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Fuel
journal homepage: www.elsevier.com/locate/fuel
Department of Aeronautics and Astronautics, National Cheng Kung University, Tainan 70101, Taiwan
Keywords: Bio-jet fuel currently represents one of the solutions for reducing the emissions from aircraft without engine modi fications.
Bio-jet fuel This study mainly focused on producing the jet fuel blendstock from glyceride-based oil through hydro-processing and hydro-
Hydro-processing Hydro- cracking/isomerization. The palm oil was selected as the glyceride-based feedstock and was first converted into hydro-
isomerization/cracking Nickel- processed alkanes within the diesel range through hydro-processing, which has been reported in the authors ’ previous work.
based catalyst SAPO-11 zeolite
The hydro-processed alkanes, in this paper, were turned into jet fuel range products through hydro-cracking/isomerization
Aircraft engine emission
over the nickel-silver (NiAg) supported on silico-aluminio-phosphates (SAPO-11) catalyst. Catalyst characterizations were
first performed through XRD for the fresh and used catalysts for understanding the performance of the catalyst during the
reaction. The effects of the reaction parameters such as temperature, pressure, and liquid hourly space velocity (LHSV) on the
carbon distributions, isomer-to-normal (I-to-N) alkane ratios and aromatics contents were investigated to find the proper
conditions for producing bio-jet fuel over the NiAg/SAPO-11 catalyst.
1. Introduction also be used as alternative diesel fuel [4]. The deoxygenated alkanes is then
converted through hydro-isomerization/cracking at high tem-perature and
Bio-jet fuel represents the fuel produced from bio-resource and can be high hydrogen pressure environment, which hydro-cracking is to produce
used in present aviation engines. Compared to the aviation fossil-fuel, bio-jet short-chain straight alkanes for reducing the freezing point while ensuring a
fuel has advantages such as: (1) reduced greenhouse gas emission (2) certain flash point and energy density and hydro-isomerization is for
renewable resources (3) compatible with conventional fuel producing suitable isomers and ensuring the product to have good cold flow
(4) sustainable and clean combustion [1]. To maintain the function of property [5].
aviation vehicles, the properties of aviation fuel must meet the speci-fications. The quality of hydro-processed alkanes is important to the perfor-mances
Currently, aviation biofuel can be produced through several routes as shown of further hydro-isomerization/cracking. Co/H-ZSM-22 has been used as a bi-
in Table 1 [2]. functional catalyst in hydro-deoxygenation and hydro-isomerization of
Hydro-treating free fatty acids (HFFA) has been the most promising palmitic acid at the temperature of 260 °C, the hydrogen pressure of 2 MPa
technology among all processes owing to its sustainable feedstock and and the reaction time of 4 h, resulting in 99% of conversion and the ratio of
production process. HFFA produces aviation biofuel from glycerides through isomer and normal alkanes of 2 [6]. This indicated that the hydro-processed
a series of hydrogenation including hydro-processing and hydro- product would be easier to be hydro-cracked. Most of the deoxygenated
isomerization/cracking. Ester and fatty acid from vegetable oil and other alkanes are produced from sulfided catalyst such as NiMo-S/Al 2O3 [7],
triglycerides are treated by hydro-processing to remove oxygen and produce however, sulfur component would contain in the deoxygenated product which
long chain of normal alkanes. The long chain of normal alkanes are converted leads to the reduced selectivity of hydro-isomerization. Therefore, developing
by hydro-isomerization/cracking into straight and branched chain alkanes. In a new non-sulfide catalyst of deoxygenation is necessary [8].
the hydro-processing, oxygen inside ester and fatty acid is removed through
hydro-deoxygenation, decarboxylation, and decarbonylation reaction. Producing high-quality aviation biofuel for petro-jet blending strongly
Alkanes with even-number carbons are obtained from hydro-deoxygenation depends on the catalyst and reaction parameters, and the front one is more
and Alkanes with odd-number carbons are obtained from both significant than the latter one. Yang and co-works [9] discussed the influences
decarboxylation and decarbonylation [3]. The alkanes produced from hydro- of transitional metal (nickel) and its promoter (copper) on hydro-cracking and
processing are the hydrocarbons within the diesel range, therefore, the hydro-isomerization, and found that 3% of nickel and 1.5% of copper could
product can produce higher isomer
Corresponding author.
