UNITECH MACHINES LIMITED, NEW DELHI

========================================================================================================================
PIPENET SPRAY/SPRINKLER MODULE
========================================================================================================================
VERSION 4.20
========================================================================================================================
Results for : PR.DROP CALCULATION OF MVW SYSTEM FOR COAL CONV.5
Licence Owner from key: UNITECH MACHINES, NEW DELHI

=======================================================================================================================
18:04 on 23-Mar-2011
CONTROL INFORMATION
-------------------
Convergence accuracy = 1.00E-03
Maximum no. of iterations = 50
Elevation Check Tolerance = 0.50 metres
Warnings Control Option = 0
****** Diagnostic level = 2
FLUID SYSTEM
------------
Fluid Class = 1 (Liquid )
Density = 1000 kg/cu.m
Viscosity = 1.0000E-03 Pa.s
DESIGN INFORMATION
------------------
Waterspray System
Pipe Materials are :
Pipe Type Lining Type Thickness(milli.m.)
9 -- IS:1239M Not Lined
Design to NFPA 96 Rules
Using the Hazen-Williams Equation
AVAILABLE PIPE SIZES AND MAXIMUM VELOCITIES USED FOR PIPE SIZING
----------------------------------------------------------------
IS:1239M
Not lined
Nom.Bore Act.Diam Max.Vel. Nom.Bore Act.Diam Max.Vel. Nom.Bore Act.Diam Max.Vel.
(milli.m.) (milli.m.) (m/sec ) (milli.m.) (milli.m.) (m/sec ) (milli.m.) (milli.m.) (m/sec )
-----------------------------------------------------------------------------------------------------------------------
25.0000 26.8999 6.0000
32.0000 35.5999 6.0000
40.0000 41.5000 6.0000
50.0000 52.5000 6.0000
65.0000 68.0999 6.0000
80.0000 80.0000 8.0000
100.0000 104.0999 10.0000
150.0000 154.3000 10.0000
200.0000 206.4999 10.0000

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 2 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

PIPE CONFIGURATION
------------------

Pipe Label Input Node Output Node Nom.Bore Length Elevation C Fitt.eq.lnth
(milli.m.) (metres ) (metres ) Factor (metres )
---------------------------------------------------------------------------------------------------------
1 1 2 100.0 7.700 3.000 120.0 16.62
2 2 3 80.00 26.58 3.600 120.0 7.624
3 87 4 25.00 3.000 -0.4800 120.0 0.6391
4 5 16 80.00 3.000 0.3500 120.0 0.0000
5 6 5 80.00 3.000 0.3500 120.0 0.0000
6 7 6 80.00 3.000 0.3500 120.0 0.0000
7 3 7 80.00 1.500 0.1500 120.0 0.0000
8 8 9 40.00 3.000 -0.3500 120.0 0.0000
9 9 10 40.00 3.000 -0.3500 120.0 0.0000
10 10 11 40.00 3.000 -0.3500 120.0 0.0000
11 11 12 32.00 3.000 -0.3500 120.0 0.0000
12 12 13 32.00 3.000 -0.3500 120.0 0.0000
13 13 14 25.00 6.020 2.000 120.0 0.0000
14 14 15 25.00 3.000 0.0000 120.0 0.6391
15 27 29 40.00 3.000 -0.3500 120.0 2.605
16 16 17 80.00 3.000 0.3500 120.0 0.0000
17 17 18 80.00 3.000 0.3500 120.0 0.0000
18 18 118 80.00 3.000 0.3500 120.0 2.426
19 21 42 40.00 3.000 0.3500 120.0 2.605
20 3 8 50.00 1.500 -0.4500 120.0 0.0000
21 21 22 25.00 0.2000 -0.2000 120.0 0.6391
22 23 21 40.00 3.000 0.3500 120.0 2.605
23 23 24 25.00 2.600 -0.2000 120.0 1.917
24 25 23 50.00 3.000 0.3500 120.0 3.054
25 25 26 25.00 0.2000 -0.2000 120.0 0.6391
26 20 25 50.00 1.500 0.3500 120.0 0.0000
27 27 28 25.00 2.600 -0.2000 120.0 1.917
28 20 27 50.00 1.500 -0.1500 120.0 3.054
29 29 30 25.00 0.2000 -0.2000 120.0 0.6391
30 29 31 40.00 3.000 -0.3500 120.0 2.605
31 31 32 25.00 2.600 -0.2000 120.0 1.917
32 31 33 40.00 3.000 -0.3500 120.0 2.605
33 33 34 25.00 0.2000 -0.2000 120.0 0.6391
34 33 35 32.00 3.000 -0.3500 120.0 1.965
35 35 36 25.00 2.600 -0.2000 120.0 1.917
36 35 37 32.00 3.000 -0.3500 120.0 1.965
37 37 38 25.00 0.2000 -0.2000 120.0 0.6391
38 37 39 32.00 3.000 -0.3500 120.0 1.965
39 39 40 25.00 2.600 -0.2000 120.0 1.917
40 39 41 25.00 3.200 -0.5000 120.0 0.6391

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 3 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

41 3 20 65.00 2.500 -1.500 120.0 8.217

Pipe Label Input Node Output Node Nom.Bore Length Elevation C Fitt.eq.lnth
(milli.m.) (metres ) (metres ) Factor (metres )
---------------------------------------------------------------------------------------------------------
42 42 43 25.00 2.600 -0.2000 120.0 1.917
43 42 44 32.00 3.000 0.3500 120.0 1.965
44 44 45 25.00 0.2000 -0.2000 120.0 0.6391
45 44 46 32.00 3.000 0.3500 120.0 1.965
46 46 47 25.00 2.600 -0.2000 120.0 1.917
47 46 48 25.00 3.000 0.3500 120.0 0.6391
48 48 49 25.00 0.2000 -0.2000 120.0 0.6391
49 118 50 65.00 11.55 -2.675 120.0 10.96
50 50 51 25.00 1.500 0.0000 120.0 0.0000
51 50 52 25.00 2.000 0.0000 120.0 0.0000
52 52 53 25.00 3.500 0.0000 120.0 0.6391
53 51 54 25.00 3.500 0.0000 120.0 0.6391
54 50 55 50.00 3.500 0.0000 120.0 3.054
55 55 56 25.00 1.500 0.0000 120.0 0.0000
56 56 57 25.00 3.500 0.0000 120.0 0.6391
57 55 58 25.00 2.000 0.0000 120.0 0.0000
58 58 59 25.00 3.500 0.0000 120.0 0.6391
59 55 60 40.00 3.500 0.0000 120.0 2.605
60 60 61 25.00 1.500 0.0000 120.0 0.0000
61 61 62 25.00 3.500 0.0000 120.0 0.6391
62 60 63 25.00 2.000 0.0000 120.0 0.0000
63 63 64 25.00 3.500 0.0000 120.0 0.6391
64 2 65 100.0 34.20 -4.200 120.0 29.92
65 65 66 32.00 1.500 0.2500 120.0 0.0000
66 66 67 32.00 3.000 0.4800 120.0 0.0000
67 67 68 32.00 3.000 0.4800 120.0 0.0000
68 68 69 25.00 3.000 0.4800 120.0 0.0000
69 69 70 25.00 3.000 0.4800 120.0 0.0000
70 70 71 25.00 3.000 0.4800 120.0 0.0000
71 71 72 25.00 3.000 0.4800 120.0 0.6391
72 65 73 65.00 1.500 -0.2500 120.0 0.0000
73 73 74 65.00 3.000 -0.4800 120.0 0.0000
74 74 75 50.00 3.000 -0.4800 120.0 0.0000
75 75 76 50.00 3.000 -0.4800 120.0 0.0000
76 76 77 50.00 3.000 -0.4800 120.0 0.0000
77 77 78 40.00 3.000 -0.4800 120.0 0.0000
78 78 79 40.00 3.000 -0.4800 120.0 0.0000
79 79 80 40.00 3.000 -0.4800 120.0 0.0000
80 80 81 40.00 3.000 -0.4800 120.0 0.0000
81 81 82 40.00 3.000 -0.4800 120.0 0.0000
82 82 83 40.00 3.000 -0.4800 120.0 0.0000
83 83 84 40.00 3.000 -0.4800 120.0 0.0000
84 84 85 32.00 3.000 -0.4800 120.0 0.0000

