CLASS 1

ZAWTIKA DEVELOPMENT PROJECT

PTTEP INTERNATIONAL LIMITED (MYANMAR)

CONTRACT NO.: MMC17-5113

PROVISION OF ENGINEERING AND MODIFICATION

SERVICES FOR ZAWTIKA OPERATION – ENGINEERING,
PROCUREMENT, HOOK-UP AND PMT

SYSTEM HEAD LOSS CALCULATIONS

FOR
OPEN DRAIN CAISSON PUMP (P-6450)

A3 02-03-2020 WW Issued for Review PBS CC

A2 05-02-2020 WW Issued for Review PBS CC

A1 07-11-2019 WW Issued for Review PBS CC

CHECK APPR. CHECK APPR.
REV DATE BY DESCRIPTION

CONTRACTOR APPROVAL COMPANY APPROVAL

STATUS CODE: A = Issued for Review (IFR) and Issued for information (IFI) - B = Issued for Approval - C = Approved for
Construction
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN
WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER

PTTEP INTERNATIONAL LIMITED (MYANMAR)

ZAWTIKA DEVELOPMENT PROJECT

REV.
MM-ZTK-MOD-18012-ZPQM-MEC-F05-0001
A3
 ZAWTIKA DEVELOPMENT PROJECT

DOCUMENT NO. MM-ZTK-MOD-18012-ZPQM-MEC-F05-0001

DOCUMENT TITLE SYSTEM HEAD LOSS CALCULATIONS

VENDOR DOCUMENT NO.

J19-2394-01-HLC
(AS APPLICABLE)

PACKAGE DESCRIPTION: OPEN DRAIN CAISSON PUMP (P-6450)

TOTAL NO. OF PAGES

10
(including front sheet)
REV DATE VENDOR APPROVAL (NAME & SIGNATURE)
A1 07-11-2019 Worapong Wongvitvichot
A2 05-02-2020 Worapong Wongvitvichot
A3 02-03-2020 Worapong Wongvitvichot

VENDOR NAME: CSI Technologies (Thailand) Co., Ltd.

 INFO TAG NO. : P-6450

SUBMITTED FOR: X REVIEW / APPROVAL P.O. NO. : MM-ZTK-MOD-18012-ZPQM-MEC-PO-0001

 CERTIFIED SDRL PRIME CODE : F05

PTTEP TNS

(1) ACCEPTED  (1) APPROVED WITHOUT COMMENTS

Work may proceed - submit finals

 (2) APPROVED WITH COMMENTS

 (2) ACCEPTED, PROCEED WITH WORK & Work may proceed subject to
INCORPORATE COMMENTS & RESUBMIT incorporation of comment - reissue
for approval
 (3) REJECTED
 (3) NOT ACCEPTED, REVISE AND RESUBMIT Work may NOT proceed - revise and
resubmit for review and approval

 (4) ACCEPTED

For Information Only
 (4) FOR INFORMATION ONLY
 (5) CERTIFIED FINAL

NAME : NAME :

SIGNATURE : SIGNATURE :

DATE : DATE :

APPROVAL OF THIS DOCUMENT DOES NOT THIS APPROVAL DOES NOT RELIEVE SUPPLIER OF
RELIEVE THE CONTRACTOR FROM THE RESPONSIBILITY TO COMPLY WITH APPLICABLE CONTRACT /
RESPONSIBILITIES UNDER THE TERMS OF THE PROJECT SPECIFICATIONS, CODES, GOVERNING LAWS AND
CONTRACT AGREEMENT. REGULATIONS.
 VENDOR COMMENT RESPONSE SHEET

