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170

(TM50)

Issued with machine serial number ...................................... illustrated parts manual


* See page viii Manuel illustré de pièces détachées
Illustrierte Stückliste
Issue 5 (May 2006) Manual de piezas ilustrado
SCHEMATICS FOR THIS MACHINE
SCHÉMAS RELATIFS À CETTE MACHINE
SCHALTPLÄNE FÜR DIESE MASCHINE
ESQUEMA DE ESTA MÁQUINA

(see serial number on the front of the parts manual)


(voir le numéro de série à l'avant du manuel de pièces détachées)
(siehe Seriennummer vorne auf der Stückliste)
(Ver el número de serie en la portada del manual de piezas)

Wiring. D Hydraulic. D
Électrique Hydraulique
Verdrahtung Hydraulik
Cableado Hidráulico

For copies of these contact the service department


Pour une copie de ces schémas, contactez le service de pièces detaches.
Für Exemplare wenden Sie sich bitte an die Kundendienstabteilung.
Para obtener copias de éstos, póngase en contacto con el departamento de servicio.

Tel: +44 (0)1908 857899


Fax: +44 (0)1908 227460
Email: service@niftylift.com

(Please state the machine serial number)


(Veuillez indiquer le numéro de série de la machine)
(Bitte geben Sie die Seriennummer der Maschine an)
(Por favor, indique el número de serie de la máquina)

Niftylift Ltd. Fingle Drive, Stonebridge, Milton Keynes, MK13 0ER, United Kingdom
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please Note, at the time of going to press, all information, illustrations details and descriptions
contained herein are valid. Niftylift reserves the right to change, alter, modify or improve its
products without any obligation to install them on previously manufactured machines.

Readers of this manual requiring further information should contact us at:


Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 630 858 2575
Fax +44 (0)1908 227460 1 630 858 0520

Ordering of Parts
When ordering a replacement part for your Niftylift product, please state the following:
• Machine Model and Serial number Niftylift Part number
• Full description of the part Quantity required
• Purchase Order number Destination address

Machine Information
Model number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Purchase. . . . . . . . . . . . . .
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Veuillez noter qu'au moment de la mise sous presse, l'ensemble des informations, illustrations, détails
et descriptions, contenus dans le présent document, sont valides. Niftylift se réserve le droit de
changer ou d'améliorer ses produits sans obligation de montage sur les anciennes machines.
Pour toutes informations supplémentaires, veuillez nous contacter à:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 630 858 2575
Fax +44 (0)1908 227460 1 630 858 0520

Commande de pièces
Lors de la commande de pièces de rechange pour votre machine Niftylift, veuillez indiquer ce qui suit:
• Modèle et numéro de série de la machine Référence de la pièce Niftylift
• Description complète de la pièce Quantité requise
• Numéro de commande Adresse de destination

Informations relatives à la machine


Numéro de modèle . . . . . . . . . . . . . . . . . . . . . . . . . . . Date d'achat. . . . . . . . . . . . . . . . . . .
Numéro de série . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

issue 05 iii
info@niftylift.com
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

Bitte nehmen Sie zur Kenntnis, dass alle hierin enthaltenen Informationen, Illustrationen und
Beschreibungen zum Zeitpunkt des Drucks gültig sind. Niftylift behält sich das Recht vor, Produkte zu
wechseln, ändern, modifizieren und zu verbessern, ohne verpflichtet zu sein, sie an früher gefertigten
Maschinen zu installieren.
Wenn Leser dieser Anleitung weitere Informationen benötigen, wenden sie sich bitte an uns unter:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
Großbritannien
Tel +44 (0)1908 857899 1 630 858 2575
Fax +44 (0)1908 227460 1 630 858 0520

Bestellen von Ersatzteilen


Bei der Bestellung eines Ersatzteils für Ihr Produkt von Niftylift geben Sie bitte folgende Einzelheiten an:
• Maschinenmodell und Seriennummer Niftylift Art.-Nr.
• Ausführliche Beschreibung des Teils Erforderliche Menge
• Bestellnummer Bestimmungsadresse

Maschineninformationen
Modellnummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kaufdatum. . . . . . . . . . . . . . . . . . . .
Seriennummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Por favor, observe que en el momento de pasar a imprenta, toda la información, ilustraciones y
descripciones contenidas en el presente documento eran válidas. Niftylift se reserva el derecho de
cambiar, alterar, modificar o mejorar sus productos, sin obligación alguna de instalar dichos cambios en
máquinas fabricadas anteriormente.
Los usuarios de este manual que requieran más información, deberán ponerse en contacto con
nosotros en:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 630 858 2575
Fax +44 (0)1908 227460 1 630 858 0520

Pedido de piezas
Al realizar el pedido de una pieza de recambio para su producto Niftylift, sírvase especificar lo siguiente:
• Modelo y número de serie de la máquina Número de pieza Niftylift
• Descripción completa de la pieza Cantidad requerida
• Número de orden de compra Dirección de destino

Información de la máquina
Número de modelo . . . . . . . . . . . . . . . . . . . . . . . . . . . Fecha de compra . . . . . . . . . . . . . . .
Número de serie . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv issue 05
Parts Order Form (make copies for use)
Bon de commande de pièces (Faire des photocopies pour vos commandes ultérieures) tel +44 (0)1908 857899
Bestellformular für Ersatzteile (bitte Kopien zur zukünftigen Verwendung machen) fax +44 (0)1908 227460
Impreso de pedido de piezas (haga copias para el uso) www.niftylift.com

name nom name nombre date date datum fecha

address adresse adresse dirección


delivery address
adresse de livraison
lieferadresse
dirección de entrega

telephone téléphone tel.-Nr. teléfono

fax fax-Nr.
purchase order number
numéro de commande
bestellnummer
email e-mail número de orden de compra

Part Number description quantity price


Référence pièce description quantité prix
Art.-Nr. beschreibung menge preis
Número de pieza descripción Cantidad precio

P
P
P
P
P
P
P
P
P
P
P
P

Alternatively, details of your order can be emailed to service@niftylift.com


Alternativement, le détail de votre commande peut nous être envoyé par email à service@niftylift.com
Als Alternative können Sie Ihre Bestellung auch an service@niftylift.com senden
Alternativamente, los detalles de su pedido pueden enviarse por e-mail a service@niftylift.com
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1 chassis
page
1.1 Base assembly (Hydraulic).................................................................................... 1-2
1.2 Base assembly (Manual) ....................................................................................... 1-6
1.3 Traction drive assembly....................................................................................... 1-10
1.4 Stabiliser assembly.............................................................................................. 1-12
1.5 Manual jack assembly ......................................................................................... 1-14
1.6 Tow coupling assembly....................................................................................... 1-16
1.7 Heavy duty jockey wheel..................................................................................... 1-18
1.8 Lighting board assembly ..................................................................................... 1-20
1.9 Wheel hub assembly ........................................................................................... 1-22
1.10 Wheel hub assembly (Traction drive).................................................................. 1-24
1.11 Valve block (Traction drive) ................................................................................. 1-26

2 superstructure
page
2.1 Power tray (Petrol/diesel/bi-energy)...................................................................... 2-2
2.2 Power tray (AC/Mains)........................................................................................... 2-6
2.3 Slew assembly ....................................................................................................... 2-8
2.4 Control valve assembly (3 spool) ........................................................................ 2-10
2.5 Control valve assembly (4 spool) ........................................................................ 2-12
2.6 Button box assemblies (Base)............................................................................. 2-14
2.7 Control box .......................................................................................................... 2-16
2.8 Diesel box ............................................................................................................ 2-18
2.9 AC transformer box.............................................................................................. 2-20
2.10 DC Power pack .................................................................................................... 2-22
2.11 DC Power pack (Traction Drive) ......................................................................... 2-24
2.12 AC Power pack .................................................................................................... 2-26
2.13 Diesel engine (Kubota OC60).............................................................................. 2-28
tabla del contenido
table des matières
inhaltsverzeichnis

2.14 Battery charger .................................................................................................... 2-30


2.15 Anderson connector ............................................................................................ 2-32

3 boom assemblies
page
3.1 Booms assembly ................................................................................................... 3-2
3.2 Lift cylinder............................................................................................................. 3-6
3.3 Levelling cylinder ................................................................................................... 3-8
contents

3.4 Telescope cylinder............................................................................................... 3-10


3.5 Levelling valve...................................................................................................... 3-12

4 cage
page
4.1 Swivel cage assembly ........................................................................................... 4-2
4.2 Non-swivel cage assembly.................................................................................... 4-4
vi
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

4.3 Swivel cage weigh assembly (Spring)................................................................... 4-6


4.4 Swivel cage weigh assembly (Load cell)............................................................... 4-8
4.5 Non-swivel cage weigh assembly (Spring) ......................................................... 4-10
4.6 Non-swivel cage weigh assembly (Load cell) ..................................................... 4-12
4.7 Control valve assembly........................................................................................ 4-14
4.8 Button box assemblies (Cage) ............................................................................ 4-16

5 labelling
page
5.1 Label locations 170 ................................................................................................ 5-2
5.2 Label locations TM50 (USA) ................................................................................ 5-14

6 hoses
page
6.1 Hose kit 170 (TM50)............................................................................................... 6-2

Figures page

1.1 Base assembly (Hydraulic) ............................................................... 1-3


1.2 Base assembly (Manual)................................................................... 1-5
1.3 Traction drive assembly .................................................................... 1-9
1.4 Stabiliser assembly ......................................................................... 1-11
1.5 Manual jack assembly..................................................................... 1-13
1.6 Tow coupling assembly .................................................................. 1-15
1.7 Heavy duty jockey wheel ............................................................... 1-17
1.8 Lighting board assembly................................................................. 1-19
1.9 Wheel hub assembly....................................................................... 1-21
1.10 Wheel hub assembly (Traction drive) ............................................. 1-23
1.11 Valve block (Traction drive)............................................................. 1-25

tabla del contenido


2.1 Power tray (PDE)............................................................................... 2-3
table des matières
inhaltsverzeichnis
2.2 Power tray (AC) ................................................................................. 2-7
2.3 Slew assembly .................................................................................. 2-9
2.4 Control valve assembly (3 spool).................................................... 2-11
2.5 Control valve assembly (4 spool).................................................... 2-13
2.6 Button box assemblies (Base) ........................................................ 2-15
2.7 Control box...................................................................................... 2-17
2.8 Diesel box........................................................................................ 2-19
contents

