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Limitations
This document is copyright and is provided solely for the use of the purchaser. It is
not to be copied in any way, nor its contents divulged to any third party, nor to be
used as the basis of a tender or specification without the express written permission
of the manufacturer.
Disclaimer
The advisory procedures and information contained within this Manual have been
compiled as a guide to the safe and effective operation of products supplied by
Nu-Lec Industries Pty Ltd. (Schneider Electric)
It has been prepared in conjunction with references from sub-assembly suppliers
and the collective experience of the manufacturer.
In-service conditions for use of the products may vary between customers and
end-users. Consequently, this Manual is offered as a guide only. It should be used in
conjunction with the customers own safety procedures, maintenance program,
engineering judgement and training qualifications.
No responsibility, either direct or consequential, for injury or equipment failure can be
accepted by Nu-Lec Industries Pty Ltd resulting from the use of this Manual.
Copyright
© 2009 by Nu-Lec Industries Pty Ltd.
All rights reserved. No part of the contents of this document may be reproduced or
transmitted in any form or by any means without the written permission of the
manufacturer.
Revision Record
Level Date Comment
R00 November 2008 First Release
R01 April 2009 Progressive Updates
i
RL-Series LBS/Sectionaliser
with ADVC Controller
CONTENTS
Notices ......................................................................................................................... i
Scope of this Manual..................................................................................................................... i
Limitations...................................................................................................................................... i
Disclaimer...................................................................................................................................... i
Copyright...................................................................................................................................... i
Revision Record............................................................................................................................. i
1 Scope of this Manual............................................................................................. 1-1
General.....................................................................................................................................1-1
Equipment Versions Covered by this Manual. .............................................................................1-1
Symbols.....................................................................................................................................1-1
Software Identification .............................................................................................................1-2
Abbreviations.............................................................................................................................1-2
2 Introduction........................................................................................................... 2-1
Role of the Sectionaliser..........................................................................................................2-1
Terminology...............................................................................................................................2-2
3 Installation............................................................................................................. 3-1
Contents of Crate.....................................................................................................................3-1
Unpacking Procedure.................................................................................................................3-1
Control Cable Connection. .......................................................................................................3-2
Testing & Configuring. ..............................................................................................................3-2
Transport to Site......................................................................................................................3-3
Site Installation.........................................................................................................................3-3
Tools Required............................................................................................................................. 3-3
Parts Required (Not supplied by the manufacturer)...................................................................... 3-3
Site Procedure............................................................................................................................. 3-4
Cable Tail Connections................................................................................................................. 3-5
Surge Arrester Mounting and Terminating..................................................................................... 3-6
Earthing (Grounding) . .............................................................................................................. 3-6
LV Auxiliary Power from Mains..................................................................................................... 3-7
LV Auxiliary Power from Dedicated Utility Transformer................................................................. 3-7
Auxiliary Power from Integrated Transformer................................................................................ 3-7
4 Communications and Accessories Installation.................................................... 4-1
Radio Antenna............................................................................................................................4-1
Protection of Radio Equipment..................................................................................................... 4-1
The Customer Compartment.......................................................................................................4-2
Connecting to the Terminal Block................................................................................................. 4-2
Radio/Modem Power.................................................................................................................... 4-3
IOEX Installation.......................................................................................................................4-4
Communication Ports. ................................................................................................................4-5
RS232.......................................................................................................................................... 4-5
RS485.......................................................................................................................................... 4-6
V23 FSK...................................................................................................................................... 4-6
Ethernet....................................................................................................................................... 4-7
Windows Switchgear Operating System (WSOS)......................................................................... 4-7
SCADA Protocols......................................................................................................................... 4-7
5 Testing Your Installation . ................................................................................. 5-1
Powering Up the ADVC..............................................................................................................5-1
Battery......................................................................................................................................5-2
Connection between the ADVC and the LBS...............................................................................5-2
Auxiliary Supply.........................................................................................................................5-3
Work Tag. .................................................................................................................................5-3
Terminal Designation and Phase Rotation...................................................................................5-4
ii
Contents
iii
RL-Series LBS/Sectionaliser
with ADVC Controller Contents cont
iv
1 Scope of this Manual
General
This manual describes the installation and maintenance of the RL-Series
Sectionaliser and the ADVC Controller.
Whilst every care has been taken in the preparation of this manual, no responsibility
is taken for loss or damage incurred by the purchaser or user due to any error or
omission in the document.
Inevitably, not all details of equipment are provided nor are instructions for every
variation or contingency during installation, operation or maintenance.
For additional information on specific problems or requirements, please contact the
manufacturer or your distributor.
The model number is shown on the equipment rating plate. If your equipment does
not show one of these model numbers, this manual is not applicable. Please contact
the manufacturer or your local distributor.
Symbols
The following symbols are used throughout this manual (and others). The are
designed to give a quick way of indicating information that is designed for specific
areas of interest.
The grey box symbol indicates that the adjacent information does
not apply to all products.
1-1
RL-Series LBS/Sectionaliser
with ADVC Controller
Software Identification
The software loaded into the ADVC is identified by its version number which has the
form:
AXX-XX.XX.
This precisely identifies the software loaded into the microprocessor on the
controller.
In order to obtain effective technical support from the manufacturer or your distributor
it is vital to record the software version and to quote these when making your inquiry.
Without this information it is impossible for our customer service department to
identify the software and provide correct support.
The software version is shown on the Operator Control Interface "Switchgear
Wear/General Details" page, in the field "App.Ver":
- - - - Switchgear Wear/General Details - - - - S
i Contact 100.0% Cubicle S/N 1234
ii Contact 100.0% AppVer A44-01.01
iii Contact 100.0%
See “7 Operator Interface” (page 7-1) to find out how to use the Operator Control
Panel.
Abbreviations
The following abbreviations are used in this document:
ACR Automatic Circuit Recloser
ADVC Advanced Controller or ADVC Controller
CAPE Control and protection enclosure
CT Current transformer
CVT Capacitive Voltage Transducer
LBS Load Break Switch
LCD Liquid Crystal Display
LED Light Emitting Diodes (Lamps)
MCB Miniature Circuit Breaker
MDIM Motor Drive Interface Module
OCP Operator Control Panel (also known as Operator Interface)
O.I. Operator Interface
PCOM Protection and communications module
PSU Power supply unit
PSSM Power Supply & Switchgear Module
PTCC Pole top control cubicle
QAK Quick Action Keys (flexVUE only)
SWGM Switchgear module
WSOS Windows Switchgear Operating System
1-2
2 Introduction
The RL-Series Load Break Switch is a state-of-the-art, pole or pylon mounted, gas
insulated, three phase Load Break Switch (LBS)/Sectionaliser optimised for remote
control and automation schemes.
Innovative use of a puffer interruption system insulated by SF6 gas, enclosed in a
sealed-for-life stainless steel tank ensures a long, low-maintenance service life. A
fully insulated cabling system and a simple pole hanging arrangement all contribute
to quick, low cost installation.
Remote monitoring and control can also be provided without the addition of a
Remote Terminal Unit (RTU).
The ADVC Controller reads and displays the information which is stored in the LBS
and provides detection and communication properties for the LBS. The ADVC
Controller
consists of:
an electronic switchgear controller that monitors the LBS, and provides
communication and detection functions (CAPE),
an operator interface mounted on the CAPE (O.I.),
a power supply which also supplies power for customer equipment (PSU),
an accessories and customer equipment compartment,
can be powered by an auxiliary voltage supply of 115 or 230 volts AC,
alternatively via an intergrated VT (27.8 VAC - ULTRA cubicle ONLY),
is connected to the LBS via a detachable control cable.
The customer compartment provides ample room for equipment. Standard
communications cables can be used for connection to the communications ports on
the CAPE and power is readily accessible from the programmable power terminal
block. (Please refer to “4 Communications and Accessories Installation” (page
4-1).)
2-1
RL-Series LBS/Sectionaliser
with ADVC Controller
Terminology
The RL-Series switchgear bushings are identified as I, II, and III on one side, usually
the source side, and X, XX, and XXX on the other, usually the load side. (Source
and load side are configurable via the ADVC) See Figure 2. LBS Bushings (page
2-2)
II
III
XX
XXX
2-2
Introduction cont
COMPACT CUBICLE
ULTRA CUBICLE
2-3
RL-Series LBS/Sectionaliser
with ADVC Controller
2-4
3 Installation
The ADVC cubicle weighs approx. 40kg (88lbs). 9: Unscrew and remove the two (2) screws that secure the top and bottom of the
ADVC cubicle to the base of the crate and lift the ADVC cubicle out of the crate.
3-1
RL-Series LBS/Sectionaliser
with ADVC Controller
►
Unbolt the cover plate 11 over the Motor Drive Interface Module (MDIM) on
the bottom of the motor enclosure.
► 11
3-2
Installation cont
Transport to Site
If the unpacking and testing was carried out in the workshop then the LBS and ADVC
must be transported safely to site. It is important the following steps are carried out:
Turn off all ADVC circuit breakers and disconnect all auxiliary power supplies.
Disconnect the control cable from both LBS and ADVC and put back the cover
plate on the motor enclosure.
Transport the LBS, ADVC and all parts in a safe and secure manner to site.
Site Installation
If you are replacing a pole-top control cubicle (PTCC) or an original ADVC Controller
(Ver 43 or earlier) with an ADVC Controller (Ver 44 or above), the following should be
considered:
The ADVC Controllers have different mounting points to the PTCC.
