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h i g h l i g h t s
IDT strength surpasses ITSM in testing asphalt quality difference in cored samples.
Rolling-thin film oven does not well simulate the short-term aging of PMA.
Phase angle surpasses complex shear modulus in testing quality difference of PMA.
The ratio of FTIR peak area surpasses the ratio of peak value in testing PMA quality.
FTIR with phase angle of extracted PMA offers a promising quality control method.
a r t i c l e i n f o a b s t r a c t
Article history: In many regions and countries, highway agencies are interested in verifying the quality of asphalt binders
Received 25 October 2016 placed on roads for quality assurance purpose. Particularly, as PG-graded, polymer modified asphalt
Received in revised form 3 March 2017 (PMA) is increasingly used, the agencies are interested in examining if the specified PMA is fully used
Accepted 23 May 2017
in the field or if the PMA has not been severely degraded after storage, handling, and plant production.
This research investigated and compared various test methods for such purpose. Besides laboratory-
prepared asphalt binder samples, actual pavements built with neat asphalt (pen 60/70), 30% of neat
Keywords:
asphalt with 70% of PG76-16 PMA, 15% of neat asphalt with 85% of PMA, and 100% of PMA were used
Asphalt pavement
Polymer-modified asphalt
for study. The mixture production and construction processes were carefully planned and monitored
Quality control to ensure that they are consistent with real construction operations. Test methods evaluated in this study
Quality assurance include indirect tensile (IDT) strength and indirect tensile stiffness modulus (ITSM) of field cores, rheo-
Polymer content logical parameters (G⁄, d, temperatures at which G⁄/sind = 2.2 kPa) from dynamic shear rheological tests
Field test of binders, Gel Permeation Chromatography (GPC) and Fourier Transform Infrared Spectroscopy (FTIR).
The study found that samples made of different proportions of PMA can be effectively differentiated
by IDT strength, phase angle (d), and FTIR spectrum. Even the FTIR spectra of extracted asphalt binders
without being subject to strict binder extraction and evaporation procedure reveal useful information
for quality assurance purpose. The study also further proved that RTFO-treated PMA samples cannot
be used to establish quality criteria for field-extracted PMA binders because RTFO does not well simulate
field aging of PMA.
Ó 2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2017.05.196
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
158 Y. Wang et al. / Construction and Building Materials 150 (2017) 157–166
To ensure asphalt binder quality, standard procedures such as are methods to differentiate PG-graded PMA with neat non-
those specified in the AASHTO standard M320 have been routinely modified asphalt binder, binder artificially created by blending a
used by agencies to check the SuperpaveTM performance grading portion of PMA with neat asphalt, or binder that is subjected to
(PG) of asphalt binder. In addition, various SuperpaveTM plus spec- severe polymer degradation due to material storage and handling
ifications have been made to specifically test PMA in addition to issues. The reliability, costs, and amount of efforts of the potential
the test procedures in AASHTO standard M320 [12]. However, for test methods are also part of the consideration. The detailed objec-
most agencies, asphalt binder tests are limited to binder samples tives include:
provided by suppliers (or retrieved by agencies themselves) before
mixture production [13]. It is assumed that the specified binder To compare change in the asphalt mixture properties of a same
type will not be changed or blended with low-quality binder dur- mixture design using PG-graded PMA blended with different
ing mixture production, nor be severely degraded by improper pro- proportions of neat asphalt binder;
duction conditions. From the perspective of quality assurance, this To compare change in the dynamic shear properties of PG-
assumption may not be always safe [14], particularly considering graded PMA blended with different proportions of neat asphalt
the possibly large price difference between PMA and neat asphalt binder;
binder. In addition, quality loss due to improper binder storage To compare change in the chemical indicator characteristics of
and mixture production cannot be adequately assessed. This cre- PG-graded PMA blended with different proportions of neat
ates a concern in the quality assurance procedure of asphalt asphalt binder;
pavement. To assess different test methods and recommend a feasible pro-
One of the approaches to improving binder quality assurance cedure to evaluate the quality of PMA in as-constructed asphalt
program is to expand asphalt binder sampling locations [13]. It is mixtures.
recommended in Texas that sampling locations such as the storage
tank of contractor site, transfer line from storage tank to hot-mix This research is expected to have practical values for highway
asphalt (HMA) plant, spray bar of asphalt emulsion distributor agencies who are interested in verifying the specified quality
truck may be considered [13]. This practice, however, would and/or the sufficiency of polymer content in PMA used in asphalt
require full knowledge of HMA production and construction sched- pavement construction.
