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System manual CF65

CF65 (II)
VIC+DIP-4 CF75
CF85
XF95

! !
©200707 DAF Trucks N.V., Eindhoven,
The Netherlands.

In the interest of continuing product development,


DAF reserves the right to change specifications
or products at any time without prior notice.

No part of this publication may be reproduced


and/or published by printing, by photocopying, on
microfilm or in any way whatsoever without the
prior consent in writing of DAF Trucks N.V.

©
200707 DW13261207
STRUCTURE
VIC+DIP-4

TECHNICAL DATA
Structure

0
DIAGNOSTICS
1
VIC
2
DIP-4
3

©
200707
TECHNICAL DATA
VIC+DIP-4 Contents

CONTENTS
Technical data

Page Date 0
1. VIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200707
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200707

2. DIP-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 200707


2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 200707

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200707 1
TECHNICAL DATA
Contents VIC+DIP-4

©
2 200707
TECHNICAL DATA
VIC+DIP-4 VIC

1. VIC
1.1 GENERAL 0

} If the vehicle is modified and the


configuration changed, the
electronic unit may have to be
programmed.

Supply voltage:
minimum supply voltage 18 V
maximum supply voltage 32 V
The VIC is short-circuit-proof. The batteries are
not protected against incorrect connection.

Fuel level sensor


Leyland In this version the sensor is positioned at the side,
between the fuel tank and the chassis.
The resistance depends on the fuel level.
0% 240 "
10% 216 "
25% 179 "
50% 118 "
75% 76 "
100% 33 "

DAF In this version the sensor is positioned at the top


of the fuel tank.
The resistance depends on the fuel level.
0% 10 "
10% 34 "
25% 136 "
50% 234 "
75% 354 "
100% 500 "

Ambient temperature sensor


Type of resistor NTC
Resistance at 25#C 2940 "

Coolant level sensor


Resistance
Low level 0"
Daily check level 270 "
Sufficient coolant level 370 "

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200707 1-1
TECHNICAL DATA
VIC VIC+DIP-4

Coolant level sensor XF95,


0 production date $2006-01:

S1

S2

E501434

Resistance
'Low' level (S2 switch closed) 100 "
'Daily check' level (S1 and S2 switches open) 370 "
'Normal coolant' level (S1 switch closed) 270 "

Do NOT exchange this new sensor with an 'old'


(grey coloured) sensor.
Modified coolant level sensor XF95
(mid-2006):
1

S3

S1

S2

K102415

Resistance
'Low' level (S2 switch closed) 100 "
'Daily check' level (S1 and S2 switches open) 370 "
'Normal coolant' level (S1 or S3 switch closed) 270 "

Do NOT exchange this new sensor with an 'old'


(grey coloured) sensor.

Oil level sensor


Resistance 0 - 36 "

Instrument lighting dimming potentiometer


Resistance 390 - 1390 " ≥ 40%

Visibility lighting, Menu Control Switch and


heater panel
Duty cycle approx. 10 - 99.5 %

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1-2 200707
TECHNICAL DATA
VIC+DIP-4 VIC

Air pressure sensor, air supply unit


Supply voltage
Output voltage:
5.0 V 0
0 bar 1.0 V
2 bar 1.5 V
4 bar 2.0 V
6 bar 2.5 V
8 bar 3.0 V
10 bar 3.5 V

Direction indicator lamp system outputs


Lamp power 24V/21W

A truck with trailer has 6 groups for the direction


indicators:
1. Truck front left (2 lamps)
2. Truck rear left (2 lamps)
3. Truck front right (2 lamps)
4. Truck rear right (2 lamps)
5. Trailer left (3 lamps)
6. Trailer right (3 lamps)
Connecting additional direction indicator lamps
may have an adverse effect on the VIC.

Engine oil level check


Level reported depending on the programmed
waiting time
up to chassis number 0E582000 45 minutes
from chassis number 0E582000 5 minutes

Vehicles with a programmed waiting time of 45


minutes can be re-programmed with a waiting
time of 5 minutes if a request is made to update
the identity card.

'Engine running' output signal


Maximum current consumption 1A

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200707 1-3
TECHNICAL DATA
VIC VIC+DIP-4

©
1-4 200707
TECHNICAL DATA
VIC+DIP-4 DIP-4

2. DIP-4
2.1 GENERAL 0
Supply voltage
Minimum supply voltage 18 V
Maximum supply voltage 32 V

The DIP-4 is short-circuit-proof.

©
200707 2-1
TECHNICAL DATA
DIP-4 VIC+DIP-4

©
2-2 200707
DIAGNOSTICS
VIC+DIP-4 Contents

CONTENTS
Diagnostics

Page Date

1. VIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200707


1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200707
1.2 Fault-finding table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 . . . . . 200707 1
2. DIP-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 200707
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 200707
2.2 Fault-finding table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 . . . . . 200707

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200707 1
DIAGNOSTICS
Contents VIC+DIP-4

©
2 200707
DIAGNOSTICS
VIC+DIP-4 VIC

1. VIC
1.1 INTRODUCTION

If there is a fault in the system, it is usually


detected by the electronic unit in the form of a 1
fault code. This fault code can be read out using
DAVIE. The fault-finding table contains possible
causes of symptoms not detected by the
electronic unit.

©
200707 1-1
DIAGNOSTICS
VIC VIC+DIP-4

1.2 FAULT-FINDING TABLE

SYMPTOM: SOME CONTROL FUNCTIONS OF THE VIC DO NOT WORK

1 Possible cause
No supply voltage to the VIC electronic unit from
Remedy
Check the fuses of the electronic unit
one of the three power supplies Check the wiring
Poor or no earth connection to the VIC electronic Check the earth connection
unit Check the wiring
Faulty VIC electronic unit Replace the electronic unit

SYMPTOM: FRONT LEFT DIRECTION INDICATOR SYSTEM OF THE TRUCK OR LEFT


DIRECTION INDICATOR OF THE TRAILER DOES NOT WORK
Possible cause Remedy
Overload Check the direction indicator system for overload/
short-circuits
Underload Check whether fewer than 2 lamps, or too low
powered lamps, are connected on the front left
side of the truck

Check whether at least 1 lamp, or too low-powered


a lamp, is connected on the left rear side of the
trailer
Interrupted connection to the relevant output of the Check the wiring
VIC unit
Faulty VIC electronic unit Replace the electronic unit

SYMPTOM: FRONT RIGHT DIRECTION INDICATOR SYSTEM OF THE TRUCK OR RIGHT


DIRECTION INDICATOR OF THE TRAILER DOES NOT WORK
Possible cause Remedy
Overload Check the direction indicator system for overload/
short-circuits
Underload Check whether fewer than 2 lamps, or too low
powered lamps, are connected on the front right
side of the truck

Check whether at least 1 lamp, or too low-powered


a lamp, is connected on the right rear side of the
trailer
Interrupted connection to the relevant output of the Check the wiring
VIC unit
Faulty VIC electronic unit Replace the electronic unit

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1-2 200707
DIAGNOSTICS
VIC+DIP-4 VIC

SYMPTOM: REAR LEFT OR REAR RIGHT DIRECTION INDICATOR SYSTEM OF


THE TRUCK DOES NOT WORK
Possible cause Remedy
Overload Check the direction indicator system for overload/
short-circuits 1
Underload Check to see if at least 1 lamp is connected to the
trailer
Interrupted connection to the relevant output of the Check the wiring
VIC unit
Faulty VIC electronic unit Replace the electronic unit

SYMPTOM: WARNING SYSTEM DOES NOT WORK


Possible cause Remedy
No supply voltage to the emergency/flasher lamp Check the fuses
switch Check the wiring
Interrupted connection to VIC unit input Check the wiring
Faulty emergency/flasher lamp switch Replace emergency/flasher lamp switch
Faulty VIC electronic unit Replace the electronic unit

SYMPTOM: DRIVER'S SIDE CAB LIGHTING DOES NOT WORK


Possible cause Remedy
No power supply to the door switch Check the fuses
Check the wiring
Poor or no interior lighting earth connection on Check the earth connection
driver's side Check the wiring
Faulty door switch Check the door switch
Faulty interior lighting lamp on driver's side Replace interior lighting bulb on driver's side
Faulty interior lighting switch on driver's side Replace interior lighting switch
Faulty VIC electronic unit Replace the electronic unit

SYMPTOM: DRIVER'S SIDE CAB LIGHTING DOES NOT GO OUT


Possible cause Remedy
Faulty door switch Check the door switch
Faulty VIC electronic unit Replace the electronic unit

©
200707 1-3
DIAGNOSTICS
VIC VIC+DIP-4

SYMPTOM: REAR FOG LIGHT DOES NOT WORK


Possible cause Remedy
Faulty rear fog light Replace rear fog light bulb

1 No supply voltage to the rear fog light switch Check the fuses
Check the wiring
Check whether dipped beam is on
Rear fog light relay is not energised Check whether the rear fog light relay is energised
Check the relay contact
Check the wiring
No supply voltage to the rear fog light relay Check the fuses
Check the wiring
Faulty VIC electronic unit Replace the electronic unit

SYMPTOM: NOT POSSIBLE TO ENGAGE HIGH OR LOW RANGE


Possible cause Remedy
Faulty downshift protection valve Replace downshift protection valve

SYMPTOM: NOT POSSIBLE TO ENGAGE LOW RANGE


Possible cause Remedy
No power supply to the downshift protection valve Check the wiring
Incorrect vehicle speed signal Check vehicle speed signal
Faulty VIC electronic unit Replace the electronic unit

SYMPTOM: ENGINE CANNOT BE STARTED


Possible cause Remedy
No earth signal from the neutral position switch Check the wiring and/or neutral position switch
while the gearbox is in neutral
Starter motor relay is not energised Check the wiring and/or starter motor relay
Faulty VIC electronic unit Replace the electronic unit

©
1-4 200707
DIAGNOSTICS
VIC+DIP-4 DIP-4

2. DIP-4
2.1 INTRODUCTION

If there is a fault in the system, it is usually


detected by the electronic unit in the form of a 1
fault code. This fault code can be read out using
DAVIE. The fault-finding table contains possible
causes of symptoms not detected by the
electronic unit.

©
200707 2-1
DIAGNOSTICS
DIP-4 VIC+DIP-4

2.2 FAULT-FINDING TABLE

SYMPTOM: INSTRUMENT PANEL DOES NOT WORK

1 Possible cause
No power supply present Check the fuses
Remedy

Check the wiring


Poor or no earth connection Check the earth connection
Check the wiring
Faulty VIC electronic unit Replace the electronic unit

SYMPTOM: NO INFORMATION OR INCORRECT INFORMATION ON THE INSTRUMENT PANEL


Possible cause Remedy
Faulty information received from VIC Check the input signals from the VIC
No information received from VIC Check the wiring

©
2-2 200707
VIC
VIC+DIP-4 Contents

CONTENTS
VIC

Page Date

1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200707


1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200707
1.2 Location of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200707

2. SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 200707


2.1 General operation of the VIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 200707
2.2 Power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 . . . . . 200707
2
3. CONTROL FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . 200707
3.1 CAN network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . 200707
3.2 Hazard warning/direction indicator lights system. . . . . . . . . . . . . . . . . . . . 3-3 . . . . . 200707
3.3 Windscreen wiper/washing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 . . . . . 200707
3.4 Speed signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 . . . . 200707
3.5 Sensor signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 . . . . 200707
3.6 Warning signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 . . . . 200707
3.7 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32 . . . . 200707

4. INSPECTION AND ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . 200707


4.1 Items requiring special attention when checking the system. . . . . . . . . . . 4-1 . . . . . 200707
4.2 VIC electronic unit connection points . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 . . . . . 200707
4.3 Key to block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 . . . . . 200707
4.4 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 . . . . 200707
4.5 Checking the electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36 . . . . 200707

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200707 1
VIC
Contents VIC+DIP-4

©
2 200707
VIC
VIC+DIP-4 General

1. GENERAL
1.1 INTRODUCTION

This system manual describes the layout,


operation and control of the VIC.
VIC is short for Vehicle Intelligence Centre.

K101002

1.2 LOCATION OF COMPONENTS

The VIC is mounted under the central box on


co-driver's side.

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200707 1-1
VIC
General VIC+DIP-4

©
1-2 200707
VIC
VIC+DIP-4 System description

2. SYSTEM DESCRIPTION
2.1 GENERAL OPERATION OF THE VIC

1. DAF Instrument Panel, DIP-4


2. Vehicle Intelligence Centre (VIC) 1
3. Tachograph

2
4. System ECUs
5. Menu Control Switch, MCS
6. Inputs
7. Outputs
8. I-CAN 3
9. V-CAN

The VIC is an electronic unit that collects 8 9


information and activates vehicle functions. The
VIC is incorporated into the CAN network. The
VIC receives and sends out information via the
CAN connections: the I-CAN (information CAN)
and the V-CAN (vehicle CAN).
The VIC also receives information via analogue
and digital inputs.
6 4
This information comes from sensors and
switches. On the basis of the information
received, the VIC determines whether or not a
function should be activated, and whether the
7
driver should be informed via DIP-4. 2 5
In the case of faults, the VIC determines which
fault has the highest priority and activates DIP-4
to display the appropriate warning.
The VIC has different types of inputs and outputs:
- Digital outputs
- Digital inputs K100878
- Analogue inputs
- Multiplex-connections (CAN and K-line)
All VIC inputs and outputs are protected against
short-circuit to earth and to power supply
(positive).
When the ignition is turned off, the VIC goes into
sleep mode. In sleep mode, most functions of the
VIC are turned off to reduce the power
consumption of the VIC.