The connection to the auxiliary supply enters the cubicle at a different point.
The earth stud is in a different position.
Accessory cables may need extending.
Unlike the PTCC which required an auxiliary power supply rating of 50VA, the
ADVC Controller requires 100VA.
If the auxiliary supply is provided by an external VT connected through the ACR,
there are limitations to the supply ratings of equipment powered by the radio
power supply. For an external VT, the maximum continuous current drawn from
the radio supply should be limited to 0.5 amps.
The ADVC Controller (Ver 44 or above) door is held open by a door stay
mechanism which prevent door swinging or blowing shut. To disengage the door
stay follow the directions on the operator sheet located on the inside of the door.
Tools Required
Torque wrench and metric socket set, normal engineers tools.
Tools to prepare pole as required.
Crane or other lift for LBS and ADVC, four D shackles and slings.
If Required: (27kV / 38kV)
24mm Open ended drive to fit the torque wrench (commonly known as a "Claw
Foot"). This is only required with 630A cable tails which screw directly into the
bushings and are tightened by a 24mm lock-nut.
Standard 300gm cartridge applicator, (Caulking Gun).
Bushing boot clamping spanner, (supplied by the manufacturer).
3-3
RL-Series LBS/Sectionaliser
with ADVC Controller
Site Procedure
To erect and test the LBS and ADVC, carry out the following steps. Mounting details
are given in Figure 9. LBS & Mounting Bracket Dimensions (page 3-8):
1: Transport to site and carry out testing prior to erection as required.
2: Connect cable tails and surge arresters before raising the LBS. See “Cable Tail
Connections” (page 3-5) and “Surge Arrester Mounting and Terminating”
(page 3-6)
3: Ensure that the pole is of sufficient strength to support the LBS. A structural
engineer may be needed to calculate the stresses involved.
4: Securely mount the LBS mounting bracket on the power pole.
5: Lift the LBS into position and slide it on to the mounting bracket so that it hangs
from the mounting bracket. Figure 9. LBS & Mounting Bracket Dimensions (page
3-8).
6: Bolt the LBS to the mounting bracket with the two 12mm nuts and bolts provided.
Tighten to 40 Nm.
7: Complete the high voltage connections as shown in Figure 12. HV Terminal
Note that the ADVC mounts have key holes as
(page 3-11) or as appropriate for the site installation.
shown here, so that you can lift the ADVC on to
the mounting bolt and slide it into position. 8: Power down the ADVC by switching off all MCB’s. Note: that this should be done
whenever connecting or disconnecting the control cable from the ADVC.
9: Lift the ADVC cubicle into position and bolt or strap to the power pole. Note that
the control cubicle mounts are provided with key holes so it can be lifted onto the
10mm bolt and simply slid into position. Connect the control cable to plug
► 1
See Figure 5. Handling the control cable plug (page 3-2) for the correct way to
connect/disconnect the control cable.
►
10: Fit the retaining plate. 21
P1
►
21
11: Run the control cable from the LBS down to the ADVC.
12: Attach the control cable to the power pole maintaining maximum available
separation from the main earth bond (at 200mm for wood and concrete poles
and 150mm for steel poles). Ensure that there is enough cable available at each
It is vital that the earthing scheme is carried
end to permit connection to the equipment.
out as described.
13: Run the earth connections as described in “Earthing (Grounding)” (page 3-6)
14: Connect the control cable from the LBS through the base of the ADVC 31
►
► 3
3-4
Installation cont
16: For LV mains supply run auxiliary wiring as shown in Figure 10. Common
Earthing and LV Supply (page 3-9). Make the connection inside the ADVC as
shown in Figure 8. LV Auxiliary Supply Connection (page 3-7).
17: For LV supply from a dedicated transformer supplied by the utility, connect as
shown in Figure 8. LV Auxiliary Supply Connection (page 3-7).
18: For Integrated supply from an external transformer, connect as shown in Figure
11. Utility Auxiliary Transformer (page 3-10). (See also “Auxiliary Power from
Integrated Transformer” (page 3-7).)
Fitting the batteries with reverse polarity will
19: Fit the batteries if they are not already in place.
cause damage to the electronic systems.
20: If communications equipment is to be installed go to “4 Communications and
Accessories Installation” (page 4-1)
21: Otherwise go to “5 Testing Your Installation” (page 5-1)
3-5
RL-Series LBS/Sectionaliser
with ADVC Controller
The insulated cables supplied by the manufacturer are rated for use at the following
voltages and ratings:
Earthing (Grounding)
Figure 10. Common Earthing and LV Supply (page 3-9) shows the earthing
(grounding) common to all installations.
This arrangement earths the LBS frame and the surge arresters directly to earth
through a main earth bond consisting of a copper conductor of 70 mm2. Any surges
will flow down this path.
The ADVC cubicle is connected to this main earth bond by a tee-off. The control
cubicle electronics are internally protected from potential differences which may
Do not earth surge arresters by a different occur between the LBS frame and ADVC Cubicle frame whilst surge currents are
path, doing this may cause damage to the flowing down the main earth bond. No other connections to earth from the ADVC
control electronics or LBS. Also, any antenna Cubicle are allowed since surge currents will also flow in those paths. Follow this
should be bonded to the LBS or the main earth arrangement on both conducting and insulating power poles.
bond. Keep the main earth bond physically separated from the control cable, as they run
down the power pole, by the maximum spacing available and at least 150mm.
3-6
Installation cont
LINE NEUTRAL
AUX Supply
Connection
LV Auxiliary Supply Cable
3-7
RL-Series LBS/Sectionaliser
with ADVC Controller
3-8
Installation cont
3-9
RL-Series LBS/Sectionaliser
with ADVC Controller
3-10
Installation cont
3-11
RL-Series LBS/Sectionaliser
with ADVC Controller
3-12
4 Communications and
Accessories Installation
Comms cable/
Radio Antenna
Entry
4-1
RL-Series LBS/Sectionaliser
with ADVC Controller
4mm Screwdriver
A&B C
4-2
Communications and Accessories Installation
(cont)
Radio/Modem Power
The battery-backed power supply for a radio/modem is provided on the terminal
block shown in Figure 15. Accessory Mounting Rail Power supply is not isolated
(page 4-2).
The radio/modem power supply voltage is set by the user in the following menu page
SYSTEM STATUS - RADIO - S: Radio Supply 12 Volts
ENGINEER MENU - CONFIGURATION MENU
- RADIO SETTINGS - Radio Supply Voltage
This is a password protected parameter.
If the auxiliary power fails, battery power can be conserved by automatically shutting
down the radio/modem power supply. The shutdown takes place after the radio
holdup time has elapsed. This is set in:
System Status - RADIO - S: Radio Hold 60 min.
ENGINEER MENU - CONFIGURATION MENU
- RADIO SETTINGS - Radio Hold Time
If the Radio Hold time is set to zero then the radio supply will not shutdown, except
under special circumstances1 or until the unit powers down. The radio/modem power
supply is restored when the auxiliary supply returns to normal.
The radio/modem power supply can be turned on or off by the operator for radio
maintenance without passwords in:
System Status RADIO - S: Radio Supply ON
ENGINEER MENU - CONFIGURATION MENU
- RADIO SETTINGS - Radio Supply ON/OFF
If the radio supply has shutdown it will be indicated on these pages.
4-3
RL-Series LBS/Sectionaliser
with ADVC Controller
IOEX Installation
The Input Output Expander (IOEX) module is a die-cast, sealed enclosure that
provides optically isolated inputs and voltage free outputs to allow connection to
external devices.
The IOEX module is only available with the ADVC ULTRA cubicle, including the
optional upper customer tray.
IOEX modules, purchased at time of initial ordering, come already installed in the
cubicle, located on the optional customer tray, and powered and earthed via the
terminal block located accessory mounting rail on the side customer tray.
See Figure 17. IOEX Supply and Earthing (page 4-4)
BLACK
BLUE
WHITE
BROWN
LOW
EL
/Y
N
EE
GR
Settings and Status of the IOEX, including Port Selection and IOEX Running/
INACTIVE are available in the following location:
Communications: IOEX+
ENGINEERING - TELEMETRY - CONFIGURE COMMS - IOEX
SETTINGS
4-4
Communications and Accessories Installation
(cont)
Communication Ports
The ADVC Controller has numerous communications ports available to the user:
RS232
Four RS232 ports (A to D) are provided to connect to conventional modems that
provide the correct signalling for the communications network used, e.g. optical fibre
modem, or telephone dial up modem, or RS232 radio modem. All four ports have
standard 9 pin D male connectors and have the following pin connections:
RS232 Port
Pin No Direction Use
A B C D
1 To ADVC Data Carrier Detect (DCD) Yes Yes
2 To ADVC Rx Data (RxD) Yes Yes Yes Yes
3 From ADVC Tx Data (TxD) Yes Yes Yes Yes
4 From ADVC Data Terminal ready (DTR) Yes Yes
5 0V (ground/earth) Yes Yes Yes Yes
6 Not connected
7 From ADVC Request to Send (RTS) Yes Yes
8 To ADVC Clear to Send (CTS) Yes Yes
9 Reserved Yes
RS232 Pin Connections
Use of serial ports to connect directly to other All RS232 ports are not isolated from one another or from the controller electronics.
devices outside the controller can cause They therefore can only be connected to devices inside the controller that are
damage and void warranty. If connections to powered by the controller radio supply, including modems, optical isolators, and
other devices are required then isolation radios.
interfaces MUST be used.
