Operating Table MOT-5602 BW

User Maintenance Manual

For safe use of this product

The equipment user in charge of inspection and maintenance of this
operating table MUST read this manual carefully and understand the
contents fully in advance. Keep this manual where it is readily accessible
for reference by all those concerned with this operating table in case of
need.
Daily inspection and quarterly inspection
This manual contains information about daily inspection and quarterly
inspection of the operating table. For safe use of the operating table, be
sure to perform inspection.

MES-CK00-000-00 REV1 January, 2017

Introduction
Thank you for purchasing our operating table. Inspection and adjustment of the operating table MUST BE
performed by those who are trained in the safe handling of this operating table.

Construction of this manual

This User Maintenance Manual (referred to as "manual" hereafter) contains information on the following
items for safe use of the operating table, including inspection and adjustment.
-- Safety precautions
-- Inspection and adjustment procedures
-- Troubleshooting
-- Information on functions and specifications

1
 Table of contents

Introduction................................................................................1
Construction of this manual......................................................................................1

Chapter 1 Safety information...................................................4

1.1 WARNING indications..........................................................................4
1.2 Safety precautions...............................................................................4
1.2.1 Precautions about electric shock and burn.............................................4
1.2.2 Precautions on inspection......................................................................4
1.2.3 Precautions during inspection and adjustment.......................................5

Chapter 2 Inspection................................................................6
2.1 List of inspection items.........................................................................6
2.2 Daily inspection....................................................................................7
2.2.1 Inspection of the mattress......................................................................7
2.2.2 Inspection of the table............................................................................7
2.2.3 Inspection of oil leakage.........................................................................8
2.2.4 Inspection of the hand pendant..............................................................8
2.2.5 Inspection of the power cord and plug....................................................9
2.2.6 Inspection of remaining battery level......................................................9
2.2.7 Inspection of the emergency brake release handle..............................10
2.3 Quarterly inspection........................................................................... 11
2.3.1 Inspection of the head section..............................................................11
2.3.2 Inspection of the leg section.................................................................12
2.3.3 Inspection of the Velcro tape................................................................14
2.3.4 Inspection of the table top plate............................................................15
2.3.5 Inspection of the side rail......................................................................15
2.3.6 Inspection of the base cover/elevation cover/access cover.................16
2.3.7 Inspection of the caster........................................................................16
2.3.8 Inspection of the brake pad/brake cylinder...........................................17
2.3.9 Inspection of the power switch.............................................................18
2.3.10 Inspection of the emergency stop switch..............................................18
2.3.11 Inspection of the auxiliary switch..........................................................19
2.4 Inspection/Maintenance plan.............................................................20
2.5 Cleaning/Disinfection.........................................................................20

Chapter 3 Troubleshooting....................................................22
3.1 Troubleshooting.................................................................................22

2
Chapter 4 Adjustment.............................................................24
4.1 Adjustment of hydraulic control devices.............................................24
4.1.1 Checking oil level and refilling oil..........................................................24
4.1.2 Bleeding air from hydraulic system.......................................................27
4.1.3 Adjustment of upper limit of the hydraulic pressure (relief valve).........27
4.1.4 Adjustment of operating speed of the cylinder drive section
(mini valve)...........................................................................................30
4.2 Adjustment of back section eccentric shaft........................................33
4.3 Adjustment of difference in level between leg sections......................34
4.4 Adjustment of head section flexing lever...........................................35
4.5 Adjustment of the side rail..................................................................35
4.6 Replacement of battery......................................................................36
4.6.1 Measurement of charge voltage and battery voltage...........................36
4.6.2 Replacement of the battery..................................................................39

Chapter 5 Theory of Operation..............................................42

5.1 System overview................................................................................42
5.2 Function of each part (hydraulic system)...........................................42
5.2.1 Pump motor unit...................................................................................42
5.2.2 Relief valve...........................................................................................43
5.2.3 Mini valve..............................................................................................43
5.2.4 Double-action cylinder (back section, trendelenburg, slide).................44
5.2.5 Single-action cylinder (lateral tilt, elevation, brake)..............................45
5.2.6 Brake system........................................................................................47
5.2.7 Emergency brake release valve...........................................................48
5.3 Function of each part (electrical system)...........................................49
5.3.1 Relay box (main PCB)..........................................................................49
5.3.2 Universal power supply (AC/DC converter)..........................................49
5.3.3 Hand pendant.......................................................................................49
5.3.4 Emergency stop switch.........................................................................50
5.3.5 Auxiliary switch unit..............................................................................50
5.3.6 Magnetic sensor...................................................................................51
5.3.7 Battery..................................................................................................51
5.3.8 Return-to-level/Motion-inhibit switch.....................................................52

Chapter 6 Specifications........................................................54
6.1 Specifications.....................................................................................54
6.2 Exterior view......................................................................................55
6.3 Piping schematic................................................................................56
6.4 Wiring schematic................................................................................57

3
 Chapter 1 Safety information
1.1 WARNING indications
Safety information is classified into the following levels so that people involved can clearly understand the
warnings and cautions in this manual as well as on the safety labels affixed on the operating table:

• Indicates a potentially hazardous situation which, if not avoided, will result in

death or serious injury*1.
WARNING

• Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury*2 or damage to property*3 only.
CAUTION
*1: Serious injury refers to injury, burn, electric shock, loss of eyesight, or fracture that involves permanent
damage or requires hospitalization or long-term hospital visits for treatments.
*2: Minor or moderate injury refers to injury, burn, or electric shock that does not require hospitalization or
long-term treatment.
*3: Damage to property refers to damage to this product and extended damage to the facility in which this
product is installed or other equipment in the vicinity.

1.2 Safety precautions

1.2.1 Precautions about electric shock and burn

• Do not touch the power cord or the 3-pin plug (for the power outlet) with wet
hands. Doing so may result in an electric shock.
• If the operation procedure instructs to turn off the operating table, DO NOT
WARNING turn on the power until further instructions are given. Working in energized
condition may cause serious injury, including an electric shock.

1.2.2 Precautions on inspection

• Be sure to perform daily and quarterly inspections. Depending on the years

or frequency of use, the parts of this product may require replacement due to
significant wear, deterioration, or damage.
• If any abnormality is found during an inspection, stop using this operating
table immediately. Also, notify others that the operating table is disabled
and put an "Out of Order" notice on it until normal condition is recovered by
adjustment or replacement of relevant parts.
WARNING • If an abnormality requires adjustment, repair, or replacement that you cannot
perform, contact local distributor immediately.
• Not all defects or failures may be found even if you perform inspections
properly. Be aware of the occurrence of abnormality, etc. when using the
operating table.

4
 Safety precautions

1.2.3 Precautions during inspection and adjustment

• Do not put your hands in the following gaps when the operating table is in
motion. Doing so may result in injury.
‒‒ Gap between the back section and waist section
‒‒ Gap between the gear and rack in the back section
• Proceed with the work with the emergency brake release handle set at "LOCK".
If you work with the handle set at "UNLOCK", the operating table may move
WARNING unexpectedly, resulting in an accident such as turnover or fall.
• Do not climb on the head section or leg section. Doing so may result in an
accident such as turnover or fall.
• Do not put any item on the table. It may fall when the operating table is in
motion, which may result in injury or property damage.

• Do not put any item on the base cover. It may interfere with the slide cylinder
to damage it when the table lowers or performs the trendelenburg or lateral tilt
operation.
• Do not disassemble or modify the operating table. It may result in a failure.
• When lowering the table or performing the reverse trendelenburg (head up)
operation, confirm that there is no device or the like under the leg section.
CAUTION If excess force is applied to the leg section due to interference from such a
device or the like, the leg section insertion shaft may be damaged.
• Do not pull the cord of the hand pendant forcibly. Doing so may break the cord.
• Do not put a strong impact on the hand pendant. Doing so may break the hand
pendant.

