Instructions for SF6 Circuit-Breakers

Operation and Maintenance

Type HE . .

Compressed air supply unit

Publication No. CH-HS 1242 87 E

Supersedes CH-A 572 296 E Rev. B

Contents

1 General
2 Construction
3 Function
5 Commissioning
6 Troubleshooting
7 Maintenance
8 Spare parts
11 Appendix

ABB Switzerland Ltd abb

 Note:
The operation, i.e. the manipulation and maintenance of an
SF6 gas-insulated high-voltage circuit breaker must be
performed by certified specialized personnel and in obser-
vation of the regulations applicable for high-voltage switch-
gear installations and equipment. ABB stipulates the
availability of appropriate specialized personnel and the
prerequisite knowledge of the regulations.
The operating instructions describes only one component
of the high-voltage circuit breaker and provide information
on the operation and maintenance thereof. They do not
substitute either for appropriate specialized personnel nor
the applicable regulations.
The operator of the high-voltage circuit breaker is respon-
sible for the employment of adequately trained specialized
personnel, as well as for the adherence to all applicable
regulations.

Copyright:
Without our written consent the disclosure, reprinting,
copying and reproduction of this publication, whether in full
or in part, are prohibited.

Printed in Switzerland (9411-150-1) Rev. B

Classification No. 040403
Contents Page Page

1 General 2 8.2.3 Overhaul parts sets 10

1.1 Validity 2 8.3 Spare parts list 10
1.2 Specifications 2 8.3.1 Reserve parts set A 10
1.3 Mass 2 8.3.2 Reserve parts set B 10
1.4 Storage 2
1.5 Note 2 11 Appendix 11
1.6 Pertaining operating instructions 2 11.1 Figures 11

2 Construction 2
2.1 Compressed air supply unit 2
2.2 Compressor 2
2.2.1 Cylinder compl. 2
2.2.2 Impeller wheel 2
2.3 Resilient mounting system 2
2.4 Cooler 3
2.5 Filter unit 3
2.6 Pressure reducing capillary 3
2.7 Non-return valve 3
2.8 Heater compl. 3

3 Function 4

5 Commissioning 4

6 Troubleshooting 5

7 Maintenance (Overhaul) 5
7.1 General 5
7.1.1 Maintenance 5
7.1.2 Admissible service duties 5
7.1.3 Important notes 5
7.2 Tools and working materials 6
7.2.1 Tools to be made available 6
7.2.2 Working materials 6
7.3 Maintenance procedures 6
7.4 Disassembly 6
7.4.1 Enclosure 6
7.4.2 Compressor 6
7.4.3 Filter unit 6
7.4.4 Cooler 7
7.4.5 Resilient mounting system 7
7.4.6 Heater compl. 7
7.5 Assembly 7
7.5.1 Resilient mounting system 7
7.5.2 Cooler 8
7.5.3 Filter unit 8
7.5.4 Compressor 8
7.5.5 Enclosure 9

8 Spare parts 10
8.1 General 10
8.1.1 Spare parts to
compressed air supply unit 10
8.1.2 Ordering of spare parts 10
8.1.3 Important notes 10
8.2 Definition of spare parts 10
8.2.1 Reserve parts set A 10
8.2.2 Overhaul parts set B 10

CH-HS 1242 87 E 1
1 General 2 Construction

1.1 Validity 2.1 Compressed air supply unit (Fig. 2/1, 2/2)
These operating instructions are applicable for com- The compressed air supply unit 25001, 25002 comprises
pressed air supply unit 25001 (Fig. 2/1, indoor version) or essentially the following parts and part assemblies:
for compressed air supply unit 25002 (Fig. 2/2, outdoor – support member 25601, plate 25603 and frame 25637
version) with compressed air conditioning system for SF6 as the supporting units
circuit breaker type HE.. . – compressor 25100 (incl. motor 25128)
– resilient mounting system 25120 with oscillation limita-
tion
1.2 Specifications – cooler 25130
– filter unit 25620 with electrovalve 25650
Operating pressure on the
– enclosure (1-piece) 25608 (Fig. 2/1) or enclosure
compressor 1100 kPa
(2-piece) 25708 (Fig. 2/2).
(11 bar = 160 lbf/in2)
Volumetric flow at 1,050 kPa
(reference atmosphere) 35 dm3/min (= 1.34 ft3/min)
2.2 Compressor (Fig. 7/1, 7/2)
Operating pressure at output
of conditioning system See control diagram The compressor 25100 is fastened on the resilient mount-
Filter fineness 5 µm (= 0.2 µin) ing system 25120 or on frame 25637 with fasteners
Pressure reducing capillary 0.7 mm (= 0.028 in) 25307, 25316 .
Safety relief valve 1400 kPa The compressor 25100 comprises essentially the follow-
(= 14 bar = 203 lbf/in2) ing parts and part assemblies:
– motor 25128 with base plate 25302
The electrical data of the motor 25128 are to be obtained – cylinder compl. 25600
from the order documentation. – pipe compl. 25632 (connecting line between the two
cylinders)
– impeller wheel 25207.
1.3 Mass
2.2.1 Cylinder compl. (Fig. 7/1, 7/3a, b)
The complete unit with enclosure weighs approx. 57 kg
(= 126 lb). Cylinder compl. 25600
The pistons and connecting rods compl. 25135 of the two
opposing cylinders 25114 are driven by motor 25128 and
1.4 Storage produce the required compressed air.
For instructions on storage of the material see pertaining
2.2.2 Impeller wheel (Fig. 7/1)
Treatment and Storage Instructions, chapters 21, 22 and
23. The dynamically balanced impeller wheel 25207 is
mounted on the extended shaft of motor 25128.

1.5 Note
In these operating instructions the pressures are given in
absolute values and in kPa. In order to indicate the
pressures as atmospheric pressure, 100 kPa must be
deducted from the pressure indicated.
Applicable for pressure indications: 100 kPa = 1 bar (=
14.5 lbf/in2).
The reference temperature is 20 °C (= 68 °F).
1.6 Pertaining operating instructions
– Circuit breaker system HE..
– Treatment and Storage Instructions.
2.3 Resilient mounting system (Fig. 7/2)
The vibrations produced in the running of the compressor
25100 are dampened by the resilient mounting system
25120. The base plate 25302 is connected with the low-
frequency resilient mounts 25317 via the travel-limiting
connectors 25304. On the opposite end these connectors
are supported by the leveling plate 25303, by means of
which the vibrating system can be leveled in all axes. The
staybolts 25309 simultaneously serve for travel limitation
for the base plate 25302 in the direction of the frame
25637. The bushes 25306 located in the low-frequency
resilient mounts 25317 serve to limit the vibrations of this
system.

