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2.2.2. Sectional drawings of Type 3277 and Type 3271 with handwheel ������������ 014
2.12.3. Escape and rescue signs for escape routes and emergency �����������������097
2.13 GHS ������������������������������������������������������������������������������������������������������������������098
2.13.4. ADR ��������������������������������������������������������������������������������������������������������099
2.13.5. ADN ��������������������������������������������������������������������������������������������������������099
GB12237 General valve - flanged and butt-welding ends steel ball valve
EN 19 Marking
ANSI/FCI 70.2 -
2006 equivalent to Control Valve Seat Leakage
IEC 60534-4
FCI 91-1-1997
Standard for Qualification of Control Valve Stem Seals
(R2003)
IEC 60534 Part 9 Test procedure for response measurements from step inputs
ISC Specification for Structural Joints Using ASTM A325 A490 Bolts
JIS - Japanese industrial valve standards and specifications from JAS - the
Japanese Standards Association
JIS B 0100:1984 Glossary of terms for valves
JIS B 0116:1978 Glossary of terms for packings and gaskets
JIS B 2001:1987 Nominal size and bore of valves
JIS B 2002:1987 Face-to-face and end-to-end dimensions of valves
JIS B 2003:1994 General rules for inspection of valves
JIS B 2004:1994 General rules for marking on valves
JIS B 2005:2004 Test procedures for flow coefficients of valves
JIS B 2007:1993 Industrial-process control valves -- Inspection and routine testing
JIS B 2031:1994 Gray cast iron valves
JIS B 2032:1995 Wafer type rubber-seated butterfly valves
JIS B 2064 Butterfly valves for water works
JIS B 2071:2000 Steel valves
Actuator springs
Signal pressure
connection
Actuator stem
Travel indicator
Stem connector
scale
nut
Threaded bush-
Lock nut ing
Packing
Nuts
Gasket
Packing spring
Plug stem
Seat
Plug
2.2.2. Sectional drawings of Type 3277 and Type 3271 with handwheel
Figure 2.2.2.-2: Sectional drawings of Actuator Type 3271 with additional handwheel
Application
Linear actuators in particular for attachment to Series 3240, 3250 and 3280 Control Valves
and Type 3510 Micro-flow Valves.
Diaphragm area: 60 to 700 cm² Rated travel: 7.5 to 30 mm
Actuators are available with the following fail-safe actions:
Figure 2.2.2.-3: Type 3271 (right half: with additional springs) and Type 3277 on the right side
Flow
Flow
AS = Air Supply
AS AS
AS AS
Actuator
ATC = Air To Close
Port B closed against the force of the springs when the signal
A
pressure increases.
AB Fail-safe action: Actuator stem retracts (FE)
When the diaphragm of the actuator is relieved of pressure or
the supply air is missing, then the springs open the port B.
B
Control valve
A AB FTO = Flow To Open
The flowing medium wants to open the port A and B.
B The preferential flow direction for the plug.
AS Actuator
ATO = Air To Open
A Port B open against the force of the springs when the signal
pressure increases.
AB Fail-safe action: Actuator stem extends (FA)
When the diaphragm of the actuator is relieved of pressure or
the supply air is missing, then the springs close the port B.
B
Control valve
A AB
FTO = Flow To Open
B The flowing medium wants to open the port A and B.
The preferential flow direction for the plug.
Note: Mixing and diverting valves differ in the arrangement of their plugs. Valves in
sizes DN 15 to 25 have a onepiec double plug, therefore the plug arrangement is the
same in both the mixing and diverting valve.
2.2.3.2 Flow-diverting service
A) Actuator stem retracts ( FE )
In diverting valves, the medium enters through port AB and
AS
the diverted flows exit at ports A and B.
Actuator
ATC = Air To Close
Port A closed against the force of the springs when the signal
A pressure increases.
Fail-safe action: Actuator stem retracts (FE)
AB When the diaphragm of the actuator is relieved of pressure or
the supply air is missing, then the springs open the port A.
B Control valve
FTO = Flow To Open
A AB
The flowing medium wants to open the port A and B.
The preferential flow direction for the plug.
B
AS Actuator
ATO = Air To Open
A Port A open against the force of the springs when the signal
pressure increases.
AB
Fail-safe action: Actuator stem extends (FA)
When the diaphragm of the actuator is relieved of pressure or
the supply air is missing, then the springs close the port A.
B
A AB Control valve
FTO = Flow To Open
The flowing medium wants to open the port A and B.
B
The preferential flow direction for the plug.
Insulating section
The application range of a standard packing can be
extended to an operating temperature of less than –10 °C
or over +220 °C by using an insulating section.
