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can be found between the UGDF pilot and the Minagish Field
DF Project.
In this project, there were 3 main notes identified. First, the
need to design a well that can handle production of water of WUG
around 8 + 4 M B/D noting that Zubair aquifer water is highly
corrosive. Since the Zubair reservoir is a sandstone reservoir,
concerns that Zubair reservoir can produce sand, which in turn
can erode the insides of the casing and also be the cause of
EUG
plugging of our MO perforations. Also, a good cement bond
between pipe and formation was necessary to eliminate Concession Line
communication behind pipe.
Another concern was the compatibility of Zubair water with SUG
MO reservoir. It should also be noted that Zubair water is
highly acidic and has a high H2S content.
The third concern of this project was the capability and Figure-1, A geographic map of the UG field.
applicability of DF to meet the set objectives of the pilot.
These notes and concerns will be addressed in the body of this As Figure-1 shows, the field is subdivided into 3 smaller
paper. sections (EUG, WUG, and SUG).
After reviewing all of our objectives, risks and concerns, it
was recommended to drill a new well and complete it as a DF Since Discovery of the oil field back in the early 1960’s, and
well. Also, it was decided to recomplete 4 nearby wells and all the way to the early 1980’s, all wells were producing
utilize them as observation wells to monitor the DF operation naturally with little or no water cut. The average well
In the DF well design, it was proposed to drill that well in production was around 3000 bbl/day. The reservoir pressure
the east flank of east Umm Gudair (EUG) field. The DF well was noticed to be declining through time due to the production
was located around 300m downdip from UG-60. It was of this reservoir and seemingly receiving very little pressure
completed in both Zubair reservoir and in the B zone above maintenance or support. At that time, around the beginning of
the original oil water contact. the 1980’s, the FBHP was not high enough to sustain the
In the observation wells design, it was proposed to required natural production of each well, it was then decided
recomplete UG-60 and use it as a production well as well as an to install ESP’s to increase the production rates up to the
observation well. desired rates. This action has even increased the decline of the
An intensive surveillance program, which is a crucial reservoir pressure with time. The following figure (Figure–1)
component to fulfil the objectives of this project, is needed to is a plot that represents the historical production starting in the
analyse the pressure response and water movement in the early 1960’s up to recent date. It also shows the constantly
reservoir. This intensive surveillance program was started declining reservoir pressure.
before and after the initiation of long term DF operation, and
No rth Umm Gudair Prod uction & Average Pressure History
was focused on both the DF well and the 4 observation wells.
120,000
This was to provide periodic evaluation of the DF impact on Reser voir Pressure
80,000
Geologic Description & History:
Rate, b/d
The Umm Gudair (UG) oil field lies at the northwestern region
of the Arabian Gulf within the Arabian basin in the state of WUG
Water
3,500
40,000
Kuwait The field is geographically divided into three smaller
EUG
Water Injection Objectives: - Prove & quantify pressure maintenance and observe
New production plans of UG field, is to increase the UG(MO) reservoir response.
production to 250 M BO/D. which is our target reservoir for - Observe production acceleration benefits of water injection.
water injection.
The following figure (figure-3) is a plot that shows the future Well Completion Design Options:
production forecast that is intend to have after the new The objectives of the pilot were clear and concise. The next
production facilities are in place. step was to find a method to carryout these objectives and
further explore into our options. The following are the options
North Umm Gudair Projected Production
that were considered:
and Average Pressure
500000 3500 - The first option was to drill a water injection well at the
desired location in the field. That included laying of pipeline
400000 3000
from the gathering center (GC) to the desired well to supply it
PRESSURE, PSIA
RATES, STB/D
300000 2500
with enough water. One option was to use the produced
WATER effluent water from the GC and inject it into the well. The
200000 2000 other option was to use an existing well and convert it into a
OIL water injection well. Economic studies have proved that these
100000 1500
two methods were relatively high in cost and require relatively
long periods of time to be implemented.
0 1000
Jan -97 Jan -01 Jan -05 Jan -09 Jan -13 Jan -17 Jan -21 Jan -25 - After studying many other options, one option seemed to be
very efficient and promising. That option was already used in
Figure-3. A plot showing planned production rate and falling the Minagish field, an adjacent West Kuwait field. That option
reservoir pressure with time was considered and chosen to be used in the UG water
injection project. The option is the Dumpflood option.
