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®

E96-411
®

Digital Output Termination Module


(NIDO01)

Process Control and


Automation Solutions
from Elsag Bailey Group
WARNING notices as used in this instruction apply to hazards or unsafe practices that could result in
personal injury or death.
CAUTION notices apply to hazards or unsafe practices that could result in property damage.
NOTES highlight procedures and contain information that assists the operator in understanding the
information contained in this instruction.

WARNING

INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.

RADIO FREQUENCY INTERFERENCE


MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RFI). CAU-
TION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIP-
MENT IN THE AREA AROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS
SHOULD BE POSTED IN THE VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF POR-
TABLE COMMUNICATIONS EQUIPMENT.

POSSIBLE PROCESS UPSETS


MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL AND ONLY AFTER SECURING
EQUIPMENT CONTROLLED BY THIS PRODUCT. ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS
IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS MAY
CAUSE INJURY OR DAMAGE.

AVERTISSEMENT

MANUELS D’OPÉRATION
NE PAS METTRE EN PLACE, RÉPARER OU FAIRE FONCTIONNER L’ÉQUIPEMENT SANS AVOIR LU,
COMPRIS ET SUIVI LES INSTRUCTIONS RÉGLEMENTAIRES DE Elsag Bailey. TOUTE NÉGLIGENCE À
CET ÉGARD POURRAIT ÊTRE UNE CAUSE D’ACCIDENT OU DE DÉFAILLANCE DU MATÉRIEL.

PERTURBATIONS PAR FRÉQUENCE RADIO


LA PLUPART DES ÉQUIPEMENTS ÉLECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR
FRÉQUENCE RADIO. DES PRÉCAUTIONS DEVRONT ÊTRE PRISES LORS DE L’UTILISATION DU MATÉ-
RIEL DE COMMUNICATION PORTATIF. LA PRUDENCE EXIGE QUE LES PRÉCAUTIONS À PRENDRE
DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE.

PERTURBATIONS DU PROCÉDÉ
L’ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L’ASPECT
SÉCURITAIRE DES ÉQUIPEMENTS CONTRÔLÉS PAR CE PRODUIT. L’AJUSTEMENT ET/OU L’EXTRAC-
TION DE CE PRODUIT PEUT OCCASIONNER DES À-COUPS AU PROCÉDÉ CONTRÔLE LORSQU’IL EST
INSÉRÉ DANS UNE SYSTÈME ACTIF. CES À-COUPS PEUVENT ÉGALEMENT OCCASIONNER DES
BLESSURES OU DES DOMMAGES MATÉREILS.

NOTICE

The information contained in this document is subject to change without notice.


Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif-
ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and
fitness for a particular purpose), for the accuracy, currency, completeness, and/or reliability of the information
contained herein and/or for the fitness for any particular use and/or for the performance of any material and/
or equipment selected in whole or part with the user of/or in reliance upon information contained herein.
Selection of materials and/or equipment is at the sole risk of the user of this publication.
This document contains proprietary information of Elsag Bailey, Elsag Bailey Process Automation, and
is issued in strict confidence. Its use, or reproduction for use, for the reverse engineering, development
or manufacture of hardware or software described herein is prohibited. No part of this document may be
photocopied or reproduced without the prior written consent of Elsag Bailey.
Preface

Termination modules provide an input connection from the


plant equipment to the INFI 90 ® process modules. The NIDO01
Digital Output Termination Module terminates digital field wir-
ing to:

• IMLMM02 Logic Master Module.

• IMDSM05 Digital I/O Slave Module.

This product instruction explains how to install and configure


the NIDO01 termination module.

® INFI 90 is a registered trademark of Elsag Bailey Process Automation.

I-E96-411A
®

List of Effective Pages

Total number of pages in this manual is 27, consisting of the following:

Page No. Change Date

Preface Original
List of Effective Pages Original
iii through vi Original
1-1 through 1-4 Original
2-1 through 2-7 Original
3-1 Original
4-1 through 4-2 Original
5-1 Original
A-1 through A-3 Original
B-1 through B-2 Original
Index-1 Original

NOTE: On an updated page, the changed text or table is indicated by a vertical bar in the outer mar-
gin of the page at the changed area. A changed figure is indicated by a vertical bar in the outer mar-
gin next to the figure caption. The date the update was prepared will appear beside the page
number.

I-E96-411A
Safety Summary

GENERAL Equipment Environment


WARNINGS All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.

Electrical Shock Hazard During Maintenance


Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.

SPECIFIC If input or output circuits are a shock hazard after disconnecting sys-
WARNINGS tem power at the power entry panel, then the door of the cabinet
containing these externally powered circuits must be marked with a
warning stating that multiple power sources exist. (p. 2-6)

SPECIFIC Remove modules (slave, master, or termination) from their


CAUTIONS assigned slot before installing a cable to that slot. Also, remove sta-
tions from their housings before installing a cable to that housing.
Failure to do so could result in damage to the module or station. (p.
2-4)

It is strongly recommended that all power (cabinet, I/O, etc.) be


turned off before doing any termination module wiring. Failure to do
so could result in equipment damage. Do not apply power until all
connections are verified. (p. 2-6, 4-1, 4-2)

I-E96-411A v
®

Sommaire de Sécurité

AVERTISSEMENTS Environnement de l’équipement


D’ORDRE Ne pas soumettre les composants à une atmosphère corrosive lors
GÉNÉRAL du transport, de l’entreposage ou l’utilisation.

