to remember or helpful in performing a
procedure.
Conventions
This manual uses the following conventions to make the material clearer and more concise.
An example is given below each explanation.
1. Messages that appear on any of the three screens - Analyzer, Diluter or Workstation - are
in italics.
At the Analyzer, verify the SYSTEM STATUS is READY.
2. Keys on the Diluter keypad are in capital letters and are boldfaced.
At the Diluter keypad, press START/CONT.
3. Keys on the Workstation are boxed.
Press Ý+Þ+á to log on.
4. Menu titles and selections on the Analyzer screen are in capital letters.
At the Analyzer, from the MAIN MENU select SYSTEM CONFIGURATION.
5. Selections on the Workstation screen that are icons are represented by that icon in text.
1.1-4 PN 4277219B
INTRODUCTION
1
11. When the word "select" is used in conjunction with one of the screens and its associated
keys, you are to press the key or keys necessary to display the desired screen or to initiate
the desired function.
At the Analyzer, from the SERVICE MENU select SYSTEM RUN to access the SYSTEM
RUN screen. (In this example, you need to press only one key, the key next to the
SYSTEM RUN prompt, to accomplish the desired task.)
At the Diluter keypad, select F27 to dispense CBC lytic reagent. (In this example, you
need to press four keys, the F, 2, 7, and ENTER keys, to accomplish the desired task.)
12. The meaning of the words "double-click," which are used together as a verb, varies
depending on the pointing device used.
r For a mouse it means, press the left mouse button twice.
r For a light pen it means, press the light pen against the screen twice.
r For a touch screen it means, touch the screen with your finger twice.
13. The meaning of the words "right-click," which are used together as a verb, varies
depending on the pointing device used.
r For a mouse it means, press the right mouse button.
r For a light pen with a button it means, press the button.
14. In the electronic version of the manual:
a. Links to additional information are in blue and are underlined.
Adjust the RF Detector Preamp card so the RMS noise is at the lowest setting. See
C1/C20 Adjustment under Heading 4.74.
To access the linked information, select the blue, underlined text.
b. The material is divided into many small sections (electronic files).
r Every primary heading is a separate file and whenever possible the amount of
material contained within one primary heading is limited to four to ten pages.
r If a primary heading must be large, such as the illustrated parts list, invisible
breaks are added to the electronic file to further divide it.
To move from one section (electronic file) to the next in an HTML version of the
manual, use the right and left arrows on the navigation bars displayed at the top and
bottom of each section.
PN 4277219B 1.1-5
INTRODUCTION
1.1-6 PN 4277219B
INTRODUCTION
SAFETY PRECAUTIONS 1
1.2 SAFETY PRECAUTIONS
This section covers safety precautions that you must take whenever you are working on the
Analytical Station. In addition, always follow any safety precautions included in that
procedure.
Electronic
WARNING Risk of personal injury. Rings or jewelry can contact exposed electronic components, causing
personal injury from electric shock. Remove rings and other metallic jewelry before performing
maintenance or service on the electronic components of the instrument.
WARNING Risk of personal injury. Contacting exposed electronic components while the Analytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as instructed under Heading 4.1 before removing covers to access electronic components.
CAUTION Risk of damage to electronic components. If you remove or replace a circuit card or other
electronic component while the power is ON, damage to the component can occur. To prevent damage to
circuit cards and other electronic components, always turn OFF the power before removing or replacing the
component.
CAUTION Risk of damage to electronic components. Electrostatic discharge (ESD) can damage disk drives,
add-in circuit cards and other electronic components. Perform any procedures where there is a possibility
of ESD damage at an ESD workstation or wear an antistatic wrist strap attached to a metallic part of the
chassis connected to an earth ground.
Biological
WARNING Risk of personal injury or contamination. If you do not properly shield yourself before servicing
the Analytical Station with the door open, you can be injured or contaminated. To prevent possible injury or
contamination, always wear gloves, a lab coat and eye protection when servicing the instrument with the
doors open.
WARNING Risk of contamination. Biohazardous contamination can occur from contact with the waste
container and its associated tubing if not handled with care. Avoid skin contact. Clean up spills immediately.
Dispose of the contents of the waste container in accordance with the local regulations and acceptable
laboratory procedures.
Use care when working with pathogenic materials. Means must be available to decontaminate
the instrument, provide ventilation and to dispose of waste liquid. Refer to the following
publications for further guidance on decontamination.
PN 4277219B 1.2-1
INTRODUCTION
SAFETY PRECAUTIONS
Laser
Laser Beam Hazards
The laser, located in the Triple Transducer module, is a unique light source that shows
characteristics different from conventional light sources. The safe use of the laser depends
upon familiarity with the instrument and with the properties of coherent, intense beams of
light.
WARNING Risk of personal injury. The laser beam can cause eye damage if viewed either directly or
indirectly from reflective surfaces (such as a mirror or shiny metallic surface). Avoid direct exposure to the
beam. Do not view it directly or with optical instruments except from special service tools as directed in this
manual.
Eye and skin damage, as well as instrument damage, can be caused by the laser beam. The
laser has enough power to ignite substances placed in the beam path, even at a distance.
Indirect contact with the laser beam from reflective surfaces (such as jewelry) is called
specular reflection and might also cause damage.
r Never look directly into the laser light source or at scattered laser light from any
reflective surface. Never look down into the beam's source.
r As a precaution against accidental exposure to the output beam or its reflection, wear
proper laser safety glasses when performing service or maintenance procedures on the
system.
r Do not use lasers in the presence of flammable material or explosives; these include
volatile substances such as alcohol, solvents and ether.
r Avoid direct exposure and indirect reflection of the laser beam to your skin.
r Assure that any spectators are not potentially exposed to a hazardous condition.
r Do not leave the laser unattended if there is a chance that an unauthorized person may
try to use it.
Radiation Hazards
WARNING Risk of personal injury from radiation exposure. Performing procedures other than those
specified in this manual can result in hazardous radiation exposure. Do not use any controls, make any
adjustments, or perform any procedures other than those specified in this manual.
In its design and manufacture of the GEN•S System, the GEN•S Cell, the LH 750 System, and
the LH 750 Cell, Coulter Corporation has complied with the requirements governing the use
and application of a laser as stipulated in regulatory documents issued by the U.S.
Department of Health and Human Services, and by the National Center for Devices and
Radiological Health (CDRH). In compliance with these regulatory documents, every measure
has been taken to ensure the health and safety of users, laboratory personnel and service
personnel from the possible dangers of laser use. The laser is classified as Class I, when it is in
the system with the protective housing in place.
Note: As installed in the Triple Transducer Module (TTM) safety fixture, the laser presents no
radiation hazard to users and the instrument complies with 21 CFR 1040.
1.2-2 PN 4277219B
INTRODUCTION
SAFETY PRECAUTIONS 1
CDRH-approved labels are placed near or on those covers that when removed might expose
laser radiation.
r See Figure 1.2-1 for the label and its location on the laser head.
r See Figure 1.2-2 for the labels and their locations on the beam cover between the laser
head and the sampling compartment. Both figures show the certification labels.
r See Figure 1.2-3 for the label and its location on the PSC® handheld scanner.
r See Figures 1.2-4 and 1.2-5 for the labels and their locations on the laser bar-code reader
mounted on the Diluter.
Note: As installed in the bar-code reader assembly, the laser presents no radiation hazard
to users and complies with 21 CFR 1040.
Figure 1.2-1 Laser Warning and Certification Labels, Laser with Protective Housing
Located on
back of unit
TM G E N S
* SYSTEM RUN *
05/03/95 0000
COPYRIGHT 1989 - 1995
COULTER CORPORATION
STATUS : READY
ALERT:
MAIN
BP CBC DIFF RETICS
7219001B
PN 4277219B 1.2-3
INTRODUCTION
SAFETY PRECAUTIONS
Figure 1.2-2 Laser Warning and Certification Labels on the Laser Beam Cover
Laser on
lamp
LASER RADIATION WHEN OPEN
AND INTERLOCKDEFEATED.
AVOID DIRECT EXPOSURE.
Electromagnetic
shield
LASER RADIATION
1096 Mellon Avenue
IS EMITTED FROM
THIS APERTURE Manteca, CA 95337
MODEL
MANUFACTURED
AVOID EXPOSURE SERIAL NO.
Laser
1.2-4 PN 4277219B
INTRODUCTION
SAFETY PRECAUTIONS 1
Figure 1.2-4 Laser Warning Labels on the Bar-Code Reader, Protective Housing On
LASER RADIATION
EMISSION INDICATOR (LED)
TM G EN S
CAUTION
Laser radiation when open
* SYSTEM RUN *
05/03/95 0000
COPYRIGHT 1989 - 1995
COULTER CORPORATION
STATUS : READY
ALERT:
and interlock defeated.
DO NOT STARE INTO BEAM.
MAIN
BP CBC DIFF RETICS
CAUTION
Laser radiation when open and
interlock defeated.
DO NOT STARE INTO BEAM.
LASER
ON
CAUTION
L ASER LIGHT - DO NOT STARE INTO BEAM
Tamper-proof screws
6 70nm DIODE L ASER
1 .0 MILLI WATT MAXIMUM CLASS II LASER PRODUCT
CAUTION
LASER LIGHT - DONOT STAREINTO BEAM
670nm DIODE LASER PULSE DURATION 10µs
0.5MILLIWATTMAXIMUM CLASSIILASERPRUDUCT
0008412H
Figure 1.2-5 Laser Warning Label on the Bar-Code Reader, Protective Housing Cut Away
C A U T I O N
LASER RADIATION
DO NOT STARE INTO BEAM
THIS LASER DOES NOT COMPLY
WITH 21 CFR 1040
CLASS II LASER PRODUCT
PN 4277219B 1.2-5
INTRODUCTION
SAFETY PRECAUTIONS
Troubleshooting
Bring the following warning to the customer's attention before advising that customer to
perform any service, maintenance or troubleshooting procedures on the instrument.
WARNING Risk of personal injury or contamination. If you do not properly shield yourself while performing
service, maintenance and troubleshooting procedures, residual fluids in the instrument can injure or
contaminate you. Coulter recommends barrier protection, such as appropriate safety glasses, lab coat, and
gloves, be worn throughout the performance of service, maintenance and troubleshooting procedures to
avoid contact with cleaners and residual fluids in the instrument.
1.2-6 PN 4277219B
CONTENTS
2
2 INSTRUMENT DESCRIPTION, 2.1-1
PN 4277219B 2-i
CONTENTS
2-ii PN 4277219B
CONTENTS
2
Outputs, 2.8-2
Laser Interlock Switch, 2.8-2
Laser Power Supply, 2.8-3
Function, 2.8-3
Monitors, 2.8-3
Input, 2.8-3
Output, 2.8-3
Diluter/Solenoid/Optics Power Supply Card, 2.8-3
Function, 2.8-3
Input, 2.8-3
Outputs, 2.8-3
Monitors, 2.8-4
Connectors, LEDs and Test Points, 2.8-4
PN 4277219B 2-iii
CONTENTS
2-iv PN 4277219B
CONTENTS
2
Diluter 4 Card, 2.12-9
Function, 2.12-9
Inputs, 2.12-11
Connectors and LEDs, 2.12-11
Diluter/Numeric Keypad, 2.12-11
Function, 2.12-11
Contrast Adjustment, 2.12-11
PN 4277219B 2-v
CONTENTS
2-vi PN 4277219B
CONTENTS
2
Bubble/Blood Detectors, 2.17-13
Function, 2.17-13
Operation, 2.17-14
Aspiration Messages, 2.17-15
Hand Detector, 2.17-16
Probe-Wipe Module, 2.17-17
Function, 2.17-17
Monitoring, 2.17-18
2.18 CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND HGB DATA, 2.18-1
Summary, 2.18-1
Making the Sample Dilutions, 2.18-2
Applying the Coulter Principle, 2.18-4
Sensing Area, 2.18-4
Aperture Vacuum, 2.18-4
Aperture Current, 2.18-4
Timing the Data Collection in the GEN•S System, 2.18-5
WBC and RBC Data, 2.18-5
Note: Differences in cell type, cell concentration and the number of good
pulses can vary the histogram data collection time., 2.18-6
WBC Histogram, 2.18-6
RBC Histogram, 2.18-6
Plt Histogram, 2.18-6
Timing the Data Collection in the LH 750 System, 2.18-6
WBC and RBC Count Data, 2.18-6
WBC, RBC, and Plt Histograms, 2.18-6
WBC Histogram, 2.18-7
RBC Histogram, 2.18-7
Plt Histogram, 2.18-7
Determining the Hgb, 2.18-8
2.19 CBC ANALYSIS - ANALYZING RBC, WBC AND PLT DATA, 2.19-1
Summary, 2.19-1
RED/WHITE PRE-AMP 2 Cards (GEN•S System), 2.19-1
Function, 2.19-1
CAL Pulses, 2.19-2
Six-Channel Preamp Card (LH 750 System), 2.19-2
Function, 2.19-2
CAL Pulses, 2.19-3
RED/WHITE PROCESSOR Card (GEN•S System), 2.19-3
Function, 2.19-3
Input, 2.19-5
RED/WHITE PROCESSOR 2 Card (LH 750 System), 2.19-5
Function, 2.19-5
Input, 2.19-6
PLATELET PROCESSOR Card, 2.19-6
Function, 2.19-6
Input, 2.19-7
PN 4277219B 2-vii
CONTENTS
2-viii PN 4277219B
CONTENTS
2
Determining the Diff Parameters, 2.22-10
ILLUSTRATIONS
2.1-1 GEN•S System Units, 2.1-3
2.1-2 GEN•S Cell Units, 2.1-3
2.1-3 LH 750 System Units, 2.1-4
2.1-4 LH 750 System Units with Optional LH SlideMaker and LH SlideStainer , 2.1-4
PN 4277219B 2-ix
CONTENTS
2.2-1 Power Supply Component Locations, Old Style Power Supply, 2.2-2
2.2-2 Power Supply Component Locations, New Style Power Supply, 2.2-2
2.4-1 GEN•S System Diluter Component Locations, Front View, Panels Closed, 2.4-4
2.4-2 GEN•S System Diluter Component Locations, Front Panels, 2.4-4
2.4-3 GEN•S System Diluter Component Locations, Under Front Cover, 2.4-5
2.4-4 GEN•S System Diluter Component Locations, Right Door and
Compartment, 2.4-5
2.4-5 GEN•S System Diluter Component Locations, Left Door and Compartment, 2.4-6
2.4-6 GEN•S System Diluter Component Locations, Right Rear Door, 2.4-6
2.4-7 GEN•S System Diluter Component Locations, Left Rear Doors, 2.4-7
2.4-8 LH 750 System Diluter Component Locations, Front View, Panels Closed, 2.4-8
2.4-9 LH 750 System Diluter Component Locations, Front Panel, 2.4-8
2.4-10 LH 750 System Diluter Component Locations, Under Front Cover, 2.4-9
2.4-11 LH 750 System Diluter Component Locations, Center Rear Panel, 2.4-9
2.4-12 LH 750 System Diluter Component Locations, Right Door and
Compartment, 2.4-10
2.4-13 LH 750 System Diluter Component Locations, Left Door and
Compartment, 2.4-10
2.4-14 LH 750 System Diluter Component Locations, Right Rear Door, 2.4-11
2.4-15 LH 750 System Diluter Component Locations, Left Rear Doors, 2.4-11
2.6-1 Control Voltage Development and Distribution (Old Diluter Interconnects), 2.6-2
2.6-2 Control Voltage Development and Distribution (New Diluter
Interconnects), 2.6-2
2.6-3 +5.2 Control Voltage and POWER ON Signal Distribution (Old Diluter
Interconnects), 2.6-3
2.6-4 +5.2 Control Voltage and POWER ON Signal Distribution (New Diluter
Interconnects), 2.6-3
2.6-5 POWER ON Signal, System Power Controller Card, 2.6-4
2.6-6 AMC Power-Up Signals, 2.6-5
2.6-7 SYSTEM RESET Signal, 2.6-6
2-x PN 4277219B
CONTENTS
2
2.8-2 Laser Power Supply Block Diagram, 2.8-3
2.8-3 Diluter/Solenoid/Optics Power Supply Card Block Diagram, 2.8-4
2.10-1 System Power Controller Card and System Power Controller Display Block
Diagram, 2.10-1
2.10-2 System Power Controller Display, 2.10-3
2.13-1 Reagent Inputs on Analytical Stations that Use the Diluent Reservoir, 2.13-1
2.13-2 Reagent Inputs on Analytical Stations that Bypass the Diluent Reservoir, 2.13-2
2.13-3 Reagent Reservoir Module, Old Style (GEN•S System), 2.13-3
2.13-4 Reagent Reservoir Module, New Style (GEN•S System), 2.13-4
2.13-5 Reagent Reservoir Module, Modified New Style (GEN•S System and LH 750
System), 2.13-4
2.13-6 Reagent Distribution on Analytical Stations that Use the Diluent Reservoir, 2.13-6
2.13-7 Reagent Distribution on Analytical Stations that Bypass the Diluent
Reservoir, 2.13-7
2.13-8 Backwash Tank Reagent Flow, 2.13-8
2.13-9 Sheath-Tank Reagent Flow, 2.13-10
PN 4277219B 2-xi
CONTENTS
2-xii PN 4277219B
CONTENTS
2
2.18-4 CBC Sample Processing Components on GEN•S System Analytical Stations that
Bypass the Diluent Reservoir, 2.18-3
2.18-5 CBC Sample Processing Components on LH 750 System Analytical
Stations, 2.18-4
2.18-6 Applying the Coulter Principle, 2.18-5
2.18-7 Data Collection Timing on the GEN•S System, 2.18-5
2.18-8 Data Collection Timing LH 750 System, 2.18-7
2.18-9 Hgb Sensing Area, 2.18-8
2.18-10Hgb Signal Flow, 2.18-8
PN 4277219B 2-xiii
CONTENTS
2.23-5 Retic Blood Sample Aspiration and Delivery to the Stain Chamber in the LH 750
System, 2.23-4
2.23-6 Stained Sample Aspiration and Delivery to the Retic Chamber in the LH 750
System, 2.23-4
2.23-7 Retic Sample Analysis Flow, 2.23-5
2.23-8 Stain Heater Block Diagram, 2.23-6
2.23-9 Peltier Module, Cross Section, 2.23-6
2.24-1 Sample Data Flow on the GEN•S System from Final Processing to
Reporting, 2.24-1
2.24-2 Sample Data Flow on the LH 750 System from Final Processing to
Reporting, 2.24-2
2.24-3 Diff Analysis Two-Dimensional DataPlot, 2.24-8
2.24-4 Diff Analysis Three-Dimensional DataPlot, 2.24-8
2.24-5 NRBC Signature Position, 2.24-9
2.24-6 NRBC Location on WBC Histogram, 2.24-9
2.24-7 Retic Analysis DataPlot, 2.24-10
TABLES
2.2-1 Power Supply (PS) Components, 2.2-1
2.22-1 Diff Lytic Reagent and Diff Preservative Pumps’ Pneumatic Signals and Piston
Positions, 2.22-8
2.25-1 When to Calibrate, 2.25-8
2-xiv PN 4277219B
2INSTRUMENT DESCRIPTION 2
2.1 INTRODUCTION TO THE GEN•S AND LH 750 SYSTEMS
Summary
This section briefly describes the function, the main components and systems, and the
operating modes of the GEN•S System (Figure 2.1-1), the GEN•S System with a GEN•S SM
SlideMaker and GEN•S ST SlideStainer - also referred to as a GEN•S Cell (Figure 2.1-2), the
LH 750 System (Figure 2.1-3), and the LH 750 System with an LH SlideMaker and
LH SlideStainer - also referred to as an LH 755 (Figure 2.1-4). This section also references the
appropriate customer documents and/or headings within this document for more details.
Function
The GEN•S System and the LH 750 System are quantitative, automated hematology
analyzers, leukocyte differential counters, and reticulocyte counters For In Vitro Diagnostic
Use in clinical laboratories. These instruments can perform a complete blood count (CBC),
WBC differential, and reticulocyte analysis on a whole-blood sample. The LH 750 System can
also perform a CBC on a prediluted sample.
The specific parameters analyzed are listed below. For a description of the methods used to
derive these parameters, refer to the Online Help System or to Chapter 3 of the Reference
manual. For details about the components used to perform the analysis, see the appropriate
headings in this chapter.
The GEN•S Systems and LH 750 Systems with a SlideMaker and SlideStainer also create
blood smears on clean microscopic slides using a segment of blood aspirated at the Analytical
Station, transport those slides to the SlideStainer, and stain them.
CBC Parameters
The CBC consists of: white blood cell count (WBC), red blood cell count (RBC), hemoglobin
(Hgb), mean corpuscular volume (MCV), hematocrit (Hct), mean corpuscular hemoglobin
(MCH), mean corpuscular hemoglobin concentration (MCHC), red cell distribution width
(RDW), platelet count (Plt) and mean platelet volume (MPV). See Headings 2.18 and 2.19 for
details about the components used to perform the CBC analysis.
The LH 750 System can also derive the percentage of nucleated RBCs from the WBC
differential and report the nucleated RBCs (NRBC% and NRBC#).
Reticulocyte Parameters
Reticulocyte analysis consists of the percent and number of reticulocytes (RET% and RET#),
the mean reticulocyte volume (MRV), and the immature reticulocyte fraction (IRF). See
Headings 2.20, 2.21 and 2.23 for details about the components used to perform the
reticulocyte analysis.
PN 4277219B 2.1-1
INSTRUMENT DESCRIPTION
The PDW value is used as an internal check on the reported platelet parameters, the Plt and
MPV.
Description
Components
The GEN•S System (Figure 2.1-1) and the LH 750 System (Figure 2.1-3) consist of an
Analytical Station and a Workstation, with an optional SlideMaker and SlideStainer
(Figures 2.1-2 and 2.1-4). This manual provides information on the Analytical Stations only.
The Analytical Station consists of three units: the Power Supply, Analyzer, and Diluter. This
chapter contains illustrations identifying the main components and/or assemblies in each of
these units, and tables summarizing their functions. These illustrations and tables are
grouped by unit as follows:
Systems
The GEN•S System and the LH 750 System comprise many smaller systems, each performing
a specific function. This chapter includes a description of the following systems:
2.1-2 PN 4277219B
INSTRUMENT DESCRIPTION
2
Figure 2.1-1 GEN•S System Units
ANALYTICAL STATION
TM
* SYSTEM RUN *
05/03/95 0000
COPYRIGHT 1989 - 1995
COULTER CORPORATION
ANALYZER
STATUS : READY
ALERT:
MAIN
WORKSTATION
BP CBC DIFF RETICS
DILUTER
R
POWER
TM
TURBO
RESET
GEN•• S
TEMP
60 30.0 4.9 28 115 DC
POWER
SUPPLY
POWER SUPPLY
6498044B
ANALYTICAL STATION
TM
* SYSTEM RUN *
05/03/95 0000
COPYRIGHT 1989 - 1995
COULTER CORPORATION
WORKSTATION
SLIDESTAINER SLIDEMAKER
®
TM
DILUTER
R
POWER
TURBO
RESET
GEN• S
Gen·S St
TEMP
60 30.0 4.9 28 115 DC
POWER
SUPPLY
POWER SUPPLY
6498043B
PN 4277219B 2.1-3
INSTRUMENT DESCRIPTION
*S Y S T E M R U N *
0 4 /3 0 /9 6 I
A n a ly z e r
1 2 :3 0 :1 8
II
II I
IV
V
S T A T U S : R E A D Y
W o r k s ta tio n
A L E R T : T E S T M O D E V I
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
V II
M A IN M E N U
B L O O D D E T E C T : O N V II I
P R IM E C L E A R S T A R T A L A R M
D R A IN R IN S E R E A D Y S T O P P R E M IX R E S E T
A P E R T A P E R T C O N T
S T A R T U P F 1 2 3 ID P O W E R O N
S H U T D O W N 4 5 6 E P O W E R O F F
N
7 8 9 T
E
C E 0 . R
D ilu te r
N E C M u ltiS y n c L C D 1 7 0 0 m +
GEN• S
PPNEU
N E U 6600 PSI
P S I 3300 PSI
P S I 55 PSI
P S I VACUUM AAC
C LLINE
IN E AAC
C
TTEMP
E M P
6600 330.0
0 . 0 44.9
. 9 2288 1115
15 DDCC
P o w e r
S u p p ly
P O W E R S U P P L Y
6 4 9 8 1 1 7 B
Figure 2.1-4 LH 750 System Units with Optional LH SlideMaker and LH SlideStainer
Analytical Station
Analyzer
Workstation
SlideStainer SlideMaker
Diluter
GEN• S
TEMP DC
Power
Supply
6498118B
2.1-4 PN 4277219B
INSTRUMENT DESCRIPTION
2
Diagnostic Products
Refer to the Online Help System or to Chapter 1 of the Reference manual for the diagnostic
products used on the instrument.
Physical Specifications
See Heading 3.1, Preinstallation Checklist, for the physical specifications needed to install the
instrument. For any other physical specifications, refer to the Online Help System or to
Chapter 4 of the Reference manual.
Computer systems, such as the Workstation for the GEN•S System and the LH 750 System,
and their peripherals are evaluated and approved to Underwriters Laboratories Standard 478,
Information Processing and Business Equipment, prior to being approved for use with
Coulter instruments. Leakage current is tested per Section 28 A, paragraph 28 A.3,
EXCEPTION:
A unit that requires electromagnetic interference filters or filtering capacitors or both for
functional performance or to meet EMC regulations (for example FCC regulations) may
have Leakage Current in excess of 500 µA but must not exceed 3.5 mA.
Computers and their peripherals used with the GEN•S System and the LH 750 System
employ EMC filtering devices as described in UL 478 Section 28 A, paragraph 28 A.3,
EXCEPTION; therefore the maximum allowable leakage current is 3.5 mA.
PN 4277219B 2.1-5
INSTRUMENT DESCRIPTION
Operation
Aspiration Modes
The instrument has two aspiration modes, the Automatic mode and the Manual mode.
In the Automatic mode, the operator loads the specimen tubes into cassettes and stacks the
cassettes into the loading bay of the Diluter. From the loading bay the cassettes are lowered
onto a rocker bed belt that advances the cassettes to the automatic cap-piercing mechanism.
While advancing, and between sample aspirations, the cassettes are rocked back and forth to
mix the specimens. The specimen tubes and cassettes are identified by bar-code labels that are
read automatically as the specimen is being sampled.
In the Manual mode, the operator enters the specimen ID, uncaps the specimen tube and
presents the open specimen tube to the aspirator tip. The cycle starts automatically when the
operator’s hand interrupts the path of optical sensors (the hand detector).
In the LH 750 System the operator can also run prediluted blood samples in the Manual
mode. The operator makes the dilution outside of the instrument and enters the dilution
factor at the Workstation. The software uses the dilution factor to calculate the whole blood
results from the diluted sample results.
The aspiration modes are described in the Online Help System and in Chapter 3 of the
Reference manual. For further details on how the specimen transport system works, see
Headings 2.14 and 2.15. For details on how aspiration occurs, see Headings 2.16 and 2.17.
Test Modes
The instrument has five test mode options: CBC/DIFF/RETIC, CBC/DIFF, CBC ONLY,
CBC/RETIC, and RETIC ONLY.
In the GEN•S System, the operator batches the specimen tubes by the test mode needed and
selects the test mode for the batch at the Analyzer.
In the LH 750 System, the instrument changes the test mode as needed for each specimen
tube according to the tests selected for that specimen on the ToDo List. This process, which is
referred to as random access, eliminates the need to batch specimen tubes.
Operating Procedures
Refer to the Operator’s Guide or the Online Help System for the operating procedures.
2.1-6 PN 4277219B
INSTRUMENT DESCRIPTION
POWER SUPPLY MAIN COMPONENTS 2
2.2 POWER SUPPLY MAIN COMPONENTS
Summary
The Power Supply provides and monitors the main electronic power to the Analyzer and
Diluter and the pneumatic power (vacuum and pressure) to the Diluter. This section
identifies the main components and/or assemblies in the Power Supply, briefly describing
their functions and showing their locations.
For more details, see the Electronic Power System, Headings 2.5, 2.6, 2.7 and 2.8, and the
Pneumatic Power System, Heading 2.9.
Main Components
Table 2.2-1 lists the main components or assemblies in the Power Supply, in alphabetic order,
with the abbreviation, where applicable, and functions of each. Figure 2.2-1 shows the
locations of these components or assemblies in the old style Power Supply; Figure 2.2-2
shows their locations in the new style Power Supply.
Note: The new style Power Supply has additional vents to improve air flow and keep the
Power Supply from overheating.
PN 4277219B 2.2-1
INSTRUMENT DESCRIPTION
POWER SUPPLY MAIN COMPONENTS
Figure 2.2-1 Power Supply Component Locations, Old Style Power Supply
Bulk Power
Power Supply
Filter exhaust
System Power card fan
Controller
Display
System Power
Controller
card Motor
Controller
card
Pneumatic
Power Supply
Compressor/
vacuum pump
6498071A
Figure 2.2-2 Power Supply Component Locations, New Style Power Supply
Bulk Power
Power Supply
Filter exhaust
System Power card fan
Controller
Display
System Power
Controller
card Motor
Controller
card
Pneumatic
Power Supply
Compressor/
vacuum pump
6498072A
2.2-2 PN 4277219B
INSTRUMENT DESCRIPTION
ANALYZER MAIN COMPONENTS 2
2.3 ANALYZER MAIN COMPONENTS
Summary
The Analyzer:
The main central processing unit (CPU) responsible for system control, task scheduling and
synchronization, and sample analysis is housed on the Analyzer Microcontroller card (AMC)
in the Analyzer. This section identifies the main components and/or assemblies in the
Analyzer, briefly describing their functions and showing their locations.
Main Components
Table 2.3-1 lists the main components in the Analyzer, in alphabetic order, with the
abbreviation, where applicable, and functions of each. Figures Figures 2.3-1 through 2.3-5
show the locations of these components and are referenced in Table 2.3-1.
Figure Reference
GEN•S LH 750
Component Abbreviation Functions System System
AMC (Analyzer Microcontroller AMC Houses main CPU for instrument. 2.3-1 2.3-4
card)
Analog backplane Interconnect for signals on left (analog) side of 2.3-2 2.3-5
Analyzer
Analyzer fans (2) Two automatic, temperature controlled, 2.3-2 2.3-5
variable-speed fans used to cool the Analyzer
API (Aperture Current)-SIGNAL API Develops aperture current and test pulses 2.3-1 N/A
GENERATOR card
APS1 (Analyzer Power Supply 1) APS1 Local power supply for analog side of Analyzer 2.3-1 2.3-4
card
APS2 (Analyzer Power Supply 2) APS2 Local power supply for digital side of Analyzer 2.3-1 2.3-4
card
Backplane Interconnect (2 used) System bus connector between Analog, Digital 2.3-2 2.3-5
and CRT backplanes
Backplane voltage bus BVB Power distribution bus for +48 V1 dc, 48 V1 dc 2.3-2 2.3-5
return, and system ground
BD (blood detector) ADJ (adjust) Installed on Analytical Stations with a N/A 2.3-3
card Diluter 2 RBD card to provides test points for the
bubble/blood detector adjustments and the lyse
timing procedure.
PN 4277219B 2.3-1
INSTRUMENT DESCRIPTION
ANALYZER MAIN COMPONENTS
Figure Reference
GEN•S LH 750
Component Abbreviation Functions System System
COMM (Communication) Comm Intfc Communication link for AMC. 2.3-1 2.3-4
INTERFACE card
CRT backplane Interconnect for Scope Module signals. 2.3-2 2.3-5
CRT buttons Allows operator access to the options on the 2.3-3
interface menu.
DIFF (Differential) PROCESSOR Diff Proc Processes VCS signals and routes diff and retic 2.3-1 2.3-4
card raw data to the Workstation.
Digital backplane Interconnect for signals on right (digital) side of 2.3-2 2.3-5
Analyzer
DILUTER CPU card Controls all Diluter cycles as directed by the AMC N/A 2.3-4
and communicates directly with the Keypad and
Display Interface card (the numeric keypad)
DILUTER PROCESSOR card Dil Proc Controls all Diluter cycles as directed by the AMC 2.3-1 N/A
Keyboard and Display Interface Part of numeric keypad. See Diluter/Numeric N/A 2.12-6
card Keypad under Heading 2.12, DILUTER
CONTROL.
Numeric keypad Provides POWER ON/OFF signals and operator N/A 2.3-3
interface
PLATELET PROCESSOR card Plt Proc Provides channelizing circuitry for platelet 2.3-1 2.3-4
histograms.
RED PRE-AMP (Preamplifier) RED One of two Red/White Pre-Amp cards used on 2.3-1 N/A
card PRE-AMP the GEN•S System to amplify pulses from the
apertures. Amplifies RBC and platelet data
RED/WHITE PROCESSOR card R/W Proc Provides editing circuitry and counters for RBC 2.3-1 N/A
and WBC count and histograms
RED/WHITE PROCESSOR 2 card R/W Proc 2 Provides editing circuitry and event and wait N/A 2.3-4
counters for RBC and WBC count and histograms
R/W/P (Red,White, Platelet) SC/A SC/A LH 750 System only: Develops aperture voltage N/A 2.3-4
(Signal Conditioner/Analyzer) and test pulses. Amplifies and conditions pulses
card from the Six-Channel Preamp card.
Scope Module Displays system status, messages, and operator 2.3-1 2.3-4
interface menu
VCS ANALOG card ANALOG Amplifies VCS signals 2.3-1 2.3-4
WHITE PRE-AMP (Preamplifier) WHITE One of two Red/White Pre-Amp cards used on 2.3-1 N/A
card PRE-AMP the GEN•S System to amplify pulses from the
apertures. Amplifies WBC data
2.3-2 PN 4277219B
INSTRUMENT DESCRIPTION
ANALYZER MAIN COMPONENTS 2
Figure 2.3-1 GEN•S System Analyzer Component Locations, Front View
APS1 AMC
API-SIGNAL GENERATOR COMM INTERFACE
WHITE PRE-AMP DILUTER PROCESSOR
RED PRE-AMP DIFF PROCESSOR
PLATELET
PROCESSOR APS2 ANALOG
RED/WHITE SCOPE
7253059B
PROCESSOR MODULE
FANS
BACKPLANE
INTERCONNECTS
DIGITAL
BACKPLANE
CRT
BACKPLANE
BACKPLANE
VOLTAGE
BUS
ANALOG
7253060A
BACKPLANE
PN 4277219B 2.3-3
INSTRUMENT DESCRIPTION
ANALYZER MAIN COMPONENTS
Figure 2.3-3 LH 750 System Analyzer Component Locations, Front View, Cover Down
CRT
buttons
*S Y S T E M R U N *
0 4 /3 0 /9 6 I
1 2 :3 0 :1 8
II
III
IV
V
S T A T U S : R E A D Y
A L E R T : T E S T M O D E VI
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
VII
M A IN M E N U
B L O O D D E T E C T : O N VIII
Numeric
P R IM E
A P E R T
D R A IN R IN S E
C L E A R
A P E R T
R E A D Y S T O P P R E M IX
S T A R T
C O N T
A L A R M
R E S E T
keypad
S T A R T U P F 1 2 3 ID P O W E R O N
S H U T D O W N 4 5 6 E P O W E R O F F
N
7 8 9 T
E
C E 0 . R
6498115B
Figure 2.3-4 LH 750 System Analyzer Component Locations, Front View without Cover
A P S 1 A M C
R /W /P S C /A C O M M IN T E R F A C E
C o v e r p la te D IL U T E R C P U
B D A D J D IF F P R O C E S S O R
C o v e r p la te
P L A T E L E T
P R O C E S S O R A P S 2 V C S A N A L O G
R E D /W H IT E S c o p e
6 4 9 8 1 2 4 B
P R O C E S S O R 2 m o d u le
Backplane
voltage BUS Analog
backplane
Fans
Backplane
interconnects
Digital
backplane
CRT
backplane
6498183B
2.3-4 PN 4277219B
INSTRUMENT DESCRIPTION
DILUTER MAIN COMPONENTS 2
2.4 DILUTER MAIN COMPONENTS
Summary
The Diluter transports, aspirates, pipettes, dilutes, mixes, lyses and generates pulses from
patient and control samples. To accomplish these tasks the Diluter provides the local power
and control for the solenoids and motors, level sensors, specimen transport assembly and
bar-code scanning components used to process the blood samples. This section identifies the
circuit cards and the main assemblies in the Diluter, briefly describing their functions and
showing their locations.
Note: Two configurations of the GEN•S System’s Analytical Station are currently in use, one
that uses the diluent reservoir (the original configuration) and one that bypasses the diluent
reservoir. The locations of the components discussed in this section are the same in both
configurations.
For a description of the fluidic components in the Diluter and the associated location
diagrams, see Main Diluter Fluidic Components under Heading A.6.
Main Components
Table 2.4-1 lists all the circuit cards and the main assemblies in the Diluter, in alphabetic
order, with the abbreviation, where applicable, and the functions of each. Figures 2.4-1
through 2.4-15 show the locations of the components described in Table 2.4-1 and are
referenced in the table.
Figure Reference
GEN•S LH 750
Component Abbreviation Functions System System
Bar-Code Decoder card BCD Decodes signals from the bar-code scanner. 2.4-6 2.4-14
Bar-code scanner BCS Scans bar-code labels on tubes and cassettes to identify 2.4-2 2.4-9
assembly specimen.
Cassette transport CTA Mechanical components for handling cassettes in the 2.4-1 2.4-8
assembly Automatic mode. Consists of the:
r Loading bay
r Unloading bay
r Rocker bed
r Piercing station.
Differential Power Supply Diff PS Provides power for laser power supply, and DC and RF 2.4-4 2.4-12
card voltages for the flow cell.
Diff module Processes samples for diff analysis. 2.4-3 2.4-10
Diluter 1 card Dil 1 Develops power for and manages the Hgb lamp and 2.4-4 2.4-12
bar-code scanner, keyboard controller and
hand-detector sensor inputs.
Note: Two styles are currently in use. For details, see
Diluter 1 Card under Heading 2.12, DILUTER
CONTROL.
PN 4277219B 2.4-1
INSTRUMENT DESCRIPTION
DILUTER MAIN COMPONENTS
Figure Reference
GEN•S LH 750
Component Abbreviation Functions System System
Diluter 2 card Dil 2 Manages blood detectors, reagent heaters, probe-wipe 2.4-5 2.4-13
motor and reagents reservoirs.
Note: Four styles are currently in use. For details, see
Diluter 2 Card under Heading 2.12, DILUTER
CONTROL.
Diluter 3 card Dil 3 Manages solenoids and mixing motors and houses a 2.4-5 2.4-13
SlideMaker interface.
Note: Three styles are currently in use. For details, see
Diluter 3 Card under Heading 2.12, DILUTER
CONTROL.
Diluter 4 Card Dil 4 Houses drivers for the heaters, thermistors, and Peltier 2.4-7 2.4-15
module.
Diluter Cbl (Cable) Cable Adpt Routes IBUS signals between Power Supply and left 2.4-5 2.4-13
Adapter card and right sides of Diluter.
Diluter keypad Provides POWER ON/OFF signals and operator 2.4-1 N/A
interface.
Diluter/Solenoid/Optics Sol/Opt PS Provides local power to the Diluter 2 and Diluter 3 cards 2.4-5 2.4-13
Power Supply card and to the solid state RF Detector Preamp card if one is
installed.
Hgb cuvette assembly Consists of Hgb cuvette, lamp and preamp. Used to 2.4-2 2.4-9
photometrically analyze WBC dilution for Hgb
concentration.
Keyboard and Display Part of Diluter control keypad. See Diluter/Numeric 2.12-6 N/A
Interface card Keypad under Heading 2.12, DILUTER CONTROL.
Laser Coherent light source used for LS channel. 2.4-3 2.4-10
Laser Power Supply Laser PS Consists of Laser Power module and Laser Reference 4 2.4-4 2.4-12
card:
r Laser Power module - Develops power for laser
r Laser Reference 4 card - Develops laser reference
voltage.
Light Scatter Preamplifier LS Preamp Houses amplification and logic circuitry for the light 2.4-3 2.4-10
module scatter signals.
PVT card Monitors flow cell pressures, count vacuum and 2.4-4 2.4-12
ambient temperature (backup sensor).
Random Access module LH 750 System only: Segments the diff and retic N/A 2.4-10
samples and processes samples for retic analysis.
Reagent Reservoir Rgt Res Provides level sensing and internal reagent storage to 2.4-7 2.4-15
module trap bubbles during reagent change.
Reservoir Interface card Rgt Res Intfc Interfaces reagent reservoir solenoids and sensors. 2.4-7 2.4-15
2.4-2 PN 4277219B
INSTRUMENT DESCRIPTION
DILUTER MAIN COMPONENTS 2
Table 2.4-1 Diluter (DIL) Components (Continued)
Figure Reference
GEN•S LH 750
Component Abbreviation Functions System System
Retic module GEN•S System only: Segments the diff and retic 2.4-3 N/A
samples and processes samples for retic analysis.
RF Detector Preamp RF Preamp Generates RF and DC current, detects RF voltage, and 2.4-3 2.4-10
(Preamplifier) Card amplifies RF and DC pulses from the flow cell.
Note: Two styles are currently in use. For details, see RF
Detector Preamp Card under Heading 2.21, VCS
TECHNOLOGY - MEASURING AND ANALYZING THE
DATA.
RS/Opto Intfc (Interface) RS/O Intfc Routes signals between the Diluter, Workstation and 2.4-4 2.4-12
card Analyzer.
Sampling Station Contains components for pipetting blood samples in 2.4-3 2.4-10
the Automatic and Manual modes.
Sensor Distribution card Sensor Dist Connections for Diluter sensors for access by the 2.4-4 2.4-12
Diluter 1 card.
Six-Channel Aperture Six-Channel LH 750 System only: Amplifies WBC, RBC, and platelet N/A 2.4-11
Preamp (Preamplifier) Preamp pulses from the apertures.
card
Triple Transducer module TTM Contains components for VCS technology pulse 2.4-3 2.4-10
generation. Triple refers to the three measurements:
volume (DC), conductivity (RF) and scatter (LS).
PN 4277219B 2.4-3
INSTRUMENT DESCRIPTION
DILUTER MAIN COMPONENTS
Figure 2.4-1 GEN•S System Diluter Component Locations, Front View, Panels Closed
TM GEN S
* SYSTEM RUN *
05/03/95 0000
COPYRIGHT 1989 - 1995
COULTER CORPORATION
STATUS : READY
ALERT:
MAIN
BP CBC DIFF RETICS
ROCKER BED
PIERCING
STATION KEYPAD
7253265A
6 4 9 8 2 3 7 B
B a r-c o d e H g b c u v e tte
s c a n n e r a s s e m b ly
2.4-4 PN 4277219B
INSTRUMENT DESCRIPTION
DILUTER MAIN COMPONENTS 2
Figure 2.4-3 GEN•S System Diluter Component Locations, Under Front Cover
RF DETECTOR
SAMPLING STATION DIFF MODULE PREAMP CARD
TRIPLE
TRANSDUCER
MODULE
Figure 2.4-4 GEN•S System Diluter Component Locations, Right Door and Compartment
RS/OPTO
INTFC CARD PVT
CARD
DIFF POWER
LASER POWER SUPPLY CARD
SUPPLY
DILUTER 1
CARD
SENSOR
DISTRIBUTION
CARD
7253158A
PN 4277219B 2.4-5
INSTRUMENT DESCRIPTION
DILUTER MAIN COMPONENTS
Figure 2.4-5 GEN•S System Diluter Component Locations, Left Door and Compartment
DILUTER CBL
ADAPTER CARD
DILUTER 3
DILUTER/ CARD
SOLENOID/
OPTICS POWER
SUPPLY CARD
DILUTER 2
CARD
7253159A
Figure 2.4-6 GEN•S System Diluter Component Locations, Right Rear Door
BAR-CODE
DECODER
CARD
7253160A
2.4-6 PN 4277219B
INSTRUMENT DESCRIPTION
DILUTER MAIN COMPONENTS 2
Figure 2.4-7 GEN•S System Diluter Component Locations, Left Rear Doors
Diluter 4
card
Reservoir
Interface
card
Reagent
Reservoir
module
(old style)
Reservoir
Interface
card
Reagent
Reservoir
module
(new style)
7253428E
PN 4277219B 2.4-7
INSTRUMENT DESCRIPTION
DILUTER MAIN COMPONENTS
Figure 2.4-8 LH 750 System Diluter Component Locations, Front View, Panels Closed
*S Y S T E M R U N *
0 4 /3 0 /9 6 I
1 2 :3 0 :1 8
II
III
IV
V
S T A T U S : R E A D Y
A L E R T : T E S T M O D E VI
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
VII
M A IN M E N U
B L O O D D E T E C T : O N VIII
P R IM E C L E A R S T A R T A L A R M
D R A IN R IN S E R E A D Y S T O P P R E M IX R E S E T
A P E R T A P E R T C O N T
S T A R T U P F 1 2 3 ID P O W E R O N
S H U T D O W N 4 5 6 E P O W E R O F F
N
Unloading bay 7
C E
8
0
9
. R
E
T
Loading bay
Rocker bed
Piercing
station
6498114B
2.4-8 PN 4277219B
INSTRUMENT DESCRIPTION
DILUTER MAIN COMPONENTS 2
Figure 2.4-10 LH 750 System Diluter Component Locations, Under Front Cover
RF Detector
Diff module Preamp card
Sampling Station
Triple
Transducer
module
Figure 2.4-11 LH 750 System Diluter Component Locations, Center Rear Panel
Six-Channel Aperture
Preamp card
6498199B
PN 4277219B 2.4-9
INSTRUMENT DESCRIPTION
DILUTER MAIN COMPONENTS
Figure 2.4-12 LH 750 System Diluter Component Locations, Right Door and Compartment
RS/Opto
Intfc card PVT
card
Diff Power
Laser Power Supply card
Supply
Diluter 1
card
Sensor
Distribution
card
6498120B
Figure 2.4-13 LH 750 System Diluter Component Locations, Left Door and Compartment
Diluter Cbl
Adapter card
*S Y S T E M R U N *
0 4 /3 0 /9 6 I
1 2 :3 0 :1 8 II
III
IV
V
S T A T U S : R E A D Y
A L E R T : T E S T M O D E VI
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
VII
M A IN M E N U
B L O O D D E T E C T : O N VIII
Diluter 3
Diluter/ card
Solenoid/
Optics Power
Supply card
Diluter 2
card
6498121B
2.4-10 PN 4277219B
INSTRUMENT DESCRIPTION
DILUTER MAIN COMPONENTS 2
Figure 2.4-14 LH 750 System Diluter Component Locations, Right Rear Door
Bar-Code
Decoder
card
6498122B
Figure 2.4-15 LH 750 System Diluter Component Locations, Left Rear Doors
Diluter 4
card
Reservoir
Interface
card
Reagent
Reservoir
module
6498123B
PN 4277219B 2.4-11
INSTRUMENT DESCRIPTION
DILUTER MAIN COMPONENTS
2.4-12 PN 4277219B
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - POWER DEVELOPMENT AND DISTRIBUTION 2
2.5 ELECTRONIC POWER SYSTEM - POWER DEVELOPMENT AND DISTRIBUTION
Summary
The electronic power system converts the ac input line voltage to the main dc voltages needed
in the Analytical Station. This section describes the power development in the Power Supply
and subsequent distribution to local power supplies in the Analyzer and Diluter.
For more information about the electronic power system, see Heading 2.6 for a description of
the control voltage development and the power-up sequence, Heading 2.7 for a description of
the Analyzer power supplies, and Heading 2.8 for a description of the Diluter power supplies.
For troubleshooting information, see Heading 7.4.
THERMISTOR
6498238B
PN 4277219B 2.5-1
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - POWER DEVELOPMENT AND DISTRIBUTION
Fuses
Two fuses in the ac input line to the Bulk Power Supply protect the Bulk Power Supply from
overcurrent. A third fuse in the ac input line to the System Power Controller card protects the
System Power Controller card from overcurrent.
Function
The Bulk Power Supply compensates automatically for ac line voltage and frequency and uses
individual ac-to-dc power supplies to develop the Power Supply dc voltages.
The Bulk Power Supply generates two +48 supply voltages and two auxiliary voltages, +5.2
control voltage and +12 Vdc.
r The +48 supply voltages power the Analytical Station and the compressor/vacuum
pump.
r The +5.2 control voltage ensures orderly System power up and reset.
r The +12 Vdc powers the Power Supply cooling fans and the dump valve.
Each of the voltages uses a floating return and the two +48 Vdc supplies and the +5.2 control
voltage are filtered to improve noise isolation. The +12 Vdc is not filtered.
The Bulk Power Supply contains an internal fan and thermistor for heat regulation.
Input
90 to 264 Vac, 47 to 63 Hz
Outputs
+ 5.2 control Vdc - used throughout the system to manage power up, power down and reset
+12 Vdc - used to power the Power Supply cooling fans and the pneumatic dump valve
+48 V1 dc - routed to backplane voltage bus for distribution to local power supplies in the
Analyzer and Diluter
+48 V2 dc - used to power the compressor/vacuum pump
Note: All Bulk Power Supply output voltages are referenced to their respective returns.
Fans
The Power Supply is cooled by two automatic, temperature controlled, variable-speed fans
(an intake and an exhaust), each with a thermistor to provide input for speed regulation. The
fans are powered by the +12 Vdc from the Bulk Power Supply. For the location of the fans
within the Power Supply, refer to Figure 2.2-1 and Figure 2.9-1 for the old style Power Supply,
Figure 2.2-2 and Figure 2.9-2 for the new style Power Supply.
Note: On the new style Power Supply, additional vents have been added to improve cooling.
2.5-2 PN 4277219B
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - POWER DEVELOPMENT AND DISTRIBUTION 2
Main Power Supply Cable
The Power Supply cable carries the +48 V1 dc, +48 V1 dc return and system ground from the
Bulk Power Filter card to the backplane voltage bus.
ZAP VOLTAGE
API
CARD RED AP RED
CURRENT PRE-AMP
CARD RED
BATH
ZAP VOLTAGE
WHITE AP WHITE
CURRENT PRE-AMP
CARD
DILUTER/ WHITE
+15, -15, +5 V MOTORS BATH
SOLENOID/
OPTICS USED FOR:
+24 V SOLENOIDS
POWER
SUPPLY FOR SOLID STATE
CARD RF DETECTOR PREAMP ONLY.
DIFF +300 V RF DETECTOR
POWER SUPPLY +6.3 V PREAMP CARD
CARD +15, -15, +5 V
MONITORING LASER POWER
+12 V LASER
SUPPLY
DILUTER 1 FLOW
+6 V HGB LAMP VOLTAGE CELL
CARD
+15, -15, +5 V SENSOR DISTRIBUTION CARD
DILUTER 4
+12 V PELTIER MODULE FAN
CARD
+48 V1
48 V1 RETURN
6498128B
SYSTEM GROUND
PN 4277219B 2.5-3
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - POWER DEVELOPMENT AND DISTRIBUTION
+150 V +82 V
ZAP voltage
+ 150 V (WBC apertures)
Diluter White
Solenoid/ +15, -15, +5 V Motors bath
Optics
Power Used for
+24 V solenoids
Supply
card
Diluter 1 Flow
card +7.2 V Hgb lamp voltage cell
+15, -15, +5 V Sensor Distribution card
Diluter 4
+12 V Peltier module fan
card
+48 V1
48 V1 RETURN
6498129B
SYSTEM GROUND
The local power supplies are filtered to suppress noise and also use floating grounds or
returns to reduce high frequency switching noise. This method reduces wiring, noise
susceptibility and ground loop problems. It also increases efficiency over conventional
designs. For a description of these power supplies, see:
r Heading 2.7, Electronic Power System - Local Power Supplies in the Analyzer
r Heading 2.8, Electronic Power System - Local Power Supplies in the Diluter.
2.5-4 PN 4277219B
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - POWER UP 2
2.6 ELECTRONIC POWER SYSTEM - POWER UP
Summary
When the MAIN POWER circuit breaker at the Power Supply is turned on, ac is applied to
the Bulk Power Supply, but only the +5.2 control voltage is routed from the Bulk Power
Supply to the Analyzer and Diluter. To distribute the other voltages, it is necessary to press
POWER ON on the Diluter, initiating the power-up sequence. This section describes the
development of the control voltage and the power-up sequence. This section also describes
the power-off sequence.
For more information about the electronic power system, see Heading 2.5 for a description of
power development in the Power Supply, Heading 2.7, for a description of the Analyzer
power supplies, and Heading 2.8 for a description of the Diluter power supplies. For
troubleshooting information, see Heading 7.4.
The distribution of the +5.2 control voltage via the IBUS cable differs, depending on whether
the Analytical Station has the original (old) Diluter interconnects used in the GEN•S System
or the current (new) Diluter interconnects used in the LH 750 System. The primary difference
between the two designs is the path the +5.2 control voltage takes from the IBUS cable
through the Diluter. Compare Figures 2.6-1 and 2.6-2, and Figures 2.6-3 and 2.6-4.
IBUS
For details about the IBUS, see Interface Bus (IBUS) and RS485 Interface Modules under
Heading 2.12, Diluter Control.
PN 4277219B 2.6-1
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - POWER UP
Figure 2.6-1 Control Voltage Development and Distribution (Old Diluter Interconnects)
APS1
card
Power Supply
Analyzer
APS2
card
DIL 1 Diluter
Diluter keypad
card
6498152B
Figure 2.6-2 Control Voltage Development and Distribution (New Diluter Interconnects)
APS1
card
Power Supply
Analyzer
APS2
card
Diluter
DILUTER DIL 1
CPU card card
Keyboard
Numeric and Display
keypad Interface
6498151B card
2.6-2 PN 4277219B
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - POWER UP 2
Figure 2.6-3 +5.2 Control Voltage and POWER ON Signal Distribution (Old Diluter Interconnects)
A C IN
M A IN
D IL U T E R B R E A K E R
D IL U T E R
K E Y P A D
B U L K P O W E R
O N O F F S U P P L Y A N D F IL T E R
C O N T R O L
+ 5 .2 C O N T R O L
R E T U R N P O W E R
S U P P L Y
J 1 6 3 8 5 1 7 S Y S T E M P O W E R
C O N T R O L C O N T R O L L E R C A R D
R E T U R N + 5 .2 C O N T R O L
J 1 6 3 8 5 1 7 1 2 5 6
J 1
S E N S O R
D IS T R IB U T IO N P O W E R O N P O W E R
C A R D J 2 O F F
1 2 5 6
J 5 3 2 3 1 3 3 4 5
D IL U T E R C A B L E
A D A P T E R C A R D
P O W E R O F F
P O W E R O N
C T R L G N D
+ 5 .2 C T R L
A N A L Y Z E R
J 4 1 2 5 6 T P 1 6
(O N B A C K P L A N E )
J 5 3 2 3 1 3 3 4 5 J 1 J 7 J 8 T P 1 7
G N D 1 2 5 6 A M C
1 1 (O N B A C K P L A N E )
D IL U T E R 1 + 5 .2 C O N T R O L R S /O P T O
2 2
C A R D 5 P O W E R O N 5 IN T F C
P O W E R O F F C A R D Y E L L O W
6 6 A P S 1 W H E N 5 .2 V
1 2 5 6
J 2 C A R D C O N T R O L
C O N T R O L P R E S E N T
J 1 9 1 2 5 6
R E T U R N Y E L L O W
D IG IT A L A P S 2 W H E N 5 .2 V
B A C K P L A N E C A R D C O N T R O L
+ 5 .2 C O N T R O L
6 4 9 8 1 7 4 B P R E S E N T
Figure 2.6-4 +5.2 Control Voltage and POWER ON Signal Distribution (New Diluter Interconnects)
AC IN
MAIN
BREAKER
BULK POWER
SUPPLY AND FILTER
CONTROL
+ 5.2 CONTROL
RETURN POWER
SYSTEM POWER SUPPLY
CONTROLLER CARD
DILUTER J1 1 2 5 6
POWER ON POWER
NUMERIC OFF
KEYPAD J2 1 2 5 6
OFF ON DILUTER CABLE
ADAPTER CARD ANALYZER
TP16
J1 4 12 5 J4 1 2 5 6 (ON BACKPLANE)
J6 J7 J8 TP17
CONTROL GND
GND 1 2 5 6 AMC
POWER OFF
POWER ON
PN 4277219B 2.6-3
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - POWER UP
Component Function
AMC Replaces battery voltage for the system clock and RAM.
Generates high POWER FAIL signal.
APS1 card Provides power to indicate the status of the card.
APS2 card Provides power to indicate the status of the card.
Keyboard and Display Interface card (GEN•S Supplies the POWER ON/POWER OFF signals.
System only)
System Power Controller card Generates high POWER ON and POWER FAIL signals.
Power-Up Signals
POWER ON Signal
Pressing POWER ON on the Diluter/numeric keypad closes the power on switch. Closing the
power on switch applies control return, forcing the POWER ON signal low. Refer to
Figure 2.6-3 (old Diluter interconnects) and Figure 2.6-4 (new Diluter interconnects).
At the System Power Controller card, the low POWER ON signal causes the V1 RETURN
signal to go low. The low V1 RETURN signal goes to the Bulk Power Supply and enables the
+48 V1 dc output to the backplane voltage bus in the Analyzer. See Figure 2.6-5.
/ V 1 O F F 5 V c o n tro l
T P 2 0
5 V
K e y p a d / V 1 R E T U R N
P O W E R O N
F F
U 8 T P 1 9
T o B u lk P o w e r S u p p ly
P O W E R O F F
+ 5 V c o n tro l
T P 1 8
/ V 2 R E T U R N
/ P N E U O N
T P 1 7
/ T E M P P N E U
7 2 1 9 0 2 0 B
Troubleshooting Tip: You can enable V1 for troubleshooting by placing a jumper across J20/J19.
The backplane voltage bus distributes +48 V1 dc, +48 V1 dc return and system ground from
the Power Supply to local power supplies in the Analyzer and Diluter. The local power
supplies develop the additional voltages needed.
2.6-4 PN 4277219B
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - POWER UP 2
AMC Power-Up Sequence
The AMC power-up sequence resets the main processor unit, which generates the SYSTEM
RESET signal. See Figure 2.6-6.
P O W E R D O W N
+ 5 B A T T E R Y
+ 5 B A T T E R Y D IS A B L E R A M
D IS A B L E T IM E R 1 S E C O N D
C M O S M E M R E S E T
R e s e t (P W R F A IL ) (T O C P U 8 0 1 8 6 )
C L O C K
S Y S T E M
C L O C K
+ 5 B A T T E R Y
+ 5 B A T T E R Y
T IM E R
P O W E R U P
7219028B
1. The DISABLE CMOS MEM (PWR FAIL) signal to the AMC changes to a low signal and
triggers the Power Up signal to a high.
2. The DISABLE RAM signal is pulled up for 1 second, disabling access to the RAM.
3. The low RESET signal goes to the 80186 processor on the AMC. The 80186 processor
generates a high signal. This signal is inverted and generates the SYSTEM RESET signal.
The COMMUNICATION INTERFACE card routes the SYSTEM RESET signal to the DIFF
PROCESSOR card as a high DIFF RESET signal.
The DILUTER PROCESSOR card (GEN•S System) or the DILUTER CPU card (LH 750
System) generates a DIL RESET signal. The DIL RESET signal:
1. Initializes the device drivers, bringing the devices to a nonhazardous, ready state.
2. Sends the START COMPRESSOR command to the System Power Controller card.
3. Checks the reagent and waste container levels.
4. Initiates the drain, rinse and backwash functions, preparing the Analytical Station for
cycling.
PN 4277219B 2.6-5
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - POWER UP
COMMUNICATION
DILUTER RED/WHITE API/
INTERFACE APS2
PROCESSOR/ PROCESSOR SC/A
CARD CARD
DILUTER CPU CARD CARD*
DIFF CARD*
RESET DIL
RESET
DIFF
PROCESSOR SYSTEM POWER
CARD CONTROLLER
DILUTER
CARD
* Two circuit cards are listed. The first card is used in the GEN•S System, the second in the LH 750 System.
† A RESET signal is only routed to the keypad in the LH 750 System.
PNEU ON Signal
During system reset, the DILUTER PROCESSOR (GEN•S System) or the DILUTER CPU
(LH 750 System) card sends a START COMPRESSOR command through the IBUS to the
System Power Controller card. The System Power controller card generates a PNEU ON
signal that turns on an optocoupler. The PNEU ON signal from the optocoupler and the V2
RETURN signal are connected to a wired-OR circuit with the TEMP PNEU signal. Refer to
Figure 2.6-5.
If all three signals are low, the V2 RETURN signal enables an optocoupler LED in the Bulk
Power Supply, which enables the +48 V2 dc output. The +48 V2 dc is routed to the Motor
Controller card to turn on the compressor/vacuum pump. When the compressor/vacuum
pump is on, it generates vacuum and pressures as described under Heading 2.9, Pneumatic
Power System.
Power-Off Signals
Refer to Figure 2.6-5. Pressing POWER OFF on the Diluter/numeric keypad:
1. Applies CONTROL RETURN to U8.
2. U8 turns on an optoisolator that pulls the V1 OFF signal low.
3. The low V1 OFF signal starts a 20 milliseconds timer on U39 that holds the V1 RETURN
low until it expires.
4. When the V1 RETURN signal goes high, the +48 V1 dc power supply is shut down.
2.6-6 PN 4277219B
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE ANALYZER 2
2.7 ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE ANALYZER
Summary
The electronic power system uses power supplies in the Analyzer and Diluter to develop
voltages locally. This section describes the functions, inputs, outputs and monitors of the
Analyzer power supply cards: the API-SIGNAL GENERATOR (API), Red/White/Platelet
Signal Conditioner/Analyzer (R/W/P SC/A) card, Analyzer Power Supply 1 (APS1), and
Analyzer Power Supply 2 (APS2) cards. Refer to Figure 2.3-1 for locations of the cards.
For more information about the electronic power system, see Heading 2.5 for a description of
power development in the Power Supply, Heading 2.6 for a description of the control voltage
development and the power-up sequence, and Heading 2.8 for a description of the local
power supplies in the Diluter.
API Card
Function
The API card contains the circuits that develop and regulate aperture current for the CBC
apertures on the GEN•S System. See Figure 2.7-1.
VOLT RIA 2
REG REDMON 2
SYSRST RED CUR ON RED 2
VOLT WIA 2
CAL REG WHTMON 2
COMMAND WHT 2
VOLT WIA 3
REG WHTMON 3
WHT 3
7253112A
DAC CALPULSES
PN 4277219B 2.7-1
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE ANALYZER
Voltage Regulation - The dc-to-dc power supply converts +48 Vdc to +250 Vdc. When the
AMC sends a command to turn on aperture current, the API card generates the RED CUR ON
signal. The RED CUR ON signal enables the output of the +250 Vdc power supply and turns
on the red voltage regulators. The WHT CUR ON signal turns on the white voltage
regulators.
The individual regulators are adjustable using the Analyzer software options on the SERVICE
MENU, CBC LATEX CALIBRATION screen. The acceptable adjustment ranges for the red
and white aperture current are listed in Table A.1-3.
Calibration Pulses - The API card routes the CAL COMMAND signal to the RED/WHITE
PRE-AMP cards. Then the API card generates the test pulses and routes the pulses to the
RED/WHITE PRE-AMP cards.
r Ramp test. Generates the same number of each of the different size pulses to check the
CBC count and sizing circuitry. Checking the linearity also checks the noise levels in the
instrument.
r Precision test 3. Generates a series of pulses of identical height and uses a predetermined
set of histograms to verify the accuracy and precision of parameters derived from sizing
circuitry data.
ATTENTION: The ramp and precision pulses are not multiplied by the calibration factors. For
this reason the values are not changed by calibration and it is not necessary to re-establish
reference values after calibration.
Input Outputs
+48 Vdc from the analog backplane r Three red aperture currents, RIA 1, 2,
and 3, for use at the RED PRE-AMP
card
r Three white aperture currents, WIA 1,
2, and 3, for use at the WHITE
PRE-AMP card
r Test pulses for ramp and precision tests
Monitors
The API card:
r Develops reference voltages for each voltage regulator, REDMON 1, 2, and 3 and
WHTMON 1, 2, and 3.
r Develops reference voltage for the +250 Vdc, DCDC MON.
Switches
See Figure A.2-2 for the location of the DIP switches on the AP1 card. For the correct settings,
see Table A.2-3 and Table A.2-4.
2.7-2 PN 4277219B
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE ANALYZER 2
R/W/P SC/A Card
Function
The R/W/P SC/A card contains the circuits that:
r Develop and regulate high voltage for the CBC apertures on the LH 750 System.
r Receive and condition aperture signals from the Six-Channel Preamp card, including DC
restoration. See Figure 2.7-2.
r Generate programmable calibration pulses.
P 1 A , P 1 B
B U S in te r fa c e
a n d D ig ita l
J 2 d ig ita l lo g ic I/F
T e s t
C A L p u ls e
g e n e ra to r
P 1 C , P 1 D R E D /W H IT E
P 2 R E D P R O C E S S O R
R E D (X 3 ) L P F R E D (X 3 ) c a rd
(X 3 )
S ix - C h a n n e l D IF F R X M D A C D C L P F /A M P P L A T E L E T
P re a m p (X 6 ) R e s to re P L T (X 3 ) P R O C E S S O R
(X 6 ) (X 3 )
c a rd W H IT E c a rd
W H IT E (X 3 ) W H IT E (X 3 ) R E D /W H IT E
L P F
(X 3 ) P R O C E S S O R
c a rd
Z A P Z A P R E D
c o n tro l Z A P W H IT E A P S 1 c a rd
± 1 5 V d c
± 1 5 V d c
+ 2 5 0 V d c d c -to -d c + 4 8 V d c
p o w e r s u p p ly
P re a m p I/F B a c k p la n e 7 2 1 9 0 3 0 B
Voltage Regulation - The dc-to-dc power supply converts +48 Vdc to +250 Vdc which is
regulated to +235 Vdc. When the AMC sends a command to turn on aperture current, the
R/W/P SC/A card generates the RED CUR ON signal. The RED CUR ON signal enables the
output of the +250 Vdc power supply and turns on the red high voltage. The WHT CUR ON
signal turns on the white high voltage.
The individual attenuators are adjustable using the Analyzer software options on the
SERVICE MENU, CBC LATEX CALIBRATION screen. The acceptable adjustment ranges for
the red and white aperture voltages are listed in Table A.1-3.
PN 4277219B 2.7-3
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE ANALYZER
Calibration Pulses - The R/W/P SC/A card generates the test pulses and routes the pulses to
the input of the DC Restoration circuitry.
r Ramp test. Generates the same number of each of the different size pulses to check the
CBC count and sizing circuitry.
r Precision test. Generates two sets of precision pulses with different amplitudes to verify
the accuracy and precision of parameters derived from sizing circuitry data.
ATTENTION: The ramp and precision pulses are not multiplied by the calibration factors. For
this reason the values are not changed by calibration and it is not necessary to re-establish
reference values after calibration.
Inputs Outputs
r +48 Vdc from the analog backplane r +235 Vdc to the Six-Channel Preamp
card
r +150 Vdc from the APS1 card for white r +150 Vdc to the Six-Channel Preamp
aperture zap voltage card for white aperture zap voltage
r +82 Vdc from the APS1 card for red r +82 Vdc to the Six-Channel Preamp
aperture zap voltage card for red aperture zap voltage
r ±15 Vdc from the APS1 card r ±15 Vdc (passed through)
r Three red aperture signals for use at the
RED/WHITE PROCESSOR card
r Three white aperture signals for use at
the RED/WHITE PROCESSOR card
r Three platelet aperture signals for use at
the PLATELET PROCESSOR card
Monitors
The R/W/P SC/A card develops reference voltage for the +235 Vdc.
Connectors
The R/W/P SC/A card connectors are shown in Figure A.2-10 and described in Table A.2-13.
APS1 Card
Function
The APS1 card contains the dc-to-dc power supplies that develop voltages for the circuit cards
on the analog backplane and for the Zap circuit on the RED/WHITE PRE-AMP cards (GEN•S
System) or the R/W/P SC/A card (LH 750 System). See Figure 2.7-3.
Zap or Burn Circuit - The Zap circuit is activated every cycle to minimize protein buildup on
the apertures. The functions of the three Zap circuit signals are:
r ZAP ON. Low signal from the AMC enables the +150 V power supply output. The
150 Vdc is used as zap voltage for the WBC apertures and is limited by a zener diode to
obtain the +82 Vdc zap voltage for the RBC apertures.
r TIMER ON. A 1-second timing signal to enable ZAP ON.
2.7-4 PN 4277219B
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE ANALYZER 2
r TIMER EXPIRED. Disables the ZAP ON signal.
+48 V RETURN
+48 VDC
DC-TO-DC
POWER +150 V +15 V -15 V +5 V
SUPPLIES
+5 V
MONITOR -15 V ANALOG
CIRCUITS SECTION
+15 V
WHITE ZAP ANALOG
+150 V
RED ZAP BACKPLANE
+82 V +82 V
ZAP ON
+82 V MON
+5 V MON SYSTEM BUS
DIGITAL SECTION
-15 V MON A/D BUS ANALOG BACKPLANE
+15 V MON CONVERTER INTERFACE
+150 V MON
TIMER ON
TIMER EXPIRED
PLD
POWER STATUS
POWER STATUS LED 7253113A
Input Outputs
+48 Vdc from the backplane voltage bus r +15 Vdc for analog circuits
r -15 Vdc for analog circuits
r +5 Vdc for the digital circuits and power
status LEDs
r +150 Vdc to the WHITE PRE-AMP card
(GEN•S System) or the R/W/P SC/A
card (LH 750 System) for white
aperture zap voltage
r +82 Vdc to the RED PRE-AMP card
(GEN•S System) or the R/W/P SC/A
card (LH 750 System) for red aperture
zap voltage
PN 4277219B 2.7-5
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE ANALYZER
Monitors
All voltages developed by the APS1 card are routed to the monitor circuits where a
multiplexer selects a voltage and routes it to the:
r A/D converter to be read by the AMC via the system bus (SBUS). The voltage levels are
displayed on the Analyzer ELECTRICAL/PNEUMATIC SUPPLIES screen (select
SERVICE MENU tt DILUTER DIAGNOSTICS tt ELECTRICAL/PNEUMATIC
SUPPLIES). The zap voltages are displayed only when the zap voltage is turned on.
r Programmable logic device (PLD) to determine the voltage status. The APS1 card -
t Makes the individual voltage statuses available to the AMC for generating a system
message if any of the voltages are out of tolerance.
t Displays the voltage status on its power status LED on the front edge of the card. See
Table 2.7-1 for details.
LED
Table 2.7-1 defines the APS1 card power status LED indications. Refer to Table A.1-25 for the
voltage specifications.
Color Indication
Test Points
To measure the APS1 voltage outputs, use the test points on the analog backplane. Refer to
the Analog Backplane schematic in Chapter 6.
APS2 Card
Function
The APS2 card contains the dc-to-dc power supplies that develop voltages for the circuit cards
on the digital backplane. See Figure 2.7-4.
2.7-6 PN 4277219B
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE ANALYZER 2
Figure 2.7-4 APS2 Card Block Diagram
+48 VDC
48 RETURN
DC-TO-DC
+12 V +12 V
POWER +15 V -15 V +5 V
FAN CRT
SUPPLIES
+12 V CRT
+5 V
MONITOR ANALOG
CIRCUITS -15 V
SECTION,
+15 V
RIGHT FAN RET DIGITAL
+12 V FAN RIGHT BACKPLANE
LFT FAN RET
RT FAN MON +12 V FAN LEFT
LFT FAN MON
Input Outputs
+48 Vdc from the backplane voltage bus r +15 Vdc for the analog circuits
r -15 Vdc for the analog circuits
r +5 Vdc for the digital circuits and power
status LED
r +12 Vdc CRT for the Scope Module
monitor
r +12 Vdc fan and return for the two
cooling fans mounted on the rear door
of the Analyzer
PN 4277219B 2.7-7
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE ANALYZER
Monitors
All voltages developed by the APS2 card are routed to the monitor circuits where a
multiplexer selects a voltage and routes it to the:
r A/D converter to be read by the AMC via the SBUS. The voltage levels are displayed on
the Analyzer ELECTRICAL/PNEUMATIC SUPPLIES screen (select SERVICE MENU tt
DILUTER DIAGNOSTICS tt ELECTRICAL/PNEUMATIC SUPPLIES).
r PLD to determine the voltage status. The APS2 card -
t Makes the individual voltage statuses available to the AMC for generating a system
message if any of the voltages are out of tolerance.
t Displays the voltage status on its power status LED on the front edge of the card. See
Table 2.7-2 for details.
The following statuses are routed on the SBUS to the APS2 card PLD. Refer to Figure 2.7-4.
r The DILUTER 1 status - includes the Diluter 1 card voltages and the ±15 Vdc from the
Diff Power Supply card.
r The DILUTER LEFT status - includes the voltages from the Diluter/Solenoid/Optics
Power Supply card and the Diluter 4 card.
r The SPC status - includes the +12 Vdc, +48 V1 dc, +48 V2 dc and the Power Supply
temperature statuses.
The PLD makes the DILUTER 1, DILUTER LEFT and SPC statuses available to the AMC for
generating a system message if any status is out of tolerance. DILUTER 1, DILUTER LEFT
and the pneumatic statuses are also displayed on the DILUTER DIAGNOSTICS screens.
LED
Table 2.7-2 defines the APS2 card power status LED indications. Refer to Table A.1-25 for
voltage specifications.
Color Indication
Green All power supplies are within specifications and the Analyzer fans are
operational.
Red One or more of the following voltage supplies is out of specifications: +15 Vdc,
-15 Vdc or +12 Vdc CRT or the Analyzer fans are not operational.
Yellow +5.2 Vdc control voltage is present and ready for power on. After power on,
indicates the +48 V1 dc is not present, or the +5 V is out of specifications.
Off +5.2 Vdc control voltage is not present or the LED is defective.
Test Points
To measure the APS2 voltage outputs, use the test points on the digital backplane. Refer to the
Digital Backplane schematic in Chapter 6.
2.7-8 PN 4277219B
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE DILUTER 2
2.8 ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE DILUTER
Summary
The electronic power system uses power supplies in the Analyzer and Diluter to develop
voltages locally. This section describes the functions, inputs, outputs and monitors of the
Diluter power supplies: the Diff Power Supply card, the Diluter/Solenoid/Optics Power
Supply card and the Laser Power Supply. This section also describes the laser interlock
switch.
For more information about the electronic power system, see Heading 2.5 for a description of
power development in the Power Supply, Heading 2.6, for a description of the control voltage
development and the power-up sequence, and Heading 2.7 for a description of the local
power supplies in the Analyzer.
Function
The Diff Power Supply card is located inside the right door of the Diluter. Refer to
Figure 2.4-4 for location. The Diff Power Supply card contains individual dc-to-dc power
supplies that develop voltages for the TTM. See Figure 2.8-1.
+15 V
+300 V REF
+15 V J69
LS
Preamp +6.3 V REF RS/Opto
J5
J78 Intfc
LASER REF card
-15 V
Laser
Reference J4
+12 V +12 V card
Laser
Power Laser
J1
module
J2
Laser on LED Laser Power Supply
7253115E Laser interlock switch
PN 4277219B 2.8-1
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE DILUTER
The Diff Power supply card receives the RF ON signal from the Diluter 1 card for
RF oscillator on/off control.
r Low RF ON signal enables the output of the +300 Vdc power supply.
r High RF ON signal disables the output of the +300 Vdc power supply.
Input Outputs
+48 Vdc from the backplane voltage bus r +15 Vdc for analog circuits on RF
Detector Preamp and LS Preamp circuits
r -15 Vdc for RF Detector Preamp and LS
Preamp circuits
r +6.3 Vdc and return for power to RF
vacuum tube filament (if used)
r +300 Vdc and return for flow cell
aperture current and RF oscillation
r +12 Vdc for Laser Power Supply to
generate laser powe
r +5 Vdc for local monitor circuits
Monitors
The Diff Power Supply card:
r Routes the ±15 Vdc status signals to the Diluter 1 card for monitoring by the AMC. The
Analyzer VOLTAGE/TEMPERATURES screen displays the voltages. (Select SERVICE
MENU tt DILUTER DIAGNOSTICS tt VOLTAGE/TEMPERATURES.)
r Develops the +300 Vdc reference voltage and routes it to the DIFF PROCESSOR card for
monitoring.
r Routes the +6.3 Vdc to the DIFF PROCESSOR card for monitoring.
Connectors
The Diff Power Supply card connectors are shown in Figure A.3-2 and described in
Table A.3-2.
2.8-2 PN 4277219B
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE DILUTER 2
Laser Power Supply
Function
The Laser Power Supply is located in the right side compartment of the Diluter. Refer to
Figure 2.4-4 for location. The Laser Power Supply consists of two assemblies, the Laser Power
module and the Laser Reference 4 card. See Figure 2.8-2.
Laser Power module. Converts 12 Vdc from the Diff Power Supply card to about +1250 Vdc
for power for the laser.
Laser Reference 4 card. Develops a reference voltage for the laser power and routes the
reference voltage to the DIFF PROCESSOR card for monitoring.
+12 RET
Input Output
+12 Vdc from the Diff Power Supply card +1250 Vdc to the laser
Monitors
The Laser Power Supply routes the laser reference voltage status to the DIFF PROCESSOR
card for monitoring.
Function
The Diluter/Solenoid/Optics Power Supply card is located on the left door of the Diluter.
Refer to Figure 2.4-5 for location. The Diluter/Solenoid/Optics Power Supply card contains
four dc-to-dc power supplies that generate local power for the Diluter 2 and Diluter 3 cards.
Figure 2.8-3 shows the electronic flow through the card.
Input Outputs
+48 Vdc from the backplane voltage bus r +5 Vdc for digital circuitry
r -15 Vdc for analog circuits
r +15 Vdc for analog circuits
r +24 Vdc and return for solenoid power
r + 24 Vdc and return for the solid state
RF Detector Preamp card
PN 4277219B 2.8-3
INSTRUMENT DESCRIPTION
ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE DILUTER
Monitors
The Diluter/Solenoid/Optics Power Supply card voltages are routed to:
r A circuit on the card that uses on-board LEDs to indicate the voltage status. See
Table A.3-14 for the LED indications.
r The Diluter 2 card for monitoring and to develop the DILUTER LEFT status. The
Diluter 2 card routes the monitor voltages to the AMC. The Analyzer
VOLTAGE/TEMPERATURES screen displays the values for the ±15 Vdc, +24 Vdc and
+5 Vdc. (Select SERVICE MENU tt DILUTER DIAGNOSTICS tt
VOLTAGE/TEMPERATURES.)
J3 J7 Diluter 3 card
+5 V
+15 V +24 V
-15V 24 V RET
1 +5 V
2 Not used
3 +15 V STATUS LEDS
4 -15 V
5 +24 V
6498145B J4 TO Diluter 2
REFERENCE VOLTAGE
2.8-4 PN 4277219B
INSTRUMENT DESCRIPTION
PNEUMATIC POWER SYSTEM 2
2.9 PNEUMATIC POWER SYSTEM
Summary
The pneumatic power system supplies and monitors the vacuum and pressure needed by the
Diluter. This section describes the development, regulation, monitoring and distribution of
the pneumatic power.
The Pneumatic Power Supply is started as part of the power up sequence. For details, see
SYSTEM RESET Signal, PNEU ON Signal, under Heading 2.6, ELECTRONIC POWER
SYSTEM - POWER UP. In the Pneumatic Power Supply, the Motor Controller card provides
the drivers and power for the compressor/vacuum pump (PM1). PM1, a dc powered,
diaphragm pump, develops unregulated high vacuum and high pressure. The Pneumatic
Power Supply regulates the pressure and distributes 30 psi, 5 psi and unregulated vacuum to
the Diluter.
Mufflers
Compressor/
Air water vacuum pump (PM1)
separator
Dump (FL1)
6498070A
valve (VL1)
PN 4277219B 2.9-1
INSTRUMENT DESCRIPTION
PNEUMATIC POWER SYSTEM
Mufflers
Dump Compressor/
Air water valve (VL1) vacuum pump (PM1)
separator
(FL1)
6498075A
Pressure Development
The unregulated pressure from the pump is connected to a relief valve (RV1), which regulates
the pressure to 60 psi. The exhaust from RV1 is connected to a muffler (MUF3). From the
relief valve, the 60 psi passes through cooling coils (CL1) mounted over the Power Supply
intake fan, and then through the air water separator (FL1), which collects any condensation.
During Diluter cycles, the DILUTER PROCESSOR card (GEN•S System) or the DILUTER
CPU card (LH 750 System) routes a DRAIN command through the IBUS to the System Power
Controller card to open the dump valve (VL1), a solenoid valve. VL1 drains FL1 to prevent
water overflow into the pressure system.
2.9-2 PN 4277219B
INSTRUMENT DESCRIPTION
PNEUMATIC POWER SYSTEM 2
The 5-psi output is connected to the:
Vacuum Development
The unregulated vacuum from the pump is connected to the:
Monitors
See Heading 2.10 for details about the System Power Controller and System Controller
Display cards.
Temperature Monitoring
See Figure 2.9-3. A thermistor in the compressor senses the internal temperature. At the
System Power Controller card, the TEMP PNEU signal is high when the pneumatic
temperature is within operating limits. If the compressor thermistor senses a temperature
80°C, the Temp Detect circuit on the System Power Controller card changes the TEMP PNEU
signal to a low. The low TEMP PNEU signal from the optocoupler causes the V2 RETURN
signal to go high, which shuts off the +48 V2 dc and the compressor.
PN 4277219B 2.9-3
INSTRUMENT DESCRIPTION
PNEUMATIC POWER SYSTEM
/ V 1 O F F 5 V c o n tro l
T P 2 0
5 V
K e y p a d / V 1 R E T U R N
P O W E R O N
F F
U 8 T P 1 9
T o B u lk P o w e r S u p p ly
P O W E R O F F
+ 5 V c o n tro l
T P 1 8
/ V 2 R E T U R N
/ P N E U O N
T P 1 7
/ T E M P P N E U
7 2 1 9 0 2 0 B
Troubleshooting Tip: You can enable V2 for troubleshooting by placing a jumper across J18/J17.
Pressure Distribution
Refer to the instrument’s pneumatic/hydraulic schematic in Chapter 6 for details.
30 Psi
30 psi is routed from the rear panel of the Power Supply to the rear panel of the Diluter. From
the rear of the Diluter, the 30 psi is routed to:
r Solenoids.
r Pressure manifolds.
r Pinch valves.
r Regulators to develop sheath, diff sample and retic sample pressures.
5 Psi
5 psi is routed from the rear panel of the Power Supply, through the rear panel of the Diluter,
to the 5-psi manifold (MF7). The 5 psi:
Vacuum Distribution
Refer to the instrument’s pneumatic/hydraulic schematic in Chapter 6 for distribution details.
2.9-4 PN 4277219B
INSTRUMENT DESCRIPTION
PNEUMATIC POWER SYSTEM 2
High Vacuum
Unregulated vacuum is routed from the rear of the Power Supply, through the rear panel of
the Diluter, to a vacuum chamber (VC21).
VC21 is a safety device to prevent liquid from entering the vacuum side of the
compressor/vacuum pump. VC21 contains a floating shutoff. If liquid is pulled into VC21,
the floating shutoff rises with the liquid. When the floating shutoff reaches the top of the
vacuum chamber, it blocks the vacuum input line. Blocking the vacuum input line prevents
liquid from being pulled into the line and back to the vacuum pump.
VC21 is connected to the vacuum overflow tank (VC22). VC22 distributes vacuum in the
Diluter to the:
VC22 also traps any liquid that overflows into the vacuum line and contains a float sensor to
sense the level of the liquid. The float sensor is connected to the Sensor Distribution card and
is monitored by the Diluter 2 card. If the float sensor is activated, indicating there is liquid in
the overflow tank:
Low Vacuum
High vacuum is connected to the low vacuum regulator (RG2) for regulation to 6 in. Hg. The
low vacuum is connected to the vacuum isolator (VC1), which distributes vacuum in the
Diluter for functions such as aperture count.
PVT Card
Function
The PVT card is located in the right compartment of the Diluter. Refer to Figure 2.4-4 for
location. The PVT card:
PN 4277219B 2.9-5
INSTRUMENT DESCRIPTION
PNEUMATIC POWER SYSTEM
r Uses transducers to convert the following pneumatic signals to an analog voltage for
monitoring -
t Low vacuum for counting
t Sheath pressure
t Diff sample pressure
t Retic sample pressure.
Input
r Sheath pressure from RG4
r Diff sample pressure from RG3
r Retic pressure from RG6
r Count vacuum from RG2
r Diff ambient temperature from the thermistor
Monitors
The PVT card routes:
r Diff ambient temperature, sheath pressure, diff sample pressure and retic pressure signals
to the DIFF PROCESSOR card for monitoring
r Count vacuum to the Diluter 1 card via the Sensor Distribution card for monitoring.
If the count vacuum exceeds the tolerance, the cycle stops. The Analyzer
VOLTAGE/TEMPERATURES screen displays the count vacuum level. (Select SERVICE
MENU tt DILUTER DIAGNOSTICS tt VOLTAGE/TEMPERATURES.) Selecting F92 on
the Diluter keypad also displays the vacuum.
Connectors
The electrical and pneumatic connections for the PVT card are shown in Figure A.3-16 and
described in Table A.3-17.
2.9-6 PN 4277219B
INSTRUMENT DESCRIPTION
POWER DEVELOPMENT CONTROL 2
2.10 POWER DEVELOPMENT CONTROL
Summary
Management of power development in the Analytical Station is accomplished through two
components in the Power Supply:
r The System Power Controller card processes the Power Supply signals and voltages for
the AMC.
r The System Power Controller Display provides a visual display of the Power Supply
pneumatic and voltage levels and status.
This section describes the System Power Controller card and the System Power Controller
Display. See Figure 2.10-1 for an overview. Refer to Figure 2.2-1 for the location of the
components. This section also describes the conditions that shut down the Power Supply.
Figure 2.10-1 System Power Controller Card and System Power Controller Display Block Diagram
SYSTEM POWER CONTROLLER CARD SYSTEM POWER
CONTROLLER DISPLAY
CR8 A/D CONVERTER
TRANSDUCERS ZERO ADJ GAIN ADJ J3 J1
VACUUM
SELECT DISPLAY
60 PSI MSD
ANALOG MONITOR CIRCUIT NSD DECODER
5 PSI SEGMENT SELECT
SCALER LSD
30 PSI
J4
+48 V2 CR 1
FROM BULK +48 V1 CR 2 J6
BULK POWER
POWER +5.2 V CONTROL CR 3 TO BULK
SUPPLY
FILTER POWER SUPPLY
+12 V DC CR 4 MONITORING
CARD
+5.2 V CONTROL
POWER +15 VDC
SUPPLY -15 VDC FOR SPC CARD
POWER SUPPLY
POWER +5 VDC CIRCUITS 7219023B
SUPPLY
Function
The System Power Controller card:
PN 4277219B 2.10-1
INSTRUMENT DESCRIPTION
POWER DEVELOPMENT CONTROL
Inputs
r Bulk Power Supply dc voltages
r ac input voltage
r Pneumatic inputs for monitoring
r Temperature inputs from Bulk Power Supply and compressor/vacuum pump
Monitors
Pneumatic Supply Levels. The System Power Controller card:
r Routes the 60 psi, 30 psi, 5 psi and vacuum inputs through pressure transducers,
converts them to analog voltages, processes them into digital values, monitors the
individual values and routes them to the System Power Controller Display.
r Develops a combined pneumatic status, determines if the combined status is good or
bad, and routes the status signal to the System Power Controller Display.
Temperature. A heat sensitive switch in the Bulk Power Supply and a thermistor in the
compressor/vacuum pump sense the temperature. The System Power Controller card:
r Monitors the heat sensitive switch. If the Bulk Power Supply temperature exceeds 70°C,
the heat sensitive switch shuts down the Electronic Power Supply and generates a high
OVERTEMP signal to the System Power controller card. For details, see Conditions that
Shut Down the Power Supply, Power Supply Overheating.
r Monitors the thermistor. If the compressor/vacuum pump temperature exceeds 80°C, the
thermistor shuts down the compressor/vacuum pump and generates a high TEMP PNEU
signal to the System Power controller card.
r Determines a combined temperature status, determines if the combined status is good or
bad, and routes the status signal to the System Power Controller Display.
Note: Two other thermistors in the Power Supply, the intake and exhaust fan thermistors,
automatically regulate the speed of the fans, depending on the temperature inside the Power
Supply.
r Monitors the ac POWER FAIL signal from the Bulk Power Supply. For details, see
Conditions that Shut Down the Power Supply, Insufficient Ac Input.
r Converts and processes the ac input line voltage into a digital value and routes the value
to the System Power Controller Display.
r Uses digital thresholds to determine the ac status and routes the status signal to the
System Power Controller Display.
2.10-2 PN 4277219B
INSTRUMENT DESCRIPTION
POWER DEVELOPMENT CONTROL 2
Bulk Power Supply Voltages. The System Power Controller card:
r Monitors the +48 V1 dc, +48 V2 dc and +12 Vdc voltages from the Bulk Power Supply
individually and displays the results via on-board status LEDs.
The status LEDs are dual-color (red and green) LEDs. The green is powered by the
monitored voltage, the red by the 5.2 control voltage. Lighting both LEDs together
produces a third color option, amber. Refer to Table A.4-4 for a description of what each
LED color indicates.
r Develops a combined dc voltage status, determines if the combined status is good or bad,
and routes the status signal to the System Power Controller Display.
A/D Converter. The System Power Controller card displays the status of its A/D converter via
an on-board status LED. Refer to Table A.4-4 for a description of what each LED color
indicates.
The System Power Controller card routes the SPC status to the APS2 card for access by the
AMC. The Analyzer ELECTRICAL/PNEUMATIC SUPPLIES screen displays the values for the
pneumatic and line voltages. (Select SERVICE MENU tt DILUTER DIAGNOSTICS tt
ELECTRICAL/PNEUMATIC SUPPLIES.) If any level is out of tolerance, a system message is
generated.
Function
The System Power Controller Display is an extension of the System Power Controller card
that displays the current electronic and pneumatic levels and status in the Power Supply. See
Figure 2.10-2.
STATUS STATUS
INDICATORS INDICATORS
7253122A
PN 4277219B 2.10-3
INSTRUMENT DESCRIPTION
POWER DEVELOPMENT CONTROL
Electronic and Pneumatic Level Displays. The System Power Controller card sends
information to the System Power Controller Display as a bank address and values for the
most, next, and least significant digits (MSD, NSD and LSD, respectively). The System Power
Controller Display decodes and outputs the information as select display and segment display
addresses. The addresses turn on the corresponding LED segments for visual display on the
front of the Power Supply. The addresses are clocked to provide a continually updated display.
Power Supply Status Displays. The four status indicator LEDs on the front of the Power
Supply are green when a status is within specifications, red when a status is outside of
specifications. Table 2.10-1 describes the values monitored by each status indicator LED. See
Table A.1-13 for Pneumatic Power Supply specifications, Table A.1-24 for ac line voltage
specifications.
LED Monitors
Insufficient Ac Input
When the ac input goes too low, the Bulk Power Supply shuts down. However, both +48 Vdc
supplies have a 40-millisecond (minimum) output holdup time allowing the AMC to save
data to RAM and perform an orderly shutdown before dc power is lost.
The Bulk Power Supply routes the AC POWER FAIL signal to the System Power Controller
card. This signal is high when the ac input is within specifications.
When the Bulk Power Supply detects a low ac input, an internal 20-millisecond timer starts.
After the 20 milliseconds elapse, the ac input is sampled again. If the signal is now high, the
ac is within specifications. Waiting 20 milliseconds and sampling the ac input a second time
when the first signal is low allows the instrument to filter out power glitches caused by
momentary ac losses, such as brownouts.
If the ac input remains low, the Bulk Power Supply outputs a low AC POWER FAIL signal to
the System Power Controller card. When the System Power Controller card receives a low AC
POWER FAIL signal, it sends the PWR FAIL (DISABLE CMOS MEM) signal to the AMC. The
AMC generates the DISABLE RAM signal, returning battery protection to the RAM before the
Bulk Power Supply shuts off.
2.10-4 PN 4277219B
INSTRUMENT DESCRIPTION
POWER DEVELOPMENT CONTROL 2
Power Supply Overheating
When the temperature reaches 70° C, the heat sensitive switch within the Bulk Power Supply
sends a high OVERTEMP signal to the System Power Controller card. The switch
automatically shuts down the bulk power supply to prevent damage to the components.
PN 4277219B 2.10-5
INSTRUMENT DESCRIPTION
POWER DEVELOPMENT CONTROL
2.10-6 PN 4277219B
INSTRUMENT DESCRIPTION
SYSTEM CONTROL 2
2.11 SYSTEM CONTROL
Summary
Master control of the instrument is accomplished through three components in the Analyzer:
r The AMC (Analyzer Microcontroller card) runs the Analytical Station software which
controls all system timing.
r The COMM (Communication) INTERFACE card provides a serial interface between the
Analyzer and all other subsystems.
r The Scope Module provides the user interface for the instrument.
This section describes the functions, inputs and outputs of the AMC, COMM INTERFACE
card, and the Scope Module. This section also describes the RS/Opto Intfc card, the main
electrical bridge between the Analyzer and the Diluter.
For information on power development control, see Heading 2.10, for information on Diluter
control, see Heading 2.12.
DILUTER
PROCESSOR/
DIFF
ANALOG RS232 COMMUNICATION RS232 DILUTER CPU SCOPE
PROCESSOR INTERFACE MODULE
CARD CARD *
CARD CARD
RS232 (SM)
RS232 (RAW)
IBUS
OPTOISOL
RS232
RS232
RF BCD BCS
LS IBUS DILUTER 1
PREAMP
PREAMP CARD PVT
CARD
CARD
RS/OPTO
IBUS
INTFC DILUTER
CARD IBUS CBL IBUS
ADAPTER
OPTOISO RS232 (SM)
IBUS
RS232 ANALYZER
HS-RS232 (RAW)
RS232 (SM)
RS232 (SM)
ISOLATED
DILUTER/SOLENOID/
OPTO
8-BIT
POWER SUPPLY
RS232 (AUX) WORKSTATION
SLIDEMAKER SPC
CARD
RS232
( CHANNELS FOR
6498030B ANALYTICAL STATION #2 ON GEN S SYSTEM)
* Two circuit cards are listed. The first card is used in the GEN•S System, the second in the
LH 750 System.
PN 4277219B 2.11-1
INSTRUMENT DESCRIPTION
SYSTEM CONTROL
AMC
Function
The AMC is located in the Analyzer. Refer to Figure 2.3-1 for location.
The AMC:
RESET Switch
The RESET switch is a normally closed switch in the AMC Power Fail circuit that allows the
operator to reset the Analytical Station. See Figure 2.11-2 for the RESET signal flow. Pressing
the RESET button on the Analyzer (see Figure 2.11-3) opens the RESET switch, generating a
high PWR FAIL signal, and causing the AMC to generate the RESET signal.
If the reset switch opens during a cycle, the cycle is stopped, any data is discarded, and the
instrument performs the drain, rinse and backwash functions; checks the Analyzer memory;
and checks the levels of the reagents and waste container in preparation for the next cycle.
2.11-2 PN 4277219B
INSTRUMENT DESCRIPTION
SYSTEM CONTROL 2
Figure 2.11-2 RESET Signal Block Diagram
A M C
J 5
R E S E T A A A B
S Y S T E M R E S E T A P S 1 c a rd
A S P 2 c a rd
C O M M IN T E R F A C E c a rd
N C D IL U T E R P R O C E S S O R c a rd /
D IL U T E R C P U c a rd *
D IF F P R O C E S S O R c a rd
J 26
J 19 A P I S IG N A L G E N E R A T O R c a rd /
B A B B R /W /P S C /A c a rd *
S P C R E D /W H IT E P R O C E S S O R c a rd /
P W R F A IL 31 31 R E D /W H IT E P R O C E S S O R 2 c a rd *
P in 1 1 P L A T E L E T P R O C E S S O R c a rd
C R T
D ig ita l b a c k p la n e 7219022B
* Two circuit cards are listed. The first card is used in the GEN•S System, the second in the LH 750 System.
Reset
button Reset
button
J27
J26
J24 J19
J26
RESET
6498125B
PN 4277219B 2.11-3
INSTRUMENT DESCRIPTION
SYSTEM CONTROL
r Provides the main communications between the AMC and the rest of the system.
r Converts the analog Hgb-blank and Hgb-read signals to digital signals.
r Converts between 16-bit parallel data (from the SBUS) and serial data, for routing on
communication paths. See Figure 2.11-4.
DILUTER
DIFF PROCESSOR/
ANALOG RS232 COMMUNICATION RS232 SCOPE
PROCESSOR INTERFACE DILUTER CPU
CARD CARD CARD * MODULE
CARD
RS232 (SM)
RS232 (RAW)
IBUS
OPTOISOL
RS232
RS232
RS232
RF BCD BCS
LS DILUTER 1
PREAMP PREAMP CARD
CARD PVT
CARD
RS/OPTO
IBUS
INTFC
CARD DILUTER
CBL
ADAPTER
OPTOISO RS232 (SM)
IBUS
RS232 ANALYZER
HS-RS232 (RAW)
RS232 (SM)
PARALLEL
ISOLATED
DILUTER/SOLENOID/
OPTICS POWER SUPPLY
OPTO
8-BIT
CARD
DILUTER
POWER SUPPLY
RS232 (AUX) WORKSTATION SPC
SLIDEMAKER
CARD
RS232
(CHANNELS FOR
ANALYTICAL STATION #2 ON GEN S SYSTEM)
6498032B
* Two circuit cards are listed. The first card is used in the GEN•S System, the second in the
LH 750 System.
2.11-4 PN 4277219B
INSTRUMENT DESCRIPTION
SYSTEM CONTROL 2
The communications links are:
Switches
See Figure A.2-4 for the location of the DIP switches. See Table A.2-7 and Table A.2-8 for the
DIP switch settings.
r Provides SCSI connectors for IBUS (RS485) communication links to the Diluter Cbl
Adapter card, the Diluter 1 card, and the DILUTER PROCESSOR card on the GEN•S
System or the DILUTER CPU card on the LH 750 System (via the Analyzer backplane).
r Gathers optocoupled, TTL, and analog signals from the following components and
converts them to RS232 signals for routing to the Analyzer-
t LS Preamp module - routes VCS mode, gain and LS offset signals from the DIFF
PROCESSOR card and LS signals to the ANALOG card.
t Hgb Preamp module - routes Hgb voltages to the COMMUNICATION INTERFACE
card.
t PVT card - routes monitoring signals for ambient temperature and TTM pressures to
the DIFF PROCESSOR card.
t Diff Power Supply card - routes monitoring voltages to the DIFF PROCESSOR card.
r Provides connectors and pathways for the -
t Workstation - three channels of RS232 communication signals. One is for Diff and
Retic raw data (high speed), the second is for the SlideMaker, and the third is for the
AMC card via the COMM INTERFACE card.
t SlideMaker (via the Diluter 3 card) - two channels of RS232 communication signals.
One is for the Workstation and the other is for the AMC card via the COMM
INTERFACE card.
Connectors
The RS/Opto Intfc card connectors are shown in Figure A.3-18 and described in Table A.3-19.
PN 4277219B 2.11-5
INSTRUMENT DESCRIPTION
SYSTEM CONTROL
ANALYZER
AMC
RED/WHITE
PROCESSOR/ PLT API /
RED/WHITE PROCESSOR SC/A CARD *
PROCESSOR 2
*
DILUTER
DIFF COMMUNICATION PROCESSOR/
ANALOG RS232 RS232 SCOPE
PROCESSOR INTERFACE DILUTER CPU
CARD CARD MODULE
CARD CARD *
RS232 (SM)
RS232 (RAW)
OPTOISOL
RS232
RS232
RS232
RF BCD BCS
LS DILUTER 1
PREAMP PREAMP CARD
CARD PVT
CARD
RS/OPTO
IBUS
INTFC
CARD DILUTER
CBL
ADAPTER
OPTOISO RS232 (SM)
IBUS
RS232 ANALYZER
HS-RS232 (RAW)
RS232 (SM)
RS232 (SM)
PARALLEL
ISOLATED
DILUTER/SOLENOID/
OPTICS POWER SUPPLY
OPTO
8-BIT
CARD
DILUTER
POWER SUPPLY
RS232 (AUX) WORKSTATION SLIDEMAKER SPC
CARD
RS232
(CHANNELS FOR
ANALYTICAL STATION #2 ON GEN S SYSTEM)
6498031B
* Two circuit cards are listed. The first card is used in the GEN•S System, the second in the
LH 750 System.
Scope Module
Function
The Scope Module plugs into the CRT backplane in the Analyzer. Refer to Figure 2.3-1
(GEN•S System) or Figure 2.3-4 (LH 750 System) for location of the Scope Module.
The Scope module consists of the Scope 1, Scope 2 and CRT4 Display cards; the Analyzer
buttons (keypad); and the Analyzer CRT. While the Analyzer buttons and display look
different on the GEN•S System and the LH 750 System, the Scope module behind them is the
same.
2.11-6 PN 4277219B
INSTRUMENT DESCRIPTION
SYSTEM CONTROL 2
The Scope Module routes operator requests for Analyzer menu options and system
configuration selections, via the Analyzer buttons (keypad), to the AMC. For a summary of
the Analyzer menu options, refer to Figure A.10-1 (GEN•S System) or Figure A.10-2 (LH 750
System). For accessing the service options, refer to Heading 4.2 for the SERVICE MENU,
Heading 4.3 for the SCOPE MENU.
r Analog signals
r Blood sample signals.
r SBUS interface
r Video display, memory and drivers for the CRT
r Keyboard interface
r Scope 1 and 2 card interface.
r A brightness potentiometer.
Note: On the LH 750 System, the brightness potentiometer has been moved to make
access to it much easier. Refer to CRT Intensity Adjustment on the LH 750 System under
Heading 4.34 for the procedure.
The CRT4 Display card has one DIP switch, SW1. Refer to Figure A.2-5 for the location of the
DIP switch and to Table A.2-9 for the settings.
Inputs
r +12 Vdc from APS2 card to CRT4 Display card for power for the Analyzer CRT
r RED 1, 2, 3 and WHT 1, 2, 3 buffered signals from the RED/WHITE PROCESSSOR card
(GEN•S System) or the RED/WHITE PROCESSSOR 2 card (LH 750 System) for pulse
display during counting or electronic pulse tests
r DC, RF and LS buffered signals from the ANALOG card for pulse display during
counting or special functions
PN 4277219B 2.11-7
INSTRUMENT DESCRIPTION
SYSTEM CONTROL
2.11-8 PN 4277219B
INSTRUMENT DESCRIPTION
DILUTER CONTROL 2
2.12 DILUTER CONTROL
Summary
Control of the Diluter is accomplished through the following components:
r The AMC instructs the DILUTER PROCESSOR card (GEN•S System) or the DILUTER
CPU card (LH 750 System) to initiate the Diluter tasks.
r The DILUTER PROCESSOR or the DILUTER CPU card sends program instructions to
the Diluter 1, Diluter 2, Diluter 3 and Diluter 4 cards, and monitors the status of Diluter
operations.
r The Diluter 1, 2, 3 and 4 cards develop local power and contain drivers for the hardware
components of the Diluter.
r The Diluter/numeric keypad displays error messages and allows the user to manually
control certain functions.
This section includes an overview block diagram of the Diluter control system, see
Figure 2.12-1, and a description of the DILUTER PROCESSOR card, the DILUTER CPU card,
the IBUS cable and the RS485 Interface modules, the Diluter Cbl Adapter, Diluter 1, Diluter 2,
Diluter 3 and Diluter 4 cards, and the Diluter/numeric keypad. For more information about
the AMC, see AMC under Heading 2.11, System Control.
P V T D IF F A M B IE N T T H E R M IS T O R D IL U T E R
IB U S P R E S S U R E A N D V A C U U M R E G U L A T O R S
C A R D
IB U S
R S /O P T O
IN T F C C A R D B A R -C O D E
D IL U T E R 1 D E C O D E R
C A R D B A R -C O D E S C A N N E R
C A R D
S E N S O R
R S 4 8 5 D IL U T E R S E N S O R S /S W IT C H E S
D IS T R IB U T IO N
C A R D H G B L A M P P V T
C A R D C O U N T V A C
IB U S
F O R S O L ID
S T A T E D IF F P O W E R L IG H T S C A T T E R
R F D E T E C T O R F L O W C E L L
P R E A M P C A R D S U P P L Y C A R D P R E A M P M O D U L E
D IL U T E R C B L IB U S
S W E E P -F L O W R E S E R V O IR A N D S O L E N O ID S
A D A P T E R R S 4 8 5
C A R D D IL U T E R / R E S E R V O IR IN T F C C A R D
S O L E N O ID /O P T IC S D IL U T E R 2
C A R D P R O B E W IP E IN T E R C O N N E C T
P O W E R S U P P L Y
IB U S C A R D B L O O D D E T E C T O R S , F R O N T A N D R E A R
IB U S
D IF F H E A T E R T H E R M IS T O R
R S 4 8 5 M IX M O T O R S H E A T E R S
R S 4 8 5 D IL U T E R 4 D IL U T E R A M B IE N T T H E R M IS T O R
S
Y S T E M D IL U T E R 3 C A R D
C A R D P E L T IE R M O D U L E
P
O W E R S O L E N O ID S
C O N T R O L L E R S T A IN C H A M B E R T H E R M IS T O R
C A R D S L ID E M A K E R S E R IA L P O R T
6 4 9 8 0 3 3 B
P O W E R S U P P L Y S L ID E M A K E R P A R A L L E L P O R T
* Two circuit cards are listed. The first card is used in the GEN•S System, the second in the LH 750 System.
† This function is only on GEN•S Systems with software 4A and higher and on LH 750 Systems.
PN 4277219B 2.12-1
INSTRUMENT DESCRIPTION
DILUTER CONTROL
DILUTER PROCESSOR vs DILUTER CPU Cards - the Old and New Diluter Interconnects
Two Diluter interconnects are in use, the original (old) Diluter interconnects used in the
GEN•S System and the current (new) Diluter interconnects used in the LH 750 System.
The DILUTER PROCESSOR card is part of the old design. This design includes the DILUTER
PROCESSOR card and a compatible Diluter 1 card and Diluter keypad. In this design the
Diluter keypad interfaces with the Diluter 1 card.
In the new design, the DILUTER CPU card replaces the DILUTER PROCESSOR card. This
design includes the DILUTER CPU card and its compatible Diluter 1 card, numeric keypad
(which performs the same functions as the Diluter keypad), analog backplane, and digital
backplane. In this design the numeric keypad interfaces with the DILUTER CPU card.
ATTENTION: The cards for the new Diluter interconnects are a set and cannot be mixed with the
cards from the old.
Function
The DILUTER PROCESSOR card is located in the Analyzer of the GEN•S System. Refer to
Figure 2.3-1 for location. The DILUTER PROCESSOR card contains:
r 8085 microprocessor, 128K PROM and 8K static RAM for program instructions and
Diluter control
r 1K dual-port RAM and DUART for serial communication with the AMC via the COMM
INTERFACE card
r On-board RS485 interface module for parallel communications on the IBUS.
r Receive requests from the AMC and provide operating instructions to the Diluter
modules to perform the tasks.
r Monitor status information to maintain Diluter operations.
r Report status information to the AMC.
Switch
The DILUTER PROCESSOR card has one DIP switch, SW1. See Figure A.2-8 for location,
Table A.2-12 for settings.
Function
The DILUTER CPU card is located in the Analyzer of the LH 750 System. Refer to
Figure 2.3-4 for location. The DILUTER CPU card contains:
r 8085 microprocessor, 128K PROM and 8K static RAM for program instructions and
Diluter control
2.12-2 PN 4277219B
INSTRUMENT DESCRIPTION
DILUTER CONTROL 2
r 1K dual-port RAM and DUART for serial communication with the AMC via the COMM
INTERFACE card
r On-board RS485 interface module for parallel communications on the IBUS.
r On-board PIC microcontrollers for communication with the PIC microcontrollers on the
Keypad and Display Interface card.
r Receive requests from the AMC and provide operating instructions to the Diluter
modules to perform the tasks.
r Monitor status information to maintain Diluter operations.
r Report status information to the AMC.
r Interfaces with the Diluter/numeric keypad.
Switch
The DILUTER CPU card has one DIP switch, SW1. See Figure A.2-7 for location,
Table A.2-11 for settings.
Function
The Diluter Cbl Adapter card is located in the Diluter. Refer to Figure 2.4-5 (GEN•S System)
or Figure 2.4-13 (LH 750 System) for location. The Diluter Cbl Adapter card is a bridge
connection for the IBUS 50-pin, SCSI connectors, linking the System Power Controller,
Diluter 2, Diluter 3 and RS/Opto Intfc cards.
Connectors
The Diluter Cbl Adapter card connectors are shown in Figure A.3-13 and described in
Table A.3-12.
Diluter 1 Card
Styles in Use
Two styles of Diluter 1 cards are currently in use, depending on the Diluter interconnects.
r The original Diluter 1 card, which is used with the old Diluter interconnects, interfaces
directly with the Diluter keypad and routes the +5 V control voltage and the control
return to the keypad.
PN 4277219B 2.12-3
INSTRUMENT DESCRIPTION
DILUTER CONTROL
r The new Diluter 1 card, which is used with the new Diluter interconnects, does not
interface with the numeric keypad or route 5 V control voltage and the control return to
the keypad. It does, however, provide a pull-down resistor for the +5.2 V control voltage.
For more information on the role of the Diluter 1 card in the old and new Diluter
interconnects, refer to Heading 2.6, ELECTRONIC POWER SYSTEM - POWER UP.
Function
The Diluter 1 card is located in the Diluter. See Figure 2.4-4 (GEN•S System) or
Figure 2.4-12 (LH 750 System) for location. The Diluter 1 card contains:
r Develops voltages for use locally and by Diluter components. See Figure 2.12-2 for
power distribution.
J 7 J 5 J 4
+ 4 8 V D C
H G B V O L T A G E H G B L A M P S U P P L Y
S Y S T E M T O
P O W E R
G N D L A M P R E T H G B
S U P P L Y
-4 8 V D C R E T + 1 5 V D C L A M P
S E N S O R
-1 5 V D C D IS T R IB U T IO N
C A R D
+ 5 V D C
+ 5 V D C
D C -T O -D C
+ 1 5 V D C
P O W E R
S U P P L Y -1 5 V D C
P O W E R + 9 V D C
S U P P L Y
P O W E R -9 V D C T O B A R -C O D E
S U P P L Y D E C O D E R
P O W E R -5 V D C
C A R D
S U P P L Y
+ 5 V D C
6 4 9 8 1 4 8 B J 6
2.12-4 PN 4277219B
INSTRUMENT DESCRIPTION
DILUTER CONTROL 2
r Adjusts the Hgb lamp voltage. The user initiates the adjustment from the ANALYZER
FUNCTIONS menu, HGB LAMP ADJUST screen. The AMC initiates a change in the
lamp driver, which alters the lamp voltage to produce an acceptable analog voltage at the
Hgb Preamp module.
r Receives bar-code data from the Bar-Code Decoder card using the RS232 communication
path. During scanning, the bar-code information is converted to TTL signals and routed
to the DILUTER PROCESSOR card (GEN•S System) or DILUTER CPU card (LH 750
System).
r Monitors the RF DETECT signal from the RF Detector Preamp card and routes the RF
ON signal to the Diff Power Supply card to control the output of the +300 Vdc power
supply on the Diff Power Supply card.
r Receives cassette transport assembly sensor and switch TTL level signals from the Sensor
Distribution card. The Sensor signals are routed to the DILUTER PROCESSOR card
(GEN•S System) or DILUTER CPU card (LH 750 System), which uses the sensor status
to perform Diluter operations and sends the status to the AMC.
r Heading 2.14 for details about the Sensor Distribution card, Bar-Code Decoder card and
Cassette Transport Assembly
r Heading 2.21 for details about the RF Detector Preamp card.
Input Outputs
+48 Vdc and return from the backplane r +5 Vdc and return for local digital
voltage bus circuits
r ±15 Vdc for local analog circuits and
electronic manometer power
r Voltage for Hgb lamp power
t +6 Vdc and return from original
Diluter 1 card
t +7.2 Vdc and return from new
Diluter 1 card
r ±9 Vdc for the Bar-Code Decoder and
Bar-Code Scanner cards
r -5 Vdc for the Bar-Code Decoder and
Bar-Code Scanner cards
Monitoring
The Diluter 1 card:
r Develops voltage values and statuses for the +5 V, Hgb lamp voltage and the ±15 V power
supplies. The AMC generates a system message if any voltage is outside its specifications.
Refer to Heading 7.2 for Analytical Station messages.
Note: The voltage supplied by the Hgb voltage power supply differs, depending on the
style of Diluter 1 card. On the original card it supplies 6.0 Vdc, on the new card 7.2 Vdc.
While this difference affects the test point readings it does not affect the voltage reading
PN 4277219B 2.12-5
INSTRUMENT DESCRIPTION
DILUTER CONTROL
on the Analyzer screen. The software adjusts the voltage reading from the new Diluter 1
card to mimic the reading from the old Diluter 1 card for the Analyzer display and for
determining if the voltage reading is within specifications.
r Receives ±15 V from the Diff Power Supply and develops the voltage value and status
that are routed on the IBUS for display.
r Routes all the voltage values and statuses as DILUTER 1 status to the APS2 card for
display on the Analyzer VOLTAGE/TEMPERATURES screen. (Select SERVICE MENU tt
DILUTER DIAGNOSTICS tt VOLTAGE/TEMPERATURES.)
Diluter 2 Card
Styles in Use
Four styles of Diluter 2 cards are currently in use.
r The original Diluter 2 card is used on GEN•S Systems (software 3A or lower) without
the SlideMaker option.
r The Diluter 2 card is used on GEN•S Systems (software 3A or lower) with a SlideMaker
option. This Diluter 2 card added a connector for BD3. This card is also compatible with
GEN•S Systems (software 3A or lower) without the SlideMaker option.
r The Diluter 2 REL (reliability) card is used on GEN•S Systems with software 4A and
higher. This Diluter 2 card added drivers for four solenoids and monitoring for the
sweep-flow reservoir. On this Diluter 2 card the bubble/blood detector test points and
adjustments are relocated to the upper left edge of the card for easier access.
r The Diluter 2 RBD (remote blood detector) card is used on the LH 750 System. Because
of the lack of space between the left side of the Analytical Station and the LH SlideMaker,
the bubble/blood detector test points and adjustments are removed from this Diluter 2
card and relocated on the BD ADJ card in the Analyzer.
Function
The Diluter 2 card is located in the Diluter. See Figure 2.4-5 (GEN•S System) or
Figure 2.4-13 (LH 750 System) for location. The Diluter 2 card contains:
r Monitor circuitry
r RS485 Interface module for IBUS communication link
r LED status indicators.
r Uses +15 Vdc from the Diluter/Solenoid/Optics Power Supply card to generate ±10 Vdc
and +5 Vdc reference voltages for the monitoring circuits.
r Monitors the probe-position sensors and controls the Probe-Wipe module.
2.12-6 PN 4277219B
INSTRUMENT DESCRIPTION
DILUTER CONTROL 2
r Monitors the reagent reservoir sensors and provides the power drivers for the solenoids
responsible for refilling the reagent reservoirs.
r Provides the power drivers for the solenoids responsible for refilling the sweep-flow
reservoir and for controlling the cylinder on the Probe-Wipe module (Diluter 2 REL and
Diluter 2 RBD cards only).
r Monitors the float sensors for the backwash tank, sheath tank and waste container.
r Provides comparator and logic circuitry for the operation and adjustment of the
bubble/blood detectors and provides on-board LEDs to indicate timing and status during
adjustment.
Note: On the Diluter 2 RBD (remote blood detectors) card, these adjustments have been
moved to the BD ADJ card in the Analyzer for easier access.
r Monitors the Diluter ambient, diff heater, Peltier module and stain chamber heater
temperatures for the Diluter 4 card.
r Provides logic control circuitry for the Diluter 4 card for the diff heater, stain chamber
heater and the Peltier module for Retic clearing solution.
r Diluter 4 Card for details about the heating of the retic and diff lytic reagents
r Heading 2.17 for details about the Probe-Wipe module and bubble/blood detectors
r Heading 2.13 for details about the reagent tanks and reservoirs.
Inputs
r +5 Vdc from the Diluter/Solenoid/Optics Power Supply card
r +15 Vdc from the Diluter/Solenoid/Optics Power Supply card
r -15 Vdc from the Diluter/Solenoid/Optics Power Supply card
r +24 Vdc from the Diluter/Solenoid/Optics Power Supply card
Monitoring
The Diluter 2 card:
r Routes the Diluter/Solenoid/Optics Power Supply card outputs, ±15 V, +5 V, and +24 V,
through a circuit to develop a reference voltage level and voltage status for each voltage.
The AMC generates a message if any voltage is outside of specifications. Refer to
Heading 7.2 for Analytical Station messages.
r Routes the +12 V from the Diluter 4 card to develop a reference voltage level and status.
r Routes the Diluter ambient and heater temperatures from the Diluter 4 card.
r Routes the following DILUTER LEFT voltage values and temperatures for display on the
Analyzer VOLTAGE/TEMPERATURES screen. (Select SERVICE MENU tt DILUTER
DIAGNOSTICS tt VOLTAGE/TEMPERATURES.)
t ±15 Vdc and +24 Vdc from the Diluter/Optics/Solenoid Power Supply card
t +12 Vdc from the Diluter 4 card
t Diluter ambient, diff heater, Peltier and stain heater temperatures.
PN 4277219B 2.12-7
INSTRUMENT DESCRIPTION
DILUTER CONTROL
BD ADJ Card
Function
The BD ADJ card is located in the Analyzer of the LH 750 System. See Figure 2.3-4 for
location. The BD ADJ card provides bubble/blood detector test points and potentiometers and
a lyse timing connector on the front of the Analyzer where they are easily accessed.
Inputs Outputs
TP1 r Front blood detector drive
TP4 r Rear blood detector drive
TP5 r Threshold
TP8
TP11
TP12
Lyse timing
Diluter 3 Card
Styles in Use
Three styles of Diluter 3 cards are currently in use.
r The original Diluter 3 card is used on GEN•S Systems without the SlideMaker option.
r The Diluter 3 SlideMaker Interface card is used on GEN•S Systems with a SlideMaker
option. This Diluter 3 card added two connectors for SlideMaker components installed
in the Analytical Station. This card is also compatible with GEN•S Systems without the
SlideMaker option.
r The Diluter 3 LH card is required for the LH 750 System. This Diluter 3 card added four
solenoid drivers for the shear valve solenoids in the Random Access module. This card is
also compatible with all GEN•S Systems.
Function
The Diluter 3 card is located in the Diluter. See Figure 2.4-5 (GEN•S System) or
Figure 2.4-13 (LH 750 System) for location.
2.12-8 PN 4277219B
INSTRUMENT DESCRIPTION
DILUTER CONTROL 2
The Diluter 3 card contains:
The Diluter 3 card uses four logic devices (PALs) and a programmable switch matrix for
outputs to provide power and driver circuitry for the dc motors for the diff and retic mixing
chambers and for all the Diluter solenoids except the reagent reservoir solenoids
The solenoids are grouped together into manifolds that provide a common pneumatic input
and a centralized distribution point. To minimize wiring harnesses, the Diluter 3 card is
connected to solenoid manifold interface cards, which are located on or near the solenoids.
The interface card connects the driver outputs to one side of the solenoid and provides
+24 Vdc to the other side. When instructed by the DILUTER PROCESSOR card (GEN•S
System) or the DILUTER CPU card (LH 750 System), the Diluter 3 card enables a solenoid
address and a control signal to a solenoid driver. The driver provides a path to ground to
energize the solenoid.
Refer to Table A.6-1 for a list of the solenoids and their functions. For solenoid wiring details,
see the instrument’s cable interconnection and signal interconnection diagrams in Chapter 6.
Inputs
r +24 Vdc and return from the Diluter/Solenoid/Optics Power Supply card
r +5 Vdc and ground from the Diluter/Solenoid/Optics Power Supply card
Diluter 4 Card
Function
The Diluter 4 card is located in the Diluter. See Figure 2.4-7 (GEN•S System) or
Figure 2.4-15 (LH 750 System) for location. The Diluter 4 card contains:
PN 4277219B 2.12-9
INSTRUMENT DESCRIPTION
DILUTER CONTROL
The Diluter 4 card receives the thermistor signals, converts the thermistor signals to
temperature signals and routes the temperature signals to the Diluter 2 card for monitoring.
The Diluter 4 card uses a dc to dc power supply to develop +12 Vdc from +48 Vdc (received
via the backplane voltage bus) to power the Peltier module.
Peltier and Ambient Temperature Circuit. A Peltier module is used to heat or cool the retic
clearing solution to maintain an optimum reaction temperature when the clearing solution is
added to the stain and blood mixture in the retic chamber.
The Peltier module contains a thermistor and Peltier cells. The DILUTER AMBIENT
THERMISTOR and the PELTIER THERMISTOR signals are used in a comparator circuit on
the Diluter 4 card to activate the driver to heat or cool the Peltier cells. See Figure 2.12-3.
The DILUTER AMBIENT TEMP and PELTIER TEMP signals are routed to the Diluter 2 card
for monitoring.
Stain Chamber Heater Circuit. The ceramic retic chamber has a heater around it which is
heated to maintain an optimum reaction temperature for the blood and stain mixture, and a
thermistor to sense the temperature.
The Stain Thermistor circuit on the Diluter 4 card (Figure 2.12-4) activates the driver for the
stain chamber heater. The STAIN TEMP signal is routed to the Diluter 2 card for monitoring.
Diff Lytic Reagent Heater Circuit. The diff heater is an aluminum block with a heating
element and a thermistor around it. The diff lytic reagent is heated to provide the optimum
reaction temperature when mixed with the blood in the mixing chamber.
2.12-10 PN 4277219B
INSTRUMENT DESCRIPTION
DILUTER CONTROL 2
The DILUTER AMBIENT THERMISTOR and DIFF HEATER THERMISTOR signals are used
in a comparator circuit on the Diluter 4 card to determine if the diff heater driver is activated.