As it is noticed from the above figure, the planned fluid A dumpflood (DF) operation is basically injecting water into
production rate is around 450 M B/D, 250 BO/D is oil. It is the recipient reservoir from a water source reservoir by the
also clear that the reservoir pressure will rapidly decline to natural force of gravity and the pressure differential of the two
around 1500 psi. reservoirs using the same well.
After commissioning of the new production facilities and The following figure (figure-4) is a schematic that illustrates
putting the UG field on ESP production, we can sustain a the basic components of a DF well.
constant oil production rate of around 250 M B/D (plateau)
A - Casing Completion B - Straddle Completion
from UG(MO) for roughly 3 years. After that, the oil
13 3/8" CSG
production rate will fall off plateau after year 3. This is mainly
due to the rapidly declining reservoir pressure and shutting in
wells due to high watercut. After the new facility
commissioning, a rapid pressure decline is forecasted. This is Tubing
Liner Hanger
mainly due to poor aquifer support.
So, the major reasons for the need of water to be injected Hydraulic Packer
Pilot Objectives:
Before putting large amounts of investments, time, and effort, MO Perfs
the need for a full scale study to fully understand the impact of
a full scale full field water injection scheme was important. A Figure-4. This figure is a schematic of the basic components
study of the impact of full field water injection was important, of the most popular used DF well completions.
since some uncertainties needed to be studied. These
uncertainties were the pressure response to such an injection, As it is shown in the figure above (Figure-4), two types of
and sweeping effect of this injection. Dumpflood completions were considered. Casing DF
A water injection pilot was needed to answer most of these completion and the straddle DF completion.
questions and resolve these issues. The major objectives of The Casing DF completion schematic as shown as (a) in
this pilot was to: Figure-4, illustrates the layout of a casing DF completion. A
- Prove the applicability & quantify sweep benefits of water packer with bore is set above the Zubair to isolate the top part
injection
4 RIAD QUTTAINAH, JABER AL-HUNAIF SPE 68721
of casing to protect the casing from corrosion. In this dissolved and the formation were exposed over a long interval,
completion, the end of tubing is higher than the uppermost set then the risk of slouching may be present. The probability for
of perforations, and the flow of fluid occurs in the casing this occurring is judged to be low. The Ratawi Limestone
annulus The well should be completed with tubing with formation lies below the Ratawi Shale. It is tight massive
adequate bore for running corrosion surveillance logging tools. limestone with little porosity or permeability hence no
Since the annular fluid is inhibited, the tubing/packer capacity to take or produce fluids if it were exposed to Zubair
metallurgy is not a concern. No completion equipment is run water in the face of massive corrosion and degradation of
below the packer, thus water from the Zubair flows cement behind pipe. The limestone will be acted upon by the
unrestricted, and in direct contact with the casing walls until it weak acidic Zubair water and may dissolve over time. This is
is injected into the MO reservoir. The corrosive nature of the not a significant concern as the probability for this occurring is
Zubair water is a cause for concern in this type of set up since also judged to be low.
there will be some level of corrosion present. Since velocities As it has been stated previously, in 7” casing, fluid velocity
in the casing will be low at the anticipated dump rates, (less will be low (8 ft/sec) even at an optimistic rate of 25
than 8 ft/s at an anticipated maximum rate of 25 MBWPD), no MBWPD. If corrosion occurs, the consequences are unlikely
catastrophic failure is anticipated even under the worst case to be catastrophic as proven and routine methods of repair can
scenario. Corrosion surveillance, which is part of the major be implemented. A surveillance program is required to help
surveillance plan, will aid in the early detection of wall track wall loss and provide ample lead time for proactive
thickness loss and prompt a proactive remedial job if required. remedial work if and when needed.