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 4 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

85 85 86 25.00 3.000 -0.4800 120.0 0.0000

Pipe Label Input Node Output Node Nom.Bore Length Elevation C Fitt.eq.lnth
(milli.m.) (metres ) (metres ) Factor (metres )
---------------------------------------------------------------------------------------------------------

86 86 87 25.00 3.000 -0.4800 120.0 0.6391

87 65 88 100.0 2.980 -1.975 120.0 16.62
88 88 89 80.00 1.500 -0.2500 120.0 5.198
89 93 90 25.00 0.2000 -0.2000 120.0 0.6391
90 89 91 80.00 3.000 -0.4800 120.0 5.198
91 91 92 25.00 2.600 -0.2000 120.0 1.917
92 91 93 80.00 3.000 -0.4800 120.0 5.198
93 97 94 25.00 0.2000 -0.2000 120.0 0.6391
94 93 95 65.00 3.000 -0.4800 120.0 5.478
95 95 96 25.00 2.600 -0.2000 120.0 1.917
96 95 97 65.00 3.000 -0.4800 120.0 5.478
97 101 98 25.00 0.2000 -0.2000 120.0 0.6391
98 97 99 65.00 3.000 -0.4800 120.0 5.478
99 99 100 25.00 2.600 -0.2000 120.0 1.917
100 99 101 65.00 3.000 -0.4800 120.0 5.478
101 105 102 25.00 0.2000 -0.2000 120.0 0.6391
102 101 103 65.00 3.000 -0.4800 120.0 5.478
103 103 104 25.00 2.600 -0.2000 120.0 1.917
104 103 105 65.00 3.000 -0.4800 120.0 5.478
105 109 106 25.00 0.2000 -0.2000 120.0 0.6391
106 105 107 65.00 3.000 -0.4800 120.0 5.478
107 107 108 25.00 2.600 -0.2000 120.0 1.917
108 107 109 65.00 3.000 -0.4800 120.0 5.478
109 113 110 25.00 0.2000 -0.2000 120.0 0.6391
110 109 111 50.00 3.000 -0.4800 120.0 3.054
111 111 112 25.00 2.600 -0.2000 120.0 1.917
112 111 113 50.00 3.000 -0.4800 120.0 3.054
113 113 115 50.00 3.000 -0.4800 120.0 3.054
114 117 114 25.00 0.2000 -0.2000 120.0 0.6391
115 115 116 25.00 2.600 -0.2000 120.0 1.917
116 115 117 40.00 3.000 -0.4800 120.0 2.605
117 123 125 32.00 3.000 0.4800 120.0 1.965
118 88 119 40.00 1.500 0.2500 120.0 2.605
119 119 120 25.00 2.600 -0.2000 120.0 1.917
120 119 121 40.00 3.000 0.4800 120.0 2.605
121 121 122 25.00 0.2000 -0.2000 120.0 0.6391
122 121 123 32.00 3.000 0.4800 120.0 1.965
123 123 124 25.00 2.600 -0.2000 120.0 1.917
124 117 19 40.00 3.000 -0.4800 120.0 2.605

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 5 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

125 125 126 25.00 0.2000 -0.2000 120.0 0.6391

Pipe Label Input Node Output Node Nom.Bore Length Elevation C Fitt.eq.lnth
(milli.m.) (metres ) (metres ) Factor (metres )
---------------------------------------------------------------------------------------------------------

126 125 127 25.00 3.000 0.4800 120.0 1.598

127 127 128 25.00 2.600 -0.2000 120.0 1.917
128 127 129 25.00 3.000 0.4800 120.0 1.598
129 129 130 25.00 0.2000 -0.2000 120.0 0.6391
130 129 131 25.00 3.000 0.4800 120.0 0.6391
131 131 132 25.00 2.600 -0.2000 120.0 1.917
132 89 133 25.00 0.2000 -0.2000 120.0 0.6391
133 19 134 25.00 2.600 -0.2000 120.0 1.917
134 19 135 32.00 3.000 -0.4800 120.0 1.965
135 135 136 25.00 0.2000 -0.2000 120.0 0.6391
136 135 137 32.00 3.000 -0.4800 120.0 1.965
137 137 138 25.00 2.600 -0.2000 120.0 1.917
138 137 139 25.00 3.000 -0.4800 120.0 1.598
139 139 140 25.00 0.2000 -0.2000 120.0 0.6391
140 139 141 25.00 3.000 -0.4800 120.0 0.6391
141 141 142 25.00 2.600 -0.2000 120.0 1.917

PIPE FITTINGS
-------------

Pipe Number x Type Equivalent Length

Label (metres )
----------------------------------------------------------------------------------------------------
1 3 x 2 3.325 1 x 4 6.649
2 1 x 2 2.426 1 x 4 5.198
3 1 x 2 0.6391
14 1 x 2 0.6391
15 1 x 4 2.605
18 1 x 2 2.426
19 1 x 4 2.605
21 1 x 2 0.6391
22 1 x 4 2.605
23 3 x 2 0.6391
24 1 x 4 3.054
25 1 x 2 0.6391
27 3 x 2 0.6391
28 1 x 4 3.054
29 1 x 2 0.6391
30 1 x 4 2.605
31 3 x 2 0.6391
32 1 x 4 2.605
33 1 x 2 0.6391

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 6 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

34 1 x 4 1.965

Pipe Number x Type Equivalent Length

Label (metres )
----------------------------------------------------------------------------------------------------
35 3 x 2 0.6391
36 1 x 4 1.965
37 1 x 2 0.6391
38 1 x 4 1.965
39 3 x 2 0.6391
40 1 x 2 0.6391
41 1 x 2 2.739 1 x 4 5.478
42 3 x 2 0.6391
43 1 x 4 1.965
44 1 x 2 0.6391
45 1 x 4 1.965
46 3 x 2 0.6391
47 1 x 2 0.6391
48 1 x 2 0.6391
49 2 x 2 2.739 1 x 4 5.478
52 1 x 2 0.6391
53 1 x 2 0.6391
54 1 x 4 3.054
56 1 x 2 0.6391
58 1 x 2 0.6391
59 1 x 4 2.605
61 1 x 2 0.6391
63 1 x 2 0.6391
64 7 x 2 3.325 1 x 4 6.649
71 1 x 2 0.6391
86 1 x 2 0.6391
87 3 x 2 3.325 1 x 4 6.649
88 1 x 4 5.198
89 1 x 2 0.6391
90 1 x 4 5.198
91 3 x 2 0.6391
92 1 x 4 5.198
93 1 x 2 0.6391
94 1 x 4 5.478
95 3 x 2 0.6391
96 1 x 4 5.478
97 1 x 2 0.6391
98 1 x 4 5.478
99 3 x 2 0.6391
100 1 x 4 5.478
101 1 x 2 0.6391
102 1 x 4 5.478

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 7 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

103 3 x 2 0.6391

Pipe Number x Type Equivalent Length

Label (metres )
----------------------------------------------------------------------------------------------------