See Figure 2.12-5.
The DIFF LYTIC REAGENT TEMP signal is routed to the Diluter 2 card for monitoring.
Inputs
+48 Vdc from the backplane voltage bus
Diluter/Numeric Keypad
Function
The Diluter keypad located on the lower front cover of the GEN•S System Diluter
(Figure 2.12-6) and the numeric keypad mounted on the front door of the LH 750 System
Analyzer (Figure 2.12-7) comprise the following three components:
r LCD Display module. The LCD Display module contains an LCD panel with two lines of
16 characters to display messages and is backlighted for easy viewing of messages and
entries.
r Membrane keypad. The membrane keypad comprises numeric keys, control keys and a
function (F) key.
t The numeric keys allow the operator to enter digital information.
t The control keys allow the operator to request certain functions, such as turning the
power on (POWER ON). These functions are described in the Operator’s Guide.
t The F-key allows the operator to perform additional functions. The F-key functions
are described in Table A.5-1.
r Keyboard and Display Interface card. The Keyboard and Display Interface card provides
an interface with the Analytical Station, allowing the operator to request functions.
Figure 2.12-6 includes an exploded view of the Diluter keypad on the GEN•S System,
identifying the three components for your understanding. Both the Diluter keypad and the
numeric keypad are replaced as an assembly, however.
Contrast Adjustment
A potentiometer on the The Keyboard and Display Interface card varies the contrast on the
LCD panel.
PN 4277219B 2.12-11
INSTRUMENT DESCRIPTION
DILUTER CONTROL
r On the GEN•S System, the contrast potentiometer, R3, is accessed through an opening
in the splash shield mounted on the rear of the Diluter keypad. R3 and the connectors on
the Keyboard and Display Interface card are shown in Figure A.3-15. The connectors are
described in Table A.3-16.
r On the LH 750 System, the contrast potentiometer, R4, is accessed through an opening
in the Keyboard and Display Interface card shield as shown in Figure 2.12-7.
Note: Adjusting the contrast too low turns off the display completely, making the LCD
Display module appear defective.
LCD DISPLAY
MODULE
MEMBRANE
KEYPAD
KEYBOARD
AND DISPLAY
INTERFACE
CARD
7253129A
*S Y S T E M R U N *
0 4 /3 0 /9 6 I
1 2 :3 0 :1 8
II
III
IV
V
S T A T U S : R E A D Y
A L E R T : T E S T M O D E VI
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
VII
M A IN M E N U
B L O O D D E T E C T : O N VIII
P R IM E C L E A R S T A R T A L A R M
D R A IN R IN S E R E A D Y S T O P P R E M IX R E S E T
A P E R T A P E R T C O N T
S T A R T U P F 1 2 3 ID P O W E R O N
S H U T D O W N 4 5 6 E P O W E R O F F
N
7 8 9 T
E
C E 0 . R
Numeric
keypad
6498202B
R 4
2.12-12 PN 4277219B
INSTRUMENT DESCRIPTION
REAGENT HANDLING 2
2.13 REAGENT HANDLING
Summary
Two reagent handling configurations are currently in use in the Analytical Station. In one (the
original configuration) all of the reagents are drawn from the reagent containers into
reservoirs in the Diluter and then distributed by reagent pumps and tanks. In the other
configuration, all of the reagents except diluent are drawn into reagent reservoirs - the
diluent reservoir is bypassed.
This section describes reagent handling from input and distribution to output as waste,
including how the reagent and waste levels are monitored. This section also describes the
System-Flush cycle.
Reagent Input
One end of the reagent input lines is attached to pickup tubes inserted into the reagent
containers. (See Figure 8.2-28 for an illustration and the part numbers of the pickup tubes.)
On Analytical Stations that use the diluent reservoir, the other end of the reagent input lines
is connected to the reagent reservoirs by quick-disconnect fittings at the rear of the Diluter.
See Figure 2.13-1. The quick-disconnect fittings are self-closing to prevent reagent from
running out when the reagent lines are disconnected. Check valves in the reagent input lines
prevent the reagents from siphoning back into the reagent containers.
Figure 2.13-1 Reagent Inputs on Analytical Stations that Use the Diluent Reservoir
PAK
PRESERVE
PAK
LYSE
CLEANER
Quick-disconnect DILUENT
fitting
Back of
7253140E Diluter
PN 4277219B 2.13-1
INSTRUMENT DESCRIPTION
REAGENT HANDLING
On Analytical Stations that bypass the diluent reservoir, the other end of the reagent input
lines is connected to the rear of the Diluter by stainless steel fittings. See Figure 2.13-2. For all
the reagents except diluent, the fittings are attached to a reagent reservoir. For the diluent,
tubing on the fitting connects the diluent input directly to the diluent/cleaning agent
manifold (VC32) which is located on the rear panel of the Diluter. (For the location of VC32,
refer to Figure A.7-4 for the GEN•S System, Figure A.8-4 for the LH 750 System.) A check
valves in the reagent input line to the reagent reservoir prevent the cleaning reagent from
siphoning back into the reagent container.
Figure 2.13-2 Reagent Inputs on Analytical Stations that Bypass the Diluent Reservoir
D IL U E N T W A S T E C B C R E T IC R E T IC
L Y S E C L E A R S T A IN
P A K
P R E S E R V E
P A K
L Y S E
C L E A N E R
6 4 9 8 0 9 1 B B a c k o f
D ilu te r
Function
The Reagent Reservoir module is located on the lower left rear door of the Diluter. Refer to
Figure 2.4-7 for location.
The Reagent Reservoir module (see Figures 2.13-3 and 2.13-4) consists of:
r Individual reservoirs for each of the seven reagents. The diluent reservoir holds 105 mL,
the other reservoirs hold 43 mL.
Note: On an Analytical Station that bypasses the diluent reservoir, the diluent reservoir
is still present, it is simply not used.
2.13-2 PN 4277219B
INSTRUMENT DESCRIPTION
REAGENT HANDLING 2
r A reagent-float sensor for each reservoir. The float sensors house a magnetic switch for
sensing the reagent level.
Note: On an Analytical Station that bypasses the diluent reservoir, a pickup tube with a
float sensor is installed in the diluent container to monitor the level of diluent.
r A solenoid for each reservoir.
t In the old style Reagent Reservoir modules on the GEN•S System (Figure 2.13-3),
the solenoids provide vacuum for refilling the reservoirs.
t In the new style Reagent Reservoir modules on the GEN•S System (Figure 2.13-4)
the solenoids actuate pinch valves which provide the vacuum for refilling the
reservoirs.
Note: The latest GEN•S Systems and the LH 750 Systems have the Reagent
Reservoir module shown in Figure 2.13-5.
r A valve, VL113, for venting the diluent reservoir.
Note: On an Analytical Station that bypasses the diluent reservoir, VL113 is removed
as shown in Figure 2.13-5.
r The Reservoir Interface card which connects the sensors and solenoids to the
Diluter 2 card.
The reagent reservoirs hold sufficient reagents to complete a Diluter blood cycle. Initially, and
whenever a sensor indicates a low level, the reagent reservoirs are filled by energizing the
reservoir solenoids which apply vacuum to the reservoirs. During a cycle, the action of the
reagent pumps automatically pulls reagent up from the reagent containers, through the
reservoirs.
Solenoids
Vacuum input
Vacuum
manifold
Reservoir
cap
Vacuum
output
to reservoir Float sensor
Reagent
reservoir
VL113
Reagent input
PN 4277219B 2.13-3
INSTRUMENT DESCRIPTION
REAGENT HANDLING
VC31
Reagent
reservoir
Float sensor
Reagent
output
Solenoids 7253431E
Figure 2.13-5 Reagent Reservoir Module, Modified New Style (GEN•S System and LH 750 System)
Reservoir
Interface
card Vacuum input
Reagent
input
Reservoir
cap
Pinch
valves
VC31
Reagent
reservoir
Float sensor
Reagent
output
Solenoids 6498131B
The Diluter 2 card checks the reagent reservoir sensors sequentially. If a sensor indicates a
low level, the Diluter 2 card energizes the solenoid for that reservoir for up to 1 second to
refill it. The Diluter 2 card continues checking the status of the reagent reservoir sensors and
refilling the reservoirs (one at a time) until all the reservoirs are full or until 6 seconds have
elapsed.
2.13-4 PN 4277219B
INSTRUMENT DESCRIPTION
REAGENT HANDLING 2
Note: The reservoirs are filled, one at a time, to minimize its effect on the System’s vacuum
capacity.
After 6 seconds, if the reagent level in one or more reservoirs is still low:
After the additional refill time, if a reagent level is still low, the instrument:
On an Analytical Station that bypasses the diluent reservoir, the float sensor in the diluent
container activates when the diluent level drops too low. When the diluent level is too low,
the instrument:
Function
The Reservoir Interface card (Figures 2.13-3 and 2.13-4) provides an interconnection
between the Diluter 2 card and the following:
r Reagent-float sensors
r Sheath-tank sensor
r Backwash-tank sensor
r Waste-level sensor
r Reservoir solenoids.
Inputs
r +5 Vdc for the sensors
r +24 Vdc for the solenoids
Connectors
The Reservoir Interface card connectors are shown in Figure A.3-17 and described in
Table A.3-18.
PN 4277219B 2.13-5
INSTRUMENT DESCRIPTION
REAGENT HANDLING
Reagent Distribution
As you read this section, refer to the reagent distribution block diagrams, Figure 2.13-6 and
Figure 2.13-7. For details about the component interconnections, refer to the
pneumatic/hydraulic schematic in Chapter 6.
The CBC lytic reagent, diff lytic reagent, diff preservative, retic stain and retic clearing
solution reservoirs route their reagent directly to their respective reagent pumps.
r The diluent reservoir routes diluent to the BSV cleaning channels, the sheath tank
(VC15), the sweep-flow reservoir (VC29), and the diluent/cleaning agent
chamber (VC28).
r The cleaning agent reservoir routes cleaning agent to the cleaning agent pump (PM10)
and to the system flush/cleaning agent output manifold (MF5) for routing to VC28.
Figure 2.13-6 Reagent Distribution on Analytical Stations that Use the Diluent Reservoir
2.13-6 PN 4277219B
INSTRUMENT DESCRIPTION
REAGENT HANDLING 2
In Analytical Stations that bypass the diluent reservoir (Figure 2.13-7):
r The diluent/cleaning agent manifold (VC32) routes diluent to the BSV cleaning
channels, the sheath tank (VC15), the sweep-flow reservoir (VC29), and the
diluent/cleaning agent chamber (VC28).
r The cleaning agent reservoir routes cleaning agent to the diluent/cleaning agent manifold
(VC32) which in turn routes cleaning agent to the cleaning agent pump (PM10) and to
the diluent/cleaning agent chamber (VC28).
Figure 2.13-7 Reagent Distribution on Analytical Stations that Bypass the Diluent Reservoir
Backwash tank,
Sweep-flow VC23
tank
BSV cleaning
channels
CLEANING
AGENT
Cleaning
agent Diluent/cleaning agent DILUENT
pump PM10 manifold VC 32
Diff lytic
DIFF LYTIC reagent
REAGENT pump PM4
Stain
STAIN pump PM5
CBC lytic
CBC lLYTIC reagent
REAGENT pump PM7
Function
The diluent/cleaning agent chamber (VC28) and its associated pinch valve (VL14B) are
located on the rear panel of the Diluter. For the location of VC28 and VL14B, refer to
Figure A.7-4 for the GEN•S System or Figure A.8-4 for the LH 750 System.
PN 4277219B 2.13-7
INSTRUMENT DESCRIPTION
REAGENT HANDLING
VC28 is the distribution chamber for diluent and cleaning agent in the Diluter. Refer to
Figure 2.13-6 or Figure 2.13-7. VL14B determines which reagent, diluent or cleaning agent,
VC28 distributes. During the startup cycle and routine Diluter functions, VL14B routes
diluent to VC28. During the shutdown cycle, when VL14B is activated, VL14B routes
cleaning agent to VC28.
Backwash Tank
Function
The backwash tank is located on the left front panel of the Diluter. Refer to Figure A.7-1
(GEN•S System) or Figure A.8-1 (LH 750 System) for location.
The backwash tank (VC23) is used to deliver diluent or cleaning agent to the backwash
manifold (MF4) and diluent to the Hgb cuvette for the Hgb-blank reading.
While the instrument is cycling, VC23 empties and refills. Vacuum is applied to the top of the
VC23 for up to 7 seconds to fill the tank; 30 psi is applied to deliver the reagent. See
Figure 2.13-8. During a startup or shutdown cycle, the previous reagent drains to waste and
the tank refills with the reagent for the selected cycle.
Float
Diluent/cleaning sensor
agent
chamber Backwash Backwash
VC28 tank tank
Diluent Backwash
Cleaning manifold
agent
The float sensor is active when the tank is not full. During the cycle, the DILUTER
PROCESSOR card monitors the sensor status. The tank is refilled or emptied accordingly. If
the sensor does not show the expected status, and the status cannot be changed, an error
occurs. See Heading 7.2 for possible errors.
Testing
The Diluter function, F30, tests the function of the backwash tank sensor.
2.13-8 PN 4277219B
INSTRUMENT DESCRIPTION
REAGENT HANDLING 2
Backwash Manifold
Function
The backwash manifold is located under the Diluter front cover. Refer to Figure A.7-7
(GEN•S System) or Figure A.8-7 (LH 750 System) for location.
The backwash manifold (MF4) is a bank of solenoids that distribute pressurized diluent (or
cleaning agent during the shutdown cycle) to rinse the following areas:
Sheath Tank
Function
The sheath tank (VC15) is located on the right front panel of the Diluter. Refer to
Figure A.7-5 (GEN•S System) or Figure A.8-5 (LH 750 System) for location.
The sheath tank (VC15) provides the pressurized sheath diluent needed to direct the sample
stream through the flow cell during VCS analysis. For details about the flow-cell hydraulics,
see Flow-Cell Hydraulics under Heading 2.20.
While the instrument is cycling, VC15 empties and refills as the sheath fluid is used. Vacuum
is applied to the top of VC15 to fill the tank. Pressure, regulated by the sheath pressure
regulator (RG4) to between 6.3 psi and 6.5 psi, is applied to deliver the reagent. See
Figure 2.13-9.
The float sensor is active when the tank is not full. During the cycle, the DILUTER
PROCESSOR card monitors the sensor status. The tank is refilled or emptied accordingly. If
the sensor does not show the expected status, and the status cannot be changed, an error
occurs. See Heading 7.2 for possible errors.
PN 4277219B 2.13-9
INSTRUMENT DESCRIPTION
REAGENT HANDLING
Vacuum
Sheath
pressure
Float
sensor
Sheath
pressure
Sheath regulator (RG4)
tank Sheath
tank
Diluent Flow
input cell
Testing
The sheath tank test, F20, is available to test the function of the sensor.
Sweep-Flow Reservoir
Function
The sweep-flow reservoir (VC29) is located on the center rear panel of the Diluter. Refer to
Figure A.7-4 (GEN•S System) or Figure A.8-4 (LH 750 System) for location.
The sweep-flow reservoir (VC29) traps bubbles in the diluent supply for the sweep-flow tank.
While the instrument is cycling, VC29 empties and refills as the sweep-flow diluent is used.
Vacuum is applied to the top of VC29 to fill the reservoir. During the RBC and platelet count
cycles, vacuum from the vacuum isolator pulls diluent from the bottom of the sweep-flow
reservoir, through the sweep-flow tubing in the sweep-flow tank, and behind the RBC
apertures.
The float sensor is active when the reservoir is not full. During the cycle, the DILUTER
PROCESSOR card (GEN•S System) or the DILUTER CPU card (LH 750 System) monitors
the sensor status. The reservoir is refilled or emptied accordingly. If the sensor does not show
the expected status, and the status cannot be changed, an error occurs. See Heading 7.2 for
possible errors.
Testing
The sweep-flow reservoir test, F50, is available to test the function of the sensor.
2.13-10 PN 4277219B
INSTRUMENT DESCRIPTION
REAGENT HANDLING 2
System-Flush Cycle
The System-Flush cycle is only available on Analytical Stations that use the diluent
reservoir and that have software version 3A or lower.
The System-Flush cycle allows decontamination of the instrument lines that contact blood by
distributing a flush solution such as sodium hypochlorite through most of the cleaning agent
pathways in the Diluter.
The input line connection for the flush solution is the DISINFECT port on the rear of the
Diluter. Refer to Figure 2.13-1 for location.The Diluter function F40 initiates the flush cycle.
The flush cycle uses the shutdown timing cycle to pull up and cycle flush solution.
From the rear of the Diluter the flush solution is routed to the system flush/cleaning agent
input manifold (MF2). Refer to Figure A.7-12 for location.
VL112 selects the input source, the system flush port or the cleaning agent reservoir, from
MF2 for the system flush/cleaning agent output manifold (MF5).
MF5 routes the selected reagent on the cleaning agent lines to VL14B. VL14B is activated,
routing flush solution to the diluent/cleaning agent chamber for distribution in the Diluter.
At the completion of the flush cycle, only a shutdown cycle can be performed. See
Decontaminating with Bleach under Heading 5.3 for the system-flush procedure.
Waste Collection
During a cycle, waste is collected in chambers in the Diluter and drained through the waste
line on the rear of the Diluter (Figure 2.13-1 or Figure 2.13-2) to the waste container or
drain. Refer to Table A.6-3 to determine which chambers collect waste.
When the waste container is full the cycle is completed, but subsequent cycles are inhibited
until the waste container is replaced. The instrument displays a LEVEL message on the
Analyzer and on the Diluter/numeric keypad display. See Heading 7.2 for LEVEL messages.
When waste is routed directly to a drain, the waste level sensor is bypassed with a jumper.
PN 4277219B 2.13-11
INSTRUMENT DESCRIPTION
REAGENT HANDLING
2.13-12 PN 4277219B
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - DESCRIPTION 2
2.14 SPECIMEN TRANSPORT SYSTEM - DESCRIPTION
Summary
To process samples in the Automatic mode, the operator inserts the specimen tubes into
cassettes and places the cassettes in the loading bay. The specimen transport system uses the
following components to move and identify the specimen tubes for sample acquisition:
This section includes an overview of the specimen transport system and describes the
specimen transport system components. See Heading 2.15 for a detailed description of the
movement of the cassettes through the Diluter.
BAR-CODE
DECODER CARD
AND BAR-CODE
SCANNER CARD
SYSTEM
IBUS IBUS DILUTER BUS
SENSOR DISTRIBUTION DILUTER 1 RS/OPTO PROCESSOR/ AMC
CARD CARD INTFC DILUTER CPU CARD
CARD CARD*
IBUS
DILUTER CBL
CASSETTE TRANSPORT
ADAPTER CARD
ASSEMBLY
SOLENOIDS/SENSORS
IBUS
DILUTER 3
CARD
6498190B
* Two circuit cards are listed. The first card is used in the GEN•S System, the second in the LH 750 System.
PN 4277219B 2.14-1
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - DESCRIPTION
The Sensor Distribution card routes the signals to the Diluter 1 card.
The Diluter 1 card converts the switch and sensor signals and routes the status information to
the DILUTER PROCESSOR card (GEN•S System) or the DILUTER CPU card (LH 750
System).
For more information about the interaction between the DILUTER PROCESSOR card or the
DILUTER CPU card and the other Diluter cards, see Heading 2.12, Diluter Control.
The function of the mechanical components and the switches and sensors within the cassette
transport assembly are explained under Heading 2.15. To verify the function of the sensors
and switches, see Heading 4.81.
TM GEN S
* SYSTEM RUN *
05/03/95 0000
COPYRIGHT 1989 - 1995
COULTER CORPORATION
STATUS : READY
ALERT:
MAIN
LEFT STACK/
BP CBC DIFF RETICS
RIGHT STACK/
UNLOADING BAY LOADING BAY
BAR-CODE
SCANNER ROCKER BED
PIERCING
STATION
NEEDLE
ASSEMBLY 7253147A
2.14-2 PN 4277219B
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - DESCRIPTION 2
Bar-Code Reader
Function
In the Automatic mode, each time a specimen tube is pierced the bar-code reader in the
Analytical Station reads the cassette and tube bar-code labels to identify the specimen. The
bar-code reader consists of two main components:
r The bar-code scanner assembly which is located above the rocker bed in the center of the
Diluter. Refer to Figure 2.4-2 (GEN•S System) or Figure 2.4-9 (LH 750 System) for
location.
r The Bar-Code Decoder card which is located on the rear right door of the Diluter. Refer
to Figure 2.4-6 (GEN•S System) or Figure 2.4-14 (LH 750 System) for location.
Two styles of bar-code readers are currently in use. The style installed on the original GEN•S
Systems uses visible light from two LEDs to read the bar-code labels. The style installed on
the current GEN•S Systems and on the LH 750 Systems uses a laser.
BC GND AGC
-9 V DIGITIZER
+9 V PAL
+5 V J1
-5 V
J2 EPROM
AND PHOTODIODE APERTURE LEDS LENS
RAM
7253148A
The construction of the bar-code scanner allows the energy of its two LEDs to be summed
and focused onto the label, providing better scans. Reflected light from the label is directed
through the aperture to the photodiode. The photodiode converts the light to analog signals
and routes the analog signals to the Bar-Code Decoder card.
PN 4277219B 2.14-3
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - DESCRIPTION
Note: The beep only indicates the Bar-Code Decoder card was able to produce a digital
output from the scanners input; it does not ensure the input is in an acceptable format.
Therefore, it is possible to hear a beep but not see bar-code label information displayed
on the Analyzer or Workstation screen because the software rejected the input.
The AGC Digitizer circuit on the Bar-Code Decoder card converts the analog signals from the
Bar-Code Scanner card to a digital format. The Bar-Code Decoder card checks the digital
format against information stored in the EPROMs to identify the type of tube label.
The Bar-Code Decoder card sends the decoded information to the Diluter 1 card using an
RS232 interface. The Diluter 1 card converts the RS232 signals and sends the information to
the DILUTER PROCESSOR card.
The DILUTER PROCESSOR card performs checksum calculations and sends the label
information to the AMC where it is held for transmission with the parameter information.
The passive laser bar-code scanner has a focused elliptical beam which is oriented for
optimum reading of the cassette and tube bar-code labels within the depth of field. Reflected
laser light from the label is converted to a TTL signal by the AGC and Level Switching circuit
within the scanner. The TTL signal is routed from the scanner to the Bar-Code Decoder card.
2.14-4 PN 4277219B
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - DESCRIPTION 2
The Bar-Code Decoder card checks the received digital format against information stored in
the EPROMs to identify the type of tube label. The Bar-Code Decoder card sends the decoded
information to the Diluter 1 card using an RS232 interface.
The Diluter 1 card converts the RS232 signals and sends the information to the DILUTER
PROCESSOR card (GEN•S System) or the DILUTER CPU card (LH 750 System).
The DILUTER PROCESSOR or DILUTER CPU card performs checksum calculations and
sends the label information to the AMC where it is held for transmission with the parameter
information.
r Interleaved 2-of-5 has 5 bits/character and is numeric. The Coulter cassette labels are
Interleaved 2-of-5.
r Code 39® bar code has 9 bits/character, is fully alphanumeric and is widely used by the
health industry.
r Codabar has 7 bits/character, is extended numeric and is frequently used by blood banks.
r NW7 (Japan Red Cross) has 7 bits/character and is extended numeric.
r Code 128 USS 128 has 11 bits/character and is fully alphanumeric.
Function
The Sensor Distribution card is located in the Diluter. Refer to Figure 2.4-4 (GEN•S System)
or Figure 2.4-12 (LH 750 System) for location.
r Routes the control voltage and control return from the Diluter 1 card (IBUS) to the
Diluter keypad (old Diluter interconnects only).
r Routes the POWER ON and POWER OFF signals from the Diluter keypad to the
Diluter 1 card (old Diluter interconnects only)
r Routes display information from the Diluter 1 card (IBUS) to the Diluter keypad for
display (old Diluter interconnects only)
r Routes ±15 Vdc from the Diluter 1 card to power the PVT card.
r Routes Hgb lamp supply voltage from the Diluter 1 card to power the Hgb lamp.
r Routes power (+5 V from the Diluter 1 card) for the Diluter sensors and switches.
r Receives signals from the cassette transport assembly sensors and switches, converts the
signals to TTL levels, and sends the converted signals to the Diluter 1 card.
r Contains LED status indicators for bed position sensors.
PN 4277219B 2.14-5
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - DESCRIPTION
Input
+5 Vdc from Diluter 1 card for LEDs, optoswitches, and sensors
2.14-6 PN 4277219B
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - CASSETTE MOVEMENT 2
2.15 SPECIMEN TRANSPORT SYSTEM - CASSETTE MOVEMENT
Summary
To process samples in the Automatic mode, the operator inserts the specimen tubes into
cassettes and places the cassettes in the loading bay, and then the specimen transport system
moves and identifies the specimen tubes for sample acquisition. This section gives a detailed
description of the movement of the cassettes through the Diluter.
See Heading 2.14 for an overview of the specimen transport system and a description of its
components: the cassette transport assembly and the Sensor Distribution card.
Figure 2.15-1 Initiating the Automatic Cycle Initiating the Automatic-Mode Cycle
TOP
The instrument has an automatic start feature,
RIGHT COULTER SmartStart™ recognition, that is enabled
SAFETY by a DIP switch on the DILUTER PROCESSOR card
SWITCH (GEN•S System) or the DILUTER CPU card
(LH 750 System). Refer to Table A.2-12.
LOADING
BAY
r If SmartStart recognition is enabled, the
Automatic-mode cycle begins when a cassette
is placed in the loading bay or right stack.
r If SmartStart recognition is disabled, the
Automatic-mode cycle begins when the
operator presses START/CONT.
RIGHT
STACK Placing the cassette in the loading bay activates the
LOADED right stack loaded switch. See Figure 2.15-1.
UNDER SWITCH
RIGHT The right stack loaded switch is monitored during
7253187A BED
STACK the INSTRUMENT READY state and its activation
SWITCH POSITION
SENSORS indicates a cassette is available for cycling.
PN 4277219B 2.15-1
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - CASSETTE MOVEMENT
RIGHT
LIFT
7253303A
2.15-2 PN 4277219B
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - CASSETTE MOVEMENT 2
Figure 2.15-4 From Loading Bay to Rocker Bed Placing the Cassette on the Rocker Bed
If there is room on the rocker bed and in the loading
LOADING
BAY
bay, and if the rocker bed is in the horizontal
position, the right lift cylinder extends fully, raising
the right lift. See Figure 2.15-4.
FLIPPERS
The right lift pushes the cassette up past the
spring-loaded flippers and activates the right lift up
switch, indicating the lift is in motion.
RIGHT
The flipper retract solenoid is energized which
LIFT retracts the flippers.
PN 4277219B 2.15-3
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - CASSETTE MOVEMENT
Figure 2.15-6 Detecting Specimen Tubes Detecting a Tube at the Piercing Station
L E D As the cassettes enter the piercing station, they pass
S P R IN G T U B E IN under the tube detector assembly.
P O S IT IO N
IN T E R R U P T E R S E N S O R
A R M The tube detector assembly uses a photosensor and
T U B E a “ball and rod” interrupter to detect the specimen
D E T E C T O R tubes. See Figure 2.15-6.
A S S E M B L Y
The interrupter is positioned over the rocker bed
and is lifted by the tubes in the cassettes. Lifting the
ball of the interrupter pivots the interrupter rod
7 2 1 9 0 0 8 B
away from the photosensor, activating the tube in
position sensor.
2.15-4 PN 4277219B
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - CASSETTE MOVEMENT 2
Figure 2.15-8 Piercing the Tube Piercing the Cap of the Specimen Tube
TUBE RAM To pierce the cap, the stripper plate cylinder is
CYLINDER deactivated, allowing the stripper plate to move
with the specimen tube, and the tube ram cylinder
extends, pushing the tube out of the cassette and
onto the needle. See Figure 2.15-8.
7253194A
PN 4277219B 2.15-5
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - CASSETTE MOVEMENT
Figure 2.15-10 Pushing Tube into Cassette Pushing the Tube Back into the Cassette
After the sample is aspirated:
Figure 2.15-11 Moving to Unloading Bay Moving a Cassette to the Unloading Bay
After all the tubes in a cassette are pierced, the
UNLOADING rocker bed moves the cassette to the left toward the
TOP BAY
LEFT unloading bay. When the cassette reaches the left
SAFETY side of the rocker bed, it activates the under left
SWITCH stack switch. See Figure 2.15-11.
2.15-6 PN 4277219B
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - CASSETTE MOVEMENT 2
Figure 2.15-12 Rocker Bed to Unloading Bay Removing a Cassette from the Rocker Bed
If there is room in the unloading bay, the left lift
UNLOADING cylinder extends, raising the left lift. The left lift
BAY pushes the cassette up into the unloading bay and
activates the left lift up switch.
FLIPPERS
Activating the left lift up switch ensures the rocker
bed does not rock at this time. See Figure 2.15-12.
PN 4277219B 2.15-7
INSTRUMENT DESCRIPTION
SPECIMEN TRANSPORT SYSTEM - CASSETTE MOVEMENT
2.15-8 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - OVERVIEW 2
2.16 SAMPLE ACQUISITION SYSTEM - OVERVIEW
Summary
The sample acquisition system aspirates blood samples from the specimen tubes, monitors
the quality and integrity of the samples (Automatic mode only), isolates segments of the
samples for analysis, and cleans the blood pathways between samples. This section gives an
overview of the sample acquisition system in the Automatic and Manual modes. For a more
detailed description of these modes, refer to Chapter 3 of the Reference manual.
Heading 2.17 describes the sample acquisition system components and assemblies.
Automatic-Mode
Aspirating a Sample
In the Automatic mode, the cassette transport assembly moves the specimen tubes to the
piercing station and positions the tubes for piercing. For details, see Heading 2.15,
SPECIMEN TRANSPORT SYSTEM - CASSETTE MOVEMENT. The front section of the BSV
rotates counterclockwise to prepare for the Automatic-mode aspiration; the center section
remains in the counterclockwise position.
When the specimen tube is in position for cap piercing, the tube ram pushes the specimen
tube onto the needle as the bellows cylinder contracts the bellows. As the needle enters the
specimen tube, the tube is vented to release residual vacuum or pressure. The needle vent is
connected to the needle vent chamber (VC19) to collect any aerosols when the tube is vented.
After the tube vents, the aspiration pump (PM9) is activated to aspirate the Automatic-mode
volume. Activating the aspiration pump creates a vacuum in the aspiration pathway, pulling a
blood sample through the needle, the front blood detector, the BSV, the diff sample segment,
the retic sample segment, and then the rear blood detector. Figure 2.16-1 shows the
aspiration pathway, Figure 2.16-2 shows the aspiration route through the BSV.
The bubble/blood detectors check the sample for quality and integrity.
REAR
BLOOD
DETECTOR
FRONT BLOOD
BLOOD SAMPLING
DETECTOR VALVE
ASPIRATION
PUMP
6498029A
PN 4277219B 2.16-1
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - OVERVIEW
Note: Clockwise and counterclockwise positions of the BSV are described facing the BSV
knob.
FROM RBC
DILUENT
DISPENSER
TO WBC
BATH
Sample segments for diff and retic analysis are isolated in special tubings (GEN•S System) or
in shear valves (LH 750 System). The diff segment is in line between the diff lytic reagent
pump and the mixing chamber. The retic segment is in line between the stain pump and the
stain chamber. See Figure 2.16-4.
Note: The diff lytic reagent pump and/or the stain pump are only activated if the test mode
selected includes analyzing the diff parameters and/or the retic parameters, respectively.
For details on sample delivery and processing, see Heading 2.18 for CBC analysis,
Heading 2.22 for diff analysis and Heading 2.23 for retic analysis.
2.16-2 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - OVERVIEW 2
Figure 2.16-4 Delivering Diff and Retic Samples in the Automatic Mode
DIFF RETIC
SAMPLE SAMPLE
SEGMENT SEGMENT TO
ASPIRATION
REAR PUMP
BLOOD
DETECTOR
HEATER
BSV
MIXING STAIN
CHAMBER CHAMBER
DIFF LYTIC STAIN
REAGENT PUMP
PUMP
7253274A
After sample delivery, diluent from the backwash manifold is pushed through the diff and
retic sample segments and the rear bubble/blood detector to waste. See Figure 2.16-5.
After CBC analysis is completed, the center section of the BSV rotates to the counterclockwise
position and the instrument backwashes residual blood out of the aspiration pathway. To
backwash the aspiration pathway, diluent from the backwash manifold is pushed through the
aspiration pathway in the BSV, and out the needle, where it is collected in the bellows and
then drained to waste. See Figure 2.16-6.
PN 4277219B 2.16-3
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - OVERVIEW
TO
NEEDLE
BACKWASH (CENTER SECTION RETURNED) 7253151A
After CBC analysis is completed, the instrument drains the RBC and WBC baths and fills the
baths with a cross-rinse of diluent from the diluent dispensers. See Figure 2.16-7.
TO RBC
BATH
TO WBC
BATH FROM RBC
DILUENT
CROSS-RINSE DISPENSE 7253152A
Before the next sample is aspirated, the instrument primes the diff sample segment and the
15 in. delivery line with diff lytic reagent and/or the retic sample segment and delivery line
with stain. See Figure 2.16-8.
When the Automatic mode cycles are completed and the rocker bed stops, the front section of
the BSV rotates to the clockwise position.
2.16-4 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - OVERVIEW 2
Figure 2.16-8 Priming the Diff and Retic Sample Lines with Reagent
D IF F R E T IC
S A M P L E S A M P L E
S E G M E N T S E G M E N T T O
A S P IR A T IO N
R E A R P U M P
1 5 " d e liv e r y B L O O D
lin e D E T E C T O R
HEATER
B S V
M IX IN G S T A IN
C H A M B E R C H A M B E R
D IF F L Y T IC S T A IN
R E A G E N T P U M P
P U M P
6 4 9 8 2 2 5 B
Manual Mode
Aspirating a Sample
In the Manual mode, the operator presents an open specimen tube to the aspirator tip. The
hand detector initiates the Manual-mode when it detects the operator’s hand in the aspiration
station. The operator can also start the Manual mode cycle by pressing the activator, which
activates the manual start switch located behind the assembly.
The aspiration pump (PM9) is activated to pull the Manual-mode volume. Activating the
aspiration pump creates a vacuum in the aspiration pathway, pulling a blood sample through
the aspirator tip, the BSV, the diff sample segment, the retic sample segment and the rear
blood detector. Figure 2.16-9 shows the aspiration pathway, Figure 2.16-10 shows the
aspiration route through the BSV.
Note: The bubble/blood detectors are not active during the Manual-mode cycle.
DIFF RETIC
SAMPLE SAMPLE
SEGMENT SEGMENT
REAR
BLOOD
DETECTOR
BLOOD ASPIRATION
SAMPLING PUMP
VALVE
7253275A
PN 4277219B 2.16-5
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - OVERVIEW
ASPIRATION 6498134B
FROM RBC
DILUENT
DISPENSER
TO WBC
BATH
Sample segments for diff and retic analysis are isolated in special tubings (GEN•S System) or
in shear valves (LH 750 System). The diff segment is in line between the diff lytic reagent
pump and the mixing chamber. The retic segment is in line between the stain pump and the
stain chamber. See Figure 2.16-12.
Note: The diff lytic reagent pump and/or the stain pump are only activated if the test mode
selected includes analyzing the diff parameters and/or the retic parameters, respectively.
After delivery of the CBC sample, the front section of the BSV rotates counterclockwise. See
Figure 2.16-12.
For details on sample delivery and processing, see Heading 2.18 for CBC analysis,
Heading 2.22 for diff analysis and Heading 2.23 for retic analysis.
2.16-6 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - OVERVIEW 2
Figure 2.16-12 Delivering Diff and Retic Samples in the Manual Mode
DIFF RETIC
SAMPLE SAMPLE
SEGMENT SEGMENT TO
ASPIRATION
REAR PUMP
BLOOD
DETECTOR
HEATER
BSV
MIXING STAIN
CHAMBER CHAMBER
DIFF LYTIC STAIN
REAGENT PUMP
PUMP
7253274A
After sample delivery, diluent from the backwash manifold is pushed through the diff and
retic sample segments and the rear bubble/blood detector to waste. See Figure 2.16-13.
After CBC analysis is completed, the center section of the BSV rotates back to the
counterclockwise position and the instrument backwashes residual blood out of the
aspiration pathway. To clear residual blood out of the aspiration pathway, diluent from the
backwash manifold is pushed through the BSV, out the needle, and into the bellows, where it
is collected and drained to waste. See Figure 2.16-14.
PN 4277219B 2.16-7
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - OVERVIEW
TO
NEEDLE
FROM
BACKWASH
MANIFOLD
7253155B
BACKWASH (FRONT AND CENTER SECTION RETURNED)
After the CBC sample is analyzed, the instrument drains the RBC and WBC baths and fills the
baths with a cross-rinse of diluent from the diluent dispensers (see Figure 2.16-15).
TO RBC
BATH
CROSS-RINSE 7253156A
Before the next sample is aspirated, the instrument primes the diff sample segment and the
15 in. delivery line with diff lytic reagent and/or the retic sample segment and delivery line
with stain. See Figure 2.16-16.
Figure 2.16-16 Priming the Diff and Retic Sample Lines with Reagent
D IF F R E T IC
S A M P L E S A M P L E
S E G M E N T S E G M E N T T O
A S P IR A T IO N
R E A R P U M P
1 5 " d e liv e r y B L O O D
lin e D E T E C T O R
HEATER
B S V
M IX IN G S T A IN
C H A M B E R C H A M B E R
D IF F L Y T IC S T A IN
R E A G E N T P U M P
P U M P
6 4 9 8 2 2 5 B
2.16-8 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION 2
2.17 SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION
Summary
The sample acquisition system aspirates blood samples from the specimen tubes, monitors
the quality and integrity of the samples (Automatic mode only), isolates segments of the
samples for analysis, and cleans the blood pathways between samples. The sample acquisition
system comprises the following components and assemblies:
This section describes the sample acquisition system components and assemblies. See
Heading 2.16 for an overview of the sample acquisition system in both aspiration modes.
Aspiration Pump
Function
The aspiration pump (PM9) is located under the lower front cover of the Diluter. Refer to
Figure A.7-8 (GEN•S System) or Figure A.8-8 (LH 750 System) for location. The aspiration
pump is a dual-volume, field-adjustable, piston-style pump used to aspirate samples in both
the Automatic and the Manual modes. It consists of a liquid port (1), three pneumatic ports
(2, 3, and 4) and two pistons. See Figure 2.17-1.
r The inner piston aspirates the sample. Pneumatic signals from SL9 to the top (4) and
bottom (2) ports of the pump control the movement of this piston.
r The outer piston provides stops for the inner piston, determining the volume aspirated,
low or high. Pneumatic signals from SL24 to the side port (3) of the pump control the
movement of this piston.
The aspiration pump has three states: at rest, Manual-mode aspiration and Automatic-mode
aspiration. Table 2.17-1 summarizes the piston positions and pneumatic signals for the three
states of the pump. Figures 2.17-2, 2.17-3 and 2.17-4 show the three states.
.
Pump State Side Port (3) Outer Piston Top Port (4) Bottom Port (2) Inner Piston
At rest Pressure Up Vent Pressure Up
Automatic mode - aspiration Vent Down Pressure Vent Down
Manual mode - aspiration Pressure Up Pressure Vent Down
PN 4277219B 2.17-1
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION
INNER
PISTON
SIDE
PNEUMATIC
PORT(3) OUTER
PISTON
BOTTOM
7253272A
PNEUMATIC
PORT(2)
PRESSURE
7253305A
BOTTOM PORT (2)
2.17-2 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION 2
Figure 2.17-3 Aspiration in Manual Mode Aspiration Pump - Manual-Mode Aspiration
To aspirate a sample in the Manual mode, SL9 is
energized and SL24 remains de-energized.
PRESSURE
TOP PORT (4)
In the energized state, SL9 vents the bottom port
(2) of the aspiration pump and routes 30 psi to
the top port (4). The inner piston moves down,
creating a vacuum at the liquid port (1) that
aspirates a sample.
VENT
BOTTOM PORT (2) 7253306A
VENT
BOTTOM PORT (2) 7253307A
PN 4277219B 2.17-3
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION
Adjustable Stops
The dual-volume pumps have two adjustable stops, one for adjusting the low volume and the
other for adjusting the high volume. The low (Manual mode) volume is adjusted as shown in
Figure 2.17-5. Since this adjustment changes the length of the inner piston stroke and
therefore would also affect the high volume, this stop is always adjusted first. The high
(Automatic mode) volume is adjusted as shown in Figure 2.17-6.
Hold
MANUAL MODE
(LOW VOLUME)
STOP ADJUSTMENT
Adjust
7253324B
AUTOMATIC MODE
(HIGH VOLUME)
STOP ADJUSTMENT
7253323B
2.17-4 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION 2
Blood Sampling Valve (BSV)
Function
The BSV is located under the lower front cover of the Diluter. Refer to Figure A.7-8 (GEN•S
System) or Figure A.8-8 (LH 750 System) for location. The BSV is composed of three ceramic
disks with pathways for:
For details on the aspiration, delivery and backwash pathways in the BSV, see the sample
acquisition system overview for both modes under Heading 2.16.
The cleaning pathways or channels of the BSV are located on the inner surfaces of the front
and rear sections of the BSV. During the Diluter cycle, while the vacuum isolator and baths are
draining, diluent is pulled through these pathways to clean the surfaces of the BSV.
The rear section of the BSV remains stationary, the front and the center sections rotate.
r Cylinder CL1 rotates the front section of the BSV to align the pathways or ports within
the ceramic disks for the selected aspiration mode, Automatic or Manual. SL34 normally
(de-energized state) routes pressure to CL1 to keep the front section rotated clockwise,
with the aspirator tip extended. SL34 and SL24 are both are energized to rotate the front
section counterclockwise. During the Automatic mode, SL34 and SL24 remain energized
until the last Automatic-mode sample cycle is completed.
r Cylinder CL2 rotates the shaft of the BSV, which rotates the center section of the BSV.
The center section isolates segments of the blood sample for CBC analysis and aligns
those segments with their respective diluent dispenser and aperture bath ports. SL15
routes pressure to CL2 to rotate the center section counterclockwise. SL17 routes
pressure to CL2 to rotate the center section clockwise.
Table 2.17-2 summarizes the positions of the BSV sections during a sample cycle.
Time in Cycle Front Section Center Section Front Section Center Section
Aspiration CCW CCW CW CCW
Delivery CCW CW CW CW
Backwash Aspirator Tip N/A N/A CCW CCW
Backwash CBC Sample Lines and Needle CCW CCW CCW CCW
Cross-Rinse CCW CCW CCW CCW
* CW (clockwise) and CCW (counterclockwise) when facing the BSV knob.
PN 4277219B 2.17-5
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION
BSV Ports
The ports for the BSV are shown in Figure 2.17-7 and described in Table 2.17-3.
5
10
6 8
11
RBC SAMPLE 7
12
REAR
SECTION 1
13
4
2
7253090A 3
2.17-6 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION 2
Shear Valves
Hardware Description
Shear valves are used on the LH 750 System to segment diff and retic blood samples and
stained retic samples and to align those samples with the appropriate reagent pumps and
chambers. The three shear valves, two 31 µL diff/retic blood segment valves (CVL85/126 and
CVL87/127) and one 2.5 µL stained retic segment valve (CVL93/128), are located on the
Random Access module in the Diluter. Refer to Figure A.8-9 for locations.
r Two flat ceramic plates, one stationary and one sliding, housed within a valve box and
cover.
r A side spring to press the plates against each other.
r A top spring to keep the sliding plate aligned with the stationary plate during movement.
r Two rods with pneumatic actuators, one at each end of the shear valve assembly, that
move the sliding plate.
Note: The primary advantage of using shear valves on the LH 750 System versus the system
of special tubings, tees, and crosses used on the GEN•S System, is that when a shear valve is
stationary the liquid in the aspiration path is never mixed with the liquid in the delivery path,
eliminating the possibility of contamination in the delivery path.
The following sections on the shear valves discuss how the shear valves work, describe what
is routed through them in each valve position, and identify the valves’ ports. Be aware
however, that the explanations may not follow the exact timing cycles of these valves.
r Aspirating the diff or retic blood samples. The sample segmenting section includes an
external stainless steel loop on the stationary plate.
r Delivering segments of the diff or the retic sample for processing.
r Cleaning the surfaces of the plates. The cleaning pathway is a groove ground into the
surface of the stationary plate.
Figure 2.17-8 Aspirate Sample During aspiration of the blood sample, blood enters the
Home position blood input port on the segment valve, travels through the
segmenting section in the stationary plate, and exits
Sample loop
through the blood output port. See Figure 2.17-8
PN 4277219B 2.17-7
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION
Figure 2.17-9 Deliver Sample After aspiration, the rod on the front of the shear valve
Segment position assembly is activated to move the sliding plate, aligning
the reagent input port and the reagent output port with
Sample loop the blood segment. See Figure 2.17-9.
Figure 2.17-10 Backwash Sample Groove While in the segment position, the sample groove in the
Segment position sliding plate is backwashed. See Figure 2.17-10.
Backwash path
Sample groove 6498180B
Figure 2.17-11 Wash Cleaning Groove After the blood segment is delivered and the sample
groove is backwashed, the rod on the rear of the shear
Home position
valve assembly is activated to return the sliding plate to
Cleaning
the aspiration (home) position. See Figure 2.17-12.
groove
While in the home position, vacuum pulls diluent through
the cleaning groove to wash out any liquid that may have
migrated between the plates of the shear valve.
6498182B
Figure 2.17-12 Backwash Sample Loop In addition, the sample (aspiration) path is backwashed to
flush out the residual reagent. See Figure 2.17-11.
2.17-8 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION 2
Stained Retic Segment Valve
The stained retic segment valve contains pathways for:
r Aspirating the stained retic blood sample. The sample segmenting section is a precisely
machined surface cavity in the stationery plate.
r Delivering the segment of the stained retic sample.
r Cleaning the surfaces of the plates. The cleaning pathway is a groove ground into the
surface of the stationary plate.
Figure 2.17-13 Aspirate Sample During aspiration of the stained blood sample, stained
blood enters the blood input port on the stationery plate,
H o m e p o s itio n travels through the segmenting section in the sliding plate,
S a m p le s e g m e n t
and exits through the blood output port on the stationary
plate. See Figure 2.17-13.
6 4 9 8 2 3 9 B S a m p le p a th
Figure 2.17-14 Deliver Sample After aspiration, the rod on the front of the shear valve
assembly is activated to move the sliding plate, aligning
S e g m e n t p o s itio n the reagent input port and the reagent output port with
the blood segment. See Figure 2.17-14.
Figure 2.17-15 Wash Cleaning Groove After the stained blood segment is delivered, the rod on
the rear of the shear valve assembly is activated to return
the sliding plate to the aspiration (home) position. See
H o m e p o s itio n
Figure 2.17-16.
PN 4277219B 2.17-9
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION
Figure 2.17-16 Rinse Aspiration Pathway In addition, the aspiration (sample) path is rinsed with
stain to flush out the residual retic clearing solution. See
H o m e p o s itio n S a m p le Figure 2.17-15.
s e g m e n t
The segment valve remains primed with stain in the
aspiration path and with retic clearing solution in the
delivery (reagent) path.
S ta in r in s e
6 4 9 8 2 4 2 B p a th
1 0 6 5 3 1
9
7 4 2
6498201B L e ft s id e R ig h t s id e
M e ta l lo o p
2.17-10 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION 2
Figure 2.17-18 Stained Retic Segment Valve Ports
F ro n t
6 7
1 4 B la n k
2 3
6498200B L e ft s id e R ig h t s id e
Needle Assembly
The needle assembly is located under the lower cover of the Diluter. See Figure A.7-8 (GEN•S
System) or Figure A.8-8 (LH 750 System) for location. The needle assembly comprises:
r The bellows cylinder is extended, so that the bellows are expanded, covering the needle.
r The bellows up sensor is activated, indicating the bellows are expanded.
r The bellows interlock is engaged. The bellows interlock ensures the bellows remains
expanded, preventing accidental exposure of the needle. To contract the bellows, this
solenoid activated interlock must be disengaged.
PN 4277219B 2.17-11
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION
NEEDLE
(Inside BELLOWS)
ASPIRATION
BELLOWS INTERLOCK LINE
WASTE LINE
VENT/VACUUM
INPUT NEEDLE
VENT LINE
BELLOW
NEEDLE VENT
UP SENSOR
CHAMBER
BELLOW
DOWN SENSOR
BELLOW
CYLINDER
From
BACKWASH
6498019B
MANIFOLD MF4
To pierce the specimen tube, the bellows interlock is disengaged and the bellows cylinder
(CL3) is retracted at the same time as the tube ram cylinder (CL6) is extended, so that the
bellows is contracted at the same time as the specimen tube is pushed onto the needle. When
the bellows is contracted, the bellows up sensor is deactivated and the bellows down sensor is
activated.
After aspiration, CL3 is extended and CL6 is retracted simultaneously, so that the bellows
expands, covering the needle, at the same time as the tube is pushed off the needle.
Before rinsing the needle vent line or backwashing the needle, the instrument checks the
bellows up sensor to verify the bellows is covering the needle, preventing the spraying of
biohazardous material.
Diluent from the backwash manifold (MF4) is pushed through the vent line, into the needle
vent chamber, through the needle vent into the bellows. The vent rinse is drained and then
vacuum is applied to the needle vent chamber to dry the vent lines.
The needle is backwashed with diluent and the backwash waste is collected in the bellows
and then drained to waste.
2.17-12 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION 2
Bubble/Blood Detectors
Function
Two bubble/blood detectors are located in the Automatic-mode aspiration pathway, one
before the BSV, and the other at the other at the end of the pathway. See Figure 2.17-20.
BSV
Rear blood
detector
Front blood
detector
Front
blood
detector Rear
blood
detector
Random Access module Retic module
6498025B
LH 750 System GEN S System
The bubble/blood detectors are optical sensors that monitor aspiration in the Automatic
mode to ensure the sample is of good quality and sufficient volume. The Diluter 2 card
contains the logic circuitry and provides the power for the bubble/blood detectors, and
contains LEDs indicating the status of the bubble/blood detectors for troubleshooting
PN 4277219B 2.17-13
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION
Operation
Refer to the numbers on Figure 2.17-21 to follow the operation of the bubble/blood detectors.
Note: Figure 2.17-21 and the illustrations in Table 2.17-6 are provided to explain how the
bubble/blood detectors work and make no attempt to show the actual timing of the readings.
Diluent
Air
Blood
Threshold
(3)
Blood Flow
0
TIME
Carryover Aspiration Blood Bubble BSV Partial Bubble/Blood
Check Occurs Check Check Rotates Aspiration Detectors
(1) (2) (4) Check Reset
(5) 7253359A
Immediately after a specimen tube is pushed onto the needle, the Blood Detector circuit looks
for diluent levels at both the front and rear detectors. This is the carryover check, verifying
the previous sample was backwashed and the sample path is clean (1).
After aspiration starts, an initial reading is taken at the front sensor (2) to verify the level is
below a preset blood threshold (3). This blood check is to verify that aspiration occurred.
During aspiration (until the BSV center section rotates), the front detector is monitored (4)
for any voltage increases that would indicate bubbles or dilution of the sample. This is the
bubble check, verifying the quality of the sample.
After the center section of the BSV rotates and the diluent dispensers are activated, the front
and rear detector voltages are compared to verify the consistency of the blood is the same at
the beginning and the end of the aspiration path. This is the partial aspiration check (5) to
ensure the aspirated sample volume is sufficient.
If an aspiration problem occurs and aspiration is set at one aspiration/tube, the instrument
aborts the current cycle, repierces the specimen tube and repeats aspiration. If an aspiration
problem occurs on a repeat cycle or if aspiration is set to more than one aspiration/tube, the
instrument completes the cycle and generates an aspiration message.
2.17-14 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION 2
Aspiration Messages
If an aspiration error occurs, the instrument displays a message on the Analyzer and the
Diluter, writes a message in the event log at the Workstation, displays results at the
Workstation with a P (aspiration error) flag, and lights the appropriate LED on the Diluter 2
card. See Table 2.17-6 for a description of each message. Refer to Heading 7.2 for
troubleshooting action.
When the bubble/blood detectors are disabled, the Workstation displays the results of
samples ran in the Automatic mode with a P-flag. This alerts the operator to review the results
so that no erroneous results are reported if an aspiration error occurs while the bubble/blood
detectors are disabled.
0
TIME
Carryover Check Failed
Difference Between Front
and Rear Detectors Failed 7253360A
Aspiration C
0
TIME
Front Detector Did Not Drop
Below Blood Threshold
Aspiration N 7253361A
PN 4277219B 2.17-15
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION
0
TIME
Front Detector Changes
Detected During Blood Flow
Bubble Check Failed
Aspiration B 7253362A
0
TIME
Difference Between Front
and Rear Detectors Failed
Partial Aspiration Check Failed
7253363B Aspiration P
Hand Detector
The hand detector is located in the Manual-mode aspiration station. See Figure 2.17-22.
r It is a safety mechanism for the rotation of the front section of the BSV. Before the
instrument energizes the solenoid to rotate the front section of the BSV, it monitors the
hand-detector sensor to determine if anything is in the pathway of the aspirator tip.
r It initiates the Manual-mode cycle. The instrument monitors the hand-detector sensor
and automatically initiates aspiration when the light path is interrupted. The hand
detector is part of SmartStart recognition.
Note: If an operator presents a specimen tube to the aspirator tip before entering the
sample ID, the instrument prompts the operator to enter the sample ID before it aspirates
a sample. The operator must block the hand-detector’s beam throughout aspiration.
2.17-16 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION 2
Figure 2.17-22 Manual-Mode Aspiration Station Components
Motor
Aspirator
tip
Activator Backwash
cup
Optical
cylinder
sensors
Cleaning
truck
Hand
detector
sensor Manual Backwash
start switch cup
6498140B
Probe-Wipe module
Probe-Wipe Module
Function
The Probe-Wipe module is located behind the Manual-mode aspiration station. Refer to
Figure 2.17-22. The Probe-Wipe module consists of:
r A backwash cup that receives the diluent and blood backwashed through the aspirator
tip and drains it to waste.
Note: Two styles of Probe-Wipe modules are currently in use on the GEN•S System.
t In the original Probe-Wipe module, the backwash cup is stationary. This
Probe-Wipe module works with any of the released software versions.
t In the current (or field modified) Probe-wipe module, the backwash cup is
moveable. The cup is moved up to the aspirator tip during the backwash to
eliminate the possibility of liquid spraying on the module and causing Probe-Wipe
errors. This Probe-Wipe module requires software version 4A or higher.
The LH 750 System uses the Probe-wipe module with a moveable backwash cup.
r A spring-return cylinder, CL11, that moves the backwash cup under the aspirator tip
during backwash.
Note: CL11 is only present in Probe-wipe modules with a moveable backwash cup.
r A cleaning truck that travels up and down the aspirator tip.
r A motor that drives the cleaning truck.
r Two optical sensors, one at the top and one at the bottom of the travel route of the truck,
that monitor the position of the cleaning truck.
PN 4277219B 2.17-17
INSTRUMENT DESCRIPTION
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION
After aspiration in the Manual mode, the cleaning truck moves up and down the aspirator tip,
dispensing clean diluent around the tip and applying vacuum from the waste chamber to
collect the diluent and any blood. This is the sequence of events:
1. The solenoids that provide diluent (SL110) and vacuum (SL111) to the cleaning truck
are energized.
2. The direction of the motor is set to up and the motor driver is enabled.
3. The motor timer is set and the probe-wipe up sensor is monitored.
4. When the probe-wipe up sensor detects the cleaning truck -
a. The motor stops and reverses direction.
b. The motor driver is enabled.
c. The timer is reset and the down sensor is monitored.
d. The solenoid that provides diluent (SL110) is disabled, so that only vacuum is
applied during the descent of the cleaning truck.
5. When the probe-wipe down sensor detects the cleaning truck -
a. The motor stops.
b. The vacuum solenoid (SL111) is de-energized.
1. Moves up slightly, applying only vacuum to remove the last drop on the aspirator tip.
2. Returns to the down position.
Monitoring
The optoswitch sensors in the Probe-Wipe module are monitored by the Diluter 2 card. The
Diluter 2 card also contains and controls the status LEDs for the sensors and the Motor-Driver
and Current Limit circuits for the motor.
If the time expires before the appropriate sensor detects the cleaning truck, the instrument
stops the motor and generates a fault message. If it is the probe-wipe up sensor that did not
detect the cleaning truck in time, the motor changes directions, sending the cleaning truck
back down.
The instrument also monitors the probe-wipe up and probe-wipe down sensors before
rotating the rear section of the BSV to ensure the cleaning truck is in the down position.
2.17-18 PN 4277219B
INSTRUMENT DESCRIPTION
CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND HGB DATA 2
2.18 CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND HGB DATA
Summary
The Analytical Station uses the Coulter Principle to count and measure the RBCs and Plts in
the RBC bath and WBCs in the WBC bath, and measures hemoglobin photometrically in the
Hgb cuvette. Electronic cards in the Analyzer measure and count the pulses produced by the
cells, and develop histograms for a graphical representation of size versus number. The
remaining CBC parameters (Hct, MCH, MCHC, RDW, Pct and PDW) are calculated from the
directly measured data. This section describes the components used to sense the RBC, WBC
and Plt data and to measure the Hgb.
Heading 2.19 describes the electronic cards used to analyze RBC, WBC and Plt data. See
Chapter 3 in the Reference manual for a description of the methods used to obtain all the
CBC parameters.
For an overview of CBC analysis on the GEN•S System, see Figure 2.18-1. For an overview of
CBC analysis on the LH 750 System, see Figure 2.18-2.
WIA1
WHITE WIA2
PRE-AMP
WIA3
CARD
RED RIA1
PRE-AMP RIA2
RIA3
CARD
WBC
RBC
BATH
BATH PLATELET
PROCESSOR
CARD
HGB
CUVETTE
COMMUNICATION
INTERFACE AMC
HGB PREAMP
MODULE CARD
7253169B
PN 4277219B 2.18-1
INSTRUMENT DESCRIPTION
CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND HGB DATA
R /W /P P L T S B U S
P L A T E L E T
S C /A P R O C E S S O R
c a rd c a rd
R B C W B C
S ix - C h a n n e l
P re a m p
c a rd
R E D /W H IT E
P R O C E S S O R 2
c a rd
W B C R B C
B A T H B A T H
C O M M
H g b P re a m p IN T E R F A C E A M C
m o d u le c a rd
H g b
c u v e tte
W o r k s ta tio n
7 2 1 9 0 2 5 B
After aspiration of the blood sample, the center section of the BSV rotates to segment two
separate volumes of the sample and to align the blood segments with the diluent dispensers.
For details about the function of the BSV, see Heading 2.16, SAMPLE ACQUISITION
SYSTEM - OVERVIEW, and see Blood Sampling Valve (BSV) under Heading 2.17, SAMPLE
ACQUISITION SYSTEM - HARDWARE DESCRIPTION.
The RBC diluent dispenser (PM2) and the WBC diluent dispenser (PM3) dispense diluent
through the BSV, washing the blood segments into their respective baths.
At the same time, the CBC lytic reagent pump (PM7) dispenses reagent into the delivery path
to the WBC bath, delivering the CBC lytic reagent with the blood/diluent dilution. The CBC
lytic reagent lyses the RBCs, leaving the WBCs for analysis. Mixing bubbles enter the baths to
mix the dilutions.
2.18-2 PN 4277219B
INSTRUMENT DESCRIPTION
CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND HGB DATA 2
Figure 2.18-3 CBC Sample Processing Components on GEN•S System Analytical Stations that Use the
Diluent Reservoir
Figure 2.18-4 CBC Sample Processing Components on GEN•S System Analytical Stations that Bypass
the Diluent Reservoir
RBC diluent WBC diluent RBC vacuum WBC vacuum CBC lytic Vacuum
dispenser dispenser isolator chamber isolator chamber reagent pump regulator
PN 4277219B 2.18-3
INSTRUMENT DESCRIPTION
CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND HGB DATA
Figure 2.18-5 CBC Sample Processing Components on LH 750 System Analytical Stations
RBC diluent WBC diluent RBC vacuum WBC vacuum CBC lytic Vacuum
dispenser dispenser isolator chamber isolator chamber reagent pump regulator
Sensing Area
Both aperture bath/aperture module assemblies house an external electrode, three apertures
and three internal electrodes for applying aperture current across the aperture. (The
instrument analyzes the dilutions three times simultaneously.) See Figure 2.18-6.
Aperture Vacuum
Regulated low vacuum from the vacuum isolator chamber (VC1) or from two vacuum
isolator chambers (VC1-R and VC1-W) pulls the dilutions through the apertures.
In the RBC aperture bath/aperture module assembly, the vacuum also pulls diluent from the
sweep-flow tank, up behind the RBC apertures, to prevent RBCs from swirling back into the
sensing area and being recounted as platelets.
Aperture Current
On the GEN•S System, coaxial cables connect the internal electrodes to the RED/WHITE
PRE-AMP cards, which supply the aperture current to the apertures. For details, see
RED/WHITE PRE-AMP 2 Cards (GEN•S System) under Heading 2.19, CBC ANALYSIS -
ANALYZING RBC, WBC AND PLT DATA.
On the LH 750 System, coaxial cables connect the internal electrodes to the Six-Channel
Preamp card which is mounted behind the apertures in the Diluter. For details see
Six-Channel Preamp Card (LH 750 System) under Heading 2.19, CBC ANALYSIS -
ANALYZING RBC, WBC AND PLT DATA.
2.18-4 PN 4277219B
INSTRUMENT DESCRIPTION
CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND HGB DATA 2
Figure 2.18-6 Applying the Coulter Principle
APERTURE
INTERNAL VACUUM LINES
ELECTRODES
(1 OF 3)
APERTURE
VACUUM
LINES
COAXIAL
CABLES
WBC APERTURE
AREA (1 OF 3)
INTERNAL
ELECTRODES EXTERNAL
(1 OF 3) ELECTRODES SAMPLE
INPUT
SWEEP-FLOW
INPUT LINES 7253170A
RBC
(1 OF 3)
APERTURE
SAMPLE
AREA (1 OF 3)
INPUT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
COUNT
WBC
HISTOGRAM
COUNT
RBC
HISTOGRAM
PLT HISTOGRAM
Data for the development of the WBC and RBC histograms is collected sequentially and for
varying lengths of time as described below.
PN 4277219B 2.18-5
INSTRUMENT DESCRIPTION
CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND HGB DATA
Note: Differences in cell type, cell concentration and the number of good pulses can vary the
histogram data collection time.
WBC Histogram
Data for the WBC histogram is collected for the first 2 seconds of the count cycle. If
additional information is required, the system extends data accumulation in 2-second
increments to a maximum of 10 seconds. Data accumulation stops when one of the following
criteria is met:
RBC Histogram
Data for the RBC histogram is collected after the instrument finishes collecting data for the
WBC histogram. The data is collected for 2 seconds. If additional information is required, the
system extends data accumulation in 2-second increments to a maximum of 8 seconds. Data
accumulation stops when one of the following criteria is met:
Plt Histogram
Data for the PLT histogram is collected for the first 4 seconds of the count cycle. If additional
information is required, the system extends data accumulation in 2-second increments to a
maximum of 18 seconds. Data accumulation stops when one of the following criteria is met:
Note: Differences in cell type, cell concentration and the number of good pulses can vary the
histogram data collection time.
2.18-6 PN 4277219B
INSTRUMENT DESCRIPTION
CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND HGB DATA 2
Figure 2.18-8 Data Collection Timing LH 750 System
T IM E - S E C O N D S
1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0
C O U N T
W B C
H IS T O G R A M
C O U N T
R B C
H IS T O G R A M
P L T H IS T O G R A M
M in im a l d a ta c o lle c tio n fo r W B C a n d R B C c o u n ts
M in im a l d a ta c o lle c tio n fo r h is to g r a m s
A d d itio n a l d a ta c o lle c tio n in c r e m e n ts fo r h is to g r a m s 6 4 9 8 2 4 4 B
WBC Histogram
Data for the WBC histogram is collected for the first 1 second of the count cycle. If additional
information is required, the system extends data accumulation in 1-second increments to a
maximum of 10 seconds. Data accumulation stops when one of the following criteria is met:
RBC Histogram
Data for the RBC histogram is collected after the instrument finishes collecting data for the
WBC histogram. The data is collected for 1 second. If additional information is required, the
system extends data accumulation in 1-second increments to a maximum of 10 seconds. Data
accumulation stops when one of the following criteria is met:
Plt Histogram
Data for the PLT histogram is collected for the first 2 seconds of the count cycle. If additional
information is required, the system extends data accumulation in 1-second increments to a
maximum of 20 seconds. Data accumulation stops when one of the following criteria is met:
PN 4277219B 2.18-7
INSTRUMENT DESCRIPTION
CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND HGB DATA
To perform the Hgb analysis, the instrument takes two sets of voltage readings of diluent (for
a blank) and of the sample dilution. While the WBC count is performed, diluent from the
backwash tank (VC23) is dispensed into the Hgb cuvette for the Hgb-blank reading and then
drained. After the WBC count is completed, the dilution in the WBC bath drains into the
cuvette for the Hgb-sample reading.
Incandescent light from the Hgb lamp passes through the Hgb cuvette and then through a
filter with a transmission wavelength of 525 nm. See Figure 2.18-9.
HGB PREAMP
MODULE WITH
525 NM FILTER
HGB
CUVETTE
7253173A
A light sensitive diode generates current from the transmitted light, which is converted to a
voltage at the op-amp in the Hgb preamp. The higher the Hgb concentration, the darker the
dilution, the less light that can pass through the dilution, and the lower the Hgb voltage.
The Hgb preamp routes the voltage to the COMMUNICATION INTERFACE card, which
converts the voltage to a digital value for use by the AMC. See Figure 2.18-10.
D IL U T E R 1 C O M M IN T F C
C A R D 5 2 5 N M F IL T E R R S /O P T O
C A R D
IN T F C C A R D
J 5 J 2 J 2 7 J 4 B A ,
J 5
L A M P V D C H G B H G B S IG N A L B B 1 8
L A M P A D C
L A M P R E T
H G B P R E A M P
H G B
C U V E T T E
7 2 1 9 0 2 4 B S Y S T E M B U S
2.18-8 PN 4277219B
INSTRUMENT DESCRIPTION
CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND HGB DATA 2
On the GEN•S System, the AMC determines the Hgb results for the sample and then sends
the results to the Workstation. For details, see CBC Analysis on the GEN•S System, Hgb,
under Heading 2.24, SAMPLE REPORTING.
On the LH 750 System, the AMC stores the two sets of Hgb voltage readings and sends the
raw data to the Workstation for analysis. For details, see CBC Analysis on the LH 750 System,
Hgb, under Heading 2.24, SAMPLE REPORTING.
The sample dilution is drained from the Hgb cuvette either at the beginning of the next cycle
or according to the Hgb Timer Drain setting in the Analyzer Service Menu.
PN 4277219B 2.18-9
INSTRUMENT DESCRIPTION
CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND HGB DATA
2.18-10 PN 4277219B
INSTRUMENT DESCRIPTION
CBC ANALYSIS - ANALYZING RBC, WBC AND PLT DATA 2
2.19 CBC ANALYSIS - ANALYZING RBC, WBC AND PLT DATA
Summary
The Analytical Station uses the Coulter Principle to count and measure the RBCs and Plts in
the RBC bath and WBCs in the WBC bath, and measures hemoglobin photometrically in the
Hgb cuvette. Electronic cards in the Analyzer measure and count the pulses produced by the
cells, and collect data for histograms for a graphical representation of size versus number.
Heading 2.18 gives an overview of CBC analysis and describes the components used to sense
the RBC, Plt, WBC, MCV, MPV and Hgb parameters, and to determine the Hgb results. This
section describes all the electronic cards used to determine the RBC, WBC and Plt results,
except the R/W/P SC/A card used on the LH 750 System. It describes:
r The two RED/WHITE PRE-AMP cards, the RED/WHITE PROCESSOR card, and the
PLATELET PROCESSOR card used on the GEN•S System.
r The Six-Channel Preamp card, the RED/WHITE PROCESSOR 2 card, and the
PLATELET PROCESSOR card used on the LH 750 System.
For information on the R/W/P SC/A card, refer to R/W/P SC/A Card under Heading 2.7,
ELECTRONIC POWER SYSTEM - LOCAL POWER SUPPLIES IN THE ANALYZER.
Function
Two RED/WHITE PRE-AMP 2 cards are located in the Analyzer. Refer to Figure 2.3-1 for
locations. The RED PRE-AMP card (the one on the left) is used for RBC and Plt pulses, the
WBC PRE-AMP card (the one on the right) for WBC pulses.
I IA A 1 1 VV OO LLTT AA GG EE DD CC RR EE SS TT OO RR EE XX 11
TT OO BB AA TT HH C C I IR R C C U U I IT T C C I IR R C C U U I IT T
ZZ AA PP G G A A I IN N
X X 8 8 . .0 0 9 9
A A M M P P L L I IF F I IE E R R
CC AA LL CC OO MM MM AA NN DD AA NN AA LLOO GG
CC AA LL PP UU LLSS EE S S W W I IT T C C H H
I IA A 2 2 VV OO LLTT AA GG EE DD CC RR EE SS TT OO RR EE XX 11
TT OO BB AA TT HH C C I IR R C C U U I IT T
C C I IR R C C U U I IT T
G G A A I IN N X X 8 8 . .0 0 9 9
A A M M P P L L I IF F I IE E R R
AA NN AA LLOO GG
S S W W I IT T C C H H
I IA A 3 3 VV OO LLTT AA GG EE DD CC RR EE SS TT OO RR EE XX 11
TT OO BB AA TT HH C C I IR R C C U U I IT T C C I IR R C C U U I IT T
G G A A I IN N X X 8 8 . .0 0 9 9
A A M M P P L L I IF F I IE E R R
AA NN AA LLOO GG
S S W W I IT T C C H H 7 72 25 53 31 17 74 4A A
PN 4277219B 2.19-1
INSTRUMENT DESCRIPTION
CBC ANALYSIS - ANALYZING RBC, WBC AND PLT DATA
Each RED/WHITE PRE-AMP 2 card contains three independent circuits for analog signal
processing. Each circuit is connected to an aperture module by a coaxial cable. Identical
circuits allow simultaneous processing of analog signals from each aperture. See
Figure 2.19-1.
CAL Pulses
CAL COMMAND and CAL PULSE signals from the API card are routed to the RED/WHITE
PRE-AMP cards’ analog switch and differential high gain amplifiers to generate RAMP pulses
and self-tests. These pulses are applied to the CBC circuits to test the signal paths that pulses
from the apertures follow through the System.
Inputs Outputs
r Aperture current supplies from the API r Three X1 gain signals from the RED
card PRE-AMP to the RED/WHITE
PROCESSOR card
r Zap voltage from the APS1 card r Three X8.09 gain signals from the RED-
t +150 Vdc to the WHITE PRE-AMP PREAMP to the PLATELET
PROCESSOR card
t +82 Vdc to the RED PRE-AMP
r CAL COMMAND and CAL PULSE r Three X8.09 gain signals from the
signals from the API card WHITE PRE-AMP to the RED/WHITE
PROCESSOR card
Function
The Six-Channel Preamp card is located in the Diluter. Refer to Figure 2.4-11 for location.
The Six-Channel Preamp card is designed to be used with the R/W/P SC/A card. It replaces
the RED/WHITE PREAMP cards used on the GEN•S System, without the dc restoration and
gain scaling functions.
Locating the Six-Channel Preamp card in the Diluter, close to the apertures, allows the use of
shorter coaxial cables. The combination of shorter coaxial cables and the high-level
differential amplifier outputs generated by the Six-Channel Preamp card minimizes sensitivity
to interference.
2.19-2 PN 4277219B
INSTRUMENT DESCRIPTION
CBC ANALYSIS - ANALYZING RBC, WBC AND PLT DATA 2
Figure 2.19-2 Six-Channel Preamp Card Block Diagram
R E D /P L A T E L E T -
In p u t c o u p lin g T r a n s im p e d a n c e G a in
+ c a p a c ito r a m p lifie r s ta g e
2 X 3
3 0 0 µ A
R e d R E D /P L A T E L E T +
a p e rtu re D iffe r e n tia l
a m p lifie r
W H IT E -
In p u t c o u p lin g T r a n s im p e d a n c e G a in
+ c a p a c ito r a m p lifie r s ta g e
2 X 3
3 0 0 µ A W H IT E +
W h ite
a p e rtu re
7 2 1 9 0 2 7 B
CAL Pulses
Not available yet.
Inputs Outputs
r +235 Vdc from R/W/P SC/A card Six differential amplified signals
r Zap voltage from APS1 card
t +150 Vdc for white aperture zap
voltage
t +82 Vdc for red aperture zap
voltage
r ±15 Vdc via the R/W/P SC/A card
r Test pulse (not available yet)
Function
The RED/WHITE PROCESSOR card is located in the Analyzer. Refer to Figure 2.3-1 for
location. The RED/WHITE PROCESSOR card routes the six gain signals from the
RED/WHITE PRE-AMP cards through comparator circuits, peak-detection and edit circuits
and buffer circuits to:
PN 4277219B 2.19-3
INSTRUMENT DESCRIPTION
CBC ANALYSIS - ANALYZING RBC, WBC AND PLT DATA
Cell Counting. Each of the six gain inputs from the RED/WHITE PRE-AMP cards connect to
a comparator circuit. See Figure 2.19-3. All pulses sensed during the 4-second count time are
processed for count. But only pulses determined by the comparator circuits to be above a
predetermined threshold and within the desired pulse width are counted as a cell.
Pulses that pass the threshold are converted to digital signals and routed to a tri-counter. The
RED/WHITE PROCESSOR card has two tri-counters, one for RBC counts and one for WBC
counts. The tri-counters validate and count the digital information, and hold it until it is
needed by the AMC.
A-D CONVERTER
RED 2 PEAK AP2
EDIT MEMORY
DETECTION
WHT 2
SYSTEM RED/WHITE
RESET CONTROLLER
WHITE
TRI-COUNTER
COUNTING COMPARATORS
SYSTEM BUS
RED
TRI-COUNTER
BUFFERED
BUFFERS SIGNALS TO
SCOPE MODULE
7253175A
Cell Sizing. The six gain inputs from the RED/WHITE PRE-AMP cards connect to three
identical Peak-Detection and Edit circuits for cell sizing, one each for data from aperture 1,
aperture 2 and aperture 3. WBCs are sized first, then RBCs. See Timing the Data Collection in
the GEN•S System under Heading 2.18, CBC ANALYSIS - COLLECTING WBC, RBC, PLT
AND HGB DATA, for details.
The size of a cell determines the height (peak) of its pulse. The path of a cell as it passes
through the aperture determines the shape of its pulse. All pulses enter a Peak-Detection
circuit for size determination, but only pulses determined by the Edit circuit to have an ideal
shape - to have passed through the center of the aperture - are acceptable. The A/D converter
converts each acceptable pulse signal to a digital address for storage in the RED/WHITE
PROCESSOR card memory until retrieved by the AMC.
2.19-4 PN 4277219B
INSTRUMENT DESCRIPTION
CBC ANALYSIS - ANALYZING RBC, WBC AND PLT DATA 2
Cell Pulse Display. The six gain inputs from the RED/WHITE PRE-AMP cards also connect
to a buffer circuit. The buffered signals are sent to the Scope Module to display the pulses.
Input
r Three X1 gain outputs from the RED PRE-AMP card
r Three X8.09 gain outputs from the WHITE PRE-AMP card
r System RESET signal during power up to clear and reset the counters
Function
The RED/WHITE PROCESSOR 2 card is located in the Analyzer. Refer to Figure 2.3-4 for
location. The RED/WHITE PROCESSOR card routes the six signals from the Six-Channel
Preamp card through Comparator circuits, Peak-Detection and Edit circuits, and Buffer
circuits to:
r Determine the RBC and WBC event count and the wait count.
r Find the ideal pulses for sizing to develop RBC and WBC histograms.
r Display pulses on the Analyzer CRT.
Cell Counting. Each of the six inputs from the R/W/P SC/A card connect to a comparator
circuit. See Figure 2.19-3. All pulses sensed during the count time are processed for count.
But only pulses determined by the comparator circuits to be above a predetermined threshold
and within the desired pulse width are counted as a cell.
In addition, the wait time (the time during which no pulses are above the threshold) is
measured. This measurement is used by the Workstation.
Pulses that pass the threshold are converted to digital signals and routed to a counter. The
RED/WHITE PROCESSOR card has 12 counters: three for RBC event counts, three for RBC
wait counts, three for WBC event counts, and three for WBC wait counts. The counters
validate and count the digital information, and hold it until it is needed by the AMC.
Cell Sizing. The six inputs from the R/W/P SC/A card connect to three identical
Peak-Detection and Edit circuits for cell sizing, one each for data from aperture 1, aperture 2
and aperture 3. WBCs are sized first, then RBCs. See Timing the Data Collection in the
LH 750 System under Heading 2.18, CBC ANALYSIS - COLLECTING WBC, RBC, PLT AND
HGB DATA, for details.
The size of a cell determines the height (peak) of its pulse. The path of a cell as it passes
through the aperture determines the shape of its pulse. All pulses enter a Peak-Detection
circuit for size determination, but only pulses determined by the Edit circuit to have an ideal
shape - to have passed through the center of the aperture - are acceptable. The A/D converter
converts each acceptable pulse signal to a digital address for storage in the RED/WHITE
PROCESSOR card memory until retrieved by the AMC.
Cell Pulse Display. The six gain inputs from the RED/WHITE PRE-AMP cards also connect
to a buffer circuit. The buffered signals are sent to the Scope Module to display the pulses.
PN 4277219B 2.19-5
INSTRUMENT DESCRIPTION
CBC ANALYSIS - ANALYZING RBC, WBC AND PLT DATA
3
R B C
P e a k F IF O
A /D
D e te c tio n d a ta
c o n v e rte r
m e m o ry
W B C 3 3
R /W S y s te m b u s
E d ito r in te r fa c e
D a ta
6 6 R e d a n d R e d a n d
C o u n t w h ite w h ite
C o m p a ra to rs c o u n te r c o n tr o lle r
A d d re s s
C o n tro l
6 6 S c o p e
B u ffe rs s ig n a ls
7 2 1 9 0 2 1 B
Input
r Three red output signals from the R/W/P SC/A card
r Three white output signals from the R/W/P SC/A card
r System RESET signal during power up to clear and reset the counters
Function
The PLATELET PROCESSOR card is located in the Analyzer. Refer to Figure 2.3-1 (GEN•S
System) or Figure 2.3-4 (LH 750 System). The PLATELET PROCESSOR card routes the gain
inputs from the RED PRE-AMP card (GEN•S System) or the R/W/P SC/A card (LH 750
System) through three independent, identical Comparator circuits and Peak-Detection
circuits to determine pulse sizes for development of the Plt histograms. See Figure 2.19-5.
R/P1 PEAK
A/D FIFO
R/P2 DETECTION
CONVERTER MEMORY
R/P3 CIRCUIT
COMPARATOR SYSTEM
CONTROLLER
CIRCUIT BUS
7253176A
2.19-6 PN 4277219B
INSTRUMENT DESCRIPTION
CBC ANALYSIS - ANALYZING RBC, WBC AND PLT DATA 2
The Comparator circuits on the PLATELET PROCESSOR card establish a window through
which only pulses between 2 and 20 fL are allowed to pass. Using these size thresholds
eliminates pulses from noise and normal RBCs.
The Peak-Detection circuits determine the height (peak) of a pulse for the determination of
cell size. The A/D converter converts the pulse peak to a digital address and sends it to
memory. Then the next pulse is processed.
Only the digital addresses of valid pulses (pulses that also passed through the comparator
circuit to memory) are stored in the memory of the PLATELET PROCESSOR card until
retrieved by the AMC.
Input
r Three X8.09 gain outputs from the RED PRE-AMP card (GEN•S System) or three
platelet outputs signals from the R/W/P SC/A card (LH 750 System)
r System RESET signal from the SBUS to reset storage
1. Determines the final results for the WBC, RBC, MCV, Plt, MPV and Hgb parameters.
2. Calculates the Hct, MCH, MCHC, RDW, Pct and PDW.
3. Sends the CBC results to the Workstation for reporting and display. For details, see
Heading 2.24, Sample Reporting.
PN 4277219B 2.19-7
INSTRUMENT DESCRIPTION
CBC ANALYSIS - ANALYZING RBC, WBC AND PLT DATA
2.19-8 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - COLLECTING THE DATA 2
2.20 VCS TECHNOLOGY - COLLECTING THE DATA
Summary
The Analytical Station uses the VCS technology to sense and analyze the WBC differential
and reticulocyte populations. This section gives an overview of the VCS technology
methodology and describes the sensing area.
Heading 2.21 describes the electronic components responsible for making the VCS
measurements. Headings 2.22 and 2.23 describe sample processing for the WBC differential
and the reticulocytes, respectively.
VCS Measurements
To obtain the WBC differential or reticulocyte data, the instrument simultaneously measures
three parameters on each cell: volume (DC), conductivity (RF) and light scatter (LS); and
derives three additional parameters, opacity (OP), rotated light scatter (RLS) and linear light
scatter (LLS).
V - Volume (DC)
Volume is measured using the Coulter Principle. Low-frequency direct current (DC) is
applied to two electrodes to measure the impedance across the aperture of the flow cell. As a
cell passes through the aperture, the impedance increases, generating a pulse that is directly
proportional to the cell volume.
C - Conductivity (RF)
Conductivity is measured by applying a radio-frequency current (RF) to the electrodes.
Unlike the DC (low-frequency) current which flows around the cells, this high frequency
current short-circuits the cell membrane and flows through the cells. This measurement is a
function of the cell volume and of the internal conductivity, which is related to the physical
and chemical contents of the cell.
Opacity (OP)
Opacity is a transformation of the data derived from the ratio of the RF and DC components
obtained during data acquisition. It is calculated for every individual cell measurement or
event. Opacity has the effect of removing the size component, yielding a measurement that is
more closely related to the internal contents of the cell.
RF
OP ≈ --------
DC
PN 4277219B 2.20-1
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - COLLECTING THE DATA
Log ( LS )
10
RLS ≈ ----------------------------
DC
LS
LLS ≈ --------
DC
Sensing Area
The flow cell, the sensing area for the VCS technology, is located in the Triple Transducer
module (TTM). Refer to Figure 2.4-3 for the location of the TTM. The flow cell contains two
electrodes and the aperture where the DC, RF, and LS parameters are sensed for each cell. See
Figure 2.20-1.
DC and RF Currents
The electrodes are connected to the RF Detector Preamp card which supplies the DC and the
RF currents. For details, see RF Detector Preamp Card under Heading 2.21, VCS Technology-
Measuring and Analyzing the Data.
Light from the laser shines through the lens block which focuses the light onto the aperture
in the flow cell. See Figure 2.20-2.
The light scatter (LS) sensor collects the scattered light from the flow cell. For details, see
Light Scatter Preamp Module and Sensor under Heading 2.21, VCS Technology - Measuring
and Analyzing the Data.
2.20-2 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - COLLECTING THE DATA 2
Figure 2.20-1 Applying the VCS Technology
R F D E T E C T O R
P R E A M P C A R D
L A S E R
L E N S B L O C K
(-) E L E C T R O D E
L S S E N S O R
A P E R T U R E
(+ ) E L E C T R O D E
L IG H T S C A T T E R
6 4 9 8 2 4 3 B P R E A M P M O D U L E
LENS BLOCK
LS SENSOR
LASER BEAM
LENS
FLOW CELL
5915281H
Flow-Cell Hydraulics
Sheath fluid from the sheath tank (VC15) flows through the flow cell at a fixed pressure,
hydrodynamically focusing the sample stream through the center of the aperture, one cell at a
time. See Figure 2.20-3. The sheath fluid pressure is regulated by the sheath pressure
regulator (RG4).
PN 4277219B 2.20-3
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - COLLECTING THE DATA
FLOW CELL
SHEATH-FLUID IN
SAMPLE DILUTION
SENSING
AREA SHEATH FLUID
SHEATH-FLUID IN
SAMPLE IN 7253191A
The sample stream is also pressurized, but the sample pressure is regulated higher than the
sheath pressure to overcome the higher resistance of the sample path. Refer to Table A.1-13
and Table A.1-18 for the pressure specifications for the sheath pressure, the diff sample
pressure, and the retic sample pressure.
Between samples, the flow cell is rinsed with diluent. See Figure 2.20-4 and Table 2.20-1 for
ports used and their function during sample flow and rinsing.
PORT 2
PORT CLOSED
PORT 3 PORT 3
PORT CLOSED
APERTURE
APERTURE PORT 4
PORT 5
PORT 5
7253269A
PORT 6
2.20-4 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - COLLECTING THE DATA 2
Table 2.20-1 Flow Cell Ports
Data Collection
As a sample passes through the aperture of the flow cell, each cell simultaneously:
PN 4277219B 2.20-5
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - COLLECTING THE DATA
2.20-6 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - MEASURING AND ANALYZING THE DATA 2
2.21 VCS TECHNOLOGY - MEASURING AND ANALYZING THE DATA
Summary
The Analytical Station uses the VCS technology to sense and analyze the WBC differential
and reticulocyte populations. This section describes the electronic components that measure
and analyze the data: the RF Detector Preamp card, the Light Scatter Preamp module and LS
sensor, the ANALOG 5 card, and the DIFF PROCESSOR card.
Heading 2.20 explains the VCS methodology and describes the sensing area. Headings 2.22
and 2.23 describe sample processing for the WBC differential and reticulocytes, respectively.
Electronic Overview
Figure 2.21-1 is a block diagram of the electronic components used to analyze cell
populations with VCS technology. The Diff Power Supply Card and the Laser Power Supply
are discussed under Heading 2.8, Electronic Power System - Local Power Supplies in the
Diluter. The COMM INTERFACE Card is discussed under Heading 2.11, SYSTEM
CONTROL.
LS OFFSET
- LS sensor Light
1
Laser 2 Scatter
3 Preamp
+ Workstation
module 6498146B
Flow cell
PN 4277219B 2.21-1
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - MEASURING AND ANALYZING THE DATA
Function
The RF Detector Preamp card is located under the lower front cover of the Diluter. Refer to
Figure 2.4-3 (GEN•S System) or Figure 2.4-10 (LH 750 System) for location.
The RF Detector Preamp card generates the constant DC and RF currents to the flow cell.
As cells pass through the flow cell aperture, the RF Detector Preamp card detects changes in
resistance, converts these raw DC and RF pulses to voltages, amplifies the voltages and sends
the voltages to the ANALOG 5 card. While the system is collecting data from the flow cell
aperture, the Clog Detector circuit on the RF Detector Preamp card monitors the aperture
for clogs.
Both styles of RF Detector Preamp cards have potentiometers for DC and RF gain
adjustments. See Heading 4.75 for the procedures for making these adjustments.
The RF Detector Preamp card with a vacuum tube also has an adjustment for the Clog
Detector circuit. A procedure is provided under Heading 4.75 to check the Clog Detector
circuit and to adjust it if necessary. However, this circuit is factory adjusted and should not
require field adjustment.
Inputs Outputs
r +300 Vdc for RF current (vacuum tube) r RF and DC pulses to ANALOG 5 card,
and for DC current from Diff Power via the digital backplane
Supply card
r +6.3 Vdc for RF vacuum tube filament r RF DETECT signal to Diluter 1 card
voltage from Diff Power Supply card
r ±15 Vdc from Diff Power Supply card r CLOGDET signal to Diluter 1 card
r +24 Vdc for RF generator (solid state)
from Diluter/Solenoid/Optics Power
Supply card
r Raw DC and RF pulses from the flow
cell
2.21-2 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - MEASURING AND ANALYZING THE DATA 2
Figure 2.21-2 RF Detector Preamp Card (with Vacuum Tube) Block Diagram
DC J73
PREAMP
DC
R17 GAIN
TO
R18 OFFSET TO
FLOW BNC
CELL ANALOG
RF CARD
J67 J69 RF
GENERATOR
PREAMP RF
CIRCUIT
+300 VDC R26 GAIN
C1
R27 OFFSET
FROM +6.3 VDC
DIFF J104
TP1
POWER
(WHT) RF RF
SUPPLY +15 VDC
CARD DETECT DETECT
-15 VDC DILUENT
TO
CONDUCTIVITY
TP3 DILUTER 1
VOLTAGE
CARD
TP2
CLOGDET
(WHT) COMPARATOR
R44 CLOG
DETECT
THRESHOLD TP4
CIRCUIT (BLK)
7253178E
T P 2
(B L K )
6 4 9 8 1 4 7 B
PN 4277219B 2.21-3
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - MEASURING AND ANALYZING THE DATA
Monitoring
The RF Detector Preamp card routes the RF DETECT and CLOGDET signals to the
Diluter 1 card for monitoring.
The CLOGDET signal indicates the status of the flow cell aperture.
Function
The Light Scatter Preamp module is under the lower front cover of the Diluter. Refer to
Figure 2.4-3 (GEN•S System) or Figure 2.4-10 (LH 750 System) for location. The light
scatter (LS) sensor is part of the TTM module which is also located under the front cover of
the Diluter. For the location of the LS sensor within the TTM module, refer to Figure 2.20-1.
As cells pass through the flow cell, scattering the light from the laser beam, the LS sensor
collects the median angle light scatter information.
Photodiodes on the LS sensor collect the reflected light on two elements or regions of the
sensor and convert the light to current proportional to the intensity of the light. See
Figure 2.21-4.
D iff m o d e = R e g io n 1 a n d 2
R e tic m o d e = R e g io n 1
1 2 7 2 1 9 0 4 0 B
Note: A third region exists, but it is covered by the circular portion of the mask.
2.21-4 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - MEASURING AND ANALYZING THE DATA 2
The LS sensor routes the light scatter information to the Light Scatter Preamp module. See
Figure 2.21-5. The V/R DVR signal from the ANALOG 5 card determines the input (region)
used by the Light Scatter Preamp module.
The Light Scatter Preamp module converts the current signals to voltage, amplifies the
voltage to a usable level and routes the amplified voltage to the ANALOG 5 card. The V/R SW
signal from the ANALOG 5 card determines the output amplifier used.
Inputs Outputs
r + 15 Vdc from the Diff Power Supply r LS pulses to ANALOG 5 card via the
card RS/Opto Intfc card
r -15 Vdc, from the Diff Power Supply r LS offset voltage to the DIFF
card PROCESSOR card for monitoring the
background light scatter via the
RS/Opto Intfc card
r V/R DRVR signal from the ANALOG
card via the RS/Opto Intfc card
r V/R SW signal from ANALOG card via
the RS/Opto Intfc card
J66
FROM +15 VDC
DIFF
POWER -15 VDC
SUPPLY
CARD GND TP1 TP3
LS OFFSET
R8 GAIN
GND (LOWER)
J62
REGION 1 CURRENT
LS DIFF AMP
FROM TO
SENSOR CIRCUIT
LS SENSOR VOLTAGE
SELECT
REGION 2 CONVERTER
J78
TO DIFF RETIC AMP
PROCESSOR LS OFFSET CIRCUIT DIFF/RETIC
CARD GAIN
SELECT
R16 GAIN
V/R DRVR
TO/FROM (UPPER)
ANALOG V/R SW
CARD LS OUT
GND
SHIELD
7253180E
PN 4277219B 2.21-5
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - MEASURING AND ANALYZING THE DATA
ANALOG 5 Card
Function
The ANALOG 5 card is located in the Analyzer. Refer to Figure 2.3-1 (GEN•S System) or
Figure 2.3-4 (LH 750 System) for location. The ANALOG 5 card amplifies and detects the
peaks of the DC, RF and LS pulses. See Figure 2.21-6. BNC connectors on the front edge
panel of the ANALOG 5 card allow the display of the pulses on an oscilloscope as an aid for
aligning the TTM.
GAIN THRESHOLD
SELECT SELECT
FROM RF
RF DETECTOR AMP RFSP
PREAMP CARD
RFPO
LSPO TO SCOPE
DCPO MODULE
7253356A
The ANALOG 5 card receives VCS/RETICS and SUBSET/VCS signals from the DIFF
PROCESSOR card, indicating the type of analysis or test mode to perform. These signals
select the proper amplifier and threshold settings on the ANALOG 5 card and determine the
signals routed to the Light Scatter Preamp module. Refer to Figure 2.21-6.
The ANALOG 5 card routes V/R DRVR and V/R SW signals to the Light Scatter Preamp
module to select the correct sensor regions and amplifier gain settings to use.
The DC pulse triggers the ANALOG 5 card to process the next cell or event. The ANALOG 5
card:
2.21-6 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - MEASURING AND ANALYZING THE DATA 2
3. Stretches pulses that pass the threshold to determine the peak or height of the pulse.
4. Routes the stretched pulses DCSP, RFSP and LSSP to the DIFF PROCESSOR card.
5. Routes the amplified pulses DCPO, RFPO and LSPO to the Scope Module for display.
Inputs Outputs
r RETICS/5DIFF and SUBSET/5DIFF r V/R DRVR and V/R SW signals to Light
signal from DIFF PROCESSOR card Scatter Preamp module
r DC and RF pulses from RF Detector r DCSP, RFSP and LSSP stretched pulses
Preamp card to DIFF PROCESSOR card
r LS pulses from Light Scatter Preamp r DCPO, RFPO and LSPO pulses to Scope
module Module for display
Function
The DIFF PROCESSOR card is located in the Analyzer. Refer to Figure 2.3-1 (GEN•S System)
or Figure 2.3-4 (LH 750 System) for location.
RETICS/5 DIFF
DCSP A/D
SUBSET/5 DIFF
ANALOG
FROM RFSP A/D CAL PULSES CARD
ANALOG MUX DAC
CARD LSSP A/D
FROM PVT CARD
A/D
FROM DIFF
POWER SUPPLY
CARD
SHEATH PRESSURE
FROM LASER DIFF SAMPLE PRESSURE
POWER SUPPLY RETIC PRESSURE
+300 VDC MUX
FROM LIGHT +6.3 VDC
SCATTER
PREAMP MODULE LASER REF VOLT
LS OFFSET 7219009B
PN 4277219B 2.21-7
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - MEASURING AND ANALYZING THE DATA
r Routes the raw data to the Workstation via a high speed RS232 communication link.
r Monitors the following signals for routing to the AMC-
t Sheath, retic and diff sample pressure voltage signals from the PVT card
t Laser reference voltage from the Laser Power Supply
t LS offset voltage from the Light Scatter Preamp module
t +300 Vdc reference and +6.3 Vdc reference voltages from the Diff Power
Supply card.
Inputs
r DCSP, RFSP and LSSP stretched pulses from ANALOG 5 card for each cell or event
r Diff ambient temperature and sheath, retic and diff pressure from the PVT card
r Laser reference voltage from the Laser Power Supply
r LS offset voltage from the Light Scatter Preamp module
r +300 Vdc reference and +6.3 Vdc reference voltages from the Diff Power Supply card
Switch
The DIFF PROCESSOR card has one DIP switch, SW1, but it is not currently used. See
Figure A.2-6 for its location, Table A.2-10 for settings.
2.21-8 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - DIFF ANALYSIS 2
2.22 VCS TECHNOLOGY - DIFF ANALYSIS
Summary
The Analytical Station uses the VCS technology to sense and analyze the WBC differential
and reticulocytes populations. This section describes sample processing for analysis of the
WBC differential parameters.
Sample processing for reticulocyte analysis is covered under Heading 2.23. For information
about sensing particles using the VCS methodology, see Headings 2.20 and 2.21.
DIFF
SAMPLE
PRESSURE
REGULATOR
(RG3)
SHEATH
PRESSURE
REGULATOR
(RG4)
UNDER DILUTER FRONT COVER
MIXING
CHAMBER
(VC25)
After aspiration of the blood sample in the GEN•S System, a segment of the sample is isolated
in the diff segment tubing for the diff dilution. For details about sample acquisition for diff
analysis, see Heading 2.16, SAMPLE ACQUISITION SYSTEM - OVERVIEW.
The diff lytic reagent pump (PM4) dispenses diff lytic reagent, displacing the reagent in the
diff heater. See Figure 2.22-2A. The reagent from the diff heater flows through the diff
segment tubing, washing the blood segment into the mixing chamber (VC25).
In the mixing chamber, the blood and diff lytic reagent mixture is incubated and mixed.
PN 4277219B 2.22-1
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - DIFF ANALYSIS
Then the diff preservative pump (PM1) dispenses diff preservative into the mixing chamber.
See Figure 2.22-2B. The final dilution of blood, diff lytic reagent and diff preservative is
mixed and incubated.
Figure 2.22-2 Diff Blood Sample and Reagent Delivery to the Mixing Chamber in the GEN•S System
BSV
MIXING
MIXING CHAMBER
CHAMBER DIFF (VC25)
(VC25) HEATER
BLOOD AND
DIFF LYTIC
DIFF LYTIC REAGENT
DIFF PRESERVATIVE
REAGENT PUMP PUMP (PM1)
(PM4)
Diff
sample
pressure
regulator
(RG3)
Sheath
pressure
regulator
(RG4)
Under Diluter front cover
Mixing
chamber
(VC25)
2.22-2 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - DIFF ANALYSIS 2
During aspiration of the blood sample in the LH 750 System, blood is pulled through two
shear valves before it reaches the rear blood detector, the diff segment valve (CVL85/126) and
the retic segment valve (CVL87/127). These shear valves isolate the diff and retic sample
segments for processing and replace the special segment tubing used on the GEN•S System.
With the exception of how the diff and retic sample segments are isolated however, sample
acquisition is the same for both the GEN•S System and LH 750 System. For details about
sample acquisition, refer to Heading 2.16, SAMPLE ACQUISITION SYSTEM - OVERVIEW.
For an explanation of how the shear valves works, refer to Shear Valves under Heading 2.17,
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION
After aspiration of the blood sample (Figure 2.22-4, A), the sliding plate of the diff segment
valve (CVL85/126) moves, aligning the reagent input and output ports with the diff segment
isolated in the stationary plate of the valve (Figure 2.22-4, B).
The diff lytic reagent pump (PM4) dispenses diff lytic reagent, displacing the reagent in the
diff heater. See Figure 2.22-4, B. The reagent from the diff heater flows through the diff
segment valve, washing the diff blood segment into the mixing chamber (VC25).
In the mixing chamber, the blood and diff lytic reagent mixture is incubated and mixed.
Then the diff preservative pump (PM1) dispenses diff preservative into the mixing chamber.
See Figure 2.22-4, C. The final dilution of blood, diff lytic reagent and diff preservative is
mixed and incubated.
Figure 2.22-4 Diff Blood Sample Aspiration and Delivery to the Mixing Chamber in the LH 750 System
D iff s e g m e n t
v a lv e ( C V L 8 5 /1 2 6 ) B lo o d o u t
B lo o d in
Mixing Mixing
chamber chamber
Diff (VC25)
(VC25)
heater
Blood and
diff lytic
Diff lytic reagent Diff preservative
reagent pump
pump (PM1)
(PM4)
PN 4277219B 2.22-3
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - DIFF ANALYSIS
DIFF
SAMPLE APERTURE SHEATH
PRESSURE PRESSURE
REGULATOR REGULATOR
(RG3) (RG4)
FLOW CELL
MIXING
CHAMBER SHEATH
(VC25) BLOOD, DIFF TANK
(VC15)
LYTIC REAGENT
AND DIFF PRESERVATIVE
SAMPLE IN DILUENT
SHEATH FLUID IN 7253201A
Before the next sample is analyzed, the diff sample segment, the mixing chamber, and the
flow cell are rinsed with diluent, and the diff sample segment and diff sample delivery line are
primed with diff lytic reagent. For details, see Automatic Mode, Cleaning the Blood Pathways,
and Manual Mode, Cleaning the Blood Pathways, under Heading 2.16.
The diff lytic reagent pathways to and from the diff sample valve remain primed with diff lytic
reagent.
The diff lytic reagent lyses the cells and reduces the cellular debris by placing hypotonic stress
on the cells, causing all the cells to swell; lowering the pH of the dilution; and dissolving the
cell membranes with a surfactant. The RBCs lyse first and the diff preservative is added before
any WBCs lyse.
The diff preservative neutralizes the pH of the dilution and restores the isotonicity, inhibiting
the lysing reaction. In this environment the swollen WBCs lose water, shrinking until they
reach ionic equilibrium. When the cells reach equilibrium, shrinking ceases, and the WBCs
are in a near-native state (as close as possible to the size and internal composition of the
WBCs in the body), ready for analysis.
2.22-4 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - DIFF ANALYSIS 2
COULTER IntelliKinetics™ Application
The COULTER IntelliKinetics application is the process that controls the reaction kinetics to
ensure the best performance of the WBC differential analysis. Variations in ambient
temperature are managed through automatic adjustments to reagent reaction temperature,
incubation time, and delivery volumes. Refer to the AccuFlex™ Detailed Principles of
Operation, for additional information.
Diluter ambient
thermistor
6498142B
The Diluter 4 card uses the Diluter ambient temperature to determine the optimum reagent
reaction temperature of the diff lytic reagent heater and the optimum incubation times and
reagent delivery volumes of the diff lytic reagent and the diff preservative. Refer to
Table A.1-14 for the diff analysis conditions for each of three temperature zones: low, normal,
and high. Refer to Table A.2-1 for the switch positions to select the temperature settings.
When the temperature selection is "automatic," the System uses the transition ranges to
automatically change from one temperature zone to the next. As the ambient temperature
increases, the System uses the upper limit of the temperature transition range to initiate the
higher temperature zone conditions. As the ambient temperature decreases, the System uses
the lower limit of the temperature transition range to initiate the lower temperature zone
conditions.
Changing the temperature transition ranges (see Table A.2-1) may correct lysing problems. If,
while the System is in the high temperature zone, cells are under lysed (normal bloods with
low counts and debris), select the higher temperature transition ranges. If the cells are over
lysed (double lymphocyte populations), select the lower temperature transition ranges.
PN 4277219B 2.22-5
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - DIFF ANALYSIS
Each pump has a liquid port (3), two pneumatic ports (1 and 2), an internal spring, and two
pistons. See Figure 2.22-7.
r The inner piston dispenses the reagent. Pneumatic signals from SL43 (diff lytic reagent
pump) or SL45 (diff preservative pump) to the bottom port (1) of the pump and the
condition of the spring (compressed or released) control the movement of this piston.
r The outer piston provides the stops for the inner piston, determining the volume
dispensed, high or low. Pneumatic signals from SL82 to the side port (2) of the pumps
control the movement of the outer piston in both the diff lytic reagent pump and the diff
preservative pump.
Figure 2.22-7 Diff Lytic Reagent Pump and Diff Preservative Pump Components
LIQUID
PORT (3)
SPRING
INNER
SIDE PISTON
PNEUMATIC
PORT (2) OUTER
PISTON
BOTTOM
PNEUMATIC
7253308A
PORT (1)
The diff lytic reagent and the diff preservative pumps have three states: at rest, high-volume
dispense and low-volume dispense. Figures 2.22-8, 2.22-9 and 2.22-10 show the three states.
2.22-6 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - DIFF ANALYSIS 2
Figure 2.22-8 Dispenser Pump at Rest Reagent Dispenser Pump at Rest
REAGENT
When the reagent dispenser pump is at rest, SL43
(or SL45) and SL82 are de-energized.
VENT
BOTTOM PORT (1) 7253255A
PRESSURE
BOTTOM PORT (1) 7253256A
PN 4277219B 2.22-7
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - DIFF ANALYSIS
Once the inner piston is positioned for dispensing the low volume of reagent, SL43 (or SL45)
is energized. In the energized state, this solenoid routes 30 psi to the bottom port (1) of the
piston, pushing the inner piston up to dispense the low volume of reagent to the mixing
chamber and compressing the spring in the pump. See Figure 2.22-10B.
PRESSURE PRESSURE
SIDE PORT (2) SIDE PORT (2)
VENT PRESSURE
BOTTOM PORT (1) BOTTOM PORT (1)
7253312A A. MOVING PISTON TO LOW VOLUME POSITION B. DISPENSING TO MIXING CHAMBER
Table 2.22-1 summarizes the piston and spring positions and the pneumatic signals for the
three states of the pump.
Table 2.22-1 Diff Lytic Reagent and Diff Preservative Pumps’ Pneumatic Signals and Piston Positions
2.22-8 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - DIFF ANALYSIS 2
Adjustable Stops
The dual-volume pumps have two adjustable stops, one for adjusting the low volume and the
other for adjusting the high volume. The low volume is adjusted as shown in Figure 2.22-11.
Since this adjustment changes the length of the inner piston stroke and therefore would also
affect the high volume, this stop is always adjusted first. The high volume is adjusted as
shown in Figure 2.22-12.
LOW
VOLUME
STOP
Hold
Adjust
7253321A
HIGH
VOLUME
STOP
7253320A
PN 4277219B 2.22-9
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - DIFF ANALYSIS
2.22-10 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - RETIC ANALYSIS 2
2.23 VCS TECHNOLOGY - RETIC ANALYSIS
Summary
The Analytical Station uses the VCS technology to sense and analyze the WBC differential
and reticulocytes populations. This section describes sample processing for analysis of the
reticulocyte parameters.
Sample processing for WBC differential analysis is covered under Heading 2.22. For
information about sensing particles using the VCS methodology, see Headings 2.20 and 2.21.
SHEATH TANK
(VC 15)
RETIC SAMPLE
RETIC
PRESSURE
CLEARING
REGULATOR
SOLUTION
(RG6)
PUMP
(PM6)
SHEATH
PRESSURE
REGULATOR
(RG4)
PELTIER
MODULE UNDER DILUTER FRONT COVER
BLOOD/STAIN
ASPIRATION
PUMP (PM11)
After aspiration of the blood sample, a segment of the sample is isolated in the retic segment
tubing for the retic dilution. For details about sample acquisition for retic analysis, see
Heading 2.16, SAMPLE ACQUISITION SYSTEM - OVERVIEW.
The stain pump (PM5) dispenses retic stain through the retic segment tubing, washing the
blood segment into the stain chamber (VC24). See Figure 2.23-2. Depending on the stain
chamber temperature, the stain chamber heater may be activated to enhance the staining
reaction.
PN 4277219B 2.23-1
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - RETIC ANALYSIS
Figure 2.23-2 Retic Blood Sample and Stain Delivery to Stain Chamber on the GEN•S System
RETIC SEGMENT TUBING
BSV
STAIN
CHAMBER
(VC24)
STAIN PUMP
(PM5)
7253202A
After incubation, the 50 µL blood/stain aspiration pump (PM11) is activated twice to pull the
stained sample from the stain chamber and through a cross fitting. See Figure 2.23-3A.
The retic clearing solution pump (PM6) dispenses 2 mL of retic clearing solution, displacing
the reagent in the Peltier module. See Figure 2.23-3B. The reagent from the Peltier module
flows through the cross fitting, washing approximately 2 µL of the stained blood sample into
the retic chamber (VC17). In the retic chamber, the stained blood and retic clearing solution
mixture is mixed and incubated
Figure 2.23-3 Stained Sample and Clearing Solution Delivery to Retic Chamber on the GEN•S System
BLOOD STAINED
AND BLOOD
STAIN SAMPLE
STAIN
CHAMBER BLOOD/STAIN
(VC24) ASPIRATION PELTIER MODULE
PUMP
(PM11)
RETIC CLEARING
SOLUTION
PUMP (PM6)
2.23-2 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - RETIC ANALYSIS 2
Processing the Retic Sample on the LH 750 System
Refer to Figure 2.23-1 for component locations.
Sheath tank
(VC15)
Retic sample
Retic
pressure
cleaning
regulator
solution
(RG6)
pump
(PM6)
Sheath
pressure
regulator
(RG4)
Peltier
module Under Diluter front cover
Stained
Retic
retic
segment valve
segment valve
(CVL87/127)
(CVL93/128)
During aspiration of the blood sample in the LH 750 System, blood is pulled through two
shear valves before it reaches the rear blood detector, the diff segment valve (CVL85/126) and
the retic segment valve (CVL87/127). These shear valves isolate the diff and retic sample
segments for processing and replace the special segment tubing used on the GEN•S System.
With the exception of how the diff and retic sample segments are isolated however, sample
acquisition is the same for both the GEN•S System and LH 750 System. For details about
sample acquisition, refer to Heading 2.16, SAMPLE ACQUISITION SYSTEM - OVERVIEW.
For an explanation of how the shear valves works, refer to Shear Valves under Heading 2.17,
SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION
After aspiration of the blood sample (Figure 2.23-5, A), the sliding plate of the retic segment
valve (CVL87/127) moves, aligning the reagent input and output ports with the retic segment
isolated in the stationary plate of the valve (Figure 2.23-5, B).
The stain pump (PM5) dispenses retic stain through the retic segment valve, washing the retic
segment into the stain chamber (VC24). See Figure 2.23-5, B. Depending on the stain
chamber temperature, the stain chamber heater may be activated to enhance the staining
reaction.
PN 4277219B 2.23-3
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - RETIC ANALYSIS
Figure 2.23-5 Retic Blood Sample Aspiration and Delivery to the Stain Chamber in the LH 750 System
R e tic s e g m e n t
v a lv e ( C V L 8 7 /1 2 7 ) B lo o d o u t
B lo o d in
Stain Stain
chamber pump
(VC24) (PM5)
After incubation, the 50 µL blood/stain aspiration pump (PM11) is activated twice to pull a
stained sample from the stain chamber and through the stained retic segment valve
(CVL93/128). See Figure 2.23-6, A.
After the stained sample is aspirated, the sliding plate of the stained retic segment valve
moves, aligning the reagent input and output ports with the stained retic segment isolated in
the stationary plate of the valve (Figure 2.23-6, B).
The retic clearing solution pump (PM6) dispenses 2 mL of retic clearing solution, displacing
the reagent in the Peltier module. See Figure 2.23-6, B. The reagent from the Peltier module
flows through the sample segment in the stained retic segment valve, washing approximately
2 µL of the stained blood sample into the retic chamber (VC17). In the retic chamber, the
stained blood and retic clearing solution mixture is mixed and incubated.
Figure 2.23-6 Stained Sample Aspiration and Delivery to the Retic Chamber in the LH 750 System
Stained blood
segment Stained blood
segment
2.23-4 PN 4277219B
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - RETIC ANALYSIS 2
Sensing the Retic Sample
After the dilution is incubated, retic sample pressure, regulated by the retic sample pressure
regulator (RG6) is applied to the retic chamber to push the mixture from the retic chamber
into the sheath fluid stream in the flow cell for sensing. See Figure 2.23-7.
FLOW CELL
SHEATH
TANK
STAINED (VC15)
RETIC
BLOOD
CHAMBER SAMPLE IN
SAMPLE AND
(VC17) DILUENT
RETIC
CLEARING SHEATH FLUID IN
SOLUTION 7253204A
Before the next sample is analyzed the retic segment tubing, retic chamber and flow cell are
rinsed with diluent, and the retic segment tubing and the retic sample delivery line are
primed with stain. For details, see Automatic Mode, Cleaning the Blood Pathways, and
Manual Mode, Cleaning the Blood Pathways, under Heading 2.16. In addition, the
instrument activates the blood/stain pump to remove residual stained blood from the lines
and activates the retic clearing solution pump to rinse the retic chamber and associated
tubing.
The retic stain is a specially formulated new methylene blue dye that precipitates the
basophilic RNA networks that are present in reticulocytes but not present in mature RBCs.
The retic clearing solution clears the hemoglobin from the RBCs without removing the
precipitated dye-RNA complex.
PN 4277219B 2.23-5
INSTRUMENT DESCRIPTION
VCS TECHNOLOGY - RETIC ANALYSIS
To achieve the optimum reaction temperatures, the instrument uses the stain chamber heater
to maintain a constant optimal temperature of the blood/stain mixture and uses the Peltier
module to heat or cool the retic clearing solution.
7253205A
7253206A
2.23-6 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE REPORTING 2
2.24 SAMPLE REPORTING
Summary
This section describes how data from the following areas is processed by the AMC or the
Workstation to provide the reported sample results, graphics, and when indicated, codes,
messages and/or flags:
r Sample data from the DILUTER PROCESSOR card (GEN•S System) or the DILUTER
CPU card (LH 750 System)
r RBC and WBC raw data from the RED/WHITE PROCESSOR card (GEN•S System) or
the RED/WHITE PROCESSOR 2 card (LH 750 System)
r Plt raw data from the PLATELET PROCESSOR card
r Hgb information retained at the AMC
r Diff raw data from the DIFF PROCESSOR card
r Retic raw data from the DIFF PROCESSOR card.
The flow of results from final processing to reporting is illustrated in Figure 2.24-1 (GEN•S
System) and Figure 2.24-2 (LH 750 System).
For details about the analysis of the data, refer to Headings 2.18 and 2.19 for the CBC
parameters, Headings 2.21 and 2.22 for the diff parameters, and Headings 2.21 and 2.23 for
the retic parameters.
Figure 2.24-1 Sample Data Flow on the GEN•S System from Final Processing to Reporting
DILUTER
PROCESSOR CARD
SAMPLE DATA SET
COMM
AMC CARD
CBC ANALYSIS
INTFC CARD
RED/WHITE HGB
PROCESSOR CARD
WBC AND RBC
COUNTS AND
HISTOGRAMS
PLATELET
PROCESSOR CARD
PLT HISTOGRAM
WORKSTATION RESULTS
DIFF DIFF AND RETIC HISTOGRAMS
PROCESSOR CARD ANALYSIS DATAPLOTS
DIFF DATA
RETIC DATA
7253325A
PN 4277219B 2.24-1
INSTRUMENT DESCRIPTION
SAMPLE REPORTING
Figure 2.24-2 Sample Data Flow on the LH 750 System from Final Processing to Reporting
D IL U T E R
C P U c a rd
S a m p le d a ta s e t
D a ta C O M M IN T F C
R E D /W H IT E A M C a n d c a rd
P R O C E S S O R 2 c a l fa c to rs H g b ra w d a ta
c a rd
W B C ra w c o u n t
R B C ra w c o u n t
W B C w a it c o u n t*
R B C w a it c o u n t*
W B C ra w h is to
R B C ra w h is to
D IF F
P R O C E S S O R
P L T P R O C E S S O R c a r d D iff W o r k s ta tio n Results,
c a rd R e tic C B C , d i f f , r e t i c histograms,
a n a ly s is DataPlots
P L T ra w c o u n t
P L T r a w h is to
7 2 1 9 0 1 9 B
* Note: The wait count is a new feature introduced on the LH 750 System.
r Date
r Time
r Aspiration mode
r Test mode.
1. Applies a scaling factor, corrects for coincidence passage and applies the aperture
calibration factor.
2.24-2 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE REPORTING 2
2. Votes on the data from each aperture.
r If at least two apertures are in agreement, the AMC generates an average result.
r If there is no agreement between the apertures, the AMC generates a voteout code
(-----) for that parameter. In addition, it generates an incomplete computation code
(•••••) for any parameter calculated using the voted out parameter. Single aperture
data is available on the Workstation In-Lab Data screen.
3. Applies the average calibration factors to the RBC and WBC counts.
4. Routes the RBC and WBC counts and raw histogram data to the Workstation for display
and reporting.
r The WBC histogram data is collected from 30 to 450 fL but is displayed from 0 to
80 fL in the operator modes and from 0 to 450 fL in the service mode.
r The RBC histogram is collected and displayed from 24 to 360 fL.
From the raw data histogram data, the Workstation calculates the peak-to-valley ratio at the
WBC threshold, 35 fL, to determine if any interference is present. If the threshold check is not
within the instrument limits, the Workstation generates the WBC backlighting flag (*).
MCV
The AMC applies coincidence correction, voting criteria and calibration factors to the red cell
size data to derive the MCV and routes the results to the Workstation. The Workstation
checks the MCV result. If the MCV is less than 50 fL, the Workstation generates an MCV (*)
flag.
RDW
The AMC calculates the RDW, which is a coefficient of variation of the RBC histogram,
applies voting criteria to the RDW, checks the symmetry of the RBC histogram, and routes the
RDW to the Workstation. If the RBC histogram is excessively asymmetrical, the Workstation
generates the RDW R flag.
PN 4277219B 2.24-3
INSTRUMENT DESCRIPTION
SAMPLE REPORTING
5. Derives the Plt count, MPV and PDW from the platelet curve -
r If the curve passes the fitting criteria, the Plt results are derived from the area under
the fitted curve from 0 to 70 fL. The Workstation displays both the smoothed and
the fitted curve.
r If the curve fails the fitting criteria, or if the count was too low for the accurate
development of a fitted curve, the AMC generates no-fit Plt results from the raw
data count between two minimum points. The Workstation displays the smoothed
curve only.
6. Applies aperture calibration factors to the Plt counts.
7. Calculates the Pct as follows -
Plt × MPV
Pct = ---------------------------
10
8. Applies the voting criteria to the Plt count and the MPV, and a calibration factor to the
average results.
9. Routes the Plt results and histograms to the Workstation for display and reporting. The
smoothed Plt histogram is displayed from 2 to 20 fL, the fitted from 0 to 70 fL.
Hgb
The Hgb-blank and Hgb-read voltages are converted by the COMM INTFC card and stored on
the AMC.
1. The AMC uses two sets of Hgb-blank and Hgb-read voltages to verify the integrity of the
voltage readings in the cuvette.The two values are compared to determine if they agree
with each other. In addition, the Hgb-blank is compared to the last three Hgb-blanks
readings retained by the AMC.
2. If both checks are within limits, the AMC:
a. Uses the highest Hgb blank and read voltages to determine the Hgb results for the
sample by comparing the blank and read voltages, determining the difference, and
converting the difference to a Hgb result.
b. Applies the calibration factor and routes the Hgb result to the Workstation.
3. If either check fails, the AMC generates an incomplete computation code (•••••) for the
Hgb parameter.
RBC Indices
The AMC calculates the Hct, MCH, MCHC from the RBC, MCV and Hgb parameters, using
the following formulas:
RBC × MCV
Hct = ---------------------------------
10
Hgb
MCH = ------------ × 10
RBC
Hgb
MCHC = ----------- × 100
Hct
2.24-4 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE REPORTING 2
CBC Analysis on the LH 750 System
The AMC routes the sample data set, the CBC raw data and the size distribution data to the
Workstation for analysis, display, and reporting. The process for generating each of the
reported CBC results is described under the following headings: RBC and WBC Counts and
Histograms; MCV; RDW; Plt Histogram, Plt, MPV, PDW and Pct; Hgb; and RBC Indices.
1. Applies a scaling factor, corrects for coincidence passage and applies the aperture
calibration factor.
2. Votes on the data from each aperture.
r If at least two apertures are in agreement, the Workstation generates an average
result.
r If there is no agreement between the apertures, the Workstation generates a
voteout code (-----) for that parameter. In addition, it generates an incomplete
computation code (•••••) for any parameter calculated using the voted out
parameter. Single aperture data is available on the Workstation In-Lab Data screen.
3. Applies the average calibration factors to the RBC and WBC counts.
4. Displays and reports WBC and RBC counts and histograms.
r The WBC histogram data is collected from 30 to 450 fL but is displayed from 0 to
80 fL in the operator modes and from 0 to 450 fL in the service mode.
r The RBC histogram is collected and displayed from 24 to 360 fL.
5. Checks the WBC histogram for interference:
a. From the raw data histogram data, the Workstation establishes the presence of the
lymphocyte population and then checks the area to the left of the lymphocyte
population to determine if any interference is present. Interfering particles include,
but are not limited to, NRBCs, unlysed RBCs, RBC fragments, giant platelets, and
platelet clumps.
b. If interference is present, the Workstation analyzes the interference population and
eliminates it from the WBC count. If it cannot eliminate the interference, it flags the
WBC with an asterisk (*) and generates a WBC interference suspect message.
MCV
The Workstation:
1. Applies coincidence correction, voting criteria and calibration factors to the red cell size
data to derive the MCV.
2. Checks the MCV result. If the MCV is less than 50 fL, the Workstation generates an
MCV (*) flag.
PN 4277219B 2.24-5
INSTRUMENT DESCRIPTION
SAMPLE REPORTING
RDW
The Workstation:
1. Calculates the RDW, which is a coefficient of variation of the RBC histogram.
2. Applies voting criteria to the RDW.
3. Checks the symmetry of the RBC histogram. If the RBC histogram is excessively
asymmetrical, the Workstation generates the RDW R flag.
2.24-6 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE REPORTING 2
Hgb
The Hgb-blank and Hgb-read voltages are converted by the COMM INTFC card and stored on
the AMC. The AMC stores two sets of Hgb-blank and Hgb-read voltages and sends them to
the Workstation. The Workstation:
1. Uses the two sets of Hgb-blank and Hgb-read voltages to verify the integrity of the
voltage readings in the cuvette.The two values are compared to determine if they agree
with each other. In addition, the Hgb-blank is compared to the last three Hgb-blanks
readings retained by the AMC.
2. If both checks are within limits, the Workstation:
a. Uses the highest Hgb blank and read voltages to determine the Hgb results for the
sample by comparing the blank and read voltages, determining the difference, and
converting the difference to a Hgb result.
b. Applies the calibration factor to the Hgb results.
3. If either check fails, the Workstation generates an incomplete computation code (•••••)
for the Hgb parameter.
RBC Indices
The Workstation calculates the Hct, MCH, MCHC from the RBC, MCV and Hgb parameters,
using the following formulas:
RBC × MCV
Hct = ---------------------------------
10
Hgb
MCH = ------------ × 10
RBC
Hgb
MCHC = ----------- × 100
Hct
Diff Analysis
The DIFF PROCESSOR card routes the raw data directly to the Workstation where it is stored
and analyzed. The program (algorithms) used to analyze the raw diff data, which is called
COULTER AccuGate™ analysis, resides in the Workstation.
AccuGate analysis is a statistical analysis tool. It uses adaptive contouring methods and
multiresolution analysis of the cell populations to find the optimal separation of cell
populations for determining the WBC diff percentages. See the AccuFlex™ Detailed
Principles of Operation for details about the analysis.
The Workstation multiplies the cell population percentages by the WBC to determine the
absolute number for each population.
