November 24, 2001

Art Montemayor Eden Yuturi Oil Recovery

Rev: 1(05/10/02)
Attachment 1

Tank Padding Calculation Sheet

Data Entry

Stored Material Crude Oil Tank T - 400

Flash Point F
o
350 (Estim.) MAWP in WC 55.36
Boiling Point F
o
360 (Estim.) Max Vacuum oz/in2 0.50
Latent Heat vap. Btu/lb 144.0 (Hexane) Diameter ft 50.0
Mol. Wt. 274.0 Max fill ft 30.0

Inflows
Max Head Flow, GPM
Tag Service Line No. P &ID #
Value Units Note 1
P-160/-170 Transfer to Storage 10"-PL-138-A -111 25 PSIG 1,200
P-165/-175 Transfer to Storage 10"-PL-055-A -112A1 25 PSIG 1,200

Total Inflows, gpm 2,400

or : Sonic Flow in Pipe
or : Pipe Flow at Maximum dP 25 psi
or : Other (Attach Method)
Use for Relief (gpm) 2,400
Normal Maximum (gpm) 1,500

Outflows (See Note 1)

Tag Capacity
P-440 gpm 2,500
P-450 gpm 2,500
gpm
Total 5,000

Notes:
1) Pumps are at zero head flowrate (Max. gpm), and Control Valves have the max. trim size (Max. Cv)

Electronic FileName: 48176347.xls

Page 1 of 9
WorkSheet: Data Entry
 November 24, 2001
Art Montemayor Eden Yuturi Oil Recovery
Rev: 1(05/13/02)

Tank Pressure & Vacuum Protection

Design Sheet
Stored Material Crude Oil Tank T - 400
Flash Point F
o
350 (Estim.) MAWP in WC 55.4
Boiling Point o
F 360 (Estim.) Max Vacuum oz/in 2
0.5
Latent Heat Vap. Btu/lb 144 (Hexane) Diameter ft 50.0
Molecular Wt. 274 Max fill Height ft 30.0
Max fill Volume gal 440,620
Inflows, SCFH Wetted Area ft2 4,712.4
Normal Operation 12,861
Relief Scenario 20,578 Fire Therm. Conductivity BTU/hr-ft2 4,582
Required Capacity SCFH 801,761
Outflows, SCFH 40,104
Blow Through From Upstream SCFH 547,330
Breathing, Note 1 From Hose SCFH
Out SCFH 6,295 Relief, Hose +unload SCFH
In SCFH 10,491

Vent Valve set at 4 in WC Consider this when using emission vapor control system
Required SCFH NA Normal max inflow + out breathing + Blowoff (normal unloading)
selected SCFH NA With vent system Pressure Drop of 9 in WC
Fail Open SCFH 0 Consider this only if the tank vents to a vacuum source or header

Blanket Gas Valve set at 2" WC

Required SCFH 50,595 sum of outflows + in Breathing + fail open vent valve
Selected SCFH 75,893 Fisher Model ___ Regulator with ___" trim.
Valve Fail Open SCFH 0 This flowrate assumes the valve's Cv determines the capacity

Pressure Relief Cases

Inflow SCFH 102,766 Relief Inflow + Out Breathing + Blanket Gas Valve + Relief Blowoff
Fire SCFH 877,654 Fire + Blanket Gas valve
Outflow SCFH 50,595 sum of outflows + in Breathing + fail-open vent valve + Steam Failure

Conservation Vent
Pressure side set at 5 in WC, Rated at 20 in WC
Required SCFH 0 zero (if have Vent Valve and Emergency vent) or worst case
Selected Size SCFH 44,000 each from catalog; total number 1 Total 44,000
Vacuum Side set at 0.5 oz/in Vacuum, rated at
2
2 1/2 oz/in 2

Required SCFH 50,595 Outflow Case

Selected Capacity SCFH 15,000 each from catalog; total number 1 Total 15,000

Emergency Relief, Note 2

Set at 10 in WC, Rated at 20 in WC
Required SCFH 833,654 zero (if Con vent has capacity) or Worst case - Con Vent
Selected Size SCFH 680,000 each from catalog; total number 1 Total 680,000

Selected Equipment: Tag Manufacturer Model Size, in Cv

Blanket Gas Regulator PCV 400B Fisher 1190 2 2400

Conservation Vent PVSV 400

Emergency Vent
Notes:
1) For Tanks larger than 840,000 gal (20,000 Bbls), refer to API-2000 for breathing requirements.

Electronic FileName: 48176347.xls

Page 2 of 9
WorkSheet: Design Basis
 November 24, 2001
Art Montemayor Eden Yuturi Oil Recovery
Rev: 1(05/13/02)
2) Fire hatch is not required if: cone roof tank has a weak roof seam, or Conservation Vent has capacity.

