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SW 2020 1(30)
Test instructions
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SW 2020 2(30)
Test instructions
Table of contents
1 Start-up/Calibration/Test...................................................... 4
1.1 Basic adjustment ...............................................................................4
1.1.1 Adjust 24VDC ................................................................................................4
1.1.2 Change access level ......................................................................................4
1.1.3 Change time and date....................................................................................5
1.1.4 Panel check ...................................................................................................5
1.1.5 Alarm delay ....................................................................................................5
1.1.6 Sampling time ................................................................................................5
1.1.7 Number of sampling points ............................................................................5
1.1.8 Number of RIO-41 PCBs................................................................................5
1.1.9 Add/change detector ......................................................................................6
1.1.10 Alarm levels................................................................................................6
1.1.11 Number of pumps .......................................................................................7
1.1.12 Defining outputs..........................................................................................7
1.1.13 Internal measuring point .............................................................................7
1.1.14 Save the current settings............................................................................8
1.2 Setting of guards etc .........................................................................8
1.2.1 Leakage check...............................................................................................8
1.2.2 Adjusting VS1, VS2........................................................................................8
1.2.3 Counter pressure valves ................................................................................9
1.2.4 Pressure guard. (PS1) (If any). ......................................................................9
1.2.5 Pressure guard. (PS2 on C1).........................................................................9
1.2.6 Calibration/zero-adjustment of the GD10 Detector.......................................10
1.2.7 Calibration/zero adjustment of Buveco Detector ..........................................10
2 Additional equipment ......................................................... 12
2.1.1 PRINTER, NMEA, MODBUS .......................................................................12
2.1.2 Water trap ....................................................................................................12
2.1.3 Pump redundancy........................................................................................12
2.1.4 Repeaters ....................................................................................................12
2.1.5 Are the inputs on IKK-4 in use? ...................................................................12
2.1.6 Connection to a CS3000 Loop .....................................................................14
3 Functional test ................................................................... 14
3.1.1 Low/high alarm.............................................................................................14
3.1.2 Shut down ....................................................................................................14
3.1.3 Vacuum fault ................................................................................................14
3.1.4 Pump fault....................................................................................................15
3.1.5 Finaly. ..........................................................................................................15
4 APPENDIX ........................................................................ 16
4.1 DETECTOR LIST............................................................................16
4.2 CALIBRATION / ALARM LEVELS’ .................................................17
4.3 SAMPLE OF PROGRAMMING OUTPUTS ....................................18
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1 Start-up/Calibration/Test
Before the system is powered it is important to make an additional check to
make sure that there are no false connections, by first doing a visual inspection
and then measure with an ohmmeter that there are no earth faults and or
shortcuts. When measuring between + and – it should be about 800ohm. It is
also advisable to make sure that the system is built for the correct voltage, since
we sometimes build systems for 110 VAC.
Open the Flow meter to max and set the bypass valve (at top of V5) for max by-
pass flow.
Start the system by turning on the power and pressing the button on the
shutdown relay (marked “START”).
Adjust the Bypass valve (V5) to get a smooth flow thro Flow switch. You
maybe need to adjust the flow meter as well, make sure the flow is near 300
Nl/h.
If additional Flow-meter 8-80 Nl/h and Buveco gas detectors are connected to
the system, adjust the flow to the value 20 on the Flow meter.
Adjust here
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NOTE !
Before the detectors are tested the system should have been up and running a
couple of hours, preferably over night. If you leave the system on, DO NOT
FORGET to reconnect all guards. Otherwise the system maybe will stop due to
internal faults.
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Test instructions
Go to the calibration menu (12) and choose the O2-detector (normally Detector
no 2).
Adjust POT1 (SPAN) on the detector to set the calibration level.
Normally the system should show 20,9 % O2 and the ampere-meter 17.4 mA.
When all detectors have been calibrated, restart the system as described in
1.1.14.
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2 Additional equipment
2.1.1 PRINTER, NMEA, MODBUS
Go to the menu. Set access level 4.
Choose menu under GENERAL SETTINGS ”(22) Configure COM1.”
Choose Printer, NMEA or Modbus with F2 (TOGGLE). Press ENTER.
2.1.4 Repeaters
Choose menu under GENERAL SETTINGS ”(30) How many repeaters in
system”
Key in the number of repeaters to be connected to the system (0-4). Press
ENTER.
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Test instructions
F2 TEXT:
FAULT P/R SYSTEM (Find ”/” by pressing key 9 six times).
Press F1 and then ENTER.
F3 ACTIVE:
Normal setting is “Input high when active”. No change.
F4 WHERE:
Choose with F2 (TOGGLE) MINI ONLY.
Press ENTER followed by ESC.