In the straddle DF completion configuration (b), a straddle 3. Future Wellbore Utility
consisting of two packers and about 2000’ of 5” tubing to The plan was to drill a well and complete it as a DF well. It
cover the distance between the Zubair and the MO formations was also planned that in the future, some of the wells are to be
is set to protect the casing behind. As shown in Figure-4 (b) converted into powered water injectors if it was decided to
for straddle completion, the flow path of the DF water is from install surface water injection facilities. It was desirable that
the Zubair to the MO reservoir through the tubing. The casing this flexibility was available after completing the well as a
will be isolated from the flow path, however, the tubing and casing DF. The major concerns are casing life and wellbore
packer straddle equipment will be exposed to corrosive fluids. integrity. Low velocities in the casing will result in reduced
To withstand corrosion, the entire straddle equipment erosion damage; consequently, casing life is expected to
(packers, tubing and crossovers) would be manufactured from exceed that required for DF pilot. The casing is further
special corrosion resistant materials, which are expensive and expected to possess sufficient integrity to with stand surface
require long lead times for procurement and delivery. powered injection at that time.
For the well to handle more flow rate through its completion, 4. Remedial Options
the first design, Design (a) is preferable. This is due to the Since Zubair water is corrosive, some degree of corrosion
erosional effects of high rate fluid traveling through the will occur on the exposed casing, however the following
tubulars. Design (a) has a bigger inside diameter than the remedial options are available to restore the integrity required
second design, which will have less frictional pressure loss. to continue dumpflooding or surface water injection in the
For practical reasons, the casing completion design (Design future:
a) is preferred over the straddle completion for the DF well - Repair casing by squeezing cement or suitable gel behind
completion due to the following reasons: pipe.
1. Rate Required - Install Fiberglass-lined tubing across zone of corrosion
The rate of injection required is easily accomplished, since damage.
the design of (a) has a larger inside diameter for flow. This Either option will restore well integrity without significant loss
larger diameter pipe has less friction pressure loss factor. of injectivity assuming the entire 2000’ of section is squeezed
2. Consequence of Failure and drilled out or cemented with scab liner.
Casing Collapse: The probability of casing collapse 5. Cost and Other Operating Issues
occurrence is very low because there will be very little Installation Cost Increments: A straddle DF completion costs
pressure differential across the casing at any time during the approximately $100,000 more than the casing completion
life of the DF pr. Based on the worst case, external and alternative.
internal pressures around the casing go on vacuum, (a Operating Cost: Rates in DF completions will be periodically
maximum pressure differential of 1000 psi) collapse becomes monitored by spinner surveys. However the casing DF will
important only after 80% of original wall thickness is lost. need corrosion surveillance to monitor casing wall loss.
With surveillance in place, loss of wall thickness will be Stopping Dump (if needed): The theory is that straddle
measured in time for remedial action to be implemented. completion permits this more readily. However, in practice,
Exposing Other Formations: The Ratawi shale beneath the difficulty is experienced in installing wireline plugs under
Zubair has a history of washout and slouching during drilling dynamic conditions. If we decide to stop this well from the DF
operations. It is conceivable that if the casing were to be activity or abandon this well, we will need set two bridge
corroded sufficiently such that the cement was completely plugs, one on top of perforations and the other on the bottom
UMM GUDAIR DUMPFLOOD PILOT PROJECT, THE APPLICABILITY OF DUMPFLOOD
SPE 68721 TO ENHANCE SWEEP & MAINTAIN RESERVOIR PRESSURE 5
of the perforations after we inject acid soluble (CALCARB) - The Zubair reservoir is a huge infinite water bearing
kill pills from surface. This method was utilized in MN field. reservoir with a high potential of producing water with very
Dump Rates: Casing DF completion produces higher dump little or no effect on its original reservoir pressure.
rates due to the absence of restrictions inherent in straddle - The permeability of the Zubair thus the productivity Index is
completions. Additionally, rates can be further maximized if relatively high. This will allow the water to flow from the
the MO reservoir is effectively stimulated before commencing Zubair into the wellbore with no reservoir restriction or drop
DF. A limited volume, high rate acid frac to scour the near in flowing bottomhole pressure.
wellbore environment and remove skin damage is - The compatibility of the Zubair water with the MO. The
recommended as a routine part of all DF completions. chemical composition of the Zubair water is similar to that of
Complexity: Straddle completions are more complex and the MO formation water.
