STANDARD No.

Ird.araliagieo. ENGINEERS ELECTROFORGED GRATING

INDIA LIMITED TYPE-I & TYPE-II 7-68-0697 Rev. 3
tktreR eivenre tor „rtur+-0 (A Govt of India Undertaking)
SHT.1 of 8

NOTES :-

1. ALL DIMENSIONS ARE IN mm.

2. THE TYPE OF GRATING TO BE USED SHALL BE CALLED OUT ON THE DESIGN DRAWING.
3. MATERIAL FOR THE GRATING (TWISTED BARS/M.S. FLATS) SHALL BE OF GRADE E250 SUB QUALITY—A/BR/BO
CONFORMING TO IS:2062. BEARING FLATS AND END FLAT SHALL BE AS PER IS:1730. FLAT FOR CLAMPS
SHALL BE AS PER IS:513.
4. ALL GRATINGS SHALL BE MADE BY ELECTROFORGING PROCESS.
5. GRATINGS SHALL BE HOT DIP GALVANISED IN ACCORDANCE WITH IS:2629 AND TESTED AS PER
IS:2633 AND IS:6745. QUANTITY OF ZINC COATING SHALL BE MINIMUM 900 gm/m 2 OF SURFACE
AREA (0.12mm UNIFORM THICKNESS)
6. THE PANEL WIDTH SHOWN ON THE SUBSEQUENT SHEETS IS INDICATIVE. IT MAY BE INCREASED OR
DECREASED AS REQUIRED TO SUIT THE GEOMETRY OF THE PLATFORM & CONVENIENCE OF HANDLING.
7. GRATINGS SHALL NOT BE USED FOR SUPPORTING THE PIPES DIRECTLY. ADDITIONAL MEMBERS
(MINIMUM MC125) SHALL BE PROVIDED UNDER THE GRATING FOR SUPPORTING THE PIPE HAVING
A MAXIMUM LOAD OF 500 Kg. THIS MEMBER SHALL SPAN IN SAME DIRECTION AS GRATING.
8. GALVANISED GRATING PANEL SHALL BE FIXED TO THE SUPPORTING MEMBERS BY CLAMPS OR
ALTERNATIVELY BY WELDING. REMOVABLE GALVANISED GRATING PANEL AS SHOWN IN DWGS SHALL BE
FIXED BY CLAMPS ONLY.
9. FOR GRATING PANELS WITH CUTOUTS / OPENINGS; STRENGTHENING SHALL BE CARRIED OUT
AS PER THE DETAILS GIVEN ON SHEET 6. ADDITIONAL MEMBERS WHEREVER SHOWN SHALL BE PROVIDED
IN THE STRUCTURE.
10. THE FABRICATED GRATING SHALL FULFILL THE FOLLOWING MINIMUM REQUIREMENTS:
(a) THE UNFUSED JOINTS ARE NOT IN EXCESS OF 5% OF THE TOTAL JOINTS AND ARE WELDED
BY SMAW/GMAW PROCESS
(b) THE JOINTS ARE ABLE TO SUSTAIN A MINIMUM PULL OUT LOAD OF 1.2 TIMES THE ALLOWABLE
SHEAR CAPACITY OF THE CROSS MEMBER.
11. EVERY FIFTH MAIN MEMBER SHALL NECESSARILY BE WELDED TO THE END FLAT FROM (ONE SIDE)
HOWEVER, THE END MAIN MEMBER SHALL ALWAYS BE WELDED TO THE END FLATS.
12. OPENINGS UP TO 200mm DIA ARE NOT SHOWN ON THE DRAWING THE SAME SHALL BE MADE AT SITE
DURING ERECTION OF PIPING.
13. REPAIR TO THE DAMAGED AREA OF GALVANIZED COATING DUE TO WELDING AFTER ERECTION SHALL BE
CARRIED OUT AS PER RECOMMENDED PRACTICE OF IS:11759 USING COLD GALVANIZING SPRAY PROCESS.
ORGANIC PAINT SYSTEM IS NOT ACCEPTABLE.
14. MAXIMUM LENGTH OF SINGLE CONTINUOUSLY SUPPORTED GRATING SHALL BE FIXED ON THE BASIS OF
HANDLING. HOWEVER PREFERABLY LENGTH OF GRATING SHALL BE RESTRICTED TO 4.2M.