2 4.1
8 6.3
8.1 5.3
8.2 6.1
6.2
5.2
7
6
1 Valve body 4.2
1.1 Nuts 4.1
1.2 Gasket 1.1
2 Seat 5
3 Plug 1.2
4.1 Spring
4.2 Packing
5 Valve bonnet
5.2 Threaded bushing
5.3 Travel indicator scale 3
6 Plug stem
6.1 Stem connector nut 2
6.2 Lock nut
6.3 Yoke (DN 200 to DN 300) 1
7 Stem connector
8 Actuator
8.1 Actuator stem
8.2 Nut
Figure 2.2.5.-3: Sectional drawings of Type 3241-7 and valve body DN 200 to DN 300
8.5
8.2 8.1
8.5
5.5
7
6.1
6.2
4.2
6
5.2
5.4
5.3
5.1
5 1 Valve body 6 Plug stem
1.1 3
1 1.1 Gasket 6.1 Stem connector nut
2
2 Seat 6.2 Lock nut
3 Plug 7 Stem connector
4.2 PTFE V-ring 8 Actuator
packing 8.1 Actuator stem
5 Valve bonnet 8.2 Ring nut for 8
5.1 Nuts 8.3 Diaphragm
5.2 Threaded bushing 8.4 Spring
5.3 Yoke 8.5 Loading pressure
5.4 Nut for 5.3 connection
8.6 Venting plug
8 8.6
8.3
8.4
8.5
8.2
8.1 8.5
5.5
7
6.1
5.6
6.2
5.3
6
4.2
5.1
5
1.1
1
1.2
Actuator spring
A component of pneumatic, electric or electrohydraulic actuators which generates a force
in opposite to the power unit, in order to enable a predetermined fail safe position of the
control valve (either OPEN or CLOSED).
Actuator stem
The component which transmits motion from the actuator power unit to the valve stem
(or shaft).
Actuator yoke
Part of the actuator and rigid structure which connects the actuator power unit with the
control valve body or bonnet. It consists either of a single cast yoke or of two or more steel
rods connecting the power unit and valve bonnet.
Ball valve
A control valve with a closure member that is either a sphere with an internal passage or
a segment of a spherical surface. The axis of the spherical surface is coincident with the
axis of the shaft.
Butterfly valve
A control valve with a circular body and a rotary motion disk closure member, pivotally
supported by its shaft. The rotary angle comprises usually 60 degrees for control
applications and/or 90 degrees for ON-OFF services.
Control valve
A power actuated device which changes the fluid flow rate in a process control system. It
consists of a valve assembly (armature) and an actuator that is capable of changing the
position of a closure member (plug) in the valve in response to a signal from the controller
or DCS.
Diaphragm valve
A control valve with a flexible closure member that isolates the fluid from the actuating
mechanism and provides a seal to the atmosphere.
Flange
Part of the valve body configuration which allows a pressure tight joint by mating with
corresponding counter flanges of the piping system.
Globe valve with linear stem motion „See Chapter 9.2 Pneumatic actuator with a linear
or rotational movement“
The most common valve style in industry with a globular-shaped body whose closure
member moves in a direction perpendicular to the plane of the seat and changes thereby
the cross-sectional area of the seat ring.
Guide bushing
Part of the control valve which guides the moveable closure member or the stem (shaft).
The movement may be either linear or rotating (max. 90 degrees). The guide bushing is
usually exposed to the fluid and must therefore be resistant against corrosion, erosion,
high temperatures etc.
Seat ring
A replaceable part of the trim assembled in the valve body. In combination with the closure
member it forms a restriction in the flow path.
Throttling element
The moveable part or closure member of the valve which is positioned in the flow path to
restrict the flow through the valve. The closure member may be a plug, ball, disk, vane,
gate, diaphragm etc.
Valve body
Part of the control valve which is the main pressure retaining boundary. It provides the
fluid flow passageways and the piping connecting ends.
Flow coefficient
A coefficient which expresses the flow capacity of a control valve at standardized test
conditions (Medium: water, 5 to 40°C, differential pressure: 1.0 bar). Common flow
coefficients are: Kv and Cv. Sometimes the coefficient Av is used. These flow coefficients
can be converted as shown below:
A v ⋅ 106 A ⋅ 106
Kv = Cv = v
24 28
C=
v K v ⋅ 1.16
Hydraulic diameter
The hydraulic diameter dH of a valve trim results from the ratio of the free cross-sectional
area to its wetted perimeter.
Where:
Φ is the relative flow coefficient corresponding to h = 0
m is the slope of a straight line
For both the linear and equal-percentage valve characteristics, the initial value Φ0 is
determined by the theoretical rangeability Cvmax /Cvmin.
Inherent rangeability
The ratio of the largest flow coefficient to the smallest flow coefficient under consideration
of maximum allowable deviations from the given inherent valve characteristic. (Deviations
are explained in IEC 60534-2-4).
Mach number
The Mach number Ma expresses the ratio of the fluid velocity to the sonic velocity of the
fluid under consideration. Ma = 2.0 means, for example, a fluid velocity which is twice the
sonic velocity, a condition which can be achieved only in rare cases.
