8D-Report SUP / 2019 / 0003

intern
Pradeep Stainless India Pvt Ltd
Date: 18.05.2019
Plot No. C-3 & B-7, Phase II, Special Economic Name: James J
Zone, Phone: +91 9840 840 730
Tambaram E-Mail: james@rstahl.net
Page: 1/3
Chennai – 600 045
Tamil Nadu
India
Phone : +91 – 044 – 2262 3053
Email : info@pradeepstainless.com
Web : www.pradeepstainless.com

Date monitoring Parts received Analysis start Causes identified Containment actions Corrective Actions Effectiveness

REFERENCE:
Our Mat.-No.: IN200548 Enclosure 8150/G-0176-0176-091-3310-10
Description:
IN200608 Enclosure 8150/G-0176-0116-091-3310-10 w/o Insert
Assembly: Switch Gear Description: --
Your MatNo.: 8150 9 004 125 0 R05
-- Reference No.:
8150 9004123 0 R06
Delivery/position: Refer
GRN19-20-0870 Complaint qty: 17 + 17 PCE Reference qty: 352+25+17 PCE
GRN19-20-0852
Purchas.Order: POM18-19-2736
POM19-20-0015 ReturnDelvQty: -- Returned on: --
POM18-19-2749
Order: SOEO18-19-01303
Prod. Date: Batch No.:
SOEO18-19-01201
D1 Team 1.Suresh Babu - Team Leader Distribution Pradeep Stainless India Pvt Ltd
2.Samynathan - Team Co- list: Purchase – INRS
Ordinator Quality - INRS
3.Niwas,Elumali,Sathis-Quality
Inspector
D2 Problem description :
Enclosure Diagonal differnce upto 3 mm & Uneven Flatness

Responsible Date (*=schedule)

D3 Containment Actions Quality Team 01.06.2019
1. Check of Internal stock: No parts on stock at present
2. Check customer stock: In Rstahl plant no parts were on stock.
3. Check of stock in transit to customer: At present there are no parts on the way to
the customer
R. STAHL Private Ltd Ph +91 (0) 44 30600600| Headquarters: Waldenburg Management:
Plot No. 5, Malrosapuram Main Road | F +91 (0) 44 30600700 | Local Court – Court of Registration: Fitzek, Joerg - INRS
Sengundram Ind. Area | Singaperumal Koil http://www.stahl-explorers.com Stuttgart HRB 581015 Clife Hermanowski, Matthias Mezger-Boehringer
Kancheepuram Dist | Tamilnadu | PIN 603 USt-IdNr.: DE146278394
204 | India

FO.DSM.F-325 V 1 02/17
8D-Report SUP / 2019 / 0003
intern
Pradeep Stainless India Pvt Ltd
Date: 18.05.2019
Plot No. C-3 & B-7, Phase II, Special Economic Name: James J
Zone, Phone: +91 9840 840 730
Tambaram E-Mail: james@rstahl.net
Page: 2/3
Chennai – 600 045
Tamil Nadu
India
Phone : +91 – 044 – 2262 3053
Email : info@pradeepstainless.com
Web : www.pradeepstainless.com
4. The stock parts of similar type 8150 : No parts on Stock

D4 Root Causes

1.Unproper Welding

i)Errors Occurs while setting the Jigs in Welding

ii)Without using Jigs

D5 Chosen Permanent Corrective Actions

1.100% Diagonal Checking in final Inspection

2.Hourly Jig Setting Inspection in welding was Introduced

D6 Implemented Permanent Corrective Actions

1.100% Diagonal Checking in final Inspection was implemented.Diagonal Checking

Paramter added in Final Inspection Checklist

2.First off Approval Welding Jig Setting Inspection. Without approval welding Process
not Continued.First off Approval noted in Order Execution Card.

Änderung erforderlich ja nein

D7 Actions to prevent recurrence Arbeitsanweisung
Arbeitsplan
A.Following Training Given to Welder FMEA
1.Customer Complaint Prüfanweisung
2.Problems occurs in Welding of without using jigs Prüfplan
Verpackungsanweisung
Zeichnung
B.Customer Complaint Awareness, Do Dont's Sticker Placed
in Welding area and Final Inspection area

R. STAHL Private Ltd Ph +91 (0) 44 30600600| Headquarters: Waldenburg Management:

Plot No. 5, Malrosapuram Main Road | F +91 (0) 44 30600700 | Local Court – Court of Registration: Fitzek, Joerg - INRS
Sengundram Ind. Area | Singaperumal Koil http://www.stahl-explorers.com Stuttgart HRB 581015 Clife Hermanowski, Matthias Mezger-Boehringer
Kancheepuram Dist | Tamilnadu | PIN 603 USt-IdNr.: DE146278394
204 | India

FO.DSM.F-325 V 1 02/17
8D-Report SUP / 2019 / 0003
intern
Pradeep Stainless India Pvt Ltd
Date: 18.05.2019
Plot No. C-3 & B-7, Phase II, Special Economic Name: James J
Zone, Phone: +91 9840 840 730
Tambaram E-Mail: james@rstahl.net
Page: 3/3
Chennai – 600 045
Tamil Nadu
India
Phone : +91 – 044 – 2262 3053
Email : info@pradeepstainless.com
Web : www.pradeepstainless.com

D8 Final remark

The above Corrective action Implemented in 01.06.2019

R. STAHL Private Ltd Ph +91 (0) 44 30600600| Headquarters: Waldenburg Management:

Plot No. 5, Malrosapuram Main Road | F +91 (0) 44 30600700 | Local Court – Court of Registration: Fitzek, Joerg - INRS
Sengundram Ind. Area | Singaperumal Koil http://www.stahl-explorers.com Stuttgart HRB 581015 Clife Hermanowski, Matthias Mezger-Boehringer
Kancheepuram Dist | Tamilnadu | PIN 603 USt-IdNr.: DE146278394
204 | India

FO.DSM.F-325 V 1 02/17