PROJECT-AHEMDAB

TECHNICAL COMPARASAION RCOOLED CONDENSER

Sl No Description of the system

1 HP steam flow to Steam Turbine TPH

2 HP steam pressure at Turbine inlet Ata
3 HP steam temperatuer Deg C
4 HP steam enthalpy KJ/kg
5 Steam Leakage from MSV TPH
6 Gland leakages steam flow TPH
7 Bleed 1steam flow from Steam Turbine TPH
8 Bleed 1 steam pressure at Turbine inlet Ata
9 Bleed 1 steam temperatuer Deg C
10 Bleed 1 steam enthalpy KJ/kg
11 Bleed 2 steam flow from Steam Turbine TPH
12 Bleed 2 steam pressure at Turbine inlet Ata
13 Bleed 2 steam temperatuer Deg C
14 Bleed 2 steam enthalpy KJ/kg
15 Exhaust steam flow TPH
16 Exhaust steam pressure Ata
17 Exhaust steam temperature Deg C
18 Steam dryness fraction X
19 Exhaust steam enthalpy KJ/kg
20 Net Heat Input KJ/hour
21 Net Heat Input KJ/second
22 Net out Put kW
23 Net Efficiency of Turbine %
24 Design Site WBT Deg C
25 Approach of cooling tower Degc
26 Design Cold water temp Degc
27 Range in condensor Degc
28 Hot water Temp at condensor outlet Degc
29 Condensor Terminal Temp Difference Degc
30 Steam temp Degc
31 Condensor saturation pressure ata
32 Exhaust steam enthalpy KJ/kg
33 Water entalpy at exhaust
33 Net Heat Input KJ/hour
34 Net Heat Input KJ/second
35 Net out Put kW
36 Heat rejected in Condensor KJ/hour
37 Cooling water Flow in condensor T/hour
38 Cooling water Flow in condensor m3/hour
39 Auxiliary cooling water flow m3/hour
36 Total Auxiliary Power Consumption with ACC
37 Total Fan power Consumption in ACC kW
38 Auxiliar Cooling Tower kW
39 Auxiliary Cooling water Pump kW
40 Total Auxiliary Power Consumption with Water Cooled Condensor kW
41 Total water flow with water cooled condensor m3/hour
42 Each cooling water pump capacity m3/hour
43 Head of Pump meter
44 Pump efficiency %
45 Power Consumption for Two pumps kW
46 Cooling Tower Fan consumption kW
47 Auxiliary Cooling water Pump kW

Net OUT Put

Delta Gain in Output
Total Capital Cost in INR
ACC Price in INR
Water cooled condenser
Main cooling tower
Auxilary Cooling Tower in INR
Pumping ( 3x50%) Flow 2000 m3/hr, TDH 28 m. Power 200 kW
Pumping ( 2x100%) Flow 300 m3/hr, TDH 45 m. Power 45 kW
Piping cost ( 12 ton)
 PROJECT-AHEMDABAD 15 MW wtE
PARASAION RCOOLED CONDENSER VS WATER COOOLED CONDENSER (REFERENCE HMBD VIZAG )

Calculated for Water Calculated for Water Cooled

Value from HMBD for Cooled condensor with 8 condensor with 10 degree
Aircooled Condensor
degree range range
77.8
9.504
395
3205.76
0.043
0.043
12.85
15.83
290.7
3015.9
4.9
3.05
148.6
2758.22
59.964
0.18
57.4
0.9
2374.02
55058495.0800001
15294.0264111111
15000
0.980775081511726
27 27
5 5
32 32
8 10
40 42
3 3
43 45
0.08 0.095
2336.79 2341.345
173.87 183.28
57290954.8 57017818.7800001
15914 15838
15608.2 15533.8
2162.92 2158.065
 3872.0245665154 3090.6665789348
3872 3091
250 250 250
495.6
432
18.6
45
574.0 498.5
4122 3341
2061 1670
28 28
0.85 0.85
407.0 329.8
127 128.7
40 40

14504.4 15034.2 15035.3

Base 530 531
64381310 23060000 23020193
62000000 0
0 10000000 10000000
0 10000000 10000000
831310 0
0 210000 170193
350000 350000 350000
1200000 2500000 2500000
ER (REFERENCE HMBD VIZAG )