E-mail address: wilsonwang@mail.ncku.edu.tw (W.-C. Wang).
https://doi.org/10.1016/j.fuel.2019.116345
Received 7 July 2019; Received in revised form 30 September 2019; Accepted 2 October 2019
0016-2361/ © 2019 Elsevier Ltd. All rights reserved.
C.-H. Lin, et al. Fuel 260 (2020) 116345
Table 1
The technologies for producing aviation biofuel.
2.1. Material Fig. 1 shows the system for hydro-processing and hydro-cracking/
isomerization, which can be divided into three sections: (1) reactant system:
In this study, the feedstock was selected as crude palm oil provided by the gas (hydrogen) and liquid (feedstock) reactants were sent into the reactor
local chemical raw material store. The main compositions of the crude palm through a mass flow controller (model 5850i, brooks, 407 West Vine Street
oil and hydro-processed products are shown in Table 2. Before the hydro- Hatfield, PA, USA) controlled by a Lab-view software and a high-pressure
processing experiment, the crude palm oil was heated to the temperature of 70 pump with a flow rate of 0.2 to 40 ml/min (SN-26158, Eldex, Napa, CA,
°C in order to increase its fluidity. Hydrogen (99.999%) and nitrogen USA), respectively; (2) reaction system: a fixed bed reactor made of SUS
(99.99%) were provided by Yun Shan In-dustrial Corporation. The catalyst 316L stainless steel with a diameter of 12.7 mm and the length of 400 mm
for hydro-processing was selected as NiMo-S/Al 2O3 (2% Ni, 18% Mo, was applied and was filled up with the catalysts (5 g each). A pressure relief
sulfided) provided by A-plus Inc. The hydro-isomerization/cracking catalyst, valve (R3A, Swagelok, Solon, OH, USA) was installed at top of the reactor
NiAg/SAPO-11 (25 wt% Ni, Ni/ Ag molar ratio = 44, was prepared in-house for the safety pressure release and an electric heater (Cl-35E, Ching Ying,
[11] through the wet im-pregnation method. The commercial SAPO-11 Taiwan) covering the reactor was used to supply the heat; (3) sampling
system: tube-in-tube heat exchangers were used for the condensations before
support (SAPO-11, (SiO2)0.6(Al2O3)1(P2O5)1, 40.0 g, Si/Al molar ratio = 0.3,
the sample collection. Gas-liquid separators were applied to split the gas and
provided by A-plus Inc.) (The EDX elemental analysis of SAPO-11 is
liquid products by gravity. In the gas–liquid separator, the gas and liquid
presented in Table 3) was wetted with a solution containing the mixture of Ni
products were separated by gravity. In addition, a back pressure regulator
(NO3)2 6H2O (nickel(II) nitrate hexahydrate, 66.35 g) , AgNO 3 (silver nitrate, (BPR, Tescom, St. Louis, MO, USA) was installed within the sampling
0.28 g) salts and deionized water (40 ml). The mixing suspen-sion and clay system to control the system pressure.
were homogeneously stirred for 8 h at room temperature. After stirring, the
impregnated catalyst was dried at 180 °C for 8 h in the oven. Then the dried
(1: H2 Tank; 2: N2 Tank; 3: Mass Flow Controller; 4: Pressure Gauge;
solid was calcined at 500 °C for 5 h in the air to remove the ionic solvent. The
5: Hot plate Stirrer; 6: High Pressurized Pump; 7: Pressure Relief Valve;
weight loss was about 35% after
8: K Type Thermocouple; 9: Reactor; 10: Heater; 11: Temperature
Controller; 12: Condenser; 13: Circulator; 14: Liquid-Gas Separator; 15: Back
Pressure Regulator 16: Empty Gas Cylinder 17: Pressure Relief Regulator 18:
Table 2
The compositions of feedstocks for hydro-processing and hydro-cracking/iso-merization Product Container; 19: 5 ports Valve; 20: Lab view Interface System; 21: GC-
(wt %). TCD)
2
C.-H. Lin, et al. Fuel 260 (2020) 116345
the pressure of 6 MPa, the hydrogen-to-oil molar ratio of 13.6 and the weight temperature was 200 °C. The initial oven temperature was 70 °C and was held
−1 for 2 min, and then increased to 180 °C at 10 °C / min, and held for 5 min.
hour space velocity (WHSV) of 4 h . Detail experimental procedures can be
found in the authors’ previous study [13,14]. For further processing hydro- The gaseous products were quantified by the external standard method. The
processed alkanes into jet fuel range products, the reactor was heated to 400 experimental error of the GC measurements was ± 5%.
