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The following literature review has been originally conducted as part of the Waste plastic extruder for Mech 461. It
now supports the Recyclebot project. Please add content.
See Also
• Waste plastic extruder
• Open source rapid prototyping of OSAT
• Open source 3D printer literature review
Polymer Properties
Density Hardness Tensile Elongation Modulus Flexural Processing Middle Barrel Die Notes
(g/cc) Strength, at Yield of Modulus Temperature Temperature Temperature
Yield (%) Elasticity (GPa) (˚C) (˚C) (˚C)
(MPa) (GPa)
HDPE, Blow .935 – 57.0 – 15.2 – 6.00 – .700 – .586 – 160 – 260 n/a 175 – 190
Moulded 1.01 73.0 Shore 42.1 13.00 2.62 2.62
D
LLDPE, .916 - 51.0 – 7.58 – n/a n/a .276 - n/a n/a n/a
extrusion .944 58.0 Shore 17.9 .480
grade D
LDPE, .915 - 42.0 – 7.60 – n/a .152 - .290 .0800 - 108 – 340 177 - 210 204 – 221
extrusion .939 57.0 Shore 12.0 .276
grade D
ABS, 1.03 – 68.0 – 113 13.0 – .620 – 30.0 1.00 – 1.20 – 180 – 274 190 – 250 210 -250
extruded 1.17 Rockwell 65.0 2.65 5.50
R
PP, extrusion .886 – 57.0 -120 n/a 1.60 – 30.0 .680 – .620 – 120 – 330 190 -280 200 -310
grade 1.84 Rockwell 2.60 2.55
R
PC, extruded 1.20 – 120 – 126 58.6 – 6.00 – 50.0 1.79 – 2.09 – 270 – 343 250 – 332 n/a
1.26 Rockwell 70.0 3.24 3.10
R
PET, 1.25 – 80.0 – 53.0 – 265 3.5 – 30.0 1.83 – 1.90 – 120 – 295 n/a n/a
unreinforced 1.91 95.0 5.20 15.2
Waste plastic extruder: literature review 2
Searches
• Waste plastic extrusion
• RepRap
• Fab@home
• Open Source Rapid Prototyping
• Thermoplastics
• Polylactic acid
• plastics waste developing world
• thermoplastics emissions
RapMan
• commercially available, proprietary version of RepRap Darwin.
• kits available retailing at approximately $1000.
• some proprietary components.
More information:
• RapMan
• Bits for Bytes website [8]
• RepRap wiki [9]
MakerBot
• another open source 3D printer which is sub-$1000.
More information:
• MakerBot
• MakerBot website [10]
• MakerBot wiki [11]
Plastics Recycling
An Investigation of Mechanical, Thermal and Creep Behavior of Recycled Industrial
Polyolefins
S. Haider Rizvi, S. H. Masood, Igor Sbarski. "An Investigation of Mechanical, Thermal and Creep Behavior
of Recycled Industrial Polyolefins" Progress in Rubber, Plastics and Recycling Technology." 23(2), 97 - 110.
2007
Notes:
• recycling industrial plastics ex. plastic pails and containers
• polyolefins - PP, HDPE, most common is a mix of polyethylene and polypropylene
• blend - physical mixture of 2 or more polymers, goal = get desired properties, done by diluting engineering resins
w. low cost commodity polymers
Waste plastic extruder: literature review 5
• as recycled percentage in HDPE increases --> decrease in tensile modulus, flexural modulus and lower yield pt
shifted toward the lower strain, no changes in tensile and flexural strength, over 40% recycled - significant
decrease in crystallinity
• as recycled percentage in PP increases --> tensile modulus decreased , flexural modulus increases slightly, no
changes in tensile and flexural strength, until 60% recycled PP - crystallinity decreases linearly, past 60% no
change in crystallinity
• Creep
* fast creep --> elastic deformation
* slow creep --> viscoelastic deformation (most of creep process), permanent deformation
* dependent upon temp and stress
Collection, transfer and transport of waste: accounting of greenhouse gases and global
warming contribution
Eisted, R., Larsen, A., and Christensen, T., 2009, " Transfer and Transport of Waste: Accounting of
Greenhouse Gases and Global Warming Contribution [12]," Waste Management & Research, 27(8) pp.