©
200707 2-1
VIC
System description VIC+DIP-4

The VIC comes out of sleep mode when the


following systems/components are activated:
- CDS (central door-locking system)
- Door switches
- Alarm system
- Switch for hazard warning lamps
- Alarm clock
- Ignition

2 The VIC has, among other things, the following


control functions:
- CAN network
- DIP-4 display control
- Instrument panel control
- Menu functions
- Vehicle speed indicator
- Clock/alarm/outside temperature
indication
- Odometer/trip meter
- Trip time indication
- Menu Control Switch (MCS)
- Coolant temperature indication
- PTO hour counter
- System configuration
- Hazard warning/direction indicator lights
system
- Direction indicator/hazard warning lights
- Anti-theft system
- Trailer indication
- Windscreen wipe/wash system
- Windscreen wipers
- Windscreen washers
- Headlamp washers
- Speed signals
- Engine running
- Parking brake
- Application connector
- Cruise control
- Gearbox safety devices
- PTO activation
- FAG traction control
- Clutch protection
- Manual gearbox neutral position
- Sensor signals
- Fuel level
- Differential lock indication
- Glow system
- ECAS height indication
- Ambient temperature

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2-2 200707
VIC
VIC+DIP-4 System description

- Warning signals
- Immobiliser pin code (only CF65/75/85
model, production date <2002-34)
- Tilted cab/cab lock
- Overvoltage detection
- Steering system warning
- Oil level indication
- Coolant level check
- Water separator water sensor
-
-
Brake system air pressure
Inspection/priority warning
2
- Parking brake warning
- ABS warning, trailer
- Lighting
- Interior lighting (delay)
- Light buzzer
- Work lamp
- Instrument lighting dimming
potentiometer

©
200707 2-3
VIC
System description VIC+DIP-4

2.2 POWER SUPPLIES

The functions are divided into three groups, each


of which has its own power supply. If one of the
power supplies fails, the function group it supplies
will also fail.
The microprocessor automatically obtains its
power supply from one of the three fuse-
2 protected groups.
Group Function Pin Fuse
Windscreen washer pump motor A01
Interior lighting A04
1 E108
Left direction indicators, trailer A07
Right direction indicators, trailer A08
Downshift protection valve B19
Gate protection valve B21
PTO 1 valve B23
FAG traction control B24
Relay, rear fog lights C40
2 Engine running C42 E280
Relay, start interrupter C44
PTO 2 valve C46
EMAS C47
Headlamp washers C48
Dimming Menu Control Switch/heater fan C49
Rear right direction indicators, prime mover E04
Rear left direction indicators, prime mover E07
3 E277
Right front and side direction indicators, trailer E08
Front left and side direction indicators, trailer E09

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2-4 200707
©
200707
VIC+DIP-4

menu control VIC


1000 1000 1000 switch diagnosis 1000

connector E053
E108 E280 E277 MCS
A021
D904
1 2 3 4 6 9 2 1
3.1 CAN NETWORK

9107
1229

minus

supply
ENC-A
ENC-B
ENC-enter
3. CONTROL FUNCTIONS

1114
1199
1198
5160
3642
9033
3643
3644
4047
A02 A09 A03 C22 C24 C23 C25 C26 C04

part of VIC D900


CAN network
A05 E05 C01 C02 C15 C14 D18 D20

V-CAN high 3701C


V-CAN low 3700C
V-CAN low 3700D
V-CAN high 3701D
I-CAN high 3566
I-CAN low 3565

A7 A5
CAN CAN
network network D899
DIP-4
communication communication
interface interface

E501933

3-1
VIC
Control functions

2
VIC
Control functions VIC+DIP-4

CAN communication with vehicle systems


The VIC communicates with other electronic
vehicle systems via the C01 and C02 V-CAN
connections and the C14 and C15 V-CAN
connections. There is an exchange of data via
this connection, such as:
- a request to activate a fault message on the
instrument panel;
- a request to activate the slip indicator on the
2 -
instrument panel;
a request to display the automatic gearbox
gear on the instrument panel;
- a request to display the coolant temperature
on the instrument panel;
- check of the engine management system
and immobiliser chassis numbers. A red
warning is shown in the display if one of the
chassis numbers does not match.
The VIC also monitors the CAN. The VIC checks
whether other electronic units are transmitting
messages. If not, the VIC displays the relevant
fault message on the instrument panel. The
following units are monitored by the VIC:
- UPEC
- ECS-DC3
- ABS
- AGC-A
- intarder EST-42
- AS Tronic
The VIC communicates with the DIP-4 instrument
panel (D899) via the D17 and D19 I-CAN
connections. There is an exchange of data via
this connection, such as:
- actuation of the various meters on the
instrument panel (air pressure, coolant
temperature, fuel level etc.);
- operation of the menu in the master display
of the instrument panel via the Menu Control
Switch (D904).
- actuation of the various displays on the
instrument panel (time, temperature etc.).
- actuation of the various warning indicators
on the instrument panel.

©
3-2 200707
VIC
VIC+DIP-4 Control functions

3.2 HAZARD WARNING/DIRECTION INDICATOR LIGHTS SYSTEM

The hazard warning/direction indicator lights


system includes the following functions:
- Direction indicators
- Hazard warning lights
- Alarm system

©
200707 3-3
2

3-4
VIC

A
supply hazard alarm
1000 1010
Control functions

light on status warning


veh. light ALARM ALARM
E108 E035
light relay D911 D911
G000
A8 A9
87
2029

1114
1211
A15 direction
6 5 A hazard R switch
switch L left/right

2101
2 7 1 B C765 A7 A6 C832
R L
E117

2630
3652

2003
2002
2001

D23 C36 D39 D38

part of VIC D900


Turn signal and hazard signal flasher
E07 E04 E09 E08 A08 A07

2037

2036
2007
2009
2008

2006
1 1 1 1 1 1
C018 C019 C014 C016 C015 C017
2 2 2 2 2 2
1 5 3
A000/A058
trailer connector
vehicle lights
direction lamps direction lamps direction lamps direction lamps trailer indication
truck rear left truck rear right truck front left truck front right right left
E501974-2/
ES06405BA

©
VIC+DIP-4

200707
VIC
VIC+DIP-4 Control functions

Direction indicators

Left
When the left direction indicator switch (C832) is
operated, the voltage supply is connected to pin
D38 of the VIC. The VIC then emits a pulsating
signal via pins E07, E09 and A07. The direction
indicator lights come on whenever a pulse arrives

2
at pins E07, E09 and A07 of the VIC.
Right
When the right direction indicator switch (C832) is
operated, the voltage supply is connected to pin
D39 of the VIC. The VIC then emits a pulsating
signal via pins E04, E08 and A08. The direction
indicator lamps come on whenever a pulse
arrives at pins E04, E08 and A08 of the VIC.
Instrument panel indication lights
The VIC also emits a signal to the instrument
panel (D899) via the I-CAN. The prime mover
warning lights and the trailer warning lights come
on and the simulated noise of a clicking relay is
audible if the direction indicator system is working
correctly.
If there is no trailer attached to the vehicle, the
VIC recognises this after the first time either the
left or the right indicator light has been activated.
The appropriate trailer indicator light illuminates
when the indicator is first activated; after that, the
VIC no longer activates the trailer indicator lights.
Hazard warning lights
Voltage before ignition (1000) is present on the
hazard warning light switch (C765) via fuse
(E108).
When the warning light switch (C765) is
activated, the supply voltage is applied to pin D23
of the VIC.
The VIC now transmits a pulsating signal via pins
A07, A08, E04, E07, E08 and E09 causing these
lights to flash simultaneously. It also causes the
light in the switch to flash via pin E07.
The hazard warning light switch has priority over
the direction indicator switch.
When the vehicle lights are switched on, the
supply voltage is applied to the warning light
switch (C765) via fuse (E117) causing the
visibility lighting in the switch to come on.
Alarm system
When the alarm system is switched on, switched
off and when it is active, the electronic unit of the
alarm system (D911) applies a square-wave
voltage to pin D23 and pin C36 of the VIC. The
VIC ensures that the warning lights are activated
in the correct manner.

©
200707 3-5
VIC
Control functions VIC+DIP-4

Diagnostics
A prime mover with trailer has 6 groups for the
direction indicators:

1. prime mover front left (2 lamps)


2. prime mover rear left (3 lamps)
3. prime mover front right (2 lamps)

2 4.
5.
prime mover rear right (3 lamps)
trailer left (2 lamps)
6. trailer right (2 lamps)

In order for the system to function correctly, all


lamps must be 24 V/21 W. The service life of the
VIC may be affected aversely by connecting
additional lamps to a group.
When the system is functioning correctly, the four
warning lights on the DIP-4 instrument panel -
two for the prime mover and two for the trailer -
will flash in unison. In addition, the simulated
noise of a clicking relay can be heard.
A fault may be caused by:
- overload;
- underload.
Underload
If a bulb blows in a particular group or the electric
circuit is interrupted, the VIC will recognise which
group is affected from the current strength.
When the direction indicator is switched on, the
VIC will activate the indicator light for the relevant
group at double frequency. The simulated noise
of a clicking relay is also audible at double
frequency. However, the other direction indicator
lights in that particular group will flash at normal
frequency.
If a whole group on the prime mover is not
working (due to a collision, for example), the
warning light flashes at double frequency, as for
a blown bulb and the simulated noise of a clicking
relay is audible at double frequency. If a whole
group is not working on the trailer, the relevant
warning light will likewise flash just once when
activated and then remain off.
Overload
A group may be overloaded due to short-
circuiting or excessive load.
If a group is overloaded, the VIC will detect that
the current is too high upon activation, and a
smart-FET prevents the relevant group from
being activated again.

©
3-6 200707
VIC
VIC+DIP-4 Control functions

On a prime mover, when one group is


overloaded, the warning light will flash at double
frequency. The simulated noise of a clicking relay
is also audible at double frequency. If one group
of the trailer is overloaded, the warning light will
flash once when activated and then remain off.

©
200707 3-7
VIC
Control functions VIC+DIP-4

3.3 WINDSCREEN WIPER/WASHING SYSTEM

The windscreen wipe/wash system includes the


following functions:
- Windscreen wiper speed I
- Windscreen wiper speed II
- Windscreen wiper intermittent wipe
- Windscreen washer
2 - Headlamp washer

©
3-8 200707
©
200707
VIC+DIP-4

1010 1010

E035 E025

Speed I (low speed)


1211
1205

and relay G237 is energised as a result.


D09. The VIC (D900) connects pin C50 to earth
part of VIC D900

When the windscreen wiper switch (C832) is set


to the low position, a voltage will be present at pin
Windscreen intermittent wipe/wash
Headlamp washer
D33 D09 D37 C48 A01 D32 C50

3648
4501
4502
4510
5161
4509
4505

D782
4504

4506

1 3 G238 2 3 G236 3 2 G237

2 5 4 1 5 4 4 5 1

washer
low
interval
high
4511
A11 A2 A1 A3
4508
4507

I left steer
0 column
switch 1 motor 1 motor 53B 53 31B 53A motor
1
A4 A13 A10 2 C832 M headlamp M windscreen M windscreen
washer washer wiper
2 2
B002 B001 31 B000
A
E501975/
ES06405C

3-9
VIC
Control functions

2
VIC
Control functions VIC+DIP-4

Speed II (high speed)


When the windscreen wiper switch (C832) is set
to the high position, the relays (G236) and (G237)
are connected to earth via the windscreen wiper
switch. The VIC is bypassed in this position.
Intermittent wipe
When the windscreen wiper switch (C832) is set
to intermittent, a voltage will be present at pin
2 D37. The VIC (D900) connects pin C50 to earth
and relay (G237) is energised as a result. When
pin D32 of the VIC is connected to the power
supply via the cut-off switch (B000) in the
windscreen wiper motor, the earth from pin C50 is
disconnected, so the relay (G237) is no longer
energised. When pin D32 is earthed again via the
cut-off switch, pin C50 will be earthed again after
a few seconds, so that the relay (G237) is re-
energised. This starts the cycle again. The
standard interval is 5 seconds. Depending on the
VIC software, the interval may be changed
between 1 and 15 seconds or 1 and 20 seconds
using the windscreen wiper switch.
Increasing/decreasing the interval:
- switch to intermittent position.
- wait until windscreen wipers are in rest
position;
- switch windscreen wiper switch to zero
position for a period of between 1 and 15
seconds or 1 and 20 seconds;
- switch to intermittent position.
Wash/wipe
If a voltage is briefly present at pin D33 via
windscreen wiper switch (C832) and this then
ceases (windscreen wiper switch (C832) no
longer operated), connection point C50 is
connected to earth for a specific period of time.
As a result, the relay (G237) is energised and the
windscreen wipers perform 1 wiper stroke. If a
voltage is present for approximately 2 seconds at
pin D33 via the windscreen wiper switch (C832),
a voltage will be applied to connection point A01,
which activates the windscreen washer motor
(B001). After approximately 1 second, C50 is
connected to earth for a specific period of time.
As a result, the relay (G237) is energised and the
windscreen wiper motor will be operated.
Note:
If a voltage is present on the VIC for the low
windscreen speed or when the wiper is in the
intermittent position and the windscreen wiper
motor (B000) does not run (e.g. due to a faulty
fuse), then the relay will no longer be energised
after approx. 1 second. Before the windscreen

©
3-10 200707
VIC
VIC+DIP-4 Control functions

wiper motor (B000) can be re-activated via the


relay, the windscreen wiper switch (C832) must
be turned to the '0' position. If the VIC fails for any
reason, the high windscreen wiper speed is still
available.

Headlamp washer
If a voltage is briefly present at pin D33 via the
windscreen wiper switch (C832) and this then
ceases (windscreen wiper switch C832 no longer
operated) and the light switch is in the dipped
2
beam position (with the power supply connected
to C05), connection point C48 is energised for a
specific period of time. As a result, the relay
(G238) is energised and the headlamp washer
will be activated.

©
200707 3-11
VIC
Control functions VIC+DIP-4

3.4 SPEED SIGNALS

The speed signals have the following functions:


- Low range downshift protection
- Gate protection
- Engine speed control application connector
- PTO
- Splitter signalling
2 -
-
Parking brake
EMAS speed signal
- FAG traction control
- D+ lighting
- Starter motor lock
- Activation of the engine brake
- Starter motor protection

©
3-12 200707
©
200707
VIC+DIP-4

1010 1010 B C D
E035 E091
(10A) (15A)
1240

1211
F118
1 A 5 4
F000 application connector C750 F033
EMAS splitter
P park A068 PTO D932 switch
2 brake 5 7 8 9 10 11 1 switch A3
6 2 gearbox

set -
set +
on/off
set n2
set n3

n-variable
PTO on/off
4594

3143

3141
3142
3144
3145

3402
3733

3146
3438

D26 D05 C19 C17 C18 D06 D07 D27 C47 B20

part of VIC D900


Speed related signal / switched output

B24 C42 B14 B23 B21 B19

4596
5131

3410

3157
4030

4564
I
D866
AGC-A4
1 2 E561
V13
PTO group
status switch
2 switch 4 gearbox
30 15 14/10 1 1/85 F008
ACH-E light relay D+ anti start F041
4987

T=
D871/D901 G301 G372/G303 F087 1 1 1
60S
F088
87a 87 31 F091 2 E570 2 2
B245 G259 B293 B079
FAG G095 PTO N10 PTO gearbox gearbox
driving aid valve control protect valve protect valve
(gate) (high/low)
K
E F G H J

E502117

3-13
VIC
Control functions

2
VIC
Control functions VIC+DIP-4

Low range downshift protection valve


The VIC includes low range downshift protection.
This protects the gearbox, the clutch and the
engine from incorrect gear changing. If the driver
tries to downshift from the high to the low range
when the vehicle speed is still too high, it will not
be possible to change down to the low range.

The VIC receives the vehicle speed signal via the


2 V-CAN. If the vehicle speed is lower than the
programmed value (this programmed value
depends on the engine type and gearbox model),
voltage will be present at pin B19. This energises
the low range downshift protection valve (B079)
and, as a result, it is possible to change down to
the low range. If the vehicle speed exceeds the
programmed value, the power supply to pin B19
is interrupted and, as a result, the low range
downshift protection valve (B079) will no longer
be energised. It is then no longer possible to
downshift to the low range.
Gearbox gate protection
The VIC includes a gate protection system. This
protection system only operates in the low range
and protects the gearbox, the clutch and the
engine by preventing the downshifts from the
third or fourth (gate 3-4) gear to the first or second
gear (gate 1-2) if the vehicle speed is too high.
This problem occurs if the driver fails to switch the
range-change switch over to the high group using
the gear lever before shifting to gate 5-6. The
vehicle speed signal is sent via the V-CAN. If the
vehicle speed is lower than the programmed
value (this programmed value depends on the
engine type and gearbox model), no voltage will
be present at pin B21. If the range-change switch
(E561) is closed (low range selected), the gate
protection valve (B293) is not energised and, as
a result, it is possible to downshift to gate 1-2. If
the vehicle speed exceeds the programmed
value, voltage will be present at pin B21 and, as
a result, it is not possible to downshift to gate 1-2.
Engine speed control application connector
Engine speed control for the PTO can be
activated via the engine speed control application
connector (A068). The PTO can be switched on
by applying voltage to pin D27. The engine speed
control is activated by supplying power to C17. By
subsequently applying voltage to pin D06 or D07,
the fixed PTO speeds can be activated provided
the switching conditions are met. The variable
engine speed control is activated by applying
voltage to pin C18. The fixed speed can then be
decreased or increased by applying voltage to pin
D05 or C19.
The engine management system will activate the
engine speed control depending on the switching
conditions programmed in VIC.

