Insulation

Fifth Issue March 2020

See rear cover for applicable countries

Product Selector
INSULATION SOLUTIONS FOR ROOF, WALL, FLOOR AND
BUILDING SERVICES APPLICATIONS AND PRE-INSULATED
DUCTWORK SYSTEMS

Visit our website:

www.kingspaninsulation.com

Low Energy –
Low Carbon Buildings
Kingspan Insulation reserves the right to amend product specifications without prior notice.
The information contained in the document is given in good faith and applies to the uses
described. Recommendations for use should be verified as to the suitability and compliance with
actual requirements, specifications and any applicable laws and regulations. Kingspan Insulation
recommends using the Technical Advice service (see back cover).

2
Contents

Roof Insulation
Page
Building Insulation Selector Chart 4
Roof Insulation 7
OPTIM-R™ Balcony & Terrace System 8
Thermaroof™ TR22 9
Thermaroof™ TR24 10
Thermaroof™ TR26 11
Thermaroof™ TR27 12
Thermataper TT46
™ 13
Thermataper™ TT47 14
Kingspan GreenGuard™ Inverted Roof 15

Wall Insulation
Kingspan GreenGuard™ Car Park Decks 16
Air-Cell Insulbreak 17
™

Wall Insulation 19
OPTIM-R™ Cladding System 20
OPTIM-R™ External Wall System 21
Kooltherm™ K5 External Wall Board 22
Kooltherm™ K8 Cavity Board 23
Kooltherm™ K12 Framing Board 24
Kooltherm™ K15 Cladding Board 25
Kooltherm™ Cavity Closer 26
Kooltherm™ Cavity Closer PLUS 27
Thermawall™ TW50 28
Thermawall™ TW55 29

Floor Insulation
Floor Insulation 31
OPTIM-R Flooring System
™ 32
Kooltherm™ K3 Floorboard 33
Kooltherm™ K10 Soffit Board 34
Kooltherm™ K10 PLUS Soffit Board 35
Thermafloor™ TF70 36
Kingspan GreenGuard™ Heavy Duty Floors 37

​Membranes 39
Aquazone™ 40
Nilvent™ 41

Building Services Insulation and Membranes

Pre–insulated Ductwork 43
Kooltherm™ Pipe Insulation 44
Kooltherm™ Duct Insulation 45
Kingspan KoolDuct™ System 46
Kingspan PalDuct™ Phenolic System 47
Kingspan PalDuct™ PIR System 48
Kingspan PalDuct™ Hydro System 49
Kingspan PalDuct™ Eco System 50
Kingspan PalDuct™ Spiral System 51
Kingspan Supercut CNCMachine 52
Kingspan Ducting CNC Machine 53

Prestige Projects 55
Insulation & Ductwork
Building Services

3
Building Insulation Selector
Roof Insulation

OPTIM-R™ Balcony & Terrace System

Kingspan GreenGuard™ GG300

Kingspan GreenGuard™ GG500

Kingspan GreenGuard™ GG700

OPTIM-R™ Roofing System

Air–Cell™ Insulbreak
Thermataper™ TT46

Thermataper™ TT47
Thermaroof™ TR22

Thermaroof™ TR24

Thermaroof™ TR26

Thermaroof™ TR27

Aquazone™

Nilvent™
Pitched Roof Insulation
Metal Clad Pitched Roof
with Steel Portal Frame 4
Breathable Membrane 4
Flat Roof Insulation
Tapered Roofing System 4 4 4 4

Water Infiltration
Reduction Membrane 4

Under cold liquid applied waterproofing 4 4 4 4 4
Under torch–on felt waterproofing 4 4 4
Under mechanically–fixed,
single–ply membranes 4 4 4 4 4


Under fully adhered
single–ply membranes 4
4 4 4 4

In FM approved constructions 4 4 4 4

 Above suspended plasterboard ceiling 4

Protected Membrane Roofs

Traditionally protected
membrane / Roof gardens 4
Car park decks 4 4 4
L
 ightweight protected membrane

/maintenance access 4
Green Roofs

Insulation suitable for use
under Green Roofs 4 4 4 4 4 4 4 4 4 4 4

Cavity Closers

Solid ground floors

Wall Insulation

Floor Insulation
Insulated render systems
Cladding systems
OPTIM-R™ External Wall System

OPTIM-R™ Cladding System

Cavity walls
Kooltherm™ K5 External wall Board

4 4 Kooltherm™ K8 Cavity Board

4 Kooltherm™ K12 Framing Board

4
OPTIM-R™ Flooring System
Building Insulation Selector

Soffit lining
Kooltherm™ K3 Floorboard Kooltherm™ K15 Cladding Board
4

Kooltherm™ K10 Soffit Board Thermawall™ TW50

™
Kooltherm K10 PLUS Soffit Board
Thermawall™ TW55
Thermafloor™ TF70

4
4
Kingspan GreenGuard™ GG300
Kingspan GreenGuard™ GG300
4

Air–Cell™ Insulbreak
Steel frame 4 4 4

Kingspan GreenGuard™ GG 500

Basement walls 4

Heavy-duty/industrial/cold store floors 4 4 4

Kingspan GreenGuard™ GG700 Kooltherm™ Cavity Closer &
4

Kooltherm™ Cavity Closer PLUS

4 4 4
Air–Cell™ Insulbreak
Nilvent™
Breathable Membrane 4

5
 Kingspan panel

­6
 Roof Insulation
Roof Insulation
 Balcony & Terrace System
Roof Insulation

NEXT GENERATION INSULATION SOLUTION FOR BALCONIES

AND TERRACES
Recommended for:
4 New build
4 Refurbishment
4 Concrete Deck

Kingspan flex

Kingspan Thermaroof TM
TR27

Kingspan

Product Data
Thermal Conductivity 0.007 W/m.K (aged design value)
Core Optimum performance rigid vacuum insulation panel with a microporous core which is
evacuated, encased and sealed in a thin, gas-tight envelope.
Compressive Strength 160 kPa (at 10% compression)
Density (panel) 170-210 kg/m3
Product Width 300 – 600 mm*
Product Length 300 – 1200 mm*
Thicknesses Available 20 – 60 mm
Complementary Products  Thermaroof TM TR27 (Page 12)
 ThermataperTM TT47 (Page 14)

Available in a variety of thicknesses.