ules. Any change in production and construction will disrupt the
sampling plan and create a logistic difficulty for agencies. Another
approach, as adopted by a number of European countries, is to 2. Research methods
extract and recover PMA from cored field samples and conduct ver-
ification tests on the extracted binder [14]. Germany and several Styrene-Butadiene-Styrene (SBS) modified PG76-16 (PG 76
other countries legally require that the extracted PMA to be tested hereafter) PMA and pen 60/70 neat asphalt binder are used in this
for softening point and elastic recovery after being recovered from tudy. Both binders are commonly used in Hong Kong (HK), where
rotary evaporation extraction [14]. These two test methods, how- this study was conducted. The PG grade of the pen 60/70 binder is
ever, demand a relatively large quantity of recovered asphalt bin- PG 64-10 according to the SuperpaveTM grading system. The overall
der. The binder extraction and recovery process using a rotary research methods and procedures are shown in Fig. 1 and dis-
evaporator is both time consuming and expensive. Questions have cussed in details as follows.
also been raised on the accuracy of using these two methods to
verify binder type [14]. Therefore, more efficient and reliable 2.1. Sample preparation
methods to verify the type and quality of asphalt binder actually
placed in the field are highly interested by many highway agencies 2.1.1. Asphalt binder samples prepared in the laboratory
worldwide. Both asphalt binder and mixture tests were conducted and
The overall goal of this study is to evaluate test methods that compared in this research. Besides 100% PG 76 and pen 60/70 bin-
can be potentially used to forensically verify the type and quality der, special binders were created in laboratory by blending these
of PMA used in asphalt mixture production. Particularly interested two binders at 165 °C into the following proportions: 70% PG 76
binder with 30% pen 60/70 binder and 85% PG 76 binder with 15% binders. In HK, asphalt binder used for pavement construction is
pen 60/70 binder. The special binders were blended by using a from a limited number of suppliers. Therefore, it may be possible
high-shear mixer for 15 min. The four types of binder (original to detect the relationship between asphalt mixture properties
and specially blended) were treated in a rolling-thin film oven and the types of asphalt binder used.
(RTFO) before being tested by a dynamic shear rheometer (DSR).
They were also tested for Fourier Transform Infrared Spectroscopy 2.2. Test methods
(FTIR) and Gel Permeation Chromatography (GPC) with two addi-
tional blended proportions: 80% PG 76 with 20% Pen 60/70 and Tests conducted on binder and mixture specimens in this study
90% PG 76 with10% Pen 60/70. can be categorized into three groups. The first group is to test the
mechanistic properties of sample cores. The cores used for IDT
strength tests were 100 mm in diameter and about 44 mm in
2.1.2. Asphalt binder and mixture samples obtained from the field
thickness, whereas those for ITSM tests were 150 mm in diameter
Besides tests on asphalt binders prepared in the laboratory,
and the same thickness. The IDT tests were conducted according to
another focus of this study was to test asphalt mixtures and bin-
ASTM D6931–12, except for the test temperature being raised to
ders extracted from field cores. Sample cores were taken from five
35 °C to better differentiate the PG 76 binder with the others.
road resurfacing projects, including three using PG 76 stone mastic
The ITSM tests were conducted at 35 °C by using the Nottingham
asphalt (SMA) mixtures and the other two using pen 60/70 SMA
Asphalt Tester (NAT).
mixtures.
The second group of tests focused on the rheological properties
In addition, two trial pavement sections were purposely con-
of various binders by using a DSR. The complex shear modulus (G⁄)
structed for this study, one using 30% pen 60/70 binder and 70%
and phase angle (d) of the asphalt binders at different temperature
PG 76 binder and the other using 15% pen 60/70 binder and 85%
levels were tested at 10 rad/s and the temperatures at which the
PG 76 binder. The mixture was produced in a batch plant according
rutting index (G⁄/sin d) reaches 2.2 kPa were determined. This tem-
to the same design as SMA. During mixture production, the two
perature provides an indication of the binder’s high temperature
types of binders were simply introduced into the pugmill of the
performance according to SuperpaveTM specification.