present undesirable opportunities for problems to develop
during the several trips in and out of the hole. Based on the Well Allocation
Minagish field experience, no sliding sleeves and nipple An economical comparison between drilling a new well with a
profile should be run in any DF completion because of DF DF completion and an existing well converted into a DF well
dynamics. was made. In the economic analysis, it was considered that by
Speed Of Implementation: Casing DF completions employ off- converting an oil producing well into a DF well, we would be
the-shelf equipment saving capital costs and procurement losing production as well as the cost of the workover. For that
time. reason, it has been decided to drill a new well and complete it
Pressure Loss Due to Friction: The friction pressure loss in as a DF well using the casing completion design.
the 7” casing design will be less than the friction pressure loss The location of the well within the UG field was also
in a 3.5” straddle completion. decided. This well is going to be located on the east flank of
Metal Loss: The fluid velocity in a 7”casing would a lot less EUG, 300m downdip from UG-60. The following figure
than the fluid velocity in a 3.5” tubing if we had a straddle (Figure-5) is a map of the UG field and the location of the DF
completion. This means that we will have less erosion and well.
metal loss in the casing completion design since the fluid
flows in a 7” diameter pipe.
Surveillance Capability: The ability and ease in running PLT
in the casing completion design and record fluid contribution
from all perforated intervals. In the straddle completion
design, it is impossible to record the fluid contribution of New injector for
dumpflood pilot
every perforation since the set of perforation is behind tubing.
In conclusion, Casing completion provides a low risk, low
cost, maximum dump rate, and quicker implementation option East Flank EUG
• Low reservoir pressure
in achieving the objectives of a component completion and • Observed water
quick delivery. Scheduled surveillance can allay any movement
• A zone present
remaining concerns regarding corrosion and provide timely
data with which proactive remedial action can be
implemented.
6. Corrosion
Figure-5. A field map of Umm Gudair that illustrates the
In the DF well, 3 types of casing were used in completing the
location of the UG DF well and the four observation wells
section of pipe between the Zubair perforations and the MO
perforations. This is to quantify metal loss and observe the
As it’s shown on the map above (Figure-5), the location of
impact of corrosive Zubair water on the 3 different types of
the DF well is within the eastern flank of EUG.
casing.
All areas of North UG were considered for placement of the
pilot DF well. The following are some of these considerations:
The Water Source (Zubair)
- Mid flank. That area had some production offtake and it had
The reasons for choosing the Zubair reservoir to be the water
intermediate reservoir pressure due to this offtake.
source for the DF are the following:
- Concession Line. This location had the highest pressure
- The Zubair is structurally higher than the MO. This will
drawdown and would have the highest dumprate if we would
provide some of the injection pressure due to the hydrostatic
to inject. But politics is involved in this location.
pressure between those two reservoirs.
- North flank. This part of the field had no offtake and would
- The reservoir pressure of Zubair is higher than that of the
havethe highest reservoir pressure, which means very low
MO. This will help increase the bottomhole pressure at the
dumprates.
MO sandface.
The following are the reasons for choosing Mid Flank
location of the eastern flank of EUG:
6 RIAD QUTTAINAH, JABER AL-HUNAIF SPE 68721
- Relatively low reservoir pressure higher than that of the A-zone. It is also noticed that uneven
- Observed water movements sweep of water within its sub-layer exists.
- Presence of URU (A-zone)
Layer C or the C-zone, which is the Lower Reservoir Unit
Why Flank Location (LRU), is primarily heterogeneous. From RFT results ran in
The following are the reasons why it was decided to drill the wells in the EUG, it is noticed that no pressure breaks exists
water injection well at the flank of the reservoir: between the B and the C-zone. It is also noticed that the sweep
- Aquifer provides partial support. As it was shown previously was even within its sub-layer.
in figure-2, the reservoir receives very little pressure support The figure below (figure-6) shows the uneven sweep in the
from the aquifer. And by injecting into at the flank of the B-zone in MO reservoir and the even sweep in the C-zone.
reservoir, the effect of water injection can be studied and the
reservoir response monitored.
