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331
2-2 1998 SECTION VIII — DIVISION 1 2-3
with the requirements for postweld heat treatment given Am1 p total cross-sectional area of bolts at root of
in this Division. thread or section of least diameter under stress,
(d) Fabricated hubbed flanges shall be in accordance required for the operating conditions, sq in.
with the following.
p Wm1 / Sb
(1) Hubbed flanges may be machined from a hot
rolled or forged billet or forged bar. The axis of the Am2 p total cross-sectional area of bolts at root of
finished flange shall be parallel to the long axis of the thread or section of least diameter under stress,
original billet or bar. (This is not intended to imply required for gasket seating, sq in.
that the axis of the finished flange and the original
billet must be concentric.) p Wm2 / Sa
(2) Hubbed flanges [except as permitted in (1) Bp inside diameter of flange, in. When B is less
above] shall not be machined from plate or bar stock than 20g1 , it will be optional for the designer
material unless the material has been formed into a to substitute B1 for B in the formula for longitu-
ring, and further provided that: dinal stress SH.
(a) in a ring formed from plate, the original B1 p B + g1 , in., for loose type flanges and for integral
plate surfaces are parallel to the axis of the finished type flanges that have calculated values h / ho
flange. (This is not intended to imply that the original and g1 / go which would indicate an f value of
plate surface be present in the finished flange.) less than 1.0, although the minimum value of f
(b) the joints in the ring are welded butt joints permitted is 1.0.
that conform to the requirements of this Division. B1 p B + go , in., for integral type flanges when f is
Thickness to be used to determine postweld heat treat- equal to or greater than one
ment and radiography requirements shall be the lesser bp effective gasket or joint-contact-surface seating
of width, in. [see Note 1, 2-5(c)(1)]
bo p basic gasket seating width, in. (from Table 2-
(A − B) 5.2)
t or
2 Cp bolt-circle diameter, in.
cp basic dimension used for the minimum sizing
where these symbols are as defined in 2-3. of welds, in., equal to tn or tx , whichever is less
(3) The back of the flange and the outer surface dp factor, in.3
of the hub are examined by either the magnetic particle
U
method as per Appendix 6 or the liquid penetrant dp ho go 2 for integral type flanges
method as per Appendix 8. V
(e) Bolts, studs, nuts, and washers shall comply with U
d p ho go 2 for loose type flanges
the requirements in this Division. It is recommended VL
that bolts and studs have a nominal diameter of not ep factor, in.−1
less than 1⁄2 in. If bolts or studs smaller than 1⁄2 in.
are used, ferrous bolting material shall be of alloy F
ep for integral type flanges
steel. Precautions shall be taken to avoid over-stressing ho
small-diameter bolts. F
e p L for loose type flanges
ho
Fp factor for integral type flanges (from Fig. 2-7.2)
2-3 NOTATION
FL p factor for loose type flanges (from Fig. 2-7.4)
The symbols described below are used in the formulas fp hub stress correction factor for integral flanges
for the design of flanges (see also Fig. 2-4): from Fig. 2-7.6 (When greater than one, this is
Ap outside diameter of flange or, where slotted the ratio of the stress in the small end of hub
holes extend to the outside of the flange, the to the stress in the large end.) (For values below
diameter to the bottom of the slots, in. limit of figure, use f p 1.)
Ab p cross-sectional area of the bolts using the root Gp diameter, in., at location of gasket load reaction.
diameter of the thread or least diameter of un- Except as noted in sketch (1) of Fig. 2-4, G is
threaded position, if less, sq in. defined as follows (see Table 2-5.2):
Am p total required cross-sectional area of bolts, taken When bo ≤ 1⁄4 in., G p mean diameter of
as the greater of Am1 and Am2 , sq in. gasket contact face, in.
332
2-3 APPENDIX 2 — MANDATORY 2-3
When bo > 1⁄4 in., G p outside diameter of MD p component of moment due to HD , in.-lb
gasket contact face less 2b, in.