*Other sizes may be available dependent on order quantity. Please contact Kingspan Insulation for more details.

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

8 BDA Agrément BAE 15-035/01/C

®
 TR22

Roof Insulation
HIGH COMPRESSIVE STRENGTH INSULATION COVER BOARD
FOR USE IN OVERLAYING NEW OR EXISTING FLAT ROOFS
Recommended for:
4 New build
4 Refurbishment
4 Metal or Concrete Deck

Kingspan Thermaroof TM TR22

Product Data
Thermal Conductivity 0.028 W/m.K
Facings Glass tissue-based
Core  High-performance fibre-free rigid thermoset polyisocyanurate (PIR)
insulant manufactured with a blowing agent that has zero ODP (contains
no CFCs and HCFCs) and GWP ≤5
Compressive Strength 300 kPa (at 10% compression)
Density 55 kg/m3
Board Size 1.2 x 2.4 m
Thicknesses Available 20 mm
Complementary Products

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

9
 TR24
Roof Insulation

INSULATION FOR FLAT ROOFS WATERPROOFED WITH

PARTIALLY BONDED TORCH APPLIED MULTI-LAYER
BITUMINOUS WATERPROOFING
Recommended for:
4 New build
4 Refurbishment
4 Metal or Concrete Deck

Kingspan Thermaroof TM TR24

Product Data
Thermal Conductivity 0.026 W/m.K (insulant thickness < 80 mm)
0.025 W/m.K (insulant thickness 80 – 119 mm)
0.024 W/m.K (insulant thickness ≥ 120 mm)
Upper Facing Bitumin coated glass tissue
Core High-performance fibre-free rigid thermoset polyisocyanurate (PIR)
insulant manufactured with a blowing agent that has zero ODP (contains
no CFCs and HCFCs) and GWP ≤5
Lower Facing Mineralised glass tissue
Compressive Strength 150 kPa (at 10% compression)
Density 32 kg/m3
Board Size 1.2 x 0.6 m
Thicknesses Available 30 – 150 mm
Complementary Products

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

10
 TR26

Roof Insulation
INSULATION FOR FLAT ROOFS WATERPROOFED WITH
MECHANICALLY FIXED SINGLE–PLY WATERPROOFING
Recommended for:
4 FM compliance
4 Fast–track building programmes
4 New build
4 Refurbishment
4 Metal or Concrete Deck

Class 1 Roof
Construction

Kingspan Thermaroof TM TR26

Product Data
Thermal Conductivity 0.022 W/m.K
Facings Composite foil
Core High-performance fibre-free rigid thermoset polyisocyanurate (PIR)
insulant manufactured with a blowing agent that has zero ODP (contains
no CFCs and HCFCs) and GWP ≤5
Compressive Strength exceeds 100 kPa (at 10% compression)
Density 32 kg/m3
Board Size 1.2 x 2.4 m
Thicknesses Available 25 – 150 mm
Complementary Products  Thermataper TM TT46 (Page 13)

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

16/5332 11
 TR27
Roof Insulation

INSULATION FOR FLAT ROOFS WATERPROOFED WITH FULLY

ADHERED SINGLE–PLY, COLD LIQUID APPLIED AND OTHER
TYPES OF BITUMINOUS MEMBRANES
Recommended for:
4 FM compliance
4 Fast–track building programmes
4 New build
4 Refurbishment
4 Metal or Concrete Deck

Class 1 Roof
Construction

Kingspan Thermaroof TM TR27

Kingspan Kooltherm TM K5 External Wall Board

Product Data
Thermal Conductivity 0.022 W/m.K
Facings Coated glass tissue
Core High-performance fibre-free rigid thermoset polyisocyanurate (PIR)
insulant manufactured with a blowing agent that has zero ODP (contains
no CFCs and HCFCs) and GWP ≤5
Compressive Strength exceeds 100 kPa (at 10% compression)
Density 32 kg/m3
Board Size 1.2 x 0.6 m and 1.2 x 2.4 m
Thicknesses Available 25 – 150 mm (1.2 x 0.6 m boards) and 25 – 150 mm (1.2 x 2.4 m boards)
Complementary Products  Thermataper TM TT47 (Page 14)

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

12 16/5332
 TT46

Roof Insulation
TAPERED INSULATION FOR FLAT ROOFS WATERPROOFED
WITH MECHANICALLY FIXED SINGLE–PLY WATERPROOFING
Recommended for:
4 Alternative to expensive screed–to–falls roofs
4 Reducing load–bearing implications
for new or existing structures
4 Fast–track building programmes
4 New build
4 Refurbishment
4 Metal or Concrete Deck

Class 1 Roof
Construction

Kingspan ThermataperTM TT46

Product Data
Thermal Conductivity 0.022 W/m.K
Facings Composite foil
Core High-performance fibre-free rigid thermoset polyisocyanurate (PIR)
insulant manufactured with a blowing agent that has zero ODP (contains
no CFCs and HCFCs) and GWP ≤5
Compressive Strength exceeds 100 kPa (at 10% compression)
Density 32 kg/m3
Board Size 1.2 x 1.2 m
Manufactured Rate of Fall 1:30; 1:40; 1:60; 1:80
Complementary Products  Thermaroof TM TR26 (Page 11)