Water Influx Along the EUG / SUG Concession
- Partitioning is a recent development. It is evident in the cross Line 10
West 10 East
section that will be discussed later in this report, that a uniform 99
R 13 88 35 31 34
3
90 63 08 10 36A 45 91
1
37 47
4
sweep from the flank towards the crest is not perfect. This Localis ed coning occurrs
Future water fingering
in B layer with impact
means that the possibility of bypassing oil and leaving it once lateral water arrives
above D layer
on recovery Severe water
fingering in A
layer with impact
behind is strong. This will be discussed in detail in the zone A lay
er on recovery
C l ay er
some parts of the field, but not in all parts of the field. This
will also be discussed in detail in the zone selection section of
Water influx on
this report. D layer severely reduces
vertical water movement
Poor recovery bel ow
D layer
eastern side of field
mostl y confined to C
- Only pressure maintenance is studied so far. In most of the layer
studies done so far on this field, it has been mainly focussed 1000
metres Water movement is dominated by the layer
archtecture
on reservoir pressure maintenance not sweep. This could open
new doors for expanding our knowledge and better understand
reservoir dynamics. Figure-6. This fig illustrates a cross section along the
- Dumpflood is a contingency. As it is mentioned earlier, this concession line.
study is a pilot. The DF pilot project is a part of an even bigger
study. The future study will be the full field water injection. The figure above is a cross-section along the concession line
This DF pilot is also giving us lead time for full field DF or that extends from east to west. As it is shown in the figure
even powered water injection (PWI) if necessary. above, aquifer water sweep is not uniform in the eastern
- Pressure Maintenance. As it is mentioned, this pilot is to section of the reservoir. This non-uniform sweep is mainly
study the effect of injection of water at the flanks and monitor found in the B-zone section of the reservoir stack. For this
the effects on reservoir pressure. reason, and earlier mentioned reasons, it was decided to drill
- Poor sweep in B zone. This will be discussed in detail in the the DF well in the eastern section of EUG. Also, to inject in
zone selection section of this report. the B-zone of the reservoir.
casing. The initial casing wall thickness and the corrosion b- Measure the change in reservoir pressure by taking two
status of the inner side of the casing was determined before SBHP’s and comparing the differences that occurred if any in
allowing the flow of corrosive Zubair water through the MO in offset wells (nearby wells).
casing. From a periodic corrosion log, which is planned to be - Obtain periodic FWHP. This is planned to be run in nearby
run after allowing flow of corrosive Zubair water through flowing wells. From FBHP, the increase in the flowing
casing, we can periodically obtain the casing wall thickness wellhead pressure can be monitored due to increase of
and the rate of corrosion on the inner side of the casing. And, reservoir pressure and in turn, increase in the flowing bottom
determine the corrosion status of the pipe where the fluid hole pressure (FBHP).
flows through. - Use of Tracers. In injection wells around the world, the use
- Production log tests (PLT). From a PLT, which were run in of tracers is very common. The purpose of tracers is to track
the DF well four times, the following information were able to the movement of injected water through the reservoir layer
be obtained: and trace the path of injected water. An amount of radioactive
1- Allocate which set of perforations within Zubair fluid are tracer was injected into the DF well. The injected water mixed
producing, and what type of fluid it is. with the tracer will travel through the reservoir medium to a
2- Determine which set of perforation within MO B-zone is nearby producing observation well. At those producer wells, a
receiving fluid. routine sample collection is done to determine if the injected
3- Quantify the amount of fluid being produced from the water with the tracer has reached those wells. If so, that means
producing interval and injected into the receiving interval. that water broke through. In some cases, it could be found that
- Thermal Decay Time (TDT). A TDT log will be run at the the tracer would appear in some wells not in others, this might
end of the DF pilot to measure saturation changes in the zones mean that channeling or early water breakthrough is occurring.
of interest. - Routine wellhead sample collection. This task is done on
- Static Bottom Hole Pressure Tests (SBHP). This is planned biweekly basis to monitor the produced fluid watercut. This is
to be run to measure the reservoir pressure in Zubair reservoir implemented on all the producing observation wells
in the DF well at end of pilot to measure the difference in surrounding the DF well to track the watercut produced..
reservoir pressures.