5
 Chapter 2 Inspection
2.1 List of inspection items
■■ List of daily inspection items (Daily)

Inspection of the power cord and

Inspection of the mattress (☞ 2.2.1)
plug (☞2.2.5)
▶ Damage or deterioration of the mattress
▶ Damage of the cord or pins

ON Inspection of the remaining battery

Inspection of the table (☞ 2.2.2)
level (☞ 2.2.6)
▶ Rattling of the table
▶ Remaining battery level

Inspection of the emergency

Inspection of oil leakage (☞ 2.2.3)
brake release handle (☞ 2.2.7)
▶ Oil leakage
▶LOCK

Inspection of the hand pendant

(☞ 2.2.4)
▶ Damage, deterioration, normal operation

■■ List of user quarterly inspection items (inspection every 3 months)

Inspection of the head section Inspection of the base and elevation

(☞ 2.3.1) cover (☞ 2.3.6)
▶ Flexing the head section ▶ Deforming of cover

▶ Detachment, attachment, and locking of Inspection of the caster (☞ 2.3.7)

the head section ▶ Damage and rotation

Inspection of the brake pad/brake

Inspection of the leg section (☞ 2.3.2) cylinder (☞ 2.3.8)
▶ Flexing the leg section ▶ Crushing, damage, oil leakage
▶ Brake lock
▶ Swinging the leg ON

section outward Inspection of the power switch

▶ Detachment and OFF
(☞ 2.3.9)
attachment of the ▶ Power ON/OFF
leg section

Inspection of the Velcro tape Inspection of the emergency stop

(☞ 2.3.3) switch (☞ 2.3.10)
▶ Locking of the mattress ▶ Emergency stop during operation

Inspection of the table top plate

(☞ 2.3.4) ▶Cancelling emergency stop
▶ Damage or looseness of the table top
plate

Inspection of the auxiliary switch

Inspection of the side rail (☞ 2.3.5) (☞ 2.3.11)
▶ Looseness of the side rail
▶ Operation of auxiliary switch

6
 Daily inspection

2.2 Daily inspection

2.2.1 Inspection of the mattress
►►► Damage or deterioration of the mattress
 ●
  1 Visually check the surface and sides of the
❶
mattress.
⇒⇒ Check the condition of each mattress (head/back and
waist/legs × 2).

• Is the mattress free from deterioration such as

tear or rip?

Pass Inspect the next item.

Fail Contact local distributor.
The mattress needs to be replaced.

• To keep the patients safe and clean, avoid

Note
using damaged or deteriorated mattress.

2.2.2 Inspection of the table

►►► Rattling of the table.
 ●
  1 Check that the brake is applied properly.
❶
●
   2 Hold both sides of the back section and
shake it up and down, left and right.

• Is the table free from rattling?

Pass Inspect the next item.

Check the brake pad.
☞ "2.3.4 Inspection of brake pad"
If no abnormality is found with the brake pad, adjust

❷ Fail the back section.

☞ "4.2 Adjustment of back section eccentric shaft"
If the problem is not corrected even after the
adjustment above, contact local distributor.

7
Daily inspection

2.2.3 Inspection of oil leakage

►►► Oil leakage
 ●
  1 Visually check the base and the floor.
❶
• Are the table and the base free from oil
leakage?

Pass Inspect the next item.

Fail Contact local distributor.
Hydraulic system needs to be inspected and repaired.

2.2.4 Inspection of the hand pendant

►►► Damage, deterioration
 ●
  1 Visually check the panel, curl cord, and
❶ connector of the hand pendant.

• Is the hand pendant free of damage or

deterioration?

Pass Inspect the next item.

Fail Contact local distributor.
The hand pendant needs to be replaced.

►►► Normal operation

 ●
  1 Press each button on the hand pendant to
❶ operate the operating table.

• Does the operating table operate normally?

Pass Inspect the next item.

Fail Contact local distributor.
Inspection, repair, or replacement is needed.

8
 Daily inspection

2.2.5 Inspection of the power cord and plug

• Do not touch the power cord or the 3-pin plug (for power outlet) with wet hands.
Otherwise, an electric shock may result.
WARNING

►►► Damage of the cord or pins

 ●
  1 Visually check the power cord and the pins
❶ of the 3-pin plug (for power outlet).

• Is the power cord sheath free from damage?

• Is there any broken pin with the 3-pin plug?

Pass Inspect the next item.

Fail Contact local distributor.
The power cord needs to be replaced.

2.2.6 Inspection of remaining battery level

►►► Remaining battery level

❶ ●
   1 Unplug the power cord, and then press
on the hand pendant.
 ●
  2 If the battery level is low, plug in the power
cord and charge the battery.
⇒⇒ If the battery level is low, the battery lamp flashes (in
orange). Turn on the power switch to start charging.

• Do the power lamp (green) and battery lamp

(orange) on the hand pendant light up?

❷ Pass Inspect the next item.

Fail above.
Fully charge the battery according to the procedure ❷
ON

Troubleshooting
If the battery runs low soon after it is charged, see
"4.6 Replacement of battery".

9
Daily inspection

2.2.7 Inspection of the emergency brake release handle

►►► LOCK
 ●
  1 C h e c k t h e l a b e l i n d i c a t i o n o n t h e
❶ emergency brake release handle.

• Is “LOCK" positioned at the top (normal)

position as shown?
• Is the label affixed properly?

Pass Inspect the next item.

Tu r n t h e e m e r g e n c y b r a k e r e l e a s e h a n d l e
counterclockwise (CCW) to set "LOCK" to the top
Fail (normal) position.
If the label is poorly affixed, it needs to be replaced.
Contact local distributor.

10
 Quarterly inspection

2.3 Quarterly inspection

2.3.1 Inspection of the head section
►►► Flexing head section
●
   1 Pull the head section flexing lever to flex
❶ the head section.
●
   2 Lock the head section at each step (11
steps in total).

• Can the head section be locked at each step

properly? Is the head section flexing lever free
from rattling?

Pass Inspect the next item.

Head section flexing lever needs to be adjusted.

❷ Fail
☞ "4.4 Adjustment of head section flexing lever"
If the problem is not corrected even after the
adjustment above, contact local distributor.

MEMO 〰〰〰〰〰〰〰〰〰
The head section can be flexed by every 15°; 4 steps
upward (60°at maximum) and 6 steps downward (90°
at maximum).

〰〰〰〰〰〰〰〰〰〰〰

►►► Detaching, attaching, and locking head section

 ●
  1 Loosen the knob screw to detach the head
❶ section.
●
   2 Attach the head section and lock it with the
knob screw.

• Can the head section be detached and attached

smoothly without irregularity?

Pass Inspect the next item.

Head section inserting shaft needs to be repaired or

❷ Fail replaced.
Contact local distributor.

• Is the head section free from rattling after being

locked?

Pass Inspect the next item.

Fail Contact local distributor.
Knob screw needs to be replaced.

11
Quarterly inspection

2.3.2 Inspection of the leg section

• Before this inspection, slide the table top to prevent the leg section from interfering
with the elevation section even when it is flexed 90°.
CAUTION

►►► Flexing leg section

●
   1 Return the table top to level and slide it
❶ toward the leg.
 ●
  2 Pull the leg section flexing lever to flex the
leg section.
 ●
  3 Lock the leg section at each step (7 steps
in total).

• Can the leg section be locked at each step

properly? Is it free from rattling?

Pass Inspect the next item.

❷ Leg section flexing lever needs to be repaired or
Fail replaced.
Contact local distributor.

MEMO 〰〰〰〰〰〰〰〰〰
The leg section can be flexed by every 15°; 6 steps
downward (90° at maximum).

〰〰〰〰〰〰〰〰〰〰〰

12
 Quarterly inspection

►►► Opening leg section

 ●
  1 Turn the leg section locking handle in the
❶ "FREE" direction to loosen it.
●
   2 Open the leg section outward.

• Does the leg section open 90° outward?

Pass Inspect the next item.

Leg section locking handle needs to be repaired or
Fail replaced.
Contact local distributor.

13
Quarterly inspection

►►► Detaching and attaching leg section

●
   1 Turn the leg section locking handle in the
❶●
● ❷ "FREE" direction to loosen it.
 ●
  2 Hold the leg section with both hands and
pull it up vertically.
 ●
  3 Hold the leg section with both hands and
insert its shaft into the leg section clutch.
●
   4 While supporting the leg section with a
hand, turn the leg section locking handle
in the “"LOCK" direction until the shaft is
firmly engaged with the leg section clutch.
❸●
● ❹
• Can the leg section be detached and attached
smoothly without irregularity?