PN 4277219B 2.24-7
INSTRUMENT DESCRIPTION
SAMPLE REPORTING
The Workstation displays the diff results and two types of DataPlots: the two-dimensional
(2D) DataPlot and the three-dimensional (3D) DataPlot. On both DataPlots different colors
represent different cell populations. On the 2D DataPlot, shades of color represent event
density (concentration), dark colors for low event density, bright colors for high event
density.
.
2.24-8 PN 4277219B
INSTRUMENT DESCRIPTION
SAMPLE REPORTING 2
Nucleated RBC Counts (NRBC)
The LH 750 System determines if nucleated RBCs are present by checking for particles in two
locations:
Figure 2.24-6 NRBC Location on WBC Histogram r The far left region of the WBC
histogram. See Figure 2.24-6.
Retic Analysis
The DIFF PROCESSOR card routes the raw data directly to the Workstation where it is stored
and analyzed. The program (algorithms) used to analyze the raw retic data, which is called
COULTER AccuGate analysis, resides in the Workstation.
AccuGate analysis is a statistical analysis tool. It uses adaptive contouring methods and
multiresolution analysis of the cell populations to find the optimal separation between the
retic population and the normal RBC population to determine the percentage of retics. See the
AccuFlex™ Detailed Principles of Operation for details about the analysis.
PN 4277219B 2.24-9
INSTRUMENT DESCRIPTION
SAMPLE REPORTING
The Workstation multiplies the RBC count by the percentage of retics to determine the
absolute number of retics.
The Workstation displays the retic results and DataPlots representing the cell populations and
density (concentration). The two-dimensional (2D) DataPlot uses different colors to
distinguish reticulocytes from other cell groups and shades of color to represent event density,
dark colors for low density, bright colors for high density. In the 2D DataPlot, DC is plotted
on the Y-axis, LS on the X-axis. See Figure 2.24-7 for an example of this DataPlot display.
Refer to the Online Help System for details about the 2D DataPlot display for retics.
2.24-10 PN 4277219B
INSTRUMENT DESCRIPTION
CBC CALIBRATION OVERVIEW 2
2.25 CBC CALIBRATION OVERVIEW
Why Calibrate?
A cell passing through an aperture generates a pulse equal to its size (volume). The size of
that pulse determines if a cell is counted as an RBC, WBC or platelet and where that cell is
placed in the RBC, WBC or platelet histogram. Calibration ensures that the cells are sized
accurately.
Calibration also ensures that all three apertures within a bath “see” a cell as the same size and
count the same number of cells for a sample, eliminating voteouts due to minor differences in
the physical dimensions of the aperture and in the electronic circuitry.
Calibration Tests
At the Workstation, three calibration tests are available from the Service Function area, CBC
Calibration window: Latex Calibration, Voltage Matching and Flow Rate. These tests collect
the data needed for calibration, do any necessary calculations, analyze the data, and display
the results.
Steps to Calibration
IMPORTANT Calibration consists of several procedures. Always perform the procedures in the order they
are presented, as each procedure is written assuming that the settings established in the previous
procedures are correct.
ATTENTION: The procedures in this section are brief overviews only, provided to help you
understand the calibration process. To calibrate an instrument, be sure to use the detailed
calibration procedures in Headings 4.8, 4.9 and 4.10.
Preliminary
Doing the following preliminary procedures ensures the instrument is clean and operating
correctly:
PN 4277219B 2.25-1
INSTRUMENT DESCRIPTION
CBC CALIBRATION OVERVIEW
Since the accuracy of the results will be compromised by poor reproducibility, trends or
shifts, these problems must be corrected before calibrating the instrument.
t Trends in the data can be caused by a plug in the needle vent line.
t Shifts in the data can be caused by problems with the pumps or the BSV.
The Latex Voltage Calibration procedure uses two of the Calibration Tests.
r It uses the Latex Voltage Test to adjust the aperture current settings.
r It uses the Voltage Matching Test to fine-tune the preamp voltages to compensate for
minor variations in the physical dimensions of the apertures and in the electronic
circuitry that affects the size data of the RBCs and WBCs.
In general, the steps to determine the correct aperture current settings are:
1. Using the Latex Voltage Test, analyze latex particles of a known size.
2. Compare the latex mean volume derived by the instrument to the actual latex particle
size.
3. Calculate the voltage needed to make the mean volume equal to the latex reference
value.
4. Adjust the preamp voltage to the new calculated voltage.
The Latex Voltage Test automatically analyzes and verifies the data, and calculates new
voltage settings. See Figure 2.25-1.
The Latex Voltage Test uses the following formula to calculate the voltage settings.
Latex Reference
Voltage APX New = ----------------------------------------- × Voltage APX Old
Latex MV APX
Where
:
2.25-2 PN 4277219B
INSTRUMENT DESCRIPTION
CBC CALIBRATION OVERVIEW 2
The Latex Voltage Test compares the data to preset limits and flags any values that are outside
the limits. The software verifies the following are within acceptable limits:
r The RBC and WBC results (to ensure a sufficient number of latex particles)
r The RMV and WMV (red and white mean volume) as compared to the assay value for the
latex particles
r The volume difference (RMV and WMV) between any two RBC or WBC apertures*
r The voltage difference between any two RBC or WBC apertures*
r The new calculated voltages.
7253440E
1. Using the Voltage Matching Test, cycle latex particles, whole blood, control material, or
calibrator material and compare the mean volume from apertures 2 and 3 to the data
from aperture 1.
2. Calculate the preamp voltages needed at apertures 2 and 3 to make the mean volume
match aperture 1.
3. Adjust the preamp voltage settings to the new calculated voltages for apertures 2 and 3.
PN 4277219B 2.25-3
INSTRUMENT DESCRIPTION
CBC CALIBRATION OVERVIEW
The Voltage Matching Test (Figure 2.25-2) automatically calculates the voltage settings,
verifies the data and displays the results. The Voltage Matching Test uses the following
formula to calculate the voltage settings
Mean MV AP1
I AX New = --------------------------------------- × I AX Old
Mean MV APX
Where:
7253441E
The Voltage Matching Test compares the data to preset limits and flags any values that are
outside the limits. The software verifies the following are within acceptable limits:
2.25-4 PN 4277219B
INSTRUMENT DESCRIPTION
CBC CALIBRATION OVERVIEW 2
r The volume difference (RMV or WMV) between any two apertures.*
r The voltage difference between any two RBC or WBC apertures*
r The new calculated voltages.
r Aperture calibration factors are established for apertures 2 and 3, using aperture 1 as a
reference, to compensate for minor variations in the physical dimensions of the apertures
and in the electronic circuitry that affect the count data. The aperture calibration factors
ensure the count data from all three apertures is the same. The counts are multiplied by
the aperture calibration factors before data from the three apertures are compared and
voted on.
r Average calibration factors for WBC, RBC, Hgb, MCV, Plt, and MPV are established to
ensure the final results are accurate.
The aperture calibration factors can be established using whole blood, a control material or a
calibrator material. Average calibration factors, however, must be established with an assayed
material, such as 5C® cell control, S-CAL® calibrator, or whole blood referenced to another
instrument.
The laboratory establishes the final average calibration factors using a calibrator material,
such as S-CAL calibrator, or a whole blood calibration procedure.
1. Using the Flow Rate Test, cycle blood and compare the count data from apertures 2
and 3 to the data from aperture 1.
2. Calculate the calibration factors needed to make the count data from apertures 2 and 3
match the count data from aperture 1.
3. Cycle the assayed material to calculate the average calibration factors needed to make the
average results match the assayed material
4. Determine which parameters need adjustment and transfer the new calibration factors to
the Analyzer.
PN 4277219B 2.25-5
INSTRUMENT DESCRIPTION
CBC CALIBRATION OVERVIEW
The Flow Rate Test (Figure 2.25-3) automatically compares the results and calculates the
calibration factors. The Flow Rate Test uses the following formula to calculate WBC, RBC and
Plt calibration factors for apertures 2 and 3.
Mean AP1
Cal Factor APX New = ----------------------------- × Cal Factor APX Old
Mean APX
Where:
Mean AP1 is the mean of the WBC, RBC or Plt counts for aperture 1.
Mean APX is the mean of the WBC, RBC or Plt counts for aperture 2 or 3.
Cal Factor APX Old is the current or old calibration factor for aperture 2 or 3.
Cal Factor APX New is the new calculated factor for aperture 2 or 3.
The Flow Rate Test uses the following formula to calculate the average calibration factors for
WBC, RBC, Hgb, MCV, Plt and MPV
Reference Value
Cal Factor New = ------------------------------------------- × Cal Factor Old
Mean Average
Where
:
Reference Value is the assay value of the material used for calibration.
Mean Average is the mean of the average (versus single aperture) results obtained.
Cal Factor Old is the current calibration factor for the parameter.
Cal Factor New is the new calculated factor for the parameter.
The Flow Rate Test compares the data to preset limits and flags any values that are outside the
limits. The software verifies the following data for the individual aperture calibration factors
is within acceptable limits:
r WBC %CV
r RBC %CV
r Plt %CV
r WBC, RBC and Plt single-aperture calibration factors.
The software verifies that the following data for the average factors is within acceptable limits:
r %CV
r % Diff [(Mean - Assay)/Assay x 100%]
r Delta Diff
r Average calibration factors for WBC, RBC, MCV, Plt, MPV and Hgb.
2.25-6 PN 4277219B
INSTRUMENT DESCRIPTION
CBC CALIBRATION OVERVIEW 2
Figure 2.25-3 Flow Rate Test Window
7253439E
1. Run the same specimens in the Automatic mode and the Manual mode.
2. Calculate the Manual-mode calibration factors, using the Automatic-mode results as a
reference The formula for calculating the Manual-mode calibration factors is:
Mean Automatic
Cal Factor New = ----------------------------------------- × Cal Factor Old
Mean Manual
Where:
Mean Automatic is the average of the results determined in the Automatic mode.
Mean Manual is the average of the results determined in the Manual mode.
Cal Factor Old is the current Manual-mode calibration factor
Cal Factor New is the new calculated Manual-mode calibration factor.
PN 4277219B 2.25-7
INSTRUMENT DESCRIPTION
CBC CALIBRATION OVERVIEW
When to Calibrate
CBC calibration should be performed or verified any time a component associated with the
determination of CBC results is replaced. Also, if any changes are made during any calibration
procedure, all subsequent calibration procedures must be performed. Use Table 2.25-1 as a
guide to determine when to do the calibration procedures.
Calibration Procedures to Do
Component Replaced and/or Adjusted Latex Voltage Flow Rate Mode to Mode
2.25-8 PN 4277219B
CONTENTS
3
3 INSTALLATION PROCEDURES, 3.1-1
PN 4277219B 3-i
CONTENTS
3-ii PN 4277219B
CONTENTS
3
3.14 SETTING UP THE LH 750 SYSTEM DILUTER AND ANALYZER, 3.14-1
Setting Up the LH 750 System Diluter, 3.14-1
Setting Up the Analyzer, 3.14-4
ILLUSTRATIONS
3.1-1 Space and Accessibility Requirements for the GEN•S System without
SlideMaker, 3.1-1
3.1-2 Space and Accessibility Requirements for the GEN•S System with
SlideMaker, 3.1-2
3.1-3 Space and Accessibility Requirements for the GEN•S Cell, 3.1-2
3.1-4 Location of Fans on the GEN•S System, 3.1-3
3.1-5 Main Power and Drain Line Length Requirement for the GEN•S System, 3.1-4
3.1-6 Backwash Tank Custom Tubing on the GEN•S System, 3.1-5
3.4-1 Connecting the Main Power Cable on the GEN•S System, 3.4-1
3.4-2 Connecting the IBUS Cable on the GEN•S System, 3.4-2
3.4-3 Opening the Diluter Side Doors, 3.4-3
PN 4277219B 3-iii
CONTENTS
3.4-4 Routing the Analyzer Coaxial Cables on the GEN•S System, 3.4-3
3.4-5 Connecting the Backplane Voltage Bus on the GEN•S System, 3.4-4
3.4-6 Connecting the Cable from the RF Detector Preamp Card to the Digital
Backplane, 3.4-5
3.4-7 Connecting the Cables from the Digital Backplane to the RS/Opto Intfc Card on
the GEN•S System, 3.4-6
3.4-8 Connecting the Workstation to the Diluter on the GEN•S System, 3.4-7
3.7-1 Supplying ac Input to the Analytical Station on the GEN•S System, 3.7-1
3.7-2 Power On Checks on the GEN•S System, 3.7-2
3.7-3 Accessing the Revision Levels on the GEN•S System, 3.7-3
3.10-1 Space and Accessibility Requirements for the LH 750 System without
SlideMaker, 3.10-1
3.10-2 Space and Accessibility Requirements for the LH 750 System with
SlideMaker, 3.10-2
3.10-3 Space and Accessibility Requirements for the LH 750 System, 3.10-2
3.10-4 Location of Fans on the LH 750 System, 3.10-3
3.10-5 Main Power and Drain Line Length Requirement for the LH 750 System, 3.10-4
3.10-6 Backwash Tank Custom Tubing on the LH 750 System, 3.10-5
3-iv PN 4277219B
CONTENTS
3
3.11-6 Removing the Left and Right Analytical Station Columns, 3.11-5
3.11-7 Opening Analyzer Side Doors on the LH 750 System, 3.11-6
3.11-8 Analyzer Captive Lock-Down Screws on the LH 750 System, 3.11-6
3.16-1 Supplying ac Input to the Analytical Station on the LH 750 System, 3.16-1
3.16-2 Power On Checks on the LH 750 System, 3.16-2
3.16-3 Accessing the Revision Levels on the LH 750 System, 3.16-3
TABLES
3.6-1 Pinch Valves with Inconspicuous Deactivator Clips on the GEN•S System, 3.6-6
3.14-1 Pinch Valves on the LH 750 System with Inconspicuous Deactivator Clips, 3.14-2
PN 4277219B 3-v
CONTENTS
3-vi PN 4277219B
3INSTALLATION PROCEDURES 3
PART A: GEN•S SYSTEM INSTALLATION
Operator Training
c An operator is trained or is scheduled to be trained within the next two weeks.
Instrument Site
Figure 3.1-1 Space and Accessibility Requirements for the GEN•S System without SlideMaker
38 cm (15 in.) 15 cm (6 in.)
* S YS TE M RU N *
05/03/95 0000
C
OP
YG
R
1
95
IH
1
-9
T
8
9
C
OU
L TER CORPORA TION
ST ATUS : READY
86.4 cm
ALERT :
M
N
AI
(34 in.)
CLEARANCE CLEARANCE 63.5 cm
30 cm (12 in.) 30 cm (12 in.) (25 in.)
MT
®
G EN S 63.5 cm
(25 in.)
CLEARANCE
CLEARANCE
25 cm (10 in.)
25 cm (10 in.)
66 cm
38.1 cm (26 in.)
6498155B
(15 in.)
PN 4277219B 3.1-1
INSTALLATION PROCEDURES
Figure 3.1-2 Space and Accessibility Requirements for the GEN•S System with SlideMaker
38.1 cm
(15 in.) T M GE N S
61 cm 86.4 cm
* S YS TE M RU N *
0 5 / 0 3 / 9 5
C O UTER
STATUS : READY
ALERT:
L CORPORA TION
0 0 0 0
C O P Y R I G H T 1 9 8 9 - 1 9 9 5
T M
®
GE N S S M
30 cm (12 in.) 63.5 cm
45.7 cm (25 in.)
CLEARANCE
(18 in.)
CLEARANCE
30 cm
(12 in.) 99.1 cm (39 in.)
68.9 cm (27 in.) 43 cm (17 in.)
60.69 cm 61 cm
(24 in.) (24 in.)
T M
®
GEN S
Figure 3.1-3 Space and Accessibility Requirements for the GEN•S Cell
38.1 cm
61 cm (15 in.) T M GE N S
86.4 cm
0 5 / 0 3 / 9 5 0 0 0 0
C O P Y R I G H T 1 9 8 9 - 1 9 9 5
C O UTER
L CORPORA TION
MAIN
(34 in.)
BP CBC DIFF RETIC S
T M
®
GE N S S M
30 cm (12 in.) 63.5 cm
48.26 cm 45.7 cm (25 in.)
CLEARANCE
(19 in.) (18 in.)
CLEARANCE G e n·S S t
23 cm
(9 in.) 58.42 cm (23 in.) 68.9 cm (27 in.) 99.1 cm (39 in.) 43 cm (17 in.)
60.69 cm 61 cm
(24 in.) (24 in.)
T M
®
GEN S
3.1-2 PN 4277219B
INSTALLATION PROCEDURES
3
Ventilation
c The fans are not obstructed. See Figure 3.1-4 for the location of the fans.
Exhaust
fan Vent
Workstation ANALYZER
Power
Supply
Vent
Vent
Exhaust fan
Intake vent
6498051A
(On botton of Power Supply)
Electrical Requirements
CAUTION Heat damage. Using an extension cord on the Power Supply could cause heat damage to the
main ac power cable. Designate an area for the Power Supply close enough to an electrical outlet that an
extension cord is not needed.
c The female ac outlet for the main Power Supply is within 3 m (10 ft) of the area
designated for the instrument. See Figure 3.1-5.
PN 4277219B 3.1-3
INSTALLATION PROCEDURES
Figure 3.1-5 Main Power and Drain Line Length Requirement for the GEN•S System
WASTE
LINE
Max
3.7 m
WASTE (12 ft)
LINE
Max
3m
(10 ft)
Max DRAIN
76 cm (30 in.)
7253037A
c The main ac outlet is a three-wire outlet supplying a 90 to 264 Vac, 47 to 63 Hz, 860 W,
single-phase input power.
c The ground is a confirmed third-wire earth ground that can carry the full current of the
circuit.
c The circuit is independent and protected.
Drainage
c If the waste from the instrument will drain into an open drain instead of a waste
container, the drain is chemically resistant and is appropriate for biohazardous waste.
c The drain or waste container is less than 76 cm (30 in.) above the floor and is within
3.7 m (12 ft) of the area designated for the Diluter. Refer to Figure 3.1-5.
c The drain or waste container is located so that the waste drain tubing is always below the
waste fitting at the base of the Diluter.
3.1-4 PN 4277219B
INSTALLATION PROCEDURES
3
Altitude
c If the altitude is greater than 2,134 m (7,000 ft) above sea level, locate the custom tubing
between FF5 and FF20 (see Figure 3.1-6), and replace it with 18 in. of the clear
polyurethane tubing designated in the master parts list, Table 8.1-2, for use on
instruments installed at high altitudes.
C u s to m
tu b in g
F F 2 0
7 2 1 9 0 3 6 B
Earthquake-Prone Regions
c If the instrument is located in an area prone to earthquakes, order the Earthquake
Tie-Down Kit to secure the Analytical Station to the workbench. For the part number of
the Earthquake Tie-Down Kit, see Hardware in the master parts list, Table 8.1-2.
Installation Supplies
c The instrument reagents, calibrators and controls are available and within expiration
limits.
c The paper supplies and blood collection tubes are available. Refer to the Appendix in the
Operator’s Guide for a list of blood collection tubes that can be used on the instrument.
PN 4277219B 3.1-5
INSTALLATION PROCEDURES
3.1-6 PN 4277219B
INSTALLATION PROCEDURES
INSTALLING THE GEN•S SYSTEM WORKSTATION 3
3.2 INSTALLING THE GEN•S SYSTEM WORKSTATION
ATTENTION: Installing the Workstation now allows you to access and use the online service
manual.
1. If installing both an Analytical Station and a Workstation, unpack, install and check the
Workstation according to the instructions in Section 25 of the GEN•S Workstation
Configuration.
2. If adding a second Analytical Station to a system that is already installed, go to
Heading 3.3, UNPACKING THE GEN•S SYSTEM ANALYTICAL STATION.
PN 4277219B 3.2-1
INSTALLATION PROCEDURES
INSTALLING THE GEN•S SYSTEM WORKSTATION
3.2-2 PN 4277219B
INSTALLATION PROCEDURES
UNPACKING THE GEN•S SYSTEM ANALYTICAL STATION 3
3.3 UNPACKING THE GEN•S SYSTEM ANALYTICAL STATION
Tools/Supplies Needed for Installing the Analytical Station
B Phillips-head screwdriver
B Side cutters
B Flathead screwdriver
B Two wrenches for removing strapping
B 5/32-in. Allen wrench for Power Supply
B 5C cell control - 3 levels
B Retic-C cell control - 3 levels
B LATRON primer and control
Unpacking
ATTENTION: As you install the instrument, log any problems or discrepancies on the
Installation Report form.
WARNING Personal injury. The cut edges of the metal strapping are sharp and will cut. Be careful when
removing the strapping.
7253007A
PN 4277219B 3.3-1
INSTALLATION PROCEDURES
UNPACKING THE GEN•S SYSTEM ANALYTICAL STATION
2. Unpack each unit, making sure it is intact with no visible defective parts.
Note: Do not remove any shipping inserts at this time.
ATTENTION: Position the Workstation on the right side of the Diluter.
ANALYTICAL STATION
TM
* SYSTEM RUN *
05/03/95 0000
COPYRIGHT 1989 - 1995
COULTER CORPORATION
ANALYZER
STATUS : READY
ALERT:
MAIN
WORKSTATION
BP CBC DIFF RETICS
DILUTER
R
POWER
TM
TURBO
RESET
GEN• S
TEMP
60 30.0 4.9 28 115 DC
POWER
SUPPLY
POWER SUPPLY
6498044B
3.3-2 PN 4277219B
INSTALLATION PROCEDURES
UNPACKING THE GEN•S SYSTEM ANALYTICAL STATION 3
Figure 3.3-3 Opening Analyzer Side Doors on the GEN•S System
1 1
J27
Unfasten Unfasten
captive screw J26
captive screw
J24 J19
7253357A
6 4 9 8 1 6 2 B
PN 4277219B 3.3-3
INSTALLATION PROCEDURES
UNPACKING THE GEN•S SYSTEM ANALYTICAL STATION
3.3-4 PN 4277219B
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE GEN•S SYSTEM 3
3.4 INSTALLING THE ELECTRICAL CABLES ON THE GEN•S SYSTEM
CAUTION Electronic damage. Attaching electronic cables with the power on could damage the electronic
components. Do not connect the instrument to the main power source until you are instructed to do so.
WARNING Electric shock. Routing and attaching electronic cables with the power on could result in injury
from an electric shock. Do not connect the instrument to the main power source until you are instructed to
do so.
Figure 3.4-1 Connecting the Main Power Cable on the GEN•S System
P4
J4
6498073B Power Supply
PN 4277219B 3.4-1
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE GEN•S SYSTEM
C o v e r p la te
s c re w
S h ie ld
g ro u n d
IB U S
M a in
p o w e r
J 5
P 5
6 4 9 8 0 7 6 B P o w e r S u p p ly
3.4-2 PN 4277219B
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE GEN•S SYSTEM 3
Figure 3.4-3 Opening the Diluter Side Doors
6 4 9 8 1 9 5 B
2 U n fa s te n
2. Remove the bubble wrap and route the coaxial cables from inside the Diluter through the
opening from the Diluter to the Analyzer and connect the cables to their respective
Pre-Amp cards. See Figure 3.4-4.
Figure 3.4-4 Routing the Analyzer Coaxial Cables on the GEN•S System
PN 4277219B 3.4-3
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE GEN•S SYSTEM
4. Secure the cables in the cable clamps in the Diluter. Secure the cable to the Diluter 4 card
to the top of the Diluter compartment as shown in Figure 3.4-5.
Figure 3.4-5 Connecting the Backplane Voltage Bus on the GEN•S System
1 2 3 4 5 6 7 8 9 1 0
S Y S T E M
G R O U N D
G R O U N D + 4 8 V D C
P 4 - 4 8 V D C P 3
E 1 0 E 9
P 7 P 1
S H IE L D G R O U N D E 1 0
P 4 /J 4
P 1 /J 1
D iff P o w e r D ilu te r /S o le n o id
S u p p ly c a r d O p tic s P o w e r
S u p p ly c a r d
P 7 /J 7
D ilu te r 1
c a rd
P 3 /J 3
D ilu te r 4
c a rd 6 4 9 8 1 7 3 B
3.4-4 PN 4277219B
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE GEN•S SYSTEM 3
Connecting the Digital Backplane and the RF Detector Preamp Card
1. Locate the cable from the RF Detector Preamp card in the side compartment of the
Diluter and route the cable through the opening at the base of the Analyzer. See
Figure 3.4-6.
? Reword this section
ATTENTION: The following steps are critical to obtaining the lowest possible noise level on the
RF channel: coiling the RF Detector Preamp card cable into three turns (the preferable
number when using ferrites), starting the turns with the RF Detector Preamp end of the cable
on the inside, and attaching ferrites.
2. Remove the ferrites (but leave the wire ties in place) and route the cable from the RF
Detector Preamp card as shown in Figure 3.4-6.
3. Attach the cable to J24 on the digital backplane.
Figure 3.4-6 Connecting the Cable from the RF Detector Preamp Card to the Digital Backplane
W ir e tie
F e r r ite s
W ir e tie
From RF Detector
Preamp card, J73
RF Detector
Preamp card 6498157B
PN 4277219B 3.4-5
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE GEN•S SYSTEM
Figure 3.4-7 Connecting the Cables from the Digital Backplane to the RS/Opto Intfc Card on the GEN•S
System
DIGITAL
BACKPLANE
J27
J27
SYSTEM J24
INTFC J27
J19
P19 RS/OPTO
INTERFACE
CARD J6
J26 P24
RF DETECTOR
J24 J24 J19 PREAMP CARD
DC/RF J19 J73
SIGNAL IBUS
P27 RS/OPTO
INTERFACE
CARD J2 7253009A
2. Attach the cables from the digital backplane to the following connectors on the RS/Opto
Intfc card.
Cable Connects to
IBUS cable from the digital backplane, J19 RS/Opto Intfc card, J6
SBUS cable from the digital backplane, J27 RS/Opto Intfc card, J2
3. In the left and right Diluter compartments, reinstall the plastic shields.
3.4-6 PN 4277219B
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE GEN•S SYSTEM 3
Connecting the Workstation to the Analytical Station
1. At the rear of the Diluter, locate the Analytical Station cable. See Figure 3.4-8.
2. Attach the cable to the appropriate instrument connector on the Workstation interface
cable. See Figure 3.4-8.
Figure 3.4-8 Connecting the Workstation to the Diluter on the GEN•S System
RS/Opto
Interface
card
J3
Workstation
interface cable
Instrument
connector
Analytical Station to
Workstation cable 6498041B
PN 4277219B 3.4-7
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE GEN•S SYSTEM
3.4-8 PN 4277219B
INSTALLATION PROCEDURES
CONNECTING THE HYDRAULIC LINES ON THE GEN•S SYSTEM 3
3.5 CONNECTING THE HYDRAULIC LINES ON THE GEN•S SYSTEM
Connecting the Pneumatic Lines
Attach the pneumatic lines to the Power Supply and connect the other ends to the Diluter as
shown in Figure 3.5-1.
VAC
30 PSI 5 PSI
30 PSI
5 PSI
VAC
6498074B
Power Supply
CAUTION Placing reagent containers above the reagent input lines on the Diluter can cause siphoning of
the reagents and priming problems. Never place a reagent container above the reagent input lines on the
back of the Diluter.
IMPORTANT Placing the Retic Pak and SCATTER PAK lytic reagent containers below the reagent input lines
on the Diluter can affect reagent flow, causing erroneous results. Always place the Retic Pak and SCATTER
PAK lytic reagent containers on the same tabletop level as the Diluter.
PN 4277219B 3.5-1
INSTALLATION PROCEDURES
CONNECTING THE HYDRAULIC LINES ON THE GEN•S SYSTEM
ATTENTION: For the pickup tube part numbers, see Table 8.2-28.
1. Install the CBC lytic reagent, diff lytic reagent, diff preservative, retic stain and retic
clearing solution lines and pickup tubes as shown in Figure 3.5-2.
Figure 3.5-2 Connecting Reagent Lines for the CBC Lyse, Retic Pak and SCATTER PAK® Lytic Reagent on
the GEN•S System
CBC
LYSE RETIC
CLEAR RETIC
STAIN PAK
PRESERVE
PAK
LYSE
PAK
LYSE
PAK
PRESERVE
BACK OF
DILUTER
CBC
LYSE
RETIC
PAK
SCATTER
PAK 6498158B
ATTENTION: If this customer does a high volume of testing and wants to reduce the frequency
of diluent container replacements, you can connect two diluent containers in parallel to the
Analytical Station. The part number for the GEN•S Dual Diluent Pickup Tube kit is in
Table 8.1-7. The kit contains the instructions for making the connections.
3.5-2 PN 4277219B
INSTALLATION PROCEDURES
CONNECTING THE HYDRAULIC LINES ON THE GEN•S SYSTEM 3
2. Install the diluent and cleaning agent lines and pickup tubes as shown in Figure 3.5-3.
3. Connect the level sensor cable on the diluent pickup tube to the diluent level sensor
cable at the back of the instrument. See Figure 3.5-3.
Figure 3.5-3 Connecting the Diluent, Cleaning Agent, and Waste Line on the GEN•S System
Waste
level
sensor WASTE
DILUENT
CLEANER
To waste container
Waste
level
sensor
bypass
Diluent level
sensor cable
To drain line
Diluent
Back of Waste
Diluter Cleaning
agent 6498095B
4. Install the waste line as shown in Figure 3.5-3. Drain lines 2.4 m (8 ft) and 3.7 m (12 ft)
are provided.
Note: If connecting the waste line to an open drain instead of a waste container:
r Install a bypass jumper (P35) on the waste level sense connector.
r Mechanically secure the waste tube in the drain so the tube cannot accidentally
come out of the drain. This prevents spillage.
PN 4277219B 3.5-3
INSTALLATION PROCEDURES
CONNECTING THE HYDRAULIC LINES ON THE GEN•S SYSTEM
3.5-4 PN 4277219B
INSTALLATION PROCEDURES
SETTING UP THE GEN•S SYSTEM ANALYTICAL STATION 3
3.6 SETTING UP THE GEN•S SYSTEM ANALYTICAL STATION
Setting Up the Power Supply
1. Remove the Power Supply cover as directed under Heading 4.13.
2. Remove the shipping brackets from the compressor. See Figure 3.6-1.
1
Remove
shipping
brackets
6498077A
2
PN 4277219B 3.6-1
INSTALLATION PROCEDURES
SETTING UP THE GEN•S SYSTEM ANALYTICAL STATION
4. Ensure the Power Supply air filter is installed correctly. See Figure 3.6-2.
6498078B
5. Ensure the plug installed on the main ac power cable is the correct one needed for the ac
wall outlet.
CAUTION Electronic damage. Checking electronic components with the power on could damage the
electronic components. Do not connect the instrument to the main power source until you are instructed to
do so.
6. Connect the main ac power cable to the Power Supply, but DO NOT plug the cable into
the ac wall outlet now. See Figure 3.6-3.
3.6-2 PN 4277219B
INSTALLATION PROCEDURES
SETTING UP THE GEN•S SYSTEM ANALYTICAL STATION 3
Figure 3.6-3 Connecting Main ac Power Cable to Power Supply
Main ac
power
cable
6 4 9 8 0 7 9 B
Remove
7253016A shipping
insert
PN 4277219B 3.6-3
INSTALLATION PROCEDURES
SETTING UP THE GEN•S SYSTEM ANALYTICAL STATION
Figure 3.6-5 Removing the Spacers from the BSV on the GEN•S System
Loosen
knob.
Do not
remove.
7253038A
3.6-4 PN 4277219B
INSTALLATION PROCEDURES
SETTING UP THE GEN•S SYSTEM ANALYTICAL STATION 3
4. Remove the plastic film and the shipping screws from the TTM and then pull out the
shipping inserts as shown in Figure 3.6-6.
Figure 3.6-6 Removing the Shipping Insert from the TTM on the GEN•S System
S m a ll
T O P V IE W o n e h e re
2
1
L a rg e o n e h e re
R e m o v e s h ip p in g s c r e w s R e m o v e s h ip p in g in s e r ts
6 4 9 8 2 2 0 B
PN 4277219B 3.6-5
INSTALLATION PROCEDURES
SETTING UP THE GEN•S SYSTEM ANALYTICAL STATION
Table 3.6-1 Pinch Valves with Inconspicuous Deactivator Clips on the GEN•S System
6498159B
3.6-6 PN 4277219B
INSTALLATION PROCEDURES
SETTING UP THE GEN•S SYSTEM ANALYTICAL STATION 3
7. Check the cassette transport mechanism.
a. Manually rock the rocker bed, ensuring it moves back and forth freely without
contacting cables or wires. See Figure 3.6-8.
b. Ensure the bed position sensor is not bent and the spring is attached as shown in
Figure 3.6-8.
Figure 3.6-8 Checking Rocker Bed Movement and Bed Position Sensor Condition on the GEN•S System
BED POSITION
SENSOR FLAG
SPRING
7253035A
PN 4277219B 3.6-7
INSTALLATION PROCEDURES
SETTING UP THE GEN•S SYSTEM ANALYTICAL STATION
c. Ensure the rocker bed does not move from side to side. See Figure 3.6-9.
d. Ensure the left and right lift covers are flush with the elevator pads as shown in
Figure 3.6-9.
e. Push the stripper plate in and out, ensuring it moves freely. See Figure 3.6-9.
Figure 3.6-9 Checking Lift Cover Alignment and Stripper Plate Movement on the GEN•S System
ALIGN
7253024A
3.6-8 PN 4277219B
INSTALLATION PROCEDURES
SETTING UP THE GEN•S SYSTEM ANALYTICAL STATION 3
Setting Up the Analyzer
ATTENTION: DO NOT remove the circuit cards to check the seating.
1. Ensure that all the Analyzer cards are properly fastened, the white tabs are flush and the
thumbscrews are secure.
ATTENTION: When configuring the instrument during installation, always set the switches for
an instrument without a SlideMaker. Even if you plan on installing a SlideMaker as part of the
instrument, you must install and test the instrument without a SlideMaker first.
2. Change the System Configuration as necessary by setting the DIP switches on the AMC,
the COMM INTERFACE card, and the DILUTER PROCESSOR card. See Figure 3.6-10
for the card locations.
r See Figure A.2-1 and Tables A.2-1 and A.2-2 for the AMC DIP switch’s location and
settings.
r See Figure A.2-4 and Tables A.2-7 and A.2-8 for the COMM INTERFACE card DIP
switches’ locations and settings.
r See Figure A.2-8 and Table A.2-12 for the DILUTER PROCESSOR card DIP switch’s
location and settings.
Figure 3.6-10 AMC, COMM INTERFACE Card, and DILUTER PROCESSOR Card Locations, GEN•S System
THUMBSCREWS WHITE TABS AMC COMM INTERFACE
CARD
J27
J26
J24 J19
7253049B
DILUTER
PROCESSOR CARD
PN 4277219B 3.6-9
INSTALLATION PROCEDURES
SETTING UP THE GEN•S SYSTEM ANALYTICAL STATION
3.6-10 PN 4277219B
INSTALLATION PROCEDURES
CHECKING THE GEN•S SYSTEM ANALYTICAL STATION 3
3.7 CHECKING THE GEN•S SYSTEM ANALYTICAL STATION
Power Up Checks
CAUTION Heat damage. Using an extension cord on the Power Supply could cause heat damage to the
main ac power cable. Do not use an extension cord. Plug the main ac power cable from the Power Supply
directly into a dedicated wall outlet.
1. Plug the main ac power cable for the Power Supply into the dedicated wall outlet.
2. Turn on the MAIN POWER circuit breaker. See Figure 3.7-1.
Figure 3.7-1 Supplying ac Input to the Analytical Station on the GEN•S System
F3
SE
1/16A
FU
250 V
+ - + - 0
0
F
N ON
PU
F
US
IN IN LT
O ADJ
L
CREASE CREASE
O N
6 4 9 8 0 8 0 B
3. Press POWER ON, then check the indicators on the Power Supply. See Figure 3.7-2.
a. Ensure the AC status indicator LED is green, indicating the AC LINE value on the
display is within acceptable limits.
b. Ensure the status indicator LEDs on the Power Supply display are green.
c. Ensure the 60 PSI, 30 PSI, 5 PSI and VACUUM readings are within the specifications
listed in Table A.1-13. Adjust the pressure regulators, if necessary.
PN 4277219B 3.7-1
INSTALLATION PROCEDURES
CHECKING THE GEN•S SYSTEM ANALYTICAL STATION
7 8 9
4 5 6
1 2 3
CE 0 .
P O W E R
O N
P R IM E
A P E R T
D R A IN R IN S E
C L E A R
A P E R T
S T A R T /
C O N T F ID
P O W E R
O F F
S T A R T
U P
S H U T
D O W N
A L A R M
S E T
P R E M IX S T O P E N T E R
Press
Within specifications ?
2 Check Power Supply
TEMP
60 30.0 5.0 28 115 DC
Status Status
indicators indicators
green ? green ?
+ - + - 0
0
F
N ON
IN F
IN IN CREASE
CREASE CREASE
6498040A
Regulators
Analyzer Checks
3.7-2 PN 4277219B
INSTALLATION PROCEDURES
CHECKING THE GEN•S SYSTEM ANALYTICAL STATION 3
6. Verify the GEN•S System Analytical Station and Workstation software revisions are a
released combination. Refer to Table A.9-1.
7. If the software combination is not released, install a currently released combination.
RESET
BUTTON
SYSTEM RUN
10/10/95
12:30:18
COPYRIGHT 1995-96
COULTER CORPORATION
ALL RIGHTS RESERVED
7253015A
PN 4277219B 3.7-3
INSTALLATION PROCEDURES
CHECKING THE GEN•S SYSTEM ANALYTICAL STATION
5. Access the Analyzer SERVICE MENU. See Heading 4.2 for directions.
6. Set the MANUAL HGB TIMER DRAIN option to 15:
a. From the SERVICE MENU, select DIAGNOSTIC ROUTINES tt MORE
DIAGNOSTICS tt DIAGNOSTICS DUMP tt MANUAL HGB TIMER DRAIN XX.
b. Using the Diluter keypad, set the number to 15.
7. Select SERVICE MENU tt SYSTEM RUN to return to the SYSTEM RUN menu.
3.7-4 PN 4277219B
INSTALLATION PROCEDURES
TESTING THE GEN•S SYSTEM ANALYTICAL STATION AND WORKSTATION 3
3.8 TESTING THE GEN•S SYSTEM ANALYTICAL STATION AND WORKSTATION
Reagent Cycles
Priming Cycles
1. At the Diluter, use the F31 function to prime the reagent reservoirs.
2. Use the F67 function to prime the reagent lines.
3. On the Diluter keypad, press SHUTDOWN to prime the cleaning agent.
4. After the Shutdown cycle is finished, verify the instrument condition is as shown in
Figure 3.8-1.
COMPRESSOR OFF
POWER
TM
TURBO
RESET
GEN• S
TEMP
00 0.00 0.0 00 000 DC
30 PSI, 5 PSI
and VACUUM
readouts » 0
7 2 1 9 0 3 7 B
C le a n in g a g e n t
Startup Cycle
1. On the Diluter keypad, press STARTUP.
PN 4277219B 3.8-1
INSTALLATION PROCEDURES
TESTING THE GEN•S SYSTEM ANALYTICAL STATION AND WORKSTATION
STATUS : READY
ALERT:
MAIN
BP CBC DIFF RETICS
POWER
TM
TURBO
RESET
GEN• S
TEMP
60 30.1 4.9 28 115 DC
TM
®
GEN S
N o c le a n in g a g e n t
7 2 1 9 0 3 8 B
3.8-2 PN 4277219B
INSTALLATION PROCEDURES
TESTING THE GEN•S SYSTEM ANALYTICAL STATION AND WORKSTATION 3
System Verification
Do the System Verification Procedure (SVP) and record the results as directed under
Heading 5.1.
SlideMaker Installation
If the instrument you are installing was shipped with a SlideMaker, install the SlideMaker
now. Follow the directions in Chapter 3 of the Slide Making Modules Service Manual.
SlideStainer Installation
If the instrument you are installing was shipped with a SlideStainer, install the SlideStainer
now. Follow the directions in Chapter 3 of the Slide Staining Modules Service Manual.
Report Completion
PN 4277219B 3.8-3
INSTALLATION PROCEDURES
TESTING THE GEN•S SYSTEM ANALYTICAL STATION AND WORKSTATION
3.8-4 PN 4277219B
INSTALLATION PROCEDURES
GEN•S SYSTEM AND GEN•S CELL INSTALLATION CHECKLIST 3
3.9 GEN•S SYSTEM AND GEN•S CELL INSTALLATION CHECKLIST
You can use this checklist after you are familiar with the installation procedure.
PN 4277219B 3.9-1
INSTALLATION PROCEDURES
GEN•S SYSTEM AND GEN•S CELL INSTALLATION CHECKLIST
3.9-2 PN 4277219B
INSTALLATION PROCEDURES
LH 750 SYSTEM PREINSTALLATION CHECKLIST 3
PART B: LH 750 SYSTEM INSTALLATION
Operator Training
c An operator is trained or is scheduled to be trained within the next two weeks.
Instrument Site
Figure 3.10-1 Space and Accessibility Requirements for the LH 750 System without SlideMaker
C L E A R A N C E
2 5 .4 c m ( 1 0 in .) 3 8 c m ( 1 5 in .)
4 4 .5 c m
( 1 7 .5 in .)
*S Y S T E M R U N *
0 4 /3 0 /9 6 I
8 8 .9 c m
1 2 :3 0 :1 8
II
III
IV
V
S T A T U S : R E A D Y
A L E R T : T E S T M O D E VI
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
VII
M A IN M E N U
( 3 5 in .)
B L O O D D E T E C T : O N VIII
P R IM E C L E A R S T A R T A L A R M
D R A IN R IN S E R E A D Y S T O P P R E M IX R E S E T
A P E R T A P E R T C O N T
S T A R T U P F 1 2 3 ID P O W E R O N
S H U T D O W N 4 5 6 E P O W E R O F F
N
7 8 9 T
E
C E 0 . R
3 0 c m ( 1 2 in .) 4 7 c m
( 1 8 .5 in .)
C L E A R A N C E
M u ltiS y n c L C D 1 7 0 0 m +
1 0 1 .6 c m ( 4 0 in .) 4 5 .7 c m ( 1 8 in .)
6 1 c m 4 5 .7 c m
( 2 4 in .) ( 1 8 in .)
2 5 c m ( 1 0 in .) 2 5 c m ( 1 0 in .)
C L E A R A N C E C L E A R A N C E
4 3 .1 c m
6 3 .5 c m ( 1 7 in .) 1 5 c m
( 2 5 in .) ( 6 in .)
6 6 c m
3 8 .1 c m ( 2 6 in .) 5 5 .9 c m
( 1 5 in .) ( 2 2 in .)
0 0 0 7 1 6 1 A
PN 4277219B 3.10-1
INSTALLATION PROCEDURES
LH 750 SYSTEM PREINSTALLATION CHECKLIST
Figure 3.10-2 Space and Accessibility Requirements for the LH 750 System with SlideMaker
3 3 c m ( 1 3 in .)
C L E A R A N C E
2 5 .4 c m ( 1 0 in .) 3 8 c m ( 1 5 in .)
4 4 .5 c m
6 8 .6 c m ( 1 7 .5 in .)
( 2 7 in .)
*S Y S T E M R U N *
0 4 /3 0 /9 6 I
8 8 .9 c m
1 2 :3 0 :1 8
II
III
4 5 .7 c m
C L E A R A N C E
IV
V
S T A T U S : R E A D Y
A L E R T : T E S T M O D E VI
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
VII
M A IN M E N U
( 3 5 in .)
B L O O D D E T E C T : O N VIII
( 1 8 in .)
P R IM E C L E A R S T A R T A L A R M
D R A IN R IN S E R E A D Y S T O P P R E M IX R E S E T
A P E R T A P E R T C O N T
S T A R T U P F 1 2 3 ID P O W E R O N
S H U T D O W N 4 5 6 E P O W E R O F F
N
7 8 9 T
E
C E 0 . R
3 0 c m ( 1 2 in .) 4 7 c m
( 1 8 .5 in .)
5 0 .2 c m C L E A R A N C E
M u ltiS y n c L C D 1 7 0 0 m +
( 1 9 .7 5 in .)
C L E A R A N C E
1 2 .7 c m
( 5 in .) 7 4 .9 c m ( 2 9 .5 in .) 1 0 1 .6 c m ( 4 0 in .) 4 5 .7 c m ( 1 8 in .)
6 1 c m 4 5 .7 c m
( 2 4 in .) ( 1 8 in .)
2 5 c m ( 1 0 in .) 2 5 c m ( 1 0 in .)
C L E A R A N C E C L E A R A N C E
4 3 .1 c m
6 3 .5 c m ( 1 7 in .) 1 5 c m
( 2 5 in .) ( 6 in .)
6 6 c m
3 8 .1 c m ( 2 6 in .) 5 5 .9 c m
( 1 5 in .) ( 2 2 in .)
Figure 3.10-3 Space and Accessibility Requirements for the LH 750 System
3 3 c m ( 1 3 in .)
2 7 .9 c m ( 1 1 in .)
C L E A R A N C E
2 5 .4 c m ( 1 0 in .) 3 8 c m ( 1 5 in .)
C
C
4 4 .5 c m
L
E L ( 1 7 .5 in .)
E
A 6 8 .6 c m A
3 0 c m ( 1 3 in .) R 7 6 .2 c m
( 2 7 in .) R 8 8 .9 c m
*S Y S T E M R U N *
0 4 /3 0 /9 6 I
A
1 2 :3 0 :1 8
II
( 3 0 in .)
III
A
IV
N
V
S T A T U S : R E A D Y
4 5 .7 c m
A L E R T : T E S T M O D E VI
( 3 5 in .)
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
VII
N
M A IN M E N U
B L O O D D E T E C T : O N VIII
C
C
P R IM E C L E A R S T A R T A L A R M
D R A IN R IN S E R E A D Y S T O P P R E M IX R E S E T
A P E R T A P E R T C O N T
( 1 8 in .)
F 1 2 3 ID
E
S T A R T U P P O W E R O N
S H U T D O W N 4 5 6 E P O W E R O F F
N
7 8 9 T
E
E
C E 0 . R
3 0 c m ( 1 2 in .) 4 7 c m
5 0 .2 c m ( 1 8 .5 in .)
C L E A R A N C E
( 1 9 .7 5 in .) 5 0 .2 c m M u ltiS y n c L C D 1 7 0 0 m +
( 1 9 .7 5 in .)
C L E A R A N C E
2 5 .4 c m
( 1 0 in .) 6 0 .3 c m ( 2 3 .7 5 in .) 7 4 .9 c m ( 2 9 .5 in .) 1 0 1 .6 c m ( 4 0 in .) 4 5 .7 c m ( 1 8 in .)
6 1 c m 4 5 .7 c m
( 2 4 in .) ( 1 8 in .)
2 5 c m ( 1 0 in .) 2 5 c m ( 1 0 in .)
C L E A R A N C E C L E A R A N C E
4 3 .1 c m
6 3 .5 c m ( 1 7 in .)
( 2 5 in .) 1 5 c m
( 6 in .)
6 6 c m
3 8 .1 c m ( 2 6 in .) 5 5 .9 c m
( 1 5 in .) ( 2 2 in .)
3.10-2 PN 4277219B
INSTALLATION PROCEDURES
LH 750 SYSTEM PREINSTALLATION CHECKLIST 3
Ventilation
c The fans are not obstructed. See Figure 3.10-4 for the location of the fans.
Exhaust
fan Vent
ANALYZER
Exhaust fan
F U L L R A N G E
Workstation
W A R N IN G
Power
Supply
Vent
6 4 9 8 1 6 0 B
Intake vent
(On botton of Power Supply)
Electrical Requirements
CAUTION Heat damage. Using an extension cord on the Power Supply could cause heat damage to the
main ac power cable. Designate an area for the Power Supply close enough to an electrical outlet that an
extension cord is not needed.
c The female ac outlet for the main Power Supply is within 3 m (10 ft) of the area
designated for the instrument. See Figure 3.10-5.
PN 4277219B 3.10-3
INSTALLATION PROCEDURES
LH 750 SYSTEM PREINSTALLATION CHECKLIST
Figure 3.10-5 Main Power and Drain Line Length Requirement for the LH 750 System
WASTE
LINE
Max
3.7 m
WASTE (12 ft)
LINE
Max
3m
(10 ft)
Max DRAIN
76 cm (30 in.)
7253037A
c The main ac outlet is a three-wire outlet supplying a 90 to 264 Vac, 47 to 63 Hz, 860 W,
single-phase input power.
c The ground is a confirmed third-wire earth ground that can carry the full current of the
circuit.
c The circuit is independent and protected.
Drainage
c If the waste from the instrument will drain into an open drain instead of a waste
container, the drain is chemically resistant and is appropriate for biohazardous waste.
c The drain or waste container is less than 76 cm (30 in.) above the floor and is within
3.7 m (12 ft) of the area designated for the Diluter. Refer to Figure 3.10-5.
c The drain or waste container is located so that the waste drain tubing is always below the
waste fitting at the base of the Diluter.
3.10-4 PN 4277219B
INSTALLATION PROCEDURES
LH 750 SYSTEM PREINSTALLATION CHECKLIST 3
Altitude
c If the altitude is greater than 2,134 m (7,000 ft) above sea level, locate the custom tubing
between FF5 and FF20 (see Figure 3.10-6), and replace it with 18 in. of the clear
polyurethane tubing designated in the master parts list, Table 8.1-2, for use on
instruments installed at high altitudes.
C u s to m
tu b in g
F F 2 0
6 4 9 8 1 7 2 B
Earthquake-Prone Regions
c If the instrument is located in an area prone to earthquakes, order the Earthquake
Tie-Down Kit to secure the Analytical Station to the workbench. For the part number of
the Earthquake Tie-Down Kit, see Hardware in the master parts list, Table 8.1-2.
Installation Supplies
c The instrument reagents, calibrators and controls are available and within expiration
limits.
c The paper supplies and blood collection tubes are available. Refer to the Appendix in the
Operator’s Guide for a list of blood collection tubes that can be used on the instrument.
PN 4277219B 3.10-5
INSTALLATION PROCEDURES
LH 750 SYSTEM PREINSTALLATION CHECKLIST
3.10-6 PN 4277219B
INSTALLATION PROCEDURES
UNPACKING THE LH 750 SYSTEM ANALYTICAL STATION 3
3.11 UNPACKING THE LH 750 SYSTEM ANALYTICAL STATION
Tools/Supplies Needed for Installing the Analytical Station
B Phillips-head screwdriver
B Side cutters
B Flathead screwdriver
B Two wrenches for removing strapping
B 5/32-in. Allen wrench for Power Supply
B 5C cell control - 3 levels
B Retic-C cell control - 3 levels
B LATRON primer and control
WARNING Personal injury. The cut edges of the metal strapping are sharp and will cut. Be careful when
removing the strapping.
Note: If you use two crescent wrenches to hold the strapping as shown in Figure 3.11-1 and
rotate the wrenches toward each other simultaneously, the strapping snaps easily and the
loose ends are held securely by the wrenches.
7253007A
PN 4277219B 3.11-1
INSTALLATION PROCEDURES
UNPACKING THE LH 750 SYSTEM ANALYTICAL STATION
1
Remove
shipping
brackets
6498077A
2
3.11-2 PN 4277219B
INSTALLATION PROCEDURES
UNPACKING THE LH 750 SYSTEM ANALYTICAL STATION 3
5. Ensure the Power Supply air filter is installed correctly. See Figure 3.11-3.
6498078B
6. Ensure the plug installed on the main ac power cable is the correct one needed for the ac
wall outlet.
CAUTION Electronic damage. Checking electronic components with the power on could damage the
electronic components. Do not connect the instrument to the main power source until you are instructed to
do so.
7. Connect the main ac power cable to the Power Supply, but DO NOT plug the cable into
the ac wall outlet now. See Figure 3.11-4.
PN 4277219B 3.11-3
INSTALLATION PROCEDURES
UNPACKING THE LH 750 SYSTEM ANALYTICAL STATION
Main ac
power
cable
6 4 9 8 0 7 9 B
8. Position the Power Supply in its designated location as shown in Figure 3.11-5.
Note: Figure 3.11-5 shows an ideal layout of components. If you need to change this
layout to accomodate the laboratory, be sure to maintain the clearances for ventilation
and access shown in Figures 3.10-1, 3.10-2, and 3.10-3.
* S Y S T E M R U N *
0 4 /3 0 /9 6 I
A n a ly z e r
1 2 :3 0 :1 8
I I
I I I
I V
V
S T A T U S : R E A D Y
W o r k s ta tio n
A L E R T : T E S T M O D E V I
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
V I I
M A IN M E N U
B L O O D D E T E C T : O N V I I I
P R IM E C L E A R S T A R T A L A R M
D R A IN R IN S E R E A D Y S T O P P R E M IX R E S E T
A P E R T A P E R T C O N T
S T A R T U P F 1 2 3 ID P O W E R O N
S H U T D O W N 4 5 6 E P O W E R O F F
N
7 8 9 T
E
C E 0 . R
D ilu te r
N E C M u ltiS y n c L C D 1 7 0 0 m +
GEN• S
PPNEU
N E U 660
0 PSI
P S I 330
0 PSI
P S I 55 PSI
P S I VACUUM AAC
C LLINE
IN E AAC
C
TTEMP
E M P
6600 330.0
0 . 0 44.9
. 9 2288 1115
1 5 DDC
C
P o w e r
S u p p ly
P O W E R S U P P L Y
6 4 9 8 1 1 7 B
3.11-4 PN 4277219B
INSTALLATION PROCEDURES
UNPACKING THE LH 750 SYSTEM ANALYTICAL STATION 3
Unpacking the Diluter
1. Unpack the Diluter, making sure it is intact with no visible defective parts.
Note: Do not remove any shipping inserts at this time.
2. Position the Diluter in its designated area. See Figure 3.11-5 for the relative position of
the main components.
3. Loosen the screws securing the left and right Analytical Station columns to the Diluter
and pull the columns off as shown in Figure 3.11-6.
Note: Removing the columns makes it easier to position the Analyzer.
Figure 3.11-6 Removing the Left and Right Analytical Station Columns
2
2
L o o s e n
1 s c re w s
6 4 9 8 2 3 3 B
PN 4277219B 3.11-5
INSTALLATION PROCEDURES
UNPACKING THE LH 750 SYSTEM ANALYTICAL STATION
1 1
Unfasten Unfasten
captive screw captive screw
2 6498161B
6 4 9 8 1 6 2 B
3.11-6 PN 4277219B
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE LH 750 SYSTEM 3
3.12 INSTALLING THE ELECTRICAL CABLES ON THE LH 750 SYSTEM
CAUTION Electronic damage. Attaching electronic cables with the power on could damage the electronic
components. Do not connect the instrument to the main power source until you are instructed to do so.
WARNING Electric shock. Routing and attaching electronic cables with the power on could result in injury
from an electric shock. Do not connect the instrument to the main power source until you are instructed to
do so.
6498194B 2 U n fa s te n
2. In the left and right Diluter compartments, remove the plastic shields.
Note: The left compartment shield is attached to a standoff on the Diluter 3 card. The
right compartment shield is attached by a plastic screw to the Laser Power Supply.
PN 4277219B 3.12-1
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE LH 750 SYSTEM
Figure 3.12-2 Connecting the Main Power Cable on the LH 750 System
P 4
J 4
6 4 9 8 2 2 1 B P o w e r S u p p ly
2. Unscrew the cover plate at the rear of the Diluter and feed the connector through the
opening.
3. Secure the cable in the cable clamps in the Diluter and Analyzer.
4. Attach the dc power cable connector, P4, to J4 on the Power Supply.
3.12-2 PN 4277219B
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE LH 750 SYSTEM 3
Connecting the IBUS Cable
1. Locate the IBUS cable at the rear of the Diluter and remove the bubble wrap and all the
tie wraps except the tie wrap holding the ground wire to the IBUS cable.
2. Attach the cable connector, P5, to J5 on the Power Supply. See Figure 3.12-3.
3. Reinstall the cover plate on the rght rear corner of the Diluter and attach the shield
grounds for the dc power cable and the IBUS cable to the screw on the cover plate as
shown in Figure 3.12-3.
C o v e r p la te
s c re w
S h ie ld
g ro u n d
IB U S
M a in
p o w e r
J 5
P 5
6 4 9 8 2 2 2 B P o w e r S u p p ly
PN 4277219B 3.12-3
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE LH 750 SYSTEM
Figure 3.12-4 Routing the Analyzer to Preamp Cable on the LH 750 System
S C /A
C A R D
6 4 9 8 1 8 8 B
3.12-4 PN 4277219B
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE LH 750 SYSTEM 3
Connecting the Backplane Voltage Bus
1. Locate the power cables on the backplane voltage bus, remove the tie wraps, and route
the power cables from the backplane voltage bus through the openings to the Diluter.
Note: Route the cables to the cards on the right Diluter door through the top wire tie
securing the ribbon cable.
2. Using Figure 3.12-5 as a guide, connect the cables to their respective cards as follows:
3. Secure the cable to the Diluter 4 card in the cable clamps on the top of the Diluter
compartment and on the left rear door.
Figure 3.12-5 Connecting the Backplane Voltage Bus on the LH 750 System
1 2 3 4 5 6 7 8 9 1 0 S Y S T E M
G R O U N D
G R O U N D + 4 8 V D C
P 4 - 4 8 V D C P 3
E 1 0 E 9
P 7 P 1
S H IE L D G R O U N D E 1 0
P 4 /J 4
P 1 /J 1
D iff P o w e r
S u p p ly c a r d D ilu te r /S o le n o id
G ro u n d O p tic s P o w e r
S u p p ly c a r d
P 7 /J 7
D ilu te r 1
c a rd
P 3 /J 3
D ilu te r 4
c a rd 6 4 9 8 2 2 3 B
PN 4277219B 3.12-5
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE LH 750 SYSTEM
Figure 3.12-6 Routing the Cable from the RF Detector Preamp Card to the Digital Backplane on the
LH 750 System
W ir e tie
F e r r ite s
W ir e tie
From RF Detector
Preamp card, J73
RF Detector
Preamp card 6498157B
3.12-6 PN 4277219B
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE LH 750 SYSTEM 3
Connecting the Digital Backplane and the RS/Opto Intfc Card
1. Locate the two cables in the Analyzer attached to the digital backplane, undo the wire
ties, and route the cables through the opening at the base of the Analyzer to the RS/Opto
Intfc card. See Figure 3.12-7.
Figure 3.12-7 Connecting the Cables from the Digital Backplane to the RS/Opto Intfc Card on the LH 750
System
D IG IT A L
B A C K P L A N E
J27
J 2 7
S Y S T E M J24
IN T F C J27
J19
P 1 9 R S /O P T O
IN T E R F A C E
C A R D J 6
J26 P 2 4
R F D E T E C T O R
J24
J 2 4 J19 P R E A M P C A R D
D C /R F J 7 3
S IG N A L J 1 9
IB U S P 2 7 R S /O P T O
IN T E R F A C E
6 4 9 8 1 6 3 B
C A R D J 2
2. Attach the cables from the digital backplane to the following connectors on the RS/Opto
Intfc card.
Cable Connects to
IBUS cable from the digital backplane, J19 RS/Opto Intfc card, J6
SBUS cable from the digital backplane, J27 RS/Opto Intfc card, J2
3. Attach the RF Detector Preamp card cable to J24 on the digital backplane. Refer to
Figure 3.12-7.
PN 4277219B 3.12-7
INSTALLATION PROCEDURES
INSTALLING THE ELECTRICAL CABLES ON THE LH 750 SYSTEM
3.12-8 PN 4277219B
INSTALLATION PROCEDURES
CONNECTING THE HYDRAULIC LINES ON THE LH 750 SYSTEM 3
3.13 CONNECTING THE HYDRAULIC LINES ON THE LH 750 SYSTEM
Connecting the Pneumatic Lines
Attach the pneumatic lines to the Power Supply and connect the other ends to the Diluter as
shown in Figure 3.13-1.
VAC
30 PSI 5 PSI
30 PSI
5 PSI
VAC
6498074B
Power Supply
CAUTION Placing reagent containers above the reagent input lines on the Diluter can cause siphoning of
the reagents and priming problems. Never place a reagent container above the reagent input lines on the
back of the Diluter.
IMPORTANT Placing the Retic Pak and SCATTER PAK lytic reagent containers below the reagent input lines
on the Diluter can affect reagent flow, causing erroneous results. Always place the Retic Pak and SCATTER
PAK lytic reagent containers on the same tabletop level as the Diluter.
PN 4277219B 3.13-1
INSTALLATION PROCEDURES
CONNECTING THE HYDRAULIC LINES ON THE LH 750 SYSTEM
ATTENTION: For the pickup tube part numbers, see Table 8.2-28.
1. Label both ends of the CBC lytic reagent, diff lytic reagent, diff preservative, retic stain
and retic clearing solution lines and install the lines and the pickup tubes as shown in
Figure 3.13-2.
Figure 3.13-2 Connecting Reagent Lines for the CBC Lyse, Retic Pak and SCATTER PAK® Lytic Reagent
on the LH 750 System
CBC
LYSE RETIC
CLEAR RETIC
STAIN PAK
PRESERVE
PAK
LYSE
PAK
LYSE
PAK
PRESERVE
BACK OF
DILUTER
CBC
LYSE
RETIC
PAK
SCATTER
PAK 6498158B
ATTENTION: If this customer does a high volume of testing and wants to reduce the frequency
of diluent container replacements, you can connect two diluent containers in parallel to the
Analytical Station. The part number for the LH 750 Dual Diluent Pickup Tube kit?? is in
Table 8.1-7. The kit contains the instructions for making the connections.
3.13-2 PN 4277219B
INSTALLATION PROCEDURES
CONNECTING THE HYDRAULIC LINES ON THE LH 750 SYSTEM 3
2. If the diluent line was shipped with a check valve, remove the check valve.
3. Label both ends of the diluent and cleaning agent lines and install the lines and the
pickup tubes as shown in Figure 3.13-3.
4. Connect the level sensor cable on the diluent pickup tube to the diluent level sensor
cable at the back of the instrument. See Figure 3.13-3.
Figure 3.13-3 Connecting the Diluent, Cleaning Agent, and Waste Line on the LH 750 System
Waste
level
sensor WASTE
DILUENT
CLEANER
To waste container
Waste
level
sensor
bypass
Diluent level
sensor cable
To drain line
Diluent
Back of Waste
Diluter Cleaning
agent 6498095B
5. Install the waste line as shown in Figure 3.13-3. Drain lines 2.4 m (8 ft) and 3.7 m (12 ft)
are provided.
Note: If connecting the waste line to an open drain instead of a waste container:
r Install a bypass jumper (P35) on the waste level sense connector.
r Mechanically secure the waste tube in the drain so the tube cannot accidentally
come out of the drain. This prevents spillage.
PN 4277219B 3.13-3
INSTALLATION PROCEDURES
CONNECTING THE HYDRAULIC LINES ON THE LH 750 SYSTEM
3.13-4 PN 4277219B
INSTALLATION PROCEDURES
SETTING UP THE LH 750 SYSTEM DILUTER AND ANALYZER 3
3.14 SETTING UP THE LH 750 SYSTEM DILUTER AND ANALYZER
Setting Up the LH 750 System Diluter
1. Remove the cardboard shipping inserts from the Diluter front panels. See Figure 3.14-1.
6 4 9 8 2 0 3 B
Figure 3.14-2 Removing the Spacers from the BSV on the LH 750 System
L o o s e n
k n o b .
D o n o t
re m o v e .
6 4 9 8 1 6 4 B
PN 4277219B 3.14-1
INSTALLATION PROCEDURES
SETTING UP THE LH 750 SYSTEM DILUTER AND ANALYZER
4. Remove the plastic film and the shipping screws from the TTM and then pull out the
shipping inserts as shown in Figure 3.14-3.
Figure 3.14-3 Removing the Shipping Insert from the TTM on the LH 750 System
S m a ll
T O P V IE W o n e h e re
2
1
L a rg e o n e h e re
R e m o v e s h ip p in g s c r e w s R e m o v e s h ip p in g in s e r ts
6 4 9 8 1 6 5 B
Table 3.14-1 Pinch Valves on the LH 750 System with Inconspicuous Deactivator Clips
3.14-2 PN 4277219B
INSTALLATION PROCEDURES
SETTING UP THE LH 750 SYSTEM DILUTER AND ANALYZER 3
6. Check the needle assembly:
a. Remove the red safety clip from the needle.
b. Ensure the needle cartridge is installed correctly. See Figure 3.14-4.
6 4 9 8 1 9 2 B
Figure 3.14-5 Checking Rocker Bed Movement and Bed Position Sensor Condition on the LH 750 System
BED POSITION
SENSOR FLAG
SPRING
6 4 9 8 1 6 6 B
PN 4277219B 3.14-3
INSTALLATION PROCEDURES
SETTING UP THE LH 750 SYSTEM DILUTER AND ANALYZER
c. Ensure the rocker bed does not move from side to side. See Figure 3.14-6.
d. Ensure the left and right lift covers are flush with the elevator pads as shown in
Figure 3.14-6.
e. Push the stripper plate in and out, ensuring it moves freely. See Figure 3.14-6.
Figure 3.14-6 Checking Lift Cover Alignment and Stripper Plate Movement on the LH 750 System
A lig n
6 4 9 8 1 9 3 B
0 4 /3 0 /9 6
*S Y S T E M R U N *
I
B D A D J T h u m b s c re w s W h ite ta b s A M C C O M M IN T E R F A C E
c a rd
1 2 : 3 0 :1 8 II
c a rd
III
IV
V
S T A T U S : R E A D Y
A L E R T : T E S T M O D E VI
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
VII
M A IN M E N U
B L O O D D E T E C T : O N VIII
J 1
6498186B
D IL U T E R C P U
c a rd
3.14-4 PN 4277219B
INSTALLATION PROCEDURES
SETTING UP THE LH 750 SYSTEM DILUTER AND ANALYZER 3
c. Connect the Diluter 2 card to BD ADJ card cable to J1 on the BD ADJ card. See
Figure 3.14-7.
d. Route the other end of the cable down to the Diluter 2 card and connect it to J12.
ATTENTION: DO NOT remove the circuit cards to check the seating.
2. Ensure that all the Analyzer cards are properly fastened, the white tabs are flush and the
thumbscrews are secure. See Figure 3.14-7.
ATTENTION: When configuring the instrument during installation, always set the switches for
an instrument without a SlideMaker. Even if you plan on installing a SlideMaker as part of the
instrument, you must install and test the instrument without a SlideMaker first.
3. Change the System Configuration as necessary by setting the DIP switches on the AMC,
the COMM INTERFACE card, and the DILUTER CPU card. Refer to Figure 3.14-7 for
the card locations.
r See Figure A.2-1 and Tables A.2-1 and A.2-2 for the AMC DIP switch’s location and
settings.
r See Figure A.2-4 and Tables A.2-7 and A.2-8 for the COMM INTERFACE card DIP
switches’ locations and settings.
r See Figure A.2-7 and Table A.2-11 for the DILUTER CPU card DIP switch’s location
and settings.
ATTENTION: If the shear valves are seized and you allow the Analytical Station to reset before
you have exercised them, tubing may pop off of the shear valves.
4. On the DILUTER CPU card, set SW1, position 8, to ON, to inhibit resetting the
Analytical Station when you first turn the power on.
5. In the left and right Diluter compartments, reinstall the plastic shields.
6. Close all the Analyzer and Diluter doors and install the Analytical Station covers and
columns.
PN 4277219B 3.14-5
INSTALLATION PROCEDURES
SETTING UP THE LH 750 SYSTEM DILUTER AND ANALYZER
3.14-6 PN 4277219B
INSTALLATION PROCEDURES
UNPACKING AND INSTALLING THE LH 750 SYSTEM WORKSTATION 3
3.15 UNPACKING AND INSTALLING THE LH 750 SYSTEM WORKSTATION
Unpacking and Checking the Workstation
1. Unpack the Workstation, making sure it is intact with no visible defective parts.
ATTENTION: Position the Workstation monitor on the right side of the Diluter. The Workstaion
computer can be installed on the floor or on the counter, depending on the space available.
2. Install and check the Workstation according to the instructions in Chapter 18 of the
COULTER LH 700 Series Workstation Configuration.
A n a ly tic a l S ta tio n to
W o r k s ta tio n c a b le
W o r k s ta tio n
in te r fa c e c a b le
In s tru m e n t
c o n n e c to r 6498185B
PN 4277219B 3.15-1
INSTALLATION PROCEDURES
UNPACKING AND INSTALLING THE LH 750 SYSTEM WORKSTATION
3.15-2 PN 4277219B
INSTALLATION PROCEDURES
CHECKING THE LH 750 SYSTEM ANALYTICAL STATION 3
3.16 CHECKING THE LH 750 SYSTEM ANALYTICAL STATION
Power Up Checks
CAUTION Heat damage. Using an extension cord on the Power Supply could cause heat damage to the
main ac power cable. Do not use an extension cord. Plug the main ac power cable from the Power Supply
directly into a dedicated wall outlet.
1. Plug the main ac power cable for the Power Supply into the dedicated wall outlet.
2. Turn on the MAIN POWER circuit breaker. See Figure 3.16-1.
Figure 3.16-1 Supplying ac Input to the Analytical Station on the LH 750 System
F3
SE
1/16A
FU
250 V
+ - + - 0
0
F
N ON
PU
F
US
IN IN LT
O ADJ
L
CREASE CREASE
O N
6 4 9 8 0 8 0 B
3. Press POWER ON, then check the indicators on the Power Supply. See Figure 3.16-2.
a. Ensure the AC status indicator LED is green, indicating the AC LINE value on the
display is within acceptable limits.
b. Ensure the status indicator LEDs on the Power Supply display are green.
c. Ensure the 60 PSI, 30 PSI, 5 PSI and VACUUM readings are within the specifications
listed in Table A.1-13. Adjust the pressure regulators, if necessary.
PN 4277219B 3.16-1
INSTALLATION PROCEDURES
CHECKING THE LH 750 SYSTEM ANALYTICAL STATION
*S Y S T E M R U N *
0 4 /3 0 /9 6 I
1 2 :3 0 :1 8
II
III
IV
V
S T A T U S : R E A D Y
A L E R T : T E S T M O D E VI
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
VII
M A IN M E N U
B L O O D D E T E C T : O N VIII
P R IM E C L E A R S T A R T A L A R M
D R A IN R IN S E R E A D Y S T O P P R E M IX R E S E T
A P E R T A P E R T C O N T
S T A R T U P F 1 2 3 ID P O W E R O N
S H U T D O W N 4 5 6 E P O W E R O F F
N
7 8 9 T
E
C E 0 . R
A L A R M
Press
P R IM E C L E A R S T A R T
D R A IN R IN S E R E A D Y S T O P P R E M IX R E S E T
A P E R T A P E R T C O N T
S T A R T U P F 1 2 3 ID P O W E R O N
S H U T D O W N 4 5 6 E P O W E R O F F
N
7 8 9 T
E
C E 0 . R
Within specifications ?
2 Check Power Supply
TEMP
60 30.0 5.0 28 115 DC
Status Status
indicators indicators
green ? green ?
F3
+ - + - 1/16A 0
0
F
IN IN NC
REASE
250 V N ON
F
I
CREASE CREASE
6 4 9 8 1 6 9 B
Regulators
Analyzer Checks
3.16-2 PN 4277219B
INSTALLATION PROCEDURES
CHECKING THE LH 750 SYSTEM ANALYTICAL STATION 3
6. Verify the LH 750 System Analytical Station and Workstation software revisions are a
released combination. Refer to Table A.9-2.
7. If the software combination is not released, install a currently released combination.
Reset
button
*SYSTEM RUN*
04/30/01 I
12:30:18 II
COPYRIGHT 1995-2001 III
BECKMAN COULTER CORP.
ALL RIGHTS RESERVED IV
V
STATUS : VERSION ???
VI
ALERT:
ASPIRATIONS/TUBE 01 VII
MODE: C/D/R
MAIN MENU VIII
PN 4277219B 3.16-3
INSTALLATION PROCEDURES
CHECKING THE LH 750 SYSTEM ANALYTICAL STATION
3. If the customer uses Interleaved 2-of-5 bar-code tube labels, enter the correct number of
digits for the labels:
a. From the MAIN MENU, select SYSTEM CONFIGURATION tt NUMBER OF BAR
CODE DIGITS (2 OF 5) to XX.
b. Using the numeric keypad, enter the number of digits on the label.
4. Ensure the Diluter alarms are enabled:
a. From the SYSTEM CONFIGURATION menu, select ALARM SET UP.
b. Enable all the alarms, then select MAIN MENU.
5. Access the Analyzer SERVICE MENU. See Heading 4.2 for directions.
6. Set the MANUAL HGB TIMER DRAIN option to 15:
a. From the SERVICE MENU, select DIAGNOSTIC ROUTINES tt MORE
DIAGNOSTICS tt DIAGNOSTICS DUMP tt MANUAL HGB TIMER DRAIN XX.
b. Using the Diluter keypad, set the number to 15.
7. Select SERVICE MENU tt SYSTEM RUN to return to the SYSTEM RUN menu.
3.16-4 PN 4277219B
INSTALLATION PROCEDURES
TESTING THE LH 750 SYSTEM ANALYTICAL STATION AND WORKSTATION 3
3.17 TESTING THE LH 750 SYSTEM ANALYTICAL STATION AND WORKSTATION
Reagent Cycles
Priming Cycles
1. At the Analyzer, use the F31 function to prime the reagent reservoirs.
2. Exercise the shear valves and ensure they are working correctly.
r Use the F85 function to exercise CVL85/126.
r Use the F87 function to exercise CVL87/127
r Use the F93 function to exercise CVL93/128.
3. Power down the Analytical Station and set the DILUTER CPU card, SW1, position 8, to
OFF, to enble the reset function.
4. Power up the Analytical Station.
5. Use the F67 function to prime the reagent lines.
6. Use the F17 function to prime the cleaning agent pump.
7. On the numeric keypad, press SHUTDOWN to prime the cleaning agent.
8. After the Shutdown cycle is finished, verify the instrument condition is as shown in
Figure 3.17-1.
9. On the numeric keypad, press STARTUP to prime the System with diluent.
III
IV
COMPRESSOR OFF
S T A T U S : R E A D Y
A L E R T : T E S T M O D E VI
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
VII
M A IN M E N U
B L O O D D E T E C T : O N VIII
P R IM E C L E A R S T A R T A L A R M
D R A IN R IN S E R E A D Y S T O P P R E M IX
A P E R T A P E R T C O N T R E S E T
S T A R T U P F 1 2 3 ID P O W E R O N
S H U T D O W N 4 5 6 E P O W E R O F F
N
7 8 9 T
E
C E 0 . R
M u ltiS y n c L C D 1 7 0 0 m +
N
ECGEN• S
30 PSI, 5 PSI
and VACUUM
readouts » 0
6 4 9 8 1 7 0 B Cleaning agent
PN 4277219B 3.17-1
INSTALLATION PROCEDURES
TESTING THE LH 750 SYSTEM ANALYTICAL STATION AND WORKSTATION
Startup Cycle
1. On the numeric keypad, press STARTUP.
*S Y S T E M R U N *
READY
0 4 /3 0 /0 1 I
1 2 :3 0 :1 8
III
IV
V
S T A T U S : R E A D Y
T E S T M O D E V I
A L E R T :
A S P IR A T IO N S /T U B E 0 1 V II
M O D E : C /D /R
M A IN M E N U
B L O O D D E T E C T : O N
P R IM E C L E A R S T A R T A L A R M
D R A IN R IN S E R E A D Y S T O P P R E M IX R E S E T
A P E R T A P E R T C O N T
S T A R T U P F 1 2 3 ID P O W E R O N
S H U T D O W N 4 5 6 E P O W E R O F F
N
7 8 9 T
E
C E 0 . R
N E C M u ltiS y n c L C D 1 7 0 0 m +
Within limits
P N E U 60 P S I 30 P S I 5 P S I V A C U U M A C L IN E A C
TEM P
60 3 0 .0 4 .9 28 115 DC
No cleaning agent
6 4 9 8 1 7 7 B
3.17-2 PN 4277219B
INSTALLATION PROCEDURES
TESTING THE LH 750 SYSTEM ANALYTICAL STATION AND WORKSTATION 3
System Verification
Do the System Verification Procedure (SVP) and record the results as directed under
Heading 5.1.
SlideMaker Installation
If the instrument you are installing was shipped with a SlideMaker, install the SlideMaker
now. Follow the directions in Chapter 3 of the Slide Making Modules Service Manual.
SlideStainer Installation
If the instrument you are installing was shipped with a SlideStainer, install the SlideStainer
now. Follow the directions in Chapter 3 of the Slide Staining Modules Service Manual.
Report Completion
PN 4277219B 3.17-3
INSTALLATION PROCEDURES
TESTING THE LH 750 SYSTEM ANALYTICAL STATION AND WORKSTATION
3.17-4 PN 4277219B
INSTALLATION PROCEDURES
LH 750 SYSTEM AND LH 750 CELL INSTALLATION CHECKLIST 3
3.18 LH 750 SYSTEM AND LH 750 CELL INSTALLATION CHECKLIST
You can use this checklist after you are familiar with the installation procedure.
1. Unpack and set up the Power Supply:
a. Remove the shipping brackets from the compressor. (Figure 3.11-2)
b. Ensure the Power Supply air filter is installed correctly. (Figure 3.11-3)
c. Connect the main ac power cable to the Power Supply, but do not plug it into the
outlet. (Figure 3.11-4)
2. Unpack and position the Diluter.
3. Unpack and position the Analyzer.
4. Secure the Analyzer to the Diluter.
5. Install the instrument cables:
a. Connect the dc power cable from the Analyzer to J4 on the Power Supply.
(Figure 3.12-2)
b. Attach the IBUS cable connector P5 to J5 on the Power Supply. (Figure 3.12-3)
c. Connect the Analyzer to preamp cable to the Six-Channel Preamp card.
(Figure 3.12-4)
d. Connect the backplane voltage bus cables P1 to J1 on the Diluter/Solenoid/Optics
Power Supply card, P3 to J3 on the Diluter 4 card, P4 to J4 on the Diff Power Supply
card and P7 to J7 on the Diluter 1 card. (Figure 3.12-5)
e. Route and connect the digital backplane cables.
1) Route the RF Detector Preamp cable from the Diluter to the Analyzer.
(Figure 3.12-6).
Note: Always route the RF Detector Preamp cable first, as you need maximum
space to route the coiled cable through the opening into the Analyzer.
2) Route the Diluter cables P27and P19 from the digital backplane to the RS/Opto
Intfc card and connect them to J27 and J19 respectively. (Figure 3.12-7 )
3) Connect the RF Detector Preamp cable to J24 on the digital backplane.
6. Attach the pneumatic lines to the Power Supply and to the Diluter. (Figure 3.13-1)
7. Install the reagent lines, waste line, and pickup tubes. (Figure 3.13-2 and Figure 3.13-3)
8. Set up the Diluter:
a. Remove the shipping inserts from the Diluter. (Figure 3.14-1)
b. Remove the BSV spacers. (Figure 3.14-2)
c. Remove the shipping screws and shipping insert from the TTM. (Figure 3.14-3)
d. Remove the red pinch valve deactivator clips.
e. Ensure the needle cartridge is installed correctly and the safety clip is removed.
(Figure 3.14-4)
f. Check the cassette transport mechanism manually to ensure the following -
r The rocker bed rocks freely without contacting cables or wires. (Figure 3.14-5)
r The bed position sensor is not bent and the spring is attached. (Figure 3.14-5)
r The rocker bed does not move from side to side. (Figure 3.14-6)
r The left and right lift covers are flush with the elevator pads. (Figure 3.14-6)
PN 4277219B 3.18-1
INSTALLATION PROCEDURES
LH 750 SYSTEM AND LH 750 CELL INSTALLATION CHECKLIST
3.18-2 PN 4277219B
CONTENTS
4
4 SERVICE AND REPAIR PROCEDURES, 4.1-1
PN 4277219B 4-i
CONTENTS
4.13 REMOVING THE POWER SUPPLY COVER AND LEFT SIDE PANEL, 4.13-1
Purpose, 4.13-1
Tools/Supplies Needed, 4.13-1
Removal, 4.13-1
Verification, 4.13-2
4-ii PN 4277219B
CONTENTS
4
Installation, 4.14-2
Verification, 4.14-2
PN 4277219B 4-iii
CONTENTS
4-iv PN 4277219B
CONTENTS
4
4.28 DIFF LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND
REPLACEMENT, 4.28-1
Purpose, 4.28-1
Tools/Supplies Needed, 4.28-1
Low Volume Check, 4.28-1
High Volume Check, 4.28-4
Pump Troubleshooting, 4.28-7
Replacement, 4.28-8
Verification, 4.28-9
4.31 CBC LYTIC REAGENT AND DILUENT DELIVERY TIMING CHECK, 4.31-1
Purpose, 4.31-1
Tools/Supplies Needed, 4.31-1
Preliminary Checks, 4.31-1
Timing Check, 4.31-1
Verification, 4.31-5
PN 4277219B 4-v
CONTENTS
4-vi PN 4277219B
CONTENTS
4
Lift Function Test, 4.40-3
Lift Up Switch Activator Adjustment, 4.40-3
Verification, 4.40-3
PN 4277219B 4-vii
CONTENTS
Adjustment, 4.47-1
Verification, 4.47-3
4.52 LED STYLE BAR-CODE SCANNER SPEED AND ELECTRICAL CHECKS, 4.52-1
Purpose, 4.52-1
Tool/Supplies Needed, 4.52-1
Speed Check, 4.52-1
Electrical Checks, 4.52-2
Verification, 4.52-2
4-viii PN 4277219B
CONTENTS
4
Laser Style Bar-Code Scanner Position Sensor Adjustment, 4.53-2
Tools/Supplies Needed, 4.53-2
Adjustment, 4.53-2
Verification, 4.53-2
PN 4277219B 4-ix
CONTENTS
4-x PN 4277219B
CONTENTS
4
4.65 HEATER CHECKS AND ADJUSTMENTS, 4.65-1
Purpose, 4.65-1
Tools/Supplies Needed, 4.65-1
Procedure, 4.65-1
Verification, 4.65-2
PN 4277219B 4-xi
CONTENTS
4-xii PN 4277219B
CONTENTS
4
4.79 FLOW CELL CLEANING, 4.79-1
Purpose, 4.79-1
Tools/Supplies Needed, 4.79-1
Procedure, 4.79-1
Verification, 4.79-3
ILLUSTRATIONS
4.2-1 Accessing the Analyzer SERVICE MENU, 4.2-1
4.3-1 Accessing the Analyzer SCOPE MENU, 4.3-1
4.3-2 Electronic Test Displays, 4.3-3
4.3-3 Count Test Displays, 4.3-4
4.3-4 Diff Analog Pulses Test Display, 4.3-4
4.3-5 VCS LATRON Control Display, 4.3-4
4.3-6 Volume Display, 4.3-5
4.3-7 Conductivity Display, 4.3-5
4.3-8 Light Scatter Display, 4.3-5
4.3-9 Phase Adjust Display, 4.3-6
4.3-10 Light Scatter Drift Displays, 4.3-6
4.3-11 F55 Displays, 4.3-6
4.3-12 CBC + Diff Displays, 4.3-7
4.3-13 CBC Only Displays, 4.3-7
4.3-14 Diff Only Displays, 4.3-7
4.4-1 Diff Analog Pulses Test Display on the GEN•S System VCS Calibration
Screen, 4.4-1
PN 4277219B 4-xiii
CONTENTS
4.15-1 Removing the Dump Valve, Old Style Power Supply, 4.15-1
4.15-2 Removing the Dump Valve, New Style Power Supply, 4.15-2
4.20-1 Disconnecting the Bulk Power Supply, New Style Power Supply, 4.20-1
4.20-2 Disconnecting the Bulk Power Supply, Old Style Power Supply, 4.20-2
4.22-1 Setting Up the Instrument for the CBC Lytic Reagent Volume Check, 4.22-2
4.22-2 Reading a Meniscus, 4.22-3
4.22-3 Pump Adjustments, 4.22-3
4.22-4 Setting Up the Instrument for Troubleshooting the CBC Lytic Reagent
Delivery, 4.22-4
4.22-5 Replacing the CBC Lytic Reagent Pump, 4.22-6
4.23-1 Setting Up the Instrument for the Diluent Dispenser Volume Check, 4.23-2
4.23-2 Reading a Meniscus, 4.23-3
4.23-3 Diluent Dispenser Adjustments on Analytical Stations that Use the Diluent
Reservoir, 4.23-3
4.23-4 Diluent Dispenser Adjustments on Analytical Stations that Bypass the Diluent
Reservoir, 4.23-4
4.23-5 Setting Up the Instrument for Troubleshooting the Diluent Delivery, 4.23-5
4-xiv PN 4277219B
CONTENTS
4
4.23-6 Replacing the Diluent Dispenser, 4.23-7
4.24-1 Setting Up the GEN•S System for the Retic Stain Volume Check, 4.24-2
4.24-2 Setting Up the LH 750 System for the Retic Stain Volume Check, 4.24-2
4.24-3 Reading the Meniscus, 4.24-3
4.24-4 Stain Pump Adjustments on the Retic Module, 4.24-4
4.24-5 Stain Pump Adjustments on the Random Access Module, 4.24-4
4.24-6 Setting Up the GEN•S System for Troubleshooting the Retic Stain Delivery, 4.24-5
4.24-7 Setting Up the LH 750 System for Troubleshooting the Retic Stain Delivery, 4.24-6
4.25-1 Setting Up the GEN•S System for the Retic Clearing Solution Volume
Check, 4.25-2
4.25-2 Setting Up the LH 750 System for the Retic Clearing Solution Volume
Check, 4.25-2
4.25-3 Reading a Meniscus, 4.25-3
4.25-4 Pump Adjustments, 4.25-4
4.25-5 Setting Up the Instrument for Troubleshooting the Retic Clearing Solution
Delivery, 4.25-5
4.25-6 Replacing the Retic Clearing Solution Pump, 4.25-6
4.28-1 Setting Up the Instrument for the Diff Lytic Reagent Volume Check, 4.28-2
4.28-2 Reading the Volumetric Cylinder for Diff Lytic Reagent (ELYSE), 4.28-3
4.28-3 Low Volume Pump Adjustments, 4.28-4
4.28-4 High Volume Pump Adjustments, 4.28-6
4.28-5 Setting Up the Instrument for Troubleshooting the Diff Lytic Reagent
Delivery, 4.28-7
4.28-6 Replacing the Diff Lytic Reagent Pump, 4.28-9
4.29-1 Setting Up the Instrument for the Diff Preservative Volume Check, 4.29-2
4.29-2 Reading the Volumetric Cylinder for Diff Preservative (SLYSE), 4.29-3
4.29-3 Low Volume Pump Adjustments, 4.29-4
4.29-4 High Volume Pump Adjustments, 4.29-6
4.29-5 Setting Up the Instrument for Troubleshooting the Diff Preservative
Delivery, 4.29-7
4.29-6 Replacing the Diff Preservative Pump, 4.29-9
PN 4277219B 4-xv
CONTENTS
4.31-2 Equipment Hookup for Lytic Reagent/Diluent Timing Procedure on the GEN•S
System, 4.31-2
4.31-3 Equipment Hookup for Lytic Reagent/Diluent Timing Procedure on the LH 750
System, 4.31-3
4.34-1 Brightness Potentiometer Location on the GEN•S System Scope Module, 4.34-1
4.34-2 Contrast Potentiometer Location on the LH 750 System, 4.34-2
4.35-1 Disconnecting Pneumatic Tubing from the Belt Advance Cylinder, 4.35-1
4.35-2 Tube Detector Assembly Allen Screw, 4.35-2
4.41-1 Removing the Top Left or Top Right Safety Switch, 4.41-1
4-xvi PN 4277219B
CONTENTS
4
4.51-3 Bar-Code Scanner Housing and Mounting Block, 4.51-4
4.51-4 Tubing to Bar-Code Scanner Cylinder, Clamped, 4.51-4
4.51-5 BCS and Tube Detector Height Adjustment Block Installed, 4.51-6
4.51-6 Bar-Code Scanner Adjustment Point Locations, 4.51-6
4.51-7 Height Over Cassette Label Adjustment, 4.51-7
4.51-8 Tubing to Bar-Code Scanner Cylinder, Clamped, 4.51-9
4.51-9 Bar-Code Scanner Alignment Components, 4.51-10
4.51-10Bar-Code Scanner and Mounting Block, 4.51-10
4.53-1 Bar-Code Scanner Position Sensor and Guide Rod Magnet, 4.53-1
4.53-2 Bar-Code Scanner Position Sensor and Mounting Bracket, 4.53-2
4.62-1 Removing the Retic Motor from the Retic Module, 4.62-1
4.62-2 Removing the Retic Motor from the Random Access Module, 4.62-3
4.63-1 Removing the Stain and Retic Chamber Bracket from the Retic Module, 4.63-1
4.63-2 Removing the Stain and Retic Chamber Bracket from the Random Access
Module, 4.63-2
PN 4277219B 4-xvii
CONTENTS
4.69-1 Releasing the Ground Wire for the Diff Mixing Chamber Motor, 4.69-1
4.69-2 Removing the Diff Mixing Chamber Motor, 4.69-2
4.74-1 Connecting the Cable from the RF Detector Preamp Card to the Digital
Backplane, 4.74-2
4.74-2 RF Detector Preamp Card Test Points and Adjustments, 4.74-3
4-xviii PN 4277219B
CONTENTS
4
4.79-3 Wiping Rear of Flow Cell, 4.79-2
TABLES
4.2-1 Analyzer SERVICE MENU Options, 4.2-2
4.2-2 Analyzer ELECTRONIC TESTS MENU Options, 4.2-4
4.2-3 Analyzer DIAGNOSTIC ROUTINES MENU Options, 4.2-4
4.2-4 Analyzer SPECIAL FUNCTIONS MENU Options, 4.2-5
4.2-5 Analyzer DILUTER DIAGNOSTICS MENU Options, 4.2-5
4.2-6 Analyzer MORE DIAGNOSTICS MENU Options, 4.2-5
4.2-7 Analyzer DIFF PROCESSOR DIAGNOSTICS MENU Options, 4.2-6
4.2-8 Analyzer DIAGNOSTICS DUMP MENU Options, 4.2-6
4.6-1 Analyzer Circuit Card and Scope Module Replacement Instructions, 4.6-4
PN 4277219B 4-xix
CONTENTS
4-xx PN 4277219B
4SERVICE AND REPAIR PROCEDURES 4
4.1 POWER DOWN/POWER UP
Analytical Station Power Down/Power Up
Tools/Supplies Needed
B None
Purpose
Use this procedure before attempting any repairs or replacements in the Analytical Station.
CAUTION Risk of damage to electronic components. If you remove or replace a circuit card or other
electronic component while the power is ON, damage to the component may occur. To prevent damage to
circuit cards and other electronic components, always power down the Analytical Station completely before
removing or replacing the component.
WARNING Risk of personal injury. Contacting exposed electronic components while the Analytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely before removing covers to access electronic components.
Following this Power Down procedure ensures all power is removed from the Analytical
Station, preventing damage to the components and personal injury from electric shock.
Power Down
1. On the Diluter/numeric keypad, press POWER OFF.
2. At the Power Supply:
a. Turn off the MAIN POWER circuit breaker.
b. Unplug the main ac power cable from the ac wall outlet.
Power Up
1. At the Power Supply:
a. Plug the main ac power cable into the ac wall outlet.
b. Turn on the MAIN POWER circuit breaker. Verify the AC LINE indicator on the
Power supply reads greater than 90 Vac.
2. On the Diluter/numeric keypad, press POWER ON.
Purpose
Use this procedure to turn off the Workstation when necessary and to remove power before
connecting or disconnecting any components to the Workstation.
CAUTION Risk of damage to electronic components. If you remove or replace a circuit card or other
electronic component while the power is ON, damage to the component may occur. To prevent damage to
circuit cards and other electronic components, always power down completely before removing or
replacing the component.
PN 4277219B 4.1-1
SERVICE AND REPAIR PROCEDURES
WARNING Risk of personal injury. Contacting exposed electronic components while the instrument is
attached to power can cause personal injury from electric shock. Power down completely before removing
covers to access electronic components.
Following this Power Down procedure ensures all power is removed from Workstation.
Tools/Supplies Needed
B None
Power Down
2. Select Shutdown. This closes the instrument application and the Windows® NT™
(GEN•S System) or Windows® 2000 (LH 750 System) operating system to power off
the Workstation.
3. Wait until the message on the screen indicates the Workstation is ready to be shut down.
4. Press the POWER button on the Workstation.
5. Unplug the Workstation from the ac wall outlet.
Power Up
1. Plug the Workstation into the ac wall outlet.
2. Press the POWER button on the Workstation.
4.1-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ANALYZER SERVICE MENU OPTIONS 4
4.2 ANALYZER SERVICE MENU OPTIONS
Purpose
Use this procedure to perform any of the service routines available from the Analyzer SERVICE
MENU. These routines are described in the tables in this section. Refer to Figure A.10-1
(GEN•S System) or Figure A.10-2 (LH 750 System) for the menu tree of all the Analyzer
options, both customer and service.
Tools/Supplies Needed
B None
Procedure
1. At the Analyzer, access the MAIN MENU.
2. Press and hold the seventh button from the top of the CRT buttons (VII on the LH 750
System). This button is not identified by a screen prompt. See Figure 4.2-1.
3. Press the top button (I) and release the seventh button (VII). The SERVICE MENU
appears. See Table 4.2-1 for an explanation of the options on the SERVICE MENU.
M A IN M E N U
2 S E R V IC E M E N U
A N A L Y Z E R F U N C T IO N S E L E C T R O N IC T E S T S
S Y S T E M C O N F IG U R A T IO N H IS T O G R A M S T A T IS T IC S
T E S T M O D E L A T E X C A L IB R A T IO N
D IA G N O S T IC R O U T IN E S
G E N S S y s te m T U R N P N E U M A T IC S O F F S P E C IA L F U N C T IO N S
1 HOLD
C Y C L E C O U N T E R : X X X X X X D IL U T E R D IA G N O S T IC S
M O D E : X X X S Y S T E M R U N
S Y S T E M R U N R E T U R N
M A IN M E N U
2 S E R V IC E M E N U
A N A L Y Z E R F U N C T IO N S I E L E C T R O N IC T E S T S I
S Y S T E M C O N F IG U R A T IO N II H IS T O G R A M S T A T IS T IC S II
III C B C L A T E X C A L IB R A T IO N III
L H 7 5 0 S y s te m IV D IA G N O S T IC R O U T IN E S IV
T U R N P N E U M A T IC S O F F V S P E C IA L F U N C T IO N S V
1 HOLD
C Y C L E C O U N T E R : X X X X X X V I D IL U T E R D IA G N O S T IC S V I
M O D E : X X X V II D IF F C A L IB R A T IO N V II
S Y S T E M R U N V III R E T U R N V III
6 4 9 8 2 0 4 B
4. Press the buttons next to the relevant prompts until the required service routine appears.
5. To exit the SERVICE MENU program, select SYSTEM RUN.
Note: Select RETURN to go back to the previous screen.
Verification
None.
PN 4277219B 4.2-1
SERVICE AND REPAIR PROCEDURES
ANALYZER SERVICE MENU OPTIONS
Options Purposes
ELECTRONIC TESTS Allows access to RAMP TEST 0, PRECISION TEST 1, PRECISION TEST 2,
PRECISION TEST 3, PRECISION TEST 4, and COUNT options. See Table 4.2-2.
HISTOGRAM STATISTICS Provides count, mean, sigma (SD) and mode data for the WBC, RBC, and Plt
histograms of the last sample run.
LATEX CALIBRATION (GEN•S System On the GEN•S System, displays LATEX CALIBRATION screen, allowing access
only) to the following options needed to compute the correct aperture current
GEN•S System in CBC only mode settings during latex calibration:
CHANGE VALUES Allows entry of the red and white aperture current settings and the volume of
the latex particles.
AP CUR ON/OFF Switches between AP CUR ON and AP CUR OFF. AP CUR ON turns on the
aperture current and displays the current value for the selected aperture. AP
CUR OFF turns off the aperture current.
APERTURE 1/2/3 Switches between APERTURE 1, APERTURE 2 and APERTURE 3, determining
which aperture’s data appears in the RED AP VOLTAGE, WHT AP VOLTAGE and
LATEX VOLUME fields.
ASPIRATE SAMPLE Initiates the latex calibration cycle, aspirating latex particles through the
aspirator tip. When the cycle is finished, press COMPUTE to view the new
aperture current settings and latex volume.
LATEX CALIBRATION (GEN•S System On the GEN•S System, displays DIFF CALIBRATION screen, allowing access to
only) the following options needed to collect data for TTM alignment and latex
GEN•S System in Diff and/or Retic verification.
mode
ASPIRATE Initiates the latex calibration cycle, aspirating latex particles through the
aspirator tip, and initiates a continuous flow of dilution from the mixing
chamber through the flow cell.
RECOUNT Initiates a recount of latex particles. Can recount a maximum of three times.
V/C/S Displays DIFF CALIBRATION screen with a single set of pulses and switches
between the pulses displayed in this order: V, C, and S.
PHASE ADJ Displays the phase adjustment between V and S.
D/R/S Switches the gain setting from diff to retic to gain setting. Letter flashing is
gain setting selected.
QUIT If you pressed ASPIRATE, QUIT stops the flow of liquid through the flow cell,
rinses the mixing chamber to remove residual particles and stays at the DIFF
CALIBRATION screen.
If you did not press ASPIRATE, QUIT exits the DIFF CALIBRATION screen and
returns to the SERVICE MENU.
4.2-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ANALYZER SERVICE MENU OPTIONS 4
Table 4.2-1 Analyzer SERVICE MENU Options (Continued)
Options Purposes
CBC CALIBRATION (LH 750 System On the LH 750 System, displays LATEX CALIBRATION screen, allowing access
only) to the following options needed to compute the correct aperture current
settings during latex calibration:
CHANGE VALUES Allows entry of the red and white aperture current settings and the volume of
the latex particles.
AP CUR ON/OFF Switches between AP CUR ON and AP CUR OFF. AP CUR ON turns on the
aperture current and displays the current value for the selected aperture. AP
CUR OFF turns off the aperture current.
APERTURE 1/2/3 Switches between APERTURE 1, APERTURE 2 and APERTURE 3, determining
which aperture’s data appears in the RED AP VOLTAGE, WHT AP VOLTAGE and
LATEX VOLUME fields.
DIAGNOSTIC ROUTINES Allows access to CRT DISPLAY TEST, RAM TEST, ROM TEST, ECHO TEST, and
SENSOR TEST options. See Table 4.2-3.
SPECIAL FUNCTIONS Allows access to RAM/ROM TEST, PLT ANALYSIS, PLT NOFIT ANALYSIS
(MODE), INITIALIZE CALIBRATION FACTORS, HGB VOLTAGE, and
CHANGE/DISPLAY CYCLE COUNT options. See Table 4.2-4.
DILUTER DIAGNOSTICS Allows access to DILUTER VOLTAGES/TEMPERATURES and ELECTRICAL/
PNEUMATIC SUPPLIES options. See Table 4.2-5.
DIFF CALIBRATION (LH 750 System On the LH 750 System, displays DIFF CALIBRATION screen, allowing access to
only) the following options needed to collect data for TTM alignment and latex
verification.
ASPIRATE Initiates the latex calibration cycle, aspirating latex particles through the
aspirator tip, and initiates a continuous flow of dilution from the mixing
chamber through the flow cell.
RECOUNT Initiates a recount of latex particles. Can recount a maximum of three times.
V/C/S Displays DIFF CALIBRATION screen with a single set of pulses and switches
between the pulses displayed in this order: V, C, and S.
PHASE ADJ Displays the phase adjustment between V and S.
D/R Switches the aspiration and gain mode between diff and retic. Letter flashing is
mode selected.
QUIT If you pressed ASPIRATE, QUIT stops the flow of liquid through the flow cell,
rinses the mixing chamber to remove residual particles and stays at the DIFF
CALIBRATION screen.
If you did not press ASPIRATE, QUIT exits the DIFF CALIBRATION screen and
returns to the SERVICE MENU.
PN 4277219B 4.2-3
SERVICE AND REPAIR PROCEDURES
ANALYZER SERVICE MENU OPTIONS
Options Purposes
RAMP TEST (LH 750 System only) Routine startup test. Generates the same number of each different size pulse to
check the channelizing circuitry’s ability to build a proper histogram.
RAMP TEST 0 (GEN•S System only) Routine startup test. Generates the same number of each different size pulse to
check the channelizing circuitry’s ability to build a proper histogram.
PRECISION TEST (LH 750 System only) Generates two sets of precision pulses with different amplitudes to produce
two peaks of the same height. This multichannel check for different sized
pulses generated at the same time is used primarily for RDW.
PRECISION TEST 1 (GEN•S System Generates a set of precision pulses of identical height to check the RBC and
only) WBC counters.
In addition, uses a predetermined set of histograms (the WBC histogram has
two subpopulations of cells) to check the software’s ability to derive and
compute parameter results.
PRECISION TEST 2 (GEN•S System Generates two sets of precision pulses with different amplitudes to produce
only) two peaks of the same height. This multichannel check for different sized
pulses generated at the same time is used primarily for RDW.
PRECISION TEST 3 (GEN•S System Routine startup test. Generates a set of precision pulses of identical height to
only) check the RBC and WBC counters.
In addition, uses a predetermined set of histograms (the WBC histogram has
three subpopulations of cells) to check the software’s ability to derive and
compute parameter results.
PRECISION TEST 4 (GEN•S System Generates six sets of precision pulses with different amplitudes to produce six
only) peaks of the same height.
COUNT Performs a count on the contents of the RBC and WBC baths.
Options Purposes
CRT DISPLAY TEST Checks display ability of Analyzer CRT screen. The screen fills with a series of
numbers and letters.
RAM TEST Tests RAM memory addresses for pass-fail condition. Press RESET to exit.
SENSOR TEST Displays the current state of the Diluter sensors and switches and can be used
to determine if they are working correctly. See Heading 4.81 for Diluter sensor
and switch functions, and System messages.
MORE DIAGNOSTICS Allows access to RED AND WHITE COUNTERS, DIFF PROCESSOR
DIAGNOSTICS, PLATELET NO FIT (MEAN), DIAGNOSTICS DUMP, CRT KEY
TEST and CRT ALIGNMENT TEST. See Table 4.2-6.
4.2-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ANALYZER SERVICE MENU OPTIONS 4
Table 4.2-4 Analyzer SPECIAL FUNCTIONS MENU Options
Options Purposes
RAM/ROM TEST Initiates Analyzer memory test. Turns off pneumatics at completion of test.
PLT FIT ANALYSIS Initiates a platelet fit analysis on the last sample run.
PLT NOFIT ANALYSIS (MODE) Initiates a platelet no fit analysis on the last sample run.
INITIALIZE CALIBRATION FACTORS ATTENTION: No warning screen is displayed. DO NOT select this option unless
you are sure you want to reset the calibration factors.
Resets the following:
r Calibration factors (Avg, AP2 and AP3 and Manual mode) to 1.000
r Hgb timer drain to 15
r RBC voltages to 149.9 and WBC voltages to 119.9.
HGB VOLTAGE Displays real-time Hgb lamp voltage.
Options Purposes
DILUTER VOLTAGES/TEMPERATURES Displays real-time values for Diluter and Diluter left voltages, diff and Diluter
ambient temperatures. Displays real-time temperatures and their ranges for diff
heater, Peltier module and stain heater.
ELECTRICAL/PNEUMATIC SUPPLIES Displays real-time values for 60 psi, 30 psi, 5 psi, high and low vacuum,
voltages for ANALYZER POWER SUPPLY 1 and 2 cards, and ac line voltage.
Turns on zap voltage to check zap voltage.
Options Purposes
RED AND WHITE COUNTERS Displays red and white raw counts for each aperture from last sample run. On
the LH 750 System, it also displays the wait count.
DIFF PROCESSOR DIAGNOSTICS Allows access to DIFF PROCESSOR RAM TEST, DIFF TIMER TEST, DIFF
PROCESSOR DUART TEST, and DIFF ANALOG PULSES TEST. See Table 4.2-7.
PLATELET NO FIT (MEAN) Performs a platelet no fit (mean) on last sample run.
DIAGNOSTICS DUMP Allows access to DUMP APERTURES, I/O BUFFER, MANUAL HGB TIMER
DRAIN, PC COMMUNICATION TEST and CLENZ REMOVAL TIME (LH 750
System only) options. See Table 4.2-8.
CRT KEY TEST Allows a check of the CRT buttons. Screen displays PRESSED next to button
pressed. To exit this test, press bottom button twice.
CRT ALIGNMENT TEST Allows a check of the CRT alignment. Shows dimensional data and button
positions.
Note: To align the CRT, you must remove the Scope module from the Analyzer.
See Heading 4.6.
PN 4277219B 4.2-5
SERVICE AND REPAIR PROCEDURES
ANALYZER SERVICE MENU OPTIONS
Options Purposes
DIFF PROCESSOR RAM TEST Initiates self-test of DIFF PROCESSOR card on-board RAM.
DIFF TIMER TEST Initiates self-test of DIFF PROCESSOR card timing circuit.
DIFF PROCESSOR DUART TEST Initiates self-test of DIFF PROCESSOR card output ports.
DIFF ANALOG PULSES TEST Generates a series of pulses to test the DIFF PROCESSOR and ANALOG cards
for proper histogram development. The data is displayed on the Workstation’s
Service Diff Latex Calibration screen.
Options Purposes
DUMP APERTURES Displays aperture 1, aperture 2, aperture 3 and average values for the WBC,
RBC, Hgb, Hct, MCV, MCH, MCHC, RDW, Plt, Pct, MPV, and PDW parameters
from the last sample run.
I/O BUFFER Displays the latest messages exchanged between the AMC and the Diluter,
DIFF PROCESSOR card, dual port RAM and the Workstation.
MANUAL HGB TIMER DRAIN XX Displays the timer value for draining the Hgb cuvette from 2 to 55 minutes.
Default is 15. New value can be entered at keypad.
PC COMMUNICATION TEST Does a continuous transmission to the Workstation until the RESET button is
pressed.
CLENZ REMOVAL TIME (hrs) XX Allows service to set the time (in hours) the Analytical Station will sit after a
Shutdown cycle before it automatically cycles diluent to flush out the cleaning
agent. The limits are 30 minutes to 24 hours. The default setting is 00 which
represents 30 minutes. Any setting over 24 is interpreted as 24 hours.
4.2-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ANALYZER SCOPE MENU OPTIONS 4
4.3 ANALYZER SCOPE MENU OPTIONS
Purpose
Use this procedure to access the Analyzer SCOPE MENU and change the display speed of a
sample for troubleshooting purposes. Table 4.3-1 lists the Analyzer scope modes and the
display speeds available for each mode. The figures referenced in Table 4.3-1 are an artist’s
rendition of how the displays should appear. Refer to Figure A.10-1 (GEN•S System) or
Figure A.10-2 (LH 750 System) for the menu tree of all Analyzer options.
ATTENTION: At the time of this publication, not all of these modes have been tested on the
LH 750 System.
Tools/Supplies Needed
B None
Procedure
ATTENTION: If the power is interrupted or if the system is reset, all displays return to their
normal or slow speeds.
1. At the Analyzer, access the MAIN MENU.
2. Press and hold the sixth button from the top of the CRT buttons (VI on the LH 750
System). This button is not identified by a prompt. See Figure 4.3-1.
3. Press the top button (I) and release the sixth button (VI). The SCOPE MENU appears.
2
M A IN M E N U SSCOPE
C O P E MENU
M E N U
A N A L Y Z E R F U N C T IO N S E L E C T R O N I C CT E B S C T / D S I F F
S Y S T E M C O N F IG U R A T IO N H IS T O G R A M S T A T C I B S C T I CO S N L Y
T E S T M O D E L A T E X C A L I B D R IA F T F I O O N N L Y
D I A GF 5 N 5 O T S E T S I C T R( F O A U S T T I / N S E L SO W )
G E N S S y s te m 1 HOLD
T U R N P N E U M A T IC S O F F S P E C IA L F U N C T IO N S
C Y C L E C O U N T E R : X X X X X X E L E C ./P N E U . S U P P IE S
M O D E : X X X S Y S S T Y E S M T E R M U RN U N
S Y S T E M R U N R E TR U E R T UN R N
2
M A IN M E N U S C O P E M E N U
A N A L Y Z E R F U N C T IO N S E L E C T R O N I C CT E B S C T / D S I F F
I I
S Y S T E M C O N F IG U R A T IO N II H IS T O G R A M S T A T C I B S C T I CO S N L Y
II
III L A T E X C A L I B D R IA F T F I O O N N L Y
III
L H 7 5 0 S y s te m IV D I A GF 5 N 5 O T S E T S I C T R( F O A U S T T I / N S E L SO W )
IV
1 HOLD
S P E C IA L F U N C T IO N S
T U R N P N E U M A T IC S O F F V V
C Y C L E C O U N T E R : X X X X X X V I E L E C ./P N E U . S U P P IE S V I
M O D E : X X X V II S Y S S T Y E S M T E R M U RN U N V II
S Y S T E M R U N V III R E TR U E R T U N R N V III
6 4 9 8 2 0 5 B
PN 4277219B 4.3-1
SERVICE AND REPAIR PROCEDURES
ANALYZER SCOPE MENU OPTIONS
Verification
None.
4.3-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ANALYZER SCOPE MENU OPTIONS 4
Table 4.3-1 Analyzer Scope Modes
Display Speed
(- means it is not displayed in this speed)
PN 4277219B 4.3-3
SERVICE AND REPAIR PROCEDURES
ANALYZER SCOPE MENU OPTIONS
4.3-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ANALYZER SCOPE MENU OPTIONS 4
Figure 4.3-6 Volume Display
PN 4277219B 4.3-5
SERVICE AND REPAIR PROCEDURES
ANALYZER SCOPE MENU OPTIONS
4.3-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ANALYZER SCOPE MENU OPTIONS 4
Figure 4.3-12 CBC + Diff Displays
PN 4277219B 4.3-7
SERVICE AND REPAIR PROCEDURES
ANALYZER SCOPE MENU OPTIONS
4.3-8 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF ANALOG PULSES TEST 4
4.4 DIFF ANALOG PULSES TEST
Use this procedure to test the ANALOG and DIFF PROCESSOR cards.
Tools/Supplies Needed
B RF Preamp Dummy Load, PN 6858098
Procedure
1. Disconnect the RF coaxial cable from the RF Detector Preamp and install the RF Preamp
Dummy Load.
2. Reset the Analytical Station.
Figure 4.4-1 Diff Analog Pulses Test Display on the GEN•S System VCS Calibration Screen
6. Disconnect the RF Preamp Dummy Load cable and reinstall the RF coaxial cable.
7. Reset the Analytical Station.
PN 4277219B 4.4-1
SERVICE AND REPAIR PROCEDURES
DIFF ANALOG PULSES TEST
Verification
None.
4.4-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
AUDIBLE ALARMS TESTS 4
4.5 AUDIBLE ALARMS TESTS
Purpose
The instrument uses two audible alarms, one for the CRT buttons (Analyzer keypad) and one
for the Diluter/numeric keypad, to alert the operator as follows:
r The CRT buttons alarm produces a short alarm for each valid button (key) entry
r The Diluter/numeric keypad alarm produces three sounds -
t A short alarm for each valid key entry and for the completion of a command
t A long alarm for each invalid key entry
t A continuous pulsating alarm for conditions that require the operator’s attention,
such as level sense errors.
Tools/Supplies Needed
B None
Procedure
1. From the MAIN MENU select SYSTEM CONFIGURATION tt ALARM SET UP and
ensure the alarms are enabled.
2. Select SYSTEM RUN.
3. Press DRAIN on the Diluter/numeric keypad and listen for a short tone when the button is
pressed and another short tone when the bath has finished draining.
4. Press RINSE to refill the baths.
5. Press F 0 0 on the Diluter/numeric keypad, then press F again and listen for a long tone
alarm.
6. Press CE, then press STOP until system returns to READY.
Verification
None.
PN 4277219B 4.5-1
SERVICE AND REPAIR PROCEDURES
AUDIBLE ALARMS TESTS
4.5-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ANALYZER CARD AND SCOPE MODULE REPLACEMENT 4
4.6 ANALYZER CARD AND SCOPE MODULE REPLACEMENT
Purpose
Use this procedure to replace any circuit card or the Scope Module in the Analyzer. Special
instructions and the verification procedures are listed in Table 4.6-1.
Tools/Supplies Needed
B Phillips-head screwdriver
Procedure
WARNING Contacting exposed electronic components while the Analytical Station is attached to power can
cause personal injury from electric shock. Before removing a circuit card or the Scope Module from the
Analyzer, turn off the Analytical Station and disconnect the ac power cable.
J27
J26
J24 J19
PN 4277219B 4.6-1
SERVICE AND REPAIR PROCEDURES
ANALYZER CARD AND SCOPE MODULE REPLACEMENT
1 2 : 3 0 :1 8 II
III
IV
V
S T A T U S : R E A D Y
A L E R T : T E S T M O D E VI
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
VII
M A IN M E N U
B L O O D D E T E C T : O N VIII
D is c o n n e c t
1
c a b le
2 R e m o v e U n fa s te n
3
7 2 1 9 0 3 9 B c a b le th u m b s c re w s
Loosen
screws
SCOPE
MODULE
7253141A
4.6-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ANALYZER CARD AND SCOPE MODULE REPLACEMENT 4
6. Ensure the revision level of the replacement component is correct and, where applicable,
the software level is correct.
ATTENTION: The AMC is sent with the battery disabled. Ensure the jumpers are configured to
enable the battery before installing the card.
7. Ensure any jumpers or switches on the replacement component are set correctly. See the
appropriate circuit card under Heading A.2, ANALYZER CARD LAYOUTS WITH KEY
COMPONENT DESCRIPTIONS.
8. To install any replacement card except the BD ADJ card:
a. Extend the white tabs.
CAUTION Installing the card into the wrong slot or misaligning the card with the connectors can damage
the card or the instrument. Ensure the card is installed in the correct slot and is aligned with the connectors.
b. Align the card edges with the tracks and push the card into the Analyzer. Refer to
Figure 2.3-1 for the correct location of the card.
c. Press the white tabs down to fully seat the card in the connector.
d. Fasten the thumbscrews.
9. To install the BD ADJ card.
a. Position the card in the Analyzer as shown in Figure 4.6-2 and fasten the
thumbscrews.
b. Install the Analyzer to preamp cable in the cable clamp.
c. Connect the Diluter 2 card to BD ADJ card cable to J1 on the BD ADJ card. See
Figure 4.6-2.
d. Close the left Analyzer door and reinstall the left Analytical Station cover.
10. To install the replacement Scope Module:
a. Align the Scope Module with its tracks and push the Scope Module into the
Analyzer, using the white tabs.
b. Fasten the thumbscrews.
11. Close the front Analyzer door.
12. Power up the Analytical Station.
13. Ensure no error messages are displayed and that the system goes to READY.
14. Go to Table 4.6-1 and follow the special instructions for the component replaced.
PN 4277219B 4.6-3
SERVICE AND REPAIR PROCEDURES
ANALYZER CARD AND SCOPE MODULE REPLACEMENT
Table 4.6-1 Analyzer Circuit Card and Scope Module Replacement Instructions
4.6-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ANALYZER CARD AND SCOPE MODULE REPLACEMENT 4
Table 4.6-1 Analyzer Circuit Card and Scope Module Replacement Instructions (Continued)
PN 4277219B 4.6-5
SERVICE AND REPAIR PROCEDURES
ANALYZER CARD AND SCOPE MODULE REPLACEMENT
4.6-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DILUTER CARD REPLACEMENT 4
4.7 DILUTER CARD REPLACEMENT
Purpose
Use these procedures to replace any circuit card in the Diluter except the Reservoir Interface
card and the Keyboard and Display Interface card. Special instructions and the verification
procedures are listed in Table 4.7-1.
Replacement of the Reservoir Interface card is covered under Heading 4.30. The Keyboard
and Display Interface card is only replaced as part of the Diluter LCD Display assembly.
Tools/Supplies Needed
B Phillips-head screwdriver, medium
B 5/16-in. hex nut driver
Removal
WARNING Contacting exposed electronic components while the Analytical Station is attached to power can
cause personal injury from electric shock. Before removing a circuit card from the Diluter, turn off the
Analytical Station and disconnect the ac power cable.
BAR-CODE
DECODER
CARD COVER
BAR-CODE
DECODER
CARD
P1
Inside view
7253251A
PN 4277219B 4.7-1
SERVICE AND REPAIR PROCEDURES
DILUTER CARD REPLACEMENT
ATTENTION: Retain all hardware for use when installing the replacement card.
Installation
1. Secure the Bar-Code Decoder card to its cover.
2. Connect the disconnected cables to the replacement card. Refer to Figure A.3-1 for the
correct connector locations.
3. Attach the cover to the right rear door of the Diluter.
4. Reinstall the ground strap.
5. Power up the instrument.
6. Ensure no error messages are displayed and that the system goes to READY.
7. Go to Table 4.7-1 and follow the special instructions for the Bar-Code Decoder card.
Tools/Supplies Needed
B Screwdriver (for lowering the Six-Channel Preamp card)
B Phillips-head screwdriver, medium
Relocation or Removal
WARNING Contacting exposed electronic components while the Analytical Station is attached to power can
cause personal injury from electric shock. Before removing a circuit card from the Diluter, turn off the
Analytical Station and disconnect the ac power cable.
4.7-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DILUTER CARD REPLACEMENT 4
Figure 4.7-2 Lowering the Six-Channel Preamp Card Assembly or Removing the Card Cover
1 Unfasten 1 Remove
Installation
1. Position the Six-Channel Preamp card in its assembly frame and secure it with the six
standoffs.
2. Reinstall the Six-Channel Preamp card cover and the test connector cover plate.
3. Connect the Analyzer to Preamp cable and the six coaxial cables to the card. Refer to
Figure A.3-20 for the correct connector locations.
4. Go to Table 4.7-1 and follow the special instructions for the Six-Channel Preamp card.
Diluter Card Replacements (except Bar-Code Decoder, Six-Channel Preamp, and Reservoir
Interface Cards)
Removal
WARNING Contacting exposed electronic components while the Analytical Station is attached to power can
cause personal injury from electric shock. Before removing a circuit card from the Diluter, turn off the
Analytical Station and disconnect the ac power cable.
PN 4277219B 4.7-3
SERVICE AND REPAIR PROCEDURES
DILUTER CARD REPLACEMENT
ATTENTION: Retain all hardware for use when installing the replacement card.
Installation
1. Secure the card to the appropriate door/panel with the retained hardware.
2. Connect the disconnected cables to the replacement card. See the appropriate circuit
card under Heading A.3, DILUTER CARD LAYOUTS WITH KEY COMPONENT
DESCRIPTIONS, for the correct connector locations.
3. Power up the Analytical Station.
4. Ensure no error messages are displayed and that the system goes to READY.
5. Go to Table 4.7-1 and follow the special instructions for the card replaced.
6. Reinstall the cover.
R
Figure Reference
GEN•S LH 750
Card Replaced System System Special Instructions
Bar-Code Decoder 2.4-6 2.4-14 Do Heading 4.49, BAR-CODE PERFORMANCE TEST.
Diff Power Supply 2.4-4 2.4-12 From the SERVICE MENU, select DILUTER DIAGNOSTICS tt VOLTAGES/
TEMPERATURES and ensure the voltages are within the limits specified in
Table A.1-29.
Diluter 1 2.4-4 2.4-12 1. Verify all LEDs on the card are working correctly. See Table A.3-4.
2. From the SERVICE MENU, select DILUTER DIAGNOSTICS tt VOLTAGES/
TEMPERATURES and ensure the Diluter 1 voltages are within the limits
specified in Table A.1-29.
Diluter 2 2.4-5 2.4-13 1. Ensure all LEDs on the card are working correctly. See Table A.3-6.
2. From the SERVICE MENU, select DILUTER DIAGNOSTICS tt VOLTAGES/
TEMPERATURES and ensure the Diluter Left voltages are within the
limits specified in Table A.1-25.
3. Do the Adjustment of the Bubble/Blood Detectors on the Retic Module
procedure under Heading 4.55, BUBBLE/BLOOD DETECTOR
REPLACEMENT AND ADJUSTMENT.
Diluter 3 2.4-5 2.4-13 Ensure the SW SCAN LED is flashing.
4.7-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DILUTER CARD REPLACEMENT 4
Table 4.7-1 Diluter Cards’ Replacement Instructions
Figure Reference
GEN•S LH 750
Card Replaced System System Special Instructions
Diluter 4 2.4-7 2.4-15 1. Ensure the SW SCAN LED is flashing.
2. From the SERVICE MENU, select DILUTER DIAGNOSTICS tt VOLTAGES/
TEMPERATURES and verify the heater values are within the limits
displayed and the voltages are within the limits specified in Table A.1-29.
3. Do Heading 4.65, HEATER CHECKS AND ADJUSTMENTS.
Diluter Cable Adapter 2.4-5 2.4-13 Cycle several samples to ensure no errors are generated.
Diluter/Solenoid/ 2.4-5 2.4-13 1. Ensure all LEDs on the card are working correctly.
Optics Power Supply 2. From the SERVICE MENU, select DILUTER DIAGNOSTICS tt VOLTAGES/
TEMPERATURES and ensure the Diluter Left voltages are within the
limits specified in Table A.1-25.
Light Scatter Preamp 2.4-3 2.4-10 1. Do Heading 4.77, LS GAIN ADJUSTMENT.
Module 2. Do the LS Verification and RMS Noise Check under Heading 4.75, VCS
NOISE CHECKS.
3. Do Heading 4.78, LATRON VERIFICATION PROCEDURE.
PVT 2.4-4 2.4-12 From the SERVICE MENU, select DILUTER DIAGNOSTICS tt ELECTRICAL/
PNEUMATIC SUPPLIES and VOLTAGES/TEMPERATURES and verify the
pressures are within the limits specified in Table A.1-13 and the temperature
is within the limits displayed.
RF Detector Preamp 2.4-3 2.4-10 1. Do Heading 4.74, RF DETECTOR PREAMP CARD ADJUSTMENTS.