3 04.11.15 REVISED & ISSUED AS STANDARD JITENDER GUPTA AMAIUk RAJAN RIVASTAVA S. CHANDA

2 16.02.15 REVISED & ISSUED AS STANDARD R.S.CHAUHAN VIKRAM GUPTA PK MITTAL S. CHANDA

Rev. Prepared Checked Stds. Committee Stds. Bureau

Date Purpose Convenor Chairman
No. by by
Approved by
Format No. 8-00-0001-F4 Rev.0 Copyright EIL - All rights reserved
 STANDARD No.
GI ENGINEERS ELECTROFORGED GRATING
fg-ar f&154-eg
IkiRR e-feake 0t1 JV0.N )
INDIA LIMITED
IA Govt of India Undertaking)
TYPE-I & TYPE-II 7-68-0697 Rev. 3
SHT.2 of 8

TABLE-1

USE OF GRATING TYPE AT VARIOUS LOCATIONS &

NET SAFE WORKING LOADS FOR GRATING TYPE-I & II

/ 500 TO 800 900 1000 1100 1250 1400

TYPE APPLICATION
2
EITHER OF w(UDL IN KN/m ) OR P(LINEAR LOAD IN KN/M)

1. EQUIPMENT PLATFORM
2. WALKWAY FOR CABLE w 1 9 .60 14.80 10.80 8.10 5.30 3.40
TRAY IN PIPE RACK
3. OPERATING PLATFORM FROM
GRADE/SUPER STRUCTURE 9.00
4. APPROACHES
P 8.00 6.60 5.40 4.00 2.70

1. STAIRS
2. FLOOR GRATING FOR w 19.60 17.60 13.20 8.70 5.50
a) COMPRESSOR HOUSE
II b) TECHNOLOGICAL STRUCTURE
c) PIPE RACK WITH
VALVE / PIPE SUPPORTS P 14.60 13.00 10.70 8.80 6.30 4.40
d) MAINTENANCE PLATFORM

NOTE:- THE NET SAFE WORKING LOADS GIVEN ON TABLE-1 ARE BASED ON LIMITING VERTICAL
DEFLECTION OF SPAN/200 OR 6mm, WHICHEVER IS LESS.

SYMBOLS :-

= EFFECTIVE SPAN IN mm

b = BEARING WIDTH IN mm

w = UDL IN KN/m2
p = LINEAR LOAD IN KN/m AT MID SPAN ALONG PANEL WIDTH.

= GRATING SPAN DIRECTION

t,4,14A-114'

3 04.11.15 REVISED & ISSUED AS STANDARD

O
JITENDER GUPTA AMARJE RAJAN SRIVASTAVA S. CHANDA

2 16.02.15 REVISED & ISSUED AS STANDARD R.S.CHAUHAN VIKRAM GUPTA PK MITTAL S. CHANDA

Rev. Prepared Checked Stds. Committee Stds. Bureau

Date Purpose Convenor Chairman
No. by by
Approved by
Format No. 8-00-0001-F4 Rev.0 Copyright EIL - All rights reserved
 STANDARD No.
ENGINEERS ELECTROFORGED GRATING
INDIA LIMITED TYPE-I & TYPE-II 7-68-0697 Rev. 3
1.1ren eit,nler 051.3,10.4-1) (A Govt of Ind,a Undertalung)

SHT. 3 of 8

"A 36 NOS. FLAT 25x3

(MAIN MEMBER)

100 100 100

0_ MAIN
>- ''

