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OWNER’S MANUAL
YZF-R6
13S-28199-E3
DIC183
EAU26945
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
DECLARATION of CONFORMITY
We
Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan
Revision record
No. Contents Date
1 To change contact person and integrate type-designation. 9 Jun. 2005
2 Version up the norm of EN60950 to EN60950-1 27 Feb. 2006
3 To change company name 1 Mar. 2007
INTRODUCTION
EAU10102
WARNING
Please read this manual carefully and completely before operating this motorcycle.
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAU10200
YZF-R6
OWNER’S MANUAL
©2010 by Yamaha Motor Co., Ltd.
1st edition, May 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1 Luggage strap holders ................. 3-27 Checking the engine idling
EXUP system ............................... 3-28 speed ........................................ 6-19
DESCRIPTION ..................................2-1 Sidestand ..................................... 3-28 Checking the throttle grip free
Left view ..........................................2-1 Ignition circuit cut-off system ........ 3-29 play ........................................... 6-19
Right view ........................................2-2 Valve clearance ........................... 6-20
Controls and instruments.................2-3 FOR YOUR SAFETY – Tires ............................................. 6-20
PRE-OPERATION CHECKS ............. 4-1 Cast wheels ................................. 6-22
INSTRUMENT AND CONTROL Adjusting the clutch lever free
FUNCTIONS .......................................3-1 OPERATION AND IMPORTANT play ........................................... 6-23
Immobilizer system .........................3-1 RIDING POINTS................................. 5-1 Checking the brake lever free
Main switch/steering lock ................3-2 Starting the engine ......................... 5-1 play ........................................... 6-24
Indicator lights and warning Shifting ........................................... 5-2 Brake light switches ..................... 6-24
lights ............................................3-4 Tips for reducing fuel Checking the front and rear brake
Multi-function meter unit .................3-8 consumption ............................... 5-3 pads .......................................... 6-25
Anti-theft alarm (optional) .............3-14 Engine break-in .............................. 5-3 Checking the brake fluid level ...... 6-25
Handlebar switches ......................3-14 Parking ........................................... 5-4 Changing the brake fluid .............. 6-26
Clutch lever ...................................3-15 Drive chain slack .......................... 6-27
Shift pedal .....................................3-16 PERIODIC MAINTENANCE AND Cleaning and lubricating the drive
Brake lever ...................................3-16 ADJUSTMENT ................................... 6-1 chain ......................................... 6-28
Brake pedal ..................................3-17 Owner’s tool kit ............................... 6-2 Checking and lubricating the
Fuel tank cap ................................3-17 Periodic maintenance chart for the cables ....................................... 6-29
Fuel ...............................................3-18 emission control system ............. 6-3 Checking and lubricating the
Fuel tank breather/overflow General maintenance and throttle grip and cable ............... 6-29
hose ..........................................3-19 lubrication chart .......................... 6-4 Checking and lubricating the
Catalytic converters ......................3-19 Removing and installing cowlings brake and shift pedals .............. 6-30
Seats ............................................3-20 and panels .................................. 6-8 Checking and lubricating the
Helmet holding cable ....................3-21 Checking the spark plugs ............. 6-12 brake and clutch levers ............ 6-30
Rear view mirrors .........................3-22 Engine oil and oil filter cartridge ... 6-13 Checking and lubricating the
Adjusting the front fork ..................3-23 Coolant ......................................... 6-16 sidestand .................................. 6-31
Adjusting the shock absorber Air filter element ........................... 6-19 Lubricating the swingarm
assembly ...................................3-25 pivots ........................................ 6-31
TABLE OF CONTENTS
Checking the front fork .................6-32
Checking the steering ...................6-32
Checking the wheel bearings .......6-33
Battery ..........................................6-33
Replacing the fuses ......................6-34
Replacing a headlight bulb ...........6-35
Tail/brake light ..............................6-37
Replacing a turn signal light
bulb ...........................................6-37
Replacing the license plate light
bulb ...........................................6-38
Auxiliary light ................................6-38
Supporting the motorcycle ............6-39
Front wheel ...................................6-39
Rear wheel ...................................6-41
Troubleshooting ............................6-43
Troubleshooting charts .................6-45
SPECIFICATIONS .............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1
SAFETY INFORMATION
EAU10287
Safe Riding • Ride where other motorists can
Perform the pre-operation checks each see you. Avoid riding in another
time you use the vehicle to make sure it motorist’s blind spot.
1 Be a Responsible Owner is in safe operating condition. Failure to ● Many accidents involve inexperi-
As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly enced operators. In fact, many op-
sible for the safe and proper operation increases the possibility of an accident erators who have been involved in
of your motorcycle. or equipment damage. See page 4-1 accidents do not even have a cur-
Motorcycles are single-track vehicles. for a list of pre-operation checks. rent motorcycle license.
Their safe use and operation are de- ● This motorcycle is designed to car- • Make sure that you are qualified
pendent upon the use of proper riding ry the operator and a passenger. and that you only lend your mo-
techniques as well as the expertise of ● The failure of motorists to detect torcycle to other qualified opera-
the operator. Every operator should and recognize motorcycles in traf- tors.
know the following requirements before fic is the predominating cause of • Know your skills and limits.
riding this motorcycle. automobile/motorcycle accidents. Staying within your limits may
He or she should: Many accidents have been caused help you to avoid an accident.
● Obtain thorough instructions from by an automobile driver who did • We recommend that you prac-
a competent source on all aspects not see the motorcycle. Making tice riding your motorcycle
of motorcycle operation. yourself conspicuous appears to where there is no traffic until you
● Observe the warnings and mainte- be very effective in reducing the have become thoroughly famil-
nance requirements in this Own- chance of this type of accident. iar with the motorcycle and all of
er’s Manual. Therefore: its controls.
● Obtain qualified training in safe • Wear a brightly colored jacket. ● Many accidents have been caused
and proper riding techniques. • Use extra caution when you are by error of the motorcycle opera-
● Obtain professional technical ser- approaching and passing tor. A typical error made by the op-
vice as indicated in this Owner’s through intersections, since in- erator is veering wide on a turn
Manual and/or when made neces- tersections are the most likely
sary by mechanical conditions. places for motorcycle accidents
to occur.
1-1
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SAFETY INFORMATION
due to excessive speed or under- ● This motorcycle is designed for on- ● A passenger should also observe
cornering (insufficient lean angle road use only. It is not suitable for the above precautions.
for the speed). off-road use.