batch plant through separate binder supply systems without being
Chemical analysis techniques, including FTIR and GPC, were
pre-blended. The mixing process took about 1–3 min. Each pave-
employed for the third group of tests. Both methods can be poten-
ment section was about 4 m 10 m 0.05 m (thickness). The
tially used to test the availability and content of polymers in labo-
two special pavement mixtures, prepared by a special order at an
ratory asphalt samples [15,16]. In particular, FTIR has been
asphalt mixture plant in HK, were used to simulate the production
adopted as a standard test method (AASHTO T-302-05, ‘‘polymer
process in which the specified PG 76 binder was only partially
content of polymer-modified emulsified asphalt residue and
used. The transportation, placement, and compaction of the pave-
asphalt binders”). In the test, the presence of polymer can be deter-
ment mats were carefully controlled to match an actual construc-
mined by examining the change of the infrared spectra, but the
tion process. A picture of the placement and compaction of the
exact content of the polymer needs to be found through a cali-
special mixtures is shown in Fig. 2. Sample cores taken from the
brated plot from the known base asphalt binder and polymer.
actual and the special projects were tested for indirect tensile
The applications of both methods for quantitative characterization
(IDT) strength at 35 °C and indirect tensile stiffness modulus
of extracted PMA from field samples, especially blended asphalt
(ITSM) at 35 °C. Asphalt binders from the cored samples were
binders, have been limited.
extracted by using an extraction unit bowl according to ASTM stan-
dard D2171/D2172 M-11. The solvent used for extraction is
2.3. Statistical analysis methods
dichloromethane. To ensure that the fine particles were thoroughly
removed, the extracted bitumen solution was further clarified in a
The hypothesis of the statistical test was established as follows:
sample tube centrifuge machine according to the European Stan-
Null hypothesis (H0): The tested average property of a mixture
dard EN 12697–3:2005. Asphalt binder was recovered from the
or binder (l2) is equal to the tested average property of a mixture
clarified solution by using a rotary evaporator according to the
or binder that uses known PG76 asphalt binder (l1).
European Standard EN 12697–3:2005. Because all the mixtures
Alternative hypothesis (Ha): The tested average property of a
used in this study follow the same mix design (SMA), possible dif-
mixture or binder (l2) is not equal to the tested average property
ference in mixture properties is likely due to difference in asphalt
of a mixture or binder that uses known PG76 asphalt binder (l1).
Because the primary goal of this study is to compare the feasi-
bility and efficiency of the different test methods, the sample size
for each experiment is not large. The statistical procedure used for
making inference based on small sample size was employed to
compare sample means [17]. The statistic for testing the null
hypothesis (H0) l1 = l2 is [17]:t ¼ rðY^2 Y 1 Þ ; with t distribution hav-
Y 2 Y 1
The t-value and the degree of freedom were used to identify the Consequently, one may not be able to tell if the mixture uses the
probability associated with the t-value in a standard t distribution. specified PG 76 binder.
The test and statistical analysis results are summarized and dis- The ITSM test results showed high variation and hence failed to
cussed as follows. detect significant difference between the average ITSM value of
specimens using PG 76 binder and that of the other groups (see
Fig. 4). Moreover, the average ITSM value of the specimens using
3. Test results and discussion PG 76 is even less than that with pen 60/70. Therefore, ITSM test
appears not suitable for the purpose of binder type and quality
3.1. Comparison of IDT strength and ITSM of sample cores using differentiation.
different binders
Fig. 3. IDT strengths of specimens using different types of binders (Note: a: 100% Fig. 5. Complex shear moduli G* (64 °C) of different types of binders after RTFO
PG 76, b: 85% PG 76, c: 70% PG 76, d: 0% PG 76). (Note: a: 100% PG 76, b: 85% PG 76, c: 70% PG 76, d: 0% PG 76).
Table 1
Statistics for significance tests based on IDT strength.
Mixture Sample size Average Strength (kPa) Std. Dev. (kPa) Prob. by comparison with control (mix. using 100% PG 76)
100% PG 76 12 458.8 50.0 n.a.
85% PG 76 + 15% Pen 60/70 8 418.3 50.4 >0.01 but <0.05 for one side test
70% PG 76 + 30% Pen 60/70 7 398.7 49.9 >0.01 but <0.05 for two side test; <0.01 for one side test
100% Pen 60/70 7 250.0 50.1 <0.01 for two-side test
Y. Wang et al. / Construction and Building Materials 150 (2017) 157–166 161
Fig. 8. Complex shear moduli G*(Pa, 64 °C) of different types of binders extracted
from field (Note: a: 100% PG 76, b: 85% PG 76, c: 70% PG 76, d: 0% PG 76).
Fig. 6. Phase angles d (64 °C) of different types of binders after RTFO (Note: a: 100%
PG 76, b: 85% PG 76, c: 70% PG 76, d: 0% PG 76).
Fig. 9. Phase angles d (64 °C) of different types of binders extracted from field
(Note: a: 100% PG 76, b: 85% PG 76, c: 70% PG 76, d: 0% PG 76).