°C and hydrogen was flowed at a rate of 50 sccm for two hours to reduce and
activate the catalyst. After this, the temperature, pressure and hydrogen The conversion, selectivity, I-to-N ratio and aromatics
flowrate were adjusted to the re-action conditions. The feedstock was then
results were obtained through the following equations:
injected into the reactor through a high-pressure pump. The products, after
condensation and gas–liquid separation, the gas and liquid products were Conversion (%) = TG − TG × 100%
palmoil product
collected for further analysis.
TG (1)
palmoil
where TGpalmoil and TGproduct are the quantities of triglyceride in the palm oil
2.5. Product analysis and the product, respectively.
Si
Selectivity(%) = × 100%
Gas chromatography with flame ionization detector and mass
spectrometer (GC-FID, GC–MS-QP2010, SHIMADZU) equipped with the Tp (2)
same HT-5 Agilent J & W columns (length 30 m, diameter 0.250 mm, film where Si andTp are the quantities of C8-C16 hydrocarbons and the total
0.25 µm) was used to analyze the liquid samples. The samples were diluted product, respectively.
with solvent (HPLC grade hexane, Fisher Scientific) with ratio of 60, and then IA (3)
1μL diluted sample was injected into GC–MS/FID. The flow rate of column I − to − Nratio =
was 2 ml/min with a split ratio of 50. An injection temperature was set at 200 NA
°C, column oven temperature at 35 °C and detector temperature at 280℃. where IA and NA are the quantities of isomerized alkanes and normal
The temperate gradient in the program was from 35 to 200 °C. The n-alkanes
alkanes, respectively.
standard (C8-C20, 99.99%, 40 mg/ L, PC-code 101685440) was used to
Ta
calibrate the liquid sample quan-tification. Inorganic gaseous products, Aromatics(%) = × 100%
including CO, CO2, CH4, and H2 were analyzed through GC-TCD with a Tp (4)
packed column (TDX-01 column, 3 m × 3 mm) using He as the carrier gas.
The injector where Ta and Tp are the quantities of total aromatics and total product,
respectively.
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C.-H. Lin, et al. Fuel 260 (2020) 116345
Fig. 2. XRD patterns of NiAg/SAPO-11 catalyst (a) fresh (activated), (b) spent.
4
C.-H. Lin, et al. Fuel 260 (2020) 116345
−1
Fig. 3. Distribution of carbon numbers at various temperature (pressure of 3 MPa, LHSV of 1 h and the hydrogen/oil molar ratio of 13.6). (HDO is the hydro-processed alkanes, the
feedstock for hydro-isomerization/cracking).
−1
Fig. 4. I-to-N ratio at various temperatures (pressure of 3 MPa, LHSV of 1 h and the Fig. 6. I-to-N ratio with various pressures (temperature of 380 °C, LHSV of 1 h
−1
and
hydrogen/oil molar ratio of 13.6).
hydrogen/oil molar ratio of 13.6).
Dehydrogenation on metal sites; (2) Protonation of olefins at Bronsted acid hydrocarbons and increases medium chain hydrocarbons, which makes the
sites resulting in the formation of a secondary alkycarbenium ion; fuel meet the range of jet fuel.
(3) Rearrangement of the alkycarbenium ion via the formation of transition
state cyclic alkycarbenium ion transition state; (4) Deproto-nation; (5) 3.2.3. Effects of LHSV on the distributions of carbon number and I-to-N ratio
Hydrogenation [19]. In alkycarbenium ion mechanism, as alkene gets
protonated to be alkycarbenium ion, enhancing the reaction pressure increases LHSV represents a processing capacity of the catalyst at a stable
the collision probability of the dissociated hydrogen and the alkycarbenium parameter. Figs. 8 and 9 show the variations of carbon numbers and I-to-N
ion, leading to faster reaction completion and higher catalytic efficiency. ratio with changing LHSV, with fixed temperature of 360 °C, pressure of 6
Higher pressure decreases the long chain MPa and hydrogen/oil molar ratio of 13.6. The shorter
−1
Fig. 5. Distribution of carbon numbers with various pressures (temperature of 380 °C, LHSV of 1 h and hydrogen/oil molar ratio of 13.6).