• Always obey the speed limit and Avoid Carbon Monoxide Poisoning 1
never travel faster than warrant- Protective Apparel All engine exhaust contains carbon
ed by road and traffic conditions. The majority of fatalities from motorcy- monoxide, a deadly gas. Breathing car-
• Always signal before turning or cle accidents are the result of head in- bon monoxide can cause headaches,
changing lanes. Make sure that juries. The use of a safety helmet is the dizziness, drowsiness, nausea, confu-
other motorists can see you. single most critical factor in the preven- sion, and eventually death.
● The posture of the operator and tion or reduction of head injuries. Carbon Monoxide is a colorless, odor-
passenger is important for proper ● Always wear an approved helmet. less, tasteless gas which may be
control. ● Wear a face shield or goggles. present even if you do not see or smell
• The operator should keep both Wind in your unprotected eyes any engine exhaust. Deadly levels of
hands on the handlebar and could contribute to an impairment carbon monoxide can collect rapidly
both feet on the operator foot- of vision that could delay seeing a and you can quickly be overcome and
rests during operation to main- hazard. unable to save yourself. Also, deadly
tain control of the motorcycle. ● The use of a jacket, heavy boots, levels of carbon monoxide can linger
• The passenger should always trousers, gloves, etc., is effective in for hours or days in enclosed or poorly
hold onto the operator, the seat preventing or reducing abrasions ventilated areas. If you experience any
strap or grab bar, if equipped, or lacerations. symptoms of carbon monoxide poison-
with both hands and keep both ● Never wear loose-fitting clothes, ing, leave the area immediately, get
feet on the passenger footrests. otherwise they could catch on the fresh air, and SEEK MEDICAL TREAT-
Never carry a passenger unless control levers, footrests, or wheels MENT.
he or she can firmly place both and cause injury or an accident. ● Do not run engine indoors. Even if
feet on the passenger footrests. ● Always wear protective clothing you try to ventilate engine exhaust
● Never ride under the influence of that covers your legs, ankles, and with fans or open windows and
alcohol or other drugs. feet. The engine or exhaust sys- doors, carbon monoxide can rap-
tem become very hot during or af- idly reach dangerous levels.
ter operation and can cause burns.
1-2
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SAFETY INFORMATION
● Do not run engine in poorly venti- items, including such cargo as
Maximum load:
lated or partially enclosed areas 186 kg (410 lb) sleeping bags, duffel bags, or
such as barns, garages, or car- tents, can create unstable han-
1 ports. When loading within this weight limit, dling or a slow steering re-
● Do not run engine outdoors where keep the following in mind: sponse.
engine exhaust can be drawn into ● Cargo and accessory weight ● This vehicle is not designed to
a building through openings such should be kept as low and close to pull a trailer or to be attached to
as windows and doors. the motorcycle as possible. Se- a sidecar.
curely pack your heaviest items as
Loading close to the center of the vehicle as Genuine Yamaha Accessories
Adding accessories or cargo to your possible and make sure to distrib- Choosing accessories for your vehicle
motorcycle can adversely affect stabili- ute the weight as evenly as possi- is an important decision. Genuine
ty and handling if the weight distribution ble on both sides of the motorcycle Yamaha accessories, which are avail-
of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have
the possibility of an accident, use ex- ty. been designed, tested, and approved
treme caution when adding cargo or ● Shifting weights can create a sud- by Yamaha for use on your vehicle.
accessories to your motorcycle. Use den imbalance. Make sure that ac- Many companies with no connection to
extra care when riding a motorcycle cessories and cargo are securely Yamaha manufacture parts and acces-
that has added cargo or accessories. attached to the motorcycle before sories or offer other modifications for
Here, along with the information about riding. Check accessory mounts Yamaha vehicles. Yamaha is not in a
accessories below, are some general and cargo restraints frequently. position to test the products that these
guidelines to follow if loading cargo to • Properly adjust the suspension aftermarket companies produce.
your motorcycle: for your load (suspension-ad- Therefore, Yamaha can neither en-
The total weight of the operator, pas- justable models only), and dorse nor recommend the use of ac-
senger, accessories and cargo must check the condition and pres- cessories not sold by Yamaha or
not exceed the maximum load limit. sure of your tires. modifications not specifically recom-
Operation of an overloaded vehicle • Never attach any large or heavy mended by Yamaha, even if sold and
could cause an accident. items to the handlebar, front installed by a Yamaha dealer.
fork, or front fender. These
1-3
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SAFETY INFORMATION
Aftermarket Parts, Accessories, and limit suspension travel, steering tor and may limit control ability,
Modifications travel or control operation, or ob- therefore, such accessories are
While you may find aftermarket prod- scure lights or reflectors. not recommended.
ucts similar in design and quality to • Accessories fitted to the handle- ● Use caution when adding electri- 1
genuine Yamaha accessories, recog- bar or the front fork area can cal accessories. If electrical acces-
nize that some aftermarket accessories create instability due to improper sories exceed the capacity of the
or modifications are not suitable be- weight distribution or aerody- motorcycle’s electrical system, an
cause of potential safety hazards to you namic changes. If accessories electric failure could result, which
or others. Installing aftermarket prod- are added to the handlebar or could cause a dangerous loss of
ucts or having other modifications per- front fork area, they must be as lights or engine power.
formed to your vehicle that change any lightweight as possible and
of the vehicle’s design or operation should be kept to a minimum. Aftermarket Tires and Rims
characteristics can put you and others • Bulky or large accessories may The tires and rims that came with your
at greater risk of serious injury or death. seriously affect the stability of motorcycle were designed to match the
You are responsible for injuries related the motorcycle due to aerody- performance capabilities and to provide
to changes in the vehicle. namic effects. Wind may at- the best combination of handling, brak-
Keep the following guidelines in mind, tempt to lift the motorcycle, or ing, and comfort. Other tires, rims, siz-
as well as those provided under “Load- the motorcycle may become un- es, and combinations may not be
ing” when mounting accessories. stable in cross winds. These ac- appropriate. Refer to page 6-20 for tire
● Never install accessories or carry cessories may also cause specifications and more information on
cargo that would impair the perfor- instability when passing or being replacing your tires.
mance of your motorcycle. Care- passed by large vehicles.
fully inspect the accessory before • Certain accessories can dis- Transporting the Motorcycle
using it to make sure that it does place the operator from his or Be sure to observe following instruc-
not in any way reduce ground her normal riding position. This tions before transporting the motorcy-
clearance or cornering clearance, improper position limits the free- cle in another vehicle.
dom of movement of the opera- ● Remove all loose items from the
motorcycle.
1-4
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SAFETY INFORMATION
● Check that the fuel cock (if
equipped) is in the “OFF” position
and that there are no fuel leaks.
1 ● Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
● Shift the transmission in gear (for
models with a manual transmis-
sion).
● Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or parts
that could break). Choose the lo-
cation for the straps carefully so
the straps will not rub against
painted surfaces during transport.
● The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce excessive-
ly during transport.
1-5
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DESCRIPTION
EAU10410
Left view
1. Fuse box 2 (page 6-34) 8. Shock absorber assembly rebound damping force adjusting screw
2. Front fork spring preload adjusting bolt (page 3-23) (page 3-25)
3. Front fork rebound damping force adjusting screw (page 3-23) 9. Shift pedal (page 3-16)
4. Shock absorber assembly spring preload adjusting ring (page 3-25) 10.Engine oil filter cartridge (page 6-13)
5. Shock absorber assembly compression damping force adjusting bolt 11.Engine oil drain bolt (page 6-13)
(for fast compression damping) (page 3-25) 12.Front fork compression damping force adjusting bolt (for fast compres-
6. Shock absorber assembly compression damping force adjusting bolt sion damping) (page 3-23)
(for slow compression damping) (page 3-25) 13.Front fork compression damping force adjusting bolt (for slow com-
7. Owner’s tool kit (page 6-2) pression damping) (page 3-23)
2-1
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DESCRIPTION
EAU10420
Right view
1 2 3,4,5,6 7
15 14 13 12 11 10 9
1. Luggage strap holder (page 3-27) 9. Radiator cap (page 6-16)
2. Helmet cable holder (page 3-21) 10.Engine oil filler cap (page 6-13)
3. Fuse box 1 (page 6-34) 11.Coolant drain bolt (page 6-17)
4. Main fuse (page 6-34) 12.Engine oil dipstick (page 6-13)
5. Fuel injection system fuse (page 6-34) 13.Brake pedal (page 3-17)
6. Battery (page 6-33) 14.Rear brake light switch (page 6-24)
7. Air filter element (page 6-19) 15.Rear brake fluid reservoir (page 6-25)
8. Coolant reservoir (page 6-16)
2-2
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DESCRIPTION
EAU10430
1 2 3 4 5 6 7 8
2-3
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3-1
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3-2
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1. Push.
2. Turn.
EAU34341
1. Push.
(Parking)
2. Turn.
The steering is locked, and the taillight,
1. Turn the handlebars all the way to license plate light and auxiliary light are
the left. on. The hazard lights and turn signal
2. Push the key in from the “OFF” po- lights can be turned on, but all other
sition, and then turn it to “LOCK” electrical systems are off. The key can
while still pushing it. be removed.
3. Remove the key. The steering must be locked before the
key can be turned to “ ”.
3-3
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3-5
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TRIP A
Under 39 °C ˚C
Message “Lo” is displayed. OK. Go ahead with riding.
(Under 103 °F)
TRIP A
3
40–116 °C ˚C Coolant temperature is dis-
OK. Go ahead with riding.
(104–242 °F) played.
TRIP A
Above 135 °C ˚C Message “HI” flashes. Stop the engine and allow it to cool.
(Above 275 °F) Warning light comes on. (See page 6-45.)
3-6
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3-7
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3-8
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Split-time measurement 3
1. Push the “RESET” button to start
the stopwatch. 1. Coolant temperature display 1. Air intake temperature display
2. Push the “RESET” button or start
switch “ ” to measure split-times. The coolant temperature display indi- The air intake temperature display indi-
(The colon “:” will start flashing.) cates the temperature of the coolant. cates the temperature of the air drawn
3. Push the “RESET” button or start into the air intake duct. Push the “RE-
TIP
switch “ ” to display the final split- SET” button to switch the coolant tem-
When the coolant temperature display
time or push the “SELECT” button perature display to the air intake
is selected, “C” is displayed for one
to stop the stopwatch and display temperature display.
second, and then the coolant tempera-
total elapsed time. ture is displayed. TIP
4. Push the “SELECT” button to reset ● Even if the air intake temperature
ECA10021
the stopwatch. is set to be displayed, the coolant
NOTICE
TIP temperature warning light comes
Do not continue to operate the en-
To change the display back to the prior on if the engine overheats.
gine if it is overheating.
mode, push the “SELECT” button for a ● When the key is turned to “ON”,
few seconds until the stopwatch digits the coolant temperature is auto-
flash. matically displayed, even if the air
intake temperature was displayed
prior to turning the key to “OFF”.
3-10
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NOTICE
3 TIP
If the display indicates an error
If the right display indicates error code
1 code, the vehicle should be checked
52, this could be caused by transpon-
as soon as possible in order to avoid
der interference. If this error code ap-
engine damage.
pears, try the following.
1. Use the code re-registering key to Display brightness and shift timing
start the engine. indicator light control mode
1. Error code display
TIP
This model is equipped with a self-diag- 1
Make sure there are no other immobi-
nosis device for various electrical cir-
lizer keys close to the main switch, and km/h
cuits. 2
do not keep more than one immobilizer 3
If a problem is detected in any of those
key on the same key ring! Immobilizer
circuits, the engine trouble warning light
system keys may cause signal interfer-
will come on and the right display will in- 4
ence, which may prevent the engine
dicate an error code.
from starting.
If the right display indicates any error
codes, note the code number, and then 2. If the engine starts, turn it off and 2
1. Shift timing indicator light activation range
have a Yamaha dealer check the vehi- try starting the engine with the
2. Brightness adjustable displays
cle. standard keys. 3. Brightness level
4. Shift timing indicator light
3-11
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3-12
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3-13
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EAU12460
Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When re-
leased, the switch returns to the center
3-14
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3-15
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1
2 3
3-16
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WARNING
3 Make sure that the fuel tank cap is
properly closed after filling fuel.
Leaking fuel is a fire hazard.
1. Brake pedal 1. Fuel tank cap lock cover
2. Unlock.
The brake pedal is on the right side of
the motorcycle. To apply the rear
To open the fuel tank cap
brake, press down on the brake pedal.
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.
3-17
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WARNING
EAU13390
spark plug life and reduce maintenance Fuel tank breather/overflow Catalytic converters
costs. hose This vehicle is equipped with catalytic
converters in the exhaust system.
EWA10862
WARNING
The exhaust system is hot after op-
eration. To prevent a fire hazard or
3 burns:
● Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
1. Fuel tank breather/overflow hose
● Park the vehicle in a place
Before operating the motorcycle: where pedestrians or children
● Check the fuel tank breather/over- are not likely to touch the hot
flow hose connection. exhaust system.
● Check the fuel tank breather/over- ● Make sure that the exhaust sys-
flow hose for cracks or damage, tem has cooled down before do-
and replace it if damaged. ing any maintenance work.
● Make sure that the end of the fuel ● Do not allow the engine to idle
tank breather/overflow hose is not more than a few minutes. Long
blocked, and clean it if necessary. idling can cause a build-up of
heat.