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

16/5332 13
 TT47
Roof Insulation

TAPERED INSULATION FOR FLAT ROOFS WATERPROOFED

WITH FULLY ADHERED SINGLE–PLY AND COLD LIQUID
APPLIED WATERPROOFING
Recommended for:
4 Alternative to expensive screed–to–falls roofs
4 Reducing load–bearing implications
for new or existing structures
4 Fast–track building programmes
4 New build
4 Refurbishment
4 Metal or Concrete Deck

Class 1 Roof
Construction

Kingspan ThermataperTM TT47

Product Data
Thermal Conductivity 0.022 W/m.K
Facings Coated glass tissue
Core High-performance fibre-free rigid thermoset polyisocyanurate (PIR)
insulant manufactured with a blowing agent that has zero ODP (contains
no CFCs and HCFCs) and GWP ≤5
Compressive Strength exceeds 100 kPa (at 10% compression)
Density 32 kg/m3
Board Size 1.2 x 1.2 m
Manufactured Rate of Fall 1:30; 1:40; 1:60; 1:80
Complementary Products  Thermaroof TM TR27 (Page 12)

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

14 16/5332
Kingspan Inverted Roof

Roof Insulation
INSULATION FOR PROTECTED MEMBRANE FLAT ROOFS AND
GREEN ROOFS AND BASEMENTS
Recommended for:
4 New build
4 Refurbishment
4 Inverted/protected
membrane roofs
4 Basement walls

Kingspan GreenGuard™

Product Data
Kingspan GreenGuard® GG300
0.034 W/m.K (30 - 150 mm)
0.036 W/m.K (>150 mm)
Thermal Conductivity
Product
Kingspan GreenGuard® GG500 Kingspan GreenGuard® GG700
0.034 W/m.K (50 - 60 mm) 0.033 W/m.K (60 mm)
0.036 W/m.K (>60 mm) 0.034 W/m.K (80 mm)
0.035 W/m.K (100 - 120 mm)

High performance rigid extruded polystyrene insulant manufactured with

Core a blowing agent that has zero ODP (contains no CFCs and HCFCs) and
GWP ≤5
Compressive Strength 300 kPa (at 10% compression) 500 kPa (at 10% compression) 700 kPa (at 10% compression)
Density 32 kg/m2 40 kg/m2 45 kg/m2
Board Size 1.25 x 0.6 m
Thicknesses Available 30 – 150 mm 50 – 150 mm 60 – 120 mm
Complementary Products A
 quazone (Page 40)
Higher thicknesses are available as a double layer of those options stated above.

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

15
 Kingspan Car Park Decks
Roof Insulation

INSULATION FOR CAR PARK DECKS, PODIUM DECKS AND

HARD LANDSCAPED HEAVILY TRAFFICKED PEDESTRIAN
AREAS
Recommended for:
4 New build
4 Refurbishment
4 Inverted / protected
membrane roofs

Kingspan GreenGuard®

Product Data
Kingspan GreenGuard® GG300
0.034 W/m.K (30 - 150 mm)
0.036 W/m.K (>150 mm)
Thermal Conductivity
Product
Kingspan GreenGuard® GG500 Kingspan GreenGuard® GG700
0.034 W/m.K (50 - 60 mm) 0.033 W/m.K (60 mm)
0.036 W/m.K (>60 mm) 0.034 W/m.K (80 mm)
0.035 W/m.K (100 - 120 mm)

High performance rigid extruded polystyrene insulant manufactured with

Core a blowing agent that has zero ODP (contains no CFCs and HCFCs) and
GWP ≤5
Compressive Strength 300 kPa (at 10% compression) 500 kPa (at 10% compression) 700 kPa (at 10% compression)
Density 32 kg/m2 40 kg/m2 45 kg/m2
Board Size 1.25 x 0.6 m
Thicknesses Available 30 – 150 mm 50 – 150 mm 60 – 120 mm
Complementary Products
Higher thicknesses are available as a double layer of those options stated above.

Visit www.kingspaninsulation.co.uk to download the full product brochure,

order samples and learn about case studies

16
 Insulbreak

Roof Insulation
THERMO REFLECTIVE INSULATION FOR USE IN STEEL
FRAMED RESIDENTIAL & COMMERCIAL ROOFS, WALLS &
FLOORS
Recommended for: Kingspan
AIR-CELL™ Insulbreak™ FR
4 New build
4 Refurbishment
4 Metal clad pitched roof
4 Concrete deck flat roof
4 Steel frame walls
4 Solid walled buildings
4 Insulated cladding systems on
both masonry and steel frames
4 Insulating under structural ceilings
4 Car park ceilings

Product Data
Thermal Resistance 0.13 m2.K/W
Facings Highly reflective, extremely durable and low vapour permeability
6.5 - micron aluminium foil

Core High-performance fibre-free polyethylene insulation

Roll Dimensions 1.3 m x 34.62 m (45 m2)
Thicknesses Available 4 & 8 mm
Complementary Products

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

17
Kingspan KoolthermTM K15 Cladding Board

18
 Wall Insulation
Wall Insulation
 Cladding System
NEXT GENERATION INSULATION SOLUTION FOR CLADDING
Recommended for:
4 Proprietary and non–proprietary
external finishes
4 Insulated cladding systems
on both masonry
and steel frames
4 New build
Wall Insulation

4 Refurbishment

Kingspan flex

Kingspan

Product Data
Thermal Conductivity 0.007 W/m.K (aged design value)
Core Optimum performance rigid vacuum insulation panel with a microporous core which is
evacuated, encased and sealed in a thin, gas-tight envelope.
Density (panel) 170-210 kg/m3
Product Width 300 – 600 mm*
Product Length 300 – 1200 mm*
Thicknesses Available 20 – 60 mm
Complementary Products

Available in a variety of thicknesses.