Pass Inspect the next item.

Fail Contact local distributor.
Inserting shaft needs to be repaired or replaced.

• Is it free of rattling after locking?

Pass Inspect the next item.

Leg section locking handle and leg section clutch need
Fail to be repaired or replaced.
Contact local distributor.

Troubleshooting
When there is a level difference between two leg
sections (when height differs between the left
and right sections), see "4.3 Adjustment of level
difference between leg sections".

2.3.3 Inspection of the Velcro tape

►►► Fastening mattress

❶ ●
   1 Move the mattress by holding its edge to
check its fastened condition.
⇒⇒ Check the condition of each mattress (head/back and
waist/legs × 2).

• Is the mattress fastened in place securely?

Pass Inspect the next item.

Fail Contact local distributor.
Velcro tape or mattress needs to be replaced.

14
 Quarterly inspection

2.3.4 Inspection of the table top plate

►►► Damage or looseness of table top plate
 ●
  1 Detach all the mattresses.
❶❷
 ●  2 Visually check the table top plate.
 ●
  3 Move each table top plate by holding its
edge to check its fixation.
⇒⇒ Check the condition of each table top plate (head/back
and waist/ legs × 2).

• Is the table top plate free from damage?

• Is the table top plate firmly fixed in place?

Pass Inspect the next item.

❸ If any damage is found, replace the top plate.

Fail
Contact local distributor.
If any looseness is found, tighten the fixing screws
with a screwdriver.

2.3.5 Inspection of the side rail

►►► Looseness of the side rail
 ●
  1 Check that the side rails are firmly fixed.
❶
• Is the side rail firmly fixed in place?

Pass Inspect the next item.

Adjust the loose side rail.

Fail
☞ "4.5 Adjustment of side rail"
If the problem is not corrected even after the
adjustment above, contact local distributor.

15
Quarterly inspection

2.3.6 Inspection of the base cover/elevation cover/access cover

►►► Deforming of cover
 ●
  1 Visually check the base cover, elevation
❶ cover, and access cover.

• Is there any deforming in each cover?

Pass Inspect the next item.

Fail Contact local distributor.
Deformed cover needs to be repaired or replaced.

2.3.7 Inspection of the caster

►►► Damage and rotation
 ●
  1 Visually check each caster.
❶❷
●
   2 Turn the caster manually.

• Is there any damage with the caster?

• Does the roller rotate smoothly?

Pass Inspect the next item.

Fail Contact local distributor.
Faulty caster needs to be adjusted or replaced.

16
 Quarterly inspection

2.3.8 Inspection of the brake pad/brake cylinder

►►► Crushing, damage, oil leakage
●
   1 Visually check the brake pad, the brake
❶ cylinder, and oil leakage.

●
   2 Push the entire operating table by hands.
❷
• Is the brake pad free from crushing or damage?
• Is any oil leaking from the brake cylinder?
• Is the operating table locked in place even
when pushed?

Pass Inspect the next item.

Fail Contact local distributor.
Replace the brake pad and the brake cylinder.

►►► Brake lock

 ●
  1 Press with pressed on the hand
❶ pendant to unlock the brake.

❷ ●
   2 Press with pressed on the hand
pendant to lock the brake.

• Do all the brake cylinders move up completely

when the brake is unlocked?
• D o a l l t h e b r a k e c y l i n d e r s m o v e d o w n
completely when the brake is locked?

Pass Inspect the next item.

Fail Contact local distributor.
Faulty brake cylinder needs to be replaced.

17
Quarterly inspection

2.3.9 Inspection of the power switch

►►► Power ON/OFF
 ●
  1 Connect the power cord.
❶❷
ON  ●  2 Turn on the power switch.
 ●
  3 Turn off the power switch.
• Does the power switch light up (in green) when it
is turned on? Does the battery indicator light up?
❸ • Does it go off when the switch is turned off?
OFF
Pass Inspect the next item.
Power switch needs to be repaired or replaced if it
Fail does not operate normally.
Contact local distributor.

2.3.10 Inspection of the emergency stop switch

►►► Emergency stop during operation
 ●
  1 W h i l e s l i d i n g o r e l e v a t i n g t h e t a b l e
❶
● top, using the hand pendant, press the
emergency stop switch.
⇒⇒ All operations on the hand pendant will stop once you
press the emergency stop switch.

• Does the buzzer sound? Does the operating

table stop immediately?

Pass Inspect the next item.

Emergency stop switch needs to be inspected and
Fail repaired.
Contact local distributor.

►►► Cancelling emergency stop

 ●
  1 Turn the emergency stop switch in the
❶
●
arrow direction.
 ●
  2 All operations of the table will stop now
operate using the hand pendant.

• Does the buzzer stop sounding? Does the

operating table operate?

Pass Inspect the next item.

Emergency stop switch needs to be inspected and
Fail repaired.
Contact local distributor.

18
 Quarterly inspection

2.3.11 Inspection of the auxiliary switch

• Unlike the switches on the hand pendant, the following motion restriction
functions are disabled with the auxiliary switches.
‒‒ Trendelenburg operation near the lowermost position
‒‒ Protection of the slide cylinder in lateral tilt operation
‒‒ Slide operation with the back section moved down
CAUTION • Always observe the movement of the operating table when operating the
auxiliary switches.
• Immediately stop operation when a part interferes with other parts. Otherwise,
the operating table may be damaged.

►►► Operation of auxiliary switch

●
   1 Return the table to level, move it up to the
❶
● uppermost position, and then set the slide
UP Midpoint
to its midpoint.

●
   2 Operate the operating table by operating
❷ four auxiliary switches one by one.
⇒⇒ The operating table operates while an auxiliary switch is
pressed. It will stop at the maximum angle or position.

• Does the operating table operate normally?

Pass Inspect the next item.

Fail Contact local distributor.
Faulty switch needs to be inspected and repaired.

19
 Inspection/Maintenance plan

2.4 Inspection/Maintenance plan

■■ Inspection plan
Be sure to perform inspection at specified interval.

Inspection level Interval Person/Company in charge

Daily inspection Every day Equipment user
Quarterly inspection Every 3 months Equipment manager
Annual inspection Every 1 year Distributor or manufacturer

■■ Maintenance (repair/replacement) plan

Maintenance (repair/replacement) interval depends on the operating environment and condition of the equipment.
Determine and perform the maintenance plan, referring to the following table as guidance.

Maintenance detail Guide Person/Company in charge

Replacement of battery 2 years
Equipment manager
Replacement of power cord 5 to 7 years
Replacement of brake cylinder 2 to 5 years
Replacement of brake pad 3 to 5 years
Distributor or manufacturer
Replacement of hand pendant 4 to 6 years
Replacement of relay box (main PCB) 5 to 10 years

2.5 Cleaning/Disinfection
If stains or foreign matters are found with the operating table during inspection or maintenance, clean and disinfect
the operating table using the following procedures.

 ●   1 Turn off the power, and then unplug the power cord from the power outlet.
 ●  2 Check the label or instructions of disinfectant for its usage.

●
   3 Wipe off blood stains, chemical agent, and filth using water, and clean with gauze
soaked with disinfectant.
 ●
  4 Wipe the operating table with a dry cloth within 15 minutes after disinfection.