3-19
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NOTICE Seats
Use only unleaded gasoline. The use
of leaded gasoline will cause unre- Rider seat
pairable damage to the catalytic
converter. To remove the rider seat
Pull back the rear of the rider seat as
shown, remove the bolts, and then pull
the seat off. 3
1. Projection
2. Seat holder
Passenger seat
3-20
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3
1. Passenger seat lock 1. Projection
2. Unlock. 2. Seat holder
1. Helmet holding cable
2. While holding the key in that posi- 2. Remove the key. 2. Helmet cable holder
tion, lift the front of the passenger 3. Middle snap hook
TIP
seat and pull it forward.
Make sure that the seats are properly A helmet holding cable is provided in
secured before riding. the owner’s tool kit to secure two hel-
To install the passenger seat
mets to the helmet cable holder
1. Insert the projections on the pas-
equipped on the bottom of the passen-
senger seat into the seat holders
ger seat.
as shown, and then push the front
of the seat down to lock it in place.
To secure a helmet with the helmet
holding cable
1. Remove the passenger seat. (See
page 3-20.)
2. Clip the middle snap hook of the
cable onto the cable holder.
3-21
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3-22
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3-23
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NOTICE 4 3
To avoid damaging the mechanism,
1. Spring preload adjusting ring
do not attempt to turn beyond the 2. Position indicator
maximum or minimum settings. 3. Extension bar
4. Special wrench
Spring preload
To increase the spring preload and Spring preload setting:
thereby harden the suspension, turn Minimum (soft):
1
the adjusting ring in direction (a). To de-
Standard:
crease the spring preload and thereby 4
soften the suspension, turn the adjust- Maximum (hard):
ing ring in direction (b). 9
● Align the appropriate notch in the
adjusting ring with the position in-
dicator on the shock absorber.
3-25
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3-26
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3-27
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3-28
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3-29
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3-30
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
4 ITEM CHECKS PAGE
4-1
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• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-25, 6-25
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 6-23
• Check lever free play.
• Adjust if necessary.
4
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 6-19, 6-29
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing.
• Make sure that operation is smooth.
Control cables 6-29
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 6-27, 6-28
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-20, 6-22
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 6-30
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 6-30
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 6-31
• Lubricate pivot if necessary.
4-2
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• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-28
• If system is not working correctly, have Yamaha dealer check vehicle.
4-3
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5-1
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your riding style. Consider the following between 0 and 1600 km (1000 mi). For NOTICE
tips to reduce fuel consumption: this reason, you should read the follow- ● Keep the engine speed out of
● Shift up swiftly, and avoid high en- ing material carefully. the tachometer red zone.
gine speeds during acceleration. Since the engine is brand new, do not ● If any engine trouble should oc-
● Do not rev the engine while shifting put an excessive load on it for the first cur during the engine break-in
down, and avoid high engine 1600 km (1000 mi). The various parts in period, immediately have a
speeds with no load on the engine. the engine wear and polish themselves Yamaha dealer check the vehi-
● Turn the engine off instead of let- to the correct operating clearances. cle.
ting it idle for an extended length of During this period, prolonged full-throt-
tle operation or any condition that might 5
time (e.g., in traffic jams, at traffic TIP
lights or at railroad crossings). result in engine overheating must be During and after the engine break-in
avoided. period, the exhaust heat may cause
EAU17083
discoloration of the exhaust pipe, but
this is normal.
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10311
WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
● Do not park on a slope or on soft
5 ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
● Do not park near grass or other
flammable materials which
might catch fire.
5-4
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WARNING
Periodic inspection, adjustment, and lu- Turn off the engine when performing Emission controls not only function to
brication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition pos- specified. proper engine operation and maximum
sible. Safety is an obligation of the vehi- ● A running engine has moving
performance. In the following periodic
cle owner/operator. The most important parts that can catch on body maintenance charts, the services relat-
points of vehicle inspection, adjust- parts or clothing and electrical ed to emissions control are grouped
ment, and lubrication are explained on parts that can cause shocks or separately. These services require
the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic ● Running the engine while ser-
equipment. Maintenance, replacement,
maintenance charts should be simply vicing can lead to eye injury, or repair of the emission control devic-
considered as a general guide under burns, fire, or carbon monoxide es and systems may be performed by
normal riding conditions. However, de- poisoning – possibly leading to any repair establishment or individual
pending on the weather, terrain, geo- death. See page 1-1 for more in- that is certified (if applicable). Yamaha
graphical location, and individual use, formation about carbon monox- dealers are trained and equipped to 6
the maintenance intervals may need to ide. perform these particular services.
be shortened.
EWA10321 EWA15460
WARNING WARNING
Failure to properly maintain the ve- Brake discs, calipers, drums, and
hicle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
6-1
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6-2
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TIP
● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
EAU46910
6-3
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6-4
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6-5
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6-6
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TIP
● Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
6-7
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2
1 2
6 1. Cowling A
2. Bolt
3. Quick fastener
1. Cowling A
1. Panel A
2. Panel B
1. Quick fastener
6-8
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1. Quick fastener
1. Cowling B 2. Quick fastener screw
2. Bolt
3. Quick fastener 2. Remove the projection on cowling
A from the hole in cowling B as
shown.
6-9
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1. Cowling A
2. Turn signal light lead coupler
1. Cowling A
2. Cowling B
1. Cowling A
4. Install the bolts, quick fasteners,
2. Turn signal light lead coupler
6 and quick fastener screw.
EAU39092
Cowling C
6-10
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EAU39061
Panels A and B
1. Cowling C
2. Bolt To remove one of the panels
3. Quick fastener Remove the bolts, and then pull the
panel off as shown.
6-11
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6-12
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6-13
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2 TIP
An oil filter wrench is available at a
Yamaha dealer.
1 9. Apply a thin coat of clean engine
oil to the O-ring of the new oil filter
cartridge.
6-14
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6-15
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mediately turn the engine off and To check the coolant level
check for the cause. 1. Place the vehicle on a level sur- 1. Coolant reservoir
face and hold it in an upright posi- 2. Maximum level mark
TIP tion. 3. Minimum level mark
After the engine is started, the engine
oil level warning light should go off if the TIP 3. If the coolant is at or below the
oil level is sufficient. ● The coolant level must be checked minimum level mark, remove pan-
6 on a cold engine since the level el B to access the coolant reser-
ECA10401
varies with engine temperature. voir. (See page 6-8.)