2.4 Cooler (Fig. 7/5)

The cooler 25130 is fastened on frame 25637 with fas-
teners 25713, 25623 (Fig. 2/1, 2/2, detail P).
The compressed air produced is conveyed into the heat
exchanger 25363 via compressed air line 25602 and

2 CH-HS 1242 87 E
connection 25367. The power connection for heater 25653, 25706 is located
The compressed air is cooled in heat exchanger 25363. in junction box 25640.
The moisture present in the compressed air collects in the Heater compl. 25630 is mounted on frame 25637 (Fig.
piping system of heat exchanger 25363. The outlet 2/1, 2/2, detail Q) with fasteners 25652.
branch 2*) of the heat exchanger (Fig. 2/1, 2/2, detail K) The heater compl. 25630 comprises essentially the fol-
is secured in frame 25637 by washer 25625 and retaining lowing parts:
ring 25626. The outlet branch 2*) with O-ring 25354 – filter mat 25615
serves as the connection to filter unit 25620. – mounting bracket, right 25649
– mounting bracket, left 25651
– heat exchanger 25656
2.5 Filter unit (Fig. 7/6) – heater 25653, 25706
– junction box 25640.
Filter unit 25620
Filter mats 25615 (thermal insulation function, Fig. 2/1,
The pressure reducing capillary 25400 and non-return
2/2) are installed between perforated plates 25612 in
valve 25410 are integrated in block 25401. The safety
enclosure 25608 or in 2-piece enclosure 25708.
relief valve 25416 is fastened to the block 25401. The filter
cartridge 25660 (5 µm = 0.2 µin) and the pressure
reducing capillary 25400 are held by the drip guard 25418
with studbolt 25408.
The condensate space formed by the pipe 25404 for
collecting the condensate water of an operating interval is
located under the drip guard 25404.
Electrovalve 25650 with double nipple 25641 is mounte-
don cover 25501 and in the deenergized condition (with-
out voltage) it is open.
The condensate water is drained through drain connec-
tion 25607 (Fig. 2/1) or hose 25711 (Fig. 2/2).
When the compressor 25100 is started up, electrovalve
25650 closes automatically so that the compressed air
system can be filled up to service pressure.
Compressed air line 25666 connects filter unit 25620 with
ball valve 10718 (Fig. 2/0). Ball valve 10718 is the
compressed air inlet on the compressed air receiver of the
SF6 circuit breaker HE.

2.6 Pressure reducing capillary (Fig. 7/6)

Pressure reducing capillary 25400
The pressure reducing capillary 25400 consists of two
sleeves 25431, 25432. Rubies 25433 are embedded in
sleeve 25432 to form a capillary.

2.7 Non-return valve (Fig. 7/6 )

Non-return valve 25460
The non-return valve 25410 is integrated in the block
25401 of the filter unit 25620. The recoil disk 25454 is
connected to a pin of the open disk 25455. Via the washer
25452 compression spring 25453 with an opening pres-
sure of 20 kPa (0.2 bar = 2.9 lbf/in2) forces the gasket
25451 against the valve seat.