2.1.5.1 Input 2: F1 TYPE:
Change with F2 TOGGLE to ALARM HIGH. Press ENTER followed by ESC.
F2 TEXT:
HC ALARM P/R SYSTEM. (Find ”/” by pressing key 9 six times). Press F1
followed by ENTER.
F3 ACTIVE:
Normal setting is “Input high when active”. No change.
F4 WHERE:
Choose with F2 (TOGGLE) MINI ONLY.
Press ENTER followed by ESC.
2. INPUT 3-4 :
Is used for O2 and H2S (or similar).
Change text and follow instructions.
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Test instructions
3 Functional test
Restore the system. Make sure that all guards are connected, all temporal shorts
circuits on guard are removed, the calibration equipment is removed etc. Let the
pressurized air remain with correct pressure. Restart the system.
Check that the alarm and fault relays RL1-RL2 are activated, (measure with a
multi-meter across the terminals). RL3-RL6 should not be activated.
Hold the test-gas tube to the Internal measuring point and release the gas. The
whole system now should stop.
Remove the test-gas bottle and press the start relay to restart the system.
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that the RL1 is activated. Press RESET in the FAULT area. Check that the RL2
is activated.
With a two-pump system, repeat the procedure for the transport pump by
blocking the sampling point that is being pre-sucked.
When it is a two-pump system remove also the tube on the A-side of the
transport pump. Wait for pump fault alarm to occur. Replace the tube, mute and
reset.
3.1.5 Finaly.
When everything is finnished (everything is saved properly as schown in
1.1.14 Save the current settings).
Save all as factory settings in menu 37
Shut down the system clean it up and make sure it looks nice.
Make the papers.
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4 APPENDIX
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0 ~ 25 ppm = 4 mA ~ 20 mA
=> 20 ppm = 16,8mA
0 ~ 25% = 4 mA ~ 20 mA
=> 20,9% = 17.38 mA
0 ~ 500 ppm = 4mA ~ 20mA
=> 200 ppm = 10,4 mA
SYSTEM: KVC-41
Calibr. Warn. Alarm. Ref.
HC 10%LEL 5% 10% Propan gas
H2S 20 PPM 10PPM 15ppm
O2 21% 19% 17%
CO 100ppm 35ppm 100ppm
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Meny 28d.
• [F3] ACTIVE – Is the input active
when high ?. Standard in our system is set
for HIGH, Normaly do not make any
changes here.
Meny 28e.
• [F4] WHERE – Where will the
messige be shown (ALL UNITS, MINI
ONLY), Press [F2] TOGGLE To shoose
MINI ONLY Then press ENTER to
Meny 28f. confirm and ESC to leave for main meny.
Use arrowbuttons to choose input (E01, E02, E03 eller E04).
E02 – INPUT 2:
Make settings according to instructions above but inputs as below:
• [F1] TYPE - ALARM LOW
• [F2] TEXT - ”ALARM LOW WBT SYSTEM” *Text can be differnt !
• [F3] ACTIVE - HIGH
• [F4] WHERE - MINI ONLY
E03 – INPUT 3:
Make settings according to instructions above but inputs as below:
• [F1] TYPE - ALARM HIGH
• [F2] TEXT - ”ALARM HIGH WBT SYSTEM” *The text can be changed !
• [F3] ACTIVE - HIGH
• [F4] WHERE - MINI ONLY
E04 – INPUT ´4: If in use. Same as above with differnt text .
!! DO NOT FORGET to save changes-meny (10) SAVE SETTINGS AND RESTART
SYSTEM !!
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4.5.2 ST400
4.5.2.1 H2S
The life cycle of electro chemical detector cells is limited. The BUTOX
ST400EC should therefore regularly be checked and recalibrated using
certified calibration gas.
The calibration should be carried out by the BUVECO service
department or
through a BUVECO authorised service centre.
The following equipment should be available during a calibration using
calibration gas:
• Certified BUVECO flow cap and gas hose
• Flow meter
• Certified calibration gas
• Ampere meter
The equipment (flow meter, gas tubes, etc.) should be suited for type of
gas.
Contact the BUVECO Service department in case of doubt.
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4.5.4 ST700ir
The ST700IR sensing head should be checked and calibrated regularly.
The calibration frequency of the detector is directly related to the
measurement range and the usage and measurement environment.
BUVECO will offer a calibration advise at each delivery.
The ST700IR sensing head is a fully microprocessor controlled
measurement system. All necessary control elements are available on
the circuit board. For the calibration of the sensing head, the following
materials and instruments are needed:
1. Ampere meter with measurement range for 4…20mADC use.
2. Certified calibration gas.
Password
The settings of the ST700IR sensing head can only be changed after
entering
an unique password. The sensing head features two menu pages for
setting
the sensor zero level and measurement range.