• Be sure to use a disinfectant verified by the manufacturer. Verified disinfectants are

as follows:
- Sodium hypochlorite 0.1 % (halogenic agent)
- Hypo alcohol (iodine decolorant)
- Chlorhexidine (chlorhexidine gluconate 0.5 %)
Note - Benzalkonium chloride (Reverse soap 10 %)
- Povidone iodine
- Ethanol 80%
- Oxydol (hydrogen peroxide solution)
- Saline
- Isopropyl alcohol (IPA) 99.5%

20
MEMO

21
 Chapter 3 Troubleshooting
3.1 Troubleshooting
If any problem is found when using the operating table, take appropriate actions, referring to the following
table.
Trouble Faulty item Action
AC power does not turn Power cord If the power lamp does not light up even when the power cord is
on. plugged in, the power cord may have open-circuited. Replace it
with the genuine power cord.
Fuse If the power lamp does not light up even when the power cord is
plugged in, the fuse may have blown. Contact local distributor for
the replacement of fuse.
Battery cannot drive any Battery If the battery can drive parts only for a short time even when the
part. battery indicator shows the FULL charge, the battery may have
deteriorated. Plug in the power cord as a temporary measure, and
replace the battery afterward. (See “4.6 Replacement of battery”.)
Operating table does not Oil leakage If a large amount of oil is leaking, malfunction may occur due to
operate. the shortage of oil amount. Contact local distributor for the repair
of oil leakage.
Pump motor If the pump motor does not start even when the operating table is
operated, the fuse in the relay box (main PCB) may have blown or
the pump motor may be faulty. Contact local distributor.
Mini valve If the operating table is inoperative even when the pump motor is
running, a mini valve may be faulty. Contact local distributor.
Hand pendant If the operating table is inoperative even when a function switch is
pressed with the E switch held pressed, the hand pendant may be
faulty. Contact local distributor.
Relay box (Main If the operating table is inoperative even after the hand pendant
PCB) is repaired or replaced, the relay box (main PCB) may be faulty.
Contact local distributor.
Table does not return to Microswitch If the table does not return to level even when the return button is
level. pressed on the hand pendant, the microswitch may have shifted.
Contact local distributor.
Oil leakage Each cylinder If oil is leaking, gasket may be deteriorated or broken. Contact
local distributor.
Table rattles. Brake pad The brake pad may be deteriorated. Contact local distributor for
the replacement of brake pad.
Movement of table is Caster Manually rotate each caster with the brake applied. If rotation feels
heavy. heavy, the caster may be deteriorated. Contact local distributor for
the replacement of caster.
Table lowers by own Each cylinder/ If the table lowers by own weight, gasket of a cylinder or a mini
weight. Mini valve valve may be deteriorated, causing oil leakage internally. Contact
local distributor.

22
 Troubleshooting

Trouble Faulty item Action

Brake is not released. Brake If the brake is not released even when the emergency brake
release handle is set to "UNLOCK", the brake cylinder may be
faulty. Contact local distributor.
Brake pad If the brake pad is stuck on the floor, the brake pad may be
deteriorated. Contact local distributor for the replacement of brake
pad.
Mini valve If the brake is released even when the emergency brake release
handle is set to "LOCK", the mini valve may be faulty. Contact
local distributor.
Brake is not applied. Mini valve If the mini valve does not work even when the brake is set to
"LOCK" on the hand pendant, the mini valve may be faulty.
Contact local distributor.
Brake is released Emergency The emergency brake release valve may not have closed
naturally. brake release completely. Set the emergency brake release handle to "LOCK".
valve If the brake is released naturally even when the emergency brake
release valve is closed, a corresponding mini valve may be faulty.
Contact local distributor.
Abnormal sound is heard. Cylinder If abnormal sound is heard from a cylinder when the operating
table is being operated, the oil amount may be insufficient. Refill
oil. (See “4.1.1 Checking oil level and refilling oil”.)
If oil shortage persists, contact local distributor.
Pump motor If abnormal sound is heard from the pump motor when the
operating table is being operated, the pump motor may be faulty.
Contact local distributor.
Drive section If abnormal sound is heard from a drive section, the drive shaft
may be worn. Contact local distributor.
Cover If abnormal sound is heard from the cover when the operating
table is being operated, the cover may be deformed. Contact local
distributor.
Operating speed is slow. Relief valve Measure the set pressure of the relief valve. Adjust the set
pressure if it is low.
(See “4.1.3 Adjustment of upper limit of hydraulic pressure (relief
valve)”.)
Mini valve Speed adjustment of the mini valve may have deviated. Check
that the set pressure of the relief valve is appropriate. Then, adjust
the speed of the mini valve. (See “4.1.4 Adjustment of operating
speed of cylinder drive section (mini valve)”.)

23
 Chapter 4 Adjustment
4.1 Adjustment of hydraulic control devices
4.1.1 Checking oil level and refilling oil

• If the operation procedure instructs to turn off the operating table, DO NOT
turn on the power until further instructions are given. Working in energized
CAUTION condition may cause serious injury, including an electric shock.

 ●
  1 Press with held pressed on the
hand pendant.
‒‒ The brake will be applied, locking the operating table in
place.
‒‒ If the brake is already locked, the table top moves up
without actuation of the brake.

●
   2 Press with held pressed on the
UP hand pendant to move the table top up to
its uppermost position.
‒‒ At the uppermost position, the distance between the base
1000 mm top and the table top is 1000 mm.

●
   3 Press on the hand pendant to turn
off the power, and then turn off the power
switch on the base.

OFF

24
 Adjustment of hydraulic control devices

 ●
  4 Pull out the power plug.

Power plug

Access cover  ●
  5 Detach the access cover on the base.
‒‒ The access cover is fixed by flat-head screws (4 pcs).

Flat-head screw
(4 pcs)

●
   6 Pull out the connector (CN-2) of the control
cable connected from the auxiliary switch
unit to the relay box.

Relay box Connector

(Main PCB) （CN2）

Oil filler  ●
  7 Oil filler is next to the relief valve. Remove

Breathing cap
the breathing cap.
‒‒ Use a wrench or equivalent to remove the breathing cap.

Oil tank Oil tank

Relief valve

25
Adjustment of hydraulic control devices

 ●
  8 Insert a 150-mm ruler into the oil filler to

8
150-mm ruler
check the oil level from the bottom of the

7
6
oil tank.

5
Oil filler
‒‒ Wipe the ruler with a clean cloth before insertion, making

4
sure that it is free from dust.

3
2
‒‒ Insert and remove the ruler slowly and vertically.

1
Bottom of
oil tank

Oil tank

 ●
  9 If the oil level is below the specified level,
Funnel
refill oil with a funnel.
‒‒ The specified oil level is about 35 mm.
‒‒ Use a ruler to check the oil level while refilling oil.

• Refill with Super Highland #46 hydraulic oil

Note
or equivalent.

●
  10 When oil is refilled to the specified level,
attach the breathing cap.
Oil tank
‒‒ Wipe off spilt or adhered oil with a cloth.

• After refilling oil, bleed air in the hydraulic

Note path in the procedures in “4.1.2 Bleeding air
from hydraulic system”.

 ●
 11 Attach the access cover on the base.
‒‒ Connect the control cable from the auxiliary switch unit
to the relay box.

26
 Adjustment of hydraulic control devices

4.1.2 Bleeding air from hydraulic system

After refilling oil, bleed air from the hydraulic system. Air bleed is also necessary after a hydraulic control
device or a hydraulic hose is replaced or adjusted.

 ●
  1 Perform all the following operations, a few
times for each, on the hand pendant.
‒‒ Trendelenburg (head up/down)
‒‒ Tabletop lateral tilt (left down/right down)
‒‒ Back section flexing (up/down)
‒‒ Tabletop elevation (up/down)
‒‒ Tabletop sliding (head/foot direction)
‒‒ Operating table braking (lock/unlock)

4.1.3 Adjustment of upper limit of the hydraulic pressure (relief valve)

When the hydraulic pressure exceeds the set value, the relief valve opens to release the pressure into the
path to the oil tank, which prevents the damage of the hydraulic control devices. Set the upper limit of the
hydraulic pressure for activating the relief valve as follows.

• Use our hydraulic pressure gauge (RPTSC0003) for measuring the hydraulic
Note
pressure.

 ●
  1 Press on the hand pendant to turn
off the power, and then turn off the power
switch on the base.

OFF

●
   2 Pull out the power plug.

Power plug

27
Adjustment of hydraulic control devices

Access cover  ●
  3 Detach the access cover on the base.
‒‒ The access cover is fixed with flat-head screws (4 pcs).