2.9 AC transformer box ......................................................................... 2-21


2.10 DC power pack................................................................................ 2-23
2.11 DC power pack (Traction drive) ...................................................... 2-25
2.12 AC power pack................................................................................ 2-27
2.13 Diesel engine (Kubota OC60) ......................................................... 2-29
2.14 Battery charger................................................................................ 2-31
2.15 Anderson connector........................................................................ 2-33
issue 05
vii
info@niftylift.com
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.1 Booms assembly............................................................................... 3-3


3.2 Lift cylinder ........................................................................................ 3-7
3.3 Levelling cylinder............................................................................... 3-9
3.4 Telescope cylinder .......................................................................... 3-11
3.5 Levelling valve ................................................................................. 3-13
4.1 Swivel cage assembly ....................................................................... 4-3
4.2 Non-swivel cage assembly ............................................................... 4-5
4.3 Swivel cage weigh assembly (Spring) .............................................. 4-7
4.4 Swivel cage weigh assembly (Load cell) .......................................... 4-9
4.5 Non-swivel cage weigh assembly (Spring) .................................... 4-11
4.6 Non-swivel cage weigh assembly (Load cell)................................. 4-13
4.7 Control valve assembly ................................................................... 4-15
4.8 Button box assemblies (Cage)........................................................ 4-17
5.1 Label locations 170 ........................................................................... 5-3
5.2 Label locations TM50 (USA) ........................................................... 5-15
5.3 Labels 1-30 ...................................................................................... 5-26
5.4 Labels 31-47 .................................................................................... 5-27
6.1 Hose diagram .................................................................................... 6-3

Issue Records

Chapter Pages Issue Date Comments/Changes

Introduction 8 5 05/2006 Fifth issue


1 28 5 05/2006 Revisions on pages 1-2 to 1-11, 1-16/17,
1-20/21 & 1-24 to 27.
2 34 5 05/2006 Revisions on pages 2-2 to 2-7, 2-10 to
2-15 & 2-18 to 2-33.
3 14 4 05/2006 Revisions on pages 3-2 to 3-5, 3-8 & 3-12
4 18 4 05/2006 Revisions on all pages.
5 24 2 05/2006 Second issue
6 4 1 03/2003 First issue

* When ordering parts for machines other than the stated serial number,
it is advisable to contact the Parts Department;
Tel +44 (0)1908 857899
Fax +44 (0)1908 227460

viii issue 05
170 (TM50)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

1 chassis assembly
french
german
spanish
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.1 Base assembly (Hydraulic)


Item Description Part Number

1 Gear wheel P10490

2 Bush (Bearing) P10489

3 Thrust washer P11642

Mudguard bracket
4 P15092
LH and RH

5 Mudguard P11109

6 Rubber grommet P15087

7 Wheel P11889

Control valve
See “Control valve
8 P15518
assembly (4 spool)”
on page 2-14

Valve - Manual P12578


9 selector
Lever ONLY P18090

10 Micro switch P11252

11 Boom rest guard P10979

12 Boom clamp P11392


spanish
german

13 Spirit level P10228


french

14 Base P15832

Tow coupling P10479


Tow coupling - USA P11514
chassis assembly

15 See “Tow coupling


assembly” on
page 1-16

Jockey wheel P14065


See “Heavy duty
16
jockey wheel” on
page 1-18

17 Brake rod P10785

18 Balance bar P70080

19 Brake cable P10124

20 Terminal box P10170

1–2
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

15
12

13

14
11
10
9
8

16
20

17
18
7

19
6

21

spanish
german
french
4

22

chassis assembly
24

23
2

3
1

24a
27

7
21

4
26

25

1–3
issue 05
info@niftylift.com Figure 1.1 Base assembly (Hydraulic)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.1 continued
Item Description Part Number

21 Bush (Top hat) P16337

22 Axle P15077

23 Wheel chock P10729

Socket inlet -240v P10174


24 110v P10750
(a) Australia ONLY P18303

25 Junction box P10077

26 Knob P10830

27 Cap P10842
spanish
german
french
chassis assembly

1–4
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170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

15
12

13

14
11
10
9
8

16
20

17
18
7

19
6

21

spanish
german
french
4

22

chassis assembly
24

23
2

3
1

24a
27

7
21

4
26

25

1–5
issue 05
info@niftylift.com Figure 1.1 Base assembly (Hydraulic)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.2 Base assembly (Manual)


Item Description Part Number

1 Gear wheel P10490

2 Bush (Bearing) P10489

3 Thrust washer P11642

Mudguard bracket
4 P15092
LH and RH

5 Mudguard P11109

6 Rubber grommet P15087

7 Wheel P11889

8 Boom clamp P11392

Stabiliser assembly
9 P10670
(Includes item 15)

10 Spacer P10600

11 Base P10667

Tow coupling P10479


Tow coupling - USA P11514
12 See “Tow coupling
assembly” on
page 1-16
spanish
german

Jockey wheel P14065


french

See “Heavy duty


13
jockey wheel” on
page 1-18

14 Brake rod P10785


chassis assembly

15 Balance bar P70080

Jack assembly
See “Manual jack
16 P10666
assembly” on
page 1-14

17 Brake cable P10124

18 Axle P15077

19 Cap P10443

20 Terminal block P10187

Socket inlet -240v P10174


21 110v P10750
(a) Australia ONLY P18303

1–6
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170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

12
10

11
9

13
8
7

14
15
6
5
4

17

16

spanish
german
french
1

chassis assembly
18
20
19
27

21
26

6
25

21a
24

5
4
23

22

1–7
issue 05
info@niftylift.com Figure 1.2 Base assembly (Manual)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.2 continued
Item Description Part Number

22 Micro switch P11252

23 Locating Pin P11377

24 Spring P10003

25 Roll pin for item 24 P10669

26 Knob P10830

27 Cap P10842
spanish
german
french
chassis assembly

1–8
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170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

12
10

11
9

13
8
7

14
15
6
5
4

17

16

spanish
german
french
1

chassis assembly
18
20
19
27

21
26

6
25

21a
24

5
4
23

22

1–9
issue 05
info@niftylift.com Figure 1.2 Base assembly (Manual)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.3 Traction drive assembly


Item Description Part Number

Mudguard bracket
1 P15413
LH and RH

2 Mudguard P11109

3 Rubber grommet P15087

4 Wheel and tyre P14211

5 Bracket - Valveblock P16048

6 Joystick P16125

Valveblock
See “Valve block
7 P14395
(Traction drive)” on
page 1-26

Pressure reducing
8 P16548
valve

Jockey wheel
See “Heavy duty
9 P13898
jockey wheel” on
page 1-18

10 Brake rod - 2300mm P10785

11 Balance bar P70080


spanish
german

12 Pivot pin - 58mm P13870


french

13 Drive motor P14490

14 * Seal kit for item 13 P18428


chassis assembly

15 Drive barrel P16074

Cover - RH P17047
16
* LH P17046

17 Drive unit P15876

18 Brake cable P15058

19 Axle assembly P15305

20 Check valve P10665

21 Bracket P13868

22 Pivot pin - 83mm P13869

23 Engage cylinder P11313

24 * Seal kit for item 23 P12499

1–10 * Not illustrated


issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

9
5

8
4

10
11

13 14*
12
3

spanish
german
french
15
23 24*
1

chassis assembly
18

17
22

19
21

20

16
1

4
2

1–11
issue 05
info@niftylift.com Figure 1.3 Traction drive assembly
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.4 Stabiliser assembly


Item Description Part Number

Cylinder
1 Rod diameter - 40mm P10870
- 45mm P16589

Seal Kit for item 1


2* Rod diameter - 40mm P11025
- 45mm P16893

3 Valve P17317

4 Load valve P11956

5 Pivot pin - 127mm P10911

6 Bush P16337

7 Washer P10511

8 Pivot pin - 176mm P10909

Stabiliser
9 P10763
(Outrigger)

10 Pivot pin - 173mm P10910

11 Foot plate P10764

12 Keeper block P10765

13 Pin - 40mm P10127


spanish
german
french

14 Cup P10986

15 Actuating rod P10988


chassis assembly

16 Spring P10987

17 Bracket P10985

18 Limit switch P10990

* Not illustrated

1–12
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

&
%
"

#
#

$

"
$

!
&


'
"

spanish
german
french


chassis assembly
!




1–13
issue 05
info@niftylift.com Figure 1.4 Stabiliser assembly
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.5 Manual jack assembly


Item Description Part Number

1 Knob P70076

Handle
2 P70318
(includes item 1)

3 Nylon washer P70243

4 Bearing - Inner P11675

Inner sleeve
5 P11102
(includes item 6)

6 Foot P70301

7 Complete assembly P10666


spanish
german
french
chassis assembly

1–14
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

"

spanish
german
french
#

chassis assembly

% $

1–15
issue 05
info@niftylift.com Figure 1.5 Jack assembly
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.6 Tow coupling assembly


Item Description Part Number

Tow coupling assy P10479


1 Tow coupling assy
(USA only) P11514

2 Gaiter P70057

Coupling head P70260


3 Coupling head
(USA only) P11630

4 Drawtube damper P11285

5 Breakaway cable P70061

Handbrake and
6 P12466
damper

Breakaway chains
7 P11753
(USA/Australia ONLY)
spanish
german
french
chassis assembly

1–16
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

3
2
7

spanish
german
french
1

chassis assembly
4
6

1–17
issue 05
info@niftylift.com Figure 1.6 Tow coupling assembly
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.7 Heavy duty jockey wheel


Item Description Part Number

1 Gear kit P15183

2 Knob P70076

3 Plastic Cap P16480

4 Solid wheel P14067

Inner shaft
5 P14066
(solid wheel)

6 Pneumatic wheel P16309

Inner shaft
7 P16308
(pneumatic wheels)

Jockey wheel
8 assembly P14065
(solid wheel)

