DC Drives

Single and
Three Phase DC Drives
Specification Sheet
Eurotherm® offer a wider choice of variable speed DC drives than any
other manufacturer. The range has over 50 models with power ratings
up to many hundreds of kilowatts. The units are remarkably compact -
providing savings in cabinet size and enabling easy machine
installation and wiring.
SERIES All products are available ex-stock (UK) to assist you in minimising
downtime in emergency or breakdown situations. Product manuals
provide step by step guidance for start-up, with examples of typical
applications, to make system design and installation quick and
trouble-free.

● Extruders This range consists of:

● Pumps & Fans
Model Description
● Printing press
● Paper machines ER-340 Single Phase, 1- and
● Machine Tools ER-680 4-quadrant, fully isolated
● Mixers ER-680 or non isolated DC motor
ER-1220 controllers for armature
● Calenders currents up to 12.2A
● Winders
● Unwinders ER-3200i Single Phase 1- and
● Conveyors ER-3600XRi 4-quadrant, fully isolated
DC motor controller for
● Rolling Mills
armature currents up to
● Test Rigs 48A for 1-Quadrant or
● Wire & Cable 36A for 4-Quadrant

● Rubber Mixers
● Textile Machinery ER-PL Three phase, 2- and
ER-PLX 4-Quadrant, fully isolated
● Cranes & hoists digital, DC motor
and much more... controllers for armature
currents up to 630A

•EUROTHERM ® FLEXIBLE SOLUTIONS•

Single Phase, 1- and 4-Quadrant
Models:
ER-340, ER-680 and ER-1220
ER-340i, ER-680i and ER-1220i
ER-340XRi, ER-680XRi and ER-1220XRi

DC motor controllers for armature

currents from 3.4 Amps to 12.2 Amps

TECHNICAL SPECIFICATION
1-Quadrant User Adjustment
Power range: 0.55-1.9 kW @ 180V dc Relay driver threshold (Level*): ±0.5-100% symmetrical about zero
Non-isolated: Models ER-340, ER-680, ER-1220 Maximum Speed (Max spd): Corresponds to 40-200V or 10-50V ARM or
Warning: These products are non-isolated and tachometer voltage
all terminals are at dangerous line potential. Minimum Speed (Min spd): 0-30% of maximum speed
Ensure connected items are not earthed and Up Ramp (Ramp): 1-20 seconds up ramp rate between 0 and 100%
have sufficient dielectric strength to avoid speed
breakdown. Down Ramp (Ramp*): 1-20 seconds up ramp rate between 100% and
Fully isolated: Models ER-340i, ER-680i, ER-1220i. 0% speed
Stability (Stab*): 1-10 Gain of speed loop
4-Quadrant Max Current (Imax): 0-100% armature current limit
IR Compensation (IR comp): 0-25%
Power range: 0.55-1,9kW @ 180V dc
Fully isolated: Models ER-340XRi, ER-680XRi, ER-1220XRi
(* for fully isolated units only)

Power requirements
Inputs/Outputs
AC supply input: 110/240V ac and 30/60V ac (factory option)
Inputs/outputs: Dependent to the model, see manual
±10%; 50-60Hz
description

Maximum output
External Controls
Armature voltage: V dc = 0.77 x ac supply voltage (nominal)
Speed Setpoint: From external 10K Ohms potentiometer
Field voltage: V dc = 0.9 or 0.45 x ac supply voltage
External RUN: Contact for electronic stop/start
(maximum 1A)

Speed Dissipation (W)

Dissipation (W): 3V x armature current (A)
Feedback: Standard for armature voltage and analogue
tachometer
Alarms
Range: 0-100% dependent to the set point value
Accuracy: Tachometer 0.1% (Speed Range 100:1) Alarms: Stall Trip, 680 1220i fan monitoring
ARM 2% (Speed Range 20:1)
Environment
Overload Storage and operating
temperature: -10°C to +50°C
Overload: 150% of unit nominal current for 30 seconds
Operating atmosphere: Non-explosive, non-corrosive, defined by
on fully isolated units
ICE 664
Humidity: RH 5% to 85% at 40°C, non-condensing and
non-streaming
Unit Protection: IP20 in accordance with ICE 364
Thyristor Protection: Internal MOV, RC snubber, high speed fuse 20A
(fitted externally)
Approvals: CE, UL, cUL