Possibilité de chocs électriques durant l’entretien


Débrancher l’alimentation ou prendre les précautions pour éviter
tout contact avec des composants sous tension durant l’entretien.

AVERTISSEMENTS Si des circuits d'entree ou de sortie sont alimentes a partir de


D’ORDRE sources extrenes, ils presentent un risque de choc electrique meme
SPÉCIFIQUE lorsque l'alimentation du systeme est debranchee du panneau
d'entree l'alimentation. Le cas echeant, un avertissement signalant
la presence de sources d'alimentation multiples doit entre appose
sur la porte de l'armoire. (p. 2-6)

ATTENTIONS Retirer les modules (asservi, maître ou carte de raccordement) de


D’ORDRE leur position assignèe avant d'installer un câble à cette position.
SPÉCIFIQUE Egalement, retirer les postes de commande de leur boîtier avant
d'installer un câble dans ce boîtier. Des dommages au module ou
au poste pourraient rèsulter d'un manquement à cette procèdure.
(p. 2-4)

Il est fortement recommandque toutes les alimentations (armoire, E/


S, etc.) soient coupèes avant d'effectuer quelque raccord que ce
soit sur un carte de raccordement. Un manquement à ces instruc-
tions pourrait causer des dommage à l'equipement. Ne pas
rebrancher les alimentations avant d'avoir vèrifiè tous les raccorde-
ments. (p. 2-6, 4-1, 4-2)

vi I-E96-411A
Table of Contents
Page
SECTION 1 - INTRODUCTION ....................................................................................................1-1
OVERVIEW ..................................................................................................................1-1
INTENDED USER .........................................................................................................1-1
INSTRUCTION CONTENT .............................................................................................1-2
HOW TO USE THIS MANUAL .......................................................................................1-2
NOMENCLATURE ........................................................................................................1-2
GLOSSARY OF TERMS AND ABBREVIATIONS .............................................................1-3
SPECIFICATIONS .........................................................................................................1-3
REFERENCE DOCUMENTS..........................................................................................1-4

SECTION 2 - INSTALLATION .....................................................................................................2-1


INTRODUCTION ...........................................................................................................2-1
SPECIAL HANDLING ....................................................................................................2-1
UNPACKING AND INSPECTION ....................................................................................2-2
SETUP/PHYSICAL INSTALLATION ...............................................................................2-2
Fuse Installation ....................................................................................................2-2
Jumper Configuration ............................................................................................2-2
Cable Connections .................................................................................................2-3
Cable Installation...................................................................................................2-4
NKTU02, NKTU12 and NKTM01 Cables ...........................................................2-5
Installing the Termination Module..........................................................................2-5
Terminal Wiring .....................................................................................................2-6

SECTION 3 - MAINTENANCE .....................................................................................................3-1


INTRODUCTION ...........................................................................................................3-1
MAINTENANCE SCHEDULE .........................................................................................3-1

SECTION 4 - REPAIR/REPLACEMENT PROCEDURES ...........................................................4-1


INTRODUCTION ...........................................................................................................4-1
MODULE REPLACEMENT PROCEDURES ....................................................................4-1
FUSE REPLACEMENT PROCEDURES ..........................................................................4-2

SECTION 5 - SUPPORT SERVICES ...........................................................................................5-1


INTRODUCTION ...........................................................................................................5-1
REPLACEMENT PARTS AND ORDERING INFORMATION ..............................................5-1
TRAINING ....................................................................................................................5-1
TECHNICAL DOCUMENTATION ...................................................................................5-1

APPENDIX A - IMDSM05 DIGITAL I/O SLAVE MODULE CONFIGURATION ......................... A-1


INTRODUCTION .......................................................................................................... A-1

APPENDIX B - IMLMM02 LOGIC MASTER


MODULE CONFIGURATION...................................................................................................... B-1
INTRODUCTION .......................................................................................................... B-1

I-E96-411A iii
®

List of Figures
No. Title Page

1-1. Example NIDO01 Termination Module Application................................................. 1-1


2-1. NIDO01 Termination Module Layout ...................................................................... 2-3
2-2. Example Input and Output Circuits ....................................................................... 2-3
2-3. NIDO01 Cable Connections ................................................................................... 2-4
2-4. NIDO01 Terminal Strip Assignments ..................................................................... 2-6
A-1. Digital I/O Module................................................................................................. A-1
B-1. Logic Master Module..............................................................................................B-1

List of Tables

No. Title Page

1-1. Nomenclature ........................................................................................................ 1-2