104 1 x 4 5.478
105 1 x 2 0.6391
106 1 x 4 5.478
107 3 x 2 0.6391
108 1 x 4 5.478
109 1 x 2 0.6391
110 1 x 4 3.054
111 3 x 2 0.6391
112 1 x 4 3.054
113 1 x 4 3.054
114 1 x 2 0.6391
115 3 x 2 0.6391
116 1 x 4 2.605
117 1 x 4 1.965
118 1 x 4 2.605
119 3 x 2 0.6391
120 1 x 4 2.605
121 1 x 2 0.6391
122 1 x 4 1.965
123 3 x 2 0.6391
124 1 x 4 2.605
125 1 x 2 0.6391
126 1 x 4 1.598
127 3 x 2 0.6391
128 1 x 4 1.598
129 1 x 2 0.6391
130 1 x 2 0.6391
131 3 x 2 0.6391
132 1 x 2 0.6391
133 3 x 2 0.6391
134 1 x 4 1.965
135 1 x 2 0.6391
136 1 x 4 1.965
137 3 x 2 0.6391
138 1 x 4 1.598
139 1 x 2 0.6391
140 1 x 2 0.6391
141 3 x 2 0.6391

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 8 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

TITLE : PR.DROP CALCULATION OF MVW SYSTEM FOR COAL CONV.5 DATE : 23-Mar-2011 PAGE 10 OF 31
-----------------------------------------------------------------------------------------------------------------------

Fitting types are :

1 -- 45 Deg Elbow
2 -- 90 Deg Standard Elbow
3 -- 90 Deg Long Radius Elbow
4 -- Tee or Cross (Flow Turned Thro 90 Deg)
5 -- Gate Valve
6 -- Swing Check Valve
7 -- Non-Return Valve
8 -- Ball Valve
9 -- Butterfly Valve

NOZZLE CONFIGURATION
--------------------

Nozzle Input Nozzle K-Factor Req Flow Min Press Max Press
Label Node Type (lit/min ) (bar G ) (bar G )
---------------------------------------------------------------------------------------------------
1 114 1 35.0000 41.4200 0.14000E+01 0.35000E+01
2 116 1 35.0000 41.4200 0.14000E+01 0.35000E+01
3 87 1 35.0000 41.4200 0.14000E+01 0.35000E+01
4 86 1 35.0000 41.4200 0.14000E+01 0.35000E+01
5 85 1 35.0000 41.4200 0.14000E+01 0.35000E+01
6 84 1 35.0000 41.4200 0.14000E+01 0.35000E+01
7 83 1 35.0000 41.4200 0.14000E+01 0.35000E+01
8 82 1 35.0000 41.4200 0.14000E+01 0.35000E+01
9 81 1 35.0000 41.4200 0.14000E+01 0.35000E+01
10 80 1 35.0000 41.4200 0.14000E+01 0.35000E+01
11 79 1 35.0000 41.4200 0.14000E+01 0.35000E+01
12 78 1 35.0000 41.4200 0.14000E+01 0.35000E+01
13 77 1 35.0000 41.4200 0.14000E+01 0.35000E+01
14 76 1 35.0000 41.4200 0.14000E+01 0.35000E+01
15 110 1 35.0000 41.4200 0.14000E+01 0.35000E+01
16 112 1 35.0000 41.4200 0.14000E+01 0.35000E+01
17 106 1 35.0000 41.4200 0.14000E+01 0.35000E+01
18 108 1 35.0000 41.4200 0.14000E+01 0.35000E+01
19 102 1 35.0000 41.4200 0.14000E+01 0.35000E+01
20 104 1 35.0000 41.4200 0.14000E+01 0.35000E+01
21 98 1 35.0000 41.4200 0.14000E+01 0.35000E+01
22 75 1 35.0000 41.4200 0.14000E+01 0.35000E+01
23 74 1 35.0000 41.4200 0.14000E+01 0.35000E+01
24 73 1 35.0000 41.4200 0.14000E+01 0.35000E+01

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 9 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

Nozzle Input Nozzle K-Factor Req Flow Min Press Max Press
Label Node Type (lit/min ) (bar G ) (bar G )
---------------------------------------------------------------------------------------------------
25 66 1 35.0000 41.4200 0.14000E+01 0.35000E+01
26 67 1 35.0000 41.4200 0.14000E+01 0.35000E+01
27 68 1 35.0000 41.4200 0.14000E+01 0.35000E+01
28 69 1 35.0000 41.4200 0.14000E+01 0.35000E+01
29 70 1 35.0000 41.4200 0.14000E+01 0.35000E+01
30 71 1 35.0000 41.4200 0.14000E+01 0.35000E+01
31 100 1 35.0000 41.4200 0.14000E+01 0.35000E+01
32 94 1 35.0000 41.4200 0.14000E+01 0.35000E+01
33 96 1 35.0000 41.4200 0.14000E+01 0.35000E+01
34 90 1 35.0000 41.4200 0.14000E+01 0.35000E+01
35 92 1 35.0000 41.4200 0.14000E+01 0.35000E+01
36 133 1 35.0000 41.4200 0.14000E+01 0.35000E+01
37 120 1 35.0000 41.4200 0.14000E+01 0.35000E+01
38 122 1 35.0000 41.4200 0.14000E+01 0.35000E+01
39 124 1 35.0000 41.4200 0.14000E+01 0.35000E+01
40 126 1 35.0000 41.4200 0.14000E+01 0.35000E+01
41 128 1 35.0000 41.4200 0.14000E+01 0.35000E+01
42 130 1 35.0000 41.4200 0.14000E+01 0.35000E+01
43 132 1 35.0000 41.4200 0.14000E+01 0.35000E+01
44 72 1 35.0000 41.4200 0.14000E+01 0.35000E+01
45 15 1 35.0000 41.4200 0.14000E+01 0.35000E+01
46 14 1 35.0000 41.4200 0.14000E+01 0.35000E+01
47 13 1 35.0000 41.4200 0.14000E+01 0.35000E+01
48 12 1 35.0000 41.4200 0.14000E+01 0.35000E+01
49 11 1 35.0000 41.4200 0.14000E+01 0.35000E+01
50 10 1 35.0000 41.4200 0.14000E+01 0.35000E+01
51 9 1 35.0000 41.4200 0.14000E+01 0.35000E+01
52 8 1 35.0000 41.4200 0.14000E+01 0.35000E+01
53 7 1 35.0000 41.4200 0.14000E+01 0.35000E+01
54 6 1 35.0000 41.4200 0.14000E+01 0.35000E+01
55 5 1 35.0000 41.4200 0.14000E+01 0.35000E+01
56 41 1 35.0000 41.4200 0.14000E+01 0.35000E+01
57 40 1 35.0000 41.4200 0.14000E+01 0.35000E+01
58 38 1 35.0000 41.4200 0.14000E+01 0.35000E+01
59 36 1 35.0000 41.4200 0.14000E+01 0.35000E+01
60 34 1 35.0000 41.4200 0.14000E+01 0.35000E+01
61 32 1 35.0000 41.4200 0.14000E+01 0.35000E+01
62 30 1 35.0000 41.4200 0.14000E+01 0.35000E+01
63 28 1 35.0000 41.4200 0.14000E+01 0.35000E+01
64 26 1 35.0000 41.4200 0.14000E+01 0.35000E+01
65 24 1 35.0000 41.4200 0.14000E+01 0.35000E+01
66 22 1 35.0000 41.4200 0.14000E+01 0.35000E+01
67 16 1 35.0000 41.4200 0.14000E+01 0.35000E+01

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 10 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

