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‘Yule’ Centrifugal fan

MODEL CAPACITY :
• FLOW RATE FROM 2000 M3/Hr TO 30,00,000 M3/Hr
• PRESSURE UPTO 4900 mm WG
• TEMPERATURE UPTO 450 DEG.C (CONTINUOUS)
• SPEED UPTO 3000 RPM
• POWER UPTO 6 MW FOR SINGLE FAN

SPECIALITY:
• HIGH EFFICIENCY
• GUARANTEED PERFORMANCE
• SOUND MECHANICAL RUNNING, LOW NOISE
• QUICK DELIVERY
• ONE YEAR ON-SITE WARRANTY (excl. wear liners)
• VERY RELIABLE SERVICE BACK-UP BY REAL EXPERTS IN THE FIELD
FAN MODEL SELECTION :
• BEST EFFICIENCY MODEL SELECTED BY A SPECIAL SOFTWARE PACKAGE
• ESTIMATED PERFORMANCE CURVE GENERATED.
• FAN DESIGN (IMPELLER, SHAFT –> MATL, PLATE THK, WT., WK2 etc.) DONE BY
COMPUTER AIDED DESIGN (3D)
• BEARING, COUPLING SELECTION, DAMPER TORQUE etc. ALSO DONE BY Auto-
CAD.
• SPEED-TORQUE CURVE GENERATED- FOR MOTOR SELECTION BY MOTOR
MANUFACTURER.
Efficiency of different Models of Fan
Estimated Performance Curve of Fans

E S T IM A T E D P E R F O R M A N C E C U R V E
1 4 8 0 R P M , D E N S I T Y = 1 .0 3 5 2 K g /m 3
70
D E S N . S H .P O W E R
60

50 ACTUAL SH. POW ER


40

30

20

D E S IG N D U T Y
80
x 7 MM WG STATIC PR.

70 ACTUAL DUTY
60

50

40

30

20

10

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14

x 2 2 8 0 0 M /H r . V O L U M E F L O W R A T E

FD FAN

D a m p e r c u r v e s a r e @ 1 5 D e g .c lo s in g
Estimated Speed-Torque Curve of Fans
(required for Motor selection)

E S T IM A T E D F A N S P E E D - T O R Q U E C U R V E

1. R o to r W t= 1 1 5 0 0 K g f; G D 2 = 1 2 0 0 0 K g -m 2
2. T o r q u e a t S h .P o w e r 1 8 3 9 K g f-m
3. D e s ig n S h a ft P o w e r 1 6 5 0 K W
4. K e e p In le t D a m p e r F u ll S h u t
100
w h ile s t a r t in g
5 . T r a n s m is s io n b y : F le x i.C p lg .
90

80

70

d
se 60
lo
C
ll
u 50
F
r
e
p 40
m
D
a
g .C
t
le de 30

In 40
h
B R E A K -A W A Y T O R Q U E W
it at 20

1 1 0 .5 K G F -M
10

10 20 30 40 50 60 70 80 90 100
RANGE OF APPLICATION:
POWER PLANTS:
• ID FAN - UPTO 21 LAC M3/Hr.
-> NTPC- RIHAND TPS: 3186 MM DIA IMPELLER; 2060280 M3/Hr.; 352 MM WG ST. PR;
2.82 MW; 720 RPM; IMP+SHAFT WT = 23.4 T
-> NTPC-TALCHER TPS: 2560 MM DIA IMPELLER; 684000 M3/Hr.; 350 MM WG ST. PR.; 0.8
MW; 740 RPM; IMP+SHAFT WT = 9.4 T