DOCUMENT TITLE : SYSTEM HEAD LOSS CALCULATIONS

DOCUMENT NO : MM-ZTK-MOD-18012-ZPQM-MEC-F05-0001

NO REV Sheet No. Reviewed By DESCRIPTION COMMENT VENDOR RESPONSE

1 A1 1 of 4 PBS / CC CAISSON PUMP Noted
2 A1 2 of 4 PBS / CC DOC. NO.: MM-ZTK-MOD-18012-ZPQM-MEC-PO-0001 Noted
3 A1 3 of 4 PBS / CC (Oil) Noted, provide two calcualtion for both case
4 A1 3 of 4 PBS / CC Please indicate unit for each parameter. Noted and updated
5 A1 3 of 4 PBS / CC Please advise/ show how to arrive at this figure? Re should be higher than this!! Noted, calcualtion revised
Please advise
Input data
6 A1 4 of 4 PBS / CC Noted, calcualtion revised
hL= 0.362x16.40x6.1762)/(1.5x2x32.2)
= 2.34 feet
Please recheck friction factor as per comment on Reynold number on previous
7 A1 4 of 4 PBS / CC Noted, calcualtion revised
page.
Based on formula for Head loss (hL) provided,
8 A1 4 of 4 PBS / CC Noted, calcualtion revised
please advise/ show how to arrive at hL = 0.2147 ft or 0.065 m??
Please advise
input data
9 A1 4 of 4 PBS / CC Noted, calcualtion revised
hL= 0.0311x( 0.362x 16.4x342)/1.53
= 63.24 feet
Friction losses due to suction strainer & all fittings in suction line shall be also
10 A1 4 of 4 PBS / CC Noted, all minor loss included in calculation ( equivalent length)
considered/ included.
11 A1 4 of 4 PBS / CC Please also provide head loss calculation for water case. Confirmed added for both case
Please also provide the calculation showing available safety margin for Pump
12 A1 4 of 4 PBS / CC Confirmed added
Suction Lift for both Oil case and Water case.
13 A2 3 of 10 PBS / CC Please revise all calculations based on oil flow rate of 34 GPM Noted
14 A2 3 of 10 PBS / CC 34 GPM instead 14.8 Noted
15 A2 3 of 10 PBS / CC Please revise calculation based on oil flow rate of 34 GPM Noted and revised
16 A2 4 of 10 PBS / CC 765 Noted
17 A2 4 of 10 PBS / CC Please check (V 1.88 M) Removed
18 A2 4 of 10 PBS / CC Please indicate unit and provide basis of these figures Base on table from engineering edge
19 A2 5 of 10 PBS / CC Please revise calculation based on oil flow rate of 34 GPM Noted

Page 1 of 2
NO REV Sheet No. Reviewed By DESCRIPTION COMMENT VENDOR RESPONSE

During Technical Clarification, NPSHR advised by Vendor is much higher than

0.044 m as indicated and Vendor advised that NPSHA is not enough even
installing suction dampener. Vendor also advised that only Pump Suction Lift
can be considered for pump selection. --> If pump suction lift can meet the
requirement, no need to consider NPSH. Vendor to check and clarify.
Please see data below:-

Elevation of center of strainer = EL(+) 1455

20 A2 6 of 10 PBS / CC Elevation of pump base skid = EL (+) 5513.5 Noted, revised as per comment
Elevation of Pump Suction = EL (+) 5513.5 + 69 = EL (+) 5582.5
Static Suction head = 5582.5-1455 = 4127.5 mm = 4.1275 m
Pump suction lift = 6.9 m at N2 drive pressure 3.1 barg
Margin for pump suction lift = Pump suction lift - Static Suction head - Friction
loss
= 6.9 - 4.1275 - XXX

Vendor to check and calculate friction loss & Margin for pump suction lift.
21 A2 6 of 10 PBS / CC is in charge ?? Removed
22 A2 7 of 10 PBS / CC Please revise all calculations based on water flow rate of 32 GPM Noted
23 A2 7 of 10 PBS / CC WATER instead OIL Noted
24 A2 7 of 10 PBS / CC 32 GPM instead 14.8 Noted
Please check:
25 A2 8 of 10 PBS / CC Removed
V 1.77 M
26 A2 8 of 10 PBS / CC Please indicate unit and provide basis of these figures Noted
27 A2 9 of 10 PBS / CC Please revise calculation based on water flow rate of 32 GPM Noted
During Technical Clarification, NPSHR advised by Vendor is much higher than
0.012 m as indicated and Vendor advised that NPSHA is not enough even
installing suction dampener. Vendor also advised that only Pump Suction Lift
can be considered for pump selection. --> If pump suction lift can meet the
requirement, no need to consider NPSH. Vendor to check and clarify.
Please see data below:-

Elevation of center of strainer = EL(+) 1455

28 A2 10 of 10 PBS / CC Elevation of pump base skid = EL (+) 5513.5 Noted, revised as per comment
Elevation of Pump Suction = EL (+) 5513.5 + 69 = EL (+) 5582.5
Static Suction head = 5582.5-1455 = 4127.5 mm = 4.1275 m
Pump suction lift = 6.9 m at N2 drive pressure 3.1 barg
Margin for pump suction lift = Pump suction lift - Static Suction head - Friction
loss
= 6.9 - 4.1275 - XXX

Vendor to check and calculate friction loss & Margin for pump suction lift.

Page 2 of 2
 DOC. No. MM-ZTK-MOD-18012-ZPQM-MEC-F05-0001
SYSTEM HEAD LOSS CALCULATION Revision A3
Date 2-Mar-20

OPEN DRAIN CAISSON PUMP By FJ

Sheet 1 of 6
REFERENCE FORMULA
1 Hydraulic Institute Standard, 14 th edition
2 Engineering tool box
3 Milton roy NPSH for Pump

DATA
FOR OIL CASE
DATA
HOSE ID 1.5 INCHI 0.125 FEET
HOSE LENGTH 5 M 16.4 FEET
FLOWRATE (OIL) 34 GPM 7722.25 LPH
DENSITY FLUID (OIL) 47.74824 LB/FT^3 6.383455 PPG
VISCOSITY FLUID (DYNAMIC) (OIL) 2.5 Cp 0.0017 LB/FT-SEC
SG OF FLUID (OIL) 0.765

a) FLUID VELOCITY (V)