Nozzle Input Nozzle K-Factor Req Flow Min Press Max Press
Label Node Type (lit/min ) (bar G ) (bar G )
---------------------------------------------------------------------------------------------------
68 17 1 35.0000 41.4200 0.14000E+01 0.35000E+01
69 18 1 35.0000 41.4200 0.14000E+01 0.35000E+01
70 118 1 35.0000 41.4200 0.14000E+01 0.35000E+01
71 49 1 35.0000 41.4200 0.14000E+01 0.35000E+01
72 47 1 35.0000 41.4200 0.14000E+01 0.35000E+01
73 45 1 35.0000 41.4200 0.14000E+01 0.35000E+01
74 43 1 35.0000 41.4200 0.14000E+01 0.35000E+01
75 54 1 35.0000 41.4200 0.14000E+01 0.35000E+01
76 51 1 35.0000 41.4200 0.14000E+01 0.35000E+01
77 52 1 35.0000 41.4200 0.14000E+01 0.35000E+01
78 53 1 35.0000 41.4200 0.14000E+01 0.35000E+01
79 59 1 35.0000 41.4200 0.14000E+01 0.35000E+01
80 64 1 35.0000 41.4200 0.14000E+01 0.35000E+01
81 58 1 35.0000 41.4200 0.14000E+01 0.35000E+01
82 63 1 35.0000 41.4200 0.14000E+01 0.35000E+01
83 56 1 35.0000 41.4200 0.14000E+01 0.35000E+01
84 61 1 35.0000 41.4200 0.14000E+01 0.35000E+01
85 62 1 35.0000 41.4200 0.14000E+01 0.35000E+01
86 57 1 35.0000 41.4200 0.14000E+01 0.35000E+01
87 134 1 35.0000 41.4200 0.14000E+01 0.35000E+01
88 138 1 35.0000 41.4200 0.14000E+01 0.35000E+01
89 136 1 35.0000 41.4200 0.14000E+01 0.35000E+01
90 140 1 35.0000 41.4200 0.14000E+01 0.35000E+01
91 142 1 35.0000 41.4200 0.14000E+01 0.35000E+01
92 4 1 35.0000 41.4200 0.14000E+01 0.35000E+01

Nozzle types are :

1 -- K-35

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 11 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

DESIGNED DIAMETERS & FLOWRATES

------------------------------

Pipe Input Output Flowrate Pipe Act. Bore Nom. Size Pipe
Label Node Node (lit/min ) Type (milli.m.) (milli.m.) Group
------------------------------------------------------------------------------------------
1 1 2 4478.0811 9 104.1000 100.0000 *
2 2 3 1925.0594 9 80.0000 80.0000 *
3 87 4 42.0642 9 26.9000 25.0000 *
4 5 16 719.7354 9 80.0000 80.0000 *
5 6 5 769.3668 9 80.0000 80.0000 *
6 7 6 819.7905 9 80.0000 80.0000 *
7 3 7 871.0397 9 80.0000 80.0000 *
8 8 9 327.9390 9 41.5000 40.0000 *
9 9 10 277.5774 9 41.5000 40.0000 *
10 10 11 228.1817 9 41.5000 40.0000 *
11 11 12 179.3385 9 35.6000 32.0000 *
12 12 13 131.4059 9 35.6000 32.0000 *
13 13 14 83.8000 9 26.9000 25.0000 *
14 14 15 41.6525 9 26.9000 25.0000 *
15 27 29 305.1172 9 41.5000 40.0000 *
16 16 17 670.8648 9 80.0000 80.0000 *
17 17 18 622.7254 9 80.0000 80.0000 *
18 18 118 575.2891 9 80.0000 80.0000 *
19 21 42 172.8124 9 41.5000 40.0000 *
20 3 8 379.7328 9 52.5000 50.0000 *
21 21 22 47.1682 9 26.9000 25.0000 *
22 23 21 219.9805 9 41.5000 40.0000 *
23 23 24 48.7647 9 26.9000 25.0000 *
24 25 23 268.7452 9 52.5000 50.0000 *
25 25 26 50.5850 9 26.9000 25.0000 *
26 20 25 319.3302 9 52.5000 50.0000 *
27 27 28 49.8394 9 26.9000 25.0000 *
28 20 27 354.9566 9 52.5000 50.0000 *
29 29 30 47.7237 9 26.9000 25.0000 *
30 29 31 257.3935 9 41.5000 40.0000 *
31 31 32 45.2446 9 26.9000 25.0000 *
32 31 33 212.1489 9 41.5000 40.0000 *
33 33 34 44.5092 9 26.9000 25.0000 *
34 33 35 167.6397 9 35.6000 32.0000 *
35 35 36 42.3179 9 26.9000 25.0000 *
36 35 37 125.3218 9 35.6000 32.0000 *
37 37 38 42.0137 9 26.9000 25.0000 *
38 37 39 83.3081 9 35.6000 32.0000 *
39 39 40 41.3982 9 26.9000 25.0000 *

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 12 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

DESIGNED DIAMETERS & FLOWRATES

------------------------------

Pipe Input Output Flowrate Pipe Act. Bore Nom. Size Pipe
Label Node Node (lit/min ) Type (milli.m.) (milli.m.) Group
------------------------------------------------------------------------------------------
40 39 41 41.9099 9 26.9000 25.0000 *
41 3 20 674.2869 9 68.1000 65.0000 *
42 42 43 45.0319 9 26.9000 25.0000 *
43 42 44 127.7804 9 35.6000 32.0000 *
44 44 45 43.8166 9 26.9000 25.0000 *
45 44 46 83.9638 9 35.6000 32.0000 *
46 46 47 42.2226 9 26.9000 25.0000 *
47 46 48 41.7412 9 26.9000 25.0000 *
48 48 49 41.7412 9 26.9000 25.0000 *
49 118 50 528.7185 9 68.1000 65.0000 *
50 50 51 91.2708 9 26.9000 25.0000 *
51 50 52 90.7644 9 26.9000 25.0000 *
52 52 53 45.0814 9 26.9000 25.0000 *
53 51 54 45.3331 9 26.9000 25.0000 *
54 50 55 346.6832 9 52.5000 50.0000 *
55 55 56 88.1759 9 26.9000 25.0000 *
56 56 57 43.7944 9 26.9000 25.0000 *
57 55 58 87.6843 9 26.9000 25.0000 *
58 58 59 43.5500 9 26.9000 25.0000 *
59 55 60 170.8230 9 41.5000 40.0000 *
60 60 61 85.6513 9 26.9000 25.0000 *
61 61 62 42.5393 9 26.9000 25.0000 *
62 60 63 85.1717 9 26.9000 25.0000 *
63 63 64 42.3009 9 26.9000 25.0000 *
64 2 65 2553.0217 9 104.1000 100.0000 *
65 65 66 352.1481 9 35.6000 32.0000 *
66 66 67 291.8741 9 35.6000 32.0000 *
67 67 68 234.8205 9 35.6000 32.0000 *
68 68 69 180.2004 9 26.9000 25.0000 *
69 69 70 131.0879 9 26.9000 25.0000 *
70 70 71 85.5981 9 26.9000 25.0000 *
71 71 72 42.2145 9 26.9000 25.0000 *
72 65 73 820.2229 9 68.1000 65.0000 *
73 73 74 757.9849 9 68.1000 65.0000 *
74 74 75 695.9236 9 52.5000 50.0000 *
75 75 76 635.3584 9 52.5000 50.0000 *
76 76 77 576.0117 9 52.5000 50.0000 *
77 77 78 517.6188 9 41.5000 40.0000 *
78 78 79 462.5803 9 41.5000 40.0000 *

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 13 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