2. Do the DC Verification, RF Verification, and RMS Noise Check under
Heading 4.75, VCS NOISE CHECKS
3. Do Heading 4.78, LATRON VERIFICATION PROCEDURE.
RS/Opto Intfc 2.4-4 2.4-12 Cycle several samples to ensure no errors are generated.
Sensor Distribution 2.4-4 2.4-12 Cycle several samples in the Automatic and Manual modes and verify no
errors are generated.
Six-Channel Preamp N/A 2.4-11 Do the following CBC Calibration procedures:
(LH 750 System) 1. Heading 4.8, CBC CALIBRATION - PRELIMINARY PROCEDURES.
2. Heading 4.9, CBC CALIBRATION - LATEX VOLTAGE.
3. Heading 4.10, CBC CALIBRATION - FLOW RATE.
PN 4277219B 4.7-5
SERVICE AND REPAIR PROCEDURES
DILUTER CARD REPLACEMENT
4.7-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CBC CALIBRATION - PRELIMINARY PROCEDURES 4
4.8 CBC CALIBRATION - PRELIMINARY PROCEDURES
Purpose
ATTENTION: Although the Analytical Station is relatively insensitive to minor room
temperature changes, calibration should be performed when the room temperature is stable
and within the average temperature range, and should be verified whenever the room
temperature changes by more than 5°C (10°F)
The CBC Calibration procedure comprises three procedures:
r Preliminary Procedures
r Latex Voltage Calibration
r Flow-Rate Calibration.
Do these preliminary procedures before doing any of the other calibration procedures to
ensure the instrument is clean and operating correctly.
See Heading 2.25 for an overview of the complete CBC calibration procedure.
IMPORTANT An adjustment in the data flow affects the data from the adjustment point to the final output.
To ensure accurate results:
r Always do the calibration procedures in the order presented. Each procedure is written assuming that
the settings established in the previous procedures are correct.
r If you make an adjustment, do all subsequent calibration procedures.
Tools/Supplies Needed
B See each procedure listed below to determine what is needed.
Procedures
1. Bleach the apertures and internal electrodes. For instructions see the Special Procedures
and Troubleshooting Guide or the Online Help System.
2. Ensure the 5 psi, 30 psi, and 60 psi pressures and the 6 in. Hg vacuum are set to the
nominal values specified in Table A.1-13, Pressure and Vacuum Tolerances.
3. Do a Startup cycle and verify the results are acceptable.
4. Do the PRECISION VERIFICATION procedure in the Automatic, CBC ONLY test mode,
as directed under Heading 5.5, and verify the results are acceptable.
PN 4277219B 4.8-1
SERVICE AND REPAIR PROCEDURES
CBC CALIBRATION - PRELIMINARY PROCEDURES
4.8-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CBC CALIBRATION - LATEX VOLTAGE 4
4.9 CBC CALIBRATION - LATEX VOLTAGE
Purpose
Use this procedure to adjust the aperture voltages for each aperture to compensate for any
differences in the dimensions of the apertures affecting volume measurements. Do this
procedure after doing any procedure that affects the RBC or WBC aperture voltages, including
replacement of the following:
Tools/Supplies Needed
CAUTION Deteriorated latex particles can clog the apertures. Latex particles deteriorate when exposed to
direct sunlight or to temperatures above 45°C (113°F). DO NOT use latex particles that have been exposed
to these conditions.
IMPORTANT Making adjustments with insufficient data could produce erroneous results. The particle
concentration of LATRON control is low. DO NOT use LATRON control for this procedure.
PN 4277219B 4.9-1
SERVICE AND REPAIR PROCEDURES
CBC CALIBRATION - LATEX VOLTAGE
5. From the Select Calibration Test box, select Latex Voltage. See Figure 4.9-1.
6. Delete any data in the table.
7253440E
7. Verify the latex assay value is correct for the latex particles to be cycled.
8. From the Processing Control box at the Command Center, select CBC Calibration.
9. Gently mix the latex particles until completely mixed, about 3 minutes.
10. Clean the outside of the aspirator tip with distilled water and a lint-free tissue to prevent
contamination of the latex particles and dry the aspirator tip.
11. Cycle the latex particles in the Manual mode three times:
a. Enter a 3-digit ID number at the Diluter/numeric keypad.
b. Hold the latex particles under the aspirator tip to initiate the cycle.
c. Repeat this step for a total of three cycles.
12. Review the data on the screen for any results outside of the limits.
Note: The limits are listed in Tables A.1-3 and A.1-4 and on the CBC Calibration Setup
4.9-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CBC CALIBRATION - LATEX VOLTAGE 4
13. If the new voltages or the RBC or WBC counts are outside the limits:
a. Locate and correct the problem. Some problem sources to consider are -
r The apertures need bleaching and/or rinsing.
r The latex particles are contaminated.
r An aperture partially blocked, dirty or defective.
r A preamp channel is noisy.
b. Cycle a whole blood sample and verify there is no instrument problem.
c. Go back to step 6.
14. If the voltage difference between apertures or the RMV or WMV results are outside the
limits:
a. At the Analyzer, access the SERVICE MENU (see Heading 4.2) and select LATEX
CALIBRATION (GEN•S System) or CBC LATEX CALIBRATION (LH 750 System).
b. Enter the new voltages for each aperture.
c. Repeat from step 6.
15. Set up the instrument to verify the voltage settings:
7253441E
PN 4277219B 4.9-3
SERVICE AND REPAIR PROCEDURES
CBC CALIBRATION - LATEX VOLTAGE
16. Cycle a tube of well-mixed latex particles, blood, control, or calibrator five times.
17. After the cycles are completed, check the results for any values outside of the limits.
Note: The limits are listed in Tables A.1-3 and A.1-4 and on the CBC Calibration Setup
1) Select tt .
2) Select the Flow Rate Test Assays tab.
3) On the Flow Rate Test Assays window, enter the assay or reference values for the
material used.
4) Go to Heading 4.10, CBC CALIBRATION - FLOW RATE, and begin at step 6.
4.9-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CBC CALIBRATION - FLOW RATE 4
4.10 CBC CALIBRATION - FLOW RATE
Purpose
Use this procedure to establish calibration factors to compensate for any differences in the
dimensions that would affect the count measurements, and to make the initial adjustment of
the average calibration factors to ensure the accuracy of the final results. Depending on the
current status of the instrument’s calibration, this procedure may need to be repeated several
times.
The laboratory is responsible for the final adjustments of the average calibration factors using
S-CAL calibrator or a whole blood calibration procedure.
Do this procedure if you made any changes while doing the CBC Calibration - Latex Voltage
procedure and whenever you do any procedures that affects the WBC, RBC or Plt flow rates,
or the CBC parameter dilutions. This includes replacement of the following:
Tools/Supplies Needed
B Normal whole blood, enough to run two separate sets of 10
IMPORTANT The Flow Rate test cannot calculate average calibration factors without assay values. To make
the initial adjustment of the average calibration factors use an assayed material, such as 5C cell control or
S-CAL calibrator, or whole blood that is referenced to another instrument, and enter the assay values at the
Workstation.
Procedure
1. Do the CBC CALIBRATION - PRELIMINARY PROCEDURES as directed under
Heading 4.8.
2. At the Analyzer, set the number of aspirations/tube to 5.
3. Select the CBC only test mode.
r On the GEN•S System, select CBC ONLY at the Analyzer.
r On the LH 750 System, select C at the Workstation.
4. At the Workstation:
a. Select tt .
b. From the Processing Control box at the Command Center, select CBC Calibration.
PN 4277219B 4.10-1
SERVICE AND REPAIR PROCEDURES
CBC CALIBRATION - FLOW RATE
1) Select tt .
2) Select the Flow Rate Test Assays tab.
3) On the Flow Rate Test Assays window, enter the assay or reference values for the
material to be cycled.
5. Cycle the blood or control material.
6. Check the individual aperture results for any values outside of the limits.
Note: The limits are listed in Table A.1-5 and on the CBC Calibration Setup window.
4.10-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CBC CALIBRATION - FLOW RATE 4
10. If the %CVs are within limits, and the diff and %diff results are within the calibration
limits, adjust the average calibration factors, and adjust any individual calibration factors
recorded in step 5.
a. From the Analyzer MAIN MENU, select ANALYZER FUNCTIONS tt
CALIBRATION tt AUTOMATIC CALIBRATION FACTORS, and enter the factors
needing adjustment.
Verification
1. Do the System Verification Procedure, Heading 5.1.
PN 4277219B 4.10-3
SERVICE AND REPAIR PROCEDURES
CBC CALIBRATION - FLOW RATE
4.10-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
MANUAL MODE-TO-AUTOMATIC MODE CALIBRATION 4
4.11 MANUAL MODE-TO-AUTOMATIC MODE CALIBRATION
Purpose
Use this procedure to establish calibration factors for the Manual mode to compensate for
minor differences between the Manual and Automatic aspiration modes, ensuring the WBC,
RBC, Plt, and Hgb results for a specimen are the same regardless of the mode selected.
Tools/Supplies Needed
B Fresh normal blood specimens. For the quantity, select the option below that is most
convenient for the laboratory. Option 1 is usually more convenient because it requires
less blood/tube.
r Option 1 - Obtain 50 fresh, normal, different blood specimens of sufficient quantity
for a single analysis in both the Automatic and Manual modes.
r Option 2 - Obtain 10 fresh, normal, different blood specimens of sufficient quantity
for consecutive, triplicate analyses in both the Automatic and Manual modes.
PN 4277219B 4.11-1
SERVICE AND REPAIR PROCEDURES
MANUAL MODE-TO-AUTOMATIC MODE CALIBRATION
Verification
1. Delete the data in the control files.
2. Select 10 specimens and run each specimen once in each aspiration mode.
3. Calculate the %diff for the WBC, RBC, Hgb and Plt using the formula:
[ Automatic-Mode Mean ] – [ Manual-Mode Mean ]
%Diff = -------------------------------------------------------------------------------------------------------------------------------- × 100
Automatic-Mode Mean
4. Verify the %diff values are within limits specified in Table A.1-12.
4.11-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
FAN REPLACEMENT 4
4.12 FAN REPLACEMENT
Purpose
The same model dc powered, variable speed fan is used as the intake and exhaust fans in the
Power Supply and as exhaust fans in the Analyzer. Each fan contains a thermistor for
monitoring the heat to automatically control the speed of the fan. If a fan stops working, the
area overheats. Use these procedures to replace a defective fan.
Tools/Supplies Needed
B 5/32-in. Allen wrench to open the Power Supply
B Phillips-head screwdriver
B Flathead screwdriver
Procedure
WARNING Risk of personal injury. Contacting exposed electronic components while the Analytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as directed under Heading 4.1 before removing the cover or the left side panel of the Power
Supply.
PN 4277219B 4.12-1
SERVICE AND REPAIR PROCEDURES
FAN REPLACEMENT
Finger
guard
Fan
Finger
guard
J22
Ground wire
connection E1
Ground wire
7253293E
Bulk Power
Supply
Tools/Supplies Needed
B 5/3-in. Allen wrench
B Phillips-head screwdriver
Procedure
WARNING Risk of personal injury. Contacting exposed electronic components while the instrument is
attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as directed under Heading 4.1 before removing the cover or the left side panel of the Power
Supply.
4.12-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
FAN REPLACEMENT 4
4. Install the replacement fan:
a. Route the cable for the replacement fan to connector J21.
b. Connect the fan cable connector P21 to J21 and the fan ground wire.
c. Position the fan under the cooling coil bracket and secure the assembly in the Power
Supply with the captive screws.
d. Verify the direction of the air flow is up into the Power Supply.
5. Reinstall the left side panel only.
6. Go to the Verification procedure.
J21
Ground
wire
7253301E
Analyzer Fans
Tools/Supplies Needed
B Phillips-head screwdriver
B 5/16-in. spanner wrench
Procedure
WARNING Risk of personal injury. Contacting exposed electronic components while the instrument is
attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as directed under Heading 4.1 before opening the rear door of the Analyzer and removing a fan.
PN 4277219B 4.12-3
SERVICE AND REPAIR PROCEDURES
FAN REPLACEMENT
FINGER
GUARD
DIGITAL ANALOG
BACKPLANE BACKPLANE
FAN FAN
FAN
FINGER
GUARD
J25
J22
7253302A
Verification
1. Power Supply fans only - Do the POWER SUPPLY VERIFICATION procedure,
Heading 5.7, beginning at step 3.
2. Analyzer fans - None.
4.12-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
REMOVING THE POWER SUPPLY COVER AND LEFT SIDE PANEL 4
4.13 REMOVING THE POWER SUPPLY COVER AND LEFT SIDE PANEL
Purpose
Two styles of the Power Supply are currently in use. Use this procedure to access the
components inside either style.
Tools/Supplies Needed
B 5/32-in. Allen wrench
B Phillips-head screwdriver
Removal
WARNING Risk of personal injury. Contacting exposed electronic components while the Analytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely before removing the cover or the left side panel of the Power Supply.
1 2 3
6498081A
PN 4277219B 4.13-1
SERVICE AND REPAIR PROCEDURES
REMOVING THE POWER SUPPLY COVER AND LEFT SIDE PANEL
Remove
screws
1 2 3
6498082A
Verification
None.
4.13-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
COMPRESSOR REPLACEMENT 4
4.14 COMPRESSOR REPLACEMENT
Purpose
The compressor generates the pneumatic power for the GEN•S System and the LH 750
System. Use this procedure to replace a compressor that cannot generate 60 psi and/or high
vacuum.
Tools/Supplies Needed
B 5/32-in. Allen wrench
B Phillips-head screwdriver
B 7/16-in. open-ended spanner wrench
Removal
WARNING Risk of personal injury. Contacting exposed electronic components while the Analytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as directed under Heading 4.1 before removing the Power Supply cover.
Elbow Muffler
connectors
T-fitting
System
Power
Controller
card
Captive
screws (4)
P8/J8
P9/J9 6498024A
PN 4277219B 4.14-1
SERVICE AND REPAIR PROCEDURES
COMPRESSOR REPLACEMENT
4. Disconnect the following tubing and cables from the compressor. Refer to Figure 4.14-1
for component locations.
a. At the two elbow connectors, disconnect the tubing from the quick-disconnect
fittings by pushing in the quick-disconnect ring, then pulling the tubing out.
b. At the T-fitting, unscrew the fitting and pull off the tubing.
c. Disconnect connectors P8 and P9.
5. At the System Power Controller card, disconnect P7. Refer to Figure 4.14-1 for location
of the System Power Controller card.
6. Remove the compressor from the Power Supply.
Installation
1. Position the replacement compressor in the Power Supply and secure it by fastening the
captive screws in the mounting plate.
2. Connect P7 to the System Power Controller card and connect P8 to J8 and P9 to J9.
3. Install the tubings:
a. At the quick-disconnect fittings on the elbow connectors, push the tubing past the
initial resistance, then pull on the tubing to ensure it is secure.
b. At the T-fitting, connect the tubing and screw down the fitting.
4. Go to the Verification procedure.
Verification
Do the POWER SUPPLY VERIFICATION procedure, Heading 5.7, beginning at step 3.
4.14-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DUMP VALVE REPLACEMENT 4
4.15 DUMP VALVE REPLACEMENT
Purpose
The dump valve (VL1) is a solenoid valve in the Power Supply used to drain the air water
separator. When this valve is not working, water builds up in the air water separator, blocking
the flow of pressure from the air water separator. Consequently, the compressor is running
and the vacuum output is within tolerance, but there is no 30 or 5 psi. Use this procedure to
replace a defective dump valve.
Tools/Supplies Needed
B 5/32-in. Allen wrench
B Phillips-head screwdriver
Procedure
WARNING Risk of personal injury. Contacting exposed electronic components while the Analytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as directed under Heading 4.1 before removing the Power Supply cover.
Figure 4.15-1 Removing the Dump Valve, Old Style Power Supply
Dump
Wires valve
Bracket
7253290E
PN 4277219B 4.15-1
SERVICE AND REPAIR PROCEDURES
DUMP VALVE REPLACEMENT
Figure 4.15-2 Removing the Dump Valve, New Style Power Supply
Dump
Wires valve
Bracket
6498083A
4. Remove the solenoid. Refer to Figure 4.15-1 or Figure 4.15-2 for component locations.
a. Disconnect the solenoid wires at the solenoid, P26.
b. Remove the two screws securing the solenoid valve to the bracket and remove the
solenoid valve. Set the screws aside.
c. Disconnect the tubing from the solenoid. To disconnect the tubing from the
quick-disconnect fitting, push in the quick-disconnect ring, then pull out the
tubing.
5. Install the tubing on the replacement solenoid. To install the tubing on the
quick-disconnect fitting, push the tubing past the initial resistance, then pull on the
tubing to ensure it is secure.
6. Install the replacement valve on the bracket using the retained hardware. Ensure the wire
connections are accessible.
7. Connect the wires to the replacement valve.
8. Reinstall the Power Supply cover.
9. Clean the air water separator, as needed. Do the Cleaning procedure under Heading 4.16,
Air Water Separator Cleaning and Replacement, beginning at step 2.
Verification
Do Heading 5.7, POWER SUPPLY VERIFICATION.
4.15-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
AIR WATER SEPARATOR CLEANING AND REPLACEMENT 4
4.16 AIR WATER SEPARATOR CLEANING AND REPLACEMENT
Purpose
The air water separator traps moisture condensed from compressed air as it flows through
cooling coils and drains the water through the dump valve each cycle. Use the cleaning
procedure any time you replace the dump valve.
Use the replacement procedure when the compressor is running, the vacuum is within
tolerance but there is no 30 or 5 psi, and replacing the dump valve and cleaning the air water
separator does not resolve the problem.
Tools/Supplies Needed
B 5/32-in. Allen wrench (for the Removal procedure)
B Phillips-head screwdriver (for the Removal procedure)
Cleaning
WARNING Risk of personal injury. Contacting exposed electronic components while the Analytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as directed under Heading 4.1 before removing the Power Supply cover.
PN 4277219B 4.16-1
SERVICE AND REPAIR PROCEDURES
AIR WATER SEPARATOR CLEANING AND REPLACEMENT
Quick
disconnect
from
cooling coils
Drain
tubing
Bracket
6498084A
Filter
Replacement
Removal
WARNING Risk of personal injury. Contacting exposed electronic components while the instrument is
attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as directed under Heading 4.1 before removing the cover or the left side panel of the Power
Supply.
4.16-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
AIR WATER SEPARATOR CLEANING AND REPLACEMENT 4
Figure 4.16-2 Disconnecting the Air Water Separator
Disconnect
when upright
Remove
screws
6498085A
Installation
1. Position the replacement air water separator in the Power Supply and secure it with the
screws.
2. Attach the three tubings.
3. Reinstall the filter and close the filter bracket.
4. Set the Power Supply upright.
5. Go to the Verification procedure.
Verification
Do the POWER SUPPLY VERIFICATION procedure, Heading 5.7, beginning at step 2.
PN 4277219B 4.16-3
SERVICE AND REPAIR PROCEDURES
AIR WATER SEPARATOR CLEANING AND REPLACEMENT
4.16-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
MOTOR CONTROLLER CARD REPLACEMENT 4
4.17 MOTOR CONTROLLER CARD REPLACEMENT
Purpose
The Motor Controller card provides the drivers that turn on the compressor/vacuum pump.
Use this procedure to replace a defective Motor Controller card.
Tools/Supplies Needed
B 5/32-in. Allen wrench
B Phillips-head screwdriver
Replacement
WARNING Risk of personal injury. Contacting exposed electronic components while the Analytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as directed under Heading 4.1 before removing the Power Supply cover.
BULK POWER
FILTER CARD
Remove
screws
MOTOR
CONTROLLER
CARD
Loosen
screws
P8/J8
7253295A P9/J9
4. Remove the two screws at the upper edge of the Motor Controller Card and loosen, but
do not remove, the lower two screws.
5. Lift out the Motor Controller card.
PN 4277219B 4.17-1
SERVICE AND REPAIR PROCEDURES
MOTOR CONTROLLER CARD REPLACEMENT
6. Position the replacement Motor Controller card assembly in the Power Supply, sliding
the slots in the lower back edge of the card over the loosened screws.
7. Install screws in the top edge of the Motor Controller card assembly and tighten the
screws on the lower edge to secure the replacement card.
8. Connect the following Motor Controller card cables:
r P15 to J15 on Bulk Power Filter card
r P8 to J8 on the compressor
r P9 to J9 on the compressor.
9. Go to the Verification procedure.
Verification
Do the POWER SUPPLY VERIFICATION procedure, Heading 5.7, beginning at step 3.
4.17-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
SYSTEM POWER CONTROLLER CARD REPLACEMENT 4
4.18 SYSTEM POWER CONTROLLER CARD REPLACEMENT
Purpose
Use this procedure to replace a defective System Power Controller card.
Tools/Supplies Needed
B 5/32-in. Allen wrench
B Phillips-head screwdriver
Removal
WARNING Risk of personal injury. Contacting exposed electronic components while the Analytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as directed under Heading 4.1 before removing the cover or the left side panel of the Power
Supply.
Installation
1. Connect the tubing to the replacement System Power Controller card.
2. Position the System Power Controller card in the Power Supply and press on the corners
of the card until the card engages with the standoff pins.
3. Secure the System Power Controller card with the retained hardware.
4. Connect the cables to the System Power Controller card. Refer to Figure A.4-4 for the
correct locations.
5. Power up the Analytical Station.
6. Verify the LEDS on the replacement System Power Controller card indicate an acceptable
status. Refer to Table A.4-3 for LED indications.
7. Ensure the problem leading to the replacement of the System Power Controller card is
resolved.
8. Power down the Analytical Station, then reinstall the left panel only of the Power Supply.
9. Go to Verification.
PN 4277219B 4.18-1
SERVICE AND REPAIR PROCEDURES
SYSTEM POWER CONTROLLER CARD REPLACEMENT
STANDOFF
PINS (4)
60 PS1
30 PS1
5 PS1
VACUUM
Remove
253297A screws
Verification
Do the POWER SUPPLY VERIFICATION procedure, Heading 5.7, beginning at step 3.
4.18-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
SYSTEM POWER CONTROLLER DISPLAY TEST AND REPLACEMENT 4
4.19 SYSTEM POWER CONTROLLER DISPLAY TEST AND REPLACEMENT
Purpose
Use the SPC Display Test to check the display function of all the LED segments, ensuring the
System Power Controller Display is working correctly. Use the replacement procedure to
replace a defective System Power Controller Display in the Power Supply.
Tools/Supplies Needed
B 5/32-in. Allen wrench
B Phillips-head screwdriver
WARNING Risk of personal injury. Contacting exposed electronic components while the Analytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as directed under Heading 4.1 before removing the cover or the left side panel of the Power
Supply.
Replacement
WARNING Risk of personal injury. Contacting exposed electronic components while the iAnalytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as directed under Heading 4.1 before removing the cover or the left side panel of the Power
Supply.
PN 4277219B 4.19-1
SERVICE AND REPAIR PROCEDURES
SYSTEM POWER CONTROLLER DISPLAY TEST AND REPLACEMENT
SYSTEM POWER
CONTROLLER
DISPLAY
Remove
screws
and
spacers SYSTEM
POWER
CONTROLLER
CARD
7253298B
4. Loosen the System Power Controller card for easier access to the System Power
Controller Display:
a. Remove the screws securing the System Power Controller card to the Power Supply.
Refer to Figure 4.18-1.
b. Gently pull on the corners of the System Power Controller card to pull the card off
the standoff pins.
5. Remove the screws from the System Power Controller Display, being careful not to drop
the screws or the spacers into the Power Supply, and remove the display and its cover
from the Power Supply. See Figure 4.19-1.
6. Position the cover and the replacement System Power Controller Display in the Power
Supply and secure the assembly with screws.
7. Reinstall the System Power Controller card.
8. Connect cable P1 to the System Power Controller Display.
9. Reinstall the left side panel only of the Power Supply.
10. Power up the Analytical Station and test the operation of the replacement System Power
Controller Display. Go to the SPC Display Test procedure.
Verification
Do the POWER SUPPLY VERIFICATION procedure, Heading 5.7, beginning at step 3.
4.19-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BULK POWER SUPPLY REPLACEMENT 4
4.20 BULK POWER SUPPLY REPLACEMENT
Purpose
Use this procedure to replace a defective Bulk Power Supply.
Tools/Supplies Needed
B 5/32-in. Allen wrench
B Phillips-head screwdriver
Removal
WARNING Risk of personal injury. Contacting exposed electronic components while the Analytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as instructed under Heading 4.1 before removing the cover or the left side panel of the Power
Supply.
Figure 4.20-1 Disconnecting the Bulk Power Supply, New Style Power Supply
System Power
Controller Bulk Power
card Filter card
Bulk
Power
Supply
Air baffle
bracket
Dump
valve
Captive
6498086A
screws (4)
PN 4277219B 4.20-1
SERVICE AND REPAIR PROCEDURES
BULK POWER SUPPLY REPLACEMENT
Figure 4.20-2 Disconnecting the Bulk Power Supply, Old Style Power Supply
SYSTEM POWER
CONTROLLER BULK POWER
CARD FILTER CARD
BULK
POWER
SUPPLY
DUMP
VALVE
CAPTIVE
7253299A SCREWS (4)
5. Disconnect the Bulk Power Supply harness. See Figure A.4-2 for locations.
r From the rear of the Bulk Power Supply, disconnect the wires at wire markers (WM)
9, 8, 14, 15 and 16.
r From the Bulk Power Filter card, disconnect P10, P11, P12, P14 and P16.
r From the Power Supply fans, disconnect P21 and P22.
r From the System Power Controller card, disconnect P4 and P6.
r From the dump valve, disconnect the wire leads.
6. Remove the Bulk Power Supply from the Power Supply.
7. Turn the Bulk Power Supply over and remove the screws securing the Bulk Power Supply
to its mounting plate.
Installation
1. Secure the replacement Bulk Power Supply to the mounting plate.
2. Position the replacement Bulk Power Supply in the Power Supply.
3. Connect the Bulk Power Supply harness. Refer to step 5.
4. Fasten the captive screws in the Bulk Power Supply mounting plate to secure the bulk
power supply in the Power Supply.
5. If this is a new style Power Supply, reinstall the air baffle bracket.
6. Reinstall the left side panel only of the Power Supply.
7. Go to the Verification procedure.
Verification
Do the POWER SUPPLY VERIFICATION procedure, Heading 5.7, beginning at step 3.
4.20-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BULK POWER FILTER CARD REPLACEMENT 4
4.21 BULK POWER FILTER CARD REPLACEMENT
Purpose
Use this procedure to replace a defective Bulk Power Filter card.
Tools/Supplies Needed
B 5/32-in. Allen wrench
B Phillips-head screwdriver
Replacement
WARNING Risk of personal injury. Contacting exposed electronic components while the Analytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as directed under Heading 4.1 before removing the cover or the left side panel of the Power
Supply.
STANDOFF
PINS (2)
7253300A
PN 4277219B 4.21-1
SERVICE AND REPAIR PROCEDURES
BULK POWER FILTER CARD REPLACEMENT
5. Gently pull the Bulk Power Filter card off the two standoff pins.
6. Position the replacement Bulk Power Filter card in the Power Supply and press on the
center edges of the card until the card engages with the standoff pins.
7. Secure the Bulk Power Filter card with the retained hardware.
8. Connect the cables to the Bulk Power Filter card. Refer to Figure A.4-1 for the correct
locations.
9. Reinstall the left panel only of the Power Supply.
10. Go to the Verification procedure.
Verification
Do the POWER SUPPLY VERIFICATION procedure, Heading 5.7, beginning at step 3.
4.21-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CBC LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
4.22 CBC LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT
Purpose
The CBC lytic reagent pump is a single-volume, field-adjustable, piston-style pump. This
section contains procedures for checking and adjusting the volume of the CBC lytic reagent
pump, troubleshooting the pump, and replacing the pump.
r Use the Volume Check procedure to determine the volume of reagent dispensed and to
adjust the pump volume as needed. Two methods for checking the volume are provided;
the weight method is recommended as it is the most accurate, but you can use the
alternate volume method if a scale is not available.
r Use the Pump Troubleshooting procedure to isolate a pump or reagent pathway problem
when the volume check is not within limits.
r Use the Replacement procedure to replace a defective pump.
For pump volume adjustment and verification ranges, see Table A.1-31, Pump Volume
Tolerances.
Tools/Supplies Needed
B One small Y-fitting, PN 6232259 (for Volume Check procedure)
B One extension tubing: consists of one 30-cm (12-in.) piece of 0.082 i.d. polyurethane
tubing, PN 3202036, attached to barbed end of feed-thru fitting, PN 1016929 (for
Volume Check and Pump Troubleshooting procedures)
B Two vials, such as ACCUVETTE® II vials, one for waste and one for testing
B Mettler scale model P2100, or equivalent scale with an accuracy of ±0.001 g (for Volume
Check procedure - weight method)
B 25-mL, certified graduated cylinder (for Volume Check procedure - volume method)
B Small flathead screwdriver
B One feed-thru fitting, PN 1005697 (for Pump Troubleshooting procedure)
Volume Check
1. Press DRAIN to drain the WBC bath.
2. Disconnect the input tubings from the WBC bath and connect the tubings to the
Y-fitting. See Figure 4.22-1.
3. Connect the extension tubing to the third leg of the Y-fitting as shown in Figure 4.22-1.
ATTENTION: When dispensing reagent into a vial, always touch the fitting to the side of the vial
to remove the drop on the end.
4. Place the other end of the extension tubing in the waste vial and select F27 to dispense
CBC lytic reagent. Press ENTER as often as necessary to prime the tubing with reagent.
Touch the fitting to the side of the vial to remove the last drop.
5. Measure the volume dispensed:
r If a scale is available, use the weight method. Go to step 6.
r If a scale is not available, use the volume method. Go to step 7.
PN 4277219B 4.22-1
SERVICE AND REPAIR PROCEDURES
CBC LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT
Figure 4.22-1 Setting Up the Instrument for the CBC Lytic Reagent Volume Check
Connect
bath tubing
Y-FITTING
Disconnect
bath tubing 3
Connect
extension tubing
Dispense CBC
lytic reagent (F27) 7253211A
a. Place the tubing in the clean, dry graduated cylinder and press ENTER 10 times to
dispense 10 aliquots of CBC lytic reagent into the graduated cylinder.
b. Determine the volume of reagent in the cylinder from the position of the meniscus
(Figure 4.22-2), and divide the value by 10.
4.22-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CBC LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
Figure 4.22-2 Reading a Meniscus
EYE LEVEL
Read here
7253210A
8. Compare the measurements to the pump volume specifications in Table A.1-31. If the
volume measurements are:
r Within the verification range, the pump volume is acceptable. Go to step 11.
r Above the verification range, adjust the pump volume down. Go to step 9.
r Below the verification range, go to the Pump Troubleshooting procedure to
determine if the failure is in the pump or in the reagent pathway.
9. Adjust the pump to decrease the volume dispensed:
a. Turn the adjustment screw clockwise as shown in Figure 4.22-3.
Decrease
Increase
1/2 turn 5 µL
7253213A
b. Repeat step 4, dispensing reagent at least twice to prime the pump, then recheck the
pump volume.
c. Continue adjusting, priming and checking the volume of the pump until the
volume falls within the adjustment range.
PN 4277219B 4.22-3
SERVICE AND REPAIR PROCEDURES
CBC LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT
d. To ensure the adjustment holds, repeat steps 4 through 7 and compare the
measurements to the adjustment range in Table A.1-31, Pump Volume Tolerances.
If the measurements are:
r Within the adjustment range, the pump volume is acceptable. Go to step 11.
r Outside the adjustment range, the pump is defective. Go to step 10.
10. The CBC lytic reagent pump is defective:
a. Press STOP to return to READY.
b. Reconnect the tubings to the bath.
c. Replace the CBC lytic reagent pump; go to the Replacement procedure.
11. The CBC lytic reagent pump volume is acceptable:
a. Press STOP to return to READY.
b. Reconnect the tubings to the bath.
c. Press RINSE refill the baths and drain the waste chamber.
d. Select F02 to prime the CBC lytic reagent lines.
e. Go to Verification.
Pump Troubleshooting
1. Reconnect the tubings to the bath.
2. Disconnect the tubing from fitting 127 above VL3 and connect the tubing to a feed-thru
fitting. See Figure 4.22-4.
3. Connect the extension tubing to the other side of the feed-thru fitting as shown in
Figure 4.22-4.
4. Place the other end of the extension tubing into a waste vial. Select F27, pressing ENTER
as often as necessary to prime the tubing with CBC lytic reagent.
Figure 4.22-4 Setting Up the Instrument for Troubleshooting the CBC Lytic Reagent Delivery
1 2
Disconnect Connect
tubing here tubing
FEED-THRU
FITTING
127
3
Connect
extension tubing
VL3
4
RIGHT FRONT PANEL Dispense
CBC
CBC lytic
LYTIC
reagent (F27)
REAGENT
7253212A
PUMP
4.22-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CBC LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
5. Determine the volume dispensed. Do steps 5 through 7 of the Volume Check procedure.
6. Compare the measurements to the pump volume tolerances in Table A.1-31:
r If the measurements are within the verification range, the pump is functioning
correctly. Troubleshoot the reagent pathway, correct the problem and then recheck
the pump volume.
r If the measurements are below the verification range, the problem could be the
pump or the pump adjustment. Try to adjust the pump. Go to step 7.
7. Adjust the pump to increase the volume dispensed:
a. Turn the adjustment screw counterclockwise as shown in Figure 4.22-3.
b. Repeat step 4, dispensing reagent at least twice to prime the pump, and then
recheck the volume.
c. Continue adjusting, priming and checking the volume of the pump until the
volume falls within the adjustment range.
d. To ensure the adjustment holds, do steps 4 through 7 of the Volume Check procedure
and compare the measurements to the adjustment range in Table A.1-31, Pump
Volume Tolerances. If the measurements are:
r Within the adjustment range, the pump volume is acceptable. Go to step 9.
r Outside the adjustment range, the pump is defective. Go to step 8.
8. The CBC lytic reagent pump is defective:
a. Press STOP to return to READY.
b. Reconnect the tubing to fitting 127.
c. Replace the CBC lytic reagent pump; go to the Replacement procedure.
9. The CBC lytic reagent pump volume is acceptable:
a. Press STOP to return to READY.
b. Reconnect the tubing to fitting 127.
c. Press RINSE to refill the baths and drain the waste chamber.
d. Select F02 to prime the CBC lytic reagent lines.
e. Go to Verification.
Replacement
1. Remove the pump by sliding it out of the mounting bracket. See Figure 4.22-5.
2. Disconnect the tubing from the CBC lytic reagent pump.
3. Install the replacement pump in the mounting bracket.
4. Connect the tubing to the replacement pump.
5. Select F02 to prime the replacement CBC lytic reagent pump.
6. Do the Volume Check procedure to ensure the pump volume is correct.
Verification
Do the PRECISION VERIFICATION procedure, Heading 5.5, for the CBC parameters.
PN 4277219B 4.22-5
SERVICE AND REPAIR PROCEDURES
CBC LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT
REAGENT
LINE
PRESSURE
LINE
MOUNTING
BRACKET
CBC LYTIC
REAGENT
7253214A PUMP RIGHT FRONT PANEL
4.22-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DILUENT DISPENSER CHECK, ADJUSTMENT AND REPLACEMENT 4
4.23 DILUENT DISPENSER CHECK, ADJUSTMENT AND REPLACEMENT
Purpose
The diluent dispensers are single-volume, field-adjustable, piston-style pumps. Two styles are
currently in use. This section contains procedures for checking and adjusting the volumes of
either style of the RBC and WBC diluent dispensers, troubleshooting the dispensers, and
replacing the dispensers. Except where noted, the procedures are identical for the RBC and
WBC diluent dispensers.
IMPORTANT The volumes dispensed by the diluent dispensers affect the data. Diluent dispensers are
factory calibrated, but you must verify the volumes to ensure accurate dilutions.
r Use the Volume Check procedure to determine the volume of reagent dispensed and to
adjust the dispenser volume as needed. Two methods for checking the volume are
provided; the weight method is recommended as it is the most accurate, but you can use
the alternate volume method if a scale is not available.
r Use the Dispenser Troubleshooting procedure to isolate a dispenser or reagent pathway
problem, when the volume check is not within limits.
r Use the Replacement procedure to replace a defective dispenser.
For pump volume adjustment and verification ranges, see Table A.1-31, Pump Volume
Tolerances.
Tools/Supplies Needed
B One small Y-fitting, PN 6232259 (for Volume Check procedure)
B One extension tubing: consists of one 30-cm (12-in.) piece of 0.082 i.d. polyurethane
tubing, PN 3202036, attached to barbed end of feed-thru fitting, PN 1016929 (for
Volume Check and Dispenser Troubleshooting procedures)
B Two vials, such as ACCUVETTE II vials, one for waste and one for testing
B Mettler scale model P2100, or equivalent scale with an accuracy of ±0.001 g (for Volume
Check procedure - weight method)
B 50-mL, certified graduated cylinder (for Volume Check procedure - volume method)
B One feed-thru fitting, PN 1005697 (for Dispenser Troubleshooting procedure)
B Small flathead screwdriver
B Clamping device such a hemostat (for Replacement procedure)
Volume Check
1. Press DRAIN to drain the baths.
2. Disconnect the input tubings from the appropriate bath and connect the tubings to the
Y-fitting. See Figure 4.23-1.
3. Connect the extension tubing to the third leg of the Y-fitting as shown in Figure 4.23-1.
PN 4277219B 4.23-1
SERVICE AND REPAIR PROCEDURES
DILUENT DISPENSER CHECK, ADJUSTMENT AND REPLACEMENT
ATTENTION: When dispensing reagent into a vial, always touch the fitting to the side of the vial
to remove the drop on the end.
4. Place the other end of the extension tubing in the waste vial and do one of the following
to dispense diluent, priming the tubing. Touch the fitting to the side of the vial to remove
the drop at the end.
r For the RBC diluent dispenser, select F32
r For the WBC diluent dispenser, select F33.
5. Measure the volume dispensed:
r If a scale is available, use the weight method. Go to step 6.
r If a scale is not available, use the volume method. Go to step 7.
Figure 4.23-1 Setting Up the Instrument for the Diluent Dispenser Volume Check
2
Connect
bath tubing
Y-FITTING
1
Disconnect
bath tubing 3
Connect
extension tubing
4
Dispense diluent
7253215A (RBC F32, WBC F33)
4.23-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DILUENT DISPENSER CHECK, ADJUSTMENT AND REPLACEMENT 4
7. Use the volume method to determine the volume dispensed:
ATTENTION: For an accurate volume measurement, always use a dry graduated cylinder.
a. Place the tubing in the clean, dry graduated cylinder and press ENTER three times to
dispense three aliquots of diluent into the graduated cylinder.
b. Determine the volume of reagent in the cylinder from the position of the meniscus
(Figure 4.23-2), and divide the value by 3.
EYE LEVEL
Read here
7253210A
Figure 4.23-3 Diluent Dispenser Adjustments on Analytical Stations that Use the Diluent Reservoir
Decrease
PN 4277219B 4.23-3
SERVICE AND REPAIR PROCEDURES
DILUENT DISPENSER CHECK, ADJUSTMENT AND REPLACEMENT
Figure 4.23-4 Diluent Dispenser Adjustments on Analytical Stations that Bypass the Diluent Reservoir
Decrease
b. Repeat step 4, dispensing reagent at least twice to prime the pump, then recheck the
pump volume.
c. Continue adjusting, priming and checking the volume of the pump until the
volume falls within the adjustment range.
d. To ensure the adjustment holds, repeat steps 4 through 7 and compare the
measurements to the adjustment range in Table A.1-31, Pump Volume Tolerances.
If two of the three weight measurements or if the volume measurement is:
r Within the adjustment range, the pump volume is acceptable. Go to step 11.
r Outside the adjustment range, the pump is defective. Go to step 10.
10. The diluent dispenser is defective:
a. Press STOP to return to READY.
b. Reconnect the tubings to the bath.
c. Replace the diluent dispenser; go to the Replacement procedure.
11. The diluent dispenser volume is acceptable:
a. Press STOP to return to READY.
b. Reconnect the tubings to the bath.
c. Press RINSE to refill the baths and drain the waste chamber.
d. Select F16 to prime the diluent lines.
e. Go to Verification.
4.23-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DILUENT DISPENSER CHECK, ADJUSTMENT AND REPLACEMENT 4
Dispenser Troubleshooting
1. Reconnect the tubings to the bath.
2. Disconnect the output tubing of the diluent dispenser being tested and connect the
tubing to a feed-thru fitting. See Figure 4.23-5.
r For the RBC diluent dispenser, disconnect the I-beam tubing above VL8.
r For the WBC diluent dispenser, disconnect the I-beam tubing above VL7.
3. Connect the extension tubing to the other side of the feed-thru fitting as shown in
Figure 4.23-5.
4. Place the other end of the extension tubing into a waste vial and dispense diluent twice
to prime the tubing:
r For the RBC diluent dispenser, select F32 to prime the tubing
r For the WBC diluent dispenser, select F33 to prime the tubing.
5. Determine the volume dispensed. Do steps 5 through 7 of the Volume Check procedure.
Figure 4.23-5 Setting Up the Instrument for Troubleshooting the Diluent Delivery
1 2
1
D is c o n n e c t fo r C o n n e c t
D is c o n n e c t fo r
R B C d ilu e n t I- b e a m tu b in g
W B C d ilu e n t
d is p e n s e r d is p e n s e r
F e e d -th ru
fittin g
VL8 VL7
3
C o n n e c t
e x te n s io n tu b in g
4
D is p e n s e
L E F T F R O N T P A N E L d ilu e n t
6 4 9 8 2 0 6 B (R B C F 3 2 , W B C F 3 3 )
PN 4277219B 4.23-5
SERVICE AND REPAIR PROCEDURES
DILUENT DISPENSER CHECK, ADJUSTMENT AND REPLACEMENT
Replacement
1. Press DRAIN.
2. Using a hemostat, clamp both tubings attached to the top of the defective dispenser, then
remove the tubings from the dispenser. See Figure 4.23-6.
3. Remove the dispenser from the base clamp and gently pull the dispenser down and out
of the holding collar.
4. Remove the pressure tubing from the bottom rear of the dispenser.
5. Empty the diluent from the dispenser.
6. Connect the pressure tubing to the fitting on the replacement dispenser.
7. Carefully feed the dispenser up through the holding collar and set it into the base clamp.
8. Connect the diluent tubing to the appropriate fittings on the diluent dispenser, then
remove the hemostats.
4.23-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DILUENT DISPENSER CHECK, ADJUSTMENT AND REPLACEMENT 4
Figure 4.23-6 Replacing the Diluent Dispenser
HOLDING
COLLAR
PRESSURE
TUBING
BASE
7253217A CLAMPS LEFT FRONT PANEL
Verification
Do the PRECISION VERIFICATION procedure, Heading 5.5, for the CBC parameters.
PN 4277219B 4.23-7
SERVICE AND REPAIR PROCEDURES
DILUENT DISPENSER CHECK, ADJUSTMENT AND REPLACEMENT
4.23-8 PN 4277219B
SERVICE AND REPAIR PROCEDURES
STAIN PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
4.24 STAIN PUMP CHECK, ADJUSTMENT AND REPLACEMENT
Purpose
The stain pump is a single-volume, field-adjustable, piston-style pump. This section contains
procedures for adjusting and checking the volume of the stain pump, troubleshooting the
pump and replacing the pump.
r Use the Volume Check procedure to determine the volume of reagent dispensed and to
adjust the pump volume as needed. Two methods for checking the volume are provided;
the weight method is recommended as it is the most accurate, but you can use the
alternate volume method if a scale is not available.
r Use the Pump Troubleshooting procedure to isolate a pump or reagent pathway problem
when the volume check is not within limits.
r Use the Replacement procedure to replace a defective pump.
For pump volumes adjustment and verification ranges, see Table A.1-31, Pump Volume
Tolerances.
Tools/Supplies Needed
B One feed-thru fitting, PN 1005697 (for Volume Check procedures)
B One extension tubing: consists of one 30-cm (12-in.) piece of 0.082 i.d. polyurethane
tubing, PN 3202036, attached to barbed end of feed-thru fitting, PN 1016929 (for
Volume Check and Pump Troubleshooting procedures)
B Two vials, such as ACCUVETTE II vials, one for waste and one for testing
B Mettler scale model P2100, or equivalent scale with an accuracy of ±0.001 g (for Volume
Check procedure - weight method)
B 1-mL or 2-mL serological pipettes with 0.01-mL divisions (for Volume Check
procedure - volume method)
B Small flathead screwdriver
Volume Check
ATTENTION: The retic stain contains new methylene blue which is a permanent dye. Use care in
handling the stain and any associated tubing. Place gauze under any areas where tubing will
be disconnected.
1. At the stain chamber, disconnect the tubing from VL89 and connect the tubing to a feed-
thru fitting. See Figure 4.24-1 (Retic module) or Figure 4.24-2 (Random Access
module).
2. Connect the extension tubing to the other side of the feed-thru fitting as shown in
Figure 4.24-1(Retic module) or Figure 4.24-2 (Random Access module).
ATTENTION: When dispensing reagent into a vial, always touch the fitting to the side of the vial
to remove the drop on the end.
3. Place the other end of the extension tubing in the waste vial and select F25 to dispense
stain. Press ENTER as often as necessary to prime the tubing with stain. Touch the fitting
to the side of the vial to remove the last drop.
PN 4277219B 4.24-1
SERVICE AND REPAIR PROCEDURES
STAIN PUMP CHECK, ADJUSTMENT AND REPLACEMENT
Figure 4.24-1 Setting Up the GEN•S System for the Retic Stain Volume Check
2
Connect
tubing
1
Disconnect
FEED-THRU
tubing here
FITTING
3
Connect
extension tubing
VL89
4
Dispense
RETIC stain
MODULE (F25)
STAIN
6498058A
CHAMBER
Figure 4.24-2 Setting Up the LH 750 System for the Retic Stain Volume Check
2
C o n n e c t
S ta in 1
tu b in g
c h a m b e r D is c o n n e c t
R a n d o m F e e d -th ru
tu b in g h e r e
A c c e s s fittin g
m o d u le
3
V L 8 9 C o n n e c t
e x te n s io n tu b in g
4
D is p e n s e
s ta in
7 2 1 9 0 3 4 B
(F 2 5 )
4.24-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
STAIN PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
5. Use the weight method to determine the volume dispensed:
a. Weigh a clean vial. If the scale does not have a tare function, record the weight.
b. Place the tubing in the weighed test vial and press ENTER to dispense stain for the
test.
c. Weigh the test vial and record the weight. If the scale does not have a tare function,
subtract the previously recorded weight of the vial to determine the weight of the
dispensed volume.
d. Repeat steps a through c two more times to obtain three measurements.
e. Go to step 7.
6. Use the volume method to determine the volume dispensed:
ATTENTION: For accurate measurements, when a pipette is full of stain, exchange it for a
clean, dry pipette. Do not reuse the wet pipette.
a. Remove the fitting from the end of the extension tubing and connect the tubing to a
1- or 2-mL serological pipette.
b. Hold the pipette vertically and press ENTER until the meniscus of the stain falls
within the graduated marks on the pipette.
c. Read and record the meniscus. See Figure 4.24-3.
d. Press ENTER three times to dispense three aliquots of stain, then reread the
meniscus.
e. Divide the difference between the two meniscus readings by 3 to determine the
volume dispensed.
Figure 4.24-3 Reading the Meniscus
EYE LEVEL
Read here
7253210A
7. Compare the measurements to the pump volume specifications in Table A.1-31. If the
measurements are:
r Within the verification range, the pump volume is acceptable. Go to step 10.
r Above the verification range, adjust the pump volume down. Go to step 8.
r Below the verification range, go to the Pump Troubleshooting procedure to
determine if the failure is in the pump or in the reagent pathway.
8. Adjust the pump to decrease the volume dispensed:
a. For easy access to the adjustment screw, slide the pump out of the mounting
bracket. See Figure 4.24-4 (Retic module) or Figure 4.24-5 (Random Access
module).
b. Turn the adjustment screw clockwise as shown in Figure 4.24-4 (Retic module) or
Figure 4.24-5 (Random Access module).
c. Reinstall the pump in the mounting bracket.
PN 4277219B 4.24-3
SERVICE AND REPAIR PROCEDURES
STAIN PUMP CHECK, ADJUSTMENT AND REPLACEMENT
d. Repeat step 3, dispensing reagent at least twice to prime the pump and then recheck
the pump volume.
e. Continue adjusting, priming and checking the volume of the pump until the
volume falls within the adjustment range.
S ta in
p u m p
A d ju s tm e n t
D e c re a s e
In c re a s e
Retic 1 /2 tu rn 5 µ L
module
M o u n tin g
b ra c k e t
6 4 9 8 0 6 0 A
S ta in
p u m p
A d ju s tm e n t
Decrease
Increase
1/2 turn 5 µL
M o u n tin g
7 2 1 9 0 3 3 B
b ra c k e t
4.24-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
STAIN PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
f. To ensure the adjustment holds, repeat steps 3 through 6 and compare the
measurements to the adjustment range in Table A.1-31, Pump Volume Tolerances.
If the measurements are:
r Within the adjustment range, the pump volume is acceptable. Go to step 10.
r Outside the adjustment range, the pump is defective. Go to step 9.
9. The stain pump is defective:
a. Press STOP to return to READY.
b. Reconnect the stain input tubing to the stain chamber.
c. Replace the stain pump; go to the Replacement procedure.
10. The stain pump volume is acceptable:
a. Press STOP to return to READY.
b. Reconnect the stain input tubing to the stain chamber.
c. Select F18 to prime the stain lines.
d. Go to Verification.
Pump Troubleshooting
1. Reconnect the stain input tubing to the stain chamber.
2. On the Retic module, unfasten the three captive screws securing the right side bracket of
the Retic module to the Retic module and carefully lift up the right side bracket. See
Figure 4.24-6.
Figure 4.24-6 Setting Up the GEN•S System for Troubleshooting the Retic Stain Delivery
1 2
Disconnect Connect
output extension
tubing here tubing
RETIC
MODULE VL99
RIGHT SIDE
BRACKET
STAIN
PUMP 3
Dispense
stain
(F25)
6498059A
PN 4277219B 4.24-5
SERVICE AND REPAIR PROCEDURES
STAIN PUMP CHECK, ADJUSTMENT AND REPLACEMENT
3. Disconnect the output tubing from VL99. See Figure 4.24-6 (Retic module) or
Figure 4.24-7 (Random Access module).
Figure 4.24-7 Setting Up the LH 750 System for Troubleshooting the Retic Stain Delivery
1 2
D is c o n n e c t C o n n e c t
o u tp u t e x te n s io n
R a n d o m tu b in g h e r e tu b in g
A c c e s s
m o d u le V L 9 9
S ta in
p u m p 3
D is p e n s e
V L 9 9 s ta in
(F 2 5 )
7 2 1 9 0 3 1 B
4. Connect the extension tubing to the output fitting on VL99 as shown in Figure 4.24-6
(Retic module) or Figure 4.24-7 (Random Access module).
5. Place the other end of the extension tubing into a waste vial. Select F25, pressing ENTER
as often as necessary to prime the tubing with stain.
6. Determine the volume dispensed. Do steps 4 through 6 of the Volume Check procedure.
7. If using the weight method, compare the measurements to the verification range in
Table A.1-31, Pump Volume Tolerances. If the measurements are:
r Within the verification range, the pump is functioning correctly. Troubleshoot the
reagent pathway, correct the problem and then recheck the pump volume.
r Below the verification range, the problem could be the pump or the pump
adjustment. Try to adjust the pump. Go to step 8.
8. Adjust the pump to increase the volume dispensed:
a. For easy access to the adjustment screw, pull the pump out of the mounting clip.
Refer to Figure 4.24-4 (Retic module) or Figure 4.24-5 (Random Access module).
b. Turn the adjustment screw counterclockwise as shown in Figure 4.24-4 (Retic
module) or Figure 4.24-5 (Random Access module).
c. Reinstall the pump in the mounting clip.
d. Repeat step 5, dispensing reagent at least twice to prime the pump, and then
recheck the volume.
4.24-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
STAIN PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
e. Continue adjusting, priming and checking the volume of the pump until the
volume falls within the adjustment range.
f. To ensure the adjustment holds, do steps 3 through 6 of the Volume Check
procedure. Compare the measurements to the adjustment range in Table A.1-31,
Pump Volume Tolerances. If the measurements are:
r Within the range, the pump volume is acceptable. Go to step 10.
r Outside the range, the pump is defective. Go to step 9.
9. The stain pump is defective:
a. Press STOP to return to READY.
b. Reconnect the tubing to VL99.
c. Replace the stain pump; go to the Replacement procedure.
10. The stain pump volume is acceptable:
a. Press STOP to return to READY.
b. Reconnect the tubing to VL99.
c. Reinstall the right side bracket on the Retic module.
d. Select F18 to prime the stain lines.
e. Go to Verification.
Replacement
1. Remove the pump by sliding it out of the mounting bracket. Refer to Figure 4.24-4
(Retic module) or Figure 4.24-5 (Random Access module).
2. Disconnect the tubing from the stain pump and carefully dispose of the stain in the
pump.
3. Install the replacement pump in the mounting bracket.
4. Connect the tubing to the replacement pump.
5. Reinstall the right side bracket on the Retic module.
6. Select F18 to prime the replacement stain pump.
7. Do the Volume Check procedure to ensure the pump volume is correct.
Verification
Do the PRECISION VERIFICATION procedure, Heading 5.5, for the retic parameters.
PN 4277219B 4.24-7
SERVICE AND REPAIR PROCEDURES
STAIN PUMP CHECK, ADJUSTMENT AND REPLACEMENT
4.24-8 PN 4277219B
SERVICE AND REPAIR PROCEDURES
RETIC CLEARING SOLUTION PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
4.25 RETIC CLEARING SOLUTION PUMP CHECK, ADJUSTMENT AND
REPLACEMENT
Purpose
The retic clearing solution pump is a single-volume, field-adjustable, piston-style pump. This
section contains procedures for adjusting and checking the volume of the retic clearing
solution pump, troubleshooting the pump and replacing the pump.
r Use the Volume Check procedure to determine the volume of reagent dispensed and to
adjust the pump volume as needed. Two methods for checking the volume are provided;
the weight method is recommended as it is the most accurate, but you can use the
alternate volume method if a scale is not available.
r Use the Pump Troubleshooting procedure to isolate a pump or reagent pathway problem
when the volume check is not within limits.
r Use the Replacement procedure to replace a defective pump.
For pump volume adjustment and verification ranges, see Table A.1-31, Pump Volume
Tolerances.
Tools/Supplies Needed
B One feed thru-fitting, PN 1005697 (for Volume Check procedures)
B One extension tubing: consists of one 30 cm (12 in.) piece of 0.082 i.d. polyurethane
tubing, PN 3202036, attached to barbed end of feed-thru fitting, PN 1016929 (for
Volume Check and Pump Troubleshooting procedures)
B Two vials, such as ACCUVETTE II vials, one for waste and one for testing
B Mettler scale model P2100, or equivalent scale with an accuracy of ±0.001 g (for Volume
Check procedure - weight method)
B 25-mL, certified graduated cylinder (for Volume Check procedure - volume method)
B Small flathead screwdriver
Volume Check
1. At the retic chamber, disconnect the tubing from VL95A (Retic module) or VL129
(Random Access module) and connect the tubing to a feed-thru fitting. See Figure 4.25-1
(Retic module) or Figure 4.25-2 (Random Access module).
2. Connect the extension tubing to the other side of the feed-thru fitting as shown in
Figure 4.25-1 (Retic module) or Figure 4.25-2 (Random Access module).
ATTENTION: When dispensing reagent into a vial, always touch the fitting to the side of the vial
to remove the drop on the end.
3. Place the other end of the extension tubing in the waste vial and select F26 to dispense
retic clearing solution. Press ENTER as often as necessary to prime the tubing with retic
clearing solution. Touch the fitting to the side of the vial to remove the last drop.
4. Measure the volume dispensed:
r If a scale is available, use the weight method. Go to step 5.
r If a scale is not available, use the volume method. Go to step 6.
PN 4277219B 4.25-1
SERVICE AND REPAIR PROCEDURES
RETIC CLEARING SOLUTION PUMP CHECK, ADJUSTMENT AND REPLACEMENT
Figure 4.25-1 Setting Up the GEN•S System for the Retic Clearing Solution Volume Check
2
Connect
tubing
1
RETIC Disconnect
FEED-THRU
MODULE tubing here
FITTING
3
Connect
extension tubing
VL95A
4
Dispense
retic
RETIC clearing solution
6498061A
CHAMBER (F26)
Figure 4.25-2 Setting Up the LH 750 System for the Retic Clearing Solution Volume Check
2
C o n n e c t
tu b in g
1
R a n d o m D is c o n n e c t F e e d -th ru
A c c e s s tu b in g h e r e fittin g
m o d u le 3
C o n n e c t
V L 1 2 9 e x te n s io n tu b in g
R e tic
c h a m b e r
4
D is p e n s e
r e tic
c le a r in g s o lu tio n
7 2 1 9 0 3 2 B (F 2 6 )
4.25-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
RETIC CLEARING SOLUTION PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
5. Use the weight method to determine the volume dispensed:
a. Weigh a clean vial. If the scale does not have a tare function, record the weight.
b. Place the tubing in the weighed test vial and press ENTER to dispense retic clearing
solution for the test.
c. Weigh the test vial and record the weight. If the scale does not have a tare function,
subtract the previously recorded weight of the vial to determine the weight of the
dispensed volume.
d. Repeat steps a through c two more times to obtain three measurements.
e. Go to step 7.
6. Use the volume method to determine the volume dispensed:
ATTENTION: For an accurate volume measurement, always use a dry graduated cylinder.
a. Place the tubing in the clean, dry graduated cylinder and press ENTER five times to
dispense five aliquots of retic clearing solution into the graduated cylinder.
b. Determine the volume of reagent in the cylinder from the position of the meniscus
(Figure 4.25-3), and divide the value by 5.
EYE LEVEL
Read here
7253210A
7. Compare the measurements to the pump volume specifications in Table A.1-31. If the
measurements are:
r Within the verification range, the pump volume is acceptable. Go to step 10.
r Above the verification range, adjust the pump volume down. Go to step 8.
r Below the verification range, go to the Pump Troubleshooting procedure to
determine if the failure is in the pump or in the reagent pathway.
8. Adjust the pump to decrease the volume dispensed:
a. Turn the adjustment screw clockwise as shown in Figure 4.25-4.
b. Repeat step 3, dispensing reagent at least twice to prime the pump, then recheck the
pump volume.
c. Continue adjusting, priming and checking the volume of the pump until the
volume falls within the adjustment range.
d. To ensure the adjustment holds, repeat steps 3 through 6 and compare the
measurements to the adjustment range in Table A.1-31, Pump Volume Tolerances.
If the measurements are:
r Within the adjustment range, the pump volume is acceptable. Go to step 10.
r Outside the adjustment range, the pump is defective. Go to step 9.
PN 4277219B 4.25-3
SERVICE AND REPAIR PROCEDURES
RETIC CLEARING SOLUTION PUMP CHECK, ADJUSTMENT AND REPLACEMENT
Decrease
Increase
1/2 turn 5 µL
7253213A
Pump Troubleshooting
1. Reconnect the retic clearing solution tubing to the retic chamber.
2. Disconnect the output tubing of VL98 and connect the tubing to a feed-thru fitting. See
Figure 4.25-5.
3. Connect the extension tubing to the other side of the feed-thru fitting as shown in
Figure 4.25-5.
4. Place the other end of the extension tubing into a waste vial. Select F26, pressing ENTER
as often as necessary to prime the tubing with retic clearing solution.
5. Determine the volume dispensed. Do steps 3 through 6 of the Volume Check procedure.
6. If using the weight method, compare the measurements to the verification range in
Table A.1-31, Pump Volume Tolerances. If the measurements are:
r Within range, the pump is functioning correctly. Troubleshoot the reagent pathway,
correct the problem and then recheck the pump volume.
r Below the range, the problem could be the pump or the pump adjustment. Try to
adjust the pump. Go to step 7.
4.25-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
RETIC CLEARING SOLUTION PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
Figure 4.25-5 Setting Up the Instrument for Troubleshooting the Retic Clearing Solution Delivery
2
C o n n e c t
tu b in g
Feed-thru
fitting
3
C o n n e c t
e x te n s io n tu b in g
1 D is c o n n e c t
tu b in g h e r e
4
D is p e n s e
L E F T F R O N T P A N E L
r e tic
R e tic c le a r in g c le a r in g s o lu tio n
6 4 9 8 2 1 0 B s o lu tio n p u m p (F 2 6 )
PN 4277219B 4.25-5
SERVICE AND REPAIR PROCEDURES
RETIC CLEARING SOLUTION PUMP CHECK, ADJUSTMENT AND REPLACEMENT
Pump Replacement
1. Remove the pump by sliding it out of the mounting bracket. See Figure 4.25-6.
2. Disconnect the tubing from the retic clearing solution pump.
3. Connect the tubing to the replacement pump.
4. Install the replacement pump in the mounting bracket.
5. Select F19 to prime the retic clearing solution pump.
6. Do the Volume Check procedure to ensure the pump volume is correct.
Verification
Do the Heading PRECISION VERIFICATION procedure, Heading 5.5, for the retic
parameters.
Pressure
line
Retic
clearing
solution
6 4 9 8 2 0 7 B
pump
4.25-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CLEANING AGENT PUMP CHECK AND REPLACEMENT 4
4.26 CLEANING AGENT PUMP CHECK AND REPLACEMENT
Purpose
The cleaning agent pump is a nonadjustable diaphragm pump. This section contains
procedures for a checking the volume of the cleaning agent pump and replacing the pump.
r Use the Volume Check procedure to determine the volume of reagent dispensed. Two
methods for checking the volume are provided; the weight method is recommended as it
is the most accurate, but you can use the alternate volume method if a scale is not
available.
r Use the Replacement procedure to replace a defective pump.
For pump volume adjustment and verification ranges, see Table A.1-31, Pump Volume
Tolerances.
Tools/Supplies Needed
B One feed-thru fitting, PN 1005697 (for Volume Check procedures)
B One extension tubing: consists of one 30-cm (12-in.) piece of 0.082 i.d. polyurethane
tubing, PN 3202036, attached to barbed end of feed-thru fitting, PN 1016929 (for
Volume Check procedure)
B Two vials, such as ACCUVETTE II vials, one for waste and one for testing
B Mettler scale model P2100, or equivalent scale with an accuracy of ±0.001 g (for Volume
Check procedure - weight method)
B 25-mL, certified graduated cylinder (for Volume Check procedure - volume method)
B Phillips-head screwdriver (for Replacement procedure)
Volume Check
1. Disconnect the tubing from fitting 129 above VL47 and connect the tubing to a feed-thru
fitting. See Figure 4.26-1.
2. Connect the extension tubing to the other side of the feed-thru fitting as shown in
Figure 4.26-1.
ATTENTION: When dispensing reagent into a vial, always touch the fitting to the side of the vial
to remove the drop on the end.
3. Place the other end of the extension tubing in the waste vial and select F13 to dispense
cleaning agent. Press ENTER as often as necessary to prime the tubing with cleaning
agent. Touch the fitting to the side of the vial to remove the last drop.
Note: F13 activates the cleaning agent pump twice each time you press ENTER,
dispensing two 2-mL aliquots.
4. Measure the volume dispensed:
r If a scale is available, use the weight method. Go to step 5.
r If a scale is not available, use the volume method. Go to step 6.
PN 4277219B 4.26-1
SERVICE AND REPAIR PROCEDURES
CLEANING AGENT PUMP CHECK AND REPLACEMENT
FEED-THRU
FITTING
3
Connect
extension tubing
129
VL47
a. Place the tubing in the clean, dry graduated cylinder and press ENTER five times to
dispense 10 aliquots of cleaning agent into the graduated cylinder.
b. Determine the volume of reagent in the cylinder from the position of the meniscus
(Figure 4.26-2), and divide the value by 10.
7. Compare the measurements to the pump volume specifications in Table A.1-31. If the
measurements are:
r Within the verification range, the pump volume is acceptable. Go to step 9.
r Outside the verification range, the pump may be defective. Go to step 8.
4.26-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CLEANING AGENT PUMP CHECK AND REPLACEMENT 4
Figure 4.26-2 Reading a Meniscus
EYE LEVEL
Read here
7253210A
Replacement
1. Unscrew the tubing retainers on the pump and remove the tubing. See Figure 4.26-3.
2. Remove the screws securing the pump bracket to the Diluter panel and remove the
pump.
3. Install the replacement pump.
BRACKET
CLEANING
AGENT
PUMP
RETAINERS
PRESSURE
LINE 7253225A
PN 4277219B 4.26-3
SERVICE AND REPAIR PROCEDURES
CLEANING AGENT PUMP CHECK AND REPLACEMENT
Verification
Select F13 and ensure the lines from the pump are free of bubbles and that cleaning agent is
dispensed into the flow cell lines.
4.26-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ASPIRATION PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
4.27 ASPIRATION PUMP CHECK, ADJUSTMENT AND REPLACEMENT
Purpose
The aspiration pump is a dual-volume, field-adjustable, piston-style pump used to aspirate
sample in the Manual and the Automatic modes. This section contains procedures for
adjusting and checking the volume aspirated by the aspiration pump in both modes,
troubleshooting the pump and replacing the pump.
IMPORTANT Changes to the low volume will affect the high volume. Always check the low, Manual-mode
volume of the pump before checking the high, Automatic-mode volume. For details, see Aspiration Pump,
Adjustable Stops, under Heading 2.17, SAMPLE ACQUISITION SYSTEM - HARDWARE DESCRIPTION.
r Use the Volume Check procedure to determine the volume of sample aspirated and to
adjust the pump volume as needed.
r Use the Pump Troubleshooting procedure to isolate a pump or sample pathway problem
when the volume check is not within limits.
r Use the Replacement procedure to replace a defective pump.
For the pump volume adjustment and verification ranges, see Table A.1-31, Pump Volume
Tolerances.
Tools/Supplies Needed
B 1 vial, such as an ACCUVETTE II vial or a stoppered test tube, containing diluent (for
Manual-mode Volume Check)
B 3 stoppered test tubes containing diluent in a cassette (for Automatic-mode volume
check)
B Mettler scale model P2100 or equivalent scale with an accuracy of ±0.001 g (for both
modes volume check)
B One feed-thru fitting, PN 1005697 (for Pump Troubleshooting procedure)
B One extension tubing: consists of one 30-cm (12-in.) piece of 0.082 i.d. polyurethane
tubing, PN 3202036, attached to barbed end of feed-thru fitting, PN 1016929 (for Pump
Troubleshooting procedure)
B Two pairs of hemostats (for Pump Troubleshooting procedure)
B Two adjustable wrenches (for pump adjustment)
PN 4277219B 4.27-1
SERVICE AND REPAIR PROCEDURES
ASPIRATION PUMP CHECK, ADJUSTMENT AND REPLACEMENT
ASPIRATION
PUMP
ASPIRATION
PUMP
MODULE
MOUNTING Decrease
BRACKET
Hold
Increase
1/2 turn 5 µL
7253226B
Adjust
4.27-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ASPIRATION PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
d. Cycle the instrument two times in the Manual mode to reprime the pump, then
recheck the pump volume using step 3.
e. Continue adjusting, priming and checking the volume of the pump until the
volume falls within the adjustment range.
f. To ensure the adjustment holds, repeat steps 1 through 5 and compare the
measurements to the adjustment range in Table A.1-31, Pump Volume Tolerances.
If the measurements are:
r Within the adjustment range, the pump volume is acceptable. Verify the
volume for the Automatic mode is still acceptable. Go to the High
(Automatic-Mode) Volume Check.
Note: Whenever you adjust the low (Manual-mode) volume, you must check
the high (Automatic-mode) volume
r Outside the adjustment range, the pump is defective. Go to the Replacement
procedure.
PN 4277219B 4.27-3
SERVICE AND REPAIR PROCEDURES
ASPIRATION PUMP CHECK, ADJUSTMENT AND REPLACEMENT
ASPIRATION
PUMP
ASPIRATION
PUMP
MODULE
Decrease
MOUNTING
BRACKET Increase
1/2 turn 5 µL
7253228B
d. Cycle the instrument two times in the Automatic mode to reprime the pump, then
recheck the pump volume using step 3.
e. Continue adjusting, priming and checking the volume of the pump until the
volume falls within the adjustment range.
f. To ensure the adjustment holds, repeat steps 2 through 4 and compare the
measurements to the adjustment range in Table A.1-31, Pump Volume Tolerances.
If the measurements are:
r Within the adjustment range, the pump volume is acceptable. Go to
Verification.
r Outside the adjustment range, the pump is defective. Go to the Replacement
procedure.
Pump Troubleshooting
1. Set up the instrument and aspirate a sample as follows:
a. Using hemostats, clamp off the tubing at the Y-fitting above the aspiration pump as
shown in Figure 4.27-3.
b. Disconnect the tubing at the top of the aspiration pump from the Y-fitting, and
connect the tubing to a feed-thru fitting. See Figure 4.27-3.
c. Connect the extension tubing to the other side of the feed-thru fitting as shown in
Figure 4.27-3
4.27-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ASPIRATION PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
Figure 4.27-3 Setting Up for Troubleshooting Aspiration Pump
3
1 Connect
Clamp tubing
tubing
FEED-THRU
FITTING
2
Disconnect
tubing
here 4
ASPIRATION Connect
ASPIRATION PUMP extension tubing
PUMP
MODULE
WEIGHED
VIAL OF
DILUENT
7253338B
d. Reweigh the vial and subtract this weight from the initial weight to determine the
volume aspirated. Place the other end of the extension tubing into a weighed vial of
diluent.
e. Aspirate a sample:
r If checking the Automatic-mode volume, enter an ID#, then place a cassette
with empty tubes on the rocker bed and then press START/CONT.
r If checking the Manual-mode volume, press and release the activator.
f. When the instrument is aspirating, press the blank area on the Diluter keypad to
select the Wait mode.
Note: The instrument is aspirating when the bar-code scanner is down (Automatic
mode only) and the Analyzer STATUS is INTRO SAMPLE.
g. Reconnect the pump tubing to the Y-fitting.
h. Release the Wait mode and let the instrument complete the current cycle.
2. Compare the measurement to the verification range in Table A.1-31, Pump Volume
Tolerances. If the measurement is:
r Within range, the pump is functioning correctly. Troubleshoot the sample pathway,
correct the problem and then recheck the pump volume.
r Below the range, the problem could be the pump or the pump adjustment. Try to
adjust the pump. Go to step 3.
PN 4277219B 4.27-5
SERVICE AND REPAIR PROCEDURES
ASPIRATION PUMP CHECK, ADJUSTMENT AND REPLACEMENT
Replacement
1. Slide the aspiration pump out of the mounting bracket. See Figure 4.27-4.
2. Disconnect the tubing from the pump.
3. Connect the tubing to the replacement pump.
4. Install the replacement pump in the mounting bracket.
5. Do the Low (Manual-Mode) Volume Check and High (Automatic-Mode) Volume Check
procedures to ensure the replacement pump volume is correct.
4.27-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ASPIRATION PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
Figure 4.27-4 Replacing the Aspiration Pump
SL24B
SL9B
SL9A
PRESSURE LINE SAMPLE
from SL9A LINE
ASPIRATION
PUMP
ASPIRATION
PUMP PRESSURE LINE
MODULE from SL24B
PRESSURE LINE
from SL9B
7253229B
Verification
Do the WHOLE BLOOD VERIFICATION PROCEDURE, Heading 5.4, for the CBC
parameters.
PN 4277219B 4.27-7
SERVICE AND REPAIR PROCEDURES
ASPIRATION PUMP CHECK, ADJUSTMENT AND REPLACEMENT
4.27-8 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
4.28 DIFF LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT
Purpose
The diff lytic reagent pump is a dual-volume, field-adjustable, piston-style pump that
dispenses the volume of diff lytic reagent (low or high) needed to obtain an optimum
chemical reaction, depending on the ambient temperature. This section contains procedures
for adjusting and checking both volumes of the diff lytic reagent pump, troubleshooting the
pump and replacing the pump.
IMPORTANT Changes to the low volume can affect the high volume. Always check the low volume of the
pump before checking the high volume. For details, see Diff Lytic Reagent and Diff Preservative Pumps,
Adjustable Stops, under Heading 2.22, VCS TECHNOLOGY - DIFF ANALYSIS.
r Use the Volume Check procedure to determine the volume of reagent dispensed and to
adjust the pump volume as needed. Two methods for checking the volume are provided;
the weight method is recommended as it is the most accurate, but you can use the
alternate volume method if a scale is not available.
r Use the Pump Troubleshooting procedure to isolate a pump or reagent pathway problem
when the volume check is not within limits.
r Use the Replacement procedure to replace a defective pump.
For pump volume adjustment and verification ranges, see Table A.1-31, Pump Volume
Tolerances.
Tools/Supplies Needed
B One feed-thru fitting, PN 1005697 (for Volume Check procedures)
B One extension tubing: consists of one 30-cm (12-in.) piece of 0.082 i.d. polyurethane
tubing, PN 3202036, attached to barbed end of feed-thru fitting, PN 1016929 (for
Volume Check and Pump Troubleshooting procedures)
B Two vials, such as ACCUVETTE II vials, one for waste and one for testing
B Mettler scale model P2100, or equivalent scale with an accuracy of ±0.001 g (for Volume
Check procedure - weight method)
B Volumetric Cylinder, Erythrolyse and StabiLyse, PN 5450245-1 (for Volume Check
procedure - volume method)
B Cotton swabs (to clean and dry the Volumetric Cylinder)
B Two adjustable wrenches (for pump adjustment)
PN 4277219B 4.28-1
SERVICE AND REPAIR PROCEDURES
DIFF LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT
ATTENTION: When dispensing reagent into a vial, always touch the fitting to the side of the vial
to remove the drop on the end.
3. Place the other end of the extension tubing in the waste vial and select F23 to dispense
the low volume of diff lytic reagent. Press ENTER as often as necessary to prime the tubing
with diff lytic reagent. Touch the fitting to the side of the vial to remove the last drop.
Figure 4.28-1 Setting Up the Instrument for the Diff Lytic Reagent Volume Check
1 2
Disconnect Connect
tubing here tubing
DIFF
MODULE FEED-THRU
FITTING
VL65
MIXING
CHAMBER
3
Connect
extension tubing
4
Dispense
diff lytic reagent
(low volume F23,
6498017A
high volume F24)
4.28-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
6. Use the volume method to determine the volume dispensed:
ATTENTION: For an accurate volume measurement, always use a dry Volumetric Cylinder.
a. Place the tubing in the clean, dry Volumetric Cylinder and press ENTER three times
to dispense three aliquots of diff lytic reagent into the Volumetric Cylinder.
b. Hold the Volumetric Cylinder in a vertical position and ensure the meniscus falls
between the minimum and maximum marks for the low volume of diff lytic reagent
(ELYSE). See Figure 4.28-2.
Figure 4.28-2 Reading the Volumetric Cylinder for Diff Lytic Reagent (ELYSE)
HIGH ELYSE LOW
DIFF LYTIC
REAGENT EYE LEVEL
HIGH VOLUME
CALIBRATION
MARKS
LOW VOLUME
CALIBRATION Read here
SLYSE
MARKS
H
L
7253336A
PN 4277219B 4.28-3
SERVICE AND REPAIR PROCEDURES
DIFF LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT
DIFF LYTIC
REAGENT PUMP
MOUNTING
BRACKET
Decrease
LEFT FRONT PANEL
Hold
Increase
7253232A
1/2 turn 5 µL
Adjust
f. To ensure the adjustment holds, repeat steps 3 through 6. If using the weight
method, compare the measurements to the adjustment range in Table A.1-31,
Pump Volume Tolerances. If the measurements are:
r Within range, the low pump volume is acceptable. Go to the High Volume
Check procedure.
r Outside the range, the pump is defective. Go to step 8.
8. The diff lytic reagent pump is defective:
a. Press STOP to return to READY.
b. Reconnect the sample/diff lytic reagent input tubing to the mixing chamber.
c. Replace the diff lytic reagent pump; go to the Replacement procedure.
4.28-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
3. Use the weight method to determine the volume dispensed:
a. Weigh a clean vial. If the scale does not have a tare function, record the weight.
b. Place the tubing in the weighed test vial and press ENTER to dispense diff lytic
reagent for the test.
c. Weigh the test vial and record the weight. If the scale does not have a tare function,
subtract the previously recorded weight of the vial to determine the weight of the
dispensed volume.
d. Repeat steps a through c two more times to obtain three measurements.
e. Compare the three measurements to the pump volume specifications in Table A.1-31.
If the measurements are:
r Within the verification range, the high pump volume is acceptable. Go to
step 7.
r Above the verification range, adjust the pump volume down. Go to step 5.
r Below the verification range, go to the Pump Troubleshooting procedure to
determine if the failure is in the pump or in the reagent pathway.
4. Use the volume method to determine the volume dispensed:
ATTENTION: For an accurate volume measurement, always use a clean, dry Volumetric
Cylinder.
a. Place the tubing in the clean, dry Volumetric Cylinder and press ENTER three times
to dispense three aliquots of diff lytic reagent into the Volumetric Cylinder.
b. Hold the Volumetric Cylinder in a vertical position and ensure the meniscus falls
between the minimum and maximum marks for the high volume of the diff lytic
reagent (ELYSE). Refer to Figure 4.28-2.
c. If the meniscus is:
r Between the minimum and maximum marks, the high pump volume is
acceptable. Go to step 7.
r Above the maximum mark, adjust the pump volume down. Go to step 5.
r Below the minimum mark, go to the Pump Troubleshooting procedure to
determine if the failure is in the pump or in the reagent pathway.
5. Adjust the pump to decrease the volume dispensed:
a. For easy access to the adjustment hex nuts at the base of the pump, slide the pump
from the mounting bracket. See Figure 4.28-4.
b. Turn the largest of the three hex nuts clockwise as shown in Figure 4.28-4.
c. Reinstall the pump in the mounting bracket.
d. Repeat step 1, dispensing reagent at least twice to prime the pump and then recheck
the pump volume.
PN 4277219B 4.28-5
SERVICE AND REPAIR PROCEDURES
DIFF LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT
DIFF LYTIC
REAGENT PUMP
MOUNTING
BRACKET
Decrease
7253233A
e. Continue adjusting, priming and checking the volume of the pump until:
r For the weight method, the volume falls within the adjustment range.
r For the volume method, the meniscus falls between the minimum and
maximum marks on the Volumetric Cylinder for the high volume of diff lytic
reagent (ELYSE).
f. To ensure the adjustment holds, repeat steps 1 through 4. If using the weight
method, compare the measurements to the adjustment range in Table A.1-31,
Pump Volume Tolerances. If the measurements are:
r Within range, the high pump volume is acceptable. Go to step 7.
r Outside the range, the pump is defective. Go to step 6.
6. The diff lytic reagent pump is defective:
a. Press STOP to return to READY.
b. Reconnect the sample/diff lytic reagent input tubing to the mixing chamber.
c. Replace the diff lytic reagent pump; go to the Replacement procedure.
7. The diff lytic reagent volumes are acceptable:
a. Press STOP to return to READY.
b. Reconnect the sample/diff lytic reagent input tubing to the mixing chamber.
c. Select F14 to prime the diff lytic reagent lines.
d. Go to Verification.
4.28-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
Pump Troubleshooting
1. Reconnect the sample/diff lytic reagent input tubing from VL65 to the mixing chamber.
2. Disconnect the tubing from fitting 3 above SL63 and connect the tubing to a feed-thru
fitting. See Figure 4.28-5.
Figure 4.28-5 Setting Up the Instrument for Troubleshooting the Diff Lytic Reagent Delivery
2
Connect
1
tubing
Disconnect
tubing here FF3 FF4 SL63
FEED-THRU
FITTING
3
Connect
extension tubing
4
Dispense
diff lytic reagent
(low volume F23,
7253234A LEFT FRONT PANEL
high volume F24)
3. Connect the extension tubing to the other side of the feed-thru fitting as shown in
Figure 4.28-5.
4. Place the other end of the extension tubing into a waste vial and do one of the following
to dispense diff lytic reagent, pressing ENTER as often as necessary to prime the tubing.
r For low volume, select F23.
r For high volume, select F24.
5. Determine the volume dispensed.
r For low volume, do steps 4 through 6 of the Low Volume Check procedure.
r For high volume, do steps 2 through 4 of the High Volume Check procedure.
6. If using the weight method, compare the measurements to the verification range in
Table A.1-31, Pump Volume Tolerances. If the measurements are:
r Within range, the pump is functioning correctly. Troubleshoot the reagent pathway,
correct the problem and then recheck the pump volume.
r Below the range, the problem could be the pump or the pump adjustment. Try to
adjust the pump. Go to step 7.
PN 4277219B 4.28-7
SERVICE AND REPAIR PROCEDURES
DIFF LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT
Replacement
1. Disconnect the tubing from the pump. See Figure 4.28-6.
2. Remove the pump by sliding it out of the mounting bracket.
3. Install the replacement pump in the mounting bracket.
4. Connect the tubing to the replacement pump.
5. Do the Low Volume Check and High Volume Check procedures to ensure the
replacement pump volumes are correct.
4.28-8 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
Figure 4.28-6 Replacing the Diff Lytic Reagent Pump
REAGENT
LINE
DIFF LYTIC
REAGENT
FF10 PUMP
FF12
PRESSURE LINE
from FF10
7253235A
Verification
1. If you did this procedure as part of the VCS Optimization procedure, go back to the VCS
OPTIMIZATION procedure, Heading 4.71.
2. If you did this procedure for any other reason, do the DIFF PRESERVATIVE PUMP
VOLUME OPTIMIZATION procedure, Heading 4.66.
PN 4277219B 4.28-9
SERVICE AND REPAIR PROCEDURES
DIFF LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND REPLACEMENT
4.28-10 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
4.29 DIFF PRESERVATIVE PUMP CHECK, ADJUSTMENT AND REPLACEMENT
Purpose
The diff preservative pump is a dual-volume, field-adjustable, piston-style pump that
dispenses the volume of diff preservative (low or high) needed to obtain an optimum
chemical reaction, depending on the ambient temperature. This section contains procedures
for adjusting and checking both volumes of the diff preservative pump, troubleshooting the
pump and replacing the pump.
IMPORTANT Changes to the low volume will affect the high volume. Always check the low volume of the
pump before checking the high volume. For details, see Diff Lytic Reagent and Diff Preservative Pumps,
Adjustable Stops, under Heading 2.22, VCS TECHNOLOGY - DIFF ANALYSIS.
r Use the Volume Check procedure to determine the volume of reagent dispensed and to
adjust the pump volume as needed. Two methods for checking the volume are provided;
the weight method is recommended as it is the most accurate, but you can use the
alternate volume method if a scale is not available.
r Use the Pump Troubleshooting procedure to isolate a pump or reagent pathway problem
when the volume check is not within limits.
r Use the Replacement procedure to replace a defective pump.
For pump volume adjustment and verification ranges, see Table A.1-31, Pump Volume
Tolerances.
Tools/Supplies Needed
B One feed-thru fitting, PN 1005697 (for Volume Check procedures)
B One extension tubing: consists of one 30-m (12-in.) piece of 0.082 i.d. polyurethane
tubing, PN 3202036, attached to barbed end of feed-thru fitting, PN 1016929 (for
Volume Check and Pump Troubleshooting procedures)
B Two vials, such as ACCUVETTE™ II vials, one for waste and one for testing
B Mettler scale model P2100, or equivalent scale with an accuracy of ± 0.001 g (for Volume
Check procedure - weight method)
B Volumetric Cylinder, Erythrolyse™ reagent and StabiLyse™ reagent, PN 5450245-1 (for
Volume Check procedure - volume method)
B Cotton swabs (to clean and dry the Volumetric Cylinder)
B Two adjustable wrenches (for pump adjustment)
PN 4277219B 4.29-1
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP CHECK, ADJUSTMENT AND REPLACEMENT
ATTENTION: When dispensing reagent into a vial, always touch the fitting to the side of the vial
to remove the drop on the end.
3. Place the other end of the extension tubing in the waste vial and select F21 to dispense
the low volume of diff preservative. Press ENTER as often as necessary to prime the tubing
with diff preservative. Touch the fitting to the side of the vial to remove the last drop.
Figure 4.29-1 Setting Up the Instrument for the Diff Preservative Volume Check
1 2
Disconnect Connect
tubing here I-beam tubing
FEED-THRU
DIFF FITTING
MODULE
VL45
3
Connect
extension tubing
MIXING
CHAMBER 4
Dispense
diff preservative
(low volume F21,
6498039A
high volume F22)
4.29-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
Below the verification range, go to the Pump Troubleshooting procedure to
r
determine if the failure is in the pump or in the reagent pathway.
6. Use the volume method to determine the volume dispensed:
ATTENTION: For an accurate volume measurement, always use a dry Volumetric Cylinder.
a. Place the tubing in the clean, dry Volumetric Cylinder and press ENTER three times
to dispense three acquits of diff preservative into the Volumetric Cylinder.
b. Hold the Volumetric Cylinder in a vertical position and ensure the meniscus falls
between the minimum and maximum marks for the low volume of diff preservative
(SLYSE). See Figure 4.29-2.
c. If the meniscus is:
r Between the minimum and maximum marks, the pump volume is acceptable.
Go to the High Volume Check procedure.
r Above the maximum mark, adjust the pump volume down. Go to step 7.
r Below the minimum mark, go to the Pump Troubleshooting procedure to
determine if the failure is in the pump or in the reagent pathway.
Figure 4.29-2 Reading the Volumetric Cylinder for Diff Preservative (SLYSE)
HIGH ELYSE LOW
EYE LEVEL
DIFF
SLYSE
LOW VOLUME
L
CALIBRATION
MARKS
7253337A
PN 4277219B 4.29-3
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP CHECK, ADJUSTMENT AND REPLACEMENT
DIFF
PRESERVATIVE
PUMP
MOUNTING
BRACKET
Decrease
Hold
Increase
RIGHT FRONT PANEL
1/2 turn 5 µL
7253237A Adjust
f. To ensure the adjustment holds, repeat steps 3 through 6. If using the weight
method, compare the measurements to the adjustment range in Table A.1-31,
Pump Volume Tolerances. If the measurements are:
r Within range, the low pump volume is acceptable. Go to the High Volume
Check procedure.
r Outside the range, the pump is defective. Go to step 8.
8. The diff preservative pump is defective:
a. Press STOP to return to READY.
b. Reconnect the polyurethane tubing to the I-beam tubing in VL45.
c. Replace the diff preservative pump; go to the Replacement procedure.
4.29-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
3. Use the weight method to determine the volume dispensed:
a. Weigh a clean vial. If the scale does not have a tare function, record the weight.
b. Place the tubing in the weighed test vial and press ENTER to dispense diff
preservative for the test.
c. Weigh the test vial and record the weight. If the scale does not have a tare function,
subtract the previously recorded weight of the vial to determine the weight of the
dispensed volume.
d. Repeat steps a through c two more times to obtain three measurements.
e. Compare the three measurements to the pump volume specifications in Table A.1-31.
If the measurements are:
r Within the verification range, the high pump volume is acceptable. Go to
step 7.
r Above the verification range, adjust the pump volume down. Go to step 5.
r Below the verification range, go to the Pump Troubleshooting procedure to
determine if the failure is in the pump or in the reagent pathway.
4. Use the volume method to determine the volume dispensed:
ATTENTION: For an accurate volume measurement, always use a dry Volumetric Cylinder.
a. Place the tubing in the clean, dry Volumetric Cylinder and press ENTER three times
to dispense three aliquots of diff preservative into the Volumetric Cylinder.
b. Hold the Volumetric Cylinder in a vertical position and ensure the meniscus falls
between the minimum and maximum marks for the high volume of diff
preservative. Refer to Figure 4.29-2.
c. If the meniscus is:
r Between the minimum and maximum marks, the high pump volume is
acceptable. Go to step 7.
r Above the maximum mark, adjust the pump volume down. Go to step 5.
r Below the minimum mark, go to the Pump Troubleshooting procedure to
determine if the failure is in the pump or in the reagent pathway.
5. Adjust the pump to decrease the volume dispensed:
a. For easy access to the adjustment hex nuts at the base of the pump, slide the pump
from the mounting bracket. Refer to Figure 4.29-4.
b. Turn the largest of the three hex nuts clockwise as shown in Figure 4.29-4.
c. Reinstall the pump in the mounting bracket.
d. Repeat step 1, dispensing reagent at least twice to prime the pump and then recheck
the pump volume.
e. Continue adjusting, priming and checking the volume of the pump until:
r For the weight method, the volume falls within the adjustment range.
r For the volume method, the meniscus falls between the minimum and
maximum marks on the Volumetric Cylinder for high volume of diff
preservative (SLYSE).
PN 4277219B 4.29-5
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP CHECK, ADJUSTMENT AND REPLACEMENT
DIFF
PRESERVATIVE
PUMP
MOUNTING
BRACKET
Decrease
Increase
1/2 turn 5 µL
f. To ensure the adjustment holds, repeat steps 1 through 4. If using the weight
method, compare the measurements to the adjustment range in Table A.1-31,
Pump Volume Tolerances. If the measurements are:
r Within range, the high pump volume is acceptable. Go to step 7.
r Outside the range, the pump is defective. Go to step 6.
6. The diff preservative pump is defective:
a. Press STOP to return to READY.
b. Reconnect the polyurethane tubing to the I-beam tubing in VL45.
c. Replace the diff preservative pump; go to the Replacement procedure.
7. The diff preservative volumes are acceptable:
a. Press STOP to return to READY.
b. Reconnect the polyurethane tubing to the I-beam tubing in VL45.
c. Select F15 to prime the diff preservative lines.
d. Go to Verification.
Pump Troubleshooting
1. Reconnect the polyurethane tubing to the I-beam tubing in VL45.
2. Disconnect the tubing from fitting 101 above SL60 and connect the tubing to a feed-thru
fitting. See Figure 4.29-5.
3. Connect the extension tubing to the other side of the feed-thru fitting as shown in
Figure 4.29-5.
4.29-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
Figure 4.29-5 Setting Up the Instrument for Troubleshooting the Diff Preservative Delivery
2
1
Connect
FF100 FF101 Disconnect
tubing
tubing here
SL60
FEED-THRU
FITTING
3
Connect
extension tubing
4. Place the other end of the extension tubing into a waste vial and do one of the following
to dispense diff preservative, pressing ENTER as often as necessary to prime the tubing.
r For low volume, select F21.
r For high volume, select F22.
5. Determine the volume dispensed.
r For low volume, do steps 4 through 6 of the Low Volume Check procedure.
r For high volume, do steps 2 through 4 of the High Volume Check procedure.
6. If using the weight method, compare the measurements to the verification range in
Table A.1-31, Pump Volume Tolerances. If the measurements are:
r Within range, the pump is functioning correctly. Troubleshoot the reagent pathway,
correct the problem and then recheck the pump volume.
r Below the range, the problem could be the pump or the pump adjustment. Try to
adjust the pump. Go to step 7.
7. Adjust the pump to increase the volume dispensed:
a. If adjusting the low volume -
1) For easy access to the adjustment hex nuts at the base of the pump, slide the
pump from the mounting bracket. Refer to Figure 4.29-3.
2) While holding the middle of the three hex nuts in position, turn the smallest
hex nut counterclockwise as shown in Figure 4.29-3.
PN 4277219B 4.29-7
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP CHECK, ADJUSTMENT AND REPLACEMENT
Replacement
1. Disconnect the tubing from the pump. See Figure 4.29-6.
2. Remove the pump by sliding it out of the mounting bracket.
3. Install the replacement pump in the mounting bracket.
4. Connect the tubing to the replacement pump.
5. Do the Low Volume Check and High Volume Check procedures to ensure the
replacement pump volumes are correct.
4.29-8 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP CHECK, ADJUSTMENT AND REPLACEMENT 4
Figure 4.29-6 Replacing the Diff Preservative Pump
REAGENT
LINE MOUNTING
BRACKET
DIFF FF125
PRESERVATIVE
PUMP
FF131
Verification
1. If you did this procedure as part of the VCS Optimization, go back to the VCS
OPTIMIZATION procedure, Heading 4.71.
2. If you did this procedure for any other reason, do the DIFF PRESERVATIVE PUMP
VOLUME OPTIMIZATION, Heading 4.66.
PN 4277219B 4.29-9
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP CHECK, ADJUSTMENT AND REPLACEMENT
4.29-10 PN 4277219B
SERVICE AND REPAIR PROCEDURES
REAGENT RESERVOIR COMPONENT REPLACEMENT 4
4.30 REAGENT RESERVOIR COMPONENT REPLACEMENT
Purpose
Use the procedures in this section to replace the following components in the reagent
reservoir:
Tools/Supplies Needed
B Medium Phillips-head screwdriver
B Medium flathead screwdriver
B Square of gauze or absorbent tissue (for stain reservoir components)
Removal
1. Power down the Analytical Station as directed under Heading 4.1.
2. Open the upper and lower right rear Diluter doors to gain access to the reagent
reservoirs. See Figure 4.30-1 (old style) or Figure 4.30-2 (new style).
Vacuum
Vacuum input Securing
manifold screws
Reservoir
cap
Float
sensor
Reagent
reservoir
7253258A
PN 4277219B 4.30-1
SERVICE AND REPAIR PROCEDURES
REAGENT RESERVOIR COMPONENT REPLACEMENT
Sensor Securing
cables screws
Reservoir
Interface
card
Reservoir
cap
Solenoid
cables
VC31
Reagent
Float reservoir
sensor
Vacuum
input
Solenoids
7253432E
3. Disconnect the sensor cable for the float sensor being replaced from the Reservoir
Interface card.
4. Disconnect the vacuum input tubing from the reservoir cap.
5. Remove the screws securing the reservoir cap.
Note: The diluent reservoir cap has four screws, the other reservoirs caps have two.
6. Carefully remove the reservoir cap and its attached float sensor.
Note: The retic stain contains new methylene blue that can leave a permanent stain. Use
gauze or absorbent tissue when removing components for this reagent.
7. Slide the float sensor out of the reservoir.
8. Inspect the O-ring for damage, cracks or flat areas, and replace if defective.
Installation
1. Assemble the O-ring, float sensor and reservoir cap with the necessary replacement parts
and insert the assembly into the reagent reservoir.
2. Secure the reservoir cap with the screws, replace the vacuum tubing, and connect the
sensor cable.
3. Power up the instrument.
4. Select the F-function to prime the reagent. See Table 4.30-1.
5. Verify that no LEVEL message is displayed and that the reagent pathway is full.
6. Go to Verification.
4.30-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
REAGENT RESERVOIR COMPONENT REPLACEMENT 4
Table 4.30-1 Reagent Priming Functions and LEVEL Messages
Tools/Supplies Needed
B Medium Phillips-head screwdriver
B Adjustable wrench
B Medium flathead screwdriver
Procedure
1. Power down the Analytical Station as directed under Heading 4.1.
2. Open the upper and lower right rear Diluter doors to gain access to the reagent
reservoirs. Refer to Figure 4.30-1 (old style) or Figure 4.30-2 (new style).
3. Disconnect the solenoid cable from the Reservoir Interface card.
4. To replace the solenoid on the old style Reagent Reservoir module:
a. Remove the hex nut on the top of the solenoid to remove the outer case of the
solenoid.
b. Unscrew the center portion of the solenoid from the manifold.
c. Install the replacement solenoid.
5. To replace the solenoid on the new style Reagent Reservoir module:
a. Remove the two Phillips-head screws on the bottom of the solenoid and remove the
solenoid.
b. Ensure the two O-rings for the solenoid are installed and seated correctly.
Tip: An easy way to remove the O-rings from the solenoid without damaging them
is to firmly press a piece of scotch tape across the O-rings and then lift off the scotch
tape to lift out the O-rings.
c. Install the O-rings in the new solenoid, ensuring they are seated correctly.
d. Install the replacement solenoid.
6. Connect the solenoid cable.
7. Power up the Analytical Station.
PN 4277219B 4.30-3
SERVICE AND REPAIR PROCEDURES
REAGENT RESERVOIR COMPONENT REPLACEMENT
8. Select the appropriate F-function to prime the reagent and verify the solenoid is
functioning correctly. Refer to Table 4.30-1.
9. Verify that no LEVEL message is displayed and that the reagent pathway is full.
10. Go to the Verification procedure.
Tools/Supplies Needed
B Medium Phillips-head screwdriver
B Medium flathead screwdriver
Procedure
1. Power down the Analytical Station as directed under Heading 4.1.
2. Open the upper and lower right rear Diluter doors to gain access to the reagent
reservoirs. Refer to Figure 4.30-1 (old style) or Figure 4.30-2 (new style).
3. Disconnect all the cables from the Reservoir Interface card.
4. On the old style Reagent Reservoir module, remove the vacuum manifold
(Figure 4.30-1) by removing the two screws underneath the manifold.
5. Remove the three screws securing the Reservoir Interface card and remove the card.
6. Install the replacement Reservoir Interface card.
7. On the old style Reagent Reservoir module, reinstall the vacuum manifold.
8. Connect all the cables to the Reservoir Interface card. Refer to Figure A.3-17 for the
correct locations of the connectors.
9. Power up the Analytical Station and ensure no system messages are displayed.
10. Go to the Verification procedure.
Verification
Cycle several samples to ensure there are no reagent errors.
4.30-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CBC LYTIC REAGENT AND DILUENT DELIVERY TIMING CHECK 4
4.31 CBC LYTIC REAGENT AND DILUENT DELIVERY TIMING CHECK
Purpose
The delivery timing of the CBC lytic reagent and the diluent affects the positioning of the
WBC populations in the WBC histogram. Use this procedure to ensure that delivery timing is
correct.
Tools/Supplies Needed
B Storage scope with probes
B One coaxial cables with BNC connectors (for all Systems)
B A second coaxial cables with BNC connectors (for Systems with a BD ADJ card)
B Hemostat or equivalent clamping device
B Digital pressure meter, such as a Marsh Meter, PN 2906639 (for use alone or with
optional Pressure Transducer and Test Box, PN 2906535)
B T-fitting
B Tubing
B Minimum of five different normal whole-blood specimens. Ensure the blood specimens
used to verify the timing adjustment have a completely normal differential.
Preliminary Checks
1. Verify the CBC lytic reagent pump volume is correct. See Volume Check under
Heading 4.22, CBC LYTIC REAGENT PUMP CHECK, ADJUSTMENT AND
REPLACEMENT.
2. Verify the WBC diluent dispenser volume is correct. See Volume Check under
Heading 4.23, DILUENT DISPENSER CHECK, ADJUSTMENT AND REPLACEMENT.
3. Verify the 30 psi readout at the Power Supply is 30 psi ±0.1 psi.
Note: If there is a failure of T2 or T4, recheck the pressure in the Diluter. If the times are
too long, 30 psi may be low.
Timing Check
1. Do the Preliminary Checks procedure before starting this procedure.
2. Press DRAIN to drain the baths.
3. Disconnect the Y-fitting for CBC lytic reagent and diluent input as shown in
Figure 4.31-1.
PN 4277219B 4.31-1
SERVICE AND REPAIR PROCEDURES
CBC LYTIC REAGENT AND DILUENT DELIVERY TIMING CHECK
Figure 4.31-1 WBC Bath Tubing Disconnected for Lytic Reagent/Diluent Timing Hookup
WBC
BATH
METAL FEED-THRU
FITTING
Disconnect
tubing
from here 7253398B
Figure 4.31-2 Equipment Hookup for Lytic Reagent/Diluent Timing Procedure on the GEN•S System
TP1 TP1
ON
Test box WBC bath WBC bath
Digital
OFF
+- pressure
meter
Output sensor
Ground Ground
4.31-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CBC LYTIC REAGENT AND DILUENT DELIVERY TIMING CHECK 4
Figure 4.31-3 Equipment Hookup for Lytic Reagent/Diluent Timing Procedure on the LH 750 System
B D A D J c a rd B D A D J c a rd
B N C B N C
c o n n e c to r c o n n e c to r
7 2 1 9 0 1 7 B
Switch Position
Display Mode Store
Time/Division 0.5 seconds
Sweep Mode Single Trigger
Trigger Source External
Trigger/Slope Negative
Volts/Division 0.1 V for pressure transducer test boxes
20 mV for Marsh meter
Coupling DC
PN 4277219B 4.31-3
SERVICE AND REPAIR PROCEDURES
CBC LYTIC REAGENT AND DILUENT DELIVERY TIMING CHECK
7. If using a test box and transducer, prime the transducer to eliminate bubbles in the
tubing:
a. Press DRAIN to empty the baths.
b. Unclamp the hemostats.
c. Place gauze or a vial under the tubing to catch the diluent, then press RINSE.
d. Clamp the hemostats during the diluent flow to prevent bubbles.
e. Repeat as necessary until lines are bubble-free.
8. Cycle the instrument in the Manual mode to get a display of the waveform on the scope.
Verify the waveform timing is within the limits specified in Table A.1-16.
r If the timing is within the limits, verify the Gran Mode is within limits. Go to
step 10.
r If the timing is not within the limits, correct the problem; go to step 9.
9. If the timing is not within limits:
a. Ensure all fittings are the correct size and tubing is the correct length and diameter.
b. Check conditions listed in Table 4.31-1.
c. Adjust CK1 until the timing is within the specifications given in Table A.1-16.
b. Select tt .
c. On the System Setup - Patient screen, select Reporting Options.
d. Record the Report Format displayed in the Printout Options box.
e. Set the Report Format to STKS.
4.31-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CBC LYTIC REAGENT AND DILUENT DELIVERY TIMING CHECK 4
11. Cycle five different, normal whole-blood specimens and verify the Gran Modes are
within the specifications given in Table A.1-16.
Note: The Gran Mode is printed on the second page of the printout, under 3Diff.
r If the Gran Mode is within limits, the delivery timing of the CBC lytic reagent and
diluent is acceptable. Go to step 13.
r If the Gran Mode is not within limits, go to step 12.
12. If the Gran Mode is not acceptable:
a. Ensure the blood specimens you used are normal and fresh. If not, obtain fresh,
normal whole-blood specimens and repeat from step 11.
b. If the whole-blood specimens are acceptable and the Gran Mode is still out, repeat
this procedure, beginning with the Preliminary Checks.
13. Drain the baths.
14. Disconnect the trigger cables and transducer hookup. Reconnect tubing to the fitting
under the bath.
15. Reconfigure the Printer to the original Report Format you recorded in step 10.
16. Go to Verification.
Verification
Do the WHOLE BLOOD VERIFICATION PROCEDURE, Heading 5.4.
PN 4277219B 4.31-5
SERVICE AND REPAIR PROCEDURES
CBC LYTIC REAGENT AND DILUENT DELIVERY TIMING CHECK
4.31-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
HGB LAMP REPLACEMENT AND ADJUSTMENT 4
4.32 HGB LAMP REPLACEMENT AND ADJUSTMENT
Purpose
Use the Hgb lamp replacement procedure whenever the Hgb voltages:
Tools/Supplies Needed
B None
Replacement
1. Press POWER OFF on the Diluter.
2. Disconnect the Hgb lamp connector from the Diluter panel. See Figure 4.32-1.
G E N S S y s te m
L H 7 5 0 S y s te m
Hgb lamp
Heat connector
6 4 9 8 2 0 8 B
sink
4. Install the new Hgb lamp and plug in the lamp connector.
PN 4277219B 4.32-1
SERVICE AND REPAIR PROCEDURES
HGB LAMP REPLACEMENT AND ADJUSTMENT
Verification
Do the PRECISION VERIFICATION procedure, Heading 5.5, for the CBC parameters.
4.32-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
WORKSTATION SCREEN CAPTURE AND LIST-MODE DATA COLLECTION 4
4.33 WORKSTATION SCREEN CAPTURE AND LIST-MODE DATA COLLECTION
Purpose
Use the procedures in this section to capture Workstation screens or to collect List-mode data
for off-site viewing and analysis. These procedures use customer menu options only, so you
can share them with your customers as needed.
Tools/Supplies Needed
B A formatted 3 1/2 in. floppy diskette
Screen Capture
1. Display the desired screen on the Workstation.
2. Press Ý+Õ to copy the screen to the clipboard.
Note: You will not see anything happening; the computer does not display a message or
give any other indication that it is copying the screen.
3. Press Ý+È to access the program menu.
4. Select Programs tt Accessories tt Paint.
5. Select Edit tt Paste to paste the screen from the clipboard into the Paint program.
Note: At this point the file can be printed, saved, or imported into another application.
6. Save the screen on a diskette for later viewing or analysis.
a. Insert a formatted 3 1/2 in. floppy diskette into drive A.
b. Save the screen as a 16-color bit map:
1) Select File tt Save As.
2) In the Save in: field, select 3 1/2 Floppy (A:).
3) In the File name: field, enter the file name.
4) In the Save as type: field, select 16 color bit map.
5) Select Save.
7. Remove the diskette from drive A.
8. Select File tt Exit to exit the Paint program and return to the instrument program.
3. Select to access the Research screen and obtain the listname (for example,
01B6E1F5).
4. Press Ý+È to access the program menu.
5. Select Programs tt Windows NT Explorer.
6. From the column on the left side of the screen, click once on the + sign in front of Adms
to expand the directory.
PN 4277219B 4.33-1
SERVICE AND REPAIR PROCEDURES
WORKSTATION SCREEN CAPTURE AND LIST-MODE DATA COLLECTION
4.33-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CRT INTENSITY ADJUSTMENT 4
4.34 CRT INTENSITY ADJUSTMENT
Purpose
ATTENTION: It is recommended to replace the Scope Module instead of performing the CRT
adjustment.
Adjust the intensity of the CRT display when a lack of contrast makes it unreadable and you
cannot replace the Scope Module.
Tools/Supplies Needed
B Insulated screwdriver or plastic TV alignment tools
B Small Phillips-head screwdriver
Adjustment
WARNING Injury from electric shock. High voltage is present in the area for making adjustments to the
Scope Module. To avoid injury:
1. Power down the Analytical Station.
2. Remove all jewelry.
3. Make adjustments with an insulated screwdriver or plastic TV alignment tools.
Figure 4.34-1 Brightness Potentiometer Location on the GEN•S System Scope Module
H. HOLD TRANSFORMER
H. DELAY
CONTRAST BRIGHTNESS
VERT VERT VERT
P3
FOCUS
LIN HOLD SIZE
7253317A
6. Install the Scope card and place the Scope Module back into the Analyzer.
Note: It is not necessary to secure the rear plate at this time.
PN 4277219B 4.34-1
SERVICE AND REPAIR PROCEDURES
CRT INTENSITY ADJUSTMENT
Tools/Supplies Needed
B Plastic trimpot tool
Adjustment
1. Adjust the contrast potentiometer for the CRT (Figure 4.34-2) until the display is clear,
without any raster or flyback lines.
2. Verify the Analytical Station is working correctly. Go to Verification
C o n tra s t 7 2 1 9 0 0 3 B
p o te n tio m e te r
Verification
1. At the Analyzer, access the SERVICE MENU (Heading 4.2).
2. Select DIAGNOSTIC ROUTINES tt CRT DISPLAY TEST and verify the display of
characters and numbers is filled and legible.
3. Return to SYSTEM RUN.
4.34-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BELT DRIVE ASSEMBLY REMOVAL/REPLACEMENT 4
4.35 BELT DRIVE ASSEMBLY REMOVAL/REPLACEMENT
Purpose
Use this procedure to remove the belt drive assembly whenever it is necessary to:
Tools/Supplies Needed
B Small Phillips-head screwdriver
B Allen wrench
Removal
1. Power down the Analytical Station as directed under Heading 4.1.
2. Open the Diluter front cover and disconnect the tubing to the belt advance cylinder. See
Figure 4.35-1.
Figure 4.35-1 Disconnecting Pneumatic Tubing from the Belt Advance Cylinder
BELT ADVANCE
CYLINDER
Disconnect
here
7253332B
Note: These components are in the same relative locations on the GEN•S System (shown) and
the LH 750 System.
PN 4277219B 4.35-1
SERVICE AND REPAIR PROCEDURES
BELT DRIVE ASSEMBLY REMOVAL/REPLACEMENT
3. Remove the top Allen screw from the tube detector assembly and carefully lift the tube
detector mount off the guide pins. See Figure 4.35-2.
ALLEN
SCREW
5915305H
4. Remove the screws that secure the metal guide strip to the top front of the rocker bed
and remove the guide strip.
5. Remove the cover on one end of the rocker bed.
6. Remove the screws that secure the belt drive assembly to the rear of the rocker bed.
7. Lift up and remove the belt drive assembly.
Installation
1. Reposition the belt drive assembly on the rocker bed.
2. Secure the belt drive assembly to the rear of the rocker bed.
3. Install the metal guide strip.
4. Install the tube detector mount on the post.
5. Reconnect the pneumatic tubing to the belt advance cylinder and close the Diluter front
cover.
6. Power up the Analytical Station.
Verification
Do the CASSETTE TRANSPORT ASSEMBLY VERIFICATION, Heading 5.8.
4.35-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ROCKER BED BELT TENSION ADJUSTMENT 4
4.36 ROCKER BED BELT TENSION ADJUSTMENT
Purpose
If the rocker bed belt tension is too tight or too loose, the belt may not move correctly. Use
this procedure to check the belt tension, and to adjust the tension if necessary.
Tools/Supplies Needed
B Allen wrench set
B Small Phillips-head screwdriver
B Ruler
Adjustment
1. Power down theAnalytical Station as directed under Heading 4.1.
2. Remove the belt drive assembly as directed under Heading 4.35, beginning at step 2.
3. Turn the belt drive assembly upside down and ensure the slack caused by gravity is
within the specifications for Lengths, Rocker Bed Belt Check under Heading A.1,
Tolerances and Limits.
4. If the belt tension is not within specifications, adjust the tension by relocating the
adjustment rollers in the access holes. See Figure 4.36-1.
ROLLER ROLLER
ADJUSTMENTS ADJUSTMENTS
SLACK
5915075H AREA OF SLACK TOLERANCE
Verification
Do the CASSETTE TRANSPORT ASSEMBLY VERIFICATION, Heading 5.8.
PN 4277219B 4.36-1
SERVICE AND REPAIR PROCEDURES
ROCKER BED BELT TENSION ADJUSTMENT
4.36-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
UNDER LEFT STACK SWITCH REPLACEMENT 4
4.37 UNDER LEFT STACK SWITCH REPLACEMENT
Purpose
Use this procedure to replace a defective under left stack switch and to verify the replacement
switch works correctly.
Tools/Supplies Needed
B Small Phillips-head screwdriver (small right-angle Phillips-head screwdriver for easier
access)
B Soldering iron
Procedure
1. Power down the Analytical Station as directed under Heading 4.1.
2. Remove the four screws securing the left section of the rocker bed and slide the left
section out. See Figure 4.37-1.
ROCKER BED
UNDER LEFT
STACK SWITCH
7253329A
Note: These components are in the same relative locations on the GEN•S System (shown) and
the LH 750 System.
3. Remove the two screws securing the switch to the rocker bed.
4. Unsolder the wires from the switch, noting the positions of the wires on the switch.
5. Solder the wires to the replacement switch.
6. Attach the replacement switch to the rocker bed assembly.
7. Reinstall the left section of the cassette transport assembly.
PN 4277219B 4.37-1
SERVICE AND REPAIR PROCEDURES
UNDER LEFT STACK SWITCH REPLACEMENT
Verification
1. Verify the under left stack switch changes states correctly as directed in Table 4.81-1.
2. Do the CASSETTE TRANSPORT ASSEMBLY VERIFICATION, Heading 5.8.
4.37-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
UNDER RIGHT STACK SWITCH REPLACEMENT 4
4.38 UNDER RIGHT STACK SWITCH REPLACEMENT
Purpose
Use this procedure to replace a defective under right stack switch and to verify the
replacement switch works correctly.
Tools/Supplies Needed
B Phillips-head screwdriver
B Soldering iron
B Allen wrench
Procedure
Note: To facilitate soldering, remove rocker bed if necessary.
ROCKER BED
Remove
screws
(2)
Note: These components are in the same relative locations on the GEN•S System (shown) and
the LH 750 System.
4. Unsolder the wires from the switch, noting the positions of the wires on the switch.
5. Attach the replacement switch to the rocker bed assembly.
6. Solder the wires to the replacement switch.
7. Reinstall the belt drive assembly as directed under Heading 4.35.
8. Go to Verification.
PN 4277219B 4.38-1
SERVICE AND REPAIR PROCEDURES
UNDER RIGHT STACK SWITCH REPLACEMENT
Verification
1. Verify the under right stack switch changes states correctly as directed in Table 4.81-1.
2. Do the CASSETTE TRANSPORT ASSEMBLY VERIFICATION, Heading 5.8.
4.38-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
LEFT OR RIGHT LIFT UP SWITCH REPLACEMENT 4
4.39 LEFT OR RIGHT LIFT UP SWITCH REPLACEMENT
Purpose
Use this procedure to replace a defective left or right lift up switch and to verify the
replacement switch works correctly.
Tools/Supplies Needed
B Small Phillips-head screwdriver
B Soldering iron
Removal
1. Power down the Analytical Station as directed under Heading 4.1.
2. Move the rocker bed to the horizontal position.
3. When all the pneumatic gauges read zero, manually raise the appropriate lift platform,
being careful not to damage the actuator guide rail or the rubber grommet.
4. Remove the lift cover.
5. Move the bed to the forward position and remove the screws securing the switch bracket
to the lift assembly. See Figure 4.39-1.
LIFT UP
SWITCH
LEFT RIGHT
LIFT LIFT
ASSEMBLY ASSEMBLY
COVER COVER
LEFT RIGHT
LEFT LIFT LIFT UP LIFT UP RIGHT LIFT
CYLINDER SWITCH SWITCH CYLINDER 7253243A
Note: These components are in the same relative locations on the GEN•S System (shown) and
the LH 750 System.
PN 4277219B 4.39-1
SERVICE AND REPAIR PROCEDURES
LEFT OR RIGHT LIFT UP SWITCH REPLACEMENT
6. Unsolder the wires from the switch, noting the positions of the wires.
7. Remove the switch from the switch bracket.
Installation
1. Attach the replacement switch to the switch bracket and solder on the wires.
2. Reattach the switch bracket to the lift assembly.
3. Push the lift platform down and replace the lift cover.
4. Power on the Analytical Station.
5. Go to Verification.
Verification
1. Verify the replacement lift up switch changes states correctly as directed in Table 4.81-1.
2. Do the CASSETTE TRANSPORT ASSEMBLY VERIFICATION, Heading 5.8.
4.39-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
LEFT OR RIGHT LIFT CYLINDER REPLACEMENT 4
4.40 LEFT OR RIGHT LIFT CYLINDER REPLACEMENT
Purpose
Use this procedure to replace a defective left or right lift cylinder and to verify the
replacement cylinder works correctly.
Tools/Supplies Needed
B Small Phillips-head screwdriver
B One 1-1/2 in. #4-40 screw
B Double-sided tape
Removal
1. Power down the Analytical Station as directed under Heading 4.1.
2. Remove the rocker bed as instructed under Heading 4.43, beginning at step 2.
3. Remove the cover of the appropriate lift assembly.
4. Remove the two screws securing the switch bracket to the cylinder. See Figure 4.40-1.
LIFT UP
SWITCH
LEFT RIGHT
LIFT LIFT
ASSEMBLY ASSEMBLY
COVER COVER
LEFT RIGHT
LEFT LIFT LIFT UP LIFT UP RIGHT LIFT
CYLINDER SWITCH SWITCH CYLINDER 7253243A
Note: These components are in the same relative locations on the GEN•S System (shown) and
the LH 750 System.
PN 4277219B 4.40-1
SERVICE AND REPAIR PROCEDURES
LEFT OR RIGHT LIFT CYLINDER REPLACEMENT
5. Remove the two screws, accessed under the Diluter, that secure the lift cylinder to the
black cassette transport assembly channel. See Figure 4.40-2.
6. Noting the port location of the tubing, remove the tubing from the cylinder.
7. Using the screwdriver, carefully pry the cover off the lift platform.
8. Remove the screw securing the lift platform to the top of the cylinder and remove the
cylinder.
9. Remove the tie wrap holder on cylinder.
Figure 4.40-2 Removing the Lift Cylinder from the Cassette Transport Assembly Channel
RIGHT LIFT
CYLINDER
CASSETTE
TRANSPORT LIFT
ASSEMBLY CYLINDER
CHANNEL
LEFT LIFT
CYLINDER
TRANSPORT
ASSEMBLY
CHANNEL
(bottom view)
7253244A
Installation
1. Attach the replacement cylinder to the black cassette transport assembly channel.
2. Connect the tubing to the ports of the cylinder noted in step 6 of the Removal procedure.
Attach the tie wrap holder to cylinder.
3. Attach the lift platform to the top of the cylinder.
4. Apply new double-sided tape to the lift platform cover and reinstall the cover onto the
lift platform.
5. Install the switch bracket on the cylinder.
6. Install the lift assembly cover.
7. Reinstall the rocker bed as directed under Heading 4.43.
8. Power up the Analytical Station.
9. Verify the new cylinder is working correctly. Go to the Lift Function Test.
4.40-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
LEFT OR RIGHT LIFT CYLINDER REPLACEMENT 4
Lift Function Test
1. Ensure the rocker bed is horizontal.
2. Select F05, Solenoid Test, then energize the solenoid for the appropriate lift and ensure
the lift moves up smoothly without interference:
r For the right lift, energize SL21.
r For the left lift, energize SL22.
3. Press ENTER several times and ensure the lift moves up and down smoothly without
binding or jerking.
4. With the lift in the down position, check the function of the lift.
a. If checking the right lift:
1) Place two cassettes in the loading bay.
2) Verify that the right lift rises, retrieves one cassette and places the cassette on
the rocker bed, and that the second cassette is retained by the flippers.
3) Press STOP.
b. If checking the left lift:
1) Place a cassette on the left side of the rocker bed below the unloading bay.
2) Press START/CONT.
3) Verify that the left lift rises and places the cassette in the unloading bay.
5. If the lift functions correctly, go to Verification.
6. If the lift does not function correctly, adjust the lift up switch activator. Go to the Lift Up
Switch Activator Adjustment procedure.
Verification
Do the CASSETTE TRANSPORT ASSEMBLY VERIFICATION, Heading 5.8.
PN 4277219B 4.40-3
SERVICE AND REPAIR PROCEDURES
LEFT OR RIGHT LIFT CYLINDER REPLACEMENT
LEFT RIGHT
LIFT LIFT
SETSCREW
4.40-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
TOP LEFT OR RIGHT SAFETY SWITCH REPLACEMENT 4
4.41 TOP LEFT OR RIGHT SAFETY SWITCH REPLACEMENT
Purpose
Use the replacement procedure to replace either the top left or the top right safety switch. Use
the switch test procedure to ensure the replacement switch works correctly.
The top left and top right safety switches are hazard fail-safe devices that allow only 12
cassettes in the loading or the unloading bay at one time. This prevents injury to the operators’
hands and fingers as they load and unload cassettes, and also prevents damage to the cassettes.
Tools/Supplies Needed
B Standard cassette
B Pliers
B Soldering iron
Replacement
1. Power down the Analytical Station as directed under Heading 4.1.
2. Open the appropriate side door of the Diluter to access the defective safety switch.
3. Remove the nuts securing the safety switch to the Diluter. See Figure 4.41-1.
Figure 4.41-1 Removing the Top Left or Top Right Safety Switch
RIGHT
COMPARTMENT
DOOR OPEN
SAFETY
SWITCH
PN 4277219B 4.41-1
SERVICE AND REPAIR PROCEDURES
TOP LEFT OR RIGHT SAFETY SWITCH REPLACEMENT
Verification
Do the CASSETTE TRANSPORT ASSEMBLY VERIFICATION, Heading 5.8.
4.41-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
FLIPPERS (OLD STYLE) CHECK AND ADJUSTMENT 4
4.42 FLIPPERS (OLD STYLE) CHECK AND ADJUSTMENT
Purpose
Use this procedure to check the operation of the old style flippers in the loading and
unloading bays and to adjust those flippers as necessary.
Note: The new style flippers are not adjustable. You can easily identify the style of flippers in
use by comparing the width of the projections on the flippers.
r On the old style flippers the front and rear projections are the same width, about 1.6 cm
(5/8 in.). See Figure 4.42-1.
r On the new style flippers the front projection is noticeably narrower than the rear
projection.
R e a r R e a r
F lip p e r p r o je c tio n s p r o je c tio n s F lip p e r
F lip p e r F lip p e r
F ro n t
p r o je c tio n s
L o o s e n L o o s e n
7 2 1 9 0 2 6 B
th e s e s c re w s th e s e s c re w s
Tools/Supplies Needed
B One empty cassette
B Ruler
B Phillips-head screwdriver
PN 4277219B 4.42-1
SERVICE AND REPAIR PROCEDURES
FLIPPERS (OLD STYLE) CHECK AND ADJUSTMENT
4. Slide the cassette to the left and verify that the right side of the cassette overlaps the
flipper on the right side by the distance specified in the Cassette Transport Assembly
Specifications, Flipper Position Check, under Heading A.1, Tolerances and Limits.
5. Slide the cassette to the right and verify that the left side of the cassette overlaps the
flipper on the left side by the distance specified in the Cassette Transport Assembly
Specifications, Flipper Position Check, under Heading A.1, Tolerances and Limits.
6. If the overlap is not correct, adjust the flippers:
a. Loosen the two screws securing the flipper to the frame. Refer to Figure 4.42-1.
b. Move the flipper until the cassette overlap is correct, then tighten the screws.
7. Repeat steps 3 through 5 in the unloading bay.
8. Press STOP to return to READY.
9. Place two empty cassettes in the loading bay. If necessary, press START/CONT to initiate the
Automatic-mode.
10. Ensure the cassettes are lifted smoothly and only one cassette clears the retracted flippers
as it is lowered. The second cassette should remain on the flippers.
r If the cassette is lifted correctly, go to Verification.
r If the flippers misalign the descending cassette, adjust the right lift up switch
activator. See Lift Up Switch Activator Adjustment under Heading 4.40, Left or
Right Lift Cylinder Replacement.
Verification
Do the CASSETTE TRANSPORT ASSEMBLY VERIFICATION, Heading 5.8.
4.42-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ROCKER BED REMOVAL 4
4.43 ROCKER BED REMOVAL
Purpose
Use this procedure to remove the rocker bed for performing other procedures and to replace a
defective rocker bed.