Measuring area
An area which surrounds the noise object (e. g. in a shape of a cylinder with a radius
r = 1.0 m). All noise measuring points are located on the surface of the cylinder, which
is used to calculate a specific noise related value which regards the length of the piping
within a noise measuring chamber.
Octave-center frequency
Measured sound pressure level within a frequency range in the middle of an octave band.
Overt ravel
The displacement of the actuator stem, or shaft, beyond the closed position. For some
specific valve designs (for example, pilot balanced cage design), overt ravel may be
necessary to obtain the specified leakage class.
Peak frequency
The peak frequency is the frequency within the sound spectrum with the highest internal
sound power. It is determined by measuring the sound power inside the pipeline.
Relative travel h
The ratio of the travel at a given valve opening to the nominal or valve rated travel.
Ring frequency
At the ring frequency the transmission loss of a pipeline reaches a minimum.
Sonic velocity
Propagation velocity of sound waves within solid, liquid or gaseous media. Sonic velocity
depends mainly on medium specific properties and changes with the density of the fluid.
Sound spectrum
Graphical or tabular representation of the measured sound pressure level at different
frequencies. Depending on the kind of filtering, the sound spectrum is presented as an
octave-, terz-, or narrow band spectrum.
Travel or stroke
The displacement of the closure member (plug) measured from the closed position (0%
travel).
1) Eq. = Equation
2) 60534 = IEC Norm
3) SVS = SAMSON Valve Sizing
∆ps Min. required air supply – pst100 for fail safe ATC SVS bar
pst Signal pressure SVS barg
Table 2.4.-1: The units for measurement are defined in the International System of Units Si.
It based on the seven basic units (SI units), from which other units are derived.
SI 10-2002 “American National Standard for Use of the International System of Units
(SI): The Modern Metric System, is the product of a joint effort by Institute of Electrical
and Electronics Engineers (IEEE) and ASTM International (ASTM) to develop a single
American National Standard Institute (ANSI) standard. It is based on the International
System of Units as interpreted for use in the United States, and has been approved by a
consensus of providers and consumers that includes interests in industrial organizations,
government agencies, and scientific associations.
SI 10 is recommended as a comprehensive source of authoritative information for the
practical use of the SI in the United States. (Similar documents have also been developed
by other North American technical organizations).
Table 2.1.-1 gives the seven base quantities, assumed to be mutually independent, on
which the SI is founded, and the names and symbols of their respective units, called
“SI base units.”
Unit Examples
Quantity Symbol Relationship
of application
Name Symbol
Length, Area, Volume, Angle
= 10 dm = 100 cm
1m
= 1000 mm
1 inch = 25,4
length l meter m
1 mm = 1000 μm mm
1 km = 1000 m
= 10 000 cm2
square Symbol S
m2 1 m2
meter = 1 000 000 mm2 only for cross-
sectional
are a 1a = 100 m2 areas.
area A, S
= 100 a Are and
1 ha
hectare ha = 10 000 m2 hectare only for
land.
100 ha = 1 km2
cubic = 1000 dm3
m3 1 m3
meter = 1 000 000 mm3
1 ml = 1 cm3
= 1 m/m
radian rad 1 rad
= 180°/π = 57.29578° 1 rad is
the angle
= 1.74533∙10-2 rad formed by the
degree ° 1°
= π/180 rad = 60’
plane angle α,β,γ intersection of
a circle around
minute ‘ 1’ = 1°/60 = 60’ the center of 1
m length.
second “ 1” = 1’/60 = 1°/3600
A object whose
extension
measures 1
degree in one
direction and
solid angle Ω steradian sr 1 sr = 1 m2/m2
perpendicularly
to this also 1
degree, covers
a solid angle of
1 sr.
Unit Examples
Quantity Symbol Relationship
of application
Name Symbol
Mechanics
kilogram kg 1 kg = 1000 g
gram g 1g = 1000 mg
mass m mega
Mg
gram
metric
t 1 metric t = 1000 Kg = 1 Mg
ton
linear mass kilogram
m‘ kg/m 1 kg/m = 1 g/mm
density per meter
kilogram
area mass per
m“ kg/m2 1 kg/m2 = 0.1 g/cm2
density square
meter
1000 kg/m3 = 1 metric t/m3
= 1 kg/dm3 The density
kilogram
density, mass is quantity
ρ per cubic kg/m3 = 1 g/cm3
density independent of
meter
= 1 g/ml location.
= 1 mg/mm3
cubic
specific volume meter per m3/kg
kilogram
dynamic pascal
Pa ∙ s 1 Pa∙s = 1 m-1∙kg∙s-1
viscosity second
kilogram
moment of
J × square kg∙m2
inertia
meter
The force 1
N effects a
change in
force F
velocity of 1
newton N m/s in 1 s in a
kg ⋅ m J
1N 1=
= 1 1 kg mass.
s2 m
weight G 1 MN = 103 kN = 1 000 000 N
1 N∙m is the
moment that
newton × kg ⋅ m2 a force of 1 N
moment of force τ N∙m 1N ⋅ m= 1 = 1m2 ⋅ kg ⋅ s−2
meter s 2 effects with a
lever arm of
1 m.