©
3-14 200707
VIC
VIC+DIP-4 Control functions

Switching conditions are for example:


- Service brake status
- Clutch status
- Parking brake status
PTO 1
By operating the PTO 1 control switch (C750),
voltage is applied (after ignition) to pin D27 of the
VIC. This voltage can also come from the engine
speed control application connector (A068).
Depending on the programmed customer
2
parameter settings, the VIC applies voltage to the
PTO-1 control valve (B245) via pin B23.
Examples of customer parameter settings are:
- Parking brake status
- Service brake status
- Vehicle speed status
- Clutch status
- Engine speed status
These switching conditions may be changed
using DAVIE XD. When the PTO-1 is activated,
the PTO-1 control switch (F087) is operated and
the VIC receives an earth signal at pin B14. The
VIC then sends a signal to DIP-4 via the I-CAN to
activate the 'PTO' warning indicator. The time the
PTO-1 is in use is stored in the VIC. The VIC
sends the time to the master display via the I-
CAN.
Control switch for splitter signalling
When the splitter is switched to low, pin B20 is
connected to earth. The VIC activates the
warning indicator on the instrument panel via the
I-CAN.
Parking brake switch
When the parking brake is engaged, voltage is
present at pin D26 of the VIC. The VIC activates
the warning indicator on the instrument panel via
the I-CAN.
EMAS vehicle speed-dependent signal
The VIC receives the speed signal from the EBS
unit via CAN. Below the defined speed, the VIC
switches output C47 to high. Above the defined
speed, the VIC switches output C47 to low.
FAG traction control
The VIC switches the supply voltage for the FAG
traction mode relay (G095) via this output. Below
30 km/h the VIC switches output B24 to 24 V.
Above 30 km/h the VIC switches output B24 to
earth. It is therefore impossible to activate the
traction mode above 30 km/h.

©
200707 3-15
VIC
Control functions VIC+DIP-4

'Engine running' signal


When the engine is running, the VIC applies
voltage to pin C042. This activates the D+
microrelay (G301) and the start interrupter
microrelay (G303/G372). This signal is also sent
to the electronic unit of the auxiliary cab heater
(D871/D901).
Modifications to CF65/75/85 and XF95,
2 production date $2003-13
- PTO 2 switch added on connection point
D22
- PTO 2 valve (B246) added on connection
point C46
- PTO 2 status switch (F088) added on
connection point B11
- Clutch protection function added
- Brake light relay (G036) added on
connection point C51
1010 1010

E091 E013

1209
1240

5 85 30

1 86 87a 87
C751 F120 G036
PTO 2 gear box Brake light
switch 3/4 switch relay
4602
5241

3208

D22 B13 C51

part of VIC D900

C01 C02 C15 C14 B11 C46 B21 C11


4595

5131
3668
V-CAN high 3701D
V-CAN high 3701E

3700D
V-CAN low 3700E

2 E595
group
switch
V-CAN low

4 gearbox
1
4987

PTO 2
status 1
switch 1
2
CAN CAN F088 2
B246 2
network network PTO 2 B293
valve gearbox
communication communication protect valve
interface interface (gate)

E502122

©
3-16 200707
VIC
VIC+DIP-4 Control functions

PTO 2
By operating the PTO 2 operating switch (C751),
voltage is applied (after ignition) to pin D22 of the
VIC. Depending on the programmed customer
parameter settings, the VIC applies voltage to the
PTO 2 control valve (B246) via pin C46.
Examples of customer parameter settings are:
- Parking brake status
-
-
Foot brake status
Vehicle speed status
2
- Clutch status
- Engine speed status
These switching conditions may be changed
using DAVIE. When the PTO 2 is activated, the
PTO 2 control switch (F088) is operated and the
VIC receives an earth signal at pin B11. The VIC
then sends a signal to DIP-4 via the I-CAN to
activate the 'PTO' warning indicator. The time the
PTO is in use is stored in the VIC. The VIC sends
the time to the master display via the I-CAN.
Clutch protection
The VIC receives the vehicle speed signal and
the clutch status signal via the V-CAN. An earth
signal is supplied to pin B13 via the gearbox
switch for gate 3/4 (F120) to indicate that third or
fourth gear has been engaged. There is
approximately 0 V on pin C11 of the VIC unit
when the ignition is turned on and the low range
switch (E595) is in the 'low' position (switch
closed). When the low range switch is put into
'high' position (switch open), there will be
approximately 8 V on pin C11. The VIC unit
recognises the position of the low range switch as
a result of the change in voltage at pin C11.
Brake light relay
The VIC receives the VSC active brake signal via
the V-CAN, connection point C51 is connected to
earth by the VIC unit and the brake light relay
(G036) is energised. The power supply via
connection point 87a to the UPEC-ECU is
interrupted, cruise control is switched off and the
brake lights are activated via connection point 87.
Modifications to CF65/75/85 and XF95,
production date $2004-25
- Manual gearbox neutral position switch
(E593) added on connection point B05
- Start interrupter relay (G303 for XF95 and
G372 for CF model) moved from connection
point C42 to C44

©
200707 3-17
VIC
Control functions VIC+DIP-4

If manual gearbox

1
E593
switch
gearbox
neutral

4690
B05

part of VIC D900

C01 C02 C15 C14 C44


V-CAN high 3701C

V-CAN high 3701D


V-CAN low 3700C

V-CAN low 3700D

4202
1/85
CAN CAN
anti start
network network
G372 / G303

communication communication
interface interface

K101745-2

Start interrupter relay via manual gearbox


neutral position
The engine can only be started when the gearbox
is in neutral. In neutral position, pin B05 to earth
is interrupted by the neutral position switch
(E593). In this condition, there is a power supply
signal on pin C44, which energises the start
interrupter relay (G303/G372).
Note:
The engine can, however, be started when the
gearbox is not in neutral and the clutch pedal is
depressed (V-CAN message).

Apart from this, connection point C44 of the VIC


unit has the following functions:
- Start interruption when the engine is running
- 5-second waiting time: after stopping the
engine, there is a 5-second waiting time until
it can be restarted.

©
3-18 200707
VIC
VIC+DIP-4 Control functions

Activation of CF65(II) engine brake


1010

E282

1356
2 E564
exhaust
brake
3 switch

4051
D24

part of VIC D900

C01 C02 C15 C14


V-CAN high 3701C

V-CAN high 3701D


V-CAN low 3700C

V-CAN low 3700D

CAN CAN
network network

communication communication
interface interface
K101965
The engine brake is activated via the CAN
network. The engine brake operating switch
(E564) is directly connected to VIC via pin D24.
When the engine brake switch is operated, the
VIC places a message on the CAN network. As
soon as this message is received by the ECS-
DC3 electronic unit, this unit will activate the
exhaust brake valve.
Modifications to CF65/75/85 and XF95,
production date $2006-01
- Starter motor protection
- Neutral switch used for AS Tronic

©
200707 3-19
VIC
Control functions VIC+DIP-4

Starter motor protection


To prevent the starter motor from being switched IF AS Tronic
on too long uninterruptedly, an electronic start
protection is used via the VIC. You can check 2
how long the starter motor is switched on by Starter motor
measuring the voltage on pin C10 of the VIC 1
circuit

during the start time. If the start time exceeds the E599
value programmed in the VIC (90 seconds), the Switch
gearbox
VIC will activate a yellow warning (high starter
2
neutral

motor temperature) on the master display. The


voltage to the starter motor relay will be
interrupted. The warning will disappear after 15

4690

4002
minutes and the vehicle can be started again.
B05 C10

D900
VIC

C44

4202
4186

4186
G303 G372
30 85 3 1

87a 87 86 4 5 2
4002

4009
Starter

Starter
inhibit

IF XF inhibit
IF CF

K102165

©
3-20 200707
VIC
VIC+DIP-4 Control functions

Neutral switch used for AS Tronic


In this new situation, the neutral switch will no IF AS Tronic
longer directly operate relay G185 from the
starting circuit. The neutral switch now switches 2
pin B05 of the VIC to earth, when the gearbox is Starter motor
in neutral position. The VIC also receives the 1
circuit

CAN message (current gear) from the AS Tronic E599


saying that the AS Tronic is in neutral position. Switch
gearbox
This CAN message is used as a backup signal in
2
neutral

case the signal from the neutral switch should fail.


With the AS Tronic in neutral position, the VIC will
activate relay G303 or G372, which enables

4690

4002
starting.
B05 C10

D900
VIC

C44

4202
4186

4186
G303 G372
30 85 3 1

87a 87 86 4 5 2
4002

4009
Starter

Starter
inhibit

IF XF inhibit
IF CF

K102165

©
200707 3-21
VIC
Control functions VIC+DIP-4

3.5 SENSOR SIGNALS

The sensor signals include the following


functions:
- fuel level;
- ambient temperature;
- glow system;
- ECAS
2 -
-
lifting axle;
differential lock;
- intarder;
- cab air recirculation.

©
3-22 200707
VIC
VIC+DIP-4 Control functions

©
200707 3-23
VIC
Control functions VIC+DIP-4

Fuel level
The fuel level is determined by means of a sensor
(F608). The fuel level sensor consists of a
variable resistor. The VIC compares the value of
the sensor signal to the parameter stored in the
memory. The microprocessor "calculates" the
fuel level and via the I-CAN activates the
instrument panel, which in turn activates the fuel
gauge. If the fuel level has dropped into the
2 reserve range, a yellow warning light illuminates
in the fuel gauge.
Ambient temperature
The ambient temperature is determined by
means of a sensor (F651). The sensor used is of
the NTC (negative temperature coefficient) type.
The VIC compares the value of the sensor signal
to the parameter stored in the memory. The
microprocessor "calculates" the ambient
temperature and activates the instrument panel
via the I-CAN.
Glow system
UPEC glow circuit
The UPEC unit determines the necessary
preheating and afterglow time on the basis of
various input signals. Voltage is applied to pin
C08 of the VIC via the glow relay (G014). The VIC
activates the "glowing" warning indicator on the
instrument panel via the I-CAN.
ECS-DC3 glow circuit
The ECS-DC3 unit determines the necessary
preheating and afterglow time on the basis of
various input signals. Voltage is applied to pin
C08 of the VIC via the glow relay (G014). The VIC
activates the "glowing" warning indicator on the
instrument panel via the I-CAN.
ECAS
The ECAS unit (D802/D851) sends a signal to pin
B9 of the VIC to indicate that the chassis height is
not at the normal driving level. The VIC activates
the "normal driving level" warning indicator on the
instrument panel via the I-CAN.
Differential lock
When a differential lock control switch (F006,
F007, F038 and/or F050) is closed, the VIC
receives an earth signal at C34. The VIC
activates the "differential lock" warning indicator
on the instrument panel via the I-CAN.
Intarder
When the ZF intarder is activated, the intarder
unit (D902) emits a signal and the VIC receives a
signal at pin D25. The VIC activates the "intarder
active" warning indicator on the instrument panel
via the I-CAN. If the braking power is reduced by
the retarder (e.g. because the temperature of the
retarder coolant is too high), the warning indicator
flashes.

©
3-24 200707
VIC
VIC+DIP-4 Control functions

Cab air recirculation


When air recirculation is activated, the VIC
receives a signal at pin D08. The VIC activates
the "air recirculation" warning indicator on the
instrument panel via the I-CAN.
Modifications to CF65/75/85,
production date $2002-41
- Switching of power supply after ignition on
connection point E01 modified 87
G426
2

1234
E350

Alternator
A513
15

1380
E01

part of VIC D900

E502123

©
200707 3-25
VIC
Control functions VIC+DIP-4

3.6 WARNING SIGNALS

The warning signals have the following functions:


- ECAS fault
- EBS fault
- Brake lining wear
- AGC-A fault
- Intarder fault
2 -
-
AGS fault
EMAS fault
- Engine management fault
- Engine oil pressure
- Flow control circuit
- Water separator
- Coolant level
- Air pressure
- Alternator fault
- Oil level
- Cab lock
- Immobiliser
- Parking brake

©
3-26 200707
©
200707
VIC+DIP-4

A B C D E F G H J
lining ECAS ECAS trailer EBS AGC-A retarder AGS IMMO oil
wear error error error error error error error I pincode pressure F011
2 ECAS-3 ECAS-2 EBS/ABS EBS AGC-A EST42 AGS ECS DC3 UPEC 2
D851 D802 A004 D880 D866 D902 B344 B387 D903 D814 P
1 13 33 5 A18 S31 52 4 3 B47 B06 1
F107
F108
F109
F110
F111
K
F112
F113 B387
F114
2

3428

3406
3431
3427
3417
3469
3150
3152
3435
3150
3014

3458
B17 B10 C32 C33 B13 D24 D36 C12 C20 B05 C12 B15

part of VIC D900


Indicator/warning signals
C30 C31 D15 D31 D16 D11 D21 D29 B16 B16 D28 B01 B07
3492

3638

3639
3641
3412

3524
3022
1020

3640

3518
3705
3009
3010

1000
1 D758

2
E108
3412

M
1 2 2
F616
oil level
3 1 F673

270

100
1114

1 F047 1 F048

+5V
+5V
GND
GND

3 6 2 5 4 7 L A13 oil level


steering steering
Q Q D932 sensor
system system P A513
2 1st circuit 2 2nd circuit U ALTERNATOR EMAS O
F656 F652
coolant level coolant daily sensors alternator sensor cab EMAS
check air pressure error locking error
L N
E502119-2

3-27
VIC
Control functions

2
VIC
Control functions VIC+DIP-4

Electronic systems
When a fault occurs in one of the following
systems, this is communicated to the VIC via the
relevant electronic unit. The VIC activates the
instrument panel via the I-CAN. In the master
display of the instrument panel, the relevant
indicator comes on with an accompanying text.
These systems are:
2 -
-
ECAS-2/ECAS-3
EBS/ABS
- AGC-A
- EST 42
- AGS
- EMAS
- ECS-DC3
- UPEC
- Alternator
Steering system
A dual-circuit steering system has two steering oil
pumps. Steering oil pump 1 is actuated by the
engine and steering oil pump 2 by the gearbox. If
there is no oil flow in one of the circuits, the VIC
receives an earth signal at pin C30 or C31. The
VIC activates the instrument panel via the I-CAN.
The relevant warning signal comes on in the
master display of the instrument panel. The VIC
receives the MTCO speed signal via V-CAN and
the 'engine running' signal internally.
Water separator
CF65
If the sensor detects that there is too much water
in the fuel filter, pin C12 of the VIC receives a
voltage signal. The VIC activates the instrument
panel via the I-CAN. The relevant warning signal
comes on in the master display of the instrument
panel.
CF75/85 and XF95
If the sensor detects that there is too much water
in the fuel filter, pin C12 of the VIC receives an
earth signal. The VIC activates the instrument
panel via the I-CAN. The relevant warning signal
comes on in the master display of the instrument
panel.
Coolant level
The coolant level sensor (F656) consists of two
micro-switches (reed switches), connected in
parallel with two resistors. These micro-switches
are influenced by a magnetic field positioned
outside the sensor. If the coolant level drops, the
micro-switches will be closed by a float fitted with
a permanent magnet.

The 'alarm switch' detects that the level is too low


and the 'daily inspection' switch detects that the
coolant must be topped up at the inspection
stage. The VIC uses the resistance value to
detect the status of the micro-switches.