Flat-head screw
(4 pcs)

●
   4 Pull out the connector (CN-2) of the control
cable connected from the auxiliary switch
unit to the relay box.

Relay box Connector

(Main PCB) （CN2）

 ●
  5 Remove the piping bolt from the pipe
connection on the side of the relief valve,
and attach the hydraulic pressure gauge to
the main oil path with a 6-mm piping bolt.
Piping bolt
(6 mm)

Hydraulic
pressure
gauge
Relief valve

●
   6 Plug in the power cord, and turn on the
power of the base and the hand pendant in
order.

ON

28
 Adjustment of hydraulic control devices

 ●
  7 Press with held pressed on the
UP hand pendant to move up the tabletop until
it reaches the uppermost position.

1000 mm

 ●
  8 W i t h t h e t a b l e t o p a t t h e u p p e r m o s t
Hydraulic 8MPa
pressure gauge（80kg/cm ）
2 position, read the hydraulic pressure
Pressure
adjustment knob gauge while pressing with held
pressed.

●
   9 Turn the pressure adjustment knob on the
relief valve to adjust the pressure to 8 MPa
(80 kg/ cm2).
Relief valve ‒‒ Turning the pressure adjustment knob clockwise increases
the hydraulic pressure, while turning it counterclockwise
decreases the hydraulic pressure.

• When increasing the pressure for adjustment,

turn the knob slowly. If the pressure is
increased quickly or set above the specified
value, it may damage the hydraulic devices.
Note • If the hydraulic pressure gauge reads
abnormal value or it cannot be adjusted
appropriately, the relief valve may be faulty.
In such a case, the relief valve needs to be
replaced. Contact local distributor.

 ●
 10 After adjustment, detach the hydraulic
pressure gauge in the reverse order of
attachment.
‒‒ Tighten the piping bolt at the pipe connection by the
torque of 5N･m.

 ●
 11 Attach the access cover on the base.
‒‒ Connect the control cable from the auxiliary switch unit
to the relay box.

29
Adjustment of hydraulic control devices

4.1.4 Adjustment of operating speed of the cylinder drive section (mini valve)
Operating speed of each cylinder drive section is adjusted by the speed adjustment screw on the relevant
mini valve. Turning the speed adjustment screw increases or decreases the flow rate of oil returning to the oil
tank, which adjusts operating speed of the drive section.

• Be sure to adjust the operating speed within the specified value range.
CAUTION
• Working with co-worker is recommended when adjusting the operating speed of the
cylinder drive sections. While one equipment user operates on the hand pendant to
Note
operate a drive section, another equipment user measures the operating speed or
operating pressure.

■■ Table of specified operating speed/pressure in each operation

Measure the operating speed or operating pressure according to adjustment. The shaded items on the table
below show the items to be measured.

Operation Operating speed (margin) Operating pressure

- Elevation (up) 40 s (-5 to +6)

(1) Elevation (down) 35 s (-5 to +6)

(2) Trendelenburg (head down) 12 s (-2 to +5) 60 to 70 kg

(3) Trendelenburg (head up) 12 s (-2 to +5) 60 to 70 kg

(4) Lateral tilt (right down) 7 s (-2 to +3) 70 to 80 kg

(5) Lateral tilt (left down) 7 s (-2 to +3) 70 to 80 kg

(6) Reflex (center up) 20 s (-5 to +5) 60 to 70 kg

(7) Flex (center down) 7 s (-2 to +3) 60 to 70 kg

(8) Back section (center up) 22 s (-5 to +5) 60 to 70 kg

(9) Back section (center down) 8 s (-2 to +3) 60 to 70 kg

(10) Slide (head) 20 s (-5 to +5) 70 to 80 kg

(11) Slide (leg) 20 s (-5 to +5) 70 to 80 kg

- Brake release 10 s (-2 to +3)

• Operating speeds of Elevation (up) and Brake release cannot be

Note adjusted.
• Measure the operating speed of Elevation (down) and Lateral tilt.

30
 Adjustment of hydraulic control devices

Access cover  ●
  1 Detach the access cover on the base.
‒‒ The access cover is fixed with flat-head screws (4 pcs).

Flat-head screw
(4 pcs)

●
   2 Pull out the connector (CN-2) of the
control cable from the auxiliary switch unit
connected to the relay box.

Relay box Connector

(Main PCB) （CN2）

Mini valve  ●
  3 Check the position of the corresponding
mini valve.

●
   4 Remove the piping bolt from the pipe
connection on the side of the relief valve,
and attach the hydraulic pressure gauge to
Hydraulic pressure the main oil path with a 6-mm piping bolt.
gauge

 ●
  5 While one equipment user operates on the
hand pendant to operate a drive section,
another equipment user measures by
either one of the following methods.
‒‒ When measuring operating speed, measure the operation
time from its start to its end with a stop watch.
‒‒ When measuring operating pressure, read the operating
pressure with a hydraulic pressure gauge.

31
Adjustment of hydraulic control devices

Mini valve for

(2)Head down trendelenburg
 ●
  6 Check the measured operating speed
or pressure against the corresponding
value on the aforementioned table. If the
measured value differs from the specified
value, adjust the speed adjustment screw
(3)Head up of the relevant mini valve with a precision
screwdriver.
‒‒ Turning the speed adjustment screw clockwise decreases
the operating speed, while turning it counterclockwise
Mini valve increases the operating speed.
‒‒ Among the mini valves, the one for "Elevation" has one
speed adjustment screw only for the lowering speed, and
Up Head down Right down Reflex Back up Leg direction Move
the one for "Brake" also has one speed adjustment screw
(2) (4) (6) (8) (10) only for the locking direction. Other mini valves have two
Elevation Trendelenburg Lateral tilt Reflex Back section Table slide Brake
(1) (3) (5) (7) (9) (11) speed adjustment screws, one for each direction. (e.g. For
"Trendelenburg", Screw (2) adjusts the operating speed
Down Head up Left down Reflex Back down Head direction Lock in the "head down" direction while Screw (3), in the "head
up" direction.
‒‒ As for the mini valves that are adjustable in both
directions (other than those for "Elevation" and "Brake"),
adjust so that the operating speeds in both directions are
equal.

• If screws other than the speed adjustment

screws are loosened, oil leakage may occur.
Use caution not to loosen screws irrelevant
to speed adjustment.
Note
• Slowly turn the speed adjustment screws
little by little. If you change speed quickly,
damage to the hydraulic pressure devices
can occur.

●
   7 Detach the hydraulic pressure gauge in the
reverse order of attachment.
‒‒ Tighten the piping bolt at the pipe connection by 5･m
with a torque wrench.

 ●
  8 Attach the access cover on the base.
‒‒ Connect the control cable from the auxiliary switch unit
to the relay box.

32
 Adjustment of back section eccentric shaft

4.2 Adjustment of back section eccentric shaft

When the back section rattles, adjust the back section eccentric shaft.

Back section frame gear The back section drive section has the structure
as shown left. If a gap exists between the back
section frame gear and the back section cylinder
gear, the back section rattles.
Back section
eccentric shaft

Back section cylinder gear

 ●
  1 Loosen the set screw fixing the back
section eccentric shaft.

Set screw

●
  2 Turn the back section eccentric shaft
Back section
eccentric shaft counterclockwise with a hexagon wrench.
• The figure on the left shows the left side
when seen from the head section. For
Note the right side when seen from the head
section, turn the back section eccentric shaft
clockwise.

●
   3 After rattling is eliminated, tighten the set
Back section screw to fix the back section eccentric shaft.
eccentric shaft Set screw

33
Adjustment of difference in level between leg sections

4.3 Adjustment of difference in level between leg sections

If there is a difference in level between the right and left leg sections, adjust them to the same angle.

In the figure, there is a difference in level

between the right and left leg sections.

Level difference

 ●
  1 Loosen the hexagon screws (3 pcs) fixing
the flexing shaft of the leg section.

Hexagon screw
(3 pcs)

 ●
  2 The level difference adjustment screw (set
screw) is at the bottom of the leg section
Lock nut
flexing shaft. Loosen the lock nut of the set
screw.