2.8 Heater compl. (Fig. 7/4)

Depending on installation conditions indoor version (Fig.
2/1) or outdoor version (Fig. 2/2), the compressed air
supply unit 25001, 25002 is supplied with a thermostat-
controlled heater compl. 25630 as protection against
freezing. These operating instructions are applicable for
compressed air supply unit 25001 (Fig. 2/1, indoor ver-
sion) or for compressed air supply unit 25002 (Fig. 2/2,
outdoor version) with compressed air conditioning sys-
tem for circuit breaker type HE.. .
CH-HS 1242 87 E 3
3 Function (Fig. 2/0)
When the motor 25128 is turned on by the electrical
control (see pertaining control diagram), the compressor
25100 takes in air from the environment via filter 25610.
At the same time the electrovalve 25650 is closed. The
compressor 25100 starts to compressed the air taken in.
Then the produced compressed air is cooled in cooler
25130. The resultant condensate is collected in the tank
of filter unit 25620 (Fig. 7/6). The compressed air is
expanded in the downstream capillary 25400, thereby
reducing the relative humidity correspondingly.
The air flow is led to SF6 compressed air receiver via
integrated non-return valve 24410, compressed air line
25666 and ball valve 10718. Via the electrical control
pressure switches (pressure values see pressure scale in
pertaining control diagram) on the compressed air receiv-
er switch the compressor motor 25128 on and off; i.e.
when the service pressure is reached the compressor
25100 turns off automatically (refilling time see chapter
5). The electrovalve 25650 is deenergized, opens auto-
matically and the condensate water is blown out through
drain connection 25607 (Fig. 2/1) or through hose 25711
(Fig. 2/2).
Air backflow from the compressed air receiver is checked
by the non-return valve 25410.
If required, the compressed air supply unit is supplied with
a thermostatically controlled heater compl. 25630 as
protection against freezing.
4 CH-HS 1242 87 E
5 Commissioning
On the commissioning of the SF6 circuit breaker, depend-
ing on breaker type the initial filling of the compressed air
receiver takes 30 to 50 minutes.
Attention: to prevent excessive heating (during the
initial filling) enclosure 25608 (Fig. 2/1) or 2-piece
enclosure 25708 (Fig. 2/2) must be removed (see
section 7.4.1).
The electrical control of the SF6 circuit breaker turns on
the motor 25128.
– Direction of rotation:
Compare direction of rotation of the motor 25128 with
the direction indication arrow 25633 (Fig. 7/1). If the
direction of rotation is incorrect, exchange phases of
motor 25128.
– Running time monitoring:
After 20 minutes of running time the control (set per-
taining time-delay relay not above 20 minutes) auto-
matically shuts down the compressor (deliberately)
and a signal is given.
With the electrical control turn compressor 25100 back
on.
• Check:
When the service pressure is reached (see pressure
scale in pertaining control diagram) the compressor
must shut down automatically.
– Check tightness of air supply unit.
– Check refilling:
• Open ball valve 10718/1 (Fig. 2/0) on compressed air
receiver of SF6 circuit breaker.
• Release compressed air until the electrical control
turns on the compressor 25100 (turn-on pressure
see pressure scale in pertaining control diagram).
• Close ball valve 10718/1 and measure running time
of compressor. Refilling time approx. 2 minutes.
– Fit enclosure 25608 (Fig. 2/1) or 2-piece enclosure
25708 (Fig. 2/2) according to section 7.5.5.
6 Troubleshooting
If the running time of the compressor should exceed 20
minutes, the electrical control will turn off the compressor
motor automatically and a signal is given, see pertaining
control diagram.
Possible causes:
– Pressure switch F4 (see pertaining operating instruc-
tions “Circuit breaker system HE..”) does not trip.
– Leakage in compressed air system.
• First check non-return valve 25410 in filter unit 25620
for leakage.
Electrovalve 25650 is deenergized, i.e. it is open
(condensate water blown out, chapter 3). Immerse
water discharge guide 25654 (Fig. 2/1) or hose
25711 in a tank filled with water. No air bubbles may
occur.
• Localize leaks in the remaining part of the com-
pressed air system and repair.
– The compressor does not deliver a sufficient amount of
compressed air. This must be remedied (with the
exception of a new filling).
CH-HS 1242 87 E
7 Maintenance (Overhaul)
7.1 General
Before an overhaul is started it is absolutely essential that
the manufacturer be contacted well in advance. Our
consultation and information will assist you to achieve a
fast and trouble-free overhaul.
Overhaul work should be performed in a closed environ-
ment or in an environment that is protected against the
weather and clean (see pertaining treatment instructions,
chapter 1).
7.1.1 Maintenance
On routine rounds or normal service outages the follow-
ing occasional checks are to be made at least once a year,
observing the safety provisions according to section 7.1.3
as well as the admissible service duties according to
section 7.1.2.
Visual check of condition of
– External screw fasteners, as well as
– Check for corrosion.
7.1.2 Admissible service duties
As a general rule overhauls should be planned and
performed according to the pertaining operating instruc-
tions.
Independent of the C-O switching operations of the SF6
circuit breaker the compressor 25100 regularly makes up
the leakage losses in the entire circuit breaker com-
pressed air system. The total operating duty of the com-
pressed air supply unit is hence not directly dependent on
the number of switching cycles of the SF6 circuit breaker.
An overhaul is due:
a) 10 years after the factory test or the last mainte-
nance. Check and clean compressed air lines, seals
and filters etc. or replace individual parts as required.
Check the cylinder system for mechanical wear. If
excess wear is found, replace affected parts.
b) After 5 years
The cylinder compl. 25600 and the filter unit 25620
are equipment parts, the maintenance intervals of
which strongly depend on the degree of contamina-
tion of the intake air and on the ambient conditions.
Since the chemical contamination of the air is often
not known, an initial maintenance inspection has to
be performed after only 5 years.
c) After 1 to 2 years
For the filters 25610 the same remarks as under
sections 7.1.2 b), with one- to two-year maintenance
inspections, are applicable.
7.1.3 Important notes
– When maintenance work is carried out, the local
safety regulations are to be observed.
– Before maintenance work is started observe the data
given in the pertaining operating instructions (section
1.5); they constitute an integral part of these instruc-
5
 tions.
– As a general rule, in overhaul work utmost cleanness
is to be observed.
– Locking of screws
In the figures the tightening torque is indicated at the
screw connections.
However, for reasons of safety it is essential that
individual screws be treated with locking agent (LOC-
TITE) according to *), chapter 4. For which screw
connections this treatment is necessary is described in
the test section to the individual assembly operations
and marked in the figure section with (U).
– Lubrication
Which surfaces (sliding and sealing surfaces) have to
be lubricated (treated with lubricant) is described in the
text section to the individual assembly operations and
marked with (B) in the figure section.
– On disassembly, replace all cotter pins, pins spring
washers and securing elements.
7.2 Tools and working materials
7.2.1 Tools to be made available
– Standard wrenches for hex head and hex socket head
screws according to ISO (metric) standards.
– Torque wrenches.
– Apart from normal standard tools, no jigs, fixtures or
special tools are required.
7.2.2 Working materials
See *), section 11.1.
7.3 Maintenance procedures
Prerequisites:
– When performing maintenance work, make sure to
observe the local safety regulations.
– The electrical control of the compressed air supply unit
25001, 25002 is turned off or the electrical power
cables are disconnected to preclude inadvertent clos-
ing.
– Compressed air from compressed air receiver 10722
(Fig. 2/0) is discharged with ball valve 10718/1, or ball
valve 10718 is closed if the compressed air in the
compressed air receiver is not to be discharged.
– Observe important points given in section 7.1.3.
7.4 Disassembly
7.4.1 Enclosure (Fig. 2/1, 2/2)
Enclosure 25608
– Release three screw fasteners 25714, 2x25718,
25719 (below) and three screw fasteners 25714,
25718 (above). Support enclosure 25608 and pull
drain connection 25607 (against spring action) a little
out of enclosure 25608.
Remove enclosure 25608 from plate 25603.
6 CH-HS 1242 87 E
2-piece enclosure 25708
Only if necessary remove both parts of the 2-piece
enclosure 25708.
– Release screw fasteners 25714, 2x25718, 25719 (be-
low) and screw fasteners 25714, 25718 (above). Re-
move enclosure parts 25708 from plate 25603.
7.4.2 Compressor (Fig. 7/1, 7/3a, b)
– Power cables to the motor 25128 disconnected.
– Remove compressed air line 25602 on cylinder compl.
25600 (Fig. 2/1, 2/2).
– Remove screw fasteners 25307, 25316 (Fig. 7/2) and
lift compressor 25100 out of the bushings 25638.
– Detach tube compl. 25632.
– Disassemble cylinder compl. 25600 (Fig. 7/3a, b).
Release fasteners 25117 and remove cylinder head
25115 together with cylinder head gasket 25109, pres-
sure valve 25112, valve plate 25113, intake valve
25111 and cylinder gasket 25116.
Release screw fasteners 25723, 25127 and take off
cylinders 25114 (Fig. 7/1).
– Remove impeller wheel 25207 only if necessary.
Release fasteners 25726, 25205, pull washer 25204
and impeller wheel 25207 off the shaft and place key
25206 aside.
– Only if necessary, pull piston and connecting rod
compl. 25135 off the shaft.
– Check for wear:
• Piston rings 25106
• Piston ring expanders 25107
• Piston guide band 25108
• Cylinder head gasket 25109
• Intake valve 25111
• Pressure valve 25112
• Valve plate 25113
• Cylinder gasket 25116
• Piston and connecting rod compl. 25135.
If necessary, these parts must be replaced.
7.4.3 Filter unit (Fig. 7/6)
Filter unit 25620
– Power cable to the electrovalve 25650 disconnected
(Fig. 2/1, 2/2).
– In the case of compressed air supply unit 25002 (Fig.
2/2) detach hose with clamp 25711 from electrovalve
25650.
– Detach compressed air line 25666 from block 25401
(Fig. 7/6).
– Unfasten screw fasteners 25712 (Fig. 2/1, 2/2) and pull
filter unit 25620 off downward.
• Unfasten the four locknuts 25419 and remove cover
