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MNUFCTURING
BY: SYED MEHRAN FARID
We will learn today :
Introduction
Classification
Natural Rubber Brief
Synthetic Rubber Intro.
Industrial Processing
INTRODUCTION
Rubber, elastic substance obtained
from the exudations of certain tropical
plants (natural rubber) or derived
from petroleum and natural
gas (synthetic rubber).
Because of its elasticity, resilience,
and toughness, rubber is the
basic constituent of the tires used in
automotive vehicles, aircraft, and
bicycles.
RUBBER
• Low plasticity
• Low tensile strength(load bearing capacity)
• High water absorption (weak)
• High unsaturation(more reactive)
These problems can be overcome by Vulcanization.
SYNTHETIC RUBBER
• Created in 1909 by Fritz Hofmann.
• 2/3 of today’s rubber is synthetic.
Synthetic rubber Obtained From Butadiene Are :
Buna Rubbers
• As a result of polymerization
of butadiene with acrylonitrile or styrene
• Buna – Bu stands for Butadiene, na for Sodium
S and N for styrene & nitrile(acrylonitrile)
respectively.
FILLERS
Carbon Black
Silica
Cellulose filler
Clay filler
Sulphur
PROCESSING
1. Mastication/Compounding
2. Mixing
3. Shaping
4. Curing/Vulcanization
1. MASTICATION
• The process of softening by means of mechanical shearing
is known as mastication.
• Rubber is always compounded with additives(carbon black)
• Mastication shortens rubber
Molecular chains,
Resulting in a reduced molecular weight and
Reduces its viscosity
Improve Plasticity.
• This process involves the use of special mechanical
equipment and additives at low temperatures.
MASTICATION CONT….