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Finite-element
lement analysis of deliberately increasing the wellbore fracture
gradient
Salehi, S.
Missouri University of Science and Technology, Rolla, Missouri, USA
Nygaard, R.
Missouri University of Science and Technology, Rolla, Missouri, USA
ABSTRACT: Lost circulation caused by low fracture gradients is the cause of many drilling related problems. When lost
circulation occurs, standard practice is to add lost circulation materials to stop mud from flowing into formations.
formations To improve the
treatment for
or lost circulation caused by low fracture gradients
gradients, special designed materials are added to the mud to seal the induced
fractures around the wellbore. This operation is in the literature referred to as wellbore strengthening. The size,
size type and geometry
of sealing materials used in this process are the object of debate depending on the specific technique applied. Further, the physical
mechanism of these techniques, in various rock permeabilities
permeabilities, is not fully understood.
The main objective for this studyy was to build a finite
finite-element model for fracture growth, and a parametric study was conducted to
determine the permeability effect on fracture growth and geometry. The results show that fracture growth is a strong function of
material permeability therefore in highly permeable rocks
rocks, cracks widen more than they do in less permeable rocks. The simulation
results formed the basis of a fracture geometry model that permits prediction of the fracture geometry formed around the wellbore.
The simulations alsolso demonstrated that to enhance the sealing mechanism the fracture geometry formed in the formations is a
contributing factor.
Finite-element Formulation
Finite-element methods (FEMs) have been used
previously to simulate fractures in rock and these
methods have yielded satisfactory results agreeing well
with those of field cases and lab experiments [13-15].
Since conditions in front of the crack are neither plane
strain nor plane stress [16], this work relied on three-
dimensional numerical models. The mesh was generated
and discretized with 3D-Hyper Mesh software and as Figure 2- Mesh with increased number of elements around the
illustrated in the Figure 1. Simulations were then borehole
performed using ABAQUS SIMULIA software, which
modeled the fracture as pore-cohesive elements. The Mesh Convergence Tests
simulated fracture is forced to develop along the axis Cohesive modeling results are very sensitive to element
perpendicular to the least horizontal stress. size and the whole fracture zone size. Mesh size effects
For the cohesive zone, displacement and pore pressure when using cohesive elements has been reviewed for
three-dimensional cohesive elements were used. The rest simulation of the double cantilever beam specimen by
of the mesh was modeled using trilinear displacement Turon et al. [22]. In order to obtain accurate finite
and pore pressure elements in order to permit pore fluid element results, the stresses in the cohesive zone must be
flow throughout the model. The mesh was then validated properly represented by the finite element spatial
based on the Kirsch solution for effective stresses around discretization. The cohesive zone mesh size must be
the wellbore in a pre fractured state. The difference appropriately correlated with enough number of
between the results of the numerical model and those of elements in the cohesive zone through its length. For this
the Kirsch solution proved to be only 2%. reason, twelve cohesive elements were used in the
A convergence study evaluated the ability of the fracture zone in order to make sure that results are
software to solve various simulations, and satisfactory reliable. A convergence study was also conducted to
results were observed with this mesh. The height, width, evaluate the ability of the software to solve various
and length of the model were nearly ten times the simulations based on changing cohesive element
wellbore diameter and thus sufficient to eliminate the thickness. Cohesive zone with 2 mm thickness was
artifacts in stress distribution that result from end effects. selected for all simulations. Results of simulations with
changing cohesive thickness to 1 and 4 mm were
identical to the original thickness used in this study.
δ m0 . The second method includes introducing the energy
Model Inputs
DEA-13 fracturing experiments were an early industrial dissipated due to failure G c [23] or the evolution based
effort for solving the loss circulation problem. These on fracture energy. The latter method has been used for
experiments were conducted in the 1980s, and the results simulations in this study. Published rock fracture
were later published in the 1990s [17-18]. Both water- mechanic test results for Berea sandstone was used for
based muds (WBM) and oil-based muds (OBM) were determining G c .
used as fracturing fluids. Samples from three types of
sedimentary basins rocks including Berea, Torrey Buff
sandstones and Mancos shale, were used for
experiments. Results from these experiments laid the
groundwork for further studies of loss circulation
problems in the drilling industry so that wellbore
strengthening was emerged as one of the effective
solutions to mitigate loss circulation problem.