111
MEMBER
17
X
tO

M1=1.=
CNI
0

LJ-
CROSS
z
Lai
3 P MEMBER
(REFER NOTE-11)
Z
35 SPACING 0 30 c /c
incX Mi rDAIIWIrI TU

U W

0 DETAIL — 'A'
0

0
100 y 100 100
l `13'
rrA
U,
w w
ce
.4(

0
La Li FLAT 25x3
(/)
(i)
SECTION 1 —1
E to0
E C_)
1.

lz
CROSS MEMBER
MAIN MEMBER

CLEAR SPAN = 1—b

PLAN DETAIL — `B'

* (REFER VIEW 4-4 IN SHEET 5 OF 8)

TABLE-2

WT. OF GRATING IN kg/m 2 PROPERTIES REMARKS

(INDICATIVE ONLY, NOT FOR PAYMENT) WIDTH = 1053mm
6mm SQUARE lxx Zxx MR
25x6 25x3 TWISTED TOTAL cm 3 k gm
C M4
BAR
2.36 20.13 2.54 25.03 14.84 11.87 195.94

GRATING TYPE — I

ivit,d4t0a. A it\L 2 )•-/

3 04.11.15 REVISED & ISSUED AS STANDARD JITENDER GUPTA AMARJEE1 RAJAN SRIVASTAVA S. CHANDA

2 16.02.15 REVISED & ISSUED AS STANDARD R.S.CHAUHAN VIKRAM GUPTA PK MITTAL S. CHANDA

Rev. Prepared Checked Stds. Committee Stds. Bureau

Date Purpose Convenor Chairman
No. by by
Approved by
Format No. 8 - 00 - 0001 - F4 Rev.O Copyright EIL - All rights reserved
 STANDARD No.
ENGINEERS ELECTROFORGED GRATING
igzEr Oatg INDIA LIMITED TYPE-I & TYPE-II 7-68-0697 Rev. 3
(A Govt of India Undertaking)

SHT.4 of 8

E C 31 NOS. FLAT 25x6

E L_
M (MAIN MEMBER)

P I
75 75 75

cD MAIN
X
MEMBER
II CNI

L.

z
w

CROSS
3 MEMBER
CI (REFER NOTE-11)
w

DETAIL - 'C'
0
cc I—I
Q

m 75 75 75
w LLI t X
I— ED
f.f/
D II
't' `f
I i
L.1 I
Zs' < 0 FLAT 25x6
CY CJ
SECTION 2-2
E
E
co
II
E
E CROSS MEMBER

xl
MAIN MEMBER

CLEAR SPAN = /—b

PLAN
DETAIL - `D'
* (REFER VIEW 4-4 IN SHEET 5 OF 8)

TABLE-3

WT. OF GRATING IN kg/m 2 PROPERTIES REMARKS

(INDCATIVEONLY,OTFRPAYMENT) WIDTH = 1056mm

8mm SQUARE lxx Zxx MR

25x6 TOTAL
TWISTED BAR cm4 cm3 kgm

36.92 6.14 43.06 24.2 19.4 319.69

GRATING TYPE - II

3 04.11.15 REVISED & ISSUED AS STANDARD JITENDER GUPTA

_tcr.
AMARJEEt
k
RAJAN SRIVASTAVA
k-Y/
S. CHANDA

2 16.02.15 REVISED & ISSUED AS STANDARD R.S.CHAUHAN VIKRAM GUPTA PK MITTAL S. CHANDA

Rev. Prepared Checked Stds. Committee Stds. Bureau

Date Purpose Convenor Chairman
No. by by
Approved by
Format No. 8-00-0001-F4 Rev.0 Copyright EIL - All rights reserved
 STANDARD No.
ENGINEERS ELECTROFORGED GRATING
INDIA LIMITED TYPE-I & TYPE-II 7-68-0697 Rev. 3
(+„, riecAte 157 3,TC5Vi) (A Govt of India Undertaking)

SHT.5 of 8

CLAMP 25x3 THK. M.S. FLAT,

WITH 8 0 HOLES (AS/IS:513) CLAMP TWISTED BAR
5mm 8mm/6mm
ir;ATT
11")

uN
■C- NMI
GRATING

/25x6 THK. M.S.