Tools/Supplies Needed
B Hemostats or equivalent clamping device
B One, #4-40 screw
B Allen wrench
B Small Phillips-head screwdriver
Removal
1. Power down the Analytical Station as directed under Heading 4.1.
2. Disconnect cable P36 from under the rocker bed, and remove the cable from its retaining
clip.
3. Disconnect the pressure tubing to the stripper plate and belt advance cylinders at the
quick-disconnect fittings.
CAUTION Applying a side load to the rocker bed cylinder can damage the cylinder shaft and seal. Do not
apply a side load to the cylinder while disconnecting the ball and socket joint.
Pivot
pin
Pivot pin
retaining
set screw
Pivot pin
mounting Rocker
bracket bed
6498045A
PN 4277219B 4.43-1
SERVICE AND REPAIR PROCEDURES
ROCKER BED REMOVAL
CAUTION The bed sensor flag could damage a bed position sensor when you lift the rocker bed. Move the
rocker bed carefully as you maneuver it past the bed position sensors to avoid damaging the sensors.
9. Move the rocker bed to the left to slide the rocker bed off the right pivot pin.
10. If unable to clear the right pivot pin:
a. Loosen the two retaining setscrews for the right pivot pin.
b. Remove and set aside the right pivot pin.
11. Lift the rocker bed out of the Diluter.
Installation
1. If the right pivot pin is out, reinstall the right pivot pin, pushing the pin in until it is
flush with the mounting bracket, then tighten the pin’s retaining setscrew.
CAUTION The bed sensor flag could damage a bed position sensor when you lift the rocker bed. Move the
rocker bed carefully as you maneuver it past the bed position sensors to avoid damaging the sensors.
2. Install the rocker bed on the right pivot pin, being careful not to damage the bed position
sensors with the bed sensor flag.
3. While holding the rocker bed securely, install the left pivot pin in the mounting bracket.
4. Tighten the retaining setscrew for the left pivot pin and ensure there is no side-to-side
movement of the bed.
5. Remove the #4-40 screw from the left pivot pin.
6. Reinstall the rocker bed spring, and reconnect cable P36 and the quick disconnects for
the stripper plate and belt advance cylinders pressure tubing.
7. Reconnect the ball and socket joint for the bed rock cylinder, being careful not to apply
side pressure. If it is necessary to extend the bed rock cylinder arm to connect the ball
and socket joint:
a. Power up the instrument.
b. Select F05 on the Diluter keypad to access the function for energizing solenoids.
c. Energize SL27 to extend the bed rock cylinder arm and then reconnect the ball and
socket joint.
d. Return to READY, and then go to Verification.
8. Power up the Analytical Station and go to Verification.
Verification
Do the CASSETTE TRANSPORT ASSEMBLY VERIFICATION, Heading 5.8.
4.43-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ROCKER BED POSITION SENSORS CHECKS AND ADJUSTMENTS 4
4.44 ROCKER BED POSITION SENSORS CHECKS AND ADJUSTMENTS
Purpose
Use this procedure to check the position of the rocker bed position flag and sensors and to
adjust the flag and/or sensors if necessary following alignment of the tube ram, adjustment of
the bar-code scanner and/or adjustment of the bed bumpers.
ATTENTION: Verify the tube ram/needle alignment, the bar-code scanner position adjustment
and the bed bumpers adjustments are correct before doing this procedure.
Tools/Supplies Needed
B Small Phillips-head screwdriver
B Right-angle Allen wrench
RIGHT
LIFT
7253250B
PN 4277219B 4.44-1
SERVICE AND REPAIR PROCEDURES
ROCKER BED POSITION SENSORS CHECKS AND ADJUSTMENTS
Rocker bed
Channel upright
Plate
Flag Sensor
retaining
6 4 9 8 2 0 9 B
screws
6. If the flag is not positioned correctly, loosen the retaining screws for the flag and move
the flag until it meets the criteria in step 5.
7. If the flag is positioned correctly, go to the Bed Backward Sensor Check and Adjustment
procedure.
CAUTION The sensors bend easily when held tightly between the fingers. Hold the sensors carefully while
working on them.
4.44-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
ROCKER BED POSITION SENSORS CHECKS AND ADJUSTMENTS 4
Figure 4.44-3 Bed Rock Cylinder Location
CENTER PANEL
BED ROCK
BED ROCK
CYLINDER
CYLINDER
(FRONT VIEW) 7253245A
(REAR VIEW)
PN 4277219B 4.44-3
SERVICE AND REPAIR PROCEDURES
ROCKER BED POSITION SENSORS CHECKS AND ADJUSTMENTS
Verification
Do the CASSETTE TRANSPORT ASSEMBLY VERIFICATION, Heading 5.8.
4.44-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BED ROCK CYLINDER REPLACEMENT AND ADJUSTMENT 4
4.45 BED ROCK CYLINDER REPLACEMENT AND ADJUSTMENT
Purpose
Use this procedure to replace a defective bed rock cylinder and to verify the replacement
cylinder works correctly.
Tools/Supplies Needed
B Three cassettes filled with specimen tubes containing at least 3-mL blood or 5-mL
diluent or cleaning agent
B Clamping device such as hemostats
Removal
1. Power down the Analytical Station as directed under Heading 4.1.
2. Move the rocker bed to the backward position.
CAUTION Applying a side load to the bed rock cylinder can damage the cylinder shaft and seal. Do not
apply a side load to the cylinder while disconnecting the ball and socket joint.
3. Disconnect the bed rock cylinder ball and socket joint. For location of the bed rock
cylinder, see Figure 4.45-1.
4. Remove the green/black striped tubing connected to the front of the cylinder.
5. Open the left rear door of the Diluter and remove the green/black striped tubing
connected to the rear of the bed rock cylinder.
BED ROCK
BED ROCK
CYLINDER
CYLINDER
(FRONT VIEW) 7253245A
(REAR VIEW)
Note: These components are in the same relative locations on the GEN•S System (shown) and the LH 750
System.
PN 4277219B 4.45-1
SERVICE AND REPAIR PROCEDURES
BED ROCK CYLINDER REPLACEMENT AND ADJUSTMENT
6. Remove the retaining ring that secures the cylinder to the mounting bracket to release
the cylinder.
Installation
1. Position the replacement bed rock cylinder on the mounting bracket and reinstall the
retaining ring.
2. Connect the green/black striped tubing to the rear of the replacement cylinder and close
the rear door of the Diluter.
3. Power up the Analytical Station.
4. Use F05 to energize SL27, activating the cylinder.
5. At the front of the Diluter:
a. Connect the green/black striped tubing to the front of the bed rock cylinder.
b. Connect the bed rock cylinder ball and socket joint, being careful not to apply side
pressure.
c. Press STOP to exit F05.
6. Adjust the bed rock rate; go to the Bed Rock Rate Adjustment procedure.
Adjust SL30
here
CHOKE
REAR VIEW
6498026A
4.45-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BED ROCK CYLINDER REPLACEMENT AND ADJUSTMENT 4
3. Clamp the output line from SL36 to keep the belt from advancing.
4. Select F07 to activate the bed rock, and verify the bed rocks freely. If the rocker bed is not
moving freely, check for obstructions inhibiting movement.
Note: One bed rock is defined as a complete swing of the bed in one direction - either
forward or backward.
5. Using the second hand of your watch or a timer for accuracy, verify the number of bed
rocks per minute is within the limits specified for Cassette Transport Assembly
Specifications, Rocker Bed Belt Check, under Heading A.1, TOLERANCES AND LIMITS.
r If the rock rate is within specifications, go to step 7.
r If the rock rate is not within specifications, adjust the variable choke. Go to step 6.
6. To adjust the bed rock rate:
a. Locate the variable choke, CK18, in the line connecting SL27 and SL30. Refer to
Figure 4.45-2.
b. Turn the setscrew on the choke:
r Counterclockwise to open the choke and speed up the rock rate.
r Clockwise to close the choke and slow down the rock rate.
c. Repeat step 5.
7. Exit the bed rock function.
8. Remove the cassettes from the rocker bed and remove the clamp from the tubing on
SL36.
9. Go to Verification.
Verification
Do the CASSETTE TRANSPORT ASSEMBLY VERIFICATION, Heading 5.8.
PN 4277219B 4.45-3
SERVICE AND REPAIR PROCEDURES
BED ROCK CYLINDER REPLACEMENT AND ADJUSTMENT
4.45-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
TUBE DETECTOR REPLACEMENT 4
4.46 TUBE DETECTOR REPLACEMENT
Purpose
Use this procedure to replace a defective tube detector and adjust the tube position. If the
tube detector assembly height is not correct, go to Heading 4.47 for adjustment.
Tools/Supplies Needed
B Pin pusher
B Allen wrench set
B Cassette filled with tubes
Replacement
1. Power down the Analytical Station as directed under Heading 4.1.
2. Remove the rocker bed belt assembly as directed under Heading 4.35, beginning at
step 2.
3. Disconnect the tube detector assembly cable wires from the connector under the rocker
bed, noting the pin positions.
4. Disconnect the original tube detector assembly from its mounting post.
5. Insert the wires from the replacement tube detector assembly cable into the pin positions
of the connector as noted in step 3.
6. Install the replacement tube detector assembly on the original mounting post.
7. Reinstall the belt drive assembly and power up the Analytical Station (Heading 4.35).
8. Position a cassette of tubes on the right side of the tube detector assembly and select F96,
Transport Test, to advance the cassette.
9. For each of the 12 tubes:
a. Watch the tube detector LED and the stripper plate until the LED lights and the
stripper plate engages with the tube.
b. Ensure the tube is either centered with the stripper plate (see Figure 4.46-1) or is
positioned to the right of the center of the stripper plate within the limits specified
in the Cassette Transport Assembly Specifications, Tube Detector Checks, under
Heading A.1, TOLERANCES AND LIMITS.
10. If the stripper plate and tube are not aligned correctly, adjust the position of the sensor:
a. Turn the adjustment screw on the right side of the tube detector bracket. See
Figure 4.46-1.
b. Rerun the cassette.
c. Check the tube and stripper plate alignment as described in step 9.
d. Repeat steps a through c until the adjustment is correct.
e. Press STOP twice to exit this routine, then verify the bar-code reader reads the tube
labels correctly. Go to the BAR-CODE PERFORMANCE TEST, Heading 4.49.
11. Press STOP twice to exit this routine, then go to Verification.
PN 4277219B 4.46-1
SERVICE AND REPAIR PROCEDURES
TUBE DETECTOR REPLACEMENT
ROCKER BED 90
ASSEMBLY LED
ADJUSTMENT
SCREW
TUBE in
CASSETTE TUBE DETECTOR
ASSEMBLY
(Top view)
STRIPPER
PLATE DISTANCE TOLERANCE
7253248A
Verification
Do the CASSETTE TRANSPORT ASSEMBLY VERIFICATION, Heading 5.8.
4.46-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
TUBE DETECTOR ADJUSTMENT 4
4.47 TUBE DETECTOR ADJUSTMENT
Purpose
Use this procedure to adjust the tube detector height and tube stop position as necessary.
Tools/Supplies Needed
B Cassette filled with tubes
B Universal Stripper Plate GO/NO GO Gauge, PN 5401259 (optional)
B Ruler
B Allen wrench set
Adjustment
1. Check the distance between front edge of the tube detector assembly and the rocker bed.
r If using the Universal Stripper Plate GO/NO GO Gauge, go to step 2.
r If using a ruler, go to step 3.
2. Place the Universal Stripper Plate GO/NO GO Gauge, in the GO position, between the
base of the tube detector and the rocker bed as shown in Figure 4.47-1, and ensure the
Gauge slides under the tube detector assembly and fits snugly.
r If the Gauge does not slide under the tube detector assembly, or if there is a gap
between the Gauge and the tube detector, adjust the tube detector assembly. Go to
step 4.
r If the Gauge fits correctly, go to step 5.
UNIVERSAL STRIPPER
PLATE GO/NO GO GAUGE
ROCKER BED in GO POSITION
MOUNT
ASSEMBLY
CABLE
DISTANCE
TOLERANCE POST
ALLEN
(ATTACHMENT)
SCREWS
TUBE DETECTOR
TUBE DETECTOR ASSEMBLY
ROCKER
7253413C SUPPORT PLATE (Side view)
BED
PN 4277219B 4.47-1
SERVICE AND REPAIR PROCEDURES
TUBE DETECTOR ADJUSTMENT
3. Using a ruler, measure the distance between the base of the tube detector assembly
mount and the rocker bed as shown in Figure 4.47-1. Verify the distance is within the
limits specified in the Cassette Transport Assembly Specifications, Tube Detector Checks,
under Heading A.1, TOLERANCES AND LIMITS.
r If the distance is not within limits, adjust the tube detector assembly post. Go to
step 4.
r If the distance is within limits, go to step 5.
4. Reposition the tube detector assembly:
a. Loosen the Allen screws that attach the tube detector assembly post to the rear of
the rocker bed. Refer to Figure 4.47-1.
b. Move the tube detector assembly post until the distance between the tube detector
and the rocker bed is correct.
c. Ensure the tube detector support plate is properly installed. Refer to Figure 4.47-1.
d. Tighten the Allen screws.
e. If using the Universal Stripper Plate GO/NO GO Gauge, remove the Gauge.
CAUTION If the tubes touch the rod of the tube detector, the tube detector will detect the tubes incorrectly,
which could cause the needle to pierce the wrong area of the tube cap, damaging the needle. When
adjusting the tube detector, ensure the tubes do not touch the rod of the tube detector.
5. Place the loaded cassette on the rocker bed and slowly slide the cassette from right to left
under the finger ball. As a tube approaches the ball, make sure the tube touches the ball
and not the rod and that the finger ball moves up and down freely.
6. Slide the cassette until the tube detector LED lights.
7. Determine the distance between the center of the tube and the center of the stripper
plate. See Figure 4.47-2. Ensure the distance is within the limits specified in the Cassette
Transport Assembly Specifications, Tube Detector Checks, under Heading A.1,
TOLERANCES AND LIMITS.
Note: This is about the distance that the cassette and belt drive coast before stopping.
8. Slide the cassette until the tube passes the finger ball and ensure the ball falls freely to its
lowest position and the tube detector LED is out.
9. Reposition the cassette on the right side of the tube detector assembly and select F96,
Transport Test, to advance the cassette.
10. For each of the 12 tubes:
a. Watch the tube detector LED and the stripper plate until the LED lights and the
stripper plate engages with the tube.
b. Ensure the tube is either centered with the center of the stripper plate or is
positioned to the right of the groove on the stripper plate within the limits specified
in the Cassette Transport Assembly Specifications, Tube Detector Checks, under
Heading A.1. See Figure 4.47-2.
4.47-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
TUBE DETECTOR ADJUSTMENT 4
Figure 4.47-2 Tube Detector Stop Position Adjustment
ROCKER BED 90
ASSEMBLY LED
ADJUSTMENT
SCREW
TUBE in
CASSETTE TUBE DETECTOR
ASSEMBLY
(Top view)
STRIPPER
PLATE DISTANCE TOLERANCE
7253248A
11. If the stripper plate and tube are not aligned correctly, adjust the position of the sensor:
a. Turn the adjustment screw on the right side of the tube detector bracket. Refer to
Figure 4.47-2.
b. Rerun the cassette.
c. Check the tube and stripper plate alignment as described in step 10.
d. Repeat steps a through c until the adjustment is correct.
12. Press STOP twice to exit this routine, then verify the instrument is working correctly. Go
to Verification.
Verification
1. Do the BUBBLE/BLOOD DETECTOR PERFORMANCE TEST, Heading 4.56.
2. Do the BAR-CODE PERFORMANCE TEST, Heading 4.49.
PN 4277219B 4.47-3
SERVICE AND REPAIR PROCEDURES
TUBE DETECTOR ADJUSTMENT
4.47-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CASSETTE TRANSPORT ASSEMBLY ALIGNMENT CHECKS 4
4.48 CASSETTE TRANSPORT ASSEMBLY ALIGNMENT CHECKS
Purpose
Use this procedure to verify the alignment of the cassette transport assembly, after performing
any adjustments, or to determine if adjustments are needed.
Tools/Supplies Needed
B Cassette filled with empty tubes
Procedure
1. Open the front cover of the Diluter and ensure there is sufficient clearance between the
base of the stripper plate cylinder and the ram tower cutout.
2. Select F05 on the Diluter/numeric keypad to access the function for energizing
solenoids.
3. Move the rocker bed to the forward position and ensure:
r The stripper plate does not hit the bellows.
r The bed locks are in place. If they are not, energize SL28 to engage the bed locks.
WARNING The needle is sharp and may contain biohazardous material. To avoid skin puncture, do not put
your hands in the piercing station unless instructed to do so.
4. Select the following solenoids to verify the needle, tube ram and stripper plate are
aligned.
r SL29 to retract the stripper plate and ensure it is held against the rocker bed
r SL23 to disengage the needle interlock
r SL25 to extend the tube ram and lower the bellows. The stripper plate holds the
tube ram in position.
5. Verify the needle is straight and clean.
6. Verify there is clearance between the tube ram and rocker bed.
7. Select SL29 to release the stripper plate. Carefully push the stripper plate against the top
of the bellows. Ensure it is flush with the bellows and the needle is centered in the
stripper plate.
8. Return the needle, tube ram and stripper plate, to their at rest state:
a. Select SL25 to retract the tube ram and extend the bellows.
b. Select SL23 to engage the bellows interlock.
c. Select SL29 to extend the stripper plate.
9. Move the bed to the backward position and verify the stripper plate does not hit the
bar-code scanner and is aligned with the bar-code scanner focal line.
10. Move the bed to the horizontal position.
PN 4277219B 4.48-1
SERVICE AND REPAIR PROCEDURES
CASSETTE TRANSPORT ASSEMBLY ALIGNMENT CHECKS
11. Slide the cassette slowly under the tube detector and ensure:
r The tube detector clears the tubes and cassette.
r The tube detector LED lights only when a tube passes under the ball activator.
12. Go to the BAR-CODE PERFORMANCE TEST, Heading 4.49, to verify the scanner is
aligned properly.
4.48-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BAR-CODE PERFORMANCE TEST 4
4.49 BAR-CODE PERFORMANCE TEST
Purpose
Use this procedure to ensure the bar-code reader is working correctly by verifying the read
rate is within specifications.
Tools/Supplies Needed
B 12 bar code-labeled test tubes filled with diluent.
Procedure
PN 4277219B 4.49-1
SERVICE AND REPAIR PROCEDURES
BAR-CODE PERFORMANCE TEST
6. If the bar-code read rate is outside the specifications listed in Table A.1-1, adjust the
bar-code scanner as directed under Heading 4.51, BAR-CODE SCANNER
ADJUSTMENTS.
4.49-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER CYLINDER REPLACEMENT 4
4.50 BAR-CODE SCANNER CYLINDER REPLACEMENT
Purpose
Use the procedures in this section to replace the bar-code scanner cylinder for either the LED
style or the laser style bar-code reader.
Tools/Supplies Needed
B Small Phillips-head screwdriver
B Flathead screwdriver
B Crescent wrench
B Nut driver set
Removal
1. Power down the Analytical Station as directed under Heading 4.1.
2. Loosen the BSV module for access to the bar-code scanner components.
3. Remove the bar-code scanner cover.
4. Remove the bar-code scanner and place it out of the way:
a. Remove the screws in front.
b. Remove the ground from the guide assembly.
c. Retain the pim-nut bracket.
5. Remove the bar-code scanner guide rod, by unscrewing the rod.
6. Remove the bar-code scanner guide assembly and retain the threaded plate.
7. Ensure the cylinder rod is retracted into the bar-code scanner cylinder.
8. On the cylinder, disconnect the tubing from the front fitting, then remove the fitting.
9. At the rear of the Diluter:
a. Unscrew the magnet at the end of the guide rod.
b. Disconnect the tubing.
c. Pull out the bar-code scanner cylinder.
Installation
1. Insert the replacement cylinder from the rear of the Diluter. Reinstall the magnet on the
rod, and install the tubing on the rear fitting of the cylinder.
2. Route the tubing for the front fitting of the cylinder through the opening, then install the
star washer and nut to secure the cylinder.
3. Connect the tubing to the front fitting of the bar-code cylinder.
4. Reinstall the guide rod assembly.
5. Reinstall the threaded plate in the opening and install the locknut and washer.
6. Reinstall the bar-code scanner and pim-nut bracket.
7. Reposition and secure the BSV module in its original location.
PN 4277219B 4.50-1
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER CYLINDER REPLACEMENT
Tools/Supplies Needed
B Small Phillips-head screwdriver
B Tamper proof screwdriver, PN 5450541
B Flathead screwdriver
B Crescent wrench
B Nut driver set
Removal
1. Power down the Analytical Station as directed under Heading 4.1.
2. Loosen the BSV module for access to the bar-code scanner components.
3. Using the tamper proof screwdriver, remove the bar-code scanner cover.
4. Remove the bar-code scanner and place it out of the way:
a. Remove the screws in front.
b. Retain the pim-nut bracket.
c. Disconnect the scanner cable from J2.
5. Remove the ground wire from the top of the Newbar card.
6. Disconnect the ribbon cable from J1.
7. Remove the locknut from the cylinder rod.
8. Retract the cylinder rod into the bar-code scanner cylinder and retain the threaded plate.
9. On the cylinder, disconnect the tubing from the front fitting, then remove the fitting.
10. At the rear of the Diluter, unscrew the magnet at the end of the guide rod.
11. At the front of the Diluter:
a. Remove the bar-code scanner mounting block containing the Newbar card.
b. Remove the nut and star washer securing the bar-code scanner cylinder.
12. At the rear of the Diluter:
a. Disconnect the tubing from the rear fitting on the cylinder.
b. Pull out the bar-code scanner cylinder.
Installation
1. Insert the replacement cylinder from the rear of the Diluter and install the tubing on the
rear fitting of the cylinder.
2. Route the tubing for the front fitting of the cylinder through the opening, then install the
star washer and nut to secure the cylinder.
3. Install the front fitting on the bar-code cylinder and connect the tubing.
4. Reinstall the bar-code scanner mounting block containing the Newbar card.
4.50-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER CYLINDER REPLACEMENT 4
5. Reinstall the threaded plate in the opening. Thread the cylinder rod into the threaded
plate until the rod is flush with the bar-code scanner mounting block.
6. Install the locknut on the front of the cylinder rod.
7. Reconnect the ribbon cable to J1 and reinstall the ground wire on the top of the Newbar
card.
8. Using the two screws and the pim-nut bracket, reinstall the bar-code scanner. Adjust the
scanner horizontally until it is flush with the left edge of the mounting block.
9. Reconnect the scanner cable to J2 on the Newbar card.
10. Reinstall the bar-code scanner cover.
11. At the rear of the Diluter, reinstall the magnet on the end of the guide rod.
12. Reposition and secure the BSV module in its original location.
13. Power up the Analytical Station.
Verification
Do the BAR-CODE PERFORMANCE TEST, Heading 4.49.
PN 4277219B 4.50-3
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER CYLINDER REPLACEMENT
4.50-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ADJUSTMENTS 4
4.51 BAR-CODE SCANNER ADJUSTMENTS
Purpose
Use the LED Style Bar-Code Scanner Adjustments or the Laser Style Bar-Code Scanner
Adjustments in this section if it is necessary to meet the bar-code read rate specifications.
Tools/Supplies Needed
B Small Phillips-head screwdriver
B Medium Phillips-head screwdriver
B Flathead screwdriver
B Allen wrench
B Cassette
B DMM
B Ruler and/or the following optional tools
B BCS GO/NO GO Gauge (SK 3338), PN 7231105 (optional)
B BCS and Tube Detector Height Adjustment Block (SK 3156), PN 7231085 (optional)
B Parallel Adjustment Cylinder (SK 3157), PN 7231084 (optional)
B Stop watch
B Alcohol
B Lint-free wipes
B 12 bar code-labeled tubes
Set Up
CAUTION Doing the following steps out of sequence could damage the needle or the bar-code scanner. To
avoid damaging these components, do the following steps as stated and in the order given.
WARNING The piercing needle is sharp and contains biohazardous material. Do not put your hands in the
piercing station unless you are directed to do so.
PN 4277219B 4.51-1
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ADJUSTMENTS
BAR-CODE
SCANNER
ASSEMBLY
BAR-CODE
SCANNER
PARK TAB
STRIPPER
7253347A
PLATE TAB
CAUTION Forcing the bar-code scanner home could damage the cylinder shaft. DO NOT push the bar-code
scanner home.
3. Press ENTER to position the bar-code scanner home and make sure:
a. The front of the bar-code scanner assembly is positioned over the bar-code scanner
park tab. Refer to Figure 4.51-1.
b. The tab does not protrude from under the bar-code scanner assembly more than the
length specified in the Cassette Transport Assembly Specifications, Bar-Code
Scanner Position Checks, under Heading A.1, TOLERANCES AND LIMITS.
4.51-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ADJUSTMENTS 4
4. Press ENTER to move the bar-code scanner out and ensure the bar-code scanner housing
is positioned over the stripper plate tab at the end of the stroke. Refer to Figure 4.51-1
for the tab location.
Note: The bar-code scanner should not hit any part of the stripper plate assembly.
5. Measure the stroke length and ensure it is within the limits specified in the Cassette
Transport Assembly Specifications, Bar-Code Scanner Cylinder Checks, under
Heading A.1, TOLERANCES AND LIMITS.
6. If the bar-code scanner’s cylinder stroke is not within the specified limits, replace the
bar-code scanner cylinder. See Heading 4.50.
7. Press ENTER to position the bar-code scanner home, then press STOP.
Center Adjustment
1. Ensure the bar-code scanner is in the home position.
2. Move the rocker bed to the backward position.
3. Verify that the focal axis indicator or white line on the bar-code scanner is aligned with
the center of the stripper plate. See Figure 4.51-2.
r If the focal axis indicator is aligned correctly with the stripper plate, go to the
Height Over Tube Label Adjustment procedure.
r If the focal axis indicator is not aligned correctly with the stripper plate, go to
step 4.
MOUNTING
SCREWS
FOCAL AXIS
INDICATOR
STRIPPER
PLATE 7253348A
ASSEMBLY
4. Loosen the bar-code scanner mounting screws and adjust the bar-code scanner
horizontally until the focal axis indicator is aligned with the center of the stripper plate.
5. Make sure the lower back edge of the bar-code scanner housing sits flush on the lower
front edge of the bar-code scanner mounting block as shown in Figure 4.51-3.
6. Tighten the bar-code scanner mounting screws alternately to avoid skewing the bar-code
scanner in a vertical plane.
7. Move the rocker bed to the forward position.
PN 4277219B 4.51-3
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ADJUSTMENTS
BAR-CODE BAR-CODE
SCANNER SCANNER
MOUNTING HOUSING
BLOCK 5915332H
CAUTION If the hemostat touches an electronic component on the Bar-Code Scanner card, it could damage
the card. When clamping the pressure tubing for the bar-code scanner cylinder with the hemostat, be very
careful not to touch the Bar-Code Scanner card.
1. Remove the pressure tubing in front, at the bottom of the bar-code scanner cylinder, and
clamp it with the hemostat; see Figure 4.51-4.
BAR-CODE
SCANNER
CARD
5915266H
4.51-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ADJUSTMENTS 4
2. Position the piercing needle on the Parallel Adjustment Cylinder or tube as follows:
a. Energize SL25 to engage the tube ram.
b. Energize SL29 to disengage the stripper plate.
c. Manually pull the bar-code scanner until it is just past the cassette.
3. Measure the distance between the bar-code scanner housing and the Parallel Cylinder or
tube.
a. If using the BCS GO/NO GO Gauge, ensure the GO Gauge fits between the Parallel
Adjustment Cylinder or tube and the bar-code scanner housing, and the NO GO
Gauge does not.
r If the gauge fits correctly, go to Height Over Cassette Label Adjustment
procedure.
r If the gauge does not fit correctly and a BCS and Tube Detector Height
Adjustment Block is available, go to step 4 to reposition the bar-code scanner.
r If the gauge does not fit correctly and a BCS and Tube Detector Height
Adjustment Block is not available, go to step 5 to reposition the bar-code
scanner.
b. If using a ruler, measure the distance between the bar-code scanner housing and the
Parallel Cylinder or tube, and verify the distance is within the verification limits of
the Cassette Transport Assembly Specifications, Bar-Code Scanner Position Checks,
under Heading A.1, TOLERANCES AND LIMITS.
r If the distance is within the verification limits, go to Height Over Cassette
Label Adjustment procedure.
r If the distance is not within the verification limits and a BCS and Tube Detector
Height Adjustment Block is available, go to step 4 to reposition the bar-code
scanner.
r If the distance is not within the verification limits and a BCS and Tube Detector
Height Adjustment Block is not available, go to step 5 to reposition the
bar-code scanner.
ATTENTION: The BCS and Tube Detector Height Adjustment Block has two positions. Use the
1.273 cm (0.501 in.) side for checking bar-code scanner heights.
4. Use the BCS and Tube Detector Height Adjustment Block to set the height over the tube
label:
a. Center the BCS and Tube Detector Height Adjustment Block (with block in the
1.273 cm [0.501 in.] position) on the Parallel Adjustment Cylinder or the tube as
shown in Figure 4.51-5.
b. Make sure the bar-code scanner mounting block contacts the BCS and Tube
Detector Height Adjustment Block and allows minimal drag on the BCS and Tube
Detector Height Adjustment Block when the block is moved from side to side.
c. Using the tube height adjustment screw, adjust the position of the bar-code scanner
as necessary. See Figure 4.51-6 for location of the tube height adjustment screw.
d. Remove the BCS and Tube Detector Height Adjustment Block.
e. Repeat step 3 to verify the tube height adjustment is correct.
PN 4277219B 4.51-5
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ADJUSTMENTS
Figure 4.51-5 BCS and Tube Detector Height Adjustment Block Installed
BCS AND
TUBE DETECTOR
HEIGHT PARALLEL
ADJUSTMENT ADJUSTMENT
BLOCK CYLINDER
STRIPPER
PLATE TAB
7253350C
5. Using the tube height adjustment screw, adjust the position of the bar-code scanner until
the distance between the bar-code scanner housing and the tube label is within the
adjustment limits of the Cassette Transport Assembly Specifications, Bar-Code Scanner
Position Checks, under Heading A.1, TOLERANCES AND LIMITS. See Figure 4.51-6 for
location of the tube height adjustment screw.
CASSETTE HEIGHT
ADJUSTMENT SCREW
TUBE HEIGHT
ADJUSTMENT
SCREW
7253340A
4.51-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ADJUSTMENTS 4
Height Over Cassette Label Adjustment
1. Position the bar-code scanner over the center of the cassette label.
2. Measure the distance between the bar-code scanner housing and the cassette label:
a. If using the BCS GO/NO GO Gauge, ensure the GO Gauge fits between the bar-code
scanner and the cassette label, and the NO GO Gauge does not.
r If the gauge fits correctly, go to step 6.
r If the gauge does not fit correctly and a BCS and Tube Detector Height
Adjustment Block is available, go to step 3 to install the gauge.
r If the gauge does not fit correctly and a BCS and Tube Detector Height
Adjustment Block is not available, go to step 4 to reposition the bar-code
scanner.
b. If using a ruler, measure the distance between the bar-code scanner housing and the
cassette label and verify the distance is within the verification limits of the Cassette
Transport Assembly Specifications, Bar-Code Scanner Position Checks, under
Heading A.1, TOLERANCES AND LIMITS.
r If the distance is within the Verification limits, go to step 6.
r If the distance is not within the Verification limits and a BCS and Tube Detector
Height Adjustment Block is available, go to step 3 to install the gauge.
r If the distance is not within the Verification limits and a BCS and Tube Detector
Height Adjustment Block is not available, go to step 4 to reposition the scanner.
The BCS and Tube Detector Height Adjustment Block has two positions. Use
the 1.273 cm (0.501 in.) side for checking bar-code scanner heights.
3. Center the BCS and Tube Detector Height Adjustment Block (with block in the 1.273 cm
[0.501 in.] position) between the bar-code scanner mounting block and the cassette label
as shown in Figure 4.51-7.
BAR-CODE
SCANNER
ASSEMBLY
BCS AND
TUBE DETECTOR
HEIGHT
ADJUSTMENT
BLOCK
7253349A
PN 4277219B 4.51-7
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ADJUSTMENTS
4. Adjust the distance between the bar-code scanner and the cassette label.
Note: Since this adjustment requires turning a screw in the back of the Diluter while
checking height at the front of the Diluter, it is easier if another person can help.
a. Loosen the cassette height adjustment lock. Refer to Figure 4.51-6.
b. Turn the cassette height adjustment screw until:
r If using the BCS and Tube Detector Height Adjustment Block, the bar-code
scanner mounting block contacts the BCS and Tube Detector Height
Adjustment Block, but allows minimal drag on the BCS and Tube Detector
Height Adjustment Block when the block is moved from side to side.
r If using a ruler, the distance between the bar-code scanner housing and the
cassette label is within the adjustment limits of the Cassette Transport
Assembly Specifications, Bar-Code Scanner Position Checks, under
Heading A.1, TOLERANCES AND LIMITS.
c. Tighten the cassette height adjustment lock, being careful not to change the
adjustment.
d. If using the BCS and Tube Detector Height Adjustment Block to set the height,
remove the block and repeat step 2.
5. Replace the bar-code scanner cover.
6. Gently push the bar-code scanner home (in), then reconnect the pneumatic tubing to the
cylinder and remove the hemostat.
7. Go to Verification.
Tools/Supplies Needed
B Small Phillips-head screwdriver
B Tamperproof screwdriver, PN 5450541
B Flathead screwdriver
B Pot adjustment tool
B Hemostat
B Cassette
B 3 mL tube adapter, PN 5450562
B 12 bar code-labeled tubes
Adjustments
CAUTION Doing the following steps out of sequence could damage the needle or the bar-code scanner. To
avoid damaging these components, do the following steps as stated and in the order given.
4.51-8 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ADJUSTMENTS 4
3. Check the rocker bed and determine if the bed locks are engaged.
r If the bed locks are engaged, grip the rocker bed with both hands and move the
rocker bed 45 degrees forward.
r If the bed locks are not engaged, manually move and hold the rocker bed 45 degrees
forward and energize SL28 to engage the bed locks, locking the rocker bed in that
position.
4. Load position 6 of a cassette with a 3 mL tube adapter.
5. Position the cassette on the rocker bed so that the tube adapter in position 6 is in the
piercing position. The tube detector LED is lit.
6. Ensure the front of the cassette is flush with the front guide of the rocker bed.
7. Using the tamperproof screwdriver, remove the bar-code scanner cover.
CAUTION If the hemostat touches an electronic component on the Newbar card, it could damage the card.
When clamping the pressure tubing for the bar-code scanner cylinder with the hemostat, be very careful not
to touch the Newbar card.
8. Remove the pressure tubing in front, at the bottom of the bar-code scanner cylinder, and
clamp it with the hemostat; see Figure 4.51-8.
Newbar
card
NEWBAR
ASSY 6707113
SCHEM 6323677
PWB 1713688B
40
30 50
20 60
L A S E R R A D IA T IO N
psi 70 D O N O T S T A R E IN T O B E A M
0 T H IS L A S E R D O E S N O T C O M P L Y
W IT H 2 1 C F R 1 0 4 0
C L A S S II L A S E R P R O D U C T
6498126B
PN 4277219B 4.51-9
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ADJUSTMENTS
LED
SW1
NEWBAR
SW1
ASSY 6707113
SCHEM 6323677
PWB 1713688B
40
30 50
NEWBAR
20 60
ASSY 6707113
psi 70 SCHEM 6323677
0
PWB 1713688B
L A S E R R A D IA T IO N
D O N O T S T A R E IN T O B E A M
Mounting T H IS L A S E R D O E S N O T C O M P L Y 6498127B
W IT H 2 1 C F R 1 0 4 0
screws C L A S S II L A S E R P R O D U C T
WARNING Risk of personal injury. The laser beam can cause eye damage if viewed either directly or
indirectly from reflective surfaces (such as a mirror or shiny metallic surface). Do not place any type of
reflective material between the laser and the bar-code label and always maintain a minimum of 10 in.
between your eyes and the reflected laser light.
10. With the pot adjustment tool, turn SW1 on the Newbar card clockwise until the
laser ON LED lights. Refer to Figure 4.51-9 for the location of SW1 and the LED.
11. Manually place the bar-code reader on top of the 3 mL tube adapter.
12. Adjust the bar-code scanner horizontally until the bar-code laser beam is positioned in
the center of the opening on top of the 3 mL tube adapter.
13. Make sure the lower back edge of the bar-code scanner is flush with the lower front edge
of the bar-code scanner mounting block. See Figure 4.51-10.
Front edge
of the
mountimg block
Bar-code
scanner
Mounting
6498133B screws
4.51-10 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ADJUSTMENTS 4
14. Tighten the bar-code scanner mounting screws alternately to avoid skewing the bar-code
scanner in a vertical plane.
15. Turn SW1 on the Newbar card counterclockwise until the laser ON LED goes out.
16. Reinstall the pressure tubing on the front fitting of the bar-code scanner cylinder.
17. Reinstall the bar-code scanner cover.
18. Close the front cover of the Diluter.
19. On the Diluter.numeric keypad, press STOP three times to return all the piercing station
components to their idle state positions.
20. Go to Verification.
Verification
Do the BAR-CODE PERFORMANCE TEST, Heading 4.49.
PN 4277219B 4.51-11
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ADJUSTMENTS
4.51-12 PN 4277219B
SERVICE AND REPAIR PROCEDURES
LED STYLE BAR-CODE SCANNER SPEED AND ELECTRICAL CHECKS 4
4.52 LED STYLE BAR-CODE SCANNER SPEED AND ELECTRICAL CHECKS
Purpose
Use these checks to troubleshoot scanner problems with an LED style bar-code reader.
Tool/Supplies Needed
B Cassette
B Several laboratory tubes
B Parallel Adjustment Cylinder, PN 7231084 (optional)
B DVM
B Alcohol
B Lint-free wipes
B Small Phillips-head screwdriver
B Stop watch or watch with second hand
Speed Check
1. Ensure the bar-code scanner pressure gauge reads within the limits specified
in Table A.1-13. Adjust RG5 as needed. Refer to Figure A.7-3 for the location of the
regulator.
2. To time the bar-code scanner forward and reverse strokes:
a. Select F05, the function for energizing solenoids.
b. Press 2 6 on the Diluter keypad.
c. Press ENTER and start the stop watch simultaneously.
d. Stop the watch when the bar-code scanner is at the end of its stroke. The forward
stroke should be within the time specified in the Cassette Transport Assembly
Specifications Bar-Code Scanner Timing Checks, under Heading A.1,
TOLERANCES AND LIMITS.
e. Reset the stop watch.
f. Press ENTER and start the stop watch simultaneously.
g. Stop the watch when the bar-code scanner is at home. The reverse stroke should be
within the time specified in the Cassette Transport Assembly Specifications,
Bar-Code Scanner Timing Checks, under Heading A.1, TOLERANCES AND
LIMITS.
3. If both strokes are in tolerance, go to step 5. If either stroke is out of tolerance, check the
bar-code scanner pressure. If the pressure is within specifications, the bar-code cylinder
may need replacement.
4. Be sure the bar-code scanner is in the home position, then repeat step 2. If either stroke
speed still exceeds the time limits, correct the problem, then repeat this procedure.
5. Reposition the Parallel Adjustment Cylinder or tube in the cassette:
a. Energize SL29 to engage the stripper plate.
b. Energize SL25 to disengage the tube ram. The stripper plate pushes the Parallel
Adjustment Cylinder or tube back into the cassette.
PN 4277219B 4.52-1
SERVICE AND REPAIR PROCEDURES
LED STYLE BAR-CODE SCANNER SPEED AND ELECTRICAL CHECKS
Electrical Checks
1. Clean the bar-code scanner viewing screen and the tube and cassette labels with alcohol.
2. Select F05 so you can energize individual solenoids.
3. Select SL26 to extend the bar-code scanner.
4. Remove the bar-code scanner cover.
5. Using ground E28, measure the voltages at pin 4 and pin 7 on the Bar-Code Scanner
card; see Figure 4.52-1.
PIN 7
E28
7253343A
6. Ensure the voltages are within the limits specified for the bar-code scanner electrical
checks in Table A.1-2.
7. Using ground E28, monitor TP3. Ensure the offset voltage is within the limits specified
for the bar-code electrical checks in Table A.1-2.
Note: The approximate voltages for TP3, when read over black and when read over
white, are included in Table A.1-2.
8. Replace the bar-code scanner cover.
Verification
Do the BAR-CODE PERFORMANCE TEST, Heading 4.49.
4.52-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER POSITION SENSOR ADJUSTMENT 4
4.53 BAR-CODE SCANNER POSITION SENSOR ADJUSTMENT
Purpose
Use this procedure to adjust the (bar-code) scanner position sensor as needed.
Tools/Supplies Needed
B Cassette with 12 bar code-labeled tubes
B Small screwdriver
Adjustment
1. Fill a cassette with bar code-labeled tubes, place the cassette in the loading bay and press
START/CONT.
2. Open the top left rear door of the Diluter and monitor the bar-code scanner from the
rear.
3. Ensure that when the bar-code scanner scans a tube, the magnet at the end of the guide
rod does not contact the bar-code scanner position sensor. See Figure 4.53-1 for location
of the magnet and sensor.
Figure 4.53-1 Bar-Code Scanner Position Sensor and Guide Rod Magnet
MAGNET
GUIDE
ROD
SCANNER
POSITION
SENSOR
REAR OF DILUTER PANELS
7253333A
4. If the magnet contacts the bar-code position sensor, adjust the sensor:
a. Loosen the screws on the bar-code position sensor and slide the sensor as far
forward (toward the scanner) and down (parallel to the guide rod) as it goes.
b. Tighten the screws.
c. Repeat steps 1 through 3.
5. Close the rear door of the Diluter and go to Verification.
PN 4277219B 4.53-1
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER POSITION SENSOR ADJUSTMENT
Tools/Supplies Needed
B Small screwdriver
Adjustment
1. Open the top left rear door of the Diluter and locate the rear of the bar-code scanner and
the scanner position sensor. Refer to Figure 4.53-1.
2. Verify that the scanner position sensor is flush with the rear of the sensor-mounting
bracket. See Figure 4.53-2 for the location of the sensor and its mounting bracket.
3. If the scanner position sensor is not flush with the rear of the sensor-mounting bracket,
adjust the sensor:
a. Loosen the screws on the scanner position sensor and slide the sensor backward
(toward the rear door) until the sensor is flush with the sensor-mounting bracket.
b. Tighten the screws.
4. Close the rear door of the Diluter and go to Verification.
Verification
Do the BAR-CODE PERFORMANCE TEST, Heading 4.49.
4.53-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ALIGNMENT WITH OSCILLOSCOPE 4
4.54 BAR-CODE SCANNER ALIGNMENT WITH OSCILLOSCOPE
Purpose
Use this procedure to increase the read rates on labels other than CDD photographic quality
bar-code labels without compromising the read rate of the CDD photographic quality labels.
ATTENTION: Only perform this procedure when CDD bar-code labels pass the read-rate
specifications and alternate bar-code labels fail. Never use this procedure to bring CDD
bar-code labels into the read-rate specifications.
Verify the read rate for CDD labels using the BAR-CODE PERFORMANCE TEST,
Heading 4.49.
Tools/Supplies Needed
B Medium Phillips-head screwdriver
B Anti-static shield
B Alligator clip
B Storage oscilloscope
B 12 specimen tubes with the laboratory's bar-code labels
B 12 specimen tubes with the CDD bar-code labels
B 1/4-in., open-ended wrench
Alignment
1. Power down the Analytical Station as directed under Heading 4.1.
2. Unfasten the two captive screws securing the card holder. Do not disconnect the ground
wire.
3. Install the jumper at P3, BEEPER CONNECT, to enable the bar-code beeper. See
Figure 4.54-1.
4. Connect a storage oscilloscope to the analog input on the Bar-Code Decoder card.
a. Connect the oscilloscope channel 1 input cable to TP5. Refer to Figure A.3-1.
b. Connect the oscilloscope coaxial cable ground (channel 1) to pin 9 of the bar-code
scanner ribbon cable. This is easily done by connecting the oscilloscope ground
cable to the rear of the small ribbon connector socket. See Figure 4.54-1.
c. Power up the Analytical Station.
d. Use the oscilloscope internal trigger.
e. Set the oscilloscope to 50 mV per division and 0.1 second per division.
f. Reset the oscilloscope display just before the backward stroke of the scanner. This
allows you to view the tube label waveform rather than the cassette label.
5. Fill one cassette with tubes with customer generated bar-code labels.
6. At the Workstation, access the Bar-Code Test screen and delete the data.
7. Select F07 to advance the cassette of tubes and perform bar-code scanning.
PN 4277219B 4.54-1
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ALIGNMENT WITH OSCILLOSCOPE
TC5516AP - 2
JAPAN 8614HBK
147 - 1125P - 12 - 4338
MC6803U4P - 1
7K
TM68724
J2
J1 BEEPER
TP5 CONNECT
8. Watch the bar-code waveforms appearing on the oscilloscope and compare them to the
waveforms in Table 4.54-1 and Table 4.54-2.
Note: All waveforms in Tables 4.54-1 and 4.54-2 are 50 mV/division and GND coincide
with the center of the graticule unless otherwise indicated.
9. Based on the waveforms observed, adjust the distance from the tube label. Using a
1/4-in., open-ended wrench, turn the tube height adjustment screw about 1/4 turn to
increase or decrease the distance from the tube label. (Refer to Figure 4.51-6 for location
of height adjustment screw.)
10. Repeat steps 5 through 9 until optimal scanning is achieved.
11. Set the oscilloscope to 1 V/division and 0.1 second/division.
12. Reset the oscilloscope display just before scanner operation. You will see separate
waveforms, one for the cassette label and one for the tube label.
13. Verify the waveforms are of similar appearance. If the tube label waveform is significantly
different in amplitude (>1 V), the bar-code read rate may be decreased. Figure 4.54-1
illustrates the waveforms of a good and a bad label read. The waveforms shown are
1 V/division. Notice the downward pulse amplitudes for the tube label when focusing
the scanner head.
14. Power down the Analytical Station.
15. Remove all connections from the Bar-Code Decoder card and the jumper at P3.
16. Reinstall the card.
17. Power up the Analytical Station and go to Verification.
4.54-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ALIGNMENT WITH OSCILLOSCOPE 4
Table 4.54-1 Bar-Code Scanner Waveforms for Example Label
SB-344-2
SB-344-3
SB-344-4
SB-344-5
PN 4277219B 4.54-3
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ALIGNMENT WITH OSCILLOSCOPE
SB-344-7
SB-344-8
Tube signal with aperture This aperture
rotated 90 degrees. configuration is correct
for the Auto-Reporter
Printer BCS. The
Analytical Station will not
read this signal.
SB 344 A
4.54-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ALIGNMENT WITH OSCILLOSCOPE 4
Figure 4.54-2 Comparing Cassette and Tube Label Waveforms
5V
4V
EXAMPLE: 3V
BAD LABEL READ
2V
1V
0V
0 .1 .2 .3 .4 .5 .6 .7 .8 .9 m sec
CASSETTE INTERMEC
LABEL LABEL
BAR CODE BAR CODE
ACTIVITY ACTIVITY
5V
4V
EXAMPLE:
3V
GOOD LABEL READ
2V
1V
0V
5915346H
0 .1 .2 .3 .4 .5 .6 .7 .8 .9 m sec
Verification
1. Do the BAR-CODE PERFORMANCE TEST, Heading 4.49, using at least 12 different
customer generated bar-code labels.
2. Do the BAR-CODE PERFORMANCE TEST, Heading 4.49, using at least 12 CDD quality
bar-code labels.
PN 4277219B 4.54-5
SERVICE AND REPAIR PROCEDURES
BAR-CODE SCANNER ALIGNMENT WITH OSCILLOSCOPE
4.54-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BUBBLE/BLOOD DETECTOR REPLACEMENT AND ADJUSTMENT 4
4.55 BUBBLE/BLOOD DETECTOR REPLACEMENT AND ADJUSTMENT
Purpose
Use these procedures to replace a defective bubble/blood detector in either a Retic Module or
a Random Access Module and to adjust the bubble/blood detectors.
Retic Module
Tools/Supplies Needed
B An external DVM
B Blood Detector Test Aid, PN 2906553, if available.
B Three tubes of diluent
B One tube of 5C Abnormal II cell control at room temperature
Disconnect
tubing
Unfasten
captive
screw 6498027A
PN 4277219B 4.55-1
SERVICE AND REPAIR PROCEDURES
BUBBLE/BLOOD DETECTOR REPLACEMENT AND ADJUSTMENT
Preliminary Checks
1. Check the bubble/blood detector sensors and cables:
a. Access the Diluter 2 card. Refer to Figure 2.4-5 for location.
b. Ensure the connections at J1 (front sensor) and J3 (rear sensor) are secure and not
stretched or binding.
c. Ensure the sensors and the cables are not rubbed by moving parts.
2. Verify the needle vents correctly:
a. At the Analyzer -
1) Select CBC-DIFF test mode.
2) Set the aspirations/tube to 2.
b. Load a cassette with a tube of diluent and place the cassette in the loading bay.
c. Observe the tube when the needle pierces the cap and verify several bubbles appear.
If no bubbles appear, troubleshoot the needle vent system and repeat the check.
3. Verify the aspiration tubing is the correct type, size and length as shown in the
instrument’s pneumatic/hydraulic schematic in Chapter 6.
4. Check the integrity of the aspiration pathway:
a. Load a cassette with a tube of diluent and place the cassette in the loading bay.
b. During aspiration, verify there are no bubbles or leaks in the aspiration pathway. If
there are bubbles or leaks, correct the problem in the aspiration pathway and repeat
the check.
c. Load a cassette with a tube of 5C Abnormal II cell control and place the cassette in
the loading bay.
4.55-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BUBBLE/BLOOD DETECTOR REPLACEMENT AND ADJUSTMENT 4
d. During aspiration, verify the sample extends approximately 5 cm (2 in.) beyond the
rear sensor and the sample does not appear streamed or thinned excessively. If the
sample is short or is streamed, correct the problem in the aspiration pathway and
repeat the checks.
5. Verify the aspiration pathway is backwashed correctly after aspiration. If the backwash
does not clean adequately, resolve the problem and repeat the checks.
PN 4277219B 4.55-3
SERVICE AND REPAIR PROCEDURES
BUBBLE/BLOOD DETECTOR REPLACEMENT AND ADJUSTMENT
If the output of either sensor is out of tolerance, troubleshoot and correct the problems
before proceeding. The failure could be caused by:
r Poor backwashing
r Sensor drifts
r Diluter 2 card problems
r Bubbles
r Incorrect initial adjustment.
10. Set the number of aspirations/tube to 3.
11. Load a cassette with a tube of 5C Abnormal II cell control and place the cassette in the
loading bay.
ATTENTION: Ensure the sample/hold output voltage has stabilized before recording the value.
12. Read the sample/hold circuit output voltages at TP1 (front) and TP5 (rear) for each of
the three samples, using TP12 as ground. Record the voltages between 1 and 10 seconds
after the rear detector voltage drops and stabilizes.
13. Use the recorded values to calculate T1 and T2 as follows:
T1 = X + 0.040
2
X
T2 = X + ----------------------------------
Value of TP5
Tools/Supplies Needed
B Phillips-head screwdriver
B A pair of hemostats
B An external DVM
B Three tubes of diluent
B One tube of normal whole blood
B One tube of 5C or 5C-ES Abnormal II cell control at room temperature
4.55-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BUBBLE/BLOOD DETECTOR REPLACEMENT AND ADJUSTMENT 4
Removal of the Bubble/Blood Detectors on the Random Access Module
1. Power down the Analytical Station as directed under Heading 4.1.
2. Remove the rocker bed for easier access to the bubble/blood detector cables. See
Heading 4.43.
3. Open the lower front door of the Diluter.
4. To access the bubble/blood detectors:
a. Disconnect the hand detector mounting bracket from the Diluter as shown in
Figure 4.55-3 and let the hand detector and its mounting bracket hang down, out of
the way.
R e m o v e
Unfasten
R e m o v e
Loosen
7 2 1 9 0 0 6 B
b. Disconnect the tubing connected to the left side of the Random Access module -
1) At the BSV, disconnect tubing 205
2) At the BSV, note the routing of tubing 211, then disconnect it.
3) At the front blood detector, disconnect the needle input tubing.
4) Remove the knob of the BSV.
5) At the rear blood detector, disconnect tubing 77, the tubing to the aspiration
pump.
5. Remove the defective bubble/blood detectors. See Figure 4.55-3.
a. Disconnect the red and white striped pinch tubing from the bubble/blood detectors.
b. Remove the two screws securing the bubble/blood detector bracket and pull out the
bracket.
c. Disconnect the bubble/blood detector cables from the Diluter 2 card. Refer to
Figure A.3-5 and Table A.3-5 for locations.
d. Remove the bubble/blood detectors and associated cables from the instrument.
PN 4277219B 4.55-5
SERVICE AND REPAIR PROCEDURES
BUBBLE/BLOOD DETECTOR REPLACEMENT AND ADJUSTMENT
Figure 4.55-3 Replacing the Bubble/Blood Detectors of the Bubble/Blood Detectors on the Random
Access Module
R e m o v e
s c re w s
7 2 1 9 0 1 4 B
Preliminary Checks
1. Verify the aspiration tubing is the correct type, size and length as shown in the
instrument’s pneumatic/hydraulic schematic in Chapter 6.
2. Check the integrity of the aspiration pathway:
a. At the Workstation, select the CBC-DIFF (CD) test mode.
b. Load a cassette with a tube of normal blood and place the cassette in the loading bay.
c. At the Analyzer, set the aspirations/tube to 5.
4.55-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BUBBLE/BLOOD DETECTOR REPLACEMENT AND ADJUSTMENT 4
d. During aspiration verify:
r There are no bubbles or leaks in the aspiration pathway. If there are bubbles or
leaks, correct the problem in the aspiration pathway and repeat the check.
r The sample extends past the rear sensor and the sample does not appear
streamed or thinned excessively. If the sample is short or is streamed, correct
the problem in the aspiration pathway and repeat the checks.
3. Verify the aspiration pathway is backwashed correctly after aspiration. If the backwash
does not clean adequately, resolve the problem and repeat the checks.
PN 4277219B 4.55-7
SERVICE AND REPAIR PROCEDURES
BUBBLE/BLOOD DETECTOR REPLACEMENT AND ADJUSTMENT
r Bubbles
r Incorrect initial adjustment.
10. Set the number of aspirations/tube to 3.
11. Load a cassette with a tube of 5C or 5C-ES Abnormal II cell control and place the
cassette in the loading bay.
ATTENTION: Ensure the sample/hold output voltage has stabilized before recording the value.
12. Read the sample/hold circuit output voltages at TP1 (front) and TP5 (rear) for each of
the three samples, using TP12 as ground. Record the voltages between 1 and 10 seconds
after the rear detector voltage drops and stabilizes.
13. Use the recorded values to calculate T1 and T2 as follows:
T1 = X + 0.040
2
X
T2 = X + ----------------------------------
Value of TP5
Verification
Perform the BUBBLE/BLOOD DETECTOR PERFORMANCE TEST, Heading 4.56.
4.55-8 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BUBBLE/BLOOD DETECTOR PERFORMANCE TEST 4
4.56 BUBBLE/BLOOD DETECTOR PERFORMANCE TEST
Purpose
Use this test to ensure the bubble/blood detectors are working correctly and the appropriate
aspiration errors are generated.
Tools/Supplies Needed
B Two tubes of 5C or 5C-ES Abnormal II cell control
B One tube of clean diluent
B Cassette
B Four empty tubes
B Hemostat or equivalent clamping device
B 12 tubes of different whole-blood specimens. If possible obtain specimens that span the
range of RBC and Hgb values typically run on the instrument.
Performance Test
1. At the Analyzer, set the aspirations/tube to 3.
2. Select CBC only test mode.
r On the GEN•S System, select CBC ONLY at the Analyzer.
r On the LH 750 System, select C at the Workstation.
3. Load a cassette with a tube of 5C or 5C-ES Abnormal II cell control, place the cassette in
the loading bay, and monitor the instrument for alarms or error messages.
r If there are no alarms or error messages, the blood check is good. Go to step 4.
r If any alarms or error messages occur, correct the problem; go to step 10.
4. Load a cassette with an empty tube, place the cassette in the loading bay, and monitor the
instrument for error messages.
r If an ASPIRATION N or N_P occurs for each air sample, the air check is good. Go to
step 5.
r If the correct aspiration messages are not displayed, correct the problem; go to
step 10.
5. Load a cassette with a tube of clean diluent, place the cassette in the loading bay, and
monitor the instrument for error messages.
r If an ASPIRATION N or N_P occurs for each diluent sample, the diluent check is
good. Go to step 6.
r If the correct aspiration messages are not displayed, correct the problem; go to
step 10.
PN 4277219B 4.56-1
SERVICE AND REPAIR PROCEDURES
BUBBLE/BLOOD DETECTOR PERFORMANCE TEST
6. Load a cassette with a tube of 5C or 5C-ES Abnormal II cell control and place the
cassette in the loading bay. Before the first sample backwashes, carefully clamp the
tubing between the front blood detector and the BSV, then monitor the next sample for
error messages.
r If an ASPIRATION C occurs for the next sample, the carryover check is good.
Remove the hemostats and go to step 7.
r If an APIRATION C does not occur, repeat this step.
7. Load a cassette with a nearly empty tube of control material and place the cassette in the
loading bay. Run the tube until the needle is exposed beyond the control material inside
the tube (4.8 mm [3/16 in.]) and bubbles are aspirated.
r If an ASPIRATION B is displayed for the sample, the bubble check is good. Go to
step 8.
r If the correct message is not displayed, repeat the check with another tube. If the
correct message is still not displayed, correct the problem; go to step 10.
8. Set the aspirations/tube to 1.
9. Load a cassette with 12 different blood specimens, place the cassette in the loading bay,
and monitor the instrument for aspiration alarms and messages.
r If there are no alarms or error messages, the blood check is good.
r If any alarms or error messages occur, correct the problem; go to step 10.
10. Handle any problems encountered as follows:
a. Troubleshoot the system for a failure.
b. Troubleshoot the bubble/blood detector system for a failure.
c. Readjust the blood detector. See Adjustment of the Bubble/Blood Detectors on the
Retic Module under Heading 4.55, BUBBLE/BLOOD DETECTOR REPLACEMENT
AND ADJUSTMENT.
d. Repeat this procedure.
Verification
None
4.56-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
NEEDLE CAP-PIERCER MODULE REPLACEMENT 4
4.57 NEEDLE CAP-PIERCER MODULE REPLACEMENT
Purpose
Use this procedure to replace the Needle Cap-Piercer module and to align the module and its
sensors (bellows up and bellows down) properly.
Tools/Supplies Needed
B Cassette containing 12 empty tubes
B Ball-end Allen wrench set
Replacement
1. Power off the Analytical Station as directed under Heading 4.1.
2. For easier access to the Needle Cap-Piercer module, loosen the BSV module.
WARNING The Needle Cap-Piercer module may contain biohazardous material. Handle accordingly.
3. At the Needle Cap-Piercer module (Figure 4.57-1), disconnect the tubing from:
r The bellows interlock actuator
r The bellows cylinder.
4. Disconnect the bellows up sensor from P15 and the bellows down sensor from P16.
Note: P15 and P16 are connected to P10 on the Sensor Distribution card.
5. Remove the two Allen screws securing the Needle Cap-Piercer module to the Diluter
base. Refer to Figure 4.57-1
Remove bellows
cylinder tubing
Bellows
interlock
Disengage Bellows up
interlock sensor
Lockdown
Remove bellows screws
interlock tubing
Bellows
cylinder
Bellows down
sensor
PN 4277219B 4.57-1
SERVICE AND REPAIR PROCEDURES
NEEDLE CAP-PIERCER MODULE REPLACEMENT
WARNING The needle is sharp and may contain biohazardous material. To avoid skin puncture, use care
when working in the piercing station.
8. Disengage the bellows interlock by prying up the rod mechanism with the end of a
screwdriver as shown in Figure 4.57-1, and carefully push back the bellows cylinder arm
to expose the needle.
9. Tilt and hold the rocker bed in the forward position and center the needle in the stripper
plate opening.
Note: Use the stripper plate as a guide to ensure the stripper plate is flush against the
upper end of the bellows.
10. When the needle is properly centered, tighten the three Allen screws.
11. Expand the bellows and ensure the stripper plate does not contact the bellows.
12. Repeat from step 8 as needed to adjust the position.
13. Connect the bellows up sensor to P15 and the bellows down sensor to P16.
14. Power up the Analytical Station and adjust the sensors. Go to Bellow Up and Bellows
Down Sensor Adjustment.
Note: Disregard any sensor errors that occur on power up until you have made the
sensor adjustments.
R e m o v e
R e m o v e
R e m o v e
U n fa s te n
R e m o v e R e m o v e
L o o s e n L o o s e n
G E N S S y s te m L H 7 5 0 S y s te m 7 2 1 9 0 1 2 B
4.57-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
NEEDLE CAP-PIERCER MODULE REPLACEMENT 4
2. Loosen the locking screw on both sensors (Figure 4.57-1) enough to allow the sensors to
move in the slot.
WARNING The needle is sharp and may contain biohazardous material. To avoid skin puncture, use care
when working in the piercing station.
3. Disengage the bellows interlock by prying up the rod mechanism with the end of a
screwdriver as shown in Figure 4.57-1, and carefully push down on the cylinder until it
is in the fully retracted position.
4. Move up the bellows down sensor (Figure 4.57-1) until the LED goes off, then move the
sensor down until the LED goes back on. Mark this as position 1.
5. Continue slowly moving the bellows down sensor down until the LED goes off again.
Mark this as position 2.
6. Move the bellows down sensor to the center point between position 1 and position 2 and
tighten the sensor’s locking screw.
7. Fully extend the bellows cylinder to the locked position.
8. Move down the bellows up sensor (Figure 4.57-1) until the LED goes off, then move the
sensor up until the LED goes back on. Mark this as position 3.
9. Continue slowly moving the bellows up sensor up until the LED goes out again. Mark
this as position 4.
10. Move the bellows up sensor to the center point between position 3 and position 4 and
tighten the sensor’s locking screw.
11. Go to Verification.
Verification
1. Using the cassette of empty tubes, select F07 to ensure the tubes are being pierced in the
center and no errors occur.
2. Do the WHOLE BLOOD VERIFICATION PROCEDURE, Heading 5.4.
PN 4277219B 4.57-3
SERVICE AND REPAIR PROCEDURES
NEEDLE CAP-PIERCER MODULE REPLACEMENT
4.57-4 PN 4277219B
SERVICE/REPAIR PROCEDURES
PROBE-WIPE MODULE TESTS, ADJUSTMENTS, AND COMPONENT REPLACEMENTS 4
4.58 PROBE-WIPE MODULE TESTS, ADJUSTMENTS, AND COMPONENT
REPLACEMENTS
Purpose
Use these procedures to test the Probe-Wipe module, to adjust the optoswitches, to align the
cleaning truck on the Probe-Wipe module with a moveable backwash cup, and to replace
defective components including the cleaning truck, backwash cup, motor, bearings, and
sensors.
Tools/Materials Needed
B Allen wrench
B Flathead screwdriver
B Diluent for cycling in Manual mode.
B Phillips-head screwdriver
Probe-Wipe Test
1. Select F28, CHECKING PROBE WIPE, at the Diluter/numeric keypad.
2. During the probe-wipe test verify the following occurs without any alarms or error
messages:
a. The aspirator tip retracts.
b. The cleaning truck moves smoothly up the full length of the aspirator tip, then
moves back down without binding.
c. The cleaning truck moves about a quarter of the way up the aspirator tip, and then
moves back down.
d. The aspirator tip returns to the extended position.
3. If the probe-wipe test is successful and you replaced a component in the Probe-Wipe
module, go to Verification.
4. If the probe-wipe test is not successful, determine the cause of the problem:
a. Repeat F28 and verify there are no obstructions in the cleaning truck pathway. If any
obstructions are visible, remove the obstructions, then repeat F28.
b. Verify there is no buildup on the aspirator tip. If there is a buildup on the aspirator
tip, clean the aspirator tip with distilled water and lint-free tissues, then repeat F28.
c. If you are testing a Probe-Wipe module with a moveable backwash cup, ensure the
cleaning truck is aligned with the aspirator tip; go to the Cleaning Truck Alignment
procedure.
d. If you replaced a component in the Probe-Wipe module, try adjusting the
probe-wipe sensors; go to the Probe-Wipe Sensor Adjustment procedure.
e. Check the Probe-Wipe module for defective components and replace as necessary;
go to the Probe-Wipe Module Component Replacement procedure.
PN 4277219B 4.58-1
SERVICE/REPAIR PROCEDURES
PROBE-WIPE MODULE TESTS, ADJUSTMENTS, AND COMPONENT REPLACEMENTS
R e m o v e
U n fa s te n
R e m o v e R e m o v e
L o o s e n L o o s e n
G E N S S y s te m L H 7 5 0 S y s te m 7 2 1 9 0 1 2 B
Unfasten captive
screws (2)
7253344A
4.58-2 PN 4277219B
SERVICE/REPAIR PROCEDURES
PROBE-WIPE MODULE TESTS, ADJUSTMENTS, AND COMPONENT REPLACEMENTS 4
c. Disconnect the cylinder attached to the front section of the BSV.
d. Disconnect the probe-wipe sensor and motor cable, P1.
WARNING Possible contamination from biohazardous material. The cleaning truck, backwash cup, and
associated tubing may contain biohazardous material. Handle carefully.
e. Lift up the Probe-Wipe module, disconnect the tubing from the cleaning truck and
the backwash cup, and remove the Probe-Wipe module from the Diluter.
4. To replace the probe-wipe up or the probe-wipe down sensor:
a. Unscrew the defective sensor from the from the Probe-Wipe module. See
Figure 4.58-3 or Figure 4.58-4.
b. Unsolder the sensor wires.
c. Solder the wires to the replacement switch.
d. Position the replacement switch in the Probe-Wipe module and secure it with the
screw.
Figure 4.58-3 Replacing Components in a Probe-Wipe Module with a Stationary Backwash Cup
Motor
Sensor
Setscrew
Cleaning
truck
Cleaning bracket
truck
Bearings
Backwash
cup
6498137B
5. To clean or replace the cleaning truck or the backwash cup in a Probe-Wipe module
with a stationary backwash cup (Figure 4.58-3):
a. Raise the cleaning truck by manually turning the shaft.
b. Remove the screw on the front of the backwash cup. Refer to Figure 4.58-3.
c. Pry open the bracket holding the cleaning truck and pull the cleaning truck and
backwash cup out of the Probe-Wipe module.
d. Clean or replace the cleaning truck and the backwash cup as needed.
e. Position the cleaning truck in the backwash cup and install the cleaning truck/
backwash cup assembly in the Probe-Wipe module, securing it with the screw.
PN 4277219B 4.58-3
SERVICE/REPAIR PROCEDURES
PROBE-WIPE MODULE TESTS, ADJUSTMENTS, AND COMPONENT REPLACEMENTS
Figure 4.58-4 Replacing Components in a Probe-Wipe Module with a Moveable Backwash Cup
Motor
Sensor
Setscrew
Backwash
Cleaning cup
truck cylinder
bracket
Cleaning
Allen screw
truck
Backwash
cup
6498141B
4.58-4 PN 4277219B
SERVICE/REPAIR PROCEDURES
PROBE-WIPE MODULE TESTS, ADJUSTMENTS, AND COMPONENT REPLACEMENTS 4
b. Remove the bearings.
c. Install the replacement bearings in the Probe-Wipe module and secure with the
screws.
10. Connect the diluent and waste lines to the ports on the cleaning truck and the backwash
cup (refer to Figure 4.58-3 or Figure 4.58-4), and reinstall the Probe-Wipe module in the
Diluter. Do not reinstall the hand-detector bracket at this time.
11. Connect the cylinder to the rear section of the BSV.
12. Power up the Analytical Station.
13. If you replaced the cleaning truck or its bracket on the Probe-Wipe module with a
moveable backwash cup, ensure the cleaning truck is aligned with the aspirator tip. Do
the Cleaning Truck Alignment procedure, beginning at step 2.
14. Do the Probe-Wipe Test procedure at the beginning of this section to verify the
Probe-Wipe module is working correctly.
Check the condition of the aspirator tip. If the aspirator tip is bent, replace the BSV before
continuing with this procedure.
Initial Adjustment
1. For better access to the Probe-Wipe module, remove the screws securing the hand
detector mounting bracket to the Diluter and let the hand detector and its mounting
bracket hang down, out of the way. Refer to Figure 4.58-1.
2. Verify the fork of the cleaning truck bracket is aligned as shown in Figure 4.58-5.
3. If necessary, loosen the Allen screw, readjust the fork, and then tighten the Allen screw.
Note: The cleaning truck mounting bracket is slotted to allow side-to-side and
front-to-back adjustment of the cleaning truck bracket.
Figure 4.58-5 Alignment of the Cleaning Truck Bracket in a Module with Moveable Backwash Cup
M o u n tin g
b ra c k e t
A d ju s t fo r k
le ft a n d r ig h t
A d ju s t fo r k
in a n d o u t
A lle n s c r e w
2 .5 4 m m
( 0 .1 0 in .)
9 0 .0 d e g re e s
0 .7 6 m m
( 0 .0 3 in .) 6 4 9 8 1 8 7 B
PN 4277219B 4.58-5
SERVICE/REPAIR PROCEDURES
PROBE-WIPE MODULE TESTS, ADJUSTMENTS, AND COMPONENT REPLACEMENTS
Final Adjustment
ATTENTION: This adjustment ensures that the cleaning truck can float freely within the fork
while the truck travels up and down the aspirator tip. The fork must be positioned so that the
cleaning truck has equal play from side to side and from front to back while the hole is
centered on the aspirator tip. If the fork restricts the movement of the cleaning truck in any
direction, the truck could bind on the aspirator tip during operation.
1. At the Diluter/numeric keypad, select F06 to release the pressure on the BSV and
manually rotate the aspirator tip all the way into the Diluter.
2. Manually rotate the lead screw in the Probe-Wipe module to move the cleaning truck up
until you can see the tip of the aspirator tip in the cone at the bottom of the truck.
3. Center the cleaning truck in the fork of the cleaning truck bracket.
a. Loosen the Allen screw on the cleaning truck bracket. Refer to Figure 4.58-5
b. Being careful to maintain the fork at the 90 degree angle shown in Figure 4.58-5,
position the fork so that the truck is centered in the fork.
c. Tighten the Allen screw.
d. Verify the cleaning truck is still centered within the fork and the fork is still at a
90 degree angle to the bracket. If not, repeat from step a.
4. Press STOP twice to exit the F06 function.
5. Do the Probe-Wipe Test procedure at the beginning of this section to verify the
Probe-Wipe module is working correctly.
6. Reattach the hand-detector bracket to the BSV module.
Verification
1. Cycle diluent five times in the Manual mode and verify:
r The cleaning truck and backwash cup are not leaking.
r No system errors are generated.
2. Reattach the hand-detector bracket to the BSV module.
3. Do the Probe-Wipe Test, steps 1 and 2.
4. Cycle blood in the Manual mode and ensure no messages are generated.
4.58-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
HAND-DETECTOR ASSEMBLY REPLACEMENT 4
4.59 HAND-DETECTOR ASSEMBLY REPLACEMENT
Purpose
Use this procedure to replace the hand-detector assembly when needed.
Tools/Supplies Needed
B Small flathead screwdriver
B Diluent or blood specimens for cycling in the Manual mode
Procedure
1. Press POWER OFF on the Diluter to prevent cycling during replacement.
2. Open the front cover and disconnect the connector P32.
3. Undo the threaded shaft securing the hand detector assembly to the BSV module, using
care not to lose the spring. See Figure 4.59-1 for location.
HAND DETECTOR
SPRING 7253371A
PN 4277219B 4.59-1
SERVICE AND REPAIR PROCEDURES
HAND-DETECTOR ASSEMBLY REPLACEMENT
Verification
1. Select F06, Release BSV, to ensure the aspirator tip does not contact the hand detector
assembly.
2. Cycle several samples in the Manual mode and ensure there are no errors.
4.59-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BSV MODULE COMPONENT REPLACEMENT 4
4.60 BSV MODULE COMPONENT REPLACEMENT
Purpose
Use the procedures in this section for BSV/BSV Shaft, Spring, Housing, or Insulator
Replacement and for BSV Manual-Mode (Front Section) Cylinder Replacement.
Tools/Supplies Needed
B Gauze
B 7/64-in., right-angle Allen wrench
B Phillips-head screwdriver
Procedure
WARNING Risk of personal contamination. The BSV and its associated tubing may contain biohazardous
material. Avoid skin contact. Clean up spills immediately in accordance with local regulations and
acceptable laboratory procedures.
b. Remove the two Phillips-head screws securing the BSV shaft lever cap. Retain the
hardware.
c. Remove the BSV housing, insulator, spring or shaft as necessary for replacement.
PN 4277219B 4.60-1
SERVICE AND REPAIR PROCEDURES
BSV MODULE COMPONENT REPLACEMENT
1 Remove BSV
7253405B
d. Position the BSV spring, insulator and housing on the shaft and reinstall the shaft
lever cap with the retained hardware. Use Figure 4.60-2 as a guide.
7253411E
e. Align the screw holes in the insulator and housing with the screw holes in the BSV
module bracket, compress the BSV spring, and secure the BSV housing to the BSV
module bracket with the retained hardware.
Note: When the BSV housing is installed correctly, the BSV guide post sits next to
the bottom of the Probe-Wipe module motor.
7. If you replaced the BSV, install the BSV tubing on the replacement BSV. Refer to
Figure 2.17-7 for port identification, Table 2.17-3, for port functions and tubing
numbers. Refer to the instrument’s pneumatic/hydraulic schematic in Chapter 6 for
tubing replacements.
8. Install the O-ring and the BSV.
9. Press ENTER on the Diluter/numeric keypad to reinitiate F06 and verify the BSV sections
rotate smoothly and completely.
4.60-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
BSV MODULE COMPONENT REPLACEMENT 4
10. Press STOP twice to exit F06.
11. Press RINSE to refill the baths. Verify the BSV is not leaking.
12. Cycle diluent in the Manual mode and in the Automatic mode and ensure the BSV does
not leak.
13. Remove the gauze and clean up any spills.
14. Go to Verification.
Tools/Supplies Needed
B Phillips-head screwdriver
B Hemostats
B Flathead screwdriver
Procedure
1. Power off the Analytical Station as directed under Heading 4.1.
2. For better access to CL1 and its sensor, remove three of the screws and loosen the fourth
screw securing the hand detector mounting bracket to the Diluter, and let the hand
detector and its mounting bracket hang down, out of the way. Refer to Figure 4.58-1.
3. Disconnect the tubing from the BSV Manual-mode cylinder, CL1 (Figure 4.60-2).
4. Push back the sleeve on CL1 (Figure 4.60-2) and lift the cylinder arm off the ball joint to
disconnect the cylinder from the front section of the BSV.
5. Remove the pin securing CL1 (Figure 4.60-2) and slide CL1 from its mount.
6. Disconnect the probe position sensor from P33.
Note: P33 is connected to P7 on the Sensor Distribution card.
7. On the new cylinder, verify the probe position sensor is oriented as shown in
Figure 4.60-3.
8. Connect the tubing to the bottom port of CL1. Do not connect the tubing to the top port
at this time.
Note: Leaving the top pressure line disconnected allows you to manually move the
aspirator tip as needed in the Probe Position Sensor Adjustment procedure below.
9. Install the new cylinder on its mount and connect it to the front section of the BSV.
10. Connect the probe position sensor to P33.
11. With the hemostats, pinch the tubing for the top port of CL1.
12. Power up the Analytical Station and adjust the probe position sensor. Go to Probe
Position Sensor Adjustment.
Note: Disregard any sensor errors that occur on power up until you have made the
sensor adjustments.
PN 4277219B 4.60-3
SERVICE AND REPAIR PROCEDURES
BSV MODULE COMPONENT REPLACEMENT
Probe
position
sensor
Locking
screw
7253438E
Verification
Do the PRECISION VERIFICATION, Heading 5.5.
4.60-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
USING THE ELECTRONIC FORMS 4
4.61 USING THE ELECTRONIC FORMS
Purpose
Use these procedures to access and fill in the electronic forms resident in the Workstation: the
System Verification Report, Instrument Reference Report and System Installation Report.
Note: Saving an electronic form stores the form in the database where it is retained. You can
access the form again by using the scroll buttons next to that form’s screen.
Tools/Supplies Needed
B None
PN 4277219B 4.61-1
SERVICE AND REPAIR PROCEDURES
USING THE ELECTRONIC FORMS
a. Select to access the fields on the screen. The instrument data and the ranges
for the manually entered data are displayed automatically.
b. Ensure the instrument data in the header is correct.
ATTENTION: The ranges are provided as references for the manually entered data. The
ranges are not used to flag entries that are outside the limits.
c. Enter additional header information and reference values as necessary.
ATTENTION: The values cannot be edited after they are saved. Ensure all fields are filled in
correctly before saving.
4.61-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
USING THE ELECTRONIC FORMS 4
PN 4277219B 4.61-3
SERVICE AND REPAIR PROCEDURES
USING THE ELECTRONIC FORMS
4.61-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
RETIC MIXING MOTOR REPAIR/REPLACEMENT 4
4.62 RETIC MIXING MOTOR REPAIR/REPLACEMENT
Purpose
Use this procedure to replace a defective retic mixing motor or to access and replace its belt
on either the Retic Module or the Random Access Module.
Retic Module
Tools/Supplies Needed
B Flathead screwdriver
Removal
1. Power down the Analytical Station as directed under Heading 4.1.
2. Disconnect the blood/stain input tubing to the retic chamber. See Figure 4.62-1.
Figure 4.62-1 Removing the Retic Motor from the Retic Module
Remove
mixing motor Remove screws
ground strap
Unfasten captive
6498062A
screws
3. Disconnect the motor cable J66, located behind the Retic module.
4. Remove the motor ground strap from the bubble/blood detector bracket.
5. For better access to the area, unfasten the captive screws on the mounting bracket for
MF16 and disconnect P11.
6. Unfasten the three captive screws securing the Retic module to the floor of the Diluter
and pull the Retic module forward.
7. Remove the two screws securing the retic and stain chambers’ bracket to the retic mixing
motor bracket and move the retic and stain chambers’ bracket out of the way.
8. Remove the two screws holding the retic mixing motor bracket to the frame of the Retic
module.
PN 4277219B 4.62-1
SERVICE AND REPAIR PROCEDURES
RETIC MIXING MOTOR REPAIR/REPLACEMENT
Installation
1. Install the repaired or replacement retic mixing motor:
a. Position the retic mixing motor in the Diluter, connect J66, and fasten the captive
screws that secure the motor bracket to the Retic module frame.
b. Slide the Retic module back into the Diluter and fasten the captive screws that
secure the Retic module to the floor of the Diluter.
c. Connect the motor ground cable.
d. Reinstall the retic and stain chambers’ bracket to the motor bracket.
e. Fasten the captive screws that secure the mounting bracket for MF16 to the Retic
module and reconnect P11.
f. Reconnect the blood/stain input tubing to the retic chamber.
2. Power up the Analytical Station.
3. At the Analyzer, select the Retic test mode and verify the retic mixing motor is working.
Note: You can manually activate the retic mixing motor to verify it is functioning by
using the F05 function and selecting SL66.
4. Go to Verification.
Tools/Supplies Needed
B Phillips-head screwdriver
B A pair of hemostats
Removal
1. Power down the Analytical Station as directed under Heading 4.1.
2. Open the lower front door of the Diluter.
3. For easier access to the retic motor, remove the rocker bed as directed under
Heading 4.43.
4. Remove the screw securing the dual four-valve splash shield on the left side of the
Random Access module and remove the shield.
5. Unfasten the three captive screws on the mounting plate for solenoid manifold MF16
and move the plate out of the way.
Note: For easier access, disconnect the harness for the solenoids.
6. Remove the splash shield on the right side of the Random Access module.
7. Remove the two screws securing the retic and stain chambers’ bracket to the retic mixing
motor bracket and move the retic and stain chambers’ bracket out of the way.
Note: It is not necessary to disconnect any of the tubing from the chambers.
8. Unfasten the captive screws holding the retic mixing motor bracket to the frame of the
Random Access module.
4.62-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
RETIC MIXING MOTOR REPAIR/REPLACEMENT 4
9. Remove the nut holding the braided ground wire to the motor assembly and disconnect
the motor cable P1 from P66.
Figure 4.62-2 Removing the Retic Motor from the Random Access Module
R e m o v e U n fa s te n c a p tiv e s c r e w s
1 2
s h ie ld a n d m o v e p la te
R e m o v e
3
s h ie ld
M o v e
4 c h a m b e r
b ra c k e t
R e m o v e m o to r
5
a s s e m b ly
6
D is c o n n e c t
7 2 1 9 0 1 0 B
Installation
1. Install the repaired or replacement retic mixing motor:
a. Position the retic mixing motor in the Diluter, connect the braided ground wire to
the assembly, connect P1 to P66, and fasten the captive screws that secure the motor
bracket to the Random Access module.
b. Reinstall the retic and stain chambers’ bracket to the motor bracket.
c. If you disconnected the harness for the MF16, reconnect it.
d. Reposition the mounting plate for MF16 and fasten the screws that secure the
mounting plate to the Random Access module.
e. Reinstall the splash shields.
2. Reinstall the rocker bed.
3. Power up the Analytical Station.
PN 4277219B 4.62-3
SERVICE AND REPAIR PROCEDURES
RETIC MIXING MOTOR REPAIR/REPLACEMENT
4. At the Analyzer, select the Retic test mode and verify the retic mixing motor is working.
Note: You can manually activate the retic mixing motor to verify it is functioning by
using the F05 function and selecting SL66.
5. Go to Verification.
Verification
Do the PRECISION VERIFICATION, Heading 5.5, for the retic parameters.
4.62-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
STAIN OR RETIC CHAMBER REPLACEMENT 4
4.63 STAIN OR RETIC CHAMBER REPLACEMENT
Purpose
Use this procedure to replace the stain chamber/heater or the retic chamber.
Tools/Supplies Needed
B Flathead screwdriver
B Hemostat
B Allen wrench
B Gauze
Procedure
1. Open the front cover of the Diluter to access the Retic or the Random Access module.
2. If the stain chamber is being replaced, disconnect P1, the stain heater connector.
WARNING The stain chamber may be hot. The temperature is about 37 to 43°C (100 to 110°F). Be careful
when working around the stain chamber.
3. Remove the stain and retic chambers bracket. See Figure 4.63-1 (Retic module) or
Figure 4.63-2 (Random Access module).
a. Remove the two screws behind the retic chamber.
Figure 4.63-1 Removing the Stain and Retic Chamber Bracket from the Retic Module
Disconnect the
drain tubing
Unfasten captive
6498065A screws
PN 4277219B 4.63-1
SERVICE AND REPAIR PROCEDURES
STAIN OR RETIC CHAMBER REPLACEMENT
Figure 4.63-2 Removing the Stain and Retic Chamber Bracket from the Random Access Module
R e m o v e s c re w s
B lo o d /s ta in
d e liv e r y tu b in g D is c o n n e c t th e
R e tic
b lo o d /s ta in
c h a m b e r
d e liv e r y tu b in g
S ta in
D is c o n n e c t th e c h a m b e r
d r a in tu b in g
U n fa s te n
c a p tiv e s c r e w s
7 2 1 9 0 3 5 B
ATTENTION: The retic stain contains new methylene blue, which is a permanent dye. Use
care in handling the stain and any associated tubing. Place gauze under any areas where
tubing will be disconnected.
b. Disconnect the blood/stain delivery tubing from the stain chamber, and the drain
tubing from the stain and the retic chambers.
4. Loosen the Allen screw that secures the chamber to be replaced to the bracket and
remove the chamber.
5. Disconnect the tubing from the chamber and install it on the replacement chamber.
6. Install the new chamber in the bracket and tighten the Allen screw.
7. Reinstall the chamber bracket in the Retic or Random Access module.
8. Reconnect the drain tubing and blood/stain delivery lines.
9. If the stain chamber was replaced, reconnect P1.
10. Go to Verification.
Verification
1. If the stain chamber was replaced, do the HEATER CHECKS AND ADJUSTMENTS
procedure to adjust the stain heater. See Heading 4.65.
2. Do the PRECISION VERIFICATION, Heading 5.5, for the retic parameter.
4.63-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
PELTIER MODULE REPLACEMENT 4
4.64 PELTIER MODULE REPLACEMENT
Purpose
Use this procedure to replace the Peltier module.
Tools/Supplies Needed
B Phillips-head screwdriver
B Hemostat
Procedure
1. Open the rear door of the Diluter to access the Peltier module.
2. Disconnect the cable at J1. See Figure 4.64-1.
3. Remove the screws securing the Peltier module to the Diluter wall.
4. Remove the Peltier module.
5. At the front of the Diluter, disconnect the input and output tubing from the Peltier
module.
Note: For easier access, raise the left lift and remove the lift cover.
6. Connect the tubing to the replacement Peltier module.
7. Install the Peltier module and replace the screws.
8. Connect the cable at J1.
9. Select F19 to prime the retic clearing solution.
10. Go to Verification.
PN 4277219B 4.64-1
SERVICE AND REPAIR PROCEDURES
PELTIER MODULE REPLACEMENT
Verification
1. At the Analyzer, access the SERVICE MENU (Heading 4.2), select DILUTER
DIAGNOSTICS tt VOLTAGES/TEMPERATURES and ensure the Peltier temperature on
the VOLTAGES/TEMPERATURES screen is within the displayed limits.
2. Do the PRECISION VERIFICATION, Heading 5.5, for the retic parameters.
4.64-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
HEATER CHECKS AND ADJUSTMENTS 4
4.65 HEATER CHECKS AND ADJUSTMENTS
Purpose
Use this procedure when you replace the Diluter 4 card or when the heater temperatures are
in question.
Check the heaters to ensure the settings are correct for achieving expected system
performance. Because of the dynamic nature of the heating system, variations can be
expected. If the system is located in a room that has severe ambient temperature variations,
then the heater variation will be wider.
Adjust the stain heater to the correct operating threshold to ensure optimal reaction
temperature for staining the reticulocytes.
Tools/Supplies Needed
B DVM
B Medium Phillips-head screwdriver
B Thermal probe
Procedure
1. Ensure the Analytical Station is on and idle for a minimum of 5 minutes prior to
performing this check.
2. Open the rear door of the Diluter and remove the shield protecting the Diluter 4 card.
3. Disconnect the stain heater connector, J1. See Figure 4.65-1.
6498028A
PN 4277219B 4.65-1
SERVICE AND REPAIR PROCEDURES
HEATER CHECKS AND ADJUSTMENTS
4. At the Diluter 4 card, connect the DVM to TP10 (heater set point) and TP13 (ground) to
read dc voltage.
r If the reading is within the limits specified for TP10 in Table A.3-11, no adjustment
is required. Go to step 5.
r If the voltage is incorrect, adjust R91 on the Diluter 4 card.
5. After completing the adjustment:
a. Reconnect J1.
b. Reset the Analytical Station.
6. At the Analyzer, access the SERVICE MENU (Heading 4.2) and select DILUTER
DIAGNOSTICS tt VOLTAGES/TEMPERATURES.
7. Monitor the stain heater temperature on the VOLTAGES/TEMPERATURES screen for
1 minute to ensure the temperature is within the displayed range.
r If the stain heater temperature is within range, go to step 8.
r If the temperature is >150°F, inspect the thermistor or wiring harness for possible
shorts.
r If the temperature is <25°F, inspect the wiring harness for mechanical problems or
openings due to corrosion.
8. Ensure the stain LED on the Diluter 4 card switches on and off after about a minute.
9. Adjust the ambient temperature displayed on the VOLTAGES/TEMPERATURES screen.
a. Place the thermal probe on the ambient thermister behind the RF Detector Preamp
card.
b. At the Diluter 4 card, adjust R47 until the Diluter Ambient Temperature display
equals the thermal probe reading.
c. Close all the doors to prevent drafts and monitor the ambient temperature displays
for 2 minutes.
d. Ensure the voltage change is <2°F.
10. Reinstall the shield for the Diluter 4 card.
11. Ensure the Peltier temperature and the diff heater temperature on the
VOLTAGES/TEMPERATURES screen are within the displayed ranges.
12. Go to Verification.
Verification
Do the PRECISION VERIFICATION, Heading 5.5, for the diff and retic parameters.
4.65-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP VOLUME OPTIMIZATION 4
4.66 DIFF PRESERVATIVE PUMP VOLUME OPTIMIZATION
Purpose
ATTENTION: Always verify the diff lytic reagent pump volume and the initial diff preservative
pump volume are acceptable as directed under Headings 4.28 and 4.29, respectively, before
doing this procedure.
Use this procedure to adjust the diff preservative pump at different temperature settings to
ensure the cell counts and DC conductivity noise remain within limits.
Tools/Supplies Needed
B Three normal, whole-blood specimens mixed for at least 30 minutes before using. See
Chapter 4 of the Reference manual for anticoagulant and storage specifications.
B Oscilloscope
Procedure
1. Ensure the diff lytic reagent pump volume (Heading 4.28) and the initial diff
preservative pump volume (Heading 4.29) are acceptable.
2. Power off the Analytical Station as directed under Heading 4.1.
3. Access the AMC switch, SW1, and set positions 1 and 4 for high temperature. See
Table A.2-2 for the position settings.
4. Power up the Analytical Station.
5. Set up the oscilloscope to read the DC channel of the ANALOG card:
a. Set volts/div to 20-mV scale.
b. Set trigger source to channel 1.
c. Connect channel 1 to the DC (upper) connector on the ANALOG card.
6. At the Analyzer, select the CBC/DIFF test mode.
7. Run four samples of fresh, well-mixed blood, two in the Automatic mode and two in the
Manual mode, and record:
a. The peak value of the conductivity noise for the DC channel during “count.”
b. The DC cell counts.
8. Verify the DC conductivity noise and the cell counts are within the limits specified for
high temperature mode in Table A.1-19.
9. If the DC cell counts are outside the limits:
a. Obtain a different specimen and repeat from step 7.
b. If the problem persists, determine the cause and fix the problem.
PN 4277219B 4.66-1
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP VOLUME OPTIMIZATION
DIFF
PRESERVATIVE
PUMP
MOUNTING
BRACKET
Decrease
Hold
Increase
RIGHT FRONT PANEL
1/2 turn 5 µL
7253237A Adjust
11. Power down the Analytical Station and reset the AMC switch for normal temperature.
Refer to Table A.2-2.
12. Power up the Analytical Station.
13. Run four samples of fresh, well-mixed blood, two in the Automatic mode and two in the
Manual mode, and record:
a. The peak value of the conductivity noise for the DC channel during “count.”
b. The DC cell counts.
14. Verify the DC conductivity noise and the cell counts are within the limits specified for
normal temp mode in Table A.1-19.
15. If the DC cell counts are outside the limits:
a. Obtain a different specimen and repeat from step 13.
b. If the problem persists, determine the cause and fix the problem.
4.66-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP VOLUME OPTIMIZATION 4
16. If the DC conductivity noise is outside the limits:
a. Adjust the high volume of the diff preservative pump up or down as shown in
Figure 4.66-2 and rerun blood until the DC conductivity noise is within limits.
b. Do the High Volume Check for the diff preservative pump as directed under
Heading 4.29 and ensure the volume is still within the verfication range.
c. Repeat steps a and b as often as necessary to achieve the minimum DC conductivity
noise within the verification range.
17. Power down the Analytical Station and reset the AMC switch to the automatic
temperature mode. Refer to Table A.2-2
DIFF
PRESERVATIVE
PUMP
MOUNTING
BRACKET
Decrease
Increase
1/2 turn 5 µL
Verification
Do the PRECISION VERIFICATION, Heading 5.5, for the diff parameters.
Note: If you did this procedure as part of the VCS Optimization procecdure, do the
PRECISION VERIFICATION and then go back to theVCS OPTIMIZATION procedure,
Heading 4.71
PN 4277219B 4.66-3
SERVICE AND REPAIR PROCEDURES
DIFF PRESERVATIVE PUMP VOLUME OPTIMIZATION
4.66-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF HEATER REPLACEMENT 4
4.67 DIFF HEATER REPLACEMENT
Purpose
Use this procedure to replace a defective diff heater in either the Retic module or the Random
Access module.
Tools/Supplies Needed
B Flathead screwdriver
B Two pairs of hemostats or equivalent clamping device
B Absorbent paper or tissue
Removal
1. Power down the Analytical Station as directed under Heading 4.1.
2. To access the diff heater:
a. Disconnect the hand detector mounting bracket from the Diluter as shown in
Figure 4.67-1 and let the hand detector and its mounting bracket hang down, out of
the way.
R e m o v e
U n fa s te n
R e m o v e R e m o v e
L o o s e n L o o s e n
G E N S S y s te m L H 7 5 0 S y s te m 7 2 1 9 0 1 2 B
b. On the LH 750 System, disconnect the tubing connected to the left side of the
Random Access module:
1) At the BSV, disconnect tubing 205.
2) At the BSV, note the routing of tubing 211, then disconnect it.
3) At the front bubble/blood detector, disconnect the needle input tubing.
4) Remove the knob of the BSV.
5) At the rear bubble/blood detector, disconnect tubing 77, the tubing to the
aspiration pump.
3. If removing a diff heater from a Retic module:
a. Disconnect the diff heater cable P30. See Figure 4.67-2.
b. Unfasten the captive screw securing the diff heater bracket to the Retic module.
PN 4277219B 4.67-1
SERVICE AND REPAIR PROCEDURES
DIFF HEATER REPLACEMENT
DIFF HEATER
BRACKET
DIFF HEATER
CAPTIVE
SCREW
P30
6498063A
C a p tiv e
s c re w
D iff
h e a te r
D iff h e a te r
b ra c k e t
7 2 1 9 0 1 1 B
4.67-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF HEATER REPLACEMENT 4
5. Clamp both tubings at the rear of the diff heater with the hemostats to minimize leaking,
then disconnect the tubing.
6. Slide the diff heater out of the diff heater bracket.
Installation
1. Slide the replacement diff heater into the diff heater bracket.
2. Install the tubing on the diff heater and remove the hemostats.
3. Reinstall the heater bracket in the module and connect the diff heater cable.
4. Power up the Analytical Station.
5. Select F14 to prime the diff lytic reagent, then wait 5 minutes for the diff heater to heat
the diff lytic reagent in the heater.
6. At the Analyzer, access the SERVICE MENU (Heading 4.2), select DILUTER
DIAGNOSTICS tt VOLTAGES/TEMPERATURES, and verify the diff heater temperature
on the VOLTAGES/TEMPERATURES screen is within the displayed limits.
7. On the LH 750 System, reconnect the tubing connected to the left side of the Random
Access module and reinstall the BSV knob.
8. Reattach the hand detector mounting bracket to the Diluter.
9. Go to Verification.
Verification
Do the PRECISION VERIFICATION, Heading 5.5, for the diff parameters.
PN 4277219B 4.67-3
SERVICE AND REPAIR PROCEDURES
DIFF HEATER REPLACEMENT
4.67-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF MIXING CHAMBER REPLACEMENT 4
4.68 DIFF MIXING CHAMBER REPLACEMENT
Purpose
Use this procedure to replace a defective diff mixing chamber.
Tools/Supplies Needed
B Phillips-head screwdriver
B Hemostats
Procedure
1. Power down the Analytical Station as directed under Heading 4.1.
2. Unfasten the two captive screws securing the Diff module to the Diluter. See
Figure 4.68-1.
DIFF MIXING
CHAMBER
2
Loosen
white screw
1
Unfasten
captive screws
6498015A
3. Loosen the nylon plastic screw securing the diff mixing chamber in its holder. See
Figure 4.68-1.
4. Tilting the Diff module as necessary, disconnect the tubing from the diff mixing chamber.
5. Remove the diff mixing chamber.
6. Install the replacement diff mixing chamber into the holder and connect the tubing.
Refer to the instrument’s pneumatic/hydraulic schematic in Chapter 6 for the correct
tubing connections.
7. Tighten the nylon plastic screw on the diff mixing chamber holder to secure the diff
mixing chamber.
PN 4277219B 4.68-1
SERVICE AND REPAIR PROCEDURES
DIFF MIXING CHAMBER REPLACEMENT
8. Fasten the two captive screws at the bottom of the Diff module to secure the Diff module
to the Diluter.
9. Power up the Analytical Station.
10. Ensure the diff mixing chamber tubing connections are secure and the diff mixing
chamber did not leak.
11. Go to Verification.
Verification
Do the PRECISION VERIFICATION, Heading 5.5. for the diff parameters.
4.68-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
DIFF MIXING CHAMBER MOTOR REPLACEMENT 4
4.69 DIFF MIXING CHAMBER MOTOR REPLACEMENT
Purpose
Use this procedure to replace a defective diff mixing chamber motor.
Tools/Supplies Needed
B Phillips-head screwdriver
Procedure
1. Power down the Analytical Station as directed under Heading 4.1.
2. Remove the rocker bed as directed under Heading 4.43, beginning at step 2.
3. Remove the screw securing the ambient temperature thermistors to the thermistor post,
then unscrew the thermistor post to release the ground wire for the diff mixing chamber
motor. See Figure 4.69-1.
Figure 4.69-1 Releasing the Ground Wire for the Diff Mixing Chamber Motor
THERMISTORS
1
1 Remove screw
2
Unscrew post
3
Remove
ground wire
6498067A
4. Loosen the two captive screws securing the Diff module to the Diluter. See Figure 4.69-2.
5. Tilting the Diff module as necessary, remove the two screws securing the motor assembly
to the Diff module. See Figure 4.69-2. Retain the hardware.
6. Tilt the motor assembly forward and remove the two screws securing the diff mixing
chamber holder to the motor assembly. See Figure 4.69-2. Retain the hardware.
7. At the rear of the Diluter, disconnect P73.
Note: J73 is located near J16 which is connected to the Diluter 3 card.
8. Remove the wire harness from the wire clips.
9. Remove the defective motor assembly.
10. Route the wire harness for the replacement diff mixing chamber motor through the
Diluter panel and connect P73 to J73. Secure the harness in wire clips as necessary.
11. Position the replacement diff mixing chamber motor in the Diff module and secure the
motor assembly to the diff mixing chamber holder with the hardware retained in step 6.
PN 4277219B 4.69-1
SERVICE AND REPAIR PROCEDURES
DIFF MIXING CHAMBER MOTOR REPLACEMENT
3 Remove
2 screws(2)
Remove
screws(2)
1
Unfasten
captive screws
6498016A
12. Secure the diff mixing chamber motor to the Diff module with the hardware retained in
step 5.
13. Reinstall the thermistor post with the ground wire for the diff mixing chamber motor at
its base.
14. Secure the ambient thermistors to the thermistor post, ensuring the thermistors do not
touch the RF Detector Preamp card or any other components.
15. Fasten the two captive screws at the bottom of the Diff module to secure the Diff module
to the Diluter.
16. Reinstall the rocker bed.
17. Power up the Analytical Station.
18. Using F05, select SL73 to manually send the logic signal for activating the diff mixing
chamber motor, and to verify the motor is functioning.
19. Go to Verification.
Verification
Do the PRECISION VERIFICATION, Heading 5.5, for the diff parameters.
4.69-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
CBC APERTURE CHECKS 4
4.70 CBC APERTURE CHECKS
Purpose
Use this procedure to ensure minimal noise on the RBC and WBC channels. This procedure
checks the integrity of the RBC and WBC apertures, coaxial cables, and aperture modules.
Tools/Supplies Needed
B DMM
B Hemostats
Procedure
1. Check the instrument and ensure:
r The instrument is ON but not performing any cycles.
r The RBC and WBC baths are filled.
r The apertures and the sweep-flow lines are primed.
2. To prevent outside noise interference, close all the Diluter doors and panels except the
rear door for accessing the Six-Channel Preamp card on the LH 750 System.
3. Remove all the coaxial cables from the RED and WHITE PRE-AMP cards (GEN•S
System) or the Six-Channel Preamp card (LH 750 System), ensuring the connectors do
not touch each other or chassis ground.
4. Set up the DMM.
a. Connect the red probe to the positive terminal.
b. Connect the black probe to the negative terminal.
c. Set the reading to K ohms.
5. With the DMM, take readings across each coaxial cable to verify the integrity of the
circuit through the aperture.
a. Attach the negative probe to the outside (case) of the coaxial cable being tested.
ATTENTION: The following measurement is difficult to take because the resistance changes
rapidly as the dc voltage from the DMM is applied to the diluent.
b. While observing the DMM display, touch the positive probe to the center pin of the
the coaxial cable being tested and record the first resistance reading observed.
c. If you need to repeat the measurement, reverse the probes to reverse the polarity.
d. Ensure the reading falls within the range specified in Table A.1-7, Red and White
Aperture Impedance.
e. Repeat steps a through d above for each coaxial cable.
6. At the needle assembly, clamp the aspiration tubing with a pair of hemostats and
disconnect the tubing from the needle assembly. To locate the aspiration tubing, refer to
Figure 2.17-19.
7. At the Diluter/numeric keypad, select F05 and energize SL4 to reduce fluidic movement.
8. Ensure the Diluter doors and panels are still closed and the coaxial cables are not
touching chassis ground.
PN 4277219B 4.70-1
SERVICE AND REPAIR PROCEDURES
CBC APERTURE CHECKS
4.70-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
VCS OPTIMIZATION 4
4.71 VCS OPTIMIZATION
Purpose
Many factors can affect blood results obtained using VCS technology. Use this procedure to
optimize the instrument-related factors, to minimize the impact of factors such as specimen
handling and environmental problems.
Perform this procedure after replacing any VCS technology component. These include the
following: flow cell, laser, LS sensor, RF Detector Preamp card, and Light Scatter Preamp
module. Perform the noise level and LATRON control checks after replacing the Diff Power
Supply card or Laser Power Supply module.
The overall VCS optimization procedure is divided into several individual, interrelated
procedures. The purpose of each of these procedures and the tools and supplies needed are
listed in Table 4.71-1.
While the procedures within the VCS Optimization procedure are presented linearly, because
of the close interrelationship of many of the adjustments, you may need to do them in a
different order. For example:
r You must correct any grossly misadjusted items before attempting the overall
optimization.
r After completing certain adjustments, you may have to repeat previous adjustments.
Figure 4.71-1 shows the recommended procedure flow for VCS optimization. Use it as a
guide.
Tools/Supplies Needed
See Table 4.71-1.
PN 4277219B 4.71-1
SERVICE AND REPAIR PROCEDURES
VCS OPTIMIZATION
VCS
optimization
procedures
Adjust the
Do
LS
preliminary
gains
checks
Verify the
Verify diff lytic reagent
LS noise is
and diff preservative
acceptable
pump volumes are
within specifications
Verify the
Set sheath RMS noise is
and sample acceptable
pressures
Verify the
RF, DC and LS gains
Adjust DC are adjusted correctly
and RF
gains
Check
instrument
Verify DC and RF performance
noise is
acceptable
Instrument
is performing NO Correct
Clean the within
flow cell problem
specifications
?
4.71-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
VCS OPTIMIZATION 4
Table 4.71-1 Purpose of VCS Optimization Procedures and Tools/Supplies Needed
PN 4277219B 4.71-3
SERVICE AND REPAIR PROCEDURES
VCS OPTIMIZATION
Table 4.71-1 Purpose of VCS Optimization Procedures and Tools/Supplies Needed (Continued)
4.71-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
VCS OPTIMIZATION 4
Table 4.71-1 Purpose of VCS Optimization Procedures and Tools/Supplies Needed (Continued)
A. Preliminary Checks
1. Run a startup cycle.
2. Check TTM assembly area for leaks.
3. Check the sheath lines, flow cell, and diff preservative and diff lytic reagent pumps and
tubing for trapped bubbles.
4. Ensure the interconnecting electrical cables within the TTM are properly dressed and
connected.
5. Ensure the LS amplifier output signal cable, the braided grounding strap and the green
grounding wire:
r Have smooth radius bends.
r Do not prevent the laser base mount assembly from floating freely.
6. Ensure the base shock mounts are intact and the TTM assembly “floats” freely.
PN 4277219B 4.71-5
SERVICE AND REPAIR PROCEDURES
VCS OPTIMIZATION
E. DC and RF Verification
1. See Heading 4.75, VCS NOISE CHECKS, and do the DC Verification and RF Verification
procedures to ensure there are no periodic waveforms and that the DC and RF noise is
acceptable.
2. If any periodic waveforms are present, find and eliminate the cause of the RF noise (see
Table 4.75-1 for troubleshooting tips), then recheck the RF Detector Preamp card
Adjustments. See Heading 4.74.
H. LS Gain Adjustment
1. Ensure the Analytical Station and the laser have been on for at least 15 minutes.
2. Adjust the LS gain. See Heading 4.77.
I. LS Verification
1. See Heading 4.75, VCS NOISE CHECKS, and do the LS Verification procedure to ensure
no periodic waveforms are present and the noise is acceptable.
2. If any periodic waveforms are present, find and eliminate the cause.
4.71-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
VCS OPTIMIZATION 4
J. RMS Noise Check
1. See Heading 4.75, VCS NOISE CHECKS, and do the RMS Noise Check procedure to
verify the static and dynamic noise in both the Diff and Retic modes are within the limits
specified in Table A.1-20.
2. Record readings on the Instrument Reference Report form.
K. LATRON Verification
Verify gain adjustments using LATRON control. See Heading 4.78.
L. VCS Verification
1. Set up the oscilloscope to read the DC channel of the ANALOG card:
a. Set volts/div to 20-mV scale.
b. Set trigger source to channel 1.
c. Connect channel 1 to the DC (upper) connector on the ANALOG card.
2. At the Analyzer, select the CBC/DIFF/RETIC test mode.
PN 4277219B 4.71-7
SERVICE AND REPAIR PROCEDURES
VCS OPTIMIZATION
4.71-8 PN 4277219B
SERVICE AND REPAIR PROCEDURES
INITIAL SHEATH AND SAMPLE PRESSURE ADJUSTMENTS 4
4.72 INITIAL SHEATH AND SAMPLE PRESSURE ADJUSTMENTS
Purpose
The sheath pressure and diff and retic sample pressures determine the rate of flow of the cells
through the flow cell during analysis. Diff and retic sample pressures are adjusted higher than
the sheath pressure to maintain a single-cell stream flowing through the center of the flow cell
aperture. The displayed values for CELL pressure are actually the differences between the
actual diff or retic sample pressure and the sheath pressure.
Use this initial adjustment procedure after replacing the flow cell or a sheath, diff sample or
retic sample regulator. Use the FLOW-RATE ADJUSTMENT PROCEDURE, Heading 4.73, to
verify and fine-tune the pressures.
Tools/Supplies Needed
B LATRON primer, PN 7546915
Procedure
1. At the Analyzer, display the DIFF CALIBRATION screen.
a. On the GEN•S System, select the CBC/DIFF test mode.
b. Access the SERVICE MENU (See Heading 4.2).
c. Select LATEX CALIBRATION (GEN•S System) or DIFF CALIBRATION (LH 750
System).
2. On the DIFF CALIBRATION screen, select D.
3. Aspirate LATRON primer from the DIFF CALIBRATION screen.
ATTENTION: Regulator adjustments are more stable when going from a lower to higher pressure
setting. If the pressure is higher than the target pressure, set the pressure below the target
pressure and increase the settings to reach the target value.
4. Monitor the sheath pressure at the DIFF CALIBRATION screen during count, and adjust
the sheath pressure regulator, RG4, until the pressure is within the adjustment range
specified in Table A.1-13.
5. Cycle LATRON primer again and verify that during count the sheath pressure does not
vary more than specified for sheath pressure in Table A.1-18.
Note: Any fluctuations in the flow cell pressures cause the sample stream to drift.
6. Cycle LATRON primer to monitor the diff CELL pressure during count and adjust the
diff sample pressure regulator, RG3, until the pressure is within limits specified in
Table A.1-13.
7. Cycle LATRON primer again and verify that during count the diff CELL pressure does
not vary more than specified for diff sample pressure in Table A.1-18.
8. On the DIFF CALIBRATION screen, select R.
9. Cycle LATRON primer to monitor the retic CELL pressure during count and adjust the
Retic sample pressure to regulator, RG6, to the limits specified in Table A.1-13.
10. Cycle LATRON primer again and verify that during count the retic CELL pressure does
not vary more than specified for retic sample pressure in Table A.1-18.
PN 4277219B 4.72-1
SERVICE AND REPAIR PROCEDURES
INITIAL SHEATH AND SAMPLE PRESSURE ADJUSTMENTS
4.72-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
FLOW-RATE ADJUSTMENT PROCEDURE 4
4.73 FLOW-RATE ADJUSTMENT PROCEDURE
Purpose
Flow rate, which is the product of the total number of cells and the count time, is relatively
constant because samples with high cell concentrations count faster than samples with low
concentrations. (More cells, less time: less cells, more time.)
Tools/Supplies Needed
B LATRON primer, PN 7546915
B LATRON control, PN 7546914
B Fresh, normal whole-blood specimens
Procedure
1. At the Workstation:
a. Select tt .
b. From the Process Control box, select VCS Calibration.
2. At the Analyzer, display the DIFF CALIBRATION screen.
a. On the GEN•S System, select the CBC/DIFF test mode.
b. Access the SERVICE MENU (See Heading 4.2).
c. Select LATEX CALIBRATION (GEN•S System) or DIFF CALIBRATION (LH 750
System).
3. On the DIFF CALIBRATION screen, select D.
4. Aspirate LATRON primer from the DIFF CALIBRATION screen.
5. Aspirate LATRON primer from the DIFF CALIBRATION screen and verify the
background count is within the specifications listed in Table A.1-17.
6. Aspirate LATRON control from the DIFF CALIBRATION screen.
7. Note the CV for DC.
8. Adjust the sheath pressure regulator, RG4, to obtain the minimum CVs for DC. Verify
the sheath pressure is still within the limits specified in Table A.1-18.
9. At the Analyzer:
a. Select SYSTEM RUN.
b. Set the number of aspirations/tube to 3.
10. Select the CBC/DIFF/RETIC test mode.
r On the GEN•S System, select CBC/DIFF/RETIC at the Analyzer.
PN 4277219B 4.73-1
SERVICE AND REPAIR PROCEDURES
FLOW-RATE ADJUSTMENT PROCEDURE
a. Select tt .
b. From the Process Control box, select Precision.
12. Cycle the blood and verify:
r The Diff analyzed counts are >7900.
r The Retic analyzed counts are >31,100.
13. If the analyzed counts are not within range:
a. Determine the cause and fix the problem. Any of the following can adversely affect
the count ratio:
r Incorrect flow rate and/or flow noise from partial plugs or bubbles
r Incorrect gain settings
r Electronic noise from any of the VCS components
r Reagent conductivity noise due to sheath/sample imbalance (pump volumes)
r Lysing noise from improper RBC lysing
r Mechanical failures
r High incidence of abnormal specimens
r Specimen mishandling.
Note: If the count ratio is still poor after you have finished the VCS Optimization
procedure, the most likely cause is sample handling/preparation problems.
b. Repeat the test.
14. Calculate the average expected count-time using the mean WBC and RBC values from
the table and ensure the results are within the specified verification range in
Table A.1-19.
15. Calculate the difference between the actual and expected count times for each sample.
r If the difference is within 0.5 seconds of the diff expected time and 1.0 seconds of
the retic expected time, no further adjustments are needed.
r If the difference exceeds the tolerance, adjust the diff (RG3) or retic (RG6) sample
pressure regulators until the pressure is within 0.2 seconds of the diff expected time
or 0.7 seconds of the retic expected time.
16. If any adjustments are made, delete the data from the table and repeat from step 11 to
verify adjustments, and compare the results to the calibration range in Table A.1-19.
17. Go to Verification.
Verification
1. Verify the sheath and sample pressures are within limits specified in Table A.1-18.
2. If you did this procedure as part of the VCS Optimization procedure, no additional
verification is needed. Go back to the VCS OPTIMIZATION procedure, Heading 4.71.
3. Do the DIFF AND RETIC VERIFICATION, Heading 5.6.
4.73-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
RF DETECTOR PREAMP CARD ADJUSTMENTS 4
4.74 RF DETECTOR PREAMP CARD ADJUSTMENTS
Purpose
Use the following procedures after replacing either an RF Detector Preamp Detector card with
a vacuum tube or a solid state RF Detector card. With the exception of the reference
designators for the potentiometers and test points on the cards, the procedures are the same.
Also use the C1/C20 Adjustment and the RF and DC Gain Adjustment procedures as part of
the VCS Optimization procedure.
r Use the RF Detector Preamp Card Cable Adjustment procedure to minimize noise on the
RF channel.
r Use the Clog Detector Circuit Verification on the RF Detector Preamp Card with a
Vacuum Tube procedure to verify the Clog Detector circuit on the RF Detector Preamp
card with a vacuum tube is adjusted correctly.
Note: The Clog Detector circuit on the solid state RF Detector Preamp card is not
adjustable.
r Use the C1/C20 Adjustment procedure to obtain the lowest RMS noise value in the entire
360-degree range of C1 (RF Detector Preamp card with a vacuum tube) or C20 (solid
state RF Detector Preamp card).
r Use the RF and DC Gain Adjustment procedure to make initial adjustments to the DC
and RF gains.
Tools/Supplies Needed
B DMM
B Diluent
B Plastic potentiometer adjustment tool with metallic shaft, 0.32 tip, PN 5402071 (for the
clog detector and gain adjustment procedure)
B Plastic potentiometer adjustment tool with nonmetallic shaft, PN 5415364 (for the
C1/C20 Adjustment procedure)
B RMS meter (for the C1/C20 Adjustment procedure)
B LATRON primer, PN 7546915
B Probe with BNC connector
B Latex particles DC/RF, large, PN 6605419 (for the RF and DC Gain Adjustment
procedure)
Note: A large latex particle is used to adjust the RF and DC gain settings. LATRON
control is used to verify the gain adjustments.
PN 4277219B 4.74-1
SERVICE AND REPAIR PROCEDURES
RF DETECTOR PREAMP CARD ADJUSTMENTS
Figure 4.74-1 Connecting the Cable from the RF Detector Preamp Card to the Digital Backplane
T ie w r a p
1 .9 c m
( 0 .7 5 in .)
h ig h .
F e r r ite s
C a b le m u s t b e c o ile d w ith
th r e e tu r n s a n d p la c e d
h o r iz o n ta lly a s s h o w n .
F ro m R S /O p to In tfc c a rd , J 6
A d ju s t c a b le lo o p
o n R F D e te c to r F ro m R S /O p to In tfc c a rd , J 2
P re a m p c a rd w ith
v a c u u m tu b e
F ro m R F D e te c to r
P re a m p c a rd , J 7 3
R F D e te c to r
P re a m p c a rd
7 2 1 9 0 1 6 B
4.74-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
RF DETECTOR PREAMP CARD ADJUSTMENTS 4
Clog Detector Circuit Verification on the RF Detector Preamp Card with a Vacuum Tube
1. Connect the DMM across TP2 and TP4 (ground) on the RF Detector Preamp card. See
Figure 4.74-2
2. At the Analyzer, select the CBC/DIFF/RETIC test mode.
3. Cycle diluent in the Manual mode.
4. While cycling, obtain a reading at TP2 on the RF Detector Preamp card and verify it is
within the verification range specified in Table A.1-28.
ATTENTION: The Clog Detector circuit is factory adjusted and should not require adjustment.
5. If the reading at TP2 is not within the verification range, adjust the circuit.
a. Cycle diluent in the Manual mode.
b. While cycling, adjust R44 on the RF Detector Preamp card to obtain a reading at
TP2 within the adjustment limits specified in Table A.1-28.
6. Cycle diluent again to ensure AUTOCLEAR does not occur.
7. Disconnect the flow-cell cable, J67, from the RF Detector Preamp card.
See Figure 4.74-2.
8. Cycle diluent and ensure AUTOCLEAR occurs.
9. Reconnect J67.
10. Go to the C1/C20 Adjustment.
RF
Detector
Preamp
card with
C1 vacuum tube
TP1
TP2
R44 R17 Ground
P6
P1
TP1
TP2
P5
Solid state
RF Dectector
R43 Preamp card
R54
6498068B
C20
PN 4277219B 4.74-3
SERVICE AND REPAIR PROCEDURES
RF DETECTOR PREAMP CARD ADJUSTMENTS
C1/C20 Adjustment
ATTENTION: Before observing the readings, allow the readings to stabilize.
4.74-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
RF DETECTOR PREAMP CARD ADJUSTMENTS 4
RF and DC Gain Adjustment
ATTENTION: Large latex particles will saturate the light scatter channel. Do not adjust the LS
gain using the new (large) latex particles DC/RF. Adjust LS gain using LATRON control only.
1. At the Workstation:
a. Select tt .
b. From the Process Control box in the Command Center, select VCS Calibration.
2. Prepare a dilution of the large latex particles DC/RF according to the assay sheet.
3. Use F55 to cycle the LATRON primer and ensure the cell count is within the limits given
in Table A.1-17.
4. Use F55 to cycle the diluted latex particles DC/RF. Ensure the cell count is within the
limits specified for latex particles DC/RF in Table A.1-22.
5. Adjust the gains on the RF Detector Preamp card (Figure 4.74-2) until the DC and RF
mean channels match the values specified on the assay sheet for the latex particles
DC/RF.
r Use R17 (RF Detector Preamp card with a vacuum tube) or R54 (solid state RF
Detector Preamp card) for DC gain adjustment.
r Use R26 (RF Detector Preamp card with a vacuum tube) or R43 (solid state RF
Detector Preamp card) for RF gain adjustment.
6. Use F55 to cycle the latex particles DC/RF dilution five times.
7. Ensure the mean channel values recovered are within the adjustment limits of the assay
value specified in Table A.1-22.
8. Use F55 to cycle LATRON primer to remove any traces of the latex particles DC/RF.
9. If you did this procedure as part of the VCS Optimization procedure, go back to the VCS
OPTIMIZATION procedure, Heading 4.71. If not, go to Verification.
Verification
Do the LATRON VERIFICATION PROCEDURE, Heading 4.78.
PN 4277219B 4.74-5
SERVICE AND REPAIR PROCEDURES
RF DETECTOR PREAMP CARD ADJUSTMENTS
4.74-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
VCS NOISE CHECKS 4
4.75 VCS NOISE CHECKS
Purpose
Use the following procedures to ensure there is minimal noise on the DC, RF and LS
channels, and that the static and dynamic noise in the Diff and Retic modes is within
acceptable limits.
r The DC, RF and LS Verification procedures ensure no periodic waveforms are present.
r The RMS noise checks ensure the static and dynamic noise is within limits.
Tools/Supplies Needed
B Diluent for cycling
B Oscilloscope
B DMM
B Instrument Reference Report form
DC Verification
1. Set up the Oscilloscope:
Volts/div = 20-mV scale.
Trigger source = Channel I.
2. Connect Channel 1 of the oscilloscope to the DC connector (upper) on the ANALOG
card.
3. While the system is idle, step through the time base settings from 5 ms/division through
1.0 µs/division.
a. At each setting, vary the trigger level and look for periodic waveforms. See Figures
4.75-1 and 4.75-2 for examples of acceptable and unacceptable static DC noise.
b. If any periodic wave forms are seen, find and eliminate the cause.
c. Repeat if necessary.
Figure 4.75-1 Acceptable Static DC Noise Figure 4.75-2 Unacceptable Static DC Noise
Display Display
PN 4277219B 4.75-1
SERVICE AND REPAIR PROCEDURES
VCS NOISE CHECKS
RF Verification
1. Set up the Oscilloscope:
a. Set Volts/div to the 50-mV scale.
b. Set trigger source to Channel 1.
c. Connect Channel 1 to the RF connector (middle) on the ANALOG 4 card.
2. While the system is idle, step through the time base settings from 5 ms/division through
1.0 µs/division.
r At each setting, vary the trigger level and look for periodic waveforms. See
Figures 4.75-4 and 4.75-5 for examples of acceptable and unacceptable static RF
noise.
r If you see any periodic waveforms, find and eliminate the cause.
r Repeat if necessary.
4.75-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
VCS NOISE CHECKS 4
Figure 4.75-4 Acceptable Static RF Noise Figure 4.75-5 Unacceptable Static RF Noise
Display Display
7. If you did this procedure as part of the VCS Optimization procedure before flow-cell
cleaning and alignment, go back to the VCS OPTIMIZATION procedure; see
Heading 4.71. Otherwise go to the LS Verification procedure.
PN 4277219B 4.75-3
SERVICE AND REPAIR PROCEDURES
VCS NOISE CHECKS
4.75-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
VCS NOISE CHECKS 4
Figure 4.75-7 RF 60 Hz
Figure 4.75-7 is an example of a normal LATRON control run. The
RMS noise was 22.0 mV. Notice the RF base.
PN 4277219B 4.75-5
SERVICE AND REPAIR PROCEDURES
VCS NOISE CHECKS
4.75-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
VCS NOISE CHECKS 4
Figure 4.75-13 Normal RF Baseline while Cycling
Diluent (RF Noise 22 mV) Figure 4.75-13 is a normal RF baseline while cycling diluent. The
RMS noise was 22.0 mV.
PN 4277219B 4.75-7
SERVICE AND REPAIR PROCEDURES
VCS NOISE CHECKS
4.75-8 PN 4277219B
SERVICE AND REPAIR PROCEDURES
VCS NOISE CHECKS 4
LS Verification
1. Ensure the laser cover is on.
2. Set up the oscilloscope to read LS offset voltage.
a. Set the DMM to measure volts.
b. Connect the DMM to TP1 and TP3 on the Light Scatter Preamp module.
3. At the Analyzer, display the DIFF CALIBRATION screen.
a. On the GEN•S System, select the CBC/DIFF test mode.
b. Access the SERVICE MENU (See Heading 4.2).
c. Select LATEX CALIBRATION (GEN•S System) or DIFF CALIBRATION (LH 750
System).
4. On the DIFF CALIBRATION screen, select D.
5. Aspirate diluent from the DIFF CALIBRATION screen.
6. While the system is counting, measure the LS offset voltage with a DMM and ensure the
voltages do not exceed limits specified in Table A.1-21. Record the Diff LS Offset on the
Instrument Reference Report form.