Simulations Results
With the mechanical properties defined for both the rock
and the cohesive layer, a fracture was initiated and
propagated in the maximum horizontal stress direction
that is the direction of cohesive layer. Figure 6 illustrates
the crack growth around the wellbore, and Figure 7
shows the stress profile in the y-axis direction (The
model shown in these figures is oriented 90 degrees to
the model in Figure 6). Fracture initiation created a
tensile state of stress in the fracture plane. Fluid injection
into the fracture and the initiation of fracture propagation Figure 7- Half of the actual run model is cut off to show the
increases the pore pressure in the flowing nodes and stresses around the wellbore and the tensile stress in the
changes stress distribution. In the first set of simulations;
permeability was increased from 100 milli-Darcy (mD) fracture plane (parallel to the maximum horizontal stress).
to 450 (mD). The run results show that crack growth is a
Figure 8 shows the crack openings for various
strong function of permeability. Among simulations in
permeabilities; it indicates that the crack opening widens
low-permeable to high-permeable rocks, the maximum
more over time. Figure 9 illustrates crack growth as a
difference in fracture opening was 10 microns.
function of time for several scenarios. As the
permeability increased; the fracture length has increased;
results confirm length increase of 25 cm when the
permeability was increased by 350 mD. The method for
finding fracture length is based upon whether initiation
has occurred in an element; so it would be hard to state
confidently when the small changes are observed. The
damage ratio during fracture propagation will gradually
evolve from a minimum value of 0 to 1. Table 3 shows
the maximum damage ratio for each simulation; as
expected cracks propagate most in high-permeable
rocks.
K (mD) SDEG
100 0.722
150 0.749
250 0.843 Figure 10- Output showing crack growth profile in selected
300 0.871 cohesive elements
350 0.879
400 0.886
450 0.891
Figure 15- Crack openings over time for the low and high Conclusions
filter cake permeabilities This work developed a finite-element fracture model to
study the effects of time, permeability; and leak-off
Discussion coefficient on fracture opening and length. This model
has also proved able to predict exact fracture geometry
The literature reports three different techniques to in pre-defined path. The simulations performed to test
achieve wellbore strengthening [2]. Stress Cage (SC), this model support the following conclusions:
Fracture Closure Stress (FCS) and more recently
• Fracture opening and length are both strong
Fracture Propagation Resistance (FPR) are the
functions of time. In order to stop the fracture
techniques used to elevate the fracturing pressure.
growth, early interventions are necessary to
Although particle size and strength have been debating
arrest the fracture.
issues in these techniques, to date no study has
• The main fracturing mechanism observed in our
determined decisively the sealing effect of particles
simulations is due to changes in effective stress
shape, geometry; and distribution. The fracture model
which is justified for early small fractures
presented here can predict the fracture geometry based
induced during drilling operations.
on pre-defined path. Contrary to the general belief that
fracture width decreases uniformly from the mouth of • In the sample rocks simulated, fractures widen
the fracture to its tip, the results of the present study more for higher permeabilities. The simulations
show that fractures are wider close to the mouth; and also indicate that longer fractures are initiated
they narrow uniformly along their length. Fracture width however since fracture length was calculated
data in Table 4 confirm that material shape may also be based upon whether initiation has occurred in a
an important issue in sealing fractures. Maintaining cohesive element; it is difficult to confirm when
bridge stability at the mouth should be harder than small changes are observed in fracture lengths.
pushing bridges inside the crack and this is the case • Based on predicted fracture geometry, fracture
reported in some Stress Cage operations. And as width does not decrease uniformly from mouth
discussed by the results, formation permeability must be of the fracture to its tip. Rather, fractures widen
considered when using this technique. Another solutions more close to the mouth; then narrow uniformly.
we may speculate can be to design bridging materials • Results demonstrate that the true fracture size
based on sealing the tip of the fracture rather than and geometry formed in the formation might be
keeping them instable at the mouth. This is similar to the a contributing factor when designing wellbore
practice used for Fracture Closure Stress (FCS) strengthening pills. Sealing is more effective
technique. when the fracture width close to tip is targeted
rather than the mouth of the fracture.
Predicting the fracture geometry is another observation • Filter cake permeability or leak-off coefficient is
in the simulations that helps to calculate the necessary an important parameter affecting fracture
materials volume. For instance, normal practice in Stress growth. The simulations conducted here show
Cage technique is to calculate the volume of the fracture that with higher leak-off values, fracture opening
based on a triangular prism shaped the height and width is accelerated. However, more simulations and
of the target aperture [3]. Then particle size distribution experiments are required to confirm the
(PSD) is predicted based on the calculated fracture acceptable range for this parameter in various
volume. The present model confirms that this volume rocks.
cannot represent the true volume of the induced fracture Finally, since the simulations performed here were based
and it is necessary to estimate particle size distribution on a very small wellbore size (0.038 m), more and
based on widths from aperture to the tip of the crack. longer simulations on larger borehole sizes are required
before the model can be used in field operations. In References
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