1-2. Glossary of Terms and Abbreviations ..................................................................... 1-3
1-3. Specifications ........................................................................................................ 1-3
1-4. Reference Documents ............................................................................................ 1-4
2-1. NIDO01 Cable Applications ................................................................................... 2-4
3-1. Maintenance Schedule........................................................................................... 3-1
5-1. Spare Parts List ..................................................................................................... 5-1
A-1. Switch S1 Settings................................................................................................. A-1
A-2. Switch S2 Settings................................................................................................. A-2
A-3. Switch S3 Settings................................................................................................. A-2
A-4. Example Switch S4 Settings .................................................................................. A-2
A-5. Switch S5 Settings................................................................................................. A-3
A-6. Jumpers J1 through J16 Settings.......................................................................... A-3
A-7. Jumper J17 and J18 Settings ................................................................................ A-3
B-1. Switch S2 Settings (Run Mode) ..............................................................................B-1
B-2. Switch S2 Settings (Module Address) .....................................................................B-2
B-3. Jumper J1 through J8 Settings .............................................................................B-2

iv I-E96-411A
SECTION 1 - INTRODUCTION

OVERVIEW

The NIDO01 Digital Output Termination Module (IDO) termi-


nates digital I/O signals and interfaces it to the IMDSM05 Dig-
ital I/O Slave Module and IMLMM02 Logic Master Module.
Figure 1-1 shows an example NIDO01 application.

INTENDED USER

System engineers and technicians should read this manual


before installing and placing the NIDO01 termination module
into operation. Do not put the IDO termination module into
operation until this instruction is read and understood.

COMMUNICATION HIGHWAY (INFI-NET OR PLANT LOOP)

COMMUNICATION
MODULES

CONTROLWAY OR MODULE BUS

IMLMM02 IMMFP01/02/03
IMLMM02

OTHER MODULES

SLAVE EXPANDER BUS

IMDSM05

OTHER SLAVE
MODULES

NIDO01 NIDO01

DIGITAL I/O DIGITAL I/O T00525A

Figure 1-1. Example NIDO01 Termination Module Application

OVERVIEW
I-E96-411A 1-1
INTRODUCTION ®

INSTRUCTION CONTENT

This manual contains five sections and two appendices:

Introduction This section contains an overview of the features, specifica-


tions and a description of the IDO termination module.

Installation This section describes precautions to observe when handling


modules and setup procedures required before module opera-
tion. This section also discusses jumper settings and installa-
tion procedures.

Maintenance This section provides a maintenance schedule.

Repair/Replacement This section details how to replace an IDO termination module.


Procedures

Support Services This section describes the support services (spare parts, train-
ing, documentation, etc.) available from Bailey Controls Com-
pany.

Appendices A and B These appendices list the quick reference information neces-
sary to configure the IMDSM05 and IMLMM02 modules.

HOW TO USE THIS MANUAL

Read this manual through in sequence. Read the installation


section thoroughly. Do the steps in order. Complete all steps in
the installation section before operating the IDO module. Refer
to the table of contents or index to find specific information
after the module is operating.

NOMENCLATURE

Table 1-1 is a list of related hardware.

Table 1-1. Nomenclature

Nomenclature Hardware/Description
NIDO01 Digital output termination module.
NKTU02 Termination module cable (PVC).
NKTU12 Termination module cable (non-PVC).
NKTM01 Termination module cable (ribbon).
NTMU01 Termination mounting unit, rear mounting.
NTMU02 Termination mounting unit, front mounting.
258436A1 Cable retaining kit used when at least oneround
cable is connected to the terminationmounting unit.

INSTRUCTION CONTENT
1-2 I-E96-411A
INTRODUCTION

GLOSSARY OF TERMS AND ABBREVIATIONS

Table 1-2 lists definitions of the terms and abbreviations used


in this instruction.

Table 1-2. Glossary of Terms and Abbreviations

Term Definition
Bus A channel or path for transferring data, electrical signals and power.
Digital A discretely variable signal usually having only two states, on or off.
MFC Multi-function controller. A multiple loop controller with data acquisition and informa-
tion processing capabilities.
MFP Multi-function processor. A multiple loop controller with data acquisition and informa-
tion processing capabilities.
MMU Module mounting unit. A card cage that provides electrical and communication sup-
port for INFI 90/Network 90® modules.
Termination Provides input/output connection between plant equipment and INFI 90/Network 90
Module modules.
TMU Termination mounting unit. A card cage that provides housing for INFI 90/Network 90
termination modules.

SPECIFICATIONS

Refer to Table 1-3 for the specifications of the NIDO01 termina-


tion module.

Table 1-3. Specifications

Property Characteristic/Value
Inputs and Outputs
IMDSM05 modules Digital outputs (16 at 24 VDC).
IMLMM02 modules Digital inputs (8 at 24 VDC, and 125 VDC)
Digital outputs (8 at 24 VDC)
Surge Protection Meets IEEE-472-1974 Surge Withstand Capability Test.1
Mounting Occupies one slot in a standard INFI 90 termination mounting unit.
Ambient Temperature 0° to 70°C (32° to 158°F).
Relative Humidity 0% to 95% up to 55°C(131°F)(noncondensing)
0% to 45% up to 70°C (158°F)(noncondensing)
Air Quality Noncorrosive
Certification CSA certified for use as process control equipment in an ordinary (non-
hazardous) location.
NOTE: 1. Do not use the NKTM01 cable when compliance with IEEE-472-1974 is necessary.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.