Jockey wheel
9 assembly P13898
(pneumatic wheels)
spanish
german
french
chassis assembly

1–18
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170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

8
3

spanish
german
french
chassis assembly
5

1–19
issue 05
info@niftylift.com Figure 1.7 Heavy duty jockey wheel
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.8 Lighting board assembly


Item Description Part Number

Lighting board - UK P10313


European P10754
1
German TUV P11200
USA & RDW P11212

2 Fog light lens P10898

3 Fog light assembly P70197

4 Lamp assembly P70196

5 Tail light bulb P70202

6 Indicator bulb P70201

7 Warning triangle P70198

Plug/Lead UK/Euro P70200


8 USA P11761
Australia P17600

9 Mounting bracket P17962

Light assembly
(USA) LH P16881
10 RH P16882
(Australia) LH P17602
RH P17601
spanish
german

Bracket - Light cluster


french

11 RH
& number plate P17963

Note: Items 9, 10 and 11 are ONLY fitted to USA (TM50) and Australian machines
chassis assembly

1–20
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

2
3
4
1
10

Australia ONLY

spanish
german
french
5
6

chassis assembly
11

7
USA/Australia ONLY
10
9

1–21
issue 05
info@niftylift.com Figure 1.8 Lighting board assembly
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.9 Wheel hub assembly


Item Description Part Number

1 Grease cap P15492

2 Hub nut P15452

3 Hub washer P15496

4 Outer bearing P15489

5 Wheel stud P13931

6 Hub P15494

7 Oil seal P15498

8 Inner bearing P15487

9 Half shell P70263

10 Adjuster wedge P15428

11 Adjuster post P15431

12 Brake shoe (Pair) P70025

13 Spring P15439

14 Steady spring P15417

15 Expander P70032
spanish
german
french

16 Spring P15442

17 Spring P15435
chassis assembly

1–22
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

 ! "

& %

'

spanish
german
$ #

french
chassis assembly
"



!

 
% 

1–23
issue 05
info@niftylift.com Figure 1.9 Wheel hub assembly
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.10 Wheel hub assembly (Traction drive)


Item Description Part Number

1 Grease cap P15493

2 Hub nut P15491

3 Hub washer P15497

4 Outer bearing P15490

5 Wheel nut P70258

6 Hub P15495

7 Wheel stud P70259

8 Oil seal P15499

9 Inner bearing P15488

10 Half shell P15420

11 Adjuster wedge P15429

12 Adjuster post P15418

13 Brake shoe (Pair) P12412

14 Spring P15443

15 Steady spring P15433


spanish
german
french

16 Expander P15419

17 Spring P15443

18 Spring P15436
chassis assembly

1–24
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

$
%
#

 ! "

' &



% $

spanish
german
french
#
chassis assembly

"

! 
& !

1–25
issue 05
info@niftylift.com Figure 1.10 Wheel hub assembly (Traction drive)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.11 Valve block (Traction drive)


Item Description Part Number

1 Joystick P16125

2 Button - Red P17994

3 Rubber gaiter P16522

4 Bracket - Valveblock P16048

5 Valve block P14395

6 * Seal kit for item 5 P18156

7 Lever P16306
spanish
german
french
chassis assembly

1–26
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
4

french
chassis assembly

5 6*

1–27
issue 05
info@niftylift.com Figure 1.11 Valve block assembly
170 (TM50)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

2 superstructure
french
german
spanish
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.1 Power tray (Petrol/Diesel/Bi-energy)


Item Description Part Number

1 Battery - 12 v P11975

2 Clamp - Battery P12295

Regulator
3 P13637
(Bi-energy ONLY)

4 Handle - Hand pump P10624

PCB Control box


5 See “Control box” N/A
on page 2-16.

6 Siren P11113

Solenoid valve assy P10132


7
Coil ONLY P70354

8 Valve - non-return P10107

Fuse - 125 A P12696


9
Fuse holder P11976

10 Canopy P10755

11 Handle P10241

12 Knob P10186

Power pack
spanish
german

See “DC Power pack” P12288


french

on page 2-22.
13 or
“DC Power pack
(Traction Drive)” on
P16211
page 2-24.
superstructure

Hydraulic oil filter &


14 P10137
bowl assembly

15 Oil filter cartridge P10766

Flow switch
16 P13842
(Bi-energy ONLY)

17 Bracket - PCB Box P12617

18 Gear wheel P10490

Worm assembly
19 See “Slew assembly” N/A
on page 2-8.

20 Battery - 6 v P10829

Battery clamp Flat P12671


21
Angled P10907

2–2
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

14 15
13
12

16
11
10

9
8
7

18

19
6

17
4

5
3
2

spanish
german
french
22

20
23
1

superstructure
24
37

25
36

26 27*
35

21
28
29
31

30
34

33

32

2–3
issue 05
info@niftylift.com Figure 2.1 Power tray (PDE)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.1 continued
Item Description Part Number

Battery Charger
Euro/UK P11068
22 USA P11750
See “Battery charger”
on page 2-30.

Fuse - 225 A P11977


23
Fuse holder P11976

Tilt sensor
24 P16108
(OPTIONAL)

Anderson connectors
25 See “Anderson con- N/A
nector” on page 2-32.

Emergency
26 P12422
hand pump

27 * Seal kit for item 26 P12906

Switch
28 P12763
(Diesel ONLY)

Diverter valve P10702


29
Lever ONLY P14397

Control valve
3 spool P15514
See “Control valve
spanish

assembly (3 spool)”
german
french

30 on page 2-10.
4 spool P15518
or “Control valve
assembly (4 spool)”
on page 2-12.
superstructure

Button box
See “Button box
31 N/A
assemblies (Base)”
on page 2-14.

Rubber engine
32 P11012
mounting

33 Mounting plate P11236

Petrol engine
GX160 P18916
GX200 P16389
34 Diesel engine P10296
See “Diesel engine
(Kubota OC60)” on
page 2-28.

Coupling - Petrol P12287


35
Diesel P11500

2–4
* Not illustrated issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Bell housing - Petrol P12286


36
Diesel P11499

37 Pump - 2.5 cc P11467

14 15
13
12

16
11
10

9
8
7

18

19
6

17
4

5
3

spanish
german
french
2

22

superstructure
20
23
1

24
37

25
36

26 27*
35

21
28
29
31

30
34

33

32

2–5
issue 05
info@niftylift.com Figure 2.1 Power tray (PDE)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.2 Power tray (AC/Mains)


Item Description Part Number

1 Handle - Hand pump P10624

2 Solenoid valve assy P10132

Coil only
3 P70354
(Solenoid valve)

4 Valve - non-return P10107

Power pack (AC)


5 See “AC Power P10917
pack” on page 2-26.

6 Canopy P10755

7 Handle P10241

8 Knob P10186

9 AC booster box P11982

10 Gear wheel P10490

Worm assembly
11 See “Slew assembly” N/A
on page 2-8.

AC transformer box
12 See “AC transformer N/A
box” on page 2-20.
spanish
german
french

13 Siren P11113

Tilt sensor
14 P16108
(OPTIONAL)
superstructure

15 Hand pump P12422

16 * Seal kit for item 15 P12906

Diverter valve P10702


17
Lever ONLY P14397

Control valve
3 spool P15514
See “Control valve
assembly (3 spool)”
18 on page 2-10.
4 spool P15518
or “Control valve
assembly (4 spool)”
on page 2-12.

Button box
See “Button box
19 N/A
assemblies (Base)”
on page 2-14.

2–6
* Not illustrated issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

8
7
6

10
4

9
3
2

spanish
1

german
french
superstructure
11
12
13
14
15 16*
19

18

17

2–7
issue 05
info@niftylift.com Figure 2.2 Power tray (AC/Mains)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.3 Slew assembly


Item Description Part Number

1 Guard P10795

2 Gear wheel P10490

3 Worm assembly P10038

4 Cover plate P16307

5 Coupling P10042

6 Roll pin P70112

7 Drive shaft key P14378

8 Motor P14305

9 * Seal kit for item 8 P14377

* Not illustrated
spanish
german
french
superstructure

2–8
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
7

french
8 9*

superstructure
4
5

2–9
issue 05
info@niftylift.com Figure 2.3 Slew assembly
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.4 Control valve assembly (3 spool)


Item Description Part Number

Control valve AS P15514


1
AST P15515

2 * Seal kit for item 1 P70337

3 Lever P70336

4 Pressure relief valve P70335

Lever cap
5 P70338
(complete)

6 Rubber boot P12225

Spool AS P15510
7
AST P15511

Spool return spring


8 P16234
assembly

* Not illustrated
spanish
german
french
superstructure

2–10
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2* 3

spanish
german
french
superstructure

6
5
7

2–11
issue 05
info@niftylift.com Figure 2.4 Control valve (3 spool)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.5 Control valve assembly (4 spool)


Item Description Part Number

1 Control valve P15518

2 * Seal kit for item 1 P70337

3 Lever P70336

4 Pressure relief valve P70335

Lever cap
5 P70338
(complete)

6 Rubber boot P12225

Spool AS P15510
7
AST P15511

Spool return spring


8 P16234
assembly

* Not illustrated
spanish
german
french
superstructure

2–12
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2

8
4

spanish
german
french
6
5 superstructure
7

2–13
issue 05
info@niftylift.com Figure 2.5 Control valve (4 spool)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.6 Button box assemblies (Base)


Item Description Part Number

Emergency stop
1 P15134
button

(A) Pilot light lens P11295


(B) Bulb P11791
2
(C) Lamp holder P11790
(D) Lamp housing P14276

Key switch - 455 key


2 position
P10076
3 position
3 key locked in lower
P10081
and upper position
key removable in all P10281
positions

Selector - 3 position P15151


4 (spring loaded)
2 position P15152

Button - Green P15149


Blue P15142
Black P15136
5
(A) Rubber cover
Standard P15858
Extended P15213

Button box - 4 hole


6 50 mm deep P16907
80 mm deep P16132
spanish
german
french

Button box - 3 hole


7 50 mm deep P15133
80 mm deep P16131
superstructure

Contact - NO
8 P14486
(Normally open)

Contact - NC
9 P14487
(Normally closed)

10 Key - 455 P70187

11 Contact - Double NO P11840

Contact - Double
12 P16718
NO/NC

13 Contact - Single NO P11838

14 * Cover - Blank P15143

* Not illustrated

2–14
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 C
B
A D 1

2 5

3 7

spanish
german
1

french
A
2

superstructure
5
5

10 9 8

13 12 11

2–15
issue 05
info@niftylift.com Figure 2.6 Button boxes (Base)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.7 Control box


Item Description Part Number

1 ABS Box P12498

2 PCB P14033

Timer relay
3 P10664
(Diesel only)

PCB -12 v (Battery


4 management - P11174
OPTIONAL)

Battery meter
5 P11494
(OPTIONAL)

6 Nylon spacer P11863

7 Circuit breaker - 15 A P11050

8 Relay P10340

Hour meter
9 P11410
(OPTIONAL)
spanish
german
french
superstructure

2–16
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

'

&

spanish
german
french
superstructure
%
!