Unit Examples
Quantity Symbol Relationship
of application
Name Symbol
Mechanics
newton
surface tension N/m 1 kg ∙s-2
per meter
radian
angular velocity per rad/s 1 rad/s = m∙m-1∙s-1 = s-1
second
radian
angular per
rad/s2 1 rad/s2 = m∙m-1∙s-2 = s-2
acceleration second
squared
1 Pa = 1 N/m2 = 0.01 mbar
pressure p pascal Pa = 100 000 N/m2
1 bar
= 10 N/cm2 = 105 Pa
1 mbar = 1 hPa
newton
mechanical per = 10 bar = 1 MN/m2
σ N/mm2 1 N/mm2
stress square = 1 MPa
millimeter 1 daN/cm2 = 0.1 N/mm2
= 1 N ∙ m = 1 W∙s
energy, work,
E, W joule J 1J
amount of heat
= 1 m2 ∙ kg ∙ s-2
Acoustic
Sound pressure
level of valve
dB(A)
(A-weighted) -
LpAe
Unit Examples
Quantity Symbol Relationship
of application
Name Symbol
Time
seconds s
minutes min 1 min = 60 s
time,
time span, t hours h 1h = 60 min = 3600 s
duration day d 1d = 24 h = 86 400 s
year a 1 year = 365 days
1 Hz = 1 cycle
1 Hz = 1/s = s-1
in 1 second
frequency f hertz Hz 1 kHz = 1000 Hz
1 MHz = 1 000 000 Hz
1 GHz = 1 000 000 000 Hz
rotational
1/s = 60/min = 60 min-1
speed, 1 per
n 1/s 1
rotational second = 1 min-1 =
1/min 60 s
frequency
meter per = 60 m/min = 3.6
m/s 1 m/s
second km/h
meter per
speed, velocity v m/min 1 m/min = 1 m/min =1 m/60 s
minute
kilometer
km/h 1 km/h = 1 m/3.6 s
per hour
1 per
1/s ω=2π∙n
second
angular-velocity ω radian
per rad/s 1 rad/s = m∙m-1∙s-2 = s-2
second
Symbol g only
meter per 1m s
= for acceleration
acceleration g second m/s2 1 m/s2
1s due to gravity.
squared
g = 9.81 m/s2
Unit Examples
Quantity Symbol Relationship
of application
Name Symbol
Electricity and Magnetism
Electric poten-
electric potential
tial difference
difference, = 1 W/A
E volt V 1V is also called
electromotive = 1 m2 ∙ kg s-3 ∙ A-1
“voltage” in the
force
United States
electric field volt per
E V/m 1 V/m = 1 m · kg · s−3 · A−1
strength meter
electric = 1 V/A
R ohm Ω 1Ω
resistance = 1 m2 · kg · s−3 · A−2
specific ohm × = 1 10-6∙Ω∙m
ϱ Ω∙m 1 Ω∙m
resistance meter = 1 Ω∙mm2/m
= 1 C/V
capacitance C farad F 1F
= 1 m−2·kg−1·s4·A2
farad per
permittivity C F/m 1 F/m = 1 m−3·kg−1·s4·A2
meter
electric = 1 A/V
G siemens S 1S
conductance = 1 m−2·kg−1·s3·A2
= 1 V∙s
magnetic flux Φ weber Wb 1 Wb
= 1 m2·kg·s−2·A−1
magnetic flux = 1 Wb/m2
tesla T 1T
density = 1 kg·s−2·A−1
= 1 Wb/A
inductance L henry H 1H
= 1 m2·kg·s−2·A−2
henry per
permeability H/m 1 H/m = 1 m · kg·s−2·A−2
meter
electric charge,
amount of elec- Q coulomb C 1C = s∙A
tricity
coulomb
electric charge
Q per cubic C/m3 1 C/m3 = 1 m−3·s·A
density
meter
surface charge
density coulomb
per
electric flux Q square C/m2 1 C/m2 = 1 m−2∙s·A
density, meter
electric
displacement
Unit Examples
Quantity Symbol Relationship
of application
Name Symbol
Electricity and Magnetism
1J = 1 W∙s = 1 N∙m
electrical energy W joule J 1 kW∙h = 3.6 J
1 W∙h = 3.6 kJ
efficiency η
P
phase difference φ cos ϕ =
U ⋅I
thermodynamic
T, Θ kelvin K
temperature
The kelvin and its symbol K are also used to express the value of a temperature interval
or a temperature difference.