5
C.-H. Lin, et al. Fuel 260 (2020) 116345
Fig. 7. Functional pathways of hydro-isomerization and hydro-cracking of n-paraffins (Reproduced from Ref [19]).
hydrocarbon chains (C8 to C10) and isomers decreased with increasing LHSV LHSV. Al-Kandari et al. [20] had similar results and explanations on the
and the longer ones (C15 to C18) increased simultaneously. Sig-nificant effects of various LHSVs. Although the I-to-N ratio decreased with in-
−1 creasing LHSV, no significant change in isomerization selectivity was
conversions of C15, C16 and C18 occurred at the LHSV of 1 h . Increase
−1 −1
LHSV from 2 h to 4 h resulted in a decrease in I-to-N ratio by 44%. The observed.
−1 −1
carbon number changes with varying LHSV from 1 h to 4 h were minor.
This is caused by the longer reaction time. For the lower LHSV, reactants 3.3. The content of aromatics at various parameters
have sufficient time to diffuse into the channel as well as a cage of zeolite and
to contact the active site of catalyst, which results in more cracking and
The content of aromatics in jet fuel is an important index because
isomerization products compared to higher
aromatics improves the sealing performance and enhances the flash
Fig. 8. Distribution of carbon numbers at various LHSVs (temperature of 380 °C, pressure of 6 MPa and hydrogen/oil molar ratio of 13.6).
6
C.-H. Lin, et al. Fuel 260 (2020) 116345
Table 4 The glyceride-based oil was converted into jet fuel blendstock through
Repetitions of the experiment with the optimal conditions. hydro-processing and hydro-isomerization/cracking, which in this study
mainly focused on turning the hydro-processed alkanes into jet fuel range
Aromatics content (%) I-to-N ratio Liquid product yield (%)
products over the catalyst of NiAg/SAPO-11. The XRD characterization of
1 9.0 1.5 55.6 the catalyst showed the reduced dispersion of metal on the surface of used
2 9.2 1.5 55.0 catalyst, which decreased the performance of the catalyst. High temperature
3 8.7 1.6 56.4
decreased the contents of C15 to C18 and increased the ones of C 8 to C14, due
to the occurrence of cracking. The hydrocarbons of C 8 and C9 showed high
point by its special physical and chemical properties [21]. In this study, the concentrations because the cracking of long chain hydrocarbons mostly
content of aromatics in the products was investigated with various happens at the middle of the chain. The I-to-N ratio increased sharply
temperature and pressure. The aromatics content was confirmed with the tests between the temperatures of 340 °C and 360 °C, indicating an active
in a certified laboratory at a local petroleum company. Tem-perature is the isomerization reaction within this temperature range. Increasing the reaction
most important parameter for producing aromatics [22]. pressure gradually in-creased the lighter hydrocarbons and the yields of
isomers, owing to the
7
C.-H. Lin, et al. Fuel 260 (2020) 116345
−1
Fig. 12. GC-FID chromatography of the product (temperature of 380 °C, pressure of 6 MPa, LHSV of 1 h and hydrogen/oil molar ratio of 13.6). (1.n-octane, 2.n-nonane, 3.n-decane,
4.n-undecane, 5.n-dodecane, 6.n-tridecane, 7.n-tetradecane, 8.n-pentadecane, 9.n-hexadecane, 10.heptadecane, 11.n-octadecane).
Fig. 13. GC-FID chromatography of JP-5. (1.n-octane, 2.n-nonane, 3.n-decane, 4.n-undecane, 5.n-dodecane, 6.n-tridecane, 7.n-tetradecane, 8.n-pentadecane, 9.n-hexadecane,
10.heptadecane, 11.n-octadecane).
collision of dissociated hydrogen and alkycarbenium ion. Increasing LHSV contents of C17 and C18 hydrocarbons, which can obtain high quality and high
resulted in the decrease in shorter hydrocarbon chains and iso-mers as well as yield of jet fuel blendstock without further distillation process.
the increase in longer hydrocarbon chains, but these changes within the
−1 −1
LHSV of 1 h – 4 h were minor. The first step of forming aromatics, the Acknowledgment
dehydrogenation step, favors high temperature and low pressure, which are
not favored by the isomerization reaction. The reaction conditions (the This project was supported by the Ministry of Science and Technology,
−1 Taiwan, through grant 107-2221-E-006 -135-.
temperature of 360 °C, the pressure of 3 MPa, the LHSV of 1 h and the
hydrogen/oil molar ratio of 13.6) performed in this study obtained 9% of
aromatics, which was sufficient to meet the jet fuel specifications. The metal References
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