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Article history: Ni–SiC nano-composite coating, which simultaneously composed of both nanocrystalline consecutive Ni matrix
Received 3 November 2009 and dispersed inert SiC nano-particles, has been fabricated by ultrasonic electroplating technique from a
Accepted in revised form 1 December 2010 modified Watts bath containing SiC nano-particles. The influence of mechanical stirring and ultrasonication on
Available online 9 December 2010
the surface morphology of the nanocrystalline Ni–SiC nano-composite film has also been investigated. The
surface morphology, microstructure, anti-corrosion property and electrocatalytic activity for hydrogen evolution
Keywords:
Ni–SiC nano-composite film
of the obtained nanocrystalline Ni–SiC nano-composite film, are characterized using scanning electron
Eletrodeposition microscopy (SEM) coupled with energy dispersive spectroscopy (EDS) system, atomic force microscopy (AFM),
Corrosion resistance transmission electron microscope (TEM), X-ray diffraction (XRD) and electrochemical impedance spectroscopy
Hydrogen evolution (EIS) techniques. The results find that, mechanical stirring mainly prevents the sedimentation of the inert
particles suspended in solutions, while ultrasonication mainly prevents the particles agglomeration. In the case
of only mechanical stirring to disperse the SiC nano-particles, the composite surface is cauliflower alike. While in
the case of both mechanical stirring and ultrasonication, the obtained Ni–SiC composite film is much smoother
and composes of particles with the mean diameter of 42.9 nm, and SiC particles are uniformly dispersed into Ni
matrix. Meanwhile, the results obtained by polarization curves and EIS methods show that, when compared
with the traditional polycrystalline Ni film, the obtained Ni–SiC nano-composite film exhibits the enhanced
corrosion resistance in NaCl solutions, possesses much higher electrocatalytic activity for hydrogen evolution in
KOH solutions.
© 2010 Elsevier B.V. All rights reserved.
0257-8972/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.surfcoat.2010.12.002
C. Cai et al. / Surface & Coatings Technology 205 (2011) 3448–3454 3449
2. Experimental
The compositions of the solution and operating parameters for Fig. 1. Schematic illustration of electrochemical cell to obtain deposition.
Table 1
Operating parameters for Ni–SiC nano-composite electroplating.
The obtained Ni–SiC nano-composites are much hard (ca. 580 HV),
possess much smooth surface with silvery white luster visible to the
naked eye, and show good adherence to the copper substrates (the
deposits are difficult to be removed by abrasive paper or file).
To analyze the microstructure of the Ni–SiC nano-composite film,
especially the size of the composite grains, the films are firstly
Fig. 3. SEM surface morphology of Ni film.
observed by AFM (Fig. 4) and XRD (Fig. 5). Fig. 4 clearly indicates that
the composite grains (including SiC nano-particles if they indeed exist
in the film) are uniformly distributed in the nanometer range, which
results was judged according to the shape of the identical samples, can also be demonstrated by XRD technique (Fig. 5) by using Scherrer
and the value differences (for example, EOCP and corrosion current for equation (the calculated nickel grain diameter is ca. 42.9 nm in
polarization measurements, while film/charge transfer resistance and average). The root mean square roughness of the nano-composite
CPE for EIS measurements) between Ni film and Ni–SiC nano- obtained by AFM is ca. 7.6 nm. In Fig. 5, the diffraction peaks of the
composite film. In this paper, the reported plots are those with the copper substrate are also visible, which may be attributed to the fact
middle results, and the scatter of all measured results was less than that Pt but sacrificial nickel was used as anode when performing
100 ± 20. electroplating. Generally, under the same electroplating conditions,
sacrificial nickel anode can make the deposit much thicker than the
chemically stable Pt anode.