# $
"

2–17
issue 05
info@niftylift.com Figure 2.7 Control box
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.8 Diesel box


Item Description Part Number

Complete assembly P13627

1 ABS Box P12861

2 Capacitor P12992

3 Circuit breaker - 10 A P11719

4 Timer relay P10664

5 Relay - 12 v P10340

Hour meter
6 P11410
(OPTIONAL)
spanish
german
french
superstructure

2–18
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
!
superstructure

"

2–19
issue 05
info@niftylift.com Figure 2.8 Diesel box
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.9 AC transformer box


Item Description Part Number

Complete assembly
1 240 v P10770
110 v P11429

Fuse 16 A (240 v) P11767


2
25 A (110 v) P14040

3 Fuse 3.15 A P15504

Circuit board assy.


4 240 v P10847
110 v P14039

Hour meter
5 P11410
(OPTIONAL)

6 Siren P11113
spanish
german
french
superstructure

2–20
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german


french
superstructure

"

2–21
issue 05
info@niftylift.com Figure 2.9 AC Transformer box
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.10 DC Power pack


Item Description Part Number

1 Power pack complete P12288

2 * Seal kit for item 1 P70171

3 Motor P11217

4 * Brushes for item 3 P11226

5 Contactor plate P16315

Contact solenoid -
6
12 v (Bi-energy) P11877

7 Fuse - 225 A P11977

8 Fuse holder P11976

9 Coupling P70161

10 Centre plate P10854

11 Relief valve kit P70158

12 Check valve/Filter kit P70159

13 Filter - Return line P70247

14 Pump - 1.5 cc P70262


spanish

15 Tank - 15 litre P11007


german
french

16 Filler cap P70166

17 Filter - suction P70247


superstructure

18 O-ring P15303

* Not illustrated

2–22
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

2*

15
1

16
12
14

spanish
german
french
13

superstructure
17
10
11

18
9
8
7
6

4*
5

2–23
issue 05
info@niftylift.com Figure 2.10 DC Power pack
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.11 DC Power pack (Traction Drive)


Item Description Part Number

1 Power pack complete P16211

2 Motor P16611

3 * Brushes for item 2 P16703

4 Contactor plate P16315

5 Contact solenoid P11877

6 Fuse - 300 A P12407

7 Fuse holder P11976

8 Check valve kit P16614

9 Flange P16612

10 O-ring P16616

11 Filter - Return line P16734

12 Pump - 2.2 cc P16699

13 Filter - suction P16700

14 Tank - 25 litre P16314

15 Filler cap P17259


spanish
german
french

16 Relief valve kit P16613

17 Cap P16615
superstructure

* Not illustrated

2–24
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

14
15
13
12

spanish
german
french
11

17
10

superstructure
16
9
8
7
6
5

1
3*
2

2–25
issue 05
info@niftylift.com Figure 2.11 DC Power pack (Traction drive)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.12 AC Power pack


Item Description Part Number

Power pack complete


1 P10917
240 v

2 * Seal kit for item 1 P70171

3 Motor P10864

4 Start capacitor P12701

5 Run capacitor P12702

6 Flange coupling kit P10848

7 Coupling P70161

8 Relief valve P70158

9 Centre plate P10854

10 Check valve/Filter kit P70159

11 Tank - 15 litre P11007

12 Filler cap P70166

13 Filter - suction P16328

14 Pump P10861

15 Filter - Return line P70247


spanish
german
french

* Not illustrated
superstructure

2–26
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

11

2*
1
10

12
9

spanish
german
french
13

superstructure
14
8
6

15
3
5

2–27
issue 05
info@niftylift.com Figure 2.12 AC Power pack
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.13 Diesel engine (Kubota OC60)


Item Description Part Number

1 Muffler assembly P13687

2 Exhaust P11644

3 Air filter P11647

4 Starter motor P11981

Rubber engine
5 P11012
mounting

6 Stop solenoid P70271

7 Oil filter P13335

8 Regulator P12640

9 Fuel filter P13336

10 Fuel tank assembly P15415

11 Gauze fuel filter P13284

12 Filler cap P15505

13 Starter key (Pair) P11646

14 Starter switch assy P12763

15 Fuse - 30 A P14197
spanish
german
french
superstructure

2–28
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

"


spanish
german
french
#

superstructure
"

!

$
%
&





'

2–29
issue 05
info@niftylift.com Figure 2.13 Diesel engine (Kubota OC60)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.14 Battery charger


Item Description Part Number

Charger complete
1 European/UK P11068
USA P11750
2 Thyristor module P14993
3 PCB only P11371
spanish
german
french
superstructure

2–30
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
superstructure
!

2–31
issue 05
info@niftylift.com Figure 2.14 Battery charger
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.15 Anderson connector


Item Description Part Number

1 Handle P17084

2 Mounting plate P15271

3 Connector - 24 v P17083

4 Connector - 12 v P17085
spanish
german
french
superstructure

2–32
issue 05
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
superstructure

2–33
issue 05
info@niftylift.com Figure 2.15 Anderson connector
170 (TM50)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

3 boom assemblies
french
german
spanish
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.1 Booms assembly


Item Description Part Number

1 Boom 2 P15835

2 Pivot pin - 97 mm P10498

Lift cylinder
3 See “Lift cylinder” on P10894
page 3-6.

4 * Seal kit for item 3 P12870

5 Levelling rod P10675

6 Plastic washer P10511

7 Pivot pin - 325 mm P10496

8 Pivot pin - 376 mm P10497

Limit switch
9 P11031
(OPTIONAL)

Boom 1 Bi-energy P11235


10 Diesel P11457
AC P10671

11 Pivot pin - 146 mm P10873

Boom 3
12 Non-swivel cage P10673
Swivel cage P12244
spanish
german
french

13 Rubber latch P13815

14 Insulator P11607

15 Rubber boom rest P11010


boom assemblies

16 Spring P13372

17 Guard - Boom rest P10980

18 Microswitch P11252

19 Block P13309

Cylinder (slave)
20 See “Levelling P16872
cylinder” on page 3-8.

21 Stud P11436

22 Half nut (M24) P16312

23 Wear pad P10519

24 Spacer P10756

25 Pivot pin - 192 mm P10210


3–2
issue 04
* Not illustrated
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

13

15

16
8

19

20
7
6

14
10

18
17

25
5

22

23

24
21
4*
3

6
2
1

26
12
4*

27
3
7

11

spanish
german
french
7

28

boom assemblies
6
6

29

30
7

2
38 39
38 39

18

31 32 33
34
40
44

37
42 43*

36

35
45

41

3–3
issue 04
info@niftylift.com Figure 3.1 Booms assembly
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.1 continued
Item Description Part Number

Boom 4
26 Non-swivel cage P10674
Swivel cage P12245

27 Pivot pin - 124 mm P12905

Trunking bracket
28 P10908
(Boom 4)

29 Trunking P10686

Tracking end piece -


30 P15815
Lower bracket

31 Tracking P15409

32 Tracking link P15814

33 Tracking bridge P15813

Tracking end piece -


34 P15816
Upper bracket

Tracking bracket
35 P10845
(Trunking)

36 Roller P10680

37 Roller pin P10682


spanish
german

38 Wear pad P10735


french

39 Shim P13296

Knuckle
40 Non-swivel cage P10852
boom assemblies

* Swivel cage P11894

Pivot pin -
41 Non-swivel (102 mm) P11269
Swivel (78 mm) P10025

Levelling cylinder
42 See “Levelling P11764
cylinder” on page 3-8.

43 * Seal kit for item 42 P11082

Pivot pin -
44 Non-swivel (78 mm) P12718
Swivel (91mm) P12048

Levelling valve
(Swivel cage ONLY)
45 P16100
See “Levelling
valve” on page 3-12.

* Not illustrated
3–4
issue 04
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

13

15

16
8

19

20
7
6

14
10

18
17

25
5

22

23

24
21
4*
3

6
2
1

26
12
4*

27
3
7

11

spanish
german
french
7

28

boom assemblies
6
6

29

30
7

2
38 39
38 39

18

31 32 33
34
40
44

37
42 43*

36

35
45

41

3–5
issue 04
info@niftylift.com Figure 3.1 Booms assembly
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.2 Lift cylinder


Item Description Part Number

1 Cylinder P10894

2 * Seal kit for item 1 P12870

3 Bush DU2520 P10880

4 Load valve ONLY P11956

5 Banjo bolt P12456

6 Check valve assy P12403

7 Bush DU3020 P10509

* Not illustrated
spanish
german
french
boom assemblies

3–6
issue 04
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

 *

spanish
german
french
$

" boom assemblies


#

3–7
issue 04
info@niftylift.com Figure 3.2 Lift cylinder
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.3 Levelling cylinder


Item Description Part Number

1 Cylinder (slave) P16872

Seal kit for items


2* P11082
1 and 4

3 Bush DU2520 P10032

4 Levelling cylinder P11764

5 Load valve P11956

Check valve
6 P17317
cartridge

* Not illustrated
spanish
german
french
boom assemblies

3–8
issue 04
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

!

$
#

spanish
german
french
boom assemblies
"

!
*
!