DIMENSIONS (mm)

Width

Model Height Depth Width

ER - 340 105 120 35
ER - 340i 105 120 60
Height
ER - 340XRi 105 120 60
ER - 680 105 120 45
ER - 680i 105 120 70
ER - 680XRi 105 120 70
ER - 1220 105 120 45
ER - 1220i 105 120 70
ER - 1220XRi 105 120 70
Depth
DETAILS MAIN TERMINAL LISTING
for 340, 680 and 1220 units with ‘i’ and ‘XRi’ version of “i” and “XRi” versions

Term Function
A+ Motor armature +
Alarm lamp A- Motor armature -
SW Switch F- Motor Field -
Stability
F+ Motor Field +
Max Speed
Min Speed N AC supply 110V/240V or 30/60V
Ramp L AC supply 110V/240V or 30/60V
Ramp
1 Reference +10V dc 10mA max,
Max Current
ON Lamp 2 ‘Min-In’, connected through ‘Min spd.’ to 0V
IR Comp 3 Speed input to ramp, 0 to 10V
Lift up cover
Terminals 1 to 11 4 Output (+/-10V), *
Terminals 12 to 21
5 COMMON, 0V
1 2 3 5 9 10 11 A+ A– F– F+ N L 6 Input PB +/-, *
7 Input PB +, *
10K Run TG =M AC 8 Input PB -, *
contact Tacho Armature Field Supply
9 RUN, electronic inhibit, open to reset
10 Com. 0V
11 TACH input, negative voltage, 1.5MOhm
12 RLOP, Relay drive output, *
DETAILS
13 RLIP, Relay driver input,*
for 340, 680 and 1220 units
14 OVLD, Overload,*
15 TRIP, Latched + 10V,*
16 ROP, Ramp output 0- ±10V

The terminals are non-isolated 17 DEM Demand output, = the total speed dem.
Alarm lamp hence do not earth!
18 SOP speed output, 0- ±10V
SW Switch The motor earth should be connected
to the system enclosure earth.
19 IOP current output, 0- + 5V
Max Speed Ensure connected items (e.g. tach, pot etc.) 20 SPD, direct speed input fast resp., 0- ± 10V
are not earthed and have sufficient dielectric
Min Speed
strength to avoid breakdown. 21 TRQ, torque input. 0- + 7,5V for 0-150%
Ramp
* see Application manual according to the model
IR Comp

Max Current

Lift up cover

1 2 3 4 5 6 A+ A– F– F+ N L

10K Run TG =M AC
contact Tacho Armature Field Supply

CODING

Model Regen Terminals Supply Vac (V) Power (kW)* Armature Current (A)
ER–340 No Non-isolated 0.55 3.4
ER–340i No Fully isolated 0.55 3.4
ER–680 No Non-isolated 110/240 1.1 6.8
ER–680i No Fully isolated 110/240
or 1.1 6.8
ER–1220 No Non-isolated OR
30/60 1.8 12.2
ER–1220i No Fully isolated 30/60 1.8 12.2
ER–340 XRi Yes Fully isolated 0.55 3.4
ER–680 XRi Yes Fully isolated 1.1 6.8
ER–1220 XRi Yes Fully isolated 1.8 12.2
* at 180V dc Armature voltage
Single Phase, 1- and 4-Quadrant

Models:
ER-3200i and ER-3600XRi
DC motor controllers for armature
currents from 4 Amps to 48 Amps