® Network 90 is a registered trademark of Elsag Bailey Process Automation.

GLOSSARY OF TERMS AND ABBREVIATIONS


I-E96-411A 1-3
INTRODUCTION ®

REFERENCE DOCUMENTS

Table 1-4 is a list of related hardware.

Table 1-4. Reference Documents

Number Document
I-E96-209 IMLMM02 Logic Master Module
I-E96-309 IMDSM05 Digital I/O Slave Module

REFERENCE DOCUMENTS
1-4 I-E96-411A
SECTION 2 - INSTALLATION

INTRODUCTION

This section explains how to configure and install the NIDO01


Digital Output Termination Module. Read, understand, and
complete the steps in the order they appear before operating
the IDO module.

SPECIAL HANDLING

Observe these steps when handling electronic circuitry:

NOTE: Always use Bailey's Field Static Kit (P/N 1948385A1 - con-
sisting of two wrist straps, ground cord assembly, alligator clip, and
static dissipating work surface) when working with the modules. The
kit is designed to connect the technician and the static dissipating
work surface to the same ground point to prevent damage to the
modules by electrostatic discharge.
Use the static grounding wrist strap when installing and removing
modules. Static discharge may damage CMOS devices on modules
in the cabinet. Use grounded equipment and static safe practices
when working with modules.

1. Use Static Shielding Bag. Keep the modules in the static


shielding bag until you are ready to install them in the system.
Save the packaging for future use.

2. Ground Bags before Opening. Before opening a bag con-


taining an assembly with CMOS devices, touch it to the equip-
ment housing or a ground to equalize charges.

3. Avoid Touching Circuitry. Handle assemblies by the


edges; avoid touching the circuitry.

4. Avoid Partial Connection of CMOS Device. Verify that all


devices connected to the module are properly grounded before
using them.

5. Ground Test Equipment.

6. Use Antistatic Field Service Vacuum. Remove dust from


the module if necessary.

7. Use a Grounded Wrist Strap. Connect the wrist strap to


the appropriate grounding plug on the power entry panel. The
grounding plug on the power entry panel is connected to the
cabinet chassis ground.

INTRODUCTION
I-E96-411A 2-1
INSTALLATION ®

8. Do Not Use Lead Pencils to Set Dipswitches. To avoid


contamination of switch contacts that can result in unneces-
sary circuit board malfunction, do not use a lead pencil to set a
dipswitch.

UNPACKING AND INSPECTION

1. Examine the hardware immediately for shipping damage.

2. Notify the nearest Bailey Controls sales office of any such


damage.

3. File a claim for any damage with the transportation com-


pany that handled the shipment.

4. Use the original packing material and container to store the


hardware.

5. Store the hardware in an environment of good air quality,


free from temperature and moisture extremes.

SETUP/PHYSICAL INSTALLATION

This section explains how to configure and install the IDO ter-
mination module. The required procedures are verification of
proper fuse installation, installing the termination module
itself, cable connections, and termination wiring.

Fuse Installation

A 6 amp/250 volt fuse (Bailey part number 194776A16001)


should be installed in fuse clip F1 of every IDO module.
Remove the front cover and verify the fuse is installed. If the
fuse is not installed, insert the fuses into fuse clip F1. See Fig-
ure 2-1 for fuse clip location.

Jumper Configuration

Configure the termination module for the type of master or


slave module used. Cut or break the 12 jumpers located below
the REMOVE FOR LMM02 mark to configure the IDO module
for use with an IMLMM02 module. This configuration ties all
positive terminals on the IDO module, through the fuse, to the
+24 VDC terminal. The COM terminal provides a common ref-
erence for each group A digital output circuit. This configura-
tion also enables field powered input circuits to be connected
to the group B terminals. Cut or break the six jumpers located
below the REMOVE FOR DSM05 mark to configure the IDO
module for use with an IMDSM05 module. This configuration
ties the positive terminals of all outputs, through the fuse, to
the +24 VDC terminal. The COM terminal provides a common
reference for each digital output circuit. See Figure 2-2 for

UNPACKING AND INSPECTION


2-2 I-E96-411A
INSTALLATION

TERMINAL 32

6-AMP
FUSE

NIDO01

REMOVE REMOVE
FOR FOR
LMM02 DSM05

P1 CARD EDGE
CONNECTOR FOR
P1
NKTM01 OR
NKTU02/12 CABLE

TERMINAL 1
T00526A

Figure 2-1. NIDO01 Termination Module Layout

example input and output circuits. To completely remove a


jumper, cut at both ends.