μInch
Unit Inch foot yard mile
micro inch
1 μm 39.370 3.937×10-5 3.280×10-6 1.093×10-6 6.213×10-10
1 mm = 39.370×103 3.937×10-2 3.280×10-3 1.093×10-3 6.213×10-7
1 cm = 39.370×104 3.937×10-1 3.280×10-2 1.093×10-2 6.213×10-6
1m= 39.370×106 39.370 3.28084 1.09361 6.213×10-4
1 km = 39.370×109 39 370.1 3280.84 1093.61 6.213×10-1
≡ 5/133 cm ≈ 0.000 375 939 85 m
point (metric) pt ≡ 3/8 mm = 0.000 375 m[citation needed]
point (PostScript) pt ≡ 1/72 in = 0.000 352 7 m
point (TeX) pt ≡ 1/72.27 in = 0.000 351 459 8 m
quarter ≡ 1/4 yd = 0.228 6 m
rod; pole; perch (H) rd ≡ 16 ½ ft = 5.029 2 m
rope (H) rope ≡ 20 ft = 6.096 m
span (H) ≡ 9 in = 0.228 6 m
spat[13] ≡ 1 × 1012 m
stick (H) ≡ 2 in = 0.050 8 m
pm, stigma, or bicron ≡ 1 × 10−12 m
telegraph mile (H) mi ≡ 6 087 ft = 1 855.317 6 m
twip twp ≡ 1/1 440 in = 1.763 8 × 10−5 m
x unit; siegbahn xu ≈ 1.002 1 × 10−13 m
yard (International) yd ≡ 0.914 4 m ≡ 3 ft ≡ 36 in ≡ 0.9144 m
Table 2.7.1.-1: Length SI derived units
Time
24-hour time
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
a.m. p.m.
12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11
12-hour time
Notes:
The 24-hour clock is a time keeping convention where the day runs from midnight to
midnight and is split into 24 hours, from hour 0 to hour 23. It is the most common system
in use in the world, and is the international standard notation of time (ISO 8601).
In the U.S. and Canada the 12-hour AM/PM format is still more commonly used. In these
countries the 24-hour format is called "Military time".
Conversion table for Time units in relation to SI units
Name of unit Symbol Definition Relation to SI units
time of 9192631770 periods of the radiation
corresponding to the transition between the
2 hyper fine levels of the ground state of the
second s (SI base unit)
caesium 133 atom at 0 K
(but other seconds are sometimes used in
astronomy)
Planck time ≡ (Gℏ/c5)½ ≈ 1.3512 868 × 10−43 s
atomic unit of time au ≡ a0/(α·c) ≈ 2.4188 254 × 10−17 s
svedberg S ≡ 10−13 s = 100 fs
shake ≡ 10−8 s = 10 ns
sigma ≡ 10−6 s = 1 μs
jiffy ≡ 1/60 s ≈ 0.016667 s
jiffy (alternate) ≡ 1/100 s = 10 ms
helek ≡ 1/1080 h ≈ 3.333333 s
minute min ≡ 60 s
milliday md ≡ 86 400 s / 1000 ≡ 86.4 s
moment ≡ 90 s ≡ 90 s
ke(traditional) ≡ 1/100 d ≡ 864 s
quarter (of an hour) ke ≡ 1/96 d ≡ 900 s
hour h ≡ 60 min = 3600 s
day d ≡ 24 h = 86 400 s
J/m N kN
Unit mega newton tera newton
joule/meter newton kilo newton
1p=
9.8066×10-3 9.8066×10-3 9.8066×10-6 9.8066×10-9 9.8066×10-15
pond
1 kp =
9.8066 9.8066 9.8066×10-3 9.8066×10-6 9.8066×10-12
kilopond
1 kgf =
9.8066 9.8066 9.8066×10-3 9.8066×10-6 9.8066×10-12
kilogram-force
1 ozf =
0.2780 0.2780 2.7801×10-4 2.7801×10-7 2.7801×10-13
ounce-force
1 lbf =
4.4482 4.4482 4.4482×10-3 4.4482×10-6 4.4482×10-12
pound-force
1 pdl =
0.1382 0.1382 1.3825×10-4 1.3825×10-7 1.3825×10-13
poundal
1 sn =
1000 1000 1 0.1019 1×10-9
sthene
Table 2.8.6.-1: Moment of Inertia SI derived units
g/ml kg/l
Unit g/cm3 kg/cm3 kg/m3
gram/milliliter kilogram/liter