TECHNICAL SPECIFICATION
1-Quadrant User Adjustment
Power range: 2.2-11kW @ 320V dc Maximum Speed (Max spd): Corresponds to 40-200V or 10-50V ARM or
ER-3200i/8, -/16, -/32, -/48 tacho voltage
Minimum Speed (Min spd): 0-30% of maximum speed
4-Quadrant Up Ramp (Ramp): 1-30 seconds up ramp rate between 0 and
Power range: 1.1-9.5kW @ 320V dc 100% speed
ER-3600XRi/4, -/8, - /16, - /32, - /36 Down Ramp (Ramp): 1-30 seconds up ramp rate between 100%
and 0% speed
Power Requirements Stability (Stab): 1-10 Gain of speed loop
Max Current (Imax): 0-100% armature current limit, separate presets
AC Supply Input: 240/415V ac or 240/110V ac, 50-60Hz selects by switches
IR Compensation (IR comp): 0-25%
Maximum Output
Armature Voltage: (V dc) = 0.77 x ac supply voltage (nominal) External Controls
Field voltage: (V dc) = 0.9 or 0.45 x ac supply voltage
Speed Setpoint: From external 10K Ohms potentiometer
(maximum 1A)
External RUN: Contact for electronic STOP/START
(There is a pot kit including graduated dial and
Speed knob)
Feedback: Standard for Armature Voltage and Analogue
Tachometer (select by switch)
Dissipation
Range: 0-100% dependent on the set point value,
Accuracy: Tachometer 0.1% (Speed Range 100:1) Dissipation (W): 3V x Armature current (A), approx
ARM 2% (Speed Range 20:1)
Alarms
Overload Alarms: Stall Trip
Overload: 150% of unit nominal current for 30 seconds
Environment
Inputs/Outputs Storage and operating
Inputs/outputs: Dependent to the model, see manual temperature: -10°C to +50°C
description Operating atmosphere: Non-explosive, non-corrosive, defined by
ICE 664
Humidity: RH 5% to 85% at 40°C, non-condensing and
non-streaming
Unit Protection: IP00 in accordance with ICE 364
Thyristor Protection: Internal MOV, RC snubber, High Speed Fuse
(externally fitted)
Approvals: CE, CSA, UL, cUL

DIMENSIONS (mm)

Model Height Depth Width

Height ER-3200i / 8 to 48 105 150 200
ER-3600XRi / 4 to 32 70 175 200
ER-3600XRi / 36 90 175 200

Depth

Width
DETAILS MAIN TERMINAL LISTING
for 3200i for 3200i

Max Max Term Function

speed current
Min Supply Select H/L
speed
Current
A+ Motor armature +
feedback
A- Motor armature -
Stab
Ramp Logic F- Motor Field -
Speed feedback

I*R
Alm F+ Motor Field +
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 L2/N AC supply 110V/240V or 30/60V
MAX

L2/N
Com

Com
RUN
AUX
MIN

A1+
TAC

L AC supply 110V/240V or 30/60V

A2–
+10

F1+
F2–
NO

CO
NC
I/P

L
1 Reference +10V dc 10mA max
AC 2 ‘Min-In’, connected through ‘Min spd.’ to 0V
10K Run TG
TG =M Supply
contact Tacho Motor Motor 3 Speed input to ramp, 0-10V
Armature Field
4 COMMON, 0V
5 COMMON, 0V
6 AUXILIARY Input, Speed or Torque
DETAILS 7 RUN, electronic inhibit
for 3600XRi version
8 COMMON 0V
IR comp. 9 TACH input, 25-400V, + or –
Max Max
speed current 10 RELAY contact NO*
Min Supply Select H/L
speed
Current 11 RELAY contact NC*
feedback
Stab
12 RELAY COM
Ramp

Logic
Speed feedback 51 RELAY supply; –24V, 25mA

Sp64 Alm 52 STALL Relay, 100mA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A1+ A2– F1+ F2– L2/N L 53 ZERO speed Relay, 100mA
MAX