go p thickness of hub at small end, in. p HD hD
g1p thickness of hub at back of flange, in. MG p component of moment due to HG , in.-lb
Up factor involving K (from Fig. 2-7.1) (3) Optional Type Flanges. This type covers de-
Vp factor for integral type flanges (from Fig. 2-7.3) signs where the attachment of the flange to the nozzle
VL p factor for loose type flanges (from Fig. 2-7.5) neck, vessel or pipe wall is such that the assembly is
Wp flange design bolt load, for the operating condi- considered to act as a unit, which shall be calculated
tions or gasket seating, as may apply, lb [see as an integral flange, except that for simplicity the
2-5(e)] designer may calculate the construction as a loose
Wm1 p minimum required bolt load for the operating type flange provided none of the following values is
conditions, lb [see 2-5(c)]. For flange pairs used exceeded:
to contain a tubesheet for a floating head for a
U-tube type of heat exchangers, or for any other
g0 p 5⁄8 in.
similar design, Wm1 shall be the larger of the
values as individually calculated for each flange,
and that value shall be used for both flanges. B / g0 p 300
Wm2 p minimum required bolt load for gasket seating,
lb [see 2-5(c)]
wp width, in., used to determine the basic gasket P p 300 psi
seating width b0 , based upon the contact width
between the flange facing and the gasket (see operating temperature p 700°F
Table 2-5.2)
Yp factor involving K (from Fig. 2-7.1) See Fig. 2-4 sketches (8), (8a), (9), (9a), (10), (10a),
yp gasket or joint-contact-surface unit seating load, and (11) for typical optional type flanges. Welds and
psi [see Note 1, 2-5(c)] other details of construction shall satisfy the dimensional
Zp factor involving K (from Fig. 2-7.1) requirements given in Fig. 2-4 sketches (8), (8a), (9),
(9a), (10), (10a), and (11).
334
material, and the effective gasket or contact area to required Am , as well as the amount of bolting actually
be kept tight under pressure, per Formula (1) in (c)(1) provided Ab .
below, and determines one of the two requirements for (c) Required Bolt Loads. The flange bolt loads used
the amount of the bolting Am1 . This load is also used in calculating the required cross-sectional area of bolts
for the design of the flange, per Formula (3) in (d) shall be determined as follows.
below. (1) The required bolt load for the operating condi-
(2) Gasket Seating. The conditions existing when tions Wm1 shall be sufficient to resist the hydrostatic
the gasket or joint-contact surface is seated by applying end force H exerted by the maximum allowable working
an initial load with the bolts when assembling the joint, pressure on the area bounded by the diameter of gasket
at atmospheric temperature and pressure. The minimum reaction, and, in addition, to maintain on the gasket
initial load considered to be adequate for proper seating or joint-contact surface a compression load Hp , which
is a function of the gasket material, and the effective experience has shown to be sufficient to assure a tight
gasket or contact area to be seated, per Formula (2) joint. (This compression load is expressed as a multiple
in (c)(2) below, and determines the other of the two m of the internal pressure. Its value is a function of
requirements for the amount of bolting Am2 . For the the gasket material and construction. See Note 1.)
design of the flange, this load is modified per Formula
NOTE 1: Tables 2-5.1 and 2-5.2 give a list of many commonly
(4) in (d) below to take account of the operating used gasket materials and contact facings, with suggested values of
conditions, when these govern the amount of bolting m, b, and y that have proved satisfactory in actual service. These
335
2-5 1998 SECTION VIII — DIVISION 1 2-5
values are suggested only and are not mandatory. Values that are and/or gaskets are not the same, Wm2 shall be the
too low may result in leakage at the joint without affecting the
safety of the design. The primary proof that the values are adequate larger of the values obtained from Formula (2) as
is the hydrostatic test. individually calculated for each flange and gasket, and
that value shall be used for both flanges.
The required bolt load for the operating conditions Wm1
The need for providing sufficient bolt load to seat
is determined in accordance with Formula (1).
the gasket or joint-contact surfaces in accordance with
Formula (2) will prevail on many low-pressure designs
Wm1 p H + Hp p 0.785G 2 P + (2b × 3.14GmP ) (1) and with facings and materials that require a high
seating load, and where the bolt load computed by
(2) Before a tight joint can be obtained, it is Formula (1) for the operating conditions is insufficient
necessary to seat the gasket or joint-contact surface to seat the joint. Accordingly, it is necessary to furnish
properly by applying a minimum initial load (under bolting and to pretighten the bolts to provide a bolt
atmospheric temperature conditions without the presence load sufficient to satisfy both of these requirements,
of internal pressure), which is a function of the gasket each one being individually investigated. When Formula
material and the effective gasket area to be seated. The (2) governs, flange proportions will be a function of
minimum initial bolt load required for this purpose Wm2 the bolting instead of internal pressure.
shall be determined in accordance with Formula (2). (3) Bolt loads for flanges using gaskets of the
self-energizing type differ from those shown above.