©
3-28 200707
VIC
VIC+DIP-4 Control functions

If the coolant level is too low, the VIC activates


the instrument panel via the I-CAN. In the master
display of the instrument panel, the red warning
symbol comes on with an accompanying text. If
the coolant level is too low during the inspection
stage, the VIC activates the instrument panel via
the I-CAN. In the master display of the instrument
panel, the orange warning symbol comes on with
an accompanying text. 2
Air pressure sensor
The air pressure sensor for circuits 1 and 2
(F652) is a dual sensor with two output signals.
The VIC receives the output voltage from circuit 2
at pin D11 and the output voltage from circuit 1 at
pin D16. Via the I-CAN, the VIC activates the
instrument panel which activates the two air
pressure gauges. If the air pressure in one of the
circuits is too low, the VIC activates the
instrument panel via the I-CAN. In the master
display of the instrument panel, the warning
symbol comes on with an accompanying text.
Alternator
If the alternator (A513) is not charging correctly,
no voltage is received at pin D29 of the VIC. The
VIC activates the instrument panel via the I-CAN.
In the master display of the instrument panel, the
relevant warning symbol comes on with an
accompanying text.
Cab lock
If the cab lock is not fully closed, the proximity
switch (F616) of the cab lock will be closed. Pin
B16 of the VIC is switched to earth. The VIC then
sends a message to the instrument panel, which
activates the 'cab not locked' warning.
Engine oil pressure
If the engine oil pressure is too low, pin B15 of the
VIC is switched to earth by the oil pressure switch
(F011). The VIC then sends a message to the
instrument panel, which activates the 'engine oil
pressure too low' warning.
Brake pad wear switch
If one of the brake pads is too thin, the circuit is
interrupted at pin B17 of the VIC by the relevant
brake pad wear switch (F107/F108/F109/F110/
F111/F112/F113/F114). The VIC will send a
message to the instrument panel, which will then
activate the 'brake lining wear' indicator.
Engine oil level check
The oil level can be checked in the vehicle info
menu using the Menu Control Switch. This
function is only active when the ignition is on and
the engine is not running. It is necessary to wait
for a specific period after the engine is switched
off before the oil level can be re-checked. For

©
200707 3-29
VIC
Control functions VIC+DIP-4

checking the engine oil, see 'Technical data'.


When the oil level in the sump changes, the
resistance of the oil level sensor changes (F673).
The resistance value is compared with the
parameters stored in the memory by the
microprocessor. The microprocessor 'calculates'
the oil level and, depending on the oil level,
activates the master display of the instrument
panel via the I-CAN.
2 Modification to CF65/75/85 and XF95,
production date $2004-25
- Parking brake warning
Parking brake
To avoid dangerous situations when the driver
leaves the vehicle without having engaged the
parking brake, a warning symbol will be activated
on DIP for vehicles with production date $2004-
25.
The warning is active when:
- the parking brake is not engaged with
'ignition on' (in this situation, parking brake
switch (F000) is open (0 volt on pin D26 of
the VIC unit)) and when the door is opened
(24 V on pin D01 of the VIC unit via the door
switch).

Lighting cab step

1010 1000

E035 E045

1107
1211

1 1 1
F000 E514 E515
P park
2 brake 2 2

D783

Driver Co-Driver

C062 C063
3402

2600

D26 D01

part of VIC D900

K101744

Note:
A reminder is activated when the parking brake is
not engaged (parking brake switch open) with
'ignition off' and the door is opened. This
reminder is the same warning symbol that is
briefly activated four times.

©
3-30 200707
VIC
VIC+DIP-4 Control functions

Modification to CF65/75/85 and XF95,


production date $2004-49
- ABS warning, trailer
Trailer ABS
In vehicles with production date $2004-49 the trailer error
input of pin C32 is connected to a relay (G497). EBS/ABS
With 'ignition on', power is supplied to the coil of A004
5
the relay; if the trailer warning needs to be
activated, the coil is connected to earth. The relay 2

3428
is energised and the input on pin C32 is 1010
connected to earth; the trailer ABS warning is
then activated on DIP. G497
3 2
E035
4 5 1

1121

3820
C32

part of VIC D900

K101795/2

Modification to XF95,
production date $2006-01
- Coolant level sensor
Coolant level sensor
XF95 vehicles use a new type of coolant level
sensor combined with a new float version in the
expansion tank and different VIC software. The
new sensor can be recognised by the blue colour
and the new expansion tank by a small projection
on top of the expansion tank (see illustration).
The switches in this sensor are magnetised
axially by the new float version, rather than
vertically as in the 'old' situation.
Do NOT exchange this new sensor with an 'old'
(grey coloured) sensor.

K102166

©
200707 3-31
VIC
Control functions VIC+DIP-4

3.7 LIGHTING

The lighting system includes the following


functions:
- Work lamp
- Central door locking/alarm system
- Fog lights
- Cab lighting
2 -
-
Marker lights and dipped/main beam lights
Instrument lighting dimmer

©
3-32 200707
©
200707
VIC+DIP-4

A B D E Lighting cab step


C
door lock
1000 1000 1000
status
CDS-3 ALS-S Foglight Foglight Foglight 85 30
E009 E010 E045 Main beam
D905 D911 Switch Switch rear driver
C727 C773 C024
2 B16 1107 C002 86 87 87a
6 3 1

2151

2141
Front G002
2121

2152

Rear

1147
1 1
86 30 E514 E515
E052 85
30
E006
2 2
86
87 87A 85 87 87a

1110
G004 G005 D783
5 work
C725
switch light
C071 Foglight Driver Co-Driver
1 front
C008/ C062 C063
C009
2122

2142
2150
2168
2600

3647

2155
C09 C13 D34 D35 C40 D01 C06

VIC D900 lighting

C49 D14 D4 C07 A04 C05

2630
2610

2622
2114

4592
4593

dimmer out
E117

1000

1107
1000
5 85 30
5 85 30
Sigar 9 dipped beam

2101
Int. E004
D904 lighter status
86 87 87a light
MCS B030 C000
3 G000 3 86 87 87a
C763 C119 G001
Dimmer control C192
2112
Marker
light
C010

E502120-2

3-33
VIC
Control functions

2
VIC
Control functions VIC+DIP-4

Work lamp
When the vehicle ignition is on, a voltage is
applied to the work lamp switch (C725). When the
work lamp switch is turned on, a voltage is
applied to the work lamp (C071), but the VIC also
receives a voltage signal at pin C09. The VIC
activates the 'work lamp' warning indicator on the
instrument panel via the I-CAN.

2 CDS-3/alarm
When the doors are locked or unlocked, the CDS-
3 unit (D905) sends a signal via pin 2 to the alarm
unit (D911), turning the alarm on or off. A
message is also sent to pin C13 of the VIC
indicating that the doors are being locked or
unlocked by remote control. The VIC switches the
interior lighting on or off. During locking, the CDS-
3 unit also sends a message indicating that
locking was successful. If locking was not
successful, a message is sent to the VIC after
three attempts to indicate that locking failed. The
interior lighting will remain switched on. Fault
messages are stored in the VIC.
Front fog lights
The fog lights can only be activated when the
marker lights are switched on. When the fog light
switch (C727) is operated, the VIC receives a
voltage signal at pin D34 from one of the fog
lights. The VIC then switches on the 'front fog
lights on' warning indicator on the instrument
panel via the I-CAN.
Rear fog lights
The VIC receives a voltage signal at pin D35
when the spring-loaded fog light switch (C727/
C773) is operated. The VIC then activates the
rear fog lights relay (G005) via pin C40 and, as a
result, the rear fog lights come on provided
dipped beam is switched on. The VIC then
switches on the 'rear fog lights on' warning
indicator on the instrument panel via the I-CAN.
Interior lighting
When the door on the driver's side or the co-
driver's side is opened, the door switch (E514) or
(E515) is actuated. This activates the cab step
lighting on the driver's or co-driver's side (C062)
or (C063) and the VIC receives a voltage signal
at pin D01. The VIC then turns on the cab lighting
(C119/C192), provided the switch is in the correct
position, activating it via pin A04.
When the door on the driver's or the co-driver's
side is closed, there is no longer a voltage at
connection point D01. Connection point A04 will
continue to be supplied with a supply voltage for
around another 9 seconds following this.

©
3-34 200707
VIC
VIC+DIP-4 Control functions

If the vehicle ignition is turned on, a voltage is


applied to pin E01 and the interior lighting goes
off immediately. When CDS-3 (D905) sends a
signal to pin C13 to unlock the doors, the interior
lighting goes on immediately. When CDS-3
(D905) sends a signal to pin C13 that the doors
have been correctly locked, the interior lighting
goes off immediately.
Marker lights
When the marker lights are on (voltage at pin
2
C07) with the ignition off (no voltage at pin E01)
and one of the doors is opened (voltage at pin
D01), the VIC activates the buzzer on the
instrument panel via the I-CAN.
Dipped beam
When dipped beam is switched on, relay G001 is
activated and a voltage is applied to pin C05.
When the lights are turned off, output C40 is also
switched off and, as a result, the rear fog light
relay G005 is de-energised.
Main beam
When main beam is switched on, relay G002 is
activated and a voltage is applied to pin C06. The
VIC activates the 'main beam' warning indicator
on the instrument panel via the I-CAN.
Instrument lighting dimming
When the vehicle lights are switched on (position
I), an input voltage is applied to pin C07 of the
VIC. As a result, the instrument lighting dimming
potentiometer (C763) is supplied with a voltage
via pin D14. The voltage at pin D14 is higher or
lower depending on the position of the
potentiometer. The VIC dims the lighting of the
MCS switch (D904) and the cigar lighter (B030)
depending on the potentiometer position. The
output signal at pin C49 is a duty cycle signal.
The VIC also activates the instrument panel via
the I-CAN and, as a result, the lighting of the
meters, the displays and the warning indicators is
dimmed. If the vehicle lights are not on but the
ignition is turned on, the MCS switch (D904) and
cigar lighter (B030) lighting is switched on. In this
case, the lighting cannot be dimmed.
Lights on warning
Under the following conditions, a buzzer will be
activated, whether the ignition is on or off:
- the marker lights are switched on (voltage on
pin C07);
Note:
From production date $2004-25, dipped
beam has to be switched on (voltage on pin
C05).

- the engine is off;


- the door is opened (voltage on pin D01).

©
200707 3-35
VIC
Control functions VIC+DIP-4

©
3-36 200707
VIC
VIC+DIP-4 Inspection and adjustment

4. INSPECTION AND ADJUSTMENT


4.1 ITEMS REQUIRING SPECIAL ATTENTION WHEN CHECKING THE SYSTEM

1. Always turn off the ignition before removing


or fitting connectors.

2. When making through-connections and/or


taking measurements on the system, use the
BOB universal test box special tool 2
(DAF no. 1329433) in combination with the
VIC BOB wiring harness (DAF no. 1329461).

3. Use a fuse-protected wire when making a


through-connection. 5

4. Always check the power supply and earth


connections first in the event of a fault. Also
check that good connections are made on
the connector terminals (check for corrosion,
etc.).

5. Variations in measurements may mean that


measured values differ slightly from those
specified.
W502002

©
200707 4-1
VIC
Inspection and adjustment VIC+DIP-4

4.2 VIC ELECTRONIC UNIT CONNECTION POINTS

7 8 9 19 24 40 52 31 40 7 8 9
13 18 27 39 21 30
4 5 6 4 5 6
7 12 14 26 11 20
1 2 3 1 2 3
1 6 1 13 1 10
A B C D E
K101003

Connection Wire number Function


point
A01 5161 Activates windscreen washer pump motor
A02 1114 Power supply before ignition
A03 - Not in use
A04 2610 Activates interior lighting
A05 M Earth
A06 - Not in use
A07 2008 Activates left and trailer direction indicator lamps
A08 2009 Activates right and trailer direction indicator lamps
A09 1199 Power supply before ignition

©
4-2 200707
VIC
VIC+DIP-4 Inspection and adjustment

Connection Wire number Function


point
B01 3009 Oil level sensor signal
B02 - Not in use
B03 - Not in use
B04 - Not in use
B05
B06
4690
-
Manual gearbox neutral position signal
Not in use
2
B07 3010 Oil level sensor earth
B08 - Not in use
B09 3432 ECAS chassis height signal
B10 3431 ECAS fault signal
B11 3668 PTO 2 status signal
B12 - Not in use
B13 3208 3/4 gear shift signal
B14 3410 PTO 1 status signal
B15 3014 Engine oil pressure switch signal
B16 3412 Cab lock signal
B17 3406 Brake lining wear signal
B18 - Not in use
B19 4030 Activates low range downshift protection valve
B20 3438 Splitter signalling control switch signal
B21 5131 Activates gate protection valve
B22 - Not in use
B23 4596 Activates PTO 1 valve
B24 4564 FAG lifting axle

Connection Wire number Function


point
C01 3701C V-CAN, high
C02 3700C V-CAN, low
C03 - Not in use
C04 4047 Diagnostic connection (K-line)
C05 2114 Dipped beam signal
C06 2122 Main beam signal
C07 2630 Marker lighting signal
C08 4019 Glow relay signal
C09 2155 Work lamp switch signal
C10 - Not in use
C11 5131 Range-change switch position input signal
C12 3150 Water sensor
C13 3647 CDS-3/alarm signal
C14 3701D V-CAN, high

©
200707 4-3
VIC
Inspection and adjustment VIC+DIP-4

Connection Wire number Function


point
C15 3700D V-CAN, low
C16 - Not in use
C17 3143 Engine speed control on/off
C18 3144 Memory function input signal

2 C19
C20
3142
3152
Engine speed control set function
ECS-DC3 fault signal
C21 - Not in use
C22 5160 Menu Control Switch power supply
C23 9033 Menu Control Switch earth
C24 3642 Input A, Menu Control Switch
C25 3643 Input B, Menu Control Switch
C26 3644 Input Enter, Menu Control Switch
C27 - Not in use
C28 - Not in use
C29 - Not in use
C30 3518 Steering system circuit 1 signal
C31 3524 Steering system circuit 2 signal
C32 3428 Trailer EBS fault signal
C33 3427 Truck EBS fault signal
C34 3408 Differential lock engaged signal
C35 - Not in use
C36 3652 Alarm system signal
C37 - Not in use
C38 - Not in use
C39 - Not in use
C40 2168 Activates rear fog light relay
C41 - Not in use
C42 3157 'Engine running' signal
C43 - Not in use
C44 4202 Activates start interrupter relay
C45 - Not in use
C46 4595 Activates PTO 2 valve
C47 3733 EMAS vehicle speed-dependent signal
C48 4510 Activates headlamp washer relay
C49 2622 Activates MCS/cigar lighter visibility lighting
C50 4505 Activates windscreen wiper motor relay
C51 4602 Activates brake light relay
C52 - Not in use

©
4-4 200707
VIC
VIC+DIP-4 Inspection and adjustment

Connection Wire number Function


point
D01 2600 Door switch signal
D02 9005 Fuel level sensor earth
D03 3637 Outside temperature sensor earth
D04 4593 Instrument lighting dimmer signal
D05
D06
3141
3145
Engine speed control set function
RPM n2
2
D07 3146 RPM n3
D08 4659 Recirculation signal
D09 4501 Windscreen wiper low speed signal
D10 - Not in use
D11 3641 Air pressure sensor circuit 2 signal
D12 3503 Fuel level sensor power supply
D13 3636 Outside temperature sensor power supply
D14 4592 Instrument lighting dimmer power supply
D15 3022 Coolant level switch signal
D16 3640 Air pressure sensor circuit 1 signal
D17 3566 I-CAN, high
D18 - Not in use
D19 3565 I-CAN, low
D20 - Not in use
D21 3638 Air pressure sensors earth
D22 5241 PTO 2 request signal
D23 2003 Hazard warning light switch input signal
D24 3417/4051 Intarder fault signal/activates engine brake if CF65(II)
D25 3420 Intarder signal
D26 3402 Parking brake signal
D27 4594 PTO 1 request signal
D28 3705 EMAS fault signal
D29 1020 Alternator fault signal
D30 - Not in use
D31 3639 Air pressure sensors power supply
D32 4509 Windscreen wiper automatic turn-off signal
D33 3648 Windscreen washer signal
D34 2142 Front fog light signal
D35 2150 Rear fog light switch signal
D36 3469 AGS fault signal
D37 4502 Windscreen wiper intermittent mode signal
D38 2001 Left direction indicator switch signal
D39 2002 Right direction indicator switch signal
D40 - Not in use