- Use of Tracers. Radioactive tracers were injected into the DF Results To Date
well. This is done to trace the injected water path through the Dumpflood Well Monitoring
reservoir. Since commissioning of the Dumpflood injection in the
beginning of March 2000, 4 PLT’s were run. This was done in
Observation Wells Surveillance Program an effort to fully understand the fluid contributions of the
It was mentioned earlier, four wells were decided to be Zubair formation into the wellbore and the water injection
utilized for observation purposes. Two of them are flowing profile of the different sub-layers of the MO reservoir (B-
wells and two are shut-in. zone).
The major observation well is UG-60. The plan was to - The first PLT log that was performed on the DF well was on
workover the well, pullout the existing ESP and run TDT in March 7, shortly after the start of the DF operation started
this well. During the workover, all existing perforations were (perforation of Zubair). The DF rate was recorded at 1300
squeezed. Then, only the B-zone was perforated. The well was B/D. It was suspected that the well was partially damaged or
completed with both an ESP and a Y-tool. The well was also the perforations were partially plugged. So, it was decided to
equipped with a pressure sensing gauge at end of tubing. reperforate the existing perfs in MO B-zone.
The surveillance program designed for the observation wells is - After reperforation, another PLT log (PLT-2) was run on
to provide periodic evaluation of the DF impact on both the March 20 to measure the difference if any on the DF rate due
well and the reservoir. The observation wells surveillance to reperforation. It was found that the rate had increased from
program is as follows: 1300 to 1600 B/D. That was an increase of about 23%.
- Run TDT in the observation well. From this, we can obtain - The next PLT (PLT-3) log was performed on the 16 of June,
the following information: three month after PLT-2. During PLT-3, the rate of injection
a- Determine the current oil-water contact in offset wells was found to be around 2467 B/D. This is a relatively large
(nearby wells) in the layer that is being injected to. increase of injection rate. It is an increase of about 54% from
b- Measure the change in COWC by taking two TDT’s and the previous PLT-2 of 1600 B/D.
comparing the differences that occurred if any. This activity - The next PLT (PLT-4) log was performed on September 20,
can only be done in nearby wells if these wells are equipped three month after PLT-3. During PLT-4, the rate of injection
with Y-tool, or those TDT’s can be run while performing a was found to be around 3350 B/D. This is also a relatively
workover on these wells. Currently, only UG-60 has a Y-tool. large increase of injection rate. It is an increase of about 36%
- Obtain periodic SBHP. This is planned to be run to obtain from the previous PLT of 2467 bbl/day.
the following information: The next PLT (PLT-5) is scheduled to be performed on the
a- Measure the reservoir pressure in MO in offset wells 20th of December 2000.
(nearby wells).
8 RIAD QUTTAINAH, JABER AL-HUNAIF SPE 68721
The following figure (Figure-7) represents the injection rates was due to formation damage since the other layers B-1 to B-2
of the 4 PLT’s ran in the DF well. do not show this. It is therefore concluded that the lack of B-3
contribution is a reservoir rather than completion
D u m p flo o d P ilo t P L T R u n s phenomenon.
4000 - It is also evident in B-3 zone in UG-60 that this zone did not
contribute any fluid while running the PLT.
20-9-00
All of the PLT results can be easily correlated with the
In jectio n R ate (B /D )
B-1 20-Sep
Some observations were recorded during running of these 8850-8864
Recommendations
The following is recommended:
- Continue with the surveillance plan designed for this pilot,
and closely monitor all the surveillance output from the
observation wells.
- Continue with collecting wellhead samples to detect any
radioactive tracer content. It is thought that a lot more than
what is discussed in this paper will be learned during the
course of this pilot.
- Incorporate sector modeling in the pilot study to accurately
predict the breakthrough time of injected water.
Acknowledgement
We, the authors of this paper would like to acknowledge the
help and support that were received from Kuwait Oil
Company management and the Ministry of Oil. We would also
like to thank Mr. Ali Al-Shammari for his support and
guidance in the course of writing this paper. Also, we would
like to acknowledge the UG Dumpflood Pilot Project team
members Sayed Hashmi and Easa Al-Daihani and last but not
least, Hitesh Jariwala for their help and support in assuring the
success of this pilot project.