Wm2 p 3.14bGy (2) (a) The required bolt load for the operating
conditions Wm shall be sufficient to resist the hydrostatic
For flange pairs used to contain a tubesheet for a end force H exerted by the maximum allowable working
floating head for a U-tube type of heat exchanger, or pressure on the area bounded by the outside diameter
for any other similar design, and where the flanges of the gasket. Hp is to be considered as 0 for all self-
336
APPENDIX 2 — MANDATORY Fig. 2-4
337
Table 2-5.1 1998 SECTION VIII — DIVISION 1
TABLE 2-5.1
GASKET MATERIALS AND CONTACT FACINGS1
Gasket Factors m for Operating Conditions and Minimum Design Seating Stress y
Min.
Design
Gasket Seating Facing Sketch
Factor Stress y, and Column
Gasket Material m psi Sketches in Table 2-5.2
(1a),(1b),(1c),(1d),
2-ply 2.50 2900
(4),(5); Column II
338
APPENDIX 2 — MANDATORY Table 2-5.1
Min.
Design
Gasket Seating Facing Sketch
Factor Stress y, and Column
Gasket Material m psi Sketches in Table 2-5.2
Corrugated metal:
Soft aluminum 2.75 3700
Soft copper or brass 3.00 4500
(1a),(1b),(1c),(1d);
Iron or soft steel 3.25 5500
Column II
Monel or 4%–6% chrome 3.50 6500
Stainless steels and nickel-base alloys 3.75 7600
Grooved metal:
Soft aluminum 3.25 5500
Soft copper or brass 3.50 6500
(1a),(1b),(1c),(1d),
Iron or soft metal 3.75 7600
(2),(3); Column II
Monel or 4%–6% chrome 3.75 9000
Stainless steels and nickel-base alloys 4.25 10,100
Ring joint:
Iron or soft steel 5.50 18,000
Monel or 4%–6% chrome 6.00 21,800
Stainless steels and nickel-base alloys 6.50 26,000 (6); Column I
NOTES:
(1) This Table gives a list of many commonly used gasket materials and contact facings with suggested design values of m and y that have
generally proved satisfactory in actual service when using effective gasket seating width b given in Table 2-5.2. The design values and other
details given in this Table are suggested only and are not mandatory.
(2) The surface of a gasket having a lap should not be against the nubbin.
339
Table 2-5.2 1998 SECTION VIII — DIVISION 1
TABLE 2-5.2
EFFECTIVE GASKET WIDTH2
(1a)
N N
(1b) 2 2
w≤N
1 2 1 2
w+T w+N w+T w+N
(1d) ; max ; max
2 4 2 4
(5)
N 3N
4 8
See Note (1)
(6)
w
...
8
NOTE:
(1) Where serrations do not exceed 1⁄64 in. depth and 1⁄32 in. width spacing, sketches (1b) and (1d) shall be used.
(2) The gasket factors listed only apply to flanged joints in which the gasket is contained entirely within the inner edges of the bolt holes.
340
2-5 APPENDIX 2 — MANDATORY 2-7
Lap-type flanges [see Fig. C−B C−G C−G In the calculation of flange stress, the moment of a
2-4 sketches (1) and 2 2 2 load acting on the flange is the product of the load
(1a)] and its moment arm. The moment arm is determined
by the relative position of the bolt circle with respect
to that of the load producing the moment (see Fig. 2-
4). No consideration shall be given to any possible
reduction in moment arm due to cupping of the flanges
or due to inward shifting of the line of action of the
energizing gaskets except certain seal configurations bolts as a result thereof.
which generate axial loads which must be considered. For the operating conditions, the total flange moment
(b) Wm2 p 0. Mo is the sum of the three individual moments MD ,
Self-energizing gaskets may be considered to require MT , and MG , as defined in 2-3 and based on the flange
an inconsequential amount of bolting force to produce design load of Formula (3) with moment arms as given
a seal. Bolting, however, must be pretightened to provide in Table 2-6.
a bolt load sufficient to withstand the hydrostatic end For gasket seating, the total flange moment Mo is
force H. based on the flange design bolt load of Formula (4),
(d) Total Required and Actual Bolt Areas, Am and which is opposed only by the gasket load, in which
Ab . The total cross-sectional area of bolts Am required case
for both the operating conditions and gasket seating is
the greater of the values for Am1 and Am2 where Am1 p (C − G )
Mo p W (5)
Wm1 / Sb and Am2 p Wm2 / Sa . A selection of bolts to 2
be used shall be made such that the actual total cross-
sectional area of bolts Ab will not be less than Am .