Table 2
Statistics for significance tests based on DSR test results of RTFO-treated specimens.
Fig. 11. Comparison of phase angles (at 64 °C) of binders treated in RTFO and
extracted from field (five samples for each group).
Fig. 10. Threshold temperatures (°C, G*/Sin d = 2.2 kPa) of different types of binders the solution elute through a column packed with porous medium,
extracted from field (Note: a: 100% PG 76, b: 85% PG 76, c: 70% PG 76, d: 0% PG 76).
and determining molecular weights and concentration of chemi-
cals through the analysis of elution time. Molecules with higher
molecular weight will elute faster than those lighter ones. The
‘‘SuperpaveTM Plus” specification is d, as being used by California molecular weights of polymers in PMA are believed to be much
Department of Transportation (Caltrans) [18]. Although the greater than those of the asphalt components [11]; therefore, they
‘‘SuperpaveTM Plus” specification targets at source asphalt binder can be separated by using GPC and further analyzed for the pres-
(before mixture production and construction), this study shows ence, type, and content of polymers [11,20]. Daly et al. found that
that d can also be effectively used to differentiate PG 76 binder the average molecular weight distribution of PMA can be divided
from those using less or no polymers in the asphalt binder into very high molecular weight (VHMw, 1000-300 K Daltons,
extracted from field mixture samples. KDa), high molecular weight (HMw, 300-45KDa), medium molecu-
Since d can be used to effectively distinguish binders containing lar weight (MMw, 45-19KDa), asphaltenes (19-3KDa and maltenes
different polymer content, a question that may be interested by (3–0.2KDa) [20]. The sum of VHMw, HMw, and MMw (SVHM) is
highway agencies is if the d value of RTFO-aged binder can be used predominantly attributed to polymer additives [20]. Therefore, it
as a quality acceptance criterion for field-extracted binder. This is possible to approximately calculate the amount of polymer
study, however, further found that RTFO does not accurately sim- products added to asphalt. They further observed that 1 wt% up
ulate the short-term aging of PMA in the field. The d values (at
64 °C) of the different types of binders that vary in polymer content
are shown in Fig. 11, which reveals a clear difference of d for 100%
PG 76 binders treated in RTFO and that recovered from the field.
Moreover, as the polymer content decreases, the gap between
the d is narrowed, until it diminishes for the neat pen 60/70 bin-
ders. Essentially, the more polymer is contained in the binder,
the larger difference it causes between the RTFO-aged binders
and those binders aged in plant production, transportation, and
construction. Therefore, it may not be appropriate to use DSR
parameters from RTFO-treated PMA to establish a quality accep-
tance criterion for binders extracted from field. The inadequacy
of RTFO to simulate short-term aging of PMA has also been
reported in other studies (e.g., [19]).
GPC and FTIR are two commonly used chemical analysis meth-
ods to identify polymer content in PMA (e.g., [11,20,21]). GPC, also
known as Size Exclusion Chromatography (SEC), can be used to
separate particles or chemical compounds of different sizes. The
process involves dissolving asphalt in a standard solvent, making Fig. 12. GPC chromatograms of binders with different polymer content.
Table 3
Statistics for significance tests based on DSR test results of field-extracted asphalt specimens.
to 1.98 wt% polymer is needed to achieve PG 70-22 and a mini- the SVHM results. Thirdly, GPC test on binder recovered from field
mum of 2 wt% polymer is needed to achieve PG 76-22 [20]. is a complex process that demands skilled technician and testing
In this study, PG 76 and pen 60/70 binders were also blended equipment, which pose a challenge for highway agencies to adopt
into different proportions and examined for polymer content by it as a routine quality assurance test method. Therefore, GPC was
using GPC. The chromatograms of blended binders with different not further pursued in this study.
proportions of PG 76 and an extracted neat Pen 60/70 binder are FTIR spectroscopy has been widely used to characterize the
shown in Fig. 12. The figure reveals clear peaks at about 12 min functional groups in asphalt [e.g., 23, 24]. The absorbance (or trans-
for binders with PG 76, but the neat pen 60/70 binder lacks the mittance) peak value around the wavenumber 965–966 cm1 is an
peak. Therefore, the presence of polymer can be clearly checked. indicator of Styrene-Butadiene-Rubber (SBR), Styrene-Butadiene
Although it appears possible to use the SVHM of asphalt binders (SB), or SBS polymers, while the peak value at the wavenumber
extracted from cored mixture samples as a supplementary indica- 1375 cm1 is an indicator of base bitumen [23,24]. The ratios of
tor for polymer content, several questions remain to be answered. the two peak values or peak areas [23,24] indirectly indicate the
Firstly, several studies found that polymers are subjected to degra- polymer content in the binder. However, to quantify the polymer
dation during the mixing and construction process [9,14]. The content, base bitumen and polymer of the same source as those
extent of polymer content change in field construction needs to used in the tested PMA need to be used to develop a calibration
be considered if the polymer content is to be used as a quality plot. For agencies that import PMA from international markets,
assurance parameter. Secondly, there are some large molecules the base bitumen and polymer modifiers may not be easily
or microstructures in neat asphalt binders [22], which may bias obtained from the source refinery plants for conducting such test.