NOTICE
● Make sure that the vehicle is posi- 4. Remove the coolant reservoir cap,
If the oil level warning light flickers tioned straight up when checking add coolant to the maximum level
or remains on even if the oil level is the coolant level. A slight tilt to the mark, and then install the reservoir
correct, immediately turn the engine side can result in a false reading. cap. WARNING! Remove only
off and have a Yamaha dealer check the coolant reservoir cap. Never
the vehicle. 2. Check the coolant level in the cool-
attempt to remove the radiator
ant reservoir.
16. Turn the engine off, and then cap when the engine is hot.
check the oil level and correct it if TIP [EWA15161] NOTICE: If coolant is not
necessary. The coolant should be between the available, use distilled water or
17. Install the cowling. minimum and maximum level marks. soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
6-16
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Coolant reservoir capacity (up to 5. Remove the coolant drain bolt and
the maximum level mark): its gasket to drain the cooling sys-
0.25 L (0.26 US qt, 0.22 Imp.qt)
tem.
5. Install the panel.
6-17
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6-18
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Air filter element Checking the engine idling Checking the throttle grip free
The air filter element must be replaced speed play
at the intervals specified in the periodic Check the engine idling speed and, if
maintenance and lubrication chart. necessary, have it corrected by a
Have a Yamaha dealer replace the air Yamaha dealer.
filter element.
Engine idling speed:
1250–1350 r/min
6-19
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6-20
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6-21
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6-22
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1. Locknut
2. Clutch lever free play adjusting nut (crank-
case)
6-23
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Checking the brake lever free sult in loss of control and an acci- Brake light switches
play dent.
1 2
(a) (b)
There should be no free play at the The brake light, which is activated by
6 brake lever end. If there is free play, the brake pedal and brake lever, should
have a Yamaha dealer inspect the come on just before braking takes ef-
brake system. fect. If necessary, adjust the rear brake
EWA14211 light switch as follows, but the front
WARNING brake light switch should be adjusted
A soft or spongy feeling in the brake by a Yamaha dealer.
lever can indicate the presence of air Turn the rear brake light switch adjust-
in the hydraulic system. If there is air ing nut while holding the rear brake light
in the hydraulic system, have a switch in place. To make the brake light
Yamaha dealer bleed the system be- come on earlier, turn the adjusting nut
fore operating the vehicle. Air in the in direction (a). To make the brake light
hydraulic system will diminish the come on later, turn the adjusting nut in
direction (b).
6-24
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Checking the front and rear touches the brake disc, have a Yamaha Checking the brake fluid level
brake pads dealer replace the brake pads as a set. Front brake
The front and rear brake pads must be
checked for wear at the intervals spec- EAU46291
EAU36890
Front brake pads
1 1
Rear brake
1. Brake pad wear indicator groove 6
Each rear brake pad is provided with
wear indicator grooves, which allow
1. Brake pad wear indicator you to check the brake pad wear with-
out having to disassemble the brake.
Each front brake pad is provided with To check the brake pad wear, check
wear indicators, which allows you to the wear indicator grooves. If a brake
check the brake pad wear without hav- pad has worn to the point that a wear
ing to disassemble the brake. To check indicator groove almost appears, have 1. Minimum level mark
the brake pad wear, check the position a Yamaha dealer replace the brake
of the wear indicators while applying pads as a set. Insufficient brake fluid may allow air to
the brake. If a brake pad has worn to enter the brake system, possibly caus-
ing it to become ineffective.
6-25
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is above the minimum level mark and ter the brake fluid reservoir when Changing the brake fluid
replenish if necessary. A low brake fluid refilling. Water will significantly Have a Yamaha dealer change the
level may indicate worn brake pads lower the boiling point of the fluid brake fluid at the intervals specified in
and/or brake system leakage. If the and may result in vapor lock. the TIP after the periodic maintenance
brake fluid level is low, be sure to check ● Brake fluid may deteriorate paint- and lubrication chart. In addition, have
the brake pads for wear and the brake ed surfaces or plastic parts. Al- the oil seals of the master cylinders and
system for leakage. ways clean up spilled fluid calipers as well as the brake hoses re-
Observe these precautions: immediately. placed at the intervals listed below or
● When checking the fluid level, ● As the brake pads wear, it is nor- whenever they are damaged or leak-
make sure that the top of the brake mal for the brake fluid level to grad- ing.
fluid reservoir is level. ually go down. However, if the ● Oil seals: Replace every two
● Use only the recommended quality brake fluid level goes down sud- years.
brake fluid, otherwise the rubber denly, have a Yamaha dealer ● Brake hoses: Replace every four
6-26
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EAU22773
To check the drive chain slack
1. Place the motorcycle on the side-
stand. 5
1. Drive chain slack 1. Drive chain slack adjusting bolt
TIP
2. Locknut
When checking and adjusting the drive 4. If the drive chain slack is incorrect, 3. Alignment marks
chain slack, there should be no weight adjust it as follows. 4. Axle nut
on the motorcycle. 5. Drive chain puller
EAU39055
2. Shift the transmission into the neu- To adjust the drive chain slack 2. To tighten the drive chain, turn the
tral position. 6
1. Loosen the axle nut and the lock- drive chain slack adjusting bolt on
3. Move the rear wheel by pushing nut on each side of the swingarm. each side of the swingarm in direc-
the motorcycle to locate the tight- tion (a). To loosen the drive chain,
est portion of the drive chain, and turn the adjusting bolt on each side
then measure the drive chain slack of the swingarm in direction (b),
as shown. and then push the rear wheel for-
ward. NOTICE: Improper drive
Drive chain slack:
30.0–45.0 mm (1.18–1.77 in) chain slack will overload the en-
gine as well as other vital parts
of the motorcycle and can lead
to chain slippage or breakage.
6-27
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keep the drive chain slack with- tion (a) to their specified torque. Cleaning and lubricating the
in the specified limits. [ECA10571] drive chain
Tightening torque: The drive chain must be cleaned and
TIP Drive chain slack adjusting bolt: lubricated at the intervals specified in
Using the alignment marks on each 2.0 Nm (0.20 m·kgf, 1.4 ft·lbf) the periodic maintenance and lubrica-
drive chain puller, make sure that both tion chart, otherwise it will quickly wear
chain pullers are in the same position 5. Tighten the locknuts to their speci-
out, especially when riding in dusty or
for proper wheel alignment. Use the fied torque.
wet areas. Service the drive chain as
end of the swingarm as the reference follows.
point for the alignment marks. Tightening torque: ECA10583
Locknut:
16 Nm (1.6 m·kgf, 12 ft·lbf) NOTICE
The drive chain must be lubricated
after washing the motorcycle, riding
2 in the rain or riding in wet areas.
6 (a)
1 1. Clean the drive chain with kero-
sene and a small soft brush.