3. Results and discussion
Fig. 2(a) and (b) are the surface morphologies of composite films
prepared by mechanical stirring, both mechanical stirring and
ultrasonication dispersion, respectively. The figure reveals that after
dispersed only by mechanical stirring, the film surface is cauliflower
alike and the SiC nano-particles (if they indeed exist in the film) are
not dispersed well and conglobe obviously, whereas after dispersed
by both the mechanical stirring and ultrasonication dispersion, the
film surface is much more smooth and the particles are well-
distributed. Therefore, it can be inferred that mechanical stirring
mainly prevents the particles sedimentation, while ultrasonication
mainly prevents the particles agglomeration.
Fig. 3 shows the surface morphology of Ni film obtained in the
same operating conditions but without addition of SiC nano-particles
in the electroplating bath. Compare Figs. 2 and 3, it can be concluded
that the nano-particles can destroy the preferential growth of nickel
crystals, which is characterized by the linear ravines or trenches
(Fig. 3), and refine the crystal grains remarkably.
Yeh S.H. et al. [24] took the stirring effect into account and put
forward a so-called stirring model. According to Yeh's model, the
transmission process of the particles into the cathode is the control
process of composite electrodeposition. For mechanical dispersion,
it involves agitation to suspend particles in the electrolyte, but
which is less effective once the particles are in suspension (on the
other words, it cannot prevent their agglomeration). The reason for
this is that the gravitation sediments the larger suspended SiC nano-
particles (or particle groups), which makes the transmission process
of the SiC particle groups more difficult and synchronously decreases
their adsorption onto electrode surface more effectively. In com-
parison, ultrasonication not only prevents the particles sedimenta-
tion, but also shatters the aggregated particle groups into smaller
parts due to its high-pressure waves and violent vibrations.
Consequently, ultrasonication leads particles to further homogeni-
zation on a microscopic level [2] and makes the transmission process
of the well-dispersed SiC particles much easier. Meanwhile, the SiC
nano-particles dispersed in the composite coatings increase the Fig. 4. AFM image of Ni–SiC nano-composite film.
C. Cai et al. / Surface & Coatings Technology 205 (2011) 3448–3454 3451
1400
phase are composed of particles in the nanometer range, i.e. the
obtained Ni–SiC composites possess the nanostructure.
1200 However, it is difficult to distinguish the dispersed SiC nano-
Ni (111)
particles from the consecutive Ni crystal matrix from Fig. 4. Fig. 5 also
Intensity(Counts)
Cu (111)
demonstrate that SiC is included in the film (if they indeed exist in
800 the film). For this reason, the microstructure of samples is further
characterized by TEM (Fig. 6).
Fig. 6(a) shows the bright-field TEM micrograph of Ni–SiC nano-
Cu (200)
600
composite film. It can be seen that the dark SiC nano-particles
400 (pointed by arrow) dispersed well into the nickel matrix (white), and
few agglomeration phenomenon can be observed. The mean SiC
200 content in the composite film is ca. 0.98 wt.% as determined by EDS,
while the dark part pointed by arrow (Fig. 6(a)) possesses much
0 higher SiC content (ca. 14.80 wt.%). The selected-area electron
30 40 50 60 70 80
diffraction (SAD) pattern of the same sample is shown in Fig. 6(c),
2-Thata(degree)
where the arrow-pointed (220) feeble diffraction rings that corre-
Fig. 5. XRD pattern of the obtained Ni–SiC nano-composite film. sponds to the SiC crystal parameter, is isolated from the visible Ni
crystal parameter with (111), (200), (311), and (400) diffraction
rings. Meanwhile, the element distributing map of Si (white points) of
Ni–SiC nano-composite film (Fig. 6(d)) also obviously reveals the
Suppose the added SiC nano-particles are truly entrapped into the uniform distribution of Si element in the composite.
obtained composite, then it can be inferred that the incorporated SiC According to the above TEM and EDS results simultaneously
nano-particles modify the surface to particulate-like crystals (Fig. 4), (Fig. 6), it can be concluded that SiC nano-particles are indeed
and result in that both the consecutive nickel matrix and dispersed SiC dispersed well into the obtained nickel matrix under the ultrasonic
Fig. 6. (a) TEM bright-field image of Ni–SiC nano-composite film, (b) EDS analysis of the dark part pointed by arrow in (a), (c) SAD pattern of the same sample, and (d) element
distributing map of Si (white points) on Ni–SiC nano-composite film.
