938H Wheel Loader LKM00001-UP (MACHINE) POWERED BY C6.6 Engine(SEB...

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Product:  WHEEL LOADER

Model:  938H WHEEL LOADER LKM01038
Configuration: 938H Wheel Loader LKM00001-UP (MACHINE) POWERED BY C6.6 Engine

Operation and Maintenance Manual

938H Wheel Loader and IT38H Integrated Toolcarrier
Media Number -SEBU8079-11 Publication Date -01/04/2012 Date Updated -17/04/2012

i04876454

Maintenance Interval Schedule

SMCS - 7000

Ensure that all safety information, warnings, and instructions are read and understood before any
operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance. All adjustments, the use of proper
lubricants, fluids, filters, and the replacement of components due to normal wear and aging are
included. Failure to adhere to proper maintenance intervals and procedures may result in
diminished performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST,
in order to determine the maintenance intervals. Products that operate in severe operating
conditions may require more frequent maintenance. Refer to the maintenance procedure for any
other exceptions that may change the maintenance intervals.

Note: The aftertreatment system can be expected to function properly for the useful life of the
engine (emissions durability period), as defined by regulation. All prescribed maintenance
requirements must be followed.

Note: Before each consecutive interval is performed, all maintenance from the previous interval
must be performed.

Note: If Cat HYDO Advanced hydraulic oils are used, the hydraulic oil change interval is
extended substantially. S·O·S services may extend the oil change even longer. Consult your Cat
dealer for details.

The following guidlines shoud be followed if the service hours are not met:

Items listed between 10 and 100 service hours should be performed at least every 3 months.

Items listed between 250 and 500 service hours should be performed at least every 6 months.

Items listed between 1000 service hours and 2500 service hours should be performed at least
every year.

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When Required

Alternator Air Vent Line and Screen - Clean

Automatic Lubrication Grease Tank - Fill
Battery or Battery Cable - Inspect/Replace
Bucket Cutting Edges - Inspect/Replace
Bucket Hinge and Lift Arm Clearance Shims - Inspect/Adjust/Replace
Bucket Tips - Inspect/Replace
Bucket Wear Plates - Inspect/Replace
Camera - Clean
Circuit Breakers - Reset
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Ether Starting Aid Cylinder - Replace
Fuel System - Prime
Fuses - Replace
High Intensity Discharge Lamp (HID) - Replace
Oil Filter - Inspect
Pallet Fork - Inspect
Radiator Core - Clean
Ride Control Accumulator - Check
Secondary Steering - Test
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace

Every 10 Service Hours or Daily

Backup Alarm - Test

Cooling System Coolant Level - Check
Engine Air Filter Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter (Water Separator) - Drain
Hydraulic System Oil Level - Check
Quick Coupler - Check
Seat Belt - Inspect
Transmission Oil Level - Check
Windows - Clean

Every 50 Service Hours or Weekly

Bucket Lower Pivot Bearings - Lubricate

Cab Air Filter - Clean/Replace
Fuel Tank Water and Sediment - Drain
Tire Inflation - Check

Every 100 Service Hours or 2 Weeks

Axle Oscillation Bearings - Lubricate

Bucket Linkage and Loader Cylinder Bearings - Lubricate
Bucket Upper Pivot Bearings - Lubricate
Steering Cylinder Bearings - Lubricate

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Initial 250 Service Hours

Transmission Oil Filter - Replace

Every 250 Service Hours

Drive Shaft Support Bearing - Lubricate

Engine Oil Sample - Obtain

Every 250 Service Hours or Monthly

Belt - Inspect/Adjust/Replace
Brake Accumulator - Check
Braking System - Test
Differential and Final Drive Oil Level - Check
Drive Shaft Spline - Lubricate
Engine Air Filter Service Indicator - Inspect/Replace
Quick Coupler - Lubricate

Every 250 Service Hours or 3 Months

Engine Oil and Filter - Change

Pallet Fork - Lubricate
Steering Column Play - Check

Initial 500 Service Hours

Engine Valve Lash - Check

Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)

Cooling System Coolant Sample (Level 2) - Obtain

Every 500 Service Hours

Cooling System Coolant Sample (Level 1) - Obtain

Differential and Final Drive Oil Sample - Obtain
Hydraulic System Oil Sample - Obtain
Open Crankcase Ventilation (OCV) Fumes Disposal Filter - Replace
Transmission Oil Sample - Obtain

Every 500 Service Hours or 3 Months

Engine Crankcase Breather - Clean

Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Cap and Strainer - Clean
Hydraulic System Biodegradable Oil Filter Element - Replace
Hydraulic System Oil Filter - Replace
Transmission Oil Filter - Replace

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Every 1000 Service Hours or 6 Months

Articulation Bearings - Lubricate

Axle Oil Cooler Magnetic Filter - Clean/Replace
Battery - Clean
Battery Hold-Down - Tighten
Drive Shaft Universal Joints - Lubricate
Roading Fender Hinges - Lubricate
Rollover Protective Structure (ROPS) - Inspect
Transmission Oil - Change

Every 2000 Service Hours or 1 Year

Brake Discs - Check

Differential and Final Drive Oil - Change
Engine Valve Lash - Check
Hood Tilt Actuator - Lubricate
Hydraulic System Oil - Change
Hydraulic Tank Breaker Relief Valve - Clean
Refrigerant Accumulator (With Desiccant) - Replace
Service Brake Wear Indicator - Check

Every 3000 Service Hours

Steering Column Spline (HMU Steering) - Lubricate

Every 3 Years

Seat Belt - Replace

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

Cooling System Water Temperature Regulator - Replace

Copyright 1993 - 2018 Caterpillar Inc. Sun Jan 28 10:56:29 UTC+0200 2018
All Rights Reserved.
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