Calculated for Water Cooled

condensor with 12 degree REMARK
range

Calculated
Calculated

Assumed

27 From Weather data Ahemadabad

5 Cooling Tower Industry standard
32
12 Condensor Industry standard
44
3 As per HEI
47
0.1 from steam table
2345.48
191.87 from steam table
56769867.64
15769
15466.2
2153.61
2570.23863625508
2570
250

From Vizag PO
From Vizag PO
From Vizag TS
448.8
2820
1410
28 Calculated
0.85 Assumed
278.5 Calculated
130.3 From Internal data
40

15017.5
513
22993679

10000000
10000000

143679
350000
2500000
Exhaust flow TPH 1244.02 358.36 329.8366
Sp Volume m3/kg 13.364 17.242 14.112
Volume m3/hr 16625083 6178843 4654654
m3/sec 4618.079 1716.345 1292.96
Velocity at LPT exhaust m/sec 317.29 317.29 239.0213
Area of LPT exhaust M2 14.55476 5.40939 5.40939

Exhaust flow TPH 361.32 329.8366 #REF!

Sp Volume m3/kg 13.85 13.222 14.112
Volume m3/hr 5004282 4361100 #REF!
m3/sec 1390.078 1211.417 #REF!
Velocity at LPT exhaust m/sec 273.4222 238.2802 #REF!
Area of LPT exhaust M2 5.084 5.084 #REF!
Sl No Description Symbol Unit Design

1 CW inlet temperature T1 Deg C 33

2 CW outlet temperature T2 Deg C 41.84
3 Condensate cemperature T Deg C 46.3
4 Exhaust steam enthalpy He kcal/kg 600.7
5 Exhaust steam flow Qh kg/hr 361320
6
7 T - T1 Deg C 13.3
8 T - T2 Deg C 4.46
9 lmtd = 8.091
10
11 Overall heat transfer U W/m2.Deg C 3071.5
12
13 Total heat load in condenser Q kcal/hr 200314879
14 kcal/s 55643
15 1 kcal/s = 4.183076 kW 4183.076 W 232758990
16 Surface area required for the same A m2 9366.4
17
18 Q = U*A*LMTD (calculated)
19
20 ln(dT1/dT2) =(T2-T1)/ lmtd
21 dT1/dT2 = e^((T2-T1)/lmtd)
22 T = condensate temperature calculated T Deg C
23
24 Design CW flow Qcw TPH 22222
25 Design CW flow Qcw kg/hr 22222000
26 Circulating water temperature rise dT Deg C 9.014259716
 Actual with Converted
HRSG unit

33 Deg F 91.4 35.6 7.9

42.0 Deg F 107.625667 43.5
46.4 Deg F 115.52 50.263559863
600.7 BTU/lb 1081.3 612
3000 BTU/lb 6613.869 258900

13.4 Deg F 24.12 14.663559863

4.39 Deg F 7.89 6.7635598633
8.071 Deg F 14.527 10.209

3071.5 3071.5

1662892.2901 145433564.35
462 40398
1932224 168988792
77.9 5389.1
Selected surface area 9000
Computed LMTD 6.1131474813 Deg C

ln(dT1/dT2) 0.7738161369
(dT1/dT2) 2.1680239637
T= 50.263559863

CW flow at this condition 22222 TPH

22222000
6.5445758416
 Actual
condition

33.0
#DIV/0!
#DIV/0!
600.7
361320

#DIV/0!
#DIV/0!
#DIV/0!

3071.50

#DIV/0!
56978
###
#DIV/0!
9000
#DIV/0!

#DIV/0!
#DIV/0!
#DIV/0!

22222
22222000
#DIV/0!
Sl no Description Unit Value
1 HP steam enthalpy 3543
IP steam enthalpy CRH 3193
HRSG IP steam 3054
HRH steam enthalpy 3609
LP steam enthalpy (HRSG outlet) 3037
LP exhaust enthalpy 2515
Additional power output from HTP kW 0
IP/LP turbine power loss kW 533.0111
LP turbine power loss kW 53.65

1 HP steam enthalpy 3543

IP steam enthalpy CRH 3193
HRSG IP steam 3054
HRH steam enthalpy 3609
LP steam enthalpy (HRSG outlet) 3037
LP exhaust enthalpy 2515

HPT loss kW 1797.639

IP/LP turbine power loss kW 5618.906
Total power loss kW 7416.544

Present load on stem turbine at 264.3 TPH HP 119400

steam flow
Power loss due to short fall in HP steam 7417
Permanent power loss due to some minor
mistake in HBD 587
Steam turbine rating MW 127.40
 HTC HBD TBW HBD Short fall
HP steam flow 282.79 282.79 0
IP steam flow 45.56 42 3.56
LP steam flow 34.57 34.2 0.37