DESIGNED DIAMETERS & FLOWRATES

------------------------------

Pipe Input Output Flowrate Pipe Act. Bore Nom. Size Pipe
Label Node Node (lit/min ) Type (milli.m.) (milli.m.) Group
------------------------------------------------------------------------------------------
79 79 80 410.3212 9 41.5000 40.0000 *
80 80 81 360.2859 9 41.5000 40.0000 *
81 81 82 311.9431 9 41.5000 40.0000 *
82 82 83 264.7950 9 41.5000 40.0000 *
83 83 84 218.3867 9 41.5000 40.0000 *
84 84 85 172.3156 9 35.6000 32.0000 *
85 85 86 126.9362 9 26.9000 25.0000 *
86 86 87 83.9458 9 26.9000 25.0000 *
87 65 88 1380.6508 9 104.1000 100.0000 *
88 88 89 1030.3051 9 80.0000 80.0000 *
89 93 90 60.3278 9 26.9000 25.0000 *
90 89 91 968.5142 9 80.0000 80.0000 *
91 91 92 60.3102 9 26.9000 25.0000 *
92 91 93 908.2040 9 80.0000 80.0000 *
93 97 94 56.8985 9 26.9000 25.0000 *
94 93 95 847.8762 9 68.1000 65.0000 *
95 95 96 57.8361 9 26.9000 25.0000 *
96 95 97 790.0401 9 68.1000 65.0000 *
97 101 98 54.4033 9 26.9000 25.0000 *
98 97 99 733.1415 9 68.1000 65.0000 *
99 99 100 54.9083 9 26.9000 25.0000 *
100 99 101 678.2332 9 68.1000 65.0000 *
101 105 102 52.7822 9 26.9000 25.0000 *
102 101 103 623.8298 9 68.1000 65.0000 *
103 103 104 52.8789 9 26.9000 25.0000 *
104 103 105 570.9510 9 68.1000 65.0000 *
105 109 106 51.9499 9 26.9000 25.0000 *
106 105 107 518.1688 9 68.1000 65.0000 *
107 107 108 51.6763 9 26.9000 25.0000 *
108 107 109 466.4925 9 68.1000 65.0000 *
109 113 110 49.8148 9 26.9000 25.0000 *
110 109 111 414.5426 9 52.5000 50.0000 *
111 111 112 50.1172 9 26.9000 25.0000 *
112 111 113 364.4254 9 52.5000 50.0000 *
113 113 115 314.6106 9 52.5000 50.0000 *
114 117 114 47.4042 9 26.9000 25.0000 *
115 115 116 48.6998 9 26.9000 25.0000 *
116 115 117 265.9107 9 41.5000 40.0000 *
117 123 125 180.7903 9 35.6000 32.0000 *

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 14 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

DESIGNED DIAMETERS & FLOWRATES

------------------------------

Pipe Input Output Flowrate Pipe Act. Bore Nom. Size Pipe
Label Node Node (lit/min ) Type (milli.m.) (milli.m.) Group
------------------------------------------------------------------------------------------
118 88 119 350.3457 9 41.5000 40.0000 *
119 119 120 59.4176 9 26.9000 25.0000 *
120 119 121 290.9281 9 41.5000 40.0000 *
121 121 122 57.2114 9 26.9000 25.0000 *
122 121 123 233.7168 9 35.6000 32.0000 *
123 123 124 52.9264 9 26.9000 25.0000 *
124 117 19 218.5065 9 41.5000 40.0000 *
125 125 126 50.9064 9 26.9000 25.0000 *
126 125 127 129.8839 9 26.9000 25.0000 *
127 127 128 45.3633 9 26.9000 25.0000 *
128 127 129 84.5206 9 26.9000 25.0000 *
129 129 130 43.0852 9 26.9000 25.0000 *
130 129 131 41.4354 9 26.9000 25.0000 *
131 131 132 41.4354 9 26.9000 25.0000 *
132 89 133 61.7908 9 26.9000 25.0000 *
133 19 134 45.7135 9 26.9000 25.0000 *
134 19 135 172.7931 9 35.6000 32.0000 *
135 135 136 44.6831 9 26.9000 25.0000 *
136 135 137 128.1100 9 35.6000 32.0000 *
137 137 138 43.5163 9 26.9000 25.0000 *
138 137 139 84.5936 9 26.9000 25.0000 *
139 139 140 42.4593 9 26.9000 25.0000 *
140 139 141 42.1343 9 26.9000 25.0000 *
141 141 142 42.1343 9 26.9000 25.0000 *

A * indicates that this is a SET diameter

Pipe Materials are :

Pipe Type Lining Type Thickness(milli.m.)

9 -- IS:1239M Not Lined

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 15 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

FLOW IN PIPES
-------------

Pipe Input Output Nom.Bore Inlet Pr. Outlet Pr. Drop in Pr. Frict. Loss Flowrate Velocity
Label Node Node (milli.m.) (bar G ) (bar G ) (bar ) (bar ) (lit/min ) (m/sec )
-----------------------------------------------------------------------------------------------------------------------
1 1 2 100.00 6.500 4.425 2.075 1.782 4478. 8.769
2 2 3 80.00 4.425 2.178 2.247 1.894 1925. 6.383
3 87 4 25.00 1.432 1.444 -1.2510E-02 3.4477E-02 42.06 1.234
4 5 16 80.00 2.011 1.950 6.1185E-02 2.6923E-02 719.7 2.386
5 6 5 80.00 2.076 2.011 6.4715E-02 3.0454E-02 769.4 2.551
6 7 6 80.00 2.144 2.076 6.8515E-02 3.4253E-02 819.8 2.718
7 3 7 80.00 2.178 2.144 3.3840E-02 1.9157E-02 871.0 2.888
8 8 9 40.00 2.190 2.070 0.1194 0.1537 327.9 4.041
9 9 10 40.00 2.070 1.992 7.8650E-02 0.1129 277.6 3.420
10 10 11 40.00 1.992 1.947 4.4315E-02 7.8577E-02 228.2 2.812
11 11 12 32.00 1.947 1.876 7.1935E-02 0.1062 179.3 3.003
12 12 13 32.00 1.876 1.850 2.5475E-02 5.9737E-02 131.4 2.200
13 13 14 25.00 1.850 1.450 0.3999 0.2042 83.80 2.458
14 14 15 25.00 1.450 1.416 3.3860E-02 3.3860E-02 41.65 1.222
15 27 29 40.00 2.067 1.850 0.2170 0.2513 305.1 3.759
16 16 17 80.00 1.950 1.892 5.7895E-02 2.3634E-02 670.9 2.224
17 17 18 80.00 1.892 1.837 5.4860E-02 2.0599E-02 622.7 2.065
18 18 118 80.00 1.837 1.770 6.6430E-02 3.2168E-02 575.3 1.907
19 21 42 40.00 1.806 1.684 0.1221 8.7793E-02 172.8 2.129
20 3 8 50.00 2.178 2.190 -1.1975E-02 3.2076E-02 379.7 2.924
21 21 22 25.00 1.806 1.816 -9.7500E-03 9.8280E-03 47.17 1.383
22 23 21 40.00 1.978 1.806 0.1715 0.1372 220.0 2.710
23 23 24 25.00 1.978 1.941 3.6685E-02 5.6263E-02 48.76 1.430
24 25 23 50.00 2.080 1.978 0.1026 6.8294E-02 268.7 2.069
25 25 26 25.00 2.080 2.089 -8.3950E-03 1.1183E-02 50.58 1.483
26 20 25 50.00 2.138 2.080 5.7545E-02 2.3283E-02 319.3 2.459
27 27 28 25.00 2.067 2.028 3.9005E-02 5.8583E-02 49.84 1.462
28 20 27 50.00 2.138 2.067 7.1270E-02 8.5954E-02 355.0 2.733
29 29 30 25.00 1.850 1.859 -9.5351E-03 1.0043E-02 47.72 1.400
30 29 31 40.00 1.850 1.700 0.1492 0.1835 257.4 3.171
31 31 32 25.00 1.700 1.671 2.9405E-02 4.8983E-02 45.24 1.327
32 31 33 40.00 1.700 1.606 9.4040E-02 0.1283 212.1 2.614
33 33 34 25.00 1.606 1.617 -1.0750E-02 8.8279E-03 44.51 1.305
34 33 35 32.00 1.606 1.486 0.1209 0.1551 167.6 2.807
35 35 36 25.00 1.486 1.462 2.3700E-02 4.3278E-02 42.32 1.241