Optical fibre connections are recomended.
4-5
RL-Series LBS/Sectionaliser
with ADVC Controller
RS485
An RS485 port has been provided to enable higher speed multi-drop connections
that often occur within substations. The RS485 port is RJ45.
V23 FSK
An in-built FSK modem provides half-duplex V23 signalling at 1200 bits per second.
This interface is primarily designed for use with voice frequency radio systems and
provides additional signals for this purpose.
V23
The V23 connector is RJ45:
4-6
Communications and Accessories Installation
(cont)
Ethernet
If the ADVC is connected to a LAN or WAN The controller has a 10Base-T Ethernet port. The port is a RJ45 female connector.
then it is strongly recommended that:
1. Firewalls be used to limit user access to Pin Direction Use
the ADVC 1 From ADVC Tx Data (Tx +)
2. Ethernet switches be used to limit the volume of 2 From ADVC Tx Data (Tx -)
Ethernet data reaching the controller’s 10Base-T port.
3 To ADVC Rx Data (Rx +)
(Use of Ethernet hubs is not recommended.)
4 Not connected
5 Not connected
6 To ADVC Rx Data (Rx -)
7 Not connected
8 Not connected
Ethernet Pin Connections
SCADA Protocols
SCADA communications are available on the controller and supported protocols can
be assigned to any of the available ports.
All currently supported protocols can be viewed in
SYSTEM STATUS - OPTIONS - COMMUNICATIONS 1 & 2
ENGINEER MENU - TELEMETRY - CONFIGURE COMMS
Protocols must be available before they will appear in the communications
menu.
- - - - - - - - - OPTION 4 - - - - - - - - - - -S
DNP Available RDI Available
Trace Available
e.g.
Once you make a SCADA protocol available, the communication parameters can be
configured. Refer to the Operatorations Manual and protocol technical information
for more detail.
4-7
RL-Series LBS/Sectionaliser
with ADVC Controller
4-8
5 Testing Your Installation
Check that the installation and external The following sections give details of how the LBS and ADVC, installed as described
connections have been carried out as in “3 Installation (page 3-1)”, should be prepared for operation.
described in this manual and in accordance Check that no visible damage has occurred during the installation.
with local regulations.
Carry out any visual and electrical tests, such as insulation and contact resistance,
Ensure that earthing has been carried out as considered necessary to prove that the installation is sound.
described in “Earthing (Grounding) (page
3-6)”. Powering Up the ADVC
Figure 18. ADVC Controller PSU. Located at the bottom of the Cubicle
The flexVUE will create an ALERT with the same message as the setVUE.
5: If the configuration file containing the settings to be used in operation has not
previously been loaded, it should be loaded now using WSOS, or the settings
should be entered via the O.I.
The LBS and ADVC are now ready for operation. Prior to energising the LBS, you
should perform the following checks to confirm that the equipment is fully operational
and properly configured.
5-1
5-1
RL-Series LBS/Sectionaliser
with ADVC Controller
- - - - - - - SWITCHGEAR STATUS - - - - - - - - S
e.g. Work Tag OFF SF6 Normal 100kPag
Aux Supply Normal Battery Normal 27.5V
Switch Connected Switch Data Valid
1. It is possible for the Switch status to be showing "Connected" even though the control cable core is faulty,
causing the switch Data to show "Invalid".
2. A break-out cable to facilitate this measurement is available as an accessory.
5-2
Testing Your Installation
(cont)
Auxiliary Supply
1: Check Auxiliary Supply Status which can be found on the following menu page
System Status - SWITCHGEAR STATUS-S
Work Tag
1: Check that LOCAL CONTROL is ON. This setting can be found in the following:
System Status - Operator Settings 1-S.
4: Press ( ) or (
and then press (ENTER
)to change the setting to Applied
) or (SELECT ) to activate the setting.
The message: "WORK TAG APPLIED" will flash at the top of the
display.
5-3
RL-Series LBS/Sectionaliser
with ADVC Controller
- - - - TERMINAL DESIGNATION/ROTATION - - - S
A Phase = Bushings I + X Phasing ABC
B Phase = Bushings II + XX
C Phase = Bushings III + XXX
3: Press the ENTER key when you have the required combination. The ADVC then
orientates the currents and voltages to match the selection.
4: In the Phasing field, select the phase rotation - either ABC or ACB.
5: Go to the EVENT LOG (see “8 Event Log” (page 8-1) for details on how to do
this) and check that the bottom line of the display (the most recent event)
contains the Phasing order event.
6: After the phasing has been set, you should record the details on the label on the
rear of the ADVC cubicle door (above the operator panel) to indicate the
relationship between the bushings and phases.
5-4
Testing Your Installation
(cont)
3: Press the SELECT key when you have the required combination. The controller
YOU MUST CHECK B&C-PHASE then orientates the currents and voltages to match the selection.
TERMINAL DESIGNATION after you have
set A-Phase.
Incorrect terminal designation may cause incorrect
4: Use the &to scroll to the Phasing ABC option at:
ENGINEER MENU - CONFIGURATION MENU - SYSTEM SETTINGS
operation, false trips or even damage to the switch - NETWORK PARAMETERS - TERMINAL DESIGNATION/ROTATION
gear or ADVC. - Phasing ABC
and select the phase rotation - either ABC or ACB.
5: Go to the EVENT LOG (see “8 Event Log” (page 8-1) for details on how to do
this) and check that the bottom line of the display (the most recent event)
contains the Phasing order event.
6: After the phasing has been set, record the details on the label on the rear of the
control cubicle door (above the operator panel) to indicate the relationship
between the bushings and phases.
5-5
RL-Series LBS/Sectionaliser
with ADVC Controller
Enable/Disable Switches
For each of the CLOSE and TRIP keys in turn, test ENABLE and DISABLE by:
1: Disable either mechanism (e.g. CLOSE) using Disabled Switches located
underneath the O.I.
2: Go to the EVENT LOG (see “8 Event Log” (page 8-1) for details on how to do
this) and check that the bottom line of the display (the most recent event)
contains the Close Coil Isolate event. (For the same test of the OPEN/TRIP
mechanism the Event Log should display Trip Coil Isolate.)
3: With both mechanisms disabled, check that pressing each of the CLOSE and
TRIP keys is ineffective.
4: Enable both CLOSE and OPEN/TRIP mechanisms.
Mechanical Open
1: Use a hook stick to manually open the LBS via the manual trip lever.
2: Go to the EVENT LOG (see “8 Event Log” (page 8-1) for details on how to do
this) and check that the bottom line of the display (the most recent event)
contains the Mechanical Trip event.
5-6
Testing Your Installation
(cont)
The correct power flow setting can be confirmed by energising the LBS while it is
open.
2: With the LBS energized but still open, Check the Source Side Voltages at:
System Measurement - SOURCE VOLTAGES LOAD-M.
PHASE/LINE SRC-LD
6950 V A-E < 2000 V
4: Check the LIVE / DEAD Indication of the LBS by going to:
System Status - LIVE/DEAD INDICATION-S
All bushings indications are available in one screen on the setVUE O.I. e.g.
- - - - - - - LIVE/DEAD INDICATION - - - - - - S
A1 Live A2 Dead
B1 Live B2 Dead
C1 Live C2 Dead
PHASE INDICATION
Ai Live
BUSHING INDICATION
A x D e ad
B
USHING INDICATION
B
Bi Live
USHING INDICATION
B x Live
etc
5: If Steps 3 and 4 indicate an incorrect power flow setting, return to Step 1, change
the setting and repeat Steps 2-4.
5-7
RL-Series LBS/Sectionaliser
with ADVC Controller
On Load Checks
Once the LBS is closed and taking load, the following on-load checks can be carried
out. To confirm correct operation, check the current against a known reading.
1: Check system currents on :
System Measurement - CURRENT
- - - - - - - - - - - CURRENT - - - - - - - - - -M
A Phase 123 Amp 0° Earth 8 Amp 0°
B Phase 123 Amp 240° Ipps 0°
C Phase 123 Amp 120° Inps 0°
e.g.
OPERATOR MENU - MEASUREMENTS
- CURRENT
(requires you to scroll through values)
Use these pages to confirm that system measurements and power flow signs are as
expected.
3: Check the source and load side voltages at:
System Measurement - SOURCE VOLTAGE LOAD
SOURCE - - - - - - VOLTAGE - - - - - - - LOAD M
11000 Volt A-B 11000 Volt
11000 Volt B-C 11000 Volt
11000 Volt C-A 11000 Volt
e.g.
PHASE/LINE SRC-LD
11000V A-B 11000V
e.g.
(requires you to scroll through values)
5-8
6 Control Electronics Operation
The ADVC is designed for outdoor pole mounted operation. Both the Ultra and
Compact cubicles are vented and insulated to minimise internal temperature variation
and maximise battery life. Cubicle dimensions are given in Figure 26. Front & Side
View of ADVC COMPACT Cubicle (page B-2).
Controller
The controller consists of three modules. (See Figure 19. Compact ADVC (with
flexVUE O.I.) (page 6-3) and Figure 20. Ultra ADVC (with flexVUE O.I.) (page 6-3)):
Power supply unit (PSU)
Control and protection enclosure (CAPE) with Operator Interface (O.I.)