1 slug/ft3 0.5153 0.5153 5.1537×10-4 0.5153 515.3788
1 tonl/yd3 1.3289 1.3289 1.3289×10-3 1.3289 1 328.9391
1 tons/yd3 1.1865 1.1865 1.1865×10-3 1.1865 1 186.5528
1 mg/l 1×10-6 1×10-6 1×10-9 1×10-6 1×10-3
1 mg/m3 10-10 10-10 1×10-12 1×10-10 1×10-6
gr/gal (US) 1.7118 × 101 1.7118 × 10-5 1.7118 × 10-5 1.7118 × 104 1.7118 × 10-2
grain per gallon
gr/ft3 2.2884 2.2884 × 10-6 2.2884 × 10-6 2.2884 × 103 2.2884 × 10-3
lb/ft3 1.6018 × 104 1.6018 × 10-2 1.6018 × 10-2 1.6018 × 107 1.6018 × 101
lb/gal(US) 1.1983 × 105 1.1983 × 10-1 1.1983 × 10-1 1.1983 × 108 119.8264
lb/gal(UK) 9.9776 × 104 9.9776 × 10-2 9.9776 × 10-2 9.9776 × 107 99.7764
lb/yd3 5.9328 × 102 5.9328 × 10-4 5.9328 × 102 5.9328 × 105 5.9328 × 10-1
lb/in3 2.7679 × 107 2.7679 × 101 2.7679 × 101 2.7679 × 1010 2.7679 × 104
oz/gal(US) 7.4892 × 103 7.4892 × 10-3 7.4892 × 10-3 7.4892 × 106 7.4892
oz/gal(UK) 6.2360 × 103 6.2360 × 10-3 6.2360 × 10-3 6.2360 × 106 6.2360
oz/in3 1.7299 × 106 1.7299 1.7299 1.7299 × 109 1.7299 × 103
slug/ft3 5.1538 × 105 5.1538 × 10-1 5.1538 × 10-1 5.1538 × 108 5.1538 × 102
tonl/yd3 1.3289 × 106 1.3289 1.3289 1.3289 × 109 1.3289 × 103
(ton long)
sp. gr(60°F) 9.9902 × 105 9.9902 × 10-1 9.9902 × 10-1 9.9902 × 108 999,02
sp. gr(68°F) 9.9821 × 105 9.9821 × 10-1 9.9821 × 10-1 9.9821 × 108 998,21
sp. gr(4°C) 1 × 106 1 1 1 × 109 1000
Table 2.8.7.-1: Density SI derived units
Note:
The SI unit for density ρ is kg/m3 (kilograms per cubic metre).
These are numerically equivalent to kg/L (1 kg/L = 1 kg/dm3 = 1 g/cm3 = 1 g/mL).
Pa / bar
Gage pressure
Overpressure
Absolute pressure
Ambient, surroundings,
Atmospheric pressure
Standard air pressure: 1 0 0 Pa (g) = 0 bar (g)
P = 101 325 Pa (a) = 1 bar (a)
Gage pressure
negative
≡ 101 325 Pa
atmosphere (standard) atm ≡ 1.01325 × 105 Pa
≡ 1.01325 × 102 kPa
= 9.80665 × 104 Pa
atmosphere (technical) at ≡ 1 kgf/cm2
= 9.80665 × 101 kPa
foot of mercury
ftHg ≡ 13 595.1 kg/m3 × 1 ft × g ≈ 4.0636 66 × 104 Pa
(conventional)
inch of mercury
inHg ≡ 13 595.1 kg/m3 × 1 in × g ≈ 3.386 389 × 103 Pa
(conventional)
≈ 999.972 kg/m3 × 1 mm × g
millimeter of water (3.98 °C) mmH2O = 9.806 38 Pa
= 0.999972 kgf/m2
1 http://en.wikipedia.org/wiki/Conversion_of_units
newton kilogram-force,
Unit dyne pound-force poundal
(SI unit) kilo pond
1N= ≡ 1 kg·m/s2 = 105 dyn ≈ 0.10197 kp ≈ 0.22481 lbf ≈ 7.2330 pdl
1 dyn = = 10−5 N ≡ 1 g·cm/s² ≈ 1.0197×10−6 kp ≈ 2.2481×10−6 lbf ≈ 7.2330×10−5 pdl
1 kp = = 9.80665 N = 980665 dyn ≡ gn·(1 kg) ≈ 2.2046 lbf ≈ 70.932 pdl
1 lbf = ≈ 4.448222 N ≈ 444822 dyn ≈ 0.45359 kp ≡ gn·(1 lb) ≈ 32.174 pdl
1 pdl = ≈ 0.138255 N ≈ 13825 dyn ≈ 0.014098 kp ≈ 0.031081 lbf ≡ 1 lb·ft/s2
The value of gn as used in the official definition of the kilogram-force is used here for all
gravitational units.
Unit N cm Nm kp cm kp m p cm
(SI unit)
1Nm= 100 1 1.0197 × 101 1.0197 × 10-1 1.0197 × 104
(SI unit)
Torque is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just
as a force is a push or a pull, a torque can be thought of as a twist. The symbol for torque
is τ, the Greek letter tau.