*Other sizes may be available dependent on order quantity. Please contact Kingspan Insulation for more details.

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

20 BDA Agrément BAE 15-035/01/C

®
 External Wall System
NEXT GENERATION INSULATION SOLUTION FOR EXTERNAL
MASONRY WALLS
Recommended for:
4 Solid walled buildings
4 Transforming and upgrading
the appearance of
existing buildings

Wall Insulation
4 New build
4 Refurbishment
4 Insulated render system
on masonry
Kingspan

Kingspan fix

Product Data
Thermal Conductivity 0.007 W/m.K (aged design value)
Core Optimum performance rigid vacuum insulation panel with a microporous core which is
evacuated, encased and sealed in a thin, gas-tight envelope.
Density (panel) 170-210 kg/m3
Product Width 300 – 600 mm*
Product Length 300 – 1200 mm*
Thicknesses Available 20 – 60 mm
Complementary Products

Available in a variety of thicknesses.

*Other sizes may be available dependent on order quantity. Please contact Kingspan Insulation for more details.

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

BDA Agrément BAE 15-035/01/C

®
21
 K5 External Wall Board
EXTERNAL INSULATION FOR MASONRY WALLS
Recommended for:
4 Solid walled buildings
4 Transforming and upgrading
the appearance of
existing buildings
4 New build
Wall Insulation

4 Refurbishment
4 Insulated render system
on masonry

Kingspan KoolthermTM K5 External Wall Board

Product Data
Thermal Conductivity 0.020 W/m.K
Facings Glass tissue-based
Core Premium performance fibre-free rigid thermoset phenolic insulant
manufactured with a blowing agent that has zero ODP (contains no
CFCs and HCFCs) and GWP ≤5
Density 35 kg/m3
Board Size 1.2 x 0.6 m
Thicknesses Available 20 – 100 mm
Complementary Products

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

22
 K8 Cavity Board
PARTIAL FILL CAVITY WALL INSULATION
Recommended for:
4 Traditional cavity wall
construction methods
4 New build
4 All block types

Wall Insulation
Kingspan KoolthermTM K8 Cavity Board

Kingspan KoolthermTM K3 Floorboard

Product Data
Thermal Conductivity 0.020 W/m.K
Facings Composite foil
Core Premium performance fibre-free rigid thermoset modified resin insulant
manufactured with a blowing agent that has zero ODP (contains no
CFCs and HCFCs) and GWP ≤5
Density 35 kg/m3
Board Size 1.2 x 0.45 m
Thicknesses Available 20 – 150 mm
Complementary Products  KoolthermTM Cavity Closer and KoolthermTM Cavity Closer PLUS (Page 26 and
Page 27)

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

23
 K12 Framing Board
INSULATION FOR STEEL FRAMING SYSTEMS
Recommended for:
4 Insulating between studs
4 Insulating sheathing
4 Steel frame walls
Wall Insulation

Kingspan KoolthermTM K12 Framing Board

Product Data
Thermal Conductivity 0.020 W/m.K
Facings Composite foil
Core Premium performance rigid thermoset phenolic insulant manufactured with a blowing
agent that has zero ODP (contains no CFCs and HCFCs) and GWP ≤5
Density 35 kg/m3
Board Size 1.2 x 2.4 m
Thicknesses Available 25 – 150 mm
Complementary Products  KoolthermTM Cavity Closer and KoolthermTM Cavity Closer PLUS (Page 26 and
Page 27)

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

24
 K15 Cladding Board
INSULATION FOR CLADDING SYSTEMS
Recommended for:
4 Proprietary and non–proprietary
external finishes
4 Insulated cladding
systems on both
masonry and steel frames
4 New build

Wall Insulation
4 Refurbishment

Kingspan KoolthermTM K15 Cladding Board

Product Data
Thermal Conductivity 0.020 W/m.K
Facings Composite foil
Core Premium performance fibre-free rigid thermoset phenolic insulant
manufactured with a blowing agent that has zero ODP (contains no
CFCs and HCFCs) and GWP ≤5
Density 35 kg/m3
Board Size 1.2 x 2.4 m
Thicknesses Available 25 – 140 mm
Complementary Products

Kingspan KoolthermTM K15 Cladding Board is also available with a black foil face.

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

25
 Cavity Closer
INSULATED EXTRUSIONS FOR CLOSING WALL CAVITIES
AT OPENINGS
Recommended for:
4 Traditional cavity wall construction
4 Window and door cavities
4 Single sections fully filling cavities
up to and including 150 mm achieve
Wall Insulation

30 minutes of fire resistance

4 Use with PVC, timber
and metal frames
4 Simplified construction
4 Cavity widths up to 300 mm
4 Use as a frame former
(KoolthermTM Cavity Closer
PLUS only)

Kingspan KoolthermTM Cavity Closer

Product Data
Thermal Conductivity 0.021 W/m.K
Sheathing PVC–U extrusion
Core Premium performance fibre-free rigid thermoset phenolic insulant
manufactured with a blowing agent that has zero ODP (contains no
CFCs and HCFCs) and GWP ≤5
Density 35 kg/m3
Length 2.4 m
Widths Available 50 – 150 mm*
Complementary Products  KoolthermTM K8 Cavity Board (Page 23)
 ThermawallTM TW50 (Page 28)
 KoolthermTM K12 Framing Board (Page 24)
 ThermawallTM TW55 (Page 29)

*Sections can be joined together to suit cavity widths up to 300 mm.