(b) NOTICE: To prevent damaging
the O-rings, do not clean the
drive chain with steam cleaners,
1. Drive chain slack adjusting bolt high-pressure washers or inap-
2. Locknut propriate solvents. [ECA11121]
3. Tighten the axle nut to the speci- 2. Wipe the drive chain dry.
fied torque. 3. Thoroughly lubricate the drive
chain with a special O-ring chain
Tightening torque: lubricant. NOTICE: Do not use
Axle nut: engine oil or any other lubri-
110 Nm (11 m·kgf, 80 ft·lbf) cants for the drive chain, as they
6-28
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could damage the O-rings. Checking and lubricating the Checking and lubricating the
[ECA11111]
cables throttle grip and cable
The operation of all control cables and The operation of the throttle grip should
the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated by a
bles and cable ends should be lubricat- Yamaha dealer at the intervals speci-
ed if necessary. If a cable is damaged fied in the periodic maintenance chart.
or does not move smoothly, have a The throttle cable is equipped with a
Yamaha dealer check or replace it. rubber boot. Make sure that the boot is
WARNING! Damage to the outer securely installed. Even though the
housing of cables may result in in- boot is installed correctly, it does not
ternal rusting and cause interfer- completely protect the cable from water
ence with cable movement. Replace entry. Therefore, use care not to pour
damaged cables as soon as possi- water directly onto the boot or cable
ble to prevent unsafe conditions. when washing the vehicle. If the cable 6
[EWA10711] or boot becomes dirty, wipe clean with
a moist cloth.
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil
6-29
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Checking and lubricating the Recommended lubricant: Checking and lubricating the
Lithium-soap-based grease
brake and shift pedals brake and clutch levers
Brake pedal Brake lever
The operation of the brake and shift The operation of the brake and clutch
pedals should be checked before each levers should be checked before each
ride, and the pedal pivots should be lu- ride, and the lever pivots should be lu-
bricated if necessary. bricated if necessary.
6-30
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The operation of the sidestand should The swingarm pivots must be lubricat-
be checked before each ride, and the ed by a Yamaha dealer at the intervals
sidestand pivot and metal-to-metal specified in the periodic maintenance 6
contact surfaces should be lubricated if and lubrication chart.
necessary.
EWA10731 Recommended lubricant:
WARNING Lithium-soap-based grease
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
Recommended lubricant:
Lithium-soap-based grease
6-31
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6-32
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6-33
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if the vehicle is equipped with optional nect the positive lead before Replacing the fuses
electrical accessories. connecting the negative lead. The main fuse, the fuel injection system
ECA16521
[ECA16840]
fuse, and fuse box 1 are located under
NOTICE 4. After installation, make sure that the rider seat. (See page 3-20.)
To charge a VRLA (Valve Regulated the battery leads are properly con-
Lead Acid) battery, a special (con- nected to the battery terminals.
ECA16530
stant-voltage) battery charger is re-
quired. Using a conventional battery NOTICE
charger will damage the battery. Always keep the battery charged.
Storing a discharged battery can
To store the battery cause permanent battery damage.
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then 1. Main fuse
6 2. Fuel injection system spare fuse
place it in a cool, dry place.
3. Fuel injection system fuse
NOTICE: When removing the
4. Fuse box 1
battery, be sure the key is
5. Backup fuse (for clock and immobilizer sys-
turned to “OFF”, then discon- tem)
nect the negative lead before 6. Electronic throttle valve fuse
disconnecting the positive lead. 7. Spare fuse
[ECA16302]
Fuse box 2 is located under panel A.
2. If the battery will be stored for more
(See page 6-8.)
than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in-
stallation. NOTICE: When install-
ing the battery, be sure the key
6-34
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7.5 A NOTICE
Backup fuse:
7.5 A Take care not to damage the follow-
Radiator fan fuse: ing parts:
15.0 A × 2 ● Headlight bulb
1. Fuse box 2 Ignition fuse: Do not touch the glass part of
2. Left radiator fan fuse 15.0 A the headlight bulb to keep it free
3. Right radiator fan fuse Signaling system fuse:
4. Signaling system fuse 10.0 A from oil, otherwise the transpar-
5. Ignition fuse Taillight fuse: ency of the glass, the luminosity
6. Taillight fuse 7.5 A of the bulb, and the bulb life will
7. Headlight fuse Headlight fuse: be adversely affected. Thor- 6
8. Spare fuse
15.0 A oughly clean off any dirt and fin-
gerprints on the headlight bulb
If a fuse is blown, replace it as follows. 3. Turn the key to “ON” and turn on
using a cloth moistened with al-
1. Turn the key to “OFF” and turn off the electrical circuit in question to
cohol or thinner.
the electrical circuit in question. check if the device operates.
● Headlight lens
2. Remove the blown fuse, and then 4. If the fuse immediately blows
Do not affix any type of tinted
install a new fuse of the specified again, have a Yamaha dealer
film or stickers to the headlight
amperage. WARNING! Do not check the electrical system.
lens.
use a fuse of a higher amperage
Do not use a headlight bulb of a
rating than recommended to
wattage higher than specified.
avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15131]
6-35
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1. Remove the headlight bulb cover 3. Unhook the headlight bulb holder,
by turning it counterclockwise. and then remove the burnt-out
bulb.
6-37
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6-38
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Supporting the motorcycle frame in front of the rear wheel or under Front wheel
Since this model is not equipped with a each side of the swingarm.
centerstand, follow these precautions EAU33923
To remove the front wheel
when removing the front and rear EWA10821
wheel or performing other maintenance WARNING
requiring the motorcycle to stand up-
To avoid injury, securely support the
right. Check that the motorcycle is in a
vehicle so there is no danger of it
stable and level position before starting
falling over.
any maintenance. A strong wooden
box can be placed under the engine for 1. Loosen the front wheel axle pinch
added stability. bolts, the axle bolt, and then the
brake caliper bolts.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if 6
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand. 1. Front wheel axle pinch bolt
To service the rear wheel 2. Lift the front wheel off the ground
Raise the rear wheel off the ground by according to the procedure on
using a motorcycle stand or, if a motor- page 6-39.
cycle stand is not available, by placing
6-39
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6-40
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Tightening torque:
Wheel axle pinch bolt:
21 Nm (2.1 m·kgf, 15 ft·lbf)
6-41
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1. Wheel axle
2 TIP
● If the drive chain is difficult to re- EAU39172
1 To install the rear wheel
move, remove the wheel axle first,
1. Install the wheel and the brake cal-
(a) and then lift the wheel upward
iper bracket by inserting the wheel
enough to remove the drive chain
6 axle from the left-hand side.
from the rear sprocket.