25501 together with electrovalve 25650.
• Pull off tube 25404. Screw out drip guard 25418 and
remove filter cartridge 25660.
Remove and replace O-rings 25413.
– Non-return valve 25410
Unscrew screw plug 25407, pull out spacer 25406
together with O-ring 25414 and remove all parts.
Replace O-ring 25414.
*) Treatment and Storage Instructions
– Pressure reducing capillary 25400
Drive pressure reducing capillary together with O-ring
25412 out of the bore in block 25401 by blowing in air
in the counter-flow direction.
– Safety relief valve 25416
Unscrew safety relief valve 25416 and sealing ring
25415. Replace sealing ring 25415.
7.4.4 Cooler (Fig. 2/1, 2/2)
Cooler 25130
The filter unit 25620 must be disassembled.
– Remove retaining ring 25626 and washer 25625 (detail
K).
– Undo fasteners 25713, 25623 and pull out cooler
25130.
– Visually inspect compressed air line 25602.
– Remove and replace O-ring 25354 on the contacting
fitting 2*).
– Clean cooler 25130 (Fig. 7/5) according to *), section
1.5.
7.4.5 Resilient mounting system (Fig. 7/2)
Resilient mounting system 25120
The compressor 25100 must be disassembled.
– After 10 years O-rings 25639 and low-frequency resil-
ient mounts 25317 have to be replaced.
– Unscrew lower nuts 25311/1 (hold threaded rod with
hex socket 25309 against turning with 5 mm hex key)
and remove plate 25303 with low-frequency resilient
mounts 25317.
– For the installation do not change adjustment of nuts
25311/2, or note the distance to the frame 25637.
– For installation, mark position of low-frequency resil-
ient mounts 25317 on plate 25303. Hold mounts 25317
against turning and unscrew bushing 25304. Pull off
sleeve 25638, remove O-rings 25639 from bushing
25304 and replace.
– Unscrew nuts 25305 and take low-frequency resilient
mounts out of plate 25303.
– Low frequency resilient mounts 25317
Unscrew a screw 25308, remove washer 25204 and
withdraw bush 25306 out of low-frequency resilient
mount 25317. If necessary, replace mounts 25317.
7.4.6 Heater compl. (Fig. 2/1, 2/2)
– If the compressed air supply unit is equipped with a
heater compl. 25630, filter mats 25615 (thermal insu-
lation) are installed in enclosure 25608 or 2-piece
enclosure 25708.
– After 10 years, or when heavily fouled, change all 4
filter mats 25615 in enclosure 25608 or 2-piece enclo-
sure 25708.
• Unscrew screw 25717, remove perforated plates
25612 and remove filter mats 25615.
• Install 4 new filter mats 25615 together with perforat-
ed plates 25612 with screws 25717.
– Clean heater 25653, 25706 and heat exchanger 25656
(Fig. 7/4) according to *), section 1.5.
– Check function of heater 25653, 25706 and thermostat
setting.
CH-HS 1242 87 E
7.5 Assembly
Prior to assembly of the air supply unit 25001, 25002
thoroughly clean all parts according to *), section 1.5,
check for wear and replace all parts that are not in order.
Apply light coat of grease to all compressed air lines
according to *), section 2.9.
– If frame 25637, plate 25603 and support 25601 are
disassembled, on assembly treat screw fasteners
25716, 25721 and screw fasteners 25715, 25718 with
locking agent according to *), section 4.1.2 (observe
torque).
7.5.1 Resilient mounting system (Fig. 7/2)
Resilient mounting system 25120
– Low-frequency resilient mount 25317
• Insert bush 25306 in low-frequency resilient mount
25317 (replace if necessary). Put on washer 26204
and fasten and tighten down with screw 25308. Treat
screw 25308 with locking agent according to *),
section 4.1.1 (observe torque).
• Place the low-frequency resilient mount 25317 on
plate 25303 according to the markings made on
disassembly and carefully tighten down nuts 25305.
Treat nuts 25305 with locking agent according to *),
section 4.1.1 (observe torque).
• Hold mount 25317 steady and fit bush 25304.
• Apply light coat of grease to new O-rings 25639
according to *), section 2.10.1 and place on bushing
25304. Carefully place sleeve 25638 over bushing
25304 with O-ring 25639.
– Threaded rods 25309
• Threaded rods 25309 are fastened in frame 25637
with self-locking nuts 25315 and nuts 25311.
Treat threaded rods 25309 in the area of nuts 25311
with locking agent according to *), section 4.1.2.
Treat screw fasteners 25311, 25312 with locking
agent according to *), section 4.1.2, tighten down and
counter (holding threaded rod with hex socket 25309
against turning with hex key 5 mm, observe torque).
• Screw nuts 25311/2 onto threaded rods 25309 and
treat with locking agent according to *), section 4.1.2.
adjust recorded distance from frame 25637, see
section 7.4.5.
– Plate 25303
• Place washers 25313 and plate 25303 (with low-
frequency resilient mount 25317) on the threaded
rod 25309 with nuts 25311/2.
• Fasten washers 25313/1 and nuts 25311/1 on
threaded rods 25309 (only tighten down by hand).
Center the 4 sleeves 25638 in the bores of frame
25637 by hand.
• Lower compressor 25100 onto the sleeves 25638,
see section 7.5.4.
• There should be a clearance of S ž 2 mm ( = 0.08 in)
between frame 25637 and bushing 25304 (Fig. 7/2).
Check that sleeves 25638 are correctly centered in
the bores of frame 25637.
• There should be a clearance S1 of ž 4 mm ( = 0.16 in)
between frame 25637 and impeller wheel 25207
(Fig. 7/2).
*) Treatment and Storage Instructions
7
 • If necessary, nuts 25311/2, 25311/1 must be read- – Carefully place filter unit 25620 on connecting fitting 2*)
justed. (Fig. 2/1, 2/2, detail K).
• Treat nuts 25311/1 with locking agent according to *), Attention: Make sure not to damage O-ring 25354.
section 4.1.2, tighten down and counter (holding – Fasten filter unit 25620 on frame 25637 with screws
threaded rod with hex socket 25309 against turning 25712 (observe torque).
with hex key 5 mm, nut 25311/2 may not turn, – Tighten down screws 25713 of air cooler 25130 (ob-
observe torque). serve torque), see section 7.5.2.
– Fit compressed air line 25666 to filter unit 25620.
7.5.2 Cooler (Fig. 2/1, 2/2) – Connect electrical power cable of electrovalve 25650.
Cooler 25130. Filter unit 25620 is disassembled.
7.5.4 Compressor (Fig. 2/1, 2/2, 7/1, 7/3)
– Apply coat of grease to new O-ring 25354 according to
*), section 2.10.1 and slide on connecting fitting 2*). Assembly of cylinder compl. 25600 (Fig. 7/3a, b)
– Insert cooler 25130 with connecting fitting 2*) in frame The compressor is a dry-running compressor, i.e. do not
25637 (detail K). lubricate parts [4*)].
– Fit washer 25625 and retaining ring 25626. – Install new piston ring expanders 25107 and new
– Tighten screw fasteners 25713, 25623 down by hand piston rings 25106.
only. When installing piston ring expanders 25107 and pis-
– After assembly of filter unit 25620, section 7.5.3, tight- ton rings 25106 make sure that each joint is offset from
en down screws 25713 (observe torque). the next by about 90°.
– Install new piston guide band 25108.
7.5.3 Filter unit (Fig. 2/1, 2/2, 7/6) – Place on cylinder 25114 and fasten with screw fasten-
ers 25723, 25127 (Fig. 7/1).
– Non-return valve 25410 (Fig. 7/6, detail F)
Tighten screw 25723 down only lightly.
• After 10 years change following parts of non-return
– Align top surface of piston (connecting rod and piston
valve 25410:
compl. 25135) with a straightline with the top surface of
Gasket 25451, compression spring 25453 and O-
cylinder 25114 at top dead center (highest point) of the
ring 25414.
eccentric position, i.e. bring up to same height. Tighten
• Apply coat of grease to new O-ring 25414 according
down fasteners 25723, 25127 (Fig. 7/1) (observe
to *), section 2.10.1 and insert in the sealing groove
torque).
of spacer 25406. Slide spacer 25406 all the way up
– Install the following parts (replace parts not in good
against the non-return valve 25410 (aperture washer
condition with new parts) in the sequence and position
25455).
as shown in Fig. 7/3b:
• Insert non-return valve 25410 in the mating bore in
• Cylinder gasket 25116
block 25401.
• Intake valve 25111
• Screw in screw plug 25407 and tighten down (ob-
• Valve plate 25113
serve torque.
• Pressure valve 25112
– Pressure reducing capillary 25400
• Cylinder head gasket 25109
Lubricate new O-ring 25412 according to *), section
• Cylinder head 26115.
2.10.1, slide onto pressure reducing capillary 25400
Check!
and insert in block 25401.
Centering bore 5*) in cylinder head 25115 and in the
– Check spacer 25408.
parts.
On installation in block 25401 treat spacer 25408 with
– Uniformly tighten down screws 25117 diagonally op-
locking agent according to *), section 4.1.1.
posed with hex key 3*) (3/16") (observe torque).
– Install new filter cartridge 25660, screw drip guard
– Check that the piston and connecting rod compl. 25135
25418 onto spacer 25408 and tighten down.
move freely.
– Check tiebar 25405.
– Fit tube compl. 25632 (Fig. 7/1).
On installation in block 25401 treat tiebars 25405 with
– Install new filter 25610.
locking agent according to *), section 4.1.1.
– If removed, fit impeller wheel 25207.
– Apply coat of grease to new O-rings 25413 according
Place key 25206 in the slot of the shaft. Slide impeller
to *), section 2.10.1 and fit in the sealing grooves of
wheel 26207 onto the shaft. Treat screw fasteners
block 25401 and cover 25501.
25726, 25205 with locking agent according to *), sec-
Place tube 25404 on block 25401, fit cover 25501 with
tion 4.1.1, and fit with washer 25204 (observe torque).
electrovalve 25650 and fasten with new locknuts
– If connection 25636 or screw plug 25631 was removed,
25419 and washers 25423 (observe torque).
on installation treat with locking agent according to *),
– Safety relief valve 25416
section 4.1.2.
Apply light coat of grease to new sealing ring 25415
– If motor 25128 and base plate 25302 were removed on
according to *), section 2.10.1.
installation, treat screw fasteners 25318, 25316 with
Screw safety relief valve 25416 with sealing ring 25415
locking agent according to *), section 4.1.1 (observe
into block 25401 and tighten down (observe torque).
torque).
– If connection 25636 was removed, on installation treat
– Place compressor 25100 on sleeves 25638, treat
with locking agent according to *), section 4.1.2.
screw fasteners 25307, 25316 with locking agent ac-
– Cooler 25130 is installed.
*) Treatment and Storage Instructions
8 CH-HS 1242 87 E
 cording to *), section 4.1.1 and tighten down (observe
torque).
– Readjust mounting system 25120, see section 7.5.1.
– Connect compressed air line 25602 to compressor
25100 (Fig. 2/1, 2/2).
– Connect power cable (see pertaining control diagram).
– Open ball valve 10718 (Fig. 2/0).