3–9
issue 04
info@niftylift.com Figure 3.3 Levelling cylinder
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.4 Telescope cylinder


Item Description Part Number

1 Cylinder P10662

2 * Seal kit for item 1 P10928

3 Bush DU2520 P10032

Check valve
4 P17317
cartridge

Load valve
5 (Fitted to machines P11956
after Jan 2004)

6 Rubber buffer P16982

* Not illustrated
spanish
german
french
boom assemblies

3–10
issue 04
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

4 5

1 2*

spanish
german
french
6

boom assemblies
3

3–11
issue 04
info@niftylift.com Figure 3.4 Telescope cylinder
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.5 Levelling valve


Item Description Part Number

Levelling valve
1 P16100
assembly

Relief valve
2 P18253
(250 BAR)

3 Check valve P17317


spanish
german
french
boom assemblies

3–12
issue 04
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
boom assemblies

3–13
issue 04
info@niftylift.com Figure 3.5 Levelling valve
170 (TM50)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

4 cage assembly
french
german
spanish
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.1 Swivel cage assembly


Item Description Part Number

Cage
170 - Cage weigh
Spring P18166
1 Load Cell P17050
Non cage weigh P11974
TM50 (USA) P15688

2 Bush P10840

3 Cage gate P11610

4 Bush P18647

Box -
5 P11618
Instruction manual

6 Electrical contact P15209

7 Footswitch P10759

8 Bracket - Beacon P11451

9 Beacon P10274

10 Guard - Beacon P10312

11 Cap P10842

12 Spacer P11134
spanish
german

13 Rubber boom rest P10611


french

14 Pivot pin - 134 mm P11879

15 Pivot pin - 95 mm P12899


cage assembly

Levelling cylinder
16 See “Levelling cylin- P16872
der” on page 3-8.

17 * Seal kit for item 16 P11082

18 Rotation cylinder P12660

19 * Seal kit for item 18 P13048

20 Plastic washer P10035

21 Pivot pin - 95 mm P11979

22 Bracket P11654

23 Pivot pin - 247 mm P12903

24 Bush P10034

25 Check valve P10665


4–2
* Not illustrated Note: Items 5 to 10 are OPTIONAL issue 04
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

2
1

4
3

7 6

8
A 9
11
10

spanish
german
french
A 12
13

cage assembly
25

15
14

24

20

23
22 16 17*
14
21
18 19*
20
4–3
issue 04
info@niftylift.com Figure 4.1 Swivel cage assembly
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.2 Non-swivel cage assembly


Item Description Part Number

Cage
170 - Cage weigh
Spring P17939
1 Load Cell P17050
Non cage weigh P10843
TM50 (USA) P10843

2 Bush P10840

3 Cage gate P11610

4 Bush P18647

Step
5 P16905
(Cage weigh ONLY)

6 Spacer P11134

7 Rubber boom rest P10611

Bracket - Beacon
8 P11451
(OPTIONAL)

Beacon
9 P10274
(OPTIONAL)

Guard - Beacon
10 P10312
(OPTIONAL)

11 Cap P10842
spanish
german
french

Foot switch
12 P10759
(OPTIONAL)

13 Electrical contact P15209


cage assembly

Instruction manual
14 P11618
box (OPTIONAL)

Annunciator
15 P13836
(OPTIONAL)

4–4
issue 04
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

4
15
3

14

12 13

spanish
german
french
11 cage assembly

8
6
9
7
10

5
4–5
issue 04
info@niftylift.com Figure 4.2 Non-swivel cage assembly
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.3 Swivel cage weigh assembly (Spring)


Item Description Part Number

1 Cage P18166

2 Pivot pin - 274 mm P17942

3 Washer P18058

4 Bearing P18080

Distance tube -
5 P17974
111 mm

Distance tube -
6 P17975
183 mm

7 Inner frame P18162

8 Spring P18079

9 Grommet P14456

10 Microswitch P18150

11 Pivot pin - 95 mm P11979

12 Pivot pin - 130 mm P16610

13 Washer P10035

14 Bush P12250
spanish
german

15 Swivel bracket P11654


french

Levelling cylinder
16 See “Levelling cylin- P16872
der” on page 3-8.
cage assembly

Diistance tube -
17 P17944
182mm

18 Swivel arm P17938

19 Rotation cylinder P12660

20 * Seal kit for item 19 P13048

21 Lower chassis P18163

22 Check valve P10665

23 Pivot pin - 235 mm P11978

24 Pivot pin - 251 mm P17941

25 Pivot pin - 208 mm P17940

* Not illustrated
4–6
issue 04
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1
3

3 3
6 7 9
4

5
4
25
3 3 12

spanish
german
8 10

french
11

cage assembly
24
3 13
4
17 14
15
18 4

18
23
16

11 22 21 19 20* 12

4–7
issue 04
info@niftylift.com Figure 4.3 Swivel cage weigh (Spring)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.4 Swivel cage weigh assembly (Load Cell)


Item Description Part Number

1 Cage P17050

2 Step P16905

3 Lower chassis P17257

4 Rubber grommet P16983

5 Load cell P18179

6 Check valve P10665

7 Pivot pin - 95 mm P11979

8 Pivot pin - 235 mm P11978

9 Rotation cylinder P12660

10 * Seal kit for item 8 P13048

11 Swivel bracket P11654

12 Bush P12250

13 Washer P10035

14 Grommet P14456

15 Pivot pin - 130 mm P16610


spanish
german
french

Levelling cylinder
16 See “Levelling cylin- P16872
der” on page 3-8.

17 Pivot pin - 91 mm P12048


cage assembly

PCB - 2000kg
18
12v P18185

19 Box P17138

4–8
issue 04
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

18

17
19

16
15
15
1

14

12

13
11

spanish
german
4

french
6
9 10*

cage assembly
8
4

5
3
2

4–9
issue 04
info@niftylift.com Figure 4.4 Swivel cage weigh (Load cell)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.5 Non-swivel cage weigh assembly - (Spring)


Item Description Part Number

1 Cage P17939

2 Pivot pin - 274mm P17942

3 Washer P18058

4 Grommet P14456

5 Bearing P18080

Distance tube -
6 P17975
183 mm

Distance tube -
7 P17974
111 mm

8 Inner frame P17937

9 Spring P18079

10 Pivot pin - 208mm P17940

11 Pivot pin - 251mm P17941

12 Swivel arm P17938

Distance tube -
13 P17944
182 mm

14 Outer frame P17936


spanish
german
french

15 Microswitch P18150

16 Washer P10035

17 P10210
cage assembly

Pivot pin - 192mm

Levelling cylinder
18 See “Levelling cylin- P16872
der” on page 3-12.

19 Pivot pin - 182mm P10029

20 Pivot pin - 95mm P12899

4–10
issue 04
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1
3
2

4
3
3
7
5
8
6

5
10 3

spanish
german
3

french
11
3
5

cage assembly
12 9

20 19

5
14
13
12

15

16

18 17
16
4–11
issue 04
info@niftylift.com Figure 4.5 Non-swivel cage weigh (Spring)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.6 Non- swivel cage weigh assembly (Load Cell)


Item Description Part Number

1 Pin - 95mm P12899

Levelling cylinder
2 See “Levelling cylin- P16872
der” on page 3-8.

3 Grommet P14456

4 Load cell P18179

5 Rubber grommet P16983

6 Lower chassis P16866

7 Pin - 192mm P10210

PCB - 2000kg
8
12v P18185

9 Box P17138
spanish
german
french
cage assembly

4–12
issue 04
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

6
5
5

7
4

spanish
german
french
3

cage assembly
1

2
1
9

4–13
issue 04
info@niftylift.com Figure 4.6 Non-swivel cage weigh (Load cell)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.7 Control valve assembly


Item Description Part Number

1 Valve seal kit P10707

2 Interface seal kit P10706

3 Lever (150mm) P70346

Stroke restrictor/
4 P16384
Return spring

Spool AS P15510
5 C- P15512
(Swivel, level spool ONLY)

Valve assembly -
6 (Non-swivel) 5 spool P15517
(Swivel) 6 spool P18700

Pressure relief valve


Telescope spool P10879
7 P10879
Levelling spool
Boom 3 spool P15840

8 Pressure relief valve P70335

Stroke restrictor/
9 P16383
End cap

10 Lever cap P70338

11 Rubber boot P12225


spanish
german
french

Carry-over valve
12 (Traction Drive P10548
Machines ONLY)
cage assembly

4–14
issue 04
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

12

11
10

spanish
german
5

french
cage assembly
6

8
7

4–15
issue 04
info@niftylift.com Figure 4.7 Control valve
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.8 Button box assemblies (Cage)


Item Description Part Number

Emergency stop
1 P15134
button

(A) Pilot light lens P11295


(B) Bulb P11791
2
(C) Lamp holder P11790
(D) Lamp housing P14276

Key switch - 455 key


2 position
P10076
3 position
3 key locked in lower
and upper position
P10081
key removable in all P10281
positions

Selector - 3 position P15151


4 (spring loaded)
2 position P15152

Button - Green P15149


Blue P15142
5 Black P15136
(A) Rubber cover P15858

Button box - 6 hole


6 50 mm deep P15141
80 mm deep P17999
spanish

Button box - 4 hole


german
french

7 50 mm deep P16907
80 mm deep P16132

Contact - NO
8 P14486
(Normally open)
cage assembly

Contact - NC
9 P14487
(Normally closed)

10 Contact - Double NO P11840

Contact - Double
11 P16718
NO/NC

12 Key - 455 P70187

4–16
issue 04
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 C
B
A D 1

3
2
4

5
3

spanish
german
french
A

cage assembly
5
2

9 8 5

12 11 10

4–17
issue 04
info@niftylift.com Figure 4.8 Button boxes (Cage)
170 (TM50)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

5 labelling
french
german
spanish
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 Label locations 170


Item Description Part Number
1 Harness point P14883
french P14883
german P14883
spanish P14883
dutch P14883
italian P14883

2 Button box (without cage weigh) Bi-energy (Petrol) P15924


Bi-energy (Diesel) P16684
AC or DC P15925
P15924
french
P16684
P15925
P15924
german
P16684
P15925
P15924
spanish
P16684
P15925
P15924
dutch
P16684
P15925
P15924
italian
P16684
P15925
spanish
german
french