Cable Connections

The NIDO01 Digital Output Termination Module terminates


digital I/O signals, and ties them directly to a master or slave
module. Figure 2-3 shows the cables to use and the cable con-
nections for two different NIDO01 module applications. Table
2-1 lists each cable and its application.

+24 VDC

+ –

– COM

TYPICAL LMM TYPICAL DSM/LMM


INPUT CIRCUIT OUTPUT CIRCUIT
T00527A

Figure 2-2. Example Input and Output Circuits

SETUP/PHYSICAL INSTALLATION
I-E96-411A 2-3
INSTALLATION ®

NKTM01
NKTU02/12
IMDSM05 P3 P1 NIDO01
IMLMM02

T00528A

Figure 2-3. NIDO01 Cable Connections

Table 2-1. NIDO01 Cable Applications

Nomenclature/ Maximum Length


Application Connections
Description m (ft.)
NKTU02 PVC termi- Connects the IDO module to P1 of the IDO module to P3 of 61 (200)
nation cable the master or slave module. the master or slave module.
NKTU12 non-PVC Connects the IDO module to P1 of the IDO module to P3 of 61 (200)
termination cable the master or slave module. the master or slave module.
NKTM01 ribbon com- Connects the IDO module to P1 of the IDO module to P3 of 30 (100)
munication cable the master or slave module. the master or slave module.
Standard 14 to 22 Connects field and power (18 Field or power source to the N/A
AWG wire AWG) wiring to the IDO mod- IDO terminal strip.
ule.

Cable Installation

Remove modules (slave, master, or termination) from their


assigned slots before installing a cable to that slot. Also,
CAUTION remove stations from their housing before installing a cable to
that housing. Failure to do so could result in damage to the
module or station.

Retirer les modules (asservi, maître ou carte de raccordement)


de leur position assignèe avant d'installer un câble à cette
position. Egalement, retirer les postes de commande de leur
ATTENTION
boîtier avant d'installer un câble dans ce boîtier. Des dom-
mages au module ou au poste pourraient rèsulter d'un man-
quement à cette procèdure.

Remove (pull off) the front cover of the termination module


before trying to install cables. Use the following procedures
when installing cables.

SETUP/PHYSICAL INSTALLATION
2-4 I-E96-411A
INSTALLATION

NKTU02, NKTU12 AND NKTM01 CABLES

This cable connects the IDO termination module to a master or


slave module. To install the cable:

1. Pull the master or slave module out several inches from the
MMU backplane.

2. If round type cables are already installed in the termination


mounting unit, remove the cable retaining bracket.

3. Insert the J2 end (use either end of the NKTM01 cable) of


the NKTU02 or NKTU12 cable into the MMU backplane slot
assigned to the master or slave module. The cable should latch
securely into place. Card edge connector P3 of the master or
slave module connects to this end of the cable.

4. Connect the shield wire extending from the J2 end of the


NKTU02 or NKTU12 cable to the shield bus bar.

5. Insert the J1 end (use the remaining end of the NKTM01


cable) of the NKTU01 or NKTU12 cable into the termination
mounting unit backplane slot assigned to the IDO module. The
cable should latch securely into place. Card edge connector P1
of the IDO module connects to this end of the cable.

6. Insert the master or slave module into the MMU until it


locks into place.

7. Replace or add the cable retaining bracket if round type


cables are installed in the termination mounting unit.

Installing the Termination Module

The IDO module inserts into the termination mounting unit


and occupies one slot. To install:

NOTE: Ensure all jumpers are configured prior to installation.

1. Verify the slot assignment of the IDO module.

2. Align the IDO module with the guide rails in the termina-
tion mounting unit and partially insert the module.

SETUP/PHYSICAL INSTALLATION
I-E96-411A 2-5
INSTALLATION ®

Terminal Wiring

If input or output circuits are a shock hazard after disconnect-


ing system power at the power entry panel, then the door of the
WARNING cabinet containing these externally powered circuits must be
marked with a warning stating that multiple power sources
exist.

Si des circuits d'entree ou de sortie sont alimentes a partir de


sources extrenes, ils presentent un risque de choc electrique
meme lorsque l'alimentation du systeme est debranchee du
AVERTISSEMENT
panneau d'entree l'alimentation. Le cas echeant, un avertisse-
ment signalant la presence de sources d'alimentation multiples
doit entre appose sur la porte de l'armoire.

It is strongly recommended that all power (cabinet, I/O, etc.) be


turned off before doing any termination module wiring. Failure
CAUTION
to do so could result in equipment damage. Do not apply
power until all connections are verified.

Il est fortement recommandque toutes les alimentations (arm-


oire, E/S, etc.) soient coupèes avant d'effectuer quelque rac-
cord que ce soit sur un carte de raccordement. Un
ATTENTION
manquement à ces instructions pourrait causer des dommage
à l'equipement. Ne pas rebrancher les alimentations avant
d'avoir vèrifiè tous les raccordements.

Field and power wiring must be connected to the IDO terminal


strip. See Figure 2-4 for IDO termination module terminal strip
assignments. To connect field and power wiring:

NOTE: Proper polarity of all signals must be maintained.