1. Drive chain slack adjusting bolt ● The drive chain cannot be disas- TIP
2. Locknut sembled. ● Be sure to insert the retainer on the
6. Remove the drive chain from the 7. While supporting the brake caliper brake caliper bracket into the slot
rear sprocket. bracket, pull the wheel axle out, in the swingarm.
● Make sure that there is enough
and then remove the wheel.
NOTICE: Do not apply the brake space between the brake pads be-
after the wheel has been re- fore installing the wheel.
moved together with the brake
disc, otherwise the brake pads
will be forced shut. [ECA11071]
6-42
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Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
1. Retainer
represent quick and easy procedures
2. Slot Tightening torque:
Drive chain slack adjusting bolt: for checking these vital systems your-
2. Install the drive chain onto the rear 2.0 Nm (0.20 m·kgf, 1.4 ft·lbf) self. However, should your motorcycle
sprocket. require any repair, take it to a Yamaha
3. Install the axle nut, and then lower 7. Tighten the locknuts to their speci- dealer, whose skilled technicians have
the rear wheel so that it is on the fied torque. the necessary tools, experience, and 6
ground, and then put the sidestand know-how to service the motorcycle
down. Tightening torque: properly.
Locknut:
4. Adjust the drive chain slack. (See Use only genuine Yamaha replace-
16 Nm (1.6 m·kgf, 12 ft·lbf)
page 6-27.) ment parts. Imitation parts may look like
5. Tighten the axle nut to the speci- Yamaha parts, but they are often inferi-
fied torque. or, have a shorter service life and can
lead to expensive repair bills.
Tightening torque: EWA15141
6-44
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Troubleshooting charts
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
6
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
Remove the spark plugs
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
6-45
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WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
6-46
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advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts ● Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your mo- not leave the cleaner on the af-
be applied to any matte colored fin- torcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray. 7
plastic bag after the engine has ● Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and covers panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
spark plug caps, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
7-1
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special treatments to clean the tita- mended to apply a corrosion pro- NOTICE
nium muffler, as they will remove tection spray on all metal, ● Apply spray oil and wax spar-
the finish on the outer surface of including chrome- and nickel-plat- ingly and make sure to wipe off
the muffler. ed, surfaces. any excess.
● Even the smallest amounts of oil, 5. Use spray oil as a universal clean- ● Never apply oil or wax to any
such as from oily towels or finger- er to remove any remaining dirt. rubber and plastic parts, but
prints, will leave stains on the tita- 6. Touch up minor paint damage treat them with a suitable care
nium muffler, which can be caused by stones, etc. product.
removed with a mild detergent. 7. Wax all painted surfaces. ● Avoid using abrasive polishing
● Note that the thermally induced 8. Let the motorcycle dry completely compounds as they will wear
discoloring of the portion of the ex- before storing or covering it. away the paint.
haust pipe leading into the titanium EWA11131
7-3
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7-4
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7-5
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SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Recommended brand: Recommended fuel:
2040 mm (80.3 in) YAMALUBE Premium unleaded gasoline only
Overall width: Type: Fuel tank capacity:
705 mm (27.8 in) SAE 10W-40, 10W-50, 15W-40, 20W-40 or 17.3 L (4.57 US gal, 3.81 Imp.gal)
Overall height: 20W-50 Fuel reserve amount:
1100 mm (43.3 in) 3.5 L (0.92 US gal, 0.77 Imp.gal)
0 10 30 50 70 90 110 130 ˚F
Seat height: Fuel injection:
850 mm (33.5 in) Throttle body:
SAE 10W-40
Wheelbase: ID mark:
1380 mm (54.3 in) SAE 10W-50 13S1 00
Ground clearance: Spark plug(s):
SAE 15W-40
130 mm (5.12 in) Manufacturer/model:
Minimum turning radius: SAE 20W-40 NGK/CR10EK
3600 mm (141.7 in) Spark plug gap:
SAE 20W-50
Weight: 0.6–0.7 mm (0.024–0.028 in)
With oil and fuel: –20 –10 0 10 20 30 40 50 ˚C Clutch:
189 kg (417 lb) Clutch type:
Recommended engine oil grade:
Engine: Wet, multiple-disc
API service SG type or higher, JASO
Engine type: Transmission:
standard MA
Liquid cooled 4-stroke, DOHC Primary reduction system:
Engine oil quantity:
Cylinder arrangement: Spur gear
Without oil filter cartridge replacement:
Forward-inclined parallel 4-cylinder Primary reduction ratio:
2.40 L (2.54 US qt, 2.11 Imp.qt)
8 Displacement: 85/41 (2.073)
With oil filter cartridge replacement:
599 cm³ Secondary reduction system:
2.60 L (2.75 US qt, 2.29 Imp.qt)
Bore × stroke: Chain drive
67.0 × 42.5 mm (2.64 × 1.67 in)
Cooling system:
Secondary reduction ratio:
Coolant reservoir capacity (up to the
Compression ratio: 45/16 (2.813)
maximum level mark):
13.10 :1 Transmission type:
0.25 L (0.26 US qt, 0.22 Imp.qt)
Starting system: Constant mesh 6-speed
Radiator capacity (including all routes):
Electric starter Operation:
2.30 L (2.43 US qt, 2.02 Imp.qt)
Lubrication system: Left foot operation
Wet sump Air filter:
Air filter element:
Oil-coated paper element
8-1
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SPECIFICATIONS
Gear ratio: Manufacturer/model: Rear wheel:
1st: BRIDGESTONE/BT016R F Wheel type:
31/12 (2.583) Manufacturer/model: Cast wheel
2nd: DUNLOP/Qualifier PT M Rim size:
32/16 (2.000) Loading: 17M/C x MT5.50
3rd: Maximum load: Front brake:
30/18 (1.667) 186 kg (410 lb) Type:
4th: (Total weight of rider, passenger, cargo and Dual disc brake
26/18 (1.444) accessories) Operation:
5th: Tire air pressure (measured on cold Right hand operation
27/21 (1.286) tires): Recommended fluid:
6th: Loading condition: DOT 4
23/20 (1.150) 0–90 kg (0–198 lb) Rear brake:
Chassis: Front: Type:
Frame type: 250 kPa (2.50 kgf/cm², 36 psi) Single disc brake
Diamond Rear: Operation:
Caster angle: 290 kPa (2.90 kgf/cm², 42 psi) Right foot operation
24.00 ° Loading condition: Recommended fluid:
Trail: 90–186 kg (198–410 lb) DOT 4
97.0 mm (3.82 in) Front: Front suspension:
Front tire: 250 kPa (2.50 kgf/cm², 36 psi) Type:
Type: Rear: Telescopic fork
Tubeless 290 kPa (2.90 kgf/cm², 42 psi) Spring/shock absorber type:
Size: High-speed riding: Coil spring/oil damper 8
120/70 ZR17M/C (58W) Front: Wheel travel:
Manufacturer/model: 250 kPa (2.50 kgf/cm², 36 psi) 115.0 mm (4.53 in)
BRIDGESTONE/BT016F F Rear: Rear suspension:
Manufacturer/model: 290 kPa (2.90 kgf/cm², 42 psi) Type:
DUNLOP/Qualifier PT M Front wheel: Swingarm (link suspension)
Rear tire: Wheel type: Spring/shock absorber type:
Type: Cast wheel Coil spring/gas-oil damper
Tubeless Rim size: Wheel travel:
Size: 17M/C x MT3.50 120.0 mm (4.72 in)