738-745.
Abstract:
The collection, transfer and transport of waste are basic activities of waste management systems all over the world.
These activities all use energy and fuels, primarily of fossil origin. Electricity and fuel consumptions of the
individual processes were reviewed and greenhouse gases (GHG) emissions were quantified. The emission factors
were assigned a global warming potential (GWP) and aggregated into global warming factors (GWFs), which
express the potential contribution to global warming from collection, transport and transfer of 1 tonne of wet waste.
Six examples involving collection, transfer and transport of waste were assessed in terms of GHG emissions,
including both provision and use of energy. (GHG emissions related to production, maintenance and disposal of
vehicles, equipment, infrastructure and buildings were excluded.) The estimated GWFs varied from 9.4 to 368 kg
CO2-equivalent (kg CO2-eq.) per tonne of waste, depending on method of collection, capacity and choice of
transport equipment, and travel distances. The GHG emissions can be reduced primarily by avoiding transport of
waste in private cars and by optimization of long distance transport, for example, considering transport by rail and
waterways.
Notes:
• provide LCA of transport, collection and transfer for waste
• GHG emissions and Global Warming Potential of these activities under various conditions.
• greatest for rural and remote areas, or situations where individuals drop waste at a central point. Lower for urban
areas and curbside collection. Still some emissions in each scenario.
Factors influencing waste separation and utilization among households in the Lake Victoria
crescent, Uganda
Ekere, W., Mugisha, J., and Drake, L., 2009, " Influencing Waste Separation and Utilization among
Households in the Lake Victoria Crescent, Uganda [13]," Waste Management, 29(12) pp. 3047-3051
Abstract:
Wastes, which are the by-products of consumption, are a growing problem in the urban and peri-urban areas of the
Lake Victoria region largely due to high urban population growth rates, consumption habits, low collection rates and
hence waste accumulation. Whereas the biodegradable proportion is high and could be reutilized, a few have tapped
the economic potential of this waste. This study was conducted to explore the potential alternatives and determinants
of waste separation and utilization among urban and peri-urban households in the Lake Victoria crescent. A random
sample of households in five urban and peri-urban areas of the crescent were selected and surveyed. Logit models
were used to establish the factors influencing waste separation and utilization in urban and peri-urban areas of the
lake crescent. Results indicate that, gender, peer influence, land size, location of household and membership of
environmental organization explain household waste utilization and separation behaviour. Campaigns for waste
separation and reuse should be focused in the peri-urban areas where high volumes of wastes are generated and
accumulate. Social influence or pressure should be used to encourage more waste reuse and separation.
Notes:
• evaluation of waste separating practices in region of Uganda.
• attempts to explain factors contributing to compliance with separation and recycling guidelines.
• Mention of profit gaining activities using recycled goods.
an immediate consequence of the success of the present study, the joint-research programme with CONAI has been
extended for another three years. The focus will be the Italian system for paper and paperboard recycling and that for
all plastic packagings. In parallel, a different study has been scheduled with reference to the integrated solid waste
management of the Regione Campania, the largest and most populated area in the South of Italy.
Notes:
• transportation and collecting found to have the biggest environmental impact on the recycling process.
Notes:
• detailed recording of volatiles emitted from various plastics under different temperatures and process.
• recommend exposure limits not included - relevant for health effects of producing feedstock from waste plastic.
extruder. While trying to solve these problems other point of interest came along. This research can be seen as the
starting point of the development of a new kind of domestic extruder.
Notes:
• background review of RepRap project and rapid prototyping technology
• similar goal to this project - conversion of domestic plastic waste to usable feedstock technology.