• FD FAN -> UPTO 6 LAC M3/Hr


-> WBPDCL- KOLAGHAT TPS : 2045 MM DIA FAN ; 515520 M3/HR ; 425 MM WG ST.PR. ;
0.95 MW ; 980 RPM

• PA FAN :
UPTO 1 LAC M3/Hr; 1500 mm WG ST.PR; 1500 RPM

• SA FAN :
UPTO 0.3 LAC M3/Hr; 1800 MM WG ; 3000 RPM

STEEL PLANTS :
• SINTER EXHAUST FAN -> UPTO 12 LAC M3/Hr
-> VIZAG & ROURKELA STEEL PLANT: 3660 & 3695 DIA FAN ; 9-11 Lac M3/HR ; 1500-1600
MM WG ST.PR. ; 4.2 – 5.2 MW ; 990 RPM
-> TISCO : 4010 MM DIA FAN ; 9.3 Lac M3/HR ; 1662 MM WG ST.PR. ; 4.97 MW ; 980 RPM

• GB, CA & ID FANS:


UPTO 3 LAC M3/Hr; 750 mm WG ST.PR; 2980 RPM

CEMENT PLANT:
for all types of application viz. PA, Raw Mill, Coal Mill, Cement Mill, Cooler, Separator, Bag House,
ESP/Waste Gas/P.H. etc.
Capacity Range: 2,000 – 8,00,000 m3/hr ; St. Pr: 100-1800 mm Wg.
Temp. up to 420 deg.C ; Speed: 600-3000 RPM ; Effy. up to 87%

• Raw Mill Fan:


-> GRASIM PLANT: 2910 DIA Double Inlet Fan ; 6.3 Lac M3/Hr; 970 mm WG ST.PR. ; 105
deg.C; 2.1 MW ; 990 RPM
• Kiln ESP Fan:
-> PRIYADARSHINI CEMENT: 2265 DIA Double Inlet Fan; 4.98 Lac M3/Hr; 175 mm WG
ST.PR. ; 368 KW; 740 RPM
• Cement Mill Fan:
-> VIKRAM CEMENT : 1980 DIA Single Inlet Fan ; 1.4 Lac M3/HR ; 1020 mm WG ST.PR. ;
475 KW ; 985 RPM

BEARINGS AND BEARING HOUSINGS OF


‘YULE’ MAKE

• WHITE METAL LINED SLEEVE BEARING (2” TO 10” SIZE ) – RING LUBRICATED ,
WATER COOLED

• PRESSURE FED WHITE METAL LINED SLEEVE BEARING (2” TO 12” SIZE)

• HOUSINGS FOR DOUBLE ROW SPHERICAL ROLLER BEARINGS (DRSR) -> 60 MM


DIA UPTO 200 MM DIA

YULE make Ring Lubricated DRSR Bearing Housing


YULE make Uniblock Housings

QUALITY PLAN FOR YULE FANS :


• PLATES : CHEMICAL , PHYSICAL TESTS AND ULTRASONOGRAPHY
• SHAFT : CHEMICAL , PHYSICAL TESTS AND ULTRASONOGRAPHY .
• HUB : CHEMICAL & PHYSICAL TESTS
• WHITE METAL BEARINGS : ULTRASONOGRAPHY AND PRESSURE TESTING
OF BRG.HOUSING
• WELDING JOINTS : FOR IMPELLER -> FILLET JOINTS DP/ MPI TESTED ;
BUTT JOINTS -> MIN. 30% RADIOGRAPHY CARRIED OUT
• STATIC COMPONENTS : QUALITY OF WELD & MANUFACTURING
STRICTLY CONTROLLED
• STRESS RELIEVING IN OWN SR FURNACE
• DYNAMIC BALANCING : ALL IMPELLERS AT SHOP AS PER ISO:1940 GRADES
6.3 / 2.5
• FAN ASSEMBLY : CARRIED OUT AT SHOP TO CHECK MATCHING OF
CRITICAL COMPONENTS
• PERFORMANCE TEST & MECHANICAL RUN TEST : CARRIED OUT , AS
PER CONTRACT, AS PER BS: 848 PART .