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 16 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

Pipe Input Output Nom.Bore Inlet Pr. Outlet Pr. Drop in Pr. Frict. Loss Flowrate Velocity
Label Node Node (milli.m.) (bar G ) (bar G ) (bar ) (bar ) (lit/min ) (m/sec )
-----------------------------------------------------------------------------------------------------------------------
36 35 37 32.00 1.486 1.429 5.6295E-02 9.0556E-02 125.3 2.098
37 37 38 25.00 1.429 1.441 -1.1645E-02 7.9330E-03 42.01 1.232
38 37 39 32.00 1.429 1.421 8.2800E-03 4.2542E-02 83.31 1.395
39 39 40 25.00 1.421 1.399 2.1980E-02 4.1558E-02 41.40 1.214
40 39 41 25.00 1.421 1.434 -1.2815E-02 3.6130E-02 41.91 1.229
41 3 20 65.00 2.178 2.138 3.9905E-02 0.1867 674.3 3.085
42 42 43 25.00 1.684 1.655 2.8980E-02 4.8558E-02 45.03 1.321
43 42 44 32.00 1.684 1.556 0.1281 9.3869E-02 127.8 2.140
44 44 45 25.00 1.556 1.567 -1.1000E-02 8.5779E-03 43.82 1.285
45 44 46 32.00 1.556 1.479 7.7430E-02 4.3169E-02 83.96 1.406
46 46 47 25.00 1.479 1.455 2.3525E-02 4.3103E-02 42.22 1.238
47 46 48 25.00 1.479 1.411 6.8255E-02 3.3993E-02 41.74 1.224
48 48 49 25.00 1.411 1.422 -1.1740E-02 7.8380E-03 41.74 1.224
49 118 50 65.00 1.770 1.782 -1.1780E-02 0.2501 528.7 2.419
50 50 51 25.00 1.782 1.723 5.9575E-02 5.9575E-02 91.27 2.677
51 50 52 25.00 1.782 1.704 7.8620E-02 7.8620E-02 90.76 2.662
52 52 53 25.00 1.704 1.659 4.4585E-02 4.4585E-02 45.08 1.322
53 51 54 25.00 1.723 1.678 4.5045E-02 4.5045E-02 45.33 1.329
54 50 55 50.00 1.782 1.664 0.1184 0.1184 346.7 2.669
55 55 56 25.00 1.664 1.608 5.5890E-02 5.5890E-02 88.18 2.586
56 56 57 25.00 1.608 1.566 4.2255E-02 4.2255E-02 43.79 1.284
57 55 58 25.00 1.664 1.590 7.3755E-02 7.3755E-02 87.68 2.571
58 58 59 25.00 1.590 1.548 4.1820E-02 4.1820E-02 43.55 1.277
59 55 60 40.00 1.664 1.570 9.3595E-02 9.3595E-02 170.8 2.105
60 60 61 25.00 1.570 1.517 5.2965E-02 5.2965E-02 85.65 2.512
61 61 62 25.00 1.517 1.477 4.0045E-02 4.0045E-02 42.54 1.248
62 60 63 25.00 1.570 1.500 6.9895E-02 6.9895E-02 85.17 2.498
63 63 64 25.00 1.500 1.461 3.9625E-02 3.9625E-02 42.30 1.241
64 2 65 100.00 4.425 3.175 1.250 1.661 2553. 4.999
65 65 66 32.00 3.175 2.966 0.2095 0.1850 352.1 5.896
66 66 67 32.00 2.966 2.657 0.3085 0.2615 291.9 4.887
67 67 68 32.00 2.657 2.435 0.2218 0.1748 234.8 3.932
68 68 69 25.00 2.435 1.969 0.4664 0.4194 180.2 5.285
69 69 70 25.00 1.969 1.689 0.2798 0.2328 131.1 3.844
70 70 71 25.00 1.689 1.536 0.1528 0.1058 85.60 2.510
71 71 72 25.00 1.536 1.455 8.1695E-02 3.4708E-02 42.21 1.238
72 65 73 65.00 3.175 3.162 1.3085E-02 3.7557E-02 820.2 3.753
73 73 74 65.00 3.162 3.144 1.7925E-02 6.4912E-02 758.0 3.468
74 74 75 50.00 3.144 2.994 0.1498 0.1968 695.9 5.358
75 75 76 50.00 2.994 2.875 0.1193 0.1663 635.4 4.892
76 76 77 50.00 2.875 2.783 9.1680E-02 0.1387 576.0 4.435
77 77 78 40.00 2.783 2.473 0.3106 0.3576 517.6 6.378
78 78 79 40.00 2.473 2.229 0.2435 0.2904 462.6 5.700
79 79 80 40.00 2.229 2.044 0.1857 0.2327 410.3 5.056

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 17 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