©
200707 4-5
VIC
Inspection and adjustment VIC+DIP-4

Connection Wire number Function


point
E01 1234 Power supply after ignition
E02 - Not in use
E03 1198 Power supply before ignition
E04 2037 Activates rear right direction indicators
E05 M Earth
2 E06 - Not in use
E07 2036 Activates rear left direction indicators
E08 2007 Activates front right and side direction indicators
E09 2006 Activates front left and side direction indicators

©
4-6 200707
VIC
VIC+DIP-4 Inspection and adjustment

4.3 KEY TO BLOCK DIAGRAM

Basic code Description


A000 Drawn vehicle connector (7-pin)
A004 ABS/EBS drawn vehicle connector (7-pin)
A021 Diagnostic connector (16-pin)
A058
A068
Drawn vehicle connector (15-pin)
Application connector, engine speed control
2
A513 Alternator
B000 Windscreen wiper motor
B001 Windscreen washer pump
B002 Headlamp washer pump
B030 Cigar lighter, driver's side
B079 Low range downshift protection valve
B245 PTO 1 control valve
B246 PTO 2 control valve
B293 Gate protection valve, gearbox
B341 Glow element
B344 Automatic lubrication pump with integrated electronic unit
C000 Dipped light, left
C002 Main beam, left
C008 Front left fog light
C009 Front right fog light
C014 Front left direction indicator lamp
C015 Front right direction indicator lamp
C016 Direction indicator side lamp, left
C017 Direction indicator side lamp, right
C018 Rear left direction indicator lamp
C019 Rear right direction indicator lamp
C024 Rear left fog light
C062 Stepwell lighting, left
C063 Stepwell lighting, right
C071 Work lamp
C119 Interior lighting with switch on driver's side
C192 Interior lighting with switch on co-driver's side
C725 Work lamp switch
C727 Front/rear fog light switch
C750 Switch for PTO 1
C751 Switch for PTO 2
C763 Instrument lighting dimming potentiometer
C765 switch for hazard warning lamps
C773 Rear fog light switch
C802 Recirculation valve switch
C832 Steering column switch

©
200707 4-7
VIC
Inspection and adjustment VIC+DIP-4

Basic code Description


D758 Diode to prevent feedback to VIC
D782 Diode for windscreen wipers
D802 ECAS-2 electronic unit
D814 UPEC electronic unit
D851 ECAS-3 electronic unit

2 D866
D871
Electronic unit, automatic gearbox control (AGC-A)
Electronic unit, cab heater
D880 Electronic unit for EBS
D899 Instrument panel, DIP-4
D900 VIC electronic unit
D901 Electronic unit for Hydronic 10 cab heater
D902 Electronic unit for ZF intarder EST 42
D903 ECS-DC3 electronic unit
D904 Menu Control Switch, MCS
D905 Electronic unit for CDS
D911 Electronic unit for alarm system (ALS-S)
D924 Electronic unit for main switch
D932 EMAS electronic unit
E004 Fuse, driver's side dipped beam
E006 Main beam fuse, driver's side
E009 Fuse, front fog lights
E010 Fuse, rear fog lights
E025 Fuse, windscreen wiper motor/headlamp washer/windscreen washer motor
E031 Fuse, heater fan
E035 Fuse, instruments and warning lamps
E052 Work lamp fuse
E053 Fuse for diagnostic connector (16-pin)
E091 Fuse, PTO
E108 Fuse, VIC
E112 Fuse, glow indicator light
E117 Fuse for visibility lighting
E277 Fuse, VIC
E280 Fuse, VIC
E282 Fuse, engine brake switch
E514 Driver's side stepwell/interior lighting and door switch
E515 Co-driver's side stepwell/interior lighting and door switch
E561 Low-range switch
E564 Engine brake switch
E593 Neutral position switch
F000 Parking brake switch
F006 Control switch for differential lock, 1st differential
F007 Control switch for differential lock, 3rd differential
F008 Control switch for gearbox PTO
F011 Engine oil pressure control switch

©
4-8 200707
VIC
VIC+DIP-4 Inspection and adjustment

Basic code Description


F033 Splitter signalling control switch
F038 Control switch for differential lock, 2nd differential
F041 Control switch for gearbox PTO 1
F047 Control switch for steering system (1st circuit)
F048 Control switch for steering system (2nd circuit)
F050
F087
Control switch for differential lock pressure (1st and 2nd differential)
Control switch for gearbox PTO 1
2
F088 Control switch for gearbox PTO 2
F091 Control switch for gearbox PTO 1
F107 Control switch for brake lining wear, front left
F108 Control switch for brake lining wear, front right
F109 Control switch for brake lining wear, front left, 2nd front axle
F110 Control switch for brake lining wear, front right, 2nd front axle
F111 Control switch for brake lining wear, rear left
F112 Control switch for brake lining wear, rear right
F113 Control switch for brake lining wear, rear left, 2nd rear axle
F114 Control switch for brake lining wear, rear right, 2nd rear axle
F118 Splitter signalling control switch
F120 Gearbox switch, gate 3-4
F608 Fuel level sensor
F616 Cab locking sensor
F651 Ambient temperature sensor
F652 Air pressure sensor
F656 Coolant level sensor
F673 Engine oil level sensor
F693 Water separator sensor
F706 Water separator sensor
G000 Rear light/marker light relay
G001 Dipped beam relay
G002 Main beam relay
G004 Front fog light relay
G005 Rear fog light relay
G014 Glow plug relay
G036 Brake light relay
G095 Traction mode relay, 60 sec. venting
G236 Windscreen wiper relay (speed 1 or 2)
G237 Windscreen wiper relay (zero position)
G238 Headlamp washer relay
G301 Lighting relay, 'engine running'
G303 Starter motor locking relay
G372 Interrupter relay, starting circuit
G425 Main switch relay
G426 Contact relay

©
200707 4-9
VIC
Inspection and adjustment VIC+DIP-4

4.4 BLOCK DIAGRAM

CAN network
Block diagram E501933 applies to:
- CF65/75/85 models
- XF95 models

©
4-10 200707
©
200707
VIC+DIP-4

menu control VIC


1000 1000 1000 switch diagnosis 1000

connector E053
E108 E280 E277 MCS
A021
D904
1 2 3 4 6 9 2 1

9107
1229

minus

supply
ENC-A
ENC-B
ENC-enter

1114
1199
1198
5160
3642
9033
3643
3644
4047

A02 A09 A03 C22 C24 C23 C25 C26 C04

part of VIC D900


CAN network
A05 E05 C01 C02 C15 C14 D18 D20

V-CAN high 3701C


V-CAN low 3700C
V-CAN low 3700D
V-CAN high 3701D
I-CAN high 3566
I-CAN low 3565

A7 A5
CAN CAN
network network D899
DIP-4
communication communication
interface interface

E501933
Inspection and adjustment

4-11
VIC

2
VIC
Inspection and adjustment VIC+DIP-4

Hazard warning/direction indicator lights


system
Block diagram E501974 applies to:
- CF65/75/85 models
- XF95 model
Explanation of block diagram
A: Application with alarm system (ALS-S)

©
4-12 200707
©
200707
VIC+DIP-4

A
supply hazard alarm
1000 light on status warning 1010
veh. light ALARM ALARM
E108 E035
light relay D911 D911
G000
A8 A9
87
2029

1114
1211
A15 direction
6 5 A hazard R switch
switch L left/right

2101
2 7 1 B C765 A7 A6 C832
R L
E117

2630
3652

2003
2002
2001

D23 C36 D39 D38

part of VIC D900


Turn signal and hazard signal flasher
E07 E04 E09 E08 A08 A07

2037

2036
2007
2009
2008

2006
1 1 1 1 1 1
C018 C019 C014 C016 C015 C017
2 2 2 2 2 2
1 5 3
A000/A058
trailer connector
vehicle lights
direction lamps direction lamps direction lamps direction lamps trailer indication
truck rear left truck rear right truck front left truck front right right left
E501974-2/
ES06405BA
Inspection and adjustment

4-13
VIC

2
VIC
Inspection and adjustment VIC+DIP-4

Windscreen wiper/washing system


Block diagram E501975 applies to:
- CF65/75/85 models
- XF95 model
Explanation of block diagram
A: Application with headlamp washer pump

©
4-14 200707
©
200707
VIC+DIP-4

1010 1010

E035 E025

1211
1205

part of VIC D900


Windscreen intermittent wipe/wash
Headlamp washer
D33 D09 D37 C48 A01 D32 C50

3648
4501
4502
4510
5161
4509
4505

D782
4504

4506

1 3 G238 2 3 G236 3 2 G237

2 5 4 1 5 4 4 5 1

washer
low
interval
high
4511
A11 A2 A1 A3
4508
4507

I left steer
0 column
switch 1 motor 1 motor 53B 53 31B 53A motor
1
A4 A13 A10 2 C832 M headlamp M windscreen M windscreen
washer washer wiper
2 2
B002 B001 31 B000
A
E501975/
ES06405C
Inspection and adjustment

4-15
VIC

2
VIC
Inspection and adjustment VIC+DIP-4

Speed signals
Block diagram E502117 applies to:
- CF65/75/85 models, production date
<2003-13 (chassis number <0E608863)
- XF95 model, production date <2003-13
(chassis number <0E608863)
Explanation of block diagram

2
A: Application with application connector
B: Application with PTO 1
C: Application with EMAS
D: Application with 16 gears
E: Application with FAG
F: Application with cab heater (ACH-E)
G: Application with D+ lighting relay
H: Application with N10 PTO
I: Application with automatic gearbox
(AGC-A4)
J: Application with 8, 9 and 16 gears
K: Application with 9 gears, EATON

©
4-16 200707
©
200707
VIC+DIP-4

1010 1010 B C D
E035 E091
(10A) (15A)
1240

1211
F118
1 A 5 4
F000 application connector C750 F033
EMAS splitter
P park A068 PTO D932 switch
2 brake 5 7 8 9 10 11 1 switch A3
6 2 gearbox

set -
set +
on/off
set n2
set n3

n-variable
PTO on/off
4594

3143

3141
3142
3144
3145

3402
3733

3146
3438

D26 D05 C19 C17 C18 D06 D07 D27 C47 B20

part of VIC D900


Speed related signal / switched output

B24 C42 B14 B23 B21 B19

4596
5131

3410

3157
4030

4564
I
D866
AGC-A4
1 2 E561
V13
PTO group
status switch
2 switch 4 gearbox
30 15 14/10 1 1/85 F008
ACH-E light relay D+ anti start F041
4987

T=
D871/D901 G301 G372/G303 F087 1 1 1
60S
F088
87a 87 31 F091 2 E570 2 2
B245 G259 B293 B079
FAG G095 PTO N10 PTO gearbox gearbox
driving aid valve control protect valve protect valve
(gate) (high/low)
K
E F G H J

E502117
Inspection and adjustment

4-17
VIC

2
VIC
Inspection and adjustment VIC+DIP-4

Block diagram E502118 applies to:


- CF65/75/85 models, production dates
$2002-13 and <2004-25 (chassis
numbers $0E608863 and <0E646817)
- XF95 model, production dates $2003-13
and <2004-25 (chassis numbers
$0E608863 and <0E646817)
Modifications to CF65/75/85 and XF95,
2 production dates $2003-13 and <2004-25
(chassis numbers $0E608863 and <0E646817)
- PTO 2 added on connection point D22
- Clutch protection function added
- Brake light relay (G036) added on
connection point C51
Explanation of block diagram
A: Application with application connector
B: Application with PTO 1
C: Application with PTO 2
D: Application with EMAS
E: Application with clutch protection
F: Application with VSC
G: Application with 16 gears
H: Application with FAG
I: Application with PTO 1
J: Application with cab heater (ACH-E)
K: Application with D+ lighting relay
L: Application with PTO 2
M: Application with N10 PTO
N: Application with automatic gearbox
(AGC-A)
O: Application with 8, 9 and 16 gears
P: Application with 9 gears, EATON

©
4-18 200707
©
200707
VIC+DIP-4

1010 1010 B C D E F 1010 G


E035 E091 E013

1240

1209

1211
5 5 F118
1 A 85 30 4
F000 application connector C750 C751 EMAS F033
P park A068 PTO 1 PTO 2 splitter
D932
1 switch 1 switch A3 2 switch
2 brake 5 6 7 8 9 10 11 86 87a 87
gearbox
F120 G036

set -
Brake light

set +
gear box

on/off
set n2
set n3
3/4 switch relay

n-variable
PTO on/off
4594

3143

3141
3142
3144
3145
4602

3402
5241
3733
3208

3146
3438

D26 D05 C19 C17 C18 D06 D07 D27 D22 C47 B13 C51 B20

part of VIC D900


Speed related signal / switched output
B24 B14 B23 C42 B11 C46 B21 C11 B19

4596
4595
5131

3668

3157
4030

3410

4564
N
D866
AGC-A4
2 E595
V13 group
switch
4 gearbox
30 15 1 14/10 1 1/85 1
PTO 1 1 PTO 2
status ACH-E light relay D+ anti start 1
4987

T= status
switch 2 D871/D901 G301 G372/G303 switch 1 1
60S 2 2
B245
F008 PTO 1 F088 2
87a 87 31 B246 E570 2 2
F041 valve PTO 2 G259 B293 B079
FAG G095 F087 valve N10 PTO gearbox gearbox
driving aid F091 control protect valve protect valve
(gate) (high/low)
E P
H I J K L M O

E502118
Inspection and adjustment

4-19
VIC

2
VIC
Inspection and adjustment VIC+DIP-4

Block diagram E502112 applies to:


- CF65/75/85 models, production date
$2004-25 (chassis number $0E646817)
and <2006-01
- CF65(II) model, production date $2005-13
and <2006-01
- XF95 model, production date $2004-25
(chassis number $0E646817) and
<2006-01
2 Modifications to CF65/75/85 and XF95,
production date $2004-25 (chassis number
$0E646817) and <2006-01
- Manual gearbox neutral position switch
(E593) added on connection point B05
- Start interrupter relay (G303 for XF95 and
G372 for CF model) moved from connection
point C42 tot C44
- Activation of CF65(II) engine brake
Explanation of block diagram
A: Application with application connector
B: Application with PTO 1
C: Application with PTO 2
D: Application with EMAS
E: Application with start interrupter relay
F: Application with clutch protection
G: Application with VSC
H: Application with 16 gears
I: Application with CF65(II)
J: Application with FAG
K: Application with PTO 1
L: Application with cab heater (ACH-E)
M: Application with D+ lighting relay
N: Application with PTO 2
O: Application with N10 PTO
P: Application with automatic gearbox
(AGC-A)
Q: Application with 8, 9 and 16 gears
R: Application with 9 gears, EATON

©
4-20 200707
©
200707
VIC+DIP-4

1010 1010 B C D E F G H I 1010


E035 E091 E282

1240

1209
1356

1211
5 5 F118
1 A 2 85 30 4 2 E564
F000 application connector EMAS anti start F033
exhaust
P park A068 D932 G372 / G303 splitter
brake
2 brake 5 6 7 8 9 10 11 1 1 A3 1/85 1 86 87a 87 2 switch 3 switch
gearbox
C750 C751 E593 F120 G036
PTO 1 PTO 2

set -
Brake light

set +
switch gear box

on/off
set n2
set n3
switch switch gearbox 3/4 switch relay

n-variable
neutral

PTO on/off
4594

3143
4202
4690

3141
3142
3144
3145
4602

3402
5241
3733
3208
4051

3146
3438

D26 D05 C19 C17 C18 D06 D07 D27 D22 C47 C44 B05 B13 C51 B20 D24

part of VIC D900


Speed related signal / switched output
B24 B14 B23 C42 B11 C46 B21 C11 B19

4596
4595
5131

3157
3668
4030

3410

4564
O
D866
AGC-A4
2 E595
V13 group
switch
4 gearbox
30 15 1 14/10 1 1
PTO 1 1 PTO 2
status ACH-E light relay D+ 1
4987

T= status
switch 2 D871/D901 G301 switch 1 1
60S 2 2
B245
F008 PTO 1 F088 2
87a 87 31 B246 E570 2 2
F041 valve PTO 2 G259 B293 B079
FAG G095 F087 valve N10 PTO gearbox gearbox
driving aid F091 control protect valve protect valve
(gate) (high/low)
E R
J K L M N P Q