FLAT WITH 8 0
HOLES, TACK
WELDED TO STRL.
MEMBER
VIEW 3-3 VIEW 4-4
GRATING FIXED WITH CLAMP GRATING FIXED WITH CLAMP
(REFER NOTE-8) (REFER NOTE-8)

25 , (min.)/ FULL FLANGE WIDTH

FOR ONE SIDE SUPPORT
TWISTED BAR

cs1

L GRATING
18 min.)
/

VIEW 4-4
GRATING FIXED WITH WELDING
(REFER NOTE-13)

WELD/CLAMP TYP) E
4 4
3

.5

O 0

ID

L (SPAN)

FIXING DETAIL FOR GALVANISED GRATING PANELS

3 04.11.15 REVISED & ISSUED AS STANDARD

P44144 9'11-
JITENDER GUPTA AMARJEET RAJAH SRIVASTAVA S. CHANDA

2 16.02.15 REVISED & ISSUED AS STANDARD R.S.CHAUHAN VIKRAM GUPTA PK MITTAL S. CHANDA

Rev. Prepared Checked Stds. Committee Stds. Bureau

Date Purpose Convenor Chairman
No. by by
Approved by
Format No. 8-00-0001-F4 Rev.0 Copyright EIL - All rights reserved
 STANDARD No.
* GI ra..1t4 ENGINEERS ELECTROFORGED GRATING
$'1gar 2154-egereasWasTJacr.ii
INDIA LIMITED
IA Gov. of India Undertaking)
TYPE-I & TYPE-II 7-68-0697 Rev. 3
SHT.6 of 8

=111.11i===111111iM IIM=111LIME==.11k111
■ 11M111••• ■■■■ •1111= MNIMIIIIINIII ■■■■■
MIIMINII ■■■■ 11111111 ■ 11111•111M111= ■■■■■
.■IMINII ■ MMIUM ■ MININ! GALVANISED JOINIIIMIIIIIIIM ■■■■■
-MMINIMMINIMM ■ =11! -111•11•1111111111 ■■■■■ GALVANISED
■■IN= ■■ •11M11IIII■ FLAT 25x6 ALROUND ■ MIIIIIIIIIMIlw• ■■■■/
111■■■■111•1• ■ 111■ =, & WELDED TO ■■ MIIP" / '‘IM ■W' FLAT 25x6
MOO∎• INP21 ■■■/ ∎■I
M11111 ■ • GRATING FLAT ■■// ■All■ BENT TO SHAPE
1•11111 ■ • 11■1 ■■ // 1P2M ∎
MINE ■M ■■ I 14M ■ & WELDED TO
■■• __I j
■■■ ,
l ∎∎
■■■ WWI IIIIM111111111 GRATING FLAT
NiM■■■■ 1111111M111 ■4
--------
3 •• __
MIIIIIMI
AIMMIIIIII
■11■■
3 JMNIIIIMIIIIIIII11.4, , .41■■
WELDING SHALL BE ...7 ■■••■■•••••■■•!"
■■■ MMINIIIIIIIIIIMMO
DONE ON ALL THE MINIEN= ■■■■•■ 1111111I
--------
3
IMIIIIIIIIIIIIIIM ■■■■■ WELDING SHALL BE
--------

FLATS AND BARS 1111111111111111111• ■■■■■

--------

IMMim ■■■■■■••m■
--------
DONE ON ALL THE
MIIII11111.===1M
FLATS AND BARS

RECTANGULAR CIRCULAR

(SIZE OF OPENING >200 & UP TO 400 mm)

(FOR OPENING UP TO 200 MM REFER NOTE— 1 2)