FWD
Com

Com
RUN
AUX
MIN

TAC

REV
JOG
+10

STA
NO

CO
NC
I/P

54 Current OUTPUT, 0-5V

Start

55 Setpoint ramp OUTPUT, 0-10V

Stop

AC
10K Run TG Tacho =M
Supply 56 Speed OUTPUT
contact Motor Motor
Armature Field 57 Speed input to ramp, 0-10V
58 Drive Common
62 START/STOP
64 INPUT to current loop, 0-5V
65 Auxiliary inverted speed IO 0-10V
66 Auxiliary speed IO 0-10V
67 +24V dc 25mA
* For more details see Product Manual

CODING

Model Regen Terminals Supply Vac (V) Power (kW)* Armature Current (A)
ER–3200i/8 No 2.2 8
ER–3200i/16 No 4.4 16
ER–3200i/32 No 7.5 32
ER–3200i/48 No 110/240
or 11.0 48
ER–3600XRi/4 Yes Fully isolated OR
30/60 1.1 4
ER–3600XRi/8i Yes 415/240 2.2 8
ER–3600XRi/16 Yes 4.4 16
ER–3600XRi/32 Yes 7.5 32
ER–3600XRi/36 Yes 9.5 36
* at 320V dc Armature voltage
Three Phase, 1- and 4-Quadrant
Models:
ER-PL and ER-PLX
DC motor controllers for armature
currents from 36 Amps to 630 Amps
This Eurotherm Digital DC-Drive ER-PL and ER-PLX are probably the most
powerful on the market today. With an extensive range of standard
software blocks, it can take control of the most demanding motion
tasks. All models include 40 character alpha-numeric back-lit display,
full set of centre winding blocks and a field weakener for extended
speed range. Available in both 2-Quadrant and 4-Quadrant versions the
range comprises 3 very compact chassis. UL, cUL and CE approved.

TECHNICAL SPECIFICATION
1-Quadrant Alarms
Power range: 15-265 kW @ 460V dc Alarms (All configurable): First fault latched and automatically displayed
ER- PL /15, -/20, -/30, -/40, -/50, -/65, -/85, - Fault automatically saved at power off
/115, -/145, -/185, -/225, -/265 Short circuit protected
Power Ratings available up to 1MW using Over temp and over voltage protected
external Thyristor Stack and separate Stack
Driver Unit, Model: ER-PLXD Monitoring
4-Quadrant Monitoring: All digital I/O states
Power range: 15-225 kW @ 460V dc All analogue I/O voltages
ER- PLX /15, -/20, -/30, -/40, -/50, -/65, -/85, - Tachogenerator voltage
/115, -/145, -/185, -/225 Motor armature current (A)
Power Ratings available up to 1MW using Motor field current (A)
external Thyristor Stack and separate Stack Motor armature volts (V)
Driver Unit, Model: ER-PLXD Output power
Power Requirements AC supply volts
AC Supply Input: Armature: 3 phase, 12-480V ac, ±10%; 50-60Hz Standards
Field: 3 phase, 100-480V ac, ±10%; 50-60Hz
Standards: CE marked to EN50178 (low voltage directive)
Control Supply EN50082-2:1995 immunity industrial
Control supply: 1 phase, 10-240V ac, ±10%; 50-60Hz environment
EN50082-1:1997 immunity residential
Field Options commercial and light industry