E502112-2
Inspection and adjustment

4-21
VIC

2
VIC
Inspection and adjustment VIC+DIP-4

Block diagram K102464 applies to:


- CF65/75/85 and XF95 models, production
date $2006-01
Modifications to CF65/75/85 and XF95,
production date $2006-01
- Starter motor protection
- Neutral switch used for AS Tronic
2 Explanation of block diagram
A: Application with application connector
B: Application with PTO 1
C: Application with PTO 2
D: Application with EMAS
E: Application with start interrupter relay
F: Application with clutch protection
G: Application with VSC
H: Application with 16 gears
I: Application with CF65(II)
J: Application with FAG
K: Application with PTO 1
L: Application with cab heater (ACH-E)
M: Application with D+ lighting relay
N: Application with PTO 2
O: Application with N10 PTO
P: Application with automatic gearbox
(AGC-A)
Q: Application with 8, 9 and 16 gears
R: Application with 9 gears, EATON

©
4-22 200707
©
200707
VIC+DIP-4

1010 1010 B C D E F G H I 1010 IF AS Tronic

E035 E091 E282

1240
1209

1356

1211
1 A 5 5 2 85 30 4 2 2 E599
F000 application connector EMAS anti start Starter
Switch
P park A068 D932 G372 / G303 gearbox motor
circuit
2 brake 5 6 7 8 9 10 11 1 1 A3 1/85 1 86 87a 87 2 3 1 neutral
C750 C751 E593 F120 G036 F118 E564

set -
set +
PTO 1 PTO 2 switch gear box Brake light F033 exhaust

on/off
set n2
set n3
switch switch gearbox 3/4 switch relay splitter brake

n-variable
neutral switch switch

PTO on/off
gearbox
4690
4002

4594

3143
4202
4690
4051

3141
3142
3144
3145
4602

3402
5241
3733
3208

3146
3438

D26 D05 C19 C17 C18 D06 D07 D27 D22 C47 C44 B05 B13 C51 B20 D24 B05 C10

part of VIC D900


Speed related signal / switched output
B24 B14 B23 C42 B11 C46 B21 C11 B19 C44

4596
4595
5131

3157
3668
4030

3410

4564
4202

O
D866
AGC-A4
2 E595
V13 group
4186
4186

switch
4 gearbox G303 G372
30 15 1 14/10 1 1 30 85 3 1
PTO 1 1 PTO 2
status ACH-E light relay D+
4987

T= status
60S switch 2 D871/D901 G301 switch
2 B245 2 1 1 1 87a 87 86 4 5 2
F008 PTO 1 F088 E570
87a 87 31
F041 valve G259 2 2
4002
4009

2
FAG G095 B246 B293 B079
F087 N10 PTO
driving aid PTO 2 gearbox gearbox
F091 control
valve protect protect valve
valve (gate) (high/low)
E R
Starter
inhibit
Starter
inhibit

J K L M N P Q IF XF IF CF

K102464
Inspection and adjustment

4-23
VIC

2
VIC
Inspection and adjustment VIC+DIP-4

Sensor signals
Block diagram E501297
- CF65/75/85 models, production date
< 2002-41 (chassis number < 0E595070)
Explanation of block diagram
A: Application without main switch
B: Application with main switch

2 C:
D:
Application with air suspension (ECAS-3)
Application with air suspension (ECAS-2)
E: Application with differential lock
F: Application with intarder EST 42
G: Application with glow system UPEC/
ECS-DC3

©
4-24 200707
VIC
VIC+DIP-4 Inspection and adjustment

©
200707 4-25
VIC
Inspection and adjustment VIC+DIP-4

Block diagram E502126 applies to:


- CF65/75/85 models, production date
$ 2002-41 (chassis number $0E595070)
- XF95 model
Modification to CF65/75/85, production date
$2002-41 (chassis number $0E595070)
- Switching of power supply after ignition on
2 connection point E01 modified
Explanation of block diagram
A: Application without main switch
B: Application with main switch
C: Application with air suspension (ECAS-3)
D: Application with air suspension (ECAS-2)
E: Application with differential lock
F: Application with intarder EST 42
G: Application with glow system UPEC/
ECS-DC3

©
4-26 200707
©
200707
VIC+DIP-4

1010 A B 1010 C D E F
ECAS ECAS retarder
87 height ind. height ind. status
E031 E143
G426 ECAS-2 EST42
ECAS-3
1234

1234
D851 D802 D902

1201
C802 E350 G425 F050
25 34 F006 F038 F007 29
87
87A 1 1 1 1
Alternator Alternator P
A513 A513 30 2 2
2 2
15 15
4179
1st diff. cross 2nd diff. longitud.
cross lock lock cross lock diff. lock

1380
A7
Battery Master

recirculation
switch
D924

3432
3420

3408

4659
D08 E01 E01 B09 C34 D25

part of VIC D900


Indicator/status signals
D03 D13 D12 D02 C8

3637
3636
9005
4019

3503
E112

4014

1 2 1 2 85 2 1
G014 B341
T N glow grid heather
R 86 1 relay 2
F651 F608
outside fuel level 1000
temprature sensor
sensor G
E502126-3
Inspection and adjustment

4-27
VIC

2
VIC
Inspection and adjustment VIC+DIP-4

Warning signals
Block diagram E502119 applies to:
- CF65/75/85 models, production date
<2002-34 (chassis number <0E590220)
Explanation of block diagram
A: Application with air suspension (ECAS-3)
B: Application with air suspension (ECAS-2)

2 C:
D:
Application with ABS/EBS braking system
Application with EBS braking system
E: Application with automatic gearbox
(AGC-A)
F: Application with intarder EST 42
G: Application with automatic greasing
system (AGS)
H: Application with ECS-DC3
I: Application with water separator sensor
(ECS-DC3)
J: Application with UPEC
K: Application with water separator sensor
(UPEC)
L: Application with dual-circuit steering
system
M: Application with XF95
N: Application with EMAS
O: Application with XF95 and CF65/75/85
without frigoblock

©
4-28 200707
©
200707
VIC+DIP-4

A B C D E F G H J
lining ECAS ECAS trailer EBS AGC-A retarder AGS IMMO oil
wear error error error error error error error I pincode pressure F011
2 ECAS-3 ECAS-2 EBS/ABS EBS AGC-A EST42 AGS ECS DC3 UPEC 2
D851 D802 A004 D880 D866 D902 B344 B387 D903 D814 P
1 13 33 5 A18 S31 52 4 3 B47 B06 1
F107
F108
F109
F110
F111
K
F112
F113 B387
F114
2

3428

3406
3431
3427
3417
3469
3150
3152
3435
3150
3014

3458
B17 B10 C32 C33 B13 D24 D36 C12 C20 B05 C12 B15

part of VIC D900


Indicator/warning signals
C30 C31 D15 D31 D16 D11 D21 D29 B16 B16 D28 B01 B07
3492

3638

3639
3641
3412

3524
3022
1020

3640

3518
3705
3009
3010

1000
1 D758

2
E108
3412

M
1 2 2
F616
oil level
3 1 F673

270

100
1114

1 F047 1 F048

+5V
+5V
GND
GND

3 6 2 5 4 7 L A13 oil level


steering steering
Q Q D932 sensor
system system P A513
2 1st circuit 2 2nd circuit U ALTERNATOR EMAS O
F656 F652
coolant level coolant daily sensors alternator sensor cab EMAS
check air pressure error locking error
L N
E502119-2
Inspection and adjustment

4-29
VIC

2
VIC
Inspection and adjustment VIC+DIP-4

Block diagram E502111 applies to:


- CF65/75/85 models, production dates
$2002-34 and <2004-49 (chassis numbers
$0E590220 and <0E663173)
- XF95 model, production date <2004-49
(chassis number <0E663173)
Modification to CF65/75/85, production dates
$2002-34 and <2004-49 (chassis numbers
2 $0E590220 and <0E663173) and XF95,
production date <2004-49 (chassis number
<0E663173)
- Connection point B05 for the immobiliser
function no longer applies
Explanation of block diagram
A: Application with air suspension (ECAS-3)
B: Application with air suspension (ECAS-2)
C: Application with ABS/EBS braking system
D: Application with EBS braking system
E: Application with automatic gearbox
(AGC-A)
F: Application with intarder EST 42
G: Application with automatic greasing
system (AGS)
H: Application with ECS-DC3
I: Application with water separator sensor
(ECS-DC3)
J: Application with UPEC
K: Application with water separator sensor
(UPEC)
L: Application with dual-circuit steering
system
M: Application with XF95
N: Application with EMAS
O: Application with XF95 and CF65/75/85
without frigoblock

©
4-30 200707
©
200707
VIC+DIP-4

A B C D E F G H J
lining ECAS ECAS trailer EBS AGC-A retarder AGS oil
wear error error error error error error error I pressure F011
2 ECAS-3 ECAS-2 EBS/ABS EBS AGC-A EST42 AGS ECS DC3 2
D851 D802 A004 D880 D866 D902 B344 B387 D903 P
1 13 33 5 A18 S31 52 4 3 B47 1
F107
F108
F109
F110
F111
K
F112
F113 B387
F114
2

3428

3406
3431
3427
3417
3469
3150
3152
3150
3014

3458
B17 B10 C32 C33 B13 D24 D36 C12 C20 C12 B15

part of VIC D900


Indicator/warning signals
C30 C31 D15 D31 D16 D11 D21 D29 B16 B16 D28 B01 B07
3492

3638

3639
3641
3412

3524
3022
1020

3640

3518
3705
3009
3010

1000
1 D758

2
E108
3412

M
1 2 2
F616
oil level
3 1 F673

270

100
1114

1 F047 1 F048

+5V
+5V
GND
GND

3 6 2 5 4 7 L A13 oil level


steering steering
Q Q D932 sensor
system system P A513
2 1st circuit 2 2nd circuit U ALTERNATOR EMAS O
F656 F652
coolant level coolant daily sensors alternator sensor cab EMAS
check air pressure error locking error
L N
E502111-2
Inspection and adjustment

4-31
VIC

2
VIC
Inspection and adjustment VIC+DIP-4

Block diagram E502266 applies to:


- CF65/75/85 models, production date
$2004-49 (chassis number $0E663173)
- XF95 model, production date $2004-49
(chassis number $0E663173)
Modification to CF65/75/85 and XF95, production
date $2004-49 (chassis number $0E663173)

2 - Relay G497 'ABS warning, trailer' has been


added to connection point C32
Explanation of block diagram
A: Application with air suspension (ECAS-3)
B: Application with air suspension (ECAS-2)
C: Application with ABS/EBS braking system
D: Application with EBS braking system
E: Application with automatic gearbox
(AGC-A)
F: Application with intarder EST 42
G: Application with automatic greasing
system (AGS)
H: Application with ECS-DC3
I: Application with water separator sensor
(ECS-DC3)
J: Application with UPEC
K: Application with water separator sensor
(UPEC)
L: Application with dual-circuit steering
system
M: Application with XF95
N: Application with EMAS
O: Application with XF95 and CF65/75/85
without frigoblock

©
4-32 200707
©
200707
VIC+DIP-4

A B C D E F G H J
lining ECAS ECAS trailer EBS AGC-A retarder AGS oil
wear error error error error error error error I pressure F011
2 ECAS-3 ECAS-2 EBS/ABS EBS AGC-A EST42 AGS ECS DC3 2
D851 D802 A004 D880 D866 D902 B344 B387 D903 P
1 13 33 5 A18 S31 52 4 3 B47 1
F107
F108 1010
F109

3428
F110
F111 G497 K
F112 3 2
F113 E035 B387
F114 4 5 1 2

1121

3406
3431
3427
3417
3469
3150
3152
3150
3014

3458

3820
B17 B10 C32 C33 B13 D24 D36 C12 C20 C12 B15

part of VIC D900


Indicator/warning signals
C30 C31 D15 D31 D16 D11 D21 D29 B16 B16 D28 B01 B07
3492

3638

3639
3641
3412

3524
3022
1020

3640

3518
3705
3009
3010

1000
1 D758

2
E108
3412

M
1 2 2
F616
oil level
3 1 F673

270

100
1114

1 F047 1 F048

+5V
+5V
GND
GND

3 6 2 5 4 7 L A13 oil level


steering steering
Q Q D932 sensor
system system P A513
2 1st circuit 2 2nd circuit U ALTERNATOR EMAS O
F656 F652
coolant level coolant daily sensors alternator sensor cab EMAS
check air pressure error locking error
L N
E502266
Inspection and adjustment

4-33
VIC

2
VIC
Inspection and adjustment VIC+DIP-4

Lighting
Block diagram E502120 applies to:
- CF65/75/85 models
- XF95 model
Explanation of block diagram
A: Application with work lamp
B: Application with CDS-3

2 C:
D:
Used with ALS-S alarm system
Application with front and rear fog lights
E: Application with rear fog lights

©
4-34 200707
©
200707
VIC+DIP-4

A B D E Lighting cab step


C
door lock
1000 1000 1000
status
CDS-3 ALS-S Foglight Foglight Foglight 85 30
E009 E010 E045 Main beam
D905 D911 Switch Switch rear driver
C727 C773 C024
2 B16 1107 C002 86 87 87a
6 3 1

2151

2141
Front G002
2121

2152

Rear

1147
1 1
86 30 E514 E515
E052 85
30
E006
2 2
86
87 87A 85 87 87a

1110
G004 G005 D783
5 work
C725
switch light
C071 Foglight Driver Co-Driver
1 front
C008/ C062 C063
C009
2122

2142
2150
2168
2600

3647

2155
C09 C13 D34 D35 C40 D01 C06

VIC D900 lighting

C49 D14 D4 C07 A04 C05

2630
2610

2622
2114

4592
4593

dimmer out
E117

1000

1107
1000
5 85 30
5 85 30
Sigar 9 dipped beam

2101
Int. E004
D904 lighter status
86 87 87a light
MCS B030 C000
3 G000 3 86 87 87a
C763 C119 G001
Dimmer control C192
2112
Marker
light
C010

E502120-2
Inspection and adjustment

4-35
VIC

2
VIC
Inspection and adjustment VIC+DIP-4

4.5 CHECKING THE ELECTRICAL SYSTEM

There are two inspection tables:


- inspection table for signal and voltage
measurements
- inspection table for resistance measurement
and activation of components

2 Explanation of inspection table


The inspection table is divided into a number of
columns.
These columns may contain symbols and/or
abbreviations.
'MEASUREMENT' COLUMN
Symbol/abbreviation Explanation
V AC Measurement of AC voltage
V DC Measurement of DC voltage
A Current measurement
" Resistance measurement
% Measurement of duty cycle
Hz Frequency measurement

'READINGS' COLUMN
Symbol/abbreviation Explanation
* For the readings, see 'Technical data'.
& Open connection

Note:
The readings obtained with the BOB universal
test unit may differ slightly from the readings
listed in the 'readings' column due to the contact
resistance in the BOB universal test unit and the
BOB cable harness.

Inspection table for signal and voltage


measurements
1. Switch the vehicle ignition off.
Remove the electronic unit connectors.
2. Fit the VIC BOB cable harness
(DAF no. 1329461) to the BOB universal test
unit (DAF no. 1329433).
3. Attach the connectors of the BOB cable
harness to the VIC electronic unit and attach
the connectors of the VIC electronic unit to
the connection terminals of the BOB cable
harness.