The USER password should be entered as follows:
The standard USER password is: 122.
The selection keys have the following functions:
Key F
u
KEY FUNCTION 1 FUNCTION 2
SW4 MENU Open/Close PASS
SW3 ENTER 1
SW2 UP 2
SW1 DOWN 3
on 1 Function 2
Enter the follwing key cycle to enter the USER menu:
• Push on key SW4
• The display shows: PASS
• Push succesively on key 1 , 2 and 2 (SW3, SW2 and SW2)
• Push again on PASS (SW4)
• The display shows: E1: The first calibrationj menu.
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Calibration.
The USER menu offers two calibration pages:
1. E1 – Sensor Zero (ZERO)
2. E2 – Sensor measurement range (SPAN)
Calibration Sensor
To calibrate the sensor, proceed as follows:
SENSOR ZERO LEVEL
The zero level of the detector should be calibrated as follows:
• Select the E1 – Sensor Zero menu
• Push ENTER (SW3) to activate the menu.
• The display shows the current zero level
• The detector should be in a clean area where no gas is present.
• Press ENTER (SW3) and the zero level of the sensor will be calibrated
automatically according to the current gas concentration (The display
will show – – – – ).
• Press again on MENU (SW4) to leave the menu.
SENSOR MEASUREMENT RANGE (SPAN)
The measurement range of the ST700IR sensing head should be
calibrated
as follows:
• Select the E2 – Sensor measurement range menu.
• Push ENTER (SW3) to activate the menu.
• Use certified calibration gas to calibrate the detector.
• Apply certified calibration gas to the sensor
• The gas flow to the sensor should be approx. 30l/h. Allow some time
for the detector to react.
• Use the UP and DOWN (SW2 and SW1) to set the gas concentration
(according to the gas concentration of the calibration gas).
• Press the ENTER (SW3)) to confirm the adjusted level which will be
stored in the internal memory.
• Press again on MENU (SW4) to leave the menu.
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A A A A
C1
MP 1 MP 2 MP 3 MP 4 MP 5 I. MP
FS
VS1
-4 ,5
G D-10
I1
INLET TES T G AS
(FRES H
AIR)
V
A V4 V5
2
A
V 1 , V 1 0 1 ,V i = 6 0 1 3 A 8W
V 3 , V 4 = 6 0 1 3 A 5W
B A V 1 O 2 - (c o u n te r p re s su re )= 6 01 4 T
V5 = 6014T
P UMP
O1
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A A A A
A
V1 A
A
V7 V102 V 10 4 V106 V108 V 1 10 V112 VI
U 1
C1 VS2 VS1
-4 ,5 -4 ,5
FS
PS2
G D -1 0
U 3
B A
FR ESH
A IR TRAN SP. TE S T-G A S
I1 PU MP
A A
V4 V5
V2
O1 A
U 1
B A
U2
U 2 V 1 , V 1 0 1 ,V i = 6 0 1 3 A 8 W
A N A L Y S IS V 3 , V 4 = 6 0 13 A 5 W
PU MP V 1 O 2 - ( c o u n te r p re s s u re )= 6 0 1 4 T
U 3 V 5 = 60 1 4 T
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A A A A A
C1
MP 1 MP 2 MP 3 MP 4 MP 5 I. M P
E x a m p le o f c o u n te r p re s s u r e v a lv e s
FS
VS1
-4 ,5
G D -1 0
TEST G AS
I1
IN L E T
(F R E S H
A IR )
A
A V4 V5
V9 V2
A
O2 B A V 1 , V 1 0 1 ,V i = 6 0 1 3 A 8 W
V3, V4 = 6013A 5W
V 1 O 2 - ( c o u n te r p r e s s u r e ) = 6 0 1 4 T
PUMP V5 = 6014T
O1
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SP1 SP3
SP2 SP4
A
V1 A
A
C1 V7 V 10 2 V 10 4
U1
VS2 VS1
-4 ,5 - 4 ,5
PS2
FS
G D -1 0
B A
TR A N S P .
FR E S H PUMP
A IR
I1 T E S T -G A S U 3
A
A V4 V5
V2
A V8
B A
U2 P um p r e d u n d a nc y
A N A LY S IS
PUMP
V9 V 1 , V 1 0 1 ,V i = 6 0 1 3 A 8 W
V 4 = 6 01 3A 5W
U 3 U 2 U 1 V 1 O 2 - (c o u n te r p re s su re )= 6 0 1 4 T
V 5 ,V 8 = 6 0 1 4 T
O 1 O2 W a te r T r a p
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Buveco FS
G D -10
B A
TEST-G A S
PU M P
A
V4 V5
O1