Electronic FileName: 48176347.xls

Page 3 of 9
WorkSheet: Design Basis
 November 24, 2001
Art Montemayor Eden Yutui Oil Recovery
Rev: 1(5/13/02)

Storage Tank: T - 400

Fluid: Crude Oil

Safety Scenario Relief Rates, CFH

Vacuum Scenario
Pressure Scenario
(Note 1)
Liquid Steam-Out
Inflow Fire Case Outflow Other
Overflow (Note 1)
Case Contributions:
1 Liquid movement in 20,578 20,578 N.A. N.A.
2 Liquid movement out 40,104 40,104 N.A.
3 Out Breathing (Vapor out) 6,295 N.A. N.A. N.A.
4 In Breathing (Vapor In) 10,491 N.A. N.A.
5 Fire Exposure 801,761 801,761 N.A.
6 Pressure Transfer Blow-through 547,330 N.A. N.A.
7 Blanket Gas Failure - Blocked 75,893 N.A.
8 Blanket Gas Failure - Open 1,646,139 1,646,139 N.A.
9 Steam Coil Rupture N.A. N.A. N.A. N.A. N.A.
10 Vent System Failure - Blocked N.A. N.A. N.A. N.A. N.A.
11 Chemical Reaction N.A. N.A. N.A. N.A. N.A.
12 Flashing Feed
13 Steam-Out N.A. N.A. N.A. N.A. 18,993,000

Total Volumetric Flow: 2,296,234 2,498,495 841,866 18,993,000 0

Controlling Pressure Case Design Capacity = 3,747,743 Scfh (Includes 50% contingency)

Controlling Vacuum Case Design Capacity = 1,052,332 Scfh (Includes 25% contingency)

Air density = 0.0807 lb/ft3 at 32 oF and 14.696 psia

Blanket gas density = 0.33425 lb/ft3 at 109 oF and 79.7 psia
Blanket gas Molecular Weight = 25.237

Blanket gas density = 0.083877 lb/ft3 at 109 oF and 20 psia

Blanket gas specific gravity = 1.0394 lb/ft3 at 109 oF and 20 psia

Note 1: The steam-out case is calculated in another Workbook; relief protection is recommended

Electronic FileName: 48176347.xls

Page 4 of 9
WorkSheet: Case Summaries
 November 24, 2001
Art Montemayor Eden Yuturi Oil Recovery
Rev: 1(05/13/02)

Tank Padding Calculation Sheet

Design Sheet

Conservation Vent
Pressure side set at 5 in WC, Rated at 20 in WC
Required SCFH #REF! zero (if have Vent Valve and Emergency vent) or worst case
Selected Size SCFH 44,000 each from catalog; total number 1 Total 44,000
Vacuum Side set at 0.5 oz/in Vacuum, rated at
2
2 1/2 oz/in 2

Required SCFH #REF! Outflow Case

Selected Capacity SCFH 15,000 each from catalog; total number 1 Total 15,000

Emergency Relief, Note 2

Set at 10 in WC, Rated at 20 in WC
Required SCFH #REF! zero (if Con vent has capacity) or Worst case - Con Vent
Selected Size SCFH 680,000 each from catalog; total number 1 Total 680,000

Selected Equipment: Tag Manufacturer Model Size, in Cv

Blanket Gas Regulator PCV 400B Fisher 1190 2 2400
Nitrogen Valve
Conservation Vent PVSV 400
Emergency Vent
Notes:
1) For Tanks larger than 840,000 gal (20,000 Bbls), refer to API-2000 for breathing requirements.
2) Fire hatch is not required if: cone roof tank has a weak roof seam, or Conservation Vent has capacity.

Electronic FileName: 48176347.xls

Page 5 of 9
WorkSheet: Requisition Info
 May 14, 2002
Art Montemayor Storage Tank Pressure Relief
Rev: 0

Determination of Inflows and Outflows for Storage Tanks

for use when calculating Normal and Emergency Venting Requirements
No. Case Inflow / Outflow Calculate Inflow or Outflow by
1. Liquid Movement in and Breathing Out Inflow Determine the Maximum flow, at zero head, for each pump that can be lined up to the tank. For sources
that are not pump driven, calculate the maximum flow for the flow limiting element. For Control valves,
use the largest trim for the valve body and add the capacity of any bypass valves. The total inflow is the
sum from all of these sources. The total inflow can be reduced if engineering judgment indicates that it is
unlikely that all of the sources will be feeding into the tank simultaneously. The total inflow can also be
reduced if the pressure drop in the line(s) between the inlet manifold(s) and tank exceeds the available
pressure drop. The available pressure drop is the highest pressure source’s dead head pressure.

