Date: Project: Operator:

2*35 MW-e Peat-fired Thermal Power Plant AFPL, Rwanda

July 8th, 2019 Site: South Akanyaru, Rwanda

Revision: 00

Lifting Procedure for

Cooling Tower FRB
Structure
Erection

Name: Ayoki Fabricon Pvt Ltd SPCPL, Rwn

Date: ………./………/………. ………./………/……….

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Table of Contents:

Sr. Page
No. Description No.
1 Objective 2
2 Field Application 2
3 Resources 2
4 Procedure 3
5 Quality & Safety Control 3
6 Crane Load Chart 4&5

(1) Objective:
The purpose of this lifting procedure is to describe required resources and procedure
for the erection of cooling tower assembled FRB structure at a designated location.

(2) Field Application:

This procedure applies to the Erection of the cooling tower FRB structure. However, it
may vary depending on available resources & site conditions. The same shall be revised as
per necessity.

(3) Resources:
A) Manpower
The workforce planned for this operation would include:

Section Engineer/Supervisor 1
Rigger Foreman 1
HSE Supervisor 1
Riggers 6

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 B) Equipment’s Required

 70/55 MT Crawler Crane - 1 No.

 Lifting tools & tackles
o Belt slings 3/6mtr – 12nos
o Chain block 3/5T - 1no
o D-Shackles – 10 Nos. Of 3/5 MT capacity each
 Hydras 12 Ton- 1 Nos. [if required]

(4) Procedure:

 Ensure the foundation level and bolt dimension as per drawing.

 Ensure all bolt tightening before lifting the assembled panel.
 The assembled panel lifted with spreader beam and crane. (spreader
beam drawing attached below)
 Assembled panel erection on foundation.

5) Quality & Safety Control:

During shifting all necessary quality & safety guidelines will be maintained till
completion of the lifting operation.
All tools-tackles to be used will be visually inspected before use. Only tested &
calibrated tools-tackles are to be used.
The area of work will be barricaded to ensure no unauthorized entry during
work. All personnel involved would wear necessary PPE, like Safety Shoes, Safety
Helmet, high-visibility Jackets, protective eye glass etc.

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55T Crane Load Chart

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70T Crane Load Chart

 QY70
V532.
2T/27
Y

Main boom (m)

Working
radius Telescopic cylinder I and outriggers completely extended, over side and
(m) over rear
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11.6 15.6 19.6 25.7 31.8 37.9 44.0
3.0 70000 50000 40000
3.5 63000 50000 40000
4.0 56000 47000 40000 28000
4.5 52000 44000 40000 28000
5.0 48000 42000 38000 27000
5.5 43000 39000 36000 26000 18000
6.0 39000 37000 34000 25000 18000
6.5 35000 33000 31500 24000 18000
7.0 30000 28700 28700 23000 18000 14000
7.5 26500 25000 25000 22000 18000 14000
8.0 23500 22500 22500 21000 17500 14000
9.0 18200 18200 18200 18500 16000 14000 10000
10.0 14700 14700 15300 14500 13000 9800
11.0 12200 12200 12700 13000 12000 9500
12.0 10000 10200 11000 11500 11000 9000
14.0 7100 8200 8800 9300 8000
16.0 5300 6000 6700 7200 7000
18.0 4700 5200 5500 5900
20.0 3500 4000 4300 4600
22.0 3100 3300 3800
24.0 2300 2500 3000
26.0 1700 1900 2300
28.0 1400 1800
30.0 900 1300
32.0 1000
I 0 4.0 8.0 8.0 8.0 8.0 8.0
II 0 0 0 6.1 12.2 18.3 24.4
Reeving’ 12 9 9 5 5 3 3
s
Hook 70 t main hook