Customer Compartment
The ADVC block diagram is given in Figure 21. ADVC Block Diagram (page 6-4).
PSU Module
The PSU module supplies power to the CAPE, and controls the supply from external
auxiliary sources
The power supply module encloses all 115/230 Vac mains connections. Internally it
provides terminals for auxiliary power supply connection. Cable-tie points are
provided to secure the auxiliary supply cables. Circuit breakers are used to protect
and switch the battery and auxiliary power supplies on/off. A durable cover is used to
enclose all the terminations.
6-1
RL-Series LBS/Sectionaliser
with ADVC Controller
Accessories Compartment
The compartment is fitted with a panel tray that facilitates the mounting of your
equipment e.g. a radio or modem including any special interfaces. See Figure 21.
ADVC Block Diagram (page 6-4). The compartment has a terminal block for the
radio supply and power for accessories such as an IOEX.
WSOS5 Interface
To use WSOS5 to upload or download data, connect your PC to the ADVC by either
the serial ports (via a DB9 cross over/null modem cable) or via the USB port.
Alternatively TCP/IP can be used.
6-2
Accessory Compartment(s)
The Compact cubicle compartment is fitted with an accessory tray that facilitates the
mounting of your equipment e.g. a radio or modem. Figure 19. Compact ADVC (with
flexVUE O.I.) (page 6-3)
The Ultra cubicle has one standard, and one optional accessory compartment to
allow for more equipment. and Figure 20. Ultra ADVC (with flexVUE O.I.) (page 6-3).
The standard compartment has a terminal block for the radio power supply and
power for accessories such as an IOEX2.
flexVUE Operator Interface (O.I.)
Accessory Compartment
Control and
Protection
Enclosure (CAPE)
(Including O.I.)
Batteries
Control and
Protection
Enclosure (CAPE)
(Including O.I.)
Batteries
6-3
RL-Series LBS/Sectionaliser
with ADVC Controller
6-4
7 Operator Interface
The ADVC can be remote controlled via modems or other communications devices,
controlled using a laptop computer connected directly via serial or USB connections
to the ADVC, or by the Operator Interface. (O.I.). The O.I. offers full functionality to
change settings, trip and close the switchgear or display current values or past
events related to the switchgears function.
The O.I. is mounted on the CAPE inside the ADVC Controller and accessed by
opening the cubicle door. The O.I. consists of a liquid crystal display (LCD) and key
pad and light emitting diodes (LEDs). Together these hardware features provide a
user interface to monitor and control the LBS.
setVUE
A traditional O.I. that provides a 4 × 40 character LCD and simple navigation
with four user configurable quick keys.
flexVUE
This O.I. provides the user with 20 indicator lamps and 12 Quick Action Keys
(Each with configurable LEDs) that are totally configurable by the user through
WSOS5. This O.I. provides the user with instant feedback about the switchgear, and
minimises the need to navigate through layers of menu structure.
Both the setVUE and flexVUE O.I.’s, and their operation are described in detail on
the following pages.
If the door proximity switch is installed, the O.I. turns ON automatically when the door
is opened and OFF and when it is closed. The O.I. also turns OFF automatically if no
keys are pressed for 10 minutes. Pressing the PANEL ON key will reactivate the
panel.
This manual contains examples of display interface screens. In general, the
language chosen for these examples is International English. In some cases, screen
text will differ if the configured language is English (USA).
7-1
RL-Series LBS/Sectionaliser setVUE Panel
with ADVC Controller Operator Interfaces (cont)
setVUE Panel
1 2 3 4 5
# Item Description
1 Display Back-lit LCD, 4 line with 40 characters per line.
2 LEFT scroll key Select the previous screen in a display group or, if a
setting is selected, decrease its value
3 SELECT Key Press to SELECT a data field/setting so that it can be
changed.
DETECT
GROUP
4 RIGHT scroll key Select the next screen in a display group or, if a setting
is selected, increase its value.
SECTION WORK
PANEL ON key Turns the O.I. on. The O.I. will turn on when the cubicle
ON/OFF TAG
5
door is opened (if a door proximity switch is fitted).
6 Trip key Generates a Trip request to the CAPE when the panel
6 7 8 9 10 11 12 13 14 15 16
is active. An LED is embedded in the key to indicate the
Figure 22. setVUE O.I. LBS is open. Another LED is used to indicate whether
this keys operation is DISABLED.
17 18
7 Close key Generates a Close request to the CAPE when the panel
is active. A LED is embedded in the key to indicate the
LBS is closed. Another LED is used to indicate whether
this keys operation is DISABLED.
8 Custom Menu key Gives access to the custom menu which was
configured using WSOS5. The custom menu is
configured to provide a regular, updated data display by
allowing a cycle of up to 12 screens.
9 ALT The alternative function key gives access to an
Figure 23. Trip/Close Enable Switches alternative Event Log display.
Located below the O.I.
10 System OK The 3 System OK LEDs flash to indicate the controller
is operating normally.
11 MENU scroll key Displays the first page of the next group. Pressing the
MENU key after changing a setting causes the setting
change to take effect.
12 Configurable Default key is for LOCAL/REMOTE.
Quick Key
13 Configurable Default key is to SECTION ON/OFF.
Quick Key
14 ENTER key Press this key in order to commit a setting change that
has been made. (Unlike the adjacent Quick Keys, the
ENTER key is not configurable.)
15 Configurable Default key is for WORK TAG
Quick Key
16 Configurable Default key is for DETECT GROUP
Quick Key
17 Enable/ Disable Disables ALL Trip Operations. When the switch is in
TRIP switch the Disable position the trip circuit in the switchgear is
electrically disconnected from the control electronics.
Thus the switch provides a physical isolation point for
the control circuitry. The switchgear cannot be opened,
an audible alarm in the panel will sound and the
DISABLED LED in the TRIP key will flash. The TRIP
key operates normally when the switch is in the Enable
position.
This switch also prevents a close operation, so that the
switchgear cannot be carrying load without the ability to trip.
18 Enable/ Disable Disables ALL Close Operations. When the switch is
CLOSE switch in the Disable position the close circuit in the switchgear
is electrically disconnected from the control electronics.
Thus the switch provides a physical isolation point for
the control circuitry. The switchgear cannot be closed
and an audible alarm in the panel will sound and the
DISABLED LED in the CLOSE key will flash. The
CLOSE key operates normally when the switch is in the
Enable position.
7-2
setVUE Panel
Operator Interface (cont)
Display Groups
The setVUE displays are organized into logical groups called Display Groups. Within
each group is a menu of pages and some pages have sub-pages.
DETECTION
DETECTION
Phase Detection
Earth Protection
NPS Detection
Frequency Detection
7-3
RL-Series LBS/Sectionaliser
with ADVC Controller
Changing Settings
Three types of settings can be changed:
Operator settings
Password protected settings
Protection settings
Operator Settings
To change a setting:
Communications Group (only) is divided into
1: Press the MENU key to display the group you require.
subgroups for different protocols. Press
SELECT to display the subgroup you require. 2: Press to display the page you require.
3: Press SELECT to highlight the setting. A highlighted setting “blinks”.
Alternatively, if a QUICK KEY is linked to the setting, you can use it to go directly
to the relevant display page where you will find the highlighted setting.
4: Once you have selected the setting to be changed, use or to change its
setting.
5: Press ENTER or MENU to activate the new setting.
7-4
setVUE Panel
Operator Interface (cont)
Detection Setting
Detection settings are password protected. To change a detetcion setting, follow the
steps detailed in the Operator Settings section above but, in addition, enter the
password when prompted. When you have completed the setting change by
pressing ENTER or MENU, the following message will flash at the top of the screen:
Active Detection Setting has changed.
At this point, the changed setting will be displayed but not in service. If further setting
changes are required, they can be made now.
When you have completed making all the setting changes you require, press ENTER
or MENU. The following text will be displayed:
CHANGED ACTIVE DETECTION SETTING [ A]
The changed active DETECTION SETTINGS are now in service.
Select the MENU or ENTER key to continue.
The changed settings are now in service. Press MENU or ENTER to return to the
normal menu display.
Quick Keys
The operator settings that you will frequently change can each be linked to a QUICK
KEY. You use a QUICK KEY for instant display and selection of the linked setting
which, otherwise, you would have to find by navigation.
You can link operator settings to individual Quick Keys using the Operator Interface
or WSOS5.
A QUICK Key can be set to Blank, if it is not required.
Otherwise, any one of the settings tabled below can be linked to one of the four
Quick Keys.
How to configure the Quick keys is described in the ADVC Controller Operations
manual.
7-5
RL-Series LBS/Sectionaliser flexVUE Panel
with ADVC Controller Operator Interfaces (cont)
flexVUE Panel
1 2 3 4 5 6
# Item Description
1 Display Back-Lit LCD. 2 × 20 Character
7-6
flexVUE Panel (cont)
13 Quick Action Key To use the Quick Action Keys, an operator must first
Unlock press the Unlock key. The LED above the unlock key
will remain lit while the quick action keys are active.
To deactivate the Quick Action Keys an operator can
press the unlock key again. The LED will turn off.
Alternatively the Quick Action Keys will be deactivated
automatically after a short configurable delay from
when the last Quick Action Key was selected.
14 Quick Action Keys Quick Action Keys allow the user to activate/deactivate
QAK functions directly from the interface without having to
use the menu.