WEAR PROTECTION IN FANS :

• BLADE PROVIDED WITH LINERS (50% TO 100% WIDE) :


(a) WITH HARD-SURFACING (650 BHN) or
(b) HARDENED PLATES (HARDOX- 400/500) USED AS LINER

• CENTRE SHEET LINERS (Adjacent to blade area) PROVIDED

• OPEN BLADED IMPELLERS USED FOR HEAVY DUST LOAD


• Volute Casing also provided liner , if required
• REMOVABLE LINERS FOR EASY REPLACEMENT

VIBRATION AND NOISE :

• VIBRATION RANGE OF MACHINE CLASS-III FANS ARE AS PER ISO:


2372 / VDI 2056 -> 1.8 MM/S TO 11 MM/S ; NORMAL VALUE 2 TO 4 MM/S

• NOISE LIMIT : 85 dB @ 1M FROM FAN without or with SILENCER /


ACCOUSTIC LAGGING/ ACCOUSTIC ENCLOSURES – as may be the case

PERFORMANCE TEST :
Testing Facility :
• Own Test Bay
• Test Duct upto 2m dia
• Calibrated testing Instruments
• Testing as per BS:848:Part-I
• Test Report & Curve generated by Computer
• Expert Testing Team

PERFORM ANCE TEST OF FAN

T O A S C E R T A IN A C T U A L (O B T A IN A B L E )
V O L U M E F L O W R A T E , S T A T IC E F F Y .
& S H A F T P O W E R & V A R IA T I O N S T H E R E O F
Shaft Power

6 E s t im a t e d -0 .3 K W
5
S h .P o w e r
4 = - 6 %
in KW

3
2
A c tu a l
S h .P o w e r
1200
Fan Total or Static Pr. in Pa

S P E C IF IE D D U T Y
1100
Test 3 .4 m 3 /S , 1 1 0 0 P a
C u rv e
5 K W S h .P o w e r
@ 1 .2 K g /m 3 d e n s it y
A c tu a l D u ty E s t im a t e d
1000 P o in t C u rve
2

Q
v
^
T E S T P O IN T S
x
C
=
900 1
- 0 .0 7 m 3 /s
P C h a ra c te -
r is t ic E r r o r = - 2 .0 %
3 .0 3 .2 3 .4 3 .6 3 .8
'Q v ' I N L E T V O L . F L O W R A T E ( m 3 /s )

Fan Operation : Myth and Reality –


• Dynamic Balancing to be done at Rated Speed of Fan -> Not essential.
Balancing Machines can do the job very well at their rated speeds of 200/ 400
RPM as they are sensitive enough and calibrated for these speeds

• Shaft to be Dynamically Balanced : Not required -> As Shaft unbalance is


within 0.1% of Impeller’s Permissible Residual unbalance

• Always Use Silencer to reduce Noise : System Resistance will increase and
power may go up by 5 to 15% .

CONTACT INFORMATION :

• For Fan, Spares enquiry/ Offers:

Mr. A.K. Dutta - +919903032720 , Mr. Sandipan Das: +919831501221 / +919836744337.

Mr. Swarup Ghosh: +918100975193.

• For ESP/ Bag Filter /spares enquiry/ Offers & WPC Execution:

Mr. Sourav Sengupta: + 919830853319. / Mr. T. K. Chattopadhyay: +919874420015.

• For Fan PO/ Contracts related matters:

Mr. Vivek Dolai: +919836744825. / Mr. EP Radhakrishnan: 0332242 5979

Mr. Amit Ganguly: +919874573880 , Mr. Sarasij Ghosh - +919433660240

• For Installation & Service related issues:

Mr. A. K. Chowdhury: +919830286070. / Mr. S. N. Mullick: +919836744823.


‘Yule’ Air Pollution Control
Electro Static Precipitator ( ESP )
Pulsejet & Reverse jet Bag Filter / Bag House

Fume Extraction & Cleaning Systems .

Gas Conditioning Towers .

De-dusting Systems in Electric Arc Furnaces .

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