1. Ensure the IDO module is pulled out far enough to gain


access to the terminal strip.

2. Feed the field wiring into the terminal strip area and con-
nect them to the appropriate terminals.

TERMINAL NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

– – + – – + – + – + – + – + – + – + – + – + – + – + – + – +
COMMON

+24 VDC

8B 7B 7B 6B 5B 5B 4B 3B 2B 1B 8A 7A 6A 5A 4A 3A 2A 1A
8B 6B

T00529A

Figure 2-4. NIDO01 Terminal Strip Assignments

SETUP/PHYSICAL INSTALLATION
2-6 I-E96-411A
INSTALLATION

3. Connect an 18 AWG wire from the 24 VDC bus of the termi-


nation mounting unit to the +24 VDC terminal of the IDO mod-
ule.

4. Connect an 18 AWG wire from the common bus of the ter-


mination mounting unit to the common terminal of the IDO
module.

5. Insert the IDO module until it locks securely into place.

6. Replace (snap on) the front cover.

The NIDO01 module is ready for operation if:

1. The fuse is installed.

2. The jumpers are configured for the type of master or slave


module used.

3. All required cables are installed and verified.

4. If required, power is connected and applied to the IDO


module.

SETUP/PHYSICAL INSTALLATION
I-E96-411A 2-7
SECTION 3 - MAINTENANCE

INTRODUCTION

The digital output termination module requires limited mainte-


nance. This section contains a maintenance schedule.

MAINTENANCE SCHEDULE

Execute the tasks in Table 3-1 at the specified intervals.

Table 3-1. Maintenance Schedule

Task Interval
Clean and tighten all power and field Every 6 months or during plant shut-
wiring connections. down, whichever occurs first.
Use a static safe vacuum cleaner to
remove dust from:
Modules
Module mounting unit
Termination modules
Termination mounting unit

INTRODUCTION
I-E96-411A 3-1
SECTION 4 - REPAIR/REPLACEMENT PROCEDURES

INTRODUCTION

This section explains how to replace a failed NIDO01 Digital


Output Termination Module.

MODULE REPLACEMENT PROCEDURES

If an IDO termination module is faulty, replace it with a new


one. To replace an IDO termination module:

It is strongly recommended that all power (cabinet, I/O, etc.) be


turned off before doing any termination module wiring. Failure
CAUTION
to do so could result in equipment damage. Do not apply
power until all connections are verified.

Il est fortement recommandque toutes les alimentations (arm-


oire, E/S, etc.) soient coupèes avant d'effectuer quelque rac-
cord que ce soit sur un carte de raccordement. Un
ATTENTION
manquement à ces instructions pourrait causer des dommage
à l'equipement. Ne pas rebrancher les alimentations avant
d'avoir vèrifiè tous les raccordements.

1. Turn off power to the cabinet containing the defective IDO


module.

2. Remove (pull off) the front cover from the defective IDO
module.

3. Label and remove all wiring and cables from the defective
IDO module.

4. Remove the defective IDO module from the termination


mounting unit.

5. Verify that the 6 A/ 250 V fuse is installed in fuse clip F1 of


the replacement IDO module. If not already installed, insert the
appropriate fuse into fuse clip F1.

6. Cut the jumpers on the replacement IDO module to match


the jumper settings of the defective IDO module.

7. Connect all wiring removed in Step 3 to the replacement


IDO module.

8. Verify proper wiring connections to the replacement IDO


module.

INTRODUCTION
I-E96-411A 4-1
REPAIR/REPLACEMENT PROCEDURES ®

9. Insert the replacement IDO module until it locks securely


into place.

10. Install (snap on) the front cover on the replacement IDO
module.

11. Apply power to the cabinet containing the replacement IDO


module.

FUSE REPLACEMENT PROCEDURES

If the fuse opens, replace it with a new one. To replace a fuse:

It is strongly recommended that all power (cabinet, I/O, etc.) be


turned off before doing any termination module wiring. Failure
to do so could result in equipment damage. Do not apply
CAUTION
power until all connections are verified.

Il est fortement recommandque toutes les alimentations (arm-


oire, E/S, etc.) soient coupèes avant d'effectuer quelque rac-
cord que ce soit sur un carte de raccordement. Un
ATTENTION
manquement à ces instructions pourrait causer des dommage
à l'equipement. Ne pas rebrancher les alimentations avant
d'avoir vèrifiè tous les raccordements.

1. Turn off power to the cabinet containing the IDO module.

2. Remove (pull off) the front cover of the IDO module.

3. Pull the IDO module out far enough to gain access to fuse
clip F1.

4. Remove the faulty fuse.

5. Install the replacement fuse into fuse clip F1.

6. Insert the IDO module until it locks securely into place.

7. Install (snap on) the front cover of the IDO module.

8. Apply power to the cabinet containing the IDO module.

FUSE REPLACEMENT PROCEDURES


4-2 I-E96-411A
SECTION 5 - SUPPORT SERVICES

INTRODUCTION

Bailey Controls Company is ready to help in the use, applica-


tion and repair of its products. Contact the nearest sales office
to make requests for sales, applications, installation, repair,
overhaul and maintenance contract services.