The status of the function is indicated by the LED next
to the button. The LED can be configured to be red,
green or orange in colour and flashing.
Before using the Quick Action Keys it is necessary to
unlock the keys using the unlock button described
above. (Configurable)
Pressing a Quick Action Key will apply that action
without any further confirmation and the LED next to the
key will indicate the new status.
15 Enable/ Disable Disables ALL Trip Operations. When the switch is in
TRIP switch the Disable position the trip circuit in the switchgear is
electrically disconnected from the control electronics.
Thus the switch provides a physical isolation point for
the control circuitry. The switchgear cannot be opened,
an audible alarm in the panel will sound and the
DISABLED LED in the TRIP key will flash. The TRIP
key operates normally when the switch is in the Enable
position.
This switch also prevents a close operation, so that the
switchgear cannot be carrying load without the ability to
trip.
16 Enable/ Disable Disables ALL Close Operations. When the switch is
CLOSE switch in the Disable position the close circuit in the switchgear
is electrically disconnected from the control electronics.
Thus the switch provides a physical isolation point for
the control circuitry. The switchgear cannot be closed
and an audible alarm in the panel will sound and the
DISABLED LED in the CLOSE key will flash. The
CLOSE key operates normally when the switch is in the
Enable position.
7-7
RL-Series LBS/Sectionaliser
with ADVC Controller
Default Configuration
NOTE: A default configuration has been
created to suit all available switchgear The Status Lamps and the Quick Action Keys are programmed in the factory to a
including LBS and ACR. default configuration. This can be changed to suit the needs of the user through
Windows Switchgear Operating System (WSOS5).
Not all the lamps provided will be used by the ADVC Status Lamps
with an RL SERIES LBS.
These lamps are used to indicate the ADVC and switchgear status. The default
configuration is shown below. Each lamp indicates the state of the function described
next to it. When a state is active, the lamp is lit.
For example, when the switchgear is in Lockout the lamp next to “Lockout” will be on.
Conversely if the lamp is off, the switchgear is not in a lockout state.
c
Protection Status and
cause of Tripped Status
It is possible that more than one lamp will be lit at a given time.
Example, when the switchgear opens and locks out to an overcurrent fault on Phase
A, both “Lockout” and “A-Phase O/C” lamps may be lit.
The table below describes the default function of each lamp.
7-8
flexVUE Panel (cont)
Remote
then Control
7-9
RL-Series LBS/Sectionaliser
with ADVC Controller
7-10
flexVUE Panel (cont)
Display Groups
The O.I. displays are organized into three logical groups. Within each group is a
menu of pages and those pages have many various sub-menus.
Operator Settings
Find the display page containing the setting to be changed:
1: Press the MENU key to enter the Menu structure
2: Press the arrow, then the arrow to enter the Operator Menu.
3: Use the //arrow keys to navigate to the setting to be changed.
4: Press the SELECT key
5: Use the /arrow keys to change the setting
6: Press the SELECT key to accept the change;
or
6a: Press the arrow to escape and leave the setting unchanged.
Alternatively, if a QUICK ACTION KEY operates the setting you wish to change:
1: Press the QAK UNLOCK
2: Press the required Quick Action Key within 10 seconds (Configurable)
Actions are executed without any confirmation via
The LED indicates the new state.
// / or select keys.
7-11
RL-Series LBS/Sectionaliser
with ADVC Controller
While the Operator Panel remains ON you will not be required to enter the password
again.
The default factory password is AAAA but you can change it using Windows
Switchgear Operator System (WSOS5) software. The factory password does not
need to be remembered - the controller prompts you for it automatically.
Alerts
The flexVUE O.I. provides the user with a specific location to deal with Alerts. The
ALERTS menu is found as part of the MAIN MENU on the O.I.
You can view these Alerts in the same way you would view any other menu options,
using the
/ keys to rotate through the available alerts.
Alerts are split into 2 categories, Critical and Normal. See the Operations Manual for
a list of alerts.
Normal Alerts
All Normal alerts go into the Alerts menu. The activation of a Normal Alert will cause
audible beeps and the title line of the current display to show:
xx Alerts Active
This alternates with the current display title at a sufficient rate that the current display
is easily readable so that panel usage and field editing can easily continue. xx is the
number of Alerts that are present at the time.
The displayed number of Normal Alerts may change from one flash to the next if a
new alert is added or an old one is removed.
A Normal Alert message will generally be longer than 20 characters and will
automatically scroll to allow viewing of the complete message. If a Normal Alert is
present a beep will occur at a fixed time interval. The beeping will stop when the
Alerts are viewed or deleted.
All buttons will function normally whilst a Normal Alert is present.
Critical Alerts:
Note: These alerts are not related to the ALERTS MENU
A Critical Alert completely subverts the operation of the LCD display regardless of
what is being displayed. There will is no way to remove the Critical Alert from the
display whilst it is active.
If a Critcial Alert is present a Beep will occur at a fixed time interval.
All buttons with the exception of the navigation buttons ( ,
, , , MENU,
SELECT, LAMP DATA, EVENT LOG) will operate normally whilst a Critical Alert is
present.
See the Operations Manual for a list of critical alerts.
7-12
flexVUE Panel (cont)
Settings Changed
SELECT to activate, continue change
This message will be displayed if:
Settings are changed within the ACTIVE DETECTION GROUP
The current setting is the first one to be changed.
Before changing this setting - all the current settings were ACTIVE in service
Once this message is displayed there are 3 options:
1: NO ACTION:
The new setting will automatically go in service if the operator
ignores the above message, (after a 10 minute timeout)
turns the operator interface off or
the interface turns off automatically.
2: PRESS SELECT:
If the operator presses the SELECT key, the new setting is put in service. The
operator can continue to browse the menu. With all the current settings in active
service, if the operator makes another setting change the above message will be
prompted when the first of the new settings is saved.
3: PRESS THE ARROW:
This will allow the operator to browse settings and allow them to be changed.
Settings Changed
Activate? Y/N
The operator has to press the UP or DOWN ARROW key. That will display the
following:
EDIT, or SELECT
ACTIVATE? Yes
or
EDIT, or SELECT
ACTIVATE? No
When the operator scrolls to YES and presses SELECT, the settings are put in
service. If the operator selects NO and presses the SELECT key, the following
message is displayed: (scrolling)
Continue
Settings activate on panel shutdown
7-13
RL-Series LBS/Sectionaliser
with ADVC Controller
7-14
8 Event Log
Introduction
The ADVC maintains a log of up to 30,000 events that reflect changes to the status of
the switchgear, control electronics, and ADVC logic. The log also records setting
changes.
The events can be seen via the Event Log display group. The event log display will
update automatically with new events. The most recent event appears on the bottom
line of the screen and older events can be viewed by scrolling upwards. When the
event log is full, newest events replace oldest events.
All events are date and time stamped to a 10ms resolution and displayed in the order
that they occurred. The source of each event is also recorded.
It is possible to apply event category filters when viewing events.
WSOS5 software can also be used to read and display the event log. In addition to
O.I.-like time stamp, source identification and filter category features, it also has text
searches and go to a particular date/time. The event log can be saved as a text file or
as a csv file. Refer to the WSOS5 help file for more information.
Description
8-1
RL-Series LBS/Sectionaliser
with ADVC Controller
8-2
Event Log (cont)
Display of Events
The difference in the display on the setVUE and flexVUE are shown in the following
example.
Consider the following events, as shown on the setVUE:
19/05/200904:33:07.57 Det Grp A Active
19/05/2009 04:33:11.65 Source Supply ON
19/05/2009 04:33:11.69 Load Supply ON
Please Note: Screen sizes between flexVUE 19/05/2009 04:33:15.85 All Resetting
and setVUE are not to scale in this manual.
The character size is approximately the same The flexVUE, by default, would display the bottom two lines (the most recent)
but the flexVUE is shown larger in this manual for first. See below:
readability. 04:33 Load Supply ON
04:33 All Resetting
From this screen, a complete TIME/DATE or EVENT DESCRIPTION is available by
pressing the or keys respectively:
8-3
RL-Series LBS/Sectionaliser
with ADVC Controller
For example, a setVUE event log display may look like this:
08/06/06
11:05:50.25 Trip on count 3
08/06/06 11:07:15.66 Parity EVEN
08/06/06 11:09:23.03 Work Tag Applied
08/06/06 11:10:35.19 Load Supply ON
becomes:
WSOS A:Detection Trip on count 3
OCP RS232-B Parity EVEN
PTCL Work Tag Applied
Load Supply
WSOS A:Detect->
OCP RS232-B
8-4
9 Power System Measurements
The current transformer (CT) signals and capacitive voltage transformers (CVT)
signals from the LBS are digitised by the ADVC and used to provide a variety of data
for the operator.
The ADVC Controller measures up to 10 power system components:
A, B, C, phase and SEF currents,
phase-earth voltage on all six terminals.
The ADVC Controller uses the above measurements to derive many system
measurements including:
frequency,
phase to phase voltages,
total and per phase power (kW, kVA, kVAR),
total and per phase power factor,
harmonics,
earth current, and
sequence components.
In addition, the ADVC Controller also measures internal values such as:
CAPE temperature,
switchgear temperature1
auxiliary voltage,
gas pressure,
battery voltage.
1 The ADVC measures the temperature of the MDIM in the LBS and from that, approximates the switchgear
temperature.