Note:
ħ = ("h-bar") Planck's constant
Note:
Ranking is an thermodynamic (absolute) temperature scale in which zero is defined as
absolute zero -273.15°C (the point where all spontaneous molecular motion ceases). The
scale divisions are the same as those in Fahrenheit, 0°F = approximately 459.67 R.
delta x (difference
− minus; take; subtract ∆x between two arc AB
(
AB
values)
0 a prime,
× times; multiplied by 0 percent of hundred a', a''
a double prime
per mil of a
∙ times; multiplied by 0 a1, a2 a sub 1, a sub 2
00
thousand
from … to
⁄ ← cardinality of; size
divided by; over (material implica- #
÷ → of; order of
tion)
if and only if
identical to
± plus or minus ↔ (material equiva- ≡
(equivalence)
lence)
SI units
Prefix Examples
Name Multiplication factor
Name Character Unit Meaning
1018 quintillion 1 000 000 000 000 000 000 exa E Em 1018 meter
1015 quadrillion 1 000 000 000 000 000 peta P Pm 1015 meter
quadril- 10-
10-15 0.000 000 000 000 001 femto f fF 15 farad
lionth
10-
10-18 quintillionth 0.000 000 000 000 000 001 atto a am 18 meter
Table 2.10.-2: Decimal Multiples and Sub-multiples
Figure 2.11.-1: Instrumentation and control tags designated according to DIN 19227 Part 1
Example:
PDIC
The meaning and the order of the identifying letters are listed in the following table.
Flow
SOSA
1
TI KS
2 2
TI
3
TI GOS TIC
4 6 8
TIC
7
Return flow
Flow
0 1
T
DCS
T
DCS
T
T
DCS
% PI
DCS
Return flow
particularly since data flow takes place in both directions, from PCE planning to the P &
ID and vice versa.
Today automated interfaces must be redefined and re-programmed for each combination of
different engineering tools. A new version of one of the involved tools can inherently require
extensive changes at the interface. With the new pre-standard DIN V 44366 "Specification
for Representation of Process Control Engineering Requests in P&I Diagrams and for
Data Exchange between P&ID Tools and PCE-CAE Tools" (in English language, with
CD-ROM with CAEX-XML-Scheme) a solution for these tasks is described. DIN V 44366
has been adopted by IEC as IEC/PAS 62424 (without CD-ROM). In this standard a
neutral data model is presented, with which the data interfaces between the tools for the
P & ID development and PCE planning can be realized as a data hub independent of the
supplier. Using the Extensible Markup Language (XML) the data format CAEX (computer
Aided engineering exchange) is defined. In this data format the PCE information can be
stored and be made available to different applications. XML is a generally accepted and
freely available technology for general data exchange.
An important condition for this data model is a uniform and clear understanding of the
representation of requirements of the process control engineering in the P&ID. In the first
part of this standard a systematic representation is therefore described, with which the
functional requirements are represented to PCE planning in the P&ID.
Using the clear representation of the PCE requirements and the data format CAEX, the
planning process can be optimized and the unnecessary errors, caused by manual data
exchange, can be avoided.
The DIN 19227 and ISO 3511 are taken off by the new norm IEC 62424 (DIN EN 62424)
Specifications for first letter of process control engineering tasks ("measuring points")
Contaminated clothing
Do not work in clothing contaminated with chemicals, oils or other hazardous materials.
In the event of contamination remove the clothing immediately and use safety shower
if it is necessary. Report the incident to your supervisor and seek medical attention if
needed.
Personal Protective Equipment (PPE)
Wear
protective Wear protective clothing
clothing
Wear life
Wear life preserver
preserver
For pedestrians
Use crosswalk
Follow instructions
Sound horn
2.12.3. Escape and rescue signs for escape routes and emergency
Direction arrows for first aid
Medical Emergency Eye rinsing
stations, escape routes and First aid
stretcher shower equipment
emergency.
Table 2.12.3.-1: Escape and rescue signs for escape routes and emergency
Fire fighting Manual fire Extra sign which gives more information to supplement
equipment alarm the safety sign
2.13 GHS
Globally harmonized system (GHS) of classification and labelling of chemicals1
The Globally Harmonized System of Classification and Labeling of Chemicals or GHS is
an internationally agreed upon system set to replace the various different classification
and labeling standards used in different countries. The GHS will use consistent criteria
for classification and labeling on a global level. Its development began at the United
Nations Rio Conference in 1992, when the International Labour Organization (ILO),
the Organization for Economic Cooperation and Development (OECD), and various
governments and stakeholders came together at the United Nations. It supersedes
the relevant European Union and United States standards. The European Union has
implemented the United Nations' GHS into EU law as the CLP Regulation.
1 http://www.unece.org/trans/danger/publi/adr/adr_linguistic_e.htm
2 http://en.wikipedia.org/wiki/Globally_Harmonized_System_of_Classification_and_Labelling_of_Chemicals
2.13.5. ADN
European Agreement concerning the International Carriage of Dangerous Goods by
Inland Waterways.
The European Agreement concerning the International Carriage of Dangerous Goods
by Inland Waterways (ADN) was done at Geneva on 26 May 2000 on the occasion of
a Diplomatic Conference held under the joint auspices of the United Nations Economic
Commission for Europe (UNECE) and the Central Commission for the Navigation of the
Rhine (CCNR). It entered into force on 29 February 2008.