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

26
Standard Dimensions

Kingspan KoolthermTM Cavity Closer Kingspan KoolthermTM Cavity Closer

50, 75 & 100 105, 110, 115, 120, 125, 130, 135, 140, 145 & 150
For cavities 50, 75 & 100 mm wide For cavities 105, 110, 115, 120, 125, 130, 135, 140,
145 & 150 mm wide

128 170

Wall Insulation
31.5 31.5

48 48
6 6
50 / 75 / 100 105 / 110 / 115 / 120 / 125 / 130 /
135 / 140 / 145 / 150

Cavity Closer
PREFORMED INSULATED EXTRUSIONS TO SPECIFIED OPENING
SIZES FOR CLOSING WALL CAVITIES AT OPENINGS

4 Kingspan KoolthermTM Cavity Closer PLUS can be used with

PVC, timber or metal window frames and an insulated lintel.
4 A window and door schedule is required. Contact us for more
information.

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

27
 TW50
PARTIAL FILL CAVITY WALL INSULATION
Recommended for:
4 Traditional cavity wall
construction methods
4 New build
4 All brick and block types
Wall Insulation

Kingspan Thermawall TW50

TM

Kingspan KoolthermTM K3 Floorboard

Product Data
Thermal Conductivity 0.022 W/m.K
Facings Composite foil
Core High-performance fibre-free rigid thermoset polyisocyanurate (PIR)
insulant manufactured with a blowing agent that has zero ODP (contains
no CFCs and HCFCs) and GWP ≤5
Density 32 kg/m3
Board Size 1.2 x 0.45 m
Thicknesses Available 25 – 100 mm
Complementary Products  KoolthermTM Cavity Closer and KoolthermTM Cavity Closer PLUS (Page 26 and
Page 27)

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

28
 TW55
INSULATION FOR STEEL FRAMING SYSTEMS
Recommended for:
4 Insulating between studs
4 Insulating sheathing
4 Steel frame walls

Wall Insulation
Kingspan Thermawall TM TW55

Product Data
Thermal Conductivity 0.022 W/m.K
Facings Composite foil
Core High-performance fibre-free rigid thermoset polyisocyanurate (PIR)
insulant manufactured with a blowing agent that has zero ODP (contains
no CFCs and HCFCs) and GWP ≤5
Density 32 kg/m3
Board Size 1.2 x 2.4 m
Thicknesses Available 25 – 150 mm
Complementary Products

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

29
 30
Wall Insulation
Floor Insulation
 Flooring System
NEXT GENERATION INSULATION SOLUTION FOR FLOORS
Recommended for:
4 New build
4 Refurbishment
4 Solid concrete floors

Kingspan
Floor Insulation

Product Data
Thermal Conductivity 0.007 W/m.K (aged design value)
Core Optimum performance rigid vacuum insulation panel with a microporous core which is
evacuated, encased and sealed in a thin, gas-tight envelope.
Compressive Strength 160 kPa (at 10% compression)
Density (panel) 170-210 kg/m3
Product Width 300 – 600 mm*
Product Length 300 – 1200 mm*
Thicknesses Available 20 – 60 mm
Complementary Products

Available in a variety of thicknesses.

*Other sizes may be available dependent on order quantity. Please contact Kingspan Insulation for more details.

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

32 BDA Agrément BAE 15-035/01/C

®
 K3 Floorboard
INSULATION FOR FLOORS
Recommended for:
4 Below the floor slab/screed
4 Floor perimeter insulation
4 New build
4 Refurbishment

Kingspan KoolthermTM K3 Floorboard

Floor Insulation
Product Data
Thermal Conductivity 0.020 W/m.K
Facings Glass tissue-based­
Core Premium performance fibre-free rigid thermoset phenolic insulant
manufactured with a blowing agent that has zero ODP (contains no
CFCs and HCFCs) and GWP ≤5
Compressive Strength 120 kPa (at 10% compression)
Density 35 kg/m3
Board Size 1.2 x 2.4 m
Thicknesses Available 25 – 150 mm
Complementary Products

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

33
 K10 Soffit Board
INSULATION FOR STRUCTURAL CEILINGS (SOFFITS)
Recommended for:
4 Insulating under structural ceilings
4 Car park ceilings
4 FM Compliance

Kingspan KoolthermTM K10 Soffit Board

Floor Insulation

Product Data
Thermal Conductivity 0.020 W/m.K
Upper Facing Glass tissue-based
Core Premium performance fibre-free rigid thermoset phenolic insulant
manufactured with a blowing agent that has zero ODP (contains no
CFCs and HCFCs) and GWP ≤5
Density 35 kg/m3
Exposed Facing Composite foil
Board Size 1.2 x 2.4 m
Thicknesses Available 25 – 100 mm
Complementary Products

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

34
 K10 Soffit Board
INSULATION FOR STRUCTURAL CEILINGS (SOFFITS)
Recommended for:
4 Insulating under structural ceilings
4 Car park ceilings

Kingspan KoolthermTM K10 PLUS

Soffit Board

Floor Insulation
Product Data
Thermal Conductivity 0.020 W/m.K
Upper Facing Glass tissue-based
Core Premium performance fibre-free rigid thermoset phenolic insulant
manufactured with a blowing agent that has zero ODP (contains no
CFCs and HCFCs) and GWP ≤5
Density 35 kg/m3
Exposed Facing 6 mm non-combustible building board
Board Size 1.2 x 2.27 m
Thicknesses Available 25 – 100 mm
Complementary Products

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

35
 TF70
INSULATION FOR FLOORS
Recommended for:
4 Below the floor slab/screed
4 Floor perimeter insulation
4 New build
4 Refurbishment

Kingspan ThermafloorTM TF70

Floor Insulation

Product Data
Thermal Conductivity 0.022 W/m.K
Facings Composite foil
Core High-performance fibre-free rigid thermoset polyisocyanurate (PIR)
insulant manufactured with a blowing agent that has zero ODP (contains
no CFCs and HCFCs) and GWP ≤5
Compressive Strength exceeds100 kPa (at 10% compression)
Density 32 kg/m3
Board Size 1.2 x 2.4 m
Thicknesses Available 25 – 150 mm
Complementary Products