HP steam flow 282.79 264.3 18.49

IP steam flow 45.56 42 3.56
LP steam flow 34.57 34.2 0.37
Sl No Description Unit 1 Unit 2
1 Atmospheric pressure PSIA Kg/cm2 14.69594 1.033227
2 Wet bulb temperature Deg F Deg C 80.6 27
3 Dry bul tempearture Deg F Deg C 104 40
4 KAV/L (for cooling tower) 1.2172
5 Design air flow through coling tower 10^3 x CFM 8154.816
6 Design water flow through cooling tower GPM 109120
7 COC 5
8 Drift loss % % 0.01
9 Make-up water temperture Deg F Deg C 86 30
10 water inlet height Ft M 31.16 9.5
11 Fan TTL head in Inch of H2O Inch Of H2O mm of H2O 0.5
12 Design cooling tower approach Deg F Deg C 10.8 6
13 Design L/G ratio 1.697

14 Tube OD
15 Number of Tube passes
Tube count per pass 1
Active tube length per pass 439.17888
Cleanness factor 90
Heat rejected Mbtu/hr 787 0

Sl No Description Unit 1 Unit 2 Corrected condition

1 Atmospheric pressure PSIA Kg/cm2 14.69594 1.033227
2 Wet bulb temperature Deg F Deg C 80.6 27
3 Dry bul tempearture Deg F Deg C 104 40
4 KAV/L (for cooling tower) 1.2172
5 Design air flow through coling tower 10^3 x CFM 8154.816
6 Design water flow through cooling tower GPM 87987
7 COC 5
8 Drift loss % % 0.01
9 Make-up water temperture Deg F Deg C 86 30
10 water inlet height Ft M 31.16 9.5
11 Fan TTL head in Inch of H2O Inch Of H2O mm of H2O 0.5
12 Design cooling tower approach Deg F Deg C 10.8 6
13 Design L/G ratio 1.697

14 Tube OD
15 Number of Tube passes
Tube count per pass 1
Active tube length per pass 439.17888
Cleanness factor 90
Heat rejected Mbtu/hr 787
Sl No Description Unit 1 Unit 2 Actual condition
1 Atmospheric pressure PSIA Kg/cm2 14.69594 1.033227
2 Wet bulb temperature Deg F Deg C 80.6 27
3 Dry bul tempearture Deg F Deg C 104 40
4 KAV/L (for cooling tower) 1.2172
5 Design air flow through coling tower 10^3 x CFM 8154.816
6 Design water flow through cooling tower GPM 87987
7 COC 5
8 Drift loss % % 0.01
9 Make-up water temperture Deg F Deg C 86 30
10 water inlet height Ft M 31.16 9.5
11 Fan TTL head in Inch of H2O Inch Of H2O mm of H2O 0.5
12 Design cooling tower approach Deg F Deg C 10.8 6
13 Design L/G ratio 1.697

14 Tube OD
15 Number of Tube passes
Tube count per pass 1
Active tube length per pass 439.17888
Cleanness factor 90
Heat rejected Mbtu/hr 787
 107.6 42
91.4 33
80.6 27

10.8 6

39 3.888889

KCAL/HR

40 4.444444 0.555556
41 5
0.555556
Sl No Description Unit MW Remarks
1 Present STG load 118
2 Present GTG load 233

Degrdation of GT for 7 months of operation based on Degradation after 7 - 8 months of

3 4
GT correction curve operation of GT

HRSG load may achieve if GT can run at higher load

without degradation shall be as per HRSG design figure.

HP steam flow will match with design value and we can After fixing HPT problem. HTC
4 2.3
achieve addition power out put from HPT. scope of supply

5 Additional power output form IPT and LPT 4.1 After fixing HPT problem. HTC
scope of supply
Power loss for reduction of condenser vacuum from 84 After fixing the CW system, CW
6 2.39
to 94 mmHg pumps, CT and condenser
STG total load can be achieve after all the necessary
7 126.79
corrections

8 Contractual pemanent loss 1.41 Un-recoverable

Un-recoverable, as condenser is
9 STG permanent loss for condenser under size 1
under size

Total load can be achieve considering GTG degradation

10 factor 363.79

Power considering un-recoverable loss due to design

366.2
mistake