Pipe Input Output Nom.Bore Inlet Pr. Outlet Pr. Drop in Pr. Frict. Loss Flowrate Velocity
Label Node Node (milli.m.) (bar G ) (bar G ) (bar ) (bar ) (lit/min ) (m/sec )
-----------------------------------------------------------------------------------------------------------------------
80 80 81 40.00 2.044 1.908 0.1359 0.1829 360.3 4.439
81 81 82 40.00 1.908 1.815 9.3130E-02 0.1401 311.9 3.844
82 82 83 40.00 1.815 1.758 5.6490E-02 0.1035 264.8 3.263
83 83 84 40.00 1.758 1.733 2.5460E-02 7.2447E-02 218.4 2.691
84 84 85 32.00 1.733 1.681 5.1640E-02 9.8627E-02 172.3 2.885
85 85 86 25.00 1.681 1.509 0.1723 0.2193 126.9 3.723
86 86 87 25.00 1.509 1.432 7.6815E-02 0.1238 83.95 2.462
87 65 88 100.00 3.175 3.206 -3.0500E-02 0.1628 1381. 2.704
88 88 89 80.00 3.206 3.113 9.2240E-02 0.1167 1030. 3.416
89 93 90 25.00 2.967 2.971 -4.0848E-03 1.5493E-02 60.33 1.769
90 89 91 80.00 3.113 3.033 8.0415E-02 0.1274 968.5 3.211
91 91 92 25.00 3.033 2.969 6.3785E-02 8.3363E-02 60.31 1.769
92 91 93 80.00 3.033 2.967 6.6135E-02 0.1131 908.2 3.011
93 97 94 25.00 2.637 2.643 -5.6751E-03 1.3903E-02 56.90 1.669
94 93 95 65.00 2.967 2.788 0.1787 0.2257 847.9 3.880
95 95 96 25.00 2.788 2.731 5.7570E-02 7.7148E-02 57.84 1.696
96 95 97 65.00 2.788 2.637 0.1511 0.1980 790.0 3.615
97 101 98 25.00 2.409 2.416 -6.7799E-03 1.2798E-02 54.40 1.595
98 97 99 65.00 2.637 2.512 0.1255 0.1725 733.1 3.355
99 99 100 25.00 2.512 2.461 5.0500E-02 7.0078E-02 54.91 1.610
100 99 101 65.00 2.512 2.409 0.1023 0.1493 678.2 3.103
101 105 102 25.00 2.267 2.274 -7.4799E-03 1.2098E-02 52.78 1.548
102 101 103 65.00 2.409 2.328 8.0940E-02 0.1279 623.8 2.854
103 103 104 25.00 2.328 2.283 4.5785E-02 6.5363E-02 52.88 1.551
104 103 105 65.00 2.328 2.267 6.1610E-02 0.1086 570.9 2.613
105 109 106 25.00 2.195 2.203 -7.8299E-03 1.1748E-02 51.95 1.523
106 105 107 65.00 2.267 2.223 4.3765E-02 9.0752E-02 518.2 2.371
107 107 108 25.00 2.223 2.180 4.3055E-02 6.2633E-02 51.68 1.515
108 107 109 65.00 2.223 2.195 2.7735E-02 7.4722E-02 466.5 2.135
109 113 110 25.00 2.017 2.026 -8.7049E-03 1.0873E-02 49.81 1.461
110 109 111 50.00 2.195 2.090 0.1053 0.1523 414.5 3.192
111 111 112 25.00 2.090 2.050 3.9605E-02 5.9183E-02 50.12 1.470
112 111 113 50.00 2.090 2.017 7.2975E-02 0.1200 364.4 2.806
113 113 115 50.00 2.017 1.973 4.4415E-02 9.1402E-02 314.6 2.422
114 117 114 25.00 1.825 1.834 -9.6599E-03 9.9181E-03 47.40 1.390
115 115 116 25.00 1.973 1.936 3.6550E-02 5.6128E-02 48.70 1.428
116 115 117 40.00 1.973 1.825 0.1479 0.1948 265.9 3.276
117 123 125 32.00 2.333 2.107 0.2254 0.1784 180.8 3.027
118 88 119 40.00 3.206 2.944 0.2622 0.2377 350.3 4.317
119 119 120 25.00 2.944 2.882 6.1520E-02 8.1098E-02 59.42 1.742
120 119 121 40.00 2.944 2.666 0.2771 0.2301 290.9 3.585
121 121 122 25.00 2.666 2.672 -5.5301E-03 1.4048E-02 57.21 1.678
122 121 123 32.00 2.666 2.333 0.3338 0.2868 233.7 3.913
123 123 124 25.00 2.333 2.287 4.5890E-02 6.5468E-02 52.93 1.552

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 18 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

124 117 19 40.00 1.825 1.736 8.8510E-02 0.1355 218.5 2.692

125 125 126 25.00 2.107 2.115 -8.2650E-03 1.1313E-02 50.91 1.493
126 125 127 25.00 2.107 1.709 0.3977 0.3507 129.9 3.809
127 127 128 25.00 1.709 1.680 2.9640E-02 4.9218E-02 45.36 1.330
128 127 129 25.00 1.709 1.504 0.2054 0.1584 84.52 2.479
129 129 130 25.00 1.504 1.515 -1.1265E-02 8.3129E-03 43.09 1.264
130 129 131 25.00 1.504 1.424 8.0520E-02 3.3533E-02 41.44 1.215
131 131 132 25.00 1.424 1.402 2.2050E-02 4.1628E-02 41.44 1.215
132 89 133 25.00 3.113 3.117 -3.3851E-03 1.6193E-02 61.79 1.812
133 19 134 25.00 1.736 1.706 3.0350E-02 4.9928E-02 45.71 1.341
134 19 135 32.00 1.736 1.619 0.1171 0.1641 172.8 2.893
135 135 136 25.00 1.619 1.630 -1.0685E-02 8.8929E-03 44.68 1.310
136 135 137 32.00 1.619 1.572 4.7330E-02 9.4317E-02 128.1 2.145
137 137 138 25.00 1.572 1.546 2.5995E-02 4.5573E-02 43.52 1.276
138 137 139 25.00 1.572 1.460 0.1117 0.1587 84.59 2.481
139 139 140 25.00 1.460 1.472 -1.1485E-02 8.0930E-03 42.46 1.245
140 139 141 25.00 1.460 1.473 -1.2400E-02 3.4587E-02 42.13 1.236
141 141 142 25.00 1.473 1.449 2.3355E-02 4.2933E-02 42.13 1.236

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 19 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

FLOW THROUGH NOZZLES

--------------------

Nozzle Input Inlet Press Req. Flow Flowrate % Deviation Req. FlowDens FlowDens
Label Label (bar G ) (lit/min ) (lit/min ) ( lit/min /metres **2 )
--------------------------------------------------------------------------------------------------------------
1 114 0.18344E+01 41.4200 47.4040 14.45
2 116 0.19361E+01 41.4200 48.6997 17.58
3 87 0.14319E+01 41.4200 41.8816 1.11
4 86 0.15087E+01 41.4200 42.9903 3.79
5 85 0.16810E+01 41.4200 45.3793 9.56
6 84 0.17327E+01 41.4200 46.0710 11.23
7 83 0.17581E+01 41.4200 46.4082 12.04
8 82 0.18146E+01 41.4200 47.1479 13.83
9 81 0.19078E+01 41.4200 48.3427 16.71
10 80 0.20437E+01 41.4200 50.0353 20.80
11 79 0.22294E+01 41.4200 52.2589 26.17
12 78 0.24728E+01 41.4200 55.0384 32.88
13 77 0.27834E+01 41.4200 58.3927 40.98
14 76 0.28751E+01 41.4200 59.3466 43.28
15 110 0.20257E+01 41.4200 49.8147 20.27
16 112 0.20504E+01 41.4200 50.1171 21.00
17 106 0.22031E+01 41.4200 51.9498 25.42
18 108 0.21799E+01 41.4200 51.6761 24.76
19 102 0.22742E+01 41.4200 52.7820 27.43
20 104 0.22826E+01 41.4200 52.8788 27.66
21 98 0.24161E+01 41.4200 54.4032 31.35
22 75 0.29944E+01 41.4200 60.5650 46.22
23 74 0.31442E+01 41.4200 62.0612 49.83
24 73 0.31621E+01 41.4200 62.2378 50.26
25 66 0.29657E+01 41.4200 60.2739 45.52
26 67 0.26572E+01 41.4200 57.0534 37.74
27 68 0.24354E+01 41.4200 54.6200 31.87
28 69 0.19690E+01 41.4200 49.1124 18.57
29 70 0.16892E+01 41.4200 45.4897 9.83
30 71 0.15364E+01 41.4200 43.3836 4.74
31 100 0.24611E+01 41.4200 54.9082 32.56
32 94 0.26428E+01 41.4200 56.8984 37.37
33 96 0.27306E+01 41.4200 57.8359 39.63
34 90 0.29710E+01 41.4200 60.3277 45.65
35 92 0.29692E+01 41.4200 60.3100 45.61
36 133 0.31168E+01 41.4200 61.7907 49.18
37 120 0.28820E+01 41.4200 59.4175 43.45
38 122 0.26719E+01 41.4200 57.2113 38.12
39 124 0.22867E+01 41.4200 52.9263 27.78
40 126 0.21155E+01 41.4200 50.9063 22.90

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 20 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