Field options: Fixed current, fixed voltage, field weakening, EN50081-2: 1993 emissions industrial
delayed quenching, standby, economy, environment (EN55011 Class A)
variable, Voltage (V dc) = 0-0.9 x ac supply EN50081-1: 1992 emissions industrial
environment (EN55022 Class B) UL and cUL
voltage, current 8, 16 or 32 Amps
listed
Speed
Feedback: Standard for Armature Voltage, Analogue Communications
Tachometer and encoder Communication: Profibus DP (AB 005), DeviceNet (AB 004),
Range: 0-100% dependent to the set point value, Ethernet optional
Accuracy: Tachometer 0.1% (Speed Range 100:1)
ARM 2% (Speed Range 20:1) Other Features
Overload Other features: Friendly easy to use menu structure with
Overload: 150% of unit nominal current for 25 seconds English language parameter names
Extremely flexible block diagram including
Standard Software Functions unique configuration checker
Functions: Full suite of centre winding blocks Free ER-PL Pilot configuration and monitoring
Motorised potentiometer with memory software
2 x PID´s free programmable
2 x Summers free programmable Environment
2 x Filters Storage temperature: -25°C to +50°C
Delay timer Operating temperature: 0°C to +50°C
Current profiling Operating atmosphere: Non-explosive, non-corrosive, defined by
Latch ICE 664
Jog / Crawl / Slack functions Humidity: RH 5% to 85% at 40°C, non-condensing and
Dual motor swap non-streaming
Linear and S- ramps
IR Compensation (IR comp): 0-30%
Batch counter
Max Current (Imax): 0-100% armature current limit
Self auto-tune for current loop
Unit Protection: IP20 in accordance with ICE 364
3 drive recipe pages
Thyristor Protection: Internal MOV, RC snubber
Inputs/Outputs (all short circuit protected)
8 x analogue inputs: Configurable, resolution 5mV + sign, 4 voltage Protection
ranges ±5/10/20/30 V, can be used as digital IO Protection: High energy MOV’s
4 x analogue outputs: Resolution 2.5mV + sign, voltage range 0- ± 11V, Interline device networks
3 configurable + dedicated (armature current) Instantaneous over-current
17 x digital inputs: All configurable Field failure & over-current
7 x digital outputs: All configurable, max. 32V dc 350mA Motor over-temperature
dependent to the model, see manual Thyristor stack over-temperature
description Mains supply phase loss
Mains synchronisation loss
External Controls Armature over-volts
Speed Setpoint: From external 10K Ohms potentiometer Speed feedback failure
External RUN: Contact for electronic STOP/START Stall protection
Dissipation Standstill logic
Thyristor ‘trigger’ failure
Dissipation (W): 3V x Armature current (A) (Nominal) Digital output short circuit
DIMENSIONS (mm)