GALVANISED —GALVANISED
FLAT 25x6 ALROUND FLAT 25x6 BENT TO SHAPE
& WELDED TO GRATING FLAT & WELDED TO GRATING FLAT
—k ----1 --k ----k
■ IIINOMINLIM ■■■■ IIINBENN ■,■■■■■■■
■■1•1111•MIN ■'■■■ IIMMINN ■■■•■■■
■1■ 1•111111111• ■51■■■ ..MMEIMERIMIEINEMEIMIRIMIMIIMIS
-7IMM ■ --"111111111111111 ■11P-
SI=IGISISEMSI.T-S1=IMIMMIE!SM ■ INI7'' "IIMMEIMII
NM- SIM =M W/ IM111 ■1
MEM UM 1■ 1 1W , MLNI ■
1111111•1•11 11111 IMIll/ ILMIni,
1111=1•1, SIM ■ Illl , MIME
■ 104 In= SUPPORTING MEMBER AS ■ INI MEIN SUPPORTING MEMBER AS
MIMI a= ■ 101 1111Mral
min
mom
' aim
ams
AS PER DESIGN DWG OR ■ INII
∎ IMIL
Mil
II1I ■
AS PER DESIGN DWG OR
IMGE 31E 715E L-75x75x6 MINIMUM 'MINIM alll ■ L-75x75x6 MINIMUM
BELOW GRATING -41111MINIM ■ AMINI BELOW GRATING
.mon= ■■■■ra. AMINIMMIL. ,,,„, ..401•111 ■""
Nonsm ■■■■ =oom IIIIIIMINIM ■1 ""' _.....11 ■ 011INI ■
solimm ■■■■■■■• il•lilMaGiallatiRGIGGEIRGIWOallORE
moomm■■■■■ •=e ■■■ •11111111111111 11111•11111MIII
simimm ■■■ =monom
imm ■mw■■ •=mimm
3
3
•
■■■■■■■ •=lomii 3 • WELDING SHALL BE
WELDING SHALL BE — 1—
DONE ON ALL THE
DONE ON ALL THE
FLATS AND BARS
FLATS AND BARS
RECTANGULAR CIRCULAR

SIZE OF OPENING GREATER THAN 400 mm

TYPICAL DETAIL OF GRATING STRENGTHENING AT OPENINGS

(REFER NOTE-9)

3 04.11.15 REVISED & ISSUED AS STANDARD

ilkemr144,11.411*
JITENDER GUPTA AMARJEET
L
RAJAN SRIVASTAVA S. CHANDA

2 16.02.15 REVISED & ISSUED AS STANDARD R.S.CHAUHAN VIKRAM GUPTA PK MITTAL S. CHANDA

Rev. Prepared Checked Stds. Committee Stds. Bureau

Date Purpose Convenor Chairman
No. by by
Approved by
Format No. 8 - 00 - 0001 - F4 Rev.O Copyright EIL - All rights reserved
514artaf5 oi 6 w
ENGINEERS
INDIA LIMITED
ELECTROFORGED GRATING
TYPE-I & TYPE-II
STANDARD No.

7-68-0697 Rev. 3
(4.117 eirotetri.tmat+0 IA Govt of Incha Undertaking)
SHT.7 of 8

DET. OF 25 THK. GRATING STAIRCASE

TREAD FOR 750 & 1000 WIDE STAIR

E
STRINGER E
oo
8mm SQ. TWISTED CROSS BAR

PROJECTION
25x6 THK. FLATS MAIN BAR
CROSS MEMBER
LEADING EDGE OF TREAD MAIN MEMBER
6 THK. PLATE

14 0 HOLE
40x14 FOR M12 BOLTS
SLOTTED HOLE
FOR M12 BOLTS
(AS/IS:1367) DETAIL- 'E'