(e) Flange Design Bolt Load W. The bolt loads used 2-7 CALCULATION OF FLANGE
in the design of the flange shall be the values obtained STRESSES
from Formulas (3) and (4). For operating conditions,
The stresses in the flange shall be determined for both
the operating conditions and gasket seating condition,
whichever controls, in accordance with the following
W p Wm1 (3) formulas:
341
2-7 1998 SECTION VIII — DIVISION 1 2-7
(a) for integral type flanges [Fig. 2-4 sketches (5), Tangential flange stress
(6), (6a), (6b), and (7)]; for optional type flanges
calculated as integral type [Fig. 2-4 sketches (8), (8a),
YMo
(9), (9a), (10), (10a), and (11)]; and for loose type ST p − ZSR (8)
flanges with a hub which is considered [Fig. 2-4 sketches t2 B
(1), (1a), (2), (2a), (3), (3a), (4), and (4a)]:
(b) for loose type flanges without hubs and loose
type flanges with hubs which the designer chooses to
Longitudinal hub stress calculate without considering the hub [Fig. 2-4 sketches
(1), (1a), (2), (2a), (3), (3a), (4), and (4a)] and optional
type flanges calculated as loose type [Fig. 2-4 sketches
fMo (8), (8a), (9), (9a), (10), (10a), and (11)]:
SH p (6)
Lg12 B
YMo
Radial flange stress ST p (9)
t2 B
(1.33te + 1) Mo
SR p (7)
Lt 2 B SR p 0 SH p 0
342
2-8 APPENDIX 2 — MANDATORY 2-8
2-8 ALLOWABLE FLANGE DESIGN with hub welded to the neck, pipe or vessel wall [Fig.
STRESSES 2-4 sketches (6), (6a), and (6b)].
(2) radial flange stress SR not greater than Sf ;
(a) The flange stresses calculated by the formulas
(3) tangential flange stress ST not greater than Sf ;
in 2-7 shall not exceed the following values:
(4) also (SH + SR ) / 2 not greater than Sf and (SH
(1) longitudinal hub stress SH not greater than Sf
+ ST ) / 2 not greater than Sf .
for cast iron1 and, except as otherwise limited by (1)(a)
(b) For hub flanges attached as shown in Fig. 2-4
and (1)(b) below, not greater than 1.5 Sf for materials
sketches (2), (2a), (3), (3a), (4), and (4a), the nozzle
other than cast iron:
neck, vessel or pipe wall shall not be considered to
(a) longitudinal hub stress SH not greater than
have any value as a hub.
the smaller of 1.5Sf or 1.5Sn for optional type flanges
designed as integral [Fig. 2-4 sketches (8), (8a), (9), (c) In the case of loose type flanges with laps, as
(9a), (10), (10a), and (11)], also integral type [Fig. 2- shown in Fig. 2-4 sketches (1) and (1a), where the
4 sketch (7)] where the neck material constitutes the gasket is so located that the lap is subjected to shear,
hub of the flange; the shearing stress shall not exceed 0.8 Sn for the
(b) longitudinal hub stress SH not greater than material of the lap, as defined in 2-3. In the case of
the smaller of 1.5Sf or 2.5Sn for integral type flanges welded flanges, shown in Fig. 2-4 sketches (3), (3a),
(4), (4a), (7), (8), (8a), (9), (9a), (10), and (10a) where
1 When the flange material is cast iron, particular care should be the nozzle neck, vessel, or pipe wall extends near to
taken when tightening the bolts to avoid excessive stress that may the flange face and may form the gasket contact face,
break the flange. The longitudinal hub stress has been limited to Sf the shearing stress carried by the welds shall not exceed
in order to minimize any cracking of flanges. An attempt should be
made to apply no greater torque than is needed to assure tightness 0.8 Sn . The shearing stress shall be calculated on the
during the hydrostatic test. basis of Wm1 or Wm2 as defined in 2-3, whichever is
343
2-8 1998 SECTION VIII — DIVISION 1 2-10
greater. Similar cases where flange parts are subjected defined in 2-6. The pair of rings shall be assembled
to shearing stress shall be governed by the same so that the splits in one ring shall be 90 deg. from
requirements. the splits in the other ring.