Set screw

Socket wrench (17 mm)

 ●
  3 Turn the set screw to adjust both the leg
sections to the same angle.

 ●
  4 Tighten the hexagon screws (3 pcs) fixing
the leg section flexing shaft.

●
   5 Tighten the lock nut to fix the set screw.
Set screw

34
 Adjustment of head section flexing lever

4.4 Adjustment of head section flexing lever

When the head section flexing lever rattles or feels loose, tighten the fixing bolt and lock nut to lock it.

Fixing bolt
●
   1 Tighten the bolt fixing the head section
flexing lever and the lock nut on the back
Parallel to fix the lever.
‒‒ Align the right and left fixing points so that the head
section flexing lever and the head section frame are in
parallel.

Lock nut

4.5 Adjustment of the side rail

When the side rails rattle or feel loose, tighten the fixing screws of the side rails.

 ●
  1 Detach a mattress from the relevant table
top plate.

Fixing screw
●
   2 Remove the fixing screw fixing the table
top plate to detach the table top plate.
Table top plate

 ●
  3 Tighten the nuts fixing the side rail.
‒‒ Adjust the side rail to be level.

Side rail ‒‒ After tightening the nuts, check that rattling and
looseness are eliminated.

 ●
  4 Restore the table top plate and mattress.

Nut

35
Replacement of battery

4.6 Replacement of battery

The recommended replacement interval of the battery is every two years. If all the battery's indicator lamps
do not light up or it discharges too quickly even after it is charged, the battery may be deteriorated. In such a
case, replace the battery as soon as possible.

4.6.1 Measurement of charge voltage and battery voltage

Prepare a multimeter for voltage measurement. Check the charge voltage first, and then measure the battery
voltage.

Note • Be sure that the battery is fully charged before proceeding with the work.

 ●
  1 Press on the hand pendant to turn off
the power and turn off the power switch on
the base.

OFF

 ●
  2 Pull out the connector of the power cord
from the base.

Access cover ●
   3 Detach the access cover on the base.
‒‒ The access cover is fixed with flat-head screws (4 pcs).

Flat-head screw
(4 pcs)

36
 Replacement of battery

 ●
  4 Pull out the connector (CN-2) of the control
cable connected to the relay box from the
auxiliary switch unit.

Relay box Connector

(Main PCB) （CN2）

Negative (-) terminal Battery  ●

Positive (+) terminal  
  5 Disconnect the wire (blue) from the
battery's negative (-) terminal.
●
  6 Then, disconnect the wire (red) from the
positive (+) terminal.

Wire (blue)

Wire (red)

●
   7 Plug in the connector of the power cord
and turn on the power switch of the base.
ON

●
   8 Set the multimeter to a range in the DC
mode appropriate for measuring 20 to 30 V.

Probe (black)
 ●
  9 I n s e r t t h e n e g a t i v e ( - ) p r o b e i n t h e
Wire (blue)
(-) disconnected blue wire (-) and the positive
(+) probe in the disconnected red wire (+)
to check the voltage.
(+) ‒‒ Charge voltage is normal if it reads 27.0 V.
Wire (red)
Multimeter • If the charge voltage is abnormal, the power
Note
PCB may be faulty. Contact local distributor.

Probe (red)
 ●
 10 After checking the charge voltage, turn off
the power switch on the base, then pull out
the connector of the power cord from the
base.

37
Replacement of battery

 ●
 11 Remove the multimeter probes from the
blue and red wires, and then restore the
red wire (+) and blue wire (-) to the battery's
terminals in order.

Then, measure the difference in voltage between the states

in which the drive section is working and stopped.

 ●
 12 Check that the power plug is pulled out.
‒‒ Check the difference in voltage with the battery
sufficiently charged. Also, be sure to pull out the power
plug because the check above has to be done when the
equipment is driven by the battery.

 ●
 13 Press on the hand pendant to turn on
the power.

Probe (black)
 ●
 14 Insert the black probe of the multimeter
in the battery's negative (-) terminal (with
(-)
blue wire connected), and insert the red
Wire (red) probe of the multimeter in the positive (+)
(+)
terminal (with red wire connected).
Multimeter
 ●
 15 Measure the voltage in the stopped state.
Wire (blue)

Probe (red)

●
  16 While elevating the tabletop operating on
Up Down the hand pendant, measure the voltage in
the working state.
‒‒ If the initial voltage in the stopped state is about 24 V and
the difference in voltage from the initial voltage is less
than 2 V, the battery is normal.
‒‒ If the difference in voltage is 2 V or more even if the initial
voltage is normal, the battery may be deteriorated. In
such a case, replace the battery.

38
 Replacement of battery

4.6.2 Replacement of the battery

 ●
  1 Press on the hand pendant to turn off
the power.
‒‒ Also pull out the power plug.

Negative (-) terminal Battery ●

   2 Disconnect the wire (blue) from the
battery's negative (-) terminal.
Positive (+) terminal
●
   3 Then, disconnect the wire (red) from the
positive (+) terminal.

Wire (blue)

Wire (red)

Battery ●
   4 Disconnect the wire (white) connecting two
batteries from either one of the terminals.

Wire (white)

Nut ●
   5 Remove the nuts (2 pcs) fixing the fixing
Fixing plate plate of the batteries to detach the fixing
plate.
Bolt

39
Replacement of battery

 ●
  6 Detach the batteries from the base.

Battery

Nut ●
   7 Attach a wiring terminal to each terminal of
Spring washer the new battery with a hexagon bolt, a nut
Wiring terminal and washers.
Washer • The hexagon bolt, nut, washer, spring
Note w a s h e r, a n d w i r i n g t e r m i n a l a r e t h e
accessories to the battery.
Battery
Hexagon bolt

Terminal

 ●
  8 After attaching the terminals, put on the
black rubber caps.
Cap

 ●
  9 Mount the new batteries on the base in the
same direction as before replacement.

Batteries

40
 Replacement of battery

Negative (-) wire (blue)  ●

 10 Just like the wiring for the batteries before
Wire connecting batteries (white) replacement, connect the wire connecting
the batteries (white), the positive (+) wire
Fixing plate (red) from the power PCB, and the negative
(-) wire (blue) in order.

Positive (+) wire (red)

●
  11 After wiring is complete, press on
the hand pendant to turn on the power,
and check that the drive sections operate
normally.
‒‒ If the drive section does not work, check if the battery's
mounting direction and wiring are correct.

 ●
 12 If normal operation of the drive section is
confirmed, attach the battery fixing plate to
fix the battery.

●
  13 Attach the access cover.
‒‒ Before attaching the access cover, plug in the connector
of the control cable from the auxiliary switch unit to the
relay box.

●
  14 Plug in the power plug to turn on the power
switch on the base.
‒‒ Battery charge begins as soon as the power switch is
turned on. The indicator lamps flash during charge. All the
Power cord
indicator lamps turn on when the battery is full charge.

41
 Chapter 5 Theory of Operation
5.1 System overview
The chapter outlines the functions of this product from two viewpoints, hydraulic system and electrical
system.

Drives each drive section of this product.

Controls operation of each drive section by generating and releasing
Hydraulic system
hydraulic pressure to and from the hydraulic cylinder installed in each drive
section.

Controls the pump motor, the hydraulic control valve for switching the
Electrical system
hydraulic path, and other electrical parts.

5.2 Function of each part (hydraulic system)

5.2.1 Pump motor unit
Relief valve
The pump motor, a gear-type pump, supplies hydraulic
Mini valve pressure and oil to the entire hydraulic system. The pump
inlet is connected to the oil tank that supplies hydraulic oil
and the pump outlet is connected to a relief valve and mini
valves via hydraulic hoses. The oil tank has a filter to prevent
the ingress of foreign materials to the hydraulic system.
The output (hydraulic pressure) of the pump is transmitted to
each cylinder via the relief valve and mini valves to generate
Pump outlet driving force.
Pump inlet • Extended operation will raise the pump motor
Pump motor unit temperature, which will activate the built-
Note in thermal switch to stop the pump motor.
It takes about 30 minutes for the thermal
switch to restore its normal state.