1.4
Risk of fire.
Flammable gases
Risk of explosion.
May be under pressure. Take cover.
Risk of asphyxiation. Keep out of low
May cause burns and/or frostbite. areas.
Containments may explode when
2.1
heated.
Non-flammable,
non-toxic gases Risk of asphyxiation.
May be under pressure. Take cover.
May cause frostbite. Keep out of low
Containments may explode when areas.
heated.
2.2
Toxic gases
Risk of intoxication. Use emergency
May be under pressure. escape mask.
May cause burns and/or frostbite. Take cover.
Containments may explode when Keep out of low
heated. areas.
2.3
Flammable liquids
Risk of fire.
Take cover.
Risk of explosion.
Keep out of low
Containments may explode when
areas.
heated.
3
RADIOACTIVE
7C 7D
Fissile material
7E
Table 2.13.5.-1: Additional guidance to members of the vehicle crew on the hazard characteristics of
dangerous goods by class and on actions subject to prevailing circumstances
NOTE 1: For dangerous goods with multiple risks and for mixed loads, each applicable entry shall be
observed.
NOTE 2: Additional guidance shown above may be adapted to reflect the classes of dangerous goods to
be carried and their means of transport.
Elevated temperature
Avoid contact
substances
with hot parts of
Risk of burns by heat. the transport unit
and the spilled
substance.
Table 2.13.5.-2: Additional guidance to members of the vehicle crew on the hazard characteristics of
dangerous goods, indicated by marks, and on actions subject to prevailing circumstances
Overview:
EU symbols of danger, UN/GHS danger pictographs, UN/ADR symbols of danger
EU (67/548/EWG) GHS UN/ADR
Unstable
Danger Danger
explosive
substances,
mixtures and
Explosion Class 1
products with
dangerous
explosive
agents , self
subversive
substances
Class 5.2
Extremely
flammable gas
Danger
Flammable gas
Class 2.1
Highly Flammable
flammable liquid and vapor
Flammable
solid Class 3
Class 4.1
Self-heating;
may catch fire
Danger
Self-heating in Class 4.2
large quantities;
may catch fire
Flammable
In contact with
water releases Class 4.3
flammable
gases which
may ignite
spontaneously
Class 5.2
Overview:
EU symbols of danger, UN/GHS danger pictographs, UN/ADR symbols of danger
EU (67/548/EWG) GHS UN/ADR
Danger Danger
May cause fire
or explosion;
strong oxidizer
Oxidizing
May intensify
fire; oxidizer Class 5.1
Contains gas
under pressure;
Warning
may explode if
heated
no equivalent Contains
refrigerated
gas;
may cause Class 2.2
cryogenic burns
or injury
May be
corrosive to
Warning metals
Danger
Causes severe
skin burns and
Corrosive eye damage
Causes serious
eye damage Class 8
Causes eye
irritation
Danger Danger
Fatal if
swallowed
Very toxic
Toxic if
swallowed
Class 6.1
Overview:
EU symbols of danger, UN/GHS danger pictographs, UN/ADR symbols of danger
EU (67/548/EWG) GHS UN/ADR
Danger Danger
Fatal if inhaled
Toxic
Toxic if inhaled
Class 2.3
Limited
evidence of
no direct equivalent --
mutagenic
effect
Danger
Health hazard
no direct
equivalent
Warning
Harms public
health and the
environment
no equivalent
by destroying
ozone in the
upper
Overview:
EU symbols of danger, UN/GHS danger pictographs, UN/ADR symbols of danger
EU (67/548/EWG) GHS UN/ADR
Danger/
Danger
Warning
Very toxic to
Dangerous aquatic life
for the
environment Harmful to
aquatic life
Class 9
Class 6.2
Class 7
Hot
Table 2.13.-6: Symbols of danger and warning
Red
LP steam up to 1.5 bar gauge
RAL 3000
pressure
HP saturated steam
HP superheated steam
Reduced, tapped, back pressure
Steam
steam
Vapor
Vacuum steam (at absolute pressure)
Circulating steam
Waste steam
Grey
Fresh air, outside air
RAL 7001
Compressed air (stating the pressure)
Hot air
Air Clean air (conditioned)
Recirculation air, flushing air
Delivery air
Exhaust air
Yellow
Public gas supply
RAL 1021
Acetylene
Hydrogen and gases containing
hydrogen
Hydrocarbons and their derivatives
Flammable gases Carbon monoxide and gases
containing CO
Mixed gases (technical gases)
Inorganic gases NH3, H2S
Hot fuel gases
Combustible waste gases
Brown
Liquid foods
RAL 9005
Aqueous solutions
Other solutions
Aqueous slurries (mash)
Non-flammable liquids Other slurries
Jelly (glue)
Emulsions and pastes
Other liquids, including liquid metals
Non-combustible waste
Table 2.14.6.-1: Identification of pipelines according to the fluid conveyed. Marking of pipes according to
fluid transported