VIEW 6-6

GALVANISED I I
END PL. 65x6 \ 31, < — FLAT 25x6*

SECTION 5-5
*ALL THE FLATS TO BE WELDED TO THE END FLATS

CHEQUERED PL. (AS/IS:35O2)

NOSING 5mm THK.
FULL WELDING AT
ALL FOUR CORNERS
ititiSSISSIMISMISSIMS 3
O
CN1
3
FULL WELDING TO BE DONE
AT EVERY BEARING
GALVANIZED 65X6TH K

MEMBER FROM ONE SIDE

- 8mm SQ. TWISTED
CROSS BAR
6—NOS. 25X6 THK. FLAT
0— MAIN MEMBER
›—
I-
70 8 SPACINGS 0 75 c/c = 600 70 FOR 750 WIDE STAIRS
D- 45 12 SPACINGS 0 75 c/c = 900 45 FOR 1000 WIDE STAIRS
0
z 746 FOR 750 WIDE STAIRS
w
996 'FOR 1000 WIDE STAIRS

PLAN
TYP. DETAIL OF GRATING TO BE USED AS TREAD FOR 750/1000 WIDE STAIRS

14144,),,, 9“P7
3 04.11.15 REVISED & ISSUED AS STANDARD JITENDER GUPTA AMARJEET RAJAN S ASTAVA S. CHANDA

2 16.02.15 REVISED & ISSUED AS STANDARD R.S.CHAUHAN VIKRAM GUPTA PK IAITTAL S. CHANDA

Rev. Prepared Checked Stds. Committee Stds. Bureau

Date Purpose Convenor Chairman
No. by by
Approved by
Format No. 8-00-0001-F4 Rev.O Copyright EIL - All rights reserved
 STANDARD No.
01 ENGINEERS ELECTROFORGED GRATING
Igat fagteg INDIA LIMITED TYPE-I & TYPE-II 7-68-0697 Rev. 3
rirmre elsis4m.) ,A Govt of India Undertaking)
SHT.8 of 8

7_ r

94

10

M j

OR OR

SECTION 9-9 SECTION 10-10

(TB=TRANSVERSE BOW) (LB=LONGITUDINAL BOW)

TABLE-4 (PERMISSIBLE AND MANUFACTURER TOLERANCES)

PERMISSIBLE TOLERANCES
LOCATION TOLERANCE (MM)

LENGTH OF GRATING PANEL OR INDIVIDUAL BEARING BAR +0 / —5

WIDTH OF GRATING +0 / —5

DEPTH OF BEARING BAR:

FOR 25MM +1 / —0.5

THICKNESS OF BEARING BAR: ±0.4

BINDING:
TOP OF BINDING BAR ABOVE BEARING BAR +0.5 / —0.5

MANUFACTURING TOLERANCES

LOCATION TOLERANCE (MM)

DIFFERENCE BETWEEN THE LENGTH OF DIAGONALS ±5 (OUT OF SQUARENESS OF

GRATING PANEL)

TRANSVERSE BARS IN EITHER DIRECTION FROM 1:100

PERPENDICULAR ALIGNMENT WITH BEARING BARS

TRANSVERSE BAR SPACING ±5 PER 1500 LENGTH OF

BEARING BARS

BEARING BAR LEAN 1:10

TRANSVERSE BOW OF PANEL BEFORE FASTENING TO SUPPORTS 1:100

LONGITUDINAL BOW OF PANEL BEFORE FASTENING TO SUPPORTS 1:200

3 04.11.15 REVISED & ISSUED AS STANDARD JITENDER GUPTA AMARJEt RAJA S IVASTAVA S. CHANDA

2 16.02.15 REVISED & ISSUED AS STANDARD R.S.CHAUHAN VIKRAM GUPTA PK MITTAL S. CHANDA

Rev. Prepared Checked Stds. Committee Stds. Bureau

Date Purpose Convenor Chairman
No. by by
Approved by
Format No. 8-00-0001-F4 Rev.O Copyright EIL - All rights reserved