9-1
RL-Series LBS/Sectionaliser
with ADVC Controller
System Measurements
SYSTEM MEASUREMENTS-M
- - - - - - SYSTEM MEASUREMENTS - - - - - - M
Current 100 Amp Power (P) 1633 kW
Voltage 6350 Volt Power (Q) 478 kVAR
Frequency 50.0Hz Power Factor 0.86
e.g.
OPERATOR MENU - MEASUREMENTS
- SYSTEMS MEASUREMENTS
(Scroll through AVG Current, AVG Voltage, Frequency, Power Factor, 3PH Power P [Kw], 3PH Power Q [kVAr])
Current
In the ADVC,current angles are taken with respect to their Phase voltage angle.
SYSTEM MEASUREMENTS - Current-M
- - - - - - - - - - CURRENT - - - - - - - - - - M
A Phase 123 Amp Earth 6 Amp
B Phase 123 Amp Ipps 120
C Phase 121 Amp Inps 10
e.g.
ENGINEER MENU - MEASUREMENTS - CURRENT
(Scroll through Magnitude & Angle-a, B, C & Earth and Sequence-I1 (Ipps),I2 (Inps))
These screens display, for each phase; the current and phase angle, earth
current, Positive Phase Sequence Current (Ipps) and Negative Phase Sequence
Current (Inps).
Voltage
SYSTEM MEASUREMENTS - Voltage-M
SOURCE - - - - - - - VOLTAGE - - - - - - -LOAD M
11,000 Volt A-P 11,000 Volt
11,000 Volt B-P 11,000 Volt
To change between the display voltage being 11,000 Volt C-P 11,000 Volt
9-2
Power System Measurements
(cont)
Sequence Voltage
SYSTEM MEASUREMENTS -
Sequence Voltage-M
- - - - - - - - SEQUENCE VOLTAGE - - - - - - - M
Vzps 100 Volt
Vpps 11,000 Volt
Vnps 200 Volt
e.g.
ENGINEER MENU - MEASUREMENTS - VOLTAGE
- SEQUENCE
(Scroll through Vpps, Vnps & Vzps)
These screens display the Zero, Positive and Negative phase sequence
voltages.
Power
SYSTEM MEASUREMENTS - Power-M
- - - - - - - - - - - - POWER - - - - - - - - - - M
A P 540 kW Q 158 kVAR PF 0.88
B P 549 kW Q 166 kVAR PF 0.88
These screens display real and reactive power, as well as the power factor on a
per phase basis.
Real Power (kW) is a signed quantity unless Power Flow Unsigned has been
selected on page:
SYSTEM STATUS - PHASE VOLTAGE and POWER FLOW:
Power Flow Signed/Unsigned
ENGINEER MENU - CONFIGURATION MENU
- SYSTEM SETTINGS - METERING PARAMETERS
- Power Signed/Unsigned
Daily, Weekly and Monthly Demand Indicators display collected historical data,
while the Maximum Demand Indicator contains a mixture of real-time and
historical data.
9-3
RL-Series LBS/Sectionaliser
with ADVC Controller
9-4
10 Maintenance
Be careful to ensure that if working on the Maintenance can be carried out using standard electricians’ and mechanics’ tools.
ADVC with the door open in heavy rain,
water does not enter the circuit breakers RL-Series Maintenance
or general power outlet.
No user maintenance of the RL mechanism is required.
The LBS should be returned to the manufacturer for refurbishment if the mechanical
A warning is displayed in the event log when the duty or breaking duty is exceeded. This is checked by examining the remaining
remaining contact life reaches 20%. contact life on the Operator interface. When the remaining contact life in any phase
approaches zero, the LBS has reached the end of its life and must be replaced.
Every five years the bushing boots should be checked, cleaned if necessary and the
pointer checked to ensure it is free from mechanical obstructions. In areas of high
atmospheric pollution more frequent cleaning may be appropriate.
At suitable intervals check the gas low alarm is not showing on the operator
interface. If gas low is showing, this may indicate a leak which must be found.
Recharging the LBS SF6 using a gas fill adaptor is described below.
Safety
Removal from Service
The gas fill valve is located between the RL-Series body and the mounting bracket.
Ensure that the RL is removed from service before fitting the gauge and taking a
reading.
Equipment Required
LBS SF6 recharging is carried out using a Gas Fill Adaptor (GFA) and Tool, and a
standard size-D SF6 cylinder. See “Appendix A Replaceable Parts & Tools (page
A-1)” for these part numbers.
10-1
RL-Series LBS/Sectionaliser
with ADVC Controller
Procedure
Preparation
This procedure should be performed
under controlled conditions using
appropriate SF6 reclamation equipment.
The gas filling procedure may be conducted on an RL-Series either in the field or
within a workshop.
Tank pressure gauge and
If to be conducted in the field, ensure that the RL-Series is removed from service
shut-off valve
until the procedure is complete.
Cylinder pressure gauge and Record the ambient temperature as this will be required when calculating the fill
regulator valve pressure.
10-2
Maintenance
(cont)
10-3
RL-Series LBS/Sectionaliser
with ADVC Controller
ADVC Maintenance
Take care to ensure, when accessing the
Maintenance of the ADVC is required every five years. The manufacturer
cubicle compartment in heavy rain, that water
recommends the work described below.
does not penetrate the circuit breakers.
Cleaning
Check for excessive dirt on the cubicle, particularly the roof, and clean off.
Ensure that the mesh covering the air vents and the water drainage holes in the base
are clean.
Battery Replacement
Battery replacement is recommended after a period of five years. See “Battery
Care” (page 10-5) .
The procedure is:
1: Turn off the battery circuit breaker.
Ensure that battery polarity is correct. 2: Unplug batteries and replace with new batteries.
3: Turn on the battery circuit breaker and ensure that “BATTERY NORMAL” status
is restored via:
SYSTEM STATUS - Switchgear Status-S
- - - - - - - - SWITCHGEAR STATUS - - - - - - - S
Work Tag OFF SF6 Normal 105kPag
Aux Supply Normal Battery Normal 27.5V
SWGR Connected SWGR Data Valid
e.g.
10-4
Maintenance
(cont)
Battery Care
The battery is predicted to provide good performance for the recommended five year
service period. This is based on the battery manufacturer’s data. No battery warranty
is given by the manufacturer of the ADVC.
These batteries are capable of Once in service, batteries need little care. Procedures for storage and other
supplying very high currents. Always contingencies are as follows:
turn off the battery circuit breaker
before connecting or disconnecting Batteries should be stored at a temperature of between 0°C to 30°C (32°F to
the batteries in the cubicle. Never 86°F) and cycled every six months. Batteries should be stored for a maximum of
leave flying leads connected to the one year.
battery. Batteries should be cycled prior to putting into service if they have not been
cycled within three months. When shipped by the manufacturer the batteries will
have been cycled within the previous 30 days.
If the batteries become exhausted in service and are left for more than two
weeks without auxiliary supply being restored to the ADVC they should be taken
out, cycled and have their capacity checked before being returned to service.
To cycle a battery, discharge with a 10 Ohm 15 Watt resistor to a terminal voltage of
10V. Next, recharge it with a voltage regulated DC supply set to 13.8V. A 3A current
limited supply is appropriate.
More information on the battery care is available from the battery manufacturer.
Door Seal
Check the door seal rubber for perishing or undue hardening. If necessary replace
the seal.
10-5
RL-Series LBS/Sectionaliser
with ADVC Controller
Fault Finding
ADVC Controller Check
Fault finding within the ADVC involves determining whether the fault lies in the
electronic modules, the wiring or elsewhere. The electronic modules are user
replaceable items. Other faults require the ADVC to be returned to the factory.
A suggested fault finding approach is as follows:
1: If the System OK LED(s), located on the operator interface (O.I.), are flashing
then the CAPE microprocessor is running. If the O.I. does not operate then
DETECT
follow Step 3. GROUP
System OK LEDs are located in different places on the setVUE and flexVUE
panels, and indicate operation in different ways.
SECTION WORK
ON/OFF TAG
The setVUE panel shows Flashing RED System OK LEDs when the system is
operating correctly.
System OK
The flexVUE panel shows a SOLID GREEN LED the system is operating
correctly and a FLASHING RED LED to indicate an abmormality.