7.5.5 Enclosure (Fig. 2/1, 2/2)

Enclosure 25608
– Pull pull-out drain connection 25607 a little out of the
enclosure 25608. When fitting enclosure 25608 place
drain connection 25607 on drain connection guide
45645 of electrovalve 25650.
– Fasten enclosure 25608 with 3 screw fasteners 25714,
25718 (above) and 3 screw fasteners 25714, 25718,
25719 (below) (observe torque).
2-piece enclosure 25708
– Attach hose 25711 to electrovalve 25650 with the
clamp (Fig. 2/2).
– Fit 2-piece enclosure 25708 with 3 screw fasteners
25714, 25718 (above) and 3 screw fasteners 25714,
25718, 25719 (below) (observe torque).

*) Treatment and Storage Instructions

CH-HS 1242 87 E 9
8 Spare Parts section 7.1.2) replacement of the parts of the overhaul
parts sets is mandatory.

8.1 General
8.3 Spare parts list
8.1.1 Spare parts to compressed air supply unit
8.3.1 Reserve parts set A
For the compressed air supply unit, on request the follow-
ing will be supplied by the manufacturer: Part No. Part designation Qty. Fig.
– Reserve parts sets A and B
– Overhaul parts sets for the overhaul criterion in ques- 25688 Small parts set,
tion (see also section 7.1). consisting of:
Order overhaul parts sets only immediately before the various screws and
overhaul criteria are reached (taking the procurement securing materials 1
time into account).
Because of the plastic parts (storage time see Treatment
and Storage Instructions, chapter 7), storage of the over- 8.3.2 Reserve parts set B
haul parts sets for periods of several years is not recom-
mended. Part No. Part designation Qty. Fig.
25130 Cooler 1 2/1, 2/2
8.1.2 Ordering of spare parts
25354 O-ring 1 7/5
For ordering, the following data are essential: 25410 Non-return valve 1 7/6
– Order number 1-...... See order documentation 25412 O-ring 1 7/6
– Type designation See nameplate
25413 O-ring 2 7/6
– Serial number See nameplate
– Publication number See cover sheet 25414 O-ring 1 7/6
– Reserve parts set 25415 Sealing ring 1 7/6
number See operating instruction 25416 Safety relief valve 1 7/6
– Overhaul parts set 25451 Gasket 1 7/6
number See operating instructions 25453 Compression spring 1 7/6
25610 Filter 2 7/1
8.1.3 Important notes
25615 Filter mat 4 *) 2/1, 2/2
Definitely adhere to the instructions for treatment and
25650 Electrovalve 1 2/1, 2/2
storage of the spare parts.
– Storage see Treatment and Storage Instructions, 25653 Heater 1 *) 7/4
chapters 21, 22, 23. 25660 Filter cartridge 1 7/6
– Unpacking: shortly before use. 25688 Small parts set, con
sisting of: various screws
and securingmaterial 1
8.2 Definition of spare parts
25706 Heater HEF 1 *) 7/4
8.2.1 Reserve parts set A
*) Only with compressed air supply unit with heater
Reserve parts set A contains spare parts which are not
required for normal routine maintenance, the stocking of
which is recommended.