3 Button box (with cage weigh) Bi-energy (Petrol) P17457


Bi-energy (Diesel) P17213
AC or DC P17212
P17457
labelling

french
P17213
P17212
P17457
german
P17213
P17212
P17457
spanish
P17213
P17212
P17457
dutch
P17213
P17212
P17457
italian
P17213
P17212

5–2
issue 02
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels 4 6 7
2 3 5
8
1 9

13
14 1

10

12 11

38 10 32
15

10

34 35

spanish
german
french
10
37 36 31
16

33
labelling
17 22

18 5

4 23 9
32
19 24 25
31 20
21

26

27 11
11 30 29 28
26 10
5–3
issue 02
info@niftylift.com Figure 5.1 Label locations 170
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
4 If emergency stop disabled P14864
french P14865
german P14866
spanish P14867
dutch P16628
italian P16651

5 Outrigger alarm P18842


french P18843
german P18844
spanish P18845
dutch P18846
italian P18847

6 Control levers - Cage P14927


french P14927
german P14927
spanish P14927
dutch P14927
italian P14927

7 Controls - Cage rotation (OPTION) P15634


spanish
german
french

french P15634
german P15634
spanish P15634
labelling

dutch P15634
italian P15634

8 Basket levelling P10853


french P10853
german P10853
spanish P10853
dutch P10853
italian P10853

9 General warning P18672


french P14422
german P14423
spanish P14424
dutch P16266
italian P16648
5–4
issue 02
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels 4 6 7
2 3 5
8
1 9

13
14 1

10

12 11

38 10 32
15

10

34 35

spanish
german
french
10
37 36 31
16

33
labelling
17 22

18 5

4 23 9
32
19 24 25
31 20
21

26

27 11
11 30 29 28
26 10
5–5
issue 02
info@niftylift.com Figure 5.1 Label locations 170
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
10 Crush hazard P14782
french P14782
german P14782
spanish P14782
dutch P14782
italian P14782

11 Outriggers P14841
french P14842
german P14843
spanish P14844
dutch P16262
italian P16636

12 niftylift.com P14597
french P14597
german P14597
spanish P14597
dutch P14597
italian P14597

13 Operating instructions P14892


spanish
german
french

french P14892
german P14892
spanish P14892
dutch P14892
labelling

italian P14892

14 Warning - SWL 200kg P14801


french P14801
german P14801
spanish P14801
dutch P14801
italian P14801

15 Coupling instructions P14896


french P14897
german P14898
spanish P14899
dutch P16263
italian P17267

5–6
issue 02
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels 4 6 7
2 3 5
8
1 9

13
14 1

10

12 11

38 10 32
15

10

34 35

spanish
german
french
10
37 36 31
16

33
labelling
17 22

18 5

4 23 9
32
19 24 25
31 20
21

26

27 11
11 30 29 28
26 10
5–7
issue 02
info@niftylift.com Figure 5.1 Label locations 170
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
16 Nifty 170 P14600
french P14600
german P14600
spanish P14600
dutch P14600
italian P14600

17 Head protection P14921


french P14921
german P14921
spanish P14921
dutch P14921
italian P14921

18 Component stability P17203


french P17204
german P17205
spanish P17206
dutch P17207
italian P17208

19 Button box cage weigh P17219


spanish

instinctive - 170H P15881


german
french

170M P15221
P17219
french
P15881
P15221
labelling

P17219
german
P15881
P15221
P17219
spanish
P15881
P15221
P17219
dutch
P15881
P15221
P17219
italian
P15881
P15221

20 Control levers - Base P14926


french P14926
german P14926
spanish P14926
dutch P14926
5–8 italian P14926
issue 02
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels 4 6 7
2 3 5
8
1 9

13
14 1

10

12 11

38 10 32
15

10

34 35

spanish
german
french
10
37 36 31
16

33
labelling
17 22

18 5

4 23 9
32
19 24 25
31 20
21

26

27 11
11 30 29 28
26 10
5–9
issue 02
info@niftylift.com Figure 5.1 Label locations 170
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
21 Emergency handpump P14807
french P14808
german P14809
spanish P14810
dutch P16265
italian P16657

22 Overload warning P18848


french P18849
german P18850
spanish P18851
dutch P18852
italian P18853

23 Union Jack Flag P10780


french P10780
german P10780
spanish P10780
dutch P10780
italian P10780

24 Machine plate (Blank) P15383


spanish
german
french

french P15383
german P15383
spanish P15383
labelling

dutch P15383
italian P15383

25 No step P14785
french P14785
german P14785
spanish P14785
dutch P14785
italian P14785

5–10
issue 02
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels 4 6 7
2 3 5
8
1 9

13
14 1

10

12 11

38 10 32
15

10

34 35

spanish
german
french
10
37 36 31
16

33
labelling
17 22

18 5

4 23 9
32
19 24 25
31 20
21

26

27 11
11 30 29 28
26 10
5–11
issue 02
info@niftylift.com Figure 5.1 Label locations 170
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
26 Point load - 13.0 kN 170H P14965
170M P14694
french 170H P14965
170M P14694
german 170H P14965
170M P14694
spanish 170H P14965
170M P14694
dutch 170H P14965
170M P14694
italian 170H P14965
170M P14694

27 Battery charging P14904


french P14905
german P14906
spanish P14907
dutch P16746
italian P16662

28 Battery - Isolator P16231


french P14237
german P14521
spanish
german

spanish P14322
french

dutch P16899
italian P17253
labelling

29 Tyre pressure - 65psi P14876


french P14876
german P14876
spanish P14876
dutch P14876
italian P14876

30 Noise warning - 73dB P17123


french P17123
german P17123
spanish P17123
dutch P17123
italian P17123

5–12
issue 02
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels 4 6 7
2 3 5
8
1 9

13
14 1

10

12 11

38 10 32
15

10

34 35

spanish
german
french
10
37 36 31
16

33
labelling
17 22

18 5

4 23 9
32
19 24 25
31 20
21

26

27 11
11 30 29 28
26 10
5–13
issue 02
info@niftylift.com Figure 5.1 Label locations 170
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
31 Boom clamp P14836
french P14837
german P14838
spanish P14839
dutch P16847
italian P16798

32 Hydraulic jacks P14922


french P14923
german P14924
spanish P14925
dutch P16267
italian P17834

33 Fuelling danger P14900


french P14901
german P14902
spanish P14903
dutch P16395
italian P16644

34 Petrol OFF ( Petrol engine ONLY) P13001


spanish
german
french

french P13275
german P13260
spanish P17254
labelling

dutch P16849
italian P17256

35 Diesel ( Diesel engine ONLY) P14414


french P14414
german P14414
spanish P14414
dutch P14414
italian P14414

5–14
issue 02
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels 4 6 7
2 3 5
8
1 9

13
14 1

10

12 11

38 10 32
15

10

34 35

spanish
german
french
10
37 36 31
16

33
labelling
17 22

18 5

4 23 9
32
19 24 25
31 20
21

26

27 11
11 30 29 28
26 10
5–15
issue 02
info@niftylift.com Figure 5.1 Label locations 170
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
36 Traction drive - Engage P18890
french P18890
german P18890
spanish P18890
dutch P18890
italian P18890

37 Traction drive - Apply handbrake before release P16536


french P17269
german P17270
spanish P17271
dutch P17272
italian P17273

38 Traction drive - On slope P16541


french P17319
german P17320
spanish P17321
dutch P16549
italian P17322
spanish
german
french
labelling

5–16
issue 02
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels 4 6 7
2 3 5
8
1 9

13
14 1

10

12 11

38 10 32
15

10

34 35

spanish
german
french
10
37 36 31
16

33
labelling
17 22

18 5

4 23 9
32
19 24 25
31 20
21

26

27 11
11 30 29 28
26 10
5–17
issue 02
info@niftylift.com Figure 5.1 Label locations 170
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.2 Label locations TM50 (USA)


Item Description Part Number
1 Harness point P14883
2 Button box (without cage weigh) Bi-energy (Petrol) P15924
Bi-energy (Diesel) P16684
AC or DC P15925
3 Button box (with cage weigh) Bi-energy (Petrol) P17457
Bi-energy (Diesel) P17213
AC or DC P17212
4 If emergency stop disabled P14864
5 Outrigger alarm P18842
6 Control levers - Cage P14927
7 Controls - Cage rotation (OPTION) P15634
8 Basket levelling P10853
9 General warning P18672
10 Crush hazard P14782
11 Outriggers - Hydraulic P14841
12 niftylift.com P14597
13 Operating instructions P14892
15 Coupling instructions P14896
17 Head protection P14921
18 Component stability P17203
19 Button box (cage weigh) P17219
(instinctive) P15881
20 Control levers - Base P14926
spanish
german

21 Emergency handpump P14807


french

22 Overload warning P18848


24 Machine plate (Blank) P15383
25 No step P14785
labelling

26 Point load - 13.0kN TM50H P14965


TM50M P14964
27 Battery - Isolator P16231
28 Battery charging P14904
29 Tyre pressure - 65psi P14876
30 Noise warning - 73dB P17123
31 Boom clamp P14836
32 Outriggers - Instinctive P14922
33 Fuelling danger P14900
34 Petrol OFF ( Petrol engine ONLY) P13001
35 Diesel only (Diesel engine ONLY) P14414
36 Traction drive - Engage P18890
37 Traction drive - Apply handbrake before release P16536
38 Traction drive - On slope P16541

5–18
issue 02
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3 and 5.4


for representation of labels 4 39 6 7
2 3
5 8
1 9

13
14 1

40

12 41

38 10 32
15

25 10

44

spanish
german
french
30
37 36 31 42
43

labelling
17 22 33 34 35

18 5

4 23 9
32
19 24 25 45 46
31 20 25
21 47
10
26

27 11
11 29 28
26 10
5–19
issue 02
info@niftylift.com Figure 5.2 Label locations TM50 (USA)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.2 continued
Item Description Part Number
39 * Cage gate warning P18432
40 * Footswitch P14884
41 * SWL - 500lbs P17328
42 * Max Towing speed P17140
43 * Nifty TM50 (Grey) P14614
44 * Carb. Regulations P15334
45 * Daily safety check list P14908
46 * General notice - TM’s P14888
47 * Rotating machinery P15010