©
4-36 200707
VIC
VIC+DIP-4 Inspection and adjustment

No. INSPECTION MEASURE- IGNITION + PIN - PIN READING NOTES


MENT
1 VIC electronic unit V DC ON A05 Battery <0.5 V Switch on as many
earth connection earth consumers as
possible
2 VIC electronic unit V DC ON E05 Battery <0.5 V Switch on as many
earth connection earth consumers as
possible
3 Earth connection of
Menu Control Switch -
V DC ON C23 Battery
earth
<0.5 V Switch on as many
consumers as
2
VIC electronic unit possible
4 VIC electronic unit V DC OFF A02 A05 22 - 28 V
power supply
5 VIC electronic unit V DC OFF A09 A05 22 - 28 V
power supply
6 VIC electronic unit V DC OFF E03 A05 22 - 28 V
power supply
7 VIC electronic unit V DC ON E01 A05 22 - 28 V
power supply
8 VIC electronic unit - V DC ON C22 A05 22 - 28 V
MCS power supply
9 Hazard warning lights V DC ON D23 A05 0V Switch in OFF
switch (C765) position
10 Hazard warning lights V DC ON D23 A05 22 - 28 V Switch in ON
switch (C765) position
11 Steering column V DC ON D39 A05 0V Multi-function
switch (C832) switch NOT
operated
12 Steering column V DC ON D39 A05 22 - 28 V Multi-function
switch (C832) switch moved to
the RIGHT
13 Steering column V DC ON D38 A05 0V Multi-function
switch (C832) switch NOT
operated
14 Steering column V DC ON D38 A05 22 - 28 V Multi-function
switch (C832) switch moved to
the LEFT
15 Steering column V DC ON D33 A05 0V Multi-function
switch (C832) switch NOT
operated
16 Steering column V DC ON D33 A05 22 - 28 V Windscreen
switch (C832) washer operated
17 Steering column V DC ON D09 A05 0V Multi-function
switch (C832) switch NOT
operated
18 Steering column V DC ON D09 A05 22 - 28 V Windscreen wiper
switch (C832) in position I
19 Steering column V DC ON D37 A05 0V Multi-function
switch (C832) switch NOT
operated
20 Steering column V DC ON D37 A05 22 - 28 V Windscreen wiper
switch (C832) in INT position
21 Parking brake switch V DC ON D26 A05 0V Parking brake NOT
(F000) engaged

©
200707 4-37
VIC
Inspection and adjustment VIC+DIP-4

No. INSPECTION MEASURE- IGNITION + PIN - PIN READING NOTES


MENT
22 Parking brake switch V DC ON D26 A05 22 - 28 V Parking brake
(F000) engaged
23 PTO 1 switch (C750) V DC ON D27 A05 0V Switch NOT
operated
24 PTO 1 switch (C750) V DC ON D27 A05 22 - 28 V Switch operated

2 25 PTO 2 switch (C751) V DC ON D22 A05 0V Switch NOT


operated
26 PTO 2 switch (C751) V DC ON D22 A05 22 - 28 V Switch operated
27 PTO 1 switch (F087) V DC ON B14 A05 22 - 28 V Switch (C750) NOT
operated
28 PTO 1 control switch V DC ON B14 A05 0V Switch (C750)
(F087) operated

29 PTO 2 control switch V DC ON B11 A05 22 - 28 V Switch (C751) NOT


(F088) operated

30 PTO 2 control switch V DC ON B11 A05 0V Switch (C751)


(F088) operated
31 Splitter signalling V DC ON B20 A05 0V Switch in 'low
control switch (F033) range'
32 Splitter signalling V DC ON B20 A05 22 - 28 V Switch in 'high
control switch (F033) range'
Reading may be
approx. 2 V lower
than the battery
voltage
33 Differential lock control V DC ON C34 A05 0V Differential lock
switch switch
(F006, F050, F038, operated, warning
F007) light comes on
34 Differential lock control V DC ON C34 A05 22 - 28 V Differential lock
switch switch not operated
(F006, F050, F038, Reading may be
F007) approx. 2 V lower
than the battery
voltage
35 Recirculation switch V DC ON D08 A05 22 - 28 V Switch operated,
(C802) warning light
comes on
36 Recirculation switch V DC ON D08 A05 0V Switch not
(C802) operated
37 Power supply, air V DC ON D31 A05 Approx. 5 V
pressure sensor
(F652)
38 Earth connection, air V DC ON D21 Battery <0.5 V Switch on as many
pressure sensor earth consumers as
(F652) possible
39 Circuit 1 air pressure V DC ON D16 A05 * The voltage
sensor (F652) depends on the
system pressure
40 Circuit 2 air pressure V DC ON D11 A05 * The voltage
sensor (F652) depends on the
system pressure

©
4-38 200707
VIC
VIC+DIP-4 Inspection and adjustment

No. INSPECTION MEASURE- IGNITION + PIN - PIN READING NOTES


MENT
41 Work lamp switch V DC ON C09 A05 0V Switch NOT
(C725) operated
42 Work lamp switch V DC ON C09 A05 22 - 28 V Switch operated
(C725)
43 Rear fog lights switch V DC ON D34 A05 0V Switch NOT

44
(C773)
Rear fog lights switch V DC ON D34 A05 22 - 28 V
operated
Dipped beam
2
(C773) switched on.
Switch operated
45 Rear fog light switch V DC ON D35 A05 0V Switch NOT
(C727/C773) operated
46 Rear fog light switch V DC ON C35 A05 22 - 28 V Dipped beam
(C727/C773) switched on.
Switch operated;
press and hold
because of spring
return
47 Rear fog light relay V DC ON C40 A05 0V Dipped beam
(G005) switched on and
fog light switch not
operated
48 Rear fog light relay V DC ON C40 A05 22 - 28 V Dipped beam
(G005) switched on and
fog light switch
operated. Warning
indicator comes on
49 Door switch on driver's V DC ON D01 A05 0V Door switch open
side (C062)
50 Door switch on driver's V DC ON D01 A05 22 - 28 V Door switch closed
side (C062)
51 Door switch on V DC ON D01 A05 0V Door switch open
co-driver's side (C063)
52 Door switch on V DC ON D01 A05 22 - 28 V Door switch closed
co-driver's side (C063)
53 Main beam (C002) V DC ON C06 A05 0V Main beam
switched off
54 Main beam (C002) V DC ON C06 A05 22 - 28 V Dipped beam
switched on. Main
beam switched on
55 Marker lights V DC ON C07 A05 0V Marker lights
switched off
56 Marker lights V DC ON C07 A05 22 - 28 V Marker lights
switched on
57 Dipped beam (C000) V DC ON C05 A05 0V Dipped beam
switched off
58 Dipped beam (C000) V DC ON C05 A05 22 - 28 V Dipped beam
switched on
59 Oil pressure switch V DC ON B15 A05 0V Engine switched off
(F011)
60 Oil pressure switch V DC ON B15 A05 22 - 28 V Engine running
(F011)
61 Alternator (A513) V DC ON D29 A05 0V Engine switched off

©
200707 4-39
VIC
Inspection and adjustment VIC+DIP-4

No. INSPECTION MEASURE- IGNITION + PIN - PIN READING NOTES


MENT
62 Alternator (A513) V DC ON D29 A05 22 - 28 V Engine running
63 Cab lock (F616) V DC ON B16 A05 0V Cab not locked
64 Cab lock (F616) V DC ON B16 A05 22 - 28 V Cab locked
65 Cab heater (D871), D+ V DC ON C42 A05 22 - 28 V Engine running

2 microrelay (G301),
starting circuit
interrupter microrelay
(G372)
66 Cab heater (D871), D+ V DC ON C42 A05 0V Engine switched off
microrelay (G301),
starting circuit
interrupter microrelay
(G372)

Inspection table for resistance measurement


and activation of components
1. Switch the vehicle ignition off.
Remove the electronic unit connectors.
2. Fit the VIC BOB cable harness
(DAF no. 1329461) to the BOB universal test
unit (DAF no. 1329433).
3. Attach the connectors of the electronic unit to
the connection terminals of the BOB cable

}
harness.
The connectors of the BOB cable
harness for the electronic unit must
not be attached to the VIC electronic
unit.

Note:
If the electronic unit connectors have been
removed and the vehicle ignition is then switched
on, a fault message may be stored in the
electronic units, which are interconnected via the
CAN network.

No. INSPECTION MEASURE- IGNITION + PIN - PIN READING NOTES


MENT
1 Rear left direction indi- Through- ON A02 E07 Rear left direction
cator lamp (C018) connection indicator lamp
comes on
2 Rear right direction in- Through- ON A02 E04 Rear right direction
dicator lamp (C019) connection indicator lamp
comes on
3 Front left direction indi- Through- ON A02 E09 Front left direction
cator lamp (C014/ connection indicator lamp
C016) comes on
4 Front right direction in- Through- ON A02 E08 Front right direction
dicator lamp (C015/ connection indicator lamp
C017) comes on
5 Left direction indicator Through- ON A02 E07 Voltage at trailer
lamp (trailer A000) connection connector
22 - 28 V

©
4-40 200707
VIC
VIC+DIP-4 Inspection and adjustment

No. INSPECTION MEASURE- IGNITION + PIN - PIN READING NOTES


MENT
6 Right direction indica- Through- ON A02 E04 Voltage at trailer
tor lamp (trailer A000) connection connector
22 - 28 V
7 Windscreen washer Through- ON A02 D33 Screen washer
(B001) connection motor running
8 Windscreen wiper po-
sition I
Through-
connection
OFF A02 B23 Windscreen wiper
motor running at
low speed
2
9 Windscreen wiper (0) Through- OFF A05 C50 Break the
position connection through-connection
. Windscreen
wipers return to the
zero position
10 PTO 1 control valve Through- ON A02 B23 Activation of
(B245) connection control valve
PTO 1 is audible
11 PTO 2 control valve Through- ON A02 C46 Activation of
(B246) connection control valve
PTO 2 is audible
12 Low range downshift Through- OFF A02 B19 Actuation of
protection valve connection downshift
(B079) protection valve is
audible
13 Gate protection control Through- ON A02 B21 Place
valve (B293) connection through-connection
from measurement
12
Selector switch
high, switch to low.
Switching from
gate (3-4) to gate
(1-2) should not be
possible
14 Ambient temperature " OFF D03 D13 * Depends on
sensor (F651) potentiometer
position
15 Fuel level sensor " OFF D12 D02 * Interior lighting
(F608) comes on.
Depends on switch
position
16 Coolant level sensor " OFF A05 D15 370 " Coolant level high
(F656)
18 Coolant level sensor " OFF A05 D15 270 " Coolant level
(F656) medium
20 Coolant level sensor " OFF A05 D15 0" Coolant level low
(F656)
21 Oil level sensor (F673) " OFF B01 B07 *
22 Instrument lighting " OFF D14 D04 * Depends on
dimming potentiome- potentiometer
ter (C673) position

©
200707 4-41
VIC
Inspection and adjustment VIC+DIP-4

No. INSPECTION MEASURE- IGNITION + PIN - PIN READING NOTES


MENT
23 Visibility lighting MCS % ON C49 A05 * Depends on
(D904) and cigar light- position of dimming
er (B030) potentiometer
(C673). Vehicle
lighting must be
switched on

2 24 Interior (C119/C192) Through-


connection
ON A02 A04 Interior lighting
comes on.
Depends on switch
position

©
4-42 200707
DIP-4
VIC+DIP-4 Contents

CONTENTS
DIP-4

Page Date

1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200707


1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200707
1.2 DIP-4 overview diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 . . . . . 200707
1.3 DIP-4 warning indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 . . . . . 200707

2. SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 200707


2.1 General operation of DIP-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 200707
2.2 Master display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 . . . . . 200707
2.3 Menu Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Odometer/trip meter display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-8 . . . . .
2-11 . . . .
200707
200707 3
2.5 Outside temperature/clock display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 . . . . 200707

3. INSPECTION AND ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . 200707


3.1 Items requiring special attention when checking the system. . . . . . . . . . . 3-1 . . . . . 200707
3.2 Connection points on the DIP-4 electronic unit. . . . . . . . . . . . . . . . . . . . . 3-2 . . . . . 200707
3.3 Key to block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 . . . . . 200707
3.4 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 . . . . . 200707
3.5 Checking the electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 . . . . . 200707

©
200707 1
DIP-4
Contents VIC+DIP-4

©
2 200707
DIP-4
VIC+DIP-4 General

1. GENERAL
1.1 INTRODUCTION

DIP-4 means: DAF Instrument Panel version 4.


The DIP consists of:
- A printed circuit board containing: electronic
components, including the microprocessor,
various meters and displays.
- LEDs for the instrument panel lighting and
warning lights. These LEDs cannot be

-
replaced.
Connector for connection of wiring. 3
DIPs can vary according to the vehicle as far as
the speedometer display and rev counter
graduation/colours are concerned.
Speed indication is in km/h or km/h with mph.

©
200707 1-1
DIP-4
General VIC+DIP-4

1.2 DIP-4 OVERVIEW DIAGRAM

B C D

! !

A F G I H J K E
K100855

Meters and displays:


A. Speed
B. Fuel level
C. Master display
D. Coolant temperature
E. Rev counter
F. Reset button, trip odometer
G. Odometer/trip meter
H. Warning indicators
I. Air pressure circuit 1
J. Air pressure circuit 2
K. Outside temperature/time

©
1-2 200707
DIP-4
VIC+DIP-4 General

1.3 DIP-4 WARNING INDICATORS

DIP-4 warning indicators apply to:


- CF65/75/85 model, production date
<2003-45 (chassis number <0E626381)
- XF95 model, production date <2003-45
(chassis number <0E626381)

Explanation of block diagram


A1. Tachograph fault
A2. Front fog light
A3. Rear fog light
A4. Parking brake
A5. ECAS vehicle not at driving height
A6. Work lamp
A7. ABS trailer

B1. Fuel reserve

E1. Retarder
E2. Recirculation
E3. Glow system
E4. Differential lock
E5. PTO
E6. ASR

©
200707 1-3
DIP-4
General VIC+DIP-4

Note:
Retarder indicator, production date <2003-21
(chassis number <0E613626)
- Flashing, braking power reduction active
depending on the coolant temperature
- On constantly, retarder function active
Retarder indicator, production date $2003-21
(chassis number $0E613626)
- On constantly, retarder function active

H1. Left direction indicator, prime mover


H2. Left direction indicator, drawn vehicle
3 H3.
H4.
Main beam
STOP
H5. Splitter low
H6. Right direction indicator, drawn vehicle
H7. Right direction indicator, prime mover

©
1-4 200707
DIP-4
VIC+DIP-4 General

DIP-4 warning indicators apply to:


- CF65/75/85, production dates $2003-45
(chassis number 0E626381) and <2005-21
- XF95, production dates $2003-45 (chassis
number 0E626381) and <2005-21

K101624

Explanation of block diagram


A1. Tachograph fault
A2. Front fog light
A3. Rear fog light
A4. Parking brake
A5. ECAS vehicle not at driving height
A6. Work lamp
A7. ABS trailer

B1. Fuel reserve

E1. Retarder
E2. Recirculation
E3. Glow system
E4. Differential lock
E5. PTO
E6. Slip indicator (ASR or VSC)
Note:
ASR/VSC indicator constantly active if ASR or
VSC is active, flashing when ASR switch has
been operated.