180/55 ZR17M/C (73W)
8-2
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SPECIFICATIONS
Electrical system: Turn signal indicator light:
Ignition system: LED
TCI Fuel level warning light:
Charging system: LED
AC magneto Coolant temperature warning light:
Battery: LED
Model: Engine trouble warning light:
YTZ10S LED
Voltage, capacity: Immobilizer system indicator light:
12 V, 8.6 Ah LED
Headlight: Shift timing indicator light:
Bulb type: LED
Halogen bulb Fuses:
Bulb voltage, wattage × quantity: Main fuse:
Headlight: 50.0 A
12 V, 55 W × 2 Headlight fuse:
Tail/brake light: 15.0 A
LED Taillight fuse:
Front turn signal light: 7.5 A
12 V, 10.0 W × 2 Signaling system fuse:
Rear turn signal light: 10.0 A
12 V, 10.0 W × 2 Ignition fuse:
Auxiliary light: 15.0 A
8 LED Radiator fan fuse:
License plate light: 15.0 A × 2
12 V, 5.0 W × 1 Fuel injection system fuse:
Meter lighting: 15.0 A
LED Backup fuse:
Neutral indicator light: 7.5 A
LED Electronic throttle valve fuse:
High beam indicator light: 7.5 A
LED
Oil level warning light:
LED
8-3
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CONSUMER INFORMATION
EAU48611 EAU26400 EAU26520
The vehicle identification number is The model label is affixed to the frame
stamped into the steering head pipe. under the passenger seat. (See page
MODEL LABEL INFORMATION: Record this number in the space pro- 3-20.) Record the information on this la-
vided. bel in the space provided. This informa-
tion will be needed when ordering
TIP
spare parts from a Yamaha dealer.
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
area. 9
9-1
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INDEX
A Engine stop switch................................ 3-15 Model label..............................................9-1
Air filter element .................................... 6-19 Engine trouble warning light ................... 3-7 Multi-function meter unit.......................... 3-8
Anti-theft alarm (optional)...................... 3-14 EXUP system ....................................... 3-28 N
Auxiliary light......................................... 6-38 F Neutral indicator light .............................. 3-4
B Front and rear brake pads, checking.... 6-25 O
Battery................................................... 6-33 Front fork, adjusting.............................. 3-23 Oil level warning light .............................. 3-4
Brake and clutch levers, checking and Front fork, checking .............................. 6-32 P
lubricating ........................................... 6-30 Fuel....................................................... 3-18 Parking ....................................................5-4
Brake and shift pedals, checking and Fuel consumption, tips for reducing........ 5-3 Part locations .......................................... 2-1
lubricating ........................................... 6-30 Fuel level warning light ........................... 3-4 Pass switch ........................................... 3-14
Brake fluid, changing ............................ 6-26 Fuel tank breather/overflow hose ......... 3-19 R
Brake fluid level, checking .................... 6-25 Fuel tank cap ........................................ 3-17 Rear view mirrors .................................. 3-22
Brake lever............................................ 3-16 Fuses, replacing ................................... 6-34 S
Brake lever free play, checking............. 6-24 H Safety information ...................................1-1
Brake light switches .............................. 6-24 Handlebar switches .............................. 3-14 Seats ..................................................... 3-20
Brake pedal........................................... 3-17 Hazard switch ....................................... 3-15 Shifting ....................................................5-2
C Headlight bulb, replacing ...................... 6-35 Shift pedal ............................................. 3-16
Cables, checking and lubricating .......... 6-29 Helmet holding cable ............................ 3-21 Shift timing indicator light ........................ 3-7
Care ........................................................ 7-1 High beam indicator light ........................ 3-4 Shock absorber assembly, adjusting ....3-25
Catalytic converters .............................. 3-19 Horn switch........................................... 3-15 Sidestand ..............................................3-28
Clutch lever ........................................... 3-15 I Sidestand, checking and lubricating......6-31
Clutch lever free play, adjusting............ 6-23 Identification numbers ............................ 9-1 Spark plugs, checking ...........................6-12
Coolant.................................................. 6-16 Ignition circuit cut-off system ................ 3-29 Specifications .......................................... 8-1
Coolant temperature warning light .......... 3-5 Immobilizer system................................. 3-1 Starting the engine .................................. 5-1
Cowlings and panels, removing and Immobilizer system indicator light........... 3-7 Start switch............................................3-15
installing................................................ 6-8 Indicator lights and warning lights .......... 3-4 Steering, checking.................................6-32
D L Storage....................................................7-4
Dimmer switch ...................................... 3-14 License plate light bulb, replacing ........ 6-38 Supporting the motorcycle .................... 6-39
Drive chain, cleaning and lubricating .... 6-28 Luggage strap holders.......................... 3-27 Swingarm pivots, lubricating ................. 6-31
Drive chain slack................................... 6-27 M T
E Main switch/steering lock........................ 3-2 Tail/brake light....................................... 6-37
Engine break-in....................................... 5-3 Maintenance and lubrication, periodic .... 6-4 Throttle grip and cable, checking and
Engine idling speed, checking .............. 6-19 Maintenance, emission control system... 6-3 lubricating ........................................... 6-29
Engine oil and oil filter cartridge............ 6-13 Matte color, caution ................................ 7-1 Throttle grip free play, checking ............6-19
INDEX
Tires...................................................... 6-20
Tool kit .................................................... 6-2
Troubleshooting.................................... 6-43
Troubleshooting charts ......................... 6-45
Turn signal indicator lights ...................... 3-4
Turn signal light bulb, replacing............ 6-37
Turn signal switch................................. 3-14
V
Valve clearance .................................... 6-20
Vehicle identification number.................. 9-1
W
Wheel bearings, checking .................... 6-33
Wheel (front) ......................................... 6-39
Wheel (rear).......................................... 6-41
Wheels.................................................. 6-22
DIC183