8.2.2 Overhaul parts set B

Overhaul parts set B contains spare parts which are not
required for a normal routine maintenance, the stocking of
which is however recommended for
– installations with a number of circuit breakers
– installations with a high number of switching cycles
– installations with a long spare part procurement time
(geographical location).

8.2.3 Overhaul parts sets

On request, assembly-specific overhaul parts sets for
the individual overhaul criteria will be quoted and sup-
plied.
For the purpose of restoring functional capability, after the
overhaul criteria are reached (see section 8.1.1 and

10 CH-HS 1242 87 E
11 Appendix

11.1 Figures
Fig. Title
2/0 Schematic diagram
2/1 Compressed air supply unit (indoor version)
2/2 Compressed air supply unit with 2-piece enclosure (outdoor version)
7/1 Compressor compl. with impeller wheel
7/2 Resilient mounting system
7/3a Cylinder compl.
7/3b Sequence of installation of seals and valve plates on cylinder compl.
7/4 Heater compl.
7/5 Cooler
7/6 Filter unit with
– Filter
– Pressure reducing capillary
– Compressed air line to the compressed air receiver
– Non-return valve
– Safety relief valve

CH-HS 1242 87 E 11
 Legende zu Fig. 2/0, 2/1 Legend to fig. 2/0, 2/1
10718 Kugelhahn Ball valve
10722 Druckluftbehälter Air receiver
25001 Luftversorgungseinheit HE.. Compressed air supply unit HE..
25100 Kompressor Compressor
25120 Aufhängung Resilient mounting system
25128 Motor Motor
25130 Kühler Cooler
25207 Flügelrad Impeller wheel
25307 Schraube M6x20 Screw M6x20 mm
25315 Setzmutter M10 Self-locking nut M10
25316 Federring M6 Spring lockwasher M6
25354 O-Ring O-ring
25400 Druckreduktionskapillare Pressure reducing capillary
25410 Rückschlagventil Non-return valve
25416 Sicherheitsventil Safety relief valve
25423 Scheibe M6 Washer M6
25600 Zylinder kpl. Cylinder compl.
25601 Träger Support
25602 Druckluftleitung Compressed air line
25603 Platte Plate
25604 Druckfeder Compression spring
25605 Dichtung Gasket
25606 Sicherungsring VA 50x2 Retaining ring VA 50x2
25607 Ablassstutzen Drain connection
25608 Haube Enclosure
25610 Filter Filter
25612 Lochblech Perforated plate
25614 Setzmutter M6 Self-locking nut M6
25615 Filtermatte Filter mat
25617 Mutter M4 Nut M4
25618 Scheibe M4 Washer M4
25619 Schraube M4x16 Screw M4x16 mm
25620 Filteraggregat Filter unit
25623 Scheibe M5 Washer M5
25624 Setzmutter M5 Self-locking nut M5
25625 Scheibe 28/15x2,5 Washer 28/15x2.5 mm
25626 Sicherungsring A14 Retaining ring A14
25630 Heizung kpl. Heater compl.
25637 Rahmen Frame
25640 Abzweigdose Junction box
25645 Ablassführung Drain connection guide
25650 Elektroventil Electrovalve
25652 (25565) Schraube M6x10 Screw M6x10 mm
25660 Filterpatrone Filter cartidge
25666 Druckluftleitung Compressed air line
25712 (25426) Schraube M6x30/24 Screw M6x30/24 mm
25713 (25361) Sechskantschraube M5x12 Hex screw M5x12 mm
25714 (25611) Sechskantschraube M8x40 Hex screw M8x40 mm Nm ft . lbf
25715 Sechskantschraube M8x20 Hex screw M8x20 mm 5 3.5
25716 Sechskantschraube M10x30 Hex screw M10x30 mm 9 6.5
25717 (25613) Pan Head Schraube M6x16 Pan head screw M6x16 mm 15 11.0
25718 (10553) Unterlagscheibe M8 Washer M8 17 12.5
25719 Sicherungsmutter M8 Locknut M8 41 30.0
25720 Setzmutter M8 Self-locking nut M8
25721 Federring M10 Spring lockwasher M10
25722 Tülle Bushing
2*) Ausgangsstutzen Connecting fitting
(B) Schmieren, siehe 7.1.3 Lubrication, see 7.1.3
(U) Kleben / sichern (LOCTITE), siehe 7.1.3 Adhesives / securing (LOCTITE), see 7.1.3
MD Drehmoment Torque

CH-HS 1242 87 D, E
CH-HS 1242 87

25714 (25611) 25714 (25611)

25100 25718 (10553) 25718 (10553)
25602 25207 25600 25610 25128 MD = 15Nm 25720 MD = 15Nm

25717 (25613)

25614 25612
25615
25601
25612

25130
25307 (U)
25316
25614 MD = 9Nm
P
K Q
25120

25712 (25426) 25315

MD = 9Nm
25666
(U) 25716
25637
25721
MD = 41Nm
25620 25603
25120 25714 (25611)
(U) 25715
2x25718 (10553)
25722 25718 (10553)
25719
MD = 15Nm
MD = 15Nm
25650 25619 (U) 25720
25617 25714 (25611)
25618 25718 (10553)
25719
25640
25718 (10553)
25630 25714 (25611) MD = 15Nm
2x25718 (10553)
25719
25416 25128
MD = 15Nm
Fig. 2/1 25001 25606 25607 25605 25604 25645 25608 25416
25130 MD= 17Nm
25666 25400
K P
25624 25130 10718 25410 25660 25610
25130 25100
25713 (25361) 25637 10722
25637
25623
Fig. 2/0, 2/1