H1. Left direction indicator, prime mover


H2. Left direction indicator, drawn vehicle
H3. Main beam
H4. STOP
H5. Splitter low
H6. Right direction indicator, drawn vehicle
H7. Right direction indicator, prime mover

©
200707 1-5
DIP-4
General VIC+DIP-4

DIP-4 warning indicators apply to:


- CF65/75/85, production date $2005-21
- XF95, production date $2005-21

K101911

Explanation of block diagram


A1. Tachograph fault
A2. Front fog light
A3. Rear fog light
A4. Parking brake
A5. ECAS vehicle not at driving height
A6. Work lamp
A7. ABS trailer

Note:
Symbol for tachograph fault has been changed

B1. Fuel reserve

E1. Retarder
E2. Recirculation
E3. Glow system
E4. Differential lock
E5. PTO
E6. Slip indicator (ASR or VSC)

H1. Left direction indicator, prime mover


H2. Left direction indicator, drawn vehicle
H3. Main beam
H4. STOP
H5. Splitter low
H6. Right direction indicator, drawn vehicle
H7. Right direction indicator, prime mover

©
1-6 200707
DIP-4
VIC+DIP-4 System description

2. SYSTEM DESCRIPTION
2.1 GENERAL OPERATION OF DIP-4

1. DAF instrument panel, DIP-4


2. Vehicle Intelligence Centre (VIC) 1
3. Tachograph
4. System ECUs
5. Menu Control Switch, MCS
6. Inputs
7. Outputs
8.
9.
I-CAN
V-CAN
3
3
There is a microprocessor on the instrument 8 9
panel.
The microprocessor receives information from
the VIC and compares the values with the
parameters stored in the memory (these are set
in the factory).
Depending on the value of the incoming
information, the microprocessor then activates
the relevant meter, lamp and/or display. 6 4
The DIP is incorporated into the CAN-network,
whereby the DIP receives and sends out
information via the CAN connections, the I-CAN
7
and the V-CAN. All information apart from speed, 2 5
engine RPM, odometer and trip meter are sent
via the VIC.
The VIC collects information via the V-CAN, input
signals (sensors/switches) and the MCS (Menu
Control Switch), and makes up CAN messages
out of these, which are sent to the DIP via the
I-CAN. K100878
The speed signal is sent by the tachograph via
the V-CAN and the engine RPM signal is sent by
the electronic unit from the engine via the V-CAN.

©
200707 2-1
DIP-4
System description VIC+DIP-4

2.2 MASTER DISPLAY

The master display is a dot matrix screen.


It displays both text and symbols.
The master display has a menu structure which
allows the driver to request the necessary
function or information. This menu structure is
activated by the MCS via the VIC.
The display replaces the CWS (Central Warning
System). The display consists of three different
fields: an indication bar, an information screen
3 (yellow or red) and an information screen (yellow)
Structure of master display
A Indication bar 1 2 3 4
B Information screen (yellow/red)
C Information screen (yellow) A
1 Number of active red warnings
2 Number of active yellow warnings 5
3 Alarm function engaged B
4 Gear engaged (AGC)
5 Scrolling function active

C
5

K101085

A Indication bar
a ( ) 85
B Information screen (yellow/red)
C Information screen (yellow) b 80
1 Number of active red warnings
2 Number of active yellow warnings c LIM 70
3 Alarm function engaged
4 Gear engaged (AGC)
5 Vehicle speed setting functions:
a. Intarder V-constant function + set 1 2 3 4 5
speed EST 42 symbol
b. Cruise control + set speed symbol A
c. Variable vehicle speed limiting + set
speed UPEC symbol 6
6 Scrolling function active B

C
6

K101523

©
2-2 200707
DIP-4
VIC+DIP-4 System description

Start-up phase

The DIP is activated via the VIC when the ignition


is switched on (engine not yet running) and the
start-up screen appears in the main display. The
following warning symbols, if present, are then
displayed:
1. Oil pressure (red)
2. Alternator voltage (red)
3. Truck ABS (yellow)
4. Truck EBS (red)
5. Truck EBS (yellow)
6. Stability control (yellow)
3
During the start-up phase, the 'STOP' warning
lamp and the acoustic signal are not activated.
Approximately 3 seconds after switching on the
ignition, the yellow warning symbols will
disappear. During these 3 seconds, no other
warnings can be displayed.
The red warning symbols should disappear from
the screen approximately 2.5 seconds after the
engine has been started.
After 2.5 seconds, if the oil pressure or charging
voltage is still too low, the warning screen will
become active and the relevant red warning
symbol is displayed with the accompanying text.
The red 'STOP' warning lamp and acoustic signal
will also be activated.
If there is a less serious fault, the relevant yellow
symbol with the accompanying text will appear on
the screen and an acoustic signal will be audible
for a specific period of time.
Faults
If the indication bar shows several red and yellow
warnings, the other warnings can be viewed by
turning the MCS one step at a time. The
maximum number of warnings in the indication
bar is 9. If there are more than 9 red or yellow
faults, a question mark appears in the bar. All
warnings can be viewed by turning the MCS. The
warnings are shown in order of priority. This
means that the most important warning will be
displayed first.
Serious fault
A red warning symbol is activated when there is a
serious fault.
When a red warning symbol is activated, the red
'STOP' warning symbol in the centre of the DIP-4
and a continuous acoustic signal are activated at
the same time.
A red warning cannot be removed from the
screen when the engine is running. The red
warning symbol can be turned off when the
engine is not running. This is to allow other menu
options to be used (the warnings re-appear when
you return to the main screen).

©
200707 2-3
DIP-4
System description VIC+DIP-4

The message detailing the number of warnings


present remains active at all times.
Less serious fault
A yellow warning symbol is activated if there is a
less serious fault. A pulsating acoustic signal
which sounds four times is audible.
Yellow warnings can be switched off at any time.
The message detailing the number of warnings
present remains active at all times.
Order of priority
The warning fields can display up to 2 yellow
3 faults or 1 yellow and 1 red fault. This means an
order of priority has to be employed. If there are
several warnings, they are displayed in order of
priority.
Warning symbols
Symbol Description Colour 'STOP' Note
Oil pressure low Red Yes

Oil pressure low Yellow Only with ECS-DC3

Cab lock open Red Yes

Air pressure low Red Yes Condition:


Air pressure lower than 5 bar
! Parking brake not engaged Yellow

Alarm system fault Yellow

Coolant level low Red Yes Condition:


Switch closed for at least 60
seconds during start-up phase
or when driving
Coolant level low Yellow Condition:
(daily check) Switch closed for at least
20 seconds during start-up
phase
Indication disappears after
20 seconds or vehicle
speed >3 km/h
Coolant temperature high Red Yes

Alternator voltage high Red Yes


Alternator fault Yellow

©
2-4 200707
DIP-4
VIC+DIP-4 System description

Symbol Description Colour 'STOP' Note


Power steering fault, circuit 1 Red Yes Condition:
Steering oil pressure not
reached within 2.5 seconds
1 after starting the engine
Power steering fault, circuit 2 Yellow Note:
Only applicable in the case of
a dual-circuit steering system
2
Condition:
Steering oil pressure not
reached at a vehicle speed
of 9 km/h 3
Engine fault Red Yes
Engine fault Yellow
Starter motor overheat Yellow
Gearbox fault Red Yes AS Tronic
Gearbox fault Yellow AS Tronic
Gearbox fault Yellow Air pressure low
Truck ABS fault Yellow Cannot be suppressed
ABS

Trailer ABS/EBS fault Yellow Cannot be suppressed


ABS

Truck or trailer EBS braking Red Yes The yellow trailer ABS
system fault warning symbol is also
EBS activated if there is a trailer
EBS fault.
Truck braking system fault Yellow Cannot be suppressed
Trailer EBS Yellow A service inspection must be
carried out on the trailer
EBS braking system
Applicable for vehicles with
production date <2004-25
(chassis number <0E646817)
This warning has been
replaced by the warning
indicator on DIP-4, position A7
Retarder fault Yellow

R Retarder active Yellow Note:


Lights up if retarder is active
and the accelerator pedal is
depressed

©
200707 2-5
DIP-4
System description VIC+DIP-4

Symbol Description Colour 'STOP' Note


Oil level too low Red Yes Condition:
Oil level between 0 and 20%
on the oil level sensor. When
engine is not running, approx.
3 seconds after ignition is
switched on
Oil level too low Yellow Condition:
Oil level between 20 and 40%
on the oil level sensor. When
engine is not running, approx.

3 3 seconds after ignition is


switched on
Oil level too high Yellow Condition:
Oil level higher than 95% on
the oil level sensor. When
engine is not running, approx.
3 seconds after ignition is
switched on
Oil level sensor defective Yellow Condition:
When engine is not running,
approx. 3 seconds after
ignition is switched on
No oil level information Yellow Condition:
When engine is not running,
approx. 3 seconds after
ignition is switched on
ECAS fault l Yellow

VIC fault Yellow Internal fault in VIC electronic


unit
Configuration fault Red Yes Chassis numbers in the VIC,
immobiliser and UPEC/
ECS-DC3 do not match
Configuration fault Yellow
Water separator filter Yellow Condition:
Lights up when the water in
the water separator must be
drained
Lubrication system fault Yellow

Brake pad wear Yellow Condition:


Lights up if one of the brake
pads is worn

PTO 1 fault Yellow


PTO 2 fault Yellow

PTO 1 not active Yellow

©
2-6 200707
DIP-4
VIC+DIP-4 System description

Symbol Description Colour 'STOP' Note


PTO 2 not active Yellow
EMAS fault Red Yes
EMAS fault Yellow

Clutch wear Yellow


Clutch overload Yellow

Gear shifting blocked Yellow A command by the driver to


change gears will not be
carried out (AGC-A)
3
Gear engaged for pulling off in
is too high
VSC Stability control Yellow

No warnings Yellow

©
200707 2-7
DIP-4
System description VIC+DIP-4

2.3 MENU CONTROL SWITCH

The Menu Control Switch (MCS) is linked to the


VIC. The VIC activates the display via the I-CAN.

K101242

Press the MCS to open the main menu and


display the selector bar. Turn the MCS to switch
between screens in the main menu. The triangle
on the right-hand side of the display shows the
scrolling direction. Press the MCS to select the
current function/information: submenu 1 (if
available) is then displayed. If there is no
submenu 1, the menu function will not be
available.

K100880

Turn the MCS to step through sub-menu 1. The


triangle on the right-hand side of the display
shows the scrolling direction. Press the MCS to
select the current function/information: submenu
2 (if available) is then displayed. If there is no
submenu 2, the menu function will not be
available.

©
2-8 200707
DIP-4
VIC+DIP-4 System description

3
K100881

Depending on the menu options, step through


submenu 2 by turning the MCS. Press the MCS
to turn off the menu function.

©
200707 2-9
DIP-4
System description VIC+DIP-4

Menu overview
MAIN MENU SUBMENU 1 SUBMENU 2
Vehicle information Fuel consumption - Current
- Average
- Average/trip
Turbocharger pressure
Oil level
Service inspection - Date
- Distance
PTO counter - PTO 1 counter
3 -
-
PTO 2 counter
PTO consumption
Chassis number
Back
Faults All faults
Back
Trip info Trip info - Distance
- Time
- Average speed
- Average consumption
- Fuel consumption
Trip reset
Close
Settings Language 1 or 2
Alarm on/off
Alarm time - Setting alarm: hours
- Setting alarm: minutes
- Alarm: alarm time
Time, local/home
Set local time
Clock AM/PM/24H
Display miles/km
Close
Close

©
2-10 200707
DIP-4
VIC+DIP-4 System description

2.4 ODOMETER/TRIP METER DISPLAY

The display is only activated when the ignition is


switched on.
The odometer is shown in the top section of the
display with 7 digits. The first digit can only
appear as 1.
The trip odometer consists of 4 digits before and
1 digit after the decimal point (1234.1). Indication
of 'km' or 'mi' is determined by the settings in the
settings menu. Underneath the display is a reset
button for the trip meter.
The data is sent by the tachograph. K100858
3

©
200707 2-11
DIP-4
System description VIC+DIP-4

2.5 OUTSIDE TEMPERATURE/CLOCK DISPLAY

The display is only activated when the ignition is


switched on.
The clock is shown in the top section of the
display: the 12-hour display with the extension
'PM' or 'AM', or the 24-hour display without
extension. This display depends on the settings
in the settings menu. The data is sent by the VIC.
The bottom section of the display shows the
outside temperature in #C.

3 K101609

©
2-12 200707
DIP-4
VIC+DIP-4 Inspection and adjustment

3. INSPECTION AND ADJUSTMENT


3.1 ITEMS REQUIRING SPECIAL ATTENTION WHEN CHECKING THE SYSTEM

1. Faults can easily be traced by making a


through-connection and/or by taking
measurements at the connector.

2. When a measured value is specified in the


inspection table, a connection must be made
with the multimeter. If no measured value is
specified, a through-connection must be
made.
3
3. Switch the vehicle ignition off before
removing or fitting a connector.

4. Carry out measurements on the rear of the


connector. Any through-connection should
also be made on the rear of the connector.
This is to prevent damage to the connectors.

C900084

5. Use a fuse-protected wire when making a


through-connection. 5

6. Always check the power and earth


connections first in the event of a fault. Also
check that the connectors are making good
contact (check for corrosion, etc.).

7. Variations in measurements may mean that


measured values differ slightly from those
specified.

W502002

©
200707 3-1
DIP-4
Inspection and adjustment VIC+DIP-4

3.2 CONNECTION POINTS ON THE DIP-4 ELECTRONIC UNIT.

1 3 5 7 9 11 13

2 4 6 8 10 12 14
K100887-2

Connection Wire number Function


point
1 1303 Power supply before contact
2 M Earth
3 4733 Connection of diagnostic connector
4 - Not in use
5 3565 I-CAN, low
6 - Not in use
7 3566 I-CAN, high
8 - Not in use
9 - Not in use
10 - Not in use
11 3700B V-CAN, low
12 3700C V-CAN, low
13 3701B V-CAN, high
14 3701C V-CAN, high

©
3-2 200707
DIP-4
VIC+DIP-4 Inspection and adjustment

3.3 KEY TO BLOCK DIAGRAM

Basic code Description


A021 Diagnostic connector (16-pin)
B525 Tachograph
D899 Instrument panel, DIP-4
D900 VIC electronic unit
E158 Fuse, instrument panel, DIP-4
E053 Fuse for diagnostic connector (16-pin)
3

©
200707 3-3
3
-
-

3-4
DIP-4

DIP 4 Communication Communication


1000 diagnosis 1010 interface interface

Version XF95
Connector CAN CAN CAN
E023 A021 E053 network network network
CF65/75/85 version

12 2 1
3.4 BLOCK DIAGRAM

1229
Inspection and adjustment

Block diagram K101518 applies to:

I-CAN L
I-CAN H
V-CAN L
V-CAN H
V-CAN H
V-CAN L

1127
4733
3565
3566
3700B
3701B
3701A
3700A

A1 A3 A5 A7 A11 A13 A14 A12

ECU, DIP-4 D899


A2

9126
ES06605V03
K101518

©
VIC+DIP-4

200707
DIP-4
VIC+DIP-4 Inspection and adjustment

3.5 CHECKING THE ELECTRICAL SYSTEM

There are two inspection tables:


- Inspection table for signal and voltage
measurements
- Inspection table for resistance measurement
and activation of components
Explanation of inspection table

The inspection table is divided into a number of


columns.
These columns may contain symbols and/or
abbreviations. 3
'MEASUREMENT' COLUMN
Symbol/abbreviation Explanation
V AC Measurement of AC voltage
V DC Measurement of DC voltage
A Current measurement
" Resistance measurement
% Measurement of duty cycle
Hz Frequency measurement

'READINGS' COLUMN
Symbol/abbreviation Explanation
* For the readings, see 'Technical data'.
& Open connection

Inspection table for signal and voltage


measurements
No. INSPECTION MEASURE- IGNITION + PIN - PIN READING NOTES
MENT
1 Earth connection V DC ON A2 Battery <0.5 V Switch on as many
earth consumers as
possible
2 Power supply before V DC OFF A1 A2 22 - 28 V
ignition

©
200707 3-5
DIP-4
Inspection and adjustment VIC+DIP-4

©
3-6 200707
English
Printed in the Netherlands DW13261207

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