(Default location - Can be configured differently)
10-6
11 Ratings and Specifications
Operational Specifications
RL-LBS-##-SF6-## /## /###a b c
15/12/125 15/16/125 27/12/150 27/16/150 38/12/170 38/16/170
Maximum Line Voltage 15.5kV 15.5kV 27kV 27kV 38kV 38kV
Rated Continuous Current (RMS) 630 Amp 630 Amp 630 Amp 630 Amp 630 Amp 630 Amp
Fault Make Capacity (RMS) 12.5kA 16kA 12.5kA 16kA 12.5kA 16kA
Fault Make Capacity (Peak) 31.5kA 40kA 31.5kA 40kA 31.5kA 40kA
No load Mechanical Operations 3000 3000 3000 3000 3000 3000
Rated Full Load Operations 600 600 600 600 400 400
Short Time Current (RMS) 12.5kA 16kA 12.5kA 16kA 12.5kA 16kA
4sec 4sec 4sec 4sec 3sec 4sec
DC Resistance Bushing to Bushing <120µΩ <120µΩ <120µΩ <120µΩ <120µΩ <120µΩ
Fault Make Operations 5 5 5 5 5 5
Frequency 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Breaking Capacity
Mainly Active (0.7pf) Breaking Capacity 630A 630A 630A 630A 630A 630A
Cable Charging Interrupting Current 25A 25A 25A 25A 25A 25A
Impulse Withstand
Phase to Phase, Phase to Earth 125kV 125kV 150kV 150kV 170kV 170kV
Across Open Contacts 145kV 145kV 170kV 170kV 200kV 200kV
Power Frequency Withstand (wet and dry)
Phase to Phase, Phase to Earth 40kV 40kV 60kV 60kV 70kV 70kV
Across Open Contacts 50kV 50kV 60kV 60kV 80kV 80kV
11-1
RL-Series LBS/Sectionaliser
with ADVC Controller
General Specifications
Specification 15kV, 27kV, 38kV
Construction
Tank Construction 316 Grade Stainless Steel
Insulating Medium SF6 Gas
SF6 Nominal Operating Gas Pressure 105kPa Gauge
@ 250C
Mass of SF6 required to fill the LBS 1.0kg @ 105kPa Gauge
from vacuum
Maintenance Intervala 5 years
Earthingb 12mm Stud provided
Applicable Standards IEC 62271-200, IEC 60265-1
SF6 Gas Pressure Measurement (Model FA)
Gas Pressure Display Resolution 1kPa
Gas Pressure Display Accuracy ±10kPa
Gas Low Alarm/Interlock setting 65kPa Gauge @ 250C
(temperature compensated)
Gas Low Alarm/Interlock Accuracy ±10kPa
CONTROL
Gas low interlock setting accuracy ±15kPa
SWITCH
Mechanism Operation
Closing Mechanism Over Centring Spring either by DC
Motor or Manual Lever
Opening Mechanism Over Centring Spring either by DC
Motor or Manual Lever
Opening arm effort required Nominal 20kg (Max 25kg)
Basic Timings
Contact Close - from receipt of close <1.2 sec
command
Contact Open - from receipt of open <1.2 sec
command
Contact Synchronisation time <5 msec
Current Transformers (Models: MA, A, FA)
Ratio 2000:1
Accuracy 20 A - 800 A 0.2%
Accuracy 800 A - 16,000 A 5%
Duty Cycle - Maximum allowable duty cycle at rated mainly active load breakingc
No Load
Close to Open repeated 10 times in 1 minute.
Then Close to Open repeated 1 per minute.
Rated Load - 630 Amp, 0.7 Power Factor
11-2
Ratings and Specifications
(cont)
Bushing Boots
The RL is normally supplied with outdoor elastomeric bushing boots. The boots suit
insulated cable sized 16-33 mm diameter and comprise an unscreened insulated
system.The characteristics of the boot alone (disregarding the cable insulation) are
detailed in the following table.
HV Cables
Cable is usually provided by the manufacturer pre-cut and terminated to fit the RL
bushings and rated to suit the requirements of the utility.
Alternatively cable can be supplied by the utility if appropriate (e.g. to terminate HV
Aerial Bundled Cable). The manufacturer warrants the equipment only if suitably
insulated and watertight cable and terminations are used. Contact the manufacturer
or your local distributor to check cable type for suitability.
Standard cable supplied by the manufacturer is detailed in the following table.
Environmental
11-3
RL-Series LBS/Sectionaliser
with ADVC Controller
ADVC
General Specifications
Cubicle material Compact 304 stainless steel
Ultra 316 stainless steel
Cubicle shell sealing IP 44
Electronic enclosure sealing IP 65
Wind loading resistance of structure >160km/hr
Wind loading on door when latched in open position >60km/hr
Angle of door opening 1350
Standard ambient operating temperature range -100C to 500C
Extended operating temperature range (battery heater -400C to 500C
required) Ultra Only
Electronics Temperature Range -400C to 500C
Maximum radiation 1.1kW/m2
Humidity 0 to 100%
Standard control cable length 7m (23')
Maximum vertical separation from ACR with standard 5m (16.4')
control cable.
Maintenance intervalb 5 years
Auxiliary supply voltage (LV AC mains supply) As Ordered 115/230 Vac
nominal
-20% to +10%
Required auxiliary supply rating 100 VA
Battery (With battery heater option, 12AH batteries are 2 x 12V 7.2Ah
standard.)
Battery hold up time from fully charged at 250C 26 hours with 7Ah
44 hours with 12Ah
Capacity available for communications, hold up time 6.9 AH
(no heater, OCP or IOEX) @ 13.8V
Battery recharge time (new battery to 80% nominal 10 hours
capacity)
Battery replacement intervalb 5 years
Battery Low Voltagec 23V
Battery High Voltagec 33V
Earthingd 10mm earth stud
Battery Heater Power (where fitted) 10W
Battery Heater Element Life 30,000hrs
Radio/Modem
A radio or modem may be fitted by the manufacturer or by the utility, for remote
communications. Space, power and data interfaces are provided within the control
cubicle.
Radio/Modem Power Supply Voltage (set by user) 5 - 15 V DC
Radio/Modem Power Supply Continuous Currente 3 Amp
Radio/Modem Power Supply Max Current 8 Amp for 30 sec with
10% duty cycle
Radio/Modem Power Supply continuous power 45 W
Radio/Modem Power Supply peak power 120 W for 15 mins @
10% duty cycle
Radio/Modem Space on Radio Panel 300 x 250 x 150 mm
Radio/Modem Interface V23, RS232, RS485
Radio/Modem Power Shutdown Time (user 1 - 1440 min
configurable)
Shutdown time increment 10 sec
11-4
Ratings and Specifications
(cont)
Control Electronics
Continuous secondary current 0.5 Amp
Short time secondary current 12 Amp for 3 sec
Short time current recovery time 60 sec
Required auxiliary supply rating 32VAC, 100VA
Real time clock hold time (no battery or aux. supply) 20 days
RL Operations 20 in 1 minute, 1 per
minute thereafter
b. Battery replacement interval is influenced by environmental temperature.
c. Temperature compensated
d. Earthing details in “Earthing (Grounding)” on page 3-7 must be strictly adhered to.
e. For an external VT, the maximum continuous current drawn from the radio supply should be limited to 0.5
amps.
11-5
RL-Series LBS/Sectionaliser
with ADVC Controller
11-6
Appendix A
Replaceable Parts & Tools
All replacement parts listed in the following table are available from the
manufacturer.
A-1
RL-Series LBS/Sectionaliser
with ADVC Controller
A-2
Appendix B
Dimensions
LBS Dimensions
B-1
RL-Series LBS/Sectionaliser
with ADVC Controller
ADVC COMPACT
ADVC ULTRA
B-2
Appendix B
Dimensions cont
ADVC COMPACT
ADVC ULTRA
B-3
RL-Series LBS/Sectionaliser
with ADVC Controller
B-4
Appendix B
Dimensions cont
IOEX2 Dimensions
B-5
RL-Series LBS/Sectionaliser
with ADVC Controller
B-6
Appendix C Safety Data Sheet -
Sulphur Hexafluoride (SF6)
Gas and Engineering
Linde Gas Division
C-1
RL-Series LBS/Sectionaliser
with ADVC Controller
14 TRANSPORT INFORMATION
ADR/RID Labelling
Class 2 Classification Code 2A - Symbols
UN number and proper shipping name No symbol required.
UN 1080 Sulphur hexafluoride - Risk Phrases
UN 1080 Sulphur hexafluoride RAs Asphyxiant in high concentrations.
ADR/RID-Labels 2.2 Hazard number 20 - Safety Phrases
Packing Instruction P200 S9 Keep container in well ventilated place.
S23 Do not breathe the gas.
IMDG S36/37/39 Wear suitable protective clothing, gloves and
Class 2.2 eye/face protection.
UN number and proper shipping name
UN 1080 Sulphur hexafluoride Further national regulations
ADR/RID-Labels 2.2 Pressure Vessel Regulation
Packing Instruction P200 Regulations for the prevention of industrial accidents
EmS FC, SV Water pollution class
Not polluting to waters according to VwVwS from 17.05.99.
IATA
Class 2.2 16 OTHER INFORMATION
UN number and proper shipping name Ensure all national/local regulations are observed. The hazard of
UN 1080 Sulphur hexafluoride asphyxiation is often overlooked and must be stressed during
ADR/RID-Labels 2.2 operator training. Before using this product in any new process or
Packing Instruction P200 experiment, a thorough material compatibility and safety study
Other transport information should be carried out.
Ensure vehicle driver is aware of the potential hazards of the load Advice
and knows what to do in the event of an accident or an emergency. Whilst proper care has been taken in the preparation of this
Before transporting product containers ensure that they are firmly document, no liability for injury or damage resulting from its use can
secured and: - cylinder valve is closed and not leaking - valve outlet be accepted. Details given in this document are believed to be
cap nut or plug (where provided) is correctly fitted - valve protection correct at the time of going to press.
device (where provided) is correctly fitted - there is adequate Further informations
ventilation. - compliance with applicable regulations. Linde safety adivce
No. 3 Oxygen deficiency
15 REGULATORY INFORMATION No. 7 Safe handling of gas cylinders and cylinder bundles
No. 11 Transport of gas receptacles in vehicles
Number in Annex I of Dir 67/548
Not included in Annex I.
EC Classification: Not classified as dangerous substance.