3452 C. Cai et al. / Surface & Coatings Technology 205 (2011) 3448–3454
350 -30000
300
Ni-SiC
Impedance R/ohm
Ni
250 -20000
Intensity (Counts)
Ni-SiC
200
-10000
150
Ni
100
0
50
0.35
frequency capacitive loops are below the real axes, which indicate
0.30 that both the reactions of Ni and Ni–SiC nano-composite films with
Ni-SiC KOH solutions are mainly actively controlled [30].
Ni
0.25 Based on the above analysis, the EIS plots shown in Fig. 11 are
analyzed using two-time constants electrochemical equivalent circuit
0.20 (EEC) model (Fig. 12) and Boukamp program. In Fig. 12, Rs is the
Current/A
Ni-SiC
electrolyte resistance, Rc and Rct represent respectively for the
0.15
resistances of nickel/Ni–SiC nano-composite films and charge trans-
0.10 fer, CPEc and CPEdl for electrode surface capacitance (including
deviation from ideal capacitive behavior) and the double layer
0.05 Ni capacitance respectively.
Table 2 lists the fitted EIS parameters (corresponding to the EIS
0.00 data in Fig. 10). It can be seen that n1 for Ni–SiC nano-composite film
(0.94) is larger than that for Ni film (0.89), while CPEc of the latter is
-0.05
0.0 -0.5 -1.0 -1.5 -2.0 -2.5 about two times high than the former. CPEc is the electrode surface
Potential/V capacitance, which is the osculate area between coating and solution.
The larger the CPEc value, the more contact area of coating and
Fig. 10. Cathode polarization curves of Ni and Ni–SiC nano-composite films in 30 wt.% solution. The results indicate that the film surface of the former is
KOH solutions.
much smoother than the latter, and agree well with the SEM results
(Figs. 2–3).
plots) and the method developed by Wit [28,29]. The results show The film resistance (Rc) of Ni–SiC nano-composite is about three
that each EIS plot contains two capacitive loops above the real axis. times higher than that of Ni deposit, which confirms the corrosion
The high frequency capacitive loop may be caused by the resistance of results of the same kind films in neutral 3.5 wt.% NaCl solutions
the film, while the low frequency capacitive loop is correlated with (Figs. 8–9), and indicates that the former possesses much higher anti-
the charge transfer resistance for the film reacting with KOH solutions corrosion ability. Meanwhile, the charge transfer resistance (Rct) of
(to generate hydrogen). Meanwhile, in order to discriminate the the former is slightly lower than that of the latter, which indicates that
Nyquist plots of Ni and Ni–SiC nano-composite films clearly, the high the electrocatalytic reaction activity of the former in KOH solutions (to
frequency capacitive loops are enlarged and re-plotted as an insert in generate hydrogen) is higher than that of the latter, and tallies with
Fig. 11(a). Fig. 11(a) clearly shows that both the centers of the low the cathode polarization results (Fig. 10) of Ni and Ni–SiC nano-
composite films in 30 wt.% KOH solutions very well.
0
-2 0 2 4
Lg(Frequence,Hz)
Fig. 11. EIS plots of Ni and Ni–SiC nano-composite films in 30 wt.% KOH solutions for 1 h
at open circuit potential: (a) Nyquist plots and (b) Bode plots. Fig. 12. Equivalent circuit for Ni and Ni–SiC films in 30 wt.% KOH solutions.
3454 C. Cai et al. / Surface & Coatings Technology 205 (2011) 3448–3454
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