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

36
Kingspan Heavy Duty Floors
INSULATION FOR HEAVY DUTY COMMERCIAL, INDUSTRIAL
AND COLD STORE FLOORING
Recommended for:
4 New build
4 Refurbishment
4 Below floor slab or
screed

Kingspan GreenGuard™

Product Data
Kingspan GreenGuard® GG300
0.034 W/m.K (30 - 150 mm)
0.036 W/m.K (>150 mm)
Thermal Conductivity
Floor Insulation
Product
Kingspan GreenGuard® GG500 Kingspan GreenGuard® GG700
0.034 W/m.K (50 - 60 mm) 0.033 W/m.K (60 mm)
0.036 W/m.K (>60 mm) 0.034 W/m.K (80 mm)
0.035 W/m.K (100 - 120 mm)

High performance rigid extruded polystyrene insulant manufactured with

Core a blowing agent that has zero ODP (contains no CFCs and HCFCs) and
GWP ≤5
Compressive Strength 300 kPa (at 10% compression) 500 kPa (at 10% compression) 700 kPa (at 10% compression)
Board Size 1.25 x 0.6 m
Thicknesses Available 30 – 150 mm 50 – 150 mm 60 – 120 mm
Higher thicknesses are available as a double layer of those options stated above.

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

37
38
Membranes

Membranes
 ™

WATER INFILTRATION REDUCTION MEMBRANE FOR

INVERTED ROOFS
Recommended for:
4 New Build
4 Re-roofing
4 Inverted Roofs
4 Under green roofs or
concrete pavers

Kingspan AquazoneTM

Product Data
Water Vapour Transmission 0.01 Sd
Roll length 100 m
Roll width 3m
Thickness 0.17 mm
Weight 0.06 kg/m2
Weight per roll 20 Kg
Membranes

Complementary Products  Kingspan GreenGuard™ Inverted Roof (Page 15)

 Kingspan GreenGuard™ Car Park Decks (Page 16)
 Kingspan GreenGuard™ Heavy Duty Floors (Page 37)

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

40
BREATHABLE MEMBRANE FOR UNVENTILATED PITCHED
ROOFS AND TIMBER FRAME WALLS
Recommended for:
4 All types of pitched roofing
4 Timber framing
4 Under battens or directly
on sarking boards
4 New build
4 Re–roofing

Kingspan nilventTM

Product Data
Water Vapour Resistance 0.10 MN.s/g
Water Vapour Transmission 0.02 m
Liquid Water Penetration >2m
Tensile Strength 240 N longitudinal
180 N transverse
Roll Length 50 m
Membranes
Roll Width 1.5 m
Thickness 0.4 mm
Area Per Roll 75 m2
Complementary Products  KoolthermTM K12 Framing Board (Page 24)
 ThermawallTM TW55 (Page 29)

Visit www.kingspaninsulation.com to download the full product brochure,

order samples and learn about case studies

41
42
 Building Services
Insulation & Ductwork

Insulation & Ductwork

Building Services
 Pipe Insulation
TM

PIPE INSULATION FOR CIRCULAR HVAC AND BUILDING

SERVICES PIPEWORK
Recommended for:
4 Chilled and hot water pipes
4 Mild steel, stainless steel, carbon,
copper and plastic pipework
4 FM Compliance

Kingspan KoolthermTM
Insulated Pipe Support Inserts

Kingspan KoolthermTM Pipe

Insulation

Product Data
Thermal Conductivity 0.025 W/m.K
Facings Low vapour permeability aluminium foil
Core Premium performance fibre-free rigid thermoset phenolic insulant
manufactured with a blowing agent that has zero Ozone Depletion
Potential (ODP) and low Global Warming Potential (GWP)
Length 1m
To fit pipe OD Up to 610 mm
Thicknesses Available 15 – 50 mm
Complementary Products  KoolthermTM Duct Insulation (Page 45)
 KoolthermTM Insulated Pipe Support Inserts
 KoolthermTM FireSleeves
Insulation & Ductwork
Building Services

44
 Duct Insulation
DUCT INSULATION FOR RECTANGULAR, CIRCULAR AND FLAT
OVAL / BUILDING SERVICES DUCTWORK
Recommended for:
4 Galvanised sheet steel (GI) ductwork
4 Ductwork operating within the
temperature range of –20°C
to +80°C / –4°F to +176°F
4 FM Compliance

Kingspan KoolthermTM Duct

Insulation

Product Data
Thermal Conductivity 0.021 W/m.K
Facings Outside facing aluminium foil & inside facing glass tissue
Core Premium performance fibre-free rigid thermoset phenolic insulant
manufactured with a blowing agent that has zero Ozone Depletion
Potential (ODP) and low Global Warming Potential (GWP)
Exposed Facing 25.4 micron / 1 mil aluminium vapour barrier foil
Board Size 1.2 x 0.6 m
Thicknesses Available 25 – 50 mm
Complementary Products  KoolthermTM Pipe Insulation (Page 44)
Insulation & Ductwork
Building Services

45
 Kingspan System
PRE-INSULATED RECTANGULAR HVAC DUCTWORK SYSTEM
Recommended for:
4 Supply, return, fresh, and exhaust air ductwork for heating, ventilation
and air–conditioning systems
4 Rectangular HVAC ductwork
4 Positive Design pressure up to 1000 Pa
4 Negative design pressure up to 750 Pa
4 Mean Air Velocity of 25.4 m/s
4 UL Listed Ductwork