End of document
C-2
Appendix D
Silicone Grease Hazard Data
SUPPLIER: Manufacturer:
Name: Bluestar Silicones Shanghai Co., Ltd.
Address: 3966 Jin Du Road
Xinzhuang Industrial Zone
Shanghai, 201108
CHINA
Telephone Number: 86 21 5442 6600
Fax number: 86 21 5442 3733
MANUFACTURING SITE:
Factory: Bluestar Silicones Shanghai Co., Ltd.
Address: 3966 Jin Du Road
Xinzhuang Industrial Zone
Shanghai, 201108
CHINA
Telephone Number: 86 21 5442 6600
Fax number: 86 21 5442 3733
Emergency Contact Number: 24hr hotlines:
Mainland China: 86 21 62679090 Shanghai Chemical&Toxic consultant center
Outside China (English): + 33 4 72737404 Bluestar Silicones USRA France
3 Hazards identification
Adverse human health effects Slightly irritating to eyes.
Environmental effects: Presents no particular risk to the environment, provide the disposal
requirements and national or local regulation are complied with.
Inhalation:
5 Fire- fighting measures Not specifically applicable.
Skin contact: Wipe off as much as possible (using a clean, soft, absorbent material).
Extinguishing media
First Aid Facilities Wash immediately with plenty of soap and water.
-Eye
Suitable
contact: Carbon
Immediately dioxide ( CO2
rinse with) water for a prolonged period whilst keeping the
Foam
eyes wide open.
Powders
If irritation persists, consult an eye specialist.
Ingestion: Water
Consultspray.
a doctor if necessary.
- Not suitable None to our knowledge. If there is a fire close by, use suitable
extinguishing agents.
5 Fire- fighting
Specific hazards: measures Combustible.
Specific fire fighting methods Cool down the containers/equipment exposed to heat with a water
Extinguishing media spray.
- Suitable Carbon dioxide ( CO2 )
6 Accidental release measure Foam
Powders
Personal precautions: Personal
Water spray. protective equipment:
- Not suitable -None Safety glasses
to our knowledge. If there is a fire close by, use suitable
Environmental precautions NO particular/Specific
extinguishing agents. measures required.
Methods for cleaning up:
Specific hazards: Combustible.
-Recovery
Specific fire fighting methods Collect
Cool down up thethe
product and it in a spare container:
containers/equipment exposed to heat with a water
-spray.
suitably labeled.
- Tightly closed.
6 Accidental release measure Keep the recovered product for subsequent disposal.
- Neutralization Absorb residues with:
Personal precautions: Personal
- inert protective equipment:
absorbent material.
- Cleaning / Decontamination: - Safety glasses
Decontaminate and wash the floor with an appropriated self-
Environmental precautions NO particular/Specific
emulsifying solvent. Thenmeasures required.
wash with plenty of water.
Methods
- Disposal for cleaning up: Incinerate contaminated material at an authorized installation.
-Recovery Collect up the product and it in a spare container:
- suitably labeled.
- Tightly closed.
7 Handling and Storage
Keep the recovered product for subsequent disposal.
-Handling
Neutralization Absorb residues with:
Safety Data Sheet
-Doesinert
Technical measures: not absorbent
require anymaterial.
specific or particular measures.
-Storage
Cleaning / Decontamination: Decontaminate and wash the floor with an appropriated self-
Product: RHODORSIL PASTE 12
Technical measures: emulsifying solvent.
Does not require any Then wash
specific or with of water.measures.Page: 3 / 5
plentytechnical
particular
Effective
- Disposal Date: 01-02-2007 Version: 4.0 Cancels and replaces previous version. 3.1
Incinerate contaminated material at an authorized installation.
Storage conditions:
- Recommended Stable under normal storage conditions
7 Handling and Storage
Incompatible products Strong oxidizing agents
packaging
Handling - Steel drums varnished with epikote.
Technical measures: - Aluminum
Does not requiretubes ( outer packaging
any specific – cardboard
or particular measures.box).
Storage - Plastic box
Technical measures: Does not require any specific or particular technical measures.
8 Exposure control / personal protection
Personal protective equipment:
- Eye protection: Safety spectacles.
Collective emergency equipment: Eye fountain.
Storage conditions:
- Recommended Stable under normal storage conditions
Incompatible products
packaging
Safety Data Sheet
Strong oxidizing agents
- Steel drums varnished with epikote.
- Aluminum tubes ( outer packaging – cardboard box).
Product: RHODORSIL PASTE 12 - Plastic box Page: 3 / 5
Effective Date: 01-02-2007 Version: 4.0 Cancels and replaces previous version. 3.1
8 Exposure
Storage control / personal protection
conditions:
- Recommended Stable under normal storage conditions
Personal protective
Incompatible equipment:
products Strong oxidizing agents
-packaging
Eye protection: Safety
- Steelspectacles.
drums varnished with epikote.
Collective emergency equipment: Eye fountain. tubes ( outer packaging – cardboard box).
- Aluminum
- Plastic box
9 Physical and chemical properties
8Appearance
Exposure control / personal protection
Physical state: Translucent, light grey paste
Personal Gravity:
Specific protective equipment: 1 ( water = 1)
- Eye
Flash protection:
Point: Safety spectacles.
>200°C
Collective
Flamm. emergency
Limit LEL equipment: Eye fountain.
Non-flammable
Solubility
9- inPhysical
water and chemical properties Insoluble
- in organic solvents Insoluble in:
Appearance - acetone
Physical state: -Translucent,
alcohol ( light grey
ethanol ) paste
Specific Gravity: 1 ( water = 1)
Dispersible ( partial solubilisation ) in
Flash Point: ->200°C
ethers
Flamm. Limit LEL -Non-flammable
aromatic hydrocarbons.
Solubility - Aliphatic hydrocarbons.
- in water Insoluble solvents.
Chlorinated
- in organic solvents Insoluble in:
- acetone
10 Stability and reactivity - alcohol ( ethanol )
Dispersible ( partial solubilisation ) in
Stability -Stable at room temperature.
ethers
Hazardous reactions: - aromatic hydrocarbons.
- Material to avoid -Reacts with strong
Aliphatic oxidizing agents.
hydrocarbons.
- Hazardous decomposition Products Chlorinated solvents. ( CO+CO2), ( Silica)
On combustion forms
11
10 Toxicological information
Stability and reactivity
Acute toxicology
Stability LD 50 at
Stable skin (Rat):
room >2000mg / kg
temperature.
Hazardous reactions: LD 50 oral (Rat): >5000mg / kg
- Material to avoid Reacts with strong oxidizing agents.
- Hazardous decomposition Products On combustion forms ( CO+CO2), ( Silica)
11 Toxicological information
Acute toxicology LD 50 skin (Rat): >2000mg / kg
LD 50 oral (Rat): >5000mg / kg
D-3
RL-Series LBS/Sectionaliser
with ADVC Controller
12 Ecological information
Behavior in the environment
Mobility
Precipitation: Slightly soluble product readily forms deposits.
Expected behavior of the product Ultimate destination of the product: SOIL and SEDIMENT.
Degradability/Bioconcentration factor Not biodegradable and not bioaccumulable.
13 Disposal consideration
Waste from residues
Prohibition Do not discharge waste into the drains
Destruction / Disposal Dispose of at a licensed waste collection point
Decontamination/cleaning Remove deposits of residual material using a mechanical method.
Rinse with n appropriate solvent
Recover following cleaning or dispose of at an authorized site.
NOTE: The user’s attention is drawn to the possible existence of local
regulations regarding disposal.
14 Transport information
International regulation None Allocated
-- Land - rail / road (RID/ADR) Not restricted
-- Sea (IMO / IMDG) Not restricted
-- Air ( ICAO-IATA) Not restricted
NOTE: The user’s attention is drawn to the possible existence of local
regulations regarding disposal
15 Regulatory information
LABELLING
EEC regulation: Mandatory labeling (self – classification) of hazardous preparations: Not
applicable.
The regulatory information given above only indicates the principal
regulations specifically applicable to the product describe in the Safety
Data Sheet.
The user’s attention is drawn to the possible existence of additional
provisions which complete these regulations
D-4
Appendix D Silicone Grease Hazard Data
(cont)
16 Other information
Uses:
- Recommended uses: Isolation of electrical or electronic material.
( For further information, refer to the product technical data sheet)
Registration numbers: These polymer are not concerned by the EINECS inventory.
The corresponding monomers are registered in the EINECS inventory
All the other constituents of this preparation are registered in the
EINECS inventory.
All the components of this preparation are registered in the TSCA
inventory.
This safety data sheet should be used in conjunction with technical sheets. It does not replace them. The information given is
based on our knowledge of this product, at the time of publication. It is given in good faith. The attention of the user is
drawn to the possible risks incurred by using the product for any other purpose other than that for which it was intended.
This does not in any way excuse the user from knowing and applying all the regulations governing his activity. It is the sole
responsibility of the user to take all precautions required in handling the product. The aim of the mandatory regulations
mentioned is to help the user to fulfill his obligations regarding the use of hazardous products. This information is not
exhaustive. This does not exonerate the user from ensuring that legal obligations, other than those mentioned, relating to the
use and storage of the product, do not exist. This is solely his responsibility.
End of document
Number of pages: 5
D-5
RL-Series LBS/Sectionaliser Notes
with ADVC Controller
D-6
Notes
D-7
RL-Series LBS/Sectionaliser Notes
with ADVC Controller
D-8