7. On the DIFF CALIBATION screen, select QUIT and wait for the completion of the
cleanup cycle.
8. On the DIFF CALIBRATION screen, select R.
9. Aspirate diluent from the DIFF CALIBRATION screen.
10. While the system is counting, measure the LS offset voltage with a DMM and ensure the
voltages do not exceed limits specified in Table A.1-21.
11. On the DIFF CALIBATION screen, select QUIT.
12. At the Workstation, access the Instrument Reference Report Form as instructed under
Heading 4.61 and record the Retic LS offset voltage.
13. Disconnect the DMM.
14. Set up the oscilloscope:
a. Set Volts/div to 20-mV scale.
b. Set Trigger source to Channel 1.
a. Connect Channel 1 of the oscilloscope to the LS channel (lower) on the ANALOG
card.
15. While the system is idle, step through the time base settings from 5 ms/division through
1.0 µs/division.
a. At each setting, vary the trigger level and look for periodic waveforms. See Figures
4.75-19 and 4.75-20 for examples of acceptable and unacceptable static LS noise.
b. Repeat if necessary.
c. If you see any periodic waveforms, find and eliminate the cause.
16. Set the trigger source to LINE. Repeat step 15.
17. Set the trigger source back to Ch 1.
18. On the DIFF CALIBRATION screen, select D.
PN 4277219B 4.75-9
SERVICE AND REPAIR PROCEDURES
VCS NOISE CHECKS
Figure 4.75-19 Acceptable Static LS Noise Display Figure 4.75-20 Unacceptable Static LS Noise
Display
b. If you see any periodic waveforms, find and eliminate the cause.
Note: When the time base is set at 20 ms/division a 25 kHz waveform may be
observed on some instruments. This can be caused by the Laser Power Supply.
21. Set the oscilloscope's trigger source to LINE. Repeat steps 19 and 15.
22. Go to the RMS Noise Check.
4.75-10 PN 4277219B
SERVICE AND REPAIR PROCEDURES
VCS NOISE CHECKS 4
2. On the DIFF CALIBRATION screen, select D.
3. While the instrument is idle, use the DMM to measure the Diff static RMS noise for DC,
RF, and LS channels on the ANALOG card. Record the voltages on the Instrument
Reference Report form.
4. Ensure the noise for each of the channels does not exceed the limits given for the static
conditions listed in Table A.1-20.
ATTENTION: Dirt, debris or bubbles will increase the noise readings. Ensure that the diluent is
clean and the system is free of bubbles.
5. Aspirate diluent from the DIFF CALIBRATION screen.
6. While the instrument is counting, measure the diff dynamic RMS noise for DC, RF, and
LS channels on the ANALOG card.
7. At the Workstation, access the Instrument Reference Report form and record the
voltages.
8. Ensure the noise for each of the channels does not exceed the limits given for the
dynamic conditions listed in Table A.1-20.
9. On the DIFF CALIBATION screen, select QUIT and wait for the completion of the
cleanup cycle.
10. On the DIFF CALIBRATION screen, select R.
11. While the instrument is idle, use an RMS meter to measure the Retic RMS noise for DC,
RF, and LS channels on the ANALOG card. Record the voltages on the Instrument
Reference Report form.
12. Aspirate diluent from the DIFF CALIBRATION screen.
13. While the instrument is counting, measure the Retic dynamic RMS noise for DC, RF, and
LS channels on the ANALOG card. Record the voltages on the Instrument Reference
Report form.
14. Ensure the noise for each of the channels does not exceed the limits given for the static
conditions listed in Table A.1-20.
Note: If only the LS fails, check the following for a source of the noise:
r An improperly targeted laser.
r Debris on the lens block.
r A warped light shield.
r Dirt on the flow cell.
15. Save the Instrument Reference Report form.
16. Go to Verification.
Verification
Do the LATRON VERIFICATION PROCEDURE, Heading 4.78.
PN 4277219B 4.75-11
SERVICE AND REPAIR PROCEDURES
VCS NOISE CHECKS
4.75-12 PN 4277219B
SERVICE AND REPAIR PROCEDURES
LASER AND FLOW-CELL ALIGNMENT 4
4.76 LASER AND FLOW-CELL ALIGNMENT
Purpose
The laser and flow-cell alignment procedure is divided into several individual procedures.
You may have to repeat these procedures after performing other steps, until all measurements
fall within specifications. See Figure 4.76-1 for an overview. The goal is to achieve:
Tools/Supplies Needed
B 20 MHz dual-trace oscilloscope
B DMM
B Z-Axis Gauge, PN 5401245
B Tamperproof screwdriver, PN 5415219
B Plastic Trim Pot Tool, PN 5402071
B LATRON control, PN 7546914
B LATRON primer, PN 7546915
B Light Shield, PN 5401269
B White paper
B 5C Normal cell control
B Normal whole-blood specimen mixed for at least 30 minutes before using. See Chapter 4
of the Reference manual for anticoagulant and storage specifications.
The following torque tools are recommended if available:
1. Grip the wrench by the knurled portion of the handle. Failure to do so will cause
improper torque.
2. Tighten each screw sequentially, 1/32 to 1/16 turn each time, until torqued.
PN 4277219B 4.76-1
SERVICE AND REPAIR PROCEDURES
LASER AND FLOW-CELL ALIGNMENT
Align
Z-axis
(focus)
Align
X-axis and Y-axis
plate
Align
Y-axis (tilt) plate
Adjust LS
Gain
Check for
LS noise
Laser and
Flow-cell
are
aligned 7253379A
4.76-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
LASER AND FLOW-CELL ALIGNMENT 4
Figure 4.76-2 Flow-Cell Z-Axis Alignment
Y-adjust
(vertical adjustment) LS
A sensor
screws
J Y-adjust
Lens
block
I Y-lock down
Z- axis
H Y-lock down gauge
X-axis plate
G X-lock down
Horizontal B Z-adjust
bolt plate
F X-lock down
C X-adjust
E Z-lock down
6498046A
D Z-lock down
3. Place the 1.360 focus side of the Z-Axis Gauge between the center of the tilt plate
(between the sensor screws), and the center of the lens block as shown in Figure 4.76-2.
Turn the Z-axis adjust screw (Figure 4.76-2, B) until the Gauge just fits. This adjusts the
Z-axis to its preliminary setting,
4. Set the DMM to read volts mV to measure the LS offset voltage.
5. Connect the DMM leads to TP1 and TP3 (ground) on the Light Scatter Preamp module.
6. Perform a visual alignment of the flow cell
a. Remove the flow cell cover and manually activate the laser interlock switch.
b. Slide the light shield in place.
c. Adjust the X- and Y-adjust screws until the laser light is visible on the light scatter
sensor.
d. Adjust the Y-adjust screw until the beam is vertically centered on the flow cell.
e. Adjust the X-adjust screw until the beam is split evenly in a line across the light
sensor mask.
7. At the Analyzer, display the DIFF CALIBRATION screen.
a. On the GEN•S System, select the CBC/DIFF test mode.
b. Access the SERVICE MENU (See Heading 4.2).
c. Select LATEX CALIBRATION (GEN•S System) or DIFF CALIBRATION (LH 750
System).
8. On the DIFF CALIBRATION screen, select D.
PN 4277219B 4.76-3
SERVICE AND REPAIR PROCEDURES
LASER AND FLOW-CELL ALIGNMENT
LASER DIFFRACTION
IN CENTER OF WHITE
MARK
6498047A
4.76-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
LASER AND FLOW-CELL ALIGNMENT 4
Flow-Cell X- and Y-Axis Plate Alignment
1. Aspirate LATRON control from the DIFF CALIBRATION screen. During counting, use
the X- and Y-adjust screws (Figure 4.76-4, C and J) as follows:
r Adjust the X-adjust screw to fine-tune the X-axis for maximum LS amplitude with
minimum variations.
r Adjust the Y-adjust screw to achieve minimum LS offset voltage. See Table A.1-21.
Tilt plate
Y- lock down
J X- lock down
Y- adjust
(vertical
adjustment)
Y- axis plate
(tilt plate)
X- axis plate
Y- adjust Flow cell
I Y- lock down
H Y- lock down
G X- lock down
Horizontal C X- adjust
bolt plate
F X- lock down
6498048A
ATTENTION: For correct torquing techniques, refer to the Attention at the beginning of this
procedure.
2. Torque the Y-lock down screws (Figure 4.76-4, H, I).
PN 4277219B 4.76-5
SERVICE AND REPAIR PROCEDURES
LASER AND FLOW-CELL ALIGNMENT
Figure 4.76-5 Laser Reflected Light Beam with Special Shield Installed
LENS
BLOCK
ASSEMBLY
SPECIAL
LIGHT
SHIELD
LASER
GOOD BAD 6498049A
c. Without shifting the reflected beam off the vertical white line, tighten each X-lock
down screw (refer to Figure 4.76-4, F, G) sequentially, a little at a time, until they are
torqued.
d. Remove the special light shield from the flow cell and reinstall the regular light
shield and the lens block.
e. Reinstall the flow-cell cover.
4.76-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
LASER AND FLOW-CELL ALIGNMENT 4
f. If you were unable to bring the LS offset voltage within specifications:
1) Clean the flow cell. See Heading 4.80.
2) Replace the lens block if a replacement is available.
3) As a last measure, clean the lens block. See Heading 4.81.
PN 4277219B 4.76-7
SERVICE AND REPAIR PROCEDURES
LASER AND FLOW-CELL ALIGNMENT
10. If the laser alignment shifts after tightening the flow-cell cover, check the following for
proper fitting:
r Screws holding the laser to the base plate
r Coaxial cable
r Flow-cell tubing bracket
r Flow-cell cover.
11. Adjust the LS gain. See Heading 4.77.
4.76-8 PN 4277219B
SERVICE AND REPAIR PROCEDURES
LS GAIN ADJUSTMENT 4
4.77 LS GAIN ADJUSTMENT
Purpose
Use this procedure to adjust the LS gain for optimum positioning of the WBC diff and retic
populations on the DataPlots.
Tools/Supplies Needed
B LATRON primer, PN 7546915
B LATRON control, PN 7546914
B Plastic Trim Pot Tool, PN 5402071
Procedure
ATTENTION: Do not remove the flow-cell cover unless realignment is necessary.
1. Ensure the system and the laser have been on for at least 15 minutes.
Verification
1. Do the LATRON VERIFICATION PROCEDURE, Heading 4.78.
2. Do the PRECISION VERIFICATION, Heading 5.5, for the diff and retic parameters.
PN 4277219B 4.77-1
SERVICE AND REPAIR PROCEDURES
LS GAIN ADJUSTMENT
4.77-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
LATRON VERIFICATION PROCEDURE 4
4.78 LATRON VERIFICATION PROCEDURE
Purpose
Use this procedure to verify the DC, RF and LS gains after completing VCS Optimization,
replacing the RF Detector Preamp card, and after doing other procedures as necessary.
Tools/Supplies Needed
B LATRON primer, PN 7546915
B LATRON control, PN 7546914
Procedure
PN 4277219B 4.78-1
SERVICE AND REPAIR PROCEDURES
LATRON VERIFICATION PROCEDURE
Verification
Do the PRECISION VERIFICATION procedure, Heading 5.5, for the diff and retic
parameters.
4.78-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
FLOW CELL CLEANING 4
4.79 FLOW CELL CLEANING
Purpose
Perform this procedure:
r Before aligning the TTM, to ensure flow cell aperture is clean and free of debris.
r When LS offset voltage is failing specifications in Diff or Retic mode.
r When LS CV% is failing specifications in Diff or Retic mode.
Note: A dirty flow cell can also contribute to problems with NERLS mean, NERLSSD, and
LATRON control mean and mean to mode.
Tools/Supplies Needed
B Isopropyl alcohol (ChromAR), analytical grade 99.5% purity or better, PN 1606138
ATTENTION: Use lint-free paper or gauze to avoid contaminating the alcohol with dust.
Procedure
WARNING Risk of personal injury. The laser beam can cause eye damage if viewed either directly or
indirectly from reflective surfaces (such as a mirror or shiny metallic surface). To avoid accidental exposure
to the laser beam while cleaning the flow cell, always turn off the instrument before doing this procedure.
WARNING Personal injury from broken glass. Breaking off the tip of the ampule of alcohol without
protecting your fingers could lead to cuts from broken glass. Cover the ampule with lint-free paper or gauze
to protect your fingers when opening the ampule.
6. Cover the ampule of alcohol with lint-free paper or gauze to protect your fingers and
break off the tip.
PN 4277219B 4.79-1
SERVICE AND REPAIR PROCEDURES
FLOW CELL CLEANING
S# u
CA Man
67
damaging the flow cell, ensure the applicator stick
160
O
P/N
PR
does not contact the painted surfaces of the flow cell
ISO
and do not reuse the applicator stick.
5961123D
Figure 4.79-2 Wiping Front of Flow Cell 8. Place the applicator tip flat on the front of
the flow-cell aperture and pull it out
toward the outside of the instrument, using
a one-way motion only. See Figure 4.79-2.
5961122C
Figure 4.79-3 Wiping Rear of Flow Cell 9. Obtain a new applicator stick and repeat
step 7.
10. Place the applicator flat on the rear of the
flow-cell aperture and pull it out toward
the outside of the instrument, using a
one-way motion only. See Figure 4.79-3.
11. Repeat steps 7 through 10 if necessary.
5961124C
12. Polish the front and back of the flow cell with a dry lens paper.
13. Remove the tape from the lens block. Reinstall the LS sensor and flow cell shield. Ensure
the LS sensor is properly aligned with the laser beam.
14. Press POWER ON on the Diluter.
4.79-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
FLOW CELL CLEANING 4
15. Check for correct alignment of the scattered beam on the sensor’s mask.
16. If you are performing this procedure as part of another procedure, such as VCS
Optimization, go back to that procedure. If not, go to step 17.
17. Set up the DMM to read the LS offset voltage.
r Set the DMM to measure voltage.
r Connect the DMM to TP1 and TP3 on the Light Scatter Preamp module.
18. At the Analyzer, display the DIFF CALIBRATION screen.
a. On the GEN•S System, select the CBC/DIFF test mode.
b. Access the SERVICE MENU (See Heading 4.2).
c. Select LATEX CALIBRATION (GEN•S System) or DIFF CALIBRATION (LH 750
System).
19. On the DIFF CALIBRATION screen, select D.
20. Aspirate diluent from the DIFF CALIBRATION screen and measure and record the LS
offset voltage.
a. While the system is counting, measure the LS offset voltage with a DMM and ensure
the voltages do not exceed the limits specified in Table A.1-21.
b. At the Workstation, access the Instrument Reference Report form as directed under
Heading 4.61 and record the Diff LS Offset.
21. On the DIFF CALIBRATION screen, select QUIT and wait for the completion of the
cleanup cycle.
22. On the DIFF CALIBRATION screen, select R.
23. Aspirate diluent from the DIFF CALIBRATION screen and measure and record the LS
offset voltage.
a. While the system is counting, measure the LS offset voltage with a DMM and ensure
the voltages do not exceed limits specified in Table A.1-21.
b. At the Workstation, access the Instrument Reference Report form as directed under
Heading 4.61 and record the Retic LS Offset.
c. Disconnect the DMM.
24. If you did this procedure as part of the VCS Optimization procedure, go back to the VCS
OPTIMIZATION procedure now; see Heading 4.71. Otherwise, go to Verification.
Verification
1. Do the LATRON VERIFICATION PROCEDURE, Heading 4.78.
2. Do the DIFF AND RETIC VERIFICATION, Heading 5.6.
PN 4277219B 4.79-3
SERVICE AND REPAIR PROCEDURES
FLOW CELL CLEANING
4.79-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
LENS BLOCK CLEANING 4
4.80 LENS BLOCK CLEANING
Purpose
ATTENTION: Replace any field-cleaned lens block assembly as soon as possible.
Use this procedure only as the last step if you are unable to achieve the LS specifications when
performing the TTM alignment procedure. Processes for assembling this lens block assembly
have been optimized to ensure contamination of the lens surface does not occur, but once
contaminated, cleaned lenses do not stay clean long. Replace a field-cleaned lens block
assembly as soon as possible.
Tools/Supplies Needed
B Lens paper, PN 3814123
B Analytical grade acetone (1 ppm), PN 1615361
B Tamperproof screwdriver, PN 5415219
Procedure
CAUTION Powder and skin oils will damage the lenses. Clean your hands with an alcohol prep pad or wash
them with soap and water before performing this procedure. Wear powder-free gloves to prevent skin oils
from coming into contact with lens surfaces.
COVERS
Remove screw
Remove
screws
LENS BLOCK
7253375A
PN 4277219B 4.80-1
SERVICE AND REPAIR PROCEDURES
LENS BLOCK CLEANING
CAUTION Tightening the screws incorrectly damages the lens cover. Tighten the screws alternately to
prevent warping the lens cover. Do not overtighten.
14. Carefully install the lens cover and install the screws. Tighten the screws until the cover
just touches the lens. Continue tightening the screws alternately 1/4-turn at a time.
15. Repeat the procedure for the other lens. Once both lenses have been cleaned, install the
lens block in the TTM.
ATTENTION: If, at the completion of the Laser/Flow-Cell Alignment procedure, the instrument
fails the Verification procedures, replace the lens block and repeat the LASER AND
FLOW-CELL ALIGNMENT procedure.
16. Perform the LASER AND FLOW-CELL ALIGNMENT procedure and verify instrument
performance as instructed under Heading 4.76.
4.80-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
SENSOR AND SWITCH CHECKS 4
4.81 SENSOR AND SWITCH CHECKS
Purpose
Table 4.81-1 lists the sensors and switches in the Analytical Station, their functions, and the
procedures to test them. Use the relevant procedures in the Action to Test column of
Table 4.81-1 to verify a sensor or switch is operating correctly.
For more details about the messages listed in the Functions/Messages column, refer to
Heading 7.2.
Tools/Supplies Needed
None
PN 4277219B 4.81-1
SERVICE AND REPAIR PROCEDURES
SENSOR AND SWITCH CHECKS
4.81-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
SENSOR AND SWITCH CHECKS 4
Table 4.81-1 Testing Operation of Sensors and Switches (Continued)
PN 4277219B 4.81-3
SERVICE AND REPAIR PROCEDURES
SENSOR AND SWITCH CHECKS
4.81-4 PN 4277219B
SERVICE AND REPAIR PROCEDURES
SENSOR AND SWITCH CHECKS 4
Table 4.81-1 Testing Operation of Sensors and Switches (Continued)
Note: The waste sensor is usually 2. Press ID on the Diluter keypad and ensure
bypassed when the waste line drains Level-----W is displayed.
directly to an external drain. 3. Reconnect J35.
4. Press RESET and ensure the message is no
longer displayed.
PN 4277219B 4.81-5
SERVICE AND REPAIR PROCEDURES
SENSOR AND SWITCH CHECKS
4.81-6 PN 4277219B
SERVICE AND REPAIR PROCEDURES
LH 750 SYSTEM ANALYZER GAS SPRING REPLACEMENT 4
4.82 LH 750 SYSTEM ANALYZER GAS SPRING REPLACEMENT
Purpose
Use this procedure to replace the gas springs that hold up LH 750 System Analyzer door
when it is open.
Tools/Supplies Needed
B Support, such as a tube rack, to hold the Analyzer door open
B Needle nose pliers
B Philips-head screwdriver
Removal
WARNING Risk of personal injury. The Analyzer cover requires two gas springs to hold it open. To avoid
having the Analyzer door fall on you while removing a gas spring, always prop the Analyzer door open
before removing the spring.
1. Open the Analyzer front door and insert a support, such as a tube rack, between the
Scope module and the Analyzer door to support the door as shown in Figure 4.82-1.
T o p
B ra c k e t
P in
G a s
s p r in g B a ll a n d
s o c k e t jo in t
G a s s p r in g
B o tto m
7 2 1 9 0 0 4 B
2. On the top ball and socket joint of the gas spring requiring replacement:
a. Remove the safety ring pin, being careful not to lose the pin. Refer to Figure 4.82-1.
b. Insert a pair of needle nose pliers between the bracket and the socket and pry the
socket off the ball.
3. Remove the appropriate Analytical Station side panel and open the Analyzer side door to
access the bottom ball and socket joint of the gas spring requiring replacement.
PN 4277219B 4.82-1
SERVICE AND REPAIR PROCEDURES
LH 750 SYSTEM ANALYZER GAS SPRING REPLACEMENT
Installation
1. Align a socket on the replacement gas spring with the ball on the top bracket and snap
the socket onto the ball.
2. Reinstall the safety ring pin. Refer to Figure 4.82-1.
3. Align the other socket on the replacement gas spring with the ball on the bottom bracket
and snap the socket onto the ball.
4. Reinstall the safety ring pin.
5. Verify the gas springs are working correctly. Go to Verification.
Verification
1. Remove the support and close the Analyzer door.
2. Open the Analyzer door completely and ensure the gas springs hold it open when you
release the door.
3. Close the Analyzer front and side doors and reinstall the Analytical Station panel.
4.82-2 PN 4277219B
SERVICE AND REPAIR PROCEDURES
RANDOM ACCESS MODULE REMOVAL 4
4.83 RANDOM ACCESS MODULE REMOVAL
Purpose
Use all or parts of this procedure to move the Random Access module to access components
on the Random Access module or in its vicinity.
Tools/Supplies Needed
B Philips-head screwdriver
Removal
1. Power down the Analytical Station as directed under Heading 4.1.
2. Open the lower front door of the Diluter.
3. For better access to the Random Access module disconnect the hand detector mounting
bracket from the Diluter as shown in Figure 4.83-1 and let the hand detector and its
mounting bracket hang down, out of the way.
Unfasten
R e m o v e
Loosen
7 2 1 9 0 0 6 B
4. Unfasten the captive screws securing the Random Access module. See Figure 4.83-2.
5. Disconnect the tubing connected to the left side of the Random Access module:
a. At the BSV, disconnect tubing 205
b. At the BSV, note the routing of tubing 211, then disconnect it.
c. At the front blood detector, disconnect the needle input tubing.
d. Remove the knob of the BSV.
e. At the rear blood detector, disconnect tubing 77, the tubing to the aspiration pump.
Note: Removing the tubing up to this point allows access to both the blood detectors and
the diff heater.
PN 4277219B 4.83-1
SERVICE AND REPAIR PROCEDURES
RANDOM ACCESS MODULE REMOVAL
U n fa s te n
c a p tiv e s c r e w s
7 2 1 9 0 0 5 B
6. Disconnect the tubing connected to the right side of the Random Access module:
a. At the stain chamber, disconnect the sample line to the flow cell.
b. At the retic chamber, disconnect the retic delivery line and pull the line through
VL44.
c. At the diff mixing chamber, disconnect the red striped latex sample line.
d. At the diff mixing chamber, disconnect the 15 in. diff delivery line and pull the line
through VL65.
e. At CVL93, carefully remove the retic clearing solution input line from port 1.
7. Remove the Random Access module and set it aside.
Installation
Follow the Removal procedure in reverse order to reinstall the Random Access module.
4.83-2 PN 4277219B
INDEX
PN 4277219B INDEX-1
INDEX
CRT intensity on the LH750 System, 4.34-2 determining Plt and MPV results on the GEN•S
diff lytic reagent pump, 4.28-1 System, 2.24-3
diff preservative pump, 4.29-1 determining RBC counts on the GEN•S
diff preservative pump volume System, 2.24-2
optimization, 4.66-1 determining RDW results on the GEN•S
diluent dispensers, 4.23-1 System, 2.24-3
Diluter keypad display (contrast), A.3-13 determining WBC counts on the GEN•S
flippers, loading bay, 4.42-1 System, 2.24-2
flippers, unloading bay, 4.42-1 function, 2.3-1, 2.11-2
flow-rate (sheath, diff sample and retic sample generating Plt histogram on the GEN•S
regulators), 4.73-1 System, 2.24-3
Hgb lamp voltage, 4.32-2 generating RBC histogram on the GEN•S
initial sheath, diff sample and retic sample System, 2.24-2
pressures, 4.72-1 generating WBC histogram on the GEN•S
left lift up switch activator, 4.40-3 System, 2.24-2
LS gain, 4.77-1 jumper locations, A.2-1
probe position sensor, 4.60-4 jumpers settings, A.2-1
probe-wipe down sensor, 4.58-6 location, GEN•S System, 2.3-3
probe-wipe up sensor, 4.58-6 location, LH 750 System, 2.3-4
retic clearing solution pump, 4.25-1 part number, 8.1-22
RF Detector Preamp card, 4.74-1 power up signals simplified schematic, 2.6-5
right lift up switch activator, 4.40-3 replacement, 4.6-1
rocker bed belt tension, 4.36-1 RESET signal block diagram, 2.11-3
rocker bed position flag, 4.44-1 switch location, A.2-1
rocker bed rock rate, 4.45-2 switch settings, tables of, A.2-1
stain heater, 4.65-1 AMC Did Not Reply, 7.2-2
stain pump, 4.24-1 AMC Never Sent Start Command, 7.2-2
tube detector, 4.47-1 AMC reported error - ASCII Receive Error, 7.2-3
air water separator (FL1) AMC Reported Error - Diff Transmit Failure., 7.2-13
cleaning, 4.16-1 AMC Reported Error - Function Not Allowed, 7.2-18
filter, part number, 8.1-11 AMC Reported Error - PC not ready., 7.2-28
function, 2.9-2 AMC Reported Error - Retic Transmit Failure, 7.2-32
location, 2.9-1, 2.9-2 AMC Reported Error - Run Aborted, PC Not
part number, 8.1-3 Ready, 7.2-34
replacement, 4.16-2 AMC Reported Errors -- Operator Alert 09., 7.2-27
alarms, audible AMC Requested Stop, 7.2-2
descriptions, 4.5-1 AMC, Diluter or DIFF Processor hardware
how to turn off, 7.1-1 malfunction (<Tube ID>, <Cass/Pos>)., 7.2-21
testing, 4.5-1 AMC-DIFF communication failure: 286 board, 7.2-1
Ambient Temp Sensor Bad, 7.2-2 AMC-DIFF communication failure:
Ambient temperature sensor defective or unknown., 7.2-39, 7.2-40
disconnected, 7.2-2 AMC-DIFF communication failure: wrong
AMC echo., 7.2-41
component locations, A.2-1 An archive file with patient samples was created, 7.3-1
determining Hgb results on the GEN•S ANA. See Analyzer
System, 2.24-4 ANALOG 5 card
determining MCV results on the GEN•S block diagram, 2.21-6
System, 2.24-2 function, 2.21-6
inputs, 2.21-7
2-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-3
INDEX
4-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-5
INDEX
6-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-7
INDEX
8-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-9
INDEX
ANALYZER POWER SUPPLY 2. See ANALYZER Motor Controller. See Motor Controller card
POWER SUPPLY 2 card Newbar. See Newbar card
Analyzer, replacement procedure, 4.6-1 PLATELET PROCESSOR. See PLATELET
Analyzer, table of special replacement PROCESSOR card
instructions, 4.6-4 Plt Proc. See PLATELET PROCESSOR card
API. See API-SIGNAL GENERATOR card PVT. See PVT card
API-SIGNAL GENERATOR. See API-SIGNAL R/W Proc 2 card. See RED/WHITE PROCESSOR
GENERATOR card card
APS1. See ANALYZER POWER SUPPLY 1 card R/W Proc. See RED/WHITE PROCESSOR card
APS2. See ANALYZER POWER SUPPLY 2 card R/W/P SC/A. See R/W/P SC/A card
Bar-Code Decoder. See Bar-Code Decoder card R/W/P Signal Conditioner/Analyzer. See R/W/P
Bar-Code Scanner. See Bar-Code Scanner card SC/A card
BCD. See Bar-Code Decoder card Red Pre-amp. See RED/WHITE PRE-AMP cards
BLD DET ADJ. See BLD DET ADJ card. RED/WHITE PRE-AMP. See RED/WHITE
Bulk Power Filter. See Bulk Power Filter card PRE-AMP cards
Cable Adpt. See Diluter Cable Adapter card RED/WHITE PROCESSOR 2. See RED/WHITE
COMM INTERFACE. See COMMUNICATION PROCESSOR 2 card
INTERFACE card RED/WHITE PROCESSOR. See RED/WHITE
Comm Intfc. See COMMUNICATION PROCESSOR card
INTERFACE card Reg Res Intfc. See Reservoir Interface card
CRT4 Display. See CRT4 Display card Reservoir Interface. See Reservoir Interface card
Diff Power Supply. See Diff Power Supply card RF Detector Preamp. See RF Detector Preamp
Diff Proc. See DIFF PROCESSOR card card
DIFF PROCESSOR. See DIFF PROCESSOR card RF Preamp. See RF Detector Preamp card
Diff PS. See Diff Power Supply card RS/O Intfc. See RS/Opto Intfc card
Dil 1. See Diluter 1 card RS/Opto Intfc. See RS/Opto Intfc card
Dil 2. See Diluter 2 card SC/A. See R/W/P Signal Conditioner/Analyzer
Dil 3. See Diluter 3 card card
Dil 4. See Diluter 4 card Scope 1. See Scope 1 card
Dil Proc. See DILUTER PROCESSOR card Scope 2. See Scope 2 card
Diluter 1. See Diluter 1 card Sensor Dist. See Sensor Distribution card
Diluter 2. See Diluter 2 card Sensor Distribution. See Sensor Distribution
Diluter 3. See Diluter 3 card card
Diluter 4. See Diluter 4 card Six-Channel Aperture Preamp. See Six-Channel
Diluter Cable Adapter. See Diluter Cable Adapter Preamp card
card Six-Channel Preamp. See Six-Channel Preamp
Diluter Cbl Adapter. See Diluter Cable Adapter card
card Sol/Opt PS. See Diluter/Solenoid/Optics Power
DILUTER CPU. See DILUTER CPU card Supply card
DILUTER PROCESSOR. See DILUTER SPC. See System Power Controller card
PROCESSOR card System Power Controller. See System Power
Diluter, replacement procedure, 4.7-1 Controller card
Diluter, table of special replacement VCS ANALOG. See VCS ANALOG card
instructions, 4.7-4 White Pre-amp. See RED/WHITE PRE-AMP
Diluter/Solenoid/Optics Power Supply. See cards
Diluter/Solenoid/Optics Power Supply card circuits
Keyboard and Display Interface. See Keyboard Clog Detector. See Clog Detector circuit
and Display Interface card Diff Lytic Reagent Heater, 2.12-11
Laser Reference 4. See Laser Reference 4 card Peltier and Ambient Temperature, 2.12-10
10-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-11
INDEX
12-INDEX PN 4277219B
INDEX
deactivator clips for pinch valves. See pinch valves low volume check, 4.28-1
decontamination part number, 8.1-24
of the Analytical Station, procedure, 5.3-2 pneumatic signals and piston positions, table
Demographic information updated for <Sample of, 2.22-8
ID>, 7.3-3 reading Volumetric Cylinder for volume
Diagnostic Mode, 7.2-11 measurement, illustration of, 4.28-3
Did not detect rocker bed backward position., 7.2-7 replacement, 4.28-8
Did not detect rocker bed forward position., 7.2-7 troubleshooting, 4.28-7
Did not detect rocker bed horizontal position., 7.2-8 volume tolerances, A.1-14
diff ambient thermistor diff mixing chamber (VC25)
function, 2.22-5 function, 2.22-1, 2.22-3
location, 2.22-5 function and location reference, A.6-13
DIFF ANALOG PULSES TEST location, 4.68-1
acceptable ranges, table of, A.1-4 replacement, 4.68-1
procedure, 4.4-1 Diff module
diff chamber mixing motor components, GEN•S System, illustration, A.7-5
replacement, 4.69-1 components, LH 750 System, illustration, A.8-5
Diff communication failure., 7.2-11 diff mixing chamber replacement, 4.68-1
diff heater exploded view, 8.2-40
function, A.6-9 function, 2.4-1
location, GEN•S System, A.7-5 location, GEN•S System, 2.4-5
location, LH 750 System, A.8-5 location, LH 750 System, 2.4-9
part number, 8.1-18 part number, 8.1-19
replacement, 4.67-1 verifying correct operation, 5.6-1
temperature check, 4.65-1 diff parameters
DIFF heater defective or disconnected., 7.2-11 determining reported results, 2.24-7
Diff Heater Disabled, 7.2-11 generated by instrument, 2.1-1
Diff heater disabled for current cycle., 7.2-11 test limits, A.1-5
Diff Heater Sensor Bad, 7.2-11 verification procedure, 5.6-1
Diff Laser Offset Lower Failed, 7.2-11 See also VCS Technology system
Diff Laser Offset Upper Failed, 7.2-11 Diff PC Communication Failed, 7.2-11
diff lytic reagent Diff Power Supply card
conditions causing a PC2 error, 7.5-2 +48 V check, test point and acceptable
connections to pickup tube and Diluter on the range, A.1-10
GEN•S System, 3.5-2 block diagram, 2.8-1
connections to pickup tube and Diluter on the component locations, A.3-2
LH 750 System, 3.13-2 connection to backplane voltage bus on the
F-key function to prime, A.5-2 GEN•S System, 3.4-4
function, 2.22-4 connection to backplane voltage bus on the
diff lytic reagent pump (PM4) LH 750 System, 3.12-5
adjustable stops, 2.22-9 connector locations, A.3-2
at rest state, 2.22-7 connectors, table of connections, A.3-2
components, illustration of, 2.22-6 function, 2.4-1, 2.8-1
dispensing state, high volume, 2.22-7 input, 2.8-2
dispensing state, low volume, 2.22-8 location, GEN•S System, 2.4-5
function, 2.22-6 location, LH 750 System, 2.4-10
function and location reference, A.6-11 monitors, 2.8-2
high volume adjustments, illustration of, 4.28-6 outputs, 2.8-2
high volume check, 4.28-4 part number, 8.1-22
low volume adjustments, illustration of, 4.28-4
PN 4277219B INDEX-13
INDEX
14-INDEX PN 4277219B
INDEX
test points and voltage specifications, table fluidic component locations, center front panel,
of, A.1-11 GEN•S System, A.7-2
Dil 1 card. See Diluter 1 card fluidic component locations, center front panel,
Dil 2 card. See Diluter 2 card LH 750 System, A.8-2
Dil 3 card. See Diluter 3 card fluidic component locations, Diff module,
Dil 4 card. See Diluter 4 card GEN•S System, A.7-5
Dil Proc card. See DILUTER PROCESSOR card fluidic component locations, Diff module,
Dil SOL/OP PS +15V Error, 7.2-13 LH 750 System, A.8-5
Dil SOL/OP PS -15V Error, 7.2-13 fluidic component locations, left front panel,
Dil SOL/OP PS 24V Error, 7.2-13 GEN•S System, A.7-1
Dil1 Card 5V Error, 7.2-14 fluidic component locations, left front panel,
Dil1 Card +15V Error, 7.2-14 LH 750 System, A.8-1
Dil1 Card -15V Error, 7.2-14 fluidic component locations, lower left rear
DIL4 Card 12V Error, 7.2-14 door, GEN•S System, A.7-6
diluent fluidic component locations, lower left rear
and CBC lytic reagent delivery timing door, LH 750 System, A.8-6
check, 4.31-1 fluidic component locations, Random Access
conditions affecting delivery timing to WBC module, A.8-5
bath, table of, 4.31-4 fluidic component locations, rear of center front
conditions causing a PC2 error, 7.5-2 panel, GEN•S System, A.7-2
connections to pickup tube and Diluter on the fluidic component locations, rear of center front
GEN•S System, 3.5-3 panel, LH 750 System, A.8-2
connections to pickup tube and Diluter on the fluidic component locations, rear of left front
LH 750 System, 3.13-3 panel, GEN•S System, A.7-1
F-key function to prime, A.5-2 fluidic component locations, rear of left front
diluent and CBC lytic reagent delivery timing panel, LH 750 System, A.8-1
check. See CBC lytic reagent and diluent fluidic component locations, rear of right front
delivery timing check panel, GEN•S System, A.7-3
diluent dispensers. See RBC diluent dispenser; WBC fluidic component locations, rear of right front
diluent dispenser panel, LH 750 System, A.8-3
Diluent front and rear sensors detected carryover fluidic component locations, Retic
(<Tube ID>, <Cass/Pos>)., 7.2-4 module, A.7-5
Diluent level low or faulty backwash tank float fluidic component locations, right front panel,
sensor., 7.2-7 GEN•S System, A.7-3
Diluent level low or faulty sheath tank float fluidic component locations, right front panel,
sensor., 7.2-36 LH 750 System, A.8-3
Diluent level low or faulty tank sensor, 7.2-38 fluidic component locations, right rear
diluent/cleaning agent chamber (VC28) door, A.7-6
function, 2.13-7 fluidic component locations, Sampling Station,
function and location reference, A.6-13 GEN•S System, A.7-4
diluent/cleaning agent manifold (VC32) fluidic component locations, Sampling Station,
function, 2.13-7 LH 750 System, A.8-4
function and location reference, A.6-13 fluidic component locations, under front cover,
inputs, 2.13-2, 2.13-7 GEN•S System, A.7-4
Diluter fluidic component locations, under front cover,
accessing F-key functions, A.5-1 LH 750 System, A.8-4
Angar valves. See Angar™ valves fluidic components, table of descriptions and
card layouts with component descriptions, A.3-1 location references, A.6-9
circuit card replacement, 4.7-1 function, 2.4-1
F-key functions, table of, A.5-1
PN 4277219B INDEX-15
INDEX
installation. See installation procedure, GEN•S Diluter 2 I/O card failure (<Tube ID>,
System; installation procedure, LH 750 <Cass/Pos>)., 7.2-15
System Diluter 2 RBD card
main components, table of descriptions and component locations, A.3-6
location references, 2.4-1 connector locations, A.3-6
pinch valves. See pinch valves jumper settings, A.3-6
solenoid valves. See solenoids valves LED locations, A.3-6
See also Diluter, GEN•S System; Diluter, LH 750 Diluter 2 REL card
System component locations, A.3-6
Diluter 1 card connector locations, A.3-6
+48 V check, test point and acceptable jumper settings, A.3-6
range, A.1-10 LED locations, A.3-6
component locations, A.3-3 Diluter 3 card
connection to backplane voltage bus on the component locations, A.3-8
GEN•S System, 3.4-4 connector locations, A.3-8
connection to backplane voltage bus on the connectors, table of connections, A.3-9
LH 750 System, 3.12-5 function, 2.4-2, 2.12-8
connector locations, A.3-3 inputs, 2.12-9
connectors, table of connections, A.3-4 location, GEN•S System, 2.4-6
function, 2.4-1, 2.12-4 location, LH 750 System, 2.4-10
input, 2.12-5, 2.12-8 part number, 8.1-22
LED indications, table of, A.3-4 replacement, 4.7-3
LED locations, A.3-3 styles in use, 2.12-8
location, GEN•S System, 2.4-5 Diluter 3 I/O card failure (<Tube ID>,
location, LH 750 System, 2.4-10 <Cass/Pos>)., 7.2-15
monitoring, 2.12-5 Diluter 3 SlideMaker Interface card
outputs, 2.12-5, 2.12-8 component locations, A.3-8
part number, 8.1-22, 8.2-25 connector locations, A.3-8
power supply distribution, illustration of, 2.12-4 connectors, table of connections, A.3-9
replacement, 4.7-3 part number, 8.1-23
styles in use, 2.12-3 See also Diluter 3 card
Diluter 1 I/O card failure (<Tube ID>, Diluter 4 card
<Cass/Pos>), 7.2-15 +48 V check, test point and acceptable
Diluter 2 card range, A.1-10
component locations, A.3-5 component locations, A.3-10
connector locations, A.3-5 connection to backplane voltage bus on the
connectors, table of connections, A.3-7 GEN•S System, 3.4-4
function, 2.4-2, 2.12-6, 2.12-8 connection to backplane voltage bus on the
inputs, 2.12-7 LH 750 System, 3.12-5
jumper settings, A.3-5 connector locations, A.3-10
LED indications, table of, A.3-7 connectors, table of connections, A.3-10
LED locations, A.3-5 Diff Lytic Reagent Heater circuit, illustration
location, GEN•S System, 2.4-6 of, 2.12-11
location, LH 750 System, 2.4-10 function, 2.4-2, 2.12-9
monitoring, 2.12-7 inputs, 2.12-11
part number, 8.1-22 LED indications, table of, A.3-10
replacement, 4.7-3 LED locations, A.3-10
styles in use, 2.12-6 location, GEN•System, 2.4-7
location, LH 750 System, 2.4-11
16-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-17
INDEX
18-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-19
INDEX
20-INDEX PN 4277219B
INDEX
heater, stain. See stain heater Host: Bad RCV Buffer End, 7.3-4
hematocrit Host: Bad TestName in TestField, 7.3-4
definition, GLOSSARY-2 Host: Cass/pos Not 6 Char In Testfield, 7.3-4
See also Hct Host: Cass/Pos With Test Type Pending
hemoglobin Duplicate, 7.3-4
definition, GLOSSARY-2 Host: Date Format Incorrect, 7.3-4
See also Hgb Host: Date format incorrect. Non Numeric, 7.3-4
Hgb Host: ID1 Too Long In Test Field, 7.3-4
analyzing the data, 2.18-8 Host: ID1 With Test Type Pending Duplicate, 7.3-4
CBC parameter, 2.1-1 Host: Illegal Comma In Testfield, 7.3-4
checking precision, 5.5-1 Host: Insertion error, Test exists, 7.3-4
determining reported results on the GEN•S Host: Invalid Gender Entry, 7.3-4
System, 2.24-4 Host: Leading Spaces In Field, 7.3-4
determining reported results on the LH 750 Host: No Comma After Testname In TestField, 7.3-5
System, 2.24-7 Host: No CRLF at End of Preamble, 7.3-5
sensing area, illustration of, 2.18-8 Host: No CRLF At Field End, 7.3-5
signal flow block diagram, 2.18-8 Host: No data in transmitted field, 7.3-5
voltage limits, A.1-13 Host: No ID1 Or CassPos, 7.3-5
Hgb cuvette assembly Host: No SOH in preamble, 7.3-5
function, 2.4-2 Host: No Space after Tag, 7.3-5
location, GEN•S System, 2.4-4 Host: No String Between Commas In TestField, 7.3-5
location, LH 750 System, 2.4-8 Host: No Valid Field Tag AC found, 7.3-5
Hgb lamp Host: Non Alpha Char In Alpha Field, 7.3-5
connector, location, 4.32-1 Host: Non Alphanumeric in Alphanumeric field, 7.3-5
part number, 8.1-19 Host: Non Numeric Char In Numeric Field, 7.3-5
replacement, 4.32-1 Host: Nonnumeric Cass/pos Char In Testfield, 7.3-5
voltage adjustment, 4.32-2 Host: Num Of Fields Mismatch in Preamble, 7.3-5
HGB lamp power supply defective, 7.2-19 Host: Number Of Fields Count is 0, 7.3-6
Hgb module Host: Test request UPDATED No Valid Patient
part number, 8.1-19 ID, 7.3-6
Hgb preamp, part number, 8.1-24 Host: Time Format Incorrect, 7.3-6
HGB Status Error, 7.2-19 Host: Time Format Incorrect, Non Numeric, 7.3-6
High pressure High, 7.2-19 Host: Trailing Spaces In Field, 7.3-6
High pressure Low, 7.2-19
High Pressure Too High, 7.2-19
High Pressure Too Low, 7.2-19 I
High Vacuum Low, 7.2-20 IBUS
High vacuum too low., 7.2-20 function, 2.12-3
Histogram Mem. Reset Error, 7.2-20 IBUS cable
histograms connecting on the GEN•S System, 3.4-2
definition, GLOSSARY-2 connecting on the LH 750 System, 3.12-3
Plt. See Plt ID MISMATCH: Sample ID received does not match
RBC. See RBC pre-assigned ID, 7.3-7
WBC. See WBC ID not read by wand or ID was not available., 7.2-26
HLR# Illegal Interrupt, 7.2-21
research parameter, 2.1-2 illustrated parts. See parts, illustrated
HLR% important
research parameter, 2.1-2 definition, 1.1-3
Host: Bad Field Count, 7.3-4 Incomplete Retic Collection, 7.2-32
Host: Bad Intro Field, 7.3-4 Incomplete Retic collection., 7.2-32
PN 4277219B INDEX-21
INDEX
22-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-23
INDEX
24-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-25
INDEX
26-INDEX PN 4277219B
INDEX
Not Ready For AMC Data, 7.2-27 Operator <Operator ID> changed Reporting Units
note setup, 7.3-11
definition, 1.1-4 Operator <Operator ID> changed Shifts
Notice of Information Update form definition, 7.3-11
when used, 1.1-1 Operator <Operator ID> changed Workstation
NRBC# setup, 7.3-11
LH 750 System parameter, 2.1-1 Operator <Operator ID> changed XB setup, 7.3-11
NRBC% Operator <Operator ID> deleted <# 0f runs> Run(s)
LH 750 System parameter, 2.1-1 from Control Folder <Lot #>, 7.3-11
Numeric keypad Operator <Operator ID> deleted <Location Name>
function, 2.3-2 from the location list., 7.3-11
location, 2.3-4 Operator <Operator ID> installed <Reagent
numeric keypad Type><Coulter/Non-Coulter> Reagent Lot to:
contrast adjustment, 2.12-11 <New Lot#>, opened on <Open Date> with open
contrast adjustment location, 2.12-12 expiration <Open Exp>, 7.3-11
function, 2.12-11 Operator <Operator ID> requested Research Use Only
certification, 7.3-11
Operator <Operator ID> shutdown the GEN S
O Workstation, 7.3-11
OP. See opacity (OP) Operator <Operator ID> Started RAS, 7.3-11
opacity (OP) Operator <Operator ID> Stopped RAS, 7.3-11
VCS measurement, description of, 2.20-1 Operator acknowledged stop condition, 7.3-12
Operator <Operator ID> added <Location Name> to Operator Alert 09, 7.2-27
the location list, 7.3-10 Operator removed sample from probe before
Operator <Operator ID> added <Physician’s First aspiration was complete (<Tube ID>,
Name, Last Name> to from physician <Cass/Pos>)., 7.2-35
list, 7.3-11 Operator selected assay limits for control folder <Lot
Operator <Operator ID> added <Physician’s First #>, 7.3-12
Name, Last Name> to the physician list, 7.3-10 O-rings, part numbers, 8.1-21
Operator <Operator ID> changed <Physician’s First Overflow valve malfunction (remained closed)
Name, Last Name> to <Physician’s First Name, detected while turning compressor ON., 7.2-16
Last Name>, 7.3-10 Overflow valve malfunction (remained open) detected
Operator <Operator ID> changed Analytical Station while turning compressor ON., 7.2-16
setup, 7.3-10 OVERLARY AREA CRC ERROR, 7.2-10
Operator <Operator ID> changed Database
setup, 7.3-10
Operator <Operator ID> changed Decision Rules P
setup, 7.3-10 P/W Harness Not Connected, 7.2-31
Operator <Operator ID> changed Display Labels parameters
setup, 7.3-10 CBC, 2.1-1
Operator <Operator ID> changed Institution differential, 2.1-1
setup, 7.3-10 research only, 2.1-2
Operator <Operator ID> changed lis/his setup, 7.3-10 retic, 2.1-1
Operator <Operator ID> changed location <Location parameters, research only
Name> to <Location Name>., 7.3-10 generated by instrument, 2.1-2
Operator <Operator ID> changed Parameter part numbers
setup, 7.3-10 actuators, 8.1-3
Operator <Operator ID> changed Print setup, 7.3-10 air water separator, 8.1-3
Operator <Operator ID> changed reagents Analytical Station, list
setup, 7.3-10 of, 8.1-3, 8.1-4, 8.1-10, 8.1-11, 8.1-15, 8.1-1
PN 4277219B INDEX-27
INDEX
28-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-29
INDEX
PLT No Fit Aperture X Mode Out, 7.2-28 location, GEN•S System, A.7-3
Plt Proc card. See PLATELET PROCESSOR card location, LH 750 System, A.8-3
PLT PROCESSOR card See also cleaning agent pump
part number, 8.1-23 PM11
PM1 (Diluter) function, A.6-11
function, A.6-10 location, GEN•S System, A.7-5
location, GEN•S System, A.7-3 location, LH 750 System, A.8-5
location, LH 750 System, A.8-3 See also blood/stain aspiration pump
See also diff preservative pump PMI procedure, 5.9-1
PM1 (Power Supply) Pneumatic Power Supply
location, 2.9-1, 2.9-2 component locations, 2.9-1, 2.9-2
See also compressor/vacuum pump overview, 2.9-1
PM2 Pneumatic Power system
function, A.6-11 connections from Power Supply to Diluter on
location, GEN•S System, A.7-1 the GEN•S System, 3.5-1
location, LH 750 System, A.8-1 connections from Power Supply to Diluter on
See also RBC diluent dispenser the LH 750 System, 3.13-1
PM3 function, 2.9-1
function, A.6-11 Motor Controller card, 2.9-1
location, GEN•S System, A.7-1 pneumatic levels and status monitors, 2.9-3
location, LH 750 System, A.8-1 pneumatic on signals simplified schematic, 2.9-4
See also WBC diluent dispenser pressure development, 2.9-2
PM4 pressure distribution, 2.9-4
function, A.6-11 PVT card, 2.9-5
location, GEN•S System, A.7-1 temperature monitoring, 2.9-3
location, LH 750 System, A.8-1 vacuum development, 2.9-3
See also diff lytic reagent pump vacuum distribution, 2.9-4
PM5 Pneumatics/Power Supply overheated or
function, A.6-11 defective, 7.2-9
location, GEN•S System, A.7-5 Power Development Control system
location, LH 750 System, A.8-5 function, 2.10-1
See also stain pump troubleshooting, 7.4-1
PM6 power down/power up procedures
function, A.6-11 for Analytical Station, 4.1-1
location, GEN•S System, A.7-1 for Workstation, 4.1-1
location, LH 750 System, A.8-1 power supplies, local
See also retic clearing solution pump function, 2.5-4
PM7 See also Analyzer power supplies; Diluter power
function, A.6-11 supplies
location, GEN•S System, A.7-3 Power Supply
location, LH 750 System, A.8-3 card layouts with component descriptions, A.4-1
See also CBC lytic reagent pump component locations, 2.2-2
PM9 conditions that shut it down, 2.10-4
function, A.6-11 cover removal, 4.13-1
location, GEN•S System, A.7-4 function, 2.2-1
location, LH 750 System, A.8-4 illustrated parts. See parts, illustrated
See also aspiration pump installation. See installation procedure, GEN•S
PM10 System
function, A.6-11 left side panel removal, 4.13-1
30-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-31
INDEX
32-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-33
INDEX
34-INDEX PN 4277219B
INDEX
probe-wipe up sensor, 4.58-2 Reservoir low or Stain or clearing agent level sense
PVT card, 4.7-3 detected., 7.2-24
reagent reservoir solenoids, 4.30-3 reset signals, 2.6-5
RED/WHITE PRE-AMP cards, 4.6-1 RESET switch
RED/WHITE PROCESSOR 2 card, 4.6-1 function, 2.11-2
RED/WHITE PROCESSOR card, 4.6-1 location, 2.11-3
Reservoir Interface card, 4.30-4 RET#
retic chamber, 4.63-1 retic parameter, 2.1-1
retic clearing solution pump, 4.25-1 RET%
retic mixing motor on the Random Access checking precision, 5.5-1
module, 4.62-2 retic parameter, 2.1-1
retic mixing motor on the Retic module, 4.62-1 Retic Accumulation Not Finished, 7.2-32
RF Detector Preamp card, 4.7-3 retic chamber (VC17)
right lift cylinder, 4.40-1 function, 2.23-2, 2.23-4
right lift up switch, 4.39-1 function and location reference, A.6-12
rocker bed belt drive assembly, 4.35-1 location, 4.63-1, 4.63-2
RS/Opto Intfc card, 4.7-3 replacement, 4.63-1
R/W/P SC/A card, 4.6-1 retic clearing solution
Scope Module, 4.6-1 connections to pickup tube and Diluter on the
Sensor Distribution card, 4.7-3 GEN•S System, 3.5-2
Six-Channel Preamp card, 4.7-2 connections to pickup tube and Diluter on the
stain chamber, 4.63-1 LH 750 System, 3.13-2
stain pump, 4.24-1 F-key function to prime, A.5-2
System Power Controller card, 4.18-1 function, 2.23-5
System Power Controller Display, 4.19-1 retic clearing solution pump (PM6)
top left safety switch, 4.41-1 adjustments, illustration of, 4.25-4
top right safety switch, 4.41-1 function, 2.23-2, 2.23-4
tube detector assembly, 4.46-1 function and location reference, A.6-11
under left stack switch, 4.37-1 part number, 8.1-24
under right stack switch, 4.38-1 replacement, 4.25-6
Repro Set Deleted, 7.3-13 troubleshooting, 4.25-4
reproducibility volume check, 4.25-1
definition, GLOSSARY-3 volume tolerances, A.1-14
verification procedure, 5.5-1 Retic control material used in CBC or CBC/DIFF test
Reservoir Interface card mode., 7.2-26
component locations, A.3-15 Retic laser offset too low., 7.2-32
connector locations, A.3-15 Retic Laser Offset Upper Failed, 7.2-32
connectors, table of connections, A.3-15 retic mixing motor
function, 2.4-2, 2.13-5 part number, 8.1-20
inputs, 2.13-5 replacement on the Random Access
location, GEN•System, 2.4-7 module, 4.62-2
location, LH 750 System, 2.4-11 replacement on the Retic module, 4.62-1
part number, 8.1-23 Retic module
replacement, 4.30-4 components, illustration, A.7-5
Reservoir low on CBC lyse., 7.2-23 exploded view, 8.2-42
Reservoir low on cleaner., 7.2-23 function, 2.4-3
Reservoir low on DIFF PAK., 7.2-24 location, 2.4-5
Reservoir low on diluent, 7.2-23 part number, 8.1-20
Reservoir low on Retic PAK., 7.2-24 stain chamber and retic chamber
Reservoir low or Stabilyse level sense detected, 7.2-24 replacement, 4.63-1
PN 4277219B INDEX-35
INDEX
36-INDEX PN 4277219B
INDEX
See also bar-code scanner cylinder pressure Rocker bed obstructed (right lift not up) or faulty
regulator sensor (<Tube ID>, <Cass/Pos>)., 7.2-33
RG6 rotated light scatter (RLS)
function, A.6-11 VCS measurement, description of, 2.20-2
location, GEN•S System, A.7-3 RS485 Interface modules
location, LH 750 System, A.8-3 function, 2.12-3
See also retic sample pressure regulator RS/O Intfc card. See RS/Opto Intfc card
Rgt Res module. See Reagent Reservoir module RS/Opto Intfc card
right lift cylinder communication links, illustration of, 2.11-6
function test, 4.40-3 component locations, A.3-16
replacement, 4.40-1 connections to digital backplane on the GEN•S
right lift cylinder (CL5) System, 3.4-6
function, 2.15-3 connections to digital backplane on the LH 750
location, 2.15-3 System, 3.12-7
Right Lift Not Down, 7.2-33 connector locations, A.3-16
Right Lift Not Up, 7.2-33 connectors, table of connections, A.3-16
right lift up switch function, 2.4-3, 2.11-5
activator adjustment, 4.40-3 location, GEN•S System, 2.4-5
activator location, 2.15-3 location, LH 750 System, 2.4-10
function, 2.15-3, 4.81-3 part number, 8.1-23
location, 2.15-3 replacement, 4.7-3
replacement, 4.39-1 Run Aborted. PC Not Ready., 7.2-34
testing, 4.81-3 RV1
Right Stack Full, 7.2-33 function, 2.9-2
right stack loaded switch location, 2.9-1, 2.9-2
function, 2.15-1, 4.81-3 See also 60-psi regulator
location, 2.15-1 R/W Proc card. See RED/WHITE PROCESSOR card
testing, 4.81-3 R/W/P SC/A card
RLS. See rotated light scatter (RLS) block diagram, 2.7-3
rocker bed component locations, A.2-12
air cylinder. See bed rock cylinder connectors, table of connections, A.2-12
belt drive assembly. See belt drive assembly function, 2.3-2
belt. See belt drive assembly inputs, 2.7-4
exploded view, 8.2-32 location, 2.3-4
location, GEN•S System, 2.4-4 outputs, 2.7-4
location, LH 750 System, 2.4-8 part number, 8.1-23
module part number, 8.1-20 replacement, 4.6-1
position flag. See bed position flag R/W/P Signal Conditioner/Analyzer. See R/W/P
position sensors. See bed backward sensor; bed SC/A card
forward sensor; bed horizontal sensor
removal, 4.43-1
rock rate adjustment, 4.45-2 S
rocks per minute, acceptable range, A.1-2 safety precautions
Rocker bed did not advance., 7.2-7 biological, 1.2-1
Rocker bed obstructed (left lift not down) or faulty electronic, 1.2-1
sensor (<Tube ID>, <Cass/Pos>)., 7.2-23 laser, 1.2-2
Rocker bed obstructed (left lift not up) or faulty sensor troubleshooting, 1.2-6
(<Tube ID>, <Cass/Pos>)., 7.2-23 Same Label Read Run Stopped, 7.2-35
Rocker bed obstructed (right lift not down) or faulty Sample Access and Reservoir module
sensor (<Tube ID>, <Cass/Pos>)., 7.2-33 location, GEN•S System, A.7-4
PN 4277219B INDEX-37
INDEX
location, LH 750 System, A.8-4 sample data flow on the LH750 System from
Sample Acquisition system final processing to reporting, block
aspirating a sample in the Automatic diagram, 2.24-2
mode, 2.16-1 sample flags, codes and messages, 2.24-10
aspirating a sample in the Manual mode, 2.16-5 Sample Tube Not Detected, 7.2-35
aspiration path in the Automatic mode, Sampling Station
illustration of, 2.16-1 components, GEN•S System, illustration, A.7-4
aspiration path in the Manual mode, illustration components, LH 750 System, illustration, A.8-4
of, 2.16-5 function, 2.4-3
aspiration path through the BSV in the location, GEN•S System, 2.4-5
Automatic mode, illustration of, 2.16-2 location, LH 750 System, 2.4-9
aspiration path through the BSV in the Manual SC display test
mode, illustration of, 2.16-6 procedure, 4.19-1
aspiration pump, 2.17-1 S-CAL® calibrator
blood sampling valve (BSV), 2.17-5 using for initial adjustment of average
bubble/blood detectors, 2.17-13 calibration factors, 4.10-1
cleaning the blood pathways in the Automatic Scanner Error, 7.2-35
mode, 2.16-3 scanner position switch
cleaning the blood pathways in the Manual function, 2.15-5, 4.81-3
mode, 2.16-7 location, 2.15-5
function, 2.16-1 testing, 4.81-3
hand-detector assembly, 2.17-16 scanner, handheld
list of components in, 2.17-1 laser warning label, 1.2-4
needle assembly, 2.17-11 Scanning Fault, 7.2-35
overview, 2.16-1 schematics, engineering
Probe-Wipe module, 2.17-17 Analog Backplane, GEN•S System, DCN, 6.1-1
segmenting the sample in the Automatic Analog Backplane, LH 750 System, DCN, 6.1-1
mode, 2.16-2 Backplane Interconnect, GEN•S System,
segmenting the sample in the Manual DCN, 6.1-1
mode, 2.16-6 CRT Backplane, GEN•S System, DCN, 6.1-1
Sample ID portion of the Positive ID has Digital Backplane, GEN•S System, DCN, 6.1-1
changed, 7.3-13 Digital Backplane, LH 750 System, DCN, 6.1-1
Sample Removed Too Soon, 7.2-35 GEN•S Cable Interconnection Diagram,
Sample Reporting system DCN, 6.1-1
CBC analysis parameters on the GEN•S GEN•S Pneumatic/Hydraulic Schematic
System, 2.24-2 Diagram, DCN, 6.1-1
CBC analysis parameters on the LH 750 GEN•S System Signal Interconnection Diagram,
System, 2.24-5 DCN, 6.1-1
diff analysis parameters, 2.24-7 included in Chapter 6, list of, 6.1-1
diff analysis three-dimensional DataPlot, LH 750 Pneu/Hydr, DCN, 6.1-1
example, 2.24-8 LH 750 System Signal Interconnect, DCN, 6.1-1
diff analysis two-dimensional DataPlot, Pneu/Hydr layout, Power Supply, DCN, 6.1-1
example, 2.24-8 when updated in manual, 6.1-1
function, 2.24-1 schematics, simplified
retic analysis DataPlot, example, 2.24-10 pneumatic on signals, 2.9-4
retic analysis parameters, 2.24-9 POWER ON signal, 2.6-4
sample data flow on the GEN•S System from power up signals, 2.6-5
final processing to reporting, block Scope 1 card
diagram, 2.24-1 function, 2.11-7
38-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-39
INDEX
40-INDEX PN 4277219B
INDEX
list of components in, 2.14-1 Stain temperature high, heater disabled., 7.2-37
moving a cassette to the unloading bay, 2.15-6 Stain temperature low, heater disabled., 7.2-37
moving the cassette across the rocker Stain temperature sensor failed., 7.2-37
bed, 2.15-3 stained retic sample valve (CVL93)
overview, 2.14-1 function and location reference, A.6-10
piercing the cap of the specimen tube, 2.15-5 stained retic segment valve
placing the cassette on the rocker bed, 2.15-3 function, 2.17-9
positioning the tube for sample ports, description, 2.17-11
acquisition, 2.15-4 ports, illustration, 2.17-11
pushing the tube back into the cassette, 2.15-6 See also shear valves
retrieving the cassette from the loading standard deviation
bay, 2.15-1 definition, GLOSSARY-3
Sensor Distribution card, 2.14-5 start switch. See Manual-mode start switch
springs, part numbers, 8.1-29 startup after extended shutdown
StabiLyse. See diff preservative procedure, 5.2-2
Stack Overflow, 7.2-37 procedure overview, 5.2-1
stain startup after long term shutdown
connections to pickup tube and Diluter on the procedure, 5.2-2
GEN•S System, 3.5-2 procedure overview, 5.2-1
connections to pickup tube and Diluter on the startup procedures
LH 750 System, 3.13-2 after extended shutdown, 5.2-2
F-key function to prime, A.5-2 after long term shutdown, 5.2-2
function, 2.23-5 stripper plate
stain chamber (VC24) function, 2.15-4
function, 2.23-1, 2.23-3 location, 2.15-4
function and location reference, A.6-13 stripper plate cylinder (CL10)
location, 4.63-1, 4.63-2 function, 2.15-4
replacement, 4.63-1 location, 2.15-4
stain heater Stripper Plate Not In, 7.2-38
block diagram, 2.23-6 Stripper Plate Not Out, 7.2-38
checks and adjustments, 4.65-1 Stripper plate obstructed (not in) or faulty
function, 2.23-1, 2.23-3, 2.23-6 sensor., 7.2-38
voltage limits, A.3-11 Stripper plate obstructed (not out) or faulty
Stain Heater Disabled, 7.2-37 sensor., 7.2-38
Stain heater disabled for current cycle., 7.2-37 stripper plate position switch
Stain Heater Sensor Bad, 7.2-37 function, 4.81-4
stain pump (PM5) location, 2.15-4
adjustments on the Random Access module, testing, 4.81-4
illustration of, 4.24-4 STX Rec. Error, 7.2-38
adjustments on the Retic module, illustration SVP
of, 4.24-4 procedure, 5.1-1
function, 2.23-1, 2.23-3 using electronic form for, 4.61-1
function and location reference, A.6-11 Sweep Flow Reservoir Not Full, 7.2-38
part number, 8.1-24 Sweep Flow Reservoir Still Full, 7.2-38
replacement, 4.24-7 sweep-flow reservoir (VC29)
troubleshooting, 4.24-5 function, 2.13-10
volume check, 4.24-1 function and location reference, A.6-13
volume tolerances, A.1-14 testing sensor, 4.81-4
Stain Temp Hi. Heater Disabled, 7.2-37 sweep-flow reservoir sensor
Stain Temp Low. Run Stopped, 7.2-37 testing, 4.81-4
PN 4277219B INDEX-41
INDEX
42-INDEX PN 4277219B
INDEX
required for instrument operation, 3.1-4, 3.10-4 location, GEN•S System, 2.4-5
requirements for calibration, 2.25-8, 4.8-1 location, LH 750 System, 2.4-9
role of Diluter ambient in diff analysis, 2.22-5 part number, 8.1-32, 8.1-33
role of Peltier module in retic analysis, 2.23-6 voltage noise tolerances, table of, A.1-9
role of stain heater in retic troubleshooting procedures
analysis, 2.23-1, 2.23-3, 2.23-6 +48 V fault isolation, 7.4-5
test modes aspiration pump, 4.27-1
options available, 2.1-6 CBC lytic reagent pump, 4.22-1
The C: drive is full. Please clear Print and diff lytic reagent pump, 4.28-1
Transmission buffers from Run diff preservative pump, 4.29-1
Configuration., 7.3-13 diluent dispensers, 4.23-1
The probe wipe harness is not connected., 7.2-31 flow-cell errors, 7.5-1
thermistors LED style bar-code scanner speed and electrical
diff ambient. See diff ambient thermistor checks, 4.52-1
Diluter ambient. See Diluter ambient thermistor power up problems, 7.4-1
part number, 8.1-31 retic clearing solution pump, 4.25-1
Three Consecutive Voteouts, 7.2-39 stain pump, 4.24-1
Three consecutive voteouts of WBC, RBC, PLT or TTM. See Triple Transducer module
MCV., 7.2-39 tube detector
thrombocyte adjustment, 4.47-1
definition, GLOSSARY-3 allowable distance to rocker bed, A.1-2
See also Plt LED, when it should light, A.1-2
tie wraps where cap is pierced when adjusted
illustration, 8.2-64 correctly, A.1-2
part numbers, 8.1-31, 8.2-65 tube detector assembly
timing procedures component locations, 2.15-4
bar-code scanner cylinder stroke, A.1-1 function, 2.15-4
CBC lytic reagent and diluent location, 2.15-4
delivery, 4.31-2, 4.31-3 replacement, 4.46-1
tools, part numbers, 8.1-31 tube in position sensor
top left safety switch function, 2.15-4, 4.81-4
function, 2.15-6, 4.81-4 location, 2.15-4
location, 2.15-6 testing, 4.81-4
replacement, 4.41-1 tube ram cylinder (CL6)
test, 4.41-2 function, 2.15-5
testing, 4.81-4 function and location reference, A.6-9
top right safety switch location, 2.15-5
function, 2.15-2, 4.81-4 tubing, part numbers, 8.1-33
location, 2.15-1 TV3. See transient voltage suppressor
replacement, 4.41-1 Two NAKs From Diluter, 7.2-39
test, 4.41-2 Two NAKs Sent From AMC, 7.2-39
testing, 4.81-4
transient voltage suppressor
function, 2.5-1 U
trend Unable to read cassette label., 7.2-22
definition, GLOSSARY-3 under left stack switch
Triple Transducer module function, 2.15-6, 4.81-5
component part numbers, 8.1-32 location, 2.15-6
exploded view, 8.2-36 replacement, 4.37-1
function, 2.4-3 testing, 4.81-5
PN 4277219B INDEX-43
INDEX
44-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-45
INDEX
diff and retic sample pressure variation limits, diff lytic reagent and diff preservative
table of, A.1-9 pumps, 2.22-6
diff preservative pump volume optimization, DIFF PROCESSOR card, 2.21-7
peak-to-peak DC conductivity noise diff sample analysis flow, illustration of, 2.22-4
limits, A.1-9 diff sample processing components on the
latex calibration adjustment and verification GEN•S System, illustration, 2.22-1
limits, table of, A.1-10 diff sample processing components on the
LS offset voltages limits, table of, A.1-9 LH 750 System, illustration, 2.22-2
overview, 4.71-1 electronic overview, 2.21-1
procedure flow, block diagram, 4.71-2 electronic overview block diagram, 2.21-1
VCS static and dynamic noise, table of flow cell port functions, table of, 2.20-5
acceptable limits, A.1-9 flow cell ports, illustration of, 2.20-4
See also VCS optimization procedures flow through flow cell, illustration of, 2.20-4
VCS optimization procedures function, 2.20-1
diff lytic reagent pump volume checks, 4.28-1 light scatter (LS) sensor, 2.21-4
diff preservative pump checks, 4.29-1 Light Scatter Preamp module, 2.21-4
diff preservative pump volume processing the sample for diff analysis on the
optimization, 4.66-1 GEN•S System, 2.22-1
flow-cell cleaning, 4.79-1 processing the sample for diff analysis on the
flow-rate adjustment, 4.73-1 LH 750 System, 2.22-2
initial sheath, diff sample and retic sample processing the sample for retic analysis on the
pressure adjustments, 4.72-1 GEN•S System, 2.23-1
laser and flow-cell alignment, 4.76-1 processing the sample for retic analysis on the
LATRON verification procedure, 4.78-1 LH 750 System, 2.23-3
lens block cleaning, 4.80-1 retic analysis conditions, table of
LS gain adjustment, 4.77-1 specifications, A.1-7
preliminary checks, 4.71-5 retic analysis reagent system, 2.23-5
RF Detector Preamp card adjustments, 4.74-1 retic blood sample and stain delivery to stain
VCS noise checks, 4.75-1 chamber, GEN•S System, illustration, 2.23-2
VCS technology parameters. See diff parameters, retic blood sample and stain delivery to stain
retic parameters chamber, LH 750 System, illustration, 2.23-4
VCS Technology system retic sample analysis flow, illustration of, 2.23-5
ANALOG 5 card, 2.21-6 retic sample processing components on the
applying the VCS technology, 2.20-2 GEN•S System, illustration, 2.23-1
COULTER IntelliKinetics™ retic sample processing components on the
application, 2.22-5, 2.23-5 LH 750 System, illustration, 2.23-3
delivering diff and retic samples in the retic stained sample and clearing solution
Automatic mode, illustration of, 2.16-3 delivery to retic chamber, GEN•S System,
delivering diff and retic samples in the Manual illustration, 2.23-2
mode, illustration of, 2.16-7 retic stained sample and clearing solution
determining the diff parameters, 2.22-10 delivery to retic chamber, LH 750 System,
determining the retic parameters, 2.23-6 illustration, 2.23-4
diff analysis conditions, table of RF Detector Preamp card, 2.21-2
specifications, A.1-7 stain heater block diagram, 2.23-6
diff analysis reagent system, 2.22-4 VCS measurements, 2.20-1
diff blood sample and reagent delivery to mixing VCS technology, instrument application
chamber, GEN•S System, illustration, 2.22-2 DC and RF currents, 2.20-2
diff blood sample and reagent delivery to mixing flow through flow cell, illustration of, 2.20-4
chamber, LH 750 System, illustration, 2.22-3 flow-cell hydraulics, 2.20-3
46-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-47
INDEX
48-INDEX PN 4277219B
TRADEMARKS
All other trademarks, service marks, products, or services are trademarks or registered
trademarks of their respective holders.
PN 4277219B
COULTER® Analytical Stations
Service Manual
Volume II
TM
* SYSTEM RUN *
05/03/95 0000
COPYRIGHT 1989 - 1995
COULTER CORPORATION
STATUS : READY
ALERT:
MAIN
BP CBC DIFF RETICS
II
PNEU 60 PSI 30 PSI 5 PSI VACUUM AC LINE AC
III
IV
V
TEMP
60 30.0 4.9 28 115 DC
VI
VII
VIII
POWER SUPPLY
Beckman Coulter, Inc. makes no representation that, upon furnishing this service manual, the holder of the manual will have
the necessary technical capabilities and know-how to properly troubleshoot and repair any of the equipment specified in the
manual. Beckman Coulter, Inc. assumes no liability whatsoever, including consequential and incidental damages, resulting
from improper operation of Beckman Coulter instruments after maintenance of Beckman Coulter instruments has been
performed by persons not employed by Beckman Coulter, Inc. Furthermore, Beckman Coulter, Inc. assumes no liability
whatsoever for any personal injury or property damage resulting from maintenance and/or repair of Beckman Coulter
instruments performed by persons not employed by Beckman Coulter, Inc.
READ ALL PRODUCT MANUALS AND CONSULT WITH BECKMAN COULTER-TRAINED PERSONNEL
BEFORE ATTEMPTING TO OPERATE INSTRUMENT.
Beckman Coulter, Inc. urges its customers to comply with all national health and safety standards such as the use of barrier
protection. This may include, but it is not limited to, protective eyewear, gloves, and suitable laboratory attire when
operating or maintaining this or any other automated laboratory analyzer.
"This Service Manual contains confidential information of Beckman Coulter, Inc. and its receipt or possession does not
convey any rights to reproduce, disclose its contents, or to manufacture, use, or sell anything it may describe.
Reproduction, disclosure, or use without specific written authorization of Beckman Coulter, Inc. is strictly forbidden."
PN 4277219B iii
CONTENTS VOLUME II
6 SCHEMATICS, 6.1-1
7 TROUBLESHOOTING, 7.1-1
iv PN 4277219B
CONTENTS VOLUME II
PN 4277219B v
CONTENTS VOLUME II
Connectors, A.3-4
LEDs, A.3-4
Diluter 2 Card, A.3-5
Connectors, A.3-7
LEDs, A.3-7
Test Points and Adjustments, A.3-7
Diluter 3 Card, A.3-8
Connectors, A.3-9
Diluter 4 Card, A.3-10
Connectors, A.3-10
LEDs, A.3-10
Test Points and Adjustments, A.3-11
Diluter Cbl Adapter Card, A.3-11
Connectors, A.3-11
Diluter/Solenoid/Optics Power Supply Card, A.3-12
Connectors, A.3-12
LEDs, A.3-12
Test Points, A.3-13
Keyboard and Display Interface Card (GEN•S System), A.3-13
Connectors, A.3-13
Potentiometers, A.3-13
PVT Card, A.3-14
Connectors, A.3-14
Reservoir Interface Card, A.3-15
Connectors, A.3-15
RS/Opto Infc Card, A.3-16
Connectors, A.3-16
Sensor Distribution Card, A.3-17
Connectors, A.3-17
LEDs, A.3-17
Six-Channel Preamp Card, A.3-18
Connectors, A.3-18
vi PN 4277219B
CONTENTS VOLUME II
ABBREVIATIONS, ABBREVIATIONS-1
GLOSSARY, GLOSSARY-1
INDEX, INDEX-1
TRADEMARKS
ILLUSTRATIONS
5.3-1 Flush Input Line, 5.3-1
5.4-1 Precision Screen, 5.4-1
5.5-1 Precision Screen, 5.5-1
7.4-1 Power-Up Sequence, 7.4-3
7.4-2 Dump Valve Check Routine, 7.4-4
8.2-1 Main Analytical Station Components Illustrated, 8.2-1
8.2-2 Analyzer, Front Door (See Table 8.2-2), 8.2-2
8.2-3 Analyzer, Card Cage and Rear Door and Hardware (See Table 8.2-3), 8.2-4
8.2-4 GEN•S System Diluter, Front Doors and Covers (See Table 8.2-4), 8.2-6
8.2-5 Diluter, Cassette Guide Panels (See Table 8.2-5), 8.2-8
8.2-6 Diluter, Left Door and Compartment (See Table 8.2-6), 8.2-10
8.2-7 Diluter, Left Front Panel (See Table 8.2-7), 8.2-12
8.2-8 Diluter, Rear of Left Front Panel (See Table 8.2-8), 8.2-14
8.2-9 Diluter, Center Front Panel (See Table 8.2-9), 8.2-16
8.2-10 Diluter, Rear of Center Front Panel (See Table 8.2-10), 8.2-18
8.2-11 Diluter, Right Front Panel (See Table 8.2-11), 8.2-20
8.2-12 Diluter, Rear of Right Front Panel (See Table 8.2-12), 8.2-22
8.2-13 Diluter, Right Door and Compartment (See Table 8.2-13), 8.2-24
8.2-14 Diluter, Piercing Station, Rocker Bed, and Components under Front Cover
(See Table 8.2-14), 8.2-26
8.2-15 Diluter, Piercing Station Assembly (See Table 8.2-15), 8.2-28
8.2-16 Diluter, Tube Ram Cylinder and Bar-Code Scanners and Cylinder See
Table 8.2-16), 8.2-30
8.2-17 Diluter, Rocker Bed (See Table 8.2-17), 8.2-32
8.2-18 Diluter, Rocker Bed Mounting Channel (See Table 8.2-18), 8.2-34
8.2-19 Diluter, Triple Transducer Module (See Table 8.2-19), 8.2-36
8.2-20 Diluter, Triple Transducer Module Translation Plates and Hardware (See
Table 8.2-20), 8.2-38
8.2-21 Diluter, Diff Module (See Table 8.2-21), 8.2-40
8.2-22 Diluter, Retic Module (See Table 8.2-22), 8.2-42
8.2-23 Diluter, BSV Module (See Table 8.2-23), 8.2-44
PN 4277219B vii
CONTENTS VOLUME II
viii PN 4277219B
CONTENTS VOLUME II
TABLES
7.2-1 System Messages - Symbols and Numbers, 7.2-1
7.2-2 System Messages - A, 7.2-2
7.2-3 System Messages - B, 7.2-7
7.2-4 System Messages - C, 7.2-9
7.2-5 System Messages - D, 7.2-11
PN 4277219B ix
CONTENTS VOLUME II
x PN 4277219B
CONTENTS VOLUME II
8.2-13 Diluter, Right Door and Compartment (See Figure 8.2-13), 8.2-25
8.2-14 Diluter, Piercing Station, Rocker Bed, and Components under Front Cover
(See Figure 8.2-14), 8.2-27
8.2-15 Diluter, Piercing Station Assembly (See Figure 8.2-15), 8.2-29
8.2-16 Diluter, Bar-Code Scanner and Tube Ram Cylinder (See Figure 8.2-16), 8.2-31
8.2-17 Diluter, Rocker Bed (See Figure 8.2-17), 8.2-33
8.2-18 Diluter, Rocker Bed Mounting Channel (See Figure 8.2-18), 8.2-35
8.2-19 Diluter, Triple Transducer Module (See Figure 8.2-19), 8.2-37
8.2-20 Diluter, Triple Transducer Module Translation Plates and Hardware (See
Figure 8.2-20), 8.2-39
8.2-21 Diluter, Diff Module (See Figure 8.2-21), 8.2-41
8.2-22 Diluter, Retic Module (See Figure 8.2-22), 8.2-43
8.2-23 Diluter, BSV Module (See Figure 8.2-23), 8.2-45
8.2-24 Diluter, Probe-Wipe Module (See Figure 8.2-24), 8.2-47
8.2-25 Diluter, Aspiration Pump Module, MF4 and MF13 (See Figure 8.2-25), 8.2-49
8.2-26 Diluter, Right Rear Door (See Figure 8.2-26), 8.2-51
8.2-27 Diluter, Left Rear Doors (See Figure 8.2-27), 8.2-53
8.2-28 Diluter, Hydraulic Inputs to Analytical Stations that Use the Diluent Reservoir
(See Figure 8.2-28), 8.2-55
8.2-29 Diluter, Hydraulic Inputs to Analytical Stations that Bypass the Diluent Reservoir
(See Figure 8.2-29), 8.2-57
8.2-30 Check Valves and Chokes (See Figure 8.2-30), 8.2-59
8.2-31 Fittings and Miscellaneous Hardware (See Figure 8.2-31), 8.2-61
8.2-32 Common Valves (See Figure 8.2-32), 8.2-63
8.2-33 Tie Wraps and Mounting Hardware (See Figure 8.2-33), 8.2-65
8.2-34 Power Supply, Overview and Compressor/Vacuum Pump, Regulators and Filter
(See Figure 8.2-34), 8.2-67
8.2-35 Power Supply, SPC Card and Display, and Air Water Separator (See
Figure 8.2-35), 8.2-69
8.2-36 Power Supply, Bulk Power Supply, Motor Controller Card and Mufflers (See
Figure 8.2-36), 8.2-71
8.2-37 Power Supply, Covers and Panels (See Figure 8.2-37), 8.2-73
8.2-38 LH 750 System Diluter and Analyzer Covers and Doors (See
Figure 8.2-38), 8.2-75
8.2-39 LH 750 System Analyzer Front Door Hardware (See Figure 8.2-39), 8.2-76
8.2-40 LH 750 System Diluter Lower Front Door and Hardware (See
Figure 8.2-40), 8.2-77
8.2-41 LH 750 System Analyzer Components (See Figure 8.2-41), 8.2-79
8.2-42 Random Access Components (See Figure 8.2-42), 8.2-81
A.1-1 Bar-Code Read-Rate Specifications, A.1-1
A.1-2 Bar-Code Scanner Electrical Checks - LED Style Bar-Code Reader, A.1-1
A.1-3 Latex Voltage Test Limits, A.1-2
A.1-4 Voltage Matching Test Limits, A.1-2
A.1-5 Flow-Rate Test Limits, A.1-3
A.1-6 CBC Calibration Factor Limits, A.1-3
A.1-7 Red and White Aperture Impedance, A.1-3
A.1-8 Red and White Aperture Isolation Impedance (with Diluent), A.1-3
A.1-9 DIFF ANALOG PULSES TEST Limits, A.1-4
A.1-10 RAMP and PRECISION TEST Limits , A.1-4
A.1-11 Parameter Test Limits, A.1-5
PN 4277219B xi
CONTENTS VOLUME II
xii PN 4277219B
CONTENTS VOLUME II
A.3-16 Keyboard and Display Interface Card Connectors on the GEN•S System, A.3-13
A.3-17 PVT Card Connectors, A.3-14
A.3-18 Reservoir Interface Card Connectors, A.3-15
A.3-19 RS/Opto Intfc Card Connectors, A.3-16
A.3-20 Sensor Distribution Card Connectors, A.3-17
A.3-21 Sensor Distribution Card LEDs, A.3-17
A.3-22 Six-Channel Preamp Card Connectors, A.3-18
A.4-1 Bulk Power Filter Card Connectors, A.4-1
A.4-2 Bulk Power Supply Connectors, A.4-2
A.4-3 System Power Controller Card Connectors, A.4-4
A.4-4 System Power Controller Card Voltage Status LEDs, A.4-4
A.5-1 Diluter F-Key Functions, A.5-1
A.6-1 Solenoid Valve Functions, A.6-1
A.6-2 Pinch and Angar Valve Location References, A.6-8
A.6-3 Diluter Components, A.6-9
A.9-1 Worldwide Released Configurations for the GEN•S System*, A.9-1
A.9-2 Worldwide Released Configurations for the LH 750 System*, A.9-1
PN 4277219B xiii
CONTENTS VOLUME II
xiv PN 4277219B
CONTENTS
5
5 MAINTENANCE PROCEDURES, 5.1-1
PN 4277219B 5-i
CONTENTS
ILLUSTRATIONS
5.3-1 Flush Input Line, 5.3-1
5-ii PN 4277219B
5MAINTENANCE PROCEDURES 5
5.1 SYSTEM VERIFICATION PROCEDURE
Purpose
Use this procedure at the end of each service call to verify the instrument is operating
correctly.
Tools/Supplies Needed
B LATRON primer
B LATRON control
B COULTER 5C or 5C-ES cell controls
B Retic-C cell controls
B System Verification Report form
Startup Checks
1. Press START UP.
2. Verify all daily checks are acceptable.
Recording Results
Complete the System Verification Report form as directed under Heading 4.61.
r If theAnalytical Station will not be operated for three to seven days, do the Extended
Shutdown procedure. This procedure removes the reagents from the system and replaces
the reagents with deionized or distilled water.
r If the Analytical Station will not be operated for longer than a week, will be put into
storage, or will be shipped from its current location, do the Extended Shutdown
procedure and the Long-Term Shutdown procedure. The Long-Term Shutdown
procedure drains all liquid from the Diluter and releases the pinch valve tubing.
Before operating the Analytical Station after an extended shutdown, do the appropriate
startup procedure:
r If the Analytical Station was shut down using the Extended Shutdown procedure, use the
Startup after Extended Shutdown procedure to remove the deionized water, prime the
Diluter with reagents and verify instrument operation.
r If the Analytical Station was shut down using the Long-Term Shutdown procedure, use
the Startup after Long-Term Shutdown procedure to prime the Diluter with reagents and
verify instrument operation.
Tools/Supplies Needed
B 1.5 to 2 L deionized or distilled water in a container
B Red pinch valve deactivator clips (for the Long-Term Shutdown procedure only)
B Empty container (for the Long-Term Shutdown and the Start Up after Extended
Shutdown procedures only)
Extended Shutdown
1. Press SHUT DOWN. Let cleaning agent remain in the instrument for at least 30 minutes.
2. Remove the retic stain pickup tube from its container, rinse the outside of the pickup
tube with deionized water and place it in the container of deionized water.
ATTENTION: DO NOT remove the waste pickup tube from the waste container or drain.
3. Remove the rest of the reagent pickup tubes from their reagent containers and place the
tubes in the container of deionized water.
4. Press SHUT DOWN to prime the cleaning agent lines with deionized water.
5. Do F17 to prime the cleaning agent pump lines with deionized water.
6. Do F67 three times to prime all of the reagent lines with deionized water. Refill the
deionized water container as needed.
PN 4277219B 5.2-1
MAINTENANCE PROCEDURES
EXTENDED SHUTDOWN AND STARTUP PROCEDURES
7. If the unit will not be operated for longer than a week, will be put into storage, or will be
shipped from its current location, do the Long-Term Shutdown procedure now,
beginning at step 2.
8. Optional: Power down the Analytical Station as directed under Heading 4.1.
Long-Term Shutdown
1. Perform the Extended Shutdown procedure.
ATTENTION: DO NOT disconnect the reagent lines or waste line from the back of the Diluter.
2. Remove the pickup tubes from the deionized water container and place the tubes in an
empty container to prime the system with air.
3. Press SHUT DOWN to prime the cleaning agent lines with air.
4. Select F68 to remove all reagents. Leave this function activated for 30 minutes.
5. Reset instrument to exit F68.
6. Press POWER OFF, turn off the Power Supply breaker, and unplug the main ac power cable.
7. Install red pinch valve deactivator clips on all pinch valves.
5.2-2 PN 4277219B
MAINTENANCE PROCEDURES
DECONTAMINATION PROCEDURES 5
5.3 DECONTAMINATION PROCEDURES
Purpose
Use the procedures in this section to decontaminate the Diluter lines and components
exposed to blood before working on the instrument and when required by the laboratory.
r The Decontaminating with Bleach procedure can only be used on an Analytical Station
configured with a DISINFECT port as shown in Figure 5.3-1 and with software version
3A or lower.
r The Decontaminating with Acetic Acid - Abbreviated Procedure and the
Decontaminating with Acetic Acid - Extended Procedure can be used on any GEN•S
System Analytical Station.
Note: This procedure is valid as written for the GEN•S System. A revised procedure is
needed for the LH 750 System and was not yet available at the time of publication.
B a c k o f
D ilu te r 7 2 1 9 0 1 8 B
Tools/Supplies Needed
B System-flush reagent tubing (may already be installed on Diluter)
CAUTION Risk of Diluter damage. Mixing ISOTON® III diluent with bleach produces a precipitate that can
clog the tubing and components. Do not mix them together.
B 750 mL of freshly prepared bleach solution. Coulter recommends using a fresh solution
of one part bleach (a 5% solution of sodium hypochlorite or a high-quality unscented
household bleach) and one part deionized or distilled water.
B 750 mL of deionized or distilled water
PN 4277219B 5.3-1
MAINTENANCE PROCEDURES
DECONTAMINATION PROCEDURES
Procedure
1. Ensure the system-flush reagent tubing is installed on the DISINFECT port on the back
of the Diluter. Refer to Figure 5.3-1.
2. Place the other end of the system-flush reagent tubing in the container of bleach
solution.
3. Select F40 to initiate the system-flush cycle, pulling in the bleach solution.
4. When the system-flush cycle is finished (it takes about 5 minutes), let the bleach
solution sit in the Diluter for no more than 15 minutes.
5. Transfer the system-flush reagent tubing to the container of deionized water.
6. Select F40 to rinse out the bleach solution with deionized water.
7. Press START UP.
8. Do the SYSTEM VERIFICATION PROCEDURE as directed under Heading 5.1.
Tools/Supplies Needed
B One empty diluent container (to be used for waste collection)
B One pair of hemostats
B About 1 L of distilled or deionized water
B 2 L of 5 % acetic acid (white distilled vinegar)
B Two large shielded input lines for diluent and cleaning agent, PN 6915052
B Two 10 - 20 L pickup tubes, one for the cleaning agent and the other for the diluent.
Depending on the configuration of the Analytical Station, you will need either:
r Two universal 10 - 20 L pickup tubes, PN 6706295
or
r One universal 10 - 20 L pickup tube, PN 6706295 (for the cleaning agent) and one
pickup tube with float sensor, PN 5120250
WARNING Failure to adhere to the following procedure could mix reagents with acetic acid, exposing you
and your customer to hazardous chemicals. Follow the procedure exactly as it is written.
Procedure
1. Place the waste output line in the empty diluent container.
2. Disconnect the pressure line from the side of the CBC lytic reagent pump (PM7) to
prevent the delivery of CBC lytic reagent to the WBC bath. Crimp the pressure line with
a pair of hemostats.
3. Remove the diluent pickup tube from the reagent container and place the diluent pickup
tube in distilled water.
4. Do a Startup cycle.
5.3-2 PN 4277219B
MAINTENANCE PROCEDURES
DECONTAMINATION PROCEDURES 5
5. Remove the cleaning agent pickup tube from the reagent container and place the
cleaning agent pickup tube in distilled water.
6. Do a Shutdown cycle.
7. Remove the diluent pickup tube from the distilled water and place the diluent pickup
tube in acetic acid.
8. Manually drain the sweep-flow reservoir, VC29, by disconnecting tubing from the
reservoir. After draining the liquid, reconnect the tubing.
9. Do a Startup cycle.
10. Remove the cleaning agent pickup tube from the distilled water and place the cleaning
agent pickup tube in acetic acid.
11. Do a Shutdown cycle.
12. Alternate between Startup and Shutdown cycles a minimum of two times each until the
acetic acid is pulled completely through the Diluter.
13. Leave the acetic acid in the Diluter for 1 hour.
14. After the 1-hour time limit has expired, run additional Startup and Shutdown cycles
until the remainder of the acetic acid is used up.
15. Remove the pickup tubes from the acetic acid and place them in fresh distilled water.
16. Do a Startup cycle and a Shutdown cycle, pulling in the distilled water.
17. Return the waste output line to its original location.
18. Reconnect the pressure tubing to the CBC lytic reagent pump.
19. Replace the cleaning agent input line and pickup tube with a new set and install the
pickup tube in a new container of cleaning agent.
20. Do two Shutdown cycles.
21. Replace the diluent input line and pickup tube with a new set and install the pickup tube
in a new container of diluent.
22. Do two Startup cycles.
23. Verify all background counts are acceptable.
24. Do the SYSTEM VERIFICATION PROCEDURE as directed under Heading 5.1.
Tools/Supplies Needed
B Two large shielded input lines for diluent and cleaning agent, PN 6915052
B Five small shielded input lines for CBC lytic reagent, retic clearing solution, retic stain,
PAK Preserve, and PAK Lyse, PN 6915053
PN 4277219B 5.3-3
MAINTENANCE PROCEDURES
DECONTAMINATION PROCEDURES
B Two 10 - 20 L pickup tubes, one for the cleaning agent and the other for the diluent.
Depending on the configuration of the Analytical Station, you will need either:
r Two universal 10 - 20 L pickup tubes, PN 6706295
or
r One universal 10 - 20 L pickup tube, PN 6706295 (for the cleaning agent) and one
pickup tube with float sensor, PN 5120250
B Two universal 5 L pickup tubes for PAK Lyse and retic clearing solution, PN 6706296
B Two universal 0.5 - 1.9 L pickup tubes for retic stain and PAK Preserve, PN 6706297
B One universal 5 L pickup tube, PN 6706296, or one universal 0.5 - 1.9 L pickup tube,
PN 6706297, for CBC lytic reagent (depending on the size reagent container in use)
B One empty diluent container (to be used for waste collection)
B Paper towels
B One syringe
B One pair of hemostats
B Distilled or deionized water
B 7 L of 5 % acetic acid (white distilled vinegar)
B One sweep-flow reservoir (VC29), PN 6805861
WARNING Failure to adhere to the following procedure could mix reagents with acetic acid, exposing you
and your customer to hazardous chemicals. Follow the procedure exactly as it is written.
5.3-4 PN 4277219B
MAINTENANCE PROCEDURES
DECONTAMINATION PROCEDURES 5
7. If the backwash and sheath tanks are not completely full, select F16 as often as necessary
to fill them.
8. Select F67 twice to prime the reagent lines in the Diluter.
9. Do a Shutdown cycle and a Startup cycle, resetting the Analyzer after each cycle.
10. Remove the pickup tubes from the distilled water, dry them off with paper towels, and
place the pickup tubes in acetic acid.
11. At the reagent reservoir manifold:
a. Remove all the reagent reservoir float assemblies and dry them with paper towels.
b. Suction the water out of each reservoir with a syringe and dry up any residual water
with paper towels.
c. Reinstall the float assemblies.
12. Reset the Analyzer to initiate a mini-Prime cycle and fill the reagent reservoirs, or select
F31 to prime all the reagent reservoirs.
13. If the backwash and sheath tanks are not completely full, select F16 as often as necessary
to fill them.
14. Select F67 twice to prime the reagent lines in the Diluter.
15. Do a Shutdown cycle and a Startup cycle three times. You may need to reset the Analyzer
after any flow cell clog errors.
16. Leave the acetic acid in the Diluter for a minimum of 5 hours.
PN 4277219B 5.3-5
MAINTENANCE PROCEDURES
DECONTAMINATION PROCEDURES
11. Remove all the pickup tubes from the distilled water, dry them off with paper towels, and
position the pickup tubes so that they will not be contaminated.
12. Select F68 to drain the distilled water out of the Diluter. Leave the function activated for
15 minutes to dry the lines, then reset the Analyzer to stop the function.
13. Power down the Analytical Station as directed under Heading 4.1.
14. Return the waste output line to its original location.
15. Reconnect the pressure tubing to the CBC lytic reagent pump.
5.3-6 PN 4277219B
MAINTENANCE PROCEDURES
WHOLE BLOOD VERIFICATION PROCEDURE 5
5.4 WHOLE BLOOD VERIFICATION PROCEDURE
Purpose
Use this procedure to verify that all the aspiration and test modes of the instrument report the
same results for the same whole-blood specimen.
Do not use this procedure to check reproducibility, or to adjust mode-to-mode matching. Use
the PRECISION VERIFICATION, Heading 5.5, to check reproducibility. Use the MANUAL
MODE-TO-AUTOMATIC MODE CALIBRATION procedure, Heading 4.11, to adjust
mode-to-mode matching.
If the laboratory does not use all the test modes, select at least four test modes to run or
increase the number of samples for a minimum of 16 results.
Tools/Supplies Needed
B Three 5-mL tubes of fresh, normal, whole blood (same donor) drawn into EDTA - One
tube is needed to test three modes.
B Three 5-mL empty, red-stoppered tubes without anticoagulant
Procedure
1. Pool the three tubes of whole blood, mix the pooled specimen well and pour equal
portions into the three empty red-top tubes.
2. At the Analyzer, set the number of aspirations per tube to 4.
3. At the Workstation, select the reproducibility option:
PN 4277219B 5.4-1
MAINTENANCE PROCEDURES
WHOLE BLOOD VERIFICATION PROCEDURE
4. Cycle the pooled specimen four times in each mode being tested. Use the following as a
guide.
5. Verify the parameter %CV and Diff values are within the parameter test limits specified
in Table A.1-11, and the diff and retic cell counts are within the minimum good count
limits specified in Table A.1-19.
Note: Results that are outside the limits are displayed in red.
6. If any parameter does not meet the criteria:
a. Determine if the cause is due to a particular test and/or aspiration mode.
b. Correct the problem.
c. Repeat the test.
5.4-2 PN 4277219B
MAINTENANCE PROCEDURES
PRECISION VERIFICATION 5
5.5 PRECISION VERIFICATION
Purpose
Use this procedure to verify the reproducibility (precision) of the results in either aspiration
mode and for any test mode.
Tools/Supplies Needed
B Fresh normal, whole blood. Determine the quantity needed based on the number of test
modes to be run. Use one 5-mL tube for each test mode.
Procedure
1. At the Workstation, select the Precision screen:
PN 4277219B 5.5-1
MAINTENANCE PROCEDURES
PRECISION VERIFICATION
5.5-2 PN 4277219B
MAINTENANCE PROCEDURES
DIFF AND RETIC VERIFICATION 5
5.6 DIFF AND RETIC VERIFICATION
Purpose
Use this procedure after performing any procedure that affects the Diff or Retic module to
verify proper operation of the instrument.
The Diff Analog Pulses Test verifies proper operation of the DIFF PROCESSOR and ANALOG
cards by checking the electronic circuitry used to place a pulse in the correct V, C and S
channels.
Tools/Supplies Needed
B LATRON primer
B LATRON control
B RF Preamp Dummy Load, PN 6858098
B Fresh, normal, whole-blood specimens
Procedure
1. Press START UP and verify the results displayed on the Daily Checks screen passed, and
the Daily Check Details screen are within specifications.
2. Run LATRON primer and control material.
a. Verify the LATRON primer results are within the limits specified in Table A.1-17.
b. Verify the control material results are within acceptable limits.
3. Do a DIFF ANALOG PULSES TEST as directed under Heading 4.4. Verify the results are
within the specifications given under Table A.1-9.
4. Do the PRECISION VERIFICATION in the CBC/DIFF/RETIC test mode as directed
under Heading 5.5 and verify the results are acceptable.
5. If the results of each step are within limits, the diff and retic verification has passed.
PN 4277219B 5.6-1
MAINTENANCE PROCEDURES
DIFF AND RETIC VERIFICATION
5.6-2 PN 4277219B
MAINTENANCE PROCEDURES
POWER SUPPLY VERIFICATION 5
5.7 POWER SUPPLY VERIFICATION
Purpose
Use this procedure after servicing the Power Supply in the Analytical Station to verify the
Power Supply is operating correctly.
Tools/Supplies Needed
B 5/32-in. Allen wrench
Procedure
WARNING Contacting exposed electronic components while the Analytical Station is connected to power
can cause personal injury from electric shock. Power down the Analytical Station completely as directed
under Heading 4.1 before removing the cover of the Power Supply.
PN 4277219B 5.7-1
MAINTENANCE PROCEDURES
POWER SUPPLY VERIFICATION
9. At the Analyzer MAIN MENU, turn off the pneumatics and ensure:
a. The compressor turns off.
b. The Analyzer display clears.
c. The pneumatic readings on the System Power Controller Display drop to zero.
Note: The display may be 00, 00.1 or LLL.
10. On the Diluter keypad, press PRIME APERT to turn on the pneumatics.
5.7-2 PN 4277219B
MAINTENANCE PROCEDURES
CASSETTE TRANSPORT ASSEMBLY VERIFICATION 5
5.8 CASSETTE TRANSPORT ASSEMBLY VERIFICATION
Purpose
Use this procedure after adjusting or replacing any of the components in the cassette
transport assembly to verify the cassette transport assembly is operating correctly.
Tools/Supplies Needed
B 12 cassettes - Use the types commonly used on the instrument.
B Twelve 5-mL empty red top tubes with bar-code labels
Procedure
1. Place all 12 empty cassettes in the loading bay.
2. Observe the transporting process as the cassettes are moved from the loading bay to the
unloading bay and ensure:
a. Each cassette is lowered onto the rocker bed smoothly without causing the
remaining cassettes to become misaligned.
b. Only one cassette is lowered at a time.
c. Cassettes are transported to the unloading bay.
d. No error codes are generated.
3. If any cassette falls or generates an error, correct the problem and repeat steps 1 and 2.
4. After the last cassette is placed in the unloading bay, press STOP.
5. Remove all cassettes from the instrument.
6. Fill one cassette with the bar-code labeled tubes, with the bar-code labels facing up.
7. Using F86, do the Transport Test:
a. At the Diluter/numeric keypad, select F86, TRANSPORT TEST.
b. Place the filled cassette in the loading bay and ensure the cassette is lowered onto
the rocker bed correctly.
c. Ensure each tube is detected and the stripper plate grabs the tube correctly.
d. Ensure the cassette is unloaded correctly.
e. When finished, press STOP.
8. Do the BAR-CODE PERFORMANCE TEST as directed under Heading 4.49.
PN 4277219B 5.8-1
MAINTENANCE PROCEDURES
CASSETTE TRANSPORT ASSEMBLY VERIFICATION
5.8-2 PN 4277219B
MAINTENANCE PROCEDURES
PREVENTIVE MAINTENANCE 5
5.9 PREVENTIVE MAINTENANCE
The recommended schedule for component replacement and inspection in the GEN•S System
and the GEN•S Cell is outlined in the PMI PROCEDURE COULTER® GEN•S, PN 9023723.
A copy of that form is included at the end of this chapter for your convenience. Make copies
as needed.
A recommended schedule for component replacement and inspection in the LH 750 System
and the LH 750 Cell is not available.
PN 4277219B 5.9-1
MAINTENANCE PROCEDURES
PREVENTIVE MAINTENANCE
5.9-2 PN 4277219B
BECKMAN COULTER Inc. PMI PROCEDURE Part number: 9023723
COULTER® GEN•S Revision: A
Preventative Maintenance on this product is an annual process. This document outlines the checks and actions
that are required to complete the annual process. The frequency of PM visits required to complete this process
will range from one to two depending on access to the product, customer preference, instrument workload and
Service Engineer technical recommendation.
1. Preliminary Checks
2. Preventative Maintenance
Parts Replacement
Diluter
Diluter
• Check valves.
• Polyurethane tubing.
• All pinch valves and mounts.
• Pumps and dispensers.
• Aperture modules, aperture blocks, ‘O’ rings and baths.
• BSV mechanism.
• Mixing motor belts.
• Vacuum and waste chambers
Power Supply
Analyzer
Power Supply
• Run shut down and start up to check for correct cycling and leaks
• Verify start up tests.
• Run and verify Latron results
• Perform precision verification in Primary and Secondary modes
• Perform and verify mode to mode testing
The handling of electronics components must only be carried out while using the ‘ESD Kit’.
Account : ............................................................................................................................................................
PN 4277219B 6-i
CONTENTS
6-ii PN 4277219B
6SCHEMATICS 6
6.1 SCHEMATICS INCLUDED
This chapter contains the engineering schematics you need for troubleshooting the Analytical
Station. The schematic revision levels were current on the date this revision of the manual
was released. They will be updated again to the latest revision level whenever this manual is
revised.
Because the engineering schematics are simply inserted into the document and are not
assigned page numbers or figure numbers, they are not included in the table of contents or
the index. In the text they are referenced by their name and document control number
(DCN).
The schematics are inserted into this chapter in the following order:
.
PN 4277219B 6.1-1
SCHEMATICS
6.1-2 PN 4277219B
8 7 6 5 4 3 2 1
REVI S I ONS
REV D
DESCRIPTION PCN DATE BY CHKR APPVL
A DWG. GENER
E ATED,SAR# 02801534 29AUG95 RTD
T FS RDV
B MISC. CLEA
AN-UP SAR# 02801876
RELEASED 028020-0192 O9AUG96 LM
MG LMG DB
C NUMEROUS S DOC. UPDATES 028030-0428 APPROVED
D MISC. UPDATES 028040-0548 S. VARGAS CPDM APPROVAL
E DRAWING & TEMPLATES UPDATED REFEER TO CPDM
D D
System Reset
ANALYZER 5104036
6028509
J25
Thermister FAN2
Backplane Backplane
ct
interconnec rconnect
inter J22
}
POWER 48V
L
2603068
C SYSTEM
INTERF
INSTUMENT
BUS SDL C
J27 J19 J24
A B D E K
POWERSUPPLY 6028496
3
PNEUMATIC
P.S.
6028709 6028481 6028080
SHEET 5 50 50 6
6
SHEET 5 602878
84 Sheet 2
L
6028785 3 SYS
Y TEM INTERFACE
B D
ELECTRONIC
P.S.
Sheet3 IB
BUS GEN*S
B J
6028497 50
E
0.5M
6028609 WORKSTATION
B
INTCON5.SCH 16 6028620 MULTIPORT
A G G K
SDL
D SERIAL
GEN*S-1 CARD CABLE
50 IBUS 6028498 60
028660 15
H H F F
ROLL AROUND P.S. UNIT 1.0M DB15
IBUS GEN*S-2
J
SHEET 3 SHEET 2 HOST-1
SHEET 4
HOST-
-2
60 6028656
GEN*S SM I P P
4 6805286
N N
INTCON2.SCH
I TCON3.SCH
IN
6028498 50
I
SHEET 4
DILUTER INTCON4.SCH
ORCAD VER. 386 Plu
ENG.FILE CONTROL
us
Sl
lide Maker See 6321624 PROJECT N0. 028030
0
SHEET FILE NAME
1 INTCON1.SCH
2 INTCON1.SCH
3 INTCON1.SCH
4 INTCON1.SCH
5 INTCON1.SCH
A A
NOTES: UNLE
ESS OTHERWISE SPECIFIED.
COULTER CORPORATION
ORIGIN
NATOR:
MIAMI, FLORIDA
1. ABBREVIATIONS USED IN THIS DRAWING:
"A" INDICATES THE ASSEMBLY NUMBER,
U. S. A.
2. LETTERS IN CIRCLES ARE USED TO CONNEC
E T RODRIGO ZAPATA
HARNESS OR CABLES FROM SHEET TO SHEET.
E Title
GEN*S SYSTEM CABLE INTERCONNECT
3. WIREMARKERS ARE INDICATED AS A BOX WITH "wm"
FOLLOW
WED BY THE WIREMARKER NUMBERE . NOT ALL Size Doc
cument Number REV
THIS DRAWING AND/OR SPECIFICATION IS THE PROP
PERTY OF COULTER CORPORATION , IS ISSUED
WIREMARKERS ARE SHOWN.
IN STRICT CONFIDENCE, AND SHALL NOT BE REPRODUCED, COPIED, OR USED AS THE BASIS D 6322764 E
FOR THE MANUFACTURE OR SALE OF APPARATUS, WITHOUT PRIOR WRITTEN PERMIS SSION.
Date: January 19, 1998 Sheet 1 of 5
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
1.0M 50 6028498
H
TO/FROM ADMS
DMS 15 6028660
F
IBUS 16 6028620
G
6706373
LASER REF
C LASER
DC/DC
CONV J1
2x8
J3
DB15
J8
IBUS
J6
IBUS
J2
SYSTEM INTERFACE J5 P5
HGB,PRESS,TEMP C
6859622
P4 J4 2X5
5 8 7
J1
P1 A 6706203
3 RS/OPTO INTF
J7
7 4
1 MOD4
IBUS
J9 6701652 P5
2 P9 J5
THESE CABLES ARE HGB 9D
BUNDLED TOG
T ETHER 0.5M PRE-AMP
6028481 4 PIN
50 CIRCULAR P V T CARD
3
6859474 A 6859703
6706013
P1 6859777 (ASSY IN RF BOX)
J1 6028510 LS
48V POWER FROM BUSBARS CA0361 DETECTOR
P4 J4
7 3 DIFF P.S. J5 P5
5 P69 J69 10
B
RF DET 6805509
A 6705994 12 9 PRE-AMP6 J67 COAXIAL Ambient
J106 P2 J2 6857192 P78 P62 Temperature
3 3X1 J78 J62 Thermistor
3x5 3X3 BNC
C E1 E2 P4 J4
LASER INTER- 2X5 2X3 3 CON4 2
T
LOCK SW 5120035 J6 J3 J73 J104 LS PRE-AMP-4 E4 E3 1X3
CABLE 6858119 P6 P3 P73 P104 6706302
SDL
B 5 1X4
B
4 J6
TO/FROM DIGITAL BACKPL
LANE 6805052 P6
FLOWCELL
SDL 6028080 6 6706458
K
6805286
4
TO/FROM SENSOR
DISTR
RIBUTION
2
N
J3 J4 J1
P2 J2 CON4 1X4 IBUS
A/T HGG
NOT USED
J6 P6 P2 J2 WELCH P1 P20 P37 J37
6028691 P9 J9 DILUTE
ER 1 A 6706002 6028659 ALLEN 6859437 BAR CODE
10 RS485 25 DECODER 10 SCANNER
2X5 A2016238 6858081
A 6859783
P7 J7 CON26 DB25 MOD10
1 MOD10
4 6028785 NOT
O USED
CON3 GND GND
MMNL 9PIN
9 2x30
J8 J5
AUX P5
A 6028656
TO/FROM SENSOR DISTRIBUTION
60
A
P
COULT
TER CORPORATION
Title
GEN*S SYSTEM
M CABLE INTERCONNECT
Size Document Number REV
D 6322764 E
Date: January 19, 1998 Sheet 2 of 5
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
3 680550
08
D P3 D
Ambient
J3 1x3 J4 P4 Temperature
MMNL E2 E
E1 Thermistor
1X3 2
T
E3 E
E4
DILUTER 4
TO/FROM RS OPTO INTF 6028498 J4 DILUTER J3 6028481
1.0M 0.5M
H
IBUS 50 CABLE IBUS 50 J1 P1
A 6706368 6805198 J1 P1
ADAPTER IBUS 6 PELTIER
MODULE
TO/FROM ELEC. P.S. 6028497 J2 A 6706036 2X3
2.0M J7
IBUS 50 J4 P4 P2 J2 J5 P5
J
P5 J5 6028685 J1
6805082 20 4 STAIN
J1 8 6 DILUTER 2 HEATER
3X3
3 2X10 2X10 2X5 6805304
MMNL
IBUS J30
J8 A 6706003 4 5 DIFF
P2 J10 LIGHT BAR HEATER
J2 2 ASSEMBLY J1
3x5 (OPTIONAL) RS485
A 6859510 2x5 FRONT 4
48V POWER FROM BUSBARS J1
1 SOL/Optics PS A 6859783 BLOOD
6028784 J4 P4 P2 J2 DETECTOR
3 1x3 A 6705993 6028690 J3 MATCHED
A
MMNL 10 SET
C 3x3
2x5 2x5 MF3
2x13
REAR 4 6859506
C
TO/FROM RS OPTO INTF J3 6805083 10 J6
6028620 P3 P6
16 PROBE WIPE 6859436
G
INT-CONN
6028481 2 P1 J1 J2 P2
PROBE WIPE UP
4818006 J3 2
B DILUTER 3
A 6706157
RS485
A 6859783 J16 P16
A6859371
6859521 2 SOL42 J12 6859348 2
B
SOL21 J4
1X4 4 2 6859521 2 SOL110 J6 2
NOMF2
SOL RIGHT STAIN
2 FRONT J5 J13 6859348 2
NO
OMF1 MF13 MF11 MF6 MF9 MF16 MF17 MF18 6859521 2 SOL1
2
2x8 2x8 2x7 2x7 2x7 2x7 2x5 2x5 A 6706190
J
J15 J12 J3 J4 J5 J6 J11 J10 J73
P
P15 P12 P3 P4 P5 P6 P11 P10 J6 J7 2
6859521 2 SOL2
DISTRIBUTED 6232744 6028658 6028616 6028615 6028617 6028619 6028
8657 P73 GHOST
SOLENOID MAIN 6805079 16 14 14 14 14 10 9 J14 6859348 2
NOMF1 13 J7
M 6859521 2 SOL68
A SOL 14 J5
J6
J7
-
-
-
SOL29
SOL28
SOL26
J5
J6
J7
-
-
-
SOL31
SOL57
SOL49
J5
J6
J7
-
-
-
SOL4
SOL13
SOL15
J5
J6
J7
-
-
-
SOL82
SOL43
SOL39
J5
J6
J7
-
-
-
SOL93
SOL99
SOL44 2
2 SOL62
13 VALVE
INTERFACE
J12 J40 J39
A
SOL 53 J8 - SOL27 J8 - SOL51 J8 - SOL17 J8 - SOL40 J8 - SOL76 J66
6 P66 MF4 P40 P39
J9 - SOL34 J9 - SOL54 J9 - SOL108 J9 - SOL10 J9 - SOL98 J13
SOL 18
J/P18 J10
J11
-
-
SOL88
SOL64
J10 - SOL55 J10 - SOL48 J10 - SOL11 J10 - SOL56
M 6805077 2 SOL25
D 6322764 E
Date: January 19, 1998 Sheet 3 of 5
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
D D
TO/FROM P V T CARD
4
N
60
P
6028656 6805286
40
P1 J1
A 6705957
J2 J5 J3
P2 P5
6859438
14 2 15
6805221 P1
6859435 6028533 J1
6 6859781 12 6859393 16 RIBBON 2X7 MEMBRANE
KEYPAD
SENSOR LEFT DILUTER RIGHT BED POSITION ROCKER HGB LAMP HARNESS LCD DISPLAY 2016587
CENTER SENSORS SENSORS BED EXTENSION 2 BOARD
2 COAX 6859467 6805232
P36
J36
wm P16 1X3
4 (U4)
) P11
3 COAX 3
P/N 4818006 P/N 6859260
BED IS TUBE IN POSITION BELLOWS RETRACTED 2
BACKWARD (TUBE SENSOR) NEE
EDLE DOWN
wm
3 (U3)
) COAX HAND DETECTOR
FRONT COVER OPEN
INTERLO OCK RQRS A P/N 5116004 P/N 6855620
P P/N 4818006 P/N 5120106 P/N 5120035
MAGNET T ACTUATOR FRONT DOOR RIG
GHT STACK LOADED BED IS STRIPPER PLATE LEF
FT LIFT UP
P/N 5111192 INTERLOCK HORIZONTAL POSITION
A A
COULTER CORPORATION
Title
GEN*S SYSTEM CABLE INTER
T CONNECT
Size Document Number REV
D 6322764 E
Date: January 19, 1998 Sheet
h 4 of 5
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
D D
J1
P1
10 10
MNL
1X3
3 J8 P8 3
6028523
30 5 J9 P9 5
6959381 J4
2X3
MMNL 3 48V OUT 4
L
P3 2 2
J3 60284
496
J7 P7 Also P/O the chassis
C SYSTEM 2 POS
MMNL
4
ground connection
at the Bulk Supply
on this page.
wm
5 C
POWER 2X3
MNL
P16 P15 P13 E1
CONTR.
RS485 J16 J15 J13
(SPC) 2X2
P1 J1 A 6859783 J4 P4 P11 J11
J5 A 6706038 8 2
J
6028497 50 IBUS 3X3 DC
6011024 1X3
FILTER
3X5 2
J5 J6 P26 A 6706158
P5 P6
1 3
2 SOL
1X3 2X3 2X3
6859421 J10 J12 J1
14
wm POWER
18 SUPPLY
1 LOGIC P10 P12 P14
TRANSIENT CONTROLLER
VOLTAGE wm wm
SUPRESSOR 6 7 FILTER
BOARD
6706495 IN
NPUT
wm 68
859383
17 14
4 2 2 2
3
B LEFT PANEL
(CIRCUIT
BREAKER)
2
7 2 2 2
2 1 E2
B
6859378 5101029 4 wm wm wm wm wm
w
AC INPUT #1 1 2 25/26 21/22 23/2
24 Thermister FAN1
wm J22 P22
9 2 2
wm
16
2603068
wm P/O 6959381
8
E1
A A
COULTER CORPORATION
Title
GEN*S SYSTEM CABLE INTERCONNECT
Size Document Number REV
D 632
22764 E
Date: January 19, 1998 Sheet 5 of 5
8 7 6 5 4 3 2 1
B
B BB B B B B B B B B B
B
B
B AD D E D N O TE O N SH EE T 4 REFER TO E D D E LG AD O AP PR O V ED
CPD M C P D M AP PR O V AL
B
B
B AD D E D N O TE O N SH EE T 4 REFER TO E D D E LG AD O AP PR O V ED
CPD M C P D M AP PR O V AL
B
B
B AD D E D N O TE O N SH EE T 4 REFER TO E D D E LG AD O AP PR O V ED
CPD M C P D M AP PR O V AL
N O T IN S T A L L E D I N A L L S Y S T E M S .
(W IL L N O T IM P A C T S Y S T E M P E R F O R M A N C E ).
B
B
B AD D E D N O TE O N SH EE T 4 REFER TO E D D E LG AD O AP PR O V ED
CPD M C P D M AP PR O V AL
B
B
B AD D E D N O TE TO SH E E T 4 REFER TO E D D E LG AD O A P PR O V ED
CPD M C P M APP R O V AL
B
B
B AD D ED N O TE TO SH E E T 4 REFER TO E D D E LG AD O AP PR O V ED
CPD M C P D M AP PR O V AL
B
B
B AD D E D N O TE TO SH E E T 4 REFER TO E D D E LG AD O AP PR O V ED
CPD M C P D M AP PR O V AL
B
B
B AD D E D N O TE O N SH EE T 4 REFER TO E D D E LG AD O AP PR O V ED
CPD M C P D M AP PR O V AL
B
B
B AD D E D N O TE O N SH EE T 4 REFER TO E D D E LG AD O AP PR O V ED
CPD M C P D M AP PR O V AL
B
B
B AD D ED N O TE TO SH E E T 4 REFER TO E D D E LG AD O AP PR O V ED
CPD M C P D M AP PR O V AL
B
CONTENTS
7
7 TROUBLESHOOTING, 7.1-1
ILLUSTRATIONS
7.4-1 Power-Up Sequence, 7.4-3
7.4-2 Dump Valve Check Routine, 7.4-4
TABLES
7.2-1 System Messages - Symbols and Numbers, 7.2-1
7.2-2 System Messages - A, 7.2-2
7.2-3 System Messages - B, 7.2-7
7.2-4 System Messages - C, 7.2-9
7.2-5 System Messages - D, 7.2-11
7.2-6 System Messages - E through G, 7.2-17
7.2-7 System Messages - H, 7.2-19
7.2-8 System Messages - I through K, 7.2-21
7.2-9 System Messages - L, 7.2-22
7.2-10 System Messages - M through O, 7.2-26
7.2-11 System Messages - P through Q, 7.2-28
7.2-12 System Messages - R, 7.2-32
7.2-13 System Messages - S, 7.2-35
7.2-14 System Messages - T through V, 7.2-39
7.2-15 System Messages - U, 7.2-40
7.2-16 System Messages - W through Z, 7.2-41
PN 4277219B 7-i
CONTENTS
7-ii PN 4277219B
7TROUBLESHOOTING 7
7.1 ANALYTICAL STATION AND WORKSTATION MESSAGES
The instrument automatically monitors many of its activities and conditions and generates
messages to alert the operator when the instrument does not respond as expected.
r Analytical Station messages are described in the tables under Heading 6.2 in this manual.
r Workstation messages are described in the tables under Heading 7.3 in this manual.
r SlideMaker messages are described in the tables under Heading 7.2-1 in the Slide Making
Modules Service Manual.
r SlideStainer messages are described in the tables under Heading 7.2-1 in the Slide
Staining Modules Service Manual.
The information in these tables was copied from revision R of the GEN•S System Messages,
PN 0300120, and revision C of the LH 750 System Messages, PN 0304633.
Messages that are logged at the Workstation appear in the following format: date, time,
instrument name, operator name, message.
System Alarms
Many of the error messages are accompanied by an alarm. To reset the alarm:
Icons and Traffic Lights Displayed on the Workstation with Analytical Station Messages
Icons are used to flag certain instrument conditions. In the error message tables, either the
relevant icon or a text description, such as "red light" for the red traffic light icon, is included.
GEN•S LH 750
Double-clicking on the red traffic light displays the error message and a
System System button for clearing the error. Double-clicking on the error message displays
the Help topic for that message.
PN 4277219B 7.1-1
TROUBLESHOOTING
Note: These error message tables contain the same information given to the instrument
operators, plus more. Leaving the statement “call your Beckman Couter Representative” in
the corrective action, lets you know how much a customer is expected to do before calling.
Several Analytical Station messages are listed with an “and” condition. For those messages:
r If the error occurs while the instrument is idle or ready to pierce, the Analyzer only
displays the first message.
r If the error occurs while the instrument is running, the Analyzer displays the first
message and then replaces it with the second message. The second message is always
Diluter Error or Non-Diluter Error.
To locate the appropriate corrective actions in the System Message tables for Diluter Error
and Non-Diluter Error messages, use the message on the Diluter screen; it usually
mirrors the original Analyzer message.
When a message column lists “current status” instead of a specific message, one of the
following Analyzer status messages is displayed:
:
7.1-2 PN 4277219B
TROUBLESHOOTING
7
Workstation Messages
Icons and Traffic Lights Displayed on the Workstation with Workstation Messages
Icons are used to flag certain instrument conditions. In the error message tables, either the
relevant icon or a text description, such as "red light" for the red traffic light icon, is included.
The Patient icon is displayed on the Command Center when patient sample
results are pending to be reviewed for validation in the review folder.
The QC icon is displayed on the Command Center when the last control
run is outside limits.
The Printer icon is displayed on the Command Center when sample reports
are pending to be printed and the Printer is not ready.
GEN•S LH 750
Double-clicking on the red traffic light displays the error message and a
System System button for clearing the error. Double-clicking on the error message displays
the Help topic for that message.
Note: These error message tables contain the same information given to the instrument
operators, plus more. Leaving the statement “call your Beckman Couter Representative” in
the corrective action, lets you know how much a customer is expected to do before calling.
PN 4277219B 7.1-3
TROUBLESHOOTING
Not all Workstation messages are described in the tables under Heading 7.2. Some messages
appear from the Windows NT™ operating system and other software packages that are
included on the Workstation. Because these messages may not be logged or have online help
for them, you should write them down.
If the Workstation is connected to a network, some messages may be caused by the network
configuration. If a local network administrator or Windows NT administrator is available,
contact the administrator for help resolving the problem.
7.1-4 PN 4277219B
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES 7
7.2 TABLES OF ANALYTICAL STATION MESSAGES
Table 7.2-1 System Messages - Symbols and Numbers
PN 4277219B 7.2-1
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-3
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-5
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
AutoStop Check READY N/A Yes Instrument Log Red Run stopped An AutoStop condition stopped the Reset the Analytical Station.
Workstation Instrument 1 NO READ light System for one of the following
Sample received without errors:
proper identification [...,....]. r ToDo
r Control
r XB
r Data/Time
PN 4277219B 7.2-7
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-9
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-11
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-13
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-15
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-17
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-19
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
Intermittent PS2 Supply SYSTEM FAULT N/A No Event Log (GEN•S System) Red Data not transmitted, or data Stopped - inoperable. Faulty APS2 card. 1. Reset the Analytical Station.