42
 Function of each part (hydraulic system)

5.2.2 Relief valve

The relief valve prevents the pressure inside the hydraulic
circuit from exceeding the specified value.
It is connected to the outlet hose of the pump. When the
internal pressure exceeds the specified value, the valve
opens to return excess oil back to the oil tank.
The relief valve is also connected to the bodies of the mini
valves to share the internal main pressure oil path with the
return oil path.

Relief valve

5.2.3 Mini valve

The mini valves are electromagnetic switching valves. When
the solenoid coil incorporated in a mini valve is activated,
the armature pushes the spool to switch the hydraulic path.
When a mini valve is not activated, a check valve prevents
backflow of oil.

Mini valve

43
Function of each part (hydraulic system)

5.2.4 Double-action cylinder (back section, trendelenburg, slide)

The double-action cylinder has two hydraulic hoses connected at both the ends of the cylinder, and hydraulic
pressure is applied to actuate the cylinder rod in both the push and return directions.
The double-action cylinders are installed at the following three drive sections of this equipment.

■■ Back Section cylinder

The back section cylinder flexes the back section up or down.

Back Section cylinder

90°

40°

Upward Downward

■■ Trendelenburg cylinder
Trendelenburg cylinder tilts the table top in the trendelenburg direction (head up or head down).

Trendelenburg cylinder

25°
25°

Head up Head down

■■ Slide cylinder
The slide cylinder tilts the entire table top toward the head or the leg.

Slide cylinder

220 mm 310 mm

Toward head Toward leg

44
 Function of each part (hydraulic system)

■■ Flex/Reflex
Flex/Reflex refers to the flex or reflex movement of the table top as shown below, which is achieved by
simultaneous actuation of the trendelenburg cylinder and the back section cylinder.

Movement name State Note

When the tabletop's midpoint is slid towards

the leg side further than the middle point,
flexing does not work.
Flex Also, DO NOT perform Flex with the leg
section flexed down. Otherwise, the leg
section may be damaged since it interferes
with the floor.
Flex

If Reflex is performed with the table top

moved down, the motion-inhibit switch will
be activated.
Reflex

Reflex

5.2.5 Single-action cylinder (lateral tilt, elevation, brake)

The single-action cylinder has one hydraulic hose connected to the cylinder, and the hydraulic pressure
extends the cylinder rod to operate the target part. The extended cylinder rod returns to its home position
with the effect of a spring or another single-action cylinder.
The single-action cylinders are installed at the following three drive sections of this equipment.

■■ Lateral tilt cylinder

The lateral tilt cylinder tilts the table top in the left-down or right-down direction when seen from the head
side.

Lateral tilt cylinder

Left down Right down

20° 20°

45
Function of each part (hydraulic system)

■■ Elevation cylinder
The elevation cylinder moves the entire table top up or down.
Elevation cylinder

Up

Down

1000 mm
520 mm

■■ Brake cylinder
The brake cylinder locks the operating table. The brake cylinders are installed in four locations at the base
bottom.

Brake cylinder

Lock Unlock

Reference For the details of brake system, see “5.2.6 Brake system”.

46
 Function of each part (hydraulic system)

5.2.6 Brake system

The brake system locks the operating table onto the floor. Four brake cylinders installed at the base bottom
prevent the operating table from moving or wobbling on the floor.

Brake cylinder Piping terminal Brake cylinder

Pump motor Relief valve

Emergency brake release valve

Brake mini valve
(Three-way valve)

Brake cylinder Brake cylinder

Brake cylinder Piping terminal

The brake cylinders are installed at four corners of the
base bottom. They are single-action cylinders to lock
the operating table.
Relief valve
The relief valve releases oil to the return path to the oil
tank when the pressure in the hydraulic circuit exceeds
the specified value. This protects the hydraulic circuit
and the devices in the brake system from damage.
Mini brake valve (three-way valve)
This valve opens and closes the valves that feed the
oil from the pump motor to four cylinders. When the
emergency brake release valve is activated, oil returns
to the oil tank via this valve.
This device distributes the oil from the mini brake
valve to four brake cylinders when the brake is
applied. Four hydraulic hoses are connected to feed
oil to each brake cylinder.
Emergency brake release valve
In an emergency, this valve releases brake by
releasing hydraulic pressure in the brake cylinders to
the oil tank.
Manually operate the valve by turning its handle.
To restore normal state from an emergency state,
manually turn the handle to the original position.
( ☞ "5.2.7 Emergency brake release valve")

47
Function of each part (hydraulic system)

5.2.7 Emergency brake release valve

In an emergency, turn the handle of the emergency brake release valve clockwise (CW) to release the brake,
returning the brake oil back to the oil tank.
After the brake is released, turn the handle counterclockwise (CCW) to return the handle to its normal
position. Then, press and hold and on the hand pendant to check that the pump motor operates
normally. After checking operation of the pump motor, press and hold and to lock the brake.

Turned CW

Brake is released.
(UNLOCK state)

Turned CCW

Brake is applied.
(LOCK state)

48
 Function of each part (electrical system)

5.3 Function of each part (electrical system)

5.3.1 Relay box (main PCB)
The relay box controls battery charge and electrical
components such as the pump motor and mini valves.

Relay box
(Main PCB)

5.3.2 Universal power supply (AC/DC converter)

This unit performs AC/DC conversion of the power supply.
AC/DC conversion
Plug in the power cord and turn on the power switch to start
the fan.
Fan
Input voltage is 100 to 240 VAC.

5.3.3 Hand pendant

The hand pendant transmits signals to the relay box. It contains the power switch and function switches to operate
corresponding parts. If two green lamps on the battery indicator light up when any switch on the hand pendant is
operated with the power cord plugged in and the power switch turned on, it shows that signals have been normally
transmitted from the hand pendant.

Control unit

Green

49
Function of each part (electrical system)

5.3.4 Emergency stop switch

When pressed, the drive sections in motion stop and the buzzer sounds. Note that the emergency stop
function does not shut down the power supply.
To cancel the emergency stop state, turn the emergency stop switch clockwise (CW). Then, the pressed
switch restores normal state and the buzzer stops sounding.

Emergency stop

Emergency stop release

5.3.5 Auxiliary switch unit

The auxiliary switch unit also operates each part of the operating table. Use this unit when the hand pendant
cannot be used for some reason. The auxiliary switches directly operate the mini valves without the control
system. For this reason, motion restriction by sensors does not work. Use caution on the operating ranges of
the operation targets when operating the auxiliary switches.

• When operating the operating table with the auxiliary switches, always observe
the movement of each drive section. When an operation target interferes with
other part, stop operation immediately.
• Do not perform the following operations since there is a danger of interference.
CAUTION ‒‒ Trendelenburg or lateral tilt motion near the lowermost position
‒‒ Slide motion when the back section is moved down

Auxiliary switch unit

control panel

Lateral tilt Back section

right down flex up Elevation, up
Trendelenburg up
(head up)

Trendelenburg Lateral tilt Back section Elevation, down

down (head down) left down flex down

50
 Function of each part (electrical system)

5.3.6 Magnetic sensor

This is a safety sensor for protecting the slide cylinder. If the table is operated near the lowermost position
and the sensor approaches the base, a buzzer sounds.
Slide cylinder

Magnetic sensor

Slide cylinder
Magnetic sensor

5.3.7 Battery
Two 12 VDC lead batteries are connected in series to be used as the 24 VDC power supply.
When the battery charge level falls below 23.5 V, the battery indicator on the hand pendant starts flashing to
indicate that charging is necessary. In such a case, connect to the power outlet and turn on the power switch
to start charging. It takes 24 hours at most for full charge.
Operable time at full charge is 1.5 hours.

Battery

Indicator

51
Function of each part (electrical system)

5.3.8 Return-to-level/Motion-inhibit switch

This equipment is furnished with the switches to recognize the current positions of drive sections and the
motion-inhibit switch to protect the equipment from damage.

■■ Return to level
Pressing and on the hand pendant simultaneously turns on or off switches in various sections
to detect the current trendelenburg, lateral tilt, back section flex and flex status, and operate the cylinder of
each section to return the tabletop to level.