Formula : (Ref. 1)

V 6.175978 feet per second

1.88292 Meter/sec

b) Rheynold Number (Re)

Formula:

Re 21683
 DOC. No. MM-ZTK-MOD-18012-ZPQM-MEC-F05-0001
SYSTEM HEAD LOSS CALCULATION Revision A3
Date 2-Mar-20

OPEN DRAIN CAISSON PUMP By FJ

Sheet 2 of 6

c) Friction Loss

4M

Le ( Length Equivalent) 1M
Length of Pipe 16.4 feet (Ref. 2)
1" Elbow 90 Deg 2.7 feet
1" Tee 6.6 feet
1-1/ 2" Elbow 90 Deg 3.4 feet
Strainer 27 feet
56.1 feet 17.10365854 Meter

Formula: 3.63 x LxQxV = 1.550 m (Ref. 3)

4
sxd

Le= Lenght equivalent of suction pipe in metres 17.1 m

Q= Flowrate in LPH 7722.25 LPH
V= Viscosity in cp 2.5 cp
d= inner diameter of suction pipe in mm 31.8 mm
s= S.G 0.756
 DOC. No. MM-ZTK-MOD-18012-ZPQM-MEC-F05-0001
SYSTEM HEAD LOSS CALCULATION Revision A3
Date 2-Mar-20

OPEN DRAIN CAISSON PUMP By FJ

Sheet 3 of 6

d) Pumping condition

Elevation of center of strainer : El (+) 1455 mm

Elevation of Pump base skid : El (+) 5513.5
Elevation of Pump suction : El (+) 5513.5 + 69 = EL (+) 5582.5
Static Suction Head = 5582.5 - 1455 = 4.1275 M

Pump Suction Lift : 6.4 M at N2 drive pressure 2.93 Barg

Margin for Pump Suction Lift =Pump suction lift - Static suction head - Friction Loss

0.7225 Meter

Summary :
Base on above calculation, pump comply as per requirements
 DOC. No. MM-ZTK-MOD-18012-ZPQM-MEC-F05-0001
SYSTEM HEAD LOSS CALCULATION Revision A3
Date 2-Mar-20

OPEN DRAIN CAISSON PUMP By FJ

Sheet 4 of 6
REFERENCE FORMULA
1 Hydraulic Institute Standard, 14 th edition
2 Darcy Equation

DATA
FOR WATER CASE
DATA
HOSE ID 1.5 INCHI 0.125 FEET
HOSE LENGTH 5 M 16.4 FEET
FLOWRATE (OIL) 32 GPM 7268 LPH
DENSITY FLUID (OIL) 62.428 LB/FT^3 8.345989 PPG
VISCOSITY FLUID (DYNAMIC) (OIL) 0.8 Cp 0.0017 LB/FT-SEC
SG OF FLUID (OIL) 1.003

a) FLUID VELOCITY (V)

Formula : (Ref. 1)

V 5.812686 feet per second

1.77216 m/s

b) Rheynold Number (Re)

Formula:

Re 26682
 DOC. No. MM-ZTK-MOD-18012-ZPQM-MEC-F05-0001
SYSTEM HEAD LOSS CALCULATION Revision A3
Date 2-Mar-20

OPEN DRAIN CAISSON PUMP By FJ

Sheet 5 of 6

c) Friction Loss

4M

1M

Le ( Length Equivalent)
Length of Pipe 16.4 feet (Ref. 2)
1" Elbow 90 Deg 2.7 feet
1" Tee 6.6 feet
1-1/ 2" Elbow 90 Deg 3.4 feet
2" Strainer 27 feet
total 56.1 feet 17.10 Meter

Formula: 3.63 x LxQxV = 0.353 m (Ref. 3)

4
sxd

Le= Lenght equivalent of suction pipe in metres 17.1 m

Q= Flowrate in LPH 7268 LPH
V= Viscosity in cp 0.8 cp
d= inner diameter of suction pipe in mm 31.8 mm
s= S.G 1
 DOC. No. MM-ZTK-MOD-18012-ZPQM-MEC-F05-0001
SYSTEM HEAD LOSS CALCULATION Revision A3
Date 2-Mar-20

OPEN DRAIN CAISSON PUMP By FJ

Sheet 6 of 6

d) Pumping condition

Elevation of center of strainer : El (+) 1455 mm

Elevation of Pump base skid : El (+) 5513.5
Elevation of Pump suction : El (+) 5513.5 + 69 = EL (+) 5582.5
Static Suction Head = 5582.5 - 1455 = 4.1275 M

Pump Suction Lift : 6.7 M at N2 drive pressure 3.03 Barg

Margin for Pump Suction Lift =Pump suction lift - Static suction head - Friction Loss

2.2195 Meter

Summary :
Base on above calculation, pump comply as per requirements