Product Data
Thermal Conductivity 0.021 W/m.K
Facings 25.4 micron / 1 mil aluminium vapour barrier foil that is reinforced with a
5 mm / 0.2” glass scrim
Core Premium performance fibre-free rigid thermoset phenolic insulant
manufactured with a blowing agent that has zero Ozone Depletion
Potential (ODP) and low Global Warming Potential (GWP)
Board Size 3.93 x 1.2 m
Thicknesses Available 20, 22 and 30 mm
Complementary Products  KoolthermTM Pipe Insulation (Page 44)
Insulation & Ductwork
Building Services

46
 Phenolic System
PRE-INSULATED RECTANGULAR HVAC DUCTWORK SYSTEM
Recommended for:
4 Supply, return, fresh, and exhaust air ductwork for heating, ventilation
and air–conditioning systems
4 Rectangular HVAC ductwork
4 Positive Design pressure
up to 1000 Pa
4 Mean Air Velocity of 15 m/s
4 UL Listed Ductwork

Product Data
Thermal Conductivity 0.0285 W/m.K
Facings Embossed aluminium foil lacquered with a corrosion-resistant polymer varnish
Core High-performance fibre-free rigid thermoset phenolic insulant
manufactured with a blowing agent that has zero Ozone Depletion
Potential (ODP)
Board Size 4 x 1.2 m
Thicknesses Available 20 and 30 mm
Complementary Products  KoolthermTM Pipe Insulation (Page 44)
Insulation & Ductwork
Building Services

47
 PIR System
PRE-INSULATED RECTANGULAR HVAC DUCTWORK SYSTEM
Recommended for:
4 Supply, return, fresh, and exhaust air ductwork for heating, ventilation
and air–conditioning systems
4 Rectangular HVAC ductwork
4 Positive Design pressure up to
1000 Pa for 20 mm and 1750
for 30 mm
4 Mean Air Velocity of 15 m/s for
20 mm and 26 m/s for 30 mm

Product Data
Thermal Conductivity 0.020 W/m.K
Facings Embossed or smooth aluminium foil lacquered with a corrosion-resistant polymer varnish
Core High-performance fibre-free rigid thermoset polyisocyanurate (PIR)
insulant

Board Size 4 x 1.2 m

Thicknesses Available 20 and 30 mm
Complementary Products  KoolthermTM Pipe Insulation (Page 44)
Insulation & Ductwork
Building Services

48
 Hydro System
PRE-INSULATED RECTANGULAR HVAC DUCTWORK SYSTEM
Recommended for:
4 Supply, return, fresh, and exhaust air ductwork for heating, ventilation
and air–conditioning systems
4 Rectangular HVAC ductwork
4 Positive Design pressure
up to 1000 Pa for 20 mm
and 1750 for 30 mm
4 Mean Air Velocity of 15 m/s
for 20 mm and 26 m/s
for 30 mm

Product Data
Thermal Conductivity 0.020 W/m.K
Facings Embossed or smooth aluminium foil lacquered with a corrosion-resistant polymer varnish
Core High-performance fibre-free rigid thermoset polyisocyanurate (PIR
insulant manufactured with a blowing agent that has zero Ozone
Depletion Potential (ODP) and low Global Warming Potential (GWP)
Board Size 4 x 1.2 m
Thicknesses Available 20 and 30 mm
Complementary Products  KoolthermTM Pipe Insulation (Page 44)
Insulation & Ductwork
Building Services

49
 Eco System
ANTI-MICROBIAL PRE-INSULATED RECTANGULAR
HVAC DUCTWORK SYSTEM
Recommended for:
4 Supply, return, fresh, and exhaust air ductwork for heating, ventilation
and air–conditioning systems
4 Rectangular HVAC ductwork
4 HVAC ductwork system resists
the spread of surface bacteria
4 Positive Design pressure up
to 1000 Pa
4 Mean Air Velocity of 15 m/s

Product Data
Thermal Conductivity 0.020 W/m.K
Facings Embossed or smooth antimicrobial coated aluminium foil lacquered with a corrosion-
resistant polymer varnish. Both facings are protected with Biomaster
antimicrobial technology.
Core High-performance fibre-free rigid thermoset polyisocyanurate
(PIR) insulant

Board Size 4 x 1.2 m

Thicknesses Available 20 mm
Complementary Products  KoolthermTM Pipe Insulation (Page 44)
Insulation & Ductwork
Building Services

50
 Spiral System
PRE-INSULATED CIRCULAR HVAC DUCTWORK SYSTEM
Recommended for:
4 Supply, return, fresh, and exhaust air
ductwork for heating, ventilation
and air–conditioning systems
4 Circular HVAC ductwork
4 Positive Design pressure
up to 1000 Pa
4 Mean Air Velocity of 15 m/s

Product Data
Thermal Conductivity 0.020 W/m.K
Facings Embossed or smooth aluminium foil lacquered with a corrosion-resistant polymer varnish
Core High-performance fibre-free rigid thermoset polyisocyanurate (PIR)
insulant or high-performance fibre-free rigid thermoset
polyurethane (PUR) insulant.
Board Size 4 x 1.2 m
Thicknesses Available 20 and 30 mm
Complementary Products K  oolthermTM Pipe Insulation (Page 44)
Insulation & Ductwork
Building Services

51
 Kingspan Supercut CNC Machine

Recommended for:
4 Automated cutting of pre-insulated
ductwork panels
4 Automated cutting of building
services insulation boards
4 Panel width up to 1.2 m
4 Panel thickness up to
30 mm
4 Aluminium facing thickness
up to 200 micron

Product Data
Nominal Size of Machine 5 x 2.1 x 1.75 m
Weight of Machine 1500 kg
Power Supply 3 Phase 400 volts HZ 50
Complementary Products  Kingspan KoolDuctTM System (Page 46)
 Kingspan PalDuctTM PIR System (Page 48)
 Kingspan PalDuctTM Hydro System (Page 49)
 Kingspan PalDuctTM Eco System (Page 50)
 Kingspan PalDuctTM Phenolic System (Page 47)
 Kingspan PalDuctTM Spiral System (Page 51)
 KoolthermTM Pipe Insulation (Page 44)
 KoolthermTM Duct Insulation (Page 45)
Insulation & Ductwork
Building Services

52
Kingspan Ducting CNC Machine

Recommended for:
4 Automated cutting of pre-insulated
ductwork panels
4 Automated cutting of
building services
insulation boards
4 Panel width up to 1.2 m
4 Panels thickness up to 30 mm.
4 Aluminium facing thickness
up to 200 microns.