REPLACEMENT PARTS AND ORDERING INFORMATION

When making repairs, order replacement parts from a Bailey


Controls Company sales office. Provide this information:

1. Part description, part number and quantity.

2. Model and serial numbers (if applicable).

3. Bailey instruction manual number, page number and refer-


ence figure that identifies the part.

Order parts without commercial descriptions from the nearest


Bailey Controls Company sales office.

Table 5-1. Spare Parts List

Description Component Part Number


Fuse 6.0 A/ 250 V, F1 194776A16001
0.25 in. x 1.25 in.

TRAINING

Bailey Controls Company has a modern training facility avail-


able for training your personnel. On-site training is also avail-
able. Contact a Bailey Controls sales office for specific
information and scheduling.

TECHNICAL DOCUMENTATION

Additional copies of this manual, or other Bailey Controls Com-


pany manuals, can be obtained from the nearest Bailey Con-
trols Company sales office at a reasonable charge.

INTRODUCTION
I-E96-411A 5-1
APPENDIX A - IMDSM05 DIGITAL I/O SLAVE MODULE
CONFIGURATION
INTRODUCTION

Figure A-1 shows the location of the dipswitches and jumpers


used to configure the IMDSM05 Digital I/O Slave Module
(DSM). Tables A-1 through A-7 give the dipswitch and jumper
settings to configure the module. This information is provided
as a quick reference guide for personnel installing the NIDO01
termination module. Configuration consists of setting the
default output values (dipswitches S1 and S2), I/O configura-
tion (dipswitch S3), slave module address (dipswitch S4),
enable/disable address switch (dipswitch S5), digital. input

ADDRESS I/O
ENABLE SELECTION CONTROL MODULE JUMPERS
SWITCH SWITCH SELECTION JUMPERS (J1-J16)

12
1 2 1 8 J17 J18 3
2 J3 A3 3 J1 A1
1
321 321
3 3
OPEN OPEN 2 J4 A4 2 J2 A2
1 1
S5 S4
J7 3
3 A7 2 J5 A5
1
12 J8 3
A8 2 J6 A6
321 1

3 3
B3 2 J11 2 J9 B1
1 1
3
B4 2 J12 3
S3 S1 S2 1 2 J10 B2
1
3
1 4 1 8 1 8 B7 2 J15
1 J14 J13
3 3 3
B8 2 J16 2 B6 2 B5
OPEN OPEN OPEN 1 1 1

MODULE CONFIGURATION DEFAULT VALUE


SWITCH SWITCHES T00487A

Figure A-1. Digital I/O Module

Table A-1. Switch S1 Settings

Switch Position
Function
1-8
1 An output signal will be sent to the Group A output
point corresponding to the switch position number
during default conditions.
0 No output signal will be sent during default.
NOTE: 0 = closed or ON, 1 = open or OFF.

INTRODUCTION
I-E96-411A A-1
IMDSM05 DIGITAL I/O SLAVE MODULE CONFIGURATION ®

type (jumpers J1 through J16), and master module type (jump-


ers J17 and J18). Refer to the IMDSM05 Digital I/O Slave
Module instruction manual for detailed instructions.

Table A-2. Switch S2 Settings

Switch Position
Function
1-8
1 An output signal will be sent to the Group B output
point corresponding to the switch position number
during default conditions.
0 No output signal will be sent during default.
NOTE: 0 = closed or ON, 1 = open or OFF.

Table A-3. Switch S3 Settings

Switch
Position Function^
1 2 3 4
1 Set group A I/O points to outputs.
0 Set group A I/O points to inputs.
1 Set group B I/O points to outputs.
0 Set group B I/O points to inputs.
1 Module is an interface between a master module and a
digital logic station (switch positions 1 and 2 must be set
to 1, switch position 4 must be set to 0, switch position 8
of switch S2 must be set to 0).

0 Module is an I/O interface between a master module and


field devices.
1 All outputs hold on master module failure.
0 All outputs go to default value on master module failure.
NOTE: 0 = closed or ON, 1 = open or OFF.

Table A-4. Example Switch S4 Settings

Switch Position
Address (Binary Value)
Example 1 2 3 4 5 6 7 8
(128) (64) (32) (16) (8) (4) (2) (2)
0 0 0 0 0 0 0 0 0
16 0 0 0 1 0 0 0 0
32 0 0 1 0 0 0 0 0
48 0 0 1 1 0 0 0 0
63 0 0 1 1 1 1 1 1
NOTE: 0 = closed or ON, 1 = open or OFF.