* USA only
spanish
german
french
labelling

5–20
issue 02
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3 and 5.4


for representation of labels 4 39 6 7
2 3
5 8
1 9

13
14 1

40

12 41

38 10 32
15

25 10

44

spanish
german
french
30
37 36 31 42
43

labelling
17 22 33 34 35

18 5

4 23 9
32
19 24 25 45 46
31 20 25
21 47
10
26

27 11
11 29 28
26 10
5–21
issue 02
info@niftylift.com Figure 5.2 Label locations TM50 (USA)
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1 14 WARNING
200KG 400N
(90lbs)
MAX
MAX 80KG 80KG 40KG 12.5 m/s
MAX
(440lbs)
P14883/001

(177lbs) (177lbs) (88lbs) (28mph)


P14801/001

0 I
P16684/01

2 15 17
0 I
P15924/01
NOTICE
0 I P15925/001
POSITION VEHICLE & TRAILER ON LEVEL GROUND BEFORE ATTEMPTING P14921/001

TO COUPLE / DE-COUPLE

Coupling instructions

1. Depress the trigger on the lever mechanism and lift the handle upwards
0 I and forwards.
P17213/01
2. Place the unlocked coupling head onto the tow ball and apply slight
downwards pressure. The head will automatically lock onto the ball.
3 0 I 3. Ensure the trigger has returned to its free position before attempting to tow,

P15881/01
19

P17219/001
P17457/01
and that the coupling head is secure on the towing ball.
4. Connect the breakaway cable to the towing vehicle hitch - not to the tow
ball itself.
5. Connect the lighting plug to the vehicle and check the light functions.
0 I P17212/01 6. Raise the jockey wheel to its stowed position and secure for transit.

De-coupling instructions

1. Apply trailer handbrake & chock wheels.


2. Lower the jockey wheel to the ground. Disconnect the breakaway cable and
4 5 lighting plug.
3. Operate the handle by depressing the trigger and manually lift the coupling
DANGER head clear of the towing ball or screw down the telescopic jockey wheel to
achieve the same effect.
0
Death or serious injury may DANGER Handbrake operation
result if emergency stop
switch is disabled, blocked IF TILT ALARM SOUNDS, DESCEND IMMEDIATELY AND
or inoperable.? P14864/001 CHECK OUTRIGGER/STABILISER SETTINGS.
1. To operate the trailer parking brakes pull handbrake lever upwards and
backwards. The spring loaded mechanism will engage and stay in the
I
P18842/02
operated position until reset.
2. To disengage the parking brakes, firmly grasp the handbrake lever and pull
upwards. Depress the ratchet release button in the end of the handbrake lever
and return lever to the horizontal position. 0
Care should be taken when operating the handbrake lever due to the

6
forces involved in engaging the ratchet mechanism. 0
I
P14896/001 P15221/1

P14927/001

18 WARNING
7 8
Do not replace without manufacturers consent any components
critical to the aerial platform stability with lighter weight
P15634/01
components. This includes the engine, batteries, tyres or any other
substantial item.

9 If in doubt contact Niftylift immediately.


DANGER P17203/001

READ THIS BEFORE OPERATING THIS MACHINE


THIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ BEFORE OPERATING THIS 21
MACHINE FOR THE FIRST TIME

YOU MUST NOT OPERATE THIS MACHINE unless


you have been trained in the safe operation of this machine.
Training includes complete knowledge of the safety and
STABILITY HAZARD
 The machine must be on smooth 20 EMERGENCY HANDPUMP
firm level surface before using the
operating instructions contained in the manufacturer's
booms. 1) Operate & hold machine control lever as normal.
manuals, your employer's work rules and applicable 2) Use handpump lever to move machine.
 Do not use the machine in strong
governmental regulations. 3) Release control lever to halt machine movement, the hydraulic system resets
or gusty winds (over 12.5m/s (45kph
Inspect the machine before use to be sure it is operating automatically.
or 28mph)). P14807/001
properly and perform the safety checks listed in the operating
 Never exceed the platform capacity.
manual and on the label under this canopy. This machine must
 Do not remove, alter or disable any
be inspected / serviced as the operating manual requires. P14926/001
components that in any way affect safety or stability. These
include but is not limited to engines, batteries and tyres.
ELECTROCUTION HAZARD IF IN ANY DOUBT CONTACT NIFTYLIFT IMMEDIATELY.
THIS MACHINE IS NOT INSULATED TRAILERS:
 All stabilisers or outriggers must be properly extended.
 Maintain a safe distance from  All jack feet must be lowered onto a firm footing.
electrical lines and apparatus, you must
SELF PROPELLED MACHINES:
allow for machine sway, rock and sag

22
 Do not attempt to climb or descend
spanish

and electrical lines swaying.


slopes exceeding 25%, unless machine
DANGER
german

 This machine does not provide


is 4 wheel drive, where 30% is
protection from contact with or
permitted. Never traverse slopes
proximity to an electrically charged
french

exceeding 20%. IF OVERLOAD ALARM ACTIVATES, ALL FUNCTIONS WILL HALT. REMOVE
conductor. You must maintain clearance
 Use with additional caution when
of at least 3m (10 ft) between any part of the machine or its
operating the machine (in stowed
EXCESS LOAD IMMEDIATELY IN A SAFE MANNER TO RESTORE FUNCTIONS.
load and any electrical line or apparatus carrying over 50,000
position only) across uneven terrain, P18848/01
volts. 0.3m (1 ft) additional clearance is required for every
debris, unstable or slippery surface
additional 30,000 volts or less.
and near holes or drop-offs.
 Use only tyres specified by Niftylift, foam filled if specified.
EXPLOSION HAZARD
 Do not start the Niftylift if you can COLLISION HAZARD
smell gasoline, liquid propane or diesel  Head protection must be worn.
fuel.  Operate machine with extreme
 The engine must be shut down while caution. Use controls slowly for
fuel tanks are being filled.
23 24
smooth operation and watch for
Fuelling and battery charging must be obstructions which may strike
done in a well ventilated area free of persons or machine. NIFTYLIFT LTD.,FINGLE DRIVE,STONEBRIDGE
any naked flame or other sources of  Make yourself familiar with the MILTON KEYNES MK13 0ER ENGLAND
ignition which may cause fire or work area before using the machine, TEL 01908 223456 : FAX 01908 312733
explosion. checking for overhead obstructions.
MADE IN BRITAIN e-mail: info@niftylift.com

 Gasoline, liquid petroleum and diesel  Do not lower the boom unless the area below is free of SERIAL No
labelling

fuels are flammable. obstructions or personnel. TYPE


 Be aware of crushing hazards when gripping the handrail.
YEAR OF MANUFACTURE
SELF PROPELLED MACHINES:
 To prevent damage to the platform, raise the flyboom WEIGHT kg
before driving up slopes or over uneven terrain.
HAZARDOUS SUBSTANCES AND  Check the drive direction before moving the machine.
RATED LOAD PERSONS + kg

ENVIRONMENTS MAXIMUM SAFE WORKING LOAD kg

 This machine contains several hazardous substances such as RESTRAINT HAZARD MAXIMUM PULL N
but not limited to:
 All personnel in the platform shall MAXIMUM WIND SPEED m/s
Battery acid, Hydraulic Fluid, Engine Coolant, Antifreeze, LPG,

25
wear a body belt with a lanyard
Diesel Fuel, Petrol, Engine Oil, Grease, Gasoline. MAX. ALLOWABLE INCLINATION Deg.
attachment secured to the designated
 Covers and canopies should remain closed when the
point. MAXIMUM HYDRAULIC PRESSURE bar
machine is in operation. Only trained personnel should carry
 Do not climb, sit or stand on the
out maintenance on the machine, ensuring at all times they MAXIMUM VOLTAGE V
platform rails.
protect themselves from electrical, heat and mechanical AMPS A
 Do not attempt to leave the platform
hazards. ELEC. CCT D ISSUE
by climbing down the booms.
DAMAGED OR MALFUNCTIONING MACHINE  Ensure the platform entry gate is HYD. CCT D ISSUE
down before raising the booms. P15383
HAZARD  Check that any tools or equipment being used in the
 Do not use a damaged or malfunctioning machine. platform are secure and cannot fall out of the platform.
 If the machine malfunctions during operation or the tilt /
outrigger alarm sounds stop all work and descend as soon as
possible in a smooth controlled manner.
PLATFORM OVERLOAD WARNING
P14785/001
 If machine is fitted with an overload alarm, when it
activates all functions will halt. Remove excess load
immediately in a safe manner to restore functions. P18672/01

10 DANGER 26 27
PELIGRO 13 13.0kN 13.0kN
ACHTUNG
GEVAAR
L WA

P1478 /0
P14892/02
P14965/01 P14964/001

73 dB
29
11 28
CAUTION
WARNING MACHINE DAMAGE RISK
To avoid damage to charger disconnect from
mains before using machine.

Serious injury may result if all four P16231/001


A. Red light means batteries are charging.
B. Pulsing green light means the charge is
outriggers / stabilisers are not equalising.
C. Constant green light means batteries are fully

lowered onto a firm level surface charged.

1. Read and comply with all safety instructions in


and machine base made level the operating manual.
2. Before use inspect for any signs of wear or
ensuring each supporting foot is 30 65 PSI damage.
3. Connect to 3-wire grounded A.C. outlet. Use
(4.5 BAR)
taking equal weight with the 3-wire grounded extension cord. For additional
safety use a trip switch device on the extension
wheels clear of the ground. cord.
4. After connection check charger L.E.D. display
to ensure correct operation.