Width
Depth

Model Height Depth Width

ER-PL 15 to 50 289 174 216
Height
ER-PLX 15 to 50 289 174 216
ER-PL 65 to 145 410 218 216
ER–PLX 65 to 145 410 218 216
ER–PL 185 to 265 505 294 216
ER–PLX 185 to 225 505 294 216

DETAILS
ER-PL and ER-PLX units

Main 3 phase supply

High speed fuse for 4Q Fuses

110V ac Motor
Main Contactor Armature =M Motor
Field
A1+

A2–

41 42 43 44 45 46 47 48 51 52 53 81 82

El1

El2

El3

F+
F–
L1

L2

L3
CON1

CON2

Earth

110V
N
LAT1

LAT2

L
IRA–
RA+

FAN
NC

NC

AC

Terminals 2-12, 14-24 and 31 are programmable.

Terminals 1-36 are located on the bottom edge of
the upper control board arranged as 3 blocks of 12
Terminals 1-12 Function Terminals 13-24 Function
25 26 27 28 29 30 31 32 33 34 35 36
Speed Ref / Current Ref

Motorised Pot Increase

Main / upper IA Clamp
Ramped Seed Setpoint

Total current Demand

CSTOP
Current Clamp Select

START
I ARM
Total Seed Reference
Motorised Pot Preset

TACH

+10V

+24V
–10V
Motor Pot Decrease

THM

RUN
Jog Speed Setpoint

JOG
Feedback Encoder

Feedback Encoder

0V

0V
Speed Reference

Speed Feedback
Lower IA Clamp

Zero Reference

Drive Healthy
Spare Input 1

Spare Input 2

Ramping Ing
0V Terminal

0V Terminal

Zero Speed
Ramp Hold

Run
TG

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Tacho Jog Start

10K

2- QUADRANT CODING 4-QUADRANT CODING

Model Power (kW)* Field (A) Armature Current (A) Model Power (kW)* Field (A) Armature Current (A)
ER–PL/15 15 8 36 ER–PLX/15 8 15 36
ER–PL/20 20 8 51 ER–PLX/20 8 20 51
ER–PL/30 30 8 72 ER–PLX/30 8 30 72
ER–PL/40 40 8 99 ER–PLX/40 8 40 99
ER–PL/50 50 8 123 ER–PLX/50 8 50 123
ER–PL/65 65 16 155 ER–PLX/65 16 65 155
ER–PL/85 85 16 205 ER–PLX/85 16 85 205
ER–PL/115 115 16 270 ER–PLX/115 16 115 270
ER–PL/145 145 16 330 ER–PLX/145 16 145 330
ER–PL/185 185 32 430 ER–PLX/185 32 185 430
ER–PL/225 225 32 530 ER–PLX/225 32 225 530
ER–PL/265 265 32 630 * at 460V dc Armature voltage
Please contact Eurotherm for Power Ratings above 265kW
Graphical Configurator and Diagnostic
The PC running the ER-PL PILOT software is connected to the drive via
the PC’s standard serial port. The package is designed for ease of use
and provides a clear, defined and understandable method for
accessing all levels of the drives extensive built in functionality.
This makes complete system configurations very straightforward and
quick. There are 3 levels of recipe creation and functionality available
in ER-PL PILOT to suit all requirements.

They are:
● Total recipe (top level) - used to manipulate the entire range of
parameters.
● Bar sub-menus (2nd level) - used to manipulate each main sub-set
of parameters.
● Block pages (lowest level) - used to manipulate parameters of
individual blocks within the drive.

Model: ER-PL PILOT The recipes and sections of recipes may be cut and pasted or printed
out.
Configuration and Diagnostic Software The Bar sub-menus (2nd level) shows the 4 main menu bars on
the ER-PL PILOT entry page.
The ER-PL PILOT is a PC based graphical configuration and diagnostic
These are:
tool for use with the range of ER-PL and ER-PLX digital DC drives. It
greatly simplifies drive programming, installation and commissioning. ● Change parameters
The ER-PL PILOT is included free of charge on a CDROM with every ● Diagnostics and ancillary functions
digital drive. It makes interconnecting the drive’s application blocks a ● Application blocks
simple task and allows the user to tailor the drive’s control strategy to ● Control terminals
exactly meet the demands of the process or application. It is these
abilities which further strengthens Eurotherm’s commitment to
Each bar has buttons that allow access to a drive block page.
providing the user with cost effective and easy to use DC drive
products.
The Block pages (lowest level) Each block has its own page which
This is a highly intuitive Windows based software package which details its default values (shown in blue text) and any altered values
requires no previous knowledge of any programming language. The (shown in black text) with its own block diagram. In most cases this
package can be used in 2 operating modes: alleviates the need for a hard copy of the technical manual - an
excellent plus point when commissioning on site!
● Off-line without a drive connected, the user can create recipes of
drive parameters and block connections. Diagnostic and monitoring in engineering units (volts, amps, Kilowatts,
● On-line with a drive connected the ER-PL PILOT can also be used rpm, Hz) and percentages for all terminals and block diagram outputs
to monitor and adjust the drive parameters. can be shown in bar graph or panel meter format.

Eurotherm: International sales and service

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© Copyright Eurotherm Limited 2007

Invensys, Eurotherm, the Eurotherm logo, Chessell, EurothermSuite, Mini8, Eycon, Eyris and Wonderware are trademarks of Invensys plc, its subsidiaries and affiliates.
All other brands may be trademarks of their respective owners.
All rights are strictly reserved. No part of this document may be reproduced, modified, or transmitted in any form by any means, nor may it be stored in a retrieval system other than
for the purpose to act as an aid in operating the equipment to which the document relates, without the prior written permission of Eurotherm limited.
Eurotherm Limited pursues a policy of continuous development and product improvement. The specifications in this document may therefore be changed without notice.
The information in this document is given in good faith, but is intended for guidance only.
Printed on
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Part No. HA151197 Issue 1 DC Drivers Series Specification Sheet in England 05.07