(c) The splits should preferably be midway between
bolt holes.
2-9 SPLIT LOOSE FLANGES 2
Loose flanges split across a diameter and designed
under the rules given in this Appendix may be used
under the following provisions.
(a) When the flange consists of a single split flange
or flange ring, it shall be designed as if it were a solid
flange (without splits), using 200% of the total moment 2-10 NONCIRCULAR SHAPED FLANGES
Mo as defined in 2-6. WITH CIRCULAR BORE
(b) When the flange consists of two split rings each The outside diameter A for a noncircular flange with
ring shall be designed as if it were a solid flange a circular bore shall be taken as the diameter of the
(without splits), using 75% of the total moment Mo as largest circle, concentric with the bore, inscribed entirely
within the outside edges of the flange. Bolt loads and
2 Loose flanges of the type shown in Fig. 2-4 sketch (1) are of the moments, as well as stresses, are then calculated as
split design when it is necessary to install them after heat treatment
of a stainless steel vessel, or when for any reason it is desired to for circular flanges, using a bolt circle drawn through
have them completely removable from the nozzle neck or vessel. the centers of the outermost bolt holes.
344
2-11 APPENDIX 2 — MANDATORY 2-11
345
given in (a) above and the internal pressure design nut-stop, the fillet radius relief shall be as shown in
requirements given elsewhere in this Appendix. Fig. 2-4 sketches (12) and (12a) except that:
(1) for flanges designed to this Appendix, the
NOTE: The combined force of external pressure and bolt loading
may plastically deform certain gaskets to result in loss of gasket dimension g1 must be the lesser of 2t (t from UG-27)
contact pressure when the connection is depressurized. To maintain or 4r, but in no case less than 1⁄2 in., where
a tight joint when the unit is repressurized, consideration should be rp the radius of the undercut
given to gasket and facing details so that excessive deformation of
the gasket will not occur. Joints subject to pressure reversals, such (2) for ASME /ANSI B16.5 or other standard
as in heat exchanger floating heads, are in this type of service. flanges, the dimension of the hub go shall be increased
as necessary to provide a nut-stop.
346
347
ASME B&PVC
A99 TABLE 2-7.1
A00 FLANGE FACTORS IN FORMULA FORM
348
Factor f per Fig. 2-7.6 is set equal to 1.
The values used in the above equations are solved using Eqs. (1) through (45) below
based on the values g1 , go , h, and ho as defined by 2-3. When gi p go , F p 0.908920, ƒp1
V p 0.550103, and f p 1; thus Eqs. (1) through (45) need not be solved.
The values used in the above equations are solved using Eqs. (1) through (5), (7), (9),
(19) C17 p [C4C7C12 + C2C8C13 + C3C8C9 − (C13C7C3 (20) C18 p [C5C7C12 + C2C8C14 + C3C8C10 − (C14C7C3
+ C82C4 + C12C2C9)]/C16 + C82C5 + C12C2C10)]/C16
(21) C19 p [C6C7C12 + C2C8C15 + C3C8C11 − (C15C7C3 (22) C20 p [C1C9C12 + C4C8C3 + C3C13C2 − (C32C9
+ C82C6 + C12C2C11)]/C16 + C13C8C1 + C12C4C2)]/C16
(23) C21 p [C1C10C12 + C5C8C3 + C3C14C2 − (C32C10 (24) C22 p [C1C11C12 + C6C8C3 + C3C15C2 − (C32C11
+ C14C8C1 + C12C5C2)]/C16 + C15C8C1 + C12C6C2)]/C16
(25) C23 p [C1C7C13 + C2C9C3 + C4C8C2 − (C3C7C4 (26) C24 p [C1C7C14 + C2C10C3 + C5C8C2 − (C3C7C5
349
+ C8C9C1 + C22C13)]/C16 + C8C10C1 + C22C14)]/C16
(27) C25 p [C1C7C15 + C2C11C3 + C6C8C2 − (C3C7C6 (28) C26 p − (C/4)1/4
+ C8C11C1 + C22C15)]/C16
ST1 p (Yr Mo / t 2 B ′ ) − ZSR (0.67ter + 1) / (1.33ter + 1) (d) For Loose Ring Type Reverse Flanges
冤 冥
2K 2 (1 + 2⁄3 ter )
ST2 p (Mo / t 2 B ′) Y − SR p 0 SH p 0
(K 2− 1)Lr
350
350.1