• blender used to grind plastic - feedstock for granule extruder.
• Some successes
• able to extrude some material into filament
• groundwork on background research and granule extruder design
• prototypes constructed and tested
• further work
• consistent product of printing quality
• reduction of wear on screw and extrusion barrel
• further research and alternatives
• safety concerns with melting of plastics and hot components
• effectiveness of tapered screw system
• things to consider - lateral extrusion (used by most commercial processes) and automation.
Follow Up: different method for grinding plastic - developing world context.
Other
3-D Printing of Open Source Appropriate Technologies
J. M Pearce, C. Morris Blair, K. J. Laciak, R. Andrews, A. Nosrat and I. Zelenika-Zovko, “3-D Printing of
Open Source Appropriate Technologies for Self-Directed Sustainable Development”, Journal of Sustainable
Development 3(4), pp. 17-29 (2010). Full text: [30]
• covers the use of 3D printers and open design to improve self-directed sustainable development.
• a research trajectory is outlined that includes the use of a waste plastic extruder to extend the existing technology
to provide complete village-level fabrication of OSATs.
Assessment of Plastic Waste Generation and its potential recycling of household solid waste
in Can Tho City, Vietnam
"Nguyen Phuc Thanh, Yasuhiro Matsui, Takeshi Fujiwara “Assessment of plastic waste generation and its potential
recycling of household solid waste in Can Tho City, Vietnam” Environ Monit Assess. DOI
10.1007/s10661-010-1490-8"
• 1 month survey of 130 households - ave plastic waste generated/day = 17.24 g/cap/day, 95.6% plastic containers,
45.72% plastic bags
Waste for Life: Student learning through international development projects. Who Pays
and who benefits?
C. Baillie, "Waste for Life: Student learning through international development projects. Who pays and who
benefits?" Materials Today, 11(10) , pp. 6, 2008.
online here [34]
Notes:
• Author's experience with a development inititive in Buenos Aires, Argentina.
• states the importance of good project planning, consultation with local communities and collaboration with
reputable organizations when working on development projects.
• outlines the process Waste for Life undertook in launching their project.
• first met with interested groups in Argentina
• designed low cost prototype after determining local needs.
• developed low cost hot press/compression moulder with the help of Darko Matovic at Queen's University. Used
to create cardboard-plastic composite sheets from recycled materials.
Relevance:
• similar project initiative... low cost means of turning waste plastic in usable material.
• precautions for projects targeting third world. Proper research, consultation and cost/benefit evaluation must be
conducted before implementing development projects.
Research limitations/implications – A very small sample size was selected for this study in the absence of any prior
database pertaining to the size, socio-economic conditions of the informal waste-recycling sector.
Notes:
• example of plastics availability in developing world context
• analysis of informal sector recycling
• perhaps potential for adding value to this process with WPE?
• social implications?
References
[1] http:/ / www. mse. mtu. edu/ ~pearce/ Index. html
[2] http:/ / www. engineeringtoolbox. com/ linear-expansion-coefficients-d_95. html
[3] http:/ / reprap. org/ wiki/ Main_Page|
[4] http:/ / reprap. org/ wiki/ Recycler|Material
[5] http:/ / reprap. org/ wiki/ Re-Extruder|
[6] http:/ / fabathome. org/ wiki/ index. php?title=Main_Page|here
[7] http:/ / www. fabathome. org/ wiki/ uploads/ c/ cd/ Rapid_Prototype_Manufacturing_System_-_Timothy_Nixon_%26_Adrian_Tan_2007.
pdf|
[8] http:/ / www. bitsforbytes. com/ content/ rapman|
[9] http:/ / objects. reprap. org/ wiki/ RapMan|
[10] http:/ / www. makerbot. com/ |
[11] http:/ / wiki. makerbot. com/ |
[12] http:/ / wmr. sagepub. com/ content/ 27/ 8/ 738. abstract|Collection,
Waste plastic extruder: literature review 23
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