INTRODUCTION
A-2 I-E96-411A
IMDSM05 DIGITAL I/O SLAVE MODULE CONFIGURATION

Table A-5. Switch S5 Settings

Switch
Position Function
1 2
1 Enable contacts 1 - 4 of the address switch.
0 Disables contacts 1 - 4 of the address switch.
1 Enable contacts 5 - 8 of the address switch.
0 Disables contacts 5 - 8 of the address switch.
NOTE: 0 = closed or ON, 1 = open or OFF.

Table A-6. Jumpers J1 through J16 Settings

Jumper Position Function


1-2 Normal input or output.
2-3 Two wire isolated output.

Table A-7. Jumper J17 and J18 Settings

Jumper
Jumper Function
Position
J17 1-2 DSM module communicating to an NLMM01 mod-
J18 ule.

J17 2-3 DSM module communicating to an IMLMM02,


J18 MFC, or MFP module.

INTRODUCTION
I-E96-411A A-3
APPENDIX B - IMLMM02 LOGIC MASTER
MODULE CONFIGURATION
INTRODUCTION

Figure B-1 shows the location of the dipswitch and jumpers


used to configure the IMLMM02 Logic Master Module (LMM).
Tables B-1, B-2 and B-3 give the dipswitch and jumper set-
tings to configure the module. This information is provided as a
quick reference guide for personnel installing the NIDO01 ter-
mination module. Configuration consists of setting the module
address (dipswitch S2) and digital input type (jumpers J1
through J8). Refer to the IMLMM02 Logic Master Module
instruction manual for detailed instructions.

MODULE MODULE ADDRESS


STATUS LED SWITCH

P1

GROUP A
OUTPUT
LEDs
1 2 3 4 5 6 7 8
S2 J1 J2 J3 J4
P3
1 1 1 1
OPEN
GROUP B 2 2 2 2
INPUT 3 3 3 3
LEDs 1 1 1 1
2 2 2 2
3 3 3 3
J5 J6 J7 J8
P2

MODULE RESET DIGITAL INPUT


SWITCH JUMPERS
T00524A

Figure B-1. Logic Master Module

Table B-1. Switch S2 Settings (Run Mode)

Switch Position
1 2 3 Function
0 0 0 Normal mode, Normal run
NOTE: 0 = closed or ON, 1 = open or OFF.

INTRODUCTION
I-E96-411A B-1
IMLMM02 LOGIC MASTER MODULE CONFIGURATION ®

Table B-2. Switch S2 Settings (Module Address)

Address Switch Position


Example (Binary Value)
4 5 6 7 8
^
(16) (8) (4) (2) (1)
0 0 0 0 0 0
8 0 1 0 0 0
16 1 0 0 0 0
24 1 1 0 0 0
31 1 1 1 1 1
NOTE: 0 = closed or ON, 1 = open or OFF.

Table B-3. Jumper J1 through J8 Settings

Jumper Position Digital Input Type


1-2 125 VDC
2-3 24 VDC

INTRODUCTION
B-2 I-E96-411A
Index

A J
Application .................................................................. 1-1 Jumpers ......................................................................2-2

C M
Cables ........................................................................ 2-3 Maintenance schedule ................................................3-1
Configuration .............................................................. 2-2 Module replacement procedures ................................4-1

E O
Example Overview .....................................................................1-1
Applications ................................................... 1-2, 2-3
Input and output circuits........................................ 2-3 R

F References..................................................................1-4
Related equipment......................................................1-2
Field and power wiring ............................................... 2-6 Replacement parts/ordering information.....................5-1
Fuse .................................................................... 2-2, 5-1
S
G
Spare parts .................................................................5-1
Glossary ..................................................................... 1-3 Special handling..........................................................2-1
Specifications..............................................................1-3
H
T
How to use this manual .............................................. 1-2
Technical documentation ............................................5-1
I Training .......................................................................5-1

IMDSM05 configuration.............................................. B-1 U


IMLMM02 configuration.............................................. B-1
Installation .................................................................. 2-2 Unpacking and inspection...........................................2-2
Instruction content ...................................................... 1-2
Intended user ............................................................. 1-1

I-E96-411A Index - 1
Visit Elsag Bailey on the World Wide Web at http://www.bailey.com
Our worldwide staff of professionals is ready to meet your needs for process automation.
For the location nearest you, please contact the appropriate regional office.

AMERICAS ASIA/PACIFIC EUROPE, AFRICA, MIDDLE EAST GERMANY


29801 Euclid Avenue 152 Beach Road Via Puccini 2 Graefstrasse 97
Wickliffe, Ohio USA 44092 Gateway East #20-04 16154 Genoa, Italy D-60487 Frankfurt Main
Telephone 1-216-585-8500 Singapore 189721 Telephone 39-10-6582-943 Germany
Telefax 1-216-585-8756 Telephone 65-391-0800 Telefax 39-10-6582-941 Telephone 49-69-799-0
Telefax 65-292-9011 Telefax 49-69-799-2406

Form I-E96-411A Litho in U.S.A. 193


Copyright © 1993 by Elsag Bailey Process Automation, As An Unpublished Work
® Registered Trademark of Elsag Bailey Process Automation
™ Trademark of Elsag Bailey Process Automation

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