2. Liquid Movement Out and Breathing In Outflow Determine the Maximum flow, at zero head, for each pump that can take suction from the tank. The
Outflow is the sum of all of these; even installed spare(s).

3. Exposure to Pool Fire with subsequent Inflow Do not consider inflow for fire case since there is ample time to shutoff the inflow before the fire case fully
tank contents' vaporization develops. (see also API-2000 3.4.3.1.4) Do consider the failure of the nitrogen padding regulator if
applicable since they typically fail open and the heat from a fire could cause it to fail.

4. Pressure Transfer Blow-through Inflow Like Case 1

5. Inert Gas Pad/Purge Regulator Failure Inflow Like Case 1

6. Failure or loss of Control Heat Transfer Either or both Use Case 1 if the failure can cause the tank to vent. Use Case 2 if the failure can create a vacuum in the
Devices tank.

7. Failure of Internal Heating/Cooling Coils Either or both Use Case 1 if the failure can cause the tank to vent. Use Case 2 if the failure can create a vacuum in the
tank.

8. Failure of Vent Treatment System Outflow Like case 2

9. Failure of Utilities (Air, Steam, Cooling Either or both Use Case 1 if the failure can cause the tank to vent. Use Case 2 if the failure can create a vacuum in the
Water, N2, etc.) tank.

10 Chemical Reaction Inflow Like Case 1

.
11 Liquid Overfill Inflow Like Case 1
.
12 Flashing Liquid Inflow When introducing flashing liquids, always include the flashed vapor in the total relief capacity.
.

FileName: 48176347.xls
Page 6 of 9
WorkSheet: Inflow-Outflow
 Storage Tank Pressure Relief November 22, 2001
Art Montemayor
Over-Pressurization Scenario Contributions Rev: 1(05/05/2002)

1 2 3 4 5 6 7 8 9 10 11 12
Case
1 Liquid Movement in and Breathing Out Yes No No Yes Yes Note 2 Note 2 No Note 2 Yes Yes Yes
2 Liquid Movement Out and Breathing In No Yes No No No Note 2 Note 2 Yes Note 2 No No No
3 Fire Exposure No No Yes No No No No No No No No No
4 Pressure Transfer Blow Through No No No Yes No No No No No No No Yes
5 Blanket Gas Regulator Failure No No Yes No Yes No No No No No No Yes
6 Failure or Loss of Control - Heat Transfer Devices No No Yes No No Yes No No No No No Yes
7 Failure of Internal Heating / Cooling Coils No No Yes No No No Yes No No No No Yes
8 Failure of Vent Treatment System No No Note 1 No No No No Yes No No No Yes
9 Failure of Utilities (Steam, Nitrogen, air, CWS) No No Yes No No No No No Yes No No Yes
10 Chemical Reaction No No Yes No No Note 3 Note 3 No Note 3 Yes No Yes
11 Liquid Overfill No No No No No No No No No No Yes Yes
12 Flashing Liquid Feed Yes No No Yes Yes Yes Yes Yes Yes Yes Yes Yes
13 Steam Out (Note 4)

Notes:
1) Vent valve fails closed.
2) Either or both could be applicable depending on system.
3) If this case can cause a reaction
4) Steam Out is a special case that is handled and calculated independently in another spreadsheet; a properly sized nozzle is usually specified to be left open for this case.

Electronic FileName: 48176347.xls

Page 7 of 9
WorkSheet: OverPressure Scenarios
 November 24, 2001
Art Montemayor Eden Yuturi Oil Recovery
Rev: 0
Attachment 2
Tank Padding Summary Sheet
Input Form

Stored Material Tank T-

Flash Point o
F MAWP in WC
Boiling Point F
o
Max Vacuum oz/in2
Latent Heat vap btu/lb Diameter ft
Mol. Wt. Max fill ft

Inflows
Max Head Flow, GPM
Tag Service Line P&ID #
Value Units Note 1

Total 0
or Sonic Flow in Pipe 0
or Pipe Flow at Maximum DP psi
or Other (Attach Method) 0
USE 1E+10

Outflows, Note 1
Tag
gpm
gpm
gpm
Total 0

Notes:
1) Pumps at zero head flowrate, CVs at max trim size

Electronic FileName: 48176347.xls

Page 8 of 9
WorkSheet: Input Form
 November 24, 2001
Art Montemayor Eden Yuturi Oil Recovery
Rev: 0

ft2 Btu/hr Btu/hr-ft2

bbl scfh gal gpm gpm/1000 2,800 14,089,283 5,032
100 100 4,200 12 2.968
20,000 20,000 840,000 2,493 2.968 1,000 9,949,623 9,950

100 60 4,200 7 1.781

20,000 12,000 840,000 1,496 1.781

Electronic FileName: 48176347.xls

Page 9 of 9
WorkSheet: Volumetric Conversions