Cp ¼ ½k p m þ 0 ð1 pÞm=m ¼ k p ð2Þ
Therefore, the polymer content in the blended binder is propor-
tional to the PG 76 binder content. From quality assurance per-
spective, ensuring that 100% PG 76 binder is used or not be
severely degraded may be more relevant than knowing the exact Fig. 16. Peak areas around the wavenumber 965 cm1 and 1375 cm1.
polymer content. The ratios of the absorbance peak values between
the wavenumber 965 cm1 and 1375 cm1 for all the tested bin-
ders are shown in Table 4. The ratios of the calculated peak areas around the wavenumber
Without considering the actual value of k, the change of absor- 965 cm1 and 1375 cm1 for all the tested binders are shown in
bance peak ratios with the proportion of PG 76 binder is shown in Table 5, and the change of the peak area ratios with the proportion
Fig. 15. The high R-square indicates that the model fits the data of PG 76 binder is shown in Fig. 17. It can be seen that the use of
very well, and the repeatability of the test at each proportion is this ratio also fits the data very well. Therefore, FTIR is a promising
good, too. method to verify the availability of polymer modifier as well as the
Another method to assess the relative polymer content in proportion of PG 76 binder used in a blended binder. The use of
asphalt binder is to use the ratios of the integrated areas around both peak height ratio and peak area ratio appear to be equally
the wavenumber 965 cm1 and 1375 cm1, as shown in Fig. 16. acceptable.
The use of the integrated area to evaluate the change of chemical To further assess the feasibility of using FTIR to identify the
components in asphalt binder is also widely used, especially in availability and content of polymer in asphalt binder from the field,
the evaluation of oxidative aging of asphalt binder [25] as well as FTIR tests were conducted on extracted binder from the cored
in the determination of the additive percentages in polymer mod- specimens. The same batches of cored samples used for DSR tests
ified asphalt cements [23,24]. were also used for FTIR tests. In performing the tests, less than
50 grams of bituminous mixtures from the field cores were used.
Table 4
Change of absorbance peak value ratio with PG 76 binder content (Note: k is the Table 5
unknown polymer content in the PG 76 binder). Change of absorbance peak area ratio with PG 76 binder content (Note: k is the
unknown polymer content in the PG 76 binder).
Proportion of Polymer content Ratios of absorbance peak
PG76 binder values Proportion of Polymer content Ratios of absorbance peak areas
PG76 binder
Specimen 1 Specimen 2 Specimen 1 Specimen 2
0 0 0.0377 0.0667 0 0 0 0
0.7 0.7 k 0.2829 0.3077 0.7 0.7 k 0.2733 0.2725
0.8 0.8 k 0.3830 0.3789 0.8 0.8 k 0.3702 0.3896
0.85 0.85 k 0.3882 0.3767 0.85 0.85 k 0.3745 0.3997
0.9 0.9 k 0.3958 0.4043 0.9 0.9 k 0.414 0.4271
1 k 0.4526 0.4505 1 k 0.4581 0.431
Y. Wang et al. / Construction and Building Materials 150 (2017) 157–166 165
Fig. 17. Change of the absorbance peak area ratios with the proportion of PG 76 Fig. 19. Change of the ratios of absorbance peak areas with the proportion of PG 76
binder (duplicate samples). binder in field samples (duplicate samples).
Table 6
Change of absorbance peak value ratios and peak area ratios with PG 76 binder content in field samples (Note: k is the unknown polymer content in the PG 76 binder).
Proportion of PG76 binder Polymer content Ratios of absorbance peak values Ratios of absorbance peak areas
Specimen 1 Specimen 2 Specimen 1 Specimen 2
0 0 0 0 0 0
0.7 0.7 k 0.18 0.21 0.1608 0.1571
0.85 0.85 k 0.16 0.19 0.2489 0.2222
1 k 0.31 0.30 0.3167 0.3067
166 Y. Wang et al. / Construction and Building Materials 150 (2017) 157–166
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