Nozzle Input Inlet Press Req. Flow Flowrate % Deviation Req. FlowDens FlowDens
Label Label (bar G ) (lit/min ) (lit/min ) ( lit/min /metres **2 )
--------------------------------------------------------------------------------------------------------------
41 128 0.16799E+01 41.4200 45.3632 9.52
42 130 0.15154E+01 41.4200 43.0851 4.02
43 132 0.14015E+01 41.4200 41.4353 0.04
44 72 0.14547E+01 41.4200 42.2144 1.92
45 15 0.14163E+01 41.4200 41.6524 0.56
46 14 0.14501E+01 41.4200 42.1474 1.76
47 13 0.18501E+01 41.4200 47.6058 14.93
48 12 0.18755E+01 41.4200 47.9325 15.72
49 11 0.19475E+01 41.4200 48.8430 17.92
50 10 0.19918E+01 41.4200 49.3956 19.26
51 9 0.20704E+01 41.4200 50.3614 21.59
52 8 0.21899E+01 41.4200 51.7938 25.05
53 7 0.21441E+01 41.4200 51.2491 23.73
54 6 0.20755E+01 41.4200 50.4236 21.74
55 5 0.20108E+01 41.4200 49.6313 19.82
56 41 0.14338E+01 41.4200 41.9098 1.18
57 40 0.13990E+01 41.4200 41.3981 -0.05
58 38 0.14409E+01 41.4200 42.0136 1.43
59 36 0.14619E+01 41.4200 42.3178 2.17
60 34 0.16172E+01 41.4200 44.5091 7.46
61 32 0.16711E+01 41.4200 45.2445 9.23
62 30 0.18592E+01 41.4200 47.7236 15.22
63 28 0.20277E+01 41.4200 49.8393 20.33
64 26 0.20888E+01 41.4200 50.5849 22.13
65 24 0.19412E+01 41.4200 48.7645 17.73
66 22 0.18162E+01 41.4200 47.1681 13.88
67 16 0.19496E+01 41.4200 48.8704 17.99
68 17 0.18917E+01 41.4200 48.1393 16.22
69 18 0.18369E+01 41.4200 47.4362 14.52
70 118 0.17705E+01 41.4200 46.5705 12.43
71 49 0.14223E+01 41.4200 41.7412 0.78
72 47 0.14553E+01 41.4200 42.2225 1.94
73 45 0.15673E+01 41.4200 43.8165 5.79
74 43 0.16554E+01 41.4200 45.0318 8.72
75 54 0.16776E+01 41.4200 45.3330 9.45
76 51 0.17227E+01 41.4200 45.9376 10.91
77 52 0.17036E+01 41.4200 45.6830 10.29
78 53 0.16590E+01 41.4200 45.0813 8.84
79 59 0.15482E+01 41.4200 43.5499 5.14
80 64 0.14607E+01 41.4200 42.3008 2.13

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 21 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

Nozzle Input Inlet Press Req. Flow Flowrate % Deviation Req. FlowDens FlowDens
Label Label (bar G ) (lit/min ) (lit/min ) ( lit/min /metres **2 )
--------------------------------------------------------------------------------------------------------------
81 58 0.15901E+01 41.4200 44.1342 6.55
82 63 0.15003E+01 41.4200 42.8707 3.50
83 56 0.16079E+01 41.4200 44.3814 7.15
84 61 0.15173E+01 41.4200 43.1119 4.08
85 62 0.14772E+01 41.4200 42.5392 2.70
86 57 0.15657E+01 41.4200 43.7943 5.73
87 134 0.17059E+01 41.4200 45.7134 10.37
88 138 0.15458E+01 41.4200 43.5162 5.06
89 136 0.16299E+01 41.4200 44.6830 7.88
90 140 0.14717E+01 41.4200 42.4592 2.51
91 142 0.14492E+01 41.4200 42.1342 1.72
92 4 0.14444E+01 41.4200 42.0641 1.56

Note: A * after a value indicates that this is a specification

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 22 of 21
 UNITECH MACHINES LIMITED, NEW DELHI

FLOW AT INLETS
--------------
FLOW AT INLETS
--------------

Inlet Node Pressure Flowrate Equivalent K-factor

(bar G ) (lit/min ) (lit/min , bar G )
------------------------------------------------------------
1 6.500 * 4478. 1756.4

Note: A * after a value indicates that this is a specification

Pressure Drop Calculation For MVW Spray System of BCN-5 TPL-069-FPS-M-116 P266-M-116 REV.R0 Page 23 of 21
 141
25
25
14
1
141
25
0
14

141

25
4 139

92
25
25

139

25
3 91
8
13

137
142

25
25 25
8687

3
13
25 7
137 140
90
86 32
6
86 13

4
25

137

25
85
135
32

135
85 88

25
5
32
4
13

133
138

25
84 25
13
40 3
84 19 13689

6
83 40
40
4
12
83

133
83

25
7
40
117
82
40

114

25
87
6
11

115
82 134

25
8
40 25
81 50 11
5
50 115
3 1141
11
81 3

9
40 11
113
80
50

109

115
25

25
2
11

111
80

10

25
40 25
79 2
11
50 1
111 11015 116
0
79 11

11
40
78 109
65

105

111
25

25
40 8

107
78 10

12

25
25
77 16
40 10
65 7
107 106
17 112
77 6
77 10

13
50
105
76
65

101

107
25

25
4
10

103
76

14

25
50 25
18
75 10
65 3
103 10219 108
2
75 10

22
50
74 101
65

103
97

25

25
0
74 10

23

25

99
65 25
20
73 99
65
99 9821 104
10
10 0 65 98

100
73

87

24
0
87
87 72 97
32 10 65

93

25

99

25
65 0
65 64 96

25

95
25
66 31

25
32 95
65 95 9432 100
66
94

67 93

26
32
80

100
87

89

25

95

25
67
92

25

91
25
68 33

27
25 80 91
68 9091 9034 96
89

132
28

25
25 69 80
0

91

25
69 10 25 88

119
25
64 11
9
70 13336 35

29
25 40
15 888 92

45
25 70 40 11
14 119
0
12

119
71 121

30

25
25
25 32

121

25
14

46
71 2
13 12

123
37

25
25

44
72 120
12
32 3
123 12238
7
11
25
10 125
6

25

13
0 12

125

123
64

25

25
25

100

127
6

64

25
12 25
0 10 39
10 0 12
64 25 7
64 0 127 12640 124
10 8
25 12

100
64
0 64
13 10 129
64 25

129

127
25

25
13

47
32 0
13

131
25
12 10 25
0 41
2
1 13
1

48
32 12 131 130
42 128

11

131
11
49

25
40
10
25 43

40

25
10 40 132
50

25

39
40 25
80
9 39
2 32
39 4156
38
51

40 9

100
37

1
8
32
37

25

39

25
65
50 8 36
52

25

35

41 25
20 57
80 35
80 32
73 35 3858 40
7 34
53

80 2

6 33
40
33

25

35

25

80
32
41

65

5 6
54

25

31

25
80 59
5 31
40 31 3460 36
0
5 30 10
55

80 1
29
4 2540
10
29

25

31

25
25

27

15 0
27
50 1
80 16 61
2827
67

27

25

16 50 20 3062 32 1
80
26 28
63

16
17 25
68

80
50
25

25

17
24
25

23

25
69

80 18
23
54 25 40 23 2664
75

18
53 22

25 118 21
70

65 65 40
57 25 5150 25
86

76

21

25

23

25

65
49 49 65 19
56 50
25

42

49 25 25
50 49 65
65

49

25 50 51 42
62 25 56 32 42 2266 24
85

83

55 54
61 52 25 43
77

25
55 52 44
25 40 57
61 32
84

44

25

42

25

60 59
58 25 53 45
81

78

25

46

25 25
60 58 74
62 46
25 46 4573 43
63 25 59 47
82

79

63 48
48

25

46

25

64
80

72
4971 47

PR.DROP CALCULATION OF MVW SYSTEM FOR COAL CONV.5

UNITECH MACHINES, NEW DELHI
PIPENET Schematic Wednesday, March 23, 2011 Page 1 of 1