5–22
P14841/001 P14904/001
P14876/001

issue 02
Figure 5.3 Labels 1-30
170 (TM50)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

31 39* 40*
CAUTION DANGER
Death or serious injury may
MACHINE DAMAGE result if footswitch is disabled,
RISK blocked or inoperable.
P18432/01

BOOM TRAVELLING CLAMP

1) Release before operating


machine.
2) Engage before towing POWER POWER
ON OFF
machine. P14884/02

P14836/001

41*

32 PUSH DOWN AND WARNING WARNHINWEIS AVVERTENZA


HOLD LEVER TO
1 2 3 4 ACTIVATE STABILISER
CONTROL
AVERTISSEMENT ADVERTENCIA WAARSCHUWING

STABILISER IDENTIFICATION
2 4
LEVERS
225KG 400N
(500lbs) 80KG 80KG 65KG
12.5 m/s (90lbs)
MAX
(28mph)
1 3 MAX (177lbs) (177lbs) (144lbs) MAX
P17328/001

NOTICE
TO PREVENT UNNECESSARY LOADING ON THE MACHINE USE THE
FOLLOWING STABILISER SEQUENCE:
1. DEPLOY FRONT STABILISERS (3&4) FIRST, UNTIL CONTACT IS MADE WITH THE
GROUND.
2. NEXT DEPLOY REAR STABILISERS (1&2), UNTIL CONTACT IS MADE WITH THE
GROUND.
3. FINALLY LEVEL MACHINE BASE, USING THE FRONT THEN REAR STABILISERS.
42*
4. RAISE STABILISERS USING THE REVERSE SEQUENCE.
P14922/001

33
45mph MAX
DANGER 72kph P17140/002

GASOLINE, LIQUID PETROLEUM AND DIESEL


FUELS ARE FLAMMABLE
1. The engine must be shut down while fuel tanks are
being filled.
2. Fuelling must be done in a well ventilated area free of
flame, sparks or any other hazard which may cause fire or
explosion. 44*
3. Never start the Niftylift if you smell gasoline, liquid ENGINE CONFORMS TO EMISSION
propane or diesel fuel. CERTIFICATION : EPA PHASE -2 / CARB TIER-2
P14900/001 REFER TO HONDA DOCUMENT PWL 50975A (9603) FOR DETAILS
OR CONSULT MANUFACTURERS HANDBOOK P15334/01

34 CAUTION : TURN FUEL OFF DURING TRANSIT


45*
P13001/1

NOTICE
1.
DAILY SAFETY CHECK LIST
Check operating and safety manuals are legible and located in their box within the platform (if applicable).
2. Check safety belts and hats.

35
3. Check all decals and placards to see if in place and legible.
4. Check platform is securely fastened to platform support.

spanish
5. Check wheels and tyres.

german
6. Check outriggers / stabilisers (if applicable) for condition, micro switch operation and security.
7. Check batteries for condition, cleanliness, connectors and electrolyte levels.
8. Check engine oil and coolant levels (if applicable).

french
9. Check Installation of all guards, covers and boom clamps.
10. Check for loose, missing or damaged parts.
11. Check all hydraulic hoses and electrical cables and wiring.
12. Check hydraulic, fuel and air systems for leaks.
13. Do not exceed rated platform capacity.
14. Check foot pedal for proper operation (if applicable).
15. Check all operating and emergency controls - select an area free from obstructions and hazards. Exercise extreme caution
throughout the checking procedure especially when checking brakes.
16. Check operation of emergency handpump.
P14414/001 17. Check all brakes and lights.
18. Check tilt sensor / alarm horn and beacons.
19. Check high engine and / or high drive limit switches.
20. Check and refer to operating and workshop manual for further daily / periodic checks and inspections.

DO NOT OPERATE A MALFUNCTIONING MACHINE P14908/001

36

labelling
46*
NOTICE
READ THIS BEFORE OPERATING THIS MACHINE
THIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ BEFORE OPERATING
THIS MACHINE FOR THE FIRST TIME

BEFORE USE LOW BATTERY WARNING (Battery models)


P18890/01 Refer to the operating manual or the label located inside the If the siren sounds and operations become intermittent, the
canopy and perform the daily maintenance / check routine as batteries need charging. Switch to engine power or charge
required. Read all WARNING, DANGER, CAUTION and NOTICE the machine immediately.
labels on the machine.
TO OPERATE OUTRIGGERS
ACTIVATING THE MACHINE 1. Position the Niftylift on firm, level ground, never work
1. Ensure all red Emergency Stops are out. with base across or adjacent to any slope.
2. Turn key switch at the ground control station to 2. Position the Niftylift, bearing in mind range of boom
activate the ground or platform controls. movement so that any overhead obstruction or possible
3. If no other power option is already running, the hazards such as, but not limited to: power cables, telephone
'Instinctive' control circuit will default to battery power. lines, drains, manhole covers etc.
(If applicable) 3. If the load bearing capacity of the ground is in any doubt
4. To start the engine turn the selector to the start ( ) the machine must not be used.

37 position, the engine will fire. When running, the control


circuit will adapt to the engine pump.
4. Apply handbrake, chock wheels and cordon off area
using appropriate cones, barriers and flags.

DANGER
5. Cold diesel engines: Push and hold the glow button ( 5. Release boom travelling clamp.
) for 10 seconds then turn the selector to the start position 6. Check all red emergency stops are not engaged i.e. fully
and the engine will fire. out.
6. If the engine is stopped, the control circuit will revert 7. To deploy the outriggers refer to the decals at the
back to the battery power. outrigger control station (hydraulic) or beside the outriggers
(manual).
EMERGENCY STOP ALWAYS LOWER BOOMS FULLY BEFORE ADJUSTING, RAISING,
HANDBRAKE MUST BE FULLY RETRACTING OR MOVING THE OUTRIGGERS IN ANY WAY.
Pushing in an emergency stop will stop all functions and turn
APPLIED BEFORE TRACTION the engine off.
TO OPERATE BOOMS
SYSTEM IS DIS-ENGAGED FROM ROAD
WHEELS. EMERGENCY HANDPUMP To operate from ground or platform:
1. Press and hold the green power button or footswitch.
In the event that the controls fail or the operator becomes 2. Slowly move the desired control according to the
RELEASE HANDBRAKE BEFORE DRIVING OR incapacitated the booms can be operated by using the markings on the control panel.
TOWING. handpump adjacent to the ground controls. To swing the
booms fit 1/2 inch drive socket to the end of swing worm
P16536/001 gear and crank round manually. AFTER USE
Return the machine to the stowed position.
Turn the key to the 'off' position.
Remove key. Chock wheels.
P14888/02

38
47*
DANGER
ROTATING AND ELECTRICAL MACHINE
HAZARD
>100 -KEEP CLEAR-
P16541/02
AVOID CONTACT - KEEP A SAFE
DISTANCE AWAY OR DEATH OR SERIOUS

*TM50 (USA) ONLY


INJURY MAY RESULT.?
P15010/001

5–23
issue 02
info@niftylift.com Figure 5.4 Labels 31-47
170 (TM50)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

6 hydraulic hoses
french
german
spanish
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

6.1 Hose kit 170H (TM50)


Number Description french german spanish

Cage control to base


1
- return
Base control to cage
2
- pressure
Base control to cage
3
- slew
Base control to cage
4
- slew
Cage control to RAM
5
1 - pilot
Cage control to RAM
6
1 - pressure
Base control to
7
RAM 1 - pilot
Base control to
8
RAM 1 - pressure
Cage control to RAM
9
2 - pilot
Cage control to RAM
10
2 - pressure
Base control to
11
RAM 2 - pressure
Base control to
12
RAM 2 - pilot
13 RAM 1 - pilot link
spanish
german
french

14 RAM 2 - pilot link

15 Base control to slew


16 Base control to slew
hydraulic hoses

Pump dump to
17
Hand pump
18 Pump to tank - return
Cage control to
19
levelling ram (slave)
Cage control to
20
levelling ram (slave)
Cage control to
21 telescoping ram -
pilot
Cage control to
22 telescoping ram -
pressure
Cage control to
23
levelling ram (master)
Cage control to
24
levelling ram (master)

6–2
20
21
P T 24

TOP
PRV
22
TELESCOPING
RAM

FRONT

info@niftylift.com
(MASTER) LEVELLING (SLAVE)
RAM
19
23
9
CAGE
PRV
CONTROL 1 6 5 10
VALVE 31
RAM 2
32 31
3 32
2 26 25 8 28
JACK 1 2 3 4
(OPTION) (OPTION) RAM 1 14
CONTROL
VALVE

13 7 P T 27
28 27
4 PRV

11
STABILISERS
12
BASE HANDPUMP
CONTROL
VALVE
T

T
35 18 30
P

P
17
DUTY
SELECTOR
34 16 PUMP
DUMP 29
15
33
P
SLEW
U MOTOR POWER
TANK
M PACK
P

Figure 6.1 Hose diagram


french
german

6–3
hydraulic hoses
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
170 (TM50)

spanish
170 (TM50)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

6.1 continued
Number Description french german spanish

Cage control to
25 base control
(Option P14467)
Cage control to
26 base control
(Option P14468)
Jack control to
27 *
stabilisers 3 and 4
Jack control to
28 *
stabilisers 1 and 2
Duty selector to
29 *
jack control
30 * Jack control to tank
Jack control to
31 *
stabilisers 3 and 4
Jack control to
32 *
stabilisers 1 and 2
Pump dump to
33
tank - return
Duty selector to
34
Hand pump
Base control to
35
Hand pump
spanish

* Items 27-32 are leg set kit P15984


german
french
hydraulic hoses

6–4
20
21
P T 24

TOP
PRV
22
TELESCOPING
RAM

FRONT

info@niftylift.com
(MASTER) LEVELLING (SLAVE)
RAM
19
23
9
CAGE
PRV
CONTROL 1 6 5 10
VALVE 31
RAM 2
32 31
3 32
2 26 25 8 28
JACK 1 2 3 4
(OPTION) (OPTION) RAM 1 14
CONTROL
VALVE

13 7 P T 27
28 27
4 PRV

11
STABILISERS
12
BASE HANDPUMP
CONTROL
VALVE
T

T
35 18 30
P

P
17
DUTY
SELECTOR
34 16 PUMP
DUMP 29
15
33
P
SLEW
U MOTOR POWER
TANK
M PACK
P

Figure 6.1 Hose diagram


french
german

6–5
hydraulic hoses
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
170 (TM50)

spanish

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