MD = 5Nm 25650
25625 Q
10718/1
25626
25614 25637 25001
(B) 25354
25652 (25565)
25620 2*) 25630
25423 Fig. 2/0
MD = 9Nm Fig. 2/0, 2/1
 Legende zu Fig. 2/0, 2/2 Legend to fig. 2/0, 2/2
10718 Kugelhahn Ball valve
25002 Luftversorgungseinheit HEF Compressed air supply unit HEF
25100 Kompressor Compressor
25120 Aufhängung Resilient mounting system
25128 Motor Motor
25130 Kühler Cooler
25207 Flügelrad Impeller wheel
25307 Schraube M6x20 Screw M6x20 mm
25315 Setzmutter M10 Self-locking nut M10
25316 Federring M6 Spring lockwasher M6
25354 O-Ring O-ring
25400 Druckreduktionskapillare Pressure reducing capillary
25410 Rückschlagventil Non-return valve
25416 Sicherheitsventil Safety relief valve
25423 Scheibe M6 Washer M6
25600 Zylinder kpl. Cylinder compl.
25601 Träger Support
25602 Druckluftleitung Compressed air line
25603 Platte Plate
25610 Filter Filter
25612 Lochblech Perforated plate
25614 Setzmutter M6 Self-locking nut M6
25615 Filtermatte Filter mat
25617 Mutter M4 Nut M4
25618 Scheibe M4 Washer M4
25619 Schraube M4x16 Screw M4x16 mm
25620 Filteraggregat Filter unit
25623 Scheibe M5 Washer M5
25624 Setzmutter M5 Self-locking nut M5
25625 Scheibe 28/15x2,5 Washer 28/15x2.5 mm
25626 Sicherungsring A14 Retaining ring A14
25630 Heizung kpl. Heater compl.
25637 Rahmen Frame
25640 Abzweigdose Junction box
25650 Elektroventil Electrovalve
25652 (25565) Schraube M6x10 Screw M6x10 mm
25660 Filterpatrone Filter cartidge
25666 Druckluftleitung Compressed air line
25708 Haube 2-teilig 2-piece enclosure
25709 Winkelverschraubung Screwed elbow
25710 Verschraubung Screw connection
25711 Schlauch und Bride Hose and clamp
25712 (25426) Schraube M6x30/24 Screw M6x30/24 mm
25713 (25361) Sechskantschraube M5x12 Hex screw M5x12 mm
25714 (25611) Sechskantschraube M8x40 Hex screw M8x40 mm Nm ft . lbf
25715 Sechskantschraube M8x20 Hex screw M8x20 mm 5 3.5
25716 Sechskantschraube M10x30 Hex screw M10x30 mm 9 6.5
25717 (25613) Pan Head Schraube M6x16 Pan head screw M6x16 mm 15 11.0
25718 (10553) Unterlagscheibe M8 Washer M8 17 12.5
25719 Sicherungsmutter M8 Locknut M8 41 30.0
25720 Setzmutter M8 Self-locking nut M8
25721 Federring M10 Spring lockwasher M10
25722 Tülle Bushing
2*) Ausgangsstutzen Connecting fitting
5*) Flexibler Schlauch Flexible hose
(B) Schmieren, siehe 7.1.3 Lubrication, see 7.1.3
(U) Kleben / sichern (LOCTITE), siehe 7.1.3 Adhesives / securing (LOCTITE), see 7.1.3
MD Drehmoment Torque

CH-HS 1242 87 D, E
 CH-HS 1242 87
25100
25714 (25611) 25714 (25611)
25602 25207 25600 25610 25128 25718 (10553) 25720 25718 (10553)
MD = 15Nm MD = 15Nm

25717 (25613)
25614 25612
25615
25601

25612

25130
25307 (U)
25316
MD = 9Nm
25614 P
K Q
25120
25712 (25426)
MD = 9Nm 25315
25708/2
25666
(U) 25716
25637
25721
MD = 41Nm
25620 25603
25708/1 25120 25714 (25611) (U) 25715
2x25718 (10553) 25718 (10553)
25722 25719 MD = 15Nm
MD = 15Nm 25720
25650 25619 (U)
25617
25618
25640 25709

25630 25714 (25611) 5*)

2x25718 (10553)
25719
25416 25128
MD = 15Nm
Fig. 2/2 25002 25711 25710 25708 25416
25130 MD= 17Nm
25666 25400
K P
25130 25410 25660 25719 25714 (25611)
25624 10718 25610
25100 25718 (10553) 25718 (10553)
25130
25713 (25361) 25637 10722 MD = 15Nm
25637 25623
MD = 5Nm 25650
25625 Q
Fig. 2/0, 2/2

10718/1
25626
25614 25637 25002
(B) 25354
25620 2*) 25652 (25565) 25630
25423 Fig. 2/0
MD = 9Nm
Fig. 2/0, 2/2
 Legende zu Fig. 7/1, 7/2 Legend to fig. 7/1, 7/2
25100 Kompressor Compressor
25114 Zylinder Cylinder
25120 Aufhängung Resilient mounting system
25127 Federring M8 Spring lockwasher M8
25128 Motor Motor
25129 Kabelstopfbüchse Cable gland
25204 Scheibe Washer
25205 Federring M6 Spring lockwasher M6
25206 Federkeil Key
25207 Flügelrad Impeller wheel
25302 Grundplatte Base plate
25303 Platte Plate
25304 Zapfen Bushing
25305 Mutter Nut
25306 Zapfen Baffle cone
25307 Schraube M6x20 Screw M6x20 mm
25308 Schraube M5x8 Screw M5x8 mm
25309 Gewindestange M10x80 mit Innensechskant Threaded rod M10x80 mm with hex socket
25311 Mutter M10 Nut M10
25312 Scheibe M10 Washer M10
25313 Scheibe Washer
25315 Setzmutter M10 Self-locking nut M10
25316 Federring M6 Spring lockwasher M6
25317 Niederfrequenzlager Low-frequency resilient mount
25318 (10558) Schraube M5x35 Screw M5x35 mm
25319 Federring M5 Spring lockwasher M5
25600 Zylinder kpl. Cylinder compl.
25610 Filter Filter
25631 Verschlussstopfen G 1/4" Screw plug G 1/4"
25632 Rohr kpl. Tube compl.
25633 Richtungspfeil Direction indication arrow
25636 Stutzen 6-LR 1/4" Connection 6-LR 1/4"
25637 Rahmen Frame
25638 Büchse Sleeve
25639 O-Ring O-ring
25723 (25126) Schraube M8x25 Screw M8x25 mm
25726 (25628) Schraube M6x55/24 Screw M6x55/24 mm
S, S1 Spiel siehe Absch. 7.5.1 Clearance see section 7.5.1
(B) Schmieren, siehe 7.1.3 Lubrication, see 7.1.3
(U) Kleben / sichern (LOCTITE), siehe 7.1.3 Adhesives / securing (LOCTITE), see 7.1.3
MD Drehmoment Torque

Nm ft . lbf
5 3.5
9 6.5
21 15.5
41 30.0

CH-HS 1242 87 D, E
CH-HS 1242 87
25600 25723 (25126) 25114 25129 25128 25631 (U)
25127
MD = 21Nm

25207

25206
(U) 25726 (25628)
25205
MD = 9Nm

25204

(U)