Product Data
Nominal Size of Machine 8.4 x 2 x 1.75h
Weight of Machine 1200 kg
Power Supply 3 Phase 400 volts Hz 50
Complementary Products  Kingspan KoolDuctTM System (Page 46)
 Kingspan PalDuctTM PIR System (Page 48)
 Kingspan PalDuctTM Hydro System (Page 49)
 Kingspan PalDuctTM Eco System (Page 50)
 Kingspan PalDuctTM Phenolic System (Page 47)
 Kingspan PalDuctTM Spiral System (Page 51)
 KoolthermTM Pipe Insulation (Page 44)
 KoolthermTM Duct Insulation (Page 45)
Insulation & Ductwork
Building Services

53
54
54
Prestige Projects

55
Prestige Projects
Project Name: Emirates Stadium
Location: London, UK
Building Use: Sports & Leisure
Products: Kingspan KoolthermTM K10 Soffit Board

Project Name: Abu Dhabi Islamic Bank Project Name: Nation Towers
Location: Abu Dhabi, U.A.E. Location: Abu Dhabi, U.A.E.
Building Use: Commercial Building Use: Mixed Use
Kingspan KoolthermTM K5 External Wall Board Kingspan PalDuct PIR System
TM
Product: Product: 
Kingspan KoolthermTM K15 Cladding Board

Project Name: Atlantis, The Palm

Location: Dubai, U.A.E.
Building Use: Leisure – Resort Hotel
Product: Kingspan KoolDuct TM System

56
Project Name: Burj Al Arab Hotel
Project Name: St. Regis Amman
Location: Dubai, U.A.E.
Location: Amman, Jordan
Building Use: Hotel & Leisure
Building Use: Mixed Use
Product: Kingspan KoolthermTM Duct Insulation
Product: Kingspan PalDuctTM Phenolic System
Kingspan KoolthermTM Pipe Insulation

Image courtesy of Perkins Eastman

Project Name: Aldar Headquarters

Location: Abu Dhabi, U.A.E.
Building Use: Offices
Product: Kingspan PalDuctTM PIR System

57
Prestige Projects

Project Name: Intercontinental Dubai Marina Project Name: Haramain High Speed Railway Stations
Location: Dubai, U.A.E. Location: Jeddah, KAEC and Madinah, Saudi Arabia
Building Use: Hotel & Leisure Building Use: Transport - Railway Station
Product: Kingspan PalDuctTM PIR System Product: Kingspan KoolthermTM Duct Insulation
Kingspan KoolthermTM Pipe Insulation

58
Project Name: Louvre Abu Dhabi
Location: Abu Dhabi, U.A.E.
Building Use: Leisure
Product: Kingspan Thermaroof TM TR27
Kingspan GreenGuardTM GG300

Project Name: Dubai Sustainable City Project Name: Four Seasons - Al Maryah Island
Location: Dubai, U.A.E. Location: Abu Dhabi, U.A.E.
Building Use: Residential Building Use: Hotel
Product: Kingspan PalDuctTM PIR System Product: Kingspan PalDuctTM Hydro System

59
Prestige Projects

Project Name: Arabian Ranches Project Name: Opera Grand Tower

Location: Dubai, U.A.E. Location: Dubai, U.A.E.
Product: Kingspan PalDuctTM Phenolic System Product: Kingspan PalDuctTM Phenolic System

60
Project Name: Museum of the Future
Location: Dubai, U.A.E.
Product: Kingspan PalDuctTM Phenolic System

Project Name: Villanova Project Name: Dubai Creek Harbour

Location: Dubai, U.A.E. Location: Dubai, U.A.E.
Product: Kingspan PalDuctTM Phenolic System Product: Kingspan PalDuctTM Phenolic System

61
Kingspan Insulation LLC reserves the right to amend product specifications without prior notice. Product thicknesses shown in this document should not be
taken as being available ex–stock and advice should be sought directly from Kingspan Insulation LLC. The information, technical details and fixing instructions
etc. included in this literature are given in good faith and apply to uses described herein. Recommendations for use should be verified as to the suitability
and compliance with actual requirements, specifications and any applicable codes, laws and regulations. For other applications or conditions of use, contact
Kingspan Insulation LLC. Advice should be sought for uses of Kingspan Insulation products that are not specifically described herein. The fire tests referenced in
this literature and the assigned results are not intended to reflect hazards presented by the materials and products described herein under actual fire conditions.
Please check that your copy of the literature is current by visiting www.kingspaninsulation.com.

Kingspan Insulation LLC

P.O. Box 113826, Dubai Investment Park 2, Dubai, U.A.E.
Tel: +971 4 889 1000  Fax: +971 4 883 8515
info@kingspaninsulation.ae
www.kingspaninsulation.com

Countries comprise: all of Africa; the Middle East and Asia as far north and east as (and including) Turkey, Georgia, Azerbaijan, Kazakhstan, Kyrgyzstan, Afghanistan, Pakistan,
India, Nepal, Bhutan and Bangladesh.

™ Kingspan, Aquazone, KoolDuct, Kooltherm, OPTIM-R, Styrozone, Therma, Thermafloor, Thermaroof, Thermawall, Thermapitch, Thermataper, the PalDuct and the Lion Device
are Trademarks of the Kingspan Group plc.