Error Instrument Log (LH750 light transmitted and “System Alarm” 2. If message persists, call your Beckman Coulter
System) message printed in footer of Representative.
Faulty PS2 power supply. sample report (depends upon
Reset Analytical Station. when error occurred).
Internal Cal. Fac. Error NOT READY N/A No Calibration Log (GEN•S Red Data not transmitted. Stopped - inoperable. System detected internal 1. Reset the Analytical Station.
System) light calibration factor error while 2. At Analyzer, select ANALYZER FUNCTIONS tt
Instrument Log (LH750 receiving S-CAL factors from CALIBRATION.
System) Workstation.
3. Check/re-enter calibration factors and recalibrate.
Incorrect calibration factors
received. Reset Analytical
Station and retransmit
calibration factors from
GEN•S Workstation.
Ireg Hst. READY N/A No N/A Data displayed but flagged. Idle - ready for request. System detected a “spike” in the 1. Continue operation.
platelet histogram. 2. If message occurs on other samples, call your
Beckman Coulter Representative.
Keyboard Interrupt Error SYSTEM FAULT KEYBOARD Yes Event Log (GEN•S System) Red Data displayed if available Stopped - inoperable Diluter keyboard failure. 1. Reset the Analytical Station.
and and INTERRUPT ERROR Instrument Log (LH750 light (depends upon when error 2. If message persists, call your Beckman Coulter
Non-Diluter Error (GEN•S System) occurred). Representative.
NOT READY
System only Diluter keypad failure. Reset
Analytical Station.
PN 4277219B 7.2-21
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-23
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-25
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-27
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-29
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-31
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-33
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-35
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-37
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
PN 4277219B 7.2-39
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
Vls Diluent Error NOT READY (GEN•S VLS Diluter Error Yes Event Log (GEN•S System) Red Data not transmitted, or data Automatic mode disabled; r Obstruction, faulty sensor or 1. Reset the Analytical Station.
System) Instrument Log (LH750 light transmitted and “System Alarm” Manual mode operable. tubing moved within sensor. Service Only Note: Resetting the Analytical Station
MANUAL MODE SystemVLS Diluent Error message printed in footer of r Pinched, kinked or cut tubing. automatically recalibrates the blood detector.
(LH750 System) VLS Diluter Error sample report (depends upon 2. If message persists, call your Beckman Coulter
when error occurred). Representative.
Service Only:
1. Check for tubing kinks at the feed-thru and Y-fittings in
the needle vent/aspiration pathway.
2. After servicing the needle-vent line, do the F79
function to recalibrate BD3.
3. If you moved or replaced any tubing in FD1, recalibrate
the SlideMaker fluid detectors. Refer to Heading 4.9 in
the Slide Making Modules Service Manual.
PN 4277219B 7.2-41
TROUBLESHOOTING
TABLES OF ANALYTICAL STATION MESSAGES
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
A Control Lot number archive file was created. Control N/A Ready Operator created a control archive file. Status only; no action necessary.
Internal Message Code:
EV_CONTROL_LOT_ARCHIVED
An archive file with patient samples was created Event N/A Ready Operator created an archive with a patient sample. Status only, no action necessary.
Internal Message Code:
EV_PATIENT_ARCHIVED
Automatic CBC calibration factors updated from Analyzer. Calibration N/A Ready Workstation received new automatic CBC calibration factors from Status only, no action necessary.
Internal Message Code: Analyzer.
EV_CALIB_PRI_MOD_ANLYZ
Automatic CBC calibration factors updated from GEN S Workstation. Calibration N/A Ready Operator initiated transmission of automatic CBC calibration Status only, no action necessary.
Internal Message Code: factors.
EV_CALIB_PRI_MOD_ADMS
Auto-Numbering has been disabled. Event N/A Ready Operator disabled the SID Auto-Numbering feature. Status only; no action necessary.
Internal Message Code:
EV_AUTONUMBER_DISABLED
Auto-Numbering has been enabled auto number is <Auto-Numbering Event SID of next run Ready Operator enabled the SID Auto-Numbering feature. Status only; no action necessary.
Start ID>. received will be
Internal Message Code: replaced by the
EV_AUTONUMBER_ ENABLED current Auto
Numbered SID.
Autostop has been triggered for Analytical Station <Instrument#>. Red Event N/A Analytical Station Autostop was triggered for one of the following reasons: Acknowledge error to clear Autostop condition.
Internal Message Code: light stopped ToDo, Control, XB, or Data/Time error.
EV_REPORT_AUTOSTOP
AutoStop has been triggered for control folder <lot#>. Red Controls N/A Ready A control Autostop condition has occurred. 1. Review the Control History Log to review specific error.
Internal Message Code: light 2. Perform corrective action per lab protocol.
EV_CONTROL_AUTO_STOP
Background CBC test values within limits Daily Checks Ready The background test passed for the test specified. N/A
Internal Message Code:
EV_BACKGROUNDCBC_SUCCESSFUL
Background DIFF test values within limits Daily Checks Ready The background test passed for the test specified. N/A
Internal Message Code:
EV_BACKGROUNDDIFF_SUCCESSFUL
Background: <Background test/parameter> <Background> exceeded Red Event (GEN•S N/A N/A During a background test, one of the test parameters failed. Test 1. Repeat the test.
<flag> limit light System) parameters are HGB blank, HGB read, WBC, RBC, HGB, PLT, DIFF, 2. If the message persists, call your Beckman Coulter Representative.
Internal Message Code: Daily Checks RETIC, sheath pressure, DIFF pressure, DIFF LS offset, RETIC LS
EV_STARTUP_FAILED (LH750 offset, Laser voltage, RF300 Volts, RF6.3 Volts, and ambient
System) temperature.
PN 4277219B 7.3-1
TROUBLESHOOTING
TABLES OF WORKSTATION MESSAGES
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
Calibration factors received from analyzer unexpectedly - delete runs & Red Calibration Ready While performing calibration, a run was received with a 1. Delete runs from calibration table.
restart. light calibration factor different from current calibrations factors. 2. Reset the Analyzer.
Internal Message Code: Calibration factors were either corrupted or changed manually. 3. Restart calibration process.
EV_CALIB_RCVD_FAC_UNEXPECTEDLY
Carryover failed: (<List Of Parameters That Failed With Result>). Red Carryover N/A Ready At least one parameter for the last carryover test performed on 1. If the WBC value is out of limits, obtain a different specimen with a WBC
Internal Message Code: light the specified Analytical Station was outside the predefined limits. count of 10,000 ±1,000 and repeat the carryover test.
EV_CARRY_FAILED Carryover parameters are WBC, RBC, HGB, PLT, DIFF and RETIC. 2. Otherwise, repeat the carryover test with the same specimen.
3. If the message persists, call your Beckman Coulter Representative.
Carryover passed. Carryover N/A Ready All parameters for the last carryover test performed on the Status only; no action necessary.
Internal Message Code: specified Analytical Station were within the predefined limits.
EV_CARRY_PASSED
Comment for control folder <lot#>, <comment>, <comment> Control N/A N/A Operator added a comment to specify control folder. Status only, no action necessary.
Internal Message Code:
EV_CONTROL_COMMENT
Control Folder <Lot #> is expired (<Expiration Date>). Yellow Control N/A Analytical Station The Workstation compared the control run date with the control 1. Ensure the proper lot number was used for the control.
Yellow traffic light is displayed if Control AutoStop option is disabled. light stopped if Control folder expiration date and found that the run date is past the 2. Ensure the expiration date for the control was set up correctly.
AutoStop option is expiration date. This could indicate: 3. If you changed the lot number or expiration date, rerun the control.
enabled. r Control number was specified incorrectly. Otherwise:
Red traffic light is displayed if Control AutoStop option is enabled. Red
light r Expiration date was set up incorrectly. a. Discard the control materials.
Internal Message Code:
EV_CONTROL_FOLDER_EXPIRED r Control material has expired. b. Set up a new control.
c. Run the new control.
Control folder <lot#> created, it must be edited in a system setup for Controls Control run saved Ready No file setup for control run. Download the assigned values from the control diskette, or manually enter the
valid flagging. assigned values and limits.
Internal Message Code:
EV_CONTROLINSERTSETUP
Control folder for lot number <lot #> created. Control N/A Ready Operator created new control folder for the specified lot number Status only; no action necessary.
Internal Message Code: from system Setup [Quality Assurance].
EV_CONTROL_FOLDER_CREATED
Control folder for lot number <lot #> deleted. Control N/A Ready Operator deleted control folder for the specified lot number from Status only; no action necessary.
Internal Message Code: System Setup [Quality Assurance].
EV_CONTROL_LOT_DELETED
Control folder for lot number <lot #> was edited. Control N/A Ready Operator edited control folder from System Setup [Quality Status only; no action necessary.
Internal Message Code: Assurance].
EV_CONTROL_FOLDER_UPDATED
Control run for control folder <Lot #> out of range. Yellow Control N/A Analytical Station At least one of the parameter results for the control run received Refer to the procedure in the Online Help System and in Chapter 3 of the
Yellow traffic light is displayed if Control AutoStop option is disabled. light stopped if Control is outside the expected range (or lab limits). This could indicate: Operator’s Guide for what to do when a control is outside its expected ranges or
AutoStop option is r Improper mixing. what to do when a latex control is outside its expected ranges.
enabled.
Red traffic light is displayed if Control AutoStop option is enabled. Red r Control is stored in the wrong folder.
light Note: The AutoStop r Control information was set up incorrectly.
Internal Message Code: option only applies to
EV_CONTROL_FOLDER_OUT_OF_RANGE r Statistical outlier.
controls analyzed in the
Automatic Mode. r Change in the control material.
r Bubbles or clog in the flow cell (latex controls only).
r Analytical Station problem.
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
Control run outside limits condition has cleared Controls N/A Ready The previous control run was outside the limits, the current Status only, no action necessary.
Internal Message Code: control run is within the limits.
EV_CLEAR_CONTROL_LASTRUNOUT
Daily check precision test failed: (<List Of Parameters That Failed With Red Daily Checks N/A Ready During a Daily Check operation (StartUp), one of the following 1. Verify that the baths contain only clean diluent (no bleach or cleaning agent)
Result>). light Precision test parameters failed: WBC, RBC, HGB, HCT, MCV, and that the diluent covers the apertures.
Internal Message Code: MCH, MCHC, RDW, PLT, MPV, *PCT, *PDW. 2. Repeat the Precision test at the Analyzer.
EV_DAILY_CHECK_PRECISION_TEST_FAILED * Research Use Only 3. If the message recurs, call your Beckman Coulter Representative.
Daily check ramp test failed: (<List Of Parameters That Failed With Red Daily Checks N/A Ready During a Daily Check operation (StartUp), one of the following 1. Verify that the baths contain only clean diluent (no bleach or cleaning agent)
Result>). light Ramp test parameters failed: WBC, RBC, HGB, HCT, MCV, MCH, and that the diluent covers the apertures.
Internal Message Code: MCHC, RDW, PLT, MPV, *PCT, *PDW. 2. At the Analyzer, repeat the Ramp test.
EV_DAILY_CHECK_RAMP_TEST_FAILED * Research Use Only 3. If the message recurs, call your Beckman Coulter Representative.
Demographic information updated for <Sample ID> Event N/A Ready Operator changed Demographic information for specified sample Status only, no action necessary.
Internal Message Code: ID.
EV_PAT_DEMO_UPDATED
Duplicate run date and/or run time received (<Run SID>, <Run C/P>). Red Event N/A Analytical Station The Workstation received a sample run with an invalid run date 1. Check the clock on the Analyzer screen to see if it is incrementing.
Internal Message Code: light stopped. and/or run time or two sample runs with the same date and time. 2. If the clock is not running, reset the Analytical Station.
EV_DUPLICATE_RUN_DATE_TIME 3. If the clock is still not running, call your Beckman Coulter Representative.
Flow cell voltages/pressures out of specifications (<Run SID>, <Run Yellow Event “System Alarm” Ready Analytical Station detected a flow cell problem such as Diff or If message persists, call your Beckman Coulter Representative.
C/P>). light message printed Retic sheath pressure or voltages out of specifications.
Internal Message Code: in footer of
EV_INST_FLOWPRESSVOL sample report.
PN 4277219B 7.3-3
TROUBLESHOOTING
TABLES OF WORKSTATION MESSAGES
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
Host: Bad Field Count Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_BAD_FIELD_CNT
Host: Bad Intro Field Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_BAD_INTRO_FIELD
Host: Bad RCV Buffer End Red Event N/A Ready Data transmitted by Host to Workstation (ToDo List upload) was 1. LIS should retransmit.
Internal Message Code: light unrecognizable or inconsistent. 2. If the message persists, call your Beckman Coulter Representative.
EV_INTCOL_BAD_RCV_BUFFER
Host: Bad TestName in TestField Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_BAD_FIELD_TEST
Host: Casspos Not 6 Chars In Testfield Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_CASSPOS_NOT_SIX
Host: CassPos With TestType Pending Duplicate Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_CASSPOS_DUPLICATE
Host: Date Format Incorrect Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_BAD_DATE_FORMAT
Host: Date format incorrect. Non Numeric Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_NON_NUMERIC_DATE
Host: ID1 Too Long In TestField Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_ID1_TO_LONG
Host: ID1 With TestType Pending Duplicate Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_ID1_DUPLICATE
Host: Illegal Comma In TestField Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_ILLEGAL_COMMA
Host: Insertion error, Test exists Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_TEST_EXISTS
Host: Invalid Gender Entry Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_BAD_SEX
Host: Leading Spaces In Field Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_LEADING_SPACES
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
Host: No Comma After Testname In TestField Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_NO_COMMA
Host: No CRLF at End of Preamble Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_NO_CRLF
Host: No CRLF At Field End Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_NO_CRLF_FIELD
Host: No data in transmitted field Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_LEADING_SPACE
Host: No ID1 Or CassPos Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_NO_ID1_ORCASS
Host: No SOH in preamble Red Event N/A Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light or Receive format.
EV_INTCOL_NO_SOH
Host: No Space after Tag Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_NO_SPACE_AFTER_TAG
Host: No String Between Commas In TestField Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_NO_STRING
Host: No Valid Field Tag found Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_NO_VALID_TAG
Host: Non Alpha Char In Alpha Field Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_NON_ALPHA
Host: Non Alphanumeric in Alphanumeric field Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_NON_ALPHANUMERIC
Host: Non Numeric Char In Numeric Field Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_NON_NUMERIC
Host: Nonnumeric Casspos Char In TestField Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_CASSPOS_NOT_NUMERIC
Host: Num Of Fields Mismatch in Preamble Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_PREAMBLE_MISMATCH
PN 4277219B 7.3-5
TROUBLESHOOTING
TABLES OF WORKSTATION MESSAGES
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
Host: Number Of Fields Count is 0 Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_0_FIELD_CNT
Host: Test request UPDATED No Valid Patient ID Event N/A Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: or Receive format.
EV_INTCOL_NO_PAT_ID
Host: Time Format Incorrect Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_BAD_TIME
Host: Time Format Incorrect Non Numeric Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_NON_NUMERIC_TIME
Host: Trailing Spaces In Field Red Event Abort Ready for next Transmit The data received in Host Transmission is not in the defined See Host Transmission Specification for correct format.
Internal Message Code: light transmission or Receive format.
EV_INTCOL_TRAILING_SPACES
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
ID MISMATCH: Sample ID received does not match pre-assigned ID Yellow Event Sample run status Ready Sample ID (barcode) received does not match the preassigned ID. 1. Check the cassette, tube, and labels. Ensure that the tube is in the correct
(<Run C/P>, <Run SID>), (<Pre-Assigned SID>, <Pre-Assigned C/P>). light set to This condition can occur only when the Cass/Pos is used as position and the label is properly placed and readable. If necessary,
Internal Message Code: MISMATCH. positive identifier and any of the following occurs: reposition the tube or label, or replace the label for future use.
EV_ID_MISMATCH Results reported. r Tube is misplaced in the cassette. 2. Check the sample ID preassignment values. If they are incorrect, edit the
r Tube ID is not read. values.
r Preassigned sample ID is entered incorrectly.
Instrument has not performed a shutdown in <24> hours. Beckman Yellow Event N/A N/A Shutdown time frame was exceeded. Shutdown
Coulter service recommends shutdown every 24 hours. (GEN•S light Note: This condition continues and increments on four hour
System only) intervals until Startup is performed.
Internal Message Code:
EV_INSTRUMENT_REQUIRES_SHUTDOWN
Interpreter Collator ABORT. Cannot allocate graphics or Raw Data. Red Event Discarded N/A Memory allocation error at Workstation Shutdown and restart Workstation.
Internal Message Code: light
EV_INTCOL_RG_ABORT
Interpreter Collator Forced to Reset Red Event Discarded N/A Communications error between Workstation and Analyzer. Shutdown and restart the Workstation.
Internal Message Code: light
EV_INTCOL_RESET
Interpreter Collator has timed-out indicating a possible Analytical Red Event None Unknown Communications between the Workstation and the Analytical 1. Reset the Analytical Station
Station malfunction light Station were interrupted. 2. Shutdown and restart the Workstation.
Internal Message Code: 3. Check cable connections.
EV_INTCOL_TIMEOUT 4. If message persists, call your Beckman Coulter Representative.
IQAP data collected. Event N/A Ready Operator or RCS performed an IQAP data collection. Status only; no action necessary.
Internal message Code:
EV_IQAP_COLLECTED
PN 4277219B 7.3-7
TROUBLESHOOTING
TABLES OF WORKSTATION MESSAGES
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
Last Two XB batches are outside limits. Yellow XB N/A Analytical Station Last XB batch is outside limits. 1. Ensure all results are reportable. If necessary, exclude non-reportable
Yellow traffic light is displayed if XB AutoStop option is disabled. light stopped if XB AutoStop results from the statistics.
option (2 batches out) 2. Check the results for a nonrandom sample distribution.
is enabled.
Red traffic light is displayed if XB AutoStop option is enabled. Red r If a nonrandom sample distribution is the problem, document the
Internal Message Code: light problem based on your laboratory’s protocol and continue
EV_XBXM_BATCHES_OUTSIDE_LIMITS processing samples.
r Otherwise, troubleshoot for a possible Analytical Station
problem.
Last XB Batch is out of limits. Yellow XB N/A Analytical Station The last XB batch is outside limits. 1. Ensure all results are reportable. If necessary, exclude nonreportable
Yellow traffic light is displayed if XB AutoStop option is disabled. light stopped if XB AutoStop results from the statistics.
option (1 batch out) is 2. Check the results for a nonrandom sample distribution.
enabled. r If a nonrandom sample distribution is the problem, document the
Red traffic light is displayed if XB AutoStop option is enabled. Red
Internal Message Code: light problem based on your laboratory’s protocol and continue
EV_XBXM_LASTBATCHOUT processing samples.
r Otherwise, troubleshoot for a possible Analytical Station
problem.
Last XB batch outside limit conditions has cleared XB N/A Ready Last XB batch was out of limits and current XB batch is within Status only, no action necessary.
Internal Message Code: limits.
EV_CLEAR_XBXM_LASTBATCHOUT
LIS Upload: Invalid report Profile Requested Event N/A Ready Invalid profile was sent to host. Status only, no action necessary.
Internal Message Code:
EV_HOSTCOM_BADRP
Manual CBC calibration factors updated from Analyzer. Calibration N/A Ready Workstation received new manual CBC calibration factors from Status only, no action necessary.
Internal Message Code: Analyzer.
EV_ CALIB_ SEC_ MOD_ ANLYZ
Manual CBC calibration factors updated from GEN S Workstation. Calibration N/A Ready Secondary calibration factor was changed. Status only, no action necessary.
Internal Message Code:
EV_CALIB_SEC_MOD_ADMS
Maximum # Of Repro runs Exceeded - Sample Not Stored Red Reproducibility Discarded Ready User attempted to run more than the maximum allowable Change operating mode from Reproducibility to Auto Analysis
Internal Message Code: light reproducibility cycles.
EV_REPRO_MAXRUNS_EXCEEDED
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
No Calibrator lot number. No statistics will be calculated Red Calibration N/A N/A When no lot number has been entered for calibration table. Enter lot number and save.
Internal Message Code: light
EV_CALIB_NO_CALIBRATOR
No latex Setup Information available, latex sample will not be stored. Red Calibration Discarded Ready Operator ran a latex control sample and no latex control file was Create a latex control file and rerun the control.
Internal Message Code: light set up.
EV_SETUP_WRONGTYPE_LATEX
NO MATCH: Sample run received does not match any ToDo list entry Yellow Event Sample run status On Systems with The sample run received does not match a ToDo List entry. This
(<Run C/P>, <Run SID>). light set to NO MATCH. software version 2B1 or could indicate:
1. Select on the Operator Alert window.
Yellow traffic light is displayed until AutoStop condition is reached. Results reported. lower: The Analytical r Preassigned Cass/Pos or sample ID was entered incorrectly.
Station stopped after 2. Check the ToDo list. If identification information is incorrect, edit the
Red traffic light is displayed when AutoStop condition is reached. Red r Sample was run in incorrect test mode information.
three consecutive NO
Internal Message Code: light r Tube was misplaced in the cassette 3. Check the cassette, tube, and labels. Ensure that the tube is in the correct
MATCH errors, or a
EV_RUN_NO_MATCH_TODO_LIST_ENTRY r Incorrect test assigned in the ToDo List. position and the label is properly placed and readable. If necessary,
total of 10 NO MATCH,
NO READ or PART.ASP. r Label is smudged. reposition the tube or label, or replace the label for future use.
errors. r Label is misplaced. 4. Clean the bar-code reader.
On Systems with r Bar-code reader is dirty. 5. If the message persists, contact your Beckman Coulter Representative.
software version 2C or
higher and the
No Match AutoStop
option selected: The
Analytical Station
stopped after 1 -10 (the
number is user
programmable)
consecutive NO MATCH
errors.
NO READ: Sample run received without proper identification (<Run Yellow Event Sample run status On Systems with The sample run received is not properly identified. This condition
C/P>, <Run SID>). light set to NO READ. software version 2B1 or can occur only when the positive identification scheme used is
1. Select on the Operator Alert window.
Yellow traffic light is displayed until AutoStop condition is reached. Results reported. lower: The Analytical Cass/Pos and SID.This could indicate:
Station stopped after 2. Check the cassette, tube, and labels. Ensure that the tube is in the correct
Red traffic light is displayed when AutoStop condition is reached. Red r Label is smudged.
three consecutive NO position and the label is properly placed and readable. If necessary,
Internal Message Code: light r Tube or label is misplaced. reposition the tube or label, or replace the label for future use.
READ errors, or a total
EV_RUN_NO_PROPER_IDENTIFICATION r Bar-code reader is dirty. 3. Clean the bar-code reader.
of 10 NO MATCH, NO
READ or PART.ASP. 4. If the message persists, contact your Beckman Coulter Representative.
errors.
On Systems with
software version 2C or
higher and the
No Read AutoStop
option selected: The
Analytical Station
stopped after 1-10 (the
number is user
programmable)
consecutive NO READ
errors.
PN 4277219B 7.3-9
TROUBLESHOOTING
TABLES OF WORKSTATION MESSAGES
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
Operator <Operator ID> added <Location Name> to the location list. Event N/A N/A Operator added the specified location to the location list. Status only; no action necessary.
Internal Message Code:
EV_SETUP_LOCATION_ADDED
Operator <Operator ID> added <Physician’s First Name, Last Name> to Event N/A N/A Operator added the specified physician to the physician list. Status only; no action necessary.
the physician list.
Internal Message Code:
EV_SETUP_PHYSICIAN_ADDED
Operator <Operator ID> changed Analytical Station setup Event N/A Ready Operator changed Instrument setup. Status only, no action necessary.
Internal Message Code:
EV_SETUP_INSTRUMENT_CHANGED
Operator <Operator ID> changed Database setup Event N/A Ready User changed database setup. Status only, no action necessary.
Internal Message Code:
EV_SETUP_DATABASE_CHANGED
Operator <Operator ID> changed Decision Rules setup Event N/A Operator changed Decision Rules setup. Status only, no action necessary.
Internal Message Code:
EV_SETUP_DECISION_CHANGED
Operator <Operator ID> changed Display Labels setup Event N/A Ready Operator changed SlideMaker labels setup Status only, no action necessary.
Internal Message Code:
EV_SETUP_DISPLAY_CHANGED
Operator <Operator ID> changed Institution setup Event N/A Ready Operator changed Institution setup. Status only, no action necessary.
Internal Message Code:
EV_SETUP_INSTITUTION_CHANGED
Operator <Operator ID> changed lis/his setup Event N/A Operator changed LIS/HIS setup. Status only, no action necessary.
Internal Message Code:
EV_SETUP_LIS_HIS_CHANGED
Operator <Operator ID> changed location <Location Name> to Event N/A N/A Operator changed the specified location from the location list to Status only; no action necessary.
<Location Name>. another location.
Internal Message Code:
EV_SETUP_LOCATION_MODIFIED
Operator <Operator ID> changed Parameter setup Event N/A Ready Operator changed Parameters setup Status only, no action necessary.
Internal Message Code:
EV_SETUP_PARAMETER_CHANGED
Operator <Operator ID> changed physician <Physician’s First Name, Event N/A N/A Operator changed the specified physician from the physician list Status only; no action necessary.
Last Name> to <Physician’s First Name, Last Name> to another physician.
Internal Message Code:
EV_SETUP_PHYSICIAN_MODIFIED
Operator <Operator ID> changed Print setup Event N/A Ready Operator changed print configuration setup. Status only, no action necessary.
Internal Message Code:
EV_SETUP_PRINT_CHANGED
Operator <Operator ID> changed reagents setup. Reagent N/A Ready Operator changed the reagent setup information Status only; no action necessary.
Internal Message Code:
EV_REAGENT_CHANGED
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
Operator <Operator ID> changed Reporting Units setup Event N/A Ready Operator changed Reporting Units setup. Status only, no action necessary.
Internal Message Code:
EV_SETUP_REPORTINGUNITS_CHANGED
Operator <Operator ID> changed Shifts definition: ([HH:MM:SS, Event N/A N/A Operator modified the shift setup. Add to the message the Status only; no action necessary.
HH:MM:SS, HH:MM:SS] Or [No Shifts]). starting time for each shift defined, or “No shifts” if the operator
Internal Message Code: decided to work without shifts.
EV_SETUP_SHIFTS_CHANGED
Operator <Operator ID> changed Workstation setup Event N/A Ready Operator changed Workstation setup. Status only, no action necessary.
Internal Message Code:
EV_SETUP_WORKSTATION_CHANGED
Operator <Operator ID> changed XB setup. XB N/A N/A Operator edited XB target and/or limit values from Setup [Quality Status only: no action necessary.
Internal Message Code: Assurance].
EV_SETUP_XBXM_CHANGED
Operator <Operator ID> deleted <# of Runs> Run(s) from Control Folder Control N/A N/A Operator deleted specified runs from selected control folder. Status only; no action necessary.
<Lot #>.
Internal Message Code:
EV_CONTROL_RUNS_DELETED
Operator <Operator ID> deleted <Location Name> from the location list. Event N/A N/A Operator deleted the specified location from the location list. Status only; no action necessary.
Internal Message Code:
EV_SETUP_LOCATION_DELETED
Operator <Operator ID> deleted <Physician’s First Name, Last Name> Event N/A N/A Operator deleted the specified physician to from the physician Status only; no action necessary.
from the physician list. list.
Internal Message Code:
EV_SETUP_PHYSICIAN_DELETED
Operator <Operator ID> installed <Reagent Type><Coulter/Non-Coulter> Reagent N/A Ready The operator updated information for the reagent <Lot #>. Status only; no action necessary.
Reagent Lot to: <New Lot#>, opened on <Open Date> with open
expiration <Open Exp>
Internal Message Code:
EV_REAGENT_INSTALLED
Operator <Operator ID> requested Research Use Only certification. Event N/A Ready Operator enable the research parameters. Status only, no action necessary.
Internal Message Code:
EV_SETUP_RESEARCH_USE_ONLY_REQUEST
Operator <Operator ID> shutdown the GEN S Workstation. Event (GEN•S N/A N/A The defined operator shutdown the Workstation. Status only, no action necessary.
Internal Message Code: System)
EV_SHUTDOWN Daily Checks
(LH750
System)
Operator <Operator ID> Started RAS Event N/A Ready Operator initiated icon. N/A
Internal Message Code:
EV_RASSTARTED
Operator <Operator ID> Stopped RAS Event N/A Ready Operator initiated icon. N/A
Internal Message Code:
EV_RASSTOPPED
PN 4277219B 7.3-11
TROUBLESHOOTING
TABLES OF WORKSTATION MESSAGES
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
Operator acknowledged stop condition Event N/A Analytical Station Operator acknowledged the ToDo, Control, XB, or Date/Time error N/A
Internal Message Code: previously stopped, will conditions. The Analytical Station is allowed to analyze samples.
EV_OPERATOR_ACKNOWLEDGED_STOP now analyze samples.
Operator selected assay limits for control folder <Lot #>. Control N/A N/A Operator selected assay limits for the specified control folder. Status only; no action necessary.
Internal Message Code:
EV_CONTROL_ASSAY_SELECTED
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
Password changed. Event N/A N/A Operator currently logged on has changed his password. Status only; no action necessary.
Internal Message Code:
EV_SETUP_PASSWORD_CHANGED
Precision test values within limits. Daily Checks N/A Ready The Precision test passed. Status only; no action necessary.
Internal Message Code:
EV_PRECISION_SUCCESSFUL
Ramp Test values within limits. Daily Checks N/A Ready The Ramp test passed Status only; no action necessary.
Internal Message Code:
EV_RAMP_SUCCESSFUL
Reagent <Reagent lot#> is expired Yellow Reagent N/A Ready The reagent(s) mentioned is expired: Diluent, CBC lyse, DIFF Pak, Reagent setup dialog is automatically displayed. Verify that reagent expiration
Internal Message Code: light Retic Pak, and/or cleaner. (The conditions of this error occur date is correct. Replace reagent if necessary. Enter new reagent lot number and
EV_REAGENT_EXPIRED when the Startup cycle is performed on the Analyzer). expirations dates.
Received Host Deletion Request: %1, %2 ToDo List entries were Event N/A N/A Status only, no action necessary
deleted.
Internal Message Code:
EV_HOST_DELETE_SUCCESS
Repro Set Deleted Reproducibility The operator cleared the reproducibility table. Status only; no action necessary.
Internal Message Code:
EV_REPRO_SET_DELETED
Sample ID portion of the Positive ID has changed Event N/A Ready Operator changed the patient sample run positive identification N/A
Internal Message Code: scheme to “SID”, “Cass/Pos”, or “SID + Cass/Pos”.
EV_POSITIVEID_CHANGED
The C: drive is full. Please clear Print and Transmission buffers from Red Event N/A N/A N/A N/A
Run Configuration. light
Internal Message Code:
EV_DISK_FULL
PN 4277219B 7.3-13
TROUBLESHOOTING
TABLES OF WORKSTATION MESSAGES
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
Workload has been automatically reset in the database Event N/A Ready The workload recording is automatically reset (restart at zero) Status only, no action necessary.
Internal Message Code: after 365 days.
EV_CYCLE_COUNTS_AUTOMATICALLY_RESET
Workload has been manually archived Event N/A Ready Operator initiated an archiving of the workload recording. Status only, no action necessary.
Internal Message Code:
EV_CYCLE_COUNTS_MANUALLY_ARCHIVED
Workload has been manually printed Event N/A Ready Operator initiated a printing of the workload recording. Status only, no action necessary.
Internal Message Code:
EV_CYCLE_COUNTS_MANUALLY_PRINTED
Workload has been manually reset Event N/A Ready Operator reset the workload recording (restart at zero) by deleting Status only, no action necessary.
Internal Message Code: the table.
EV_CYCLE_COUNTS_MANUALLY_RESET
Workload was automatically printed. Event N/A Ready Cycle count results are automatically printed when the operator Status only, no action necessary.
Internal Message Code: resets the workload recording or after 365 days.
EV_CYCLE_COUNTS_AUTOMATICALLY_PRINTED
Wrong Calibration Type, Latex Sample will not be stored. (GEN•S Red Calibration Discarded Ready The run received is of Latex type (ie., F55, F56, F57, F58...) and Verify Workstation mode of operation is consistent with sample material.
System only) light cannot be received in Carryover mode.
Internal Message Code:
EV_CALIB_WRONGTYPE_LATEX
Wrong Calibration Type, Sample will be stored as a Patient Sample. Yellow Calibration Stored as patient Ready When running a calibration test the operator changed the Rerun the sample in the correct aspiration mode. (Automatic or Manual).
Internal Message Code: light sample aspiration mode (Automatic vs. Manual).
EV_CALIB_WRONGTYPE_SAMPLE
Wrong Carryover Type, latex Sample will not be stored. Red Carryover Discarded Ready The run received is of Latex type (ie., F55, F56, F57, F58...) and Verify Workstation mode of operation is consistent with sample material.
Internal Message Code: light cannot be received in Carryover mode.
EV_CARRY_WRONGTYPE_LATEX
Wrong Carryover Type, Sample will be stored as a Patient Sample. Yellow Carryover Stored as patient Ready When running a Carryover test the operator changed the Rerun the sample in the correct aspiration mode. (Automatic or Manual).
Internal Message Code: light sample aspiration mode (Automatic vs. Manual).
EV_CARRY_WRONGTYPE_SAMPLE
Wrong Control 5C Type, Sample will be stored as a Patient Sample. Yellow Controls N/A A 5C control was run and the instrument was not in any of the Change the instrument to one of the following modes and rerun the control:
Internal Message Code: light following modes: CDC, CD, CDR, CR. CDC, CD, CDR, CR.
EV_CONTROL_WRONGTYPE_5C
Wrong Control Retics Type, Sample will be stored as a Patient Sample. Yellow Controls Ready A Retic control was run and the instrument was not in any of the Change the instrument to one of the following modes and rerun the control:
Internal Message Code: light following modes: CDR, CR, R. CDR, CR, R.
EV_CONTROL_WRONGTYPE_RETIC
Wrong Match and Balance Type, latex Sample will not be stored. Red Calibration Discarded Ready When running latex particles on Match and Balance table. Service Only:
Internal Message Code: light Run latex particles on calibration table.
EV_CALIB_BALWRONGTYPE_LATEX
Wrong Match and Balance Type, Sample will be stored as a Yellow Calibration N/A Ready When running a sample that does not belong in a Match and Service Only:
Patient Sample. light Balance table. Run sample on Patients results.
Internal Message Code:
EV_CALIB_BALWRONGTYPE_SAMPLE
Applicable
Log Message and Icon on Command Center Log Sample Results System Status Probable Cause Corrective Action
Wrong Repro Type, latex Sample will not be stored. Red Repro N/A Ready The run received is of Latex type (ie., F55, F56, F57...) and cannot Verify Workstation mode of operation is consistent with sample material.
Internal Message Code: light be received in the Reproducibility mode.
EV_REPRO_WRONGTYPE_LATEX
XB all batches were deleted XB N/A Ready The operator cleared all XB batches. Status only; no action necessary.
Internal Message Code:
EV_XBXM_CLEARALLBATCHES
XB current batch was deleted XB N/A Ready The operator deleted the current XB batch. Status only; no action necessary.
Internal Message Code:
EV_XBXM_LASTBATCHDEL
PN 4277219B 7.3-15
TROUBLESHOOTING
TABLES OF WORKSTATION MESSAGES
Power-Up Sequence
The power-up sequence consists of two sequences, the ac power sequence followed by the
instrument power on sequence. Table 7.4-2 describes the ac power sequence (by time);
Table 7.4-3 describes the instrument power on sequence. Figure 7.4-1 is a flow diagram of the
power-up sequence. The legend for the numbered items is below the figure.
Relative Time
(in seconds) Action
0 The circuit breaker on the Power Supply is turned on.
2.5 At the Power Supply:
r SPC card CR1 (+48 V2) LED and CR2 (+48 V1) LED turn red.
r SPC card CR3 (+5 V CTRL) LED and CR4 (+12 V) LED turn amber.
r Circulation fans turn on.
At the Analyzer:
r APS1 card LED turns amber.
r APS2 card LED turns amber.
PN 4277219B 7.4-1
TROUBLESHOOTING
TROUBLESHOOTING POWER-UP PROBLEMS
Relative Time
(in seconds) Action
0 The POWER ON button on the Diluter/numeric keypad is pressed.
At the Analyzer, circulation fans turn on.
At the Diluter:
r Diluter 1 card +5, +15, -15 and HGBOK LEDs light.
r Diluter 2 card CR3 LEDs light momentarily.
r If a laser bar-code reader is installed, the laser ON light comes on for 10 seconds.
At the Power Supply:
r SPC Display turns on.
r SPC card CR8 LED turns red then amber as the SPC card is checked for 1 second, then turns
green if all checks pass.
1 At the Analyzer, APS1 card LED turns red for 1 second and then turns green.
1.5 At the Power Supply, SPC Display starts updating.
2 At the Analyzer:
r APS2 card LED turns red for 0.2 seconds during status check of the card and of the signals it
receives from the SPC, Diff Power Supply, and Diluter/Solenoid/Optics Power Supply cards, and
then turns green if all checks pass.
r CRT turns on
r DIFF PROCESSOR card SWSCAN LED lights.
Note: The SWSCAN LED is located behind the upper white tab of the card.
At the Diluter/numeric keypad, the display turns on and displays the software version for 1 second.
2.5 At the Diluter/numeric keypad, the display changes to CHECKING CRC for about 10 seconds.
11 The GEN•S System beeps twice, the LH 750 System beeps once.
12.5 At the Diluter/numeric keypad, the display changes to INITIALIZING INSTRUMENT for 2 seconds.
14 At the Diluter:
r Diluter 1 card SWSCAN LED starts blinking.
r Diluter 2 card SCAN LED (on CR3) starts blinking, and the DWSEN lights.
r Diluter 3 card SW SCAN LED (CR2) starts blinking.
16 At the Power Supply, compressor/vacuum pump turns on. See Figure 7.4-2.
17 At the Diluter/numeric keypad, the display changes to PERFORMING MINI PRIME.
Note: The Diluter mini-prime sequence varies depending whether or not a SlideMaker is installed.
101 At the Analyzer:
r AMC SWSCAN LED starts blinking
r CRT displays READY.
At the Diluter/numeric keypad, the display changes to READY.
7.4-2 PN 4277219B
TROUBLESHOOTING
TROUBLESHOOTING POWER-UP PROBLEMS 7
Figure 7.4-1 Power-Up Sequence
1 2
L H 7 5 0 S y s te m
A C T V S A C B re a k e r A C
+ 4 8 V 1
/ P O W E R O F F 4 8 V 1 R E T U R N
7 / P O W E R O N E L E C T E M P B u lk
N u m e r ic
k e y p a d C O N T R O L R E T U R N 1 4 P o w e r
8 S u p p ly
4 8 V 2 R E T U R N
1 1 / P W R F A IL / V 2 R E T U R N
1 0 + 4 8 V 2
/ V 1 R E T U R N
D IL P R O C /
D IL C P U A M C
C O N T R O L
c a rd R E T U R N 3
1 2 4 5 .2 V C O N T R O L 1 5
1 3 S P C
/ S Y S T E M R E S E T c a rd M o to r
IB U S P N E U T E M P C o n tr o lle r
9 c a rd
1 6
D IL 1 A P S 2 A P S 1
c a rd c a rd C o m p re s s o r/
c a rd
L E D L E D v a c u u m p u m p
G E N S S y s te m
5 .2 V C O N T R O L 6 5
C O N T R O L R E T U R N
D ilu te r
k e y p a d 7 / P O W E R O N 8
/ P O W E R O F F
7 2 1 9 0 2 9 B
AC Power Sequence
1 Circuit breaker on Power Supply is turned on.
2 Ac input to Bulk Power Supply.
3 Bulk Power Supply outputs 5.2 V CTRL.
4 SPC card outputs 5.2 V CTRL to IBUS for distribution throughout instrument.
5 APS1 and APS2 LEDs turn amber.
6 On GEN•S System, Diluter 1 card routes 5.2 V CTRL to Diluter keypad. The Diluter 1 card does not contain any
active components.
7 Instrument is ready for the POWER ON button on the Diluter keypad to be pressed.
Instrument Power On Sequence
8 POWER ON button on Diluter keypad is pressed.
9 Low POWER ON signal goes to SPC card.
10 SPC card routes low V1 RETURN to Bulk Power Supply which outputs +48 V1 to the backplane voltage bus, if ELEC
TEMP is in range. (If ELEC TEMP is out of range, the power-up sequence fails.)
11 SPC card routes PWR FAIL signal to AMC.
12 AMC routes SYSTEM RESET to IBUS and digital backplane.
13 DILUTER PROCESSOR card (GEN•S System) or DILUTER CPU card (LH 750 System) resets and routes START
COMPRESSOR to SPC card. (This signal is on the IBUS in parallel format and cannot be measured without a logic
analyzer.)
14 SPC card routes low V2 RETURN to Bulk Power Supply if PNEU TEMP is in range. (If PNEU TEMP is out of range
the instrument powers up with an error message.)
15 Bulk Power Supply outputs +48 V2 to Motor Controller card.
16 Motor Controller card starts compressor/vacuum pump.
PN 4277219B 7.4-3
TROUBLESHOOTING
TROUBLESHOOTING POWER-UP PROBLEMS
Wait for
2 seconds
Valve OK Valve OFF
Wait for
3 seconds
Continue
7253423D
The flow diagram of this routine (Figure 7.4-2) can be used as an aid in troubleshooting
DUMP VALVE STUCK OPEN and DUMP VALVE STUCK CLOSED errors.
7.4-4 PN 4277219B
TROUBLESHOOTING
TROUBLESHOOTING POWER-UP PROBLEMS 7
48 Volts Failure Isolation
The Bulk Power Supply generates two +48 supply voltages, one for the Analytical Station and
the other for the compressor/vacuum pump. During normal operation two “active low”
signals from the System Power Controller card, V1 RETURN (Analyzer) and V2 RETURN
(compressor) turn on the 48 V. These two signals are located on connector J6/P6 on the
System Power Controller card, pins 6 and 7. Use the following procedure to determine if a
48 V failure is caused by a defective Bulk Power Supply or by a missing or incorrect
control signal.
Tools/Supplies Needed
B Phillips-head screwdriver
Procedure
WARNING Risk of personal injury. Contacting exposed electronic components while the Analytical Station
is attached to power can cause personal injury from electric shock. Power down the Analytical Station
completely as directed under Heading 4.1 before removing the cover or the left side panel of the Power
Supply.
PN 4277219B 7.4-5
TROUBLESHOOTING
TROUBLESHOOTING POWER-UP PROBLEMS
7.4-6 PN 4277219B
TROUBLESHOOTING
FLOW-CELL ERRORS FC, PC1, AND PC2 7
7.5 FLOW-CELL ERRORS FC, PC1, AND PC2
The three flow-cell errors, FC (Full Clog), PC1 (Partial Clog 1), and PC2 (Partial Clog 2), are
displayed on the Workstation Patient Tests - Results and Graphics screen, in the upper left
corner of the DataPlot. For all three errors, the diff parameter results (both % and #) are
replaced with the (:::::) code.
PC1 and PC2 are based on the DC count and time. FC is triggered by a special circuit, the
Clog Detector, on the RF/DC Detector Preamp. See Table 7.5-1 for the specific conditions that
trigger a flow-cell error and a list of typical causes.
PN 4277219B 7.5-1
TROUBLESHOOTING
FLOW-CELL ERRORS FC, PC1, AND PC2
7.5-2 PN 4277219B
CONTENTS
8
8 PARTS LISTS, 8.1-1
ILLUSTRATIONS
8.2-1 Main Analytical Station Components Illustrated, 8.2-1
8.2-2 Analyzer, Front Door (See Table 8.2-2), 8.2-2
8.2-3 Analyzer, Card Cage and Rear Door and Hardware (See Table 8.2-3), 8.2-4
8.2-4 GEN•S System Diluter, Front Doors and Covers (See Table 8.2-4), 8.2-6
8.2-5 Diluter, Cassette Guide Panels (See Table 8.2-5), 8.2-8
8.2-6 Diluter, Left Door and Compartment (See Table 8.2-6), 8.2-10
8.2-7 Diluter, Left Front Panel (See Table 8.2-7), 8.2-12
8.2-8 Diluter, Rear of Left Front Panel (See Table 8.2-8), 8.2-14
8.2-9 Diluter, Center Front Panel (See Table 8.2-9), 8.2-16
8.2-10 Diluter, Rear of Center Front Panel (See Table 8.2-10), 8.2-18
8.2-11 Diluter, Right Front Panel (See Table 8.2-11), 8.2-20
8.2-12 Diluter, Rear of Right Front Panel (See Table 8.2-12), 8.2-22
8.2-13 Diluter, Right Door and Compartment (See Table 8.2-13), 8.2-24
8.2-14 Diluter, Piercing Station, Rocker Bed, and Components under Front Cover
(See Table 8.2-14), 8.2-26
8.2-15 Diluter, Piercing Station Assembly (See Table 8.2-15), 8.2-28
8.2-16 Diluter, Tube Ram Cylinder and Bar-Code Scanners and Cylinder See
Table 8.2-16), 8.2-30
8.2-17 Diluter, Rocker Bed (See Table 8.2-17), 8.2-32
8.2-18 Diluter, Rocker Bed Mounting Channel (See Table 8.2-18), 8.2-34
8.2-19 Diluter, Triple Transducer Module (See Table 8.2-19), 8.2-36
8.2-20 Diluter, Triple Transducer Module Translation Plates and Hardware (See
Table 8.2-20), 8.2-38
8.2-21 Diluter, Diff Module (See Table 8.2-21), 8.2-40
8.2-22 Diluter, Retic Module (See Table 8.2-22), 8.2-42
8.2-23 Diluter, BSV Module (See Table 8.2-23), 8.2-44
8.2-24 Diluter, Probe-Wipe Module (See Table 8.2-24), 8.2-46
8.2-25 Diluter, Aspiration Pump Module, MF4 and MF13 (See Table 8.2-25), 8.2-48
8.2-26 Diluter, Right Rear Door (See Table 8.2-26), 8.2-50
8.2-27 Diluter, Left Rear Doors (See Table 8.2-27), 8.2-52
8.2-28 Diluter, Hydraulic Inputs to Analytical Stations that Use the Diluent Reservoir
(See Table 8.2-28), 8.2-54
8.2-29 Diluter, Hydraulic Inputs to Analytical Stations that Bypass the Diluent Reservoir
(See Table 8.2-29), 8.2-56
8.2-30 Check Valves and Chokes (See Table 8.2-30.), 8.2-58
8.2-31 Fittings and Miscellaneous Hardware (See Table 8.2-31), 8.2-60
8.2-32 Common Valves (See Table 8.2-32), 8.2-62
8.2-33 Tie Wraps and Mounting Hardware (See Table 8.2-33), 8.2-64
8.2-34 Power Supply, Overview and Compressor/Vacuum Pump, Regulators and Filter
(See Table 8.2-34), 8.2-66
8.2-35 Power Supply, SPC Card and Display, and Air Water Separator (See
Table 8.2-35), 8.2-68
PN 4277219B 8-i
CONTENTS
8.2-36 Power Supply, Bulk Power Supply, Motor Controller Card and Mufflers (See
Table 8.2-36), 8.2-70
8.2-37 Power Supply, Covers and Panels (See Table 8.2-37), 8.2-72
8.2-38 LH 750 System Diluter and Analyzer Covers and Doors (See Table 8.2-38), 8.2-74
8.2-39 LH 750 System Analyzer Front Door Hardware (See Table 8.2-39), 8.2-76
8.2-40 LH 750 System Diluter Lower Front Door and Hardware (See
Table 8.2-40), 8.2-77
8.2-41 LH 750 System Analyzer Card Cage, Rear Door and Hardware (See
Table 8.2-41), 8.2-78
8.2-42 Random Access Module Components (See Table 8.2-42), 8.2-80
TABLES
8.1-1 Common Names and Categories Used in Master Parts List, 8.1-1
8.1-2 Master Parts List - A through B, 8.1-3
8.1-3 Master Parts List - C, 8.1-4
8.1-4 Master Parts List - D through E, 8.1-10
8.1-5 Master Parts List - F through G, 8.1-11
8.1-6 Master Parts List - H, 8.1-15
8.1-7 Master Parts List - I through M, 8.1-19
8.1-8 Master Parts List - N and O, 8.1-21
8.1-9 Master Parts List - P through R, 8.1-22
8.1-10 Master Parts List - S, 8.1-26
8.1-11 Master Parts List - T, 8.1-31
8.1-12 Master Parts List - U through V, 8.1-36
8.1-13 Master Parts List - W through Z, 8.1-37
8-ii PN 4277219B
CONTENTS
8
8.2-22 Diluter, Retic Module (See Figure 8.2-22), 8.2-43
8.2-23 Diluter, BSV Module (See Figure 8.2-23), 8.2-45
8.2-24 Diluter, Probe-Wipe Module (See Figure 8.2-24), 8.2-47
8.2-25 Diluter, Aspiration Pump Module, MF4 and MF13 (See Figure 8.2-25), 8.2-49
8.2-26 Diluter, Right Rear Door (See Figure 8.2-26), 8.2-51
8.2-27 Diluter, Left Rear Doors (See Figure 8.2-27), 8.2-53
8.2-28 Diluter, Hydraulic Inputs to Analytical Stations that Use the Diluent Reservoir
(See Figure 8.2-28), 8.2-55
8.2-29 Diluter, Hydraulic Inputs to Analytical Stations that Bypass the Diluent Reservoir
(See Figure 8.2-29), 8.2-57
8.2-30 Check Valves and Chokes (See Figure 8.2-30), 8.2-59
8.2-31 Fittings and Miscellaneous Hardware (See Figure 8.2-31), 8.2-61
8.2-32 Common Valves (See Figure 8.2-32), 8.2-63
8.2-33 Tie Wraps and Mounting Hardware (See Figure 8.2-33), 8.2-65
8.2-34 Power Supply, Overview and Compressor/Vacuum Pump, Regulators and Filter
(See Figure 8.2-34), 8.2-67
8.2-35 Power Supply, SPC Card and Display, and Air Water Separator (See
Figure 8.2-35), 8.2-69
8.2-36 Power Supply, Bulk Power Supply, Motor Controller Card and Mufflers (See
Figure 8.2-36), 8.2-71
8.2-37 Power Supply, Covers and Panels (See Figure 8.2-37), 8.2-73
8.2-38 LH 750 System Diluter and Analyzer Covers and Doors (See
Figure 8.2-38), 8.2-75
8.2-39 LH 750 System Analyzer Front Door Hardware (See Figure 8.2-39), 8.2-76
8.2-40 LH 750 System Diluter Lower Front Door and Hardware (See
Figure 8.2-40), 8.2-77
8.2-41 LH 750 System Analyzer Components (See Figure 8.2-41), 8.2-79
8.2-42 Random Access Components (See Figure 8.2-42), 8.2-81
PN 4277219B 8-iii
CONTENTS
8-iv PN 4277219B
8PARTS LISTS 8
8.1 MASTER PARTS LIST
The components in the master parts list are listed alphabetically by their common names or
categories. Table 8.1-1 lists the common names and categories used, further defines the
categories, and references the table in this section where those components appear. Where
applicable, a component is either cross referenced to its illustration in Heading 8.2 or to a
schematic in Chapter 6, SCHEMATICS.
Note: For most cables and switches, the figures referenced in this section are schematics.
Table 8.1-1 Common Names and Categories Used in Master Parts List
Common Name/
Category Category Includes Table
Actuator 8.1-2
Air water separator 8.1-2
Aperture WBC and RBC aperture blocks and aperture module. 8.1-2
Bar-code Scanners 8.1-2
Blood detectors 8.1-2
BSV All parts of the BSV. 8.1-2
Cable All electronic wiring. 8.1-3
Cassette transport Bar-code guide block, cassette advance wheel, lever, ram tip, rocker bed locking assy, 8.1-3
stripper plate and stripper plate button.
Chamber All liquid, vacuum and pressure chambers except the Hgb cuvette which is listed 8.1-3
separately under Hgb cuvette.
Check valve 8.1-3
Choke Chokes and choke fittings. 8.1-3
Component Miscellaneous custom parts such as the arm for the retic mixing chamber and the pin and 8.1-3
pin mount for the center Diluter door.
Compressor and 8.1-3
vacuum pump
Consumable All customer billable parts such as adhesives, alcohol, bar-code labels, cassettes, 8.1-3
controls, grease, and tape.
Cover All non-hinged panels, circuit card covers, and component covers and splash shields. 8.1-3
Cylinder All air cylinders. 8.1-3
Display Analyzer CRT, Diluter LCD, and Power Supply LED displays and all gauges. 8.1-4
Door All hinged panels. 8.1-4
Drive Drives for diff mixing chamber drive and for stain and retic (mixing) chambers. 8.1-4
Fan Fan guards and fans. 8.1-5
Filter Air fluid barrier, air water separator, and air filters. 8.1-5
FINAL Analyzer, Diluter, Power Supply and GEN•S System. 8.1-5
Fitting Elbow, feed-thru, muffler, plug, quick-disconnect, T-, union and Y-fittings. Does not 8.1-5
include choke fittings which are listed separately under Chokes.
Flipper 8.1-5
Fuse Fuse holder and fuses. 8.1-5
Gauge 8.1-5
Hardware Miscellaneous hardware including brackets, guides, clips, Earthquake Tie-Down Kit, 8.1-6
hinges, knobs, latches, plates, standoffs and studs. Does not include fittings, nuts,
screws, and washers which are listed as separate categories.
PN 4277219B 8.1-1
PARTS LISTS
Table 8.1-1 Common Names and Categories Used in Master Parts List (Continued)
Common Name/
Category Category Includes Table
Heater Diff heater. 8.1-6
Hgb cuvette 8.1-6
Keypad Diluter (GEN•S System) and numeric (LH 750 System) 8.1-7
Label 8.1-7
Lamp Lamp for Hgb module. 8.1-7
Laser 8.1-7
Manifold All manifolds. 8.1-7
Module Replaceable assemblies. Includes the BSV, Diff, Enclosed Needle Cap Piercer, Hgb, Level 8.1-7
Sense Manifold, Peltier, Piercing Station, Probe-Wipe, Retic, Rocker Bed and Rocker Bed
Belt Assy manifolds. Does not include the Hgb Preamp module or the Light Scatter
Preamp module which are both listed under Preamp, and does not include the Triple
Transducer which is listed under TTM.
Motor Motors for diff mixing chamber and Probe-Wipe module. 8.1-7
Muffler 8.1-7
Needle 8.1-7
Nut 8.1-7
O-ring 8.1-7
PCB All printed circuit cards except the RF Detector Preamp card which is listed under Preamp. 8.1-9
Power supply, bulk 8.1-9
Preamp Hgb Preamp module, Light Scatter Preamp module and RF Detector Preamp card. 8.1-9
Probe-Wipe Probe-Wipe module cleaning truck, cleaning truck bracket and lead screw, and backwash 8.1-9
cup.
Pump All liquid pumps and dispensers. 8.1-9
Regulator All pressure and vacuum regulators. 8.1-9
Screw 8.1-10
Sheath flow coil 8.1-10
Software EPROM kits 8.1-10
Spring 8.1-10
Switch All types including button, float, magnetic, micro and opto. 8.1-10
Thermistor 8.1-11
Tie wrap Nylon, loop and clamp tie wraps and tie wrap adhesives. 8.1-11
Tool Tool box and all tools needed for servicing the instrument. 8.1-11
Tool/Supply Special supplies purchased for servicing the instrument such as large latex particles. 8.1-11
Tray 8.1-11
TTM Flow cells, lens block, LS sensor, RF box triode, and TTM LED, plates, shaft and shock 8.1-11
mount.
Tubing Standard, custom, I-beam, input line, and pickup tubing; and tubing sleeves. 8.1-11
Valve All valves (except the BSV which is listed as a separate category), the pinch valve mounts, 8.1-12
pinch valve sleeves, and pinch valve deactivator clips.
Washer Washers and spacers. 8.1-13
.
8.1-2 PN 4277219B
PARTS LISTS
8
Table 8.1-2 Master Parts List - A through B
PN 4277219B 8.1-3
PARTS LISTS
Figure/
Description Part Number Schematic Item
Cable, 13-valve I/O to solenoid 22 6805075 6322764
Cable, 13-valve I/O to solenoid 24 6805076 6322764
Cable, 13-valve I/O to solenoid 25 6805077 6322764
Cable, 13-valve I/O to solenoid 9 6805074 6322764
Cable, ac input, w/ ac input connector 6859378 8.2-36 6
Cable, Analytical Station to Workstation, 8’ 6028660 6322764
Cable, Analyzer to preamp (LH 750 System) 6029111 8.2-41 14
Cable, Bar Code Decoder card to bar-code scanner 6859437 6322764
Cable, Bulk Power Supply logic harness 6859421 6322764
Cable, Bulk Power Supply to Bulk Power Filter card 6859383 6322764
Cable, Bulk Power Supply to fans 6859377 6322764
Cable, Bulk Power Supply to filter boards and external connector 6859381 6322764
Cable, Diff Power Supply J1, J2 and J3 6859474 6322764
Cable, diluent sensor extension 6807099 8.2-29 7
Cable, Diluter 1 and Diff Power Supply card to backplane voltage bus 6028785 6322764
Cable, Diluter 1 card to Bar-Code Decoder card 6028659 6322764
Cable, Diluter 1 card to Diff Power Supply card 6028691 6322764
Cable, Diluter 1 card to RF Preamp card 6805052 6322764
Cable, Diluter 1 card to Sensor Distribution card 6028656 6322764
Cable, Diluter 2 card to Diluter 4 card 6028685 6322764
Cable, Diluter 2 card to Diluter Solenoid Optics PS card 6028690 6322764
Cable, Diluter 2 card to Diluter Solenoid Optics PS card 6805082 6322764
Cable, Diluter 2 card to Probe-Wipe interconnect 6859436 6322764
Cable, Diluter 2 card to Reservoir Interface card 6028655 6322764
Cable, Diluter 3 card to Diluter Solenoid Optics PS card 6805072 6322764
Cable, Diluter 3 card to MF11 6028658 6322764
Cable, Diluter 3 card to MF16 6028617 6322764
Cable, Diluter 3 card to MF17 6028619 6322764
Cable, Diluter 3 card to MF4 6028618 6322764
Cable, Diluter 3 card to MF6 6028616 6322764
Cable, Diluter 3 card to MF9 6028615 6322764
Cable, Diluter 3 card to Retic module 6028657 6322764
Cable, Diluter 3 card to RS/Opto card 6028620 6322764
Cable, Diluter 3 card to Slide Maker and RS/Opto Interface card to Diluter Cable 6028498 6322764
Adapter card
8.1-4 PN 4277219B
PARTS LISTS
8
Table 8.1-3 Master Parts List - C (Continued)
Figure/
Description Part Number Schematic Item
Cable, Diluter 3 card to solenoid 21 and diff mixing motor 6859371 6322764
Cable, Diluter 3 to solenoids 14, 18, 19, 20, 33, 53, 60, 61, 63 6805079 6322764
Cable, Diluter 4 card and Diluter Solenoid Optics PS card to backplane voltage bus 6028784 6322764
Cable, Diluter 4 card to Peltier Thermoelectric Cooler module 6805198 6322764
Cable, Diluter 4 card to stain and diff heaters 6805304 6322764
Cable, Diluter to Analyzer, SCSI 6028481 6322764
Cable, ground, 13” 6028263
Cable, ground, 6.5”, flow cell 6027956
Cable, ground, 6” 6855145
Cable, keypad interface to LCD 6859438 6322764
Cable, keypad, Diluter control (LH 750 System) 6029140 8.2-39 3
Cable, laser interlock cable w/ LED 6858119 6322764
Cable, Motor Control card harness 6806204
Cable, mounting channel harness 6805221 6322764
Cable, needle harness 6806454
Cable, Power Supply to 115 Vac wall outlet 6028683
Cable, Power Supply to backplane voltage bus 6028496 6322764
Cable, Power Supply to Diluter Cable Adapter card (for new style Power Supply) 6029113
Cable, Power Supply to Diluter Cable Adapter card (for old style Power Supply) 6028497 6322764
Cable, probe harness 6806456
Cable, probe-wipe harness, with sensors and motor (for Probe-Wipe module with 6807188 8.2-24 20
moveable backwash cup)
Cable, Reservoir Intfc card to backwash, sheath and waste 6805011 6322764
Cable, Retic module harness 6859366 6322764
Cable, RF Preamp card to digital backplane, 78” 6028080 6322764
Cable, RF Preamp card to flow-cell, coaxial 6857192 6322764
Cable, RF to 24 V supply 6029069
Cable, rocker bed harness 6854610 6322764
Cable, RS/Opto Interface card to LS Preamp module 6028510 6322764
Cable, RS/Opto Interface card to PVT card and Hgb preamp 6859622 6322764
Cable, Sensor Distribution card to Hgb lamp 6859467 6322764
Cable, Sensor Distribution card to keypad and Keyboard and Display Interface card 6859432 6322764
Cable, Sensor Distribution card to left safety and front door, w/ switches 6859435 6322764
Cable, Sensor Distribution card to PVT card 6805286 6322764
Cable, Sensor Distribution card to right stack, w/ switches 6859781 6322764
PN 4277219B 8.1-5
PARTS LISTS
Figure/
Description Part Number Schematic Item
Cable, Sensor Distribution card to rocker bed P36 6028533 6322764
Cable, Sensor Distribution card to rocker bed position, w/ sensors 6859393 6322764
Cable, Sensor Distribution to Manual-mode sensors w/ switch 6859427 6322764
Cable, SPC card to external connector (for new style Power Supply) 6029114
Cable, SPC card to external connector (for old style Power Supply) 6028928 6322764
Cable, SPC card to System Controller Display 6028523 6322764
Cable, waste sensor bypass connector 6805629 8.2-28 12
8.2-29 15
Cable, Workstation interface, one to four connectors 6028609 6322764
Cassette transport, ram guide block (for laser style bar-code reader) 6807111
Cassette transport, ram guide block (for LED style bar-code reader) 6855431 8.2-16 4
Cassette transport, cassette advance wheel 1015614 8.2-17 6
Cassette transport, lever, w/ shaft, screw and bearings 6855039 8.2-17 9
Cassette transport, ram tip 1023253 8.2-16 9
Cassette transport, rocker bed front rail assembly 6806521 8.2-17 30
Cassette transport, rocker bed locking assy 6805543 8.2-18 11
Cassette transport, stripper plate button 1024330 8.2-17 25
Cassette transport, stripper plate button (for Analytical Stations with a laser style 6807360
bar-code reader)
Cassette transport, stripper plate, w/ button 6805192 8.2-17 18
Chamber, backwash tank (also used as sweep-flow reservoir) 6858331 8.2-7 4
8.2-10 27
Chamber, bath, RBC and WBC 6855601 8.2-9 25
Chamber, clear plastic, 11 top ports 6805035 8.2-12 32
Chamber, clear plastic, 11 top ports 7000380 8.2-9 1
8.2-12 19
Chamber, clear plastic, 12 top ports 6855639 8.2-9 9
Chamber, clear plastic, 2 top ports 6859138 8.2-8 11
8.2-11 13
8.2-12 17
Chamber, clear plastic, 5 top ports w/ white ball inside 6805861 8.2-10 29
Chamber, clear plastic, 5 top ports, small 6852456 8.2-9 41
8.2-12 31
Chamber, clear plastic, 5 top ports, three plugged (VC19, needle vent chamber) 6854848
Chamber, clear plastic, 9 top ports 6858922 8.2-9 15
8.2-10 22
Chamber, diluent/cleaning agent reservoir 6806767 8.2-10 37
8.1-6 PN 4277219B
PARTS LISTS
8
Table 8.1-3 Master Parts List - C (Continued)
Figure/
Description Part Number Schematic Item
Chamber, mixing, diff 6858748 8.2-21 2
Chamber, mixing, retic 6805155 8.2-22 19
8.2-42 19
Chamber, sheath tank 6805016 8.2-11 7
Chamber, stain 6859121 8.2-22 20
8.2-42 20
Chamber, sweep flow tank 6856877 8.2-10 26
Chamber, vacuum overflow tank 6859096 8.2-7 8
Chamber, vacuum trap w/ fittings 6859311 8.2-8 10
Choke, fitting, black, 0.010 orifice 6232695 8.2-30 19
Choke, fitting, blue, 0.012 orifice 6232693 8.2-27 13
8.2-30 16
Choke, fitting, brown, 0.006 orifice 6232697 8.2-30 18
Choke, fitting, green, 0.016 orifice 6232694 8.2-30 17
Choke, fitting, red, 0.008 orifice 6232696 8.2-30 20
Choke, metal, black, 0.010 orifice 6213011 8.2-30 11
Choke, metal, blue, 0.012 orifice 6213010 8.2-30 14
Choke, metal, brown, 0.006 orifice 6213009 8.2-30 12
Choke, metal, gold, 0.004 orifice 6213008 8.2-30 15
Choke, metal, green, 0.016 orifice 6213007 8.2-30 13
Choke, metal, red, 0.008 orifice 6213006 8.2-30 10
Choke, plastic, 3” fluid, 0.010 orifice 1022419 8.2-25 5
Choke, plastic, black, 0.012 orifice 6213020 8.2-30 5
Choke, plastic, blue, 0.020 orifice 6213013 8.2-30 9
Choke, plastic, brown, 0.025 orifice 6213015 8.2-30 6
Choke, plastic, clear, 0.062 i.d. tubing, 0.016 orifice 6232154 8.2-18 14
Choke, plastic, gray, 0.016 orifice 6213012 8.2-30 7
Choke, plastic, yellow, 0.010 orifice 6213014 8.2-30 8
Choke, variable, 1/16 i.d. 6213016 8.2-25 29
Component, misc, arm, mixing chamber, retic 6858962 8.2-22 21
8.2-42 21
Component, misc, grounding contact 1020955 8.2-4 5
Component, misc, pin mount, center Diluter window 1017577 8.2-5 8
Component, misc, pin, center Diluter window 1017748 8.2-5 6
Component, misc, pin, center Diluter window 6854305 8.2-5 5
Component, misc, reagent container neck support 7000364
PN 4277219B 8.1-7
PARTS LISTS
Figure/
Description Part Number Schematic Item
Component, misc, rod pivot 1016063 8.2-16 10
Compressor and vacuum pump, w/ fittings and cable 6859181 8.2-34 9
Note: Revision F of this assembly has a modified design to reduce low frequency
sound output.
Consumable, adhesive, LOCTITE® 222-31 1601065
Consumable, adhesive, LOCTITE® 651, 1/3 oz bottle 1601032
Consumable, alcohol 1615069
Consumable, bar-code dispenser 2016172
Consumable, cassette, 16 mm o.d. tube 6857870
Consumable, cassette, HEMOGARD™ tubes 6858033
Consumable, cassette,13 mm o.d. tube 6858032
Consumable, grease, high vacuum, 3.3 oz tube 1604002
Consumable, LATRON control 7546914
Consumable, LATRON primer 7546915
Consumable, tape 8023259
Consumable, tape, foam 8010009 8.2-9 13
Consumable, tape, Teflon®, 0.02 8004007
Cover, Analytical Station, left column (LH 750 System) 6807235 8.2-38 11
Cover, Analytical Station, left side (LH 750 System) 6807055 8.2-38 13
Cover, Analytical Station, right column (LH 750 System) 6807057 8.2-38 7
Cover, Analytical Station, right side (LH 750 System) 6807054 8.2-38 4
Cover, Analytical Station, top (LH 750 System) 6807056 8.2-38 3
Cover, Bar-Code Decoder card 6805100 8.2-26 2
Cover, bar-code scanner 1015679 8.2-16 21
Cover, bus bar 6805217 8.2-3 26
8.2-41 26
Cover, cassette lifts w/ 8010017 adhesive tape 6855014 8.2-18 2
Cover, CRT, cover bottom, black strip 6859146 8.2-2 4
Cover, CRT, cover top, black strip 6859145 8.2-2 1
Cover, Diluter 4 card 6806602 8.2-27 1
Cover, Diluter, center (LH 750 System) 6807050 8.2-38 2
Cover, display, CRT window, clear w/ EMI coating 1022205 8.2-2 3
Cover, flow cell and lens block 6805630 8.2-19 1
Cover, keyboard panel, splash 1022544 8.2-4 3
Cover, lens block and laser 1022206 8.2-19 2
Cover, level sense manifold, large, diluent 1022948 8.2-27 27
8.1-8 PN 4277219B
PARTS LISTS
8
Table 8.1-3 Master Parts List - C (Continued)
Figure/
Description Part Number Schematic Item
Cover, level sense manifold, small 1023262 8.2-27 25
Cover, Power Supply, left side panel (new style Power Supply) 6807390 8.2-37 5
Cover, Power Supply, left side panel (old style Power Supply) 6805277 8.2-37 6
Cover, Power Supply, top and right side, w/ latch (new style Power Supply) 6807292 8.2-37 3
Cover, Power Supply, top and right side, w/ latch (old style Power supply) 6859187 8.2-37 2
Cover, Probe-Wipe Interconnect card 6805009 8.2-23 23
Cover, SlideMaker access (LH 750 System) 6807236 8.2-38 10
Cover, splash shield, dual 4-valve 1025430 8.2-42 29
Cover, splash shield, laser side 1025419 8.2-42 6
Cover, splash shield, retic pump, CP 1025209 8.2-4 17
Cover, splash shield, retic valves, CP 1024818 8.2-22 33
Cover, splash shield, Solenoid Interconnect module, CP 1025133 8.2-11 9
Cover, System Controller Display (Power Supply) 6805173 8.2-35 1
Cover, window, smoked, door, front, center (GEN•S System) 6805395 8.2-4 2
Cover, window, smoked, w/ clips, left and right panels (GEN•S System) 6854517 8.2-4 1
Cylinder, air, backwash cup (assembly includes associated hardware and moveable 6707151 8.2-24 22
backwash cup)
Cylinder, air, bar-code reader 6805541 8.2-16 3
Cylinder, air, bed rock 6857929 8.2-15 10
Cylinder, air, bellows contract (for enclosed needle cap piercer) 6232919 8.2-15 14
Cylinder, air, BSV center section 6805648 8.2-23 5
Cylinder, air, BSV Manual-mode, with sensors 6805597 8.2-23 15
Cylinder, air, BSV Manual-mode, without sensors 6232920 8.2-23 15
Cylinder, air, cassette belt advance 6232127 8.2-17 2
Cylinder, air, cassette lifts 6232133 8.2-18 1
Cylinder, air, stripper plate 6232859 8.2-17 22
Cylinder, air, tube ram 6232218 8.2-16 14
PN 4277219B 8.1-9
PARTS LISTS
8.1-10 PN 4277219B
PARTS LISTS
8
.
PN 4277219B 8.1-11
PARTS LISTS
8.1-12 PN 4277219B
PARTS LISTS
8
Table 8.1-5 Master Parts List - F through G (Continued)
PN 4277219B 8.1-13
PARTS LISTS
8.1-14 PN 4277219B
PARTS LISTS
8
.
PN 4277219B 8.1-15
PARTS LISTS
8.1-16 PN 4277219B
PARTS LISTS
8
Table 8.1-6 Master Parts List - H (Continued)
PN 4277219B 8.1-17
PARTS LISTS
8.1-18 PN 4277219B
PARTS LISTS
8
.
PN 4277219B 8.1-19
PARTS LISTS
8.1-20 PN 4277219B
PARTS LISTS
8
Table 8.1-8 Master Parts List - N and O
PN 4277219B 8.1-21
PARTS LISTS
Figure/
Description Part Number Schematic Item
PCB, AMC, without software EPROM 6706028 8.2-3 8
8.2-41 8
PCB, Analog 5 6706071 8.2-3 13
8.2-41 13
PCB, Analyzer Power Supply 1 6705984 8.2-3 5
8.2-41 5
PCB, Analyzer Power Supply 2 6705985 8.2-3 7
8.2-41 7
PCB, API 6705977 8.2-3 4
PCB, Backplane, Analog (GEN•S System only) 6859177 8.2-3 23
PCB, Backplane, Analog (LH 750 System) 6707152 8.2-41 23
PCB, Backplane, CRT 6859176 8.2-3 29
8.2-41 29
PCB, Backplane, Digital (GEN•S System only) 6859175 8.2-3 30
PCB, Backplane, Digital (LH 750 System) 6707154 8.2-41 30
PCB, Backplane, Interconnect 6859178 8.2-3 27
8.2-41 27
PCB, Bar-Code Decoder (for use with LED style bar-code reader) 2016238 8.2-26 1
PCB, Bar-Code Decoder (for use with laser style bar-code reader) 2016905
PCB, BD ADJ (Remote BD) 6707204 8.2-41 1
PCB, Bulk Power Filter 6706158 8.2-36 18
PCB, COMM INTFC 6706070 8.2-3 9
8.2-41 9
PCB, GEN•S Driver 1, daughter card for Diluter 3 SlideMaker Interface card (replaces 6707073 8.2-6 13
drivers on U22 and U28)
PCB, GEN•S Driver 2, daughter card for Diluter 3 SlideMaker Interface card (replaces 6707083 8.2-6 14
drivers on U1, U3, U4, U5, U11, and U23)
PCB, GEN•S Driver 3, daughter card for Diluter 3 SlideMaker Interface card (replaces 6707084 8.2-6 12
drivers on U2, U17, and U21)
PCB, Diff Power Supply 6705994 8.2-13 4
PCB, DIFF PROCESSOR 4, without software EPROM 6706314 8.2-3 12
8.2-41 12
PCB, Diluter 1 (GEN•S System only) 6706002 8.2-13 5
PCB, Diluter 1 (LH 750 System) 6707177 8.2-13 5
PCB, Diluter 2 (GEN•S System only) 6706003 8.2-6 7
PCB, Diluter 2 RBD (LH 750 System) 6707207
PCB, Diluter 2 REL (GEN•S Systems with SW 4.0 and higher only) 6707158 8.2-6 7
PCB, Diluter 3 (only for GEN•S Systems without a SlideMaker) 6706157 8.2-6 11
8.1-22 PN 4277219B
PARTS LISTS
8
Table 8.1-9 Master Parts List - P through R (Continued)
Figure/
Description Part Number Schematic Item
PCB, Diluter 3 SlideMaker Interface (for GEN•S Systems with or without a 6706591 8.2-6 11
SlideMaker)
PCB, Diluter 3 LH (required for LH 750 Systems with or without a SlideMaker, but 6707231 8.2-6 11
also works on GEN•S Systems)
PCB, Diluter 4 6706368 8.2-27 2
PCB, Diluter Cable Adapter 6706036 8.2-6 9
PCB, DILUTER CPU (LH 750 System) 6707173 8.2-41 10
PCB, DILUTER PROCESSOR, without software EPROM (for use on GEN•S System 6706631 8.2-3 10
only)
PCB, Diluter Solenoid Optics PS (for use with an RF Detector Preamp card with a 6705993 8.2-6 8
vacuum tube only)
PCB, Diluter Solenoid Optics PS 2 (required for a solid state RF Detector Preamp 7000688 8.2-6 8
card but can also be used with an RF Detector Preamp card with a vacuum tube)
PCB, Ground Interconnect 6854923 8.2-10 39
PCB, Keypad and Display Interface (LH 750 System) 6707169
PCB, Laser PS, w/ cover 6706373 8.2-13 14
PCB, Motor Controller, w/ cable 3505052 8.2-36 5
PCB, Motor Filter, diff mixing chamber drive 6706409
PCB, Plt Processor 2 6706923 8.2-3 2
8.2-41 2
PCB, Probe-Wipe Interconnect 6706382 8.2-23 22
PCB, PVT, w/ bracket 6859703 8.2-13 12
PCB, Red/White Preamp 2 (GEN•S System only) 6706029 8.2-3 1
PCB, Red/White Processor (GEN•S System only) 6705876 8.2-3 3
PCB, Red/White Processor 2 (LH 750 System only) 6707099 8.2-41 3
PCB, R/W/P Signal Conditioner/Analyzer (LH 750 System only) 6707067 8.2-41 4
PCB, Reservoir Interface, level sense manifold 6706198 8.2-27 29
PCB, RS/Opto Interface 6706203 8.2-13 10
PCB, RS485 Interface 6707233 8.2-13 6
PCB, Sensor Distribution 6706196 8.2-13 13
PCB, Six-Channel Preamp (LH 750 System only) 6707057
7000692-
FRU
PCB, Solenoid Manifold,13-valve I/O 6706190 8.2-25 2
PCB, System Power Controller (SPC) 6706038 8.2-35 19
PCB, Thermistor w/ cable, to Diluter 4 card 6805508 6322764
PCB, Thermistor w/ cable, to PVT card 6805509 6322764
PN 4277219B 8.1-23
PARTS LISTS
Figure/
Description Part Number Schematic Item
Power Supply, Bulk w/ cables 6805774 8.2-36 14
Preamp, Hgb 6701652 8.2-9 11
Preamp, LS Preamp 7 6805539 8.2-19 18
Preamp, RF Detector Preamp 6 6859777 8.2-19 4
Preamp, RF Detector, solid state, FRU 7000700 8.2-19 23
Note: A solid state RF Detector Preamp card can only be installed in an Analytical
Station that has a Diluter/Solenoid/Optics Power Supply 2 card (PN 7000688) and
an RF to 24 V supply cable (PN 6029069). Refer to SM 1891.
Probe Wipe, backwash cup (moveable) 1025201 8.2-24 25
Probe-Wipe, backwash cup (stationary) 1023249 8.2-24 18
Probe Wipe, cleaning truck bracket (for Probe-Wipe module with moveable 6707171 8.2-24 23
backwash cup)
Probe Wipe, cleaning truck bracket (for Probe-Wipe module with stationary 6805367 8.2-24 12
backwash cup)
Probe Wipe, cleaning truck, clear nylon (for Probe-Wipe module with moveable 6807327 8.2-24 24
backwash cup)
Probe Wipe, cleaning truck, clear nylon (for Probe-Wipe module with stationary 6858854 8.2-24 17
backwash cup)
Probe Wipe, lead screw truck 2852262 8.2-24 10
Pump, 2 mL diaphragm pump 6805481 8.2-11 14
Pump, aspiration, Manual mode 205 µL, Automatic mode 285 µL 6707119 8.2-25 21
Pump, blood/stain aspiration, 50 µL 6232653 8.2-22 12
8.2-42 12
Pump, CBC lytic reagent, 1.06 mL 6859144 8.2-11 16
Pump, diff lytic reagent (Erythrolyse), low volume 350 µL, high volume 540 µL 6858757 8.2-7 14
Pump, diff preservative (StabiLyse), low volume 131 µL, high volume 231 µL 6858762 8.2-11 19
Pump, diluent dispenser, RBC, 10 mL (use on Analytical Stations that bypass the 6905043 8.2-7 21
diluent reservoir)
Pump, diluent dispenser, RBC, 10 mL (use on Analytical Stations that use the diluent 6859192 8.2-7 20
reservoir)
Pump, diluent dispenser, WBC, 6 mL (use on Analytical Stations that bypass the 6912099 8.2-7 22
diluent reservoir)
Pump, diluent dispenser, WBC, 6 mL (use on Analytical Stations that use the diluent 6858979 8.2-7 19
reservoir)
Pump, retic clearing solution, 2 mL 6858756 8.2-7 11
Pump, stain (retic), 200 µL 6858073 8.2-22 15
8.2-42 16
Regulator, 25 psi, bar-code scanner cylinder 6856488 8.2-15 23
8.1-24 PN 4277219B
PARTS LISTS
8
Table 8.1-9 Master Parts List - P through R (Continued)
Figure/
Description Part Number Schematic Item
Regulator, 30 psi, w/ fittings 6805384 8.2-34 3
Regulator, 5 psi, w/ fittings 6805385 8.2-34 1
Regulator, 60 psi, w/ fittings 6805383 8.2-34 5
Regulator, sheath, diff sample and retic 6232313 8.2-12 27
Regulator, vacuum, w/ attaching nut 6232628 8.2-12 5
PN 4277219B 8.1-25
PARTS LISTS
Figure/
Description Part Number Schematic Item
Screw, #0 x 80, 0.62 l, hsc-hd, hex 2851669 8.2-18 6
Screw, #10 x 32, 0.25 l, shoulder-hd 2810138 8.2-2 8
Screw, #10 x 32, 0.38 l, pan-hd, xrec, w/ cone washer 2852078 8.2-23 7
Screw, #10 x 32, 0.50 l, pan-hd, xrec 2810017 8.2-10 17
8.2-34 13
Screw, #10 x 32, 2.25 l, hsc-hd, hex, black 2851306 8.2-15 25
Screw, #2 x 56, 0.25 l, pan-hd, xrec 2802046 8.2-24 4
Screw, #2 x 56, 0.3 l, pan-head, xrec 2802019 8.2-20 6
Screw, #2 x 56, 0.50 l, pan-hd, xrec 2802025 8.2-12 6
Screw, #2 x 56, 0.56 l, pan-hd, xrec, black 2802051 8.2-18 4
Screw, #2 x 56, 1.0 l, pan -hd, xrec 2802026 8.2-22 13
8.2-42 13
Screw, #4 x 40, 0.12 l, µf82-hd, xrec 2804101 8.2-17 8
Screw, #4 x 40, 0.19 l, µf-hd, xrec 2804080 8.2-16 20
Screw, #4 x 40, 0.19 l, hsc-hd, hex 2851850 8.2-17 31
Screw, #4 x 40, 0.19 l, pan -hd, xrec 2804077 8.2-9 40
Screw, #4 x 40, 0.25 l, pan-hd, xrec 2804005 8.2-9 36
Screw, #4 x 40, 0.25 l, pan-hd, xrec, w/ cone washer 2852223 8.2-23 24
Screw, #4 x 40, 0.3 l, FL82-hd, xrec 2804088 8.2-5 1
Screw, #4 x 40, 0.3 l, pan-hd, xrec, black 2804119 8.2-5 19
Screw, #4 x 40, 0.33 l, hsc-hd, hex 2851844 8.2-17 26
Screw, #4 x 40, 0.38 l, pan-hd, xrec 2804045 8.2-12 13
Screw, #4 x 40, 0.38 l, pan-hd, xrec, w/ cone washer 2852022 8.2-2 12
8.2-39 6
8.2-40 2
8.2-42 1
Screw, #4 x 40, 0.50 l, hsc-hd, hex 2804067 8.2-16 12
Screw, #4 x 40, 0.50 l, pan-hd, xrec, w/ cone washer 2852226 8.2-5 18
8.2-24 9
Screw, #4 x 40, 0.75 l, pan-hd, xrec 2804039 8.2-22 10
8.2-42 27
Screw, #4 x 40, 1.00 l, pan-hd, xrec 2804050 8.2-25 18
Screw, #6 x 32, 0.25 l, µF82-hd, xrec 2806104
Screw, #6 x 32, 0.25 l, pan-hd, xrec 2806009 8.2-9 17
8.2-20 25
Screw, #6 x 32, 0.25 l, pan-hd, xrec 2852229 8.2-23 28
Screw, #6 x 32, 0.25 l, pan-hd, xrec, black 2806061 8.2-34 27
8.1-26 PN 4277219B
PARTS LISTS
8
Table 8.1-10 Master Parts List - S (Continued)
Figure/
Description Part Number Schematic Item
Screw, #6 x 32, 0.25 l, setscrew, hex 2807038 8.2-12 2
8.2-20 16
Screw, #6 x 32, 0.31 l, fl-hd, xrec 2806021 8.2-17 29
Screw, #6 x 32, 0.31 l, pan-hd, xrec 2806136 8.2-15 6
Screw, #6 x 32, 0.31 l, pan-hd, xrec, w/ cone washer 2852230 8.2-8 13
Screw, #6 x 32, 0.375 l, hex, setscrew 2807024 8.2-22 22
8.2-42 22
Screw, #6 x 32, 0.38 l, pan-hd, xrec 2806017 8.2-4 6
8.2-27 26
Screw, #6 x 32, 0.38 l, pan-hd, xrec 2852023 8.2-6 3
8.2-11 11
8.2-22 18
8.2-27 4
8.2-34 14
8.2-42 17
Screw, #6 x 32, 0.38 l, w/ locking washer (use with tie wrap mount PN 6011021) 2852093 8.2-12 34
Screw, #6 x 32, 0.50 l, pan-hd, xrec 2806090 8.2-23 38
Screw, #6 x 32, 0.50 l, pan-hd, xrec 2806139 8.2-15 17
Screw, #6 x 32, 0.62 l, pan-hd, xrec 2806075 8.2-10 13
Screw, #6 x 32, 0.75 l, hex-hd, ehex 2806150 8.2-16 8
Screw, #6 x 32, 0.75 l, pan-hd, xrec 2806128 8.2-10 32
Screw, #6 x 32, 1.00 l, hsc-hd, hex 2806200 8.2-18 13
Screw, #6 x 32, 1.12 l, pan-hd, xrec 2806158 8.2-19 16
Screw, #6 x 32, 2.25 l, fl-hd, xrec 2806118 8.2-36 1
Screw, #8 x 32, 0.25 l, µf-hd, xrec 2808080 8.2-36 12
Screw, #8 x 32, 0.25 l, pan-hd, xrec 2852083 8.2-18 3
Screw, #8 x 32, 0.38 l, hsc-hd, hex 2808057
Screw, #8 x 32, 0.44 l, pan-hd, xrec 2808068 8.2-12 21
Screw, #8 x 32, 0.50 l, setscrew, hex 2808110 8.2-20 23
Screw, #8 x 32, 0.62 l, fl-hd, xrec 2808051 8.2-2 6
8.2-39 1
Screw, #8 x 32, 0.62 l, hex-hd, ehex 2852276 8.2-20 19
Screw, #8 x 32, 0.62 l, TTM lockdown 2851614 8.2-20 22
Screw, #8 x 32,2.25 l, pan-hd, xrec 2808131 8.2-20 7
Screw, misc, captive 2852006 8.2-22 18
8.2-42 18
Screw, misc, d-type, female 40 2121896 8.2-36 10
Screw, misc, d-type, female w/ bolt 2104261 8.2-17 14
PN 4277219B 8.1-27
PARTS LISTS
Figure/
Description Part Number Schematic Item
Screw, misc, flag sensor 2802006 8.2-24 7
Screw, misc, quick turn, use w/ 2851840, slotted 2852105 8.2-3 17
8.2-41 17
Screw, misc, SCSI, 0.050 2121898 8.2-36 11
Screw, misc, slotted, used w/ quick open screws 2852241 8.2-27 7
Screw, misc, tamperproof, flow-cell cover 2851566 8.2-19 22
Screw, thumb, nylon, mixing chamber holder 2851830 8.2-21 3
Screw,1.25 l, #4 x 40, pan-hd, xre 2804036 8.2-16 7
Screw,1.57 l, #10 x 56, used on Y- and Z-axis 2851567 8.2-20 11
Sheath flow coil 6856819 8.2-11 4
Software, diskette, Imaging, Utility II for versions 2A, 2B1, 2C1 (required for 6417953
installation of any software revision on DTX computers at Rev. C.5 and lower.)
Note: This disk is required for your service tool box.
Software, diskette, Workstation drivers for C.3 and C.4 hardware profile 6418142
Note: This disk is required for your service tool box.
Software, diskette, Workstation video driver for C.5 hardware profile 6418244
Note: This disk is required for your service tool box.
Software, flex disk, Image Blaster III 6418265
Software, flex disk, Workstation drivers for C.5 and C.7 hardware 6418281
Software, version 1B, EPROM kit, Analytical Station 6915105
Software, version 1C, EPROM kit, Analytical Station 6915157
Software, version 2A, CD-ROM, Image, English 6417943
Software, version 2A, CD-ROM, Workstation and System Help, English 6417952
Software, version 2A, EPROM kit, AMC 6915259
Software, version 2A, EPROM kit, Diff Processor 6915260
Software, version 2A1, EPROM kit, Analytical Station 6915232
Software, version 2A1, EPROM kit, Diluter Processor 6915231
Software, version 2A2, diskette, Workstation Installation, English 6418088
Software, version 2B1, CD-ROM, Software, English 6418114
Software, version 2C1, CD-ROM, Installation and Online Help, English 6418184
Software, version 2C1, CD-ROM, Installation and Online Help, French 6418187
Software, version 2C1, CD-ROM, Installation and Online Help, German 6418188
Software, version 2C1, CD-ROM, Installation and Online Help, Italian 6418185
Software, version 2C1, CD-ROM, Installation and Online Help, Spanish 6418186
Software, version 2C1, CD-ROM, Workstation Audio/Visual Help, English 6418190
Software, version 2C1, CD-ROM, Workstation Audio/Visual Help, French 6418196
8.1-28 PN 4277219B
PARTS LISTS
8
Table 8.1-10 Master Parts List - S (Continued)
Figure/
Description Part Number Schematic Item
Software, version 2C1, CD-ROM, Workstation Audio/Visual Help, German 6418198
Software, version 2C1, CD-ROM, Workstation Audio/Visual Help, Italian 6418192
Software, version 2C1, CD-ROM, Workstation Audio/Visual Help, Spanish 6418194
Software, version 2C1, EPROM kit, Analytical Station 6915382
Software, version 2D, CD-ROM, Installation and Online Help, Japanese 6418260
Spring, 0.120 o.d. x 0.75 l x 0.016 w 2523144 8.2-5 3
Spring, 0.25 i.d. x 0.030 w 2527688 8.2-19 11
Spring, 0.250 o.d. x 1.38 l x 0.026 w, bath retainers 2523291 8.2-9 29
Spring, 0.250 o.d. x 2.00 l x 0.022 w 2523315 8.2-9 32
Spring, bar-code reader cylinder 1016096 8.2-16 2
Spring, BSV tension 2523294 8.2-23 4
Spring, compression, 0.210 o.d. x 0.38 l 2515153 8.2-23 26
Spring, compression, 1.14 i.d. x 1.35 l x 0.088 w 1022449 8.2-34 12
Spring, Diluter center window hinge pin 2523264 8.2-5 7
Spring, gas, Analyzer front door 6807359 8.2-39 4
Spring, hand detector 2515099 8.2-23 29
Spring, rocker bed return 2515004 8.2-18 10
Spring, stripper plate cylinder 2527823 8.2-17 24
Spring, switch return 2523299 8.2-17 10
Spring, TTM X-, Y-, Z-alignment shafts 2515158 8.2-20 13
Switch, button, Analyzer reset, w/ cable and connector 6028509 6322764
Switch, finger, tube detector (for PN 6805972) 6806144 8.2-17 16
Switch, finger, tube detector (for PN 6807168) 6807003 8.2-17 16
Switch, float, level sense manifold 6859348 8.2-27 18
Switch, Hall effect with LED 6806400 8.2-15 14
8.2-23 15
Switch, magnetic, front door interlock 5116004 6322764
Switch, main power w/ cable and connectors 6859380 6322764
Switch, micro, Manual-mode start 5104077 6322764
Switch, micro, right and left lift up, under left stack, and TTM 5120035 6322764
Switch, micro, right stack loaded 6855620 6322764
Switch, micro, top right and left safety, and stripper plate 5120106 6322764
Switch, micro, under right stack 5120105 6322764
Switch, opto, BSV hand detector w/ black plastic assy 6859611 8.2-23 30
Switch, opto, tube detector, w/ cable and housing, new style 6807168 8.2-17 15
PN 4277219B 8.1-29
PARTS LISTS
Figure/
Description Part Number Schematic Item
Switch, opto, tube detector, w/ cable and housing, old style 6805972 8.2-17 15
Switch, opto,1-bit reader, 0.200 gap 4818006 8.2-24 2
Switch, scanner position, w/ cable and connector 6805089 6322764
Switch, tube detector support, cantilevered (for PN 6805972) 1023839 8.2-17 17
Switch, tube detector support, cantilevered (for PN 6807168 1025196 8.2-17 17
8.1-30 PN 4277219B
PARTS LISTS
8
Table 8.1-11 Master Parts List - T
PN 4277219B 8.1-31
PARTS LISTS
8.1-32 PN 4277219B
PARTS LISTS
8
Table 8.1-11 Master Parts List - T (Continued)
PN 4277219B 8.1-33
PARTS LISTS
8.1-34 PN 4277219B
PARTS LISTS
8
Table 8.1-11 Master Parts List - T (Continued)
PN 4277219B 8.1-35
PARTS LISTS
8.1-36 PN 4277219B
PARTS LISTS
8
.
PN 4277219B 8.1-37
PARTS LISTS
8.1-38 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
8.2 ILLUSTRATED PARTS
On the illustrations in this section, a number is used to identify the part in the associated
parts list, a letter to indicate detailed illustrations are available for the component or assembly.
STATUS : READY
ALERT:
6600 PSI
P S I 3300 PSI
P S I 55 PSI
P S I AAC
C LINE
L IN E AAC
C
I 6600 330.0
0 . 0 44.9
. 9 2288 1115
15
MAIN
BP CBC DIFF RETICS
TTEMP
E M P DDCC
Title Number
Diluter Cassette Guide Panels 8.2-5
Check Valves and Chokes 8.2-30
Fittings and Miscellaneous Hardware 8.2-31
Tie Wraps and Mounting Hardware 8.2-33
Valves, Common 8.2-32
LH 750 System Diluter and Analyzer Covers and Doors 8.2-38
LH 750 System Analyzer Card Cage, Rear Door, and Hardware 8.2-41
Random Access Module 8.2-42
PN 4277219B 8.2-1
PARTS LISTS
ILLUSTRATED PARTS
5
3
1
13 8
9
12 10
12
11
7253072A
8.2-2 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-2 Analyzer, Front Cover (See Figure 8.2-2)
PN 4277219B 8.2-3
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-3 Analyzer, Card Cage and Rear Door and Hardware (See Table 8.2-3)
1 2 3 4 5 6 7 8 9 1 0 , 1 1 1 2 1 3
1 4
1 5
F R O N T
1 6 1 7
2 2
1 9 2 1
1 8
2 0
3 1 , 3 2
3 0
2 9
2 7 2 4 , 2 5 , 2 6
2 8 2 3
R E A R
6 4 9 8 2 2 8 B
8.2-4 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-3 Analyzer, Card Cage and Rear Panel and Cover (See Figure 8.2-3)
PN 4277219B 8.2-5
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-4 GEN•S System Diluter, Front Doors and Covers (See Table 8.2-4)
3
4
1 7
6
1 6
7 , 8 , 9
1 0
1 5 1 2
1 3
1 1
1 1
1 4
6 4 9 8 2 3 5 B
8.2-6 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-4 Diluter, Front Covers (See Figure 8.2-4)
PN 4277219B 8.2-7
PARTS LISTS
ILLUSTRATED PARTS
4 5 7 9
3
3
6
1 1
2 10
19
3 20 3
21
22
1 1
11 12 13 14
23 17 23 17
18 18 18 18
15 15
24 16
6498037A
8.2-8 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-5 Diluter, Cassette Guide Panels (See Figure 8.2-5)
PN 4277219B 8.2-9
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-6 Diluter, Left Door and Compartment (See Table 8.2-6)
L E F T D O O R
1 2
2 8 5 2 0 2 3 (4 )
3
5
4
3
L E F T C O M P A R T M E N T 9
1 0
1 1
1 2
1 3
1 4
1 2
6 4 9 8 2 1 2 B
8.2-10 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-6 Diluter, Left Door and Compartment (See Figure 8.2-6)
PN 4277219B 8.2-11
PARTS LISTS
ILLUSTRATED PARTS
21 22 2
13 17
18
5 4
20
19 5
5
5 15
14
5, 6
16 13
5
7
11
12
5 13 10 9 6498098A
8.2-12 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-7 Diluter, Left Front Panel (See Figure 8.2-7)
PN 4277219B 8.2-13
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-8 Diluter, Rear of Left Front Panel (See Table 8.2-8)
1 2
10
8 9
7
6
5
11
11
14
12
13
6498020A
8.2-14 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-8 Diluter, Rear of Left Front Panel (See Figure 8.2-8)
PN 4277219B 8.2-15
PARTS LISTS
ILLUSTRATED PARTS
41 1 3 4 9 3 4
2 2
5 5
6 6
7 7
2 2
37
38
40
39
30
31
30
36
32
34 33
30 35
21 22 4
15 10
23
24 13
16
17 3
11
29
14 12
18
27, 28
26 25 1" 20
19
6498036A
8.2-16 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-9 Diluter, Center Front Panel (See Figure 8.2-9)
PN 4277219B 8.2-17
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-10 Diluter, Rear of Center Front Panel (See Table 8.2-10)
1 2 10
8 11
6
9 12
3
15
1 14
6 1 13
7
38 39
40
16
18 17
22
36 21 37
21
19
20
35
Configuration on Analytical Stations
that bypass the diluent reservoir.
23
34 17
33 29 26
31
27
25
15 30
24
14
32 28
6 Sweep-flow reservoir
with level sensor 6498088B
7
8.2-18 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-10 Diluter, Rear of Center Front Panel (See Figure 8.2-10)
PN 4277219B 8.2-19
PARTS LISTS
ILLUSTRATED PARTS
17 3
19
2
11
1
15 18
4
16
11
12
15
14
5, 6
8
11
12
9
13
6498052A
10
8.2-20 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-11 Diluter, Right Front Panel (See Figure 8.2-11)
PN 4277219B 8.2-21
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-12 Diluter, Rear of Right Front Panel (See Table 8.2-12)
8
1, 2 6 10
7
3
9
4
5
25230622288204600452((22))
11
34 33 12
13
32
1 14, 15
16
18
17
30
31
24 14
25 22
23 21
29 26 20 19
27
28 6498050A
8.2-22 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-12 Diluter, Rear of Right Front Panel (See Figure 8.2-12)
PN 4277219B 8.2-23
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-13 Diluter, Right Door and Compartment (See Table 8.2-13)
RIGHT DOOR
2 3
9 8
RIGHT COMPARTMENT
10
11
14 12
13
7253074A
8.2-24 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-13 Diluter, Right Door and Compartment (See Figure 8.2-13)
PN 4277219B 8.2-25
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-14 Diluter, Piercing Station, Rocker Bed, and Components under Front Figure Reference
Cover (See Table 8.2-14)
A Piercing station,
Figure 8.2-15
B Rocker bed, Figure 8.2-17
1 C Rocker bed mounting
A channel, Figure 8.2-18
B
D Aspiration Pump module
C and manifolds MF4 and
MF13, Figure 8.2-25
E Probe-Wipe module,
Figure 8.2-24
F BSV module, Figure 8.2-23
G Retics module,
Figure 8.2-22
H Diff module, Figure 8.2-21
I Triple Transducer module,
Figure 8.2-19
D E F G H I
7253063E 5 4 3 2
8.2-26 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-14 Diluter, Piercing Station, Rocker Bed, and Components under Front Cover
(See Figure 8.2-14)
PN 4277219B 8.2-27
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-15 Diluter, Piercing Station Assembly (See Table 8.2-15) Figure Reference
A Tube ram cylinder and
bar-code scanners and
3
2 cylinder, Figure 8.2-16
1
4
A
5 6
10
25 7
24
12
11
23
17
8 16
15
9
22 13
21
18
19
20 14
6498226B
8.2-28 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-15 Diluter, Piercing Station Assembly (See Figure 8.2-15)
PN 4277219B 8.2-29
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-16 Diluter, Tube Ram Cylinder and Bar-Code Scanners and Cylinder See Table 8.2-16)
3
1
1 5
1 6
1 7
1 4 4
1 3 5
6 6
1 2
7
1 1
8
9
1 0
1 8
1 9
1 9
2 0
2 3
2 1
2 2
6 4 9 8 2 2 9 B
8.2-30 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-16 Diluter, Bar-Code Scanner and Tube Ram Cylinder (See Figure 8.2-16)
PN 4277219B 8.2-31
PARTS LISTS
ILLUSTRATED PARTS
12
10
36
34 35
33
32
31
13 14
30
18
25
26
24
29 19
15
23 20
28
17 7253414E
27 21 16
22
8.2-32 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-17 Diluter, Rocker Bed (See Figure 8.2-17)
PN 4277219B 8.2-33
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-18 Diluter, Rocker Bed Mounting Channel (See Table 8.2-18)
1 3
19
4
20
5
21 23
22
18 9 6
17
7
8
17
16
10
11
12
13
14
6
15
7
8 7253086A
8.2-34 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-18 Diluter, Rocker Bed Mounting Channel (See Figure 8.2-18)
PN 4277219B 8.2-35
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-19 Diluter, Triple Transducer Module (See Table 8.2-19) Figure Reference
4 A Translation plates and
23
hardware,
Figure 8.2-20
3
2
7
22 9
21
22
11
10
20
12
19
18 13
14
15
17
6498132B 16
8.2-36 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-19 Diluter, Triple Transducer Module (See Figure 8.2-19)
PN 4277219B 8.2-37
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-20 Diluter, Triple Transducer Module Translation Plates and Hardware (See Table 8.2-20)
23
1
12
2
26 3
25
4
5
6
13 7
8
24
20 10
22 23
9
14
20 11
21
12
13
14
13
18
BOTTOM VIEW
20
12 15
19
17
16
REAR VIEW
6498038A
8.2-38 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-20 Diluter, Triple Transducer Module Translation Plates and Hardware (See Figure 8.2-20)
PN 4277219B 8.2-39
PARTS LISTS
ILLUSTRATED PARTS
1 1
16 15
14
10
13 2
11
3
9
7
4
6
5
12
6498042A
8.2-40 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-21 Diluter, Diff Module (See Figure 8.2-21)
PN 4277219B 8.2-41
PARTS LISTS
ILLUSTRATED PARTS
2
9
3
6 7
10
6
32
31 33 12
11
13
30 14
29
17 16 15
28 23
18
19
20
27 24
22
25
26
21
6498053A
8.2-42 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-22 Diluter, Retic Module (See Figure 8.2-22)
PN 4277219B 8.2-43
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-23 Diluter, BSV Module (See Table 8.2-23) Figure Reference
12 13 15
A Probe-Wipe module,
1 2 11 14 Figure 8.2-24
16
3 10
9 4
7
8 6
21
5
20 18 17
19
40
39
38 33 34
A
37
36
35
32
31
25 24 22
26
23
29 28 27 6498138B
30
8.2-44 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-23 Diluter, BSV Module (See Figure 8.2-23)
PN 4277219B 8.2-45
PARTS LISTS
ILLUSTRATED PARTS
2
3 6
4
7
17 13 10
11
14 12
16
18 15
21
20 2
3 6
4
7
8
22
9
11
26
23
24
27
25
6498139B
8.2-46 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-24 Diluter, Probe-Wipe Module (See Figure 8.2-24)
PN 4277219B 8.2-47
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-25 Diluter, Aspiration Pump Module, MF4 and MF13 (See Table 8.2-25)
3
2
4
1
10 13
8 12
9 14
11
6
16
7
17
15
32 28 8
6
24
25
46
8
26
18
27
31
30 19
8
20 8
21
29
22
23 8
7253066B
8.2-48 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-25 Diluter, Aspiration Pump Module, MF4 and MF13 (See Figure 8.2-25)
PN 4277219B 8.2-49
PARTS LISTS
ILLUSTRATED PARTS
1
2
INSIDE VIEW
4
8 16
15
3
14
12 17
13 11 10
7
15 9
6
11
10 5
14
12
13
7253076D
Note: MF2 and MF5 are not present on Analytical Stations that are configured to bypass the
diluent reservoir.
8.2-50 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-26 Diluter, Right Rear Door (See Figure 8.2-26)
PN 4277219B 8.2-51
PARTS LISTS
ILLUSTRATED PARTS
6
5 2
7
3
25 24
Rear view old 11
style assembly
28 10
24
29 14 15
23 16
30
31 11
19
17
33
32 18
Rear view new
20 style assembly
34
4
22
21
4
7253433E
8.2-52 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-27 Diluter, Left Rear Doors (See Figure 8.2-27)
PN 4277219B 8.2-53
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-28 Diluter, Hydraulic Inputs to Analytical Stations that Use the Diluent Reservoir (See
Table 8.2-28)
CBC lytic reagent
1
2, 3
Retic clearing solution
1
2
Retic stain
1 3
PAK Preserve 1
12 VAC
4 1
WASTE 30 PSI 5 PSI
LEVEL
SENSOR CBC RETIC RETIC PACK PACK PAK Lyse
DISINFECT WASTE LYS E CLEAR STAIN PRESERVE LYS E CLEANER DILUENT
5
7 30 PSI 30 PSI
6 5 PSI 5 PSI
7 7 VAC VAC
10 11
Disinfect Power
Cleaning Supply
Waste
8 agent Diluent
3, 8 8
9
6498101A
8.2-54 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-28 Diluter, Hydraulic Inputs to Analytical Stations that Use the Diluent Reservoir (See
Figure 8.2-28)
PN 4277219B 8.2-55
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-29 Diluter, Hydraulic Inputs to Analytical Stations that Bypass the Diluent Reservoir (See
Table 8.2-29)
CBC lytic reagent
1
2,3
Retic clearing solution
1
2
Retic stain
1 3
PAK Preserve 1
16
14 15 VAC
4
1
WASTE 30 PSI 5 PSI
LEVEL
SENSOR CBC RETIC RETIC PACK PACK PAK Lyse
DISINFECT WASTE LYSE CLEAR STAIN PRESERVE LYSE CLEANER DILUENT
5
8 7 30 PSI 30 PSI
6 5 PSI 5 PSI
8 VAC VAC
11 12
Diluent POWER
Cleaning SUPPLY
Waste
agent
13
10 3, 9
6498096A
8.2-56 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-29 Diluter, Hydraulic Inputs to Analytical Stations that Bypass the Diluent Reservoir (See
Figure 8.2-29)
PN 4277219B 8.2-57
PARTS LISTS
ILLUSTRATED PARTS
2
1 3 5
BLACK
6
BROWN
7 GRAY
8 YELLOW
BLUE
4 9
(WITH STRIPE)
10 RED
16
11 BLACK BLUE
12 17 GREEN
BROWN
18 BROWN
13 GREEN
19 BLACK
14
BLUE
20 RED
15
GOLD
7253083B
8.2-58 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-30 Check Valves and Chokes (See Figure 8.2-30)
PN 4277219B 8.2-59
PARTS LISTS
ILLUSTRATED PARTS
4
1 2
5
7
8
9
10
3
14
13
12
15
11
18
16
17
19
20
21
22 24
23
25
27 28
26
6498069A
8.2-60 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-31 Fittings and Miscellaneous Hardware (See Figure 8.2-31)
PN 4277219B 8.2-61
PARTS LISTS
ILLUSTRATED PARTS
1
10, 11
8
(Item 8 for VL17
and VL18 only)
14
12
3
4 13
15
16
6498057A
8.2-62 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-32 Common Valves (See Figure 8.2-32)
PN 4277219B 8.2-63
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-33 Tie Wraps and Mounting Hardware (See Table 8.2-33)
1 2 3
4 7
8
11
10 12
9 13
14
15
18
17
16
19
20
21 25 28
26 27
22
24
23
7253138A
8.2-64 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-33 Tie Wraps and Mounting Hardware (See Figure 8.2-33)
PN 4277219B 8.2-65
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-34 Power Supply, Overview and Compressor/Vacuum Pump, Regulators Figure Reference
and Filter (See Table 8.2-34)
A Bulk Power Supply,
1 Motor Controller card,
and mufflers,
2
Figure 8.2-36
B SPC card and display and
air water separator,
Figure 8.2-35
3
27 26
5 6 4
8
B 25 7
9 10
2
11
12
13
15 14
19 16
20
17
18
21
22 14
24 15 23
6498022A
8.2-66 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-34 Power Supply, Overview and Compressor/Vacuum Pump, Regulators and Filter
(See Figure 8.2-34)
PN 4277219B 8.2-67
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-35 Power Supply, SPC Card and Display, and Air Water Separator (See Table 8.2-35)
1 10
4 5
11
6, 7
12
2
3
8
13
20 14
18
15
17
16
19 16
7253078E
8.2-68 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-35 Power Supply, SPC Card and Display, and Air Water Separator (See Figure 8.2-35)
PN 4277219B 8.2-69
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-36 Power Supply, Bulk Power Supply, Motor Controller Card and Mufflers (See Table 8.2-36)
3 5
18
17 15
16 4 7
2
6
1
8
14
9
10
11
5
12
13
6498035A
8.2-70 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-36 Power Supply, Bulk Power Supply, Motor Controller Card and Mufflers (See Figure 8.2-36)
PN 4277219B 8.2-71
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-37 Power Supply, Covers and Panels (See Table 8.2-37)
1
30.0 2
Old style
5
3
4
8.2-72 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-37 Power Supply, Covers and Panels (See Figure 8.2-37)
PN 4277219B 8.2-73
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-38 LH 750 System Diluter and Analyzer Covers and Doors Figure Reference
(See Table 8.2-38)
A Analyzer front door
A hardware, Figure 8.2-39
B Diluter lower front door
5
hardware, Figure 8.2-40
0 4 /3 0 /9 6
1 2 :3 0 :1 8
*S Y S T E M R U N *
I
II
III
IV
1
1 3
V
S T A T U S : R E A D Y
A L E R T : T E S T M O D E VI
M O D E : C /D /R A S P IR A T IO N S /T U B E 0 1
VII
M A IN M E N U
B L O O D D E T E C T : O N VIII
1 2 2
1 1
1 0
9 5
6 4 9 8 2 3 2 B
B
8.2-74 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-38 LH 750 System Diluter and Analyzer Covers and Doors (See Figure 8.2-38)
PN 4277219B 8.2-75
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-39 LH 750 System Analyzer Front Door Hardware (See Table 8.2-39)
6
6 4 9 8 2 3 0 B
Table 8.2-39 LH 750 System Analyzer Front Door Hardware (See Figure 8.2-39)
8.2-76 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Figure 8.2-40 LH 750 System Diluter Lower Front Door and Hardware (See Table 8.2-40)
5 4
3
2
2
6
6498021B
Table 8.2-40 LH 750 System Diluter Lower Front Door and Hardware (See Figure 8.2-40)
PN 4277219B 8.2-77
PARTS LISTS
ILLUSTRATED PARTS
Figure 8.2-41 LH 750 System Analyzer Card Cage, Rear Door and Hardware (See Table 8.2-41)
5 7
4 8
3 9
2 6 1 0 , 1 1
1 1 2
1 3
1 4
1 5
F R O N T
1 6 1 7
2 2
1 9 2 1
1 8
2 0
3 1 , 3 2
3 0
2 7
2 9
2 4 , 2 5 , 2 6
2 3
2 8
R E A R
6 4 9 8 2 2 7 B
8.2-78 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-41 LH 750 System Analyzer Components (See Figure 8.2-41)
PN 4277219B 8.2-79
PARTS LISTS
ILLUSTRATED PARTS
7
1 6
8
2 3
9
5 1 0 1 2
3 0
1 1
1 3
2 9
2 6
2 8 1 4
1 5
2 7
2 3
1 8
1 9
1 0
2 0 1 7
2 4
1 6
2 2
2 5
2 1 6498231B
8.2-80 PN 4277219B
PARTS LISTS
ILLUSTRATED PARTS 8
Table 8.2-42 Random Access Components (See Figure 8.2-42)
PN 4277219B 8.2-81
PARTS LISTS
ILLUSTRATED PARTS
8.2-82 PN 4277219B
CONTENTS
9
A QUICK REFERENCE INFORMATION, A.1-1
Cassette Transport Assembly Specifications, A.1-1
Bar-Code Read Rate, A.1-1
Bar-Code Scanner Cylinder Checks, A.1-1
Bar-Code Scanner Electrical Checks - LED Style Bar-Code Reader, A.1-1
Bar-Code Scanner Position Checks, A.1-1
Bar-Code Scanner Timing Checks, A.1-1
Flipper Position Check, A.1-1
Rocker Bed Belt Check, A.1-1
Rocker Bed Timing Check, A.1-2
Tube Detector Checks, A.1-2
CBC Calibration Limits, A.1-2
CBC Noise Level Limits, A.1-3
Electronic Test Limits, A.1-4
Performance Specifications, A.1-5
Pressure and Vacuum Tolerances, A.1-6
Sample Conditions/Specifications, A.1-7
Diff and Retic Analysis Conditions, A.1-7
Diluent/CBC Lytic Reagent Timing, A.1-8
VCS Optimization Limits, A.1-8
Voltage Limits, A.1-10
Volume Specifications, A.1-13
Pumps, A.1-13
PN 4277219B 9-i
CONTENTS
9-ii PN 4277219B
CONTENTS
9
A.5 DILUTER F-FUNCTIONS, A.5-1
ILLUSTRATIONS
A.1-1 CBC Lytic Reagent and Diluent Delivery Timing, A.1-8
PN 4277219B 9-iii
CONTENTS
A.3-15 Keyboard and Display Interface Card Component Locations on the GEN•S
System, A.3-13
A.3-16 PVT Card Component Locations, A.3-14
A.3-17 Reservoir Interface Card Component Locations, A.3-15
A.3-18 RS/Opto Intfc Card Component Locations, A.3-16
A.3-19 Sensor Distribution Card Component Locations, A.3-17
A.3-20 Six-Channel Preamp Card Component Locations, A.3-18
TABLES
A.1-1 Bar-Code Read-Rate Specifications, A.1-1
A.1-2 Bar-Code Scanner Electrical Checks - LED Style Bar-Code Reader, A.1-1
A.1-3 Latex Voltage Test Limits, A.1-2
A.1-4 Voltage Matching Test Limits, A.1-2
A.1-5 Flow-Rate Test Limits, A.1-3
A.1-6 CBC Calibration Factor Limits, A.1-3
A.1-7 Red and White Aperture Impedance, A.1-3
9-iv PN 4277219B
CONTENTS
9
A.1-8 Red and White Aperture Isolation Impedance (with Diluent), A.1-3
A.1-9 DIFF ANALOG PULSES TEST Limits, A.1-4
A.1-10 RAMP and PRECISION TEST Limits , A.1-4
A.1-11 Parameter Test Limits, A.1-5
A.1-12 Mode-to-Mode Comparison Limits*, A.1-6
A.1-13 Pressure and Vacuum Tolerances, A.1-6
A.1-14 Diff Analysis Conditions, A.1-7
A.1-15 Retic Analysis Conditions, A.1-7
A.1-16 CBC Lytic Reagent and Diluent Delivery Limits, A.1-8
A.1-17 LATRON Primer Background Limits, A.1-8
A.1-18 VCS Pressure Variation Limits, A.1-9
A.1-19 Diff/Retic Cell Count Times and Values and Diff Conductivity Noise Limits, A.1-9
A.1-20 Diff/Retic TTM Voltage Noise Limits Verification, A.1-9
A.1-21 LS Offset Voltage, A.1-9
A.1-22 VCS Latex Calibration and Verification Limits, A.1-10
A.1-23 48 V Check, A.1-10
A.1-24 AC Line Input Voltage Specifications, A.1-11
A.1-25 Analyzer Backplane Voltage Test Points, A.1-11
A.1-26 Bubble/Blood Detector Test Points and Voltage Ranges on GEN•S System, A.1-11
A.1-27 Bubble/Blood Detector Test Points and Voltage Ranges on LH 750 System, A.1-11
A.1-28 Clog Detector Threshold Voltage - For RF Detector Preamp Card with Vacuum
Tube, A.1-12
A.1-29 Diluter Card Voltage Test Points, A.1-12
A.1-30 Hgb Voltage Limits, A.1-13
A.1-31 Pump Volume Tolerances, A.1-14
PN 4277219B 9-v
CONTENTS
9-vi PN 4277219B
AQUICK REFERENCE INFORMATION A
A.1 TOLERANCES AND LIMITS
Cassette Transport Assembly Specifications
Verification Adjustment
First Scan >90% 95 to 100%
Total Scans >95% 98 to 100%
Table A.1-2 Bar-Code Scanner Electrical Checks - LED Style Bar-Code Reader
r Cassette label should be 1.300 to 1.366 cm (0.512 to 0.538 in.), verification limits.
r Stripper plate should be 0.127 cm to 0.331cm (0.050 in. to 0.130 in.).
r Tube or Parallel Cylinder should be -
t 1.300 to 1.366 cm (0.512 to 0.538 in.), verification limits.
t 1.323 cm to 1.343 cm (0.521 in. to 0.529), adjustment limits.
PN 4277219B A.1-1
QUICK REFERENCE INFORMATION
r Light when the center of the tube is about 0.178 cm (0.07 in.) to the right of the center
of the stripper plate
r Go out when the center of the tube is about 0.127 cm (0.05 in.) to the left of the stripper
plate ball.
The tube cap should be pierced in the center or within 0.127 cm (0.05 in.) from the left of
center.
The tube detector base should be 2.108 ±0.005 cm (0.830 ±0.002 in. [53/64 in.]) from the
rocker bed.
Parameter Maximum
RMV 1.8% CV
WMV 3.5% CV
Red - Volume (RMV) difference between apertures 1 (adjustment), 1.2 (verification)
White- Volume (WMV) difference between apertures 1 (adjustment), 1.2 (verification)*
Red - Voltage difference between apertures 8
White - Voltage difference between apertures 7
*Note: This specification was established using unimodal 4C cell control. If unimodal 4C cell
control is not available, use latex particles. You may not be able to meet this specification
using a tri-modal sample, such as whole blood.
A.1-2 PN 4277219B
QUICK REFERENCE INFORMATION
A
Table A.1-5 Flow-Rate Test Limits
AP1/AP2/AP3 Average
Parameter %CV AP Diff %CV Diff
WBC <3.5% 0.3 2.5 0.10
RBC <1.8% 0.06 0.8 0.03
HGB N/A N/A 0.8 0.10
MCV N/A 2 0.8 1.00
PLT <5.0% 12 3.2 6.00
MPV N/A 2 5 0.50
Table A.1-8 Red and White Aperture Isolation Impedance (with Diluent)
Cable Minimum
RBC 1 GND to Chassis GND 10 Meg
WBC 1 GND to Chassis GND 10 Meg
PN 4277219B A.1-3
QUICK REFERENCE INFORMATION
A.1-4 PN 4277219B
QUICK REFERENCE INFORMATION
A
Performance Specifications
Table A.1-11 Parameter Test Limits
WBC x 103 ≥3.6 but <4.0 2.30 0.298 0.247 0.2 111 82
cells/mL ≥4.0 but <5.0 2.12 0.354 0.259 0.2 119 82
≥5.0 but <6.0 2.00 0.409 0.272 0.2 127 82
≥6.0 but <7.0 1.92 0.463 0.285 0.2 135 82
≥7.0 but <8.0 1.85 0.516 0.298 0.2 144 82
≥8.0 but <9.0 1.80 0.569 0.311 0.2 152 82
≥9.0 but <10.0 1.76 0.621 0.324 0.2 160 82
≥10.0 but <11.1 1.72 0.673 0.337 0.2 168 82
RBC RBC Retic Retic
Precision Precision RBC RBC Carryover Background
Parameter/Unit Range Max %CV Max Diff Carryover Background M/R M/R
RBC x 106 ≥3.2 but <4.0 0.90 0.116 0.038 0.01 591/750 320/750
cells/mL ≥4.0 but <5.0 0.84 0.140 0.046 0.01 591/750 320/750
≥5.0 but <6.2 0.80 0.163 0.054 0.01 591/750 320/750
Parameter Parameter
Precision Precision Parameter Parameter
Parameter/Unit Range Max %CV Max Diff Carryover Background
Hgb g/dL ≥9.9 but <18.0 0.82 0.456 0.29 0.15
MCV fL ≥70 but <104 0.82 2.74 N/A N/A
RDW % ≥10.5 but <15.3 2.25 1.09 N/A N/A
PLT x 103 ≥101 but <401 3.38 37.7 5.5 3
cells/mL
MPV fL ≥6.4 but <11.5 2.25 0.753 N/A N/A
5-Part Diff - LY% 2.74
5-Part Diff - MO% 2.74
5-Part Diff - NE% 3.04
5-Part Diff - EO% 1.44
5-Part Diff - BA% 1.34
Retics ≥0% but <0.5% 15%
≥0.5% but <1.5% 13%
≥1.5% but <4% 10%
≥4% but <15% 5%
PN 4277219B A.1-5
QUICK REFERENCE INFORMATION
A.1-6 PN 4277219B
QUICK REFERENCE INFORMATION
A
Sample Conditions/Specifications
Conditions Low Temp Zone Normal Temp Zone High Temp Zone
Temperature Mode Selection Manual Temp Mode* AMC SW1-1 OFF AMC SW1-1 ON AMC SW1-1 OFF
AMC SW1-4 ON AMC SW1-4 OFF AMC SW1-4 OFF
Auto Temp Mode AMC SW1-1 ON† AMC SW1-1 ON† AMC SW1-1 ON†
AMC SW1-4 ON† AMC SW1-4 ON† AMC SW1-4 ON†
Ambient Temperature - pertains to AMC SW1-5 OFF 15.5°C to 21.6°C 20.5°C to 26.1°C 25.0°C to 32.2°C
Auto Temp mode only* 60°F to 71°F‡ 69°F to 79°F‡ 77°F to 90°F‡
AMC SW1-5 ON† 15.5°C to 21.6°C 20.5°C to 28.3°C 27.2°C to 32.2°C
60°F to 71°F‡ 69°F to 83°F‡ 81°F to 90°F‡
Blood Volume 34 µL 34 µL 34 µL
Diff Lytic Reagent Pump Volume 540 µL 540 µL 350 µL
Diff Heater Temperature 100°F to 95°F 85°F to OFF OFF
Incubation Time of Blood and Diff Lytic Reagent 5.3 seconds 3.3 seconds 4.3 seconds
Mixing Time of Blood and Diff Lytic Reagent (after 4.0 seconds 2.0 seconds 3.0 seconds
1.3 seconds of incubation)
Diff Preservative Pump Volume 205 µL 205 µL 134 µL
Mixing Time of Blood, Diff Lytic Reagent, and Preservative 2.5 seconds 2.5 seconds 2.5 seconds
(at start of incubation time)
Incubation Time of Blood, Diff Lytic Reagent, and Diff 8.5 seconds 10.5 seconds 10.5 seconds
Preservative
* The temperature zone used in the Manual Temp mode is determined by the AMC SW1-1 and SW1-4 settings.
The temperature zone used in the Auto Temp mode is determined by the AMC SW1-5 setting and the
associated ambient temperature.