25636 25632 25610 25318 (10588) (U) 25633 25302 25632

25319
MD = 5Nm
Fig. 7/1 25100

M 25302
25637

25317

25303
25100
25317

= = 25307 (U)
N K
25316 25302
MD = 9Nm 25637 25315
(U)
S1 = 4 mm 25638 25637
(= 0.16 in) 25639 (B) 25312
25304 (U) 25311
25204 MD = 41Nm
S = 2 mm
(= 0.08 in) 25302 25308 (U) (U) 25311/2
N MD = 5Nm 25313
25637 25317
M 25306 25303
25303 25317 25317 25303 25313/1
Fig. 7/1, 7/2

K
25305 (U) (U) 25311/1
MD = 9Nm MD = 41Nm
Fig. 7/2 25120
25309

Fig. 7/1, 7/2

 Legende zu Fig. 7/3a, b Legend to fig. 7/3a, b
25106 Kolbenring Piston ring
25107 Kolbenringfederband Piston ring expander
25108 Kolbenführungsband Piston guide band
25109 Zylinderkopfdichtung Cylinder head gasket
25111 Saugventil Intake valve
25112 Druckventil Pressure valve
25113 Zwischenplatte Valve plate
25114 Zylinder Cylinder
25115 Zylinderkopf Cylinder head
25116 Zylinderdichtung Cylinder gasket
25117 Schraube 1/4"x25 Screw 1/4"x25 mm
25135 Kolben und Pleuel kpl. Piston and connecting rod compl.
25600 Zylinder kpl. Cylinder compl.
25627 Keil Key
3*) Sechskantstiftschüssel 3/16" Hex key 3/16"
4*) Trockenlaufkompressor, nicht schmieren Dry-running compressor, do not grease
5*) Zentrierbohrung Center hole
MD Drehmoment Torque

Nm ft . lbf
12 8.9

CH-HS 1242 87 D, E, F, S
 CH-HS 1242 87

H
25106
25114 25107
25115
25115
25109
25112

25109
25113
25111
25116

25112 25108 25135

5*)

25113
25627 25135 25108 25114 25113 25115
H

25111

25116

5*)
25117
Fig. 7/3b MD = 12Nm

Fig. 7/3a 25600

4*)

3*)
Fig. 7/3a, b

4*) Fig. 7/3a, b

 Legende zu Fig. 7/4, 7/5 Legend to fig. 7/4, 7/5
25130 Kühler Cooler
25354 O-Ring O-ring
25363 Wärmetauscher Heat exchanger
25364 Rahmen Frame
25365 Blech Frame member
25366 Schraube M5x12 Screw M5x12 mm
25367 Stutzen G 6-L Connection G 6-L
25423 Scheibe M6 Washer M6
25602 Druckluftleitung Compressed air line
25623 Scheibe M5 Washer M5
25624 Setzmutter M5 Self-locking nut M5
25630 Heizung kpl. Heater compl.
25649 Blech rechts Mounting bracket, right
25651 Blech links Mounting bracket, left
25652 (25565) Schraube M6x10 Screw M6x10 mm
25653 Heizung Heater
25654 Schraube M4x10 Screw M4x10 mm
25655 Scheibe 12/4,3 Washer 12/4.3 mm
25656 Wärmetauscher SK 47 Heat exchanger SK 47
25706 Heizung HEF Heater HEF
2*) Ausgangsstutzen Connection fitting
(B) Schmieren, siehe 7.1.3 Lubrication, see 7.1.3
MD Drehmoment Torque

Nm ft . lbf
3 2.2
5 3.5
9 6.5

CH-HS 1242 87 D, E, F, S
 25654 25652 (25565)
25655 25423 A-A
25649 MD = 3Nm 25651 MD = 9Nm

25653
25706

25656

A
Fig. 7/4 25630

25366
25623
25602 25367 25363 MD = 5Nm 25624

25365

25364

25624

25354 (B)
2*)
Fig. 7/5 25130

CH-HS 1242 87 Fig.7/4, 7/5

 Legende zu Fig. 7/6 Legend to fig. 7/6
25400 Druckreduktionskapillare Pressure reducing capillary
25401 Block Block
25404 Rohr Tube
25405 Zuganker Tiebar
25406 Bolzen Spacer
25407 Verschlussschraube Screw plug
25408 Bolzen Spacer
25410 Rückschlagventil Non-return valve
25412 O-Ring O-ring
25413 O-Ring O-ring
25414 O-Ring O-ring
25415 Dichtring Sealing ring
25416 Sicherheitsventil Safety relief valve
25418 Tropfschutz Drip guard
25419 Sicherungsmutter M6 Locknut M6
25423 Scheibe M6 Washer M6
25431 Hülse Sleeve
25432 Hülse Sleeve
25433 Rubinstein Ruby
25451 Flachdichtung Gasket
25452 Scheibe Washer
25453 Druckfeder Compression spring
25454 Rückschlagkegel Recoil disk
25455 Durchlassscheibe Aperture washer
25501 Deckel Cover
25620 Filteraggregat Filter unit
25636 Stutzen 6-LR 1/4" Connection 6-LR 1/4"
25641 Doppelnippel G1/4"-G1/4" Double nipple G 1/4"-G 1/4"
25643 Spule Coil
25645 Ablassführung Water discharge guide
25650 Elektroventil Electrovalve
25660 Filterpatrone Filter cartidge
25666 Druckluftleitung Compressed air line
25712 (25426) Schraube M6x30/24 Screw M6x30/24 mm
*) Blanke Seite zum Rückschlagkegel Bare side of check valve
(B) Schmieren, siehe 7.1.3 Lubrication, see 7.1.3
(U) Kleben / sichern (LOCTITE), siehe 7.1.3 Adhesives / securing (LOCTITE), see 7.1.3
MD Drehmoment Torque

Nm ft . lbf
5 3.5
9 6.5
17 12.5

CH-HS 1242 87 D, E
 A A
E 25400
(U) E 25401
(U) 25433
(B) 25413 25400

25408 25432

25404 25431
25412 (B)
25660 25405
25418

(B) 25413

25419 25501
25423
MD= 9Nm
25641 (U)

25650 F 25410
25643
25454
25645 25451 *)
25452
25453
25401
25455
25712 (25426) 25410
MD= 9Nm A-A

25414 (B)

25401 25406
25407
MD= 5Nm

25410

(U)
(B) 25415
25407 25636 25666
F
25416
MD= 17Nm

CH-HS 1242 87 25620 - Fig. 7/6


ABB Switzerland Ltd
Division PTHG, High Current Systems
P.O. Box 5023
CH-8050 Zurich/Switzerland

Hotline
24 Hour Call Center: +41/(0)844 845 845
HCS Service Fax: +41/(0)58 588 1822
HCS Service Mail: gcb_service@ch.abb.com
Internet: www.abb.ch