■■ Motion-inhibit switch
If there is an input from the motion-inhibit switch, some movements are inhibited to protect the equipment
from damage. (Operation on the hand pendant is disabled.)
-- When the back section is lowered below level, the table top does not slide toward the leg.
-- When the table top is slid on the leg side, the back section does not lower below level.
-- When trendelenburg (head up or head down) is operated with the table top near the lowermost position,
the buzzer sounds and operation is interrupted.

■■ Positions and functions of the switches

CS-2
NS-6 CS-1

NS-1

NS-4
Head section Leg section
NS-3

NS-2

NS-5
LS-1 LS-2

Symbol Name Symbol Name

NS-1 Return from trendelenburg down (head down) NS-6 Return from back section up to level
to level
NS-2 Return from trendelenburg up (head up) to CS-1 Pause at midpoint when sliding from the leg
level side/Back section down inhibition
NS-3 Return from lateral tilt (left down) to level CS-2 Pause at midpoint when sliding from the head
side
NS-4 Return from lateral tilt (right down) to level LS-1 Motion inhibition of trendelenburg down (head
down), lateral tilt (right down), Reflex, and
elevation (down)
NS-5 Return from back section down to level/Slide LS-2 Motion inhibition of trendelenburg up (head
inhibition up), lateral tilt (right down), Flex, and
elevation (down)

52
MEMO

53
 Chapter 6 Specifications
6.1 Specifications
Sales name Operating table MOT-5602BW
Highest 1000 mm
Table height range
Lowest 520 mm
Up (Head down) 25°
Trendelenburg tilt angle
Down (Head up) 25°
Right down 20°
Lateral tilt angle
Left down 20°
Up 90°
Back section flex angle
Down 40°
Electrical

Head side 220 mm

Sliding amount: Note 1
Leg side 310 mm
Leg section flex angle Down 100°
Flex/Reflex Capable
Auto return to level Trendelenburg/Lateral tilt/Back section flex/Flex
Others Lock/Unlock of operating table
Elevation, Trendelenburg, Lateral tilt, Back section flex, Slide,
Hand pendant
Operation device Flex, Return-to-level, Brake, E-switch, ON/OFF
Auxiliary switches Elevation, Trendelenburg, Lateral tilt, Back section flex
Up 60°
Head section flex angle
Down 90°
Manual

Leg section flex angle Down 90°

Leg section open angle Right/Left 90°
Detachable sections Head section/Leg section (right/left)
Others Emergency brake release handle
Class I equipment (Internal power supply: Note 2): Classification according to
protection type against electric shock
Classification
Type B mounting parts: Parts according to protection against electric shock
IPX4: Protection degree against harmful ingress of water
Electrical rating

Rated power supply voltage 100 to 240 VAC

Rated power supply frequency 50 to 60 Hz
Battery power supply voltage 24 VDC
Power input 400 VA
Operating voltage 5 to 24 VDC
Continual operation time 3-Minute ON and 7-minute OFF: Note 3
Others This product conforms to EMC Standard IEC 60601-1-2
Table top dimensions 1950 mm (length) x 500 mm (width): Note 4
Dimensions
Base dimensions 973 mm (length) x 483 mm (width): Note 5
Mass 323 kg
Allowable load 250 kg
Ambient temperature 10 ºC to 40 ºC: Note 6
Installation
Relative humidity 30 to 75 %: Note 6
environment
Atmospheric pressure 700 to 1060 hPa: Note 6
Ambient temperature -10 to 50 ºC: Note 7
Transport
and storage Relative humidity 10 to 80 % (with no dew deposition): Note 7
conditions
Atmospheric pressure 700 to 1060 hPa: Note 7
Service life 10 years (under specified maintenance, inspection, and storage): Note 8
Note 1: Distance from the midpoint (the position where the side frame and the slide cylinder are aligned) Note 2: When using the battery
Note 3: The state in which the switch on the hand pendant is continuously pressed. Note 4: Excluding the side rail section Note 5: Approximate dimensions
Note 6: Based on IEC60601-1 Medical electrical equipment –Part 1 General requirements for basic safety and essential performance (Environmental conditions)
Note 7: Internal standards Note 8: According to self-certification (internal data)

54
 Exterior view

6.2 Exterior view

240mm 350mm 570mm 727mm

1950mm 500mm

483mm
973mm

55
Piping schematic

6.3 Piping schematic

ELEVATION

TRENDELEN BURG TILT

3
4(L)

LATERAL TILT

5(R)
BACK SECTION(LH)
ELEVATION
1 1
2
3 6 7
TRENDELEN 2
4
BURG TILT
3 5
6
LATERAL 4 7
TILT 60
5 70
8
FLEX 2 9 60
LEFT FRONT 70
REFLEX
7
LEFT REAR
60 BACK SECTION(RH)
BACK
SECTION RIGHT REAR
70
IN OUT
8
SLIDE
PUMP/MOTOR RIGHT FRONT
9 SLIDE
24 VDC
10 12
BRAKE 9 8

56
 Wiring schematic

6.4 Wiring schematic

HEAD SIDE

LEG SIDE

SWITCH
POWER
SUPPLY 3P 4P

GROUND

UP REV.T. RIGHT REFLEX UP FOOT UNLOCK

TABLE TREND TILT FLEX BACK SLIDE BRAKE

DOWN TREND. LEFT FLEX DOWN HEAD LOCK

GROUND

20P 16P

CN-1B CN-1A 16P

CN-2

26P

RELAY BOX
CN-10
CN-9

CN-11 CN-6 CN-7

7P

15A
2P

CN-3 CN-8 CN-5 CN-4

12P 4P 12P
１
２

EARTH
３
４

LINE

57
 Month, Year : Daily Inspection Table
Date
Inspection item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 2.2.1 Damage or deterioration of

the mattress

2 2.2.2 Rattling of the table

3 2.2.3 Oil leakage

4 2.2.4 Damage, deterioration, normal

operation of the hand pendant

5 2.2.5 Damage of power cord or

broken pins

6 2.2.6 Remaining battery level

7 2.2.7 Checking emergency brake

release handle

Signed by

Month, Year :
Date
Inspection item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 2.2.1 Damage or deterioration of

the mattress

2 2.2.2 Rattling of the table

3 2.2.3 Oil leakage

4 2.2.4 Damage, deterioration, normal

operation of the hand pendant

5 2.2.5 Damage of power cord or

broken pins

6 2.2.6 Remaining battery level

7 2.2.7 Checking emergency brake

release handle

Signed by

OP room no. [Instructions] Inspection result and marking

Type 1. Perform inspection for each item. Normal  Repair request S
2. Record the inspection results in the columns on the relevant Abnormal Purchase P
Serial No. 
date.
Managed by 3. Sign the inspector’s name
Photocopy this Daily Inspection Table for actual use.
 Month, Year : Quarterly Inspection Table
Date
/ / / / / / / / / / / / / / / / / / / / / / / /
Inspection item

Detaching, attaching, and

1 2.3.1
locking head section

Flexing, opening, detaching

2 2.3.2
and attaching leg section

Fastening mattress
3 2.3.3
(with Velcro tape)

Damage or looseness of the

4 2.3.4
table top plate

5 2.3.5 Looseness of the side rail

6 2.3.6 Deforming of cover

Damage and rotation of the

7 2.3.7
caster

Crushing, damage, locking of

8 2.3.8
the brake pad

9 2.3.9 Power switch operation

10 2.3.10 Emergency stop operation

11 2.3.11 Auxiliary switch operation

Signed by

OP room no. [Instructions] Inspection result and marking

Type 1. Perform inspection for each item. Normal  Repair request S
2. Record the inspection results in the columns on the relevant
Serial No. date. Abnormal  Purchase P
Managed by 3. Sign the inspector’s name

Photocopy this Periodical Inspection Table for actual use.

Sale Agent Manufacturer:

Mizuho Medical Co., Ltd.

Hongo Ishiwata building 7F 3-38-1, Hongo, 3-30-13 Hongo, Bunkyo-ku
Bunkyo-ku, Tokyo 113 -0033, Japan. Tokyo 113-0033, Japan