† The default settings for AMC SW1, positions 1, 4 and 5, are both SW1-1 and SW1-4 ON (the Auto Temp mode)
and SW1-5 ON. For a summary of all the AMC SW1 settings, see Tables A.2-1 and A.2-2.
‡ Hysteresis occurs when switching between temperature zones.
The switch from low to normal occurs at 71°F, but the switch back from normal to low occurs at 69°.
The switch from normal to high occurs at 79° or 83°, but the switch back to normal occurs at 77° or 81°F.
PN 4277219B A.1-7
QUICK REFERENCE INFORMATION
P
R DILUENT SOLENOID ENERGIZED
E
S
S
U
R
E
TIME
T4
DILUENT DELIVERY TIME
7253062E
Limits - Limits -
Parameter GEN•S System LH 750 System
30 psi 30 ±0.1 30 ±0.1
Lymph mode average* N/A Pending
Gran mode average† 130 ±30 Pending
T1 - Start diluent to start of CBC lytic reagent 2.15 ±0.05 2.15 ±0.05
T2 - CBC lytic reagent dispensing time 0.75 ±0.10 0.75 ±0.10
T3 - End of CBC lytic reagent to end of diluent 0.5 ±0.15 0.5 ±0.15
T4 - Diluent dispensing time‡ 3.4 ±0.15 3.4 ±0.15
* The lymph mode average must be in the correct location for optimum WBC interference
flagging and for NRBCs. To increase the lymph mode average, you can decrease the lytic
reagent volume slightly (while increasing the diluent volume to keep the dilution ratio
constant), or you can decrease the diluent delivery time, T4.
† The gran mode average is a good indicator of correct lysing, but is difficult to use.
‡ To correct WBC flagging problems (particularly at high temperatures) or high WBC background
counts, try increasing the T4 time by increasing the choke on the diluent dispenser. Slowing
the diluent flow increases the lysing strength and reduces bubbles.
A.1-8 PN 4277219B
QUICK REFERENCE INFORMATION
A
Table A.1-18 VCS Pressure Variation Limits
Table A.1-19 Diff/Retic Cell Count Times and Values and Diff Conductivity Noise Limits
PN 4277219B A.1-9
QUICK REFERENCE INFORMATION
Latex Particles DC/RF Results* V (DC) C (RF) S (LS) S - Avg 5 S (LS) S - Avg 5
Calibration Limits† Mean Assay ±1 Assay ±1 N/A N/A N/A N/A
CV% 2.3% 2.3% N/A N/A
Mean to Mode ±2 ±3 N/A N/A
Verification Limits† Mean Assay ±5 Assay ±5 N/A N/A N/A N/A
CV% 2.7% 2.7% N/A N/A
Mean-Mode ±2.5 ±3.5 N/A N/A
Diff and Retic Diff Retic
Voltage Limits
Table A.1-23 48 V Check
A.1-10 PN 4277219B
QUICK REFERENCE INFORMATION
A
Table A.1-24 AC Line Input Voltage Specifications
Table A.1-26 Bubble/Blood Detector Test Points and Voltage Ranges on GEN•S System
Table A.1-27 Bubble/Blood Detector Test Points and Voltage Ranges on LH 750 System
PN 4277219B A.1-11
QUICK REFERENCE INFORMATION
Table A.1-28 Clog Detector Threshold Voltage - For RF Detector Preamp Card with Vacuum Tube
TP (RF Detector Preamp Card) Ground R Voltage Adjustment Range Verification Range
TP2 TP4 R44 3.5 ±0.1 V ±0.2 V
WARNING High voltage present that can cause injury from electrical shock. Use caution when
measuring the +300 Vdc.
A.1-12 PN 4277219B
QUICK REFERENCE INFORMATION
A
Table A.1-30 Hgb Voltage Limits
Parameter Range
Hgb Preamp Output Voltage 8.5 V to 9.5 V
Hgb Blank 7.5 V to 9.5 V
Hgb Sample 7.5 V to 9.5 V
Abs (Blank - Sample) ≤0.07 V
Volume Specifications
Pumps
ATTENTION: If you have a question about the procedure for checking the volume,
troubleshooting, or replacing a pump, refer to the procedure for that pump in Chapter 4.
The following is a checklist to use when testing the volume of a pump.
1. Always prime the Diluter by doing a startup cycle immediately before doing any pump
volume tests. If necessary, prime the individual pumps by using the appropriate
F-function.
2. Always prime the extension tubing using the appropriate F-function before measuring
the pump volume and ensure you include the last drop on the tubing in the
measurement.
3. Use the volume measurement test points to aid in troubleshooting:
r Use the delivery endpoint to check the reagent volume at the delivery point,
checking both the pump and the reagent pathway.
r Use the pump output to check the reagent volume delivered by the pump only.
4. Compare the volume measurements to the verification range. If the volume is:
r Within limits, no adjustment is necessary
r Above the limits, adjust the pump
r Below the limits, ensure there is no problem in the reagent pathway before adjusting
the pump.
5. If the reagent pathway is clear and either you cannot adjust the pump to within the
adjustment range or the pump does not hold its adjustment, replace the pump.
Table A.1-31 summarizes the information needed for checking the volume of a pump and for
troubleshooting the pump.
PN 4277219B A.1-13
QUICK REFERENCE INFORMATION
Pump Function
Reference Designator/ to Test Point for Test Point for Pump Verification Adjustment
Name Dispense Delivery Endpoint Pump Output Volume* Range Range
PM1 F21 Polyurethane tubing Tubing at FF101 0.140 g ±0.015† ±0.010†
Diff Preservative from VL45 (NC) at above SL60 or
connection to 0.134 mL†
Low Volume I-beam tubing
PM1 F22 Polyurethane tubing Tubing at FF101 0.214 g ±0.015† ±0.010†
Diff Preservative from VL45 (NC) at above SL60 or
connection to 0.205 mL†
High Volume
I-beam tubing
PM2 F32 Input lines on sides I-beam tubing at 10 g ±0.10 ±0.02
RBC Diluent Dispenser of RBC bath FF1 above VL8
PM4 F23 Tubing from VL65 at Tubing at FF3 0.350 g† ±0.015 ±0.010
Diff Lytic Reagent top of mixing above SL63
chamber
Low Volume
PM4 F24 Tubing from VL65 at Tubing at FF3 0.540 g† ±0.020† ±0.015†
Diff Lytic Reagent top of mixing above SL63
chamber
High Volume
PM5 F25 Tubing from VL89B Tubing at FF171 0.200 g ±0.006† ±0.002†
Stain at top of stain from VL99
chamber
PM6 F26 Tubing from VL95A Output tubing 2.00 g ±0.04 ±0.01
Retic Clearing Solution at top of stain from VL98
chamber
PM7 F27 Input lines on sides Tubing at FF127 1.06 g ±0.04 ±0.01
CBC Lytic Reagent of WBC bath above PM7
A.1-14 PN 4277219B
QUICK REFERENCE INFORMATION
ANALYZER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
A.2 ANALYZER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
AMC
Figure A.2-1 AMC Component Locations
E58 E29
E57 E35
E36
E11 E6
E69 E67
E68
E25
E24
E53 E52 E23
E54 E50 BATTERY
E51 E5
E10 E4
E71 E72
E70
PWB NO. 1713187E
Jumpers
To enable the battery, set jumpers E4-E5, E18-E21 and E3-E9. If present, also set jumpers
E67-E68 and E70-E71.
Switch
Table A.2-1 AMC Switch, SW1, Settings
Positions/Settings
PN 4277219B A.2-1
QUICK REFERENCE INFORMATION
ANALYZER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
Switches
Positions/Settings
Positions/Settings
A.2-2 PN 4277219B
QUICK REFERENCE INFORMATION
ANALYZER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
BD ADJ Card
Figure A.2-3 BD ADJ Card Component Locations
P W B N O . 1 7 1 3 7 3 1 A R 2 5
A S S Y N O . 6 7 0 7 2 0 4
T P 4
R 4 4
T P 8
T P 1
J 1 T P 5
R 5 7
T P 1 1
J 2
T P 1 2
6 4 9 8 2 1 3 B
Connectors
PN 4277219B A.2-3
QUICK REFERENCE INFORMATION
ANALYZER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
Switches
Table A.2-7 COMM INTERFACE Card Switch, SW1, Settings
Positions/Settings
Positions/Settings
A.2-4 PN 4277219B
QUICK REFERENCE INFORMATION
ANALYZER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
CRT4 Display Card (In Scope Module)
Figure A.2-5 CRT4 Display Card Component Locations
SW1
1713202D 7253279A
Switch
Positions/Settings
PN 4277219B A.2-5
QUICK REFERENCE INFORMATION
ANALYZER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
SW1
7253351A
Switch
Positions/Settings
A.2-6 PN 4277219B
QUICK REFERENCE INFORMATION
ANALYZER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
DILUTER CPU Card
Figure A.2-7 DILUTER CPU Card Component Locations
S W 1 X 2
U 2
X 1
K e y p a d
p re s e n t
J 5
P W B 1 7 1 3 7 2 2 B
A S S Y 6 7 0 7 1 7 3
X 3
6 4 9 8 2 1 5 B
Connector
J5 connects to the Keypad and Display Interface card on the LH 750 System.
LED
KEYPAD PRESENT lights when the numeric keypad is connected.
Switches
Positions/Settings
Options for HAL Not SmartStartä Sweep-flow Random Analytical BD3 Reset Diluter
stand automation used Recognition reservoir level access Station OFF=Disabled table†
alone delay* Must OFF=Enabled monitoring OFF=Disabled timing cycles ON=Enabled OFF=Enabled
LH 750 OFF=Delay be OFF. On=Disabled OFF=Disabled ON=Enabled for Must be OFF On=Disabled
System ON=No delay ON=Enabled SlideMaker Must be OFF
without Must be OFF OFF=Disabled
SlideMaker ON=Enabled
Must be OFF.
* Adds a 2 second delay after piercing the tube in LH 750 Systems used with the HAL lab automated system.
† Disables the full reset. Use for installation and troubleshooting purposes only. Should always be left in the OFF (enabled)
position.
PN 4277219B A.2-7
QUICK REFERENCE INFORMATION
ANALYZER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
Positions/Settings
Options for HAL Not SmartStartä Sweep-flow Random Analytical BD3 Reset Diluter
stand automation used Recognition reservoir level access Station OFF=Disabled table†
alone delay* Must OFF=Enabled monitoring OFF=Disabled timing cycles ON=Enabled OFF=Enabled
LH 750 OFF=Delay be OFF. On=Disabled OFF=Disabled ON=Enabled for Must be ON On=Disabled
System ON=No delay ON=Enabled SlideMaker Must be OFF
with Must be OFF OFF=Disabled
SlideMaker ON=Enabled
Must be OFF.
Options HAL Not SmartStartä Sweep-flow Random Analytical BD3 Reset Diluter
for LH 750 automation used Recognition reservoir level access Station ON=Enabled table†
System delay* Must OFF=Enabled monitoring OFF=Disabled timing cycles OFF=Disabled OFF=Enabled
modified OFF=Delay be OFF. On=Disabled OFF=Disabled ON=Enabled for Must be ON On=Disabled
for lab ON=No delay ON=Enabled SlideMaker Must be OFF
automation Must be ON OFF=Disabled
HAL - ON=Enabled
without Must be OFF.
SlideMaker
Options HAL Not SmartStartä Sweep-flow Random Analytical BD3 Reset Diluter
for LH 750 automation used Recognition reservoir level access Station ON=Enabled table†
System delay* Must OFF=Enabled monitoring OFF=Disabled timing cycles OFF=Disabled OFF=Enabled
modified OFF=Delay be OFF. On=Disabled OFF=Disabled ON=Enabled for Must be ON On=Disabled
for lab ON=No delay ON=Enabled SlideMaker Must be OFF
automation Must be ON OFF=Disabled
HAL - with ON=Enabled
SlideMaker Must be ON.
* Adds a 2 second delay after piercing the tube in LH 750 Systems used with the HAL lab automated system.
† Disables the full reset. Use for installation and troubleshooting purposes only. Should always be left in the OFF (enabled)
position.
A.2-8 PN 4277219B
QUICK REFERENCE INFORMATION
ANALYZER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
DILUTER PROCESSOR Card
Figure A.2-8 DILUTER PROCESSOR Card Component Locations
PWB NO. 17130950D
SW1
7253402B
Switches
Positions/Settings
Options Not used Not used SmartStartä Not used Not used Analytical BD3 Not used
for GEN•S Must be OFF Must be Recognition Station timing OFF=Disabled Must be
System OFF OFF=Enabled cycles for ON=Enabled OFF
without On=Disabled SlideMaker Must be OFF
SlideMaker OFF=Disabled
SW 2C/3A ON=Enabled
Must be OFF.
Options Not used Not used SmartStartä Not used Not used Analytical BD3 Not used
for GEN•S Must be OFF Must be Recognition Station timing ON=Enabled Must be
System OFF OFF=Enabled cycles for OFF=Disabled OFF
with On=Disabled SlideMaker Must be ON
SlideMaker OFF=Disabled
SW 2C/3A ON=Enabled
Must be ON.
* For GEN•S Systems with SW 2C/3A and lower, the default setting is OFF. For GEN•S Systems with SW 4A and
higher and for all LH 750 Systems, the default setting is ON.
PN 4277219B A.2-9
QUICK REFERENCE INFORMATION
ANALYZER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
Positions/Settings
Options HAL system Not used SmartStartä Sweep-flow Not used Analytical BD3 Not used
for GEN•S OFF=Disabled Must be Recognition reservoir level Station timing OFF=Disabled Must be
System ON=Enabled OFF OFF=Enabled monitoring cycles for ON=Enabled OFF
without On=Disabled OFF=Disabled SlideMaker Must be OFF
SlideMaker ON=Enabled OFF=Disabled
SW 4A ON=Enabled
Must be OFF
Options HAL system Not used SmartStartä Sweep-flow Not used Analytical BD3 Not used
for GEN•S OFF=Disabled Must be Recognition reservoir level Station timing ON=Enabled Must be
System ON=Enabled OFF OFF=Enabled monitoring cycles for OFF=Disabled OFF
with On=Disabled OFF=Disabled SlideMaker Must be ON
SlideMaker ON=Enabled OFF=Disabled
SW 4A ON=Enabled
Must be ON
* For GEN•S Systems with SW 2C/3A and lower, the default setting is OFF. For GEN•S Systems with SW 4A and
higher and for all LH 750 Systems, the default setting is ON.
A.2-10 PN 4277219B
QUICK REFERENCE INFORMATION
ANALYZER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
RED/WHITE PROCESSOR 2
Figure A.2-9 RED/WHITE PROCESSOR 2 Jumper Locations and Settings
E 3 9 E 3 8 E 6
E 4 E 5
E 2 7 E 2 6 E 3
E 2 4 E 2 1 E 2 0
E 1 2 E 1 1
E 2 5 E 2 3
E 1 9 E 1 7 E 1 6
E 1 0 E 9
E 2 2 E 1 8
E 1 5 E 1 4 E 1 3
E 8 E 7
A S S Y N O . 6 7 0 7 0 9 9
E 2
P W B N O . 1 7 1 3 6 8 2 B
E 1
6 4 9 8 2 1 9 B
X 1
PN 4277219B A.2-11
QUICK REFERENCE INFORMATION
ANALYZER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
P W B N O . 1 7 1 3 6 6 4 B
A S S Y N O . 6 7 0 7 0 6 7
J 2
P 2
6 4 9 8 2 1 6 B
Connectors
A.2-12 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
A.3 DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
Bar-Code Decoder Card
TC5516AP - 2
JAPAN 8614HBK
147 - 1125P - 12 - 4338
MC6803U4P - 1
7K
TM68724
J2
J1 B E E P E R
C O N N E C T
7253318A TP 5 T
P
5 P3
Note: This illustration shows the Bar-Code Decoder card for the
LED bar-code reader. The Bar-Code Decoder card for the laser
bar-code reader looks very similar but does not have a TP5.
Connectors
Jumper
To enable beeper, install jumper on P3.
PN 4277219B A.3-1
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
J5
J3
J4
J2
J1
J6
7253382A
Connectors
A.3-2 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
Diluter 1 Card
Figure A.3-3 Diluter 1 Card Component Locations (Used with Old Diluter Interconnects)
J7 PWB NO. 1713120D J9
TP26 TP27
J8 TP24
J1
TP25
65 4
X6
(Jumped) 98 7
RS485
MODULE TP22 12 11 10
TP21
J4 15 14 13
J6 TP20
TP23
J3
TP17 LEDS
1
J2 2
X5 3
BEEPER 4
(Jumped)
VOLUME 5
X4 JUMPERS 6
(Jumped) X1L 7
X2M 8
J5 X3H 9
6498224B
10
Figure A.3-4 Diluter 1 Card Component Locations (Used with New Diluter Interconnects)t
J 7 J 9
X 2
J 8
T P 5
J P 2
J 1 1 3
J P 1
1 3
J P 4
J 6
1 3
J P 3
J 3
1 3
J 2
LEDS
1
J 5 2
3
4
5
T P 2
6
P W B N O . 1 7 1 3 7 2 5 B A S S Y N O . 6 7 0 7 1 7 7 7
8
T P 1 9
B e e p e r H 10
T P 4 T P 3
X 1 v o lu m e M
6 4 9 8 2 1 4 B L
PN 4277219B A.3-3
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
Connectors
LEDs
A.3-4 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
Diluter 2 Card
Figure A.3-5 Diluter 2 Card Component Locations (GEN•S System SW3A or Lower, without SlideMaker)
RS485
J8 a b
MODULE
a
TP18
SCAN J7
DWSEN X1
UPSEN
X2
BLC 12 13
BUTH
IBTH 14 15 16
X3
PART
NOBL J6
CARRY 10 11
J5
BUBB
X4
b
TP14
WASTE 17 18 19
LEDIF J4 X6
GHOST TP13
STAIN
4 5 6
PAKP
PAK TP12
CLZ J2
ISO PWB NO. 1713121D
BACK TP8
SHTH R57 TP11 TP5 TP1 X7 R44 R25 X5 J1 J3 TP3 TP4 TP7
7253097D
7 8 9 1 2 3
Figure A.3-6 Diluter 2 Card Component Locations (GEN•S System SW3A or Lower, with or without
SlideMaker)
X7 X2
a b
SCAN RS485 X9 X6
DWSEN TP19 MODULE
UPSEN 29 22 23 3 28 4
BLC TP20 J7
BUTH
IBTH TP23
PART X1 TP17
NOBL
CARRY 12 13 J6
BUBB
X3
J5
b
X4 X5
10 11 X8
WASTE
LEDIF TP18 17 18 19 1 26 2 27 20 21
GHOST J4
STAIN TP15 TP7
PAKP TP13 TP6
PAK
CLZ TP9 TP8
ISO TP4
TP10 PWB NO. 1713523 J2
BACK
SHTH
R57 TP11 TP14 TP5 TP1 R25 R163 TP2 TP3 TP24 J9 J1 J3 TP12
X10
7253426E
24 25 30
PN 4277219B A.3-5
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
T P 1 2 P W B N O . 1 7 1 3 7 1 4 A a
T P 4 A S S Y N O . 6 7 0 7 1 5 8
R 2 5 SCAN
T P 8 J7
DWSEN
T P 1 1 UPSEN
T P 3 BLC
T P 7 R 4 4 BUTH
T P 1 R 5 7 J1 1 IBTH
T P 5 PART
NOBL
E 1 2 E 1 3 CARRY
J6
BUBB
J5 b
WASTE
LEDIF
E 1 0 E 1 1 GHOST
STAIN
J4 PAKP
PAK
CLZ
E 7 E 8 E 9 ISO
J3
BACK
J1 SHTH
J2
E 2 9 E 3 E 2 7 E 1
J9
E 1 7 E 1 8 E 1 9 E 2 4 E 2 5 E 3 0 E 2 2 E 2 8 E 2 0 E 2 6
6 4 9 8 2 1 8 B E 2 3 E 4 E 2 1 E 2
Note: For this Diluter 2 card the bubble/blood detector adjustment test points are located on the upper left edge.
Figure A.3-8 Diluter 2 RBD Card Component Locations
J 8 a b J 1 0
a
T P 1 2 P W B N O . 1 7 1 3 7 3 2 A
S C A N A S S Y N O . 6 7 0 7 2 0 7
T P 4 J 7
D W S E N T P 8
U P S E N
B L C T P 1 7
B U T H T P 1 1
IB T H T P 1
P A R T T P 5 J 1 1
N O B L
C A R R Y
B U B B E 1 3 J 6
b E 1 2 J 5
W A S T E
L E D IF
G H O S T J 4
S T A IN E 1 0 E 1 1
P A K P
P A K J 1 2
C L Z J 3
IS O
B A C K J 1
S H T H J 2
6 4 9 8 2 1 7 B
J 9
Note: For this Diluter 2 card the bubble/blood detector adjustment test points are relocated onto the BD ADJ card.
A.3-6 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
Connectors
LEDs
Table A.3-7 Bubble/Blood Detector Test Points and Adjustments on the Diluter 2 Card
PN 4277219B A.3-7
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
Diluter 3 Card
Figure A.3-9 Diluter 3 Card Component Locations Figure A.3-10 Diluter 3 SlideMaker Interface Card
Component Locations
J1 J7 J1 J7
RS485 RS485
J13 INTERFACE J13 INTERFACE
TP 3 MODULE TP 3 MODULE
TP 7 TP 7
TP 4 TP 4
J2 TP 6 J2 TP 6
SW SW
J3 SCAN J3 SCAN
LED LED
J4 J4
J5 TP 2
TP1 J5 J17
TP 1
J6 J6 J19
J12 J12
J10 J10
J11 J11
J16 J16 TP8
J15 J8 J8
J15
TP12
PWB NO. 1713181C 7253095E PWB NO. 1713514D 7253425D
TP11
J1 J7
J13 TP3
R5485
Interface TP4
module TP7
TP6
J2
J20
J21
J3 J23
TP2
J22
J18
J4 J28
J27
J5
TP1 J17
J6 J19
E12
E13 J12
J10
J11 J26
TP8 J24
J16 J25
J8
J15
PWB NO. 1713740A
ASSY NO. 6707231
7219043B
A.3-8 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
Connectors
J8 MF4 (backwash manifold), J14 J20 Diluter 3 LH card only: J20 on the Random
Access module.
J10 MF18 (Retic module), J10 J21 Diluter 3 LH card only: For future use.
PN 4277219B A.3-9
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
Diluter 4 Card
Figure A.3-12 Diluter 4 Card Component Locations
J1 PWB NO. 1713407C
CR9
CR8
TP11
J3
TP10
R91
U10
J2
R47
TP3
J5
TP13
TP12
J4
7253096A
CR5 CR6 CR7
Connectors
J2 Diluter 2 card, J4 J5 Stain chamber heater, J1, and diff heater, J30
LEDs
CR6 +12 V +12 V within specifications CR9 COOL Peltier module cooling
A.3-10 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
Test Points and Adjustments
26
1
26
1
26
1
Left 26
J2
J3
J4
25
50
25
50
25
50
25
50
7253104A
Connectors
PN 4277219B A.3-11
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
TP6
TP5
TP3
CR5
CR4
TP4
CR3
TP2
CR2
CR1
TP7
7253098A
J4 J5 TP1 J2 J3
Connectors
LEDs
CR2 -5V_OPT +5 V optics is not present CR5 +24V +24 V is not present
A.3-12 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
Test Points
PWB 1713105
J3
6498055A
Connectors
Table A.3-16 Keyboard and Display Interface Card Connectors on the GEN•S System
Potentiometers
ATTENTION: Adjusting R3 too low turns off the display completely, making the LCD Display
module appear defective.
R3 varies the display contrast on the LCD Display module in the GEN•S System. R3 is
accessed through an opening in the splash shield mounted on the rear of the Diluter control
keypad.
PN 4277219B A.3-13
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
PVT Card
Figure A.3-16 PVT Card Component Locations
J4 J6
J5
R35
COUNT
VACUUM
DIFF
PRESSURE
(RG 3)
RETIC
PRESSURE
(RG 6)
SHEATH
PRESSURE
(RG 4)
PWB NO. 1713400B
7253094A
Connectors
A.3-14 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
Reservoir Interface Card
Figure A.3-17 Reservoir Interface Card Component Locations
J2 J3 J9 J4 J5 J10 J6 J11 J7 J12 J8 J13 J14 J16 J15 J1
7253100A
Connectors
Diluent J9 SL100 J2
PN 4277219B A.3-15
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
Right
Door of
Diluter
Connectors
A.3-16 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
Sensor Distribution Card
Figure A.3-19 Sensor Distribution Card Component Locations
CR2 CR1 CR3
J4 J9
J2
J7
J10
J3
J8 J1
J5
7253099A
Connectors
Table A.3-20 Sensor Distribution Card Connectors
LEDs
PN 4277219B A.3-17
QUICK REFERENCE INFORMATION
DILUTER CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
U 1 7
6 4 9 8 2 3 6 B
J 6 J 5 J 4 J 3 J 2 J 1
Connectors
Table A.3-22 Six-Channel Preamp Card Connectors
A.3-18 PN 4277219B
QUICK REFERENCE INFORMATION
POWER SUPPLY CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
A.4 POWER SUPPLY CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
Bulk Power Filter Card
Figure A.4-1 Bulk Power Filter Card Component Locations
J11 J16
PWB NO. 1713179C
J15
J13
J14
J10 J12
7253352A
Connectors
J12 Bulk Power Supply, WM 21/22 J16 System Power Controller card, J4
PN 4277219B A.4-1
QUICK REFERENCE INFORMATION
POWER SUPPLY CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
26 25 1 2
P18
WM23
P18
WM24 23 +
P20
24
WM22 P20
22 +
WM21 P19
21 P19
9 10 11 12
WM9
WM10
WM11 20 19
WM12
WM20
WM19
P17
P17
7253381A
Connectors
A.4-2 PN 4277219B
QUICK REFERENCE INFORMATION
POWER SUPPLY CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS A
Motor Controller Card
Figure A.4-3 Motor Controller Card Locations and Settings
Lower card
Upper card
3
2
JP1 1
P5
1 2 3
7253424D
PN 4277219B A.4-3
QUICK REFERENCE INFORMATION
POWER SUPPLY CARD LAYOUTS WITH KEY COMPONENT DESCRIPTIONS
30 PSI
5 PSI
VACUUM
7253403E
Connectors
LEDs
A.4-4 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER F-FUNCTIONS A
A.5 DILUTER F-FUNCTIONS
Table A.5-1describes the functions available using the F-key on the Diluter control keypad.
To access the F-key functions, press F, the numbers of the option and then ENTER. For most
functions, you press ENTER again to repeat the function and STOP to exit the function. Any
exceptions to this are noted in Table A.5-1.
.
PN 4277219B A.5-1
QUICK REFERENCE INFORMATION
DILUTER F-FUNCTIONS
A.5-2 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER F-FUNCTIONS A
Table A.5-1 Diluter F-Key Functions (Continued)
PN 4277219B A.5-3
QUICK REFERENCE INFORMATION
DILUTER F-FUNCTIONS
F68 DRY ALL Drains all reagents from system. Press RESET to end.
F79 VENT LINE CALIBRATION On systems with a SlideMaker, calibrates BD3, the blood detector for the
INITIALIZING VENT LINE vent line.
When done displays: 1. Backwashes diluent through the needle vent line.
VENT CALIBRATION 2. Calibrates BD3 on the diluent.
SUCCESSFUL
3. Dries the needle vent line.
4. If calibration passed, displays READY. If calibration failed, generates
an error message.
F85 (LH 750 RELEASE CVL85/126 Moves the ceramic pads in CVL85/126 back and forth ten times.
System only)
F86 TRANSPORT TEST Tests functioning of cassette transport assembly.
F87 (LH 750 RELEASE CVL87/127 Moves the ceramic pads in CVL87/127 back and forth ten times.
System only)
F90 SOLENOID XXX Allows activation of individual solenoid. Has memory - solenoid remains
in selected position when this routine is exited
Enter the solenoid number and press ENTER to activate the solenoid.
Press ENTER as necessary to change the state of the solenoid. Press
STOP to exit the routine for the selected solenoid. Press STOP again to
exit this function.
F92 LOW VAC X.XXX. Displays real-time low vacuum. Used to adjust low vacuum.
F93 (LH 750 RELEASE CVL93/128 Moves the ceramic pads in CVL93/128 back and forth ten times.
System only)
F95 SOLENOIDS FREE Turns off solenoids pneumatically; that is, any solenoid valve with a
normally open pneumatic line is repositioned to close the line.
F96 TUBE ADVANCE Moves a cassette through the piercing station, one tube position at a
time.
Press STOP to halt the advance of the cassette. When F96 appears,
press ENTER to repeat function, press STOP to exit this function.
A.5-4 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER F-FUNCTIONS A
Table A.5-1 Diluter F-Key Functions (Continued)
PN 4277219B A.5-5
QUICK REFERENCE INFORMATION
DILUTER F-FUNCTIONS
A.5-6 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES A
A.6 DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES
Summary
Most of the Diluter functions are accomplished by fluidic components that are interconnected
by tubing and controlled by timed solenoid signals. This section briefly describes the
functions of these components.
Illustrations of the Diluter panels and modules - with the fluidic components identified - are
included under Heading A.7 (GEN•S System) and Heading A.8 (LH750 System), and are
cross-referenced from the tables in this section.
Solenoids Valves
Solenoids valves are electronic valves that are energized or de-energized to perform a function
or to activate other components in the Diluter. The function of each solenoid in the Diluter
and the components it activates is listed in Table A.6-1 and on the instrument’s
pneumatic/hydraulic schematic in Chapter 6. Use the figures referenced in Table A.6-1 to
locate the solenoid valves.
Figure Reference
SL No. Function Components Activated GEN•S System LH 750 System
1 Rinse Needle Lee Valve A.7-7, MF4 A.8-7, MF4
4 Hgb Drain Valve VL4A, VL4B, VL4C A.7-4, MF6 A.8-4, MF6
PN 4277219B A.6-1
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES
Figure Reference
SL No. Function Components Activated GEN•S System LH 750 System
12 Baths Drain VL12A, VL12B, VL12C, VL12D, A.7-4, MF6 A.8-4, MF6
VL12E, VLF
13 Probe/Needle drain VL13 A.7-4, MF6 A.8-4, MF6
25† Tube Ram/Needle Bellow Down CL6, CL3, VL25A A.7-1 A.8-1
26† Bar Code Reader VL26, CL7 A.7-7, MF13 A.8-7, MF13
A.6-2 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES A
Table A.6-1 Solenoid Valve Functions (Continued)
Figure Reference
SL No. Function Components Activated GEN•S System LH 750 System
38 Not used N/A N/A
45 Diff Preserve (PAK Preserve) PM1, VL45 A.7-6, MF11 A.8-6, MF11
47 Cleaning Agent Pump VL47A, VL47B, PM10 A.7-6, MF11 A.8-6, MF11
48 5 Diff Mixing Chamber Drain GEN•S System: VL48A, VL48B A.7-4, MF6 N/A
49 Exit - Flow Cell GEN•S System: VL49A, VL49B A.7-6, MF11 N/A
57 Probe/Needle Drain Vacuum GEN•S System: VL57A, VL57B, A.7-6, MF11 N/A
VL57C
LH 750 System: VL57A, VL57C N/A A.8-6, MF11
58 GEN•S System: Aspiration Enable and VL58A, VL58B A.7-9, MF17 N/A
Lyse Disable
LH 750 System: Latex Sample Enable VL58 N/A A.8-9, MF18
- Diff
* Ensure rocker bed is in the horizontal position before energizing.
† Ensure rocker bed is in the forward position before energizing.
‡ Process controlled solenoid. No direct access.
PN 4277219B A.6-3
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES
Figure Reference
SL No. Function Components Activated GEN•S System LH 750 System
59 Backwash Disable VL59 A.7-9, MF16 A.8-9, MF16
70 Sheath Tank Refill Request Logic Signal to Trigger Sheath Tank N/A N/A
Refill
71 Clog Detector On Logic Signal to Trigger Clog N/A N/A
Detector On
72 RF On Logic Signal to Trigger RF On N/A N/A
A.6-4 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES A
Table A.6-1 Solenoid Valve Functions (Continued)
Figure Reference
SL No. Function Components Activated GEN•S System LH 750 System
80 Retic Chamber Drain GEN•S System: VL80A, VL80B A.7-9, MF16 A.8-9, MF16
83 Probe Wipe Error Reset Logic Signal to Trigger Probe Wipe N/A N/A
Error Reset
84 Probe Wipe Enable Logic Signal to Trigger Probe Wipe N/A N/A
Enable
85 LH 750 System: Diff Sample Segment CVL85/126 N/A A.8-4, MF10
Valve Return
86‡ GEN•S System w/ SW 4A and higher VL86 A.7-4, MF10 A.8-4, MF10
and LH 750 System: Sweep Flow
Reservoir Refill
87 LH 750 System: Retic Sample CVL87/127 N/A A.8-4, MF10
Segment Valve Return
88 Latex Sample Enable - Retics (N.O.) VL88 A.7-7, MF13 A.8-7, MF13
90 Tip Wipe Enable Logic Signal to Trigger Tip Wipe N/A N/A
Enable
91 Backwash Tank Refill Request Logic Signal to Trigger Backwash N/A N/A
Tank Refill
92 Blood/Stain Aspiration Pump PM11 A.7-9 A.8-9
PN 4277219B A.6-5
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES
Figure Reference
SL No. Function Components Activated GEN•S System LH 750 System
97 Drain Stain Chamber GEN•S System: VL97A, VL97B, A.7-9, MF16 N/A
VC30
LH 750 System: VL97B N/A A.8-9, MF16
98 GEN•S System: Ghost Pump PM6, VL98* A.7-9, MF16 A.8-9, MF16
Note: On newer GEN•S Systems
this is labeled VL95/98. It is
activated by SL98 on the GEN•S
System, and by SL95 on the
LH 750 System.
LH 750 System: Segment Valves VL98 N/A A.8-9, MF16
Self-Cleaning
99 Stain Pump PM5, VL99 A.7-9, MF16 A.8-9, MF16
101‡ Cleaning Agent Level Refill VL101 A.7-11, MF3 A.8-11, MF3
102‡ Pak Lyse Level Refill VL102 A.7-11, MF3 A.8-11, MF3
103‡ Pak Preserve Level Refill VL103 A.7-11, MF3 A.8-11, MF3
106‡ CBC Lyse Reagent Refill VL106 A.7-11, MF3 A.8-11, MF3
107‡ Backwash Tank Refill VL107A, VL107B A.7-2, MF9 A.8-2, MF9
110‡ Probe Wipe Rinse Lee Valve A.7-7, MF4 A.8-7, MF4
114 Needle Vent Side Isolator (SlideMaker VL114 In the Sample Access and
Option) Reservoir Module. Refer to the
Slide Making Modules FSM.
* Ensure rocker bed is in the horizontal position before energizing.
† Ensure rocker bed is in the forward position before energizing.
‡ Process controlled solenoid. No direct access.
A.6-6 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES A
Table A.6-1 Solenoid Valve Functions (Continued)
Figure Reference
SL No. Function Components Activated GEN•S System LH 750 System
115 VC19 Isolator 1 (SlideMaker Option) VL115 In the Sample Access and
Reservoir Module. Refer to the
Slide Making Modules FSM.
116 GEN•S System: VC19 Isolator 2 (SM VL116 In the Sample Access and
and SW 3A and lower) Reservoir Module. Refer to the
VC19 Isolator 2 (SW 4A and higher) Slide Making Modules FSM.
LH 750 System: VC19 Isolator 2 VL116 In the Sample Access and
Reservoir Module. Refer to the
Slide Making Modules FSM.
117 SlideMaker Aspiration Line Isolator VL117 In the Sample Access and
(SM) Reservoir Module. Refer to the
Slide Making Modules FSM.
118 Reservoir SW1 (SM) (N.O. RES1) VL118 In the Sample Access and
Reservoir Module. Refer to the
Slide Making Modules FSM.
119 Not used N/A N/A
120 Duplicate SlideMaker Aspiration Line VL120 In the Sample Access and
Isolator (SM) (Duplicate of SL117) Reservoir Module. Refer to the
Slide Making Modules FSM.
121 VLS Check Logic Signal to Trigger VLS Check N/A N/A
122 GEN•S System: Sweep Flow Logic Signal to Trigger Sweep Flow N/A N/A
Reservoir Refill (SW 4A and higher) Reservoir Refill
LH 750 System: Sweep Flow Logic Signal to Trigger Sweep Flow N/A N/A
Reservoir Refill Reservoir Refill
123 Probe Wipe Block Up Logic Signal to Trigger Probe Wipe N/A N/A
Block Up
124 Probe Wipe Block Reset Logic Signal to Trigger Probe Wipe N/A N/A
Block Reset
125‡ GEN•S System: Probe Wipe Rinse CL11 A.7-4, MF10 N/A
Cup (SW 4A and higher)
LH 750 System: Probe Wipe Rinse CL11 N/A A.8-4, MF10?
Cup
126 LH 750 System only: Segment 31 µL CVL85/126 N/A A.8-9, MF18
Diff Sample
127 LH 750 System only: Segment 31 µL CVL87/127 N/A A.8-9, MF18
Retic Sample
128 LH 750 System only: Segment 2 µL CVL93/128 N/A A.8-9, MF18
Blood/Stain Return
129 LH 750 System only: Clearing VL129 N/A A.8-9, MF18
solution line protection (N.O.)
130 LH 750 System only: Not used N/A N/A N/A
* Ensure rocker bed is in the horizontal position before energizing.
† Ensure rocker bed is in the forward position before energizing.
‡ Process controlled solenoid. No direct access.
PN 4277219B A.6-7
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES
Table A.6-2 Pinch and Angar Table A.6-2 Pinch and Angar Table A.6-2 Pinch and Angar
Valve Location References Valve Location References Valve Location References
A.6-8 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES A
Main Diluter Fluidic Components
With the exception of the solenoids, pinch valves and Angar valves, the main fluidic
components in the Diluter are described in Table A.6-3. Table A.6-3 also includes the
reference designator for the component, where applicable, and a figure reference for locating
the component.
Figure Reference
Cleaning truck Cleans the outside of the aspirator trip between each A.7-8 A.8-8
sample.
Diff heater Heats diff lytic reagent. A.7-9 A.8-9
Needle assembly Input pathway for sample aspiration in the Automatic A.7-8 A.8-8
mode.
Probe-Wipe module Cleans the outside of the aspirator tip in the Manual A.7-8 A.8-8
mode.
Solenoid Interconnect Provides a splash shielded connection point for the A.7-5 A.8-5
module solenoids mounted on MF16 and MF17.
Sweep-flow tank Regulates diluent delivery through the sweep flow lines A.7-4 A.8-4
behind the RBC apertures.
BD1 Front blood detector In the Automatic mode, monitors the fluid in the A.7-8 A.8-8
aspiration line entering the BSV.
BD2 Rear blood detector In the Automatic mode, monitors the fluid in the A.7-8 A.8-8
aspiration line leaving the BSV.
BSV Blood sampling valve Isolates blood for the RBC/Plt and WBC/Hgb dilutions, A.7-8 A.8-8
and routes the blood samples, diluent and rinse to the
RBC and WBC bath.
CL1 BSV cylinder Rotates the front section of the BSV to align the paths for A.7-8 A.8-8
the aspiration mode selected, Automatic or Manual.
CL11 Backwash cup cylinder Moves the backwash cup up to the aspirator tip during A.7-8 A.8-8
the backwash.
CL2 BSV cylinder Rotates the center section of the BSV to isolate the A.7-8 A.8-8
portions of the blood sample needed for blood dilutions.
CL3 Bellows cylinder Expands and retracts the bellows to cover and uncover A.7-3, A.8-3,
the piercing needle. A.7-8 A.8-8
CL6 Tube-ram cylinder Pushes the specimen tube out of the cassette and onto A.7-3, A.8-3,
the piercing needle. A.7-4 A.8-4
CL7 Bar-code scanner cylinder Moves the bar-code scanner over the tube and cassette A.7-3, A.8-3
labels. A.7-4 A.8-4
CVL85/126 Diff sample valve Isolates blood for the diff dilution, and routes the blood N/A A.8-9
sample to the mixing chamber (VC25).
PN 4277219B A.6-9
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES
Figure Reference
MF10 Contains solenoids SL85, SL86, SL87, and SL125 A.7-4 A.8-4
(GEN•S System) or SL127 (LH 750 System).
MF11 Contains solenoids SL3, SL31, SL45, SL46, SL47, SL49, A.7-6 A.8-6
SL51, SL54, SL55, and SL57.
MF12 Contains solenoid SL53 A.7-6 A.8-6
MF13 Contains solenoids SL23, SL26, SL27, SL28, SL29, A.7-7 A.8-7
SL30, SL34, SL36, SL37, SL64, SL88, SL111, SL112,
and SL113.
MF16 Contains solenoids SL44, SL56, SL59, SL76, SL80, A.7-9 A.8-9
SL89, SL93, SL97, SL98, and SL99.
MF17 Contains solenoids SL41, SL50, SL52, and SL65. A.7-10 A.8-10
MF18 Contains solenoids SL58, SL62, SL94, and SL95. A.7-9 A.8-9
MF2 System flush/cleaning Determines the input source for the system A.7-12 N/A
agent input manifold flush/cleaning agent input manifold.
MF3 Reagent solenoid manifold Distributes vacuum to solenoids used to refill reagent A.7-11 A.8-11
reservoirs. Contains solenoids SL100 through SL106.
MF4 Backwash manifold Delivers pressurized diluent or cleaning agent to rinse A.7-7 A.8-7
the aspiration pathways, and the diff mixing, stain and
retic chambers. Contains solenoids SL1, SL2, SL42,
SL68, SL69, SL75, SL96, and SL110.
MF5 System flush/cleaning Routes cleaning agent or flush solution to VL14B for A.7-12 N/A
agent output manifold routing to the diluent/cleaning agent chamber for
distribution in the Diluter.
MF6 Contains solenoids SL4, SL6, SL12, SL13, SL15, SL16, A.7-4 A.8-4
SL17, SL48, SL67, and SL108.
MF7 5-psi manifold Distributes 5 psi. A.7-4 A.8-4
MF9 Contains solenoids SL5, SL7, SL8, SL10, SL11, SL39, A.7-2 A.8-2
SL40, SL43, SL82, and SL107.
PLB1 Peltier module Heats or cools retic clearing solution. A.7-2 A.8-2
PM1 Diff preservative pump Dual-volume pump that dispenses diff preservative to A.7-5 A.8-5
the mixing chamber.
A.6-10 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES A
Table A.6-3 Diluter Components (Continued)
Figure Reference
PM6 Retic clearing solution Delivers retic clearing solution through Peltier module to A.7-1 A.8-1
pump retic chamber.
PM7 CBC lytic reagent pump Delivers CBC lytic reagent to WBC bath to lyse RBCs and A.7-5 A.8-5
react with the hemoglobin.
PM9 Aspiration pump Dual-volume pump that aspirates blood in both A.7-8 A.8-8
aspiration modes.
QD1 Quick disconnect 1 A.7-4 A.8-4
RG2 Vacuum (low) regulator Regulates the low (6 in. Hg) vacuum used to pull the A.7-6 A.8-6
dilutions through the RBC and WBC apertures.
RG3 Diff sample pressure Regulates pressure for diff sample flow through the flow A.7-6 A.8-6
regulator cell.
RG4 Sheath pressure regulator Regulates pressure for sheath fluid. A.7-6 A.8-6
RG5 Bar-code scanner cylinder Regulates pressure flow to bar-code reader cylinder A.7-3 A.8-3
pressure regulator controlling speed of bar-code reader movement.
RG6 Retic sample pressure Regulates pressure for retic sample flow through the A.7-6 A.8-6
regulator flow cell.
PN 4277219B A.6-11
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES
Figure Reference
VC12 Sheath flow restrictor During sample analysis, restricts the upper sheath flow A.7-5 A.8-5
and directs it into flow cell port 3. This flow moves cells
away as they exit the aperture, preventing them from
swirling back into the sensing area.
VC13 Diff waste chamber Collects waste from the aspiration station and mixing A.7-6 A.8-6
chamber.
VC14 Foam trap (waste Collects any foam or liquid overflow from the waste A.7-5 A.8-5
chamber) chamber.
VC15 Sheath tank Provides pressurized diluent for sheath flow through the A.7-5 A.8-5
flow cell.
VC16 Vacuum chamber Distributes vacuum within the Diluter. A.7-6 A.8-6
VC17 Retic chamber Mixing chamber for incubating retic clearing solution A.7-9 A.8-9
with stained blood sample for retic analysis.
VC18 Flow cell Houses and provides path to VCS aperture. A.7-7 A.8-7
VC19 Needle vent chamber Collects any blood aspirated into the needle vent line and A.7-8 A.8-8
the diluent or cleaning agent used to clean the needle.
VC1-R RBC vacuum isolator Distributes low vacuum (6 in. Hg) to pull dilution A.7-3 A.8-3
chamber through the apertures in the RBC bath, high vacuum to
scavenge the sweep- flow lines, and pressure (5 psi) to
clear the RBC apertures.
VC1-W WBC vacuum isolator Distributes low vacuum (6 in. Hg) to pull dilution A.7-3 A.8-3
chamber through the apertures in the WBC bath and pressure (5
psi) to clear the WBC apertures.
VC2 RBC bath Holds RBC dilution for mixing and for collection data of A.7-3 A.8-3
RBCs and Plts.
VC21 Vacuum trap Traps any liquid in the vacuum lines, preventing the A.7-2 A.8-2
liquid from traveling back to the pump in the Power
Supply.
VC22 Vacuum overflow tank Distributes vacuum in the Diluter and traps any liquid A.7-1 A.8-1
overflow into the vacuum lines.
VC23 Backwash tank Distributes pressurized diluent or cleaning agent to the A.7-1 A.8-1
backwash manifold and diluent to the Hgb cuvette for the
Hgb-blank reading.
A.6-12 PN 4277219B
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES A
Table A.6-3 Diluter Components (Continued)
Figure Reference
VC27 Vacuum chamber Distributes vents and vacuum to the needle-vent A.7-2 A.8-2
chamber, VC19.
VC28 Diluent/cleaning agent Distributes diluent (startup and sample cycles) or A.7-4 A.8-4
chamber cleaning agent (shutdown cycle) to the diluent
dispensers and the backwash tank.
VC29 Sweep-flow reservoir Traps bubbles and distributes diluent to the sweep-flow A.7-4 A.8-4
tank.
VC3 WBC bath Holds WBC dilution for mixing and for collection data of A.7-3 A.8-3
WBCs.
VC30 Foam trap (blood/stain Collects waste from the blood/stain aspiration pump, A.7-6 N/A
aspiration pump) PM11, and dispenses it to waste.
VC31 Foam trap (reagent Collects any foam or liquid pulled into the vacuum A.7-11 A.8-11
reservoirs) supply line to the reagent reservoirs, isolating the liquid
from the vacuum system.
VC32 Diluent/cleaning agent Routes diluent and cleaning agent in the Diluter. A.7-4 A.8-4
manifold
VC37 Foam trap (backwash tank) Collects any foam or liquid in lines between SL5 and the A.7-2 A.8-2
backwash tank VC23.
PN 4277219B A.6-13
QUICK REFERENCE INFORMATION
DILUTER FLUIDIC COMPONENT FUNCTIONS AND LOCATION REFERENCES
A.6-14 PN 4277219B
QUICK REFERENCE INFORMATION
GEN•S SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS A
A.7 GEN•S SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS
Use the illustrations in this section to identify the fluidic components on the GEN•S System’s
Diluter panels and modules. For the functions of these components, refer to Heading A.6.
PM4
VL8
VC23
PM2
PM3 VL107B
PM2 PM3
Style used on Analytical
Stations that bypass the
diluent reservoir.
VL40
VL39
VC22
SL25
VL98
MF9
VC37
VC21
SL5
VC27
SL107
SL7
SL8
SL82
SL43 SL61
SL39
SL40
SL10 PLB1
6498011A SL11
PN 4277219B A.7-1
QUICK REFERENCE INFORMATION
GEN•S SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS
C L 6 V L 1 2 F
V C I-R V C I-W
C L 7
V L 1 2 C
C o n fig u r a tio n o n A n a ly tic a l
S ta tio n s th a t b y p a s s th e
d ilu e n t r e s e r v io r .
V L 6
V L 5 7 A
V C 2
V C 3
V C 1 1
R G 5
a n d g a u g e
C L 3 V C 1 0 V L 1 2 A V L 4 A V L 1 2 B 6 4 9 8 0 9 0 A
MF8
MF7
VC29
SL19
VL11B
SL20
SL125
SL16 VL11B
SL67
SL86 SL6
SL12
MF10 SL14
SL4
SL13
VL86
SL15 VL14B
SL17
Sweep-flow reservoir SL108
with level sensor SL48 VC28
A.7-2 PN 4277219B
QUICK REFERENCE INFORMATION
GEN•S SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS A
Figure A.7-5 GEN•S System Diluter - Right Front Panel
V L 4 9 A V L 5 1 V L 8 0 A V L 9 7 A V L 5 4 V L 5 5 V L 4 6 A V C 1 2
S L 6 0
P M 1 R G 2 k n o b
V L 5 7 B
V L 4 7 B
P M 7
V L 1 7
V L 3
P M 1 0
V C 1 5
V L 4 7 A
V L 4 9 B
V C 1 4 V L 1 0 8
V L 4 8 A
S o le n o id
In te rc o n n e c t 6498001A
m o d u le
VL12E
SL53 (MF12)
MF11
RG2
VC26
1 SL55
SL54
SL51
SL49
SL57
VL14A SL31
SL3
VC30
SL47
VC13
SL45
SL46
PN 4277219B A.7-3
QUICK REFERENCE INFORMATION
GEN•S SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS
Figure A.7-7 GEN•S System Diluter - Under Front Cover Overview A Sampling Station,
VL4B VL4C Figure A.7-8
SL96 B Retic module,
MF4 SL75 Figure A.7-9
SL42
SL69 SL110 C Diff module,
SL68
SL22
Figure A.7-10
SL2 QD4 QD5
A B C
SL1
SL112
SL30 46 SL113
SL36
SL23
SL37 SL111
SL27 SL29
SL34 SL28
SL88 SL26 6498004A
SL64
CL3
BD2
BD1
Probe Wipe
module
BSV
VL111 VL13 CL1
SL9 VL9B CL2
VL9A
PM9
SL24 Aspirator tip
CL11
Sample Access and Reservoir module Cleaning
(For details refer to the truck
Slide Making Modules Service Manual) Aspiration Pump module BSV and Probe-Wipe modules 6498005B
A.7-4 PN 4277219B
QUICK REFERENCE INFORMATION
GEN•S SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS A
Figure A.7-9 GEN•S System Diluter - Retic Module
MF18
VC17 VC24 PM11,
MF16 VL95A
VL44 SL92
QD8 VL93B
SL98 SL56
SL44 SL76 VL95B SL94
SL93 SL99 QD7 SL95
SL97 SL80 VL94A SL58
SL59 SL89 SL62
VL89 VL56
VL64
BD2 VL76
VL62B VL93A
VL58B
VL99
(Behind
PM5 STAIN PUMP)
VL62A
BD1 VL94B
VL59 VL80B
VL97B
VL58A
VL88 Diff heater
6498007B
VL65
VL45
VL46B
VL41
VL50B
VC25
QD9 VL52
VL48B
6498006A
PN 4277219B A.7-5
QUICK REFERENCE INFORMATION
GEN•S SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS
MF1
VL113 MF1
SL106 VC31
SL105
SL104 SL106
SL103 SL105 VL113
SL102 SL104
SL101 SL103
SL100 SL102
MF3 MF3 SL101
Old style SL100
6498013A New style
Note: VL113 is not present on Analytical Stations that are configured to bypass the diluent reservoir.
MF2
VL112
MF5
6498012A
A.7-6 PN 4277219B
QUICK REFERENCE INFORMATION
LH 750 SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS A
A.8 LH 750 SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS
Use the illustrations in this section to identify the fluidic components on the LH750 System’s
Diluter panels and modules. For the functions of these components, refer to Heading A.6.
P M 4
V L 8
V C 2 3
P M 2
P M 3 V L 1 0 7 B
V L 4 0
V L 3 9
V C 2 2
S L 2 5
V L 9 5 /9 8
P M 6 V L 2 6 6 4 9 8 1 0 3 B
MF9
VC21
SL5 VC27
VC37
SL107
SL7
SL8
SL82
VL61
SL43
SL39
SL40
PLB1
SL10
6498102B SL11
PN 4277219B A.8-1
QUICK REFERENCE INFORMATION
LH 750 SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS
C L 6
V L 1 2 F
V L B C R
C L 7
V L 1 2 C
V L 6
V L 5 7 A
V C 2
V C 3
V C 1 1
R G 5
a n d g a u g e
C L 3 V C 1 0 V L 1 2 A V L 4 A V L 1 2 B
6498106B
MF10
VL16B
MF8
MF6
SL19
SL20
VL11B
SL14
VL14B
MF7
VC28
VC32
tank
A.8-2 PN 4277219B
QUICK REFERENCE INFORMATION
LH 750 SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS A
Figure A.8-5 LH 750 System Diluter - Right Front Panel
V L 4 9 A V L 5 1 V L 4 7 B V L 1 7 V L 5 4 V L 5 5 V L 4 6 A V C 1 2
S L 6 0
V L 6 7 B
P M 1 R G 2 k n o b
V L 5 3 A
P M 7
V L 3
P M 1 0
V C 1 5
V L 4 7 A
V C 1 4 V L 1 0 8
V L 5 3 B
S o le n o id
In te rc o n n e c t 6498104B
m o d u le
M F 1 1
S L 4 6
S L 4 5 V L 1 2 E
S L 4 7 S L 5 3 (M F 1 2 )
R G 2
S L 3
V L 5 3 D
S L 3 1
V L R L F
S L 5 7 V L 1 4 A
S L 4 9
V C 2 6
S L 5 1
S L 5 4
S L 5 5
V C 1 3
6 4 9 8 1 0 5 B
R G 4 R G 3 R G 6 Q D 2 V C 1 6
PN 4277219B A.8-3
QUICK REFERENCE INFORMATION
LH 750 SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS
Figure A.8-7 LH 750 System Diluter - Under Front Cover Overview A Sampling Station,
Figure A.8-8
VL4B VL4C B Random Access
SL96 module,
MF4 SL75 Figure A.8-9
SL42
SL110 C Diff module,
SL69
SL68 Figure A.8-10
SL22 A B C
SL2 QD4 QD5
SL1
SL112
SL30 46 SL113
SL36
SL23
SL37 SL111
SL27 SL29
SL34 SL28
SL88 SL26 6498110B
SL64
CL3
BD2
BD1
Probe Wipe
module
BSV
VL111 VL13 CL1
SL9 VL9B CL2
VL9A
PM9
SL24 Aspirator tip
CL11
Sample Access and Reservoir module Cleaning
(For details refer to the truck
Slide Making Modules Service Manual) Aspiration Pump module BSV and Probe-Wipe modules 6498005B
A.8-4 PN 4277219B
QUICK REFERENCE INFORMATION
LH 750 SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS A
Figure A.8-9 LH 750 System Diluter - Random Access Module
VL94B
SL98 SL56 VC17 CVL93/128 Right side
SL76 underneath
SL44 MF16
SL99
SL93 VC24
VL44
SL80 VL129
SL97 VL94A
SL89
VL89
SL59
SL58 PM11 (SL92)
VL88 VL58 (behind PM5)
SL62
SL92
SL129
PM5
MF18
BD1 VL99
SL95
VL80
SL126 VL56 VL97B
SL127 VL59
SL128 VL76
VL98
VL62 CVL87/127
VL64 CVL85/126 Diff heater BD2 6498108B
VL65
VL45
VL46B
VL41
VL50B
VC25
QD9 VL52
VL48B
6498006A
PN 4277219B A.8-5
QUICK REFERENCE INFORMATION
LH 750 SYSTEM DILUTER FLUIDIC COMPONENT LOCATIONS
MF1
VC31
SL106
SL105
SL104
SL103
SL102
MF3 SL101
SL100 6498109B
A.8-6 PN 4277219B
QUICK REFERENCE INFORMATION
SOFTWARE CONFIGURATIONS A
A.9 SOFTWARE CONFIGURATIONS
When installing a GEN•S System or an LH 750 System, always verify that the Analytical
Station software and Workstation software combination are a released configuration.
Table A.9-1 lists the current released configurations for the GEN•S System, Table A.9-2 for
the LH 750 System.
1. To display the Analytical Station software versions, press the Analyzer reset button and
observe the displays on the Analyzer (CRT) and the Diluter/numeric keypad (LCD).
2. To display the Workstation software version, select Help tt About from any customer
application except Run Configuration.
3. If the combination is not released, install a currently released software combination.
PN 4277219B A.9-1
QUICK REFERENCE INFORMATION
SOFTWARE CONFIGURATIONS
A.9-2 PN 4277219B
QUICK REFERENCE INFORMATION
MENU TREES A
A.10 MENU TREES
Figure A.10-1 GEN•S System Analyzer Menu Summary
1. RAMP TEST 0
1. AUTOMATIC CALIBRATION FACTORS 2. PRECISION TEST 1
2. MANUAL CALIBRATION FACTORS 1. ELECTRONIC 3. PRECISION TEST 2
3. RECEIVE AVERAGE CALIBRATION FACTORS TESTS 4. PRECISION TEST 3
1. CALIBRATION 5. PRECISION TEST 4
6. MAIN MENU
7. SYSTEM RUN 6. COUNT
8. RETURN
ANALYZER 8. RETURN
1.
FUNCTIONS 2. HISTOGRAM HISTOGRAM STATISTICS
STATISTICS COUNT MEAN SIGMA MODE
2. HGB READINGS (BLANK 6. MAIN MENU
& SAMPLE VOLTAGES) 7. SYSTEM RUN 8. RETURN
8. RETURN
CBC ONLY 4. AP CUR ON
1. RAMP TEST LATEX CALIBRATION
MODE 5. AP CUR OFF
3. START UP 2. PRECISION TEST 3. 5. COMPUTE
CHANGE VALUES 6. REPEAT CALIBRATION
TESTS 3. BACKGROUND TEST 4. 6. ASPIRATE SAMPLE 7.
AP CUR ON/OFF SERVICE MENU
6. MAIN MENU 5. 7. SERVICE MENU 8.
APERTURE 1/2/3 RETURN
7. SYSTEM RUN 6. 8. RETURN
ASPIRATE SAMPLE
8. RETURN 8.
LATEX RETURN
3. BED BACKWARD 0 WASTE LEVEL FULL 0
4. HGB LAMP ADJUST 1. 1. MONTH CALIBRATION
FORMAT BED FORWARD 0 DILUENT LEVEL FULL 1
5. TRANSMIT TO PC 2. DAY
MM/DD/YY(US)/DD/MM/YY(EUROPEAN)/ DIFF CALIBRATION BED HORIZONTAL 1 CLEANER LEVEL FULL 1
6. DATE AND TIME 3. YEAR
YY/MM/DD(JAPANESE)
7. SYSTEM RUN SET DATE & TIME 4. HOURS 1. ASPIRATE
2. OTHER THAN
8. RETURN MAIN MENU 5. MINUTES 2. SCANNER POSITION 1 DIFF LYSE FULL 1
6. CBC ONLY RECOUNT
SYSTEM RUN 6. SECONDS 3. VCS TUBE DETECTED 0 DIFF PRESERVE FULL 1
7. MODE
8. RETURN 7. SYSTEM RUN V 4. V/C/S STRIPPER PLATE 1 CBC LYSE FULL 1
8. RETURN 5. PHASE ADJ
6. LS DRIFT BELLOWS UP 1 RETIC STAIN FULL 1
1. DILUTER SWITCH PANEL ALARM: 7. D/R/S BELLOWS DOWN 0 RETIC CLEAN FULL 1
MAIN 1. ENABLED/DISABLED 8. QUIT HAND DETECTOR 0 SHEATH TANK FULL 1
ALARM SETUP
MENU 2. LONG ALARM:
SERVICE
2. NUMBER OF ENABLED/DISABLED PROBE POSITION 0 BACKWASH TANK FULL 1
MENU
BAR CODE 3. CONTINUOUS ALARM: PROBE WIPE UP 0 OVERFLOW TANK FULL 0
DIGITS (2 OF 5) 3 - 11 ENABLED/DISABLED PROBE WIPE DOWN 1 FRONT DOOR 0
1. CRT DISPLAY TEST
6. MAIN MENU 2. RAM TEST
3. BLOOD DETECTOR:
7. SYSTEM RUN 3. ROM TEST RIGHT LIFT UP 0 TOP RIGHT SAFETY 0
OFF/ON
8. RETURN ECHO TEST
4. LEFT LIFT UP 0 TOP LEFT SAFETY 0
4. FLOW CELL ERRORS AUTO STOP SENSOR TEST
2. 5. RIGHT STACK LOAD 0
SYSTEM OFF/ON
CONFIGU- 4. DIAGNOSTIC
RATION UNDER R. STACK 0
7. SYSTEM RUN ROUTINES
UNDER L. STACK 0
7. SERVICE MENU
8. RETURN
8. RETURN 1. DIFF PROCESSOR RAM TEST
1. RED AND WHITE COUNTERS 2. DIFF TIMER TEST
2. DIFF PROCESSOR DIAGNOSTICS
1. CBC/DIFF/RETIC
6. MORE 3. PLATELET NO FIT (MEAN) 3. DIFF PROCESSOR DUART TEST
3. 2. CBC/DIFF
TEST MODE DIAGNOSTICS 4. DIAGNOSTICS DUMP 4. DIFF ANALOG PULSES TEST
3. CBC ONLY
5. CRT KEY TEST 7. SYSTEM RUN 7. SERVICE MENU
4. CBC/RETIC
5. RETIC ONLY RETURN 6. CRT ALIGNMENT TEST 8. RETURN
8. 7. SERVICE MENU
5. TURN PNEUMATICS OFF 8. SYSTEM RUN
8. RETURN 8. RETURN
1. DUMP APERTURES
1. N 1. RAM/ROM TEST
1. CBC/DIFF 2. I/O BUFFER
2. F 2. PLT FIT ANALYSIS
6. SCOPE 2. CBC ONLY 3. MANUAL HGB TIMER DRAIN XX (in minutes)
PRESS KEY #6 WITH KEY #1 TO ACCESS SCOPE MENU 4. RETURN 3. PLT NOFIT ANALYSIS (MODE)
MENU 3. DIFF ONLY 4. PC COMMUNICATION TEST
4. INITIALIZE CALIBRATION FACTORS
4. F55 TEST (FAST/SLOW) 7. SERVICE MENU
5. HGB VOLTAGE
7. SYSTEM RUN SPECIAL 8. RETURN
5. 6. CHANGE/DISPLAY CYCLE COUNT
8. RETURN FUNCTIONS 8. RETURN
7. PRESS KEY #7 WITH KEY #1 TO ACCESS SERVICE MENU
6. DILUTER DIAGNOSTICS
1. ZAP
1. ELECTRICAL/PNEUMATIC SUPPLIES
6. TEST MODE 7. SERVICE MENU
7. SYSTEM RUN 7. VOLTAGES/TEMPERATURES 1. RETURN
SYSTEM 7. ASPIRATIONS/TUBE XX SERVICE MENU 8.
8. 8. RETURN
RUN 8. MAIN 7.
8. RETURN RETURN 7 2 1 9 0 4 4 B
PN 4277219B A.10-1
QUICK REFERENCE INFORMATION
MENU TREES
I RAMP TEST
III
START UP II PRECISION TEST BED BACKWARD 0 WASTE LEVEL FULL 0
TESTS III BACKGROUND TEST BED FORWARD 0 DILUENT LEVEL FULL 1
III CHANGE VALUES
VI MAIN MENU BED HORIZONTAL 1 CLEANER LEVEL FULL 1
VII III CBC LATEX IV AP CUR ON/OFF
SYSTEM RUN
VIII CALIBRATION V APERTURE 1/2/3
RETURN SCANNER POSITION 1 DIFF LYSE FULL 1
VIII RETURN
IV HGB LAMP ADJUST I I MONTH TUBE DETECTED 0 DIFF PRESERVE FULL 1
FORMAT
V TRANSMIT TO PC II DAY STRIPPER PLATE 1 CBC LYSE FULL 1
MM/DD/YY(US)/DD/MM/YY(EUROPEAN)/
VI DATE & TIME III YEAR
YY/MM/DD(JAPANESE)
VII SYSTEM RUN
II SET DATE & TIME IV HOURS BELLOWS UP 1 RETIC STAIN FULL 1
VIII RETURN MAIN MENU V MINUTES BELLOWS DOWN 0 RETIC CLEAN FULL 1
VI
VII SYSTEM RUN VI SECONDS HAND DETECTOR 0 SHEATH TANK FULL 1
VIII RETURN VII SYSTEM RUN
VIII RETURN PROBE POSITION 0 BACKWASH TANK FULL 1
PROBE WIPE UP 0 OVERFLOW TANK FULL 0
I DILUTER SWITCH PANEL ALARM: I CRT DISPLAY TEST PROBE WIPE DOWN 1 FRONT DOOR 0
MAIN I ALARM SETUP ENABLED/DISABLED II RAM TEST
MENU II LONG ALARM: III ROM TEST
SERVICE RIGHT LIFT UP 0 TOP RIGHT SAFETY 0
II NUMBER OF ENABLED/DISABLED IV
MENU ECHO TEST LEFT LIFT UP 0 TOP LEFT SAFETY 0
BAR CODE III CONTINUOUS ALARM: V SENSOR TEST RIGHT STACK LOAD 0
DIGITS (2 OF 5) 3 - 11 ENABLED/DISABLED
VI MAIN MENU
BLOOD DETECTOR: VII UNDER R. STACK 0
III SYSTEM RUN VI
OFF/ON VIII SERVICE MENU UNDER L. STACK 0
RETURN
VIII RETURN
IV FLOW CELL ERRORS AUTO STOP
SYSTEM OFF/ON DIAGNOSTIC
II IV
CONFIGU- ROUTINES I
V CALIBRATION FACTORS REG/CLA DIFF PROCESSOR RAM TEST
RATION I RED AND WHITE COUNTERS II DIFF TIMER TEST
II DIFF PROCESSOR DIAGNOSTICS
VII SYSTEM RUN III DIFF PROCESSOR DUART TEST
VI MORE IV DIAGNOSTIC DUMP
IV DIFF ANALOG PULSES TEST
DIAGNOSTICS V CRT KEY TEST VII SYSTEM RUN
VIII RETURN VII SERVICE MENU
VI CRT ALIGNMENT TEST
VIII RETURN
VIII RETURN VII SERVICE MENU VIII
VIII RETURN RETURN
II I/O BUFFER
I RAM/ROM TEST
III MANUAL HGB TIMER DRAIN XX (in minutes
IV INITIALIZE CALIBRATION FACTORS
IV PC COMMUNICATION TEST
V TURN PNEUMATICS OFF SPECIAL V HGB VOLTAGE
V V CLENZ REMOVAL TIME (hrs)XX
FUNCTIONS VI CHANGE/DISPLAY CYCLE COUNT
VII SERVICE MENU
I N VIII RETURN
I CBC/DIFF VIII RETURN
II F
VI SCOPE II CBC ONLY
PRESS KEY #6 WITH KEY #1 TO ACCESS SCOPE MENU IV RETURN I ZAP
MENU III DIFF ONLY I ELECTRICAL/PNEUMATIC SUPPLIES
F55 TEST (FAST/SLOW) VI DILUTER DIAGNOSTICS VII SERVICE MENU
IV VII VOLTAGES/TEMPERATURES
SYSTEM RUN VIII RETURN
VII VIII RETURN
VIII RETURN
VII DIFF CALIBRATION I SERVICE MENU
VII PRESS KEY #7 WITH KEY #1 TO ACCESS SERVICE MENU
VII
VIII RETURN RETURN
GLOSSARY, GLOSSARY-1
PN 4277219B 10-i
CONTENTS
10-ii PN 4277219B
ABBREVIATIONS
The following list is a composite of the abbreviations, acronyms and reference designators used in this
manual. When the same abbreviation (or reference designator) is used for more than one word (or type of
component), all meanings relevant to this manual are included, separated by semicolons.
A C
A - ampere C - centigrade; capacitor
abs - absolute (difference) Cable Adpt (card) - Diluter Cable Adapter
ac - alternating current CAL - calibration
accum - accumulate CBC - complete blood count
ACK - acknowledge cass/pos - cassette/position
A/D - analog to digital cbl - cable
adpt - adapter CD - CBC and diff
adj - adjustment CDD - Coulter Diagnostics Division
AGC - automatic gain control CDR - CBC, diff and retic
AMC - ANALYZER MICROCONTROLLER card CDRH - National Center for Devices and
Radiological Health
ANA - Analyzer
CE - clear entry
AP - aperture
Ch -channel
API - aperture current
CK - choke
API - SIGNAL GENERATOR (card) - Aperture
Current Signal Generator CL - cooling coils; cylinder
APS1 (card) - ANALYZER POWER SUPPLY 1 cm - centimeter
APS2 (card) - ANALYZER POWER SUPPLY 2 CMOS - complementary metal oxide
semiconductor
ARMS - amps root mean square
PN 4277219B ABBREVIATIONS-1
ABBREVIATIONS
2-ABBREVIATIONS PN 4277219B
ABBREVIATIONS
PN 4277219B ABBREVIATIONS-3
ABBREVIATIONS
4-ABBREVIATIONS PN 4277219B
ABBREVIATIONS
U
U - integrated circuit package
UNC - unified coarse thread
UNF - unified fine thread
UL - Underwriters Laboratory
UPSEN - up sensor (for Probe Wipe module)
V
V - volts
Vac - volts alternating current
vac - vacuum
VC - vacuum chamber
VCS - volume, conductivity, (light) scatter
Vdc - volts direct current
PN 4277219B ABBREVIATIONS-5
ABBREVIATIONS
6-ABBREVIATIONS PN 4277219B
GLOSSARY
Absolute count - Concentration of a cell type expressed as a number per volume of whole
blood.
Accuracy - Ability of the instrument to agree with a predetermined reference (true) value.
Aperture - An opening of a specific size and length through which cells pass for counting and
sizing.
Assay values - Values established for a control by extensive analysis of that material.
Basophil - A mature granulocytic WBC with granules that contain heparin and vasoactive
compounds. The granules stain purple-blue with Wright’s stain.
Calibrator - A substance with values obtained by reference instruments and used to calibrate
instruments.
Carryover - The amount, in percent, of sample remaining in the system and picked up by the
next sample cycled. Low-to-high carryover is the amount of sample with low cell
concentrations carried over to samples with high cell concentrations, such as diluent to
blood. High-to-low carryover is the amount of samples with high cell concentrations carried
over to samples with low cell concentrations, such as blood to diluent.
SD
CV% = -------------- × 100
Mean
Coincidence correction - Mathematical adjustment of cell count and size for coincidence
error.
Coincidence error - Errors produced in counting and sizing by the presence of more than one
cell within the aperture sensing area at the same time. The system senses these as one large
cell rather than as two distinct cells.
Differential count - The distribution (in percentage and/or absolute number) of the different
populations of WBCs on a stained blood smear.
Eosinophil - A mature granulocytic WBC that responds to parasitic infections and allergic
conditions. Granules stain a bright reddish orange with Wright’s stain.
Erythrocyte (red blood cell) - A biconcave disc, 6 to 8 µ, that carries oxygen to the tissues in
the body and carries carbon dioxide away from the tissues.
PN 4277219B GLOSSARY-1
GLOSSARY
Hematocrit - Red cell packed volume. The percentage of packed red cells compared to the
entire blood sample.
Hemoglobin - A protein component of red cells that carries oxygen and carbon dioxide.
Histogram - A graphical display of the cell size distribution of a blood sample, where size is
on the A-axis and frequency is on the Y-axis.
Indices - In hematology, refers to the following calculated values for red cell properties: MCV,
MCH and MCHC.
Leukocyte (white blood cell) - Cells that defend the body against disease.
Lymphocyte - WBC originating in the lymph system. The key to the body’s immune system,
the lymphocyte recognizes and eliminates foreign pathogens in the body.
Mean corpuscular hemoglobin (MCH) - The weight of hemoglobin in the average red blood
cell expressed in picograms.
Mean cell volume (MCV) - Average volume of red blood cells expressed in fL.
Mode - The cycle used to run a sample (Aspiration mode) or the tests selected for analysis
(Test mode). Also, the number (or set of numbers) that occur most frequently, for example
the peak on a histogram.
Monocyte - A large, mononuclear, phagocytic WBC found in the peripheral blood and in the
lymphoid system.
Nucleated red blood cell (NRBC) - Immature form of the red blood cell characterized by the
presence of a nucleus.
2-GLOSSARY PN 4277219B
GLOSSARY
Outlier - Control results that fall outside the expected or established range.
Precision - The ability of the instrument to produce similar results when the same specimen
is run repeatedly. The precision of the instrument is calculated as a CV (or an SD for
differential results). Also called reproducibility.
Quality control - A set of procedures performed to ensure that the instrument results are
accurate and precise.
Range - The difference between the highest and lowest measurement in a series.
Red blood cell (erythrocyte) - A biconcave disc, 6 to 8 µ, that carries oxygen to the tissues in
the body and carries carbon dioxide away from the tissues.
Red cell indices - In hematology, refers to the following calculated values for red cell
properties: MVC, MCH and MCHC.
Red distribution width (RDW) - An index of the variation in red blood cell size.
Reproducibility - Ability of the instrument to produce similar results when the same
specimen is run repeatedly. The reproducibility is calculated as a CV (or an SD for differential
results). Also called precision.
Reticulocyte (retic) - An immature form of red cell that, in the maturation process, falls
between a nucleated RBC and a mature RBC. As the nucleated RBC matures, the nucleus
shrinks and eventually is shed, and the RNA in the cytoplasm breaks down. The red cell
without a nucleus but still containing remnants of the RNA is a reticulocyte. Mature RBCs
contain no RNA. Stains, such as new methylene blue, precipitate the RNA, differentiating the
reticulocytes from mature RBCs and other cells.
Shift - Consecutive values that abruptly move from one level (mean) to another and then
maintain a constant level.
Threshold settings - The lower and upper size limits set for a particle count to distinguish
between different particles, and between particles and debris or electronic noise.
White blood cell (leukocyte) - Blood cells that defend the body against disease.
PN 4277219B GLOSSARY-3
GLOSSARY
4-GLOSSARY PN 4277219B
INDEX
PN 4277219B INDEX-1
INDEX
CRT intensity on the LH750 System, 4.34-2 determining Plt and MPV results on the GEN•S
diff lytic reagent pump, 4.28-1 System, 2.24-3
diff preservative pump, 4.29-1 determining RBC counts on the GEN•S
diff preservative pump volume System, 2.24-2
optimization, 4.66-1 determining RDW results on the GEN•S
diluent dispensers, 4.23-1 System, 2.24-3
Diluter keypad display (contrast), A.3-13 determining WBC counts on the GEN•S
flippers, loading bay, 4.42-1 System, 2.24-2
flippers, unloading bay, 4.42-1 function, 2.3-1, 2.11-2
flow-rate (sheath, diff sample and retic sample generating Plt histogram on the GEN•S
regulators), 4.73-1 System, 2.24-3
Hgb lamp voltage, 4.32-2 generating RBC histogram on the GEN•S
initial sheath, diff sample and retic sample System, 2.24-2
pressures, 4.72-1 generating WBC histogram on the GEN•S
left lift up switch activator, 4.40-3 System, 2.24-2
LS gain, 4.77-1 jumper locations, A.2-1
probe position sensor, 4.60-4 jumpers settings, A.2-1
probe-wipe down sensor, 4.58-6 location, GEN•S System, 2.3-3
probe-wipe up sensor, 4.58-6 location, LH 750 System, 2.3-4
retic clearing solution pump, 4.25-1 part number, 8.1-22
RF Detector Preamp card, 4.74-1 power up signals simplified schematic, 2.6-5
right lift up switch activator, 4.40-3 replacement, 4.6-1
rocker bed belt tension, 4.36-1 RESET signal block diagram, 2.11-3
rocker bed position flag, 4.44-1 switch location, A.2-1
rocker bed rock rate, 4.45-2 switch settings, tables of, A.2-1
stain heater, 4.65-1 AMC Did Not Reply, 7.2-2
stain pump, 4.24-1 AMC Never Sent Start Command, 7.2-2
tube detector, 4.47-1 AMC reported error - ASCII Receive Error, 7.2-3
air water separator (FL1) AMC Reported Error - Diff Transmit Failure., 7.2-13
cleaning, 4.16-1 AMC Reported Error - Function Not Allowed, 7.2-18
filter, part number, 8.1-11 AMC Reported Error - PC not ready., 7.2-28
function, 2.9-2 AMC Reported Error - Retic Transmit Failure, 7.2-32
location, 2.9-1, 2.9-2 AMC Reported Error - Run Aborted, PC Not
part number, 8.1-3 Ready, 7.2-34
replacement, 4.16-2 AMC Reported Errors -- Operator Alert 09., 7.2-27
alarms, audible AMC Requested Stop, 7.2-2
descriptions, 4.5-1 AMC, Diluter or DIFF Processor hardware
how to turn off, 7.1-1 malfunction (<Tube ID>, <Cass/Pos>)., 7.2-21
testing, 4.5-1 AMC-DIFF communication failure: 286 board, 7.2-1
Ambient Temp Sensor Bad, 7.2-2 AMC-DIFF communication failure:
Ambient temperature sensor defective or unknown., 7.2-39, 7.2-40
disconnected, 7.2-2 AMC-DIFF communication failure: wrong
AMC echo., 7.2-41
component locations, A.2-1 An archive file with patient samples was created, 7.3-1
determining Hgb results on the GEN•S ANA. See Analyzer
System, 2.24-4 ANALOG 5 card
determining MCV results on the GEN•S block diagram, 2.21-6
System, 2.24-2 function, 2.21-6
inputs, 2.21-7
2-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-3
INDEX
4-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-5
INDEX
6-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-7
INDEX
8-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-9
INDEX
ANALYZER POWER SUPPLY 2. See ANALYZER Motor Controller. See Motor Controller card
POWER SUPPLY 2 card Newbar. See Newbar card
Analyzer, replacement procedure, 4.6-1 PLATELET PROCESSOR. See PLATELET
Analyzer, table of special replacement PROCESSOR card
instructions, 4.6-4 Plt Proc. See PLATELET PROCESSOR card
API. See API-SIGNAL GENERATOR card PVT. See PVT card
API-SIGNAL GENERATOR. See API-SIGNAL R/W Proc 2 card. See RED/WHITE PROCESSOR
GENERATOR card card
APS1. See ANALYZER POWER SUPPLY 1 card R/W Proc. See RED/WHITE PROCESSOR card
APS2. See ANALYZER POWER SUPPLY 2 card R/W/P SC/A. See R/W/P SC/A card
Bar-Code Decoder. See Bar-Code Decoder card R/W/P Signal Conditioner/Analyzer. See R/W/P
Bar-Code Scanner. See Bar-Code Scanner card SC/A card
BCD. See Bar-Code Decoder card Red Pre-amp. See RED/WHITE PRE-AMP cards
BLD DET ADJ. See BLD DET ADJ card. RED/WHITE PRE-AMP. See RED/WHITE
Bulk Power Filter. See Bulk Power Filter card PRE-AMP cards
Cable Adpt. See Diluter Cable Adapter card RED/WHITE PROCESSOR 2. See RED/WHITE
COMM INTERFACE. See COMMUNICATION PROCESSOR 2 card
INTERFACE card RED/WHITE PROCESSOR. See RED/WHITE
Comm Intfc. See COMMUNICATION PROCESSOR card
INTERFACE card Reg Res Intfc. See Reservoir Interface card
CRT4 Display. See CRT4 Display card Reservoir Interface. See Reservoir Interface card
Diff Power Supply. See Diff Power Supply card RF Detector Preamp. See RF Detector Preamp
Diff Proc. See DIFF PROCESSOR card card
DIFF PROCESSOR. See DIFF PROCESSOR card RF Preamp. See RF Detector Preamp card
Diff PS. See Diff Power Supply card RS/O Intfc. See RS/Opto Intfc card
Dil 1. See Diluter 1 card RS/Opto Intfc. See RS/Opto Intfc card
Dil 2. See Diluter 2 card SC/A. See R/W/P Signal Conditioner/Analyzer
Dil 3. See Diluter 3 card card
Dil 4. See Diluter 4 card Scope 1. See Scope 1 card
Dil Proc. See DILUTER PROCESSOR card Scope 2. See Scope 2 card
Diluter 1. See Diluter 1 card Sensor Dist. See Sensor Distribution card
Diluter 2. See Diluter 2 card Sensor Distribution. See Sensor Distribution
Diluter 3. See Diluter 3 card card
Diluter 4. See Diluter 4 card Six-Channel Aperture Preamp. See Six-Channel
Diluter Cable Adapter. See Diluter Cable Adapter Preamp card
card Six-Channel Preamp. See Six-Channel Preamp
Diluter Cbl Adapter. See Diluter Cable Adapter card
card Sol/Opt PS. See Diluter/Solenoid/Optics Power
DILUTER CPU. See DILUTER CPU card Supply card
DILUTER PROCESSOR. See DILUTER SPC. See System Power Controller card
PROCESSOR card System Power Controller. See System Power
Diluter, replacement procedure, 4.7-1 Controller card
Diluter, table of special replacement VCS ANALOG. See VCS ANALOG card
instructions, 4.7-4 White Pre-amp. See RED/WHITE PRE-AMP
Diluter/Solenoid/Optics Power Supply. See cards
Diluter/Solenoid/Optics Power Supply card circuits
Keyboard and Display Interface. See Keyboard Clog Detector. See Clog Detector circuit
and Display Interface card Diff Lytic Reagent Heater, 2.12-11
Laser Reference 4. See Laser Reference 4 card Peltier and Ambient Temperature, 2.12-10
10-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-11
INDEX
12-INDEX PN 4277219B
INDEX
deactivator clips for pinch valves. See pinch valves low volume check, 4.28-1
decontamination part number, 8.1-24
of the Analytical Station, procedure, 5.3-2 pneumatic signals and piston positions, table
Demographic information updated for <Sample of, 2.22-8
ID>, 7.3-3 reading Volumetric Cylinder for volume
Diagnostic Mode, 7.2-11 measurement, illustration of, 4.28-3
Did not detect rocker bed backward position., 7.2-7 replacement, 4.28-8
Did not detect rocker bed forward position., 7.2-7 troubleshooting, 4.28-7
Did not detect rocker bed horizontal position., 7.2-8 volume tolerances, A.1-14
diff ambient thermistor diff mixing chamber (VC25)
function, 2.22-5 function, 2.22-1, 2.22-3
location, 2.22-5 function and location reference, A.6-13
DIFF ANALOG PULSES TEST location, 4.68-1
acceptable ranges, table of, A.1-4 replacement, 4.68-1
procedure, 4.4-1 Diff module
diff chamber mixing motor components, GEN•S System, illustration, A.7-5
replacement, 4.69-1 components, LH 750 System, illustration, A.8-5
Diff communication failure., 7.2-11 diff mixing chamber replacement, 4.68-1
diff heater exploded view, 8.2-40
function, A.6-9 function, 2.4-1
location, GEN•S System, A.7-5 location, GEN•S System, 2.4-5
location, LH 750 System, A.8-5 location, LH 750 System, 2.4-9
part number, 8.1-18 part number, 8.1-19
replacement, 4.67-1 verifying correct operation, 5.6-1
temperature check, 4.65-1 diff parameters
DIFF heater defective or disconnected., 7.2-11 determining reported results, 2.24-7
Diff Heater Disabled, 7.2-11 generated by instrument, 2.1-1
Diff heater disabled for current cycle., 7.2-11 test limits, A.1-5
Diff Heater Sensor Bad, 7.2-11 verification procedure, 5.6-1
Diff Laser Offset Lower Failed, 7.2-11 See also VCS Technology system
Diff Laser Offset Upper Failed, 7.2-11 Diff PC Communication Failed, 7.2-11
diff lytic reagent Diff Power Supply card
conditions causing a PC2 error, 7.5-2 +48 V check, test point and acceptable
connections to pickup tube and Diluter on the range, A.1-10
GEN•S System, 3.5-2 block diagram, 2.8-1
connections to pickup tube and Diluter on the component locations, A.3-2
LH 750 System, 3.13-2 connection to backplane voltage bus on the
F-key function to prime, A.5-2 GEN•S System, 3.4-4
function, 2.22-4 connection to backplane voltage bus on the
diff lytic reagent pump (PM4) LH 750 System, 3.12-5
adjustable stops, 2.22-9 connector locations, A.3-2
at rest state, 2.22-7 connectors, table of connections, A.3-2
components, illustration of, 2.22-6 function, 2.4-1, 2.8-1
dispensing state, high volume, 2.22-7 input, 2.8-2
dispensing state, low volume, 2.22-8 location, GEN•S System, 2.4-5
function, 2.22-6 location, LH 750 System, 2.4-10
function and location reference, A.6-11 monitors, 2.8-2
high volume adjustments, illustration of, 4.28-6 outputs, 2.8-2
high volume check, 4.28-4 part number, 8.1-22
low volume adjustments, illustration of, 4.28-4
PN 4277219B INDEX-13
INDEX
14-INDEX PN 4277219B
INDEX
test points and voltage specifications, table fluidic component locations, center front panel,
of, A.1-11 GEN•S System, A.7-2
Dil 1 card. See Diluter 1 card fluidic component locations, center front panel,
Dil 2 card. See Diluter 2 card LH 750 System, A.8-2
Dil 3 card. See Diluter 3 card fluidic component locations, Diff module,
Dil 4 card. See Diluter 4 card GEN•S System, A.7-5
Dil Proc card. See DILUTER PROCESSOR card fluidic component locations, Diff module,
Dil SOL/OP PS +15V Error, 7.2-13 LH 750 System, A.8-5
Dil SOL/OP PS -15V Error, 7.2-13 fluidic component locations, left front panel,
Dil SOL/OP PS 24V Error, 7.2-13 GEN•S System, A.7-1
Dil1 Card 5V Error, 7.2-14 fluidic component locations, left front panel,
Dil1 Card +15V Error, 7.2-14 LH 750 System, A.8-1
Dil1 Card -15V Error, 7.2-14 fluidic component locations, lower left rear
DIL4 Card 12V Error, 7.2-14 door, GEN•S System, A.7-6
diluent fluidic component locations, lower left rear
and CBC lytic reagent delivery timing door, LH 750 System, A.8-6
check, 4.31-1 fluidic component locations, Random Access
conditions affecting delivery timing to WBC module, A.8-5
bath, table of, 4.31-4 fluidic component locations, rear of center front
conditions causing a PC2 error, 7.5-2 panel, GEN•S System, A.7-2
connections to pickup tube and Diluter on the fluidic component locations, rear of center front
GEN•S System, 3.5-3 panel, LH 750 System, A.8-2
connections to pickup tube and Diluter on the fluidic component locations, rear of left front
LH 750 System, 3.13-3 panel, GEN•S System, A.7-1
F-key function to prime, A.5-2 fluidic component locations, rear of left front
diluent and CBC lytic reagent delivery timing panel, LH 750 System, A.8-1
check. See CBC lytic reagent and diluent fluidic component locations, rear of right front
delivery timing check panel, GEN•S System, A.7-3
diluent dispensers. See RBC diluent dispenser; WBC fluidic component locations, rear of right front
diluent dispenser panel, LH 750 System, A.8-3
Diluent front and rear sensors detected carryover fluidic component locations, Retic
(<Tube ID>, <Cass/Pos>)., 7.2-4 module, A.7-5
Diluent level low or faulty backwash tank float fluidic component locations, right front panel,
sensor., 7.2-7 GEN•S System, A.7-3
Diluent level low or faulty sheath tank float fluidic component locations, right front panel,
sensor., 7.2-36 LH 750 System, A.8-3
Diluent level low or faulty tank sensor, 7.2-38 fluidic component locations, right rear
diluent/cleaning agent chamber (VC28) door, A.7-6
function, 2.13-7 fluidic component locations, Sampling Station,
function and location reference, A.6-13 GEN•S System, A.7-4
diluent/cleaning agent manifold (VC32) fluidic component locations, Sampling Station,
function, 2.13-7 LH 750 System, A.8-4
function and location reference, A.6-13 fluidic component locations, under front cover,
inputs, 2.13-2, 2.13-7 GEN•S System, A.7-4
Diluter fluidic component locations, under front cover,
accessing F-key functions, A.5-1 LH 750 System, A.8-4
Angar valves. See Angar™ valves fluidic components, table of descriptions and
card layouts with component descriptions, A.3-1 location references, A.6-9
circuit card replacement, 4.7-1 function, 2.4-1
F-key functions, table of, A.5-1
PN 4277219B INDEX-15
INDEX
installation. See installation procedure, GEN•S Diluter 2 I/O card failure (<Tube ID>,
System; installation procedure, LH 750 <Cass/Pos>)., 7.2-15
System Diluter 2 RBD card
main components, table of descriptions and component locations, A.3-6
location references, 2.4-1 connector locations, A.3-6
pinch valves. See pinch valves jumper settings, A.3-6
solenoid valves. See solenoids valves LED locations, A.3-6
See also Diluter, GEN•S System; Diluter, LH 750 Diluter 2 REL card
System component locations, A.3-6
Diluter 1 card connector locations, A.3-6
+48 V check, test point and acceptable jumper settings, A.3-6
range, A.1-10 LED locations, A.3-6
component locations, A.3-3 Diluter 3 card
connection to backplane voltage bus on the component locations, A.3-8
GEN•S System, 3.4-4 connector locations, A.3-8
connection to backplane voltage bus on the connectors, table of connections, A.3-9
LH 750 System, 3.12-5 function, 2.4-2, 2.12-8
connector locations, A.3-3 inputs, 2.12-9
connectors, table of connections, A.3-4 location, GEN•S System, 2.4-6
function, 2.4-1, 2.12-4 location, LH 750 System, 2.4-10
input, 2.12-5, 2.12-8 part number, 8.1-22
LED indications, table of, A.3-4 replacement, 4.7-3
LED locations, A.3-3 styles in use, 2.12-8
location, GEN•S System, 2.4-5 Diluter 3 I/O card failure (<Tube ID>,
location, LH 750 System, 2.4-10 <Cass/Pos>)., 7.2-15
monitoring, 2.12-5 Diluter 3 SlideMaker Interface card
outputs, 2.12-5, 2.12-8 component locations, A.3-8
part number, 8.1-22, 8.2-25 connector locations, A.3-8
power supply distribution, illustration of, 2.12-4 connectors, table of connections, A.3-9
replacement, 4.7-3 part number, 8.1-23
styles in use, 2.12-3 See also Diluter 3 card
Diluter 1 I/O card failure (<Tube ID>, Diluter 4 card
<Cass/Pos>), 7.2-15 +48 V check, test point and acceptable
Diluter 2 card range, A.1-10
component locations, A.3-5 component locations, A.3-10
connector locations, A.3-5 connection to backplane voltage bus on the
connectors, table of connections, A.3-7 GEN•S System, 3.4-4
function, 2.4-2, 2.12-6, 2.12-8 connection to backplane voltage bus on the
inputs, 2.12-7 LH 750 System, 3.12-5
jumper settings, A.3-5 connector locations, A.3-10
LED indications, table of, A.3-7 connectors, table of connections, A.3-10
LED locations, A.3-5 Diff Lytic Reagent Heater circuit, illustration
location, GEN•S System, 2.4-6 of, 2.12-11
location, LH 750 System, 2.4-10 function, 2.4-2, 2.12-9
monitoring, 2.12-7 inputs, 2.12-11
part number, 8.1-22 LED indications, table of, A.3-10
replacement, 4.7-3 LED locations, A.3-10
styles in use, 2.12-6 location, GEN•System, 2.4-7
location, LH 750 System, 2.4-11
16-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-17
INDEX
18-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-19
INDEX
20-INDEX PN 4277219B
INDEX
heater, stain. See stain heater Host: Bad RCV Buffer End, 7.3-4
hematocrit Host: Bad TestName in TestField, 7.3-4
definition, GLOSSARY-2 Host: Cass/pos Not 6 Char In Testfield, 7.3-4
See also Hct Host: Cass/Pos With Test Type Pending
hemoglobin Duplicate, 7.3-4
definition, GLOSSARY-2 Host: Date Format Incorrect, 7.3-4
See also Hgb Host: Date format incorrect. Non Numeric, 7.3-4
Hgb Host: ID1 Too Long In Test Field, 7.3-4
analyzing the data, 2.18-8 Host: ID1 With Test Type Pending Duplicate, 7.3-4
CBC parameter, 2.1-1 Host: Illegal Comma In Testfield, 7.3-4
checking precision, 5.5-1 Host: Insertion error, Test exists, 7.3-4
determining reported results on the GEN•S Host: Invalid Gender Entry, 7.3-4
System, 2.24-4 Host: Leading Spaces In Field, 7.3-4
determining reported results on the LH 750 Host: No Comma After Testname In TestField, 7.3-5
System, 2.24-7 Host: No CRLF at End of Preamble, 7.3-5
sensing area, illustration of, 2.18-8 Host: No CRLF At Field End, 7.3-5
signal flow block diagram, 2.18-8 Host: No data in transmitted field, 7.3-5
voltage limits, A.1-13 Host: No ID1 Or CassPos, 7.3-5
Hgb cuvette assembly Host: No SOH in preamble, 7.3-5
function, 2.4-2 Host: No Space after Tag, 7.3-5
location, GEN•S System, 2.4-4 Host: No String Between Commas In TestField, 7.3-5
location, LH 750 System, 2.4-8 Host: No Valid Field Tag AC found, 7.3-5
Hgb lamp Host: Non Alpha Char In Alpha Field, 7.3-5
connector, location, 4.32-1 Host: Non Alphanumeric in Alphanumeric field, 7.3-5
part number, 8.1-19 Host: Non Numeric Char In Numeric Field, 7.3-5
replacement, 4.32-1 Host: Nonnumeric Cass/pos Char In Testfield, 7.3-5
voltage adjustment, 4.32-2 Host: Num Of Fields Mismatch in Preamble, 7.3-5
HGB lamp power supply defective, 7.2-19 Host: Number Of Fields Count is 0, 7.3-6
Hgb module Host: Test request UPDATED No Valid Patient
part number, 8.1-19 ID, 7.3-6
Hgb preamp, part number, 8.1-24 Host: Time Format Incorrect, 7.3-6
HGB Status Error, 7.2-19 Host: Time Format Incorrect, Non Numeric, 7.3-6
High pressure High, 7.2-19 Host: Trailing Spaces In Field, 7.3-6
High pressure Low, 7.2-19
High Pressure Too High, 7.2-19
High Pressure Too Low, 7.2-19 I
High Vacuum Low, 7.2-20 IBUS
High vacuum too low., 7.2-20 function, 2.12-3
Histogram Mem. Reset Error, 7.2-20 IBUS cable
histograms connecting on the GEN•S System, 3.4-2
definition, GLOSSARY-2 connecting on the LH 750 System, 3.12-3
Plt. See Plt ID MISMATCH: Sample ID received does not match
RBC. See RBC pre-assigned ID, 7.3-7
WBC. See WBC ID not read by wand or ID was not available., 7.2-26
HLR# Illegal Interrupt, 7.2-21
research parameter, 2.1-2 illustrated parts. See parts, illustrated
HLR% important
research parameter, 2.1-2 definition, 1.1-3
Host: Bad Field Count, 7.3-4 Incomplete Retic Collection, 7.2-32
Host: Bad Intro Field, 7.3-4 Incomplete Retic collection., 7.2-32
PN 4277219B INDEX-21
INDEX
22-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-23
INDEX
24-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-25
INDEX
26-INDEX PN 4277219B
INDEX
Not Ready For AMC Data, 7.2-27 Operator <Operator ID> changed Reporting Units
note setup, 7.3-11
definition, 1.1-4 Operator <Operator ID> changed Shifts
Notice of Information Update form definition, 7.3-11
when used, 1.1-1 Operator <Operator ID> changed Workstation
NRBC# setup, 7.3-11
LH 750 System parameter, 2.1-1 Operator <Operator ID> changed XB setup, 7.3-11
NRBC% Operator <Operator ID> deleted <# 0f runs> Run(s)
LH 750 System parameter, 2.1-1 from Control Folder <Lot #>, 7.3-11
Numeric keypad Operator <Operator ID> deleted <Location Name>
function, 2.3-2 from the location list., 7.3-11
location, 2.3-4 Operator <Operator ID> installed <Reagent
numeric keypad Type><Coulter/Non-Coulter> Reagent Lot to:
contrast adjustment, 2.12-11 <New Lot#>, opened on <Open Date> with open
contrast adjustment location, 2.12-12 expiration <Open Exp>, 7.3-11
function, 2.12-11 Operator <Operator ID> requested Research Use Only
certification, 7.3-11
Operator <Operator ID> shutdown the GEN S
O Workstation, 7.3-11
OP. See opacity (OP) Operator <Operator ID> Started RAS, 7.3-11
opacity (OP) Operator <Operator ID> Stopped RAS, 7.3-11
VCS measurement, description of, 2.20-1 Operator acknowledged stop condition, 7.3-12
Operator <Operator ID> added <Location Name> to Operator Alert 09, 7.2-27
the location list, 7.3-10 Operator removed sample from probe before
Operator <Operator ID> added <Physician’s First aspiration was complete (<Tube ID>,
Name, Last Name> to from physician <Cass/Pos>)., 7.2-35
list, 7.3-11 Operator selected assay limits for control folder <Lot
Operator <Operator ID> added <Physician’s First #>, 7.3-12
Name, Last Name> to the physician list, 7.3-10 O-rings, part numbers, 8.1-21
Operator <Operator ID> changed <Physician’s First Overflow valve malfunction (remained closed)
Name, Last Name> to <Physician’s First Name, detected while turning compressor ON., 7.2-16
Last Name>, 7.3-10 Overflow valve malfunction (remained open) detected
Operator <Operator ID> changed Analytical Station while turning compressor ON., 7.2-16
setup, 7.3-10 OVERLARY AREA CRC ERROR, 7.2-10
Operator <Operator ID> changed Database
setup, 7.3-10
Operator <Operator ID> changed Decision Rules P
setup, 7.3-10 P/W Harness Not Connected, 7.2-31
Operator <Operator ID> changed Display Labels parameters
setup, 7.3-10 CBC, 2.1-1
Operator <Operator ID> changed Institution differential, 2.1-1
setup, 7.3-10 research only, 2.1-2
Operator <Operator ID> changed lis/his setup, 7.3-10 retic, 2.1-1
Operator <Operator ID> changed location <Location parameters, research only
Name> to <Location Name>., 7.3-10 generated by instrument, 2.1-2
Operator <Operator ID> changed Parameter part numbers
setup, 7.3-10 actuators, 8.1-3
Operator <Operator ID> changed Print setup, 7.3-10 air water separator, 8.1-3
Operator <Operator ID> changed reagents Analytical Station, list
setup, 7.3-10 of, 8.1-3, 8.1-4, 8.1-10, 8.1-11, 8.1-15, 8.1-1
PN 4277219B INDEX-27
INDEX
28-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-29
INDEX
PLT No Fit Aperture X Mode Out, 7.2-28 location, GEN•S System, A.7-3
Plt Proc card. See PLATELET PROCESSOR card location, LH 750 System, A.8-3
PLT PROCESSOR card See also cleaning agent pump
part number, 8.1-23 PM11
PM1 (Diluter) function, A.6-11
function, A.6-10 location, GEN•S System, A.7-5
location, GEN•S System, A.7-3 location, LH 750 System, A.8-5
location, LH 750 System, A.8-3 See also blood/stain aspiration pump
See also diff preservative pump PMI procedure, 5.9-1
PM1 (Power Supply) Pneumatic Power Supply
location, 2.9-1, 2.9-2 component locations, 2.9-1, 2.9-2
See also compressor/vacuum pump overview, 2.9-1
PM2 Pneumatic Power system
function, A.6-11 connections from Power Supply to Diluter on
location, GEN•S System, A.7-1 the GEN•S System, 3.5-1
location, LH 750 System, A.8-1 connections from Power Supply to Diluter on
See also RBC diluent dispenser the LH 750 System, 3.13-1
PM3 function, 2.9-1
function, A.6-11 Motor Controller card, 2.9-1
location, GEN•S System, A.7-1 pneumatic levels and status monitors, 2.9-3
location, LH 750 System, A.8-1 pneumatic on signals simplified schematic, 2.9-4
See also WBC diluent dispenser pressure development, 2.9-2
PM4 pressure distribution, 2.9-4
function, A.6-11 PVT card, 2.9-5
location, GEN•S System, A.7-1 temperature monitoring, 2.9-3
location, LH 750 System, A.8-1 vacuum development, 2.9-3
See also diff lytic reagent pump vacuum distribution, 2.9-4
PM5 Pneumatics/Power Supply overheated or
function, A.6-11 defective, 7.2-9
location, GEN•S System, A.7-5 Power Development Control system
location, LH 750 System, A.8-5 function, 2.10-1
See also stain pump troubleshooting, 7.4-1
PM6 power down/power up procedures
function, A.6-11 for Analytical Station, 4.1-1
location, GEN•S System, A.7-1 for Workstation, 4.1-1
location, LH 750 System, A.8-1 power supplies, local
See also retic clearing solution pump function, 2.5-4
PM7 See also Analyzer power supplies; Diluter power
function, A.6-11 supplies
location, GEN•S System, A.7-3 Power Supply
location, LH 750 System, A.8-3 card layouts with component descriptions, A.4-1
See also CBC lytic reagent pump component locations, 2.2-2
PM9 conditions that shut it down, 2.10-4
function, A.6-11 cover removal, 4.13-1
location, GEN•S System, A.7-4 function, 2.2-1
location, LH 750 System, A.8-4 illustrated parts. See parts, illustrated
See also aspiration pump installation. See installation procedure, GEN•S
PM10 System
function, A.6-11 left side panel removal, 4.13-1
30-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-31
INDEX
32-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-33
INDEX
34-INDEX PN 4277219B
INDEX
probe-wipe up sensor, 4.58-2 Reservoir low or Stain or clearing agent level sense
PVT card, 4.7-3 detected., 7.2-24
reagent reservoir solenoids, 4.30-3 reset signals, 2.6-5
RED/WHITE PRE-AMP cards, 4.6-1 RESET switch
RED/WHITE PROCESSOR 2 card, 4.6-1 function, 2.11-2
RED/WHITE PROCESSOR card, 4.6-1 location, 2.11-3
Reservoir Interface card, 4.30-4 RET#
retic chamber, 4.63-1 retic parameter, 2.1-1
retic clearing solution pump, 4.25-1 RET%
retic mixing motor on the Random Access checking precision, 5.5-1
module, 4.62-2 retic parameter, 2.1-1
retic mixing motor on the Retic module, 4.62-1 Retic Accumulation Not Finished, 7.2-32
RF Detector Preamp card, 4.7-3 retic chamber (VC17)
right lift cylinder, 4.40-1 function, 2.23-2, 2.23-4
right lift up switch, 4.39-1 function and location reference, A.6-12
rocker bed belt drive assembly, 4.35-1 location, 4.63-1, 4.63-2
RS/Opto Intfc card, 4.7-3 replacement, 4.63-1
R/W/P SC/A card, 4.6-1 retic clearing solution
Scope Module, 4.6-1 connections to pickup tube and Diluter on the
Sensor Distribution card, 4.7-3 GEN•S System, 3.5-2
Six-Channel Preamp card, 4.7-2 connections to pickup tube and Diluter on the
stain chamber, 4.63-1 LH 750 System, 3.13-2
stain pump, 4.24-1 F-key function to prime, A.5-2
System Power Controller card, 4.18-1 function, 2.23-5
System Power Controller Display, 4.19-1 retic clearing solution pump (PM6)
top left safety switch, 4.41-1 adjustments, illustration of, 4.25-4
top right safety switch, 4.41-1 function, 2.23-2, 2.23-4
tube detector assembly, 4.46-1 function and location reference, A.6-11
under left stack switch, 4.37-1 part number, 8.1-24
under right stack switch, 4.38-1 replacement, 4.25-6
Repro Set Deleted, 7.3-13 troubleshooting, 4.25-4
reproducibility volume check, 4.25-1
definition, GLOSSARY-3 volume tolerances, A.1-14
verification procedure, 5.5-1 Retic control material used in CBC or CBC/DIFF test
Reservoir Interface card mode., 7.2-26
component locations, A.3-15 Retic laser offset too low., 7.2-32
connector locations, A.3-15 Retic Laser Offset Upper Failed, 7.2-32
connectors, table of connections, A.3-15 retic mixing motor
function, 2.4-2, 2.13-5 part number, 8.1-20
inputs, 2.13-5 replacement on the Random Access
location, GEN•System, 2.4-7 module, 4.62-2
location, LH 750 System, 2.4-11 replacement on the Retic module, 4.62-1
part number, 8.1-23 Retic module
replacement, 4.30-4 components, illustration, A.7-5
Reservoir low on CBC lyse., 7.2-23 exploded view, 8.2-42
Reservoir low on cleaner., 7.2-23 function, 2.4-3
Reservoir low on DIFF PAK., 7.2-24 location, 2.4-5
Reservoir low on diluent, 7.2-23 part number, 8.1-20
Reservoir low on Retic PAK., 7.2-24 stain chamber and retic chamber
Reservoir low or Stabilyse level sense detected, 7.2-24 replacement, 4.63-1
PN 4277219B INDEX-35
INDEX
36-INDEX PN 4277219B
INDEX
See also bar-code scanner cylinder pressure Rocker bed obstructed (right lift not up) or faulty
regulator sensor (<Tube ID>, <Cass/Pos>)., 7.2-33
RG6 rotated light scatter (RLS)
function, A.6-11 VCS measurement, description of, 2.20-2
location, GEN•S System, A.7-3 RS485 Interface modules
location, LH 750 System, A.8-3 function, 2.12-3
See also retic sample pressure regulator RS/O Intfc card. See RS/Opto Intfc card
Rgt Res module. See Reagent Reservoir module RS/Opto Intfc card
right lift cylinder communication links, illustration of, 2.11-6
function test, 4.40-3 component locations, A.3-16
replacement, 4.40-1 connections to digital backplane on the GEN•S
right lift cylinder (CL5) System, 3.4-6
function, 2.15-3 connections to digital backplane on the LH 750
location, 2.15-3 System, 3.12-7
Right Lift Not Down, 7.2-33 connector locations, A.3-16
Right Lift Not Up, 7.2-33 connectors, table of connections, A.3-16
right lift up switch function, 2.4-3, 2.11-5
activator adjustment, 4.40-3 location, GEN•S System, 2.4-5
activator location, 2.15-3 location, LH 750 System, 2.4-10
function, 2.15-3, 4.81-3 part number, 8.1-23
location, 2.15-3 replacement, 4.7-3
replacement, 4.39-1 Run Aborted. PC Not Ready., 7.2-34
testing, 4.81-3 RV1
Right Stack Full, 7.2-33 function, 2.9-2
right stack loaded switch location, 2.9-1, 2.9-2
function, 2.15-1, 4.81-3 See also 60-psi regulator
location, 2.15-1 R/W Proc card. See RED/WHITE PROCESSOR card
testing, 4.81-3 R/W/P SC/A card
RLS. See rotated light scatter (RLS) block diagram, 2.7-3
rocker bed component locations, A.2-12
air cylinder. See bed rock cylinder connectors, table of connections, A.2-12
belt drive assembly. See belt drive assembly function, 2.3-2
belt. See belt drive assembly inputs, 2.7-4
exploded view, 8.2-32 location, 2.3-4
location, GEN•S System, 2.4-4 outputs, 2.7-4
location, LH 750 System, 2.4-8 part number, 8.1-23
module part number, 8.1-20 replacement, 4.6-1
position flag. See bed position flag R/W/P Signal Conditioner/Analyzer. See R/W/P
position sensors. See bed backward sensor; bed SC/A card
forward sensor; bed horizontal sensor
removal, 4.43-1
rock rate adjustment, 4.45-2 S
rocks per minute, acceptable range, A.1-2 safety precautions
Rocker bed did not advance., 7.2-7 biological, 1.2-1
Rocker bed obstructed (left lift not down) or faulty electronic, 1.2-1
sensor (<Tube ID>, <Cass/Pos>)., 7.2-23 laser, 1.2-2
Rocker bed obstructed (left lift not up) or faulty sensor troubleshooting, 1.2-6
(<Tube ID>, <Cass/Pos>)., 7.2-23 Same Label Read Run Stopped, 7.2-35
Rocker bed obstructed (right lift not down) or faulty Sample Access and Reservoir module
sensor (<Tube ID>, <Cass/Pos>)., 7.2-33 location, GEN•S System, A.7-4
PN 4277219B INDEX-37
INDEX
location, LH 750 System, A.8-4 sample data flow on the LH750 System from
Sample Acquisition system final processing to reporting, block
aspirating a sample in the Automatic diagram, 2.24-2
mode, 2.16-1 sample flags, codes and messages, 2.24-10
aspirating a sample in the Manual mode, 2.16-5 Sample Tube Not Detected, 7.2-35
aspiration path in the Automatic mode, Sampling Station
illustration of, 2.16-1 components, GEN•S System, illustration, A.7-4
aspiration path in the Manual mode, illustration components, LH 750 System, illustration, A.8-4
of, 2.16-5 function, 2.4-3
aspiration path through the BSV in the location, GEN•S System, 2.4-5
Automatic mode, illustration of, 2.16-2 location, LH 750 System, 2.4-9
aspiration path through the BSV in the Manual SC display test
mode, illustration of, 2.16-6 procedure, 4.19-1
aspiration pump, 2.17-1 S-CAL® calibrator
blood sampling valve (BSV), 2.17-5 using for initial adjustment of average
bubble/blood detectors, 2.17-13 calibration factors, 4.10-1
cleaning the blood pathways in the Automatic Scanner Error, 7.2-35
mode, 2.16-3 scanner position switch
cleaning the blood pathways in the Manual function, 2.15-5, 4.81-3
mode, 2.16-7 location, 2.15-5
function, 2.16-1 testing, 4.81-3
hand-detector assembly, 2.17-16 scanner, handheld
list of components in, 2.17-1 laser warning label, 1.2-4
needle assembly, 2.17-11 Scanning Fault, 7.2-35
overview, 2.16-1 schematics, engineering
Probe-Wipe module, 2.17-17 Analog Backplane, GEN•S System, DCN, 6.1-1
segmenting the sample in the Automatic Analog Backplane, LH 750 System, DCN, 6.1-1
mode, 2.16-2 Backplane Interconnect, GEN•S System,
segmenting the sample in the Manual DCN, 6.1-1
mode, 2.16-6 CRT Backplane, GEN•S System, DCN, 6.1-1
Sample ID portion of the Positive ID has Digital Backplane, GEN•S System, DCN, 6.1-1
changed, 7.3-13 Digital Backplane, LH 750 System, DCN, 6.1-1
Sample Removed Too Soon, 7.2-35 GEN•S Cable Interconnection Diagram,
Sample Reporting system DCN, 6.1-1
CBC analysis parameters on the GEN•S GEN•S Pneumatic/Hydraulic Schematic
System, 2.24-2 Diagram, DCN, 6.1-1
CBC analysis parameters on the LH 750 GEN•S System Signal Interconnection Diagram,
System, 2.24-5 DCN, 6.1-1
diff analysis parameters, 2.24-7 included in Chapter 6, list of, 6.1-1
diff analysis three-dimensional DataPlot, LH 750 Pneu/Hydr, DCN, 6.1-1
example, 2.24-8 LH 750 System Signal Interconnect, DCN, 6.1-1
diff analysis two-dimensional DataPlot, Pneu/Hydr layout, Power Supply, DCN, 6.1-1
example, 2.24-8 when updated in manual, 6.1-1
function, 2.24-1 schematics, simplified
retic analysis DataPlot, example, 2.24-10 pneumatic on signals, 2.9-4
retic analysis parameters, 2.24-9 POWER ON signal, 2.6-4
sample data flow on the GEN•S System from power up signals, 2.6-5
final processing to reporting, block Scope 1 card
diagram, 2.24-1 function, 2.11-7
38-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-39
INDEX
40-INDEX PN 4277219B
INDEX
list of components in, 2.14-1 Stain temperature high, heater disabled., 7.2-37
moving a cassette to the unloading bay, 2.15-6 Stain temperature low, heater disabled., 7.2-37
moving the cassette across the rocker Stain temperature sensor failed., 7.2-37
bed, 2.15-3 stained retic sample valve (CVL93)
overview, 2.14-1 function and location reference, A.6-10
piercing the cap of the specimen tube, 2.15-5 stained retic segment valve
placing the cassette on the rocker bed, 2.15-3 function, 2.17-9
positioning the tube for sample ports, description, 2.17-11
acquisition, 2.15-4 ports, illustration, 2.17-11
pushing the tube back into the cassette, 2.15-6 See also shear valves
retrieving the cassette from the loading standard deviation
bay, 2.15-1 definition, GLOSSARY-3
Sensor Distribution card, 2.14-5 start switch. See Manual-mode start switch
springs, part numbers, 8.1-29 startup after extended shutdown
StabiLyse. See diff preservative procedure, 5.2-2
Stack Overflow, 7.2-37 procedure overview, 5.2-1
stain startup after long term shutdown
connections to pickup tube and Diluter on the procedure, 5.2-2
GEN•S System, 3.5-2 procedure overview, 5.2-1
connections to pickup tube and Diluter on the startup procedures
LH 750 System, 3.13-2 after extended shutdown, 5.2-2
F-key function to prime, A.5-2 after long term shutdown, 5.2-2
function, 2.23-5 stripper plate
stain chamber (VC24) function, 2.15-4
function, 2.23-1, 2.23-3 location, 2.15-4
function and location reference, A.6-13 stripper plate cylinder (CL10)
location, 4.63-1, 4.63-2 function, 2.15-4
replacement, 4.63-1 location, 2.15-4
stain heater Stripper Plate Not In, 7.2-38
block diagram, 2.23-6 Stripper Plate Not Out, 7.2-38
checks and adjustments, 4.65-1 Stripper plate obstructed (not in) or faulty
function, 2.23-1, 2.23-3, 2.23-6 sensor., 7.2-38
voltage limits, A.3-11 Stripper plate obstructed (not out) or faulty
Stain Heater Disabled, 7.2-37 sensor., 7.2-38
Stain heater disabled for current cycle., 7.2-37 stripper plate position switch
Stain Heater Sensor Bad, 7.2-37 function, 4.81-4
stain pump (PM5) location, 2.15-4
adjustments on the Random Access module, testing, 4.81-4
illustration of, 4.24-4 STX Rec. Error, 7.2-38
adjustments on the Retic module, illustration SVP
of, 4.24-4 procedure, 5.1-1
function, 2.23-1, 2.23-3 using electronic form for, 4.61-1
function and location reference, A.6-11 Sweep Flow Reservoir Not Full, 7.2-38
part number, 8.1-24 Sweep Flow Reservoir Still Full, 7.2-38
replacement, 4.24-7 sweep-flow reservoir (VC29)
troubleshooting, 4.24-5 function, 2.13-10
volume check, 4.24-1 function and location reference, A.6-13
volume tolerances, A.1-14 testing sensor, 4.81-4
Stain Temp Hi. Heater Disabled, 7.2-37 sweep-flow reservoir sensor
Stain Temp Low. Run Stopped, 7.2-37 testing, 4.81-4
PN 4277219B INDEX-41
INDEX
42-INDEX PN 4277219B
INDEX
required for instrument operation, 3.1-4, 3.10-4 location, GEN•S System, 2.4-5
requirements for calibration, 2.25-8, 4.8-1 location, LH 750 System, 2.4-9
role of Diluter ambient in diff analysis, 2.22-5 part number, 8.1-32, 8.1-33
role of Peltier module in retic analysis, 2.23-6 voltage noise tolerances, table of, A.1-9
role of stain heater in retic troubleshooting procedures
analysis, 2.23-1, 2.23-3, 2.23-6 +48 V fault isolation, 7.4-5
test modes aspiration pump, 4.27-1
options available, 2.1-6 CBC lytic reagent pump, 4.22-1
The C: drive is full. Please clear Print and diff lytic reagent pump, 4.28-1
Transmission buffers from Run diff preservative pump, 4.29-1
Configuration., 7.3-13 diluent dispensers, 4.23-1
The probe wipe harness is not connected., 7.2-31 flow-cell errors, 7.5-1
thermistors LED style bar-code scanner speed and electrical
diff ambient. See diff ambient thermistor checks, 4.52-1
Diluter ambient. See Diluter ambient thermistor power up problems, 7.4-1
part number, 8.1-31 retic clearing solution pump, 4.25-1
Three Consecutive Voteouts, 7.2-39 stain pump, 4.24-1
Three consecutive voteouts of WBC, RBC, PLT or TTM. See Triple Transducer module
MCV., 7.2-39 tube detector
thrombocyte adjustment, 4.47-1
definition, GLOSSARY-3 allowable distance to rocker bed, A.1-2
See also Plt LED, when it should light, A.1-2
tie wraps where cap is pierced when adjusted
illustration, 8.2-64 correctly, A.1-2
part numbers, 8.1-31, 8.2-65 tube detector assembly
timing procedures component locations, 2.15-4
bar-code scanner cylinder stroke, A.1-1 function, 2.15-4
CBC lytic reagent and diluent location, 2.15-4
delivery, 4.31-2, 4.31-3 replacement, 4.46-1
tools, part numbers, 8.1-31 tube in position sensor
top left safety switch function, 2.15-4, 4.81-4
function, 2.15-6, 4.81-4 location, 2.15-4
location, 2.15-6 testing, 4.81-4
replacement, 4.41-1 tube ram cylinder (CL6)
test, 4.41-2 function, 2.15-5
testing, 4.81-4 function and location reference, A.6-9
top right safety switch location, 2.15-5
function, 2.15-2, 4.81-4 tubing, part numbers, 8.1-33
location, 2.15-1 TV3. See transient voltage suppressor
replacement, 4.41-1 Two NAKs From Diluter, 7.2-39
test, 4.41-2 Two NAKs Sent From AMC, 7.2-39
testing, 4.81-4
transient voltage suppressor
function, 2.5-1 U
trend Unable to read cassette label., 7.2-22
definition, GLOSSARY-3 under left stack switch
Triple Transducer module function, 2.15-6, 4.81-5
component part numbers, 8.1-32 location, 2.15-6
exploded view, 8.2-36 replacement, 4.37-1
function, 2.4-3 testing, 4.81-5
PN 4277219B INDEX-43
INDEX
44-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-45
INDEX
diff and retic sample pressure variation limits, diff lytic reagent and diff preservative
table of, A.1-9 pumps, 2.22-6
diff preservative pump volume optimization, DIFF PROCESSOR card, 2.21-7
peak-to-peak DC conductivity noise diff sample analysis flow, illustration of, 2.22-4
limits, A.1-9 diff sample processing components on the
latex calibration adjustment and verification GEN•S System, illustration, 2.22-1
limits, table of, A.1-10 diff sample processing components on the
LS offset voltages limits, table of, A.1-9 LH 750 System, illustration, 2.22-2
overview, 4.71-1 electronic overview, 2.21-1
procedure flow, block diagram, 4.71-2 electronic overview block diagram, 2.21-1
VCS static and dynamic noise, table of flow cell port functions, table of, 2.20-5
acceptable limits, A.1-9 flow cell ports, illustration of, 2.20-4
See also VCS optimization procedures flow through flow cell, illustration of, 2.20-4
VCS optimization procedures function, 2.20-1
diff lytic reagent pump volume checks, 4.28-1 light scatter (LS) sensor, 2.21-4
diff preservative pump checks, 4.29-1 Light Scatter Preamp module, 2.21-4
diff preservative pump volume processing the sample for diff analysis on the
optimization, 4.66-1 GEN•S System, 2.22-1
flow-cell cleaning, 4.79-1 processing the sample for diff analysis on the
flow-rate adjustment, 4.73-1 LH 750 System, 2.22-2
initial sheath, diff sample and retic sample processing the sample for retic analysis on the
pressure adjustments, 4.72-1 GEN•S System, 2.23-1
laser and flow-cell alignment, 4.76-1 processing the sample for retic analysis on the
LATRON verification procedure, 4.78-1 LH 750 System, 2.23-3
lens block cleaning, 4.80-1 retic analysis conditions, table of
LS gain adjustment, 4.77-1 specifications, A.1-7
preliminary checks, 4.71-5 retic analysis reagent system, 2.23-5
RF Detector Preamp card adjustments, 4.74-1 retic blood sample and stain delivery to stain
VCS noise checks, 4.75-1 chamber, GEN•S System, illustration, 2.23-2
VCS technology parameters. See diff parameters, retic blood sample and stain delivery to stain
retic parameters chamber, LH 750 System, illustration, 2.23-4
VCS Technology system retic sample analysis flow, illustration of, 2.23-5
ANALOG 5 card, 2.21-6 retic sample processing components on the
applying the VCS technology, 2.20-2 GEN•S System, illustration, 2.23-1
COULTER IntelliKinetics™ retic sample processing components on the
application, 2.22-5, 2.23-5 LH 750 System, illustration, 2.23-3
delivering diff and retic samples in the retic stained sample and clearing solution
Automatic mode, illustration of, 2.16-3 delivery to retic chamber, GEN•S System,
delivering diff and retic samples in the Manual illustration, 2.23-2
mode, illustration of, 2.16-7 retic stained sample and clearing solution
determining the diff parameters, 2.22-10 delivery to retic chamber, LH 750 System,
determining the retic parameters, 2.23-6 illustration, 2.23-4
diff analysis conditions, table of RF Detector Preamp card, 2.21-2
specifications, A.1-7 stain heater block diagram, 2.23-6
diff analysis reagent system, 2.22-4 VCS measurements, 2.20-1
diff blood sample and reagent delivery to mixing VCS technology, instrument application
chamber, GEN•S System, illustration, 2.22-2 DC and RF currents, 2.20-2
diff blood sample and reagent delivery to mixing flow through flow cell, illustration of, 2.20-4
chamber, LH 750 System, illustration, 2.22-3 flow-cell hydraulics, 2.20-3
46-INDEX PN 4277219B
INDEX
PN 4277219B INDEX-47
INDEX
48-INDEX PN 4277219B
TRADEMARKS
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PN 4277219B